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  • 7/24/2019 Woodsmith - 043

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    2 50

    OT S ROM TH SHOP

    NO4

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    W OODSM 1TH

    1,.11

    ~. '9

    A uJ ,. C ' V S J I

    ' .uuo:

    f 1 W : C . t w d lJI _

    t(I

    6l int :

    da'l4'

    I~'~

    G l . ..:n

    evolved to indude a ~h,,11tal'ving on the

    knee, and then Chippendale added the

    ball-and-claw carved

    fOOL

    Tbl leg described in this issue

    is

    early

    Queen

    Anne

    style,

    The

    basic shape Is

    (omed on a bandsaw, and then shaped

    with 8 file. rasp, sbokeshave, maybe a

    ,raper, and a lot of sanding.

    In addition to this traditional style,

    there's another version seen on much

    mme,..,ially-m.d furuiture t O O , ) : It's

    murh more slender (looking like a de er leg)

    ...,,1 I. fonned almos t entirely

    on

    a lot

    he.

    Ilut we chose to build the legs the old

    ra bioned way - technique that's lot

    .....IIr

    than

    it

    looks. I

    r

    you want to give

    it

    a

    11')\ < 1 ,u~l gluing up block

    of

    00.ss

    I...., 1)II)J,lllT.

    or even

    scraps

    of

    2 x4 .

    11 '11 CIRl't'LATIOl'

    /\SOl'T1lIIS 15.'t11 - : . Nlnllthlllj( ' -Ll \\1VlUg.

    A s so on as I w alk ed

    inl ' rkllll: 11,1 ,,,.,,

    using n rasp to $haJW a

    C':lhn-Ih

    II

    It

    I klu,-:

    wasu~inga s:pokE'~h3\ ' t>,1)'1\,' 11. ('h.~r

    ping out the

    sockets C o r 1t.11)\'( 11 tlr.,.... r-

    Anc ]Doug

    Hicks

    \\'(1$

    rul,hulR II'll I

    hl' t

    JI

    0 03 1 o f v arn ish (In ;l

    tabl~

    Illp

    It was refreshing to t>t(p

    l J J ' L - k tf)

    tIM

    past.

    in Jact, we also 5 : tC I 'I '' 'I t o o c - k til.

    format we haven't

    used in hilt

    'rlll

    whole issue is based ona major tt ,'hlUllUI

    (making cabriole legs) and both I'' '')'' ('{

    incorporate that technique.

    The style of eabriole (pronoun

  • 7/24/2019 Woodsmith - 043

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    \'OODSMITH

    Ifyoo'd1i1t before capping a ean. exhale

    heavilv i1JWthe can. The carbon dioxide in

    YClur

    breath displaces some of the oxygeu

    and slows down the skinning.

    N o n e

    of these sugge. l

    lht_,'amish.

    On l me t h o d lS

    til

    c u t a li~e o f Sal tln

    'ml> Ilr a}UmI11Um(f,i l to match the insitic

    diamelE'r

    o r

    lhl '

    t Ull

    :.n (1 flo a t I t b re n tl)'

    o f

    top of the ,.mi.,h t..:fui

    l o i n g

    the

    lin.

    It~s.

    mess . )' takinsr

    'l 'Iut. but it

    \ \ orks .

    Another meth ,1

    i10

    k I'lh aIIlJ)untof

    oX~Igt'nn the can tIl a mInimum.~.rl'r

    llu.~\'arni~h to ~moll~r

    'untainl'n-

    a . , .

    it ~

    used ull. Or put it In

    n~x lbl (' , ,1 . '1 1 < '

    ~'Ontaineranofl;';fIUfte7A lht itjr out.

    Some finishcr~ keep a paraw jllr

    o r

    marbles il\ clean mineral

    lq)irit~.

    Al'o t tu

    ,.ni.h

    i.

    ;;eo up they add the m rhl.

    t..

    tho can:;o the level oflhe

    Yan l i 'h , .. ., n ll ll o .,

    right

    A l

    th( top.

    c ry l., ll a.< f

    . \ a / , I 11 , ,1 ( / . . \ / ilt,t'J(n

    To

    u se

    the center f indt 'l'lay it across the

    ,,,ul1

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    \VOOOSMITH

    . . . .

    Eft ,...,.

    r

    ANIUE

    '1 '

    meet~thl~

    I I'll

    r ,,,.

    t I I

    SttI):t. (These lines

    are

    u , ... to

    eiJl ctttt th,' ('IJMlt'r post.)

    \lAIl

    .,,..th,,'

    Ht or (\' r 'e ee

    Ijne~i

    (1,.~ 1,1011tlu' tll11 i11111,( the blank. These

    11n( IIrt 1'I tlttUntulfu\ 1'(

    the

    t\VO

    line:

    nl. k,nt.

    t

    he f. trl ~

    ()r

    the l:o rn e r post. SC:

    l 1

    , I

    \'f.lfl, ... ..

    /\nl'r th e re f t rence lin~

    an 1111t\\'1. flll.r1.1M>S

    UTe

    cut

    in

    the t\\o

    1,1t I .hl blank marked

    with

    .be Pllt

    lt t r I ti( ~tI' :4.,'I he pobitio n anti $ize . o

    Next,

    make ..

    I full-size 1l;lltt nlll( Ih ( t I (

    out of posterboard. U~

    ,JU ' 1 1 1 1 III 5:1 II

    pauerns shown \\;th the 1\\

    II Jl ''_'M

    u

    lhis

    t,4,ue,

    or

    s.t'n(1

    for

    f r . t _

    1\;1110'111

    nl ,

    ~ i}IHi~I ;III.see Sources, I.:I~~

    . ,

    It's best to SU\'(:th(' oli~nnllJ.III,nl I~II

    use carbon paper to

    trace

    tlll,,\11 11141 1

    t

    erboard. The n cu t om t hv lM ;o .('r)' tnl

    ~ I(I

    c o mpa re

    it to

    lh(

    o ) i Jr ina l ( ,.

    111.,k, III \

    corrections.

    llAltK

    Til.:

    1o\TT.;K~ ~O\\',

    II

    Ih 1 '11

    PI'ooml

    patte rn to m ark

    lht

    o 11 , ' 1 ,If

    ch

    le g on two adj ac e n t r al .'C ~

    f

    I

    h i ' I ,'~

    t,lullk

    First, place tile patterr

    t)JI tlll I,l. :.n k .,

    (tu'

    l~lckof the

    (.'OJ'ller jlOSl

    an,' til,' ' ,c'k, f lt

    ankle :t.reflulh \\ith the

    t lt~.,If

    tlll 1.llt-lik

    Step 1.

    Then

    mark the pall m un 11 , 'Il hb ,k

    (~ 'enci l

    liJ le S

    are

    diffil'Ull

    tl) t 't ,... I

    l-iaJl~'on \\'alnut.

    Inslt.>ad .

    I 1I~'clu 1

    ' I

    4

    LAY OUT THE ~EG

    Th e 111'000',

    iK>gino

    h y tting th e 1

    stock, and rut 8ltJf~ lhl lines with the

    band ..3\\.

    \Vhen

    thp.

    wasre Jall:;

    a\\a)~

    ~ f.1I

    ha\

    th e

    basic shape uf a cabricle leg (:,ti' shown on

    Ihe lell in

    th e Jl ho l .o l .

    Okay, it's

    n li ttle

    r ugh mnyllt--

    but

    II1 l

    it

    In k

    f om

    Ihen:

    i: - ~iflmE

    fili $

    nnd ~;_-\lltlinJ. t

    ttl

    refine th e

    sh .

    r

    Ih e

    I~g.

    EVOLUTION OF THE LEG

    Ba..~it'ajJ) .a cabriole

    )eg

    sums

    out

    as a

    square piece of

    ~tOCk4 O('f>en(lin):

    on

    the

    pattern ~()u.~using,

    chi:-

    blank is

    U:;l'311~'8

    :,x:j square.

    '1 gel blan k

    Ih is

    slzc, ~'OUan glu~ fou r

    ie ' ,

    u f ~ 4 stock tOj: eth~r.However; the

    glue Ii ,,>willshow when th e legIs formed,

    .\J , lweau of changes in Ihe gntin ill,

    lCJ 1\:'. th e re rn a} '

    be

    SQ J'I1Cproblem s clll tin~

    the :ohapill~ process, What works much

    twtter

    is to u.~ :{Nx: r

    turning square, see

    Sources, page 21 4

    This \\'orklli ,'c

    j 'o c> '

    Ihroul(h Ihree

    sla~{'~..If' bec.'(.me the fini~he(11eg. t-'ir:il.

    th e leA i..~mmdsa\\ 'n to ba.$ ic ~h81*'Tlli~i~

    ,hown ,'

    th e

    lefl ill th(' l)holO.)

    Allhough the leg has a lot o f eUr\ 'e s at

    th i:; . I M) in t. th e ct o$ . - ;

    $e.:tiOi.~

    u l \'ari (llI ~

    poilu......lun~ the leg are all ~t(t.In:~.(,~:- i..

    :-1 )\\,,, ir , th e th re e

    :w.,tinn

    \,1 \\s la h e lM '1

    1 in th iag,. ,n allighl.)

    In the ~econd

    ::tage .

    Lhe

    c orn cl'S o f

    th{

    'Iu'l'( ~ n..., fiI

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    \VOODSMITH

    8

    /., ({

    sqllt/n'lf) (IN,,'- {'tit'S tf('f'(IHS II,

    bult,;) ,

    (If

    fllr 1( 9Illnt

    rnll/;'fl/l

    fll

    OII ( Jlf

    of tilt' {l(Itl, Tllt: .l$e (I ( 'n) H'$~ 1

    t(rull~ I r ir rl 4

    Ilt t .(jlx

    ;I,,~idf._

    Iltt: :;'1 ( ,

    A ,~r('(~Ildntff ,t is I~I la 'nle4 tltl'

    p;'ufi1c ,1 till' r

    lIrfart

    OJ'tllt'

    11'a1'$;I;

    biorA'~,

    ,- a('(' II,,. SII,,,IIIH 'earance. lurn the blocks 0 the end grain

    onthe blocks looks like It

    nows

    into the end

    Jmiin

    on the end of the leg. .ee Thp Viewin

    the fliagram at left.

    OtTUN& TR,-''$(T'O' ('EellS. Since lhe

    lran.sition bl

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    WOODSMITH

    14

    Rt:illV1rc

    tile

    fapt:d.oQ 1);((,t'R to

    I f

    .. . a l

    11 . .

    /1O..ir

    s Ir < r p e

    of a (Y lb ,- io le

    ley.

    Complete caclt 1'1/10 Ih, pawl before

    pr rK 'eed il ,g 8U 8C'm1)8 ((0 '/ get ti. ed

    ltl.

    REM OVE

    ,..-oN

    .C.. . . .

    11

    S l(. (.,. ,k,li( to fad

    (,0

    l ('inOill

    ''''.,~ front of

    leg.

    IAII'cr blad,

    (1 dt a.

    Nll(flt

    a . it t JeoNJ traugiii()J' block,

    II In- 10S in cro$.o;. -~tion. t.,Jl

    i~

    1.1 hi)' Ihe .hape ( lr

    II

    < briul. leg.

    'U I> TT tN T HE SURfACES

    (In till k ~ I ... n 10 roughsh81'~'thor.

    i

    D .t

    t

    r It I)In

    :;; tu\pe

    the eont()tl~

    III. , ~tl l jl n' t ( .r a ll t hi ::; i . 1 5 Itol to

    thlnk

    iF )

    t('n1' o( /l1,nl'lf ,;l contoured leg.

    13

    A ft er I J it -r el< :

    ail

    t (J / lt~1 .

    I: '( 0111

    lit.

    (u]jar./Il PI'( (ii .

    I'llJ,'I,I IIJlt,-'nl ,,)

    K, ..;l;

    f({(Jf'll.l;,

    . \n . t r

    t h t >

    \ (u Il,r

    1)I.n-l

    h

    ~\\'c11

    tfl

    ~h;ll

    } 1': I\IIII'

    lhe l e I - blank to

    S3\\

    tht

    Jlro(jlf ' n(

    tlw k ll~t ' The

    ea:-< ic.-:-.l

    \\~~

    tl(,thi~

    j~el

    ~tut1.;llthe

    f.)flint o(thE'

    knee and w loward thl' comer po$l. se e

    Stl.~I. 1(),

    A :

    )'I)U gft cln.-.e to thp Cflmer

    1 1 . < ., (o fu l

    nol lIJnick the

    f . .

    'i

    'F; l1{fo;~(R.\PS. f rom lhh; ]> oint

    on .

    save

    al l the

    .cr.ps

    that fa n awa~' while

    will~ the profil of th. leg. Th . C l l t

    ar~ needed to cut lhe prutil. on the adja

    cent surface.

    (P~

    f the pattern i.drawn

    on the pieces that r n nw.t.~) AL ,. the

    scraps need to

    bt-

    replaced In support the

    leg blank (lunnj: lh.

    l'>f'l lnc-I

    ~ l f , r cuts,

    f .O :H

    t.;(: IlRC)fll.

    Aft,, l Otling-

    the

    knee profile, turn tht, ~Clrii.ln(~el an)'

    position that (\'1,1..

    (.1f.'ll(I'J1~lhli It'

    ('1J\

    the

    see r ion h t 't \\4 t )n tht.

    k t l'llu\\'lllO

    thv feet ,

    _ :-;t, p II

    \\11 11

    ~\IJrkin

    ,1t'1)Uflll

    t h e ' trun ltl4,n

    btf )( k. U II 1111 ):U,I, ' III Ita tel b t,

    rdl

    ('(I

    '0 t

    t

    ,r

    t),. t.ltJ(k I

    tilt MIl tht, ..ut

    L ; ,

    I 'r 'J .. r r '1 \I C C C 1 r~4r 1' )11

    'I. flO

    L t . 1 1 1 a c lt

    1 ( 1 1 1 0 1 , II' d, nr or

    the

    block

    I.,,, r It I dr

    t

    h l , lu i. . .1

  • 7/24/2019 Woodsmith - 043

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    VOODSMITH

    2 2

    Oral ' (Illutller set

    (I f

    I tJ -ItJuf litlli'

    (t',I'/f'Ifl/i fl (nIl)'

    th f '

    qJ((tttl r-t#II t

    n rl ; around the knee

    and ankle lire

    smoothed. U

    whatever

    tool

    seems

    to d e >

    the job best, At various poims, I u;;('(l

    block plane, rasp, or file. see ;;tel~d~i

    r

    lh,' ankle to

    divide the ankle into quarters, (The line.

    from these points will

    be

    referred as the

    quarter-point lin. . ) Repeat this pn ,. ,

    on all four sides uf the leI(,....e SIc , I '.

    ORA ' t:t:t\TeHI'C)I~Tl. l;'-Jo;S, Now lines

    are drawn

    (rom

    these

    is-tanillj

    points. The

    fif1:tl l)air c, ( lin(l.s

    mar k

    \\lt~nthf 1'tlufl(ll.l(i

    corner

    ~tarl o'. 1)la~e

    the

    pene-il

    on thp

    cen te r 1 ) ( ) 111 t . an d

    u~.e

    y ou r m i o< lle fi ng e r 3

    a guide 10 maintain this spacing.

    Drti\\ n,ccntcr l)C)int Jin~ r r o n l l hc ;t nkl t:

    :illthe \\ a) UI)

    to

    the knee 311d(Io\\ n to the

    tDp of the foot. st.' Step lID.Repeallhis on

    t he rJ th ( r rOl Jr l I icleoto,T hen tu rn

    t

    hr le,g ( Ilrl

    fDr end IQ

    dr. ,

    rour more C(:nter'poinl

    Une~,se e St.p

    21.

    Note: Th r> are ' ' luaUy eighl ,nler

    Jl(lint lines drawn - tWo lit ea S S . e S t e J) l s ta rti njt a t th e quarter

    points, ..,. Slep 22. (ThL,

    iU

    a L

    be

    ~rie-~f ( l i gh t l in ( . ~ .\ 0 at each rorne )

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    \VO O O SM 11t

    29

    t , , /I , , .. ,. rt ,

    l t ~3

    It

    I

    ( III 1/11

    t

    Int , run' r t , , 1 b r , . , , 1 , ff,r

    t : o . fi r Illr 1,,,,,, IJ ,, , rut II II,

    , . , , ' l I t ' , , ,

    II It t f , - ,I ,11 Iw

    / ( /111111

    II { ,

    3

    7hf ,

    a e d tl~

    run'.....

    IlI '(~nlllnc~

    kle,

    J

    t :aIK,. ' t 'Cl11u: (1 1 )( r

    t

    n M,)('IIlL. see

    Stt'Jl~

    21

    311e l

    k th tal~ ft'., lJ(,ifll 'Ifl

    nlt r

    IN1 ; l

    (Tu I,n_'\it llilith

    mt

    r INti w h('11 f i h n ) . : l h i t ( ,)

    to,

    \\ ttl du t

    tal' (1)1TlrCltt'Ctiu'I.1 (lll

    J lh rnf r

    I t ' 1

    tuJl('rl'f lto It

    , n t . 1

    ~...'..~ tt. ( ron t ( 't lm . r. fo('(' SI,'),

    2) ,

    I'

    N II \.1 r>rk,,1onlh' lIr, .. 1

    r

    th

    It

    H. l'IUlokly I 'M OIe ( n,1ur

    t h SNI tt..rturud,\ \, I iol nV -I llf'tl thi cu l . .

    I ( S U U . . . .

    I~ .

    ) 1 1 ) : : 2 1

    t

    t l ~ I I I I ~

    , - , , , , , ,I ttl lh l- n L I '

    it'lll ....

    1 1 0 f It lu ~ 1 1 1 1 4

    n..u,c ,1

    ,faro nh

    Ih, ' I i .

    .. ~. 1111IH, The

    ba

  • 7/24/2019 Woodsmith - 043

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    37

    CUIII/J/tfil

    tltf'

    ((Jill

    by

    1 , dllll] 1111

    II

    flIIP'-frlllt

    i'sf.

    tll,/,

    II, . IIJlIIII/It,

    ,...,dq,Ih(lt (';tleu'/If

    _I ' II til, f

    ,,~I,. blt i

    ,tttl II,

    t'un'('

    iftl(l(l,,~-lj Ill,) tl, j tHl '

    38

    1l'l iP ',ru l'ily p ut (tl l-U

    i I~

    (ltl(1(1 (1('1(~/q( ')III,.,,~/','f,/llln /11

    Tllt'l

    (f1)1/ ,,( I1/~r r), UI,(I II/ i u , J t

    I

    I (lfI tl

    tm/ '(It ,,t

    ft' , , ,, , , /1 1 1 1 .

    '0 lh,'

    b l ar lk~a re :- ( lUa f \ ( 1 U I ', IrI1101(t\\11

    1

    llIfl'_'

    trrtJ\....l l n I. .h ,k f ro m e ac h

    t..

    ank (Xol~~ Tlu-se tdcllkJo.lnu~I, ,k

    Iiute odd

    because tlu,-f I'f \\

    id-r

    than t tH ~ar~ Iuul .)

    t t,.:-. :< ,x . r ut e ach ) R t(

    (t,l

    b ..,II . n gth

    (lJ

    I: '

    il'l.m

    (hi r . nuuu

    I~. ,. , n o f tlK -l >l a k

    n

    n mal , a

    I

    uem o(

    Ih, leI(

    shape (rom

    th e

    1 : 1 1 I dra\\lIlg III pjg I ..r ,,,,,.1(o.r

    th,

    (n't pauern,

    : o 4 C

    'c,um '.p:t,R

    : : : I loa) out the paU, m on 1\\ adj.

    ~ (,-..do legblank.

    I~

    r a

    I ' xJll:u13tl'I'l elf t hlf'. M:.~lhl

    (t ,

    m ar

    I.

    tibartillg

    {Jr.

    J~lI

    Aft. r

    the

    pattern 18 rn~rk.,d n the

    k tWIn III rira\\

    n:~

    toe lint

    B< (our (..... ngh ,. h, th, bot

    10m

    o(th.. romt f .....

    tml e{s Ih '''poflhe

    knt .. 2. Tbe 'r.renee h....,. on Ihe

    ., indimte tht....Ioentl(ln or 1M

    I

    nd

    (the

    ru

    IlIOn

    1,I....k

    lIId

    tbe

    0 0 1 1 ,

    ,nd

    o( Ill1 lh, I I

    I.th,r

    ItIl

    A-R Il l'fl od~lll'n CUlling the

    ( ...g

    of th . . ronl( r post . .

    'It 'ftll~ \ftt_ IhtI, 1t II.ltt I'1tSk . - . : I . I I ' I I

    {lUI. thl' InQrttM (11. tM . c:ut

    'l'h tw

    Iflr.

    li.. '4-':':lr,

    .- t,l.

    Ilxl

    II~htl)

    )\t'rl tll'l'l'

    Thl):'r. , , , , , l t t . , l l t . t (In 111.-1\\0 (Uf1'

    \\Ilh

    llt~ lJ.llltcrl}l'i.

    F -4 t'..

    II: 2 :

    1.'I('Htfl

    (lit

    t

    up

    ('nrl

    (.f

    lh( rrul11lM'S tl.'\\11 (l'CIUl thl tl'(.ll,,,1

    ('cn ll'rl (l 1 .'

    Crull1

    lh t 1 1 ( , ) . ; II1.toIull' {.rlur

    LE GS

    I~~~~~~~.batIa IJ a I I1lndmothe,.

    I ....

    nt

    mbers 8 roolOlool

    .. r n, 1 t

    f1l

    xt

    to J:I'&fIClrrw'

    r a\ o nte

    , room

    It '''0' uall>

    a flne e urnpl. or I(non,ir1lll8

    I It a1~1l' \at I....rt to ,h .

    o f it.. ~Jnct DU lno n

    t

    put your fet on

    It

    (.rand

    t'

    the r ' ; , ,

    a

    gQ'KI pro)(..-t I pracuee tho cab

    .... lrk ,(.;chruqu{ ( I...g.4)b,~,1'\ tack

    A pn'J('Ct ,. th long, r 1,'1: su h.., th.

    { I .o hle .h .... l1 on pol:' II The (,XJt6lod

    mph rour I l JOIned b) rour I'ro,

    am I h o I . : a

    (ahnC'-('l)'f'rt flll1

    hl(Ulnlt'llnlr.d

    between tht Vron.~. I aU.lrt. ,I h~ n..,klllg

    I 11g~

    abriole Leg ootstool

    GRAN D MA 'S FAVO R ITE

  • 7/24/2019 Woodsmith - 043

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    I

    NOT ::

    ~ms

    SUGH t\ Y

    OEma

    TH~ lIHGft4O f

    TtNON

    TOP VIE\

    (SlCTtON)

    ,-1-.....

    i

    IAUU ../

    ftot4T

    &A.CK APRON

    ROUtE

    5.

    EXPOSto fDGl'

    \

    _

    'INU

    E~C(

    ~. aOVNo.oVtl

    WITH~ 5.HOUlDU

    A.ttON E t N C : E

    Yf,, itA IttNV

    THIS

    fOG

    TENO

    CK 1 POUT

    f iG U R E ..

    RGUAt 3

    o f

    r -

    131,.

    1,,.-

    -

    I

    -

    _ . . . . . . . . .

    . . . . - L .

    [}

    ~

    -4

    lOUND TtliONS

    FaONT'IlACK

    -

    10m

    APltON

    SlOtMOmSf

    (CUYlWomW)

    J;:-r-

    10',,-

    -

    IOUNO-Ovtl

    1 \

    1

    ,

    . .

    W ITH ~

    I_

    d

    ~

    -

    CI '. 'tN O H

    END APltON

    ONH~wl SS

    _Lf

    ( CU T 1WO , .'ECES)

    Of to( ,

    . .

    1 4-....

    RGut2

    LOP VIEW

    I

    .t.._

    . . . .

    ~

    ,,

    1\.

    -

    -

    . .

    11It.ltNCI

    -

    . .

    _

    1

    liNt

    I

    r

    I}.

    r

    ~

    2

    1

    t .. ~

    I N S . O f

    J

    COItN(t

    , .

    ~

    ,

    -

    ,

    ,

    II

    . . .

    . .

    ,

    . .

    -

    \VOODSMITH

    0 n;NOss. After the aprons arc trim

    med to lengtb. cut 1 .lung tenons on

    t)lt:

    ends, Center the tenon on the thiekness of

    the apron, and CU l it until it's just l hze-k

    enough tn fil into the mortise in the legs.

    sa-

    End Vie . Fig. :l.

    No trim o/,t ' off lhp 101'< .Igt nr the

    tenon. This narrows the tenon

    SY

    it \\ ill fit

    into the ..Jongmortise

    III

    the 1 1:. '

    Fig.

    a .

    (Note'

    'hen the leg

    and

    H(, ,II

    are

    joined. the top of the apron should

    1;.,

    n .h

    with the lOll of lhe corner t ln, l . and the

    bottom or the apron should

    Io n

    the

    lrrubililln hltICkor th, '1(.)

    R..\IIRTAPR()SS.

    Aftt'r

    t hc> l(~I,()n ;lI it

    com ple te . rout a ., rabIM ' I fl ee ,) o n th e

    inside 101'edge of each .'lln, fUI' t lu-

    pI); .

    ....00C'1 cushion ba. '-t '~

    I routed the rabbcts tWI'l( a

    1 >

    8traighl

    bit and a fence onthe router table. see St P

    l , Fig. 4. (Sh(ll>

    : - : l .

    SWndthe aprons on

    .clge when eutune th, rahbel to p' e\'enl

    T S .

    :$Ial'l

    by cuulng'

    IWoface cuts on the corner POStSof each

    leg (refer tUIJRgt

    b

    Locate these

    curs

    1

    lit

    from the hack edge and run th. . cuts f 'Urn

    the lap of lhe leg blank

    to

    lh

    e r e fe re n c e

    line.

    c::t.11

    0

    IIL()('K.,After th {lI(:eCUI'are

    made, glue and clamp the transition blocks

    ome the sides of the legs. (Note: They're

    glued on so the j(nlin direction is vertical.)

    Each block should be flush with lh front

    and

    ba ek

    of the leg, and the top edge of the

    b lo ck s ho ul d be right on tbe referenee line.

    TH&I'RO,'II.&.

    After the transition block;.

    are glued on. layout tlw re .< l orthe l e V ; and

    Ians ilion block pattern. WIdalso Illy out

    the round pad on the bottom o( the foct.

    Then the

    fun

    begins. Cut out the leg/block

    units on the bandsaw and shape the pro

    files. (Once again, this procedure is ex

    plained in the article on page 4-9).

    ASSEMBLY

    Finally. after the lell>8' shaped. the leg;

    apron assembly can begin. see Fig. 5. T

    glued up the legs in pairs. starting with the

    two frontiback aprons (C) and correspond

    ing legs.

    Shop Note: Be sure

    the clamp

    pressure

    is

    directl~'

    over the joint so the aprons

    remain square to the legs. If they're not,

    the footstool

    will

    be OUtof

    quare w

    hen the

    end aprons are clamped in place.

    '\'hen the two fronVbatk units are

    dry,

    glue and clamp the end aprons (D)bel ween

    the two units t.o complete the assemblg

  • 7/24/2019 Woodsmith - 043

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    WOOOSMITH

    ~

    lAel( CLn

    OUlHID IIOf

    to tvtt.i

    ft'rf'n('('11n~ and ~

    cent~rpolnl F.r>' ..

    x

    t

    ..nd

    .hl' h ', of tIM>

    r t l b b < > t s (Inth e aprons) onto tIM>o ' of..ad

    conJ r

    I '>t . . .. . .. . F~;

    ( ''1TRPOV\''t

    Tben

    local,

    a ( 1 Iltf' JC'lnt

    m from the extension llll( . 'til, t;,

    rhls Plnt serves

    tlOU

    ,ou l1 '< < t'lrot. it ,

    0..

    eenterpemt or

    y ,, dU l. h l. Iho.l

    ~ the

    sid

    radius ft.rth. not~h.

    S e C

    I,,h, ,,,,nu'rpoinl

    to

    n , , n l l l n e the

    .....thlrc MlI

    ra h lM>t l . . .

    -e

    F l l { ,

    x xt ~

    A

    ~raij ht bit ,n tIM> 't~r

    ,. .,:olwltlrout

    the '''

  • 7/24/2019 Woodsmith - 043

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    Il

    OODSMITH

    f .I f

    ez.

    POl1'IStt. IAmNG

    COlTON IAmNG

    1 fOAMPAD

    Swu ALONG

    Ie

    footS Of lAl

    StAPlt AlOHG

    toTHANGUD

    a n

    AI

    EA CH C O ftN E R

    ,liM COINEts

    01 FAlltC

    lf AVE : A

    .'

    WIDE tAl

    . ,

    I

    CUVOOH

    IA\1

    r

    M(OIN'.

    Of

    fiOl fI\11 w . o

    f lt TWOOO CUSH tOH lA S t

    10 13 ,.

    S.CUtlI OAM

    M,O

    to

    lAS WI

    c ,. I

    101- P Otl UTtllAnlN G

    t2~ 1 .

    fOAM DETAil

    RGuat 01

    ~.,~,~,.

    \ .. lACKfTS

    is rounded, blend the knee of the leg into

    th e rounded corn er \\;th a file. se e Pig . 13.

    ROUSD O\ER TOP DGE. The la~t step on

    lhe corner post i to round over the

    (01)

    edge with a

    round -over

    bit.

    Fig. 18.

    (Use the temporary plywood platfortn to

    balance the outer \\hile routing.)

    T HE C USHIO N

    I'D have to admit that the cushion and

    upholstery scared me ISmuch as anything

    on this project. But nlier ( ,ot into it, I

    found that it's not too difficult.

    PL\'WOIJI) 6Al'~;. Start by

    tUlling the 1 :

    1)lyw(loobase IE) so it's .,, smaller (botb

    width and length) than the dlstanee be -

    tween the ''a bOOL< .Then knock off the

    ~ha. corne .... and ....se the ,,,lge~ of

    th e

    plywood, Fig.

    I~

    ~OAM1\\0.

    To do the upholster~ start b~

    cutting

    a

    t thick foampad to the same size

    as the plywood. Then bevel all (our l . b U l It

    doesn't.Il~'

    putt g

    it ,/,,,,.,, l il f nu .l n \ \ I I I

    form

    3 smooth CUTVt

    y

    v

    h, n tht fM I.n(

    pulled down t iJ ol ht . ., l l t ., I, I 'J : II

    K .\ M LVG . O n L41JJ

    , r

    1 1 . ,

    f~n

    . . . 1 . 1 a

    1.1I~ t

    of lthick cotton I tlm~ :'Ihghlly

    ( KI h

    out the ( _ d g ( . . Sb~;m d l rn . . te . : ) . c lo n u . . . .

    appearance, ,'(' Fig.

    II

    And finull~'add a thin

    1 ';'',n' t

    bulk up when it's

    pulled down light. se e Fig. I;;,

    F.,nRIC.

    The whole cushion is lopped o(f

    with (abric (or grandma', needlepoint). I

    cut th fabric about

    i

    arger (ooth width

    and length) than the base so I could pull it

    under and staple it to th e bottom.

    There's a trick to getting nice rounded

    corners without wrinkling the fabric. Cut

    1.\\'0 triangles off each

    co rne r;

    leaving it

    -w id e I.Ilb in th e

    middle,

    se e

    Fig.

    15 .

    G~IIJt:LI~t:s.Once

    the fabric is

    cut, ,, .

    semble lhe layers, 10 help keep the fabric

    vv en, Ien ciled in

    guid e lin es 1\\0

    in

    from

    nil

    (our sides o(

    Ihe

    plywood. see F'ig. 16.

    Then 1used - v staples and staple gun

    Iu fa. ,1 .e n down the center of each side.

    ,\n ..r the centers are

    I ( ,

    add a staple

    r.n eaeh I . l d e of the center one. Then con

    timlt' .t'pling in this sequence, checking

    lh, 1(1 ; r

    thinned varnl,h (refer to artiele on page

    22) a nd

    then aUached the cushion with rour

    L brackets. _ rig. III.

  • 7/24/2019 Woodsmith - 043

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    WOOOSMITH

    o

    Overall O~~ 2' H ;row ,.

    '0

    A 1Atgs(4)

    :1 ~ .,

    '1',

    a TtOMilion

    Block,

    (a) , 2 ,

    C SldeAp.ron.(2) .~ ,' ~ 2U

    D 6odcApn>n(1)

    I\-\

    S',

    t.

    E low.rOtowetltai1~l) 1\ 1 6

    F TopOrowerRolI(l' v. V . IS' ,

    G Top ~~ 24

    H l(fck.rs(2) ....

    I Y a . .

    I Runn.,.. (2)

    .1; ' I

    19'.

    J Draw-effron' (1) /,

    3,.

    14.

    f( OtawerSidfl(2) 'h1l1'1 '8

    t Ot-owe..-60&(t) 1Ii1l2~/ 13',

    M Orow.,. BottOM (I' It. Plt13'

    't.XlISl';S(}:a; ~A( 1~:G.lhemo rtises on

    I

    k 'j >

    a re the sam e qn both

    f.C( l;-

    .. 1,1, b)'

    3'~'

    long

    by

    1'1,,' deep and

    l it , f lo .1 11.{t~from the inside corner, ~~

    IIII2 fbi.

    position (centered 111''-rom

    I

    .r) is

    sneh that there

    will

    be asmall

    10 ,.'r rapproximatelv twide) be

    l .....

    n

    th~

    fae. of

    the apron and tbe face of

    t ( nl(:'1 ' t ofthe leg , see Fig. 5.

    \tfll(fts..

    s

    tJS fRO \'Tl.fo~G.he

    mortlses ,

    ,1

    e -

    Iwo) ,'

    le gs a re a l it tl e t lic ki er be-

    CUTTING DIAGRAM

    'ATIIAI'II

    Thf'rt' are a few pieces ur rurl \i tua '43 ' that

    everv woodworker woukl love to build ...

    $(Im~a~

    Thi~

    Queen

    Anne side table

    is

    (I'lt-

    of

    thO$(.. rli(>C( '~. ti('~ic1t:':oth(.

    beauty or

    thE>rle::;i~n,he ntt raet ien of this table

    seems Io hl' reh..lt'Clto the skill required tu

    build il.

    I'm n,ntNl~oing that YOt 1:1\ (to tw'i mas

    ter crafl sman to build it. Ytl1J ~l,jJ1l.BUl

    t hert is t he ~hall( ll~t.of It>arrun,gseveral

    W(WI(I\ \ rk inR techn iques

    and

    f ,u l lin~ them

    all together to produce one piece of heir

    loom furniture.

    The primary t( ('hni4ue

    (If

    enurse is mak

    il,g thecabriole

    le~.

    (' hI'

    stf'l'f-by,;t(' l~

    l.:u :;

    of this technique .u'\ ri~~e ,:ribc...

    In tilt

    IU 'I id e .tarung en I~'g~1.)

    CABRIOLE lfGS

    ':a,'h tug

    ~tnfl~out it;..

    a block

    t 1

    walnut

    Y~

    squarv

    b)'

    rU1Ighl~'

    2SIIII1':

    rill

    Itngth includes enough for O t' IIg (..) fJl~

    tho Iwo transition blcK'k.

    (Ii

    111.'1

    , , 1 ( 1 1

    I

    on near the km-e.....e I i~.1

    Sh JlN{tlt:

    )'(lu('t4rav.I'Jt 111,(c'llrl t

    ~ ~ ;;to e Ut C'.tO._.

    Ilf

    ('h rll{' In:MOl I

    I,.ttlt,,ntl. th I' may tit unu l'r~,t)ll1fll

    rluring the

    $hOl)lnj.

    prll(,(':o~ In tl a,1 1

    used a 3 x:~ turning

    1 14u.ll ( \\

    hl\ 1\

    I

    trimmed

    cI(}\\,1

    to

    lh .e 2

    I

    ~lLlrt 11.,

    Sources, page

    24.

    ..ncr

    squaring

    up the stock tv ~ I

    (t4.

    Slwp Notes. paj e 19). cut off a 21 ~I.n~'1h

    for the

    le g and

    two

    Z length.; fer

    the

    tran-

    siuon blocks.

    ,-',rnR'. Before gluing thp transition

    b l ock s o n , the

    Ii

    rs lstep is tc m ark the 1 ,1-

    tern on tWQ adjacent face80flhc leg-blank.

    To do this, make a pattern from the grid

    drawing in Fig.

    1.

    or order the free pattern

    'rom

    Il I>oJd mi th

    see Sources.

    page~.

    It'$

    best to use carbon paper LaIrace lhis pat

    tern onto a

    piece

    of posierboard (or Mason

    Itel, Then CUI OUI the ~hapc and lay it over

    the printed pattern

    10

    make sure the

    shapes ar e the same.

    XOI\ '

    use

    the cut-out pattern

    to

    mark the

    o utlin e o n

    the leg

    s.

    Since I was working

    with wlIlnut, it

    was

    dinicult

    to

    lieC pencil

    lin,'.

    In lead, I

    used a felt-tip marker to

    elraw the pattel'tl on the leg blank.

    HErERES(It;_1.I~ES4After

    the

    pallel'll is

    mark ,1 on the 'k. use a square

    tel

    mark

    ,'.fcronce linc right where the corner

    I 't meet.; the lOpofthe knee.

    SO (

    Fig. 1.

    Markthi.lin. around all four fac't'softh.

    leg. (Th $( line.-

    (l.I'('

    u>'I'dlaler when cut

    ting the leg LO>hape and when gluin on

    lhe transition b l o ck s. r ef er to Fig. 7.1

    ueen Anne Side Table

    BUILD A FAMILYHElRLooM

  • 7/24/2019 Woodsmith - 043

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    ,

    J

    I.

    -

    -

    . .

    .~ .;

    t

    r --,

    ~

    + I r A H S , n o N

    ~

    lOCK

    W OOD SMITH

    1 5

    11;f(a-fNQ

    UN

    . . .

    0

    II

    cur OUf

    CORNER

    ' 1

    -14

    un.

    Uft

    EN Q N DETA IL

    I l

    ...1'1

    t

    ,

    .

    .

    I

    t

    ,

    1 .

    ,

    ..._)

    SIDeK

    (ur TtMl'\AJt OUt

    OfPOSfOto ....

    p

    01 MA.SC)fII ,.

    OliO

    ~IDfA

    liONS

    AGU>I

    SHAPE THEAPRONS

    r lb. Il~rt ~hapett. (Ir) assemble

    I

    IIjllIIJ\

    to mark the curv .. 1pattern

    h bottom ....llt u(th. aprons, ~

    I- ig

    l.e A full IW,).Iltt nl fur tlu a)Jn I\...l~ in -

    , : d

    with tlif'

    (';:lllnc,ll'll'J,t' pattern,

    ~(

    IT II.l'Kl'~'

    I 'I In lh , , 1- ' ,l l t( ' I11Illthe curve uf the

    bl en b t t I U l t l lnto

    lhl

    CUI \ (. of the tran

    hlcKk,, Ih. 1 1 ( . A n th e

    l>AllernI,

    n r

    k

    c l rcn'o\'t,I

    t lll

    0I,',1In:-.

    nllo

    cut.

    lht.'m

    I

    n

    .l Mt,d~\\;

    t

    ~ltL\ :\0\\

    the tabl. can hE'

    3: -

    I glue.... n,I.13 '1 ....1

    th, ,.ide

    ap

    th. roompondmg; 1(11'>i ,L Th n

    JOt, ' I

    t o

    urul'

    to

    the

    b:u.~apron

    tl'on

    h.1.Nl~-:. UI' '

    elf

    lhtn~

    can

    be

    (IOlb

    to

    help the 1 '2 S

    ~O 1110'

    nolJthl,lo:

    f'iM, harj.,

    nf''' b1arl. ,

    .. n tul:tr-looth bL I..... ith . L teeth ,> f

    111l'h

    , Irked tht bett {.tr

    lk-,

    \'\'e lJ'it...1

    hlllik

    l,M,th

    bl :l fl t \ \ It

    h (nllr

    tt '(.Othller

    lltc

    t Il ,H' (' (III(I Ih, ' lit 11111tl('t10n, but It le ft

    rc)u~h fUII'(;lo,:I'

    ttl.tt

    h lU I \ 1' b l>

    (Iealt \\'it

    I ttor

    \\'1'40' tlu' tJlurllO

    j rn')Ullt.ed.

    check lhe

    tt.'I~UIU , n t f

    tlu_~

    U I 'I H . . r

    b lu (le g uid e h iL t

    1 M . '

    n.i

    t . ' l f l tlliitl l u _ t :h ( _ . ,. V t - '( . ' ia l l ~ ' , , h t n

    ,,'ork

    11l~ ' ...lflIltl ... l

    nlru-,t

    i o n t , h x k . , , - ) . t h e h la < I {

    Li n l J t t tUP1. .f 1 , . . 1AS Inut h a . . . u : - - U a l . To l'Om

    pt

    r tt. W

    tllattl

    ltl)~IOn

    ~hC.ltll{J

    hi: il

    ,.,.. ,I

    o d

    ~ 'II\-tu

    kc II l{'n.;;jtm

    tr .wg-.

    hl('ofi>< n>:ul~

    JU,

    t an I ,. ,l ...

    ,t

    tlng :x.l the t.t'11..

    111a

    liltle t.-ore.aterthani

    indlCl ,1 un

    t h t > jrllUl _

    'fIw- id..a 1 .... tling

    I rod ,. high \lang \\hen it'.plud< l.

    AL .

    8. xt

    1 fOUO\\'lod( ~ ...

    'Iu,'nrt' f (,ur cut,; until

    th e

    four ~((t(~

    \\f re tlt t()lIllt' allCltlwr Ti' make thl' fin-t

    n~ y to J)h.IMeliint:t of 3headstock

    antllall,..ltlfk m:trlto

    rr.lm

    3 couple piece-

    (I(

    :h I and an clJU'I bl~ bed mad. from a

    1 1 tI~ml 'fIw-'' 'I '' < 'mp i, kllil hl in

    a nt:lC'hlfli,:;'l'\ \ L~' l

    kt'tp it

    (rom

    swivel

    Ull .

    f()r

    it

    ca'i

    1M

    hold

    in an~'

    vise

    if

    it ',ti

    cI ,< '1 bi'l

    ween a

    ,,,,,,pi,,

    \:b~k,,

    'Ii.'lll

  • 7/24/2019 Woodsmith - 043

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  • 7/24/2019 Woodsmith - 043

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    2

    OODSMITIi

    $ 2 1 1 for. nalurol bri.,tle bn h. J'd wanttn

    mak..l'lur~I \\'u,..;. gnin~ to

    gl:t n1) ' m f ')nc~ '

    wor th,

    _~nrl

    th ( (InI,}' \\'3)'. to

    (10

    that

    ig

    t

    th ~l$..rhly clean it ~ln.( J'very use (\\ith

    fall 'If cs,Jlen...;iv(' J5.0J\,ents).

    Pol~ ffl'inllllU ')I{:- OC C l -o t 39t to 7 9\ anti c: r

    be thru\\11 'l\\'~l) after each l'03l. F'Q

    ,Ip',,,,,hh I .lyfoam bru.he. ..uld ;. 'I e .' th~ importanee of .inp: a

    high qua1it~brush.

    By

    high

    quality

    lh~

    author usually means a nalum bristl~

    b . u , . u , something

    in

    lhe rnnge of $10-$2 .

    F'inish~r. al'gIle about the value of difT,r

    en1

    natural bri.inl '

    er

    varnish.

    ht t iU t ct.

    : , imr11t- :;lnc t)

    t

    hc)' urlo'n'l used

    t , . \ ,

    the-m n i ; -h( 'O. F irst, th c~ ' have

    t() h e >

    :- (lloafll f l j@'Ct

    I>roblem.M llltb a l . Apply. ('(Juple ,'(IBts

  • 7/24/2019 Woodsmith - 043

    22/28

    WOODSM'TH

    SEAl'NG

    across the rim uf a dish or can. ThE' rim

    builds up with hardened vurnish and the

    ..\(ler

    fillin)

    u r -

    l\t;.llnlll~.

    th..

    IIeAt 1('i' Itl

    brush

    carries this

    crud

    to

    the workpiece.

    1'-e~tl in) '

    with ,I

    \I,

    J~

    11

    I

    at I ) r

    thl'lU

    I v a ru b h

    ~ lIiKISC;'

    )neol.hC'r thing before brush-

    'Ir3\'anu,~h:-aJ~1Irtg I ( 111 1 r wlll ing.

    D ,, J

    stir or shake gl()~.:;varnish. I t

    ,Ir;' 'Iuickly ru.1 k.-< I . . tOI' I

    ro

    adrl$ air bubbles. (Salin varnish should be

    pent'trdlltl).

    into

    lh. \\O(MI I

    -urred very

    ~IQ\\~I)'

    ~(ore and (luring

    US4:

    Nvt.. :S.tnfJi '~Jr{

    . , I c - ( t)t,III 1 In II)

    uniformly (Iistrihut~ht

    : - ; i l i c . t t ,

    ate.

    :i

    lubl'lcanl . ) \ 1 ) 4. lIRl'SHI:NG

    T(,I'SI~\-.~.

    ow the varnish

    ciaJJ~'l)(.I)'un.tt tl)4. ~\C)flt I k lu

    t

    1. r t ;t t l) ' to be brushed u n . M o st old-time

    problem \\11, 111\. (iUI \\h I .1 t f finitJit~~ brush on a heavy coat with the

    b )'

    san(lill~

    'hI.

    IlIfllll~ f

    I

    1 '_or.UI1.

    w ork it

    in

    acros s the ,Rl aiJt. a n ti th e n

    wiped ufr 1 '(1)1' 1' \ nl' h , s t II COl''lI' '11)' (Iff' with the grain.

    ,all(lin~ kr. 1

    II 11

    11\

    II , ~

    II

    Till,

    bru,hin , pattern probublv jroes

    coat u( varnish u , ,ah r ....lk to the days when the r'~in:; .

    were

    'fHI '~I~(;, u W Of l l .,

    , 1 , . , .

    th .tllrul IIn(1hc solvent waspure tur-

    m ake Ih . wu -,h

    ,I

    11 1 1 1I . r . t a l l i u x

    1t{1I..

    Th~ . ) ' d r i ed slowly a nd th ere

    w

    a s

    that

    lhi~ makes .,

    \11') 1 1 . ( 1 .

    r, lit

    tlln.

    t,.\\orkCJut brush

    marks.

    [{ullO(la~ :o>

    (lc~ndinJ ' on wh.u \ u r l U I I I taft I ,h, lic 1 t - 1 l f \ . r o and mineral spirits fir)'

    the varnish ha...)nl\

    ;,

    III tl, I. 1III kl\ I lhe~' should be applied onlv

    f l(, SO rOOUC ' ' -t -I

    1.1

    IM I

    It

    I I I A ll lit tI,..

    qf'f 1

    l:-;:iJl l a c h(. 'C kerboani

    pat-

    othe}' \'arni~h th.tt';.Il': I ttl

    t

    Irtf (. I \ ill t'... ..........rnlill brush m-ruk.~.

    5 015 0 J C'(ltlce~ il tIl

    ; ,e . , h I I

    prl ' C

    )1'lu'nhti,n

    of

    lhe ~'let~I,)ske)-f

    ~\F()R'ltl..\ SII

    hUl'

    th t b .

    t

    I

    (I. N

    I I

    o n 1IU_) ' j \

    r ( O ~ d c i n e.xp er ie n \ Ill. ....:R..

    ;''T \I~IK('\.f~ 1

    Ikt \~ '1f

    (r ttl

    lllp u lu l h 1 f'(lr awer Unit. $epara te l~

    1 l l t ~ .8 n ( 1 e l l ) ( it 'f )1U f i n , - z ; t. . r tJ n n l . . . .) . \' ax. o r 1 -1 ,B e h le n a n d Jl ,~ lukl Ii11 .1I It I I tit 10f. rt 'cp jv ed fO u r C O t*lto tv f fu ll

    11111

    tht ...urface. 1 \\;pe th~

    ~nl l l '~ ~W rot \ch

    l.)

    thinnln~.

    II.

    lu r t ~ th. n l

    tr.

    1I~1tl

    Bl'hlcn'$

    1 -- R o llr

    Rubbing

    V:l r -

    (I.

    \Io'th 1 'IJblh;t befole \t~trni$hing. co,'lthat'~ on)~' thill , ...

    IIl 'lt t

    If.:

    I'

    II II

    QI1t. n l'

    e.f the \\ a.~hcoat. The l eW

    tlt:\1 .:. (;1(.,\1'.

    I( I 'm f il li n, : t h( lo l 'H 'l rf '$ n '\ uk p: o; $ pn $ E-

    \ \ht'n .t' .l tl l~

    1)\1 r ,.,'

    rt'ttI\I ...

    ii\..

    thinne()

    (50 . 50 )

    coaL. of

    th e

    ., f

    .tl

    ,. ,grain~i \\ ' ood \\'jth

    :t

    colnrerl \ here therc's thi'

    f('.l1

    e.f

    c : Ittlll

    th,ou

    h .

    IlchI.

    n',

    \'amish. (Thotlgh

    fi\'e

    t h in l1ed

    I \ If \\1.. ,1ilh'r(~

    \\ iHJd xI titlt

    No.;~9),r - the \'ftrni~h 'hil l J.ul(b'l}: lK'l\\ f n t t l lI\Il.hi 21,~ fullstrellgt_h ...~ll:,. ttl

    ' I

    II'

    tl ti ll (~

    l\~OO fI}fII, i J,

    No. -JUl. I

    D(>\illt ' :.:.(l) ,,. )

    lhtll

    In>

    fi 't \ ,

    t(II' ( '('Ift , mort'

    protection than tht

    on

    the wood will

    , ' I

    ba, k inl..

    t h . ''

    I.ooK FOR PR08',t;~, While brushing.

    \artll

    ' IIUjr,

    \\1, ..

    It

    \'1(1,;a '''t'k

    r.-tj. .

    an(lt. ontaminateit.Alldnl'\I.r\vilM.:ll,ru. ..h chl Ck fQr 1>I'Oblelnt-such a.... run '>. hai)';,.

    I1g

    lIlt..

    l't,rrl l1. varnish

    lUI'

    a

    v v I' : Ill. lhE' re al w ork

    be

    rn

    h

    I';

    the

    1110:;t

    difficult clear

    II '1111.,'11

    It

    rufl.s, saJ.,~.

    (,(Jllet\.~(tU$l.

    l ,\\ 1m, h

    I ~rk. l..l\lld

    i~ifficult to re

    I I Ilu\. ~Irll(t imes- \vh~n YhU 8111.a

    f

    ,ni l I. I

    j. t'

    fil.i~h

    it'

    tl \ : b e s t c he ie e .

    uld \'lIlI have to work with the prob lem.

    ROOM CONDITIONS

    ~'all\ IIf \h,~problems associated with all-

    1,1~lnJ. vurnish \.':,n be ('lirninatl.'(J b)' con

    (,...11In). h(' ~tu~l

    noaling

    in th( air. Anti in

    f Nil , . thut'::, ,l

    c . t u u l e o , h l .

    ~. \ ', Tiff;

    IttIOM. lnstead, tind 'UI

    'rll)t~'I'UfJnl

    tha t

    tlhe~l'l

    St\ '{'

    a

    In t

    u(ll'nf

    Ii< n , , day before \'srni.hin~. dust tho

    . -onta rl ' room,

    ml'f}

    th o O oor . ~u)(1then let .

    {toy

    flu t ~.'ltJ(.WtU (It,\\n o\'(.r,\i~thl.

    11' 'UUTI K~.A

    cold

    ~1'lIf(CQI

    base

    uu-nt j,n't the best place to varnish - tl\~

    \ltm1.~h

    nUt~'

    never (In: Nc.ilheri~.

    hot

    Jr.lr:t~\orl ;l~urnlne.r

    u t ; , -

    it

    dric:o.

    loo fast

    It'l4\

    UI~

    ht UShmark~. 'rhe

    be~tl Oliltitio ~

    111 l J u \ . ~ \ ( . ~ n t y t o

    t'id1t~

    l e J . , T e e : o \\;th

    ,,' ...I.,li 'c humicl i t ) ,

    1 1 1 :1 1 1 y.

    du n' ..

    b l ; n g n Ilnljt Cl ii.lm;1

    cocil

    ll;l~'rllt'lll In to n \\'ru fll rt.)tllll

    rolfi

    inllnt (li

    .It-I.y, 'umu h 1t.The~lir jn eucb (I r tbe . \\'(>0(1

    , , n . 111 11 ' land a nd

    b(>

    el~a~ '1 inlo th e

    ~,t

    'arnl:-,hC)'eating a million liltl,~ .Jub-

    1.1t.. fill lh(.~Sllrface.

    Appying

    V a r n t _ s _ h _ _

    HOW TO GET THE FINISH YOU WANT

  • 7/24/2019 Woodsmith - 043

    23/28

    OODSMITH

    7

    C; 1110CJlh

    NJ~llld

    Sllr/nCt'l(

    uf

    (,11I,,-iul

    leg~IJelu'ei'I' (,CH1/~';I/,

    ( J t i l J

    :~(teJ,/ vtJJ

    B e c :t1 1 e fi,1Ilot fl '''I ,b

    , 1 1 1 1 1

    Ih r rro1'I,is/,

    0 tIle

    #h a

    r p r O J' 11 e rs 011(1 etigex.

    6

    Rub nl(t llllS allli ~fJl'hi/( tl,(yn.

    lrlill W(li HOitlt liltlt m if/m ll s pi.ii$

    011 fingertip. {JS( a .

    Ia r

    tobillel.tl'(J.lx

    if til< m hns dritd liard

    000 UlEl

    WOOl

    5

    /} J Ilrt~'f I (/11141'1111'( 111, . I ( ' ' ' ' ' ' Il'rt ....rlarf b,t,Id a dUlIllllllbrella bt l ~P/K,rl, t rn

    picrt '

    v .f

    ;t f ,11(/ Itl' (I 1 ( , , , pe'/1I1 Nt II': I t r lIt; tI't i ,i r HIIII, Jflt(t-'I'l (Ij'll,( uytl'A'/I;('

    C'.ll'l b e ji isJ't'tl t l - t II., tll/l, 1;,,1, 1 1 1 1i,'f$It lfl II I,t,llil f , r.o t t , f 1 i / J 1 J l 1 1 1 i/ t)I,,( ; n ,1

    ge )llly p /(lC iU 1 flU

    I

    IH f t 11(1' 7 , ( , . x h , / 1 ( ,

    fIll

    xII tl(,~.

    WOIKPI.tCf...,.--HAll

    CROSS SECTION

    Brush I/ t n I' tJ/'I(tI(lUt brlUJlt III Iltt

    tlrn~c' ,,, oj IJ,#,/m,,, 10I) ('t',,1 /fIJI,

    fflrf..1J.

    ,'~A' lill'

    IIrt)blt ':;'

    by

    Ilulrli J I

    In tl,le' ItfJhl

    (It (J /(,,/t

    qft b4:1 , i,t( J uwrk;

    3

    se ot t se elilire 8t(riU('1j (,itJ, t( a~/tClifl

    of thinned )l1lr ii;. . Finiall uff ,jIl,

    l(o/fr

    clJ( ~

    ~r

    ul/.lrellglh 'VJrlli.h

    OU 1 1 1

    and fire C(1(l/k of III

    i~Jltd

    ,'( 11 1 1N '. (III Ir /~.

    e

    HaNNEo VAl Nf$ .H

    WMHCOAJ

    2

    I-\ III I Ifill' .lfltl tlrr ~I ~'H I I

    Clllf

    11IIIf / lr,i

    II'fHlfl

    ; 1

    till 111;lh

    i

    g1T.'/I~ ( I U ( I , t ' i / : . l fll'(lr' fJ ?f 1 / fl tll ......11

    II~

    tr . Irql,f' 1 M.II/li 1 1 1 . ilot

    1

    ~Ii\t'(ll lid

    gf'fl itt 1I',fl, II .;(1:.;11 ';.1'(,1

    f I

    (II

    (,(,tiltS/

    '(JJJd

    'UillC'NII X,11n/....

    IH'/{Jr~

    stai i f1 Or' ut ,'\,'n

    1-6 ) lts for 3

    R b i '1111 t 41 I ,. . h 1 1 1 4 1nlbbed.

    Ah.

    f 'til

    Olml

    (UU' ,

    ,II,)'{u~u..ll.)'

    OVeJ'

    nj~ht).

    nl t I ~ . . . . . It 1,11', I e ; \lnl1~

    mu~'

    ake

    ~ 111\I('hu

    t ~

    II

    \\'( I(

    ~lltclut Ull'.

    tOPl 03t

    \\Ith fir ' :,hr.uJ\., ' )111' tC II~(If lh ~ side

    t bl~ I u.II~MIjlnl \\,1 r~ll')' t

  • 7/24/2019 Woodsmith - 043

    24/28

    WOODSM1TH

    1(-\SIS. f~a:;I):i al'(,' llnlll, a

    ' 1 0 \ ) ( 1

    rn.q:~l$.

    r. .ahinpt r n . ' p ' o , ;ttlcl I) ll nil k. J' I,

    ~ps. Cabinet~p~ :tntJ W ( . . ~ M L '1 1if' I Irt

    ~imil\1l' in Lbal their

    t { t . t h

    .tn

    Jll\t~

    up

    10

    I'U\\':'.~e( f t p h o t c . The ' WI. 'h:llf(.'rt'II(( i.

    that the C abinetrasp IS thinlllr

    CABI.\E1' (If(

    I\'III){) RASP

    II (AJJIS -. r f lI.f

    ./) 1'A1'TEk.\.II,lhf.11 f

    )1CAIUSET N ~/

    f om

    Ih~

    ba,,' ..

    IOtk

    tlthe-l1;,

    It

    cut:.

    'It

    It

    u

    m l~l}' Ilh l' l i l t Ln

    ('(I~f :5.The~(

    t..

    (I~lnntl

    I

    Lhl:diHgonall{ .....,\,.

    out),1

    \\itI1 :1~hf.arin.:: ,lll,on

    $() ,'\ \\. ( 11(.J( ~' I~~N '

    ill

    a he,,;)elforing-'an.

    t \:

    or

    :L lui

    t)-pe:

    Tc ) l ' 111 , , I ,< '0111

    till

    ('IIl mallufaClUrt] :,, ( , 1 1 t h . : I

    b).'dirrer~n[ namc:- -;)

    ItI

    hA,

    b : o ' ~ne .. l chara(,I '11 til

    RASPS AND WOOD IIUS

    The .,stternmakcr:; rasp, however; j : ; .

    Ilfli 'IU(, _ Its

    tip tapers more

    than that of

    wcod and cabinet rasps, And. iL ,teeth arc

    NIJre.,rl

    randomly

    over l h c .

    surface,

    Set'

    rilChl

    photo.

    SITte th e teeth on :1cabinet OJ W t)()(1rasp

    ltn: lined up,

    il

    seems to want to set its U\, U

    c

    tU~.

    A n d

    it.

    l e a v e s

    l t

    t.J.ol of J - . ( ) I . ) \ e

    behind, These groove. ha\'p 10be filed out

    I ,fol'< sandin) can begin.

    Since the teeth on the Ilatt4.'l'llJI1(1.k(,:r:-

    L 'P aren't. W I L ,l up. it's e;u:j.:r to l.. Ontrl)

    ll)3J1

    a

    wood

    or cnbin('t ra.sp. It '11~~.uts

    fu,~t 'rand smoothen U~ing it (('c~slike

    NlKling. ou set

    it~

    curse

    without

    \\ QIT).

    In,: bout

    $I

    trail (Ir grooves to clean ul' ,

    'fh,' patternmakers rasp has a drawback

    It C t,:-> t$ more than twice as, much ~ II

    -(1 (.1 rd.. 11.B ut. it :;.worth it, \\~I:eeom

    m . ._ 'n r l fl 1 0 ~ieh(Jlson

    #~ t.

    .ILE~

    The id.,,1 file

    f(ll

    n P j 1 like the

    t1tl)rloie lejl'

    i~\hat ~LS\ullI)'

    called a eabi-

    111 t (ilt',These

    are

    l 'Onll O(Utt) fi\' ihtble in So '

    lind

    length s.

    Th.

    basic diffe.-ence betw~~.n a cabinet

    Ill. and

    Q w oo d

    fil. isthat the ,

    - a 1 - 1 1 1 il~

    .

    little thinner. But nl1~' cu-dillar.\' half

    nM.lntl fi le in ba~tal (l cut w ill w ork fine.

    S.,w: Files geJler.tl I) arc available 11

    th rt~ fllogreeS. o r cu l - sm (J iO th . M Corl(l-

    ut . u m ba....an l. R ;b 'U IN I i~h f l ' U11 of'JI'

    \rood\\'(Jl'king

    beca\L.~

    it ~ lht: Co;l(~~l.

    I'h ,'O.'l1'S(>II... U;

    :u.o affetl~d

    b,'

    1iI~

    ~'\h.

    he Ion, . .the file. the c..

    , , , - , , p r

    llw

    I ::;..u 10b UiJ'd Iii.

    i.

    MIlr ,' than an

    Ii

    ba tard.

    I t . l . , p . . . . . a n d \ \ ~ O O C Ii le . . . . . .

    U 1?

    ~

    (0), thf'

    .1 1.1t and rool';I... 1 rmln:

    (Kifl l~lS.IISr.~l I'I'I,\'('().. INC'.. 1267

    Mur~ l)ri\'(>, }'lacl,if.n. ~ 11502

    1. .. ,.,. lSI. (Catillo,lr. ~~.50).,h/, II

    F ) ,

    r II lr /'a, I/, 1 \11 lN I

    Fillt'r: I I l l > o i u r n

    1,1 '1 ,

    w,tlnut.

    0 1 ' < 1

    Nu. B744-IFl;;6.

    ~'to Jl'{'r,}uart.

    St 1,leu ~

    :

    IlulcI

    n

    I(I)(J,

    9

    Ir h.

    Ortler

    ~o.

    6trJ~27tlKj, $1{',2

    ll

    I '

    I '1w1rt..

    1 (, tll~11'tlrnjsht..~and ruhbing ~uppli(

    ...... l ';1\

    rulnble from (;...n-etl

    'O f

    de ('om

    , .nJl~(., , .Ire& ; alKj .)

    , .... 1 1 1 1

    hank.,

    gu

    (tI Pal De,'; . or

    H

    II hk'JI,UId Bl'Os. and Barry Opl)enheim

    o

    ,,,. \lcCI key (;Ol'l'o,...tioll. Both hm'e

    .._,\t.'I1.t I\'e- fini$hinS e..XI~ril'll '( a nd w e rt..

    I'Il 'flll in ;;uppl,ing l~ 'hnical and J)1't'dical

    llifunT\o'ttion

    ror the article

    un \'tlrni$h..

    \ I III...h r th( ca . . . .t bra.. . . .-.;11'll.\\', rhan (Ut'

    I

    II... d,I.bl~from:

    \H',t

    n \\

    \I)~(O~lP,\.,~\.f;l ,-\ , ' ( 'n11'

    uf

    ttll

    \nlt.rJrH~.

    :\e,\'

    'ork. ~,-

    1')Ola:

    ~ ) 'I. ': (Ia.......c l1 an l\\'aJ'\>

    ('alaJo~;

    I IJ) ,Ih File( C:L, )loin.>. IA :~~II2.

    SQUARES FOR CABRIOLE LEGS

    \\ 'h 'l

    h. Cllhriol,Ie);s rorth

    ,,1, hh

    . ' , I t h t

    ((JClt '\ lll rllll'O \\';II u(. lurnlnJ

    n' ~:(lflJung leg (( Ihe

    $ i < 1 , ' ta

    ble)

    n J'lln .. ~1\1.U'e

    thut';-. ~ .

    I. ~ ', ~ ~

    11M

    lJ.i,rltftbv

    t C)tron~itiIJI\ I l l c l C J u . 1 .

    Each

    hl1l1 I .: (flr th e rO(Itl lliOll r ( . . ( l u i r ( , U

    lu.tr, lhi' l'~ 2

    'J.

    x ~ :\ It; (11,,:1uI

    I t\\O lru rL . .iliC ln

    b h , H ; k : ; ) .

    4,11

    va n

    c,rfll'r

    Inll

    ng

    lllan':-, ( 1m l

    ht

    ((tUII\\'inJ

    t'r}Ul'\.'(-:

    all

    l,n 'L i

    an ffJr

    walnut,

    sec

    ('3la1tl~~

    or

    (Ill

    t

    J s r l ; cIt .s):

    IU , \t(lRG.\X \\OOII'\'ORf\I~t. SI

    '11.1..:....

    t 12; ; f1.tr,lsttl\\11 i{o:tc l , I .c lui :- -\ 'J l lt '.

    1 \ , .

    t12111. ; '2450-2:; t , ', (('tllal41) ; ~1.~)(.t,

    (' l,h l'Ul

    r m i : : ;h \ . ' C 1p i e c e \ \ .i ll lx .

    apprcxi-

    In,l('l)

    smaller). :J I ;1 ' : (

    a';' :{~

    $llt I I ,ouch;:~ :\ a ' x 16 .$(~,~ach.

    ,t.I''',KT (() T\~TI~;SI)

    s.)'\.

    IXl,.

    (I ,II

    1.:tgt('he~l( l

    R08fl. RIOllX. N ,-

    11 1I

    ~i

    '1Ml22:~l ii

    1( :II log:

    ;SLlMI).

    ~IUn ( ithh,'n hie Iough. t\\ c. :o >i(I(.'~

    I,J u..,II.;'1 x

    :i ,

    in 12 , JS~. 2( , and :4(j '

    n ..~h:,. SK,7fi(X r tinl .u

    fU(.l

    lilt,

    fU,f)\'('I(t(.:H.:-.'

    S'N)'ti-;.

    21f(n l In

    .111l1al

    RIlu1{'\artl. I(ogtn;.

    r.:L~f,.;);~7~;

    I

    12

    1 :lJi..21 ~1

    Culalol(;

    $2.(0). Rough.

    Jill

    \' till hlll';U' ilK:.h.... ; i l l c.'ut ll) nll~' l e n , . . r t h

    I.

    h , lr

    ~Ild

    48 .3 ,,:; .

    $1.10 ll

  • 7/24/2019 Woodsmith - 043

    25/28

    \VOOOSMITH

    t~i.n.kht.$, 0 1

    N O ) f H O ; O C (9.:2il; 2 . ' ; :2 8 : ~ ~ ~ ;

    :rZ:12.~-t ::~~

    O il 30 :12 15.24: ~I :2:1.2.1:

    ;{2: :7.9. 24 :~i6 2:~;

    ~.:24

    Outtl o or : 7 :1 . .. ..1i ;39 :24

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