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Page 1: Wind Energy Coating Systems - Mader Group€¦ · (Wind craft energy, aviation, automotive, railways, …) Wind Energy Coating Systems OneStopSourcing OEM’s ... ambiant air, and

Headquarters:22/24 rue Anatole France59000 LILLE FrancePh.: +33 3 20 12 79 50Fax: +33 3 20 12 79 59E-mail: [email protected]

www.mader-group.com

Our Main Markets

• Aeronautic & Defense • Electrical Insulation• Wind craft energy• Antico/Marine • Railway• ACE Industry• General Industry

Our Quality Management

MÄDER Group offers high quality products, following actual International standards and qualifications:• ISO 14001 & 9001 certification for all

production, manufacturing sites and Group companies

• Establishment of a common quality charter• Permanents check throughout manufacturing

process• Specific certifications for all of its markets

(Wind craft energy, aviation, automotive, railways, …)

Wind Energy Coating Systems

One-Stop-Sourcing

OEM’

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Wind Turbines

ChInA

Mäder Shanghai5001, Shuangzhu RoadJiading Industry ZoneShanghai 201815Tel: +86 21 5996 8203Fax: +86 21 5996 8201

FRAnCE

Soficor MäderZ.I. n°12 Rue Jean-Baptiste Réveillon61300 L’AIGLETel: +33 233 84 25 70Fax: +33 233 84 25 76

SPAIn

A & A MäderC/Santa Virgilia n°3Esc. Dcha. 7°A28033 MADRIDTel: +34 659 54 50 75Fax: +34 917 63 81 16

SWITZERLAnD

Walter Mäder AGIndustriestrasse 18956 KILLWAnGEnTel: +41 56 417 85 55Fax: +41 56 401 67 44

InDIA

Bhimrajka Mäder Coatings PVT. LTD. 184-B, Maker Tower ‘E’ 18th floor Cuffe ParadeMumbai 400 005, IndiaTel: +91 22 4050 4050Fax: +91 22 4050 4000

GERMAny

Mäder AqualackBuschgrundstrasse 10-1245894 GELSEnKIRChEnTel: +49 209 36 01 0Fax: +49 209 36 01 83 59

MÄDER Worldwide presenceIn

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Page 2: Wind Energy Coating Systems - Mader Group€¦ · (Wind craft energy, aviation, automotive, railways, …) Wind Energy Coating Systems OneStopSourcing OEM’s ... ambiant air, and

PRIMER* Chemical nature Colour Application Products Properties Areas of use

ZInEPAL 1607 (2K)

high Build Zinc-Rich Epoxy primer

Red-Brown 3009

Airless Epoxy Zinc Rich primer with Low-solvent containt, extreme corrosion resistant due to its high zinc concentration which allow cathodic corrosion protection.

high Build Primer used on sandblasted steel which are exposed to extreme corrosion conditions, for on-shore and off-shore application.

InTERMEDIARy*

ETOKAT AKTIV Epoxy Grey 7043 Pressure pot Airmix

Low-solvent system, good adherence on epoxy primer and corrosion properties.

Intermediary layer used on zinc-rich epoxy primer.

ARKOTE 32 LV (2K)

high-Build Epoxy

Grey 7043 Low-solvent system, good adherence on epoxy primer and corrosion properties

Very high solid, high-Build paint, heavy duty protection and adherence, air-drying.

high Build intermediary layer used on zinc-rich epoxy primer or sandblasted steel for a long lasting corrosion protection.

TOP-COAT*

MADERLAQUE VhS (2K)

Very high Solid & high Build ACRyLIC-PU

White 9018 Grey 7035

Airless Very high Solid Acrylic Polyurethane paint, excellent film flexibility, high scratch resistant with superior UV protection.

Final Top-Coat used on high-build primer or intermediary epoxy layers, to procure state-of-the art Top-Coat wearing protection.

MADERLAQUE ESX

high Build EPOXy-SILOXAnE

Airmix Airless

Very high solid high-Build mono-layer system, excellent corrosion protection added with superior weather and abrasion resistance.

Final Top-Coat used on primer or direct on steel to procure all-in-one Top-Coat protection.

AnTI-FOULInG

FOUL-PROTECT (Permanent Copper Rich Antifouling)

Epoxy-Polyamide(Water-Based)

Red-Brown 8023 Black 9005

Pressure pot Airmix

Sprayable Copper-rich metalic coating, based on pur ETP copper and a high grade organic matrix, which allow to build a pur copper mettalic coating on a substrate to obtain a permanent long lasting anti-fouling protection.

Antifouling top-coat for immerged structural steel structures, associated with Zinepal and Arkote primers, used for agressive water environnment and corrosion. Designed to reduce flow drag permanently with long-lasting anti fouling efficiency. Fully resistant to ambiant air, and highly durable under water whatever the water temperature is.

The GROUP

Competitive solutions and Custom build Technology• high technology products adapted to the requirements of each customer• 800 employees motivated by customer satisfaction• Medium sized and reactive structure• Outstanding technical service• Innovative design department• A transversal and proactive Eh&S function

Efficient R&D at the heart of our product and process strategy• 10% of sales invested each year in R&D• 15 specialized laboratories in Europe and one in China• Leading edge technology: water based paint, UV-paint, composites • Partnerships with French CnRS (national Scientific Research center) • Quality certification: Group - ISO 9001 / ISO 14001• Rich Compliant product range

An international structure allowing us to support our customers in global development

• 14 factories in Europe• Factories in China and India• Global export knowledge• International partnerships (USA, Japan ...)

Our commitment to a durable development • A strong group policy• A precursor in the water based paint• Increasingly green technologies and products• An Environmental Management System conforming to ISO 14001 applied to all production sites• A commitment shared by all group employees

Health and safety of all employees and customers at the heart of our concerns• Ongoing research of best practice for both product and process• Clear and transparent information on the labeling of our products• The development of a culture of safety shared by all• A growing health and safety budget

MÄDER Wind Energy Coating Systems

Rotor Blades & Composite Parts

• Gel-Coat• Epoxy and Polyester Putties• Epoxy and PU Primer• Anti-erosion PU Top-Coat• Very high Solid PU Top-coat

Towers & Metal Parts

• Zinc-Rich Epoxy Primer• Epoxy and high-build Epoxy Intermediary• Very high Solid & high Build Acrylic-PU Top-Coat• Very high Solid & high Build Epoxy-Siloxane Top-Coat• Copper Rich Anti-Fouling Top-coat

MÄDER PROTECTION SYSTEM FOR COMPOSITE BLADES, NACELLES & SPINNERS

MÄDER ANTI-CORROSION SYSTEM FOR TOWERS & IMMERGED STRUCTURES

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6

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PUTTIES Chemical nature Colour Application Products Properties Areas of use

EPOSURF (2K) EPOXy Grey Putty Knife high solid Epoxy Repair putty, excellent drawing and sanding properties after drying, available with slow or fast curing hardener, air-drying, excellent adherence on gelcoat or composite parts.

high solid modelling putty, used for smoothing surface, contour irregularities and repair damages in one work step,easy sandable after full curing .

PORE FILLER

POLySURF (2K) POLyESTER Grey Putty Knife high solid Polyester putty, for light repairs and finished surfaces, highly drawing and sanding properties, fast air curing from 15 to 30 mn, compatible with any substrate partially covered with gelcoat and paint systems.

Finishing putty used for filling scratches, pinholes and touch-up repairs, to obtain homogeneous surface ready to paint after light grinding.

PRIMER*

PRIAM CE 111 EPOXy Grey 7042 Pneumatic Airmix

Epoxy primer, excellent adherence properties on Epoxy and Polyester substrate partially covered with putties and pore-filler, need to be coated with 2K PU Top-Coat.

Surfacing primer used to obtain good adherence and smooth surface on substrates before painting.

PRIMADER hES 515

high Solid ACRyLIC-PU

Grey 7042 Pneumatic Airmix

high-Solid Acrylic Polyurethane paint, highly flexible, excellent filling properties and adhesion on all substrates, excellent surfacing before painting.

Surfacing primer used to obtain good adherence and smooth surface on substrates before painting.

AnTI-EROSIOn TOP-COAT*

PRIAM 32005 (2K)

POLyUREThAnE White 9018 Grey 7035

Pneumatic Airmix Roll

Polyurethane top-coat with excellent water and sand erosion properties, associated with high UV resistance.

Special Top-coat protection for leading edges surface. Used and validated on specific aircraft parts (avionics blades, nozzles, …) Designed as an efficient alternative to common LE-Tape.

TOP-COAT*

MADERLAQUE VhS (2K)

Very high Solid & high Build ACRyLIC-PU

Airless Very high Solid Acrylic Polyurethane paint, high flexibility, excellent abrasion resistance and weather-UV protection.

Final Top-Coat used on high-build primer or intermediary epoxy layers, to procure state-of-the art Top-Coat wearing protection.

MÄDER is providing also anti-corrosion paints and Electrical insulation systems for Generators, Transformers and Gear Boxes included in the nacelle parts :• Anti-corrosion paints • Antiflash & Semi-conductrice paints• VOC free Electrical Insulation varnishes

for VPI impregnation (Epoxy and Polyester Mono-component products)

* Also available in Water-Based technology according to customer request and specification

* Also available in Water-Based technology according to customer request and specification

Page 3: Wind Energy Coating Systems - Mader Group€¦ · (Wind craft energy, aviation, automotive, railways, …) Wind Energy Coating Systems OneStopSourcing OEM’s ... ambiant air, and

Headquarters:22/24 rue Anatole France59000 LILLE FrancePh.: +33 3 20 12 79 50Fax: +33 3 20 12 79 59E-mail: [email protected]

www.mader-group.com

Our Main Markets

• Aeronautic & Defense • Electrical Insulation• Wind craft energy• Antico/Marine • Railway• ACE Industry• General Industry

Our Quality Management

MÄDER Group offers high quality products, following actual International standards and qualifications:• ISO 14001 & 9001 certification for all

production, manufacturing sites and Group companies

• Establishment of a common quality charter• Permanents check throughout manufacturing

process• Specific certifications for all of its markets

(Wind craft energy, aviation, automotive, railways, …)

Wind Energy Coating Systems

One-Stop-Sourcing

OEM’

sDe

signe

rs an

d ins

talle

rs

of w

ind tu

rbine

sGlo

bal S

uppli

er

Coat

ing M

ater

ial

Wind Turbines

ChInA

Mäder Shanghai5001, Shuangzhu RoadJiading Industry ZoneShanghai 201815Tel: +86 21 5996 8203Fax: +86 21 5996 8201

FRAnCE

Soficor MäderZ.I. n°12 Rue Jean-Baptiste Réveillon61300 L’AIGLETel: +33 233 84 25 70Fax: +33 233 84 25 76

SPAIn

A & A MäderC/Santa Virgilia n°3Esc. Dcha. 7°A28033 MADRIDTel: +34 659 54 50 75Fax: +34 917 63 81 16

SWITZERLAnD

Walter Mäder AGIndustriestrasse 18956 KILLWAnGEnTel: +41 56 417 85 55Fax: +41 56 401 67 44

InDIA

Bhimrajka Mäder Coatings PVT. LTD. 184-B, Maker Tower ‘E’ 18th floor Cuffe ParadeMumbai 400 005, IndiaTel: +91 22 4050 4050Fax: +91 22 4050 4000

GERMAny

Mäder AqualackBuschgrundstrasse 10-1245894 GELSEnKIRChEnTel: +49 209 36 01 0Fax: +49 209 36 01 83 59

MÄDER Worldwide presence

Ind

us

tr

ial

Pa

int

s

V3-

04/1

2-E

MJ

- Pho

tos

cred

its: F

otol

ia, d

epos

itpho

tos,

123

RF

Page 4: Wind Energy Coating Systems - Mader Group€¦ · (Wind craft energy, aviation, automotive, railways, …) Wind Energy Coating Systems OneStopSourcing OEM’s ... ambiant air, and

Headquarters:22/24 rue Anatole France59000 LILLE FrancePh.: +33 3 20 12 79 50Fax: +33 3 20 12 79 59E-mail: [email protected]

www.mader-group.com

Our Main Markets

• Aeronautic & Defense • Electrical Insulation• Wind craft energy• Antico/Marine • Railway• ACE Industry• General Industry

Our Quality Management

MÄDER Group offers high quality products, following actual International standards and qualifications:• ISO 14001 & 9001 certification for all

production, manufacturing sites and Group companies

• Establishment of a common quality charter• Permanents check throughout manufacturing

process• Specific certifications for all of its markets

(Wind craft energy, aviation, automotive, railways, …)

Wind Energy Coating Systems

One-Stop-Sourcing

OEM’

sDe

signe

rs an

d ins

talle

rs

of w

ind tu

rbine

sGlo

bal S

uppli

er

Coat

ing M

ater

ial

Wind Turbines

ChInA

Mäder Shanghai5001, Shuangzhu RoadJiading Industry ZoneShanghai 201815Tel: +86 21 5996 8203Fax: +86 21 5996 8201

FRAnCE

Soficor MäderZ.I. n°12 Rue Jean-Baptiste Réveillon61300 L’AIGLETel: +33 233 84 25 70Fax: +33 233 84 25 76

SPAIn

A & A MäderC/Santa Virgilia n°3Esc. Dcha. 7°A28033 MADRIDTel: +34 659 54 50 75Fax: +34 917 63 81 16

SWITZERLAnD

Walter Mäder AGIndustriestrasse 18956 KILLWAnGEnTel: +41 56 417 85 55Fax: +41 56 401 67 44

InDIA

Bhimrajka Mäder Coatings PVT. LTD. 184-B, Maker Tower ‘E’ 18th floor Cuffe ParadeMumbai 400 005, IndiaTel: +91 22 4050 4050Fax: +91 22 4050 4000

GERMAny

Mäder AqualackBuschgrundstrasse 10-1245894 GELSEnKIRChEnTel: +49 209 36 01 0Fax: +49 209 36 01 83 59

MÄDER Worldwide presence

Ind

us

tr

ial

Pa

int

s

V3-

04/1

2-E

MJ

- Pho

tos

cred

its: F

otol

ia, d

epos

itpho

tos,

123

RF