Western IndiaForgings Groupg g pis an ISO 9001:2008 certified, global supplier of heat treated, machined forgings and assemblies, with 4 manufacturing plants located in Pune, IndiaIndia.

WIF supplies quality forgings with a short delivery period to locations all over the globe including North America, South America, Asia and Europe.North America, South America, Asia and Europe.

Founded in 1980. Over 25 years of experience

KEY FACTS

Founded in 1980. Over 25 years of experience

Fully integrated forging facility

Over $20 million USD in exports

Total number of employees over 700

Total Manufacturing Space over 300,000 sq. feet

Customized ERP system

Customized forging from1kg to 10,000 kgs

Installed capacity is over 80 000 Tons per yearInstalled capacity is over 80,000 Tons per yearClosed Die Forging 40,000 TonsOpen Die Forging 30,000 TonsRing Rolled Forging 12,000 Tons

INDUSTRIES SERVED DIVERSE CAPABILITIES

PRODUCTS MAX WEIGHT

CLOSED DIE FORGINGS

Hammers 1-10 Ton 1 - 250 KgsPresses 2500T and 4000T 5 - 25 KgsPress 4400T 200 - 1500 Kgs

OPEN DIE FORGINGSHammers 1 - 5 Ton 5 - 8000 KgsPress 1600 Ton Zdas upto 10,000 KgsPress 4400 Ton 150 - 3500 Kgsg

RING ROLLED FORGINGS upto 3000 Kgs upto 3000 mm OD

MACHINED COMPONENTS Per Customer Spec

INDUSTRY CERTIFICATIONS

ISO 9001:2008 OHSAS 18001:2007* ISO 14001:2004*

* Under Process

CLOSED DIE FORGINGSThis process is used to make high volume smaller forgings requiring closer tolerance limits

EquipmentHammers: 1 Ton to 10 Tons capacityPresses: 2500 T, 4000 T and 4400 T PressOver 1200 unique componentsOver 1200 unique components

Oil and Gas Bonnets, Valve Bodies, Gates, Flanges, T's, Elbows, Xmas Tree Caps, Discs for Valves, Forged FittingsAutomotiveCrankshafts, Camshafts, Connecting Rods, Front Hub, Differential Case and Cover, Rocker Arms, Transmission parts, Steering Arms and KnucklesMaterial Handling/Construction/Earth MovingTrack Links Gears Rollers Idlers Crane Wheels TrunionsTrack Links, Gears, Rollers, Idlers, Crane Wheels, TrunionsPiston eyes, CouplingsMiningCylinders, Front and Back Heads for Pneumatic RockBreaking tools, Leg and Cone forgings for drill bits, Rack S tSegmentRailwaysTraction Gears and Pinions, Bearing Shells

OPEN DIE FORGINGS

Open die forging is used for heavy forgings, which find application in industrial machinery. This process is pp y pcommonly associated with large parts and small volumes

EquipmentHammers: 1 Ton to 5 Tons capacityHammers: 1 Ton to 5 Tons capacityPresses: 4400 T and 1600 T zdas pressOver 7500 unique components

Oil and Gas Casing Heads, Xmas Trees, Cross Forgings, Tubing Spool,Y F i B d Bl k f SSSB d SSBT V lY Forgings, Body Blocks for SSSB and SSBT Valves, Hangers, Body Housing, Slip Lock Housing PowerDrive Shafts, Rotor Shafts, Rotor Discs, Nozzles Heavy Engineering Industriesy g gSUGAR, CEMENT, STEEL, TEXTILES, MINING, RAILWAYS, MARINERollers, Pinions, Shafts, Spindles, Piston Rods, Gear BlanksWindmill Gear ForgingsPlanet, Slow, Fast Wheels, Ring Gears and Output ShaftsGuide BushesGuide Bushes

RING ROLLED FORGINGS

Advanced Capabilities for seamless rolled ring forgings on a Radial- Axial Numerically Controlled Ring Rolling Machine

Size RangeOD= 350-3000 mm Height = 100-500 mmWall Thickness upto 350 mm Wt < 3Tons

MACHINED COMPONENTSOver 60 general purpose horizontal, vertical

turning centers, boring machines, milling, drilling and CNC turning centers

Finish machined components developed and shipped Wheel assemblies Suband shipped Wheel assemblies, Sub assemblies like Gear Boxes, Housings and Pump Casings

Oil Field components like Bonnets, Tees, Crosses, Discs, Body Tubing Spools and Finished Flanges

Material handling components like Trunions, Piston Eyes, Track Rollers

PRODU

CLOSED DIE FORGINGS

OIL FIELD EQUIPMENT

UCTS

SOLID TEEVALVE BODY BONNET MAJOR GATE

EARTH MOVING

SPROCKET SEGMENTCONNECTING ROD TRACK LINK TRACK ROLLER

PRODU

CLOSED DIE FORGINGS

MINING

UCTS

CYLINDERRETAINER HANDLE BACKHEAD CYLINDER

AUTOMOTIVE

RETAINER HANDLE C

BELL CRANK LEVERCRANKSHAFT CONNECTING ROD FRONT WHEEL HUB

OTHER SELECT FORGINGS

BOWL BODY

SHEAR CONNECTOR BOTTOM MOUNTINGBRACKET

BEARING SHELL

PRODU

OPEN DIE FORGINGS

OIL FIELD

UCTS

TUBULARBODY SPOOL TUBULAR FLANGED SHAFT

HOLLOW SHAFTSQUARE BLOCK/STUDDED TEE OR CROSS

ADAPTOR TUBULAR

MATERIAL HANDLING

WHEEL ASSEMBLY

PRODU

FINISHED MACHINED COMPONENTS

FOR TIPPING MECHANISM IN DUMPER TRUCKS

UCTS

TRUNIONPISTON EYE LOCK JAW

DISC For Valves

PUMP CASINGFor Process EquipmentBONNET For Gate Valves

STUDDED TEEFor Oil Field

CAPABI

DIE DESIGN

Our in-house Die Design team designs and produces customized dies based on client specificationsDEFORM software enables 2D and 3D simulations and Part Manufacturing Feasibility

ILITIES

Numerically Controlled tool path generation for die manufacturingWith a highly experienced design team and existing bank of die designs, WIF is in a position to meet the challenges of rapidly changing customer needs in an economical manner

HEAT TREATMENTHEAT TREATMENTComprehensive heat treatment capabilities performed in calibrated continuousand batch type bogie furnaces calibrated to API 6 standards

Hardening and TemperingNormalizing and Stress RelievingNormalizing and Stress RelievingSolution Annealing and ISO AnnealingFlame Hardening and Sorbitizing

QUALITY

WIF believes in continuous quality improvement. Key Quality Improvement Initiatives include, Kaizen / Lean Manufacturing PracticesWorkflow ManagementPlant efficiency improvement measuresCompressed air usage monitoringCompressed air usage monitoringHealth, Safety & EnvironmentMaterial Traceability by heat number to source material

CAPABI

INSPECTION AND TESTINGIn-house laboratory facilities Mechanical Testing – Tensile, Charpy Impact Chemical Testing Optical emission spectrometer

ILITIES

Chemical Testing – Optical emission spectrometerMicrostructure and grain flow study – Optical microscopesUltrasonic, Magnetic Particle and Dye Penetrant Testing

Third Party InspectionWIF routinely executes critical jobs under LLOYDS, y j ,

Bureau Veritas, Moody International, ICS, IRS, ABS, EIL, NTPC, NPCIL, IRQS and other agencies nominated by our customers

FINISHED MACHINED COMPONENTS

WIF has capabilities to produce high value semi-finishedand finished forged Components that require extensive proof and/or finish machining

CAPABI

OPEN DIE FORGINGS – 1600T ZDAS AND 4400T PRESS

ILITIES

RING ROLLED FORGINGS

CAPABI

OIL FIELD FORGINGSOver 300,000 Oil Field Forgings supplied

50 000 Open Die and 250 000 Closed Die Forgings

ILITIES

50,000 Open Die and 250,000 Closed Die Forgings

Over 90% exported to 11 locations world-wide

Western India Forgings is an approved supplier to the top Oil Field OEMs around the world for finish machined, turn-key Bonnets, Tees and Crosses

Oil Field Forgings are tested and inspected in compliance with API 6A standards

Consignment and supply around Inventory programs for high volume customersConsignment and supply around Inventory programs for high volume customers

Stock Inventory of A105, 4130, 4140, 4540, F-22, 8620, 8630, SS 410

Variety of other shaped forgings like Xmas Tree Body Blocks, Crosses, Choke Body, T C B d L k Ri F t Cl I t di t Fl Ad t f FlTree Cap Body, Lock Ring, Fast Clamp, Intermediate Flanges, Adapters for Flanges, Tubing and Casing Heads, Crossovers, parts for Blow-out Preventers

CAPABI

OIL FIELD FORGINGS

Oil Field Forgings

ILITIES

Types of Forgings Size Range in Inches Pressure Rating in '000 Lbs

Max Wt Kgs

Max Wt Lbs

Lead Time Weeks

Open Die forgings

Rounds/ Tubulars/ Tubing and upto 27 inches OD 5000 11000 10 to 12

Casing Hangers upto 27 inches OD

Body Spools / Dual Blocks / 11 - 7 1/16 inch, 5K, 10K 2500 5500 9 to 12

Tubing and Casing Heads 13 5/8 - 11 inch, 5K, 10K 2500 5500 9 to 12

Studded Tees and Crosses 4 - 20 inch cubes 2000 4400 8 to 10

Closed Die Forgings

Bonnets 1 13/16 - 6 3/8 inches, 15K 150 330 8 to 10

Valve Bodies 1 13/16 - 3 1/8 inch, 5K 180 396 8 to 10

Flanges 1 13/16 - 7 1/16 inches, 10K 270 594 8 to 10g ,

Gates 1 13/16 - 6 3/8 inches, 15K 225 500 8 to 10

Discs DN-50 to DN-500 OD from 2 -20 inches 50 110 8 to 10

Forged Fittings per customer spec 225 500 8 to 10

Tees, Elbows, etc.

CAPABI

GEAR TRANSMISSION /WIND TURBINE FORGINGS

ILITIES

Over 20,000 tons of Gear Transmission / Gear Box forgings supplied

WIF is an approved supplier to top tier Wind Turbine OEMs and Gear box OEMsWIF is an approved supplier to top tier Wind Turbine OEMs and Gear-box OEMs

Applications include Wind Energy, Industrial, Sugar, Cement, Materials Handling, Marine, Railways

For Wind Energy, Western India Forgings supplies all forged components for the main Gear-box and for Pitching and Yawing functions. Components include Flanged Shafts, Slow, Fast and Planet Wheels, Ring Gears,Output Shafts and Guide Bushes

Stock Inventory of 20 MnCr5, 16 MnCr5, SAE 8620, SAE 8822H, EN353, EN354,15 Ni7Cr4Mo, 17CrNiMo6, 18CrNiMo7, EN36C

CONTA

Western India Forgings Pvt. Ltd.

PLANT IJ-2 'S' BLOCK | MIDC | TELCO ROAD | BHOSARI

Kran Rader( A Division of Western India Forgings Pvt. Ltd.)

29/1 | Kharadi Village

CTS

BHOSARIPUNE- 411026 | INDIATEL +91. 20. 27120240

+91. 20. 27122205 +91. 20. 27122667

FAX +91. 20. 27120410

29/1 | Kharadi VillageOff. Pune-Nagar Road PUNE - 411014 | INDIA

TEL +91. 20. 3251. 7323 +91. 20. 3241. 5135 9 0 0 0

+91. 20. 27122202

PLANT IIW - 195 - BM.I.D.C. | BHOSARI

+91. 20. 3241. 5138

FAX +91. 20. 2701. 1371

www.KranRader.com

PUNE - 411026 | INDIA

TEL +91. 20. 2712. 0519

PLANT IIIGAT 163 HISSA NO 1 SANASWADI

Mr. Arun Jindal, MDAJindal@WesternIndiaForgings.Com

CONTACTS

GAT 163 HISSA NO. 1 SANASWADITAL. SHIRUR | PUNE - 412208 | INDIA

TEL. +91 2137 320202

Mr. Sanjay Jindal, MDSJindal@WesternIndiaForgings.Com

Mr. Nitin RajoreChief Operations Officer

www.WesternIndiaForgings.com

pNitinRajore@KranRader.com