wgl 800 series windows - window glass...trickle ventilation brookvent, aluminium trickle vent hood...

WGL 800 SeriesWindows

CASEMENT SPECIFICATION1.ScopeThis specification defines the basic design concept, construction, materials, fittings and performance of WGL 800 series thermally broken Casement windows

2.Design ConceptThe profiles and components in this range have been specially designed to provide a thermally broken window that is glazed externally or internally.

Compatible with WGL 500 series curtain wall and WGL 200 series entrance screen system.

In addition to use as a Casement window, the system can be used as ground floor screen work up to a height of 3.6m by using coupling mullion reinforced with steel.

3.MaterialsAluminium alloy 6063 TE & TF, stainless steel and appropriate high quality seals used throughout.

4.FinishesThe construction allows for fabrication of all exposed members from pre-finished lengths of aluminium extrusion.These exposed profiles will be available in a range of finishes:

a) Anodised to BS 3987, Grade AA25. Etched and anodised natural self-colour, black, bronze and standard colour range.

b) Synthapulvin paint standard colour range.

c) Non-standard colours are available upon request.

d) Synthapulvin paint finish to a marine / swimming pool environment finish.

5.ConstructionPerimeter members are cut at a 45o mitre. The corners being reinforced and joined using extruded aluminiumcorner cleats and ties then sealed with a corner jointing adhesive. Intermediate mullions and transom bars are square cut, machined and fixed to outer frame using self-tapping screws and stainless steel pins.

6.HardwareSide and top hung projecting vents are fitted as standard with friction hinges and either cockspur handles or espagnolette bar and handle.

7.Glazing/InfillThe range has been designed for a basic 28mm glass or panel thickness but can be increased to 36mm or 48mm using a different bead option.Glass is set against rubber retaining gasket set into a groove in the bead/frame, with internal locking wedge gasket completing the glazing. Glazing gaskets are manufactured from BS7412 trade standard TPE material with a water based lubricant. TPE material can be used with self-cleaning glass, such as Pilkington Active. The glass is then held in place with either WGL835, 836 or WGL837 clip-in spring bead depending on glass thickness.

WINDOW TYPE CATEGORY WINDOW RATING

WEATHERBS6375-1:2009

SECURITYPAS24:2012

Top Hung Window

Air 600pa/class 2

PASSED

Water tightness 600pa/class7A

Wind 2400pa/class AE

Average air (overall area) Class 4

Average air (joint length) Class 3

8.Important NoteProfiles must be used in their insulated form (thermally broken) to conform to part ‘L’ of the building regulations

The next several pages indicate typical standard specifications for different window types. These specifications are not exhaustive and many different forms of hardware can be used.

Casement – Side Hung Window ~ Open in, inside glazed.

Sash WGL812

Bead WGL835, 836 & 837

Hinges Maco Tilt turn or turn only gear

Lock Maco espagnolette with security corner drives. Use with locking or non-locking handle

Additional Hardware Centring Blocks (anti-jemmy) to be fitted 145mm in from leading edge (bottom) on side hung windows. Optional block fitted 145mm in from leading edge at top

Restriction Maco restrictor stay

Trickle ventilation Brookvent, aluminium trickle vent hood & channel

Glass 28,36 or 48mm double glazed unit

Security Inside glazed and fitted with 2No. Roto theft claws

Performance Compliant with Building Regulation Part L dependent on window configuration & glass specification

Casement – Top/Side Hung Window ~ Open out, inside glazed.

Sash WGL815

Bead WGL835, 836 & 837

Hinges 17mm stack height friction hinges

Lock Option 1 - 10.5mm stack height cockspur handle (locking or non-locking)

Option 2 - Maco 20mm back-set in-line espag bar with handle (locking or non-lock, 15mm spindle length)

Additional Hardware Top Hung - Centring Blocks (anti-jemmy) to be fitted 60mm in from leading edge both sides of window. Optional blocks fitted 60mm up from cill member both sides of window (dependent on espag fittings)

Side Hung - Centring Blocks (anti-jemmy) to be fitted 60mm in from leading edge (bottom) on window, Optional block fitted 600mm in from leading edge at top

Restriction Option 1 - Built-in releasable restrictor on the friction hinge

Option 2 - Securistyle, non-locking, non-releasable restrictor

Option 3 - Titon, non-locking releasable restrictors or J-Banks & Son locking releasable restrictor



Security Inside glazed

Performance Tested in accordance with BS 6375: Part 1:2009 to 600Pa (severe) rating for weather & air leakage, compliant with Building Regulation Part L dependent on window configuration & glass specification

Casement – Top/Side Hung Window ~ Open out, inside glazed ~ Enhanced Security.

Sash WGL815

Bead WGL835, 836 & 837

Hinges 17mm stack height friction hinges, Hinge protectors to be fitted adjacent to friction hinges

Lock Maco Rail, 20mm backset espagnolette locking system to be fitted and operated using handle (locking or non-lock, 15mm spindle length)

Additional Hardware Top Hung - Centring Blocks (anti-jemmy) to be fitted 60mm in from leading edge both sides of window. Optional blocks fitted 60mm up from cill member both sides of window (dependent on espag fittings)

Side Hung - Centring Blocks (anti-jemmy) to be fitted 60mm in from leading edge (bottom) on window, Optional block fitted 60mm in from leading edge at top

Restriction Option 1 - Built-in releasable restrictor on the friction hinge

Option 2 - Securistyle, non-locking, non-releasable restrictor

Option 3 - Titon, non-locking releasable restrictors or J-Banks & Son locking releasable restrictor


Glass 28,36 or 48mm double glazed unit. Typically a 28.4mm double glazed unit comprising 6mm toughened float, 16mm cavity, 6.4mm laminated to outer pane required. Actual glass type may vary depending on ‘U’ value


Performance Tested in accordance with BS 6375: Part 1:2009 to 600Pa (severe) rating for weather & air leakage, PAS24:2012 & compliant with Building Regulation Part L dependent on window configuration & glass specification

Max vent width (mm) Max vent weight (kg) Hinge size Opening Angle Angle of opening (restricted)

Restricted Angle Man`f(D)Def`er(N) Nico

601701

190121000

22243040

305mm (12”)408mm (16”)408mm (16”)408mm (16”)

60o60o90o60o

58o58o

--

13o11o

--

D/ND/N

Def onlyDef only

Normal duty hinges (using Defender (D) / Nico (N) Hinges) ~ Side Hung

Heavy duty hinges (using Sterling Hinges) ~ Top Hung

Casement – Bottom Hung Window ~ Open out, inside glazed.

Casement – Bottom Hung Window (Tilt Only) ~ Open in, inside glazed.

Sash WGL812

Bead WGL835, 836 & 837

Hinges Maco stay arms (for Tilt Only or Turn Only)

Lock Spring catch

Additional Hardware Centring Blocks (anti-jemmy) to be fitted 145mm down from top both sides of top hung window.

Restriction Securistyle permanent restrictor

Trickle ventilation Brookvent aluminium trickle vent hood & channel


Security Inside glazed and fitted with 2No. Roto theft claws

Performance Tested in accordance with BS 6375: Part 1:1989 to 600Pa (severe) rating for weather & air leakage, Compliant with Building Regulation Part L dependent on window configuration & glass specification

Sash WGL815

Bead WGL835, 836 & 837

Hinges Caldwell butt hinge ref. WGL103 with DP9 packing plate

Lock Folding Opener

Additional Hardware Centring Blocks (anti-jemmy) to be fitted 60mm down from head member, both sides of a bottom hung window

Restriction Securistyle, non-locking, non-releasable restrictor




Performance Compliant with Building Regulation Part L dependent on window configuration & glass specification

Max vent width (mm) Max vent weight (kg) Hinge size Opening Angle Angle of opening (restricted)

Opening angle for Restricted Hinges

Man`f(D)Def`er(N) Nico

351401551781

11011301

1500**

12162021264050

204mm (8”)255mm (10”)305mm (12”)408mm (16”)510mm (20”)608mm (24”)608mm (24”)

65o80o80o80o50o

37.5o27o

--

65o59o50o

37.5o-

--

14o10o8o7o*-

D/ND/ND/ND/ND/ND/N

Def only

Normal duty hinges (using Defender (D) / Nico (N) Hinges) ~ Top Hung

SIZE LIMITATIONS - Casement Vents

Vent height / width are measured from rebate to rebate. All hinges used must have a stack height of 17mm

Max vent width (mm) Vent height (mm) Max vent weight (kg) Hinge size Opening Angle

20002000180016501100

267-635636-787

788-10901091-15001501-1800

37455575

100

262mm (10”)313mm (12”)415mm (16”)567mm(22”)680mm(26”)

50o50o50o 45o 20o

Heavy duty hinges (using Sterling Hinges) ~ Side Hung

Max vent width (mm) Vent height (mm) Max vent weight (kg) Hinge size Opening Angle

661838

15501725

3855

262mm (10”)415mm (16”)

85o60o

Bottom Hung Open Out

Casement sash WGL 815 can also be used with butt hinges to provide bottom hung open out vents.

Maximum sash width ~ 1800mm

Maximum sash height ~ 1000mm

Maximum sash weight ~ 50kg

SIZE LIMITATIONS – Please refer to hinge charts

Top Hung Vents –WGL815

Top hung vents with a sash size of more than 1500mm high must be fitted with shoot bolt locking with `wrap around`

corner espagnolette (250mm extensions must be used with rebates over 1400mm). Night vent facilities are NOT compatible with ‘wrap around’ corner espagnolette.

Framing Members

Framing members. – Examples of the limitations on the span of framing members based on a maximum distance between mullion centres of 1000mm and at a pressure of 900Pa are thus:-

WGL 841 teebar – 1950mm

WGL 841 teebar with 44x44mm support box behind - 2150mm (additional information concerning these spans can be obtained by refering to Wind Load Chart for WGL802 back to back)

WGL 841 teebar with 75x51mm support box behind - 3150mm (additional information concerning these spans can be obtained by refering to Wind Load Chart for WGL830 without insert flat)

WGL 830 coupling mullion – 3350mm

WGL 830 coupling mullion with reinforcement – 3800mm



SECURITYPAS24:2012

Parallel

Air 600pa/class 2

PASSED





PARALLEL SPECIFICATION 1.ScopeThis specification defines the basic design concept, construction, materials, fittings and performance of WGL 800 series thermally broken Parallel windows.

2.Design ConceptThe profiles and components in this range have been specially designed to provide a thermally broken win-dow that is glazed externally or internally.

Compatible with WGL 500 series curtain wall and WGL 200 series entrance screen system. In addition to use as a Casement window, the system can be used as ground floor screen work up to a height of 3.6m by using cou-pling mullion reinforced with steel.








6.HardwareLockable blade locks & parallel hinges.


Parallel window ~ Open out, inside glazed

Sash WGL815

Bead WGL835, 836 & 837

Hinges Cotswold parallel hinges

Lock Securistyle 20mm backset blade lock with handle, (locking or non-lock, 15mm spindle length)

Additional Hardware N/A

Restriction N/A




Performance Compliant with BS 6375: Part 1: 2009 for water, air permeability and wind resistance, PAS24:2012 & Building Regulation Part L dependent on window configuration & glass specification.

Parallel window (Open out)

Parallel hinge hardware is used on the 800 series parallel window system.Hardware height / width sizes are measured from sash rebate to rebate (eurogroove to eurogroove).

Maximum sizes permissable for Parallel hardware is:

Sash rebate size Height = 2916mm. ( weight limited to 200 kg )

Sash rebate size Width = 1916mm.

NOTE: Windows over 1306mm wide and 1956mm high will need to be automated

Framing members







1.ScopeThis specification defines the basic design concept, construction, materials, fittings and performance of WGL 800 series thermally broken Tilt/Turn windows.

2.Design ConceptThe profiles and components in this range have been specially designed to provide a thermally broken win-dow that is glazed externally or internally.

Compatible with WGL 500 series curtain wall and WGL 200 series entrance screen system.

In addition to use as a Casement window, the system can be used as ground floor screen work up to a height of 3.6m by using coupling mullion reinforced with steel.








6.HardwareTilt and turn windows with specialised concealed gear and locking handles.




SECURITYPAS24:2012

Tilt Turn

Air 600pa/class 2

PASSED





TILT TURN SPECIFICATION

Tilt and Turn (Tilt First).Concealed Tilt and Turn hardware is recommended for use on the 800 series Tilt Turn system.

Hardware height / width sizes are measured from sash rebate to rebate (eurogroove to eurogroove).

Maximum sizes permissable for Tilt/Turn hardware is: (For single pane sashes) Sash rebate size Height = 2400mm. (weight limited to 150 kg)Sash rebate size Width = 1400mm. (ratio limitation – width of gear must not exceed 1.5x the height)NB. Any intermediate rails on sashes to be detailed with georgian bar or external trims unless otherwise approved.

Tilt Only (Open in)Concealed Tilt only hardware is recommended for use on the 800 series Tilt system.Hardware height / width sizes are measured from sash rebate to rebate (eurogroove to eurogroove).

Maximum sizes permissable for Tilt hardware is:Sash rebate size Height = 2000mm. ( weight limited to 80 kg )Sash rebate size Width = 1400mm.

Turn Only (Open in) / Juliet Balcony windowConcealed Turn only hardware is recommended for use on the 800 series Turn system.Hardware height / width sizes are measured from sash rebate to rebate (eurogroove to eurogroove).

Maximum sizes permissable for Turn hardware is:Sash rebate size Height = 2000mm. (weight limited to 70 kg)Sash rebate size Width = 1300mm.

Framing Members







Tilt / Turn – Bottom/Side Hung Window ~ Open in, inside glazed

Sash WGL812

Bead WGL835, 836 & 837

Hinges Maco high-security concealed gear

Lock Maco 14.5mm back set espag lock with handle (Tilt first locking, spindle length 23mm)

Additional Hardware Centring Blocks (anti-jemmy) to be fitted 60mm in from leading edge (bottom) on side hung windows and miss handing device (built into espag)

Tilt only mode Sash will project internally 130mm or 160mm

Restriction Roto restrictor stay




Performance Compliant with BS 6375: Part 1: 2009 for water, air permeability and wind resistance, PAS24:2012 & Building Regulation Part L dependent on window configuration & glass specification.

Our FacilityThe Window Glass Company is based in a 55,000 SqFt factory located in Bristol. At any one time we have over

50 team members, the majority of whom have been with the company for the majority of their working lives.

Being a family owned and managed company is very important to us, as is the level of retained experience

and know-how amongst the workforce, demonstrated by our unusually high staff retention figures. Unlike many of our perceived competitors everything we supply is

designed, manufactured and installed by us, giving the company a unique level of control over our products

and the complete cycle from architect’s concept through to detail design, manufacture and eventual installa-

tion. The benefits our clients enjoy because of this are many, not the least being our ability to cope with and

overcome any peculiarities or problems that may occur during the contract process. Controlling our own com-

plete production process also allows us to be extremely flexible, capable of taking on projects of any and all

sizes, our investment in the most state of the industry CNC machinery presently giving us a capacity of circa

750k per month.

Window Glass

11 Emery Road

Brislington

Bristol

BS4 5PF

0117 977 9292

[email protected]

www.windowglass.co.uk

CE Marked Products: Window Glass products conform to the appropriate

harmonised Euro Norms (hENs) or European Technical Assessments (ETAs) and all products are delivered to site and installed complete with the CE mark, demon-strating that our products comply with the essential

requirements contained in the standard.

wgl 800 series windows - window glass...trickle ventilation brookvent, aluminium trickle vent hood...

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