x tensive-dpa-cnc-monitoring-en 151222

www.x-tensive.ru/dpa

© 2015 X-tensive

CNC monitoring system

Discrete Process Automation

http://x-tensive.ru/dpa/

Production process information, obtained from shop floor staff , doesn't always reflect reality. In fact, there is no actual/real time production process information.

The main cause of this problem, is the fact that no one even has such information, or tends to conceal it.

Up to date, actual information is essential for the equipment performance forecasting and production planning.

Expensive equipment should be used in accordance with its purpose.

Solution – real time CNC monitoring

Shop flor management problems

X-tensive LLC +7 (343) 263-71-74, http://x-tensive.ru/dpa

Market analysis

Existing machine data collection systems doesn’t meet your requirements?

• Very expensive

• Require additional PLC modifications

• long implementation terms

• Gathered data, is too basic (machine on\off, production)

• Require interaction with electrical cabinet schemes

• Require additional equipment, such as panels, controllers, converters

There is a reasonably-priced system which is able to collect maximum amount of data from your CNC and

has a project startup time of 4 weeks only!


SOFTWARE SOLUTION BASED ON CNC DRIVERdoes not require additional hardware, –

Siemens, Fanuc, Heidenhain, Okuma, Mazak, Galil, Alien-Bradley

Driver SW

PLC

Machine

Machine

Hardware solutionOPC Server solution

Converter Machine

Data collection methods

OUR SOLUTION!!!


Profinet

Collected data is being transferred through industrial Ethernet network.

Network architecture

Driver

Driver

Server DPA

Driver


Network architecture

DPA Server

DPA server accumulates data and makes it available for everyone.

Data collected from the machines, may be sent to another system.We support all standard protocols/.

Shopflor


1 Stage - MonitoringFunctions:

• Data analysis – graphs and charts• Data analysis - reports• Data analysis – real time data (andon)• Notifications about deviations – by SMS and e-mail

Advantages : low price, user friendly interface , short integration terms, supports wide range of CNC’s, data collection based on software (you don’t lose warranty from CNC builder).

Perspectives – Fully functional MES systemFunctions :

• ТРM (maintenance), Direct Numeric Control, Advanced planning, Order management, Tool management, Production logistics, WMS.

Advantages : individual solution for production problems, modular integration system.

DPA functionality


Various graphs and charts

1. Data analysis

1. Data analysis

Various graphs and charts

2. Real time boardReal time shop floor plan, where rectangles represent the current status of your CNC’s and additional information, such as cycle time, current program name, list of alarms, etc.

DPA Server

Different types of notifications

For example if one of the CNC’s is standing still for more than an hour, foreman gets an SMS.

CNC data can be transferred in a multiple ways: • Periodical e-mail reports• SMS - process deviation notifications,• Reports optimized for another systems(ERP: SAP, 1C), • Web interface.

3. Notifications

A P IE R P


Various reports

«Экстенсив» Тел./:факс +7 (343) 263-71-74, http://x-tensive.ru/pda

4. Reports

Implementation of monitoring system, shall allow:Operator – to control own productivity in real time (andon)

Foreman – to receive immediate notifications about any deviations in production process

Manager – to constantly monitor shop floor situation and make decisions based on actual, real time data

Top managers – to analyze and compare progress with previous periods (reports, KPI, OEE, MTBE …)

Advantages for personnel


• Real time performance and machine load information

• Ability to promptly react on production events

• Staff members are aware of the fact that their performance is being measured

• DPA is a production process optimization tool

Results

УОМЗ: DPA Implementing increased the machine effectiveness in 3 times


Project stages

• Choosing shop floor area • Assembling data networks• Starting up DPA• Configuring reports and notifications• Personnel training

Integration period – 4 weeks!


Evolution

• DPA – is a base for a future integration of complete modular MES-Solution.

• Machine operating time data may later be used by maintenance subsystem.

• The system allows to gather and analyze practically any subsystems parameters of the machine.

• The system is able to collect data from any PLC based equipment.


Thank you for the attention!

X-tensive LLC

http://www.x-tensive.ru/dpa

© 2015 X-tensiveX-tensive LLC +7 (343) 263-71-74,

http://x-tensive.ru/dpa

If you have any questions please contact: [email protected]

http://www.x-tensive.ru/dpa

http://www.x-tensive.com/

x tensive-dpa-cnc-monitoring-en 151222

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