wiring schematics yamaha drive golf car
TRANSCRIPT
1551 S. Vineyard Avenue Ontario, CA 91761
(909) 923-1973
WIRING SCHEMATICS
YAMAHA DRIVE GOLF CAR
REVISION: B
Page 2 of 2
NOTICE: This drawing is the property of Hi Performance Electric Vehicle Systems Inc., and/or its subsidiaries and affiliates (individually and collectively
“HPEVS”), and contains highly proprietary, confidential, and trade secret information of HPEVS. The recipient of this drawing agrees (a) to use the information
contained herein for the purpose for which it was furnished by HPEVS (b) to return this drawing upon HPEVS request. This notice shall appear on any
complete or partial reproduction of this drawing.
VISIO
12/15/10
11 B
1010-YAMADRV
YAMAHA DRIVE GOLF CAR
SCHEMATIC
NONE
DRW SIZE
APPLICABLE
SOFTWARE
CAD TYPE
UNIT DRAWING
TITTLE
SCALE
DATE
REVISIONSHEET HPEVSOF
A
1:1
MAIN CONTACTOR
(NOTE *3)
ORANGE/ WHITE 18 AWG
I/O GROUND
PEDAL INTERLOCK
MENU BUTTON
POT WIPER
FOWARD
12V POWER CNTRL
5V POWER CNTRL
TX SERIAL
RX SERIAL
ENCODER PHASE A
ENCODER PHASE B
REVERSE
KSI
MAIN CONTACTOR COIL
COIL RETURN
BLUE 18 AWG
BLACK/ BLUE18 AWG
TAN/ GREEN 18 AWG
WHITE/ RED 18 AWG
BLUE/ WHITE 18 AWG
YELLOW/ WHITE 18 AWG
YELLOW 18 AWG
RED / BLUE 18 AWG
RED / WHITE 18 AWG
GREY/ BLUE 18 AWG
GREEN / WHITE 18 AWG
TAN/ BLACK 18 AWG
TAN 18 AWG
WHITE 18 AWG
MOTOR TEMP
N/C
N/C
N/C
N/C
N/C
N/C
GOLF / STREET SWITCH
MENU BUTTON (NOTE *2)
YELLOW/ BLACK 18 AWG
TAN 18 AWG
TAN/ BLACK 18 AWG
RED / WHITE 18 AWG
BLACK BLUE 18 AWG
BLACK/ BLUE 18 AWG
YELLOW/ BLACK 18 AWG
R3
MOLEX MINI FIT JR
39-01-2080
10A
BLUE 18 AWG
BRAKE SWITCH
BROWN 18 AWG
KEY SWITCH
A B
OFF
ON
ECONOMY MODE
S1
BACK UP BUZZER
R1 AMP
#776164-1
UVW
B +B -
35
PIN
CO
NN
EC
TO
R
(SE
E R
1)
A
B
MAIN BATTERY
PACK
+ -
1234 / 1236 / 1238
CONTROLLER
U
MOTOR
MO
TO
R E
NC
OD
ER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
DISPLAY 6
5
8
1
1
2
3
4
5
6
W
V
+A1 -A2
N/C
GRAY 18 AWG
N/C
PURPLE 18 AWG
N/C
N/C
N/C
N/C
N/C
P4
DEUTSCH
DTM-04-6P
R4
DEUTSCH
DTM-06-6S
MOTOR ENCODER
CABLE
BLACK/ BLUE 22 AWG
RED/ WHITE 22 AWG
TAN 22AWG
TAN/ BLACK 22 AWG
BLACK 22 AWG
PURPLE 22 AWG
R5
MOLEX SL
SERIES
50-57-9405
MOTOR TEMP
SENSOR
(NOTE *6)
1
2
3
4
5
1
2
3
4
5
6
400A
(NOTE *4)
N/C
N/C
N/C
THROTTLE
POT
R4
DELPHI METRI PACK
12162182
A
C
B
FORWARD /
REVERSE SWITCH
R6
DEUTSCH
DT-06-3S BAC
BAC21
P3
AMP
1-480699-0
2
1 BACK UP
BUZZER
R5
AMP
1-480698-0
S5
S2
ACCELERATOR PEDAL
SWITCH (NOTE *1)
BRAKE SWITCH
(NOTE *1 & *5)
S6
S4
S3
NOTES:
(*1) REMOVE OEM CONNECTOR FROM OEM HARNESS. KEEP 2 TO 3 INCHES OF
OEM WIRES. MATCH AND BUTT SPLICE WIRES. SOME WIRES COLOR MAY DIFFER.
(*2) MENU BUTTON IS OPTIONAL. USE WITH DISPLAY
(*3) REMOVE ANY DIODES OR RESISTOR FROM MAIN CONTACTOR
(*4) USE 400A FUSE IN 650 SYSTEM. USE 300A FUSE IN 350 SYSTEM
(*5) NORMALLY OPEN. CONTACTS MUST BE CLOSED WHEN BRAKE PEDAL IS
PRESSED
(*6) MOTOR TEMP SENSOR NOT USED FOR YAMAHA GOLF CART APPLICATION.
RED / WHITE 18 AWG
RE
D / Y
EL
LO
W 1
8 A
WG
RED / BLUE 18 AWG
GREY/ BLUE 18 AWG
GREEN / WHITE 18 AWG
RED / BLUE 18 AWG
RED / WHITE 18 AWG
YELLOW/ WHITE 18 AWG
RED / BLUE 18 AWG