white biotech mckinsey feb 2009

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    Dr. Jens Riese, Principal

    Leader of Global Biosystems Practice,McKinsey & Company

    Press briefingFebruary, 2009

    White BiotechnologyWhite Biotechnology

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    Industrial biotech- the next S-curve in biotechnology

    Marketpenetration

    TimeToday

    Whitebiotech-nology

    Red biotech

    Greenbiotech

    Industrial applications today

    Bio-feedstock

    Replacement ofoil and gas withbiomass

    Bio-processes

    Replacementof chemicalsynthesisby fermentationor biocatalysis

    Bio-products

    Products with newcharacteristics(e.g., biopolymers,enzymes, nutrition/health ingredients)

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    White biotech sales are expected to further grow significantly and increase

    their share of chemicals production

    Sales chemical industry

    2012**

    * Top-down estimate based on industry interviews and industry reports

    ** Estimated future chemical industry sales excluding B2C sales in pharma and personal care (estimation of 2.5%

    chemicals industry growth)

    Source: SRI, F.O. Licht, Frost and Sullivan, Press clippings, McKinsey

    EUR billions

    100% = EUR 1,800 billion

    Growing share of chiral API* Moderate growth in new products/services

    Continuation of current strong growth inbiofuels

    Mid term price pressure due to low price of

    crude oil

    Strong growth in nat. rubber, botanicals andPUFAs, moderate growth in hydrocolloids

    Increase share of oleo surfactants butdecreasing prices

    Introduction and growth of new biopolymers

    and bio-based bulk chemicals expected,enzymes growth with customer markets,

    biologics grow with 9%*

    2007 basis

    2007 - 12

    growthAssumptions

    Bio-dependent

    sales 2007Segment

    46

    34

    54

    31

    14

    7

    2

    21

    7

    99

    Traditional

    bio-based

    chemicals

    14

    65

    60

    Biofuels

    Chemicals by

    enzymatic

    processes

    153

    5

    Chemicals byfermentation

    Total sales

    white biotech

    91

    White

    biotech

    9

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    Growth is driven by advantages along all 3 dimensions

    of sustainability

    Less emissions Less energy Less resource depletion

    New jobs Broad technological capabilities

    Lower cost Lower risk Higher sales

    and margins

    PeoplePeople

    PlanetPlanet ProfitProfit

    Source: Source

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    Example bioethanol*

    Bio-based chemical products offer advantages for the carbon footprint

    and other environmental criteria

    * Conventional view excluding land use changes

    Source: McKinsey analysis

    1010

    80

    100

    Crude-

    based

    gasoline

    Corn

    ethanol

    Sugar

    cane

    ethanol

    LC

    ethanol

    -20%

    -90% -90%

    Reduced environmental impact of bio-basedproducts has resulted in a surge of industrial

    biotechnology

    Reduced GHG footprint compared to fossil-

    based feedstocks

    Reduced energy consumption during

    production processes (e.g., through use of

    enzymes)

    Reduced environmental impact (''green''

    solvents, reduced water consumption,

    degradable by-products, etc.)

    Renewable raw materials

    True benefits remain to be assessed for eachindividual compound, depending on

    Type of raw material (e.g., sugar cane vs.corn)

    Origin of raw material (e.g., production on

    agricultural land vs. deforestation)

    Agricultural techniques (e.g., fertilization,

    irrigation, use of pesticides)

    Rationale

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    Alternative feedstocks provide a mechanism

    to hedge the exposure of chemical companies to oil price increases

    * Fossil cost based on a correlation of historic price with crude oil; the correlation is not statistically perfect (R2 of

    0.9) and has no predictive value

    ** Bio-routes based on cost estimate of chemical conversion of ethanol,*** Assuming backward integration into sugar cane in Brazil

    Source: SRI; PEP; CMAI; McKinsey

    0

    50

    100

    150

    200

    250

    300

    350

    400

    20 40 60 80 100 120 140 160

    140 (5y max)

    100 (5y avg)

    55 (5y min)

    655y avg

    Sensit ivity and risk analysis

    USD/ton sugar*** Fossil route cheaper*

    USD/barrel

    crude oil305y min

    1455y max

    Bio-route

    cheaper**

    Current prices

    Bio-route cheaper

    Equivalence line

    5y variance

    Fossil route cheaper

    DISGUISED CLIENT EXAMPLE

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    Regulatory support across the globe helps

    the increasing use of bio-based chemicals

    * Resulting, e.g., in the DSM/Roquette partnership to produce fermented succinic acid based on starch in France** Billion gallons per year corresponds to ~ 190 million tons of bioethanol and 40 million tons of biodiesel

    Source: McKinsey analysis

    Governments have strongly pushedthe use of renewables throughmandates, subsidies and grants

    Major focus has been on thetransportation fuel sector but DOE

    and the European Commission are

    pushing for renewable chemicals as

    well Chinese government (NDRC) is

    supporting development of bio-

    based chemicals from an energy

    security point of view

    New US President wants to double

    share of renewables in 3 years

    EUR 90 million grant from French Indus-

    trial Innovation Agency to promote IBT*

    Global mandates for biofuels of ~ 65 bgy**

    bioethanol and 12 bgy of biodiesel in 2020

    EC 7th framework programme for

    sustainable non-food products andprocesses (EUR 700m)

    DOE grant to DSM, Abengoa, Los Alamos

    Laboratory and Sandia National

    Laboratory for an extensive enzyme

    development program

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    Also existing polymers can become bio by using bio-based monomers

    or intermediates

    Polymer Biotechnology inroad

    Sales 2007

    USD billion

    Soy-based polyols

    Maleic anhydride from succinic acid

    Caprolactam from fermentation

    Butadiene from succinic acid

    Acrylonitrile from 3HP

    Adipic acid from fermented succinic acid

    Acrylamide from 3HP

    Butadiene from succinic acid

    Polyurethane

    Unsaturated polyester resins

    Nylon 6

    ABS*

    Polyacrylamide**

    Polybutadiene

    Acrylic fibers

    Nylon 6.6

    ~27

    ~13

    ~13

    ~11

    ~7

    ~6

    ~5

    ~5

    * Acrylonitrile-Butadiene-Styrene Resins

    ** Excludes superabsorbent applications

    Source: SRI; CMAI; Tecnon; McKinsey analysis

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    A new Value Chain is emerging with lots of places to play

    Source: McKinsey

    Enablers

    FinancingLogistics Technology Equipment

    Value chain

    Feedstock provision Feedstock processing Primary conversion Secondary conversion

    Grain/seed milling Biomass pre-treat-ment

    and enzymatic conversion

    Fermentation Chemical conversion Enzymatic conversion

    Polymerization Downstream processing Complex chemical

    synthesis

    Farming Storage Distribution

    Products (examples)

    Corn

    Soy

    Energy

    crops

    Straw,stover

    Oil

    Protein

    Sugar

    Lignin

    Ethanol

    Vitamins

    Platform

    chemicals

    BiodieselBio-polymers

    Fine

    chemicals

    Specialtychemicals

    End-

    markets

    examples

    Food Feed Energy

    Food Feed Energy

    Transportation Pharma Food/feed Cosmetics

    Automotive Electronics Consumer goods Pharmaceuticals

    Farming Storage Distribution

    Product examples

    Potentially integrated

    in biorefineries

    SIMPLIFIED

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