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A FLE16 Cover.qxp_Cover 11/4/15 10:07 AM

International Catalog

2

MIGLight Industrial

Processes•MIG(GMAW)•Flux-cored(FCAW)

Comes Complete With •3-m(10-ft)M-100MIGgunandcable

assembly #248282•3-m(10-ft)workcablewithclamp•2-m(6.5-ft.)powercordwithplug•QuickSelect™driverollfor0.6-mm

(.024-in.)or0.8/0.9-mm(.030/.035-in.)solidwire,and0.8/0.9-mm(.030/.035-in.)flux-coredwire

•FlowgaugeregulatorandgashoseforargonorAR/CO2mix,two0.8-mm(.030-in.)contacttips,Hobart®spoolof0.8-mm(.030-in.)solidwire,hook-and-loopcordwrapsandmaterialthicknessgauge #229895

Most Popular Accessories •Spoolmate™100 #300371

•Runninggear/Cylinderrack #301239•Protectivecover #301262

Millermatic® 141 and 190 See Literature No. DC/12.42 (141) and DC/12.44 (190)

Auto-Set™automaticallyprovidestherightsettingstoweldmildsteelwhileinfinite voltage controlallowstheflexibilitytomanuallysetyourownparameters.•Setthewirediameter(0.6-or

0.8-mm[.024-or.030-in.]diametersolidsteelwire),abluelightshowsAuto-Setisactivated

•Dialinthethicknessofwhatyou’rewelding•Startweldingwiththeexactparametersyouneed!Angled cast-aluminum drive systemwithcalibratedtensionknobcreatesconsistentfeedingandeasysetupwithincluded3-m(10-foot)MIGgunoroptional4.6-m(15-foot)MIGgun.Quick Select™ drive rollmakessetupquickerbyofferingthreegrooves—twofordifferentsizesolidwireandathirdforflux-coredwire.Auto Spool Gun Detect™ automaticallydetectswhenaMIGgunorspoolgunisconnectedeliminatingtheneedforaswitch.Smooth-Start™providesasmooth,spatter-freestart.It’sthebest-startingmachineinthesmallMIGmachinecategory.Thermal overload protectionshutsdownunitandactivatestheover temperature lightifairflowisblockedordutycycleisexceeded.Automaticallyresetswhenunitcools.Uses 102- or 203-mm (4- or 8-inch) spools.

Millermatic 190 model additional featuresMiller inverter technologycombinesbest-in-classarccharacteristicswiththeportabilityofa15.9-kg(35-pound)machine.Thearcisextremelyforgivingtovariationsinarclengthandtravelspeeds.Fan-On-Demand™powersourcecoolingsystemoperatesonlywhenneeded,reducingnoise,energyuseandtheamountofcontaminantspulledthoughthemachine.

Recommended aluminum solution: Spoolmate100(#300371).

Model/ Stock Number

Input Power

Amperage Range Rated Output

Amps Input at Rated Output, 60 Hz 120 V 240 V KVA KW

Wire Feed Speed Wire Type and Diameter

Machine Only Dimensions

Machine Only Net Weight

Millermatic 141(#907 612)

120V 30-140 90Aat18.5VDC,20%DutyCycle

20 – 3.0 2.45 0.4-9.1m/min(15-360IPM)

Solid Steel: 0.6-0.8mm (.023-.030in.)Stainless: 0.6-0.8mm (.023-.030in.)Flux-cored:0.8-0.9mm (.030-.035in.)

H: 318mm(12.5in.)W: 286mm(11.25in.)D: 521mm(20.5in.)

23.1kg(51lb)

Millermatic 190(#907 613)

240V 30-190 140Aat21VDC,40%DutyCycle

– 21 5.0 3.8 1.5-15.2m/min(60-600IPM)


15.9kg(35lb)

Aluminum welding uses optional Spoolmate 100 spool gun and 4043 series aluminum wire.

Scan this tag to see videos on Millermatic features.

Mild Steel Welding Capability

Aluminum Welding Capability

0.6mm(24ga)

1.2mm(18ga)

0.6mm(24ga)

1.2mm(18ga)

4.8mm(3/16in.)

1.9mm(14ga)

7.9mm(5/16in.)

6.4mm(1/4in.)

141

Min.

Min.

Max.

Max.

Model

Model

190

190141

Millermatic141

Millermatic190

3

MIGLight Industrial


Comes Complete With •3m(10ft)M-100MIGgunandcable

assembly (#248282)•3m(10ft)workcablewithclamp•2m(6.5ft.)powercordwithMVP

plugsfor120Vand240V•QuickSelect™driverollfor0.6mm

(.024in.)or0.8/0.9mm(.030/.035in.)solidwire,and0.8/0.9mm(.030/.035in.)flux-coredwire

•FlowgaugeregulatorandgashoseforargonorAR/CO2mix,two0.8mm(.030in.)contacttips,Hobart®spoolof0.8mm(.030in.)solidwire,hook-and-loopcordwrapsandmaterialthicknessgauge (#229895)

Most Popular Accessories •Spoolmate™100 #300371•Spoolmate™150 #301272•RunningGear/CylinderRack#301239•ProtectiveCover #301262•V-KnurledDriveRoll #202926

Millermatic® 211

Advanced Auto-Set™nowincludesfivedifferentwire/gascombinationsand0.6,0.8and0.9mm(.024-,.030-and.035-in.)wires.Theeasiestweldertousejustbecamemoreversatile.Manualmodeallowsyoutosetyourownparameterswhilewelding.Inverter technologycombinesbest-in-classarccharacteristicswiththeportabilityofa17.2kg(38-lb.)machine.Thearcisextremelyforgivingtovariationsinarclengthandtravelspeeds.Angled cast-aluminum drive systemwithcalibratedtensionknobforconsistentfeedingandeasysetupforupto4.6m(15-ft.)MIGguns.Quick Select™drive rollmakessetupquickerbyofferingthreegrooves—twofordifferentsizesolidwireandathirdforflux-coredwire.Auto Spool Gun Detect™automaticallydetectswhenaMIGgunorspoolgunisconnectedeliminatingtheneedforaswitch.Fan-On-Demand™andthermal overload protectionprotectyourinvestment.Smooth-Start™providesasmooth,spatter-freestart.It’sthebest-startingmachineinthesmallMIGmachinecategory.Uses 102 or 203 mm (4- or 8-in.) spools.

Stock NumberInput Power


Amps Input at Rated Output, 60 Hz 120 V 240 V KVA KW


Machine Only Dimensions


(#907 614) 120V 30-130 115Aat19.8VDC,20%DutyCycle

24.3 – 2.9 2.9 1.5-15.2m/min(60-600IPM)



17.2kg(38lb.)

240V 30-230 150Aat21.5VDC,40%DutyCycle

– 16.6 4.0 4.0

Recommended aluminum solutions: Spoolmate100(#300371)or150(#301272).

Multi-voltage plug (MVP™) allows connection to common 120- and 240-volt power receptacles without the use of any tools — simply choose the plug that fits

the receptacle and connect to the power cord.

See Literature No. DC/12.58

Min.0.6mm(24ga) Min.1.2mm(18ga)

Welding CapabilityMax.9.5mm(3/8in.)

Aluminum welding uses optional Spoolmate 100 or Spoolmate 150 spool guns.

Max.9.5mm(3/8in.)

Mild Steel Aluminum

Bernard semi-automatic MIG guns and consumableshavebeenusedandtrustedfordecadesbytopcompanies

inagriculture,shipbuildingandfabrication.ThisiswhyMillernotonlyrecommendsBernardMIGgunsbutalso

pairsthesegunswithmanyoftheirindustrialwirefeedersandpowersources.

ForinformationonBernardMIGgunoptionsandfordetailedtechnicalsupportinformation,pleasevisit

BernardWelds.comoryourlocaldistributortolearnmore.

4

MIG

Light Industrial


Comes Complete With •4.5m(15ft),250ampM-25MIGgun•3m(10ft)workcablewithclamp•Factory-installedgassolenoid•Smith-Argonmixregulator/

flowgaugewithhose•3m(10ft)industrialpowercordand

plug(plugon200/230Vmodelonly)•Factory-installedrunninggear/cylinder

rack•0.8mm/0.9mm(.030/.035in.)

reversibledualgroovedriverolls•Extracontacttips,Setup/operationCD

Most Popular Accessories•Millermatic®ReachWireFeeder

#907438•XR™-APush-PullGuns•Spoolmate™200Seriesand

Spoolmatic®15A/30ASpoolGunsforaluminumwelding

•DualEZ-Change™LowCylinderRack #300337

•Protectivecover #195142

Millermatic® 252 See Literature No. DC/12.49

Infinite voltage control with self-calibrating digital metersthatpermitpresettingofvoltageandwirefeedspeed.Ensurespreciseparametersandaccuracy.Integrated digital timerscomecompletewithpresettablepreflow/postflow,burnback,spotanddelay(Stitch)timers.IndependenttimersforMIGandspoolgun.Superior aluminum MIG welding with direct connectionofoptionalXRpush-pullguns,Spoolmatic15A/30AandSpoolmate200Seriesspoolguns.Noextramoduletobuyorinstall.EXCLUSIVE! Auto-Gun Detect™automaticallyadjustsvoltage,wirespeedandtimersforfaster,easierswitchingbetweenMIG,push-pullandspoolguns.Heavy duty aluminum, two-drive-roll system.Fan-On-Demand™coolingsystemonlyoperateswhenneededreducingpowerconsumption.

Recommended aluminum solution: Spoolmatic15A(#195156)or30A(#130831).

Stock Number Rated Output Amperage Range Wire Feed Speed Wire Type and Diameter Shipping Weight

(#907 321)200(208)/230V, 60Hz(#907 322) 230/460/575V, 60Hz

200Aat28VDC,60%DutyCycle250Aat28VDC,40%DutyCycle

30-300 1.3-17.8m/min(50-700IPM)

Solid Steel:0.6-1.2mm(.023-.045in.)Stainless:0.6-0.9mm(.023-.035in.)Flux-cored:0.8-1.2mm(.030-.045in.)

114kg(250lb)machineonly

Welding Capability


Aluminum welding uses optional Spoolmatic 15A or 30A spool gun.

Max.9.5mm(3/8in.)

Mild Steel Aluminum

Max.13mm(1/2in.)

Light Industrial


Comes Complete With •4.5m(15ft),250ampM-25gun•3m(10ft)workcablewithclamp•2.1m(7ft)powercordandplug•Flowgaugeregulatorandgashosefor

argonorAR/CO2mix•Factory-installedloweredrunninggear/

cylinderrack•0.8/0.9mm(.030/.035in.)reversible

dual-groovedriverolls•Extracontacttipsandmaterial

thicknessgauge #229895

Most Popular Accessories•Spoolmate™200 #300497•DualEZ-Change™LowCylinderRack

#300337•ElevatedGunandCableRack

#300335•ProtectiveCover #195142•FullKVAAdapterCord #300517

Millermatic® 212 Auto-Set™ See Literature No. DC/12.46

Auto-Set™makessetupquickandeasy.OntheMillermatic212,itworkswith0.8and0.9mm(.030-and.035-inch)wire.Infinite voltage control.Whenusedinmanualmodeprovidesbroaderoperatingrangewithfinercontrolthanatapmachine.Gun-On-Demand.™Simplypullthetriggerforeithergunandyou’rereadytoweld.Nowastedtimeinstallingmodulesandusinggasvalvekits.Heavy-duty aluminum, two-drive-roll system.Fan-On-Demand™coolingsystemonlyoperateswhenneededreducingpowerconsumptionandkeepinginternalcomponentscleaner.Aluminum MIG weldingwithoptionalSpoolmate™200spoolgun.Wirefeedspeedcontrolonthegunsavestimebyreducingtripsbacktothemachine.AlsocompatiblewiththemoreindustrialSpoolmatic®spoolguns.

Recommended aluminum solution: Spoolmate200(#300497).

Stock Number Rated Output Amperage Range Wire Feed Speed Wire Type and Diameter Net Weight

(#907 405)200(208)/230V, 60Hz 160Aat24.5VDC,60%DutyCycle

30-210 1.3-17.8m/min(50-700IPM)

Solid Steel:0.6-0.9mm(.023-.035in.)Stainless:0.6-0.9mm(.023-.035in.)Flux-cored:0.8-1.2mm(.030-.045in.)

83kg(183lb)

Aluminum welding uses optional Spoolmate 200 spool gun.

Welding Capability


Max.9.5mm(3/8in.)

Mild Steel Aluminum

Max.9.5mm(3/8in.)

5

MIGIndustrial

Processes•MIG(GMAW)•Flux-cored(FCAW)•PulsedMIG(GMAW-P)

Comes Complete With•4.5m(15ft)Bernard™Q300MIGgun

withCenterfire™consumables•3m(10ft)workcablewithclamp•3m(10ft)industrialpowercord

(withoutplug)for1-or3-phase•Factory-installedgassolenoid•Smith®argonmixregulator/flow

gaugewithhose•Factoryinstalled,lowmountedrunning

gear/cylinderrack•0.8/1.2mm(.035/.045in.)reversible

V-groovedriverolls(orderU-groovedriverollsforaluminumwelding)

•Extracontacttips,setup/operationCD

Most Popular Accessories•Spoolmatic®15A/30AGunsforAl.

welding•XR™-APush-PullGuns•DualCylinderRack #195299•ProtectiveCover #195142

Industrial

Processes•AluminumMIG(GMAW)•AluminumPulsedMIG(GMAW-P)

Comes Complete With•3m(10ft)workcablewithclamp•3m(10ft)industrialpowercord

(withoutplug)forsingle-orthree-phase

•Factoryinstalledgassolenoid•Smith®argonmixregulator/flow

gaugewithhose•Factoryinstalled,lowmountedrunning

gear/cylinderrack•0.9,1.0and1.2mm(.035,.040and

.047in.)U-groovedriverollsforaluminumwelding

•SetupandoperationCD

Push-Pull Gun System includes above plus•XR™air-cooledpush-pullgun(see

chartbelow)

Millermatic® 350P

Millermatic® 350P Aluminum



Built-in Pulsed MIG programs.Allprogrammedinformationisrestoredaftereachpowerup—aluminum/steel/stainlesssteel/metal-cored.EXCLUSIVE! Auto-Gun Detect™automaticallyadjustsvoltage,wirespeedandtimersforfasterswitchingbetweenMIG,push-pullandspoolguns.Infinite voltage control with self-calibrating digital metersthatpermitpresettingofvoltageandwirefeedspeed.Ensurespreciseparametersandaccuracy.Integrated digital timerscomecompletewithpresettablepreflow/postflowand spottimers.IndependenttimersforMIGandpush-pullguns.Heavy-duty aluminum, four-drive-roll system.Fan-On-Demand™coolingsystemonlyoperateswhenneeded,reducingpowerconsumptionandkeepinginternalcomponentscleaner.

True torque feed motor push-pull designprovidescontinuouspushforcetothewirewhilethegunmotorcontrolsthespeedatthegun.Themotorsworktogethertoprovideaccurateandpositivewirefeedspeedwithoutwireshavingordeformation.Electronic wire spool brakeallowswirespooltofreespoolwhileweldingresultinginsmoothwiredelivery.Built-in aluminum Pulsed MIG programsforsimplicityandimprovedpuddlecontrol.Pulsedweldingvirtuallyeliminatesburnthroughandwarpingissuesonthinnermaterials.Synergic MIG and Synergic Pulsed MIGprovidecommunicationbetweenpowersource,feederandgun.Aswirespeedincreases/decreases,thepulseorMIGparametersalsoincrease/decreasetomatchtherightamountofpowerneeded.Trigger schedule selectallowsoperatortochangebetweentwosetsofweldparameters.Trigger holdformakinglongweldmentswithouthandfatigue.Standard jog and purge.

Recommended aluminum solution: XR-Aluma-Propush-pullgun.

Model/Stock Number


Amps Input at Rated Output, 60 Hz200 V 230 V 460 V KVA KW Wire Feed Speed Wire Type and Diameter Dimensions

Net Weight

Millermatic 350P (#907 300)200/230/460V

25-400 Three-Phase300Aat32VDC,60%DutyCycle

34 30 15 11.6 11.5 MIG Gun1.3-17.8m/min(50-700IPM)Optional Spool Gun/Push-Pull Gun1.3-20m/min(50-800IPM)

Solid Steel:0.6-1.2mm(.023-.045in.)Stainless:0.6-1.2mm(.035-.045in.)Aluminum:0.9-1.2mm(.035-.047in.)Metal Core:0.9-1.3mm(.035-.052in.)Flux-cored:0.8-1.3mm(.030-.052in.)

H:863mm(34in.)W:483mm(19in.)D:1041mm(41in.)

82kg(181lb)

Single-Phase300Aat32VDC,60%DutyCycle

69 61 30 13.1 11.2

Aluminum welding uses optional Aluma-Pro push-pull gun.

Aluminum welding uses optional Aluma-Pro push-pull gun. Not compatible withstandard MIG gun.

Welding Capability


Max.13mm(1/2in.)

Mild Steel Aluminum

Max.13mm(1/2in.)

Welding Capability

Min.1.2mm(18ga)

Max.13mm(1/2in.)

Aluminum

Model/Stock Number Amperage Range

Rated Output

Amps Input at Rated Output, 60Hz200 V 230 V 460 V KVA KW

Wire Feed Speed

Wire Type and Diameter Dimensions

Net Weight

Millermatic 350P Aluminum(gunNOTincluded)(#907 474)200/230/460V,standardunit

Aluminum Push-Pull Gun(#300 000)w/4.5m(15-ft)XR-Aluma-Pro™air-cooled(#300 001)w/7.6m(25-ft)XR-Aluma-Pro™air-cooled(#300 783)w/7.6m(25-ft)XR™-PistolProair-cooled(#300 948)w/7.6m(25-ft)XR-Aluma-Pro™Liteair-cooledgun

25-400 Three-Phase300Aat32VDC,60%DutyCycle

34 30 15 11.6 11.5 Optional Spool Gun/Push-Pull Gun1.3-20m/min(50-800IPM)

Aluminum:0.9-1.2mm(.035-.047in.)

H:863mm(34in.)W:483mm(19in.)D:1041mm(41in.)

82kg(181lb)

Single-Phase300Aat32VDC,60%DutyCycle

69 61 30 13.1 11.2

6

MIGHeavy Industrial

AlumaPower 450 is 3-phase only.

Processes•AluminumMIG(GMAW)•AluminumPulsedMIG(GMAW-P)

Comes Complete With•XR-AlumaFeedpush-pullfeeder•AlumaPower350MPaor

450MPapowersource•XR-Aluma-Pro™or XR™-PistolGrip

push-pullweldingguns(air-orwater-cooled)

•0.9and1.2mm(.035and3/64in.)contacttips,driverollandlinersforguns

•0.9and1.2mm(.035and3/64in.)driverollsforwirefeeder

Note: All AlumaFeed systems come set up out of the box to run 1.2 mm (3/64 in.) wire.

Most Popular Accessories•MIGRunnerCart #195445•IndustrialMIG4/0KitwithDinse

Connectors(350MPaonly) #300405IncludesSmith®regulator/flowmeterwith3m(10-ft.)gashose,3m(10-ft.)4/0feederweldcablewithDinseconnectorononeendandalugontheother,and4.6m(15-ft.)workcablewithDinseconnectorononeendand600-ampC-clamp.

•IndustrialMIG4/0Kit(450MPaonly) #300390IncludesthesameasthekitaboveexceptweldandworkcableshavelugsinsteadofDinseconnectors.

•ExtensionCables7.6m(25ft.) #24783102515m(50ft.) #24783105024.4m(80ft.) #247831080

•1.6mm(1/16in.)LinerandWireKit #230708

•1.6mm(1/16in.)DriveRollKitforcontrolbox #195591

AlumaFeed™ Synergic Aluminum Welding System See Literature

No. DC/34

Hot Start™allowsoperatortobeginandendweldswitheaseandconfidence.Eliminatesincompletefusionatthebeginningofaweld,acommonissuewithaluminumwelding.Cratergraduallydecreasesweldcurrentattheendofaweldtoeliminatecraterdefects.Adjustablepre-andpost-flowratesensurethatthepuddlealwayshasadequategascoverage.Synchronized, true push-pull wire feed systemforprecisewirefeedingandarcperformance.Parameter and system locksenhancequalityassuranceandprotectweldconsistency.Trigger schedule selectallowsoperatortochangebetweentwosetsofweldparameters.

AlumaPower350modelallowsforanyinputvoltagehookup(208–575V)withnomanual

linking.450modelis230/460Vmanuallink.

The XR-AlumaFeed™ and AlumaPower™ 350 MPa or 450 MPa combine for a synergic system that simplifies and improves MIG and Pulsed MIG aluminum welding applications.

Weld Cross Section

HotStartOff

HotStartOn

AlumaFeedSynergicAluminumWeldingSystemwith7.6m(25ft)XR-Aluma-ProgunandAlumaPower450MPashown.AlsoavailablewithXR-PistolGripgun.

Profile Pulse™providesTIGappearancewithMIGsimplicityandproductivity.Achieve“stackeddimes”withoutgunmanipulation.ProfilePulsefrequencycanbechangedtoincreaseordecreasethespacingbetweentheripplepatterntoachievethedesiredweldappearance.Synergic “one-knob” controlmakesadjustmentseasy.Setthewirefeedspeedcontrolonthegunandthesystemhandlestherest.Synergic Pulsed MIGprovidescommunicationbetweenthepowersource,feederandgun.Aswirespeedincreases/decreases,thepulseparametersalsoincrease/decreasetomatchtherightamountofpowerneeded.Built-in aluminum Pulsed MIG programsforsimplicityandimprovedpuddlecontrol.Pulsedweldingvirtuallyeliminatesburnthroughandwarpingissuesonthinnermaterials.

AlumaFeedMIGRunner

Model Stock Number Input Power Input Welding Circuit Rating Wire Speed Wire Diameter Capacity

Max Spool Size Capacity Dimensions

Net Weight

XR-AlumaFeed Wire Feeder FeederonlyFeeder is 14-pin compliant, but only operates synergicly with an MPa power source.

(#300 509)CE 24VAC,5A,50/60Hz

400Aat100%DutyCycleSystemdutycycleislimitedtogunrating.

1.3-22.9m/min(50-900IPM)

0.9-1.6mm(.035-.062in.)RequiresWireKit#230708forgun,andDriveRollKit#195591forcontrolboxtorun1.6mm(1/16in.)wire.

305mm(12in.)

H: 406mm (16in.)W: 241mm (9-1/2in.)D: 540mm (21-1/4in.)

19.2kg(42.5lb)

Model Stock Number Input Power

Amperage/Voltage Ranges Rated Output

Amps Input at Rated Load Output, 60 Hz 208V 230V 400V 460V 575V KVA KW Dimensions

Net Weight

AlumaPower 350 MPa Machineonly

(#907 420)(#907 420-003) CE(#907 420-001)w/AuxiliaryPower

Three-Phase

CCMode:5-425ACVMode:10-38V

350Aat34VDC,60%DutyCycle

40.4 36.1 20.6 17.8 14.1 14.2 13.6 H: 432mm (17in.)W: 318mm (12-1/2in.)D: 610mm(24in.)

36.3kg(80lb)

Single-Phase



60.8 54.6 29.7 24.5 19.9 11.7 11.2

AlumaPower 450 MPa Machineonly

(#907 483)w/AuxiliaryPower(#907 526)400V,CE

Three-Phase



– 51 – 27.6 – 22 18.9 H: 438mm (17.25in.)W: 368mm (14-1/2in.)D: 689mm(27.125in.)

55.3kg(122lb)

7

MIG

Migmatic® Series Must be purchased from ITW Italy

Ask for Literature No. MN/55.0, DCM/9.0, DCM/10.0, DCM/13.0, MN/69.0, MN/64.0, MN/65.0, MN/66.0, MN/67.0

Industrial

Comes Complete With•Heavydutypowersource•Voltagestepadjustments•Heavydutywirefeedsystem•0.8/1.0mmdriverolls

(220/250models)•1.0/1.2mmdriverolls

(300/380models)•Groundcableandclamp•Runninggear/Bottlerack•Digitalmeters

(250DX,300,and380models)

DX modelfeatureseasy-to-useSynergic user interfacewithdigitaldisplaytosimplifysetupandofferprecisesettingsforweldingavarietyofmaterials.Manual Modeallowsforsimplemanualsettingofparametersforweldingonabroadrangeofapplications.Thermal overload protectionshutsdownthepowersourceoutputifthemaintransformerorrectifieroverheats.Industrial dual-gear-driven systemfeaturesno-tool,quick-changereversibledriverolls(0.8/1.0mm)andaneasy-to-settensionadjustmentknob.Professional wire drive motorwithstandseventhemostdemandingapplications!Superior arc control technologyprovidestheoperatorwithstate-of-the-artweldingperformanceonawidevarietyofmaterials.Traditional tapped design and laminated inductorprovideastable,smootharcforconsistentweldquality.Consumable compartmentprovidesconvenientstorageforcontacttips,driverollsandmore.Adjustable run-in controlallowstheoperatortooptimizearcstartingwithavarietyofdifferentwires.Spot weld timerprovidesconsistentspotweldseverytime.(Basemodelsonly.)Adjustable burnback controlreduceswirestubbing,arcflaringandpreventswireburnbacktoprotectcontacttips.

Migmatic300DX/380DX

Migmatic220DX/250DX

Model Stock Number Rated OutputMax. Open- Circuit Voltage


Shipping Weight

175 (#029015550)230VAC,Single-Phase,50/60Hz,CE 150A,21VDC30%DutyCycle

34VDC 1.8-18MPM(70-708IPM)

Solid Steel: 0.6-0.8mmAluminum:0.8-1.0mmFlux Core: 0.6-0.8mm

45.4kg

220 220DX

(#029015520)220/240V,Single-Phase,50/60Hz,CE(#029015521)220/240V,Single-Phase,50/60Hz,CE

220A,28VDC25%DutyCycle

40VDC 1.0-20MPM(39-787IPM)

Solid Steel: 0.6-1.2mmAluminum:0.8-1.2mmFlux Core: 0.9-1.2mmStainless Steel:0.8-1.0mm

84kg

250 250DX

(#029015524) 230/380-400V,Three-Phase,CE(#029015525) 230/380-400V,Three-Phase,CE


43VDC

300 (#029015540) Base 400VAC,Three-Phase,50Hz,CE(#029015541) DX 400VAC,Three-Phase,50Hz,CE(#029015545) Base 230/400VAC,Three-Phase,50Hz,CE


43VDC 1.3-26MPM(51-1024IPM)

Solid Steel: 0.6-1.2mmAluminum:0.8-1.2mmFlux Core:0.9-1.4mmStainless Steel:0.8-1.0mm

100-103kg

380 (#029015542) Base 400VAC,Three-Phase,50Hz,CE(#029015543) DX 400VAC,Three-Phase,50Hz,CE(#029015547) Base 380-400VAC,Three-Phase,50Hz,CE(#029015548) DX 230/380-400VAC,Three-Phase,50Hz,CE


43VDC 111-114kg

Migmatic300/380

Migmatic220/250

Migmatic175

8

MIGIndustrial

Comes Complete With•Industrialpowercord•Workcableandclamp•Factory-installedrunninggear/twin

bottlerack

XPS SeriesTraditional Tapped Transformer Power SourceSimpleandprecisewith30(XPS350)and40(XPS450)voltagesteps,providestheoperatorwithasuperiorrangeandarcperformanceforeventhemostdemandingapplications.Two inductance terminals and laminated inductor providesastable,smootharcoperatorsappreciate.Dual digital meters with hold function*displayclear,precisereadingsofarcvoltageandamperage.Fan-On-Demand™—Electroniccontroloffancoolingsavesbothenergyandmaintenancebyonlyrunningthefanwhenrequired.Alsoreducestheingressofdustparticlesintothepowersource.Standard 14 pin connection to Miller wire feed unitsconnectstoavarietyofMillerwirefeeders.Thermal overload protection shutsdownthepowersourceoutput,ifoverheatingofeitherthemaintransformerorrectifieroccurs.115 VAC Auxiliary Power Receptacles (XPS 450) Auxiliarypowerforwater-coolingunitUndercarriage and Bottle Carrier Singleordoublebottle/coolerracksavailable.

Must be purchased from ITW Italy

XPS350&XPS450Family

Model Stock Number Rated Output Max. Open-Circuit Voltage Shipping Weight

XPS 350 (#029 015 531) 400V,50/60Hz,CE(#029 015 528) w/DigitalMeter,400V,50/60Hz,CE

350A,32VDC,45%DutyCycle

38VDC 140kg

XPS 450 (#029 015 532) 400V,50/60Hz,CE(#029 015 529) w/DigitalMeter,400V,50/60Hz,CE(#029 015 535) w/DigitalMeter,230/400V,50/60Hz,CE

450A,37VDC,45%DutyCycle

47VDC 170kg

Find Your Solution. Today.

To request a product catalog—visit HobartBrothers.com

Finding the right filler metal solution for your welding needs is critical in an industry that is about getting the job

done right. Every day, every project, every weld is another opportunity for Hobart to help you find the

right filler metal solution— or create a new one.

When people look for solutions, they turn to someone they can trust.

9

MIGIndustrial Heavy Industrial

Processes•MIG(GMAW)•Flux-cored(FCAW)•AirCarbonArcCuttingandGouging

(CAC-A)(452:6.4mm[1/4in.]carbons)(652:9.5mm[3/8in.]carbons)

Most Popular Accessories•70SeriesWireFeeders•StandardRunningGear #042886•StandardCylinderRack #042887•ExtensionCords•RemoteOn/OffControl #042869•AirFilterkit #042939•Bernard™Q-Gun™•IndustrialMIG4/0Kit #300390

Deltaweld® Series See Literature No. DC/16.2

Deltaweld models are available in 300, 450 and 650 amps. Line voltage compensationkeepsweldingparametersconstantevenwheninputvoltageschange±10%.Eliminatesneedtochangeweldingparametersthroughouttheday.Material specific output studsprovidetheflexibilitytoproducetheoptimalarccharacteristicsforaluminum,stainlesssteelandallothermaterials.UniqueFan-On-Demand™coolingsystemoperatesonlywhenneeded.Reducesexcessnoiseandcontaminantsdrawnintothemachine.Thermal overload protectionautomaticallyshutsdownthesystemtopreventhighrepaircosts.Remote control capabilityallowsoperatorsfinetuningcapabilityatanextendeddistance.15 amp 115 VAC duplex receptacleforoperatingauxiliarytools.Power efficientforexceptionalvalueandreturnonyourinvestment.Digital metersforpresettingormonitoringweldingvoltageoramperageformoreprecisecontrol.

Rock solid reliability, exceptional value and power efficient operation make this the “Better!” MIG solution for the most demanding industrial manufacturing applications. Combined with the 70 Series wire feeder, this system is the workhorse of the industrial market.

452/602

Model Stock Number Rated OutputVoltage Range

Recommended Welding Range Open-Circuit Voltage Dimensions* Net Weight*

Deltaweld 302/402

(#903 376)200-208/230/460V,Machineonly(#903 392) 230/460/575V,Machineonly(#907 357) 380/400/440V,50/60Hz,CE


10-32 15-32V 42VDC H: 762mm(30in.)W:585mm(23in.)D: 775mm(30-1/2in.)

165kg(363lb)

Deltaweld 452/602

(#903 377)200-208/230/460V,Machineonly(#903 394) 230/460/575V,Machineonly(#903 358) 380/400/440V,50/60Hz,CE


10-38 15-38V 48VDC H: 762mm(30in.)W:585mm(23in.)D: 966mm(38in.)

201kg(442lb)

Deltaweld 652/852

(#903 396) 230/460/575V,Machineonly(#907 359) 380/400/440V,50/60Hz,CE


10-44 15-44V 54VDC H: 762mm(30in.)W:585mm(23in.)D: 966mm(38in.)

240.4kg(530lb)

Deltaweld Stationary Stationarydisplaywithoutrunninggear/cylinderrack.

Deltaweld MIGRunner™

•Deltaweldpowersource•S-74Dwirefeederwithdriverolls•Bernard™Q-Gun™•IndustrialMIG4/0Kit(seelistingatrightforkitcontents)

Everything in the Stationary plus:•RunningGear/CylinderRack

*Dimensions and weight are for power source only – includes lift eye and strain relief.

10

MIG

Model(Machine Only)

Stock Number

Input Power

Amperage/ Voltage Ranges

Rated Output

Amps Input at Rated Load Output, 60 Hz 208V 230V 400V 460V 575V KVA KW

Max. Open-Circuit Voltage Dimensions**

Net Weight**

Invision 352 MPa (#907 431)(#907 431 001)w/AuxiliaryPower(#907 431 002)w/AuxiliaryPower,CE

Three-Phase



40.4 36.1 20.6 17.8 14.1 14.2 13.6 75VDC H:432mm (17in.)W:318mm (12-1/2in.)D:610mm (24in.)

36.3kg(80lb)

Single-Phase


300Aat32VDC60%DutyCycle*

60.8 54.6 29.7 24.5 19.9 11.7 11.2

Invision 450 MPa (#907 485)230/460Vw/AuxiliaryPower(#907 524)400Vw/AuxiliaryPower

Three-Phase


450Aat38VDC,100%DutyCycle*

– 51 – 27.6 – 22 18.9 90VDC H:438mm (17.25in.)W:368mm (14-1/2in.)D:689mm (27.125in.)

55.3kg(122lb)

Heavy Industrial

Invision 450 is 3-phase only.

Processes•MIG(GMAW)•Flux-cored(FCAW)•PulsedMIG(GMAW-P)•AirCarbonArcCuttingandGouging

(CAC-A)(Invision352:6.4mm[1/4in.]carbons)

•(Invision450:7.9mm[5/16-in.]carbons)

Push-Pull Guns Designed for the 74 MPa Plus Wire FeedersDedicatedgunsworkwithMPaPlusfeedersusingtachometerfeedbacktocoordinatewirefeedspeedofthegunandfeeder.

XR-Aluma-Pro™ Plus4.6m(15ft)air-cooled #3000000017.6m(25ft)air-cooled #30000100110.7m(35ft)air-cooled #3002640014.6m(15ft)water-cooled #3000030017.6m(25ft)water-cooled #30000400110.7m(35ft)water-cooled #300265001

Most Popular Accessories•MIGRunner™Cart(Single

Feedersonly) #195445•RunningGearCylinderRack#300408•IndustrialMIG4/0Kitwith

DinseConnector #300405•ExtensionCables

7.6m(25ft.) #24783102515m(50ft.) #24783105024.4m(80ft.) #247831080

Invision™ MPa Plus SystemFeatures Alumination™ to provide the versatility of extended reach push-pull aluminum and includes Pulsed MIG programs for other wires, providing the “Best!” solution for all your MIG welding needs.


Built-in MIG and Pulsed MIG programsautomaticallysettheoptimalparametersforawidevarietyofwiresprovidingimmediateproductivity.Alumination™allowsuseofextendedreachpush-pullgunforconsistent,dependablealuminumwirefeeding.

Invision352modelallowsforanyinputvoltagehookup(208–575V)withnomanuallinking.450model

is230/460Vmanuallink.Synergic Pulsed MIG.Aswirespeedincreases/decreases,pulseparametersalsoincrease/decreasetomatchtherightamountofpowerneeded.

Profile Pulse™providesTIGappearancewithMIGsimplicityandproductivity.Optimized arc control fromstarttofinishisachievedusingcommunicationbetweenInvisionMPapowersourceand74MPaPlusfeeder.Robust and stable arc,evenatshortlengths,providesimprovedcontrolwithreducedheatinputandtheabilitytoweldawiderrangeofmaterialthicknesses.Easy to set up.Selectwirediameter,wiretypeandgasbeingused,setyourwirespeedandstrikeanarc.

*Duty cycle rating below achieved with 6 gauge input power cord (8 gauge cord supplied with unit). **Dimensions and weight are for power source only.

Invision450MPashown.

Invision MPa Plus Stationary Stationarydisplaywithoutrunninggear/cylinderrack.

Invision MPa Plus MIGRunner™MIGRunnersystemwithrunninggear/cylinderrack.

Invision350MPaair-cooledpackageshownwithsinglefeeder.

Invision350MPawater-cooledpackageshownwithdualfeeder(wirenotincluded).

•Invision352MPaor450MPawithorwithoutauxiliarypower•Singleordual74MPaPluswirefeederwithdriverolls•7.6m(25ft)XR-Aluma-Pro™Pluspush-pullgunforaluminum•4.6m(15ft)Bernard™Q400Gun(twoincludedw/dualfeeders)•IndustrialMIG4/0KitwithDinseConnector•Coolmate™3forsinglefeedersor Coolmate™V3fordualfeeders

(water-cooledpackagesonly)

EverythingintheStationaryplus:•Runninggear/cylinderrack(MIGRunnerCartforsingle

feedersorRunningGearCylinderRackfordualfeeders)

ALSO AVAILABLE! Push-onlywithQ400gun.ProvidesthesamegreatInvisionarccharacteristicsandsynergicMIGcapabilitiesonavarietyofalloys.

Invision 352 MPa or 450 MPaMachineonly.

11

MIGIndustrial – 300 Heavy Industrial – 450/675

ProcessesMulti-MIG•Accu-Pulse™MIG(GMAW-P)

-Accu-Curve™MIG(GMAW-P)-Accu-Speed™(optional)

•PulsedMIG(GMAW-P)•MIG(GMAW)•MetalCored•RMD®-RegulatedMetalDeposition

(GMAW-SCT)(optional)•CarbonArcGouging(CAC-A)canalso

beactivated

Most Popular Axcess-ories•Accu-Speed™

ForPalm #300719ForPC #300720

•RMD®(RegulatedMetalDeposition)ForPalm #195252ForPC #300721

•Axcess®FileManagementSoftwareforPC #300529

•WaveWriter™FileManagementSoftware (consultfactory)

•FeederCart #142382•RunningGearCylinderRack(Axcess

300and450only) #300408•IndustrialMIG4/0Kit #300390

IncludesSmith®regulator/flowmeterwith3m(10ft)gashose,3m(10ft)4/0feederweldcablewithlugsand4.6m(15ft)workcablewith600-ampC-clamp

•AluminumGunKits–forpushingaluminumwire0.035,3m(10ft) #3005410.047,3.7m(12ft) #3005421/16,3.7m(12ft) #300543

•Axcessfeeder #195182

Axcess® Systems See Literature No. DC/8.0

Allowsforanyinputvoltagehookup(190-630V)withnomanuallinking.Assuresrock-solid,consistentoutputon

fluctuatingprimarylines.RS-232 serial port providesaccesstodatatransferandoptionalprogramdownloadsfromWebatMillerWelds.com/advanced.Axcess four-drive-roll wire drive feederiscombinedwithoperatorinterfaceleavingnocontrolsbackatthepowersource.MIGweldingprogramsincludepatentedAccu-Pulse®,Accu-Curve™standardoradaptivepulse,conventionalMIGandmetalcoreprograms.Note: Look for high-speed video clips of Accu-Pulse ®, Accu-Curve ™, Accu-Speed ™ and Front Panel Simulator at MillerWelds.com/advanced.Accu-Pulse®MIGprocessdeliversprecisecontrolofthearcevenovertackweldsandintightcorners.SureStart®technologyprovidesconsistentarcstartsbypreciselycontrollingpowerlevelsforspecificwireandgascombinations.

Optimize your industrial MIG welding system with digital control capability and exceptional MultiMIG® performance. A dedicated, menu-driven wire feeder provides a true synergic solution.

Axcess 300, 450 or 675 Machineonly.

Axcess StationaryStationarydisplaywithoutrunninggear/cylinderrack.• Axcesspowersource• Axcesswirefeederwith

driverolls• Bernard™Q-Gun™• IndustrialMIG4/0Kit

(seelistingatrightforkitcontents)

Model Stock NumberAmp/Volt Ranges

Three-Phase Rated Output

Amps Input at Rated Output, 50/60 Hz 208 V 230V 400V 460V 575V KVA KW

Max. Open Circuit Voltage

Net Weight(Power source only)

Axcess 300 (#907 150)Machineonly(#907 348) CE

5-400A10-44V


33 29.7 16.9 14.6 11.6 11.7 11.2 80VDC 52.6kg(116lb.)

Axcess 450 (#907 152) Machineonly(#907 275) CE (#907 275-01-1) CE,withRMD

5-600A10-44V


– 60 33.7 28.8 22.8 22.2 23.1 73.9kg(163lb.)

Axcess 675 (#907 154)Machineonly 5-900A10-44V


– 89.7 – 43.7 34.8 35.7 34.4 94.3kg(208lb.)

Axcess MIG Runner™EverythingintheStationaryplus:•RunningGear/

CylinderRack

VisitTregaskiss.comformoreinformationortoconfigurearoboticgunforyourweldingapplicationtoday.

Robust. Resilient. Repeatable.TheroboticMIGweldinggunsandperipheralsthatyoucanrelyon.

Tregaskissunderstandsthatautomatedweldingapplicationsrequirereliableproductsthatmaximizeproductionuptimeandthroughput.ThisiswhyindustrialmanufacturersrepeatedlyturntoTregaskissanditsproventrackrecordinprovidingresilient,easytomaintain,roboticMIGweldingguns,consumablesandperipherals.

12

Automated Manufacturing Systems

ProcessesMulti-MIG®

•Accu-Pulse®MIG(GMAW-P)-Accu-Curve™MIG(GMAW-P)-Accu-Speed™MIG(GMAW-P)

•PulsedMIG(GMAW-P)•MetalCore•MIG(GMAW)•RMD™RegulatedMetalDeposition

(GMAW-SCT)(optional)

Required Wire Drive Motor Assembly/Motor Control Cable•AA-40GBWireDriveMotor(includes

15.2m[50ft]volt-senselead)Left-handDrive #195426Right-HandDrive #195515(OrderrequiredMotorControlCableseparately)

•MotorControlCable6.1m(20ft) #3000979m(30ft) #30009615.2(50ft) #300098

Most Popular Axcess-ories•RMD(RegulatedMetalDeposition)

#195252•PalmConveniencePackage

#195517•AxcessFileManagementSoftware

#195249•WaveWriterFileManagementSoftware

#195250•CoolantFlowSwitch #195461•Receptacle/AdapterKits(Onerequired

permachine)ABB #194793Fanuc #194791Motoman #194790Universal #195002Panasonic #300056

•SmartAdapter #300012allowsautomatictobeconfiguredtofunctionassemi-automatic

•Fanuc/MotormanMotorBracket #300013

Auto-Axcess® Systems See Literature No. AU/8.0

Features Auto-Cal. . . A patented automatic calibration feature that uses the Auto-Axcess internal digital technology to allow simple, automatic scaling and synchronization to analog robot controllers. This assures consistent and repeatable results with minimal downtime when installing Auto-Axcess power sources into existing robot cells. It also saves time and additional hardware costs while minimizing complexity in new cells on most robot systems.

For robotic automation — seamless integration of digital control technology combines inverter welding power source and robotic interface.

AA-40GB Wire Drive Motor Assembly with OCP (Over Current Protection)toprotectagainstcurrentsurges.Thedesignutilizesanimprovedsheetmetalenclosureincludingprintedcircuitboard.Itfeaturesathreadedgasconnectionandadirect-panel-mounted,quarter-turnmotorcontrolcableconnectionthateliminatesmotionstressonthemotor’spowerandtachometerfeedbackwires.72-pin Harting connectorforquick,easyconnectiontocommonanalogrobotcontrollers.

Miller’spatentedtechnologyallowsforanyinputvoltagehookup(190-630V)withno

manuallinking.Assuresrock-solid,consistentoutputonfluctuatingprimarylines.

MIGweldingprogramsincludepatentedAccu-Pulse®,Accu-Curve™,Accu-Speed™,standardoradaptivepulse,conventionalMIGandmetalcoreprograms.Accu-Pulse®MIGprocessdeliversprecisecontrolofthearcevenovertackweldsandintightcorners.SureStart®technologyprovidesconsistentarcstartsbypreciselycontrollingpowerlevelsforspecificwireandgascombinations.Optional Axcess-able software:Accu-Pulse™tandem(factory-installedonly),Accu-Speed™forPalmorPC,RMD®(RegulatedMetalDeposition)forPalmorPC,Axcess®FileManagementforPC,andWaveWriter™FileManagementwithWaveShaping.

Model Stock Number

Amperage/Voltage Ranges

Three-Phase Rated Output

Amps Input at Rated Output, 50/60 Hz 208 V 230V 400V 460V 575V KVA KW

Max. OCV Net Weight

Auto-Axcess 300 (#907 151)BasePowerSource(#907 151-01-1) w/RMDProcessSoftware(#907 349) CE

5-400A10-44V


33 29.7 16.9 14.6 11.6 11.7 11.2 80VDC 52.6kg(116lb)

Auto-Axcess 450 (#907 153) BasePowerSource(#907 153-01-1) w/RMDProcessSoftware(#907 274) CE (#907 274-01-1) CE,withRMD

5-600A10-44V


– 60 33.7 28.8 22.8 22.2 23.1 73.9kg(163lb)

Auto-Axcess 675 (#907 155)BasePowerSource 5-900A10-44V


– 89.7 – 43.7 34.8 35.7 34.4 94.3kg(208lb)

Process RMD® RegulatedMetal Deposition (Optional)

Standard Spray

Pulsed Spray

Accu-Pulse®

Accu-Curve™

Accu-Speed ™ (Optional)

StandardShortCircuit

Flat/Horizontal All Position Performance Thin Materials/Gap FillingWeld Puddle

Control

Axcess® Multi-MIG® Welding Process Capabilities

Note: Look for high-speed video clips of Accu-Pulse, Accu-Curve, Accu-Speed and Front Panel Simulator at MillerWelds.com/advanced.

Miller recommends

13

Automated Manufacturing SystemsHeavy Industrial

Processes•Accu-PulseMIG(GMAW-P)•Versa-Pulse•RMD•MIG(GMAW)•High-depositionMIG(GMAW)•Aircarbonarcgouging(CAC-A)

MIGRunner™ package includes•Continuumpowersource•Continuumsinglefeederwith

Bernard™BTBGun400Aand0.8/1.2mm(.035/.045in.)V-groovedriverolls

•Continuumrunninggear/cylinderrack•0.9m(3ft.)control/motorcable•IndustrialMIG4/0kitconsistingof

flowmeterregulatorwith3m(10ft.)gashose,3m(10ft.)4/0feederweldcablewithlugs,and4.6m(15ft.)workcablewith600-ampC-clamp.

Wire feeding options•ContinuumFeeders

Single-wire,Dual-wireIncludesBernardBTBGun400A(twowithdual-wiremodels)and0.8/1.2mm(.035/.045in.)V-groovedriverolls.

•ContinuumSwingarc™Boom-MountedFeeders2.4m(8ft.)single-wire3.7m(12ft.)single-wire4.9m(16ft.)single-wireIncludesBernardBTBGun400Aand0.8/1.2mm(.035/.045in.)V-groovedriverolls.

Most Popular Accessories•InsightCenterpoint™Software•Bernard™MIGGuns•ContinuumRunningGear/Cylinder

Rack #301264•Coolmate™CoolantSystems•IndustrialMIG4/0Kit(withlug

connectors) #300390•ContinuumControl/MotorCables

0.9m(3ft.) #2633680034.6m(15ft.) #2633680156.1m(20ft.) #2633680207.6m(25ft.) #26336802515m(50ft.) #26336805024.4m(80ft.) #263368080

*While idling.

Note: As the technological advances offered by Continuum extend beyond the capability of Axcess systems, the two systems are not compatible. Continuum systems are designed to allow future upgradability, to expand with your operation’s needs.

Continuum™ Systems See Literature No. DC/36.0

Improved processesNew Versa-Pulse™and improvements to Accu-Pulse,®RMD®and MIG processesallowyoutotaketheperformanceofeachprocesstothehighestlevel.

All-new power source designSmart and powerful digital designhasthefastresponseneededtodeliverthemoststableweldingperformanceforbetterweldingresults.Flexibletomeetcurrentandfutureneedswithintegratedexpansioncapabilities.Welding Intelligence.™Increaseproductivity,improvequalityandmanagecostswithInsightCore™(standard)andInsightCenterpoint™(optional)weldinginformationmanagementsystems.

All-new feeder designTru-Feed™ technologyprovidesprecisefeedingoperationforstablearcperformance.• New low-inertia motorprovidesfasterresponseforthebest

arcstartswiththeleastamountofspatter• Balanced-pressure drive-roll design and tensionersfeed

wireinitstruestandstraightestformforconsistentfeedability,resultinginbetterweldingperformance

New user interfacemakesthesystemeasytosetupandadjustwithminimaltraining.

New generation of advanced industrial welding solutions improves productivity through weld quality, ease of use and system flexibility.

Model Stock NumberAmp/Volt Ranges

Rated Output

Amps Input at Rated Output, 50/60 Hz, 3-Phase 230V 380V 400V 460V 575V KVA KW

Max. Open Circuit Voltage


Continuum350

(#907 636) 230-575VMachineonly(#907 636 001)230-575Vw/runninggear(#907 645)400V,CE

20-400A,10-44V


36.7 21.8 20.8 18.8 14.6 14.4 13.80-1* 0-1* 0-1* 0-1* 0-1* 0.8* 0.17*

75VDC 57.6kg(127lb.)

Continuum500

(#907 640) 230-575VMachineonly(#907 640 001) 230-575Vw/runninggear(#907 648)400V,CE

20-600A,10-44V


34.9 – 33.2 28.9 23.3 23.1 21.90-1* – 0-1* 0-1* 0-1* 0.8* 0.17*

67.1kg(148lb.)

Continuum 350 model shown with

MIGRunner.Filler metal sold

separately.

Continuum ProcessesRatings A, B, C, and D are relative values. An “A” rating indicates a best fit between your performance needs and process. A “blank” rating indicates that the process is not recommended for that application.Accu-Pulse is the most popular process for majority of industrial welding applications.Versa-Pulse is a fast, low-heat, low-spatter process designed for thin-material applications.RMD is a low-heat modified short-circuit process designed to fill gaps with thin-material applications.High-deposition MIG provides increased deposition rates over standard spray on thicker materials.

Best For

Deposition

Gap Filing

Low Heat Input

Out-of-Position Welds

Low Spatter

Thick Metals

Thin Metals

Increased Travel Speed

Standard Spray

A

D

D

A

A

A

High-Deposition MIG

A

D

C

A

A

A

Accu-Pulse

A

B

B

A

A

A

B

A

Versa-Pulse

B

B

A

B

B

C

A

A

Short Circuit

D

A

A

B

C

D

A

B

RMD

D

A

A

B

B

D

A

C

HOT COLD

Model Input Power Input Welding Circuit Rating Wire Feed Speed

Wire Diameter Capacity

Max Spool Size Capacity Dimensions

Net Weight

Continuum Feeder only(#301 195) Single-wiremodel(#301 195 010) Single-wiremodel,CE(#301 199)Dual-wiremodel(#301 199 010)Dual-wiremodel,CE

50VDC 500Aat100%DutyCycle

Standard:1.3-25.4m/min(50-1000IPM)

0.9-2.0mm(.035-5/64in.)

457mm(18in.),27kg(60lb.)

H:351mm(13.812in.)SingleW:414mm(16.312in.)DualW:432mm(17in.)D:754mm(29.687in.)

Single19.5kg(43lb.)Dual27.9kg(61.5lb.)

14

Welding Intelligence

Knowledge to Drive Your Business Forward

A simplified, Internet-based weld data solution that collects, transmits and presents actionable information to any Web-connected device in the world.

Insight Welding Intelligence helps your operation be more competitive and profitable by delivering accurate, decision-ready information about your welding processes.

Increase ProductivityEvaluate key indicators of operator productivity

Improve Weld QualityMeasure important indicators of weld quality

Manage CostsMonitor and analyze welding costs

Basic monitoring• 14-pinprovidesarc-ontimeandweldparameters(volts/

amps)anddeposition(MPafeederrequired)• Axcess®/Auto-Axcess™andContinuum™providearc-

ontime,deposition,wirefeedspeed,process,wiretype/diameter,gastypeandmachineerrorcodes

Wi-Fi and wired Ethernet connectivityarebuiltintoInsightCoreforflexibleintegrationwithyourcompany’sinformationnetwork.No special software or applications required,foreasierinstallationandmoreaccessiblereports.Factory installedonAxcess®/Auto-Axcess,™Continuum™andDynasty®280DXwithInsightpowersources.Compatible with 14-pin compliant Miller®power sources. SeeMillerWelds.com/insightforalistof14-pincompatiblepowersources.

Factory-installed Insight Core Power Sources#907 150 002Axcess300withInsightCore#907 348 002Axcess300withInsightCore,CE#907 152 002Axcess450withInsightCore#907 275 003Axcess450withInsightCore,CE#907 154 002Axcess675withInsightCore#907 151 004Auto-Axcess300withInsightCore#907 349 006Auto-Axcess300withInsightCore,CE#907 153 004Auto-Axcess450withInsightCore#907 274 006Auto-Axcess450withInsightCore,CE#907 155 006Auto-Axcess675withInsightCore#907 151 005Auto-Axcess300DeviceNetwithInsightCore#907 349 005Auto-Axcess300DeviceNetwithInsightCore,CE#907 153 005Auto-Axcess450DeviceNetwithInsightCore#907 274 007Auto-Axcess450DeviceNetwithInsightCore,CE#907 155 005Auto-Axcess675DeviceNetwithInsightCore#907 636 Continuum350#907 640 Continuum500#907 514 003Dynasty280DXwithInsightField-installed Insight Core Upgrade Modules#301 072* 14-pincompliantMillerpowersourcemodule#301 081 Axcess/Auto-Axcessmodule*SubArc Digital Series requires Insight Core to SubArc Digital Series Adapter Kit (#301 295).

VisitouronlineInsightCoresimulatoratInsight-simulator.MillerWelds.com

Formoredetailedinformation,visit

MillerWelds.com/insight

TIGMIG

AdvancedMIG

Submergedarc

For more information regarding Axcess/Auto-Axcess power sources and DeviceNet see literature no. DC/8.0 or AU/8.0 respectively.

15

Welding Intelligence

Advanced, real-time operator feedback to provide process control — to maximize quality and efficiency in welding and fabrication.

Monitor and control• PartTracking™—humanmachineinterface(HMI)inthecellforreal-

timefeedback;sequenceandweldqualitycontrol;reportsbypart,arctime,welds,deposition,celldowntimeandmore

• WorkFlow™—weldingandnon-weldingworkinstructionstogoverntheentirefabricationprocess

• CodesandStandards—capturesrequiredinformationrelatingactualweldingparameterstothespecificoperator,contract,jointandweldpasstoensureproductivityandqualityrequirementsaremet

• OptionalInsightReporter™—Preconfiguredmanagementchartsandreportsthatprovideawiderangeofinformationaboutweldprocess,productivity,andbusinessmetrics,storedinanSQLserverdatabase

Axcess®E/Auto-Axcess™E,Continuum™andDynasty®280DXwithInsightdelivercompletesoftwarefunctionality.

TIG Factory-installed Insight Centerpoint Power Sources#907 514 003Dynasty280DXwithInsight#301 316InsightCenterpointsingleseatlicense#301 256InsightCenterpointsitelicense#301 314Standardcapabilitysoftware#301 323Advancedcapabilityupgrade(requiresstandardcapabilitytouse)#301 315Standardandadvancedcapabilitysoftware#300 709 InsightReportersinglelicense(1requiredperPC)#300 710InsightReporterSQLdatabase(1requiredperfacility)

Field-installed Insight Centerpoint Upgrade Modules#300 641AxcessEmodule#300 852Auto-AxcessEAnalogmodule#300 648 Auto-AxcessEDigitalmodule#301 304PipeWorx400module(onlyprovidescodesandstandards)

Accessories#3DM4015-45QInsightLTDgunforAxcessEorContinuum#300 677AxcessEsemi-automaticwirefeeder#300 726AxcessEremoteoperatorinterface(ROI)#300 7343m(9.8ft.)M12/RJ45ethernetcable#300 7355m(16.4ft.)M12/RJ45ethernetcable#300 73610m(32.8ft.)M12/RJ45ethernetcable#195 480 Fieldapplicationsupport

Advanced MIG Factory-installed Insight Centerpoint Power Sources#907 440AxcessE300#907 440 002AxcessE300,CE#907 439 AxcessE450#907 439 002AxcessE450,CE#907 441 AxcessE675#907 442 Auto-AxcessE300Analog#907 442 002 Auto-AxcessE300Analog,CE#907 443Auto-AxcessE450Analog#907 443 002Auto-AxcessE450Analog,CE#907 444Auto-AxcessE675Analog#907 497Auto-AxcessE300Digital#907 497 002Auto-AxcessE300Digital,CE#907 496Auto-AxcessE450Digital#907 496 002Auto-AxcessE450Digital,CE#907 495Auto-AxcessE675Digital#301 255InsightCenterpointsingleseatlicense#301 256InsightCenterpointsitelicense#301 257Advancedcapabilitysoftware(standardcapabilityincluded)#300 709InsightReportersinglelicense(1requiredperPC)#300 710InsightReporterSQLdatabase(1requiredperfacility)#907 636Continuum350#907 645Continuum350,CE#907 640Continuum500#907 648Continuum500,CE#301 255InsightCenterpointsingleseatlicense#301 256InsightCenterpointsitelicense#301 297Standardcapabilitysoftware#301 257Advancedcapabilityupgrade(requiresstandardcapabilitytouse)#301 322Standardandadvancedcapabilitysoftware#300 709InsightReportersinglelicense(1requiredperPC)#300 710InsightReporterSQLdatabase(1requiredperfacility)

For more information regardingAxcess E/Auto-Axcess E powersources see literature no.DC/8.05 or AU/9.5 respectively.

14-pin products(Deltaweld,®Dimension,™Invision,™XMT® andSubArc Digital)

Axcess®/Auto-Axcess,™Continuum™ and Dynasty®

280 DX with Insight

Axcess® E/Auto-Axcess™ E,Continuum™ and Dynasty®

280 DX with Insight

S O P H I S T I C A T I O N O F I N F O R M A T I O N A V A I L A B L E

Focused on monitoring welding outputs Brings advanced process control into weld cell

For more information regarding Insight Core, Insight Centerpoint and software options visit MillerWelds.com/insight

Insight Pipe and VesselTailoredtotheuniqueneedsofpipeandvesselfabricators.PipeWorx400requiresInsightModule(#301304).

16

Multiprocess

Multimatic™ 200 Light Industrial

Processes•MIG(GMAW)•Flux-cored(FCAW)•DCStick(SMAW)•DCTIG(DCGTAW)

Comes Complete With•3m(10-ft.)Bernard™Q150MIGgun•4m(13-ft.)cablewithelectrodeholder

and25-mmDinseconnector•3m(10-ft.)workcablewithclampand

25-mmDinseconnector•PowercordandMVP™plugsfor

120Vand230V•Miller|Smith®argonandAR/CO2mix

regulator/flowgaugewithgashose•Dualgroovequick-changedriverolls

for0.6-mm(.024-in.)or0.8/0.9-mm(.030/.035-in.)wire

•Extracontacttips,information/settingschart,setup/operationDVDandmaterialthicknessgauge(#229895)

Most Popular Accessories•Spoolmate™100Series #300371•TIGContractorKit #301130•14-Pinto6-PinAdapterCord

#300507•RCCS-6MRemoteFingertipControl

#195184

The only all-in-one, portable, multiprocess power source from Miller® is our most versatile machine to date. Weighingonly13.2kg(29lb)andrunningoneither120or230V,theMultimatic200cangoanywhereyouneedtoMIG,TIGorStickweld.

Multi-voltage plug (MVP™) allowsconnectionto120or230Vreceptacleswithouttools.Auto-Set™ Elite canbeusedonmultiplematerialsandmultipleprocesseswiththeabilitytofine-tuneyoursettings.Simpletosetupanduse!Excellent arc characteristics! Unitofferspositive

arcstartsandanextremelystablearcwithminimalspatteronbothmixedgasesandstraightCO2.Impact-resistant case providesstrengthanddurabilitywhileprotectingtheinternalcomponentsandweldingwire.

Stock Number

Welding Mode/Process

Input Power


Amps Input at Rated Output, 50/60 Hz120 V 230 V KVA KW

Wire Feed Speed

Max. Open- Circuit Voltage Dimensions

Net Weight

(#907 518) 120/230V

CV:MIG/Flux-cored

120VAC 30–140 90Aat18.5V,60%DutyCycle 18 — 2.2 2 1.8–10.8m/min.(70–425IPM)

90VDC H:368mm(14.5in.)W:248mm(9.75in.)D:432mm(17in.)

13.2kg(29lb)

110Aat19.5V,20%DutyCycle 20 — 2.7 2.6

230VAC 30–200 150Aat21.5V,20%DutyCycle — 17.5 4.0 3.8

CC:TIG 120VAC 5–150 150Aat16V,30%DutyCycle 27 — 3.3 3.2 — 90VDC(22–25VDC,sensevoltageforStickandLift-Arc™TIG)

230VAC 5–150 150Aat16V,30%DutyCycle — 13.8 3.2 3.0

CC:Stick 120VAC 20–150 100Aat24V,35%DutyCycle 24 — 2.9 2.8

230VAC 20–150 150Aat26V,30%DutyCycle — 20.8 4.8 4.5


Welding Capability

Min.0.6mm(24ga.) Min.0.5mm(0.020in.)Min.1.2mm(18ga.)

Max.9.5mm(3/8in.)

Max.4.8mm(3/16in.)Max.6.4mm(1/4in.)

MIG Mild Steel TIG Mild SteelMIG Aluminum

Aluminum welding uses optional Spoolmate 100 Series spool gun and 4043 Series aluminum wire. TIG welding uses optional TIG Contractor Kit.

Recommended aluminum solutionSpoolmate 100 Series (#300 371)

17

Multiprocess

Shopmate™ 300 DX See Literature No. DC/12.7

Light Industrial

Process•MIG(GMAW)•Flux-cored(FCAW)•DCStick(SMAW)•DCTIG(DCGTAW)

MIG Pkg Comes Complete With•Powersource•22AwirefeederwithBernard™gun•MIGkit

Most Popular Accessories•ShopmateRunningGear/DualCylinder

Rack #300145•Shopmate300Kit #300150

Process selector switch isan“operator-friendly”singleprocessswitchthateliminatestheconfusionofseveralswitchcombinations.Digital meters forpresettingormonitoringvoltageandamperage.Built-in 10-pin connector fordirecthookupofSpoolmatic®spoolguns.Built-in 14-pin connector providesdirectconnectionfor14-pin,24VACMillerwirefeedersandaccessories.Fan-On-Demand™ coolingsystemoperatesonlywhenneeded.Line voltage compensation keepsweldingparametersconstant.Arc control adjustsinductanceinMIGmodeandDIGinStickmodetooptimizeweldperformance.Lift-Arc™ startprovidesDCTIGarcstartingwithouttheuseofhighfrequency.Startsthearcwithoutcontaminatingtheweldwithtungsten.

An economical single-phase DC multiprocess power source that provides versatility and outstanding arc performance in CV mode (MIG) and CC mode (Stick and TIG).

Stock NumberAmperage Range

Voltage Range Rated Output

Amps Input at Rated Load Output, 60 Hz208V 230V 460V 575V KVA KW

Max. Open-Circuit Voltage

Dimensions (includes lift eye) Net Weight

(#907 315)200(208)/230V(#907 316)230/460/575V

5–400 10–35 250Aat30VDC,60%DutyCycle

66 57 29 23 13 11.2 80VDC H:622mm(24.5in.)W:483mm(19in.)D:648mm(25.5in.)

80.3kg(177lb)

Shopmate300DXMIG

packageshown

MPi 220PThermal overload protectionshutsdownunitandactivatesover temperature lightifairflowisblockedordutycycleisexceeded.Automaticallyresetswhenfaultiscorrectedandunitcools.Synergic welding modeoffersthesimplicityofsingleknobcontrol.Themachinewillselectthecorrectvoltageandamperagebasedonthewirefeedspeed(WFS)setbytheoperator.Completemateriallibrarytoselectfromforthetargetedmarketsegment.Adjustable Hot Start™for Stick arc starts.Adjusttheoptimalstartcurrentfortheapplication.Thecurrent

automaticallyincreasestheoutputamperageatthestartofaweld.Built-in upslope/downslope function for TIGhelpsprovidebetterarcstartsandreducescraters.Built-in run-in/crater/burnback function for MIGhelpsprovidebetterarcstartsandreducescraters.Adjustable preflow and postflowgivesoperatorbettercontrolofthegasparametersaffectingweldzone.Selectable trigger configurationallowstheoperatortochoosestandardor2Ttriggermethod.

Industrial

Processes•MIG(GMAW)•PulsedMIG(GMAW-P)•Flux-cored(FCAW)•Stick(SMAW)•TIG(GTAW)

Most Popular Accessories•TIGTorch

125AmpsDC,100AmpsAC,60%dutycycle WTC9AA4AG130AmpsDC,100AmpsAC,60%dutycycle CS130AGA4CG-I

•MIG/MAGTorch200AmpQ-Gunwith3m(10ft)cable Q2010AO8DE

See Literature No. DCM/9.5 UK Must be purchased from ITW Italy

Stock Number Input Power Welding ModeRated Output (Duty Cycle)100% 60% 35%


Amperage/Voltage Range DC IP Rating Dimensions Weight

#059 016 014 230VAC,50/60Hz,Single-Phase,CE

MIG 110A 140A 180A17.5V 21.0V 23.0V

35V 2–200A15–24V

IP22S L:548mm(21.6in.)W:237mm(9.3in.)H:365mm(14.4in.)

16kg(35lb.)

Stick 100A 130A 170A24.0V 25.2V 26.8V

65V 5–200A20.2–28V

TIG 100A 130A 180A14.0V 15.2V 17.2V

65V 5–200A10–18V

Includes Work Clamp.

18

Multiprocess

Dimension™ Series and NT 450See Literature No. DC/19.2 and DC/19.5

All models feature:• DC multiprocessversatilitywithexcellentarcperformance.• Digital metersforpresettingormonitoringvoltageor

amperage(DimensionSeriesallowspresetvoltageonly).• Line voltage compensationforinputvoltagevariations.• Power efficiencyforexceptionalreturnonyourinvestment.• 15-amp, 115-VAC duplex receptacleforauxiliarytools.

Dimension Series adds the following features:• Hot Start™makesiteasiertostartdifficultstickelectrodes.• Arc control foraddedflexibilityintightsticklocations.

Dimension NT 450 adds the following features:• Electronic arc and inductance controls with digital display

foraddedflexibilityandcontrolonalargevarietyofstickelectrodesandweldingwires.

• Lift-Arc™startforTIGarcstartingwithouthighfrequency.

Heavy Industrial

Processes•MIG(GMAW)•Flux-cored(FCAW)•Stick(SMAW)•TIG(GTAW)•AirCarbonArcCuttingandGouging

(CAC-A)(Dimension302:6.4mm[1/4in.]carbons)(Dimension452:7.5mm[5/16in.]carbons)(DimensionNT450:7.5mm[5/16in.]carbons)(Dimension652:9.5mm[3/8in.]carbons)

Most Popular Accessories•SuitCase®X-TREME™WireFeeders•70SeriesWireFeeders•StandardRunningGear #042886•StandardCylinderRack #042887•IndustrialMIG4/0Kit #300390

IncludesSmith®regulator/flowmeterwith3-m(10-ft.)gashose,3-m(10-ft.)4/0feederweldcablewithlugs,and4.6-m(15-ft.)workcablewith600-ampC-clamp.

•ExtensionCables•Bernard™andTregaskiss™MIGGuns

100% duty cycle industrial power sources deliver time-tested, reliable performance in demanding multiprocess applications for a variety of industries.

DimensionStationary

DimensionNT450MIGRunner

Model Stock NumberWelding Mode

Amperage/ Voltage Range Rated Output


Net Weight(power source only)

Dimension 302

(#903 216) 230/460/575V,Machineonly CC 15-375A 300Aat32VDC,100%DutyCycle

60VDC 164kg(361lb.)

CV 10-32V 36VDC

Dimension 452/562

452 (#903 255) 230/460/575V,Machineonly562 (#907 360)380/400/440V,50/60Hz,CE

CC 20-565A 450Aat38VDC,100%DutyCycle

65VDC 192kg(424lb.)

CV 10-38V 43VDC

Dimension 652/812

652 (#903 379) 230/460/575V,Machineonly812 (#907 361) 380/400/440V,50/60Hz,CE


72VDC 247kg(545lb.)

CV 10-65V 67VDC

Dimension NT 450/500

NT 450 (#907 256) 230/460/575V,60Hz,MachineonlyNT 500 (#907 391) 380/400/440V,50Hz


80VDC 171kg(376lb.)CV 10-38V

Visit HobartBrothers.comor your local distributor to learn more.

Questions? Hobart is here to help.

Hobart®aluminum filler metals — wire and cut lengths — have been designed to provide

the best performance for the best welds. These products are backed by the deep industry

knowledge of Hobart welding specialists who can help customers find the right

aluminum filler metal solution. Every time. No matter how challenging the application.

Visit HobartBrothers.comor your local distributor to learn more.


Hobart®aluminum filler metals — wire and cut lengths — have been designed to provide

the best performance for the best welds. These products are backed by the deep industry

knowledge of Hobart welding specialists who can help customers find the right

aluminum filler metal solution. Every time. No matter how challenging the application.

19

Multiprocess

Dimension™ 650 See Literature No. DC/19.3

Heavy Industrial

Processes•MIG(GMAW)•Flux-cored(FCAW)•Stick(SMAW)•TIG(GTAW)•SubmergedArc(SAW)•AirCarbonArcCuttingandGouging

(CAC-A)(rated9.5mm[3/8in.]carbons)

Stationary package includes•Powersource•S-74MPaPlusfeederwithBernard™

BTBGun400Aand0.8/102mm(.035/.045in.)driverolls

•IndustrialMIG4/0kitconsistingofflowmeterregulatorwith3m(10ft.)gashose,3m(10ft.)4/0feederweldcablewithlugs,and4.6m(15ft.)workcablewith600-ampC-clamp.

MIGRunner™ package includes above plus•Runninggearcylinderrack

Most Popular Accessories

•Dimension650Rack2-packrack #9076874-packrack #907688RackcomesassembledwithtwoorfourDimension650powersourcesfusedfor460V.

• Dimension 650 ArcReach Rack2-packrack #9077024-packrack #907701RackcomesassembledwithtwoorfourDimension650ArcReachpowersourcesfusedfor460V.

•SuitCase®X-TREME™Feeders•70SeriesFeeders•Bernard™MIGGuns•RunningGearCylinderRack

#300408•Dimension650RunningGear

#301307•IndustrialMIG4/0Kit(withlug

connectors) #300390•ExtensionCables

7.6m(25ft.) #24783102515m(50ft.) #24783105024.4m(80ft.) #247831080

Developed for harsh environmental conditions and output requirements that range from power-intensive to precise.

All aluminum constructionhelpsthemachineresistcorrosionforlonglife.

Exclusive protection input inductor protectsmachine’sperformanceandreliabilityfrom“dirty”inputpower.

Wind Tunnel Technology™protectsinternalcomponents,greatlyimprovingreliability.

Fan-On-Demand™reducespowerconsumptionandimprovesreliability.

High-quality performanceinallweldingprocesses,fromthicktothinmetals.

Arc controlavailableinthestickandwiremodesforeasierfinetuningoftough-to-weldmaterialsandout-of-positionapplications.

Reduced size and weight resultsinaneasier-to-handlepackagethatexceedstheweldingperformanceoflarger,heaviermachines.Dimension650is3.5timeslighterthantheDimension652andalsouses40percentlessfloorspace.

High electrical efficiency and excellent power factormeanthatyoucangetmoreweldingdoneusinglesspower.Dimension650uses32percentfewerampsthantheDimension652.

More portable and takes up less floor space

Uses 32% fewer ampsthan previous model

93%EFFICIENT

Power and precision

POWERFOR THICK

METALS

PRECISIONFOR THIN METALS

Rugged and durableinside and out

BUILTTO LAST

Model/Stock NumberAmperage/Voltage Ranges Rated Output

Amps Input at Rated Output, 50/60 Hz380V 460V KVA KW


Dimensions* (includes lift eye)

Net Weight*

Dimension 650(#907 617)380/460V,Machineonly(#907 618)380/400V,50/60Hz,CE Dimension 650 ArcReach(#907 617 001)380/460V,Machineonly

CCmode:10–815ACVmode:10–44VSAWmode:10–65V


53.2 42.8 34 30.7 87VDC H:716mm(28.187in.)W:424mm(16.687in.)D:803mm(31.625in.)

71.7kg(158lb)

Dimension 650 ArcReach™

Remote control of the power source without a cord.AnArcReachsystem

allowsyoutochangeweldsettingsfromyourSuitCasewirefeederorStick/TIGRemote,savingatriptothepowersupply.Noextracontrolcabletopurchase,maintain,stringorunstring—savingtimeandmoney.

4-pack rack shown

* For Machine Only

20

Multiprocess

XMT® Series

Input power choices(350models)allowsforanyinputvoltagehookup(208–575V,single-orthree-phase)withnomanuallinking,providing

convenienceinanyjobsetting.Idealsolutionfordirtyorunreliableinputpower.Standard hookup(450models).Availableas230/460Vmanuallinkor575Vmodels,three-phaseonly.

Advanced features for the professional welderAdaptive Hot Start™makesstartingstickelectrodeseasywithoutcreatinganinclusion.Infinite arc controlavailableinthestickandwiremodesforeasierfinetuningoftough-to-weldmaterialsandout-of-positionapplications.Lift-Arc™providesarcstartingthatminimizescontaminationoftheelectrodeandwithouttheuseofhighfrequency.

Welding Intelligence™ system. XMT14-pinmodelsareInsightCorecapableto

monitorweldvoltage,amperage,andarc-timeandpercentage.

ReliabilityWind Tunnel Technology.™Airflowthatprotectsinternalcomponents,greatlyimprovingreliability.Fan-On-Demand™coolingsystemoperatesonlywhenneeded,reducingnoise,energyuseandamountofcontaminantspulledthroughmachine.

Welder friendly control panelProcess selector switchreducesthenumberofcontrolsetupcombinationswithoutreducinganyfeatures.Ultra-tough, polycarbonate-blended cover protectsfrontcontrolsfromdamage.Large, dual digital metersareeasytoviewandpresettabletoeasesettingweldoutput.

Output connector choicesDinse- or Tweco®-style weld disconnects (350models)providehigh-qualityweldcableconnections.Note: Two Dinse connectors are supplied with Dinse machines. Tweco connectors must be ordered separately.Weld Studs(450models).14-pin receptacleprovidesaquick,directconnectiontoMiller®wirefeeders.Capableofremotevoltagecontrol.

Portability and excellent multiprocess arc performance make the XMT family the most popular in the industry. With many models to choose from the XMT family has the right solution for your business.

Choose the Right XMT

XMT350

XMT450

350 Amp 450 AmpXMT 350 VS XMT 350 CC/CV XMT 350 MPa XMT 450 CC/CV XMT 450 MPa

3- or 1-phase power 3-phase

Auto-Line (208–575 V) Manual link (230/460 V) or 575 V

350 A at 34 VDC 450 A at 38 VDC(3-phase input power at 60% duty cycle) (3-phase input power at 100% duty cycle)

Rated: 1/4 in. (6.4 mm) Rated: 5/16 in. (7.9 mm)

80 lb. (36.3 kg) 122 lb. (55.3 kg)

Tweco Dinse or Tweco Dinse or Tweco 1/2 in. stud

— — Yes — Yes

— Yes Yes Yes Yes

— Yes Yes Yes Yes(pg 24) (pg 24) (pg 24) (pg 24)

Factory option Factory option — Factory option —(pg 36) (pg 36) (pg 36)

Input Power

Primary Operating Range

Weld Output

Carbon Arc Gouging

Net Weight

Output Connector

Pulsed MIG

14-pin Compliant

Insight Core Capable (requires Insight Core 14-pin module)

UPGRADE

UPGRADE

UPGRADE UPGRADE

21

MultiprocessHeavy Industrial

XMT 450 is 3-phase only.

Processes•MIG(GMAW)•PulsedMIG(GMAW-P)*•Stick(SMAW)•TIG(GTAW•Flux-cored(FCAW)•AirCarbonArcCuttingandGouging

(CAC-A)(carbons–304:6.4mm[1/4in.],350:6.4mm[1/4in.],450:7.5mm[5/16in.])

* Only XMT MPa models.

Most Popular Accessories for non-VS Models•XR-AlumaFeed®•Spoolmatic®/WC-24•XR™Controls•20and70SeriesFeeders

Most Popular Accessories for All Models• XMT Rack

Availableinfour-orsix-packmodelsforXMT350,orfour-packmodelsforXMT450.Seeliteratureno.DC/18.81formoreinformationandstocknumbers.

•SuitCase®X-TREME™Feeders•CylinderCart #042537•MIGRunner™Cart #195445•RunningGearCylinderRack#300408•Coolmate™CoolantSystem•IndustrialMIG4/0Kits

XMT350 #300405XMT450 #300390

•ProtectiveCover(XMT304/350only) #195478

•GasValveKitXMT350 #195286XMT450 #300928


See Literature No. DC/18.93 (350) and DC/18.94 (450)

See Literature No. DC/18.93 (350) and DC/18.94 (450)

XMT® 350 VS

XMT® 350 CC/CV and 450 CC/CV

XMT® 350 MPa and 450 MPa

Stronger weld output for increased capabilities. XMT350provides24percentmoreoutputthanthe304modelforlargerwiresandstickelectrodes.XMT450provides43percentmoreoutputforcarbonarcgouging.

Pulse programsprovidereducedheataffectedzone,weldinallpositions,greatforthick-to-thinmetal,goodgapfillingabilityandfastertravelspeedsanddeposition.

SharpArc®controlsthearcinpulsedMIGmodeandgivestotalcontroloverthearcconeshape,puddlefluidityandbeadprofile.

Synergic Pulsed MIG.Asyouincrease/decreasethewirefeedspeed,thepulseparametersincrease/decrease,matchingtherightamountofpoweroutputtomatchthewirespeed,eliminatingtheneedtomakeadditionaladjustments.

Profile Pulse™providesTIGappearancewithMIGsimplicityandproductivity.Achieve“stackeddimes”withoutgunmanipulation.ProfilePulsefrequencycanbechangedtoincreaseordecreasethespacingbetweentheripplepatterntoachievethedesiredweldappearance.Added capabilities with Insight Core™.WhenusinganMPaPlusfeeder,wiredepositionisaddedtotheInsightCorecapabilities.

For applications in which 14-pin receptacle is not needed for remote control or 14-pin feeders.

Flexibility and simplicity make this the most popular model. It has the core multiprocess capabilities along with the flexibility of a 14-pin for spool guns, feeders, and remote controls.

Built-in pulse programs for manufacturing and fabrication applications that have benefits for standard steels, high-strength steels and aluminum.

Additional features when using a 70 Series MPa Plus feeder or XR-AlumaFeed® feeder.

Must be purchased from ITW Italy XMT 350 CC/CV (#907 371) withAux.Power,CE Three-Phase 350Aat34VDC,60%DutyCycle CCMode:5-425A

CVMode:10-38V75VDC 43kg

(94.8lb.)Single-Phase 300Aat32VDC,60%DutyCycle

XMT 350 CC/CV (#907 556 002) CE Three-Phase 350Aat34VDC,60%DutyCycle CCMode:5-425ACVMode:10-38V

75VDC 36.3kg(80lb.)

Single-Phase 300Aat32VDC,60%DutyCycle

Model/ Stock Number

Input Power

Amp/Volt Ranges Rated Output


Max. Open-Circuit Voltage Dimensions

Net Weight

XMT 350 VS(noremotecontrol)(Tweco®)(#907 224) 208-575VXMT 350 CC/CV(Dinse)(#907 161)208-575V(#907 161 011) 208-575V,withAux.Power(#907 161 012) Auto-LinewithAux.Power, CEXMT 350 MPa(Dinseexceptwherenoted)(#907 366) 208-575V(#907 366 011)208-575V,withAux.Power(#907 366 014)208-575V,withTweco®

(#907 366 002) withAux.Power,CE

3-Phase 5-425A10-38V


40.4 36.1 20.6 17.8 14.1 14.2 13.6 75VDC H: 432mm(17in.)W: 318mm(12.5in.)D: 610mm(24in.)

36.3kg(80lb.)

1-Phase 5-425A10-38V

300Aat32VDC,60%DutyCycleDuty cycle rating achieved with 6-gauge input power cord (8-gauge cord supplied with unit).

60.8 54.6 29.7 24.5 19.9 11.7 11.2

XMT 450 CC/CV(12.7mm[1/2in.]stud)(#907 481)230/460V(#907 525)400V,withAux.Power,CE

3-Phase 15-600A10-38V


— 51 — 27.6 24.4 22 18.9 90VDC H:438mm(17.25in.)W:368mm(14.5in.)D:689mm(27.125in.)

55.3kg(122lb.)

XMT 450 MPa(12.7mm[1/2in.]stud)(#907 479)230/460V(#907 479 001)230/460V,withAux.Power(#907 468)400V,withAux.Power,CE(#907 480 001)575V,withAux.Power

— 51 — 27.6 23.6 21.6 18.3(KVAis23.5on575V)

22

Multiprocess

XMT® 350 and 450 ArcReach™ SystemsSee Literature No. DC/18.93 (350) and DC/18.94 (450)

Remote control of the power source without a cord. AnArcReachsystem

allowsyoutochangeweldsettingsfromyourSuitCasewirefeederorStick/TIGRemote,savingatriptothepowersupply.Noextracontrolcabletopurchase,maintain,stringorunstring—savingtimeandmoney.

XMT 350 CC/CV ArcReach shown with SuitCase X-TREME 12VS ArcReach feeder (sold separately).

More arc-on time and reduced exposure to workplace hazardsforoperatorscanberealizedusingArcReachbecauselesstimeisspentgoingbacktotheXMTtosetprocessandarcvoltage.Auto-Process Select.™ SystemautomaticallychangestoMIG/FCAW(withgas)ifelectrodepositivepolarityisdetectedorFCAW(nogas)ifelectrodenegativepolarityisdetected,whenArcReachcommunicationisestablishedbetweenthefeederandtheXMT—reducingtheneedtoaccessthepowersupply.Automatic return to panel settingsonXMTwhenArcReachcommunicationisterminated.Forexample,iftheXMTissettogougingat350ampsandanArcReachfeederisconnected,theXMTwillgotoaMIG/FCAWprocess.Ifthefeederisdisconnected,theXMTwillgobacktoitsprevioussetting(gougingat350amps).Auto-Bind™automaticallyestablishesexclusivecommunicationbetweenthepowersourceandthewirefeeder,usingtheexistingweldcablesuponsystempowerup.Operator can precisely set arc voltageatthefeederandmonitortheactualarcvoltageandcurrentdeliveredtotheweldusingthedigitalmetersonthefeeder.Thisremovesguessworkwhenitcomestoadheringtoweldprocedures.Less operator fatiguebynotneedingtomoveorrepositionbothheavysecondaryweldleadsbundledwithcontrolcordsontheworksite.Controlcablesarenotused.Save timebynolongerneedingtotroubleshootweldingsystemproblemsthatresultfromdamagedcontrolcords.Eliminate costly control cord repairsbecausecontrolcordsarenotused.

Remote override of XMT.WhenanArcReachfeederisconnectedtoanXMTthefeederhasfullcontrolandtheXMTcontrolsaredisabled.WhileunderArcReachcontrol,processandvoltage/amperageadjustmentsarelockedout,preventingaccidentalchangesbypersonnelotherthantheweldingoperator.Remote in use indicator providesconvenientfeedbackindicatinganArcReachwirefeederiscontrollingthepowersource.LED process indicator. FrontpanelprocessselectionsareilluminatedwithanLEDthatidentifiestheactiveprocess.Thisenablestheselectedweldprocesstobeseenatadistancefromthepowersource.Includesnewcarbonarcgougingmodeforenhancedarcstabilityandcontrol,andtwonewstickmodes(EXX10andEXX18)designedtoreducespatterandenhancearcstarts.Fleet compatibility. ArcReach-equippedpowersourcesandwirefeedersworkwithnon-ArcReachequipment;howeverthecompleteArcReachbenefitisonlyrealizedwiththeArcReachsystem.ThisallowsyoutostartinvestinginArcReachonepowersource,onewirefeederatatime.

Increased productivity

MOREWELDSIN LESSTIME

Improved weld quality

BETTERWELDSWITH LESSREWORK

Reduced maintenance

FEWERCABLESTO MAINTAIN

23

Multiprocess

Model/ Stock Number

Input Power

Amp/Volt Ranges Rated Output


Max. Open-Circuit Voltage Dimensions

Net Weight

XMT 350 VS ArcReach(Tweco®)(#907 224 002)208-575V XMT 350 CC/CV ArcReach(Tweco®)(#907 161 032)208-575V(#907 161 033)208-575Vw/auxpower

3-Phase 5-425A10-38V


40.4 36.1 20.6 17.8 14.1 14.2 13.6 75VDC H: 432mm(17in.)W: 318mm(12.5in.)D: 610mm(24in.)

36.3kg(80lb.)

1-Phase 5-425A10-38V

300Aat32VDC,60%DutyCycle*

60.8 54.6 29.7 24.5 19.9 11.7 11.2

XMT 450 CC/CV ArcReach (12.7mm[1/2in.]stud)(#907 481 003)230/460V(#907 481 004)230/460Vw/auxpower

3-Phase 15-600A10-38V


— 51 — 27.6 24.4 22 18.9 90VDC H: 438mm(17.25in.)W: 368mm(14.5in.)D: 689mm(27.125in.)

55.3kg(122lb.)

Heavy Industrial

XMT 450 is 3-phase only.

Processes•MIG(GMAW)•Stick(SMAW)•TIG(GTAW•Flux-cored(FCAW)•AirCarbonArcCuttingandGouging

(CAC-A)(carbons–304:6.4mm[1/4in.],350:6.4mm[1/4in.],450:7.5mm[5/16in.])

Most Popular Accessories for non-VS Models•XR-AlumaFeed® #300509•Spoolmatic®/WC-24•XR™Controls•20and70SeriesFeeders

Most Popular Accessories for All Models

• XMT 350 CC/CV ArcReach Rack4-pack rack #9076996-pack rack #907698RackcomesassembledwithfourorsixXMT350CC/CVArcReachpowersourcesfusedfor460/575V.Seeliteratureno.DC/18.81formoreinformation.

• XMT 450 CC/CV ArcReach Rack4-packrack #907700RackcomesassembledwithfourXMT450CC/CVArcReachpowersourcesfusedfor460V.Seeliteratureno.DC/18.81formoreinformation.

•ArcReach™Stick/TIGRemote #301325

•SuitCase®X-TREME™8VSArcReach™Feedersw/Bernard™S-Gun™ #951588w/BernardBTBGun300A #951584

•SuitCase®X-TREME™12VSArcReach™Feedersw/Bernard™S-Gun™ #951589w/BernardBTBGun300A #951581

How ArcReach Works

ArcReach™ Accessories

ArcReachSuitCase feeder

or Stick/TIGRemote

ArcReachpower source

ArcReach technology uses the existing weld cable to communicate welding control information between the feeder and power source. This technology eliminates the need for control cords, and their associated problems and costs.

For MIG or flux-cored welding — SuitCase X-TREME 8VS/12VS ArcReach feeders•Remotevoltagecontrol•Polarityindication•Auto-ProcessSelect™

For stick or TIG welding — ArcReach Stick/TIG Remote•Remoteamperagecontrol•Arccontrolforstick•Polarityindication•Auto-ProcessSelect™

*Duty cycle rating below achieved with 6-gauge input power cord (8-gauge cord supplied with unit).

24

Multiprocess

Model Stock Number Input Power, 50/60 HzRated Output at 60% Duty Cycle

Voltage Range in CV Mode

Voltage Range in CC Mode

Max. Open Circuit Voltage Weight

XMT 425 CC/CV (#907 386) Three-PhaseSingle-Phase

350Aat34VDC300Aat32VDC

10-38V 5-425A 75VDC 42.6kg(94lb)

XMT 425 VS (#907 387)

XMT® 425 Series See Literature No. EX/18

Wind Tunnel Technology™protectselectricalcomponentsandPCboardsfromcontamination.Fan-On-Demand™coolingsystemoperatesonlywhenneeded,reducingnoise,energyuseandamountofcontaminantspulledthroughmachine.Lift-Arc™allowsTIGstartingwithouttheuseofhigh-frequency.Startsthearcwithoutcontaminatingtheweldwithtungsten.Adaptive Hot Start™increasestheoutputamperageatthestartofaweldifnecessary,eliminatingelectrodesticking.Lightweight, aerospace-grade aluminum caseoffersprotectionwiththebenefitofreducedweight.Auto-Line™PowerManagementtechnologyallowsforanyinputvoltagehook-up(208-460V)withnomanuallinkingrequired,providingconvenienceinanyjobsetting.Idealsolutionfordirtyorunreliableinputpower.Inverter arc control technologyprovidesgreaterpuddlecontrolforsuperior6010StickelectrodeperformanceandoutstandingMIGweldperformance.Process selector switchreducesthenumberofcontrolsetupcombinationswithoutreducinganyfeatures.Line voltage compensationkeepsweldingoutputconstantevenifpowerinputpowervariesby±10%.XMT425modelsfurtherexpandlinevoltagecompensationon460VACtoanamazing+37%and-59%.Large, dual digital metersareeasytoviewandpresettabletoeasesettingweldoutput.350 A of welding output at60%dutycyclewithsuperiorlow-endperformance.Power factor of .95enablessmallerfuses/breakersandprimarywiring.Primaryamperagedrawatratedoutputis25%lessthanthecompetition.

Ultra-tough, polycarbonate-blended cover for control panelprotectsfrontcontrolsfromdamage.Low OCV Stick—Abuilt-in,selectablefeature,thatreducestheStickmodeopen-Circuitvoltage(OCV)tonearly15voltswhentheweldingpowersourceisnotinuse.Eliminatestheneedforadd-onvoltagereducers.Dinse International-style weld disconnectsprovidehigh-qualityweldconnections.

Additional Features for XMT 425 CC/CVAuto Remote Sense™enablesunittoautomaticallyuseremotecontrolifconnectedtoremotecontrolreceptacle.115 VAC auxiliary powerprovides10ampsofcircuitbreakerprotectedpowerforwatercirculates.AvailableonCEmodels.Pulsed MIG (GMAW-P) capabilitieswithoptionalOptimacontrolreducesspatteranddistortion,allowsbetterout-of-positionpuddlecontrol,andprovidespotentialreductionoffumeparticleemissions.Auto-Line™—Allowsforanyinputvoltagehook-up(208-575V)withnotmanuallinking,providingconvenienceinanyjobsetting.Idealsolutionfordirtyorunreliableinputpower.Reduced OCV operation—aninternaldipswitchenablesreducedopen-circuitvoltageStickweldingcapability.OCVistypicallybelow15volts.Auto Remote Sense™enablesunittoautomaticallyuseremotecontrolifconnectedtoremotecontrolreceptacle(CC/CVandMPamodelsonly).Optional gas solenoid kit (#195 286)forTIGwelding.WorkswithVSandnon-VSmodels.

XMT425CC/CV XMT425VS

Heavy Industrial

Processes•MIG(GMAW)•PulsedMIG(GMAW-P)*•Stick(SMAW)•TIG(GTAW•Flux-cored(FCAW)•AirCarbonArcCuttingandGouging

(CAC-A)7.5mm(5/16in.)carbons

* XMT 425 CC/CV requires optional control: not available with XMT 425 VS model.

Most Popular Accessories for non-VS Models•XR-AlumaFeed™Feeder

foraluminum #300509•SuitCase®RCFeeders•Spoolmatic®30A/WC-24•XR™-Controls•22Aand24AFeeders•70SeriesFeeders•Optima™MIGPulseControl#043389

Most Popular Accessories for VS Model•Spoolmatic®30A/WC-115A(with

contactor)

Most Popular Accessories for all Models•SuitCase®X-TREME™VSFeeders•XMT®Rack•CylinderCart #042537•UniversalCartandCylinderRack

#042934•MIGRunner™Cart #195445•RunningGearCylinderRack#300408•Coolmate™CoolantSystem•ProtectiveCover #195478•Bernard™Q-Gun™

Must be purchased from ITW Italy XMT 425 CC/CV (#907 557) withAux.Power,CE Three-Phase 350Aat34VDC 10-38V 5-425A 75VDC 43kg(94.8lb)

XMT 425 CC/CV (#907 557 002) CE Three-Phase 350Aat34VDC 10-38V 5-425A 75VDC 36.3kg(80lb)

25

Multiprocess

XMT® 350/SuitCase® X-TREME™ 8 OFFSHORESee Literature No. DC/18

Industrial

Use with CC/CV, DC Power Sources.

Processes•Stick(SMAW)•TIG(GTAW)•MIG(GMAW)•Self-ShieldedFlux-cored(SS-FCAW)

Most Popular Accessories•ShoulderStrap #246250•GasSolenoidKit #195286•ProtectiveCover #195478•InverterRacks•XMTCylinderCart #042537•UniversalCarryingCartand

CylinderRack #042934•BernardDura-Flux™(FCAW)Gun

#FLX3515OSM-1

The XMT 350 OS and SuitCase 8 OS are designed specifically for the construction of jackets and other structures used in offshore oil production. The small, lightweight feeder handles large-diameter flux- and metal-cored wires commonly used in these structures, ensuring smooth and reliable wire feeding.

SuitCaseX-TREME8OS

BoxofHobart®2mm(5/64in.)FABSHIELDOffshore71NiWire

XMT350OS

BernardDura-Flux™Flux-coredGun

Model/ Stock Number Input Power

Input Welding Circuit Rating

Electrode Wire Diameter Capacity Wire Speed

Max. Spool Size Capacity Dimensions

Net Weight

Feeders:SuitCase X-TREME 8 VS(#300 877) SuitCase X-TREME 12 VS(#300 876)

Operatesonopen-circuitvoltageandarcvoltage:14–48VDC/110MaxOCV

330Aat60%DutyCycle

Solid Wire:0.6-1.6mm(.023–.062in.)Flux-cored:0.8-2mm(.030–.078in.)

Low Range.65-5.2m/min(25-200IPM)High Range4.5-19.8m/min(175-780IPM)dependentonarcvoltage

203mm(8in.)4.5kg(10lb)

H: 324mm(12-3/4in.)W:184mm(7-1/4in.)D: 457mm(18in.)

14kg(30lb)

Model/ Stock Number

Input Power


Rated Output at 60% Duty Cycle


Amps Input at Rated Load Output, 60 Hz 208V 230V 400V 460V 575V KVA KW Dimensions

Net Weight

XMT 350 OS(#907 224-001)

Three-Phase

CCMode:5–425ACVMode:10–38V

350Aat34VDC 75VDC 40.4 36.1 20.6 17.8 14.1 14.2 13.6 H: 432mm (17in.)W: 318mm (12-1/2in.)D: 610mm(24in.)

36.3kg(80lb)

Single-Phase

CCMode:5–425ACVMode:10–38V

300Aat32VDC 75VDC 60.8 54.6 29.7 24.5 19.9 11.7 11.2

SuitCase X-TREME 8 OS FeaturesTrigger hold, wire jog, and gas purgearealllocatedonfrontpanel.High-torque motorisspecificallydesignedforfeeding2mm(5/64in.)fluxcoredwire.Themotorandgeartrainwereoptimizedtopushlarge-diametercorewirewithoutsignificantincreasingtheweightofthefeeder.Digital meterswithSunVision™technologycandisplayvoltageandwirespeed,andalsoamperageifdesired.Meterscanbeseenclearlyevenindirectsunlight.Wider voltage rangeforsmallandlargewireswithnocontactorchatterandreductionofarcoutages.Double-filtered gas valvehelpskeepdirtfromcloggingandaffectinggasflow.Excellent starts and improved superior arc performanceforalltypesandsizesofwireswhetherusingCVorCCpowersupply.Potted and trayed main printed circuit boardfortheharshestenvironmentsaddsexceptionalreliability.Boardhasfull-triggerisolationsoashortedguntriggerwillnotaffectfeederoperation.

XMT 350 OS FeaturesVersi-Shield™self-shieldedFlux-coredprocesscontroltechnologyofferssuperiormaterialtransferandoperatorappeal.Spatterisreducedandnarrowflatbeadsare

possibleoverawiderangeofwirefeedspeeds,andweldingpositions.Wind Tunnel Technology™protectselectricalcomponentsandPCboardsfromcontamination.Fan-On-Demand™coolingsystemoperatesonlywhenneeded,reducingnoise,energyuseandtheamountofcontaminantspulledthroughmachine.Lift-Arc™allowsTIGstartingwithouttheuseofhighfrequency.Startsthearcwithoutcontaminatingtheweldwithtungsten.Adaptive Hot Start™increasestheoutputamperageatthestartofaweldifnecessary,eliminatingelectrodesticking.Auto-Line™powermanagementtechnologyallowsforanyinputvoltagehook-up(208–575V)withnomanuallinkingrequired,providingconvenienceinanyjobsetting.Idealsolutionfordirtyorunreliableinputpower.Inverter arc control technologyprovidesgreaterpuddlecontrolforsuperior6010Stickelectrodeperformance,andoutstandingMIGweldperformance.Line voltage compensationkeepsweldingoutputconstantevenifinputpowervariesby+/-10%.Thismodelfurtherexpandslinevoltagecompensationon460VACtoanamazing+37%,-59%.Process selector switchreducesthenumberofcontrolsetupcombinationswithoutreducinganyfeatures.

26

Multiprocess

PipeWorx 350 FieldPro™ System

PipeWorx 400 Welding System

See Literature No. PWS/6.0

See Literature No. PWS/2.0

Simplified cable management• Savetimebyeliminatingtheneedtotracecablesbacktochange

weldingparametersandprocesses• Nocontrolcablestostringandmanageonthejobsite

Complete control at the weld joint• FieldProRemotereduceswelddefectsbyautomaticallysetting

correctpolarityforeachweldingprocess—withouttheneedtomanuallyswapcables

• Eliminatestheneedto“getby”withlessthanoptimalsettingswithoutcontrolcables,andallowsforeasysetupofanewweldprocesswiththetouchofabutton

• Totalremotecontrolofweldingprocessesandparametersimprovessafetybylimitingjobsitemovementandreducingslip,tripandfallhazards

Arc performance optimized for critical pipe welding• Industry-leadingarcperformancelikethePipeWorx400Welding

System,butinafield-readypackage• Truemultiprocesssystemprovidesconventionalstick,TIG,flux-

coredandMIGwelding,aswellastheadvancedtechnologiesofRMD®andpulsedMIG

• SmartFeederdeliversexcellentRMDandpulsedMIGwelding61m(200ft.)fromthepowersourcewithnocontrolcables.RMDandpulseprocesseshelpreduceweldfailuresandeliminatebackinggasonsomestainlessandchrome-molyapplications

New durability standard for field construction• Designedandbuilttowithstandtheharshestfieldenvironments

Simple process setup• Thefrontpanelwasdesignedbyweldersforwelders• Requiresjustafewbasicstepstosetupanewweldprocess,

resultinginlesstrainingtimeandminimizingerrorsfromincorrectsetups

• Memoryfeaturestoresfourprogramsforeachselection:stick,DCTIG,andMIG(leftandrightsideoffeeder)Eliminatestheneedtorememberparameters

True multiprocess machine• Weldprocessesareoptimizedtodeliversuperiorarc

performanceandstabilityspecificallyforroot,fill,andcappassesonpipe

• RMD®andpulsedMIGincreasequalityandproductivity

Quick process changeover• Simplypushaprocessselectionbuttontochooseawelding

process• Eliminatesset-uptimeandreducestheriskofweldreworksdue

toincorrectcableconnections• PipeWorx“QuickSelect”technologyautomaticallyselectsthe

weldingprocess,thecorrectpolarity,cableoutputs,gassolenoid,anduser-programmedweldingparameters

Single-system design• Onemachinedesignedtoperformallofyourpipeweldingneeds• Simplifiedandoptimizedspecificallyforpipewelding

PipeWorx350FieldProshownwithoptionalFieldProRemote,FieldProSmartFeeder,andFieldProFeeder

PipeWorx400weldingsystemshownwithaccessorykit.Fillermetalandshieldinggassoldseparately.

Simplicity-driven performance for your pipe construction site.

Optimized for pipe fabrication shops.

Stick/TIG system includes•PipeWorx350FieldPropowersource(#907533)•FieldProRemotewithworksenseleadandclamp

(#300934)MIG/flux-cored system includes•PipeWorx350FieldPropowersource(#907533)•FieldProFeederwithdriverolls,worksenselead

andclamp(#301228)•4.6m(15ft.)PipeWorx300MIGgun(#195400)RMD/pulse system includes•PipeWorx350FieldPropowersource(#907533)•FieldProSmartFeederwithdriverolls(#300935)•4.6m(15ft.)PipeWorx300MIGgun(#195400)

PipeWorx welding system comes complete with•PipeWorx400powersource

withcablehangers(#907382)or(#907384)

•Dualfeederwithdriverolls(#300366)

•Two4.6m(15ft.)PipeWorx300guns(#195400)

•Runninggearwithgascylinderrackandhandles(#300368)

•Cablekitwith7.6m(25ft.)worksenselead(#300367)

27

Multiprocess

Model/Stock NumberInput Power

Amperage/ Voltage Ranges


Amps Input at Rated Output, 60 Hz230V 460V 575V

KVA

KW

Max. Open- Circuit Voltage Dimensions**

Net Weight**

PipeWorx 350 FieldPro Power Source only (#907 533) Tweco®

230-575V(#907 633) Dinse, CE

Three-Phase


350Aat34VDC 36.1 17.8 14.1 15.0 14.4 75VDC H:432mm(17in.)W:305mm(12in.)D:559mm(22in.)

43.1kg(95lb.)

Single-Phase*


300Aat32VDC 54.6 25.4 19.9 11.7 11.2

Feeder only Model/Stock Number Input Power

Input Welding Circuit Rating Wire Feed Speed

Wire Diameter Type and Capacity


Net Weight

FieldPro Feeder(#301 288) Forusew/CCorCV,DCpowersources

Operatesonopen-circuitvoltageandarcvoltage:14-110VDC

425Aat60%DutyCycle

1.3-20.3m/min.(50-800IPM)dependentonarcvoltage

Solid Wire0.6-2.0mm(.023-5/64in.)Flux-cored0.8-2.0mm(.030-5/64in.)

305mm(12in.),20kg(45lb.)

H:394mm(15.5in.)W:229mm(9in.)D:533mm(21in.)

15.9kg(35lb.)

FieldPro Smart Feeder (#300 935) ForusewithPipeWorx350FieldProorBigBlue800DuoProSFonly(#301 177) Dinse, CE

Operatesonopen-circuitvoltageandarcvoltage:14-110VDC*

275Aat60%DutyCycle

1.3-12.7m/min.(50-500IPM)dependentonarcvoltage

0.9-1.1mm(.035-.045in.)

305mm(12in.),15kg(33lb.)

H:330mm(13in.)W:457mm(18in.)D:546mm(21.5in.)

23kg(50lb.)

RMD® (regulated metal deposition)• Higherqualityrootpass• Calmstablearc• Lessspatter• Moretolerantofhi-loconditions• Reducedtrainingrequirements• Lesschanceofcoldlaporlackoffusionreducingrework• Caneliminatetheneedforahotpass• Caneliminatebacking/purgegasinsomestainless

applications

Pulsed MIG• Lessheatinputthantraditional

spraypulsetransfer• Shorterarclength• Narrowerarccone• Improvedfusionandfillatthe

toesoftheweldresultingin:-Fastertravelspeeds-Higherdepositionrates

• LesstrainingtimerequiredbecausePulsedMIG:-Virtuallyeliminatesarcwander-Iseasiertocontrolthepuddle-Compensatesfortiptoworkvariationsautomatically

• WhenusedwithRMD,itispossibletouseonewireandonegasforallpasses

Advanced Technologies of PipeWorx Systems

PipeWorx 350 FieldPro Racks

Heavy Industrial

PipeWorx 400 is 3-phase only.

Processes•Stick(SMAW)•DCTIG(GTAW)•MIG(GMAW)•Flux-cored(FCAW)•RMD•PulsedMIG(GMAW-P)•Aircarbonarccuttingandgouging

(CAC-A)

Most popular accessories for both PipeWorx Systems•Bernard™PipeWorx™Guns

4.6m(15ft.)250-15 #1953994.6m(15ft.)300-15 #195400

Most popular accessories for PipeWorx 400 Welding System

• NEW! PipeWorx 400 Insight Module #301304

•PipeWorxAccessoriesKitforDualFeeder #300568Includes7.6m(25ft.)workcable,EG500workclamp,twoflowmeterregulatorsandtwo1.2m(4ft.)gashoses.

•CompositeCableKit7.6m(25ft.) #30045415.2m(50ft.) #300456

•PipeWorxCooler #300370•FootControlBracket #300676•DSS-9DualScheduleSwitch

#071833•RFCS-14HD #194744•RPBS-14 #300666

RMDCarbon Steel

Pulsed MIG Stainless

PipeWorx Memory Card, Accu-Power #300 667DisplaysinstantaneouspowerduringweldingtomeetthenewASMERequirementforcalculatingheatinputoncomplexwaveformprocesses(RMDandpulsedMIG).

All the benefits of the individual PipeWorx 350 FieldPro in an easy to transport package for multiple arcs in the field.

Flexible solution.TheflexibilityofthePipeWorx350FieldPromakesitidealformultiplesystemracks.Everysysteminarackcanbeusedfordifferenttaskson-site,increasingfleetutilizationandmakingthebestuseofequipmentbudgets.Easy installation.Thepowerdistributionsystemontherackallowstheentireracktobewiredintoasinglepowerdrop,isolatinghigh-voltagepowerinthefield.

Model/Stock Number

4-Pack Rack (#907 588)

6-Pack Rack (#907 589)

Empty Rack (#195 466)

Dimensions

H: 1,500 mm (59 in.)W: 1,092 mm (43 in.)D: 873 mm (34.375 in.)

Input Power to Rack

230–575 V, three-phase, 50/60 Hz. (Fuses included for 460 or 575 Voperation. Only empty racks requireordering appropriate fuse kit.)

Net Weight

308 kg (679 lb.)

399 kg (879 lb.)

127 kg (279 lb.)

Rack Capacity

4 units

6 units

6 units

*Welding with the smart feeder requires the PipeWorx 350 FieldPro to be hooked up to three-phase power. **Dimensions and weight are for power source only.

Model/Stock NumberWelding Mode/Process

Amp/Volt Range


Amps Input at Rated Output, 60 Hz, 3-Phase230V 460V 575V KVA 230V 460V 575V KW 230V 460V 575V

Max. Open- Circuit Voltage Dimensions**

Net Weight**

PipeWorx 400 Power Source only (#907 382) 230/460V(#907 475) 400V(#907 534) 400V,CE

CC:Stick 40-400A 400Aat36VDC 43.9 26.6 22.4 17.5 21.2 22.3 16.1 16.3 16.4 90VDC H: 724mm (28.5in.)W: 495mm (19.5in.)D: 806mm (31.75in.)

102kg(225lb.)

CC/DC:TIG 10-350A 350Aat24VDC 29.3 18.2 13.5 11.8 14.5 13.4 10.7 10.6 10

CV:MIG/Flux-cored

10-44V 400Aat34VDC 42.9 24 20.5 17.3 19.2 20.5 16 15.8 16.2

Model/Stock Number Input PowerInput Welding Circuit Rating Wire Speed


Max. Spool Size Capacity Dimensions Net Weight

PipeWorx Feeder only (#300 365) Single-wiremodel(#300 949) Single-wiremodel,CE(#300 366) Dual-wiremodel(#300 950) Dual-wiremodel,CE

24VAC,11A

100V,750Aat100%DutyCycle

1.3-19.8m/min(50-780IPM)

0.9-1.6mm(.035-.062in.)

27kg(60lb.) H: 356mm(14in.)W: 483mm(19in.)D: 737mm(29in.)

Single:29.5kg(65lb.)Dual:41kg(90lb.)

«

oil, gas & petrochemical industry

«

power generation industry

«

off-shore

«

pipeline distribution

Applications, e.g.

Portable weld prep machine tools for industrial applications, e.g.

»

HDSF heavy duty split frames - built for big jobs in the field

«

EP 424 ID mount end prep machines

»

LCSF low clearance split frames

«NEW DynaPrep MDSF split frames for heavy duty form tooling & pipe weld preparation

«

TRAV-L-CUTTER portable milling machines

»

SDB / FF small diameter bevelers & flange facers

Miller recommends:

ITW Orbital Cutting & Welding

The ITW ORBITAL CUTTING & WELDING division with its brands E.H. WACHS and ORBITALUM TOOLS provides global customers one source for the finest in pipe & tube cutting, beveling and orbital welding products.

WORLDWIDE SALES & SERVICE: EUROPE, ASIA , AFRICA & MIDDLE EAST:

Orbitalum Tools GmbHJosef-Schuettler-Str. 1778224 Singen, GermanyTel . +49 (0) 77 31 - 792 [email protected]

NORTH AMERICA:

E.H. Wachs600 Knightsbridge ParkwayLincolnshire, IL 60069, USATel . +1 847 537 8800Toll Free 800 323 [email protected]

20160129_Ad_Miller_fullpage_WA.indd 1 15.02.2016 10:49:39

Miller recommends

29

Wire Feeders

Setting the standard for performanceHeavy-duty drive motor with tachometer controlprovideswirefeedspeedthatisaccurateandconsistentfromthestartoftheweldtothefinishandfromoneweldtothenext.Consistentwirefeedspeedisveryimportantwithlarge-diametercoredwire,becausesmallchangesinwirefeedspeedmakelargechangesindepositionrates.Front panel has trigger hold, wire jog, and gas purgeforeasyoperatoraccess.(X-TREME™feedersonly.)Wide voltage rangeforsmallandlargewireswithnocontactorchatterorarcoutages.

Ultra-low drag inlet guide pinsmakeloadingthewireeasyanddoesnotdeformthewireonthewayintothedriverollsimprovingwirefeedingperformance.

Scaled wire pressure knobprovideseasyadjustmentandconsistentpressureonthedriverollsandwire.

Digital meters with SunVision™ technologycandisplayvoltage,wirefeedspeed,andalsoamperageifdesired.Meterscanbeseenclearlyevenindirectsunlight.(Metersareoptionalon8VS.)

Unique and durable caseImpact-resistant, flame-retardant caseprovidesstrengthanddurability,andprotectscomponentsandweldingwirefrommoisture,dustandothercontaminants.Built-in slide railsallowyoutodragthefeederintopositionforwelding.Innovative feeder door designallowsyoucanchangewirewhilefeederisstandinguprightorlayingdown.Case is available in two sizes.(X-TREME™feedersonly.)

Extreme reliabilityPotted and trayed main printed circuit boardfortheharshestenvironmentsaddsexceptionalreliability.Boardhasfull-triggerisolationsoashortedguntriggerwillnotaffectfeederoperation.

Gun locking tabworkswithgunshavingcorrespondinglockinggroovestopreventgunfrombeingpulledoutifthefeederisdraggedbythegun.

Gas inlet recessed into back of caseisprotectedfromincidentalcontactbytheweldcable,ensuringconsistentandcontaminant-freeshieldinggasdeliverytothegun.Double-filtered gas valvehelpskeepdirtfromcloggingandaffectinggasflow.

SuitCase® SeriesPortable SuitCase feeders that set the standard for performance and provide extreme reliability to stand up to the demands of construction and fabrication.

BernardQ300gunshown.

For more options, visit MillerWelds.com

X-TREMEX-TREME ArcReach

Feature 8VS 12VS 8VS 12VS 12RC

Available with Q300 gun � � � � �Available w/Dura-Flux gun �Available with S-Gun � �Remote voltage control �

(control cord required)Remote voltage control � �

without a cordDigital meters � � � � �Impact-resistant case � � � � �Gas purge � � � � �Wire jog � � � � ��Standard �Optional

SuitCase Series Features

SuitCaseX-TREME8VS

SuitCase12RC

SuitCaseX-TREME12VS

SuitCaseX-TREME12VSArcReach

ForinformationonBernardgunoptions,pleasevisitBernardWelds.com

30

Wire Feeders

Voltage-sensing feeders designed to run off of arc voltage from almost any welding power source. 8VS model is sized for a 203-mm (8-inch) spool of wire, can be carried to remote welding sites and fits through a 356-mm (14-inch) manhole/manway. 12VS model is sized for a 203- or 305-mm (8- or 12-inch) spool of wire. 305-mm (12-inch) spools are the most common in structural steel and fabrication.

Standard remote voltage control saves the operator a trip back to the power supply for welding adjustments. For applications where the feeder is within 30.5 m (100 feet) of the power source and control cords are acceptable.

Remote control of the power source without a cord. With an ArcReach-equipped SuitCase® feeder and power source you can change output voltage at the feeder, and save a trip to the power supply. No extra control cable to purchase, maintain, string or unstring – saving time and money.

See Literature No. M/6.42


See literature No. DC/18.87 (XMT ArcReach System) and DC/19.55 (Dimension NT 450 ArcReach System)

Model Stock Number Input PowerInput Welding Circuit Rating Wire Feed Speed

Wire Type and Diameter Capacity

Maximum Spool Size Capacity Dimensions

Net Weight

SuitCase X-TREME 8VS

(#300 877) CE,w/meters,w/ogun

Operatesonopen-circuitvoltageandarcvoltage14-48VDC/110Max.OCV

330Aat60%DutyCycle

1.3-19.8m/min(50-780IPM)ActualrangeinCCmodeisdependentonarcvoltageapplied

Solid Wire: 0.6-1.4mm(.023-.052in.)Flux-cored: 0.8-2.0mm(.030-5/64in.)

203mm(8in.)6.4kg(14lb)

H:324mm(12.75in.)W:184mm(7.25in.)D:457mm(18in.)

13kg(28lb)

SuitCase X-TREME 12VS

(#300 876) CE,w/meters,w/ogun

425Aat60%DutyCycle


305mm(12in.)20kg(45lb)


15.9kg(35lb)

SuitCase X-TREME 8VSArcReach

(#301 033) Operatesonopen-circuitvoltageandarcvoltage14-48VDC/110Max.OCV

330Aat60%DutyCycle

1.3-19.8m/min(50-780IPM)ActualrangeinCCmodeisdependentonarcvoltageapplied

Solid Wire: 0.6-1.6mm(.023-.062in.)Flux-cored: 0.8-1.6mm(.030-.062in.)

203mm(8in.)6.4kg(14lb)

H:324mm(12.75in.)W:184mm(7.25in.)D:457mm(18in.)

13kg(28lb)

SuitCase X-TREME 12VSArcReach

(#301 032) 425Aat60%DutyCycle

Solid Wire: 0.6-2.0mm(.023-5/64in.)Flux-cored: 0.8-2.0mm(.030-5/64in.)

305mm(12in.)20kg(45lb)


15.9kg(35lb)

SuitCase 12RC

(#301 121) CE, w/ogun

24VAC,10A,50/60Hz

425Aat60%DutyCycle

1.3-17.8m/min(50-700IPM)


305mm(12in.)20kg(45lb)


14.1kg(31lb)

Industrial

Use with CC (except 12RC model) and CV, DC power sources.


Suggested Power Sources•Invision™MPaSeries•Dimension™Series•XMT®Series(VSmodelnot

compatiblewithRCfeeder)•Bobcat™Series•Trailblazer®Series•BigBlue®SeriesNote: Full functionality of ArcReach is only available with ArcReach power sources.

RC feeder requires power source with 14-pin connector.

Suggested Guns•Bernard™Q300(GMAW)•Bernard™S-Gun™(GMAW)•Bernard™Dura-Flux™(FCAW)•Roughneck®(GMAW)•Ironmate™FC-1260(FCAW)

Most Popular Accessories•ExtensionCables

(12RConly,1required)•FlowmeterKit #300343•ShieldingGasFilter #195189

SuitCase® X-TREME™ 8VS and 12VS

SuitCase® 12RC

SuitCase® X-TREME™ 8VS and 12VS ArcReach™

increase, improve and maximizeIncrease productivity – Notime-consumingtripstothepowersource.Improve weld quality – Reducescostly“workarounds.”Improve worker safety – Reducesoperatorhazardsandinjuries.Maximize efficiency – Reducescostlycordsetup,maintenanceandrepair.

Exclusive Miller® technology usestheweldcablestocommunicatechangesinvoltagesettings.WithanArcReachSystem,voltageandwire-feed-speedcontrolsareconvenientlylocatedattheoperator’sfingertips–rightatthepointofuse–notbackatthepowersource.Byeliminatingcontrolcablestothefeeder,cablingisstreamlinedandoperatorsworkatmaximumefficiency.

31

Wire FeedersLight Industrial – Spoolmate Industrial – Spoolmatic

Spoolmates can only be used with CV, DC power sources.

Processes•MIG(GMAW)withaluminum and

othersoftalloywires•MIG(GMAW)withhardwires•PulsedMIG(GMAW-P)withoptional

pulsingpowersource(Spoolmaticmodelsonly)

Suggested Power SourcesFor Spoolmate 100 Series•Millermatic®140Auto-Set™•Millermatic®180Auto-Set™•Millermatic®211Auto-Set™with

MVP™•Multimatic™200For Spoolmate 200 Series •Millermatic®212Auto-Set™•Millermatic®252For Spoolmatic models•Millermatic®212Auto-Set™•Millermatic®252•Millermatic®350P/350PAluminum

(exceptSpoolmaticPro)•Shopmate™300DX•Bobcat™Series(requiresWC-115A

withcontactor)ThesepowersourcesrequireWC-24•AlumaPower™MPa•CP-302•Dimension™Series•XMT®Series(exceptVSmodel)•XMT®MPaSeries•Trailblazer®Series•BigBlue®300Pro

Most Popular AccessoriesFor Spoolmate 200 Series•45-DegreeHeadTube #300591•229-mm(9-in.)ExtensionHeadTube

#300592•Heavy-DutyHeadTube #300593•SpoolmaticAdaptorCable #195287

AllowsconnectiontoolderMillermatic210and212(non-Auto-Set)

For Spoolmatic models•WC-115A#137546•WC-115A(withcontactor)

#137546-01-1•WC-24 #137549

Spool Guns

Reliable and economical spool guns designed for home hobbyists and light fabricators.Spoolmate 100 Series See Literature No. M/1.45Light industrial gun ratedat135Aat30%dutycycle.3.7 m (12-ft) direct-connect cable withheavy-dutystrainreliefprovidesextendedreachandaccessibilitytoyourwork.Dual V-knurled drive rolls with adjustable tension control forconsistentfeedingofdifferenttypesofwire.

Spoolmate 200 Series See Literature No. M/1.47Light industrial gun ratedat160Aat60%dutycycle.3.7-m (12-ft) weld/control cables withstrainreliefandsheathprovidesextendedreachandaccessibilitytoyourwork.Wire feed speed adjustment on the gun—notthemachine—foreasysetup.Easy access to drive assembly and drive rolls.Two-stage trigger with built-in gas valve allowingpreflowandpostflow.Toolless head tube removal foreasyreplacement.Threeoptionalheadtubes.

The professional’s choice for aluminum welding in industrial and commercial applications.Spoolmatic See Literature No. M/1.73Quick-change, single-turn contact tip providesexcellentperformanceandeaseofreplacement.Head tubes are Roughneck® and Bernard™ Centerfire™ compatible.Easy access to drive assembly and removable head tubereducesservicetime.Wire feed speed adjustment on the gun handle and reversible drive rolls savetimeandmoney.Built-in gas valve eliminatestheneedtopurgegaslines.Two-stage triggerincludesgaspreflow.Spool canister rotates 180 degrees.

Spoolmatic Pro See Literature No. M/1.76Aluminum-series-specific tension setting ensuressmoothwirefeedingperformancewith4000or5000seriesaluminumwires.Improved motor and drive design improvesfeedabilityandarcconsistencyoverlongerdistanceswhilehelpingreducedowntimeandmaintenancecosts.Easy-to-rotate, self-seating head tube allowsforbetteraccessintotightspots,preventingleaksandprovidingexcellentcurrenttransfer.HeadtubesarecommonwiththeXR-Aluma-Progooseneck-styleguns.Head tube options in several different lengths and bend configurations areavailableforusewhenastandardheadtubedoesn’tfittheapplication.

Model/ Stock Number Welding Current Rating Wire Feed SpeedWire Diameter Capacity

Max. Spool Size Capacity Dimensions Net Weight

Spoolmate 100 Series(#300 371)

135Aat30%DutyCycle .13-9.3m/min.(Millermatic140)1.7-15.9m/min.(Millermatic180,211).89-10.8m/min.(Multimatic200)

0.8–0.9mm(.030–.035in.)aluminum0.6–0.9mm(.023–.035in.)steelandstainlesssteel

102mm(4in.)

H:291mm(11.5in.)W:76mm(3in.)L:330mm(13in.)

2.7kg(6lb)w/cableassembly4.1kg(9lb)w/case

Spoolmate 200 Series(#300 497)

160Aat60%DutyCycle,200Aat60%DutyCyclew/opt.Heavy-DutyHeadTube

1.8-22.2m/min.(70-875IPM) H:229mm(9in.)W:64mm(2.5in.)L:368mm(14.5in.)

5kg(11lb)withcableassembly

Spoolmatic(#195 156)4.5-m(15-ft.)cable(#130 831)9-m(30-ft.)cable

200Aat100%DutyCycle 1.8-22.2m/min.(70-875IPM)WirespeeddependentoncontrolorMillermaticused.

0.8–1.6mm(.030–1/16in.)aluminumHardwireupto1.1mm(.045in.)

102mm(4in.)

H:260mm(10.25in.)W:64mm(2.5in.)L:384mm(15.125in.)

1.3kg(2.9lb)gunonly

Spoolmatic Pro(#301 147)4.5-m(15-ft.)cable(#301 148)9-m(30-ft.)cable

H:260mm(10.25in.)W:64mm(2.5in.)L:384mm(15.125in.)

1.4kg(3.0lb)gunonly

Spoolmatic

SpoolmaticPro

Spoolmate100Series—includescarryingcase,extracontacttipsandnozzle.

Spoolmate200Series

Also Available —Spoolmate 3035(#195016)


32

Wire Feeders

Push-Pull GunsXR-Aluma-Pro™ and XR™-Pistol guns work in conjunction with XR-Controls, XR-AlumaFeed or select Millermatic machines to provide an outstanding solution for push-pull applications.

XR-Aluma-Pro

XR-Aluma-ProLite

XR-Aluma-Pro Lite See Literature No. M/1.75Compact 175-amp, 60 percent duty cycle gun with Bernard™ Centerfire™ consumables —idealforindustrialapplications.Lightweight gunreduceshandandwelderfatigue.Rear triggerallowsoperatorstoeasilyaccesshard-to-reachwelds.

XR-Aluma-Pro See Literature No. M/1.71Robust 300-amp, 100 percent duty cycle gun with Miller® Fastip™ consumables —madeforheavyindustrialapplications.Rotatable, self-seating head tubeforvariousweldingpositions,reducingoperatorfatigue.

XR-Pistol See Literature No. M/1.73Quick-change, single-turn contact tip providesexcellentperformanceandeaseofreplacement.Wire feed speed adjustment on the gun handle and reversible drive rolls savetimeandmoney.

XR-Pistol-Pro See Literature No. M/1.744000/5000-specific tension setting ensuressmoothwirefeedingperformance.More powerful motor and new drive design improvesfeedabilityandarcconsistency.Head tube options in several different lengths and bend configurations areavailableforusewhenastandardheadtubedoesn’tfittheapplication.

ModelCable Length

4.6 m (15-ft) 7.6 m (25-ft) 9 m (30-ft) 10.6 m (35-ft) Welding Current RatingWire Feed Speed* Wire Diameter Capacity

Net Weight (gun only)

XR-Aluma-Pro Lite(Air-Cooled)

— (#300 948) — — 175Aat60%DutyCycle 1.8-23m/min(70-900IPM)

0.8-1.2mm(.030-.047in.)aluminumwire

0.9kg(2.0lb)

XR-Aluma-Pro (Air-Cooled) (#300 000) (#300 001) — (#300 264) 300Aat100%DutyCycle 0.8-1.6mm(.030-1/16in.)aluminumwire**

1.1kg(2.5lb)

XR-Aluma-Pro CE (Water-Cooled) (#300 003) (#300 004) — (#300 265) 400Aat100%DutyCycle 1.3kg(2.9lb)

XR-Pistol (Air-Cooled) (#198 127) — (#198 128) — 200Aat100%DutyCycle 1.8-22.2m/min.(70-875IPM)

0.8-1.6mm(.030-1/16in.)aluminumwire

1kg(2.2lb)

XR-Pistol (Water-Cooled) (#198 129) — (#198 130) — 400Aat100%DutyCycle 1.1kg(2.4lb)

XR-Pistol-Pro (Air-Cooled) (#300 782) (#300 783) — (#300 784) 200Aat100%DutyCycle 1.8-23m/min.(70-900IPM)

0.8-1.6mm(.030-1/16in.)aluminumwire**

1kg(2.2lb)

XR-Pistol-Pro (Water-Cooled) (#300 786) (#300 787) — (#300 788) 400Aat100%DutyCycle 1.1kg(2.4lb)

Heavy Industrial

Use with CC/CV, DC Power Sources.

Processes•MIG(GMAW)withaluminumand

othersoftalloywires•PulsedMIG(GMAW-P)withoptional

pulsingpowersource

Suggested Power Sources•Seelistaboveinpush-pullgunsfor

powersourcesrequiringXR-Control

Suggested Guns•Push-pullguns(seeabove)

Most Popular Accessories•Optima™MIGPulseControl•ExtensionCables•PSA-2Control•GasFlowmeterKit #246127

XR-S and XR-D ControlsUnsurpassed performance and reliability for feeding aluminum and other difficult-to-feed wire types. The perfect choice for use with basic CV MIG power sources.

Includes both 0.9 mm (.035 in) and factory-installed 1.2 mm (3/64 in) drive rolls. Order 1.6 mm (1/16 in) control box drive rolls separately (#195 591).


True torque feed motor push-pull design providescontinuouspushforcetowirewhilegunmotorcontrolsspeedatthegun,providingaccurateandpositivefeedspeedwithoutwireshavingordeformation.Digital wire feed speed readout, standard jog and purge plus trigger hold formakinglongweldmentswithouthandfatigue.Adjustable wire run-in control allowsarcstartfinetuning.Reduceswirestubbingorarcflaringwhichcanresultincontacttipburnback.

XR-D Model Additional FeaturesDigital weld voltage readout, remote voltage controlplusbasicprogrammableweldsequencingforpreflow, postflow, start, and craterprovidehigherqualitywelds.

™ ™

Stock Number Input Power Wire Feed Speed Wire Diameter Capacity Max Spool Size Capacity Dimensions Net Weight

(#300 601) CE XR-S(#300 687) CE XR-D

24VAC,50/60or100Hz

1.3-23m/min(50-900IPM)

0.8-1.6mm(.030-1/16in.)aluminumwireDriverollkit#195591requiredtorun1.6mm(1/16in.)wire.

305mm(12in.) H:406mm(16in.)W:235mm(9-1/4in.)D:540mm(21-1/4in.)

19.2kg(42.5lb)

XR-S

Industrial – XR-Aluma-Pro Lite Heavy Industrial – XR-Aluma-Pro and all Pistol models

Use with CV and CC/CV, DC Power Sources.

Processes•MIG(GMAW)withaluminumwire

(capableofotherwireswithoptionalhardwirekits)

•PulsedMIG(GMAW-P)withoptionalpulsingpowersource

Suggested Power Sources•Millermatic®252•Millermatic®350P/350PAluminumThese power sources require XR-Control below or XR-AlumaFeed™•AlumaPower™MPa•Deltaweld®Series•Invision™MPa•XMT®Series(exceptVSmodel)•XMT®MPaSeries•Trailblazer®Series

Most Popular Accessories•HardwireLinerKit #198377

XR-Pistol-Pro

XR-Pistol

*Dependent on control box or Millermatic used. **Wire kit #230 708 required to run 1.6 mm (1/16-in.) wire.

XR-D

33

Wire Feeders

Model Stock Number Input Power Wire SpeedWire Diameter Capacity

Maximum Spool Size Capacity Shipping Weight

I-24A (#186 493)FourDriveRoll,w/ogun, CE 24VAC,7A,50/60Hz

1.9-16.5m/min(75-650IPM)

0.6-2.0mm(.023-5/64in.)

27.2kg(60lb) 12kg(26lb)

Must be purchased from ITW Italy Model Stock Number Input Power Wire Speed Wire Diameter Capacity Dimensions Net Weight

ST-24 BaseST-24 RVCandWaterST-24 Digital,RVC,Water

(#029 007 395)CE(#029 007 396)CE(#029 007 397)CE

24VAC,7A,50/60Hz 0-20m/min(0-750IPM)

0.6-1.8mm(.023-.072in.)

H: 279mm(11in.)W: 273mm(10.75in.)D: 597mm(23.5in.)

16.6kg(36.5lb)

Industrial

Use with CV Power Sources.

Processes•MIG(GMAW)•Flux-cored(FCAW)(gas-andself-

shielded)

I-20/ST-24 Series See Literature No. M/6.91x for I-20See Literature No. WFM/4.0 UK for ST-24

Thiswirefeederisideal for most high duty cycle applicationsrequiringday-in/day-outtrouble-freeoperation.Trigger hold control forlongextendedwelds.Geardrivendriverollsforsmooth,positiveandaccuratewirefeed.On-board burnback and motor ramp control forunmatchedstartingandstoppingperformance.Heavy-duty, 16 gauge metal enclosurefordurabilityinharshenvironments.Optional presettable voltage and wire feed speedoncertainpowersources.Euro-type gun adapter foraquickconnectiontoEuropeanstyleguns.

Industrial

Use with CV Power Sources.


ST 44® Series See Literature No. MN/51.2

*Remote voltage control,enablespreciseremoteoperationoftheweldingpowersourcearcvoltage.**Quick change, no-tools required dual groove, reversible drive rolls.Largediameterdesign(41mm)provides smooth, positive & accurate wire feedingwithlonguninterruptedservicelife.Industrial 4-roll gear-driven cast aluminium drive system&heavy-dutymotorprovideswirespeedsrangingfrom0-20m/min.AvailablewithEuro style or US Style torch connections.Standard 14 Pin connection to Miller power sourcesconnectstheST44SeriestoanyMillerCVpowersourcewitha14pinreceptacle.2T/4T Latching gun triggerallowstheoperatortoweldforextendedperiods,withouthavingtomaintainpressureontheguntrigger.Precisecontrolofgasflowwiththebuilt-in*Gas flow meterensuringthecorrectgasflowrateisachievedandmaintained.AdjustableRun-In & Burn-Back controlallowstheoperatortosettheoptimumarcstarts&stops,reducingwirestubbing,arcflaringorwireburning-backtothecontacttip.

Model Stock Number Input Power Electrode Wire Diameter Capacity Wire Speed Wire Type and Diameter Dimensions Net Weight

ST 44

ST 44 D

(#029 007 406) 4rolldriveenclosedwirefeedunit,CE(#029 007 404) AsabovewithdigitalMeters,RVC&waterconnections,CE

24VAC,3A,50/60Hz

0.6-2.0mm(.023-5/64in.)

0/20m/min(0-790IPM)

Solid Steel: 0.6-2.0mm(.023-5/64in.)Flux-cored: 0.8-2.0mm(.030-5/64in.)


18kg(40lb)Basic20kg(44lb)Digital


* Optional on certain models** Requires a Miller power source capable of remote voltage control

34

Wire Feeders

20 Series70 Series

Designed for manufacturing, our popular bench feeders are available in two series with multiple models to fit your needs.

20 and 70 Series Features

BernardQ300gunshown.

For more options, visit MillerWelds.com

20 Series 70 SeriesFeature 22A 24A 74S 74D 74DX 74MPA

Includes Q300 gun � �Includes Q400 gun � � � �Trigger hold � � � � � �Adjustable run-in control � � �Automatic run-in control � � �Digital meters � � � � �Remote voltage control � � � �Preflow/postflow �1 � � � � �Spot control �1 � � � � �Dual-wire models � � � �Rotatable drive assembly � � � �Dual schedule control �Trigger program select �Trigger dual schedule � �Sequence control � �Locks and limits � �Weld programs 4 2Trigger schedule select �Accu-Mate™ �Alumination™ �Synergic Pulsed MIG �Profile Pulse™ ��Standard �Optional 1Field option.

24A

D-74MPaPlus

S-74D

S-74DX

Trigger holdallowstheoperatortomakelongweldswithouthavingtoholdthetriggercontinuously.Reducesoperatorfatigue.Miller® standard, quick-change drive rolls save time.Quick-release drive-roll pressure armallowsdriverollchangewithoutlosingspringpreloadsetting.Easy loading and threading of welding wirewithouthavingtoreleasethedrive-rollpressurearm.

Additional features for 70 Series feedersAvailable in dual-wire models whichallowstwodifferentwiretypestobeavailableononefeeder,avoidingdowntimefromchangingspoolsanddriverolls.Toolless rotatable drive assembly allowsoperatortorotatethedrivehousing,allowingastraightpathforwireflow.High-torque permanent-magnet motor, sealed ball bearing gear drive and solid-state speed and brake control aremaintenancefreeforlonglife.Trigger dual schedule foreasilychangingweldparameterswhilewelding.Achievesthebestweldsettingsfordifferentjointconfigurations.(DXandMPamodelsonly.)

Additional features for 24A feederRemote voltage control atfeederforeasieradjustmentsintheweldcell.Adjustable run-in control forbetterarc-startingperformanceonavarietyofwires.Four gear-driven drive rolls providemoreconsistentfeedingonlargerwirediameters.

Ideal for most high-duty-cycle applications requiringday-in/day-outtrouble-freeoperation.On-board burnback and motor ramp control forexcellentstartingandstoppingperformance.Two gear-driven drive rolls on22Aand four gear-driven drive rolls on24Aprovidesmooth,positivewirefeed.

22A and 24A See Literature No. M/11.0

Simple and cost-effective feeders for industrial manufacturing and fabricating.

Industrial Bench Feeders

Heavy-Industrial Bench Feeders

35

Wire FeedersIndustrial – 20 Series Heavy Industrial – 70 Series

Use with CV, DC Power Sources.

Processes•MIG(GMAW)•Flux-cored(FCAW)•PulsedMIG(GMAW-P)withMPaPlus

feederandoptionalMPapowersource

Suggested Power Sources•CP-302(22Aonly)•Deltaweld®Series•Invision™MPaSeries•Dimension™Series•XMT®Series(exceptVSmodel)

Suggested Guns•Bernard™•XR-Aluma-Pro™PlusandXR™-Pistol

Plus(seechartbelow)

Most Popular Accessories•FeederCart #142382•ExtensionCables•SpoolAdapter #047141•TurntableAssembly #146236•WireStraightener•HangingBail #058435•WireReelAssembly #108008•SpoolCovers

For20and70Seriessingle-wiremodelsandleftsideofdual-wiremodels #057607Forrightsideofdual-wiremodels #090389

•Single-anddual-remoteconfigurationsareavailablefor70Series.Formoreinformation,seeliteratureno.M/3.0.




74S and 74D

74DX

74 MPa Plus

Digital meters (74D models only)ensureaccuracywhenpresettingandreadingactualvoltage,amperageandwirefeedspeed.

Remote voltage control (74D models only)allowsyoutosetbothvoltageandwirefeedspeedatthefeeder,savingtimeandincreasingweldqualitybecauseoptimalweldparametersareeasytoset.

Adjustable run-in control forimprovedarcstarts.Dual schedule control allowstheoperatortoswitchbetweentwopreconfiguredweldingparameterswithoutreadjustingthemachine,savingtimeandenhancingquality.Trigger program selectprovidestheabilitytoaccessanyofthefouractiveprograms.

Sequence controlgivestheoperatortheabilitytoadjustalloftheweldingparameters:preflow,run-in,weldtime,crater,burnbackandpostflow.Locks and limitsforrestrictingorlimitingoperatoradjust-ments,suchasvoltageandwirefeedspeedparameters.Four weld program memoriesallowoperatorstorecalluptofourpreviouslyusedprocessesandtheirweldsettings.

Recommended aluminum solution. DedicatedXRPlusguns(gooseneckandpistolgrip)workwithMPaPlusfeederstocoordinatewirefeedspeedofthegunandthefeeder.Thisprovidesoptimizedaluminumfeedingandweldingperformance.Seechartbelowforgunmodelsandstocknumbers.Trigger schedule selectsavestimewhenswitchingbetweentwoweldsettingsbysimplytappingguntrigger.Accu-Mate™properlyseatstheMIGgunpowerpinforbestfeedingperformance.Alumination™givesyoutheabilitytousetheextendedreachofapush-pullsystemforconsistent,versatileanddependablealuminumwirefeeding.

Additional features when used with Invision MPa or XMT MPa power sourcesSynergic Pulsed MIG.Aswirespeedincreases/decreases,pulseparametersalsoincrease/decreasetomatchtherightamountofpowerneeded,eliminatingtheneedtomakeadditionaladjustments.Profile Pulse™providesTIGappearancewithMIGsimplicityandproductivity.Achieve“stackeddimes”withoutgunmanipulation.ProfilePulsefrequencycanbechangedtoincreaseordecreasethespacingbetweentheripplepatterntoachievethedesiredweldappearance.

Standard, simple feeders for most heavy-industrial applications, with the 74D providing increased accuracy and control of the most common weld parameters.

Adds features for weld control and programs.

Adds push-pull aluminum capabilities. Optimized with Invision™ MPa or XMT® MPa power sources.

Model Stock NumberInput Power

Wire Feed Speed


Maximum Spool Size Capacity Dimensions

Net Weight

20 Series 22A (#300 615)22A (#300 615-001) w/run-incontrol22A (#300 615-002) w/digitaldisplayandvoltagecontrol24A (#300 622)24A (#300 622-001) w/digitaldisplay

24VAC,7A50/60Hz

1.9-19m/min(75-750IPM)

22A: 0.6-2.0mm (.023-5/64in.)24A: 0.6-2.4mm (.023-3/32in.)

27kg(60lb)coilwithoptionalwirereelassembly#108008

H:279mm(11in.)W:273mm(10.75in.)D:597mm(23.5in.)

22A:15.4kg(36lb)24A:18kg(40lb)

70 Series(Single-wiremodels)

S-74S (#300 616)S-74S (#300 616-002) CE,EuroS-74D (#300 617) S-74D (#300 617-003) CE,EuroS-74DX (#300 618) S-74DX (#300 618-003) CE, EuroS-74 MPa Plus (#300 577) CE

24VAC,10A50/60Hz

1.3-19.8mm(50-780IPM)

.023–1/8in.(0.6–3.2mm)Lowspeedmotorrequiredfor3.2mm(1/8-in.)diameterwire(factoryoption)MPa Plus modelHard Wire0.9–2.0mm(.035–5/64in.)Aluminum*0.9–1.6mm(.035–1/16in.)

27kg(60lb)coilwithoptionalwirereelassembly#108008

H: 356mm(14in.)W:318mm(12.5in.)D: 711mm(28in.)

26kg(58lb)

70 Series(Dual-wiremodels)

D-74S (#300 619) D-74S (#300 619-001) CE, Euro,nogunD-74D (#300 620) D-74D (#300 620-002) CE,EuroD-74DX (#300 621) D-74DX (#300 621-002) CE, EuroD-74 MPa Plus (#300 578) CE

H: 356mm(14in.)W:533mm(21in.)D: 889mm(35in.)

39.5kg(87lb)

Optional Push-Pull Gun(ForMPaPlusfeedersonly)

Cable Length 4.6 m (15 ft) 7.6 m (25 ft) 10.6 m (35 ft) Welding Current Rating

Wire Feed Speed

Wire Type and Diameter Capacity Net Weight

XR-Aluma-Pro Plus (Air-Cooled) (#300 000 001) (#300 001 001) (#300 264 001) 300Aat100%DutyCycle 1.8-23m/min(70-900IPM)

Aluminum*0.8-1.6mm(.030-1/16in.)

1.1kg(2.5lb)

XR-Aluma-Pro Plus (Water-Cooled) (#300 003 001) (#300 004 001) (#300 265 001) 400Aat100%DutyCycle 1.3kg(2.9lb)

XR-Pistol Plus (Air-Cooled) (#300 753) (#300 754) (#300 755) 200Aat100%DutyCycle 1kg(2.2lb)

XR-Pistol Plus (Water-Cooled) (#300 756) (#300 757) (#300 758) 400Aat100%DutyCycle 1.1kg(2.4lb)

*Wire kit #230 708 required to run 1.6 mm (1/16 in.) aluminum wire.

36

Wire Feeders

Model/Stock Number

Single-Wire Feeder Models Boom Size Feeder Control Box Dual-Wire Feeder Models Boom Size Feeder Control Box

SS-74S8SS-74D8SS-74DX8SS-74MPa Plus-8

2.4 m (8 ft) (#300 518)2.4 m (8 ft) (#300 518)2.4 m (8 ft) (#300 518)2.4 m (8 ft) (#300 818)

S-74S (#300 881)S-74D (#300 882)S-74DX (#300 883)S-74MPa Plus (#300 738)

DS-74S8DS-74D8DS-74DX8DS-74MPa Plus-8

2.4 m (8 ft) (#300 521)2.4 m (8 ft) (#300 521)2.4 m (8 ft) (#300 521)2.4 m (8 ft) (#300 821)

D-74S (#300 886)D-74D (#300 887)D-74DX (#300 888)D-74MPa Plus (#300 739)


3.7 m (12 ft) (#300 519)3.7 m (12 ft) (#300 519)3.7 m (12 ft) (#300 519)3.7 m (12 ft) (#300 819)



3.7 m (12 ft) (#300 522)3.7 m (12 ft) (#300 522)3.7 m (12 ft) (#300 522)3.7 m (12 ft) (#300 822)



4.9 m (16 ft) (#300 520)4.9 m (16 ft) (#300 520)4.9 m (16 ft) (#300 520)4.9 m (16 ft) (#300 820)



4.9 m (16 ft) (#300 523)4.9 m (16 ft) (#300 523)4.9 m (16 ft) (#300 523)4.9 m (16 ft) (#300 823)


Input Power Wire Speed Wire Diameter Capacity Maximum Spool Size Capacity

24VAC,10A,50/60Hz 1.3-19.8m/min(50-780IPM)OptionalHighSpeed:2.3-36.6m/min(92-1435IPM)

StandardSpeedMotor:0.6-3.2mm(.023-1/8in.)Whenusing2.4-3.2mm(3/32-1/8in.)wires,consultfactoryforlowspeedoptions.

27kg(60lb)coil

Heavy IndustrialUse with CV, DC Power Sources.


(gas-andself-shielded)

Suggested Power Sources/Guns•Sameas70Series

Most Popular Accessories•WireReelAssembly #108008•0.6-3.17mm(.023-1/8in.)driverolls•Swingpak™Base #183997•1.2m(4ft)Pipepostwith

45mm(18in.)base #149838•1.8m(6ft)Pipepostwith

45mm(18in.)base #149839•1.2m(4ft)PipePostwithsingle/dual

spoolcarrier #300353•3.6m(6ft)PipePostwithsingle/dual

spoolcarrier #300352

Heavy IndustrialUse with CV, DC Power Sources.


Suggested Power Sources/Guns•Sameas70Series

Most Popular Accessories•MotorControlCable(11conductor)

3m(10ft.) #2549350107.6m(25ft.) #254935025Forpush-onlygunconfigurations.

•MPaPlusMotorControlCable(14conductor)3m(10ft.) #2548640107.6m(25ft.) #254864025ForMPaPlusconfigurationsonly—single-wireorleftsideofdual-wire.

•FeederBase #195369Forusewithspooledwire.

70 Series Swingarc™


Swingarc boom-mounted wire feeders bring an extra dimension of flexibility and efficiency to weld stations dealing with large weldments, or wherever operator mobility is required.

Powersource(required,orderseparately)

Bernard™Q-Gun™

OptionalSwingpak™base

Pipepost(required,orderseparately)

Swingarc

Models in 2.4 m (8 ft), 3.6 m (12 ft) or 4.8 m (16 ft) lengthsmaximizeoutput.Counterbalance designmakesiteasytopositiontheboomexactlywhereitisneeded.360-degree rotation and 60-degree lift anglemaximizesworkarea(4.8m[16ft],7.3m[24ft]or9.75m[32ft]diameterworkarea).Standard 3 m (10 ft) 14-pin interconnecting cordincluded.In-boom cable routingorganizeshosesandcables,protectsthemfromdamage.Quick-change drive rollsmeannotoolsarerequiredbytheoperatortochangedriverolls.

70 Series Remote ConfigurationsRemote wire feeder control box and wire drive assembly for non-Miller boom applications.


Single-wire control box #300 881S-74S#300 882 S-74D#300 883 S-74DX#300 738 S-74MPaPlus

Push-only wire drive motor assembly #300 741 001Standardright-handdrive#300 741MPaPlusright-handdrive

Wire drive motor assembly #300 904Standardleft-handdrive#300 740MPaPlusleft-handdriveMPa Plus drive can be used with push-only guns, or XR-AlumaPro™ Plus and Pistol Plus push-pull guns.

Wire drive motor assembly #300 904Standardleft-handdrive#300 740MPaPlusleft-handdriveMPa Plus drive can be used with push-only guns, or XR-AlumaPro™ Plus and Pistol Plus push-pull guns.

Motor control cable Standard:11conductorMPaPlus:14conductor

Dual-wire control box #300 886 D-74S#300 887 D-74D#300 888 D-74DX#300 739 D-74MPaPlus

Motor control cable Standard:11conductorMPaPlus:14conductor

Motor control cable 11conductor

S-74 MPaPlus shown

D-74D shown

Note: MPa Plus wire drive motor assemblies and control cables are only for use with MPa Plus control boxes.

Gun NOT included.Must be ordered separately.



37

STICKLight Industrial

225 AC model is AC only.

Process•Stick(SMAW)

Comes Complete With•4.5m(15ft)No.4electrodecablewith

heavy-dutyelectrodeholder•3m(10ft)workcablewithclamp•Powercordwithplug

Most Popular Accessories•ThunderboltXLRunningGear

#043927

Thunderbolt® XLEconomical Stick machines with precise, dependable control.

Accu-Set™ amperage indicator providespreciseheatcontrol.Unit allows higher duty cycle when amperage decreases.Infinite current control allowstheoperatortoadjustoutputbyaslittleasone-ampincrements.Output selector switch on AC/DC units allowsyoutoquicklyselectAC,DCEPorDCENwithoutadjustingtheoutputleads.Certified by Canadian Standards Association to both the Canadian and U.S. Standards.

225 AC and 225 AC/150 DCSee Literature No. AC/2.0 (AC model) and AD/8.0 (AC/DC model)

ThunderboltXL225ACshown

Model Stock NumberWeldingMode

WeldingAmperage Range

Rated Output at 20% Duty Cycle, 60 Hz (15% Duty Cycle, 50 Hz)


Amps Input at Rated Output

Max. Open-Circuit Voltage Dimensions Net Weight

Thunderbolt XL 225 AC (CSA)

(#903 641)230V,50/60Hz

AC 30-235 225Aat25V 100A 47.5 80 H:476mm(18.75in.)W:323mm(12.75in.)D:445mm(17.5in.)

39kg(85lb)

Thunderbolt XL 225 AC/150 DC (CSA)

(#903 642)230V,50/60Hz

AC 30-235 225Aat25V 100A 47kg(104lb)

DC 30-160 150Aat25V 65A

Light Industrial

Processes•Stick(SMAW)•AirCarbonArcCuttingandGouging

(CAC-A)(4.8mm[3/16in.]carbons)

Most Popular Accessories•No.19RunningGear #041580

Dialarc® 250 AC/DCSuperb performance and versatility in a flexible Stick machine.

Single-dial infinite current controlsimplifiesandallowspreciseweldoutputadjustment.High and low ranges for both AC and DCallowgreatercontrolofweldperformance.Forced-draft cooling fanensurescoolerrunningproduct,extendinglifeofpowersource.Superior 6010 and 7018 stick welding performanceofferswiderangeofelectrodeversatility.High output and duty cycleallowunittohandlenearlyallstickweldingneeds.Optional remote weld output controlprovidescurrentcontrolwithoutgoingbacktopowersourcesavingtimeandeffort.

See Literature No. AD/2.1

Stock NumberWeldingMode

Welding Amperage Range

Rated Output at30% Duty Cycle

Max. Open- Circuit Voltage

Amps Input at Rated Output, 60 Hz 200V 208V 230V 460V 575V KVA KW Dimensions

Net Weight

Without Power Factor Correction (#907 017) 220(208)/230/460V

AC 35-300 225Aat29V 70 84 – 73 36 29 16.8 9.8 H:616mm(24.25in.)W:483mm(19in.)D:711mm(28in.)

163kg(360lb)

DC 35-265 225Aat29V 79 92 – 80 40 32 18.6 11.8

With Power Factor Correction (#907 015)208/230/460/575V

AC 35-300 225Aat29V 70 60 55 27 22 12.5 9.9 166kg(365lb)

DC 35-265 225Aat29V 79 66 60 30 24 13.7 10.8

38

STICK

Heavy Industrial

Processes•Stick(SMAW)•TIG(GTAW)•Aircarbonarccuttingandgouging

(CAC-A)(452:7.5mm[5/16in.]carbons)(652:9.5mm[3/8in.]carbons)

•Flux-cored(FCAW)•MIGspraytransfer(GMAW)with

voltage-sensingfeeder

Gold Star® Series• Hot Start™ and built-in arc control• Enclosed circuit board• Thermal overload protection• Fan-On-Demand™ • 15 A, 115 V duplex receptacle

• Power efficient• Remote control capability• Optional digital volt and amp

meters (#300 359 Field). Easytoinstall,front-panelmount.

Note: For models AFTER serial number KG283595.452/602Shown


Model Stock Number Rated Output Amperage Range in CC Mode Max. Open-Circuit Voltage Dimensions Net Weight

Gold Star 452/602

(#903 374) 200(208)/230/460V,60Hz(#907 363) 380/400/440V50/60Hz, CE


20-590 72VDC H:762mm(30in.)W:585mm(23in.)D:966mm(38in.)Includes lift eye and strain relief

183kg(404lb.)

Gold Star 652/852

(#903 402) 230/460/575V,60Hz(#907 364) 380/400/440V50/60Hz, CE


50-850 72VDC 229kg(505lb.)

Rugged, reliable performance and superior arc characteristics.

Maxstar® 150 S

Maxstar® 210 STR



Allowsforanyinputvoltagehook-up(120-480V)withnomanuallinking,providingconvenienceinanyjobsetting.

Lift-Arc™providesTIGarcinitiationwithouttheuseofhighfrequency.Dual schedule allowsoperatorstoswitchbetweenweldingparametersforspecificelectrodeswithoutreadjustingthemachine.Adaptive Hot Start™ for stick arc starts.Remote amperage control and digital meter.

Light Industrial

Process•Stick(SMAW)

Comes Complete With•3m(10ft.)powercordwithMVP

plugsfor120Vand240V•4m(13ft.)electrodecablewithholder

and25mmDinse-styleconnector•3m(10ft.)workcablewithclampand

25mmDinse-styleconnector

#907 134 012 Includes Above Plus•ProtectiveX-CASE™

Most Popular Accessories•MVP™Plugs•ProtectiveX-CASE™ #300184

Industrial

Processes•Stick(SMAW)•TIG(GTAW)

Comes Complete With•2.4m(8ft.)primarycord(noplug)•Two50mmDinseconnectors•Adjustableshoulderstrap

Most Popular Accessories•3.8m(12.5ft.)Weldcraft™A-150

ValveTIGtorch #WP-17V-25-2•RemoteControls•Air-CooledTIGTorchConnector

Best in class — provides maximum portability and performance in the most compact Stick package in the industry.

* Sense voltage for Stick

* Sense voltage for Stick and Lift-Arc TIG

Multi-voltage plug (MVP™)allowsforconnectionto120-or240-voltreceptacleswithouttools.Choosetheplugthatfitsthereceptacleandconnectittothepowercord.Portable with adjustable shoulder strap.Easytotransportatonly6kg(13.2lb.).

Allowsforanyinputvoltagehook-up(120–240V)withnomanuallinking.

Adaptive Hot Start™for stick arc startsreduceselectrodesticking.Single amperage rangeallowsoperatortoaccuratelysetamperageonboth120-or240-voltprimarypower.

Stock NumberInput Power Rated Output



Amps Input at Rated Output, 50/60 Hz

KVA at Duty Cycle KW Dimensions

Net Weight

(#907 134) (#907 134 012)w/X-CASE(#907 351) CE,w/outcase

115V 100Aat24V,35%DutyCycle 20-100 90VDC(12-16VDC*)

26.4 3.0 3.0 H:229mm(9in.)W:140mm(5.5in.)D:337mm(13.25in.)

6.0kg(13.2lb.)

230V 150Aat26V,30%DutyCycle 20-150 21.6 4.9 4.7

Stock Number

Welding Process

Input Power

Amperage Range

Rated Output at 60% Duty Cycle Phase

Amps Input at Rated Load Output, 50/60 Hz 120V 208V 240V 400V 480V KVA KW

Max. Open- Circuit Voltage Dimensions Net Weight

(#907 682) Stick 208-480V 5-210 160Aat26.4V 3-phase – 15 13 8 6 5.5 5.2 80VDC(11VDC*)

H:346mm(13.6in.)W:219mm(8.6in.)D:495mm(19.5in.)

16.3kg(36lb.)

1-phase – 26 22 13 11 5.3 5.3

120V 5-100 90Aat23.6V 1-phase 23 – – – – 2.8 2.8

TIG 208-480V 1-210 210Aat18.4V 3-phase – 14 12 7 6 5.2 4.9

1-phase – 24 20 12 10 4.9 4.9

120V 1-210 125Aat15V 1-phase 22 – – – – 2.6 2.6

Maxstar150SwithX-CASE(#907134012)shown

Maximum flexibility with automatic connection to any input power while maintaining the best DC stick/TIG welding performance in its product class.

39

STICKIndustrial


Comes With•1.8m(6ft.)powercord•Onesetofmaleconnectors(Dinse-

stylemodelonly)

Most Popular Accessories•CST280Rack(seebelow)•RemoteControls•ForTIGtorchesseeliteratureno.

DC/29.55

CST™ 280Superior stick arc performanceevenonthedifficult-to-runelectrodeslikeE6010.Simple voltage-changeover switchsavestimewhenchangingprimaryvoltage.Inputvoltagecanbechangedwithoutremovalfrominverterrackorremovalofmachinecase.NEW! Optional digital meterformoreprecisecontrolwhenpresettingormonitoringweldingamperage.Portableintheshoporatthejobsite—at18.6kg(41lb.)theCST280iseasilymovedfromlocationtolocation.Lift-Arc™startprovidesTIGarcstartingwithouttheuseofhighfrequency.Rack mountableforprotection,storageandtransportationofmultiplepowersourceswhileusingasingleprimarypowercable.

Durable power source designed for the construction industry. Ideal for stick electrodes up to 4.8 mm (3/16 in.) and TIG welding of pipe and plate.

*Output on single-phase reduced to comply with current limitation on input cable.


Stock NumberWelding Process Input Power

Welding Amperage Range Rated Output


(#907 244)Dinse(#907 244 011)Tweco®

(#907 696)Tweco®withmeter220-230/460-575V

Stick/TIG Three-Phase 5-280 280Aat31.2V,35%DutyCycle200Aat28V,100%DutyCycle

77VDC H:343mm(13.5in.)W:191mm(7.5in.)D:457mm(18in.)

18.6kg(41lb.)

Single-Phase 5-200 200Aat28V,50%DutyCycle*150Aat26V,100%DutyCycle*

(#907 251)Dinse(#907 251 011)Tweco®

(#907 563)Dinsewithmeter(#907 251 012)Dinsew/VRD208-230/400-460Volt

Stick/TIG Three-Phase 5-280 280Aat31.2V,35%DutyCycle200Aat28V,100%DutyCycle

67VDC

Single-Phase 5-200 200Aat28V,50%DutyCycle*150Aat26V,100%DutyCycle*

CST280CST280withmeter

Model Stock NumberRack Capacity Input Power to Rack

Amps Input at Rated Output, 50/60 Hz 220V 230V 400V 440V 460V 575V KVA KW Net Weight

4-Pack Rack (#907 245) Dinse(#907 247) Tweco®

4units 220-230/460-575V,three-phase,50/60HzNote: CST 280 machines are factory-linked for 460-575 V. Dinse units include one set of male connectors; Tweco units do not.

137 134 79 72 70 57 58.4 40.8 161kg(355lb.)

8-Pack Rack (#907 365) Tweco® 8units 274 268 158 145 140 114 116.8 81.6 290kg(640lb.)

Empty Rack (#195 051) 4units — — 75kg(166lb.)

(#300 580) 8units 127kg(280lb.)

CST™ 280 Racks See Literature No. DC/18.82

Light weight and small footprintforeasytransportation.Thelowweightenablestheuseofelevatorstomovetherack.All controls including power switch are located on front of machineforeasyaccess.Top coverprotectsmachinesfromfallingdebris.Lift eyesimplifiescraneoroverheadliftingdevicetransport.Lift truck fork pockets.One main disconnect box with branched fusingforeachmachine.Common output ground connection(forsamepolarityuseonly).Optional rack running gearavailablefortransportingtherack.

Rugged enclosure provides simple means for protecting and transporting multiple welding power sources for construction, maintenance/repair and shipbuilding applications.

Heavy Industrial

Processes•Stick(SMAW)•TIG(GTAW)•Aircarbonarccuttingandgouging

(CAC-A)(ParalleledCST280units:7.9mm[5/16in.]carbons)

Most Popular Accessories

• 4-Pack Rack Running Gear#195114•8-PackRackRunningGear #195436

CST2808-packrackshown

40

TIG

Model/ Stock Number Input Power

Welding Amp Range Rated Output

Amps Input at Rated Output KVA KW

Max. Open- Circuit Voltage Dimensions

Net Weight

Diversion 165 (#907 626)

230V 10-165 150Aat16V,20%DutyCycle 23(.20*) 5.3 (.04*) 3.7(.02*) 80VDC H:433mm(17in.)W:251mm(9.875in.)D:608mm(23.875in.)

23kg(50lb.)

165Aat16.6V,15%DutyCycle 25.5(.20*) 5.9 (.04*) 4.2(.02*)

Diversion 180 (#907 627)

115VAC 10-125 125Aat15V,35%DutyCycle 26.5(.88*) 3.1 (.1*) 3.0(.03*)

230VAC 10-180 150Aat16V,20%DutyCycle 16(.44*) 3.7 (.1*) 3.6(.03*)

180Aat17.2V,10%DutyCycle 20.5(.44*) 4.7(.1*) 4.6(.03*)

Diversion™ 165 and 180

* While idling

AC/DC TIG See Literature No. AD/1.5

Light Industrial

Process•TIG(GTAW)

Comes With•Powercordwith50A,240Vplug(165

model)orMVPplugsfor120Vand240V(180model)

•3.8-m(12.5-ft.),Weldcraft™A-150TIGtorch

•3.7-m(12-ft.)workcablewithclamp•RFCS-RJ45remotefootcontrol•Flowgaugeregulatorwithhose

Most Popular Accessories•RunningGear/CylinderRack

#301239•ProtectiveCover #300579•RCCS-RJ45RemoteFingertipControl

#301146•RJ45to14-PinAdapterCord

#300688•Weldcraft™FlexibleTorchBodyKits

(requireshandle#105Z55R) A-125F(#WP-9F) A-150F(#WP-17F)

•TIGTorchAccessoryKit #AK2C

Easy-to-understand operator interface.Powerup,selectmaterialtype,setmaterialthicknessrangeandstartwelding!Inverter-based, AC/DC power sourceprovidesamoreconsistentweldingarcwhileusinglesspower.HF arc starting providesnon-contactarcstartingthateliminatestungstenandmaterialcontamination.Portable.Easytotransportat22.7kg(50lb.).Fan-On-Demand™coolingsystemoperatesonlywhenneeded.Auto-postflowadjuststhelengthofpostflowtimebasedontheamperagesetting,shieldingyourtungstenandeliminatingtheneedtosetthepostflowtime.Advanced squarewave AC providesafastfreezingweldpuddleanddeeperpenetration.Weldcraft™ A-150 torch with Diamond Grip™providesmorecomfortablegripandreducesoperatorfatigue.

Diversion 180includesmulti-voltage plug (MVP™)whichallowsforconnectionto120-or240-voltreceptacleswithouttools.

Professional-grade arc in a package designed specifically for personal users. Contains all of the features you need — simplicity combined with superior performance and value.

TIG Welding Capability

Min.0.6mm(0.025in.) Min.0.75mm(0.030in.)

Max.4.8mm(3/16in.) Max.4.8mm(3/16in.)

Steel Aluminum

Maxstar® 150 STL and STHTwo models available. See the Stick section for Maxstar 150 S.

STL:DCTIG/stickwithLift-Arc™startingwithouttheuseofhighfrequency.STH:DCTIG/stickwithHFandLift-Arc™starting,plusbuilt-inpulsingallowingselectionoffourfixed-pulsefrequencies.

Allowsforanyinputvoltagehook-up(120-240V)withnomanuallinking.

Multi-voltage plug (MVP™)allowsforconnectionto120-or240-voltreceptacleswithouttools.Choosetheplugthatfitsthereceptacleandconnectittothepowercord.Portable with adjustable shoulder strap.Easytotransportat 6.2kg(13.7lb.).Built-in gas solenoideliminatestheneedforbulkytorchwithagasvalve.

Light Industrial

Processes•TIG(GTAW)•Stick(SMAW)•PulsedTIG(GTAW-P)w/STH

Comes With•13m(10ft.)powercordwithMVP

plugsfor120Vand240V•4m(13ft.)electrodecablewithholder

and25mmDinse-styleconnector•3m(10ft.)workcablewithclampand

25mmDinse-styleconnector

TIG/Stick Includes Above Plus •3.8m(12.5ft.)Weldcraft™A-150TIG

torch(#WP1712RDI25)•ProtectiveX-CASE™•Flowgaugeregulatorwithhose•RCCS-6Mremotefingertipcontrol

(#907135017,#907136017only)•AK2CTIGtorchaccessorykit

See Literature No. DC/27.1 (STL) and DC/27.2 (STH)

Maxstar150STLTIG/stickpackagewithremoteandX-CASE(#907136017) shown.

Diversion165

Diversion180

Model/Stock NumberWelding Process

Input Power

Welding Amp Range Rated Output


KVA at Duty Cycle KW

Max. Open-Circuit Voltage Net Weight

Maxstar 150 STL (#907 135)Machineonly(#907 135 016) TIG/stickpackage(#907 135 017) TIG/stickpackagewithremotefingertipcontrol

Maxstar 150 STH (#907 136)Machineonly(#907 136 017) TIG/stickpackagewithremotefingertipcontrol(#907 352) CE

TIG 115V 5-150 150Aat16V,30%DutyCycle

28.0 3.4 3.1 90VDC12-16VDC*

6.2kg(13.7lb.)

230V 5-150 150Aat16V,30%DutyCycle

14.2 3.2 3.1

Stick 115V 20-100 100Aat24V,35%DutyCycle

26.4 3.0 3.0

230V 20-150 150Aat26V,30%DutyCycle

21.6 4.9 4.7


Min.0.5mm(0.020in.)

Max.4.8mm(3/16in.)

Steel

DC TIG and Stick

* Sense voltage for stick and Lift-Arc ™ TIG.

41

TIG

Syncrowave® 210 Series Light Industrial

Processes•AC/DCTIG(GTAW)•DCStick(SMAW)•PulsedTIG(GTAW-P)•MIG(GMAW)*•Flux-cored(FCAW)**TIG/MIG Complete package only.

Comes With•3-m(10-ft.)powercordwithMVP™

plugsfor120Vand240V•3.8-m(12.5-ft.)Weldcraft™A-150TIG

torch(#WP1712MFDI50)•3.7-m(12-ft.)workcablewithclamp

andDinseconnector•ElectrodeholderwithDinseconnector•RFCS-14remotefootcontrol•Flowgaugeregulatorwithhose•Factory-installedrunninggearwithEZ-

Change™lowcylinderrack

TIG/MIG Complete package comes with above plus•Spoolmate™100spoolgun

(#300371)•4-14pinconnector•Flow-thruDinse-styleconnector•Memorycard

Most popular accessories•7.6m(25ft.)Weldcraft™A-150TIG

Torch #WP-17-25-R•ProtectiveCover #195142•RCC-14RemoteControl #151086•WirelessRemoteFootControl

#300429•MemoryCardExpansion

DCpulseexpansion #301128ACfrequencyexpansion #301127

•TIGTorchAccessoryKit #AK2CIncludesoneshortbackcap,oneofeachsize(#4,#5,#6)aluminanozzle,andoneofeachsize(.040,1/16,3/32in.)ofthefollowing:collet,colletbody,and178mm(7-in.)2%ceriatedtungstenelectrode.

•TIGTorchAccessoryKit#AK-150MFCAllowsA-150torchcustomization.Convertsinto28differenttorchstyleswhileusingexistingcable.Includescollets,colletbodies,nozzles,torchheads,handleandmore.

Allowsforanyinputvoltagehook-up(120-240V)with

nomanuallinking,providingconvenienceinanyjobsetting.Idealsolutionfordirtyorunreliablepower.

Multi-voltage plug (MVP™) allowsforconnectionto120-or240-voltreceptacleswithouttools.Choosetheplugthatfitsthereceptacleandconnectittothepowercord.

Update and expand. Frontpanelmemorycarddataportprovidestheabilitytoeasilyupdatesoftwareandexpandproductfeatures.Low power draw.Inverter-basedpowersourceprovidesfullweldingoutputfrom240voltswhiledrawinglessthan30amps.

Pro-Set™(TIG/stick)eliminatestheguessworkwhensettingweldparameters.UsePro-Setwhenyouwantthespeed,convenienceandconfidenceofpresetcontrols.AC balance (TIG)controlprovidesadjustableoxideremovalwhichisessentialforcreatingthehighestqualityaluminumwelds.Pulse (TIG).Pulsingcanincreasepuddleagitation,arcstabilityandtravelspeedswhilereducingheatinputanddistortion.Expandablefeature.DIG (stick)controlallowsthearccharacteristicstobechangedforspecificapplicationsandelectrodes.LowertheDIGsettingforsmoothrunningelectrodeslikeE7018andincreasetheDIGsettingforstiffer,morepenetratingelectrodeslikeE6010.Auto-Set™(MIG) automaticallysetsyourweldertotheproperparameters.Simplysetthewiresize,materialthickness,andshieldinggasandyou’rereadytoweld.(TIG/MIGcompletepackageonly.)

Stock Number

Input Power

Welding Process

Welding Amperage Range Rated Output (R.M.S.)

Amps Input at Rated Output


(#907 596) 115V DCTIG 5-125A 95Aat13.8V,60%DutyCycle 17.4(.58whileidling) 47VDC H:800mm(31.5in.)W:470mm(18.5in.)D:1092mm(43in.)

Runnerpackage:61kg(133.5lb.)

ACTIG 5-125A 90Aat13.6V,60%DutyCycle 12.4(.58whileidling)

DCStick 20-90A 70Aat22.8V,60%DutyCycle 20.5(.58whileidling)

230V DCTIG 5-210A 125Aat15V,60%DutyCycle 11.9(.35whileidling)

ACTIG 5-210A 114Aat14.6V,60%DutyCycle 8.62(.35whileidling)

DCStick 20-150A 90Aat23.6V,60%DutyCycle 11.9(.35whileidling)

Continuing the tradition of innovation through advanced inverter technology for light-industrial and personal users.

AC/DC TIG and Stick See Literature No. AD/4.6


Min.0.5mm(0.020in.)

Max.6.4mm(1/4in.)

Steel Aluminum

Easy to use. 1) Turn power on. 2) Select the process. 3) Set amperage or voltagebased on material thickness.Then weld! It’s easy as 1,2,3.

Syncrowave210RunnerTIG/MIGCompletepackageshown.

42

TIG

Maxstar® 210/280 Series

Dynasty® 210/280 Series

Model/Stock NumberWelding Process Input Power

Welding Amp Range


Amps Input at Rated Load Output, 50/60 Hz120V 208V 230V 240V 400V 460V 480V 575V KVA KW


Net Weight

Maxstar 210(#907 683)Maxstar 210 DX(#907 684)(#907 184 001), CE

TIG 3-Phase 1-210 210Aat18.4V — 14 — 12 7 — 6 — 5.2 4.9 80VDC(11VDC**)

17.2kg(38lb.)

1-Phase 1-210 210Aat18.4V — 24 — 20 12 — 10 — 4.9 4.9

1-Phase(120V) 1-150 125Aat15V 22 — — — — — — — 2.6 2.6

Stick 3-Phase 5-210 160Aat26.4V — 15 — 13 8 — 6 — 5.5 5.2

1-Phase 5-210 160Aat26.4V — 26 — 22 13 — 11 — 5.3 5.3

1-Phase(120V) 5-100 90Aat23.6V 23 — — — — — — — 2.8 2.8

Maxstar 280(#907 552)(#907 538)w/CPSMaxstar 280 DX(#907 553)(#907 539)w/CPS(#907 539 002) w/CPS,CE

TIG 3-Phase 1-280 235Aat19.4V — 17 15 — 9 7 — 6 6.2 6.0 60VDC(11VDC**)

21.3kg(47lb.)22.7kg(50lb.)withCPS

1-Phase 1-280 235Aat19.4V* — 28 26 — 15 13 — 10 6.0 6.0

Stick 3-Phase 5-280 200Aat28V — 20 18 — 10 9 — 7 7.2 7.0

1-Phase 5-280 180Aat27.2V* — 30 27 — 15 13 — 10 6.2 6.2

Dynasty280DXMaxstarandDynasty210Series(Maxstar210shown)

DC TIG and Stick See Literature No. DC/32.1 (210) and DC/35.0 (280)

AC/DC TIG and Stick See Literature No. AD/4.81 (210) and AD/4.9 (280)

SteelAluminum

(Dynasty only)

SteelAluminum

(Dynasty only)

210 Series TIG Welding Capability

Max. 9.5 mm (3/8 in.) Max. 9.5 mm (3/8 in.)

Min. 0.1 mm (0.004 in) Min. 0.3 mm (0.012 in)

Max. 6.4 mm (1/4 in.) Max. 6.4 mm (1/4 in.)

Min. 0.05 mm (0.002 in) Min. 0.3 mm (0.012 in)

280 Series TIG Welding Capability

Base and DX models available.BasemodelprovidesessentialTIGandstickfunctions.DXmodeladdsextendedrangestosequencer,fulltriggeroptions,andfullpreflowandpulserfunctions.Note: See the Stick section for Maxstar 210 STR.

Allowsforanyinputvoltagehook-up(210models:120-480V,280models:208-575V)withnomanuallinking,providing

convenienceinanyjobsetting.Idealsolutionfordirtyorunreliablepower.Blue Lightning™high-frequency(HF)arcstarterfornon-contactarcinitiation.ProvidesmoreconsistentarcstartsandgreaterreliabilitycomparedtotraditionalHFarcstarters.Lift-Arc™providesACorDCarcinitiationwithouttheuseofhighfrequency.Hot Start™adaptivecontrolprovidespositivearcstartswithoutsticking.Auto-postflowadjuststhelengthofpostflowtimebasedontheamperagesetting,shieldingyourtungstenandeliminatingtheneedtosetthepostflowtime.Pro-Set™eliminatestheguessworkwhensettingweldparameters.UsePro-Setwhenyouwantthespeed,convenienceandconfidenceofpresetcontrols.SimplyselectthefeatureandadjustuntilPro-Setappearsonthedisplay.Sleep timerconserveselectricity.Thisprogrammablefeaturewillpowerdownthemachineifitsitsidleforaspecifiedtime.Update and expand.Frontpanelmemorycarddataportprovidestheabilitytoeasilyupdatesoftwareandexpandproductfeatures.Optional cooler power supply (CPS)isanintegrated120-voltdedicated-usereceptaclefortheCoolmate™1.3.Not available on Maxstar 210 Series.Optional Cooler-On-Demand™featureoperatestheauxiliarycoolingsystemonlywhenneeded,reducingnoise,energyuse,andairbornecontaminantspulledthroughthecooler.Only available on CPS models.*Refer to owner’s manual for 208-volt output ratings and duty cycle.

**Sense voltage for low OCV stick and Lift-Arc™ TIG.

43

TIG

Model/Stock NumberWelding Process Input Power

Welding Amp Range


Amps Input at Rated Load Output, 50/60 Hz120V 208V 230V 240V 400V 460V 480V 575V KVA KW


Net Weight

Dynasty 210(#907 685)(#907 685 002) w/CPSDynasty 210 DX(#907 686)(#907 686 002) w/CPS(#907 686 003) w/CPS,CE

TIG 3-Phase 1-210 210Aat18.4V — 14 — 12 7 — 6 — 5.2 4.9 80VDC(11VDC**)

21.3kg(47lb.)22.7kg(50lb.)withCPS

1-Phase 1-210 210Aat18.4V — 24 — 20 12 — 10 — 4.9 4.9

1-Phase(120V) 1-150 125Aat15V 22 — — — — — — — 2.6 2.6

Stick 3-Phase 5-210 160Aat26.4V — 15 — 13 8 — 6 — 5.5 5.2

1-Phase 5-210 160Aat26.4V — 26 — 22 13 — 11 — 5.3 5.3

1-Phase(120V) 5-100 90Aat23.6V 23 — — — — — — — 2.8 2.8

Dynasty 280(#907 550)(#907 537) w/CPSDynasty 280 DX(#907 551)(#907 514) w/CPS(#907 514 003) w/InsightandCPS(#907 514 002) w/CPS,CE

TIG 3-Phase 1-280(DC)2-280(AC)

235Aat19.4V — 19 17 10 9 7 7.0 6.7 60VDC(11VDC**)

23.6kg(52lb.)25kg(55lb.)withCPS

1-Phase 235Aat19.4V* — 33 30 17 15 12 6.9 6.8

Stick 3-Phase 5-2805-280

200Aat28V — 22 20 11 10 8 8.2 7.9

1-Phase 180Aat27.2V* — 34 31 17 15 12 7.1 7.0

Dynasty welders add AC TIG capabilities and the following AC features (limited on base model)Waveformsforadvancedsquarewave,softsquarewave,sinewaveandtriangularwave.Balancecontrolprovidesadjustableoxideremovalwhichisessentialforcreatingthehighestqualityaluminumwelds.DXmodelsprovideextendedranges.Frequencycontrolsthewidthofthearcconeandcanimprovedirectionalcontrolofthearc.

Dynasty 280 DX with InsightDesigned to deliver Welding Intelligence.™TheDynasty280DXwithInsightincorporatesInsightCore™(standard)andInsightCenterpoint™weldinginformationmanagementsystemsintoitscapabilities.Thesesystemshelpweldingoperationsimprovequality,retainweldrecords,increaseproductivityandmanagecosts.

Dynasty280DXwater-cooled

packageshown

*Refer to owner’s manual for 208-volt output ratings and duty cycle.**Sense voltage for low OCV stick and Lift-Arc™ TIG.

Industrial

Maxstar is DC only

Processes•TIG(GTAW)•Stick(SMAW)•PulsedTIG(GTAW-P)•AirCarbonArc(CAC-A)w/280models

Comes With•2.4 m(8ft.)powercord(noplug)•Two50mmDinseconnectors•Quickreferenceguide

(Dynastymodelsonly)

Complete packages Come With•2.4m(8ft.)powercord(noplug)•Quickreferenceguide(Dynasty

modelsonly)•SmallRunner™cart•Coolmate™1.3•Coolant(4one-gallonbottles)•Remotecontrol(footorwirelessfoot•Weldcraft™water-cooledtorchkit

Dynasty210:W-250(WP-20)Dynasty280:W-280(WP-280)

Most Popular Accessories•2-WheelTrolleyCart #300971•SmallRunner™Cart #301318•Coolmate™1.3 #300972•Coolant #043810

• Contractor Kitsw/RCCS-14fingercontrol #301311w/RFCS-14HDfootcontrol #301309

• Weldcraft™ Water-Cooled Torch KitsW-250(WP-20) #300185W-280(WP-280) #300990W-375 #301268

•RemoteControlsRCCS-14fingertipcontrol #043688RFCS-14HDfootcontrol #194744Wirelessfootcontrol #300429

44

TIGHeavy Industrial

Maxstar is DC only

Processes•TIG(GTAW)•Stick(SMAW)•PulsedTIG(GTAW-P)•AirCarbonArc(CAC-A)

350 Models Come With•2.4-m(8-ft.)powercord(noplug)•Two50-mmDinseconnectors(350)•Setupvideoandreferenceguide

700 Models Come With*•Thread-locktorchconnector•Twothread-lockweldcableconnectors•Setupvideoandreferenceguide*Power cord NOT included.

Most Popular Accessories•Runner™Cart #300244•Coolmate™3.5 #300245•Coolant #043810•Weldcraft™Water-CooledTorchKits

W-250(WP-20) #300185W-375 #301268W-400(WP-18SC) #300186

•RemoteControlsRCCS-14fingertipcontrol #043688RFCS-14HDfootcontrol #194744Wirelessfootcontrol #300429

Maxstar® and Dynasty® 350 and 700DC (Maxstar) and AC/DC (Dynasty) TIG and StickSee Literature No. DC/24.0 (Maxstar) and AD/5.0 (Dynasty)

*Sense voltage for Low OCV Stick and Lift-Arc™ TIG.

Dynasty welders add AC TIG capabilities and the following AC featuresWaveformsforadvancedsquarewave,softsquarewave,sinewaveandtriangularwave.Balance controltoprovideadjustableoxideremovalenablinghigh-qualityaluminumTIGwelds.Frequencytocontrolarcconewidthandimprovedirectionalcontrolofarc.AC amplitude/amperageallowsEPandENamperagestobesetindependentlytopreciselycontrolheatinputtotheworkandelectrode.

Allowsforanyinputvoltagehook-up(208–575V)withnomanuallinking,providing

convenienceinanyjobsetting.Blue Lightning™high-frequencyarcstarterformoreconsistentnon-contactstartsandgreaterreliabilitycomparedtotraditionalHFarcstarters.Lift-Arc™providesACorDCarcstartingwithouttheuseofhighfrequency.Hot Start™adaptivecontrolprovidespositivearcstarts.Auto-postflowcalculatesthelengthofpostflowtimebasedontheamperagesetting.Eliminatesneedtoindependentlysetpostflowtime.120-volt auxiliary power dual receptacletopowercoolingsystemorsmalltools.Program memoryfeaturesnineprogrammemoriesthatmaintain/saveyourparameters.High-speed DC TIG pulse controlscapableof5000pulsespersecond.

Dynasty700Dynasty350


SteelAluminum

(Dynasty only)

700 Max.25.4 mm (1 in.)

350 Max.15.9 mm (5/8 in.)

350 Min.0.3 mm (0.012 in.)

700 Min.0.5 mm (0.020 in.)

700 Max.25.4 mm (1 in.)

350 Max.15.9 mm (5/8 in.)

350 Min.0.4 mm (0.015 in.)

700 Min.0.5 mm (0.020 in.)

Dynasty350systemshown

Model/Stock NumberWelding Process

Input Power

Welding Amp Range* Rated Output

Amps Input at Rated Load Output, 50/60 Hz208V 230V 400V 460V 575V KVA KW



Maxstar 350(DC)(#907 334)

TIG/Stick

3-Phase 3–350 300Aat32V,60%DutyCycle 33 30 17 15 12 12.0 11.5 75VDC(10–15VDC*)

61kg(135lb.)

1-Phase 3–350 225Aat29V,60%DutyCycle 41 37 — 19 15 8.6 8.2

Maxstar 700(DC)(#907 103)(#907 103-02-1), CE

TIG/Stick

3-Phase 5–700 600Aat44V,60%DutyCycle 89 80 46 40 32 32 31 75VDC(10–15VDC*)

90kg(198lb.)

1-Phase 5–700 450Aat38V,60%DutyCycle 106 96 — 48 38 22 21

Dynasty 350(AC/DC)(#907 204)(#907 204-01-2), CE

TIG/Stick

3-Phase 3–350 300Aat32V,60%DutyCycle 35 32 16 16 13 12.7 12.1 60VDC(11VDC*)

61kg(135lb.)

1-Phase 3–350 225Aat29V,60%DutyCycle 47 43 — 21 17 9.8 9.1

Dynasty 700(AC/DC)(#907 101)(#907 101-01-2), CE

TIG/Stick

3-Phase 5–700 600Aat44V,60%DutyCycle 97 88 51 44 35 35 34 75VDC(10–15VDC*)

90kg(198lb.)

1-Phase 5–700 450Aat38V,60%DutyCycle 115 104 — 52 42 24 22

45

TIG

Syncrowave® 250 DX and 350 LX

*Add 63 kg (139 lb.) with Complete Package.

Heavy Industrial

Processes•TIG(GTAW)•Stick(SMAW)•PulsedTIG(GTAW-P)(optionalon

250DX)•AirCarbonArc(CAC-A)

Comes With•Two50mmDinseconnectors•PowercordNOTincluded,mustbe

orderedseparately

Complete Packages Come With•No.37RunningGear•Coolmate™3CScooler•Coolant(fourgallons)•7.6m(25ft.)water-cooledtorch

(Syncro250:Weldcraft™W-250)(Syncro350:Weldcraft™W-375)

•4.6m(15ft.)workleadwithclamp•RFCS-14remotefootcontrol•Two50mmDinseconnectors•Regulator/flowmeterwithhose•Torchaccessorykitwithtungsten•Cablecover•PowercordNOTincluded,mustbe

orderedseparately

Most Popular Accessories•PulserModulefor

Syncrowave250DX #300548Forweldingthinmaterials.Providesaheatingandcoolingeffectoftheweldpuddletoreduceheatinputandcontroldistortionofthematerial.Provides0.25to10pulsespersecond.

•SequencerModule #300547Providesastartingcurrenthigherorlowerthantheweldingcurrent.Providesfinalslopeandfinalcurrentfortrailingtheweld.ProvidesaspottimerforTIGspotapplication.

Squarewave output with AC balance controlfeaturesadjustablepenetrationandcleaningactionwhileincreasingarcstabilityonvariousaluminumalloys,andhelpseliminatetungstenspittingandarcrectification.120-volt auxiliary power receptacleforcoolingsystemorsmalltools.Syncro Start™ allowsthechoiceofsoft,medium,orhotTIGstartsbasedonthetungstensizeandapplication.HF arc startingfornon-contactarcinitiationthatreducestungstenandmaterialcontamination.Dual digital metersallowforquickandeasyviewingofactualandpresetvaluesofamperageandvoltage.

Adjustable postflowof0to50secondsprotectstheelectrodeandareaneartheterminationoftheweld.Coolmate™ 3CS cooler (showninCompletepackage). Three-galloncoolingsystemfeaturesaflowindicatortovisuallyindicatesystemisworkingandanexternalfiltertostopobjectsfromenteringthewater-cooledtorchcable.Last procedure recallautomaticallyrecallsthelastproceduresetupwhenswitchingpolarity.Line voltage compensationkeepspowersourceconstantregardlessoffluctuationsininputpower(±10percent).Lift-Arc™providesDCarcinitiationwithouttheuseofhighfrequency.

The world’s first conventional squarewave TIG power source with decades of proven performance.

AC/DC TIG and Stick See Literature No. AD/4.2

Model Stock Number

Welding Amperage Range Rated Output

Amps Input at Rated Output(Syncrowave 250: 60 Hz; Syncro 350: 50/60 Hz)208V 230V 460V 575V KVA KW


Net Weight*

Syncrowave250 DX

(#907 195)230/460/575V,50/60Hz,Machineonly(#907 516)220/400/440/520V,50/60Hz,IEC

3–310 200Aat28VAC,60%DutyCycle

— 77 38 31 17.6 8.6 80VDC 172kg(378lb.)

250Aat30VAC,40%DutyCycle

— 96 48 38 21.98 11.76

Syncrowave350 LX

(#907 199)230/460/575V,50/60Hz,Machineonly(#907 517)220/400/440/520V,50/60Hz,IEC

3–400 300Aat32VAC,60%DutyCycle

— 110 55 42 25 10.6 225kg(496lb.)

350Aat34VAC,40%DutyCycle

— 128 65 50 29.5 13.7

TIG Welding Capability350 Max.

15.9 mm (5/8 in.)

250 Max. 12.7 mm (1/2 in.)

Min. 0.3 mm (0.012 in.)Steel

350 Max. 12.7 mm (1/2 in.)

Min. 0.4 mm (0.015 in.)Aluminum

250 Max. 9.5 mm (3/8 in.)

Syncrowave250MachineOnly

Syncrowave350CompletePackage

46

TIG

STi 160

STi 203®

Portableintheshoporatthejobsite—at5.2kg(11.5lb)theshoulderstrapallowstheendusertoeasilymovefromlocationtolocation.Dual fan technology.Anoptimisedpowersourcecoolingsystemwhichenablesthemachinetooperateatalowertemperature,thusincreasingitsperformanceandlifecycle.Thermal overload protection with indicator lighthelpspreventmachinedamageifthedutycycleisexceededorairflowisblocked.VRD functionisasimpledesignthatreducestheopen-circuitvoltageto20voltswhentheweldingpowersourceisnotinuse.Digital meter with presetting.Showspresetcurrentbeforeweldingandactualvalueduringwelding.

Lift-Arc™startprovidesTIGarcstartingwithouttheuseofhighfrequencyortheriskoftungstencontamination.Adjustable Hot Start™ for Stick arc starts.Adjusttheoptimalstartcurrentfortheapplication.Thecurrentautomaticallyincreasestheoutputamperageatthestartofaweld.Adjustable Arc force™prevents sticking.Adjusttheoptimalarcforcevalue.Adjustablearcforcesupportspositionalweldingbyincreasingtheoutputamperage.Full-function remote control connectorforpreciseamperagecontrolforcriticalweldsonthinmaterials.

Portableintheshoporatthejobsite—at13kgtheSTi203easilymovesfromlocationtolocation.Inverter-based,DCpowersourcehasasimple-to-use operator interfaceprovidingonlythenecessarycontrolsinacompactmachine.Remote amperage control providedthrough14-pinreceptacleonfrontofthemachine.Thispermitsuseofstandardremoteamperagecontroldevices.Lift-Arc™startprovidesTIGarcstartingwithouttheuseofhighfrequency.

Adaptive Hot Start™for Stick arc startsautomaticallyincreasestheoutputamperageatthestartofaweldshouldthestartrequireit.Preventstheelectrodefromstickingandcreatinganinclusion.DIG controlallowsthearccharacteristicstobechangedforspecificapplicationsandelectrodes.LowertheDIGsettingforsmoothrunningelectrodeslikeE7018andincreasetheDIGsettingforstiffer,morepenetratingelectrodeslikeE6010.Digial Meters –presetcurrentoractualwhilewelding.

Light Industrial


Most Popular Accessories•StickWeldingKit:3m(10ft)electrode

holderwithcableand3m(10ft)workclampwithcable #058066079

•RCCS-6Mremotefingertipcontrol4m(13ft) #1951848m(26ft) #195503

•RFCS-6Mremotefootcontrol4m(13ft) #1951836m(20ft) #195504

•RMS-6M8m(26ft)remoteon/offcontrol #195269

•Dinse-StyleFlowThruAdapter25mmforTIG #195234

•6-PinRemotePlug #217796

Industrial

Most Popular Accessories•RemoteControls

RCC-14FingertipControl #151086RCCS-14FingertipControl #043688RFCS-14HDFootControl #194744RHC-14HandControl #129340

•International-StyleConnectorsNote: All STi power sources are equipped with International-style connectors for secondary connections. (Power source is shipped with two 50-mm male plugs for use with #1 or #2 AWG size cable.) Dinse50mm(1male) #042418Dinse50mm(1male,1female) #042419TwecoTerminalAdapter #042465Cam-LokTerminalAdapter #042466

See Literature No. DC/27.15 UK

See Literature No. DCM/29.6 UK





Rated Welding Output at 40°C (104°F)



Max. Open-Circuit Voltage Dimensions Weight

STi 160 (#059 016 012)Machineonly,CE

230VACStick

4–150A 100Aat24.0VDC,100%DutyCycle 20 4.5 2.8 70V(20V*) H:245mm(9-5/8in)W:145mm(5-3/4in)D:380mm(15in)

6.0kg(13.2lb.)

150Aat26.0VDC,25%DutyCycle 30 7.0 4.8

230VACTIG

4–160A 100Aat14.0VDC,100%DutyCycle 13 3.0 2.0 70V(20V*)


Stock NumberWelding Mode Rated Output



Amps Input at Rated Output, 50/60 Hz 380 400 440 KVA KW Dimensions

Net Weight

(#059 016 015) 400VAC,50/60Hz,CE

TIG(GTAW) 200Aat18VDC,40%DutyCycle

5–200A 85VDC 13.5 12.8 11.5 8.86 6.51 L:460mmW:190mmH:345mm

17kg(37.5lb.)

Stick(SMAW) 200Aat28VDC,40%DutyCycle

8.7 8.3 7.5 5.73 4.2

Inverter-based, DC power source has a simple-to-use operator interface providing only the necessary controls in a compact machine.

*VRD voltage.

47

TIG

STH 160

Best-in-class TIG and Stick arc characteristicsforthosedemandingjobs.Portableintheshoporatthejobsite—at6.0kg(13.2lb)theshoulderstrapallowstheendusertoeasilymovefromlocationtolocation.Built-in pulsing capabilitiesallowtheoperatortoselectfromfourfixedpulsefrequenciestosatisfytheapplication.HF startfornon-contactarcstartingthateliminatestungstenormaterialcontamination.Dual fan technology.Anoptimisedpowersourcecoolingsystemwhichenablesthemachinetooperateatalowertemperature,thusincreasingitsperformanceandlifecycle.Thermal overload protection with indicator lighthelpspreventmachinedamageifthedutycycleisexceededorairflowisblocked.VRD functionisasimpledesignthatreducestheopen-circuitvoltageto20voltswhentheweldingpowersourceisnotinuse.Digital meter with presetting.Showspresetcurrentbeforeweldingandactualvalueduringwelding.Lift-Arc™startprovidesTIGarcstartingwithouttheuseofhighfrequencyortheriskoftungstencontamination.Adjustable Hot Start™ for Stick arc starts.Adjusttheoptimalstartcurrentfortheapplication.Thecurrentautomaticallyincreasestheoutputamperageatthestartofaweld.Adjustable Arc force™prevents sticking.Adjusttheoptimalarcforcevalue.Adjustablearcforcesupportspositionalweldingbyincreasingtheoutputamperage.Selectable trigger configurationallowstheoperatortochoosestandardor2Ttriggermethod.Built-in gas solenoideliminatestheneedforabulkytorchwithgasvalve.Full-function remote control connectorforpreciseamperagecontrolforcriticalweldsonthinmaterials.Built-in upslope/downslope functionhelpsprovidebetterarcstartsandreducescraters.Adjustable preflow and postflowgivesoperatorbettercontrolofthegasparametersaffectingweldzone.

Light Industrial

Processes•TIG(GTAW)•PulsedTIG(GTAW-P)•Stick(SMAW)

Most Popular Accessories•P-CASE #656161007•StickWeldingKit:3m(10ft)electrode

holderwithcableand3m(10ft)workclampwithcable #058066079

•RCCS-6Mremotefingertipcontrol4m(13ft) #1951848m(26ft) #195503

•RFCS-6Mremotefootcontrol4m(13ft) #1951836m(20ft) #195504

•RMS-6M8m(26ft)remoteon/offcontrol #195269

•Dinse-StyleFlowThruAdapter25mmadapterforTIGtorchconnection #195234

•6-PinRemotePlug #217796

See Literature No. DC/27.25 UK Must be purchased from ITW Italy

Model/ Stock Number

Input Power


Rated Welding Output at 40°C (104°F)



Max. Open-Circuit Voltage Dimensions Weight

STH 160(#059 016 013), CESTH 160 L(#059 016 021), CE

230VACStick

4–150A 100Aat24.0VDC,100%DutyCycle 20 4.5 2.8 70V(20V*) H:245mm(9-5/8in.)W:145mm(5-3/4in.)D:380mm(15in.)

6.0kg(13.2lb.)


230VACTIG

4–160A 100Aat14.0VDC,100%DutyCycle 13 3.0 2.0


Inverter-based, DC power source has a simple-to-use operator interface providing only the necessary controls in a compact machine.

*VRD voltage.

The ITW ORBITAL CUTTING & WELDING division with its brands ORBITALUM TOOLS and E.H. WACHS provides global customers one source for the finest in pipe & tube cutting, beveling and orbital welding products.

Miller recommends:

«

power generation industry

«

pharmaceutical, biotechnology & chemical industry

«

food & beverage industry

«

heating, ventilation & air conditioning industry

«

aerospace industry

«

semiconductor industry

Applications, e.g.

Orbital cutting, beveling & welding machines for high-purityprocess piping, e.g.

»

pipe cutting & beveling machines

«

pipe end prep machines

»

tube facing machines

«orbital (TIG) welding power sources andorbital welding heads

WORLDWIDE SALES & SERVICE: EUROPE, ASIA , AFRICA & MIDDLE EAST:

Orbitalum Tools GmbHJosef-Schuettler-Str. 1778224 Singen, GermanyTel . +49 (0) 77 31 - 792 [email protected]

NORTH AMERICA:

E.H. Wachs600 Knightsbridge ParkwayLincolnshire, IL 60069, USATel . +1 847 537 8800Toll Free 800 323 [email protected]

ITW Orbital Cutting & Welding

20160129_Ad_Miller_fullpage_OT.indd 1 15.02.2016 10:46:20

Miller recommends

49

Wireless RemotesIndustrial

Processes•TIG(GTAW)•PulsedTIG(GTAW-P)

Comes Complete With •Wirelessfootcontroltransmitter•Wireless14-pinreceiver•Batteryboxwith3AAbatteries•4Easy-GlideWearPads™

Suggested Power Sources•Maxstar®150STL/STH*•Maxstar®200SD/DX/LX•Maxstar®350/700•Dynasty®200SD/DX•Dynasty®350/700•Syncrowave®250DX•Syncrowave®350LX•PipeWorx™WeldingSystem(may

requireseparatekit*Requires Adapter Cord #300 507. Note: If your power source is not listed, visit MillerWelds.com/wireless to check compatibility.

Most Popular Accessories•ReplacementEasy-GlideWearPad™

#248274(soldindividually)•ReplacementBatteryBox #249297

Industrial

Processes•TIG(GTAW)•PulsedTIG(GTAW-P)•Stick(SMAW)•MIG(GMAW)*•Flux-cored(FCAW)**Only with voltage-sensing feeder.

Comes Complete With •Wirelesshandcontroltransmitter•Wireless14-pinreceiver•Batteryboxwith3AAbatteries•Beltclip

Suggested Power Sources•GoldStar®Series•CST™280•Maxstar®(exceptSTR)•Dynasty®•Dimension™Series•XMT®Series(exceptVS)•Trailblazer®•BigBlue®300Pro•BigBlue®350XPipePro®•BigBlue®EcoProNote: If your power source is not listed,visit MillerWelds.com/wireless to check compatibility.

Most Popular Accessories•ReplacementBeltClip #249233•ReplacementBatteryBox #249297

Wireless Remote Foot Control

Wireless Remote Hand Control

See Literature No. AY/6.5


Improves productivity and maneuverabilitybyeliminatingcordtangles.Reducescleanuptimeandworkareacordclutter.Improves safetybyeliminatingcontrolcordandreducingpotentialtriphazard.Improves reliabilitybyeliminatingcontrolcordfailure.Multiple frequency sharingallowsupto20systemstooperateina27.4-m(90-ft)radiuswithaccuracyandprecision—andwithoutdelay,systeminterference,orcrosstalk.Auto Onfeatureextendsthebatterylifeupto250hoursofweldingwithoutturningthepedalonandoff.Easy-to-install receiverplugsdirectlyintothe14-pinreceptacleofMillermachines.Easily programmable.ControlcanbequicklyandeasilypairedwithanyotherMiller14-pinwirelessreceiver.(Controlispreprogrammedwhenpurchasedwiththereceiver.)Easy-Glide Wear Pads™glideacrossconcrete,makingiteasytorepositionthepedalforcomfortandspeed.

Improves productivitybyallowingparameteradjustmentsupto90meters(300ft.)awayfromwelderwithoutreturningtothemachineorcallingforassistance.Improves weld quality.Operatorscaneasilyadjusttheirmachinestooptimizetheparametersfordifferentjointconfigurations,electrodes,andwiretypesandsizes.Improves safetybyeliminatingcontrolcordandreducingpotentialtriphazard.Smart Touch™buttonsincreaseordecreasemachineparametersin1%or5%increments,forquickandaccurateadjustments.Multiple frequency sharingallowsupto20systemstooperateina27.4m(90-ft)radiuswithaccuracyandprecision—andwithoutdelay,systeminterference,orcrosstalk.Easy-to-install receiverplugsdirectlyintothe14-pinreceptacleofMillermachines.Easily programmable.ControlcanbequicklyandeasilypairedwithanyotherMiller14-pinwirelessreceiver.Digital meter displayallowspresettingpercentageofmachineoutputbeforewelding,andviewingamperageandvoltagewhilewelding.High-visibility colormakeshandcontroleasytolocateonthejobsite.

Model/Stock Number Component Power Supply Battery Life Rated Range* Temperature Radio Frequency RF Power Antenna Weight

Wireless Foot Control System (#300 429), CE

FootControl(Transmitter)

(3)AABatteries 250hrs 27.4m(90ft.) -25°Cto+70°C(-13°Fto+158°F)

2.4Ghz(ISMBand) <3mW Internal 1.4kg(3lb.)w/Batteries

14-PinReceiver 10–35VACorDC N/A 0.07kg(0.16lb.)

Model/Stock Number Component Power Supply Battery Life Rated Range* Temperature Radio Frequency RF Power Antenna Weight

Wireless Hand Control System (#300 430), CE

HandControl(Transmitter)

(3)AABatteries 250hrs 91m(300ft.) -25°Cto+70°C(-13°Fto+158°F)

2.4Ghz(ISMBand) <3mW Internal .27kg(0.6lb.)w/Batteries

14-PinReceiver 10–35VACorDC N/A 0.07kg(0.16lb.)

The Wireless Remote Foot Control, designed specifically for TIG welding in manufacturing, fabrication and plant applications, allows the operator to adjust amperage at the point of use without being limited to the range of the remote cord.

The Wireless Remote Hand Control, designed for Stick, TIG, MIG and Flux-cored welding, allows the operator to adjust parameters for different joint configurations, electrodes and wire types/sizes at the point of use instead of walking back to the machine.

* Some applications are not suitable for wireless communication. Keep in mind that the rated range is subjective, and depends on factors such as obstructions, frequency interference, transmission technology, and weather. The figures listed assume ideal conditions are present.

* Some applications are not suitable for wireless communication. Keep in mind that the rated range is subjective, and depends on factors such as obstructions, frequency interference, transmission technology, and weather. The figures listed assume ideal conditions are present.

50

Engine Driven

Blue Star® 185 See Literature No. ED/2.5

Compact and portable,itssmallfootprintuseslittletruckspace.OptionalrunninggearalsomakestheBlueStarone-manportable.Stick and TIG capable.Accu-Rated™peak generator power isusableformaximumgeneratorloadssuchasplasmacutting,Millermatic®MIGweldersandmotorstarting.Includes electric start, 120 VAC GFCI and 240 VAC receptacles, 6.25-gallon fuel capacity, auto-idle and engine hour meter.

Light Industrial


Gasoline EngineKohler CH440:13.4HPat3600RPM

One-cylinder,four-cycle,OHV,air-cooled

Note: Engine is warranted separately by engine manufacturer.

Most Popular Accessories•LiftingEye #195353•RunningGear #301246•ProtectiveCover #301245

Reliable outdoor portable power! Great for farm, ranch, maintenance, construction and hobbyist.

All engine controls on front

panel, lighter weight, more

power and greater fuel capacity!

Stock NumberWeldingMode

WeldingProcess

Amperage Range Rated Output at 40° C (104° F)

Single-Phase GeneratorPower at 40° C (104° F) Dimensions Net Weight

(#907 664) Kohler CC/DC(Stick/TIG)

DCStick/TIG 60-195 185Aat25V,20%DutyCycle150Aat25V,100%DutyCycle

Peak:6500wattsContinuous:6200watts

H:629mm(24.75in.)W:524mm(20.625in.)D:794mm(31.25in.)

134kg(296lb.)

UPGRADESound Levels (at 23 feet)

At Maximum Load/At 150 Amps

Compared to Previous Model

Sound Quality

Fuel SystemTypical Runtime per 12 Gallon Tank

Efficiency

Type

Delivery

GeneratorWatts

Clean Power Quality

Power While Welding

Excel™ Power Generator(120 V, 60 Hz at all Engine Speeds)

Weld PerformanceStick

MIG — Wire (Solid/FCAW), Steel

MIG — Wire, Aluminum w/Spool Gun

DC TIG (Steel)

Pulsed DC TIG(Thin Metal, Out of Position)

AC Weld

Carbon Arc Gouging

Key FeaturesDigital Meters with SunVision™

Maintenance Displays

Battery Charge/Jump Start

14-pin Receptacle

Bobcat 22573.5 dB/72 dB

up to 25 percent less noise

Good

13 hours

Good

Gasoline

Carburetor

11,000

Very good/Excellent

Fair/GoodWith voltage controlset near maximum

N/A

Good/Very good

Fair (.035 in.)

Fair/Good(add WC-115A with contactor)

Good

N/A

70–150 amps (TIG: addHF-251D-1 and contactor kit)

N/A

N/A

Hours/Oil change

N/A

N/A

Bobcat 25072.5 dB/72 dB


Very good

13/15.5 hours with EFI

Good/Very good with EFI

Gasoline or LP

Carburetor or available

11,000/12,000 with EFI

Very good/Excellent

GoodEasier to fine-tune with arc

voltage control near maximum

N/A

Very good

Good (.035–1/16 in.)

Very good(add WC-115A with contactor)

Very good

N/A

40–250 amps (TIG: add HF-251D-1 and contactor kit)

Good/Very goodCarbons: Rated 3/16 in.

N/A

Hours/Oil change/Fuel

N/A

N/A

Trailblazer 27573.5 dB/65 dB


Excellent

Up to 19.5 hours with options

Excellent

Gasoline or LP

Carburetor

12,000/11,000 with LP

Excellent

Smart-Cor™ delivers excellent independent weld and generator power with no

interaction between tools and welding arc

N/A

Excellent

Excellent (.023–1/16 in.)

Excellent(add WC-24)

Excellent

Yes

Add Dynasty®

Very goodCarbons: Rated 3/16 in.

Yes

Hours/Oil change/Fuel/RPMs

N/A

Yes

Trailblazer 32573.5 dB/65 dB


Excellent

Up to 19.5 hours with options

Excellent

Gasoline

Carburetor or available

12,000

Excellent

Smart-Cor™ delivers excellent independent weld and generator power with no

interaction between tools and welding arc

available

Excellent

Excellent (.023–5/64 in.)

Excellent(add WC-24)

Excellent

Yes

Add Dynasty®

Very good Carbons: Rated 3/16 in., Capable 1/4 in.

Yes

Hours/Oil change/Fuel/RPMs

12/24-volt available

Yes

The most popular welder/generator:

• Cost-effective price point

• Good for Stick and Flux-Cored welding

• Standalone generator power

• Rugged and powerful performance

The best performer in the industry:

• Professional welder’s choice

• Independent weld and generator power

• Exceptional fuel efficiency and quiet operation

• Unbeatable arc performance

Bobcat™/Trailblazer®: Which is right for you?Bobcat™ Trailblazer®

UPGRADE UPGRADE

Gas Model Comparison

Bobcat™/Trailblazer®: Which is right for you?

51

Engine Driven

Bobcat™ Series

Cleaner and stronger generator power11,000 watts (12,000 on Bobcat 250 with EFI) of clean, truly usable generator powerthatisAccu-Rated™,notinflated—testedtodeliveruninterruptedpeakoutputforaminimumof30secondsforbigloads,soyoucangetmorejobsdone.Advanced generator technologyvirtuallyeliminatespowerspikesandotherelectricalimperfectionssoweldsarecleanerandjobsitetoolscanrunwithoutinterruption,maximizingquality,productivityandprofit.

Fewer refueling tripsLarge 12-gallon fuel capacitymeansextendedruntimesandlessrefueling.

Versatile AC and DC weldingProvides AC and DC welding outputforgreaterversatilityandqualityweldsonalltypesofmetals.DCissmoothandeasytorunwhileACstickisusedwhenarcblowoccurs.

More portable, uses less truck spaceSmaller and lighter—17percentlesscubicspaceandweighingupto100poundslessthanthecompetition—meansmovingBobcatwelder/generatorsisfasterandeasier,formaximumproductivity.Andbecausetheytakeuplessspace,theyletworktruckscarrymoreequipmentandgearsoyourworkcrewscanmeetweightlimitsandbereadyforanything.

Easier maintenanceEasy-to-read front panel maintenance displaysshowenginehoursandhoursleftbeforeanoilchangeisdue.Thisintuitivedesignmakesmaintenancefastandeasy.•Oilchecksfromthetopbythefrontpanel•Toollesspanelsthatallowforquickaccess•Single-sidefuelfillandoildrain/filter

Bobcat250EFIshown

Gas, LP and Diesel

Bobcat engine-driven welder/generators are the top selling in their class because they are engineered to be reliable, powerful and durable. Their multiprocess capabilities make

them ideal for maintenance trucks where reduced size and weight are essential.

Waveform Comparison

Competitor

Bobcat

52

Engine Driven

*Recommended for operation at altitudes above 5,000 feet.

Cost-effective, multiprocess welder/generator primarily used for stick welding. Great for farm, ranch, maintenance/repair and as a stand-alone generator.

Designed for farm and ranch owners in need of single- and three-phase power to run 480-volt three-phase pivot irrigation systems or to provide backup power for home, farm and/or ranch.

Multiprocess engine-driven welder/generator capable of carbon arc gouging features a larger stabilizer for less spatter and smoother arc. Ideal welder/

generator for maintenance/repair, construction, farm/ranch or as a stand-alone generator.

Convenient front panel fuel gauge.More precise amperage settings with wider rangeforoptimalstick/flux-coredwelding.Features four AC/DC stick/TIG controls and two wire rangesforoutputcontrol.Stickrangesdesignedfor2.4,3.2,4and4.8mm(3/32,1/8,5/32and3/16in.).Veryeasytoset.

Features three DC stick/TIG controls, one AC stick TIG control and one wire rangeforoutputcontrol.Stickrangesdesignedfor2.4,3.2and4mm(3/32,1/8and5/32in.).Veryeasytoset.

Bobcat™ 225 (Gas) See Literature No. ED/4.4

Bobcat™ 3 Phase (Gas) See Literature No. ED/4.33

Bobcat™ 250 (Gas, LP or Diesel) See Literature No. ED/4.4 (Gas/LP) and ED/4.34 (Diesel)

Model Stock NumberWelding Mode Process

Amp/Volt Ranges Rated Output at 40°C (104°F) Generator Power 40°C (104°F) Net Weight

Gaso

line

Bobcat 225 (#907 498 001)Kohler(#907 498)KohlerwithGFCI

CC/AC Stick/TIG 70–150A 150Aat25V,100%DutyCycle Single-phasePeak:11,000wattsContinuous:9,500watts

220kg(485lb.)

CC/DC Stick/TIG 50–225A 225Aat25V,100%DutyCycle

CV/DC MIG/FCAW 19–28V 200Aat20V,100%DutyCycle

Bobcat3 Phase

(#907 505)KohlerwithGFCI CC/AC Stick/TIG 50–200A 200Aat25V,100%DutyCycle Single-phase/three-phasePeak:11,000wattsContinuous:9,500watts/10,000watts

225kg(495lb.)



Gas

or L

P

Bobcat 250 (#907 500 001)Kohler(#907 500)KohlerwithGFCI(#907 500 002)Kohlerwithelectricfuelpump*(#907 502)EFIKohler(#907 504)LPKohlerwithGFCI(order Hose and LP tank mountingassembly #300 917 separately)

CC/AC Stick/TIG 40–250A40–275Aw/EFI

250Aat25V,60%DutyCycle225Aat25V,100%DutyCycle

Single-phasePeak:11,000wattsContinuous:9,500wattsEFI ModelPeak: 12,000 wattsContinuous: 10,500 watts

227kg(501lb.)

CC/DC Stick/TIG 40–250A40–275Aw/EFI

250Aat25V,100%DutyCycle

CV/DC MIG/FCAW 17–28V 275Aat25V,60%DutyCycle250Aat25V,100%DutyCycle

Dies

el

Bobcat 250Diesel

(#907 565 001)Kubota(#907 565)KubotawithGFCI

CC/ACCC/DC

Stick/TIG 40–275A 250Aat25V,100%DutyCycle Single-phasePeak:11,000wattsContinuous:9,500watts

289kg(638lb.)

CV/DC MIG/FCAW 17–28V 275Aat25V,60%DutyCycle250Aat28V,100%DutyCycle

Industrial

Processes•AC/DCStick(SMAW)•MIG(GMAW)1

•Flux-cored(FCAW)1

•AC2/DCTIG(GTAW)•Aircarbonarccuttingandgouging

(CAC-A)3(rated4.8mm[3/16in.]carbons)

1With voltage-sensing feeder only.2With Dynasty® 210 Series or HF-251 (non-critical).3Bobcat 250 models only.

EnginesGas: Kohler CH73023.5hpat3,600rpmEFI Gas: Kohler ECH73023hpat3,600rpmLP: Kohler CH730LiquidwithdrawalLPsystem21.5hpat3,600rpmV-twin-cylinder,four-cycle,overheadvalve,industrial,air-cooledEPA Tier 4 Final Diesel: Kubota D72219hpat3,600rpmThree-cylinder,industrial,liquid-cooledNote: Engines are warranted separately by engine manufacturer.

Most Popular Accessories•SuitCase®X-TREME™Feeders•Dynasty®210Series•Spectrum®625X-TREME™•Multi-TerrainRunningGear•Off-RoadRunningGear•ProtectiveCagewithCableHolders•HoseandLPTankMountingAssembly•RemoteOilDrain/FilterKits•All-PurposeRunningGear•FullKVAAdapterCord #300517•ProtectiveCover•HWY-1000Trailer #195013•GFCIPanelMount120VACDuplexKit

#300975•ElectricFuelPumpKit*

(gasmodelsonly) #300976•SparkArrestorKit(gasmodelsonly)

#300924

Add optional electronic fuel injection (EFI) — improved fuel efficiency for maximum productivity and profitabilityAddingEFI toyourBobcat250welder/generatorprovidesmultiplebenefits.WithEFIyou’llgetfaster,morereliablestartsinanyweather—nochokeadjustmentsneeded.EFI-equippedBobcat250machinesarealsoupto42percentmorefuelefficientthanstandardcarburetedmodels,improvingprofitability.Plus,refuelinglessfrequentlymeansyou’llspendmoreofyourtimewelding,improvingproductivity.

53

Engine Driven

Trailblazer® Series

Trailblazer welder/generators deliver unbeatable arc performance providing the smoothest, most stable arc in the industry. The Trailblazer exclusive Auto-Speed™ technology delivers superior runtimes, increased fuel efficiency, and improved welder/generator performance.

Trailblazer325EFIshown

Gas, LP and Diesel See Literature No. ED/4.75 (Gas/LP) and ED/4.8 (Diesel)

Unbeatable arc performanceWide amperage output with better welding deposition rates meansyoucangetjobsdonefaster,savingtimeandmoney.TheTrailblazeralsohasprecisearccontrol,whichallowsyoutofine-tunethearctomatchyourpersonalpreferencesandquicklydialintheperfectparameterstooptimizeweldqualityandmaximizeproductivityacrossavarietyofapplicationsandweldingprocesses.

Cleaner and stronger generator powerCombines a 25 hp engine and 12,000 watts of clean, truly usable generator power thatisAccu-Rated™,notinflated—testedtodeliveruninterruptedpeakoutputforaminimumof30secondsforbigloads,soyoucangetmorejobsdone.

Maximum cost savingsLess money spent on fuel meansmoreprofitforyou.EveryTrailblazerwelder/generatorhasfuel-savingAuto-Speedtechnology—addoptionalExcel™powerandEFItosaveevenmoreonfuelcostsandenjoyacombinationofadvanced,profit-enhancingfeaturesthatareonlyavailableonaTrailblazerwelder/generator.

Safer, more productive jobsitesQuieter jobsites aresaferandmoreproductivebecauseworkcrewscancommunicateeasier,andworkcanstartearlierandendlater—eveninnoise-sensitiveareas.

Auto-Speed technologyGet the welding power you need — plus reduced fuel consumption and lower noise levels foramore-profitable,saferjobsite.Unlikecompetitivemachinesthatoperateat3,600rpm(max)underanyload,Miller-exclusiveAuto-Speedtechnologyrespondstoweldrequirementsbyautomaticallyadjustingenginespeedtooneoffourrpmlevelssotheengineneverworksharderthannecessary.Refuelingtimeandoperatingcostsarereduced,whichmeansmoreproductivityandprofitability.Auto-Speedtechnology—availableonlyfromMiller.

Fewer refueling tripsSpend more time working and less time refueling. OnlyTrailblazerwelder/generatorsprovideAuto-Speedtechnology,plusExcelpowerandelectronicfuelinjection(EFI)options,todelivermaximumruntime.

More portable, uses less truck spaceSmaller and lighter —17percentlesscubicspaceand10percentlessmachineweightthanthecompetition—meansmovingTrailblazerwelder/generatorsisfasterandeasier,formaximumproductivity.

Auto-Speed™ in XX18 mode

2,400RPM

2,800RPM

3,600RPM

Welding below150 A

Welding above250 A

Welding between151–210 A

Welding at idle speed

3,200RPM

Welding between211–250 A

Auto-Speed™inXX18mode

54

Engine DrivenOptions to Maximize Your Trailblazer 325 Performance

*Recommended for operation at altitudes above 5,000 feet.

Heavy Industrial

Processes•Stick(SMAW)•MIG(GMAW)1


•DCTIG/PulsedTIG(GTAW/GTAW-P)2

•Aircarbonarccuttingandgouging(CAC-A)(rated4.8mm[3/16in.]carbons,capable6.4mm[1/4in.]carbons)

1With wire feeder.2Two-piece TIG torch recommended.

EnginesGas: Kohler CH73023.5hpat3,600rpmEFI Gas: Kohler ECH73023hpat3,600rpmLP: Kohler CH730LiquidwithdrawalLPsystem21.5hpat3,600rpmV-twin-cylinder,four-cycle,overheadvalve,industrial,air-cooledEPA Tier 4 Final Diesel: Kubota D90224.8hpat3,600rpmThree-cylinder,industrial,liquid-cooledNote: Engines are warranted separately by engine manufacturer.

Most Popular Accessories•Spoolmatic®30A/WC-24Control

#130831/#137549•SuitCase®X-TREME™12VS•Dynasty®Series•Spectrum®625X-TREME™•Multi-TerrainRunningGear•Off-RoadRunningGear•ProtectiveCagewithCableHolders•HoseandLPTankMountingAssembly•All-PurposeRunningGear•FullKVAAdapterCord #300517•ProtectiveCover•HWY-1000Trailer #195013•ElectricFuelPumpKit(gasmodels

only) #300976Recommendedforoperationataltitudesabove5,000feet.

•7.6m(25ft.)BatteryCharge/JumpCableswithplug(forTrailblazer325EFI#907512002only) #300422

Model Stock NumberWelding Mode Process

Amp/Volt Ranges

Rated Output at 40°C (104°F)

Single-Phase Generator Power 40°C (104°F)

Net Weight

Gas

or L

P

Trailblazer275

(#907 506 001) Kohler(#907 506) KohlerwithGFCI(#907 691) LP KohlerwithExcelpowerandGFCI(order hose and LP tank mounting assembly#300 917 separately)


Peak:12,000watts11,000watts(LP)Continuous:10,500watts9,500watts(LP)Excel Power (optional)2,400 watts20Aat120V,60Hzpuregeneratorpoweratidlespeedandwhilewelding

208kg(459lb.)


Gaso

line

Trailblazer325

(#907 510 001) Kohler(#907 510)KohlerwithGFCI(#907 510 002) Kohlerw/electricfuelpump*(#907 512) EFIKohler(#907 512 001) EFIKohlerwithExcelpower(#907 512 002) EFIKohlerwithExcelpowerandbatterycharge/jumpstart(#907 512 003)EFIKohlerw/ExcelpowerandGFCI


209kg(460lb.)


Dies

el

Trailblazer325 Diesel

(#907 566 001)Kubota(#907 566)KubotawithGFCI(#907 566 002) KubotawithExcelpower(#907 566 005) KubotawithGFCIInt’lreceptacles


281kg(620lb.)


Excel™ powerUnlikecompetitivemachinesthatprovideauxiliarypoweronlyat3,600rpm(max),Excelpowerdeliversafull2,400watts(20A)of120-voltinverter-based,puresinewavepoweratallspeeds,includingidle.WithExcelpoweryoucanoperatejobsitetoolslikegrindersatquiet,fuel-savingspeeds.RefuelingtimeandoperatingcostsarereducedwithExcelpower,whichmeansmoreproductivityandprofitability.Pluseveryoneonthejobsitegetsabetterworkingenvironmentbecausenoiselevelsandexhaustemissionsarelowered.Excelpower—availableonlyfromMiller.

EFI (gas models)AddingEFItoyourTrailblazerwelder/generatoraddsmultiplebenefits.WithEFI,you’llgetfaster,more-reliablestartsinanyweather—nochokeadjustmentsneeded.EFI-equippedTrailblazermachinesarealsoupto40percentmorefuelefficientthanstandardcarburetedmodels,improvingprofitability.Plus,refuelinglessfrequentlymeansyou’llspendmoreofyourtimewelding,improvingproductivity.AddExcelpowertoyourTrailblazerwithEFI,andyou’llhavethemostfuel-efficientcompactwelder/generatoravailable.

Battery charge/jump start (gas models)Reducedowntimewithbatterycharge/jumpstartcapability.Designedandrecommendedformechanicsoranyoneelseresponsibleforafleetoftrucksorequipment.ByusingyourTrailblazertochargedeadbatteriesorjumpastubbornengine,you’llkeepyourcrewworkingandthefleetupandrunning.Note: Battery charge/jump cables (#300 422) must be ordered separately.

Based on generator-only use for total runtime.

Trailblazer 325with EFI & Excel power

21HOURSOF RUNTIME

15HOURSOF RUNTIME

Carburetedmodels

+6HOURS

Auto-Speed technology

Electronic Fuel Injection (EFI)

Excel power

Auto-Speed technology

Electronic Fuel Injection (EFI)

Excel power

Based on typical usage — 150 amps welding 40% of the time; 20 amps generator power 30% of the time; and idling without load 30% of the time.

55

Engine Driven

Trailblazer® 302 Air Pak™

See Literature No. ED/4.78

Powerful all-in-one tool is designed for repair and construction with unbeatable multiprocess weld quality, integrated rotary screw air compressor, 13,000 watts of generator power for jobsite tools, and battery charge/jump start.

Air Compressor

Strongest combined generator/compressor power• Deliversanindustry-leading13,000wattsof

peakgeneratorpowerindependentofweldsettings—enoughtopoweraSpectrum®875plasmacutter,andprovideairforplasmacuttingatthesametime(rated15.9mm[5/8-inch]mildsteel).

Rotary screw air compressor• Deliversupto31CFMand160PSIofairwithno

storagetank• Runsmanytoolsatidlespeed• Gives100percentdeliverableair• CompressoriswarrantedbyMillerforthreeyears• Airoutputsratedatanindustryhigh40°C(104°F)• Frontpanelairpressureadjustment(80to160PSI)• Screwcompressorisdesignedformorethan

30,000hoursofoperation• Automaticoverpressureshutdownwithindication

Heavy Industrial

Processes•AC/DCStick(SMAW)•MIG(GMAW)1


•AC2/DC3TIG(GTAW)•AirCarbonArcCuttingandGouging

(CAC-A)(rated4.8mm[3/16in.]carbons,capable6.4mm[1/4in.]carbonsusingintegratedaircompressor)

•BatteryCharger/JumpStart1With wire feeder.2With Dynasty® 200 Series or HF-251 (non-critical).3Two-piece TIG torch recommended.

Gasoline EngineKohler CH750:30HPat3600RPMV-twin-cylinder,four-cycle,overheadvalve,industrial,air-cooled

Note: Engine is warranted separately by engine manufacturer.

Most Popular Accessories•SuitCase®X-TREME™12VSWire

Feeder•Spoolmatic®30AAluminumSpool

Gun/WC-24Control #130831/#137549

•Spectrum®625X-TREME™ #907531

•ProtectiveCover #300379•AdapterCord,FullKVA #300517•7.6m(25-ft.)BatteryCharge/Jump

CableswithPlug #300422

Four tools in one• Professionalweldingperformanceinall

processeswiththebestweldingarcinitsclass• 13,000-wattgenerator• 31CFMrotaryscrewaircompressor• 12-/24-voltbatterycharger/jumpstarterSuperior arc performance• Presetdigsettingsoptimizedforthemajorityof

Stickweldingapplications• BestinclassWirearcperformance• TwoLift-Arc™TIGmodesidealformostDC

TIGapplicationsBattery charge/jump start• Providesselectable12-or24-voltbattery

chargingcapability• Providesupto450ampsofbatteryjump-

startingcapability• Convenientfrontpanelbatterycharger/jump

starteraccess

*Additional models are available – visit MillerWelds.com or your distributor.**Battery charge/jump cables (#300 422) must be ordered separately.

Weld Power

Generator Power

Gaso

line

Stock Number*Welding Mode Process


Rated Weld Outputat 32 V 40°C (104°F)

Single-Phase Generator Power at 40°C (104°F) Dimensions

Net Weight

(#907 549-001**)Kohler(#907 549**)KohlerwithGFCIandElectricFuelPump(#907 549-003**)KohlerwithGFCI,Cooler/SeparatorandElectricFuelPump

CC/DC Stick/TIG 10-300A 280Aat100%DutyCycle Peak:13,000wattsContinuous:11,000watts

H:711mm(28in.)H:876mm(34.5in.)totopofexhaustW:508mm(20in.)D:1514mm(59.625in.)

350kg(771lb.)

CV/DC MIG/FCAW 13-35V,350A 300Aat100%DutyCycle350Aat60%DutyCycle

CC/AC TIG/Stick 10-225A 200Aat60%DutyCycle

AirCompressor

Features

Free Air Deliveryat 3600 RPM

Free Air Deliveryat 3000 RPM

Free Air Deliveryat 2400 RPM (Idle)

Working PressureConstant

DutyCycle

OilCapacity

ByMiller Rotaryscrewwithelectricclutchforon/off.Oilchangeintervals500hours.Lifeexpectancy30,000hours.

0.88m3/min.(31CFM)

0.79m3/min.(28CFM)

0.62m3/min.(22CFM)

80–160PSIG 100% 1.7L(1.75qt.)

56

Engine Driven

Designed exclusively for transmission pipeline work, the system offers a complete welding solution. With Stick welding capabilities — as well as MIG/FCAW welding capabilities to meet high-strength steel requirements — it is ideal for the most demanding pipeline jobs.

Bernard™ PipePro Dura-Flux™• Featuresalightweight,rotatableHi-Viz™neckthat

matchestheSuitCaseX-TREMEHDperformance,resultinginoptimalarccharacteristics.

• Powercablewithinternaltriggerleadsprovidesbetterweld-jointaccess.

• Replaceablelinermakesmaintenancesimple.• Comfortablehandlewithdualscheduleswitch

optimizeswirefeedspeedandreducesuserfatigue.

Hobart Brothers Fabshield® 79T8/79T8Ni2• Self-shieldedflux-coredtubularwiresspecifically

designedfortransmissionpipelineapplications.• Fast-freezing,easy-to-removeslagdecreasestime

spentclearingweldbeads.• All-positionwelding,excellentvertical-down

performance,reducesfatigueandweldcycletime.• Four10-lbvacuum-packedspoolsperjobsite-

friendlybucket,490kg(1080lb)perpallet.• Idealformultipassweldingondeep-groovepipe

weldbuttjoints.• 79T8typicalapplicationsareonX70gradepipeand

below.• 79T8Ni2typicalapplicationsareonX80gradepipe.

Big Blue® 350X PipePro® Heavy Industrial

Processes•Stick(SMAW)•MIG(GMAW)•Flux-cored(FCAW)•TIG(GTAW)•AirCarbonArcCuttingandGouging


Diesel EngineMitsubishi S4L2:24.7HPat1800RPMFour-cylinder,industrial,liquid-cooledNote: Engine is warranted separately by engine manufacturer.

Big Blue 350X PipePro System Consists Of (ordered separately)•BigBlue®350XPipePro®engine

drive•SuitCase®X-TREME™8HD

wirefeeder #300594-003•WirelessRemoteHandControland

14-pinreceiver #300430•WirelessAntennaKit #300749•Bernard™PipePro®Dura-Flux™gun

with3m(10ft)cablewith1.6mm(1/16in.)liner#301011

•HobartBrothersFabshield®1.6mm(1/16in.)79T8 #S228519-V321.6mm(1/16in.)79T8Ni2 #S228819-V322.0mm(5/64in.)79T8 #S228525-V322.0mm(5/64in.)79T8Ni2 #S228825-V32

Most Popular AccessoriesBig Blue 350X PipePro•1-PhaseFullKVAPlugKit #119172•EngineFilterKit #244711

(includesair,oilandfuelfilters)SuitCase X-TREME 8HD Feeder•V-KnurledDriveRolls

1.6mm(1/16in.) #0796092.0mm(5/64in.) #079610

PipePro Dura-Flux Gun•QuikTip™ContactTips

1.6mm(1/16in.) #T11162.0mm(5/64in.) #T1564

•Hi-Viz™QuikTip™Insulator #7010062

•Neck(70°xR2in) #7010068•NeckLiner

1.6mm(1/16in.) #QJL-1162.0mm(5/64in.) #QJL-564

•CableLiner1.6mm(1/16in.) #442152.0mm(5/64in.) #44315

Miller Big Blue 350X PipePro• Easyarcstartsandbetterarccontrolprovideimproved

arcperformancetoproducemoreconsistentwelds.• EnhancedMIG/FCAWarccontrolforbestinclass

performance.• Quieter—40%lessnoiseimprovesworksite

communicationandsafety.• TheVault—ultimatecontrolboardreliability.Asealed

aluminumcaseprotectsthecircuitboardfromdust,dirt,moistureandheat.

• 12,000wattsofpeaksingle-phaseauxiliarypowerrunsmultiplejobsitetools.

• Compactsizeandweightoptimizestruckspace.• 20%greaterfuelefficiency.• AutoRemoteSense™(ARS)—eliminatesconfusion

ofaremote/panelswitch.• LINE-X®coveristoughtoprovidesuperiorimpact,

corrosionandabrasionprotection.• Optionalstainlesssteelpackageavailable.• CSA,IECandNEMAcompliant.

Miller SuitCase® X-TREME™ 8HD• Voltage-sensing,heavy-dutywirefeederfeatures

numerousperformance-drivenbenefits.• High-torquemotorcanhandlelargeorsmalldiameter

flux-coredwireswithease.• Improvedmotorcontrolallowsforincredibleprecision

andarccontrol.• DualscheduleoperationwhenconnectedtoPipePro

Dura-Fluxgun,fixed12%reductioninwirefeedinScheduleB.

Miller Wireless Remote Hand Control• Completelycordlessdesignincreasesproject

productivity,savesmoneyandimprovesoperatorsafety.

• Extendsremoteweldingcontrolrangeto91.4m(300ft.)forjobsitemobility.

• Eliminatescostlycordfailures.• Improvesweldqualitywithpreciseoperatorcontrol.• Beltclipkeepstheremotesecureandaccessible.

Model/Stock NumberWelding Mode Process

Amp/Volt Ranges Rated Output at 40°C (104°F)

Single-Phase Generator Power at 40°C (104°F) Dimensions Net Weight

Big Blue 350X PipePro Engine Drive only(#907 527)Mitsubishi

CC/DC TIG 20-400A 400Aat26V,40%DutyCycle350Aat24V,100%DutyCycle

Peak:12,000wattsContinuous:10,000watts

H:813mm(32in.)W:667mm(26-1/4in.)D:1422mm(56in.)

Caterpillar470kg(1037lb.)Mitsubishi462kg(1018lb.)

Stick 20-400A 350Aat34V,60%DutyCycle325Aat33V,100%DutyCycle

CV/DC MIG 14-40V 350Aat31.5V,100%DutyCycle

Model/Stock Number Input PowerInput Welding Circuit Rating Wire Feed Speed



Net Weight

SuitCase X-TREME 8HD (#300 877)

Operatesonopen-circuitvoltageandarcvoltage:14-48VDC/110Max.OCV

330Aat60%DutyCycle

Low Range0.65-5.2m/min(25-200IPM)High Range4.5-19.8m/min(175-780IPM)dependentonarcvoltage

Solid Wire 0.6-1.6mm (.023-.062in.)Flux-cored 0.8-2.0mm (.030-.078in.)

203mm(8in.),6.4kg(14lb.)

H:324mm(12-3/4in.)W:184mm(7-1/4in.)D:457mm(18in.)

14kg(30lb.)

57

Engine Driven

Big Blue® 400X Pro

Big Blue® 500X Pro



400-amp output now available in a compact package.Providesupto400ampsat100percentdutycycle.The Vault—ultimate control board reliability.Asealedaluminumcaseprotectsthecircuitboardfromdust,dirt,moistureandheat.Low OCV Stick (VRD) forimprovedoperatorsafetywithoutcompromisingarcstarts.Tailored arc control (DIG)allowsarccharacteristicstobechangedforspecificapplicationsandelectrodes.Smoothrunning7018orstiffer,morepenetrating6010.Quiet operation. Only71.6decibels(96Lwa)underfullload.Improvesjobsitecommunicationandsafety.CE, CSA, IEC and NEMA compliant.Standard features includedigitalweldmeters,autoidle,120-voltblockheaterandoutputcontactorcontrol.

Meter maintenance displays:• Oilpressure• Coolanttemperature• BatteryvoltmeterInfinite arc control allowsthearccharacteristicstobechangedforspecificapplicationsinStick,MIGandFCAW.Low OCV Stick (VRD)forimprovedoperatorsafetywithoutcompromisingarcstarts.CSA, IEC and NEMA compliant. Perkins-poweredmodelsareCEapproved.Deluxe model addsapolarityreversingswitchandavandalismlockout(protectscontrolpanelandreceptacles,seephotoatright).

Heavy Industrial


(CAC-A)(rated4.8mm[3/16-in.]carbons)

Diesel EngineKubota V1505:20.2HPat1800RPM

Four-cylinder,industrial,liquid-cooled

CAT C1.5:21.7HPat1800RPM

Three-cylinder,industrial,liquid-cooled

Note: Engines are warranted separately by engine manufacturer.

Most Popular Accessories•SuitCase®Feeders•Dynasty®200Series•Spectrum®875•ProtectiveCover #195301

Heavy Industrial

Processes•Stick(SMAW)•MIG(GMAW)•Flux-cored(FCAW)•DCTIG(GTAW)•AirCarbonArcCuttingandGouging


Diesel EnginePerkins 404D.22: 32.6HPat1800RPMFour-cylinder,industrial,liquid-cooled

Deutz D2011L03: 32HPat1800RPMThree-cylinder,industrial,air/oil-cooled


Most Popular Accessories•ProtectiveCover #194683•HWY-224Trailer #043805•WirelessRemoteHandControl/

WirelessAntennaKit #300430/#300749

•SparkArrestorKit #195012

Clean, quiet and reliable low-speed diesel is more efficient than ever before.Ideal for construction, piping and fleet use.

Clean, quiet, multiprocess machines designed to give welders the output needed for heavy-duty applications on construction and fabrication sites.

Dies

el Stock NumberWelding Mode Process

Amp/Volt Ranges

Rated Outputat 40°C (104°F)

Single-Phase Generator Power at 40°C (104°F) Dimensions Ship Weight

(#907 631)Kubota, CE(#907 630)CAT, CE

CC/DC TIG/Stick 20–400A 300Aat32V,100%DutyCycle350Aat27V,100%DutyCycle400Aat24V,100%DutyCycle

Peak:12,000wattsContinuous:10,000watts

H:813mm(32in.)W:667mm(26.25in.)D:1422mm(56in.)

Kubota:454kg(1000lb.)CAT:481kg(1060lb.)

CV/DC MIG/FCAW 14–40V

Dies

el

Stock NumberWelding Mode Process

Amp/Volt Ranges

Rated Outputat 40°C (104°F)

Single-Phase Generator Power at 40°C (104°F) Dimensions

Ship Weight

International Style Receptacles(#907 603)Deutz(#907 603 001)DeutzDeluxe(#907 602)Perkins,CE(#907 602 001) PerkinsDeluxeUS Style Receptacles(#907 635) Deutz(#907 635 001)DeutzDeluxe

CC/DC TIG/Stick 20–500A 400Aat36V,100%DutyCycle450Aat38V,60%DutyCycle500Aat38V,40%DutyCycle

Three-phasePeak:21,000wattsContinuous:15,000wattsSingle-phasePeak:15,000wattsContinuous:12,000watts


728kg(1601lb.)

CV/DC MIG/FCAW 14–40V

58

Engine DrivenHeavy Industrial

Diesel Engine500 X – Deutz D2011L03i3-cylinder,industrial,air/oil-cooled

500 X – Perkins 404D-224-cylinder,industrial,liquid-cooled

600 X – Deutz F3L9123-cylinder,industrial,air-cooled

600 X – Deutz D2011L04i4-cylinder,industrial,air/oil-cooledNote: Engines are warranted separately by engine manufacturer.

Most Popular Accessories•EngineFilterKits

Deutz2011 #246988Deutz912 #246989Perkins404 #246985

•ColdWeatherStartingAidsavailableforallunits

Big Blue® 500 X and 600 X See Literature No. ED/10.11

Meter maintenance displays:• HourmeterfunctionandOilchangeinterval• Highcoolanttemperatureandlowoilpressureshutdowns• Lowfuelshutdown—engineshutsdownbeforesystemrunsoutof

fuel,makingrestartseasyDesigned and built with reliable, heavy duty industrial componentstoallowoperationinremotelocations,withoutdowntime.Enclosed robust case designprotectsinternalcomponentsfromimpact,allowsairflowtocoolandprolongthelifeoftheengine,andreducessoundlevels.Hot Start™makesiteasytostartalltypesofstickelectrodes.Arc-DriveenhancesStickwelding,especiallyonpipe,byfocusingthearcandpreventingtheelectrodefromgoingout.5500-watt peak AC powerindependentofweldsettingsmeansnointeractionbetweentoolsandweldingarc.Quick and easy maintenancewithsingle-sideaccesstooillevelcheck,oilfill,oilfilter,fuelfilterandaircleaner.

Model Stock Number Description* ProcessAmp/Volt Ranges Rated Output at 40°C (104°F)

Generator Output Rated at 40°C (104°F) Shipping Weight

Big Blue 500 X CC

(#907 185) (#907 185 001)

DeutzD2011L03i DC,Stick/TIG 55-500A 400Aat36V(14.4kW),100%DutyCycle450Aat38V(17.1kW),60%DutyCycle500Aat30V(15kW),40%DutyCycle

Peak:5500wattsContinuous:4000watts,34/17A,120/240VAC,50/60Hzwhilewelding

907 185: 728kg(1604lb.)907 187: 732kg(1614lb.)

(#907 187)(#907 187 021)

Perkins404.22,CE

Big Blue 600 X CC

(#907 193) (#907 193 001) w/AutoIdle

DeutzD2011L04i DC,Stick/TIG 65-600A 500Aat40V(20kW),100%DutyCycle550Aat34V(18.7kW),60%DutyCycle600Aat30V(18kW),40%DutyCycle

Deutz: 769 kg (1695lb.)Perkins:762kg(1680lb.)Deutz F4L: 826kg(1820lb.)

(#907 189) DeutzF3L912

* With engine gauges and dry battery

59

Engine Driven

Big Blue® 450X Duo CST™

Big Blue® 700X Duo Pro



Two superior arcsinonecompactpackage.Save fuel, reduce maintenance costs and increase productivity.Simple-to-operateprocessselector knob automatically sets proper DIG settingonE6010andE7018electrodesprovidingsuperiorStickperformance.Lift-Arc™startforTIGstartswithouttheuseofhighfrequency.Remote amperage controlpermitstheuseofstandardandwirelessamperagecontroldevices.Quiet operation.Atjust72.2dBat7m(23ft.)it’squieterthanmostsingle-operatormodels,improvingjobsitecommunicationandsafety.Low-speedMitsubishidieselengine.

Durable dual-operator welder/generator, delivers proven CST 280 Stick/TIG performance maximizing productivity and efficiency. Two separate outputs powered by one low-speed diesel engine delivers 280 amps of output per operator. Fuel efficient and quiet operation makes it ideal for any jobsite.

A complete multiprocess and multioperator welder/generator in one rugged package. Up to 400 amps of output per operator can be paralleled with a single switch to provide up to 800 amps of power.

Dies

el

Stock Number

Mode/Process Output Mode Amperage Range Rated Output at 50° C (122° F)

Single-Phase Generator Power at 50° C (122° F) Dimensions

Net Weight

(#907 473)Mitsubishi

CC/DC(Stick/TIG)

Separate(dualoutputs) 5-225A(eachside)5-280A(onesideonly)

175Aat27V,100%DutyCycle Continuous:10,000watts H:813mm(32in.)W:667mm(26.25in.)D:1,422mm(56in.)

483kg(1,064lb.)

Paralleled(combined) 10-450A 350Aat27V,100%DutyCycle

Two independent pipe quality arcsinonecompactpackage.Multiprocess CC/CV capabilityprovidesindependentoperatorcontrolsandthebestStick,MIG,Flux-coredandTIGperformanceavailablewithnointeraction.Easy arc starts and better arc controlforbestinclassperformance.Independent remote control connectionsallowtheuseofstandardandwirelessvolt/amperagecontroldevicesforeachoperator.Quiet operation.Atjust68dBatidleor76dBat7m(23ft.)atfullload,it’squieterthanmanysingle-operatormodels,improvingjobsitecommunicationandsafety.Smaller, lighter, quieter, and smoother runningthancompetitivemodelswithcomparableoutput.Standard featuresincludeoilpanheater,intakemanifoldheater,outputparallelingswitchandautomaticidle.Smart feeder compatible (SF model only).AdvancedRMD®andpulsedMIGprocessesarenowavailableinanengine-drivenwelder/generator.Discoverincreasedproductivity,quality,andimprovedefficiencyinfieldwelding.

Heavy Industrial

Processes•Stick(SMAW)•TIG(GTAW)•RMD*•PulsedMIG(GMAW-P)*

AirCarbonArcCuttingandGouging(CAC-A)(rated4.8mm[3/16in.]carbons,capable6.4mm[1/4in.]carbons)

*SF model only.

Diesel EngineMitsubishi S4L2:24.7HPat1800RPMFour-cylinder,industrial,liquid-cooledNote: Engine is warranted separately by engine manufacturer.

Most Popular Accessories•WirelessRemoteHandControl/


•AdapterCord,FullKVA #300517•Single-PhaseFullKVAPlugKit

#119172•ProtectiveCover #195301•EngineFilterKit #252782

Heavy Industrial



Diesel EngineDeutz D2011L04i:48.6HPat1800RPMFour-cylinder,industrial,air/oil-cooledNote: Engine is warranted separately by engine manufacturer.

Most Popular Accessories•SuitCase®X-TREME™8VS/12VS•WirelessRemoteHandControl/


•Spectrum®875•AdapterCord,FullKVA #300517•FullKVAPlugKit:1-Phase #119172

3-Phase #254140•ProtectiveCover #194683•HWY-224Trailer #043805•EngineFilterKit #246988

Dies

el

Stock Number Welding Mode/Process Output Mode Amp Range Rated Output at 40°C (104°F) Generator Power at 40°C (104°F) Dimensions Net Weight

(#907 520)Deutz(#907 520 001)Deutzwith3-PhasePowerandParallelSwitch(#907 520 002)DeutzwithSF

CC/DC(Stick/TIG)

Separate(dualoutputs)

20-400A 300Aat32VDC,100%DutyCycle400Aat36VDC,40%DutyCycle

Single-Phase:5,500wattspeak/4,000wattscontinuousAdditional Generator PowerThree-Phase:27,000wattspeak/20,000wattscontinuousorSingle-Phase:19,000wattspeak/12,000wattscontinuous380/400VThree-PhaseAuxiliaryPower

H:1,092mm(43in.)W:724mm(28.5in.)D:1,654mm(65.125in.)

784kg(1,729lb.)

Paralleled(combined)

40-800A 500Aat40VDC,100%DutyCycle700Aat28VDC,60%DutyCycle

CV/DC(MIG/FCAW)

Separate(dualoutputs)

14-50V 300Aat29VDC,100%DutyCycle400Aat34VDC,40%DutyCycle

Paralleled(combined)

14-50V 500Aat39VDC,100%DutyCycle700Aat28VDC,60%DutyCycle

60

Engine DrivenHeavy Industrial

Processes•Stick(SMAW)•MIG(GMAW)•Flux-cored(FCAW)•DCTIG(GTAW)•AirCarbonArcCuttingandGouging


•Stud(12.7mm[1/2in.])

Diesel EngineDeutz TD2011L04i: 63.4HPat1800RPM

Turbo-charged,four-cylinder,industrial,air/oil-cooled


Most Popular Accessories•SuitCase®X-TREME™8VS/12VS•FullKVAAdapterCord #300517•FullKVAPlugKit

Single-phase #119172Three-phase #254140

•ProtectiveCover #301113•WirelessRemoteHandControl/


•DesiccantAirDrySystemSidemount #195117Rearmount #195117001Eliminatesmoistureintheairstreamandpreventsairlinefreeze-upsincoldclimates.

•SparkArrestorKit #195012

Air Compressor Features Free Air Delivery Working Pressure Constant Duty Cycle Oil Capacity Automatic Compressor Shutdowns

Ingersoll-RandCE55G1

Rotaryscrewwithelectricclutchforon/off.Oilchangeintervalsof500hours.Lifeexpectancyof30,000hours.

Idle:1.13m3/min(40cfm)Weld:1.70m3/min(60cfm)

100psig(7bar) 100% 3.79L(4qt.)

Oiltemperature

See Literature No. ED/13.0Big Blue® 800X Duo Air Pak™

Multi-arc welding.Onedependableengine—twoindependentarcswithupto400ampseach.Orpluginadditionalinvertersforatruemultioperatorworkplatform!Example:TwoadditionalXMTsequalsfouroperators,upto200ampseach.Premiumqualityarcsallowoperatorstoworkindependentlywithnoarcinteraction.Multioperatorweldinghasneverbeeneasierormoreversatile.Ingersoll Rand ultra-reliable industrial rotary screw compressor.30,000-hourlifeexpectancy.Independenton/offcontrolforapplicationsnotrequiringcompressedair—allowsgreaterfuelsavingsandlongercompressorserviceintervals.The Vault – ultimate control board reliability.Housedinasealedaluminumcase,sealedconnectionsaremadethroughwatertightplugsthatprotectthecircuitboardfromdust,dirt,moistureandheat.Low OCV Stick (VRD)reducestheopen-circuitvoltageto15voltswhentheweldingpowersourceisnotinuse,increasingoperatorsafetywithoutcompromisingarcstarts.

Auto Remote Sense™ (ARS)detectsifaremotecontrolispluggedintothe14-pinreceptacleandeliminatesconfusionofaremote/panelswitch.Electronic engine displaysimultaneouslydisplaysfuellevel,enginehours,coolanttemperature,oilandairpressure,compressorhours,batteryvoltsandengineRPM.Alsotracksoilchangeintervalsanddisplaysenginediagnosticsforeasierservicing.Increased efficiency.Morearcsandbetterfueleconomyequalincreasedprofitsforyourbusiness.Estimatedsavingsare34percentwithadual-operatorunitversustwosingle-operatorunits.Infinite arc controlallowsthearccharacteristicstobechangedforspecificapplicationsinStick,MIGandFCAW.Thermal overload protectionpreventsmachinedamageifthedutycycleisexceededorairflowisblocked.Standard featuresincludedigitalweldmeters,automaticidle,120-voltblockheater,lockout/tagoutbatterydisconnectswitchandvandalismlockout(protectscontrolpanelandreceptacles,seephotoatright).

Our most powerful engine drives offer dual-operator productivity, independent compressor controls and multiprocess flexibility.

Dies

el

Stock NumberWelding Mode/Process Output Mode

Amp/Volt Ranges

Rated Output at 100% Duty Cycle at 40°C (104°F)

Generator Power at 40°C (104°F) Dimensions

Net Weight

(#907 634)DeutzwithUSStyleReceptacles

(#907 536)DeutzwithInternationalStyleReceptacles

CC/DC(Stick/TIG)

Separate(dualoutputs) 20-400A 400Aat36V(eachside) Three-phasePeak:27,000wattsContinuous:20,000wattsSingle-phasePeak:15,000wattsContinuous:12,000watts380/400VThree-PhaseAuxiliaryPower

H:1,194mm(47in.)H:1,397mm(55in.)totopofexhaustW:724mm(28.5in.)D:1,765mm(69.5in.)

968kg(2,095lb.)

Paralleled(combined) 40-800A 700Aat44V,800Aat38V

CV/DC(MIG/FCAW)

Separate(dualoutputs) 14-50V 400Aat34V(eachside)

Paralleled(combined) 14-50V 750Aat40V,800Aat38V

61

Sub Arc

Model/ Stock Number

Amperage Range (CC Mode)

Voltage Range (Subarc Mode) Rated Output

Amps Input at Rated Output, 60 Hz 230 V 460 V 575 V KVA KW


Dimensions(Includes lift eye,but not strain relief)

Net Weight

SubArc DC 650 Digital(#907 622)230/460/575VSubArc DC 800 Digital, 50 Hz(#907 623) 380/400/440V,50Hz,CE

50-815A 20-44V 650Aat44V,100%DutyCycle

126 63 50.4 50 34.83.8* 1.9* 1.4* 1.52* 0.76*

75Vpk H:692mm(27.25in.)W:565mm(22.25in.)D:953mm(37.5in.)

247kg(545lb)

SubArc DC 1000 Digital(#907 624)230/460/575VSubArc DC 1250 Digital, 50 Hz(#907 625) 380/400/440V,50Hz,CE


180 90 72 73 535.8* 2.9* 2.4* 3.2* 0.5*

68Vpk 292kg(644lb)

SubArc AC/DC 1000 Digital(#907 620)460VSubArc AC/DC 1250 Digital, 50 Hz(#907 621) 380/400V,50Hz,CE


– 122 – 98 53– 3.0* – 2.37* 0.95*

93Vpk H:1092mm(43in.)W:699mm(27.5in.)D:1207mm(47.5in.)

540kg(1225lb)

Low-voltage accessory operation and improved environmental protection.TheDigitalSeriesaccessoriesarepoweredwith24VACcontrolvoltagefromthepowersource.Allpowersources,interfacecontrolsandwiredrivesareIP-23ratedprovidingahighlevelofprotectionforharshenvironments.Easy to integrate. OurSubArcpowersourcesareeasytointegratebyusingastandardModbus®connection.All power sources also feature thermal overload protection, line voltage compensation andFan-On-Demand.™

See Literature No. AD/7.3SubArc Digital Series Heavy Industrial

Subarc DC Series is DC only.

Processes•SubmergedArc(SAW)•Electroslag(ESW)•Aircarbonarccuttingandgouging

(CAC-A)

Most Popular Accessories•4.6m(15ft.)SubArcParallelCable

#260775015•4.6m(15ft.)SubArcTandemCable

#260878015•14-pinInsightCoreModule

#301072(requiresInsightCoretoSubArcDigitalSeriesAdapterKit#301295)

SubarcDC650Digital

SubarcDC1000Digital

SubarcAC/DC1000Digital

*While idling.

The SubArc Digital Series of power sources, interface controls and accessories include digital control and communication electronics designed to improve weld performance and simplify the integration of the equipment in more advanced applications.

Two DC power source models and one AC/DC power source model. PowersourceshavesufficientpowercapacitytocoverapplicationsfromtraditionalDCsingle-arctomulti-wiretandemwelding.Inthecaseofelectroslagweldingorotherhigh-currentdemand,twoormorepowersourcescaneasilybeparalleled(bothDCandAC/DCmachines).

SubArcInterfaceAnalogSubArcInterfaceDigital

Most Popular Accessories•SubArcControlCables

9m(30ft.) #26062203015m(50ft.) #26062205024.4m(80ft.) #26062208030.5m(100ft.) #26062210036.6m(120ft.) #26062212061.0m(200ft.) #260622200

See Literature No. AD/7.3SubArc Interface ControlsEasier setup and operation. TheSubArcDigitalSeriesInterfacecontrolsrecognizethepowersourceandwiredriveconnected,andautomaticallyconfigurethesystemforproperoperation.Internal terminal stripisabletointegratewithpositioners,sidebeams,turningrollsandotherperipheralequipment.

Model/Stock Number Input Power fromWelding Power Source Welding Power Source Type Dimensions Net Weight

SubArc Interface Digital (#300 936), CE 24VAC,1-phase,25A,50/60Hz

Constantvoltage(CV),ACorDC,withremotecontactorandoutputcontrolcapabilities


8.2kg(18lb.)

SubArc Interface Analog (#300 937), CE 24VAC,1-phase,25A,50/60Hz

Constantcurrent(CC),constantvoltage(CV),DC,withremotecontactorandoutputcontrolcapabilities

62

Sub Arc

SubArcStripDrive100DigitalLowVoltage

OBT600

OBT1200

1200-AmpTwin-Wire

SubArcWireDrive400DigitalLowVoltage

Most Popular Accessories•MotorExtensionCables

1.5m(5ft.) #2542320053m(10ft.) #2542320107.6m(25ft.) #25423202519.8m(65ft.) #254232065

•Single-WireStraightener #199733•Twin-WireStraighteners

(forTwin-Wiretorchesonly)Singleadjustment #301160Double/separateadjustment #301162

•DriveRolls•ManualSlides

Singleslide #301137Crossslide #301138

Most Popular Accessories•OBT600TorchBodyExtensions

25.4mm(1in.) #04396750.8mm(2in.) #043969101.6mm(4in.) #043973152.4mm(6in.) #043975

•OBT1200TorchBodyExtension #043981

•ContactTips

Most Popular Accessories•FluxHopperExtensionCables

3m(10ft.) #2606230107.6m(25ft.) #26062302519.8m(65ft.) #260623065




SubArc Wire Drive Assemblies

SubArc Torches

SubArc Flux Hopper

SubArc Strip Drive 100 Digital Low Voltageisaheavy-duty,right-anglewiredriveassemblydesignedforautomatedstripcladapplications.SubArc Strip Drive 400 and 780 Digital Low Voltageareright-anglewiredriveassemblies.The400modelisstandardspeedandthe780ishighspeed.

OBT 600 (#043 923)isa600-amp,100percentdutycycletorchwithconcentricfluxflownozzle.Canbeusedwith1.6–4.8mm(1/16–3/16in.)wire.OBT 1200 (#043 900)isa1200-amp,100percentdutycycletorchwithconcentricfluxflownozzle.Canbeusedwith1.6–4.8mm(1/16–3/16in.)wire.OBT1200featuresareplaceablebreakawayadapterendtopreventcostlydamageshouldtorchrunintoanobstruction.1200-Amp Single-Wire Torch (#301 141 short)1200-Amp Twin-Wire Torch (#301 143 short, #301 144 long) Bothoftheshorttorchesare288mm(11.3in.)inlengthandthelongtorchis427mm(16.8in.).Thesingle-wiretorchuses1.6–4.0mm(1/16–5/32in.)consumablesandthetwin-wiretorchesuse1.2–2.4mm(3/64–3/32in.)consumables.

Improved flux delivery system.OurSubArcFluxHopperDigitalLowVoltageutilizesafluxvalvemechanismthatassurescontinuousdeliveryoffluxtothearc.Sight glassallowstheweldoperatortovisuallymonitortheremainingfluxinthehopper.Versatile openingissizedtoallowhook-upofanyflux-hopper-mountedrecoverysystem.Includes slag screentocapturefusedslagparticlesfromenteringthefluxhopper.


Input Power Cord Rating

Wire Feed Speed

Wire Diameter Capacity Net Weight

SubArc Strip Drive 100Digital Low Voltage, CE

(#300 939) Wiredriveonly(#300 940)*w/mountingbracket

38VDC 1.2m(4ft.) 1/5hp,21rpm

0.3–1.6m/min.(10–69IPM)

N/A(stripcladdingapplications)

9.1kg(20lb.)

SubArc Wire Drive 400Digital Low Voltage, CE

(#300 938)*Standardspeed(#300 938 001)Standardspeed,forusewithtractor

38VDC 1.2m(4ft.) 1/5hp,85rpm

0.8–10.2m/min.(30–400IPM)

2.4–4.8mm(3/32–3/16in.)

15kg(33lb.)

SubArc Wire Drive 780Digital Low Voltage, CE

(#300 941)*Highspeed 38VDC 1.2m(4ft.) 1/4hp,143rpm

1.3–19.8m/min.(50–780IPM)

1.6–3.2mm(1/16–1/8in.)

15kg(33lb.)

Model/Stock Number Input Power Input Power Cord Flux Capacity Net Weight

SubArc Flux Hopper Digital Low Voltage (#300 942) 12VDC(PWMsignalfromSubArcInterface) 3.3m(11ft.) 11kg(25lb.) 10.4kg(23lb.)

*Includes adapter plate allowing mounting to 63.5-, 107.9-, and 117.5-mm (2.5-, 4.25-, and 4.625-inch) bolt-hole patterns.

63

Sub Arc


Customers count on Hobart®to provide an exceptional level of expertise and commitment in developing unique filler metal and flux solutions with them to meet current and future challenges.

Rely on Hobart for submerged arc applications and all your welding needs.

Visit HobartBrothers.com or your local distributor to learn more.

Packages Include•SubArcTractorwithremotestart/stop

controlandguiderolls•SubArcInterfaceweldcontroller

(analogordigital)•SubArcWireDrive400forTractor•11.3kg(25lb.)capacityfluxhopper

withvalve•60lb.(27kg)wirereel•OBT600torch•Wirestraightener

Most Popular Accessories•SubArcControlCables•ContactTips•DriveRolls

Input Power from Welding Power Source Wire Feed Speed


Gun Positioning Slides Drive Motor Travel Speed Dimensions Net Weight

24VAC,1-phase,50/60Hz,200watts

0.8-10.2m/min.(30-400ipm)

1.6-4.8mm(1/16-3/16in.)

101.6mm(4in.)verticalandhorizontal

24VDCpermanentmagnetgearmotor

10-168cm/min.(4-66ipm)

H:1,102mm(43.375in.)W:VariesdependingonsystemconfigurationD:903mm(35.5in.)

73kg(162lb.)withoutfluxorwire

Designed and built to provide maximum reliabilityinthetoughestconditions.Thissimple-to-useself-propelledsubmergedarcweldingtractorcaneasilyconnecttoSubArcDCorAC/DCDigitalpowersupplies.Vertical, horizontal and rotary torch adjustment allowsforgreateraccesstohard-to-reachspots.Heavy-duty, four-wheel, chain-driven trackless operation with rubber wheelsprovidessuperiorandreliablemobility.Manual clutchenablesfreewheelingmovementofthetractor.Travel speed is precisely controlledbyaclosed-loopmicroprocessorcontrolwithtachfeedback.

See Literature No. AD/7.5SubArc Tractor

Digitalweldcontrollerpackage

shown













64

Metal Cutting

Spectrum® SeriesPlasma Cutters

Models/Packages

Our Spectrum line of plasma cutters provides big cutting power in portable packages with more flexible cables and Auto-Refire technology. Step up to Spectrum 625 and 875 models to add Ultra-Quick Connect hand-held torches and machine torch capabilities.

Feature 375 XT

625 XT 875 875

ALAuto-Line(120–240V)Auto-Line(208–575V)DualInputVoltageMVPPlugs/AdaptersUltra-QuickConnectTorchw/FlexibleCableQuickConnectFlexibleWorkCablew/ClampBuilt-inGas/AirFilterandRegulatorAuto-RefireAutoPostflowAutoAirRegulationX-CASEMachineTorchCapable

Spectrum Features

Power Factor Correction (PFC).Useslessenergybyutilizinginputpowermoreefficientlyandincreasesproductivitybyreducingnuisancecircuitbreakertrips.Miller engine drive generator compatibility. See MillerWelds.com/spectrumpower.LED indicators for easy troubleshooting.Non-high-frequency arc startingdoesnotinterferewithordamagecontrolsorcomputers.Postflow cooling circuitryextendslifeoftheconsumableandtorchbycoolingthemwithpostflowairaftertriggerisreleased.Auto-Refire™providesultimateconveniencebyautomaticallycontrollingthepilotarcwhencuttingexpandedmetalormultiplepiecesofmetal.Built-in gas/air filter and regulator.Providesairfiltrationofairborneparticlesfivemicronsandlarger.Additionalfiltrationandwaterseparationrecommended.LVC™ line voltage compensationprovidespeakperformancepowerundervariableinputvoltageconditionsforclean,steadycuts.Wind Tunnel Technology™preventsabrasivedustandparticlesfromdamaginginternalcomponents.Fan-On-Demand™coolingsystemonlyoperateswhenneeded,reducingtheamountofairbornedust/dirtpulledthroughtheunit.

Quick connect flexible work cable with heavy-duty clamp.Ultra-Quick Connect™ hand-held torches with

flexible cables. XT40(625X-TREME™)andXT60(875models)hand-heldtorchesfeaturequicktorchconnection,ergonomichandlestohelppreventoperatorfatigueandflexiblecablesthatmakemaneuveringeasier.

Long and short body machine torches. XT40M(625X-TREME™)andXT60M(875models)machinetorchesareavailableinlongorshortbodyconfigurations.XT60Misalsoavailablein7.6-or15.2-m(25-or50-ft.)cablelengths.Machine torch capable. 625X-TREME™andboth875modelscanbeorderedwithamachinetorchorcanbeconvertedtouseamachinetorchwithoptionalAutomationKits.

Spectrum375X-TREMEhand-heldtorchpackage

(#907529)shown

Spectrum875Auto-Linemachinetorchpackage(#907584002)shown

Steel/Stainless/Aluminum Rated Cutting Capacity

Spectrum 375 XT 625 XT 875/875 AL

9.5mm(3/8in.)

15.9mm(5/8in.)*

22.2mm(7/8in.)

Steel/ Stainless

Aluminum 9.5mm(3/8in.)

6.4mm(1/4in.)

15.9mm(5/8in.)

*Stainless: 12.7 mm (1/2 in.) for Spectrum 625 X-TREME.

Cutcapacityratingsarebasedontravelingspeedofapproximately15inchesperminutetoachieveaprecisecut.Thisisthekeyratingthatshouldmeetorexceedyourtypicalcuttingthicknessrequirements.Factorsthatcanaffectactualcutspeeds,thicknesscapacityanddutycyclesare:typesofthermallyconductivematerialbeingcut,availableinputpower,outputpowersettingsandoperatortechnique.Forhighlythermalconductivemetalssuchasaluminum,cuttingcapacitiesmaybereducedupto30percentcomparedtomildsteel.

Hand-Held Torch Packages Machine Torch Packages

Model 3.7 m (12 ft.) 6.1 m (20 ft.) 15.2 m (50 ft.)

7.6 m (25 ft.) 15.2 m (50 ft.)

Long Body Short Body Long Body Short Body

Spectrum 375 XT (#907 529) — — — — — —

Spectrum 625 XT (#907 579) (#907 579 001) — (#907 579 002) (#907 579 003) — —

Spectrum 875 — (#907 583) (#907 583 001) (#907 583 002) (#907 583 003) — —

Spectrum 875 AL — (#907 584) (#907 584 001) (#907 584 002) (#907 584 003) (#907 584 004) (#907 584 005)

Spectrum375X-TREME Spectrum625X-TREME Spectrum875 Spectrum875Auto-Line

65

Metal CuttingLight Industrial – 375 XT/625 XTIndustrial – 875/875 Auto-Line

Only 875 Auto-Line has 3-Phase capabilities.

Processes•AirPlasmaCutting•AirPlasmaGouging(625/875models)

375 X-TREME Comes Complete With•XT30hand-heldtorchwith3.7-m

(12-ft.)cable•Heavy-dutyworkclampwith3.7-m

(12-ft.)flexiblecable•3-m(10-ft.)MVP™powercordwith

MVP™5-15P(120VAC,15A)and6-50P(240V,50A)plugs

•X-CASE™forprotectionandstorage•Shoulderstrap•Consumablesboxwithtwoelectrodes,

twotips,deflectorandairfitting

625 X-TREME Comes Complete With•XT40hand-heldtorchwith3.7-m

(12-ft.)or6.1-m(20-ft.)cable;ORXT40Mlongbodyorshortbodymachinetorchwith7.6-m(25-ft.)cable

•Heavy-dutyworkclampandflexiblecablewithquickconnect

•3.7-m(12-ft.)powercordwith240V,L6-30Ptwistlockplug

•MVP™adapterswith5-15P(120VAC,15A)and6-50P(240V,50A)plugs

•X-CASE™forprotectionandstorage•Shoulderstrap•Consumablesboxwithtwoelectrodes,

two40Atipsandone30Atip,30Adragshield,deflectorandairfitting

•MachinetorchpackagesincludecorrespondingAutomationKit

875 and 875 Auto-Line Come Complete With•XT60hand-heldtorchwith6-m(20-ft.)

or15.2-m(50-ft.)cable;ORXT60Mlongbodyorshortbodymachinetorchwith7.6-m(25-ft.)or15.2-m(50-ft.)cable

•Heavy-dutyworkclampandflexiblecablewithquickconnect

•3-m(10-ft.)powercord•Extraconsumables•Machinetorchpackagesinclude

correspondingAutomationKit

Most Popular Accessories•AutomationKits•Cart•CuttingGuides•Filters•ProtectiveCovers/Cases•Torches/Consumables

ModelInput Power Rated Output at 40°C (104°F)

Amps Input at Rated Output KVA KW

Compressor Requirement

Spectrum 375X-TREME120–240VAC,50/60Hz

Single-Phase

120V(15A):20Aat88VDC,35%DutyCycle 18.1 2.2 2.1 142L/min.(5.0CFM)at621kPa(90PSI)

120V(20A):27Aat91VDC,20%DutyCycle 25.6 3.1 3.0

240V:40Aat140VDC,50%DutyCycle 13.6 3.3 3.1

Spectrum 625X-TREME120–240VAC,60Hz

Single-Phase

120V(15A):20Aat88VDC,35%DutyCycle 18.1 2.2 2.1 170L/min.(6.0CFM)at621kPa(90PSI)

120V(20A):27Aat91VDC,20%DutyCycle 25.6 3.0 2.9

240V:40Aat140VDC,50%DutyCycle 13.6 6.4 6.3

Spectrum 875208/230VAC,50/60Hz

Single-Phase

208V:60Aat140VDC,40%DutyCycle230V:60Aat140VDC,50%DutyCycle

208V:47230V:42

9.9 9.8 191L/min.(6.75CFM)at621kPa(90PSI)

Spectrum 875Auto-Line208–575VAC,50/60Hz

Three-Phase

208V:60Aat140VDC,40%DutyCycle230–380V:60Aat140VDC,50%DutyCycle380–575V:60Aat140VDC,60%DutyCycle380–575V:50Aat140VDC,100%DutyCycle

208V:27.5230V:25380V:15460V:12.4575V:9.8

9.9 9.4

Single-Phase

208V:60Aat140VDC,40%DutyCycle230V:60Aat140VDC,50%DutyCycle230V:50Aat140VDC,100%DutyCycle

208V:47.4230V:42.2

9.9 9.7

Spectrum® 375 X-TREME™/625 X-TREME™ Features See Literature No. PC/9.2 and PC/9.6

Spectrum® 875/875 Auto-Line™ Features See Literature No. PC/9.8

Spectrum 875 Auto-Line model allowsforanyinputvoltage

hook-up(208–575V,single-orthree-phase)withnomanuallinking,providingconvenienceinanyjobsetting.StandardSpectrum875modeloperateson208/230V,single-phaseinputvoltageonly.Consumables storage compartment providesconvenientaccesstoconsumablesandparts.

Automatic air regulation compensatesforinputpressurevariationtoprovideconstantrecommendedtorchpressureforoptimumcuttingperformance.Includes Ultra-Quick Connect™ XT60 torch withergonomicdesignandflexiblecable;or XT60M long body or short body machine torch.

Allowsforanyinputvoltagehook-up(120–240VAC,single-phase,

50/60Hz)withnomanuallinking,providingconvenienceinanyjobsetting.X-CASE™ providestheultimateprotectionduringtransportandstorage.AdditionalspaceisidealforMVPplugs,consumablesbox,gloves,etc.Multi-voltage plug (MVP™) on 375 XT or MVP™ adapter on 625 XT allowsconnectionto120or240Vreceptacleswithouttools.

Automatic gouging consumable detection (on 625 XT only). Detectsgougingconsumableandadjustsgaspressuretooptimizeperformance,eliminatingtheneedforamanualregulator.375 XT model includes XT30 torch withergonomicdesignandflexiblecable.625 XT model includes Ultra-Quick Connect XT40 torch withergonomicdesignandflexiblecable;or XT40M long body or short body machine torch.

Spectrum875shown

Spectrum625shown

*Recommended 30 A branch circuit for maximum performance.

66

Training Solutions

LiveArc™ Workstation

Powerful industrial computer attheheartofthesystemfeaturessolid-statetechnologyandfilterless,fanlesscooling.ThesystemiscompatiblewithMillerwirefeedpowersourcesandiscapableofMIGandFlux-coredapplications.Requires 120-volt, single-phase powerforoperation.Motion-tracking camerasprovidefeedbackongunparameters.Touchscreen monitorworkswithaglovedhandandfeaturesa546-mm(21.5-inch)widescreenHDdisplay.Protective monitor coverdisablesthepowersourcewhenopened.Calibration tooliseasytouseandenablesflexiblecouponplacementbymakingthesystemawareoftheexactjointlocation.

Assignment selection screen• Guidestheuserthrougharangeof

targetedexercises• IncludesalibraryofMiller-designed

assignmentsandtheflexibilitytoconfigurecustomizedassignments

• Offersassignmentcompletionstatus,historysummaryandeasyaccesstodetailedperformancehistorydata

Welding Procedure Specifications (WPS) screen• Guidestheuserthroughproper

selectionandpreparationofmaterials• Providescorrectpowersourceandwire

feedersettings• Providestargetvaluesandlimitsfor

variousparameters• Displaysinstructor-determinedtarget

scoreandassignmentcompletionstatus

Post-weld feedback screen• Dataisprovidedfollowingtestsinboth

simulationandlivearcmodes• Assignmentparameterscanbe

configuredtosuittheskilllevel(andscoringpotential)oftheuser

• Performancefeedbackonvariousparametersisprovided

• Alltestdataisstoredandallowsformonitoringandevaluation

Rugged ArcStation™ basefeaturesa12.7-mm(1/2-inch)reversiblesteeltabletopandshipscompletewithdrawers,gunholder,quick-releaseclampsandheavy-dutycastersformobility.

SmartGunisanindustry-exclusive400-ampMIGgunfeaturingbuilt-inLEDsthataretrackedbythesystem’scameras.Theergonomicsoft-griphandleprovidestactilevibrationfeedbackthathelpsguidereal-timeperformanceadjustments,reinforcingoptimalpositionandmovement.OLED displayongunprovidesinitialvisualfeedbacktoguidepropergunpositioning.Pushbuttonsprovideaconvenientalternativetothetouchscreenfornavigation.

Optional welding positioning armisavailablefortraininginout-of-positionweldingapplications.

#301 233LiveArcworkstation

#301 233-001LiveArcworkstationwithweldingpositioningarm

#301 234Weldingpositioningarm(includessoftware)

The LiveArc system is built to deliver a real-world, arc-on welding experience. Advanced motion-tracking technology provides feedback on technique parameters during initial simulation (practice) mode as well as live arc training mode.Builds higher skill levels • Produces faster results • Provides a cost-effective solution

Formoredetailedinformation,visit

MillerWelds.com/livearc

LiveArc Options

Intuitive user interface

67

Welding Safety & Health

MWXMobile, low-vacuum

Fabrication shops,manufacturing, and training centers

1

MWX-D: DisposableMWX-S: Self-cleaning

SWXStationary, low-vacuumsuited for wall or columnmounting

Fabrication shops,manufacturing, and trainingcenters where weld areasare near filtration system

Up to 2 per unit

SWX-D: DisposableSWX-S: Self-cleaning

2000–12000Centralized, low-vacuumcustomizable systems

Manufacturing, hand-held andautomation, fabrication shops,and training facilities

Up to 16 per unit

Self-cleaning(automatic/programmable)

130Portable, high-vacuum

Contractors, maintenanceand repair operations, light fabrication work andlight manufacturing

1

Manual cleaning

Capture 5Mobile, low-vacuum with the industry’s largestcapture zone

Manufacturing and fabrication — the bestsolution for weldments over 18 inches long

1

Self-cleaning (automatic)

400Stationary, high-vacuumsuited for use with fumeguns and/or attachments

Fabrication, manufacturing,and maintenance and repairoperations

Up to 6 per unit

Self-cleaning (automatic)

FILTAIR Weld FumeExtractor Type

Ideal For

Welding Arcs

Filter Type


For more detailed information, visit

MillerWelds.com/filtair

Model/Stock Number Accu-Rated™ Airflow Sound Level Motor Input Power Dimensions Net Weight

FILTAIR 130 (#300 595) 62L/sec(132cfm) 68.5dBAat1.5m(5ft.) 1hp 115V,1-phase,60Hzat11A H:584mm(23in.)W:305mm(12in.)D:305mm(12in.)

21kg(46lb.)

FILTAIR 400 (#300 894) 189L/sec(400cfm) 74dBAat1.5m(5ft.) 8.85hp 460V,3-phase,60Hz H:1372mm(54in.)W:660mm(26in.)D:1,219mm(48in.)

250kg(551lb.)

FILTAIR® 130 and 400

Features common to all modelsDesigned to capture weld fume.TheMERV15ratingofFilTekXLfiltersprovidessuperiorfilteringofupto95percentofweldfumeparticulate.

FILTAIR 130 featuresUnrivaled filtering performance. Designedtocaptureweldfumeparticleswithacleanablefilterandsafelydeposittheminanintegratedparticlebin.

Less noise. Upto70percentquieterthansomeotherextractors.Only68.5decibelsat1.5m(5ft.).

Portable and compact. Atonly21kg(46lb.)thevertical-shapedmachineiseasytomovearound.

FILTAIR 400 featuresExtraction flexibility. Capableofutilizingmorethan18.3m(60ft.)ofcollectionhosetoextendaccessoriesforfumeextraction.Rigidductingcanbeusedtoextendoverallreach.

User flexibility.Withfour-portaccess,theunitcanremaincentrallylocatedwhileprovidingmobilityofaccessories.

Extract at the source.Designedforsolidandflux-coredwiresformostweldingapplications.MIGfumegunsareavailableinmodelsrangingfrom300to600amps.

See Literature No. AY/3.1 (130) and AY/3.3 (400)

Portable (130 model) and stationary (400 model) high-vacuum weld fume extractors designed for use with accessories like nozzles and fume guns to collect weld fume particles at the source.

Miller’s complete line of FILTAIR® fume extractors are designed specifically for welding — drawing weld fumes away from the user’s breathing zone and keeping your facility clean. We offer many types of fume extraction equipment to best fit your environment and fume control needs.

Processes•Stick(SMAW)•Flux-cored(FCAW)•MIG(GMAW)•TIG(GTAW)

Comes With•FilTek™XLFilter•2.4-m(8-ft.)collectionhose

(130modelonly)•6.1-m(20-ft.)powercord

(130modelonly)

Most Popular Consumables•ReplacementFilters

For130model(cleanable) #301267For400model #300925

Most Popular Accessories•CollectionHose

5.2m(17ft) #30067210.4m(34ft) #300673

• Magnetic Nozzles300mm(11.8in.)width #300669600mm(23.6in.)width(400modelonly) #300670

• Flexible Funnel Magnetic Nozzle #300668

• Dual Hose Inlet to Duct Adapter(400modelonly)#301070Y-shapedadapterconnectsducttooneortwohoseattachments.

• Bernard™FILTAIR Fume Extraction MIG Gun Ideallysuitedforalmostanysolid-wireweldingapplication.Availablein300and400Amodels.

• Bernard™Clean Air™Fume Extraction MIG GunSuitedforusewithsolidandflux-coredwires.Availablein400,500and600Amodels.

FILTAIR400(collectionhosesnotincluded,orderseparately)

FILTAIR130(includes2.4-m(8-ft.)collectionhose)

Choose the Right Fume Extractor.

68


Model Pkg / LengthofextractionarmFilter Media

Accu-Rated™Airflow

Extraction Arm Diameter

Sound Level Motor

Input Power Dimensions Net Weight

SWX-S (Self-Cleaning) Telescopingarm2.1m(7ft.)stdarm3m(10ft.)stdarm3.7m(12ft.)stdarm

SWX-D (Disposable Filter)Telescopingarm2.1m(7ft.)stdarm3m(10ft.)stdarm3.7m(12ft.)stdarm

45.52m2(490ft2)

413L/sec(875cfm)

203mm(8in.)

Approx.74dBAat1.5m(5ft.)

1hp,3,450rpm

115V,1-phase,60Hzatapprox.11.9A

SWX-SH:838mm(33in.)SWX-DH:737mm(29in.)W:692mm(27.25in.)D:838mm(33in.)

SWX-S:88kg(195lb.)SWX-D:59kg(130lb.)Blower/bracket43kg(95lb.)

MWX-S (Self-Cleaning) 2.1m(7ft.)stdarm3m(10ft.)stdarm3.7m(12ft.)stdarm

MWX-D (Disposable Filter)2.1m(7ft.)stdarm3m(10ft.)stdarm3.7m(12ft.)stdarm


H:883mm(34.75in.)W:806mm(31.75in.)D:1,219mm(48in.)

MWX-S136kg(300lb.)MWX-D108kg(238lb.)

FILTAIR® SWX and MWX Series

Features common to all modelsDesigned to capture weld fume. TheMERV15ratingofFilTekXLfiltersprovidessuperiorfilteringofupto95percentofweldfumeparticulate.

Class-leading suction power of 875 cfm isAccu-Rated™atthehoodtobettercaptureweldfumesandprovideacleanerenvironment.

Superior filters.OurFilTekXLfiltersarespecificallydesignedforweldingwithaMERV15ratingtooutlast,out-filter,andoutperformalltherest.

Durable aluminum pre-assembled extraction armwithexternaladjustmentsforbetterairflowandlongerlife.

Self-cleaning models additional featuresUnrivaled filtering performance. Designedtocaptureweldfumeparticleswithacleanablefilterandsafelydeposittheminanintegratedparticlebin.

Quick and efficient cleaning cycleoperateswithapushofabuttononthecontrolpanel.Note: Compressed air required to operate cleaning mechanism.

Disposal drawerprovideseasyandconvenientaccesstoemptyoutcollectedparticles.Handlereleasesdrawerallowingittoslideout.Upgrade to self-cleaning modelsforhigharc-ontime,extractingfromheavyfumeprocesses,orwhenweldingaluminumorgalvanizedmaterials.

Powerful systems mounted next to the weld area or easily positioned near the weld area.Disposable or cleanable filter models for multiple applications.


Comes With•FilTek™XLfilter•Pre-assembledarm

Most Popular Consumables• Replacement Filters

Self-Cleaningmodels#300 540Disposablefiltermodels#300539FilTekXLfiltersefficientlycapturethesmallestweldfumeparticlesandoffersuperiorfilterlife.

Most Popular Accessories• Hood Light with

Arc SensorForSWXSeries#300763ForMWXSeries#300689Illuminatestheweldingzoneandenablesthefumeextractortostartautomaticallywhenweldingbegins.

• SWX Dual Arm Add-On PackagesWithtelescopingarmWith2.1m(7ft.)standardarmWith3m(10ft.)standardarmWith3.7m(12ft.)standardarmIncludes203-m(8-inch)diameterarm,blower,controlbox,mountingbracket,ductandbackdraftdamperstoturnsingle-armweldfumeextractorintodual-armextractor.

MWX mobile fume extraction systems designed specifically for welding.

MWX-S(self-cleaning)modelwith3m(10ft.)extractionarmshown

See Literature No. AY/3.2 (SWX) and AY/3.0 (MWX)

SWX wall- or column-mounted fume extraction systems designed specifically for welding.

SWX-D(disposablefilter)modelwithtelescoping

armshown

SWX models are available with telescoping arm which can extend from 0.9 m to 1.4 m (3 to 4.5 ft.), making them ideal for smaller spaces.

69



Custom Solutions•Configuredtosourcefumeextraction•Configuredforambientpush-pull

collection

Comes With•FilTek™XLFilter•Toporfrontairinlet•Configuredforindoororoutdoor

mounting(outdoormodelsarewindloadandseismicratedandincluderemote-mountedcontrolbox)

Most Popular Consumable

• Replacement High-Efficiency Filter #300927

Most Popular Accessories•ExtractionArms•ArmMountingBracketKit•LowProfileHoods


Comes With•FilTek™XLFilter•Durable,easy-to-move,pre-

assembled,aluminumextractionarmwithtoollessexternaladjustmentsforhigherairflowsandlongerfilterlife

Most Popular Consumable

• Replacement FilTek XL Filter #301106FilterisdesignedfortheCapture5automaticself-cleaningsystem.

Length of extraction arm

Filter Media

Accu-Rated™Airflow

Extraction Arm Diameter Sound Level Motor Input Power Dimensions Net Weight

3m(10ft)3.7m(12ft)

42m2(452ft2)

425L/sec(900cfm)

254mm(10in.)


3hp,3,450rpm

208/230V,1-phase,60Hzat13.5A460V,3-phase,60Hzat3.7A575V,3-phase,60Hzat3.0A

H:1,092mm(43in.)W:915mm(36in.)D:1,219mm(48in.)

282kg(620lb.)with3.7m(12ft.)arm

Model Nominal Airflow Range*Number of Filter Packs Sound Level

Input Power Dimensions** (H x W x D) Ship Weight

FILTAIR 2000 453-1,510L/sec.(960-3,200cfm) 2 72-75dBAat1.5m(5ft.)Peakpulsecleaningis92.7dBAat1.5m(5ft.)

230,460or575V,3-phase,60Hz

1,692mm(66.6in.)792mm(31.2in.)2,113mm(83.2in.) 590kg(1,300lb)

FILTAIR 4000 906-2,596L/sec.(1,920-5,500cfm) 4 2,187mm(86.1in.)792mm(31.2in.)2,113mm(83.2in.) 726kg(1,600lb)

FILTAIR 6000 1,359-4,078L/sec.(2,880-8,640cfm) 6 2,977mm(117.2in.)792mm(31.2in.)2,113mm(83.2in.) 1,021kg(2,250lb)

FILTAIR 8000 1,812-5,437L/sec.(3,840-11,520cfm) 8 3,429mm(135in.)945mm(37.2in.)2,113mm(83.2in.) 1,315kg(2,900lb)

FILTAIR 12000 2,718-6,343L/sec.(5,760-13,440cfm) 12 3,056mm(120.3in.)1,516mm(59.7in.)2,113mm(83.2in.) 1,769kg(3,900lb)

ZoneFlow™ technology.Extendsthecaptureareaupto1.5m(5ft)versus305-457mm(12-18in.)withconventionalsourcecapturearms.Seeillustrationabove.Minimizes downtime with fewer fume extractor adjustments.Withincreasedcapturearea,arminteractionsaredramaticallyminimized.Designed to capture weld fume. TheMERV15ratingofFilTekXLfiltersprovidessuperiorfilteringofupto95percentofweldfumeparticulate.Source captureisdesignedtodrawweldfumeawayfromthewelder’sbreathingzoneandkeepthefacilityclean.

FILTAIR engineering resources. Designandengineeringresourcesrecommend,developandsupportcustom-engineeredsolutions.Improves operating efficiency.Createsacleanershopwithlessdowntimespentcleaningequipment.Raisesproductivitywithmoremotivatedemployeesandfewerabsences.LowersinsurancepremiumsandmeetsOSHAandEPAcompliance.Stand-alone space saver.Ourfullyassembledfumeextractorprovidesuptoa65percentsmallerfootprintversustraditionalcartridge-styleextractors.Itprovidesallthenecessaryextractiontools,whileofferingcustomizableoptions.Less noise.Upto75percentquieterthancartridge-styleextractors.High-efficiencymotorsandintegratedsilencerhousingcreateasafer,moreproductiveworkarea.Integrated electrical controls.Controlpanelmanagesallofthecollectorfunctions,includingthefan,thefilterdifferential,andthepulsecleaningsystem.24 VDC motor start/stop feedback relayallowsanexternalsignaltoautomatetheremotestartofcollectorfanfromotherequipment.Easy-clean filterwithsurface-loadedfiltertechnologyallowsformoreeffectiveweldfumepulsecleaningwithoutpenetrationintothefilter.Thisprovidesaneasierfiltercleaningprocess,whileoutlastingconventionalcartridgefilters.Smaller size and fewer filters.OneFilTekXLfilterreplacesuptothreecartridge-stylefiltersincreasingefficiency,reducingextractorsize,andloweringoperationalcosts.

FILTAIR4000modelshown.Othermodelsareavailable(2000,6000,8000,and12000).

FILTAIR® Capture 5

FILTAIR® 2000-12000



The capture zone redefined. Innovative, extended-capture fume extraction system designed specifically for welding.

The industrial centralized weld fume extractors are custom engineered solutions designed for multiple capture sources which require ducting and accessories to complete the system.

Conventional technologycapture zone is a maximum of 18 inches. New ZoneFlowtechnology increases thecapture zone up to 5 feet!

ConventionalCapture 5ZoneFlow

CaptureZone

A FLE14 Cat P 64 Fume_Fume Intro 11/11/13 12:19 PM Page 1

*Based on clean filters. **Dimensions for base models without factory options.

70


Easy-to-operate, pre-assembled extraction arms and mounting equipment• Telescoping armsaredesignedtofitsmallboothspacesusedintraining

centersandeducationalbooths.Telescopesfrom0.9to1.4m(3to4.5ft.)withawiderangeofmotiontocoverallpositions

• Standard armsaredesignedtocoverlargerspaces,thestandardextractionarmsareavailablein2.1-,3.0-,and3.7m(7-,10-,and12-ft.)versions.Externalbracketsandadjustmentsallowairtopassthroughwithlessresistancegivingyoustrongercfm(airflow)

• Arm mounting bracket and ducting kitincludesasupportingbracketandcollarforconnectinganextractionarmtoductwork

Spark Cooler®

• Coolssparksusingthefumeextractor’sairflow• Veryefficient—maximizestheextractor’spower• Simpledesigniseasytoinstall

FILTAIR low profile hood• Availableinsizesfrom1.2x1.2m(4x4feet)upto4.9x

4.9m(16x16feet)in0.3-m(1-foot)increments• Exclusivedesign—capturevelocityzoneismaximized

anddistributedovertheworkarea• Hoodairflowdesignreducessoundforbetter

communication• Uniqueairflowofferssparkabatementintheextraction

rail,andalsointherecommendedSparkCooler• Clear,UV-protectedpolycarbonateceilingpanelsallow

maximumlightintothecell• Cornerlifthooksareconvenientforinstallingorhanging

overaworkarea.Thehoodcanalsobeplacedonanexistingcellenclosureorsupportedwithpostassemblies

FILTAIR® Industrial Centralized Systems AccessoriesMiller offers a full line of accessories for complete system solutions and turnkey installation.

The FilTek XL filter’s higher MERV rating means unrivaled filtering performance.

Model 152 mm (6 in.) Diameter 203 mm (8 in.) Diameter

Telescoping Arm (#301 242) (#301 237)

Standard Arm (#300 953)2.1m(7ft.)arm(#300 954)3.0m(10ft.arm)(#300 955)3.7m(12ft.arm

(#300 980)2.1m(7ft.)arm(#300 981)3.0m(10ft.arm)(#300 982)3.7m(12ft.arm

Arm Mounting Bracketand Ducting Kit

(#300 952) (#300 771)

Cleaner air with FilTek® XL filters

MERV ComparisonFiltersareratedonaMERVscale,whichmeasuresfilterefficiencybasedonparticlecount.MERVratingsrangefrom1-16,with16beingthebestatfilteringsmallparticles—suchasthosefoundinweldfumes.Thevastmajorityofweldfumesarelessthanonemicronindiameter,orroughly1/100ththewidthofahumanhair.FiltersincommonairfiltrationsystemsoftenhaveMERVratingsbetween7-11.FilTekXLfiltersareratedatclass-leadingMERV15–16tocaptureupto95percentofweldfumeparticulatesincludingthosefoundinhexavalentchromium.

1 to 3 µm

50–65%

65–80%

80–90%

90%

90%

90%

>95%

>99.97%

<15%

0.3 to 1 µm

Not Rated

Not Rated

Not Rated

<75%

75–85%

85–95%

>95%

>99.97%

75–95%

3 to 10 µm

85%

85%

85%

90%

90%

90%

>95%

>99.97%

<10%

Applicable Weld FumeMERV Rating Categories1

10

11

12

13

14

15 Miller® FilTek XL

16 Miller® FilTek XL

HEPA3

Weld Fume Composition4

Particle Size Range Efficiency %2

1American Society of Heating, Refrigeration and Air Conditioning Engineers (ASHRAE) 52.22National Air Filtration Association (NAFA) Guide3HEPA filters are depth loading and have high restrictions to air flow, reducing system performance versus FilTek XL filters.4Jenkins, Pierce, Edgar, Particle Size Distribution of GMAW and FCAW

Telescopingarm Standardarm Armmountingbracketandductingkit

71

Coolant SystemsCoolant

Soldinmultiplesoffourin1-gallonrecycleableplasticbottles.Miller®coolantscontainabaseofethyleneglycolanddeionizedwatertoprotectagainstfreezingto-38°C(37°F)orboilingto108°C(227°F).

Low Conductivity Coolant (Clear, Pre-mixed) #043 810ForTIGandMIGapplications.NOTforuseinpush-pullsystemsorsystemswherealuminumisincoolantpath/circuit.

Aluminum-Protecting Coolant(Green, Pre-Mixed) #043 809Primarilyusedinpush-pullsystemswherealuminumisincoolantpath/circuitandhighfrequencyisNOTused.

Coolant Systems See Literature No. AY/7.2

Model Motor Input Voltage Maximum Current DrawMaximum Cooling Capacity IEC Cooling Capacity

Tank Capacity Dimensions Net Weight

Coolmate 1.3 115V,60Hz 4.7A(60Hz) 3400W(11,600BTU/hr)3.6L/min(3.8qt/min)

1330W(4540BTU/hr)1L/min(1.1qt/min)

4.9L(1.3gal)

H: 286mm(11.25in.)W: 264mm(10.38in.)D: 610mm(24in.)

20kg(43lb.)

Coolmate 3 115V,50/60Hz 5.9A(50Hz),4.7A(60Hz) 3820W(13,000BTU/hr)4L/min(4.2qt/min)


11.4L(3gal)


18kg(40lb.)

230V,50/60Hz 2.5A(50Hz),3.0A(60Hz)

Coolmate 3.5 115V,50/60Hz 5.9A(50Hz),4.7A(60Hz) 4140W(14,000BTU/hr)4.7L/min(5qt/min)


13.2L(3.5gal)

H: 298mm(11.75in.)W: 400mm(15.75in.)D: 660mm(26in.)

29kg(64lb.)

Coolmate 4 115V,50/60Hz 5.9A(50Hz),4.7A(60Hz) 5500W(18,000BTU/hr)5.6L/min(5.9qt/min)


15L(4gal)


17kg(38lb.)

Coolmate™ 1.3#300 972115VACFor Maxstar/Dynasty 280 Series.Lightindustrial,1.3-galloncoolerdesignedforwater-cooledtorchesonpowersourcesratedupto280A*.Coolmate™ 3#043 007115VAC,CE#043 008230VAC,CEEconomical,3-galloncoolerdesignedforwater-cooledtorchesratedupto500A*.

Coolmate™ 3.5#300 245115VAC,CEFor Maxstar/Dynasty 350 and 700.Industrial,3.5-galloncoolerdesignedforwater-cooledtorchesratedupto600A*.Coolmate™ 4#042 288115VACThebestperformerinitsclass—industrial,4-galloncoolerdesignedforwater-cooledtorchesratedupto600A*.

*May vary with torch design and cable length. Miller coolant systems are backed by the best warranty in the industry — one full year.

Coolmate1.3Coolmate4Coolmate3.5Coolmate3

International HeadquartersMillerElectricMfg.Co.1635WestSpencerStreetAppleton,Wisconsin54914,U.S.A.InternationalDept.FAX:920-735-4125E-mail:[email protected]

ITW Welding Products Group (FZE)-UAEPhone:+971-4-299-6621E-mail:[email protected]:www.weldingproductsgroup.com

ITW Welding Products – Singapore Pte. Ltd.Phone:+65-6552-1223E-mail:[email protected]

Beijing Miller Electric Mfg. Co.Phone:+86-10-8739-7080E-mail:[email protected]:www.millerchina.com

Welding Products Group – Latin AmericaPhone:920-735-4554E-mail:[email protected]

ITW Welding BrasilPhone:+55-11-2940-0316E-mail:[email protected]:www.itwwelding.com.br

ITW Welding SAS – FrancePhone:+33-1-6004-1166E-mail:[email protected]:www.Miller-France.com

ITW Welding Products – ItalyPhone:+39-02-9829-01E-mail:[email protected]

ITW Welding Products – NetherlandsPhone:+31186641444E-mail:[email protected]:www.itw-welding.com

ITW Welding Products – MexicoPhone:+52-55-5366-7370E-mail:[email protected]:www.itwwelding.com.mx

Welding Industries of AustraliaPhone:+61-387-958241E-mail:[email protected]:www.welding.com.au

Weldwell New ZealandPhone:+64-6-834-1600E-mail:[email protected]:www.weldwell.co.nz

ITW India Ltd.Phone:+91-26-6729-3290E-mail:[email protected]

ITW Welding Products – EspañaPhone:+34-96-393-5398E-mail:[email protected]:www.itw-welding.es

ITW Welding Products – NordicPhone:+46-31-726-4600E-mail:[email protected]

ITW Welding Products – RussiaPhone:+78-1296-154-81E-mail:[email protected]

AnIllinoisToolWorksCompanyMillerElectricMfg.Co.

PrintedinUSA

ContentsMIG (GMAW) Power Sources 2

Automated Mfg. Systems 12

Welding Intelligence 14

Multiprocess Power Sources 16

Wire Feeders 29

Stick (SMAW) Power Sources 37

TIG (GTAW) Power Sources 40

Wireless Remotes 49

Engine-Driven Welder/Generators 50

Submerged Arc 61

Metal Cutting 64

Training Solutions 66

Welding Safety & Health 67

Coolant Systems 71

Index New! or Improved!productsappearinbluetype. Manufactured in Europe.

AlumaFeed Welding System ........ 6Auto-Axcess Systems ................ 12Axcess Systems ....................... 11

Big Blue 350X PipePro ............... 56Big Blue 400X Pro .................... 57Big Blue 450X Duo CST .............. 59Big Blue 500 X and 600 X ............ 58Big Blue 500X Pro .................... 57Big Blue 700X Duo Pro ............... 59Big Blue 800X Duo Air Pak .......... 60Blue Star 185 .......................... 50Bobcat Series .......................... 51

Continuum Systems .................. 13Coolant Systems ...................... 71CST 280 ................................ 39CST 280 Racks ........................ 39

Deltaweld Series ...................... 9Dialarc 250 AC/DC .................... 37Dimension 650 ........................ 19Dimension 650 ArcReach ............ 19Dimension Series and NT 450 ...... 18Diversion 165 and 180 ............... 40Dynasty 210 Series ................... 42Dynasty 280 Series ................... 42Dynasty 350 and 700 ................. 44

FILTAIR 130 and 400 ................. 67FILTAIR 2000-12000 .................. 69FILTAIR Capture 5 ..................... 69FILTAIR Industrial Centralized Systems Accessories............... 70

FILTAIR SWX and MWX Series ...... 68

Gold Star Series....................... 38

I-20 ...................................... 33Invision MPa Plus System ........... 10

LiveArc Workstation .................. 66

Maxstar 150 S ......................... 38Maxstar 150 STL and STH ........... 40Maxstar 210 Series ................... 42Maxstar 280 Series ................... 42Maxstar 210 STR ...................... 38Maxstar 350 and 700 ................. 44Migmatic Series ...................... 7Millermatic 141 and 190 ............. 2Millermatic 211 ....................... 3Millermatic 212 Auto-Set ............ 4Millermatic 252 ....................... 4Millermatic 350P ..................... 5Millermatic 350P Aluminum ........ 5MPi 220P ............................... 17Multimatic 200 ........................ 16

PipeWorx 350 FieldPro System ..... 26PipeWorx 400 Welding System ..... 26Push-Pull Guns ........................ 32

70 Series ............................... 3470 Series Remote Configurations .. 3670 Series Swingarc ................... 36Shopmate 300 DX ..................... 17Spectrum Series ...................... 64

Spool Guns ............................. 31ST-24 Series ........................... 33ST 44 Series ........................... 33STH 160 ................................ 47STi 160 ................................. 46STi 203 ................................. 46SubArc Digital Series ................ 61SubArc Flux Hopper .................. 62SubArc Interface Controls ........... 61SubArc Torches ........................ 62SubArc Tractor ......................... 63SubArc Wire Drive Assemblies ..... 62SuitCase Series ....................... 29Syncrowave 210 Series .............. 41Syncrowave 250 DX and 350 LX .... 45

20 Series ............................... 34Thunderbolt XL ........................ 37Trailblazer 302 Air Pak ............... 55Trailblazer Series ..................... 53

Wireless Remote Foot Control ...... 49Wireless Remote Hand Control ..... 49

XMT 350 and 450 ArcReach Systems.................. 22XMT 350/SuitCase X-TREME 8 OFFSHORE ........................... 25XMT 425 Series ....................... 24XMT Series ............................ 20XPS Series ............................. 8XR-S and XR-D Controls ............. 32

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