wms mfg pick
DESCRIPTION
wmsTRANSCRIPT
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Original Process
Original process (prior to DMF Family Pack G):– Print pick list for jobs
– Operators pick material using paper list
– Operators record exceptions to list on paper
– Data entry clerk inputs transactions on desktop
Process has extra steps and high potential for error– Transaction recorded after material moved
– No confirmation that correct material selected
– Data entry performed by different person
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New Process
New process (with DMF Family Pack G):– Pick release job
– Move orders created
– Transact move orders on mobile or desktop
Different sets of features depending on installation– Inventory: creates move orders
– MSCA: move orders transactable on mobile
– WMS: task management & rules based allocation
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WMS•Allocation via WMS Rules Engine•Dispatching tasks to qualified users •Splitting tasks based on required equipment•Optimizing and interleaving the task sequence •Supporting opportunistic crossdocking•Recording operator exceptions
Features Available
MSCA•Transact move orders on mobile
Inventory•Allocation via Inventory rules•Allocated material cannot be used for other transactions•Print move order pick slip report•Transact move orders on desktop•Allocations updateable
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Business ProcessCreate Job &Pick Release
PrintPick List
PickMaterial
RecordTransactions
RecordExceptions&Inventory
PrintPick List
PickMaterial
RecordExceptions&Create Job &
Pick ReleaseMSCA
Create Job &Pick Release
PickMaterial
RecordExceptions&Dispatch
TaskWMS &
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Manufacturing Modes
Supported manufacturing modes– Discrete jobs
– Lot-based jobs
– Repetitive manufacturing
– Flow manufacturing
Routing is optional– Provides additional detail on tasks
– Allows Rules Engine to build rules from
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Push vs. Pull
Supply type push– Material issued directly to job
– Transacting the move order / task decrements inventory
Supply type assembly / operation pull– Material moved to supply subinventory
– Material pulled at operation move or assembly completion
– Optionally excluded from process
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Pick Release Process
Query applicable data to find jobs or schedules to release
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Pick Release Process
View details of job / schedule selected
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Inventory: Pick Release
Pick release selected jobs– Use Inventory Rules to allocate material
– Allocated material cannot be used for other transactions
– Create move orders for the required material
– Missing material is backordered and available for re-release
Optionally print move order pick slip report
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Inventory: Move Order
Move order transacted on desktop– Query on specific jobs or schedules
– Update allocations if necessary
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MSCA: Pick Release
Pick release selected jobs– Use Inventory Rules to allocate material
– Allocated material cannot be used for other transactions
– Create move orders for the required material
– Missing material is backordered and available for re-release
Optionally print move order pick slip report
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MSCA: Move Order
Move order transacted on mobile– Query on specific jobs or schedules
– Underpick exception will backorder material requirement
– Allocation can be updated on desktop
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WMS: Pick Release
Pick release selected jobs– Use WMS Rules Engine to allocate material
– Create tasks for allocated material Tasks split based on equipment capacity Assign task types
– Missing material is backordered and available for re-release
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WMS: Maintaining Task
Tasks updateable in Warehouse Controlboard Manually assign task to particular operator Manually give task a higher priority
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WMS: Transacting Task
Task transacted on mobile– Task will only be given to qualified user
Task may require that user have special equipment available
– Tasks sequenced by locator and subinventory picking order
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WMS: Task Information
Information about job or schedule available from task
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WMS: Task Exceptions
Picking exceptions require operator to enter reason– Reason triggers a workflow
Exceptions include quantity or location
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WMS: Crossdocking
New supply crossdocked directly to job– Purchase order receipt
– LPN-based job & work orderless completion
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WMS: Label Printing
New label formats printed during task execution– Pick load
– Pick drop
Label has all details of material requirement– Item, revision, quantity
– Job or schedule details
Rules Engine used to select correct label format
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Common Support
Order cancellation– Untransacted tasks or move orders cancelled
– Allocations relieved
Manual material issues– Issue material above and beyond quantity on bill
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Migration Optional
Use of these new features is completely optional– Flow is triggered by pick release process
– If job is not pick released, process continues unchanged
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Additional Resources
Users Guides– Inventory
– MSCA
– WMS
– WIP
WMS Implementation Guide– Specific concerns with implementing for WMS– Manufacturing Picking chapter available at http://www-apps.us.oracle.com/wms/toi/main_pages/implementation.html
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Contacts
Senior Product Analyst– [email protected]
– (650) 506.3941