© ABB GroupOctober 14, 2014 | Slide 1

World Control TourWhat’s New – 800xA v6

Roy Tanner, Extended Automation Product Group, June 2014

§ Integration platform withseamless connectivity toplant systems, applications,control systems, andfieldbus technologies

§ Allows for simultaneousexecution of variousautomation strategies

§ Pre-integrated, commonvalue added applicationsand services

System 800xA removesbarriers and promotescollaborative process

automation!

System 800xAxA=Extended Automation

800xA Extended Automation

Aspect Object Technology

§ System 800xA lets youmonitor, control, optimize,and maintain from onepowerful interface.

§ Seamless integration ofactionable informationthrough Aspect ObjectTechnology

§ Relevant, filtered informationbased on user’s role andresponsibility

§ Effective decision supportenvironment

Control

Faceplates

Trend

Graphics

Video

AssetHealth

Reports

DocumentationERP/ CMMS

System 800xA – the climb

3

4

5

5.1

• First version release w/ complete system concept• Single environment from independent solutions• Function based Engineering and IEC61131-3• Redundancy on all levels• Connectivity for Harmony and Melody• FF, Redundant Profibus, HART, ABB Drives

• Increased system size• SIL 2 Integrated Safety• Connectivity for DCI and MOD 300• Alarm and Event Improvements• Remote Clients via MS Terminal Services

• Online Upgrade• Load Evaluate Go• Multi-User / Distributed Engineering• Large screen / Multi-screen• Digital Security Improvements• Virtualization offering for 800xA• MS WPF Graphics (PG2)• SIL3 Integrated Safety• IEC 61850 Communications Interface• New PM866 controller (2x PM864)• Evolution Libraries MOD300 and Infi90• Increased system size• Multi-system Integration• SPI Integration (PETI)• MODBUS TCP

§ Alarm Response, Shelving, Analysis,Grouping, Alarm Help

§ Tabbed Navigation w/ Alarm Status§ Extended Operator Workplace§ Mobility guide§ Spreadsheet based batch scheduling§ Smart client w/ PG2 Graphic Support§ DeviceNet, PROFINET, WirelessHART§ New, more powerful PM891 Controller§ High Density I/O (Digital)§ Inter-application Communications (IAC)§ Point of Control§ Internet Protocol Security (IPSec)§ Task Analysis Tool§ Detailed Difference Report§ New Control Diagrams Editor*§ Ethernet/IP*§ IED Library for IEC61850*§ Whitelisting*§ Security Monitoring and Management

(integration w/ Industrial Defender)§ Embedded Video System*§ High Performance Graphics Elements*§ Application Change Management*

§…control security §...control costs §…control productivity

System 800xA v6It’s all about control

System 800xA v6

§ Better protection against cyber security threats

§ Information and Data to the office level

§ Lower cost of ownership architectures

§ Improved plant operation and control

§ ..and more!

§FP4

It’s all about control.

§ Over 50% of all automationsystems in production todayare using unsupportedoperating systems

§ Multiplied by automationrelated systems§ Increased exposure to

cyber threats

§ Increased cost ofownership

§ Missed opportunity forOPEX improvements

§“Unsupported andunpatched environments arevulnerable to security risks.”- Microsoft

Cyber Security

ABB’s Cyber Security offering for 800xA

Future proof and easier to keep secure

§ Based on Windows 8.1 &Server 2012 R2

§ Improved Cyber Securityrobustness testing

§ Windows UAC - UserAccount Control

§ Digital code signing ofapplications

§ Faster access to approvedMicrosoft security updatesand anti virus definition files

§ Centralized management ofUser Service Accounts

The most secure systemavailable without

compromising functionality

New media for 800xA software

§ System delivered on secureUSB media

§ Easier to handle andtransport

§ Secure - contents aresigned by ABB and itbehaves like a CD drivewhen inserted

§ Supports centralizedinstallation

© ABB GroupOctober 14, 2014 | Slide 12

Put an end to DVDswapping once

and for all!

Simpler installation and upgrades

§ Simpler “role” basedinstallation and upgrade tool

§ Companion tools to help withcommon upgrade issues§ AC800M Fingerprint

§ Compiler Output File Helper

§ Start Values Analyzer

§ Upgrade Services thatreduce cut-over time via xACustomer Lab

Goal: Simpler roll out with80% fewer manual steps

§ “Role” based services§ Making use of

performance improvementsand multi-core hardware

§ One operating systemrunning multiple “roles”

§ Service Roles andDesktop Roles

New 800xA Deployment principles

§Core §Core §Core §Core §Core

§Service Roles §Desktop Roles

§Core §---

§Windows 2012 / 8.1

§ Service roles§Aspect,Connectivity,Applications

§ Limited to 8roles per server

§ Desktop roles:§ Operator,Engineering

§ Limited to 5roles per server

Up to 80% reduction inmaintenance hours!

Typical arrangement at version 4.1

§ 5000 tag system

§ S800 and PLC IO

§ Batch, Batch History

§ Level 3 History

§ Asset Optimization

§ 8 operator clients /

§ 2 engineering clients

Role based approach with version 6

§ 5000 tag system

§ S800 and PLC IO

§ Batch, Batch History

§ Level 3 History

§ Asset Optimization

§ 8 operator clients /

§ 2 engineering clients

§Shown are quiet, rdp boxes. Could be anysupported MS Windows 7, 8, 8.1 with remote

display protocol (rdp)

§Primary andRedundant Services

§Desktops

From 18 OperatingSystems >>> 4

(that require maintenance, patching, etc…)

Data Handling in 800xA

§ Decathlon Services§ Level 3 High capacity

Historian with secureconnectivity to DCSlayer (level 2)

§ 800xA History§ Continuous historian

(Level 2) for 800xA

§ 800xA InformationManager§ “Active” and primarily

used as a BatchHistorian

Level 3

Level 0, 1, and 2

Level 4Levels according to ISA-95 Functional Hierachy Model

Decathlon ServicesTopology

Plant network

Enterprise network

Decathlon Server

History

Connect - Data Collector Node Connect - Data Collector Node Connect - Data Collector Node

Decathlon Launchpad

Report and View

Decathlon Launchpad

Report and View

Decathlon Services

§ Secure ABB proprietary protocolto access control systems

§ Level 2 (most secure layer)publishes which data can beaccessed from Level 3

§ Read only by default - can bewrite enabled

§ All data access managed outsidethe control system level

§ Included in ABB’s securityupdate testing

Cyber Secure

Secure data handling for 800xA to the business LAN

Control and IO

§ Distributed ControllerRedundancy up to 200mwith BC820

§ Initially to be used withthe PM866

§ Support for up to 25 softcontrollers in one PC

§ Making it easier tocreate an offlineproduction system

§ Testing applications,upgrades, basic operatortraining, …

Multiple Soft Controllers

Wireless Mesh Routers

Wireless Routers by ABB

§ Available for System800xA v6 and 5.1

§ Supports the mobileworkforce

§ Remotely locatedAC 800M controllers

§ABB Tropos Wireless Communication System

The power of 800xAunleashed!

High Performance Operator Environment

§ KNX interface to 800xA§ Lighting control based on

alarm state change

§ Trend Enhancements§ Auto-scaling, alarm/error

status indication, configurablegrid line slope

§ Alarm list improvements§ change background color or

show a separating line The best operator interface…even better!

Trend improvements

Alarm List Improvements

Area 1

Area 2

Public Address System “built-in”

§ Embedded Public AddressSystem in 800xA§ Auto-generated alarm and

operator selectable messages

§ Configurable text-to-speech

§ Message distribution areas

§ Support for multiplelanguages

Attention! Attention!

Atenção! Atenção!

!اھتمامArea 3

Public Address System in 800xA v6

Public Address System in 800xA v6

ISA-88 Batch Management

§ Easier to implement largebatch projects§ Multiple batch managers

processes in parallel

§ Performance over previousreleases:

§ 5x daily batch procedureexecution rate

§ 3x increase in activephases

§ 10x increase controllerphase transition rate

§ Separation of batch alarmand event categories(Class ID)

Helping our customers bemore productive…

one “step” at a time

Does this look familiar?

800xA Collaboration Table

§ Exceptional 3D overview of aplant, site or location

§ An interactive touch basedintuitive interface

§ Direct access information in800xA and underlying thirdparty systems

§ View real-time and historicalinformation in the right context

§ Ergonomic table designed forcollaboration

Decision Making Information– Just a Swipe Away

System 800xA v6

§ Better protection against cyber security threats

§ New media for System 800xA software

§ Improved and more secure data handling

§ Role-based system installation

§ Wireless mesh routers

§ Multiple soft controller solution

§ 3D Visualization Solution

§ …

§FP4

It’s all about control.

System 800xAIt’s all about control

© ABB GroupOctober 14, 2014 | Slide 40