ThisprojecthasreceivedfundingfromtheEuropeanUnion’sSeventhProgrammeforresearch,technologicaldevelopmentanddemonstrationundergrantagreementNo608702.

WP2 - Project Initiation

Key Innovation

Form

U S A G E O F C O O L I N G A N D H E A T I N G F R O M

P U B L I C I N F R A S T R U C T U R E S I N T H E

P H A R M A C E U T I C A L I N D U S T R Y

DELIVERABLE INFORMATION

Number D5.14 Reviewers BenjaminGiron(HESP)Title KeyInnovationForms Nature R–Report

Leadorganization Hespul Disseminationlevel PU–Public;

Mainauthor(s) JordyPedd DeliveryDate 31-12-2017Contributors N/A Reviewers XXXX

VERSION HISTORY

Version Date Author/Reviewer Description1.0 20/06/2014 B.Giron/A.vanderStoep 1stdraft2.0 22/08/2015 B.Giron/A.vanderStoep,

I.VandeVyver,S.Broesma2ndversion

3.0 18/12/2015 B.Giron/S.Broesma 3rdversion4.0 05/04/2016 B.Giron 4thversion5.0 13/06/2016 B.Giron/S.Broesma 5thversion

DHC

KIF–Usageofcoolingandheatingfrompublicinfrastructuresinthepharmaceuticalindustry–oct2016 p.2/3

UsageofcoolingandheatingfrompublicinfrastructuresinthepharmaceuticalindustryNON-TECHNICALSUMMARY

MAIN INFORMATION

• Subtitle: Application of using cold from the public drinking water infrastructure, heat from district heating inpharmaceutical processes and pre-cooling and –heating HVAC units using Aquifer thermal energy storage (ATES)systems.

• Principle: pharmaceutical industries usually usetraditional ways of cooling and heating. Theapplicationofthepublicdrinkingwaterinfrastructureand district heating network are a big step forwardfortheseindustriesinusingmoresustainableenergysources. For Sanquin this results in a 1.900 tonneCO2 reductionperyear.Theapplicationofboth theusageofthesesourcesdirectlyinprocessesaswellasindirectlybystoringenergyinanATESsystemwillbemadeclearforreproductionbyotherpharmaceuticalplantsandsimilarindustriesapplyingtraditonalwaysofcoolingandheating.

• Location:Amsterdam

• District:Slotervaart

• WorkProgress?

- TheconnectiontothedrinkingwaterinfrastructureisexpectedtobefinishedQ2–2017

- OtherdevelopmentsareintheplanningphaseandexpectedtobefinishedQ4–2017

• Visitorinformationcontacts:

- JordyPedd,projectmanageratSanquinJordy.pedd@sanquin.nl

- RoyvanderMark,headutilitiesSanquinr.vandermark@sanquin.nl

OPPORTUNITIES, BARRIERS AND SOLUTIONS

Opportunities Barriers/Challenges Solutions

Technical(/Geographical)

• Spatialrequirementsofpumpingstationincludingheatexchangers:4meterswideand12meterslong.

• EnergybalancingtheATESsystemwithdrinkingwaterisverycompactandquietincontrasttothespaceconsumingdry-coolersorcoolingtowers(legionellarisk).

• Mainpipinginfrastructesofdistrictheatinganddrinkingwaterinfrastructureshouldbenear.

• Industriesheavilydependendonutilitiesareriskavoidinginintroductingnewsystems.

• Buildingpermitpumpstationisneeded.IntheNetherlandsthistakesafewmonths.

• ThefeasibilityofanATESsystem.dependsonthehydrologicalconditionsofthesubsoil.

• AcquisationofapermitfortheATESsystemcantakeuptosixmonthsintheNetherlands.

• IfotherATESsystemsarelocatednearthedesiredlocationoftheATESsystem,thedesiredlocationmaynotbepossible(resultinginadditionalrealizationcosts).

• ProperriskmanagementinadjustingHVACunitsforcleanroomsandconnectionstocoolinggridbycreatingfail-safeconnections.

• Provendemonstrationsshouldcomfortindustriesforrealizingthesesystems.

• FindpropergeologicalconditionsforATESsystems.

• InabsenceofanATESsystem,analternativeseasonalcoldstorageisneeded.

Political/Legal • Publicinfrastructurescanbeusedtosupplyenergy,insteadofusingfossilefuels.

• IndenseareaswithalotofATESsystemsrealizationnewsystemsmaynotbepossible.

• InitiateanATESfeasabilitystudytodetermineiftherearetechnicalproblemsorbarriersinobtainingpermits.

Financial/Economic

• Positivebusiness-casewhenincludedallrelevantaspectssuchasimpactonelectricalgridincludingpositiveeffectonneededemergencypower,noisereductionmeasures,energyconsumption,maintenance(preventiveencorrective)andtechnicaloverhauls.

• Thesystemisonlyeconomicallyfeasiblewhenamajordrinkingwateranddistrictheatinginfrastructuresarerelativelynearby.

• OnlyeconomicallyfeasibleifcombinedwithanATESsystemorotherlargescaleenergystoragenearby.

• Economicviabilitymay,butnotnecessarilyhasto,dependonmomentsofreplacinginstallationsand/orincreasingcapacityfortheintroductionofthesesystemsinordertomakesurethebusinesscase(comparedtotraditionalconcepts)isinterestingenough.

Social

• Citizenswillreceivewarmertapwaterduringthewintertime,savingthemenergy(localemissions)andmoney.

• Noisereductingwillberealizedbyreducingnoiseproducingcoolingsystems.

• Theprojectwilldemonstratetheuseofsustainableenergyinapharmaceuticalprocessindustry.

• Industriesheavilydependendonutilitiesareriskavoidinginintroductingnewsystems(pharmaceuticalindustriesareconservativeconsideringutilities)

• AssureavailabilityofcoldandheatbystoringtheenergyinareliableATESsystem.

• Closecooperationandalong-timecommitmentbetweenproduceruserofcoldisnecessary.

Environmental

• Sustainablecoolingfromdrinkingwaterandheatingenergyfromdistrictheatingisaninnovativesourceofenergyforpharmaceuticalprocesses.

• 1.900tonneCO2reductionyearlywillberealized.

• Becauseofpre-heatingHVACthelocalemissionsfromnaturalgas-firedboilersystemswilbereducedsignificantly

• Theclimateshouldbesuitableforcolddrinkingwater(wintertemperatures<8oC).

• Coldcanonlybeextractedduringapproximatly4-5monthsduringwinterenfirstperiodofspring.Onlywhenthewatertemperaturedropsenoughduringthewinter(intheNetherlandstoaminimumofaround8oC)therewillbeenoughenergyavailable.

• Theup-timeofthesysteminwintertimemustbeveryhightomaximizeenergystorage.

• Assureavailabilityoftheentiresystembymeansofclearcontractsbetweenbothpartners.

• Riskassement(FMECA)ofthewholesystemincludingsparepartsanalysis.

• Closecoordinationwithdrinkingwatercompanytoreducedowntime

NEWS & LINKS

• http://www.sanquin.nl/actueel/meer-dan-bloed/3357488/(Dutch)• http://www.sanquin.nl/over-sanquin/pers/persberichten/amsterdam-gaat-warmte-en-kou-uit-drinkwater-

leveren/(Dutch)• https://www.amsterdam.nl/bestuur-organisatie/college/individuele-paginas/udo-

kock/persberichten/persberichten-2016/amsterdam-gaat/• https://www.youtube.com/watch?v=bcaqn3-RNhE• http://www.cityzen-smartcity.eu/waternet-delivers-winter-cold-out-of-drinking-water-to-sanquin/

Existingmechanical cooling installationsFutureheatexchangerHeatexchanger drinkingwater

Cooling network

Heatexchanger ATES

DC

DC Existing drycoolersWaternet

Max.15gr.C

Pre-cooling/heating HVACsystems(energysaving and riskreducing)

Procescooling (energysaving and riskreducing)

Sanquin

ATEScold well

ATESwarmwell

Heatexchangers cityheatingCityheating

Circa4MW

Circa4MW

KIF–Usageofcoolingandheatingfrompublicinfrastructuresinthepharmaceuticalindustry–oct2016 p.3/3

UsageofcoolingandheatingfrompublicinfrastructuresinthepharmaceuticalindustryTECHNICALSUMMARY

DESCRIPTION OF THE INNOVATION AND RATIONALE FOR THE SELECTION

The cold atmosphere in winter period lowers the temperature in the drinking water infrastructure beyonddesirable.ThiscreatesanabundanceofcoldenergywhichisextractedandstoredinanATES.Asaresultofthecoldextractionthetemperatureinthedrinkingwaterinfrastructureincreases.Thiscreatesawin-winsituationbecause the water temperature in the infrastructure will become more desirable and Sanquin generatessustainable and cost-efficient cold.Usage of the cold from theATES system also creates heatwhich can bestoredintheATESandusedtopre-heattheHVACsystems.Extractingheatfromdistrictheatingisbasedonthesameprinciples.Themainsourceoftheheatgenerationisa waste incineration plant which generates a lot of heat the plant cannot use itself. The heat will be usedinsteadoftraditionalboilersystemstoheatthecleanrooms.

LEVEL OF DEVELOPMENT

TRL 1: Basic principles observed

TRL 2: Technology concept formulated

TRL 3: Experimental proof of concept

TRL 4 Technology validated in lab

TRL 5 Technology validated in relevant environment

TRL 6 Technology demonstrated in relevant environment

TRL 7 System prototype demonstration in operational environment

TRL 8 System complete and qualified

TRL 9 Actual system proven in operational environment X

TR9:thesystemswillbeanapplicationofproventechnologyinanindustrial(pharmaceutical)productionfacility.

WHAT ARE THE MOST RELEVANT DEMONSTRATION PROJECTS?

Thisinnovationhasnotyetbeendemonstrated.

EXPECTED IMPACTS OF THE INNOVATION

- Theprojectwillshowthefeasibilityofsustainablecoolingandheatingviapublicinfrastructuresinanindustrialenvironmentwithhighdemandsregardingavailabilityofutilities.

- Coolingfromadrinkingwaterpipelinealsoreducesthenegativeeffectsofconventionalcoolingmaches:spacerequirements,noiseandcontributiontosummerheatislandeffects.

¨ ImpactonEnergy(supplyorsavings)&greenhousegasreductionexpected

Theenergydemandoftheproductionprocessesthatinvolvecoolingunits,andcleanroomairconditioningwillsignificantlybelowered,avoidingtheinstallationofalarge(±4MW)conventionalnewcoolingplant.Also,4MWofheatingcanbeusedfromthedistrictheatingnetworkinsteadofusinggasasanenergysource.OverallthisreducestheCO2emissionby1.900tonneperyear(1.100incoolingand800inheating).

¨ Widerpotentialbenefitsforcities

- Industrialactivitieswithincitieswillusemoresustainableenergysourcesandthenoiseproducedbytheseindustrialplantswillbereduced.

¨ Otherimpacts

- Thedemonstrationsofferspossibilitiesforsustainableenergyusageviapublicinfrastructuresinindustrieswithhighdemandsonavailabilityofutilities.

TECHNICAL FEASIBILITY AND SOCIO-ECONOMIC VIABILITY

- Thetechnologyforthecoldextractionsystemisnotespeciallychallengingfromatechnicalpointofview.Neitheristhe integrationofdistrictheating.Coolingextractionbasically consistsofabypass in thedrinkingwaterpipeline,aheatexchangerinthisbypass,anAquiferThermalEnergyStorage(ATES)systemandaheatpump.ThefeasibilityofanATES system depends on the geohydrological conditions. An adequate level of knowledge is required for ATESinstallation,operationandmaintenance;

- Theintegrationofthenewcoolingandheatingsystemintothepharmaceuticalcoolingsystemrequiresawellthoughtoutandfail-safehydraulicsystemincludingsmartmeasurementandcontroltechniques.

- Economicviabilitymay,butnotnecessarilyhas to,dependonmomentsof replacing installationsand/or increasingcapacity for the introduction of these systems in order to make sure the business case (compared to traditionalconcepts)isinterestingenough.

INTEGRATED MEASURES

¨ Integratedmeasurescombiningmultipleofthedomains:buildings,smartgridsanddistrictheatingandcooling

Thesystemswillcombineindustrialpharmaceuticalprocesses,alinktopublicinfrastructures(publicdrinkingwaterinfrastructureandcityheating),andenergysavings.

¨ Whichotherstakeholderswouldneedtobeinvolvedintheimplementationofthekeyinnovation?

- Thepublicdrinkingwatersupplierwouldhavetoactasanenergysupplierandalsomainpipinglinesshouldbenear;- Suppliersofdistrictheating:districtheatingnetworksshouldbenearenough;- Municipalities:therealizationofATESsystemsrequiresapermit.

CHALLENGES TO BE ADDRESSED BY CITY- ZEN

Inmanyindustrialprocessescoolingandheatingisseenasafacility:thefinancialimpactontheprocesscostsisrelativelysmall,whiletheimpactoftheabsenceofcoolingand/orheatingisamajorconcernaswellasHVACsystemsnotdeliveringthedesiredtemperatures.Pharmaceuticalindustriesaremainlyinterestedinreliabilityofserviceandhavethereforanaturalpreferencefortraditional,proventechnologies,andforindependencefrompublicinfrastructures.SustainableenergysourcesintermsofCO2reductionisnothighenoughonthelistofpriorities,mainlyduetotheneedforreliablesystems.