Neck Test 2 (H28625-H28628) Dummy channels according to SAE J211.

Wayne State University Tests (H28631-H28641)

Impact forces and accelerations at CFC 1000 Hz, and Dummy channels according to SAE J211.

Heidelberg Tests (H28642-H28648) Impact forces and accelerations at CFC 1000 Hz

(according to SAE J211). For comparison to response requirements the data

was filtered using a 100 Hz FIR Filter.

Ford Hyge Sled tests H28625-H28648

Channel Frequency Class (J211)

Typical Test Measurements CFC (Hz)

Head

Head accelerations 1000

Neck

Forces 1000

Moments 600

Arm

Forces 600

Moments 600

Accelerations 600

Thorax

Spine accelerations 180

Rib accelerations 1000

Sternum accelerations 1000

Deflections 600

Lumbar

Forces 600

Moments 600

Pelvis

Accelerations 1000

Forces 600

Moments 600

Femur/Knee/Tibia/Ankle

Accelerations 1000

Forces 600

Moments 600

Displacements 180

The data presented gave plate loads and accelerations. The loads were corrected to compensate for inertia by using the following equations over the whole time span (after finding time 0 according to maximum loads).

Fe = Fi – (ma)plate

Example: Fshoulder = 8443.32 N

ashoulder plate = 44.88 m2/s

Mshoulder plate = 2.62 kg (mass of the plate + mass of bolts)

Fe = 8443.32 – [(2.62)(44.88)] = 8325.73 N

The masses were found in an email from Hollie Pietsch.Test Plate MassWSU Shoulder 2.62WSU Thorax 2.72WSU Abdomen 2.8WSU Pelvis 2.76WSU Knee 1.44Heidelberg Thorax 6.18Heidelberg Pelvis 4.98

5.8 m/s Sled Test

No Padding*Shoulder IR TRACC broken in test

H28631

No Padding*Broke Thorax Rib 1 IRTRACC, cut cable on Thorax Rib 1 Accel., lost Thorax Rib 2 Ay and shoulder pad stuck in shoulder inner band in test H28640. Lost

Upper Neck My channel and Broke shoulder rib doubler (swapped w/ right side) in test H28641. Test

H28642 was cancelled to prevent further damage.

15 psi padding on all plates for the 15 PSI group.

23 psi padding on Shoulder, Thorax and Abdomen plate, and 15 psi

padding on Pelvis and Knee plate for the 23 PSI group.

WSU 8.9 m/s Padded Sled

15 psi Padding*Broken Shoulder IR TRACC

Removed

23 psi Padding*Arm rotates and lifts padding for 23psi tests - different from 15 psi

tests.

6.8 m/s Rigid Sled TestReplaced broken Thorax Rib 2 Accel - broken in high speed.

Impact Condition Measurement Units

Lower Bound

Upper Bound Test

Measure-ment Score Test

Measure-ment Score

Neck Test 2

6.7 G Sled

Impact

Peak Flexion Angle Degrees 40 50 H28625     H28626    

Peak Bending Moment about AP Axis at Occipital Condyles Nm 40 50 H28625 12.57 0 H28626 12.83 0

Peak Bending Moment about RL Axis at Occipital Condyles Nm 20 30 H28625 3.04 0 H28626 3.51 0

Peak Twist Moment Nm 15 20 H28625 8.65 0 H28626 8.45 0

Peak Shear Force At Occipital Condyles N 750 850 H28625 414.14 0 H28626 423.27 0

Peak Tension Force at Occipital Condyles N 350 400 H28625 383.36 10 H28626 382.09 10

Peak PA Shear Force N 325 375 H28625 96.8 0 H28626 59.9 0

Peak Resultant Head Acceleration G 18 24 H28625 13.22 5 H28626 13.89 5

Impact Condition Measurement Test

Measure-ment Score Test

Measure-ment Score

TestMeasure-

ment Score

Neck Test 2

6.7 G Sled

Impact

Peak Flexion Angle H28627     H28628    

Average Of Tests H28625 –

H28628

   

Peak Bending Moment about AP Axis at Occipital Condyles H28627 12.94 0 H28628 15.26 0 13.40 0

Peak Bending Moment about RL Axis at Occipital Condyles H28627 4.34 0 H28628 2.97 0 3.47 0

Peak Twist Moment H28627 8.66 0 H28628 9.35 0 8.78 0

Peak Shear Force At Occipital Condyles H28627 425.97 0 H28628 425.06 0 422.11 0

Peak Tension Force at Occipital Condyles H28627 361.45 10 H28628 393.17 10 380.02 10

Peak PA Shear Force H28627 52.31 0 H28628 59.2 0 67.05 0

Peak Resultant Head Acceleration H28627 13.84 5 H28628 14.08 5 13.76 5

Impact Condition Measurement Units

Lower Bound

Upper Bound Test

Measure-ment Score Test

Measure-ment Score

Thorax Test 5

6.8 m/s Rigid Sled

Peak Lateral Acceleration of the Upper Spine G 82 122 H28642 58.44 5 H28643 66.11 5

Peak Lateral Acceleration of the Lower Spine G 71 107 H28642 53.62 5 H28643 53.76 5

Peak Lateral Acceleration of the Impacted Rib G 64 100 H28642 85.48 10 H28643 75.97 10

Thorax Test 6

8.9 m/s Padded Sled

Peak Lateral Displacement of

T12 mm 80 108 H28634     H28635    

Thorax Test 6

8.9 m/s Padded Sled

Peak Lateral Displacement of

T12 mm 80 108 H28637     H28638    

Thorax Test 5

6.8 m/s Rigid Sled

Peak Lateral Acceleration of

the Upper Spine G 82 122 H28644 70.67 5

Average of Tests

H28642-44And

H28634-36And

H28637-39

65.07 5

Peak Lateral Acceleration of

the Lower Spine G 71 107 H28644 51.73 5 53.04 5

Peak Lateral Acceleration of

the Impacted Rib G 64 100 H28644 82.58 10 81.34 10

Thorax Test 6

8.9 m/s Padded Sled

Peak Lateral Displacement of T12 mm 80 108 H28636        

Thorax Test 6

8.9 m/s Padded Sled

Peak Lateral Displacement of T12 mm 80 108 H28639        

Impact Condition Measurement Units Lower Bound Upper Bound Test Measurement Score Test Measurement Score

Pelvis Test 10 6.8 m/s Rigid Sled

Peak Lateral Pelvic Acceleration G 85 115 H28631 58.93 5 H28632 64.99 5

Pelvis Test 11 8.9 m/s Rigid Sled

Peak Lateral Pelvic Acceleration G 111 151 H28640 110.03 5 H28641 113.28 10

Pelvis Test 12 8.9 m/s 15 psi Padded Sled

Peak Lateral Pelvic Acceleration G 37 51 H28634 60.27 5 H28635 58.27 5

Pelvis Test 13 8.9 m/s 23 psi Padded Sled

Peak Lateral Pelvic Acceleration G 65 89 H28637 39.47 0 H28638 37.45 0

Pelvis Test 7

6.8 m/s

Rigid Sled

Peak Pelvic Force kN 6.4 7.8 H28642 2.05 0 H28643 2.04 0

Peak Pelvic Acceleration G 63 77 H28642 65.89 10 H28643 63.78 10

Pelvis Test 10

6.8 m/s Rigid Sled

Peak Lateral Pelvic Acceleration G 85 115 H28633 65.84 5

AverageOf Tests

H28631-33And

H28640-41And

H28634-36And

H28637-39And

H28642-44

63.25 5

Pelvis Test 11

8.9 m/s Rigid Sled

Peak Lateral Pelvic Acceleration G 111 151   111.66 7.5

Pelvis Test 12

8.9 m/s 15 psi Padded Sled

Peak Lateral Pelvic Acceleration G 37 51 H28636 57.38 5 58.64 5

Pelvis Test 13

8.9 m/s 23 psi Padded Sled

Peak Lateral Pelvic Acceleration G 65 89 H28639 35.68 0 37.53 0

Pelvis Test 7

6.8 m/s Rigid Sled

Peak Pelvic Force kN 6.4 7.8 H28644 1.98 0 2.02 0

Peak Pelvic Acceleration G 63 77 H28644 63.83 10 64.50 10

Body Test No. & Test Description Test Weighting, Vi,j Test BiofidelityHead Test 1 200 mm Rigid Drop 8 10.0Head Test 2 1200 mm Padded Drop 4 N. M.

Head Biofidelity, B1 10.0Neck Test 1 7.2 G Sled Impact 7 7.9Neck Test 2 6.7 G Sled Impact 6 2.0Neck Test 3 12.2 G Sled Impact 3 6.6

Neck Biofidelity, B2 5.4Shoulder Test 1 4.5 m/s Pendulum 6 5.0Shoulder Test 2 7.2 G Sled Impact 5 7.9Shoulder Test 3 12.2 G Sled Impact 3 10.0Shoulder Test 4 8.9 m/s Padded Sled 7 5.0

Shoulder Biofidelity, B3 6.4Thorax Test 1 4.3 m/s Pendulum 9 10.0Thorax Test 2 6.7 m/s Pendulum 9 10.0Thorax Test 3 1.0 m Rigid Drop 6 10.0Thorax Test 4 2.0 m Padded Drop 5 N. M.Thorax Test 5 6.8 m/s Rigid Sled 7 7.5Thorax Test 6 8.9 m/s Padded Sled 7 5.0

Thorax Biofidelity, B4 8.6Abdomen Test 1 1.0 m Rigid Drop 7 8.6Abdomen Test 2 2.0 m Rigid Drop 6 N. M.Abdomen Test 3 6.8 m/s Rigid Sled 3 5.0Abdomen Test 4 8.9 m/s Rigid Sled 3 5.0Abdomen Test 5 8.9 m/s Padded Sled 7 5.0

Abdomen Biofidelity, B5 6.3Pelvis Test 1 6.0 m/s Pendulum Impact 8 5.0Pelvis Test 2 10.0 m/s Pendulum Impact 9 10.0Pelvis Test 3 0.5 m Rigid Drop 4 5.0Pelvis Test 4 1.0 m Rigid Drop 4 1.7Pelvis Test 5 2.0 m Padded Drop 3 N. M.Pelvis Test 6 3.0 m Padded Drop 5 N. M.Pelvis Test 7 6.8 m/s Rigid Sled 8 4.4Pelvis Test 8 8.9 m/s Rigid Sled 7 3.7Pelvis Test 9 8.9 m/s Padded Sled 8 N. M.Pelvis Test 10 6.8 m/s Rigid Sled 3 5.0Pelvis Test 11 8.9 m/s Rigid Sled 3 6.1Pelvis Test 12 8.9 m/s 15 psi Padded Sled 3 5.0Pelvis Test 13 8.9 m/s 23 psi Padded Sled 7 2.8

Pelvis Biofidelity, B6 5.1

N.M. = Not MeasuredWorldSID Prototype Rev.1 Overall Biofidelity, B 7.1

WorldSID Ratings

Region Ui Bi i Ui*Bi RankingHead 7 10 1 70Neck 6 5.425457317 2 32.5527439Shoulder 5 6.408730159 3 32.04365079Thorax 10 8.618421053 4 86.18421053Abdomen 8 6.25 5 50Pelvis 8 5.09468006 6 40.75744048

Overall Biofidelity B 7.08041013 Good

Excellent 8.6=<-<10.0Good 6.5=<-<8.6Fair 4.4=<-<6.5Marginal 2.6=<=<4.4Unacceptable 0.0=<-<2.6

Velocities at individual TOC

Test Description

Test Number Initial Contact (s) Channel Velocity (m/s)

WSU 6.8 m/s

Rigid Sled

H28631 0.10216 T1 Resultant 6.37

H28631 0.10216 T12 Resultant 7.11

H28632 0.09816 T1 Resultant 6.14

H28632 0.09816 T12 Resultant 6.46

H28633 0.10792 T1 Resultant 7.29

H28633 0.10792 T12 Resultant 6.27

WSU 8.9 m/s Padded Sled (15 psi)

H28634 0.08152 T1 Resultant 4.72

H28634 0.08152 T12 Resultant 4.50

H28635 0.08072 T1 Resultant 4.92

H28635 0.08072 T12 Resultant 5.39

H28636 0.0816 T1 Resultant 4.84

H28636 0.0816 T12 Resultant 4.33

WSU 8.9 m/s Padded Sled (23 psi)

H28637 0.082 T1 Resultant 4.72

H28637 0.082 T12 Resultant 4.63

H28638 0.08224 T1 Resultant 4.81

H28638 0.08224 T12 Resultant 5.19

H28639 0.08152 T1 Resultant 5.44

H28639 0.08152 T12 Resultant 5.11

WSU 8.9 m/s

Rigid Sled

H28640 0.08104 T1 Resultant 5.20

H28640 0.08104 T12 Resultant 6.03

H28641 0.0804 T1 Resultant 4.67

H28641 0.0804 T12 Resultant 4.70

Heidelberg 6.8 m/s Rigid Sled

H28642 0.10728 T1 Resultant 6.57

H28642 0.10728 T12 Resultant 6.30

H28643 0.1092 T1 Resultant 6.63

H28643 0.1092 T12 Resultant 5.97

H28644 0.10912 T1 Resultant 6.27

H28644 0.10912 T12 Resultant 6.84