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BH_ConsultingAllée du bois de bercuit 35 1390

AquaVista Level 3

BH_Consulting Allée du bois de bercuit 35 1390

AquaVista Level 3 SynopticProgram Documentation

Table of Contents

Operator Manual AquaVista Level 3

Version 2.0 (BH_consulting ©)

Version 2.1 BH_Consulting 2011

BH_consulting June 2011 ©

2



Table of Contents

Table of Contents

Table of Contents...............................................................................................3AquaVista Level 3 ..............................................................................................8

Modular Control System..................................................................................8System Benefits......................................................................................................8Network expands capabilities.................................................................................9Inputs and Outputs:................................................................................................9

Configuring and monitoring software..............................................................9AquaVista Level 3 :Overview Section..............................................................10

Log On/Off.....................................................................................................11Alarm Messages............................................................................................12

Overview Current alarms.....................................................................................12Alarm external relay.............................................................................................12

Analogue / Digital Log trend charts...............................................................13Configure graphs..................................................................................................13Set Axis options:...................................................................................................14Timeline options:..................................................................................................15Limits values :......................................................................................................16

Printer Menu.................................................................................................16Help Button...................................................................................................18

Version 2.1 BH_Consulting 2011 3



Table of ContentsAnalog Channels Status................................................................................19Digital Channels Status................................................................................20AquaVista Level 3 Firmware status..............................................................21

AquaVista Level 3 : Synoptic Overview Section................................................22AquaVista Level 3 : Configuration...................................................................24

Configuration screen:....................................................................................24Feed Loop Selection :...................................................................................25

Wizard PID:...........................................................................................................26Wizard Ratio:........................................................................................................27Wizard Primary Following:.....................................................................................29Wizard Scheduler:.................................................................................................30Wizard Interval:....................................................................................................31Wizard on off control:............................................................................................32TPC actuator:........................................................................................................33Curve control tool:................................................................................................34Bleed Control:.......................................................................................................35Bitmaps customization:........................................................................................36In the same manner, chemical tanks can also be customized..............................36

Sensors settings on the overview screen:.....................................................37Channels configuration:................................................................................38

Analog Channels configuration:............................................................................39Page 1: analog channel configuration...............................................................40Page 2: analog channel configuration...............................................................40

Analog calculated points configuration:................................................................42Page 1: analog calculated points configuration.................................................42Page 2: calculated point configuration..............................................................43

Digital switch points configuration:......................................................................45Page 1: Digital switch channel configuration.....................................................45Page 2: Digital switch channel configuration.....................................................46

Digital channel configuration:...............................................................................47Page 1: Digital channel configuration...............................................................47Page 2: Digital channel configuration...............................................................47

Digital points configuration:..................................................................................48Page 1: Digital point configuration...................................................................48Page 1: Digital point configuration....................................................................48Page 2: Digital point configuration....................................................................49

Digital counter (countdown) points configuration:................................................49




Table of ContentsPage 1: Digital counter / point configuration....................................................49Page 1: Digital counter configuration................................................................50Page 2: Digital counter / point configuration.....................................................50

Emergency Stop points configuration:..................................................................51Page 1: Emergency stop configuration............................................................51Page 2: Emergency stop configuration............................................................51

Alarm Relay configuration:..................................................................................51Page 1: Alarm relay configuration.....................................................................51Page 2: Emergency stop configuration............................................................51

Flow switch configuration:....................................................................................52Page 1: Flow switch configuration.....................................................................52

Annex 1: Data Map...............................................................................................52Install WinCC on a PC.......................................................................................53

Installation instructions WinCC:........................................................................53Install AquaVista Level 3 application:...............................................................54Configuring the software:..................................................................................54

SmartFeeder Enclosure specifications:.........................................................59Technical drawings.......................................................................................60Siemens PC Panel IP677C:............................................................................79

Features................................................................................................................79Technical data......................................................................................................83

WinCC V7.00 system software......................................................................85Overview..............................................................................................................85

Runtime packages on CD-ROM.........................................................................85Power Tags in SIMATIC WinCC:..........................................................................85

Standard tools - STEP 7.................................................................................86Overview..............................................................................................................86

Application........................................................................................................86Design...............................................................................................................86Functions..........................................................................................................87Tools.................................................................................................................88

S7-300/S7-300 Outdoor - PS 307 power supply............................................94Overview..............................................................................................................94

Application........................................................................................................94Design...............................................................................................................94Technical data...................................................................................................95

Accessories - DIN rail....................................................................................96




Table of ContentsOverview..............................................................................................................96

Application........................................................................................................96Design...............................................................................................................96

S7-300 - IM 360 interface modules...............................................................97Overview..............................................................................................................97

Application........................................................................................................97Design...............................................................................................................97Technical data...................................................................................................98

Analog Input Card SM 331............................................................................99Overview..............................................................................................................99

Application........................................................................................................99Functions..........................................................................................................99Technical Data..................................................................................................99

Analogue input/output module - SM 334.....................................................103Overview............................................................................................................103

Application......................................................................................................103Functions........................................................................................................103Technical data.................................................................................................103

Connection methods - Front connector.......................................................106Overview............................................................................................................106

Application......................................................................................................106Design.............................................................................................................106

Electrical networks - Connecting cables......................................................108Overview............................................................................................................108

Application......................................................................................................108Design.............................................................................................................108

Cable types.........................................................................................................109Installation......................................................................................................109Designed for Industry......................................................................................110Technical data.................................................................................................110

RS 485 bus connectors for PROFIBUS.........................................................115Overview............................................................................................................115

Application......................................................................................................115Design.............................................................................................................115Method of operation........................................................................................116

Technical data....................................................................................................116PG/PC - CP 5611/CP 5711............................................................................120




Table of ContentsOverview............................................................................................................120

Application......................................................................................................120Design.............................................................................................................121Functions........................................................................................................121Designed for Industry......................................................................................121Technical data.................................................................................................122

COPYRIGHTS:..............................................................................................123

BH_Consulting – SmartFeeder Manual 2011



AquaVista Level 3 SynopticProgram DocumentationSynoptic Toolbar Section

AquaVista Level 3

Modular Control SystemThe BH_Consulting AquaVista Level 3 modular control system is a simple, reliable, and economical system to control and verify the dosage of treatment chemicals. It is based on the well-proven Simatic WinAC Siemens platform.Total capability ranges from a single stand-alone controller with modem for remote control and patented feed mechanisms to a networked system of up to 15 controllers supervised by a workstation with WinCC Scada running on Windows OS ( up to Win7 32 bits). Selectable feed strategies for 6 control loops include PID, continuous ratio, set point and timed feeds on a scheduled or interval basis. Multiple AquaVista Level 3 controllers may be linked via a PROFIBUS communications network to a stand-alone or server/client WinCC workstation. The WinCC workstation may be used to monitor, log, trend, and interpret data, to acknowledge and check alarms, and to configure AquaVista Level 3 controllers on the network.

System Benefits Optimises treatment feed rates automatically and continuously based on changing

process conditions Saves manpower otherwise needed for process monitoring and feed adjustments Enhances employee health and safety by accurately feeding chemical directly from bulk

storage, avoiding chemical handling Helps avoid plant downtime and emergencies through sophisticated alarm capabilities Prevents overfeed and underfeed conditions, improving plant operations, while minimising

cost Offers a highly reliable system to serve standard water and process needs Uses robust Siemens Technology for improved reliability




Network expands capabilitiesUp to 8 AquaVista Level 3 controllers can be networked to a single workstation via PROFIBUS, an industrial, high-speed, two-way data communication network (RS-485) or via TCP/IP.This arrangement simplifies monitoring, and interpretation of data and alarms, and allows configuration of multiple controllers from a central location.The WinCC workstation on PC panel provides a simplified, convenient, full colour, graphical operator interface. The operator selects functions from menus and icons, using the keyboard or a mouse.The network configuration enhances capabilities related to data storage and analysis. For example, the network can store up to 100 points of summary data for one year. Moreover, it is compatible with Microsoft Excel through the Archives, Alarms & Configuration SQL Database.

Inputs and Outputs: Minimum: 8 Digital inputs, 8 Digital outputs Up to 12 Analogue inputs, 8 Analogue outputs 8 full configurable control loops AS an option : Modem connectable for remote control and alarms through PC

The Synoptic tool shows a diagram overview of the system per AquaVista Level 3 . Any user can view the configuration of the system but must obtain a valid user id and pass code to make any changes to the parameter values.

Configuring and monitoring softwareThe software for configuring and monitoring a AquaVista Level 3 will be delivered in one packet. This packet include the synoptic and commissioning tool software for the BH_Consulting AquaVista Level 3 , this software is build on a Siemens WinCC HMI software platform. With the AquaVista Level 3 WinCC software can you monitor the actual process treatment. It’s possible to change some of the parameters if you got the appropriate access rights. The commissioning tool is intended to configure a AquaVista Level 3 system. It’s recommended that only people who are aware of the soft- and hardware capabilities of the AquaVista Level 3 use this tool.It is also possible to establish a remote communication with the AquaVista Level 3 per a Web navigator package software ( option). This packet offers you the possibility to monitor or even configure a AquaVista Level 3 trough a TCP/IP connection or via standard modem line. In last case, the AquaVista Level 3 you want to reach has to be wired to a modem line.




AquaVista Level 3 :Overview Section

The AquaVista Level 3 screen is divided into tree sections: A top bar section, a sidebar section and an overview section.

The top bar section contains the alarm data, the sidebar ( Menu button) contains buttons to browse through the program and jump to the different windows and the overview section displays the actual process situation. By clicking on different screen elements you will discover that there are other popup windows displaying control settings.

The toolbar section is divided into 3 parts. The top part with the clock, displays also the systems currently connected to the supervisory station (up to 8 systems) . By clicking to one of the systems connected you immediately switch the overview screen to the system view.The middle part contains 11 buttons to switch between the different functions available while viewing the system overview screen. Some of those functions may be access restricted to some categories of AquaVista Level 3 users only.Here below you can find a detailed explanation of all those functions:




Log On/OffTo be able to adjust parameters, a AquaVista Level 3 user must first log in to the system by clicking on the login button or by pressing the keys:

'CTRL' + 'L':As User ID enter the user name allocated to you and password linked to it.You will immediately be granted the level of access linked to your password. High privileged features – such as configuration or hardware changes – may require an Administrator password.Once logged in, all actions that result in a change of configuration data are traced and written to an audit log inside the AquaVista Level 3 .




Alarm MessagesThat side button gives access to the extended list of alarms currently active onto the AquaVista Level 3 connected systems.An alarm is defined in the configuration as a detected change of state of either a controller parameter, or a measured plant parameter, such an out of defined range of a measured value either as a warning ( yellow alarm) or as a critical alarm ( red level). Alarms can be generated automatically by the control system ( loss of communication eg) or by the AquaVista Level 3 ( like digital signal change – loss of recirculation flow or analog value out of range-conductivity value too high eg).

Overview Current alarmsThe window with alarm messages shows a table with all available alarm messages. When an alarm pops up, the colour changes to red. All active alarms can be acknowledged by clicking on the button with the checkmark. It is also possible to acknowledge the alarms from the operating panel on the AquaVista Level 3 controller. A log with alarm messages is also kept in the memory and on the AquaVista Level 3 screen. This log can be viewed, exported to a file and cleared when necessary.The following colour codes apply: Green An alarm message came in and has been acknowledged Red An alarm message came in and has not been acknowledged Grey No alarm present

See ‘Appendix Alarm Codes’ for a complete list of possible alarms

Alarm external relay

When you set the alarm relay in the configuration menu, the Smartfeeder will energize the pre defined alarm relay in the control cabinet and will allow the alarm to be sent out to the main control room eg or to activate a horn locally.




Analogue / Digital Log trend charts

The Analogue / Digital Log window shows the most recent updated data log of the AquaVista Level 3 Analogue inputs / outputs chosen by the user (configured in the trend options window). Here the digital and analogue log can be exported to pdf or directly printed to the local printer.

Configure graphs

The Log Window give you a full control of the log display:




The first thick named curves give you the list of variables available for log display ( must have been selected as archived from the configuration screen), by selecting visible and allocating a colour, they become automatically logged on the trend chart.Up to 8 parallel data can be shown on the same trend , but it may be wise to limit their number for visibility reason.

Font type, size and presentation can be selected from the general thick ( please refer to the Wincc operator manual for all detailed options).

Set Axis options:




Timeline options:

The timeline can be selected from the time thick. Either WinCc log manager will use a default time range with best settings or it can be overridden by manual settings as displayed here below.

Limits values :can also be displayed onto the trend chart as explained here below.




Printer MenuThe AquaVista Level 3 printer menu allows to print either current analog/digital values log reports, loops report or alarm reports.Report templates are pre-defined into the system but can be modified by the administrator.One you have selected the item you want the report of, you lll be prompted for the printer selection currently available ( can be a pdf generator) and the report will be printed out.




Help ButtonThe help button will bring you to the on line help built in the AquaVista Level 3 web server .The help browser will navigate through the different applications and configuration screens and guide you during the viewing or configuraing process. A Hardware help section is also incorporated for helping during commissioning or maintenance in case the site paper filing is not accessible.




Analog Channels StatusThe analog status button gives you an immediate overview of your AquaVista Level 3 analog channel map with all required details for logging or trouble shooting.Aligned by channel reference, you can find the channel label, the channel status, the actual value, engineering unit and min/max limits.




Digital Channels StatusThe digital status button gives you an immediate overview of your AquaVista Level 3 digital channel map with all required details for logging or trouble shooting.Aligned by channel reference, you can find the channel status and its actual value.




AquaVista Level 3 Firmware statusThe firmware status is the interface to the firmware controller installed on the AquaVista Level 3 Panel PC.On the left hand side window, you will find a list of all devices net connected to your network (Profibus, TCP/IP) . The highest Profibus address is displayed, together with all individual stations detected on the network and their label.On the top window, 8 systems will be listed with their hardware characteristics like IO’s installed or maximum virtual channels available.The channel connection windows is a standard Siemens Profibus resource displaying the communications status in a Profibus Network.The bottom banner gives administrator access to debugging features like the Step 7 ( process control debugging tool), WinCC control center ( process view creation tool), time synchronisation in a Profibus network, list of active archives in the AquaVista Level 3 , Exportation tool to “csv” for archives .




Commissioning Section

AquaVista Level 3 : Synoptic Overview Section

This part of the AquaVista Level 3 screen represents a generic layout of a cooling system.The makeup line is displayed on the top of the screen and a maximum of 6 sensors can be attached to it. On the CT right hand side up to 4 water head meters counters can also be added (digital counters).There are a maximum of 12 sensors that are configurable to display as individual meters in the mid part of the layout as attached to the recirculation or main CT process. At the bottom part of the screen, up to 8 dosing loops ( with configurable pumps, tanks and fixed dosing lines) can be displayed .There is a also a Bleed valve and a flow switch indicating the status of recirculation pumps.

Note: Few parameters (Analogue inputs, Sensor range etc.) are only displayed in the Overview pop-up windows. These can only be set in the commissioning screens

Clicking on the pump bitmap will bring you into the individual loops parameters.





Here above an example of a feed loop detail with the trend charts of the main loops parameters (predefined) as Loop input parameter, Loop setpoint, Loop output and actual chemical use.





AquaVista Level 3 : Configuration

Configuration screen:After login in with the right user rights, by pressing the configuration button:

The general “blank” configuration screens appears allowing you to set the entire set of AquaVista Level 3 parameters.





Feed Loop Selection :When clicking to an “ unused loop” from the AquaVista Level 3 main configuration window, the here below displayed loop wizard pops up.

The loop wizard is similar for all loops types (PID, Ratio, Primary Follow, Schedule, Interval, ON-OFF).After enabling the loop and selecting whether or not the batch mode is required (batch means feed after a given accumulated volume ), A loop label has to be given . Each selection must been confirmed by a “return” key which sends the set data to the controller memory.Selection of controller type (PID, Ratio, Primary Follow, Schedule, Interval, ON-OFF), and a default fall back feed value is to be entered. Feeder units must be entered as base unit ( l,ml, ton, kg, g,m3) and time base (min,hour,day,%).





Wizard PID: Controller proportional, Integral, DerivativeThe PID controller built in the AquaVista Level 3 is a powerful control strategy system especially well adapted for mid to slow response systems (Response time 1-600 sec).

The Input process variable can be entered either as:

An analog input or A channel calculated value based of different IO’s or a Profibus/Modbus channel connected value

The set-point (manual or analog in or PROFIBUS/MODBUS connected) will be entered as a start up value with its description and units.

The P& I& D parameters will be either entered manually or via the PROFIBUS/MODBUS data connection.

Each of the PID parameters will be selectable for enable / disable.

On/Off actuators will be used in a PID mode with the TPC output (see TPC description).

The maximum pulse frequency of the pump will be entered if relevant together with a minimum speed limit (in %) for gear protection.

A Time-out safety lock will be configurable as a time value during which the maximum feed rate is applied.

The feed time-out when triggered will reset the PID output and hold it to zero until manually acknowledged.





Wizard Ratio:The ratio feed algorithm employed by the AquaVista Level 3 maintains the concentration of chemical in a process by proportioning the feed of chemical to a process flow. The constant of proportionality, or Ratio Setpoint, can either be set manually or obtained from a calculation. The algorithm for calculating the volume/time rate of chemical feed (Fixed Feed Setpoint) is as follows:

FixedFeedSP=[ RatioSP×ProcessFlowSpecificGravityChemical

]×K

Equation 1 - Ratio Calculation

K is the eventual pump correction factor. If the feed flow check device is not connected or correction is null then K is set to 1.

The above algorithm is executed while the loop is in Auto mode. The loop can be also run in manual mode where output of the above algorithm is ignored and the Fixed Feed Setpoint is input manually either from HMI or the Controller Local Display. When the loop is returned to Auto the Fixed Feed Setpoint is immediately accepted from the Ratio algorithm.

An additional control mode, cycles, is available either in auto cycle mode or in manual.

The RATIO controller will act as a proportional controller with a set point expressed by default in PPM either defined as active or product (selectable) (part per million in mass).

The process variable called Primary signal can either be:

a Make Up flow (made of a single or sum of multiple analog inputs or Profibus/Modbus connected signals or calculated variable ) associated to a concentration cycles ( Manual value or Ratio of System conductivity divided by MU conductivity ( manual input or analog channel) which will give a calculated Blow-down ( MU/Cycles) as the input to the controller, or

a Bleed flow signal flow (made of a single or sum of multiple analog inputs or Profibus/Modbus connected signals) for direct connection to the controller.

In Cycles mode the Ratio Setpoint is determined by the cycles calculation and the Ratio algorithm in turn determines the Feed Setpoint.





The Setpoint (manual or analog in or Profibus/Modbus connected) will be entered in the configuration as a start up value with its description.The Feed Setpoint is eventually sent to the feed flow check device which then translates it to the appropriate pump speed.

Feed flow Cut-off (minimum value) & Plateau (maximum value) & output control Plateau values can be defined for the Ratio setpoint that, if configured, are in force at all times.

Specific parameters will be configured in the loop like the product gravity (density), the pump size and the pump type (analog, pulse, TPC, on/off).

The output value can also be sent to a specific output channel like an analog output to a customer PROFIBUS/MODBUS eg.

The maximum pulse frequency of the pump will be entered if relevant together with a minimum speed limit (in %) for gear protection. (Max 300 stroke per minute spm).

On/Off actuators will be used in a Ratio/Batch mode where the chemical instantaneous doserate is accumulated during a definable period of time for a batch feed method.

All controllers parameters can be either defined as constant value or as channel generated values, please check the channel mark accordingly.

When clicking Finish, the ratio controller parameters for the given loops are stored in the non volatile memory (NVM) of the AquaVista Level 3 controller.





Wizard Primary Following:

The AquaVista Level 3 PRIMARY FOLLOWING controller will act as a direct acting controller slaved to an external feed set point (expressed in feed units) coming from a PROFIBUS/MODBUS or from an analog channel (IO or internal).Curve control can be associated with Primary following strategy.The scaling of the external signal will be possible and will generate the direct feed set point to the actuator.The scaling factor (manual or analog in or Profibus/Modbus connected) will be entered in the configuration as a start up value with its description and units.

Feed flow Cut-off (minimum value) & Plateau (maximum value) & output control Plateau values can be defined for the Ratio setpoint that, if configured, are in force at all times.

Specific parameters will be configured in the loop like the pump size and the pump type (analog, pulse, TPC on/off).

The output value can also be sent to a specific output channel like an analog output to a customer PROFIBUS/MODBUS eg.

The maximum pulse frequency of the pump will be entered if relevant together with a minimum speed limit (in %) for gear protection. (Max 300 stroke per minute spm).






All controllers parameters can be either defined as constant value or as channel generated values, please check the channel mark accordingly.

When clicking Finish, the ratio controller parameters for the given loops are stored in the non volatile memory (NVM) of the AquaVista Level 3 controller.

Wizard Scheduler:

Scheduled feed built in the AquaVista Level 3 feeds a volume of chemical at the maximum rate allowed by the system. The rate is determined by the capacity of the pump used. The schedule has 28 events per week for a repetitive period of 4 weeks of that can be configured independently for time and volume to feed.

The controller maintains the schedule as date based timing and restarts it on Date corresponding to day 28 +1. A test date function is available in order to test dates prior to apply changes to the previous table.The new schedule scheme should be applied immediately ( apply).

The above schedule is in force when the loop is in Auto mode.

The loop can also be run in manual mode where the loop will feed immediately on a fixed feed rate as defined in the manual feed setpoint.

When the loop is returned to Auto the schedule will resume, ignoring all feeds that would have taken place while the loop was in manual.

The Volume to Feed is sent to the feed flow check device, if installed, which then feeds the appropriate volume at the maximum rate.

It is possible to interlock loops cross each other like 2 biocides in order to avoid eventual parallel feeds.





Wizard Interval:Interval feed built in the AquaVista Level 3 feeds a volume of chemical at the maximum rate allowed by the system. The rate is determined by the capacity of the pump used. The interval has 48 events per day of that can be configured independently for time and volume to feed.

The controller maintains the interval as time based timing and restarts it on midnight. The new interval scheme should be applied immediately on the same day.

The above schedule is in force when the loop is in Auto mode.

The loop can also be run in manual mode where the loop will feed immediately on a fixed feed rate as defined in the manual feed setpoint.

When the loop is returned to Auto the schedule will resume, ignoring all feeds that would have taken place while the loop was in manual.

The Volume to Feed is sent to the feed flow check device, if installed, which then feeds the appropriate volume at the maximum rate.

It is possible to interlock loops cross each other like 2 biocides in order to avoid eventual parallel feeds.





Wizard on off control:The ON/OFF Dead band controller of the AquaVista Level 3 is a efficient and simple control method.

It will be used mainly in the Bleed or Acid control strategies for simple systems where cost of actuators is a primary target.

On/Off control will react to a process value (PV) by changing the state of the output ( on / off actuation) depending on PV being above or below the process setpoint (SP).

The response can be either forward or reverse acting (forward acting means actuating output if PV is below SP).

As a consequence, the output can be configured to be on when the PV is greater than the SP and off when the PV is below SP or vice versa.

In order to avoid unstable output, a dead band value is defined which will freeze action inside a narrow window around the setpoint.

The dead band is expressed in % of setpoint.

In manual mode, the on/off functions will be accessible through the local operator panel and will allow the operation (run/stop) of the binary actuator.






TPC actuator:In the different AquaVista Level 3 feed strategies here above described, the TPC actuator has been proposed as output device.A TPC actuator is an elegant way to convert an existing binary actuator to a pseudo continuous feeder.The time Proportional Controller, by time modulating a digital output, produces a response that is proportional to the difference between the measured process variable (PV) and the desired process setpoint. Using a user configured time period ( Cycle Time) and the minimum on/off time, the TPC algorithm divides the period into on and off times such that the output is off 100% of the period when PV less than or equal to SP – ½ Dead band and on 100% of the period when PV is greater than or equal to SP + ½ DB Minimum on/off time is highly dependent on binary actuator type and switching characteristics.

In manual mode, the on/off functions will be accessible through the local operator panel and will allow the operation (run/stop) of the binary actuator.

Typical parameters to be entered in the control loop are TPC cycle time (period of control calculation of the actuator in seconds) and the minimum on/off time (in seconds).





Curve control tool:

The AquaVista Level 3 contains a unique Curve control tool that can be used associated to a primary following controller that gets a set point based on curves modelling the process. This strategy will be used whenever process cannot be described with a mathematical model or when the complexity of the interaction in between several variables makes the model too complex.

The AquaVista Level 3 accepts a maximum of 36 curves user defined as 20 steps segments. They define a relation between a process variable or an internal variable and a curve output, which can be used later on as a new set point or a gain factor in the point processor with internal channels.

The curves are stored in the AquaVista Level 3 memory but can be accessed via the configuration tool .

A manual mode will be defined as a fixed feed dose rate strategy.

Each curve can be defined via the configuration page with a maximum of 20 points (x,y), after encoding points, pressing the button refresh will update the curve shape , while OK will store the curve in the AquaVista Level 3 memory.





Bleed Control:The AquaVista Level 3 integrates a direct bleed control algorithm for cooling tower.Clicking on the “config” button next to the Bleed valve opens the Bleed Control configuration window.

This control strategy is a simple positive action set point with dead band control with analog input from any available analogue input channel or a constant value. Therefore the parameters that need to be defined are: Set Point - the required measured parameter level in the cooling system Dead Band - in % of, and around, the set point

Set point + ½ dead band bleed valve open (by increasing measured value)Set point - ½ dead band bleed valve closed (by decreasing measured value)A manual override is possible by forcing the Manual value button to on/off.Example:With a set point of 2500 and 10 % dead band (250) the bleed valve will open at a system conductivity of 2625 µS (set point plus half dead band) and close at 2375 µS with the sensor connected to analogue input channel 1 where the sensor maximum range is 5000 µS. Note that if the dead band is set to 0% then the bleed valve would open at 2501 µS and close at 2499 µS.





Bitmaps customization:

All bitmaps displayed into the loop synoptic can be customized for an easy identification.

By clicking on a pump bitmap, a selection screen appears with 24 new bitmaps that can be used at the best convenience for displaying the real process. Simply select one of the bitmaps and it will be stored in the overview settings of your process.

In the same manner, chemical tanks can also be customized.





Sensors settings on the overview screen:

***The top section of the configuration screens displays a cooling tower circuitry with the Make up line bringing fresh water to the tower, second and third line symbolizing the recirculation or process lines. A flow switch typically installed on the recirculation pumps is also available and must be set.On the make up line 6 slots for instruments displays are being made available .Line 2 and 3 can display 12 other sensors.

In order to position and define sensors, a simple click to the desired available slot number available (***) will give access to the sensor number selection window in which sensor number ( already defined in the analog channel configuration –see analog channel chapter- ) can be set.Once channel number has been set, its name, engineering units and bitmap symbol will appear on the configuration window confirming the settings.





Channels configuration:

At the bottom hand side of the configuration screen, the channel configuration banner allows AquaVista Level 3 administrators to set channels and points for their process.

Channels and points:

The AquaVista Level 3 is a powerful water treatment controller already preset for cooling circuits.In order to simplify the parameters settings, all input/ outputs resources have been pre set as “analog channels” for physical analog inputs or outputs hardware installed inside the SmartFeeder enclosure (and automatically detected by the controller at start up) and digital channels for binary in/out ports. Please refer to the cabinet drawings for identifying the physical inputs/ outputs installed in your application.The AquaVista Level 3 allows also the use of “points” or “virtual channels” which can be either internal variables that can be used for manually entered process values as an example or calculated variables from all other channel sources.All those channels can be used indifferently in the loops configurations or process displays. They can be mixed together and sent/ receive via Profibus or Modbus without any restriction, hence the power of the AquaVista Level 3 .You can find here below the amount of analog channels available per type:

Channels 1->50: max number of analog channels available for Hardware in/outputs

Channels 51->105: virtual channels for internal or manually entered values

Channels 106->115: Digital switch channel : switch based on 2 analog channels values comparison ( equivalent to the If basic statement)

Channels 116->120: Counters channels ( count up count down) Channels 121 ->200: Calculated channels available for mathematical

calculations made of all other variables types.




Commissioning SectionYou can find here below the amount of digital channels available per type:

Channels 1->32: max number of digital channels available for Hardware in/outputs

Channels 33->70: virtual digital channels for internal or manually entered binary values

Channels 71->80: Calculated channels available for Boolean calculations made of all other binary variables types.

Analog Channels configuration:

As explained before it is highly recommended to prepare the AquaVista Level 3 configuration with a clear input output allocation table which will facilitate the channel configuration settings later.The enclosure drawings have been drawn in such a way that they can be annotated and be used as an IO allocation table filing.By selecting the Analog channel button, you immediately access the analog channel wizard which will guide you through the analog parameters settings menus.





Page 1: analog channel configuration

You are prompted for a channel number , please refer to the list defined here above or simply push the 3D button next to the channel number prompt window and a list of all available channel for your type will be displayed for your convenience.Please keep in mind that you always should confirm your selection by the enter key for physically transferring the settings to the NVM of the AquaVista Level 3 .

Once the channel number has been set, simply press the CFG 3D button and a new window will pop up.

Page 2: analog channel configuration

As you can immediately see that page is split in three vertical sections:1. Left handed section defines the channel values characteristics like

bitmap symbol, label, units, alarms, ranges.2. Middle section shows you eventual configuration errors and possible

values scaling or linearization3. Right handed section defines hardware settings (electrical range,

physical hardware address) or bus data settings for either Profibus or Modbus .

Once all settings have been properly filled the status error will report no error status and window can be closed for storing the channels parameters in the NVM of the AquaVista Level 3 .





General:Enable: to be checked for activating the channelLabel: Channel nameValue: fall back value in case of Hardware failure

Base unit: Signal unitTime base: Signal time unit if any

Warning & Alarm :Enable: to be checked if related alarm/warning has to be usedHigh, low: levels to be checked

Engineering range:Min, Max: for defining the min and max value of the signal matching either electrical settings or Data bus settings.

Status Errors:Errors: real time reported per type as indicated , addressing, configuration, calculation and alarms/ warning status

Options:Mathematical function: if checked the corresponding function will directly be applied to the rough signal and result will be displayed as signal value in the channel memory.

Signal range, type, Bus address :ma settings: select the appropriate electrical range or enter a user ma rangeAddress: refer to the hardware drawings for defining the HW address of the channel

In/Out/internal: indicates whether the signal is a process input / output or a manually entered valueCurve: indicate curve number for linking the channel to a x,y output curveNetwork: indicates whether data comes from or or is sent to a data bus ( Profibus or Modbus) Connection: either Modbus or System ( inter system telegram communication) Record number: data position in the telegramThe Profibus telegram is made of a rotating buffer of 50 real data values accessing all Profibus systems every 10 seconds as sent or received data, the position of the channel data is indicated in the record number prompt.The Modbus serial table is made of a pile of 50 real data values received from a Modbus server station and the data position in the table is defined in the record number prompt. In such a case the Communication processing unit CP 341 with Modbus trieber has to be installed in the SmartFeeder Cabinet.




Commissioning SectionAnalog calculated points configuration:

Page 1: analog calculated points configuration

You are prompted for a channel number , please refer to the list defined here above or simply push the 3D button next to the point number prompt window and a list of all available channel for your type will be displayed for your convenience.Please keep in mind that you always should confirm your selection by the enter key for physically transferring the settings to the NVM of the AquaVista Level 3 .

Once the point number has been set, simply press the CFG 3D button and a new window will pop up.

Page 2: calculated point configuration

As you can immediately see that page is split in three vertical sections:




Commissioning Section1. Left handed section defines the

point values characteristics like bitmap symbol, label, units, alarms, ranges.

2. Top section shows you eventual configuration errors and output

settings (output physical hardware address), internal variable or bus data settings for either Profibus or Modbus .

3. The bottom section is the calculation window for encoding the mathematical formula to be applied to your point calculations

General:Enable: to be checked for activating the channelLabel: Channel nameValue: fall back value in case of Hardware failureBase unit: Signal unitTime base: Signal time unit if any


Engineering range:Min, Max: for defining the min and max value of the signal matching either electrical settings or Data bus settings.


Signal range, type, Bus address :ma settings: select the appropriate electrical range or enter a user ma range

Address: refer to the hardware drawings for defining the HW address of the channel Out/internal: indicates whether the calculated value will be

used as a process output or a manually entered value Network: indicates whether data comes from or or is sent

to a data bus (Profibus or Modbus) Connection: either Modbus or System (inter system

telegram communication) Record number: data position in the telegram





Input 1,2,3,4:The calculation modulus operates based on a maximum of 4

inputs parameters futher to a formulation output=f (input 1 ,input 2 ,input 3 , input 4)

Constant: to be checked if constant parameterNumeric prompt : enter a channel number orSelect: used for creating a new analog channel

Process:Function type: select the function appropriate to your needs

from the pop up list:

SUM,SUBSTRACT,MULTIPLY,DIVIDE,LN,LOG,AVERAGE, Float AVERAGE,EXP,Square, SQRT, Modulo, hourly,Daily, Monthly CUMULATION, CURVE

Trigger:Can be selected as continuous calculation or

1sec, 10 secs or 1 minute triggered.

Output:The calculation result can be copied to an

additional channel ( other than the Point channel itself.Enter a channel number in the numeric prompt window.

Digital switch points configuration:

When you press the digital switch button then you access the switch wizard.The digital switch function allows to switch between 2 analog channel based on a binary value .




Commissioning SectionTypical applications may be switching between 2 redundant sensors or between a on line sensor and a manual feedback value.Page 1: Digital switch channel configuration

When you select the Digital switch button, you are prompted for a channel number , please refer to the list defined here above or simply push the 3D button next to the point number prompt window and a list of all available channel for your type will be displayed for your convenience.Please keep in mind that you always should confirm your selection by the enter key for physically transferring the settings to the NVM of the AquaVista Level 3 .


Page 2: Digital switch channel configuration

General:Enable: to be checked for activating the channelLabel: Channel nameValue: fall back value in case of Hardware failureBase unit: Signal unitTime base: Signal time unit if any


Engineering range:




Commissioning SectionMin, Max: for defining the min and max value of the signal matching either electrical settings or Data bus settings.


Signal range, type, Bus address :Address: refer to the hardware drawings for defining the HW address of the ouput channel result.

Out/internal: indicates whether the calculated value will be used as a process output or an internal value

Network: indicates whether data comes from or or is sent to a data bus (Profibus or Modbus)

Connection: either Modbus or System (inter system telegram communication)

Record number: data position in the telegram

Digital selector:Config selector: enter digital channel number or constant binary as switch status 1/0

Analog inputs 1 / 2: enter analog channel nbers or constant values as switch inputs 1 (selected when switch is 1) and 2 (selected when switch is 0)

Trigger: can be continuous, 1, 10 secs or 1 minute trigger

Analog output: select output channel for switch output.

Digital channel configuration:

Page 1: Digital channel configuration

You are prompted for a channel number , please refer to the list defined here above or simply push the 3D button next to the




Commissioning Sectionpoint number prompt window and a list of all available channel for your type will be displayed for your convenience.Please keep in mind that you always should confirm your selection by the enter key for physically transferring the settings to the NVM of the

AquaVista Level 3 .


Page 2: Digital channel configuration

General : Label : define the label to your binary channelValue: define the eventual fallback value (hardware failure)Enable: activate the channelActive low: for low active channel ( 0 active)Enable Alarm/Warning: as neededLocation : Address: pls refer to the cabinet drawings for determining the HW addressBit: pls refer to the cabinet drawings for determining the HW addressIn/Output: determine channel directionReceive/send Network: determine network directionModbus/System : select data Bus typeRecord number: select telegram data number

Status Errors:Errors: real time reported per type as indicated, addressing, configuration, calculation and alarms/ warning status

Digital points configuration:

Page 1: Digital point configuration

You are prompted for a channel number , please refer to the list defined here above or simply push the 3D button next to the point number




Commissioning Sectionprompt window and a list of all available channel for your type will be displayed for your convenience.Please keep in mind that you always should confirm your selection by the enter key for physically transferring the settings to the NVM of the

AquaVista Level 3 .

Once the point number has been set, simply press the CFG 3D button and a new window will pop up.Page 1: Digital point configuration

General : Label : define the label to your binary channelValue: define the eventual fallback value (hardware failure)

Enable: activate the channelActive low: for low active channel ( 0 active)Enable Alarm/Warning: as neededLocation : Address: pls refer to the cabinet drawings for determining the HW addressBit: pls refer to the cabinet drawings for determining the HW addressInternal: determine channel directionReceive/send Network: determine network directionModbus/System : select data Bus typeRecord number: select telegram data number

Page 2: Digital point configuration

Inputs:Inputs 1,2,3,4:define the maximum 4 inputs to the Boolean function type: output = boolean f (input 1 ,input 2 ,input 3 ,input 4 )

Process:Select: the Boolean function and, Or, Not , Equal , Xor, Not And, Not Or

Trigger: Select: continuous, 1, 10 secs or 1 minute trigger

Binary output: Select: output channel for the calculated point output.

Digital counter (countdown) points configuration:





Page 1: Digital counter / point configuration

You are prompted for a channel number , please refer to the list defined here above or simply push the 3D button next to the point number prompt window and a list of all available channel for your type will be displayed for your convenience. The first digital channel available for the 5 counters is the channel 116.Please keep in mind that you always should confirm your selection by the enter key for physically transferring the settings to the NVM of the AquaVista Level 3 .

Once the point number has been set, simply press the CFG 3D button and a new window will pop up.Page 1: Digital counter configuration

General : Label : define the label to your binary channelValue: define the eventual fallback value (hardware failure)Enable: activate the channelActive low: for low active channel ( 0 active)Enable Alarm/Warning: as neededLocation : Address: pls refer to the cabinet drawings for determining the HW addressBit: pls refer to the cabinet drawings for determining the HW addressInternal: determine channel directionReceive/send Network: determine network directionModbus/System : select data Bus typeRecord number: select telegram data number

Page 2: Digital counter / point configuration

Init:




Commissioning SectionDefines the initial value of the countdown counter , ie the value out of which triggered pulses will be deducted.

Trigger:Select the digital channel triggering down the countdown counter. 5 internal triggers pre exist in the SmartFeeder:Channels 96 100 respectively 1,10,60,300 & 3600 secs.

Reset: Select the digital channel either starting count or resetting it if not yet elapsed.A preliminary reset is compulsory for starting countdown

Digital output: Select the channel number which will be set when zero value is reached, the output channel will be reset upon a reset signal for the respective counter.





Emergency Stop points configuration:

Page 1: Emergency stop configurationSelect a channel for the emergency stop digital input.

Page 2: Emergency stop configuration

Configure a new channel if not yet existing (pls refer to digital channel configuration page)

Alarm Relay configuration:

Page 1: Alarm relay configuration

Enable the alarm relay Define a delay before generating an alarm output.

Page 2: Emergency stop configurationConfigure a new channel if not yet existing (pls refer to digital channel configuration page)





Flow switch configuration:

Page 1: Flow switch configuration

Define a digital channel to which the recirculation pump / flow switch contact is attached to.

Annex 1: Data MapData Channels Mapping

Analogue data

from to Number Description1 50 50 Hardware IO reserved

51 105 55Internal data

( manual)106 115 10 Analog switches

116 120 5Counters ( Count

down)121 200 80 Calculated points

Digital data 1 32 32 Hardware IO reserved

33 70 37Internal data

( manual)71 80 10 Calculated points96 100 5 Internal time bases

Curves 1,5,60,300,3600secs

1 36 36Curves 20 points

each


BH_Consulting Allée du bois de bercuit 35 1390 AquaVista Level 3 Synoptic

Program DocumentationInstall WinCC Light on a Laptop Section

Install WinCC on a PC

The package WinCC light for PC exists of three components. A WinCC software package, a PC Adapter and a connection cable. With this package you can establish an on-site communication link between your laptop and the AquaVista Level 3 . The communication will happens over an MPI protocol that will communicate through your COM port to the AquaVista Level 3 unit.Installation instructions WinCC: Insert WinCC CD Select 'Installs WinCC'

Select the WinCC and Communications tab WinCC: Select 'RT', 'RC' and 'Diagnostic'

Communication: Select 'S7Dos' this option is necessarily for the communication

between the laptop and the AquaVista Level 3 unit. Restart your PC




The WinCC HMI software is now installed.Install AquaVista Level 3 application:Copy the files of the AquaVista Level 3 project to your C-drive.

Note: If you copy the files from a CD you have to be sure that all files in the WinCC_SmartFeeder directory are not write protected. To avoid this click the right mouse button, select search *.* and select all files. Take off them the properties and deselect the tab 'Read-Only'.

Configuring the software:After installing the software you need to configure it. You have to configure the communication protocol and the WinCC settings.Set PG/PC InterfaceOpen the windows 'Control Panel' and select 'Set PG/PC Interface'




The Set PG/PC window will pop up and you have to add a new interface. Click on the 'Select' button by the Add/Remove Interfaces.

Install now a new interface module. Select the PC Adapter and press Install.

If you receive the warning 'Should 'MPI' access 'PC Adapter(MPI)' now ?', press yes and close the Installing/Uninstalling Interfaces window.

In the 'Access Point of the Application:' menu you see that the MPI (WinCC) parameter is changed to '-> PC Adapter(MPI)'. If you select now properties you can set the parameters of the PC Adapter.




The MPI properties:

The address is the number of your laptop, if there is already a PC installed on the network you have to change it to a higher value but watch out with the MPI addresses that are already in use in the network.Standard MPI configuration in a networkMPI-Address Description0 PC / Laptop1 & 2 AquaVista Level 3 #13 & 4 AquaVista Level 3 #25 & 6 AquaVista Level 3 #3… Next AquaVista Level 3 on the

networkThe Timeout is set on 30 seconds.The network parameters are set on a transmission rate of 187.5 Kbps and the highest Node Address is 31, this are the default values and you don't have to change them.The Local Connection properties:

The COM port indicates on wich port the cable to the AquaVista Level 3 is connected on your laptop. The transmission rate can be selected on 19200 bps or 38400 bps. The choice you made here has to be the same as on the adapter. It' is indicate with a little switch at his side.




Set WinCC parameters

Open the WinCC Control Center and open the WinCC_InfoTrac project. By the computer options (ex. WINCC), double click on the PC-name.

Fill the name from your computer in the Computer Name field. And press OK.

Go back to the WinCC Control Center and right click on the MPI parameter.Select then System Parameter.




By the Logical Device Name select the PC Adapter(MPI) and deselect set automatically. The system is now ready to operate. Press the play button in the WinCC Control Center and the application will run.




SmartFeeder Enclosure specifications:

Communication Protocols PROFIBUS / MPI (RS-485)

Operator panel Built in PC Panel Siemens 16”

Ratings 230V – 50Hz -25A 30mA

IP rating IP 65

Weight 35 kg

Size (W x H x D) 600 x 600 x 360


BH_Consulting Allée du bois de bercuit 35 1390 AquaVista Level 3

Intellectual properties

Technical drawings




Siemens PC Panel IP677C:

FeaturesBasic data

Design Panel mounting device, boxProcessor Intel® Celeron™ P4505 mobile processor 1.86 GHz,

2 MB second-level cache, 2 cores / 2 threads

Intel® Core™ i3-330E mobile processor 2.13 GHz,3 MB second-level cache, 2 cores /4 threads, hyperthreading, virtualization

Intel® Core™ i7-610E mobile processor 2.53 GHz,4 MB second-level cache, 2 cores / 4 threads, hyperthreading, turboboost and

virtualization, AMT

Chipset Mobile Intel® QM57 Express Chipset

Main memory 1 GB SDRAM (DDR3)Expandable up to 4 GB SDRAM (DDR3)ECC, optional




Slots for add-ons 1x PCI 290 mm long and 1x PCI 185 mm long

1x PCI 290 mm long and 1x PCI Express x16 185 mm long

Graphics Intel® HD graphics controller,chip set integrated 2-D and 3-D engine,Dynamic Video Memory Technology(uses up to 256 MB RAM)

CRT:Max. 1280x1024 at 100 Hz / 32-bit color depthMax. 1600x1200 at 60 Hz / 32-bit color depthMaximum resolution:2038x1536 at 75 Hz / 16-bit color depth

LCD via DVI-I: 1600x1200 at 60 Hz / 32-bit color depth

Power supply 100 - 240 VAC, 190 W; wide range24 V DC, 210 W

Both with bridging of transient loss of voltage according to NAMUR: max. 20 ms.

The 24V DC power supply is protected against reversed polarity.

Drives and storage media

Mass storage 1 x 3.5" hard disk or2 x 2.5" hard disk or RAID1 systemCapacity see order forms

DVD drive DVD burner

Flash memory Slot for Compact Flash card1 x Solid State Disk

InterfacesEthernet 2x 10/100/1000 Mbps (RJ45)PROFIBUS/MPI 12 Mbps (isolated potential, compatible to CP 5611), optionalPROFINET 10/100 Mbps (CP 1616 onboard), three RJ45; optionalUSB External: 4 x USB 2.0 high current




(max. 2 can be simultaneously operated as high current)

Internal: 1 x USB 2.0 high current + 1x USB 2.0 low current on a 10-pin male connector, 1 x USB 2.0 low current for internal USB stick/dongle

Front panel port: 1 x USB 1.1, 1 x USB 2.0,both high current

COM Serial V.24 port

Monitor1x DVI-I (VGA monitors can be connected with a DVI/VGA adapter that is available as an accessory)

Monitoring and safety functions

Temperature When permitted temperature range is exceededWarning messages from application program that can be analyzed: local (DiagBase),

via LAN (DiagMonitor, optionally available)

Fans Failure of device and power supply fansWarning messages from application program that can be analyzed: local (DiagBase),


Watchdog Monitoring function for program executionRestart can be parameterized in the event of a faultWarning messages from application program that can be analyzed: local (DiagBase),


LED display 2 LEDs for displaying system status that can be programmed by the user1

Transient voltage interruption Up to 20 ms buffer time with full load

Buffer memory (optional) 2 MB battery-buffered SRAM 1) 2)

1) The DMAPI programming interface is available to activate the LEDs and the SRAM 2). You will find this in the folder "C:\Program Files\Siemens\DiagnosticManagement\DMAPI".

2) only with devices with PROFIBUS or PROFINET interface




Optional accessories

(Box PC only)

Vertical mounting brackets

For space-saving installation of the Box PC in the control cabinet, ports facing up/down or forward

Graphics adapter

DVI-I to VGA adapter Used to connect a monitor with a VGA port to the Box PC

DVI-I to VGA and DVI Y-adapter (dual display) Used to connect two monitors to the Box PC

Optional expansions

SIMATIC PC DiagMonitor software Software tool for monitoring local and remote SIMATIC PCs:≥ V 4.2

WatchdogTemperatureFan speedHard disk monitoring (SMART)

Communication:

Ethernet interface (SNMP protocol)OPC for integration in SIMATIC softwareClient server architectureLayout of log files

SIMATIC IPC Image & Partition Creator Software tool for local data backup and partitioning of hard disks

Software




Operating systems Without

Preinstalled / activated / available on the Restore CD/DVD:- Windows Embedded Standard 2009

English on CompactFlash

- Windows XP Professional MUI 1)

- Windows 7 Ultimate MUI 1)

Technical data

Ports and status displays Colonne1Ports

DVI-I Port for external CRT / LCD monitorUSB External: 4x USB 2.0 on the port side

(max. 2 can be simultaneously operated as high current)

There are 3 USBs available internally: 1 x USB 2.0 high current + 1x USB 2.0 low current on a 10-pin male connector, 1 x USB 2.0 low current for internal USB stick/dongle

Front panel port: 1x USB 2.0 high current1x USB 1.1 high current

PROFIBUS/MPI port 9-pin sub-D socket

Transmission rate 9.6 Kbps to 12 Mbps, configured per softwareElectrically isolated:

Operating modeData lines A, BControl lines RTS AS, RTS_PG

Physical port 5 V supply voltage (maximum 90 mA)- Memory address

area grounded: Shielding of the DP12 connection line- Interrupts RS485, electrically isolated (within SELV)

- Configured automatically- Configured automatically

PROFINET 1)3x RJ45 connection, CP 1616 compatible onboard port based on ERTEC 400, 10/100 Mbps isolated




1) For unambiguous labeling, the LAN ports are numbered on the enclosure. The operating system numbering may deviate from this.Ethernet 2) Wake on LAN and Remote Boot are supported

Ethernet 1: Intel 82577 L, capable of teamingcapable of AMT, supports jumbo frames up to 4088 bytes

Ethernet 2: Intel 82574 L, capable of teamingsupports jumbo frames up to 9014 bytes

COM1 Serial port, 9-pin Cannon plugCompact Flash Slot for Compact Flash card

Status displaysControl unit Power LED

Temperature LED

Computer unit Ethernet LEDsOptical drive LEDDVD/CD access (to CD drive if installed)2 x7 segment display (for BIOS post codes)2x two-color alarm LEDs1x LED for Profinet (optional)

*1 Electrical isolation within the safety extra-low voltage circuit (SELV)

∗2

LAN interfaces are numbered on the enclosure to provide unique identification. The operating system numbering may deviate from this.




WinCC V7.00 system software for Win7 and NT - Runtime package

OverviewRuntime packages on CD-ROMWith license for the runtime system. The runtime system is available with: Max. 64 K Power Tags (RT Max)

Power Tags in SIMATIC WinCC:The Runtime software SIMATIC WinCC is available as a software package maximum 64k Power Tags. Only process variables that possess a process connection to the controller are designated as Power Tags. Up to 32 messages can be derived from one process variable. In addition, internal variables without process connection are available as a supplementary system feature.Please note that the quantity of usable process variables with non-Siemens products can be significantly reduced as a result of, for example, using local variables and messages.




Standard tools - STEP 7

OverviewApplicationSTEP 7 basic software is the standard tool for SIMATIC S7, SIMATIC M7, and SIMATIC C7 programmable controllers. Its user-friendliness makes it possible to employ the power of these systems easily.STEP 7 has user-friendly functions for all phases of an automation project: Configuration and parameterisation of hardware Definition of communication Programming Testing, starting up, and servicing Documentation, archiving Operating/diagnostic functions

All functions are supported by an extensive on-line help.STEP 7 (like STEP 5) is part of the standard complement of software pre-installed on the PG 720, PG 740, and PG 760 programming devices. It is also available as a software package for PCs (Windows 95/NT). For use with a PC, an MPI card or a PC adapter is necessary. STEP 7 provides parallel working of several users on a project. Write access of several users is not possible.DesignSTEP 7 basic software provides users with different tools for carrying out their automation projects:




SIMATIC Manager,for the collective management, with ease of overview, of all tools and data for the SIMATIC S7, SIMATIC C7 and SIMATIC M7.

Symbol Editor,for defining symbolic designations, data types, and comments of global variables.

Hardware Configuration,for configuring the automation system and for parameterise all adjustable modules.

Communication;for configuring connections, for defining time-driven, cyclic data transmission between automation components via MPI or for event-driven data transmission by means of either MPI, via PROFIBUS or Industrial Ethernet.

Information functions,for a fast overview of CPU data and the causes of the operation of a user-written program.

For the creation of a user-written program, STEP 7 offers the following field-proven PLC programming languages, which are in conformity with the standards: Statement List (STL) Ladder Diagram (LAD) Function Block Control (FBD)

Furthermore, for special tasks, additional programming languages or technology-oriented configurations can be employed.FunctionsSTEP 7 blocksSTEP 7 files all user-written programs and all the data required by those programs in blocks. The possibility of invoking, within one block, other blocks as though they were subroutines makes possible a structuring of the user program. This increases considerably the organizational clarity, the comprehensibility and the ease of maintenance of PLC programs. The following types of blocks are available: Organization blocks (OB);

for controlling the operation of the programo OBs are divided into classes (e.g. time-driven, alarm-driven), independently of

the triggering event. These classes have levels of priority. Depending on their respective priority levels, one can interrupt another.

o When an OB is started, detailed information about the event initiating the start is provided. This information can be evaluated in the user-written program.

Function blocks (FB)contain the actual user program.

o Every time they are invoked (each invocation is called an ”instance“), function blocks can be supplied with data of various kinds. These data, as well as internal variables (e.g. for intermediate values) and results are stored in the assigned instance-data block and are automatically managed by the system.

Instance-data blocks (IDB)When an FB or a system function module (SFB) is invoked, instance-data blocks (IDB) are assigned to the block. They are automatically generated when these blocks are compiled.

o The user can access these instance data (also by means of symbols, of course) from any point in his or her user-written program and also from an HMI system.




Functions (FC)contain program routines for frequently used functions.

o Every function has a fixed function value (a number of initial parameters are possible, in addition to the IEC standard). All initial parameters must be further conditioned immediately after the invocation. Thus functions do not require any instance-data blocks.

Data blocks (DB);data storage areas for storage of user data.

o In addition to the data that are assigned in each case to a function block (instance data), global data can be defined and can be used by any of the software modules (e.g., for procedures).

o An elementary or a structured data type can be assigned to the components of a data block.Elementary data types are for example, BOOL, REAL and INTEGER.Structured data types (fields and structures) are composed of elementary data types (e.g., a recipe).The data of data blocks can be addressed symbolically. This facilitates the programming and the readability of the program.

System function blocks (SFB),function blocks (see above) that are integral to the CPUs operating system, e.g. SEND, RECEIVE, controller. The variables of the SFB's are also filed in IDB's.

System functions (SFC);these are functions (see above) that are integral to the CPU's operating system, e.g. timer functions, block transfer.

System data blocks (SDB);data for the CPU's operating system that contain system settings, such as parameters for hardware modules.

ToolsSIMATIC ManagerThe SIMATIC Manager manages all data belonging to an automation project, regardless of the destination system (SIMATIC S7, SIMATIC M7 or SIMATIC C7) on which they are made use of.A single common entry for all SIMATIC S7-, M7- or C7 tools;The SIMATIC software tools that are necessary for processing the selected data are automatically started by the SIMATIC Manager.




Symbol EditorWith the tool Symbol Editor all global variables (in contrast to the local formal parameters that are declared when the blocks are programmed) are managed. The following functions are available: Definition of symbolic designations and comments on process signals (inputs/outputs),

flags, and blocks; Sorting functions; Data exchange with other Windows programs.

The symbol charts that are generated when this tool is used are available to all applications. Changes to a symbol parameter are therefore automatically recognized by all tools.Hardware configurationThe tool Hardware Configuration is used for configuring and parameterise the hardware used for an automation project. The following functions are available: Configuration of the automation system:

Hardware module racks are selected from an electronic catalogue and the selected modules are assigned to the desired slots in the racks.




The configuration of the distributed I/Os is done in the same way as the configuration of the non-distributed I/Os; channel-granular I/O modules are also supported.

Parameterisation of the CPU:Attributes such as starting characteristics and scan time monitoring can be adjusted with menu assistance; multi-computing is supported. The entered data are filed in system data blocks in the CPU.

Parameterisation of hardware modules:The user can define all adjustable parameters of the hardware modules via screen forms. Adjustments via DIP switches become unnecessary. Parameterisation of hardware modules occurs automatically during the CPU's acceleration. Thus, a change of a module can be made without another parameterisation.

Parameterisation of function modules (FM's) and communication processors (CP's):This parameterisation also occurs within the hardware configuration in the same way as




the parameterisation of the other hardware modules. For this parameterisation, hardware-module-specific screen forms and rules are provided for each FM and CP (is included in the scope of delivery: FM/CP functions package)

The system prevents the entering of faulty data, since only possibilities for entering permissible data are offered in the parameterisation screen forms.System diagnosticsSystem diagnostics offer the user an overview of the status of the automation system. The display can be in two different forms: Text messages which can be output directly and quickly Fully graphics display within the Hardware Config display, offering the following options:

o Display of general information on the module (e.g. order number, version, designation) and the module status (e.g. faulty)

o Display of module faults (e.g. channel faults) of the central I/O ad DP slaves o Display of messages from the diagnostic buffer

For CPUs, additional information is displayed: Causes of malfunction in the execution of a user program Display of cycle duration (longest, shortest, and last cycle) Display of used and free memory area Capabilities and usage of MPI communications Display of performance data (number of available inputs/outputs, bit memories, counters,

timers, and block)Communication configuration Configuring and display of communication links Time-driven cyclical data transmission via MPI

o Selection of the participants in communication




o Entering of data sources and data destination in a table, generation of all system data blocks (SDB's) to be loaded and their complete transmission to all CPUs take place automatically.

Event-driven data transmission:o Definition of the communication links;o Selection of the communication blocks (CFB) from the integral block library;o Parameterisation of the selected communication blocks in the customary

programming language (e.g. LAD).Programming languagesThe field-proven programming languages Function Block Diagram (FBD), Ladder Diagram (LAD) and Statement List (STL) are available for programming.The conventional PLC programming languages Ladder Diagram (LAD) and Function Block Diagram (FBD) can be used to create programs to DIN EN 6.1131-3. The convenient LAD and FBD editors provided with full-graphic capabilities support the programmer by the following features: Easy and intuitive use;

the creation of ladder diagrams/control system flow charts is characterized by the user-friendliness familiar from PCs, such as drag and drop, cut and paste.

Library of predefined complex functions (such as PID controllers) or user-specific standard solutions.

The Statement List (STL) textual programming language makes it possible for the user to create programs in which operating time and memory location are optimised and which are ”close to the hardware.“ When creating these programs, the programmer is supported by the following user-friendly editing functions:

Search functions:particular places in the program can be found quickly by using search criteria (e.g., symbol name, operand).

Possibility of entering data in either the incremental mode or free text mode:The user can either have each input immediately checked ”incrementally“ for correctness, or create the complete program using only symbols in a text editor and subsequently have it translated by means of the appropriate symbol chart.

Operation setThe STEP 7 programming languages have a comprehensive set of instructions, similar to STEP 5. This allows also complex functions to be programmed easily (i.e. without having great programming knowledge) and quicklyThe following functions are provided: Binary logic (incl. edge evaluation) Word operations Timers / counters Comparison operations Conversion operations Shift/rotate Math functions (incl. trigonometric functions, exponent, logarithmic functions) Program control (branches, branch distribution, calls, Master Control Relays).

In addition, improved testing and service functions make programming easier:




Setting breakpoints (only S7-400) Forcing of inputs/outputs (only S7-400) Rewiring Display of cross-references. STEP 7 supports multi-computing with the S7-400.

STEP 7 supports multi-computing with the S7-400.Status functions Download and test of blocks directly from the Editor Status of several blocks at the same time Search functions:

Specific locations within the program can quickly be found by using search criteria (e.g. symbol name, operand) (XRef).

On-line help for functions and blocks (F1)




S7-300/S7-300 Outdoor - PS 307 power supply

Overview Load power supplies for the SIMATIC S7-300 For conversion of 120/230 V AC line voltage into the required 24 V DC operating voltage Output current of 2 A, 5 A or 10 A

ApplicationThe S7-300 requires a 24 V DC power supply.PS 307 load power supply modules convert 120/230 V AC line voltage to the unit's 24 V DC operating voltage.They make it possible to use line power to run both the SIMATIC S7-300 and the process sensors and actuators.DesignLoad power supply modules are mounted in the DIN rail immediately to the left of the CPU or IM 361 (slot 1).The connection to the CPU or the IM 361 is implemented via a supplied power connector.Located on the front panel of the modules are: Output voltage indicator;

an LED displays the 24 V DC output voltage; Line voltage selector switch;

a switch with a protective cover allows you to select a line input voltage of either 120 V AC or 230 V AC

On/off switch for 24 V DC output voltage;Also on the front panel, protected by a door, are the




Connecting terminals;these terminals can be used to connect cables for the network input voltages, the output voltage and the grounding conductor.

The load power supplies can also be mounted on a 35-mm standard rail (EN 50 022), for which the following mounting adapters are required: 1 adapter each for PS 307-1B and PS 307-1E; 2 adapters for PS 307-1K.

Technical data

PS 307 - 1BA00-0AA0 1EA00-0AA0

Input

Input voltage

rated value 120/230 V AC

permissible range 93 to 132 V AC /187 to 264 V AC

Line outage buffering, min. 20 ms

Mains frequency

rated value 50/60 Hz

permissible range 47 to 63 Hz

Input current

rated value at 230 V 0.5 A 1 A

rated value at 120 V 0.8 A 2 A

Inrush current 20 A 45 A

Output

Output voltage

rated value 24 V DC

permissible range 24 V + 5 %, stable at no load

Output current

rated value 2 A 5 A

Short-circuit protection Electronic, non-latching

General data

Protection class (ICE 536) I, with protective conductor I, with protective conductor

Efficiency 83 % 87 %

Power loss, type. 10 W 18 W

Operating temperatures 0-60 C 0-60 C

Dimensions (W x H x D) in mm 50x125x120 80x125x120

Weight 420 g 740 g

Conductor cross-section 2 x 0.5 to 2.5 mm; flexible, with core end sleeves

2 x 0.5 to 2.5 mm; flexible, with core end sleeves




Accessories - DIN rail

Overview The mechanical mounting rack of the SIMATIC S7-300 For accommodating the modules Can be screwed onto the wall

ApplicationThe rail is the mechanical mounting rack of an S7-300 programmable controller. The rail is needed for setup of the unit.The rail is fixed to the wall with fixing screws. All modules of the S7-300 are screwed directly onto this rail.The rail allows the SIMATIC S7-300 to be used also in mechanically problematic environments, e.g. in shipbuilding.DesignMetal rail with holes for the fixing screws. It is available in five different lengths: 160 mm; 482 mm; 530 mm; 830 mm; 2000 mm (without holes).

The 2000 mm rail can be shortened as necessary to allow for accessories with special lengths.




S7-300 - IM 360 interface modules

Overview For connecting the racks in multi-tier configurations of the SIMATIC S7300 IM 360 for configuring a central controller and up to four expansion racks

ApplicationThe IM 360 interface module make it possible to install the S7-300 in multi-tier configurations (from CPU 314 upward), comprising a central controller (CC) and up to three expansion racks (ER).The individual racks are interconnected via the interface modules.IM 360Central controller and up to three expansion racks with a maximum of eight modules each. Spacing between adjacent racks: from 4 cm to 10 m / 1.5 in to 32.8 ft.DesignThe IM 360 is the ideal solution for larger expansion projects. They have the following features:

Compact design,the rugged plastic housing accommodates the interfaces for the connecting cables.

Easy assembly;the interface modules are snapped onto the standard rail (slot 3) and, like every other module, connected to the I/O modules by bus connectors

Easy configuration,the interface modules are self-configuring. It is not necessary to allocate addresses

Status and fault LED's. The IM 360 is plugged into the CC




Separate power supply;each IM 360 requires an external 24 V DC power supply. It then supplies power to all modules on the expansion rack. A PS 307 load power supply can be connected over a power connector

No restrictions on module selection;all modules of the S7-300 can also be installed in the ER.

Technical data

Interface modules IM 360

Max. Interface modules per CPU

1

Power supply (external) -

Power consumption

from 24V DC line -

from internal bus (5V) 350 mA

Power loss, type. 2 W

Dimensions (W x H x D) 40 x 125 x 120

Weight, approx. 225 g




Analog Input Card SM 331OverviewAnalogue inputs and outputs for the SIMATIC S7-300For connecting analogue sensors and actuatorsApplicationThe analogue input/output module convertsAnalogue signals from the process to digital values for the S7-300, andDigital signals from the S7-300 to analogue signals for the process.FunctionsThe analogue input/output module has the following functions:8 inputs Input resolution:

14 bit (6ES7331-7HF01-0AB0) Measuring ranges of 0 to 10 V or 0 to 20 mA:

The range is selected using the various connections on the module.

ANALOG INPUT SM 331, GALVANICALLY ISOLATED, 8 AI, 14 BIT, 0.052MS/CHANNEL, CURRENT, VOLTAGE, INTERRUPTS, DIAGNOSTICS,1 X 20 PIN, FIT FOR ISOCHRONE MODE IMPROVED DP-CYCLE TIME FOR ISOCHRONE MODE

Technical DataSupply voltage

Load voltage L+

Rated value (DC) 24 V




Reverse polarity protection Yes

Input current

from load voltage L+ (without load), max. 50 mA

from backplane bus 5 V DC, max. 60 mA

Power losses

Power loss, typ. 1.5 W

Analog inputs

Number of analog inputs 8

Cable length, shielded, max. 200 m

permissible input voltage for voltage input (destruction limit), max.

20 V; 20 V DC permanent, 75 V DC for max. 1 s (duty factor 1:20)

permissible input current for current input (destruction limit), max.

40 mA

Input ranges

Voltage Yes

Current Yes

Thermocouple No

Resistance thermometer No

Resistance No

Input ranges (rated values), voltages

0 to +10 V No

1 to 5 V Yes

Input resistance (1 to 5 V) 100 kΩ

1 to 10 V Yes

Input resistance (1 to 10 V) 100 kΩ

-1 V to +1 V Yes

Input resistance (-1 V to +1 V) 10 MΩ

-10 V to +10 V Yes

Input resistance (-10 V to +10 V) 100 kΩ

-2.5 V to +2.5 V No

-250 mV to +250 mV No

-5 V to +5 V Yes

Input resistance (-5 V to +5 V) 100 kΩ

-50 mV to +50 mV No

-500 mV to +500 mV Yes


http://www.automation.siemens.com/bilddb/index.asp?objKey=P_ST70_XX_00026



-80 mV to +80 mV Yes

Input ranges (rated values), currents

0 to 20 mA Yes

Input resistance (0 to 20 mA) 50 Ω

-20 to +20 mA Yes

Input resistance (-20 to +20 mA) 50 Ω

-3.2 to +3.2 mA No

4 to 20 mA Yes

Input resistance (4 to 20 mA) 50 Ω

Input ranges (rated values), thermoelements

Type B No

Type E No

Type J No

Type K No

Type L No

Type N No

Type R No

Type S No

Type T No

Type U No

Type TXK/TXK(L) to GOST No

Input ranges (rated values), resistance thermometers

Cu 10 No

Ni 100 No

Ni 1000 No

Input ranges (rated values), resistors

0 to 150 ohms No

0 to 300 ohms No

0 to 600 ohms No

0 to 6000 ohms No

Analog value creation

Measurement principle Actual value encryption

Integrations and conversion time/ resolution per channel

Resolution with overrange (bit including sign), max. 14 bit; Unipolar: 14 bits; bipolar: 13 bits + sign

Integration time, parameterizable Yes

Basic conversion time, ms 52 µs per channel

Interference voltage suppression for interference frequency f1 in Hz

400 / 60 / 50 / 10 Hz

Encoder




Connection of signal encoders

for current measurement as 2-wire transducer Yes

for current measurement as 4-wire transducer Yes

Errors/accuracies

Operational limit in overall temperature range

Voltage, relative to input area +/- 0,4 %

Current, relative to input area +/- 0,3 %

Basic error limit (operational limit at 25 °C)

Voltage, relative to input area +/- 0,25 %

Current, relative to input area +/- 0,2 %

Interrupts/diagnostics/status information

Alarms

Diagnostic alarm Yes; Parameterizable

Limit value alarm Yes; Parameterizable, channels 0 and 2

Diagnoses

Diagnostic functions Yes

Diagnostic information readable Yes

Diagnostics Yes

Diagnostics indication LED

Group error SF (red) Yes

Isochronous mode

Isochronous mode Yes

Galvanic isolation

Galvanic isolation analog inputs

between the channels No

between the channels and the backplane bus Yes

Isolation

Isolation checked with 500 VDC

Connection method

required front connector 20-pin

Dimensions and weight

Dimensions

Width 40 mm

Height 125 mm

Depth 120 mm

Weight

Weight, approx. 200 g




Analogue input/output module - SM 334

Overview Analogue inputs and outputs for the SIMATIC S7-300 For connecting analogue sensors and actuators

ApplicationThe analogue input/output module converts Analogue signals from the process to digital values for the S7-300, and Digital signals from the S7-300 to analogue signals for the process.

FunctionsThe analogue input/output module has the following functions: 4 inputs, 2 outputs Input resolution:

8 bit (6ES7 334-0CE01-0AA0)12 bit (6ES7 334-0KE00-0AB0)

Output resolution: 8 bit Measuring ranges of 0 to 10 V or 0 to 20 mA:

The range is selected using the various connections on the module.Technical data

SM 334 6ES7 334-0CE01-0AA0

Inputs 4

for voltage measurement 4




for resistance measurement --

Diagnostics -

Rated load voltage L+ 24 V DC

Input ranges / Input resistance

0 to 10 V/ 100 k0 to 20 mA/ 50

Permissible input voltage for voltage input, max. 20 V

Permissible input current for current input, max. 20 mA

Connection of the signal encoders

for current measurement

as 2-wire transmitter -

as 4-wire transmitter Yes

for resistance measurement

with 2-lead connection -



Optical isolation No

Resolution 8 bit

Operational limits (in entire temperature range, referred to input range)

voltage +/- 0.9 %

current +/- 0.8 %

10 k -

Pt 100 -

Basic error (operational error at 25 °C, referred to output range)

voltage +/- 0.7 %

current +/- 0.6 %

10 k -

Pt 100 -

Outputs 2

Diagnostics -

Output ranges

voltage outputs 0 to 10 V

current outputs 0 to 20 mA

Load impedance

voltage outputs, min. 5 k

current outputs max. 300

capacitive loads max. 1 F




inductive loads max. 1 mH

Voltage output

short-circuit protection Yes

short-circuit current, max. 11 mA

Current output

open-circuit voltage, max. 15 V

Optical isolation to back plane bus No

Resolution 8 bit

Scan time (all channels/AI + AO) 5 ms

Setting time

resistive loads 0.3 m

capacitive loads 3 ms

inductive loads 0.3 ms

Substitute values -

Operational limits (referred to output range)

voltage +/- 0.6 %

current +/- 1.0 %

Basic error (operational error at 25 °C, referred to output range)

voltage +/- 0.4 %

current +/- 0.8 %

General

Cable length (shielded), max. 200 m

Current consumption

from back plane bus, max. 55 mA

from L+ 110 mA

Power loss, type. 2.6 W

Dimensions(W x H x D) in mm

40 x 125 x 120

Required front connector 20-pin

Weight 285 g

1) With extended temperature range




Connection methods - Front connector

Overview For simple and user-friendly connection of sensors and actuators For retaining the wiring when replacing modules With coding to avoid mistakes when replacing modules

ApplicationThe front connector facilitates user-friendly connection of sensors and actuators to the signal modules. It is plugged onto the module and covered by the front door.All that is necessary when replacing modules is to remove the front connector. The days when you had to change all the individual wires are over.In order to avoid mistakes when replacing a module, the front connector is coded when plugged in for the first time. From then on it will only fit on modules of the same type.Use of the 20-pin front connector: Signal modules (except 32-channel) Function modules CPU 312 IFM.

Use of the 40-pin front connector: 32-channel signal modules.

DesignThe 20-pin front connector has: 20 screw-type contacts;

for connection of the wiring




Cable grip Release button;

for releasing the front connector when replacing modules Receptacle for coding element cap;

two coding elements with caps are located on the modules. The caps click into the front connector the first time it is plugged in.

The 40-pin front connector has: 40 screw-type contacts;

for connection of the wiring Cable grip Locking screw;

for fixing and releasing the front connector when replacing modules Receptacle for coding element cap;

a coding element with a cap is located on the module. The cap clicks into the front connector the first time it is plugged in.




Electrical networks - Connecting cables

Overview Different types are available for various installation applications (e.g. for burial in the

ground, trailing cables) High immunity to interference due to double shielding Flame-retardant bus cable (halogen-free). Lengths are easily determined due to meter length markings printed on the cable

ApplicationDifferent types of cable are available for the various applications when assembling PROFIBUS networks.Generally, the cables listed should be used. For further details on network configuration, refer to the PROFIBUS network manual.Design Shielded, twisted-pair cable with circular cross-section.

The following applies to all PROFIBUS LAN cables: Due to double shielding, these cables are particularly suitable for industrial environments

subject to electromagnetic interference. Grounding continuity may be implemented via the outer shield of the LAN cable and the

bus terminal's ground terminals. Meter length markings are printed on the cable

Cable typesThe new Fast Connect (FC) bus cables are of a radically symmetric design that allows a stripping tool to be used. This means that bus connectors can be assembled quickly and easily.




PROFIBUS FC Standard Cable:Standard bus cable specially designed for fast assembly. It has the same characteristics as the previous standard bus cable.

PROFIBUS FC Robust Cable:This cable is specially designed to withstand aggressive chemicals and mechanical stress.

PROFIBUS FC Food Cable:The PE casing of this cable makes it suitable for applications in the food, beverages and tobacco industries.

PROFIBUS FC Underground Cable:This cable is specially designed for burying in the ground. It differs from the standard PROFIBUS bus cable in that it is equipped with an additional casing.

PROFIBUS FC Trailing Cable:Bus cable for the special application of forced movement guidance in a track chain, e.g. on machine parts in continuous motion (stranded conductor).

Bus cables without Fast Connect PROFIBUS Festoon Cable:

Flexible bus cable (stranded conductor) for special application in festoons.In contrast to the trailing cable it has an additional strain relief element.For round cables, the operation of a cable cart is recommended.

PROFIBUS FRNC Cable:Two-core, shielded, flame-retardant, halogen-free bus cable with copolymer FRNC outer casing (flame-retardant non-corrosive).

PROFIBUS Flexible Cable:Bus cable for highly flexible applications: Special cable (flexible holder) for use on moving machine parts (5 million tensional movements over 1 m cable, +/- 180°).

InstallationLAN cables are sold by the meter.Where a bus segment has to be assembled from two parts (e.g. segment length> 1000m), sleeves can be used. (Connect conductors at low resistance via terminals, and provide for complete connection of shields.)Fast ConnectUsing the Fast Connect stripping tool, it is possible to strip the outer casing and shield of the new Fast Connect bus cable in one step to the correct length.This means that the bus connector (except in the case of 6ES7 972-0BA30-0XA0) can be connected quickly and easily to the bus cable.Cable installationKeep the LAN cable sealed with a shrink-on cap at each end during storage, transportation and installation.Do not exceed bending radii and tensile stress!When installing outdoors, e.g. in the ground, in sand or in concrete blocks as well as in plastic or steel conduits buried in the ground or installed above ground, use the cable for burial in the ground (it is, however, advisable, to use fibre optic cables).




In particular, the regulations for surge voltage protection are to be observed when burying cables in the ground.

Designed for Industry Time savings due to fast and easy connector assembly with Fast Connect cables. Wide range of applications due to special bus cables. Resistance of network to interference due to double shielded cables and consistent

grounding concept.Technical data

Technical specifications 1)

Cable type 1) PROFIBUSFC Standard Cable

PROFIBUSFC Robust Cable

Attenuation

at 16 MHz < 42 dB/km < 42 dB/km


at 9.6 kHz < 2.5 dB/km < 2.5 dB/km

Impedance

at 9.6 kHz 270 ± 27 270 ± 27

at 38.4 kHz 185 ± 18.5 185 ± 18.5

at 3 to 20 MHz 150 ± 15 150 ± 15

Rated value 150 150

Loop resistance 110 /km 110 /km

Shield resistance 9.5 /km 9.5 /km

Effective capacitance at 1 kHz Approx. 28.5 nF/km Approx. 28.5 nF/km

Operating voltage (rms value) 100 V 100 V

Type of cable (standard code) 02YY (ST) CY 02YSY (ST) C11Y

1x2x0.64/2.55- 1x2x0.64/2.55-

150 KF 40 FR VI 150 KF 40 FRNC VI

Sheath

material PVC PUR

diameter 8.0 ± 0.4 mm 8.0 ± 0.4 mm

colour Purple Purple

Permissible ambient conditions

operating temperature -40 °C to +60 °C -40 °C to +60 °C

transportation/storage temperature

-40 °C to +60 °C -40 °C to +60 °C

installation temperature -40 °C to +60 °C -40 °C to +60 °C

Bending radii




first and final bending 75 mm 75 mm

repeated bending 150 mm 150 mm

Permissible tensile load 100 N 100 N

Weight 76 kg/km 73 kg/km

Free of halogen No No

Behaviour in fire Flame-retardant to VDE 0472 T804 C test type

Flame-retardant to VDE 0472 T804B test type

UL listing Yes Yes

Resistance to mineral oils and greases

Conditionally resistant Good resistance

UV resistance No Yes

Technical specifications

Cable type 1) PROFIBUS FC Food Cable PROFIBUS FC Underground Cable 2)

Attenuation



at 9.6 kHz < 2.5 dB/km < 2.5 dB/km

Impedance

at 9.6 kHz 270 ± 27 270 ± 27

at 38.4 kHz 185 ± 18.5 185 ± 18.5

at 3 to 20 MHz 150 ± 15 150 ± 15

Rated value 150 150

Loop resistance 110 km 110 km

Sheath resistance 9.5 /km 9.5 /km


Operating voltage (effective value)

100 V 100 V

Type of cable (standard code) 02YSY (ST) C2Y 02YSY (ST) C2Y

1x2x0.64/2.55- 1x2x0.64/2.55-

150 KF 40 150 KF 40 SW

Sheath

material PE PE/PVC

diameter 8.0 ± 0.4 mm 10.8 ± 0.5 mm

colour Black Black


operating temperature -40 °C to +60°C -40 °C to +60°C





-40°C to +60°C -40°C to +60°C

installation temperature -40°C to +60°C -40°C to +60°C

Bending radii


repeated bending 150 mm 150 mm




Behaviour in fire Flammable Flammable

UL listing No No


Conditionally resistant Conditionally resistant

UV resistance Yes Yes

1) Electrical characteristics at 20 °C, tested according to DIN 47250 part 4 or DIN VDE 0472

2) Not suitable for use with bus connector


Cable type PROFIBUSFC Trailing Cable 2 ) 4 )

PROFIBUSFestoon Cable 3 )4)

Attenuation



at 9.6 kHz < 3 dB/km < 3 dB/km

Impedance

at 9.6 kHz 270 ± 27 270 ± 27

at 38.4 kHz 185 ± 18.5 185 ± 18.5

at 3 to 20 MHz 150 ± 15 150 ± 15

Rated value 150 150


Shield resistance 14 /km 14 /km


Operating voltage (rms value) 100 V 100 V

Type of cable (standard code) 02YY (ST) C11Y 02Y (ST) C (ZG) 11Y

1 x 2 x 0.64/2.55- 1 x 2 x 0.64/2.55-

150 LI KF 40 FR petrol 150 LI petrol

Sheath

material PUR PUR




diameter 8.0 ± 0.4 mm 9.7 ± 0.4 3) mm

colour Purple Petrol


operating temperature -40 °C to +60 °C -40 °C to +60 °C


-40 °C to +60 C -40 °C to +60 C

installation temperature -40 °C to +60 C -40 °C to +60 C

Bending radii


repeated bending 60 mm2) 80 mm




Behaviour in fire Flammable toVDE 0472 T804 B test type

Flammable to VDE 0472 T804 B test type


Good resistance Good resistance

UL listing Yes No



Cable type PROFIBUSFRNC Cable

PROFIBUSFlexible Cable 4) 5)

Attenuation



at 9.6 kHz < 2.5 dB/km < 3 dB/km

Impedance

at 9.6 kHz 270 ± 27 270 ± 27

at 38.4 kHz 185 ± 18.5 185 ± 18.5

at 3 to 20 MHz 150 ± 15 150 ± 15

Rated value 150 150


Shield resistance 9.5 /km /km


Operating voltage (effective value)

100 V 100 V

Type of cable (standard code) 02Y (ST) C (ZG)11Y1 x 2 x 0.64/2.55-

02Y (ST) C 11Y1 x 2 x 0.65/2.56-




150 VI KF 40 FRNC 150 LF VI FRNC

Sheath

material FRNC PUR

diameter 9.7 ± 0.4 mm 7.4 ± 0.25 mm

colour Light purple Purple


operating temperature -40 °C to +60° -40 °C to +60°


-40 °C to +60° -40 °C to +60°

installation temperature -40 °C to +60° -40 °C to +60°

Bending radii


repeated bending 150 mm 2) 120 mm

Permissible tensile load 100N 100N


Free of halogen Yes Yes

Behaviour in fire Flame-retardant to VDE 0472 T804 B test type

Flame-retardant to VDE 0472 T804 B test type

UL listing No Yes


Conditionally resistant Good resistance


1) Electrical characteristics at 20 °C, tested according to DIN 47250 part 4 or DIN VDE 0472.

2) Trailing-type cables for the following requirements: min. 4 million bending cycles at the specified bending radius and a max. Acceleration of 4 m/s2.. Not suitable for use with bus connector.

3) Restricted segment lengths (see the manual for PROFIBUS networks).4) Torsionally resistant cable for following requirements: 5 million torsionnal movements over 1 m length of

cable ± 180°.




RS 485 bus connectors for PROFIBUS

Overview For connecting a PROFIBUS station to PROFIBUS LAN cables Easy to install

Integrated terminating resistors (not with 6ES7 972-0BA30-0XA0)

PG (programming device) connection by special bus connector without the need to install additional nodes.

ApplicationThe RS 485 PROFIBUS bus connectors are used for connecting a PROFIBUS station or optical link module (OLM) (channel 1) to PROFIBUS LAN cables.All versions have the following features: Ease of installation Integral terminating resistors (not with low-cost types) Bus connectors with PG interface (6ES7 972-0BB20-0XA0) are available for connecting

programming devices without the need for additional network nodes.DesignVarious bus connector versions are available, optimised for the equipment to be connected: Bus connector with axial cable outlet, e.g. for PCs and SIMATIC HMI OP's, for transmission

rates of up to 12 Mbit/s with integrated terminating resistor. Bus connector with vertical cable outlet.

This connector allows a vertical cable outlet (with and without PG interface) for transmission rates of up to 12 Mbit/s with integrated bus terminating resistor.With transmission rates of 3, 6 or 12 Mbit/s, the SIMATIC S5/S7 connecting cable is required for the connection between the bus connector with additional PG interface and a programming device.




Bus connector with 30° cable outlet (low-cost version) without PG interface for transmission rates of up to 1.5 Mbit/s and without integrated bus terminating resistor.

The 830-1 connecting cable is required for the connection between the bus terminal with additional PG interface and the programming device.The active cable is required for the connection between the bus connector and the bus terminal or PROFIBUS station.Method of operationThe bus connector is directly plugged on to the PROFIBUS interface (9pin sub D socket) of the DTE or OLM (channel 1).The incoming and outgoing PROFIBUS LAN cable is connected via four terminals in the connector. The terminating resistor integrated in the bus connector may be enabled via a switch accessible from outside (not with low-cost version).The above is mandatory at both ends of a PROFIBUS segment.

Technical data


Bus connector 6ES7 972-0BA11-0XA06ES7 972-0BB11-0XA0

6ES7 972-0BA40-0XA06ES7 972-0BB40-0XA0

Cable outlet 90° cable outlet 35° cable outlet

Data transfer rate 9.6 kbit/s to 12 Mbit/s 9.6 kbit/s to 12 Mbit/s

Terminating resistor Integrated resistor combination to be enabled via slide switch Isolation function: With the resistor connected, the outgoing bus is disconnected

Integrated resistor combination to be enabled via slide switch Isolation function: With the resistor connected, the outgoing bus is disconnected

Interfaces

PROFIBUS station 9-pin sub-D female connector 9-pin sub-D female connector

PROFIBUS LAN cable

4 terminal blocks for wires up to 1.5 mm2 (AWG 15)


Supply voltage (to be supplied by DTE)

4.75 to 5.25 V DC 4.75 to 5.25 V DC

Current consumption Max. 5 mA Max. 5 mA


operating temperature 0°C to +60 °C 0°C to +60 °C

transport-/storagetemperature

-25 °C to +80 °C -25 °C to +80 °C

relative humidity Max. 75% at +25 °C Max. 75% at +25 °C

Construction

dimensions (W x H x D) in mm

15.8 x 54 x 34 16 x 54 x 38

weight Approx. 40 g Approx. 40 g




Programming device female connector

0BA11: no0BB11: yes

0BA40: no0BB40: yes

Degree of protection IP 20 IP 20

Use in PLC

S7-200/-300/-400 Yes(for S7-400: not usable for MPI/DP interface, if DP interface is occupied;not usable for IFM1 interface, if IFM2 interface is occupied)

Yes

C7 Yes Yes

Use in interface module

CP 551/CP 5611 - -

CP 5412/CP 5613/CP 5614

- -

Use in RS 485 repeater

Yes Yes


Bus connector 6ES7 972-0BA30-0XA0(Use of flexible LAN cable not possible)

6ES7 972-0BA50-0XA06ES7 972-0BB50-0XA0

Cable outlet 30° cable outlet 90° cable outlet

Data transfer rate 9.6 kbit/s to 12 Mbit/s 9.6 kbit/s to 12 Mbit/s

Terminating resistor No terminating resistor;cannot be used for 1 st or last device on the bus

Int. resistor combination, select using slide switchIsolation: With resistor connected, outgoing bus is disconnected Connection with insulation displacement technique for Fast Connect system

Interfaces

PROFIBUS station 9-pin sub-D female connector 9-pin sub-D female connector

PROFIBUS LAN cable 4 insulation displacement terminals for 0.644 ± 0.040 mm2 diameter wires

4 insulation displacement terminals for all Fast Connect PROFIBUS cables (except FC Process Cable)


- 4.75 to 5.25 V DC

Current consumption - Max. 5 mA


Operating temperature 0°C to +60 °C 0°C to +60 °C

Transport-/storagetemperature

-25 °C to +80 °C -25 °C to +80 °C

Relative humidity Max. 75% at +25 °C Max. 75% at +25 °C




Construction


15 x 58 x 34 72.2 x 16 x 34

weight Approx. 30 g Approx. 50 g


No 0BA50: no0BB50: yes

Degree of protection IP 20 IP 20

Use in PLC

S7-200/-300/-400 Yes Yes(for S7-400: not usable for MPI/DP interface, if DP interface is occupied;not usable for IFM1 interface, if IFM2 interface is occupied)

C7 Yes Yes


CP 551/CP 5611 - -

CP 5412/CP 5613/CP 5614

- -

Use in RS 485 repeater Yes Yes


Bus connector 6GK1 500-0EA02

Cable outlet 180° cable outlet

Data transfer rate 9.6 kbit/s to 12 Mbit/s

Terminating resistor Integrated resistor combination to be enabled via slide switch Isolation function: With the resistor connected, the outgoing bus is disconnected

Interfaces

PROFIBUS station 9-pin sub-D female connector

PROFIBUS LAN cable



4.75 to 5.25 V DC

Current consumption Max. 5 mA


operating temperature 0 °C to 60 °C

transport-/storagetemperature

-25 °C to +80 °C




relative humidity 75% at +25 °C

Construction


15 x 57 x 39

weight Approx. 100 g


No

Degree of protection IP 20

Use in PLC

S7-200/-300/-400 -

C7 -


CP 551/CP 5611 Yes

CP 5412/CP 5613/CP 5614

-

Use in RS 485 repeater -




PG/PC - CP 5611/CP 5711

Overview For connecting programming devices and PCs to PROFIBUS and the MPI of the SIMATIC S7. Communications services:

o PROFIBUS-DP master class 1 with SOFTNET-DP.o PROFIBUS-DP master class 2 including acyclic DP expansions with SOFTNET-DP.o PROFIBUS-DP slave with SOFTNET-DP slave.o PG/OP communication.o S7 communication with SOFTNET-S7.o S5-compatible communication (SEND/RECEIVE based on the FDL interface) with

SOFTNET-DP or SOFTNET-S7. Short PCI card for programming device / PC with PCI slot. Can be used with:

o STEP 7 (for PG/OP communication).o COM PROFIBUS.o SOFTNET-S7 (for S7 communication).o SOFTNET DP (for DP).

ApplicationThe CP 5611 enables connection of programming devices and AT-compatible PCs to PROFIBUS and to the multipoint interface (MPI) of SIMATIC S7. For PGs/PCs with PCI slot.

Design Short PCI card of type II




9-pin sub D socket for connection to PROFIBUSFunctionsThe CP 5611 is operated under different software packages and allows the user to execute programming device functions and PC functions via PROFIBUS and the multipoint interface (MPI).Only one CP can be operated for each programming device/PC. Similarly only one protocol (PROFIBUS-DP, S7 communication or FDL) can be used for each CP.The following software packages support the CP 5511: STEP 7 V3.2 upwards under Windows 95 and NT 4.0, Windows 98 from V4.02 and K4.02.5.

Drivers for the CP 5611 are included in the scope of supply of STEP 7. SOFTNET-S7/Windows 98, NT 4.0.

The S7 programming interfacing can be used with this package. SOFTNET-DP/Windows 98, NT 4.0.

The CP 5611 can be used as a PROFIBUS-DP master of class 1 or 2 with this software package.

SOFTNET-DP slave/Windows 98, NT 4.0.For using the CP 5611 as a PROFIBUS-DP slave.

COM PROFIBUS V3.3 upwards.With this package, the CP 5611 can be used for startup or diagnostics (DP on-line functions) for PROFIBUS-DP installations.

STEP 7 Micro/WIN V2.1. Hardware basis for the programming software of the SIMATIC S7-200 automation system.

ProTool, ProTool/PRO.The CP 5611 can be used as the hardware basis for the configuring tool for SIMATIC operator panels, touch panels and text displays.

Further details are available in the Internet.

http://www.ad.siemens.de/net/ik-info ID No. 191696

Designed for Industry Used for interfacing to portable PCs (e.g. for diagnostics and startup). Easy installation and startup.




Technical data


Transmission rate 9.6 kbit/s to 12 Mbit/s

Interfaces

for connection to PROFIBUS 9-pin sub D female

Supply voltage +5V DC +/-5%

Current consumption 0.5 A

Power dissipation 2.0 W

Permiss. environment. conditions

operating temperature -5 °C to +40 °C

transportation/storage temp. -20 °C to +60 °C

relative humidity Max. 95% at +25 °C

Construction

module format PCI card

dimensions (HxD) in mm 102 x 130

weight Approx. 100 g

space requirement 1 x PCI slot




COPYRIGHTS:

The AquaVista Level 3 Operator manual including all bitmaps, process control data and firmware specifications is covered by copyrights 2011 ©.

All questions related to the matter can be sent to: [email protected].


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