white biotech mckinsey feb 2009
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Dr. Jens Riese, Principal
Leader of Global Biosystems Practice,McKinsey & Company
Press briefingFebruary, 2009
White BiotechnologyWhite Biotechnology
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Industrial biotech- the next S-curve in biotechnology
Marketpenetration
TimeToday
Whitebiotech-nology
Red biotech
Greenbiotech
Industrial applications today
Bio-feedstock
Replacement ofoil and gas withbiomass
Bio-processes
Replacementof chemicalsynthesisby fermentationor biocatalysis
Bio-products
Products with newcharacteristics(e.g., biopolymers,enzymes, nutrition/health ingredients)
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White biotech sales are expected to further grow significantly and increase
their share of chemicals production
Sales chemical industry
2012**
* Top-down estimate based on industry interviews and industry reports
** Estimated future chemical industry sales excluding B2C sales in pharma and personal care (estimation of 2.5%
chemicals industry growth)
Source: SRI, F.O. Licht, Frost and Sullivan, Press clippings, McKinsey
EUR billions
100% = EUR 1,800 billion
Growing share of chiral API* Moderate growth in new products/services
Continuation of current strong growth inbiofuels
Mid term price pressure due to low price of
crude oil
Strong growth in nat. rubber, botanicals andPUFAs, moderate growth in hydrocolloids
Increase share of oleo surfactants butdecreasing prices
Introduction and growth of new biopolymers
and bio-based bulk chemicals expected,enzymes growth with customer markets,
biologics grow with 9%*
2007 basis
2007 - 12
growthAssumptions
Bio-dependent
sales 2007Segment
46
34
54
31
14
7
2
21
7
99
Traditional
bio-based
chemicals
14
65
60
Biofuels
Chemicals by
enzymatic
processes
153
5
Chemicals byfermentation
Total sales
white biotech
91
White
biotech
9
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Growth is driven by advantages along all 3 dimensions
of sustainability
Less emissions Less energy Less resource depletion
New jobs Broad technological capabilities
Lower cost Lower risk Higher sales
and margins
PeoplePeople
PlanetPlanet ProfitProfit
Source: Source
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Example bioethanol*
Bio-based chemical products offer advantages for the carbon footprint
and other environmental criteria
* Conventional view excluding land use changes
Source: McKinsey analysis
1010
80
100
Crude-
based
gasoline
Corn
ethanol
Sugar
cane
ethanol
LC
ethanol
-20%
-90% -90%
Reduced environmental impact of bio-basedproducts has resulted in a surge of industrial
biotechnology
Reduced GHG footprint compared to fossil-
based feedstocks
Reduced energy consumption during
production processes (e.g., through use of
enzymes)
Reduced environmental impact (''green''
solvents, reduced water consumption,
degradable by-products, etc.)
Renewable raw materials
True benefits remain to be assessed for eachindividual compound, depending on
Type of raw material (e.g., sugar cane vs.corn)
Origin of raw material (e.g., production on
agricultural land vs. deforestation)
Agricultural techniques (e.g., fertilization,
irrigation, use of pesticides)
Rationale
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Alternative feedstocks provide a mechanism
to hedge the exposure of chemical companies to oil price increases
* Fossil cost based on a correlation of historic price with crude oil; the correlation is not statistically perfect (R2 of
0.9) and has no predictive value
** Bio-routes based on cost estimate of chemical conversion of ethanol,*** Assuming backward integration into sugar cane in Brazil
Source: SRI; PEP; CMAI; McKinsey
0
50
100
150
200
250
300
350
400
20 40 60 80 100 120 140 160
140 (5y max)
100 (5y avg)
55 (5y min)
655y avg
Sensit ivity and risk analysis
USD/ton sugar*** Fossil route cheaper*
USD/barrel
crude oil305y min
1455y max
Bio-route
cheaper**
Current prices
Bio-route cheaper
Equivalence line
5y variance
Fossil route cheaper
DISGUISED CLIENT EXAMPLE
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Regulatory support across the globe helps
the increasing use of bio-based chemicals
* Resulting, e.g., in the DSM/Roquette partnership to produce fermented succinic acid based on starch in France** Billion gallons per year corresponds to ~ 190 million tons of bioethanol and 40 million tons of biodiesel
Source: McKinsey analysis
Governments have strongly pushedthe use of renewables throughmandates, subsidies and grants
Major focus has been on thetransportation fuel sector but DOE
and the European Commission are
pushing for renewable chemicals as
well Chinese government (NDRC) is
supporting development of bio-
based chemicals from an energy
security point of view
New US President wants to double
share of renewables in 3 years
EUR 90 million grant from French Indus-
trial Innovation Agency to promote IBT*
Global mandates for biofuels of ~ 65 bgy**
bioethanol and 12 bgy of biodiesel in 2020
EC 7th framework programme for
sustainable non-food products andprocesses (EUR 700m)
DOE grant to DSM, Abengoa, Los Alamos
Laboratory and Sandia National
Laboratory for an extensive enzyme
development program
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Also existing polymers can become bio by using bio-based monomers
or intermediates
Polymer Biotechnology inroad
Sales 2007
USD billion
Soy-based polyols
Maleic anhydride from succinic acid
Caprolactam from fermentation
Butadiene from succinic acid
Acrylonitrile from 3HP
Adipic acid from fermented succinic acid
Acrylamide from 3HP
Butadiene from succinic acid
Polyurethane
Unsaturated polyester resins
Nylon 6
ABS*
Polyacrylamide**
Polybutadiene
Acrylic fibers
Nylon 6.6
~27
~13
~13
~11
~7
~6
~5
~5
* Acrylonitrile-Butadiene-Styrene Resins
** Excludes superabsorbent applications
Source: SRI; CMAI; Tecnon; McKinsey analysis
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A new Value Chain is emerging with lots of places to play
Source: McKinsey
Enablers
FinancingLogistics Technology Equipment
Value chain
Feedstock provision Feedstock processing Primary conversion Secondary conversion
Grain/seed milling Biomass pre-treat-ment
and enzymatic conversion
Fermentation Chemical conversion Enzymatic conversion
Polymerization Downstream processing Complex chemical
synthesis
Farming Storage Distribution
Products (examples)
Corn
Soy
Energy
crops
Straw,stover
Oil
Protein
Sugar
Lignin
Ethanol
Vitamins
Platform
chemicals
BiodieselBio-polymers
Fine
chemicals
Specialtychemicals
End-
markets
examples
Food Feed Energy
Food Feed Energy
Transportation Pharma Food/feed Cosmetics
Automotive Electronics Consumer goods Pharmaceuticals
Farming Storage Distribution
Product examples
Potentially integrated
in biorefineries
SIMPLIFIED
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