x70 corrective maintenance
DESCRIPTION
Corrective Maintenance for plantTRANSCRIPT
-
Scenario Overview
BP Mining V1.600
X70: Corrective Maintenance
-
SAP AG 2007, SAP Best Practices for Mining V1.600 X70 Corrective Maintenance, 2
X70 - CORRECTIVE_MAINTENANCE Overview
Highlights:
Shows the corrective maintenance process from request to cost settlement
Includes approval activities
Is the most fundamental process containing most of the process steps
required to execute the other
maintenance scenarios
Integration:
Indicates the points where the preventive maintenance notifications
and maintenance orders enter the
process
Links to the materials management processes
Integrates to costing
Process Overview: Industry: Mining The corrective maintenance scenario contains all the fundamental process steps
followed whenever maintenance is performed. The corrective maintenance process
demonstrates how and when: A SAP user logs a notification to request maintenance to repair defective equipment A planner creates, plans, and schedules a maintenance work order The materials management process issues stocked spares and procures non-stock items An artisan performs the maintenance work having received the work order, and captures the
feedback
An authorised person approves and completes the work The maintenance costs are reflected on the order and settled to the relevant cost center
-
SAP AG 2007, SAP Best Practices for Mining V1.600 X70 Corrective Maintenance, 3
Finance Maintenance
Management
X70 - CORRECTIVE_MAINTENANCE Responsibility
Business
Benefits Customer
Maintenance
Planning
Engineering
Management
Maintenance
Operations
Receive request
from source
Complete log of
requests
Work visibility
Cost visibility
Work & cost
control
Work schedule
visibility
History
available for
continuous
improvement
Life cycle cost
visibility
Supply
Request
Maintenance
Approve
Notification
Create
Notification
Work
Planning
Cost/Budget
Control
Approve
Work
Work
Scheduling Issue /
Receive
Materials Perform
Work
Return
Materials
Capture
Feedback
Complete
Maintenance
Order Settle Cost
Notes: - In the above diagram the department responsible for the expense is generally allocated the responsibility for the tasks associated with the expense
- Responsibility allocation is client specific and is influenced by several factors (e.g. skill level, organisation structure, governance, etc.)
-
SAP AG 2007, SAP Best Practices for Mining V1.600 X70 Corrective Maintenance, 4
X70 - CORRECTIVE_MAINTENANCE Technical View (request & acceptance)
Continues to C11
-
SAP AG 2007, SAP Best Practices for Mining V1.600 X70 Corrective Maintenance, 5
X70 - CORRECTIVE_MAINTENANCE Technical View (maintenance order creation)
Continues to C15
Continues from C10
-
SAP AG 2007, SAP Best Practices for Mining V1.600 X70 Corrective Maintenance, 6
X70 - CORRECTIVE_MAINTENANCE Technical View (work planning)
Continues to C21
Continues from C13 & C14
Continues to C21
Continues from C24
-
SAP AG 2007, SAP Best Practices for Mining V1.600 X70 Corrective Maintenance, 7
X70 - CORRECTIVE_MAINTENANCE Technical View (cost / budget control)
Continues to C27
Continues to C20
Continues from C20
Continues from C17
-
SAP AG 2007, SAP Best Practices for Mining V1.600 X70 Corrective Maintenance, 8
X70 - CORRECTIVE_MAINTENANCE Technical View (cost & safety approval)
Continues to C29
Continues from C22
Continues from C23
-
SAP AG 2007, SAP Best Practices for Mining V1.600 X70 Corrective Maintenance, 9
X70 - CORRECTIVE_MAINTENANCE Technical View (scheduling)
Continues from C28
Continues to C31
-
SAP AG 2007, SAP Best Practices for Mining V1.600 X70 Corrective Maintenance, 10
X70 - CORRECTIVE_MAINTENANCE Technical View (execution)
Continues to C36
Continues from C30
-
SAP AG 2007, SAP Best Practices for Mining V1.600 X70 Corrective Maintenance, 11
X70 - CORRECTIVE_MAINTENANCE Technical View (feedback & completion)
Continues from C35
-
SAP AG 2007, SAP Best Practices for Mining V1.600 X70 Corrective Maintenance, 12
X70 - CORRECTIVE_MAINTENANCE Transaction Process Flow
IW22 Create a Maintenance Order
IH01 Create a Maintenance Request (Notification)
IW22 Review & Accept Notification
IW32 Control the Cost/Budget
IA06 Review & Select Applicable Task Lists
IW32 Plan the Maintenance Work
IA05 Create a Task List
IW32 Approve Cost & Safety Permits
MB11 (261) Issue/Receive Materials
IW38 Print the Maintenance Orders & Execute the Work
MB11 (262) Return Materials
IW41 Confirm Labour Hours
ML81N Capture Service Receipts
IW22 Capture Failure Information & RCA Findings
IW22 Capture Downtime
IK11 Capture Measurement Documents
CM25 Schedule the Maintenance Work
IW32 Set Completion Status & TECO
KO88 Settle Maintenance Order Cost