world reliable - sanil.co.kr · world reliable 3 brief history aug. 1987 established in seoul sep....
TRANSCRIPT
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CONTENTS
Company Profile Company Profile
Brief History
Major Customers
Vendor Qualification Status
Products Overview
Quality Assurance
Product Overview
Production Range
Production Scope
Specification of Products
SANIL Technology
Quality Policy
Certificates State
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Company Profile
202, 3Na Sihwa Industrial Complex 1278-1, Jungwang-dong, Siheung-city, Gyeonggi-do 429-850, Korea
Established Aug. 1987
Factory Land : 9,920 m²,Building : 6,310 m²
Products Transformers, Reactors,
Soft-Starter and Sensors
Employee 180 (Oct, 2013)
Annual
Production Transformer 14,400 EA (1,200/Month)
Production
Scope
OIL TRANSFORMER : 66kV / 50MVA
CAST RESIN TRANSFORMER : 33kV / 15MVA
Take 30 minutes from Incheon Airport
One hour from Seoul
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Brief History
Aug. 1987 Established In Seoul
Sep. 1987 Beginning to the Manufacturing & Sales of Motor Starting Reactor
Feb. 1988 Beginning to the Manufacturing & Sales of Condenser Series Reactor ( 22.9kV Class )
Oct. 1989 Beginning to the Exporting of Reactor to Japan
Feb. 1994 Beginning to the Manufacturing & Sales of Transformer for Dust Collector ( DC110kV Class )
Mar. 1994 Conversion to the SANIL ELECTRIC CO., LTD.
Jun. 1995 Cooperative company of Hyundai Heavy Industries Co., Ltd. (HHI)
(Supplying the Marine Transformer)
Sep. 1995 Factory Expansion Moving to Namdong Industrial Complex in Incheon-City
Jun. 1996 Appointed as a partner for High-Technology Development Subject as Development of Express Railway
Reactor" by Industrial Technology Policy Institute
Oct. 1996. Appointed as a partner for developing the main transformer for Express Railways by Ministry of
Science and technology of Korean Government
Aug. 1997 Acquired KSC 4306 Certificate of Pole Mounted Transformer
Dec. 1997 Certificated ISO 9001 Quality Management System
Jan. 1998. Beginning to the Manufacturing & Sales of Cast-Resin Transformer
Dec. 1998 Registered a Vendor on KEPCO (Pole Mounted Transformer)
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Apr. 1999 Certificate of Selection for Promising Electric Power Venture Enterprise Company
(Small & Medium Business Administration)
Apr. 1999 Exempt Certificate of Office Recognition Test (Exemption No.: 99-GA-0455) Cast-Resin Transformer
Sep. 1999 “UL” Listed for Insulation System for Transformer (UL File No: E205282)
Dec. 1999 Acquired the “EQ” Certificate of KEMC [ KEMC : Korea Energy Management Corporation]
May. 2000 Sensor CE Mark Acquisition (European export standard)
May. 2000 Established Auxiliary Research Institute
Nov. 2000 Awarded a prize for the export performance by Ministry of Commerce, Industry and Energy
Apr. 2001 Factory Expansion Moving to Sihwa Industrial Complex in Siheung-City
Sep. 2001 Awarded the Presidential order of Industrial Service Merit for technical development
Nov. 2001 Certificate of Selection for “INNO-BIZ” Company
(Small & Medium Business Administration)
Mar. 2002 Certificated “High Efficiency Power Transformer" by KEMCO
[ KEMCO : Korea Energy Management Corporation ]
Mar. 2003 Certificated ISO 14001 Environmental Management System
Jan. 2004 Renewed certificate of ISO 9001 (Year 2000) Quality Management System
Apr. 2004 Certificate of Complete by Classification Society
“Marine DRY / CAST-RESIN TYPE TRANSFORMER FOR APPLICATION OF MARINE“
Brief History
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Jan. 2005 Beginning to the Manufacturing & Sales of High Efficiency Transformer
Jan. 2005 Beginning to the Exporting of Power Transformer to Middle-East Asia Area
- Kuwait, Yemen etc…
Jan. 2006 Beginning to the Exporting of Power Transformer to East-South Asia Area
- Philippines, Vietnam, Malaysia etc…
Jun. 2006 Beginning to the Manufacturing & Sales of Switching elemental device : KORAIL
Sep. 2007 Beginning to the Manufacturing & Sales of 6.6kV class Soft Starter : KWRC
[KWRC : Korea Water Resources Corporation]
May. 2008 Supplied Air, Water Cooler Type (AFWF) Cast-Resin 4MVA Transformer to Off Shore Project
Jun. 2008 Type Test Certificate of High Efficiency Cast-Resin 3MVA Transformer including Short-Circuit tests by
IEC60076-11 (KERI)
Aug. 2008 Certificate of Selection for “INNO-MANAGEMENT” Company
(Small & Medium Business Administration)
Sep. 2008 Type Test Certificate of OIL type 3MVA Transformer including Short-Circuit tests by IEC60076-5 (KEMA)
Nov. 2008 Award 5 Million USD Export Monument by Ministry of Knowledge Economy
Mar. 2009 Type Test Certificate of Cast-Resin 1.5MVA Transformer including Short-Circuit tests by IEC60076-11
(KEMA)
Brief History
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Brief History
Mar. 2009 Type Test Certificate of Oil type 20MVA Transformer including Short-Circuit tests by IEC60076-5 (KERI)
Aug. 2009 Type Test Certificate of Oil type 2MVA (22.4KV/415V 50Hz) Transformer including Short-Circuit tests by
IEC60076-5 (Mitsubishi Electric Laboratories)
Nov. 2009 Award 10 Million USD Export Monument by Ministry of Knowledge Economy
Jun. 2010 Certificated UL for Dry Type General Purpose and Power Transformer (UL1561) up to 500KVA
Jul. 2010
Certificated the Integrate Management System for Quality (ISO 9001:2008),
Environment (ISO 14001:2004) and Occupational Health & Safety (OHSAS 18001)
by BSI (British Standard Institution)
Jan. 2011 Registered a Vendor to SEC (Saudi Arabia Electric Company)
Sep. 2011 Certified “Excellent Quality Products Manufacturer” by POSCO
Nov. 2011 Qualified “Class IE Transformer Manufacturer of Nuclear Power Station” by Korea Electric Association
Mar. 2012 Successfully pass Type Test of 7.4MVA AFWF IP44 Cast-Resin Transformer Witnessed by GE Energy.
(Propulsion Transformers feed one Converter / Motor Combination Enabling 24 Pulses operation)
Mar. 2012 Development of Cast-Resin Type Auto-Transformer 55kv Class(Korea Rail Network Authority)
Mar. 2012 First Supply in the world, Two(2) Cast Resin Transformers of 1Ph Auto 55KV 7.5/15 MVA to Korea
Express Rail Way System
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Brief History
Sep. 2012 President’s awarding in commemoration ( 2012 year – A Man of Merit for Extension of Electric
Equipments Industry )
Sep. 2012 Supply 12 Transformers for Marine Propulsion, Cast Resin Type 7.4MVA 24 pulses to GE Energy(HHI)
Nov. 2012 Type Test Certificate of Special test to prove suitability to climatic class C2, to environmental class E2
and to fire behavior test class F1 in accordance with IEC60076-11 by CESI / Italy
Nov. 2012 Certified “Reliable Marine Equipment Manufacturer” by The Korea Shipbuilders’ Association
Dec. 2012 Install The Newest Technology of Vacuum Resin Casting System Manufactured by Hubers / Germany
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Organization
President
Sales Division
Quality Management Team
QC
QA
A/S
Technical Institute
Electric Division Electronics Division
Electric
Technique Team Production Team
Electric
Sales Team Busan Office
Support Team
Finance Team
QSS
Innovation Team
Management Team
Domestic
Sales Team
Over Sea
Sales Team
Marine Sales Oil Team Purchasing
Team 1 Team
Electronics
Sales Team
Sensor
Technique Team
Sensor
Production Team
Soft Starter Team
Dry Team
2 Team
Encoder Team
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Major Domestic Customers
60%
40%
Domestic Customers
HYUNDAI HEAVY INDUSTRIAL
HYUNDAI E&C
HYUNDAI ENG
HYUNDAI MIPO SHIPBUILDING
HYUNDAI SAMHO INDUSTRIAL
SAMSUNG ELECTRONICS
SAMSUNG HEAVY INDUSTRIAL
SAMSUNG ENG
HANJIN INDUSTRY
POSCO E&C
POSCO ICT
POSCO ENERGY
POSCO Engineering
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Major Overseas Customers
40%
60%
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NO COUNTRY COMPANY
RAGISTRATION
APPROVED
AT FINAL
STAGE
IN
PROCESS
1 FRANCE/UK/CHINA GE ENERGY ○
2 SAUDI
ARABIA
SEC(SCECO) ○
ARAMCO ○
3
U
A
E
AUTHORITY ADWEA ○
DEWA ○
ADNOC
TAKREER ○
ADCO ○
ZADCO ○
FERTIL ○
ADMA ○
BOROUGE ○
ADGAS ○
GASCO ○
TAQA ○
VENDOR QUALIFICATION STATUS
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NO COUNTRY COMPANY
RAGISTRATION
APPROVED AT FINAL
STAGE
IN
PROCESS
4 QATAR KAHRAMAA ○
5 KUWAIT
KNPC ○
KOC ○
MEW ○
6 OMAN OMAN DISTRIBUTION
CODE REVIEW PANEL(DCRP) ○
7 MOROCCO ONE(Office National del’Electricite) ○
8 ALGERIE
SONELGAZ(CREDEG) ○
SONATRACH ○
VENDOR QUALIFICATION STATUS
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NO COUNTRY COMPANY
RAGISTRATION
APPROVED AT FINAL
STAGE
IN
PROCESS
9 MALAYSIA
JKR
(JABATAN KERJA RAYA MALAYSIA) ○
PETRONAS ○
10 VIETNAM EVN ○
11 JAPAN
TOSHIBA MITSUBISHI ELECTRIC
CORPORATION ○
IHI CORPORATION ○
12 CANADA SNC LAVALIN ENGINEERS
& CONSTRUCTORS ○
13 U.S.A FLUOR ○
14 U.K/UAE PETROFAC ○
VENDOR QUALIFICATION STATUS
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Products Overview
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Production Range
10 %
30 %
20 %
40 %
DRY TYPE
TRANSFORMER/REACTOR
SOFT STARTER
&SENSOR
OIL IMMERSED TYPE
TRANSFORMER
CAST-RESIN
TRANSFORMER
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Production Capability
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Power Transformer
Capacity Up to 50MVA
Voltage Up to 66KV
Frequency 60Hz, 50Hz
Cooling Method ONAN / ONAF
Connection Dyn11, Ddo, etc…
Tap Changing Method NLTC & OLTC
Applicable Standard IEC, KS, JEC
Production Range & Specification
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Special Auto Transformer ( Express Railway Transformer )
Capacity 10/20MVA
Voltage 55kV / 27.5kV
Frequency 60Hz
H.V. Bushing Type Oil to Gas Bushing
Applicable Standard IEC, KS
Production Range & Specification
Express Railway Transformers
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Special Transformer for Harmonic Protection ( for Active filter )
Phase / Capacity 1Ph. / 4.5MVA
Voltage 55kV / 400V x 3
Frequency 60Hz, 50Hz
H.V. Bushing Type Oil to Gas Bushing
Applicable Standard IEC, KS, ES
Production Range & Specification
Express Railway Transformers(10sets)
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Furnace Transformer ( Thyristor Transformer )
Capacity Up to 10MVA
Voltage Up to 33kV
Frequency 60Hz, 50Hz
Tap Changing Method NLTC
Applicable Standard IEC, JEC
Production Range & Specification
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Distribution Transformer
Capacity Up to 2MVA
Voltage Up to 33kV
Frequency 60Hz, 50Hz
Applicable Standard
(Corrugated Tank) IEC, KS, JEC
Production Range & Specification
Corrugated Transformers
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Pad Mounted Transformer
Capacity Up to 3MVA
Voltage Up to 22kV
Frequency 60Hz, 50Hz
Insulation Class E
Applicable Standard ANSI
Production Range & Specification
Pad Mount Transformers
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Cast–Resin Transformer
Capacity Up to 15MVA
Voltage Up to 33kV
Frequency 60Hz, 50Hz
Insulation Class B or F
Applicable Standard IEC, KS
Production Range & Specification
Cast Resin Transformers
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Cast–Resin Transformer for Marine( WATER COOLER TYPE )
Capacity Up to 15MVA
Voltage
H.V. Up to 11kV
L.V. Up to 600V
Frequency 60Hz, 50Hz
Cooling Method AFWF
Insulation Class B or F
Certificate DNV, ABS, BV, Lloyd’s
Production Range & Specification
Cast Resin Transformers for Marine
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Dry type Transformer
Production Range & Specification
Dry Transformers
Capacity Up to 15MVA
Voltage Up to 22.9kV
Frequency 60Hz, 50Hz
Applicable Standard IEC, KS
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Reactor (AC/DC)
Production Range
Reactor (AC/DC)
Motor Starting Reactor
Condenser Series Reactor
Inverter Reactor
Special Purpose Reactor
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Sensor
Production Range
Beam Sensor
A transparent object detection
Sensor
Area Sensor
Proximity
Sensor
High frequency rash type Sensor
Static capacitive Sensor
Fiver Sensor I-Mark Sensor
High temperature Sensor
Encoder Incremental Encoder
High speed Encoder
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Soft Starter
Production Range
Usage Starting for AC Motor
Input
Voltage
L.V. 220/380/440V
H.V. 3300/6600V
Capability Delay 125%,
Overload 500%
Production
Capability
L.V. Up to 750kW
H.V. Up to 10,000kW
Frequency 60Hz, 50Hz
Soft Starter (HV/LV)
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“Development of New Products through R&D”
SANIL Technical Ability
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“Development of New Products through R&D”
SANIL Technical Ability
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“Development of New Products through R&D”
SANIL Technical Ability
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SANIL Technical Ability
“Development of New Products through R&D”
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Sanil’s Quality Management System
The Greatest
Customer
Satisfaction
• Qualified personnel
• Standardized procedure
• Work instruction
• Perfect check and inspection
• Quality/Environment/H & S
• UL/KEPIC(nuclear)
• Classification of ship
• International standards
• Managing Special process/
Traceability/Calibration/Supplier
• Continuous improvement
• 3Jung 5S : Sort/Straighten/shine/
Standardize/Sustain
• DMAIC/QSS : Define/Measure/
Analyze/ Improve/Check
• Research and Development
Customer communication Self-QC of each process
Integrated management system Continuous improvement activity
• Approval technical specification
& data
• Clarify entry order
• Managing claim and complain
• Rapid feed back
• Providing best service
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Factory Inspection and Test
Sanil can carry out in-house all of routine test, special and type test.
• H : Holding point (Means that carried out test for certain) • W : Witness • R : Report review • Routine Test : Will be carried out all transformer • Type and Special Test : Will be carried out only one transformer per type
Inspection & Test Item Test Type Participated by
Routine Type Special Sanil Customer
1. Construction & Dimension Check ● H W
2. Winding Resistance Measurement ● H R
3. Ratio Check ● H W
4. Phase Relationship Check ● H R
5. Insulation Resistance Measurement ● H R
6. No-load Loss & Current Measurement ● H W
7. Impedance Voltage And Load Loss Measurement ● H W
8. Temperature Rise Test ● H W
9. Impulse Test ● H R
10. Separate-source Voltage Withstand Test ● H W
11. Induced Over voltage Withstand Test ● H W
12. Sound Level Measurement ● H W
13.Partial Discharge Measurement ● H W
14. Calculation Of Efficiency And Voltage Regulation ● H R
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Test Equipment List
No. Test Item Equipment Name Specification Maker
1 Measurements of
Winding Resistance Micro ohm meter 0.05MicroΩ~100Ω Rayteck (Swiss)
2 Voltage Ratio Measurement Ratio meter Error:±0.1%, Range:1~2000:1 Rayteck (Swiss)
3 Measurements of Losses,
Impedance and Current
• Auxiliary transformer
• Power meter, CT, PT
• IVR & M-G set
• Capacitor bank
500kV 6.6-3.3-1.6-0.88/0.44kV
CT:10-1500A, PT:220-3300V
300kVA 480/480±100% 60Hz
6.6kV, 3.3kV, 1.65kV 5MVAR
Sanil (Korea)
YEW (Japen)
Sanil (Korea)
Samwha (Korea)
4 Temperature Rise Test
• Auxiliary transformer
• IVR & M-G set
• Capacitor bank
• Temp. recording system
1000kVA 14.4-7.2-4.32-2.16/0.44kV
300kVA 480/480±100% 60Hz
6.6kV, 3.3kV, 1.65kV 5MVAR
0~150℃
Sanil (Korea)
Sanil (Korea)
Samwha (Korea)
Fluke(USA.)
5 Impulse Test Impulse voltage test system 600kV Impulse voltage generator Sinjensa (Korea)
6 Applied Voltage Test Applied voltage test system 100kVA 200kV Sinjensa (Korea)
7 Induced Overvoltage Test High frequency M-G set 75kW 400Hz Sinjensa (Korea)
8 Sound Level Test Sound level meter 20~130dB YEW(Japan)
9 Insulation Resistance Measurement
Megger tester 5000V/1000GΩ YEW(Japan)
10 Partial Discharge Measurement PD Measurement System 0~100 Pico C Soken(Japan)
Techimp(Italy)
The following test facility includes an impulse generator, precision power analyser for loss measurement, PD analyser and temperature data recorder.
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Certificate of Quality/Environmental Management System
ISO 14001 ISO 9001
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Certificate of Occupational Health
& Safety Management System & KEPIC
OHSAS 18001 KEPIC CERTIFICATE
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Certificate of High Efficiency Transformer
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CE Certificate
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Certificate
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Certificate of Complete Type Test (OIL TRANSFORMER)
KERI KEMA
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KERI KEMA
Certificate of Complete Type Test (CAST-RESIN TRANSFORMER)
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Certificate of Complete by Classification Society
ABS Lloyds Register RS
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RINA DNV GL
Certificate of Complete by Classification Society
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CESI
Certificate
UL
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THANK YOU