work package 2 dr jüri riives. human resource development process vocational education institution...

Work Package 2

Dr Jüri Riives

Human resource development process

VOCATIONAL EDUCATION INSTITUTION

PROCESS

COMPANYORGANISATION

OF PROFESSIONAL EXAMINATIONS

EVALUATION OF QUALIFICATIONS

TRAINING PLAN

JOB DESCRIPTION

CNC MACHINE TOOL

OPERATOR

QUALIFICATION CHART

PROFESSIONAL STANDARD

CURRICULUM

Registry of occupations in Estonia

1. MANAGEMENT/ ADMINISTRATIVE

1.1. Member of the Board1.2. General Manager (Director)1.3. Executive Director1.4. Marketing Manager1.5. Financial Director/Manager1.6. Production Director1.7. Development Manager1.8. Sales Manager1.9. Quality Manager1.10. Purchasing Manager1.11. Human Resources Manager1.12. Accounts Manager1.13. Bookkeeper1.14. Administrative Assistant1.15. Internal Control/Audit Specialist

Registry of occupations in Estonia (2)

2. ENGINEERING STAFF 2.1 Lead Mechanical Designer2.2 Process Control Manager2.3 Production Manager2.4 Product Development Engineer2.5 CAD Engineer2.6 Production Planner2.7 Work-shop Manager2.8 Mechanical Designer2.9 Manufacturing Engineer2.10 Project Manager2.11 Foreman2.12 Storekeeper2.13 Lead Mechanical Engineer2.14 Lead Power Engineer2.15 Welding Engineer2.16 Welding Quality Assurance Engineer2.17 Quality Control Engineer2.18 Surface Finishing Engineer2.19 Material Engineer 2.20 Inspector in Occupational Health and Safety2.21 Safety Engineer2.22 Mechanical Engineer


3. Workers 3.1 Mechanic3.2 Fitter3.3 Quality Controller3.4 Testing Operator3.5 Machine Tool Operator3.6 CNC Machine Tool Operator3.7 Lathe Operator3.8 Automatic Machine Tool Operator3.9 Production Line Operator3.10 CMM Operator 3.11 Milling Machine Operator3.12 Grinding Machine Operator3.13 Boring Machine Operator


3. Workers 3.14 Hobbing Machine Operator3.15 Sheet Metal Machining Tool

Operator3.16 Mechatronic3.17 Welder3.18 Locksmith3.19 Machine Fitter3.20 EDM Operator3.21 Tooling specialist3.22 Assembler3.23 Painter3.24 Powder Painter 3.25 Metal Polisher


3. Workers 3.26 Heat Treatment Worker3.27 Metal Casting Worker3.28 Powder Metallurgy Worker3.29 Galvanizing Worker3.30 Slinging Worker3.31 Crane & Hoisting Equipment

Operator3.32 Repair worker

3.33 Mechanical Engineering Technician

Job: CNC Machine Tool Operator Structural unit: Production Direct supervisor: Production Manager Reports to: Executive, Production Manager Subordinates: None

1. GENERAL PROVISIONS The Executive enters into and terminates the contract of employment with the CNC Machine Tool Operator. The CNC Machine Tool Operator is supervised by and reports to the Production Manager. In his activities the CNC Machine Tool Operator shall act pursuant to:

the legislation of the Republic of Estonia; this job description; directives of the Executive, lawful orders of the Executive and Production Manager; internal work procedure rules, occupational health and safety rules and fire and electrical safety rules

of the company; other rules of procedure and guidelines established in the company.

2. MAIN OBJECTIVES The main objectives of the work of the CNC Machine Tool operator are:

making products of high quality and in a timely fashion pursuant to working drawings; constant quality inspection in order to ensure the quality of products; optimal and purposeful use of the mechanisms, machines and equipment that are at the disposal of the

company; regular maintenance of the production equipment.

3. REQUIRED SKILLS An employee who possesses the following knowledge and skills may hold the position of CNC Machine

Tools Operator: 3.1. Education: CNC machine tool employee training; 3.2. Language skills: Estonian; professional English; 3.3. Work experience: preferably prior work experience as a machine tool operator; 3.4. General and special skills; skill of reading working drawings; general knowledge of mechanical

processing technology; knowledge of CNC machine tools and their control devices; knowledge of tools and their usage skills; knowledge of processing technologies and materials to the required extent; skill of creation of control programs for CNC machine tools;

3.5. Qualities: ability to manage stress, sense of duty, precision, honesty, correctness; 3.6. Computer skills: quite important from the point of view of performance of the employment

duties; 3.7. Driver's licence: not important from the point of view of performance of the employment

duties.

COMPANY JOB DESCRIPTION OF CNC MACHINE TOOL OPERATOR

KD xxx-xx

Version 1

Document Prepared by Approved by Page(s) 1/2

Date:

4. RIGHTS The CNC Machine Tool operator has the right to:

make proposals to the Executive and Production Manager for improving the work organisation; make proposals for modifying the production technology; receive information necessary for performance of working duties; demand the provision of special clothing, personal protective equipment and tools required for work; refuse work with regard to which no training has been received or which is against the law; receive as much in-service training as required.

5. EMPLOYMENT DUTIES Making products pursuant to the technical documentation (working drawings, routing technology,

operation technology, etc.) with high quality and by the prescribed time; Creating control programs and entering them into the control system of the machine tool; Selecting tools and placing them in the instrument holder of the machine tool; Following the rules of procedure and quality requirements of production; Exercising quality supervision over products; Setting the machine tool; Following the user manuals of equipment; Carrying out current and planned maintenance of equipment; Sharpening and adjusting tools and measuring parameters; Following occupational safety instructions, using personal protective equipment; Operative notification of the Production Manager about problems; Keeping one's tools and workplace in order; following the lawful orders of the Executive, Production Manager or an employee replacing him; In the event of unforeseen hindrances, addressing the Executive or Production Manager for elimination of

the hindrances.6. LIABILITY The CNC Machine Tool Operator shall be liable for:

fulfilment of the requirements set out in this job description; following the internal work procedure rules, effective rules and regulations, legislation of the Republic of

Estonia, directives and orders of the Executive and orders of the Production Manager; adherence to the occupational health and safety rules, fire and electrical safety rules and sanitation rules; making products in a timely fashion and complying with the quality requirements; prudent use of tools.

Employee Employer …………………………….. /Signature/ ………………………………… /Signature/ ………………………………… /Name/ ………………………………… /Name/

Date …………………………… Date ……………………………

Job description of CNC Machine Tool Operator

Job: CNC Machine Tool Operator Structural unit: Production Direct supervisor: Production Manager Reports to: Executive, Production Manager Subordinates: None

1. GENERAL PROVISIONS The Executive enters into and terminates the contract of employment

with the CNC Machine Tool Operator. The CNC Machine Tool Operator is supervised by and reports to the

Production Manager. In his activities the CNC Machine Tool Operator shall act pursuant to:

the legislation of the Republic of Estonia; this job description; directives of the Executive, lawful orders of the Executive and

Production Manager; internal work procedure rules, occupational health and safety

rules and fire and electrical safety rules of the company; other rules of procedure and guidelines established in the

company.

Job description of CNC Machine Tool Operator (2)

2. MAIN OBJECTIVESThe main objectives of the work of the CNC Machine Tool

operator are: making products of high quality and in a timely

fashion pursuant to working drawings; constant quality inspection in order to ensure the

quality of products; optimal and purposeful use of the mechanisms,

machines and equipment that are at the disposal of the company;

regular maintenance of the production equipment.


3. REQUIRED SKILLSAn employee who possesses the following knowledge and skills may hold the position

of CNC Machine Tools Operator:

3.1. Education: CNC machine tool employee training;

3.2. Language skills: Estonian; professional English;

3.3. Work experience: preferably prior work experience as a machine tool operator;

3.4. General and special skills: skill of reading working drawings; general knowledge of mechanical processing technology; knowledge of CNC machine tools and their control devices; knowledge of tools and their usage skills; knowledge of processing technologies and materials to the required extent; skill of creation of control programs for CNC machine tools;

3.5. Qualities: ability to manage stress, sense of duty, precision, honesty, correctness;

3.6. Computer skills: quite important from the point of view of performance of the employment duties;

3.7. Driver's licence: not important from the point of view of performance of the employment duties.


4. RIGHTSThe CNC Machine Tool operator has the right to:

make proposals to the Executive and Production Manager for improving the work organisation;

make proposals for modifying the production technology;

receive information necessary for performance of working duties;

demand the provision of special clothing, personal protective equipment and tools required for work;

refuse work with regard to which no training has been received or which is against the law;

receive as much in-service training as required.


5. EMPLOYMENT DUTIES Making products pursuant to the technical documentation (working

drawings, routing technology, operation technology, etc.) with high quality and by the prescribed time;

Creating control programs and entering them into the control system of the machine tool;

Selecting tools and placing them in the instrument holder of the machine tool;

Following the rules of procedure and quality requirements of production; Exercising quality supervision over products; Setting the machine tool; Following the user manuals of equipment; Carrying out current and planned maintenance of equipment; Sharpening and adjusting tools and measuring parameters; Following occupational safety instructions, using personal protective

equipment; Operative notification of the Production Manager about problems; Keeping one's tools and workplace in order; following the lawful orders of the Executive, Production Manager or an

employee replacing him; In the event of unforeseen hindrances, addressing the Executive or

Production Manager for elimination of the hindrances.


6. LIABILITYThe CNC Machine Tool Operator shall be liable for:

fulfilment of the requirements set out in this job description;

following the internal work procedure rules, effective rules and regulations, legislation of the Republic of Estonia, directives and orders of the Executive and orders of the Production Manager;

adherence to the occupational health and safety rules, fire and electrical safety rules and sanitation rules;

making products in a timely fashion and complying with the quality requirements;

prudent use of tools.

Professional standard (fragment)

PROFESSION: Computer Numerical Control (CNC) Machine Tool Operator

Professional level

Profession Specialisation Title on the professional certificate

I CNC Machine Tool Operator

None CNC Machine Tool Operator Professional level I

II CNC Machine Tool Operator-Setter

None CNC Machine Tool Operator-Setter, professional level II

III CNC Machine Tool Operator-Foreman

None CNC Machine Tool Operator-Setter, professional level III

IV

V

In the Estonian professional system level I is the lowest and level V is the highest professional level. Not all professions have all five levels. The definitions of the professional levels have been set out in section C.4 of the professional standard.

Professional standard (fragment) (2)

B.1 QUALIFICATIONSProfessional level II

Employment duties at professional level II

1) Operating machine tools

2) Setting machine tools

3) Creation of the operation technology

4) Designing control programs

5) Teamwork


Competence 1. Operating machine tools

Activities Skills Knowledge of

1. Operating the machine tool and control system

1.1. Skill of operating CNC machine tools (incl. milling machines, service centres, etc.)

a) mechanical engineeringmaterialsb) mechanical engineeringtechnologyc) metal cutting and CNC

machine toolsd) contour and position

control systemse) occupational health and

safety

2. Identification of defects of the machine tool, if necessary

1.2. Workplace organisation skill

3. Machine tool maintenance and minor repairs

1.3. Machine tool defect identification skill

1.4. Machine tool maintenance pursuant to the maintenance manual of the machine tool


Competence 2. Setting machine tools


1. Placing the processed detail in the machine tool

1.1. Skill of basing the processed detail and using jigs

a) basingb) working drawingsc) dimension chaind) usage of jigse) coordination systemsf) use of cutting and auxiliary instrumentsg) CNC machine tool programming skill

2. Pre-initialisation of cutting instruments

1.2. Skill of drawing up and resolving dimension chains

3. Placing cutting instruments in the tool holder

1.3. Skill of choosing and inspecting technological zero points

4. Skill of setting technological zero points

1.4. Skill of choosing cutting and auxiliary instruments

1.5. Skill of entering control programs

1.6. Skill of adjusting control programs

1.7. Skill of using the sub-programs of the machine tool


Competence 3. Creation of the operation technology


1. Accessing working drawings

1.1. Skill of designing the trajectories of the cutting instruments

a) The coordination systems of the machine tool and processed detail

b) designing the operation technologyc) the detail productiontechnologyd) metrologye) possibilities of ensuring quality

2. Designating the moving trajectories of the cutting instruments

1.2. Skill of designating the cutting modes

3. Creation of the operation technology (unless specified)

1.3. Skill of achieving the required quality parameters

4. Creation of the control program

1.4. Working drawing reading skills

1.5. Skill of designating the spare processing capacity


Competence 4. Designing control programs


1. Entry of the control program into the control system of the machine tool

1.1. Skill of creating control programs for making more complicated details

a) programming CNC machine toolsb) working principles of the control systemsc) the essence and use of CAD/CAM systems

2. Inspection of the control program using the simulation system

1.2. Skill of manual programming of the control systems of various machine tools

3. Inspection of the operational readiness of the machine tool

1.3. Skill of using the CAD/CAM system for developing control programs

4. Processing details on the machine tool and inspection of the required parameters

1.4. Computer skills


Competence 5. Teamwork


1. Sense of duty regarding ensuring quality

1.1. Performing employment duties by the prescribed time1.2. Foreign language skills

a) the production techniqueb) professional duties and liability c) microeconomics and macroeconomics

2. Sense of duty regarding high quality performance of employment duties

Competence chart of CNC Machine Tool Operator

1. CNC Machine Tool Operator

Qualification / Skill VT (1-5) PT (1-5)

1.1. General skills / knowledge

1.1.1. General knowledge of CNC machine tools

1.1.2. General knowledge of mechanical engineering technology

1.1.3. Knowledge of occupational safety

1.1.4. Economic knowledge

1.1.5. Knowledge of designing control programs for CNC machine tools

1.1.6. Language skills

1.1.7. Computer skills

Competence chart of CNC Machine Tool Operator (2)

1.2 Basic skills

1.2.1 Knowledge of technological capacity of CNC machine tools

1.2.2 Skill of setting technological zero points

1.2.3 Skill of designing control programs

1.2.4 Knowledge of processed materials

1.2.5 Reading skills of working drawings

1.2.6 Knowledge of production technology

1.2.7 Machine tool operation skill

1.2.8 Knowledge of cutting and auxiliary instruments

1.2.9 Knowledge of measurement and control instruments

1.2.10 Skill of measurement and inspection of processed details


1.3 Specific skills

1.3.1 Skill of organisation of production at the workplace

1.3.2 Specific machine tool programming skills

1.3.3 Skill of pre-initialisation of cutting instruments

1.3.4 Ensuring and securing quality

1.3.5 Skill of using productive cutting modes


1.4 Personal characteristics

1.4.1 Sense of duty

1.4.2 Precision and correctness

1.4.3 Able to work independently

1.4.4 Sense of liability

1.4.5 Able to concentrate

1.4.6 Able to cooperate

1.4.7 Ready to learn

Competence chart of CNC Machine Tool

Operator (evaluated)

1. CNC Machine Tool Operator

Qualification / Skill VT (1-5) PT (1-5)

1.1. General skills / knowledge

1.1.1. General knowledge of CNC machine tools

4 4

1.1.2. General knowledge of mechanical engineering technology

4 3

1.1.3. Knowledge of occupational safety

5 3

1.1.4. Economic knowledge 2 3

1.1.5. Knowledge of designing control programs for CNC machine tools

3 2

1.1.6. Language skills 4 2

1.1.7. Computer skills 3 3

Competence chart of CNC Machine Tool

Operator (evaluated) (2)

1.2 Basic skills

1.2.1 Knowledge of technological capacity of CNC machine tools

5 3

1.2.2 Skill of setting technological zero points

5 4

1.2.3 Skill of designing control programs

3 3

1.2.4 Knowledge of processed materials

3 3

1.2.5 Reading skills of working drawings

5 3

1.2.6 Knowledge of production technology

4 3

1.2.7 Machine tool operation skill 5 3

1.2.8 Knowledge of cutting and auxiliary instruments

4 3

1.2.9 Knowledge of measurement and control instruments

5 3

1.2.10 Skill of measurement and inspection of processed details

5 3

Competence chart of CNC Machine Tool Operator (evaluated) (3)

1.3 Specific skills

1.3.1 Skill of organisation of production at the workplace

4 3

1.3.2 Specific machine tool programming skills

4 3

1.3.3 Skill of pre-initialisation of cutting instruments

4 3

1.3.4 Ensuring and securing quality

4 3

1.3.5 Skill of using productive cutting modes

5 3

Competence chart of CNC Machine Tool Operator (evaluated) (4)

1.4 Personal characteristics

1.4.1 Sense of duty 5 4

1.4.2 Precision and correctness

5 3

1.4.3 Able to work independently

4 2

1.4.4 Sense of liability 4 3

1.4.5 Able to concentrate 2 3

1.4.6 Able to cooperate 2 3

1.4.7 Ready to learn 4 3

Group of tooling companiesMETAL ENGINEERING, MACHINERY AND APPARATUS

SECTOR

MACHINERYMETALENGI-

NEERING

TOOLS ENGI-NEERING

AGRI-CULTURAL

ENGI-NEERING

TRANSPOR-TATIONENGI-

NEERING

APPARATUSENGI-

NEERING

AS ViroTools

AS Sumar

AS PreDeAS Tööriista-

vabrik

AS Pioneer

AS ZirkonTools

ASMalrosten

AS VasarInstument

The analysis of technological capabilities by main characteristics

Company Mechanical working EDMHeat

treatmentPowder metal.

Engineeringmethods

CNC milling possiblities in tooling companies

Bmm

500

1000

1200

Lmm

200018001000600500 750

250

1500

750

32

3

124 5

6

7

8

Main skills of CNC machine tool operator, characterized on the basis of 6 machine tools companies

Knowledge about technol.

capabilities

Skills of developing

CNC programs

Knowledge about

materials

Skills about drawings

Knowledge of manufacturing technology

Skills of measurement

NT ET NT ET NT ET NT ET NT ET NT ET

5

4

3

2

1

0

work package 2 dr jüri riives. human resource development process vocational education institution...

Documents

milling machine operator

grinding machine operator

boring machine operator

hobbing machine operator

lathe operator

cmm operator

edm operator

testing operator