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WRETC, New Delhi, 21 August 2014 W t t E W as t et oEnergy Presentation by: Gaurav Kedia Chairman, Indian Biogas Association MD, Arka BRENStech Pvt. Ltd.

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Page 1: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

WRETC, New Delhi, 21 August 2014

W t t EWaste‐to‐Energy

Presentation by: Gaurav KediaChairman, Indian Biogas AssociationMD, Arka BRENStech Pvt. Ltd.

Page 2: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Structure

dIndian Biogas Association

Biogas ‐ an introductionBiogas ‐ an introduction

Biogas potential and present scenario

Bi A d f I di b l d I d t i l t

Biogas potential and present scenario

Bi A d f I di b l d I d t i l tBiogas: A need for Indian urban, rural and Industrial sector

Socio‐economic model of Biogas

Biogas: A need for Indian urban, rural and Industrial sector

Socio‐economic model of Biogas

Challenges for Biogas

Case study : Muni Seva Ashram

Challenges for Biogas

Case study Muni Seva AshramCase study : Muni Seva AshramCase study : Muni Seva Ashram

Page 3: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Indian Biogas Association

The association was founded in 2011 and isnow mushrooming. The sole motto of the

i ti i “ ti Bi iassociation is “propagating Biogas in asustainable way”.

www.biogas‐india.com

Page 4: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Biogas Plant – An Understanding

M M M

Three important rules for Biogas production: Mix well, Pump/feed well, and Heat well!

Page 5: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Substrate from Agricultural, Urban and Industrial origin

Cow Dung poultry litterCow Dung, poultry litter 

Agricultural residues as rice straw, banana stem, maize , ,stalks

Sugar mill press mud, Distilleries spent wash, Sago plant effluent

Municipal Solid Waste, slaughter house waste, vegetable market waste,vegetable market waste, kitchen waste

Silage from agricultural crops g g pas Napier grass, Sugar beet, Sugar cane, Maize

Page 6: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,
Page 7: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Modularisation

Page 8: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Modular Biogas plant in Germany

Ca 45 000 m3 biogas/dayCa. 45,000 m3 biogas/day, Liquid fertilizer storage capacity ca. 48,000 m3 

Page 9: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Organic fertilizer

Weighted average arable land of world:Weighted average arable land of world:

~40% of land area, whereas India has

~61% of land area as arable land i.e.

1,697,000 square kilometers

Weighted average organic farming in

world: 242,708 hectares (Total =

21,358,307 hectares), whereas organic

farming in India is just 41,000 hectaresg j ,

Chemical fertilizer consumption in India:

16,122,580 metric tons, which could be

reduced by the use of organic fertlizer

Rates for organic fertilizer can be veryfiedIf you think organic food is expensive, have you priced cancer lately? 

www.biogas‐india.com

between 2500 – 7000 INR for 70% TDS‐ Joel Salatin, founder of Polyace farms

Page 10: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Fertilizer production I

Page 11: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Renewable energy country attractiveness indices

www.biogas‐india.com‐ E&Y, 2014, URL: goo.gl/4Ghkw

Page 12: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Utilization of Biogas

Drying,  Gas conditioning with or 

BIOGAS

y g,Desulfurization

gwithout CO2 separation

CompressionReformation (possibly)

BoilerBottling or gas

p

Filling 

(possibly)

CHP Fuel 

Heat

Bottling or gas grid

b f

station

FuelElectricity & Heat Electricity 

cell

Substitute for LPG or nature 

gas

and heat

www.biogas‐india.com

Page 13: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Financial Analysis

1.8‐2.1 Units of Electricity

INR 14 7 @ INR 7/KWh*

0.4 Kg of Compressed Biogas

INR 14.7 @ INR 7/KWh  

1 Ncum of Biogas g p g

INR 20 @ INR 50/Kg*

g

INR 5 @ INR 5/NCum

Not to forget – Biofertilizer is an intrinsic part of revenue

* CAPEX & OPEX almost similar for both type of plants

Not to forget  Biofertilizer is an intrinsic part of revenue for Biogas business!

Page 14: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Biofuels in Comparison

Page 15: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Scenario

Scattered marketScattered market

No established player at national level

Market needs someone offering end to end solution

Experienced and skilled workforce is lacking

Government active intervention is needed

Promotion of organic crops is lacking

Different approach is needed for small, medium and large scale biogas plant promotion

Supply chain management is to be streamlined

Page 16: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Challenges

Finance

TechnicalEnergy management

ChallengesgSocial 

engineeringO&M

CostPolicy

www.biogas‐india.com

Page 17: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Socio‐economic model of Biogas: An example

Source: emapsworld.com www.biogas‐india.com

Page 18: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Gobar Bank Concept

Page 19: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

• Bhitbhudrak model showed the importance of social

Project Uniqueness

• Bhitbhudrak model showed the importance of social engineering along with technology to make biogas a success

• The design was kept very simple and yet robust• The length of pipeline in the village is 2500 meters• The villagers are facilitated with cleaner and consistent source 

of energy for cookingof energy for cooking• Improved economics of village:

‐ By way of providing more earnings from dung

‐ By way of improved crop production because of use of organic fertilizer• Improved health and hygienep yg• Providing smoke free atmosphere into kitchen• Providing cleaner environment in to village • Women empowermentWomen empowerment

Page 20: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Biogas, Enrichment and Bottling unit at Jaipur ‐ I

Indigenously developed LPSA system

www.biogas‐india.com

Page 21: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

PEDA 1 MW Biogas Plant, Ludhiana

www.biogas‐india.com

Page 22: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Gas storage

BioEnergiFer

g

InputStirrer

Slurry outlet

Gas outlet

Bio‐diegester

www.biogas‐india.com

Page 23: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

BioEnergiFer ‐ II

www.biogas‐india.com

Page 24: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Present situation in India

Photo sources:STRDEL/AFP/Getty ImagesWikimedia

www.biogas‐india.com

http://assets.knowledge.allianz.com/

Page 25: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Proposed Scheme

Two phase processing in module

Percolation

Two phase processing in module

Waste Sorting

PercolationHigh Quality 

BiogasCapture and 

Sell

Remove H2O and

O i

Add Nutrients

Remove H2O and Nutrients

High QualityImpurities Composting

Organic Fertilizer

Sort and sell

Co post g

Remove H2O

www.biogas‐india.com

Page 26: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Proposed two phase system

Biogas, >70% methane

BiowasteActive liquid

Biogas ReactorProcess module

Process tank

Solid – Liquid separation Hydrolysis – Methanogenesis separation Anaerobic Digestion and Aerobe Composting integrated

www.biogas‐india.com

Anaerobic Digestion and Aerobe Composting integrated

Page 27: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Similar existing plant – Norway I

www.biogas‐india.com

Page 28: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Similar existing plant – Norway II

www.biogas‐india.com

Page 29: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Similar existing plant – Norway III

www.biogas‐india.com

Page 30: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Muni Seva Ashram: A Case Study

Page 31: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Geographical location MSA 

• Near Vadodara close to the district border to Panch Kola and• Near Vadodara, close to the district border to Panch Kola and not far away from border to Madhya Pradesh.

• Road and grid access are quite good.Road and grid access are quite good.

• Distance to industrial sites (Apollo tires, Suzlon, etc. are quite near, so there is a good chance for third party buyers for power. 

Page 32: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

MSA Mission

"To serve the deficient and needy sections of the societyTo serve the deficient and needy sections of the society,without regards to cast, creed, religion or financial status of therecipient, employing the best available appropriate technologiesd i l t h ith th t "and in complete harmony with the nature."

Page 33: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Solar Cooling

• Vapour Absorption Chiller (VAC) refrigeration system that canachie e cooling p to 6 0Cachieve cooling up to 6 0C

• Scheffler dishes allow water to reach temperature of 180 0C ‐Corresponding steam at 8 to 10 kg/cm2 pressurep g g/ p

• 100 Tr of cooling out of this solar Air Conditioning System usingScheffler Concentrators

Page 34: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Solar Crematorium

• World's First and only “Solar Crematorium”y

• System to be backed by biogas for buffer supply

Page 35: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Renewable heaven

• MSA is using solar street lamp, cooker, and many otherrenewablesrenewables

• Sustainability at Ashram has got the human dimension as well!

Page 36: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Summary

• Biogas: Versatile and efficient• Biogas: Versatile and efficient

• R&D: Improvement of efficiency and environmental performance of biogas production and utilization

F Bi d l t l t l li i i l• For Biogas development, clear governmental policies are crucial

• Integration and compensation of biogas – technically, financially and socially

• Trees can be retained

• Biogas is a quick, easily controlled fuel

• No smoke or smell (unless there is a leak)

• Clean pots

• Sludge is a better fertilizer than manure or synthetic fertilizers (and

is cheaper than manufactured products)is cheaper than manufactured products)

• Reduced pathogen transmission compared to untreated waste

Page 37: WRETC, New Delhi, 21 August 2014wretc.in/presentation/2014/day2/Gaurav_Kedia.pdf · WRETC, New Delhi, 21 August 2014 WtWaste‐to‐Energy Presentation by: Gaurav Kedia Chairman,

Q&A

Commonsense is the realised sense of proportion!

Gaurav KediaE:  info@biogas‐india.com M: +91‐9983498904W: www.biogas‐india.com