where the wind blows…€¦ · 2 towing tugs, 2 floating barges, 1 shear leg crane 1 revolving...

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Where the Wind Blows… Challenges and lessons leanred May 9 th 2019 HyunTae Cho, Swiss Re Asia Pte. Ltd.,

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Page 1: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

Where the Wind Blows…

Challenges and lessons leanred

May 9th 2019 HyunTae Cho, Swiss Re Asia Pte. Ltd.,

Page 2: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

Weather Conditions in Asia/Korea

2

Typhoon Melor (2009)

50 year peak gust speed(1-minute average)280km/h = 78m/s

Loss at OnShore Wind Farm Erection Risks at Japan

• 20 units of 2.5 MW Wind Turbine under Testing

• Wind Turbines were locked @ Wind Speed of 25m/s

• Blade length – 44m

• 38 Blades out of 60 (3 x 20 units) were damaged

• Loss amount ~ USD48mil

Page 3: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

Weather Conditions in Asia/Korea

3

IEC Wind Classes for WTG

50 year peak gust speed(1-minute average)280km/h = 78m/s

Typhoon Melor (2009)

Page 4: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

Weather Conditions in Asia/Korea

4

North Sea Europe Asia

50 Year Peak Gust Speed

Page 5: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

5

Vessels used for the foundation of offshore wind turbine

Vessels for 1 unit of Foundation

Page 6: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

6

Vessels used for the foundation of offshore wind turbine

HGU Infrasea Solutions GmBH (2011)

North SeaVessels

for 1 unit of Foundation

Page 7: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

7

Vessels used for the foundation of offshore wind turbine

HGU Infrasea Solutions GmBH (2011)

North SeaAsia/Korea

S. Korea (2015-2017)

Vessels for 1 unit of Foundation

(Source:Swiss Re, photo by HyunTae Cho)

Page 8: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

8

Vessels used for the foundation of offshore wind turbine

HGU Infrasea Solutions GmBH (2011)

North SeaAsia/Korea

S. Korea (2015-2017)

Vessels for 1 unit of Foundation

1 Anchor handling boat,2 Towing tugs,2 Floating barges,1 Shear leg crane1 Revolving crane barge1 SEP jack up barge

(Source:Swiss Re, photo by HyunTae Cho)

Page 9: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

9

Vessels used for the Offshore Wind Turbine

Installation of the first wind turbine for Gemini Project(Van Oord, 600MW=150@4MW, 2015)

(Source : Van Oord)

1 vessel => 6 WTGs

Page 10: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

10

Vessels used for the offshore wind turbine

Installation of the first wind turbine for Tamra OWF(30MW=10@3MW, 2016)

(Source:Swiss Re, photo by HyunTae Cho)

Page 11: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

11

Vessels used for OWF in Asia/Korea

• No Specialized Vessel for OWF

• More Vessels, More Difficult, More Time, …

• More Exposure!!!

(Source:Swiss Re, photo by HyunTae Cho)

Page 12: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

12

Conditions of Vessels used for OWF in Asia/Korea

• No specialized vessels for OWF

• Lowest bidding for vessels

• Poor quality shabby vessels

• High exposure of pollution from vessels

(Source:Swiss Re, photo by HyunTae Cho)

Page 13: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

13

Conditions of Vessels used for OWF in Asia/Korea

• No specialized vessels for OWF

• Lowest bidding for vessels

• Poor quality shabby vessels

• High exposure of pollution from vessels

(Source:Swiss Re, photo by HyunTae Cho)

Page 14: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

14

Vessels used for OWF in Asia/Korea

Cable Laying Barge?

= Flat Top Barge + Cable Laying Equipment ??

(Source:Swiss Re, photo by HyunTae Cho)

(Source:Van Oord, Nexus)

Page 15: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

15

Vessels used for OWF in Asia/Korea

Cable Laying Barge

= Flat Top Barge + Cable Laying Equipment ??

Flat Top Barge

Page 16: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

16

DCM Barge Collapse

Deep Cement Mixing Barge for soft sea bed

= Flat Top Barge + DCM equipment

Page 17: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

17

DCM Barge Collapse

Page 18: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

Crane Vessel collapse

18

Page 19: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

19

Issues about many vessels and barges

Page 20: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

20

Issues about mooring line of flat top barges

(Source : Swiss Re, photo by HyunTae Cho)

Page 21: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

21

Issues about mooring line of flat top barges

(Source : Swiss Re, photo by HyunTae Cho)

Page 22: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

Offshore Substation

22

Fire on offshore substation caused by lighteningduring the construction !

Page 23: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

Submarine power cable

23

Page 24: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

Submarine Power Cable Damage

24

Page 25: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

Jacket damage by vessel collision

25

Page 26: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

Issues on Construction Management

26

(Source : Swiss Re, photo by HyunTae Cho)

Page 27: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

Issues on Construction Management

27

(Source : Swiss Re, photo by HyunTae Cho)

• Various and Multiple parties working together

• Less understanding on other parties work

• Various Delay Scenarios due to work practice, untimely delivery and completion of work

• Anyone who can manage ???

J F M A M J J A S O N D J F M A M J J A S O N D

Design

Lead Time and Manufacture

Installation

Design

Lead Time and Manufacture

Installation

Design and Routing

Lead Time and Manufacture

Installation

Design and Routing

Lead Time and Manufacture

Installation

Design

Lead Time and Manufacture

Installation

Design

Lead Time and Manufacture

Installation

WTG

Installation

Export Cables

Offshore

Substation

Onshore

Substation

2020

Q1 Q2 Q3 Q4

Inter Array

Cables

WTG

Foundation

Q1 Q2 Q3 Q4

2019

Page 28: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

28

Document Review

Vessel Inspection

On-site Surveillancefor loading & unloading of major components including submarine power cable

On-site Surveillanceto the Installation Site

Marine Warranty Surveyor for OWF

Page 29: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

Document Review

29

• Design Load check• Method Statement check• Vessel, barge, crane adequacy check• Sea fastening plan check• and so on

Page 30: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

Vessel Inspection

30

(Source : Swiss Re, photo by HyunTae Cho)

Page 31: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

On-site surveillance – loading & cable loadout

31

(Source : Swiss Re, photo by HyunTae Cho)

Page 32: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

On-site surveillance – Installation at site

32

(Source : Swiss Re, photo by HyunTae Cho)

Page 33: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

Conclusion

• Ending of our findings & lessons

36

Page 34: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

37

Conclusion

Increasing Risk Exposure !

More Vessels

More Contracts

More Documents

TC or EQLess

Experience

J F M A M J J A S O N D J F M A M J J A S O N D

Design

Lead Time and Manufacture

Installation

Design

Lead Time and Manufacture

Installation

Design and Routing

Lead Time and Manufacture

Installation

Design and Routing

Lead Time and Manufacture

Installation

Design

Lead Time and Manufacture

Installation

Design

Lead Time and Manufacture

Installation

WTG

Installation

Export Cables

Offshore

Substation

Onshore

Substation

2020

Q1 Q2 Q3 Q4

Inter Array

Cables

WTG

Foundation

Q1 Q2 Q3 Q4

2019

Page 35: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

38

Conclusion

Increasing Risk Exposure !

More Vessels

More Contracts

More Documents

TC or EQLess

Experience

J F M A M J J A S O N D J F M A M J J A S O N D

Design

Lead Time and Manufacture

Installation

Design

Lead Time and Manufacture

Installation

Design and Routing

Lead Time and Manufacture

Installation

Design and Routing

Lead Time and Manufacture

Installation

Design

Lead Time and Manufacture

Installation

Design

Lead Time and Manufacture

Installation

WTG

Installation

Export Cables

Offshore

Substation

Onshore

Substation

2020

Q1 Q2 Q3 Q4

Inter Array

Cables

WTG

Foundation

Q1 Q2 Q3 Q4

2019How to minimize these risks ??

Page 36: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

39

Page 37: Where the Wind Blows…€¦ · 2 Towing tugs, 2 Floating barges, 1 Shear leg crane 1 Revolving crane barge 1 SEP jack up barge (Source:Swiss Re, photo by HyunTae Cho) 9 Vessels used

Legal notice

40

©2019 Swiss Re. All rights reserved. You are not permitted to create any modifications or derivative works of this presentation or to use it for commercial or other public purposes without the prior written permission of Swiss Re.

The information and opinions contained in the presentation are provided as at the date of the presentation and are subject to change without notice. Although the information used was taken from reliable sources, Swiss Re does not accept any responsibility for the accuracy or comprehensiveness of the details given. All liability for the accuracy and completeness thereof or for any damage or loss resulting from the use of the information contained in this presentation is expressly excluded. Under no circumstances shall Swiss Re or its Group companies be liable for any financial or consequential loss relating to this presentation.