woodfibre lng project
TRANSCRIPT
Matthias Schmidt
Vancouver, September 2014
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Woodfibre LNG Project
2 Linde AG Engineering Division
Project Overview
Owner: Woodfibre LNG
Plant Capacity: 2.1 MTPA LNG
Feed Gas: Canadian pipeline quality
Planned Start-up: 2017
Site: Former Woodfibre pulp mill near Squamish
LNG Technology: Linde's LIMUM
Key Decisions: All electric drive
Sea Water Cooling
3 Linde AG Engineering Division
Technology Selection Process
Linde was selected as Technology Provider competing against other world-class
LNG Technology providers
Key evaluation criteria have been:
Safety
Environmental footprint (e.g. power consumption, emissions, plot space)
State-of-the-art process design
Quality and Robustness
Total Cost of Ownership
The selection process was rigorous, lasting more than one year
4 Linde AG Engineering Division
Linde's state-of-the-art SMR Process
LIMUM®
LNG
NG
MR 100%
Specific energy consumption
(normalised conditions)
330 kWh/tLNG
warm fluids
cold fluids
T difference Tem
pera
ture
(K
)
Tem
pera
ture
diffe
rence (
K)
Heat duty
LInde
MUlti stage
Mixed refrigerant process
5 Linde AG Engineering Division 5
LNG – Technology Specifics
Coil Wound Heat Exchangers
Key Features
large heating surface per shell
in the event of an emergency shut-down, there is
tolerance to thermal shocks
repair of single tube leakages possible within
moderate down time
in the event of a leakage, gases are contained inside
of the shell – intrinsically safe design
6 Linde AG Engineering Division 6
LNG – Technology Specifics
Coil Wound Heat Exchanger Coil Assembly
This picture shows one of the two coil wound heat exchangers of a 4,3 mtpa LNG plant
9 Linde AG Engineering Division
All electric drive:
• The combination of all electric drive
and hydro power reduces the
environmental footprint of the project
drastically
• Linde is the only company having
experience with electrical motors of
the required size in the LNG industry
(Snøvhit LNG plant, Norway)
• Operational upsets leading to flaring
are minimized as reliability of electrical
motors is much higher than that of
other driver systems (e.g. gas turbines)
Sea Water Cooling:
• Use of sea water cooling instead of air
cooling reduces the overall power
requirement by about 15% and hence
reducing the overall enviromental
footprint
• Sea water cooling has been sucessfully
applied in the Snøvhit LNG plant
• Visual impact reduction
• Noise reduction
Technical Key Decisions
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• Overall Safety
• Emergency Shut-Down (ESD), Isolation & Blowdown System
• Safety Instrumented Systems (SIS)
• Closed Flare, Vent and Drain System
• Fire & Gas Detection
• Explosion Protection
• Active and Passive Fire Protection
• Working Environment
• Emissions Management
Main Health, Safety & Environmental (HSE) Design
Philosophies
11 Linde AG Engineering Division
HAZID, Safety Studies, HAZOP
• HAZID (Hazard Identification):
Identification of major risk scenarios
• Layout Review and Consequence Analysis:
Gas Dispersion
Explosion
Pool & Jet Fire
• HAZOP (Hazard and Operation):
Systematic review of plant units with regard to safety and operability
• SIL Review:
Confirmation of the safety integrity level (SIL) for safety instrumented
systems
12 Linde AG Engineering Division
Emergency Response
Evacuation Procedure, Emergency Response Plan
Fire Brigade
Safety
Levels of Risk Reduction Measures
Hazard Mitigation
Secondary Safety System
(e.g. ESD and Depressuring System)
Active & Passive Fire Protection Systems
Hazard Prevention
Inherent Safe Design, Primary Safety Devices
(e.g. Safety Valves, Rupture Discs)
Safety Instrumented Systems
Control and Monitoring
Basic Process Control System
Monitoring System
Process
Operating Conditions
(norm, special, start-up / shut down
Process Variation
Process Upsets
Failures
Incident
Frequent scenario with serious consequences
one single failure
Pressure, Temperature, Flow, Composition,
within specified range
Unlikely scenario with serious consequences
two or more independent failures
Remote scenario with very serious
consequences
13 Linde AG Engineering Division
Safety Systems
Hazard Prevention
Excessive Pressures & Temperatures are prevented by:
Inherent Safe Design or
Pressure Relief Systems
Safety Instrumented Systems
Key Lock Systems
14 Linde AG Engineering Division
• Overall Safety
• ESD, Isolation & Blowdown System
• Safety Instrumented Systems (SIS)
• Closed Flare, Vent and Drain System
• Fire & Gas Detection
• Explosion Protection
• Active and Passive Fire Protection
• Working Environment
• Emissions Management
Main HSE Design Philosophies
15 Linde AG Engineering Division
Safety
Explosion Protection / F&G Detection
Fire & Gas Detection Location Plan F&G System
16 Linde AG Engineering Division
• Overall Safety
• ESD, Isolation & Blowdown System
• Safety Instrumented Systems (SIS)
• Closed Flare, Vent and Drain System
• Fire & Gas Detection
• Explosion Protection
• Active and Passive Fire Protection
• Working Environment
• Emissions Management
Main HSE Design Philosophies
17 Linde AG Engineering Division
Cryogenic Spill Protection
+ Passive Fire Protection
e.g.
The Intertherm® /
Chartek® Solution Coatings can protect
• module support frames
• critical steel structures
• equipment
against fire and cryogenic temperatures
18 Linde AG Engineering Division
Active Fire Protection
Fire Fighting System Plan
Fire Fighting System Plan shows:
Routing of main fire water ring line
Location of hydrants and stationary water monitors (50m jet range)
19 Linde AG Engineering Division
• Overall Safety
• ESD, Isolation & Blowdown System
• Safety Instrumented Systems (SIS)
• Closed Flare, Vent and Drain System
• Fire & Gas Detection
• Explosion Protection
• Active and Passive Fire Protection
• Working Environment
• Emissions Management
Main HSE Design Philosophies
20 Linde AG Engineering Division
Environmental Care
Emissions Management
• Assessment of Applicable Environmental Protection Standards
• List of Emissions, Effluents and Waste
• Produced & Waste Water Management Concept
Regenerative
Thermal Oxidizer
RTO
21 Linde AG Engineering Division
First Impression
22 Linde AG Engineering Division
Discussion
Stavanger LNG Plant, Norway
Hammerfest LNG Plant, Norway