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WWTP WWTP Alltech Alltech Fermin Fermin A.D. A.D. Senta Senta Yeast Factory Yeast Factory

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Page 1: WWTP Alltech Fermin, Senta Yeast Factory - Poč · PDF fileSedimentation Final Sedimentation Press water Press water sludge buffer ... WWTP Alltech Fermin, Senta Yeast Factory Author:

WWTP WWTP AlltechAlltech FerminFermin A.D. A.D. SentaSenta

Yeast FactoryYeast Factory

Page 2: WWTP Alltech Fermin, Senta Yeast Factory - Poč · PDF fileSedimentation Final Sedimentation Press water Press water sludge buffer ... WWTP Alltech Fermin, Senta Yeast Factory Author:

Treated Water Outlet Criteria Treated Water Outlet Criteria

COD*:COD*: 800800--1800 1800 mg/lmg/lBOD5: BOD5: 2525 mg/lmg/lpH:pH: 6.0 6.0 –– 9.09.0Total Suspended Solids:Total Suspended Solids: 3535 mg/lmg/lNN--NHNH44:: <10<10 mg/lmg/lNN--NONO33:: <10<10 mg/lmg/lNN--N N inorganicinorganic--totaltotal:: <15<15 mg/lmg/lNN--Total removal:Total removal: 85 85 –– 9090 %%PP--Total approx:Total approx: <2<2 mg/lmg/lTemperature:Temperature: <30<30 °°CC

COD* removal depends from the biodegradability

Page 3: WWTP Alltech Fermin, Senta Yeast Factory - Poč · PDF fileSedimentation Final Sedimentation Press water Press water sludge buffer ... WWTP Alltech Fermin, Senta Yeast Factory Author:

WWTP LayoutWWTP Layout1. Management Building;

2. Aerobic Basins;

3. Final sedimentation;

4. FLOCOPAC;

5. Pump Station;

6. Existing Aerobic Basin;

7. Degasification;

8. Acidification;

9. Anaerobic reactors;

10. Cogeneration Modules;

11. Biogas Dryer;

12. Biogas filter;

13. Biogas Storage Tank; and

14. Biogas Flare.

Page 4: WWTP Alltech Fermin, Senta Yeast Factory - Poč · PDF fileSedimentation Final Sedimentation Press water Press water sludge buffer ... WWTP Alltech Fermin, Senta Yeast Factory Author:

WW Anaerobic TreatmentWW Anaerobic Treatment

Trough screw conveyor

Waste water

M

Anaerobic-reaktorAnaerobic-reaktor

Biogas treatment

buffer/acidificationDegasification

Sludge pit

SBR 1+2

Micro nutrient

Antifoaming

NaOH

Conditioning tank

Aerobic treatment

from cogeneration

Heat exchanger

Return cogeneration

from buffer tank

Trough screw conveyor

Waste water

M Trough screw conveyor

Waste water

MM

Anaerobic-reaktorAnaerobic-reaktor Anaerobic-reaktorAnaerobic-reaktorAnaerobic-reaktorAnaerobic-reaktor

Biogas treatment

buffer/acidificationDegasification

Sludge pit

SBR 1+2

buffer/acidificationDegasification

Sludge pit

SBR 1+2

Micro nutrient

Antifoaming

NaOH

Conditioning tank

Aerobic treatment

Micro nutrient

Antifoaming

NaOH

Conditioning tank

Aerobic treatment

from cogeneration

Heat exchanger

Return cogeneration

from cogeneration

Heat exchanger

Return cogeneration

from buffer tank

Page 5: WWTP Alltech Fermin, Senta Yeast Factory - Poč · PDF fileSedimentation Final Sedimentation Press water Press water sludge buffer ... WWTP Alltech Fermin, Senta Yeast Factory Author:

Biogas TreatmentBiogas TreatmentGas storage

Gas dryer

BiogasGeneratorEngine

Desulphurisation

Nutrients Cogeneration Unit (2x)

Gas scrubber

To activated sludge basin

Power

Heat

Flare

Gas storage

Gas dryer

BiogasGeneratorEngine

Desulphurisation

Nutrients Cogeneration Unit (2x)

Gas scrubber

To activated sludge basin

Power

Heat

Flare

Page 6: WWTP Alltech Fermin, Senta Yeast Factory - Poč · PDF fileSedimentation Final Sedimentation Press water Press water sludge buffer ... WWTP Alltech Fermin, Senta Yeast Factory Author:

Biogas CogenerationBiogas Cogeneration

Page 7: WWTP Alltech Fermin, Senta Yeast Factory - Poč · PDF fileSedimentation Final Sedimentation Press water Press water sludge buffer ... WWTP Alltech Fermin, Senta Yeast Factory Author:

Aerobic Treatment Aerobic Treatment

M Cogeneration unitDEMON

Existing basin

Sludge treatmentFinal sedimentationSludge pit Clear water pit

M Cogeneration unitDEMON

Existing basin

Sludge treatmentFinal sedimentationSludge pit Clear water pit

M Cogeneration unitDEMON

Existing basin

Sludge treatmentFinal sedimentationSludge pit Clear water pit

DegasificationActivated sludge reactorBio - P

Waste water

Existing basin

Desulphurisation

Page 8: WWTP Alltech Fermin, Senta Yeast Factory - Poč · PDF fileSedimentation Final Sedimentation Press water Press water sludge buffer ... WWTP Alltech Fermin, Senta Yeast Factory Author:

DEMON Process DEMON Process

DEMON 1+2DEMON 1+2 SBR 1+2 Buffer tank

Bypass buffer

Bypass buffer

Final Sedimentation

Final Sedimentation

Press water

Press water

sludge buffer

sludge buffer

existing basin

existing basin

FLOCOPAC

Buffer

sludge buffer

sludge buffer

Page 9: WWTP Alltech Fermin, Senta Yeast Factory - Poč · PDF fileSedimentation Final Sedimentation Press water Press water sludge buffer ... WWTP Alltech Fermin, Senta Yeast Factory Author:

FLOCOPAC FLOCOPAC

FLOCOPAC - L

Clear water

FeCl3

Polymer

Treated water

Sludge treatment

FLOCOPAC - L

Clear water

FeCl3

Polymer

Treated water

Sludge treatment

Page 10: WWTP Alltech Fermin, Senta Yeast Factory - Poč · PDF fileSedimentation Final Sedimentation Press water Press water sludge buffer ... WWTP Alltech Fermin, Senta Yeast Factory Author:

Sludge DewateringSludge Dewatering

Lime siloDecanting centrifuge

PolymerFLOCOPAC - LDEMON + SBRFinal Sedimentation

Sludge buffer

Dry sludge

Puddle mixer

Press water pit

To SBR 1+2

Lime siloDecanting centrifuge

PolymerFLOCOPAC - LDEMON + SBRFinal Sedimentation

Sludge buffer

Dry sludge

Puddle mixer

Press water pit

To SBR 1+2

Page 11: WWTP Alltech Fermin, Senta Yeast Factory - Poč · PDF fileSedimentation Final Sedimentation Press water Press water sludge buffer ... WWTP Alltech Fermin, Senta Yeast Factory Author:

WW Treatment Stages OverviewWW Treatment Stages Overview

Polymer

Kalk

Wastewater

Cleanwater

70T50HL001

50S01JA001

50S01HE001

50T10JA001

40T01JA001/011/021

Poly

mer

FeC

l3

20T20JA001

30T30HR001/011 30T40HR001/011 30T50JA001

20T10JA001 20T10JA00220T10HR00110T40HR001/011

10T30JB001

10T10HR00110T01GD00110T01JA001

Antifoam

NaOH

Micro nutrients

Heat

Power

60T01HJ001/002/011

Cogeneration unit with flare

Page 12: WWTP Alltech Fermin, Senta Yeast Factory - Poč · PDF fileSedimentation Final Sedimentation Press water Press water sludge buffer ... WWTP Alltech Fermin, Senta Yeast Factory Author:

Thank you for your attentionThank you for your attention