xd models - screening machines | industrial separation ... c a c b a a = overall height b =...

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B C A C B A A = Overall Height B = Installation Width C = Installation Length Examples of available MegatexXD Models The specifications below are for Megatex XD Screeners of standard construction, ranging from a single surface model (2 grades - 1 separation) to a 4 deck model (5 grades - 4 separations). Drawings are representative, but overall dimensions may vary depending on the mounting method. MEGATEX XD Specifications MegatexXD Screeners vs. Conventional Screeners Megatex XD Screeners have a unique stacked deck design within a compact machine. Several parallel fed surfaces do the job of multiple screeners, saving capital expense, floor space, energy and installation cost. At higher capacities increased screen width (16’–48’/4.0 m–14.6 m) is more effective than extended screen length because the bed depth is lower. Lower bed depth improves material stratification, so recovery efficiency and product accuracy are higher than competitive units. * Indicates integral coarse scalp deck ** Power requirement is volume/application specific (Contact Rotex). indicates single discharge door - “Half machine” indicates this model is available only with 4 degree decks. (Standard slope is 6 degrees.) To find your local Rotex representative visit www.rotex.com PRODUCT BULLETIN | MEGATEX™ XD SCREENER 3 4 5 3 6 4 5 6 6 5 8 3 4 2 5 3 3 4 5 5 3 2 2 3 4 2 3 90 120 150 180 180 240 300 360 360 430 480 90 120 120 150 180 180 240 300 430 90 120 120 180 240 120 180 3090-1 4120-1 5150-1 3180-1 6180-1 4240-1 5300-1 6360-1 6360-1-S* 5430-1-S* 8480-1 3090-2 4120-2 2120-2 5150-2 3180-2 3180-2-S* 4240-2 5300-2 5430-2 3090-3 2120-3 2120-3-S* 3180-3 4240-3 2120-4 3180-4 8.4 11.2 13.9 16.7 16.7 22.3 27.9 33.5 33.5 40.0 44.6 8.4 11.2 11.2 13.9 16.7 16.7 22.3 27.9 40.0 8.4 11.2 11.2 16.7 22.3 11.2 16.7 15 15 15 15 15 15 15 15/20** 20 30 30 15 15 15 15 15 20 20 20 30 15 15 20 15/20** 20 15 20 11 11 11 11 11 11 11 11/15** 15 22 22 11 11 11 11 11 15 15 15 22 11 11 15 11/15** 15 11 15 86 94 112 106 100 106 109 130 140 134 91 113 100 118 106 117 133 134 112 103 119 117 135 108 129 2184 2388 2845 2692 2540 2692 2769 3302 3556 3404 3211 2870 2540 2997 2692 2972 3378 3404 2845 2616 3023 2972 3429 2743 3277 114 114 114 106 180 180 180 180 212 180 117 130 190 117 190 190 190 190 140 210 210 210 210 217 214 2896 2896 2896 2692 4572 4572 4572 4572 5385 4572 2972 3302 4826 2972 4826 4826 4826 4826 3556 5334 5334 5334 5334 5512 5436 246 246 246 252 252 265 265 265 286 265 246 260 252 246 265 265 265 294 260 265 252 265 252 217 220 6248 6248 6248 6401 6401 6731 6731 6731 7264 6731 6248 6604 6401 6248 6731 6731 6731 7468 6604 6731 6401 6731 6401 5512 5588 8600 9500 10500 13200 12400 13600 15000 17000 23750 20000 9500 10500 12600 11900 13600 15500 18100 25600 10500 13600 17100 15500 19900 15800 19000 3900 4308 4762 5986 5624 6168 6803 7710 10771 9070 4308 4762 5714 5397 6168 7029 8209 11610 4762 6168 7755 7029 9025 7166 8617 1 2 3 4 No. of Screen Surfaces Number of Levels Megatex Model No. ft 2 m 2 hp kW in mm in mm in mm lb kg Normal Area per Surface Motor Principal Dimensions A B C Shipping Weight Contact Rotex Contact Rotex

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A = Overall Height B = Installation Width C = Installation Length

Examples of available Megatex™ XD Models

The specifications below are for Megatex XD Screeners of standard construction, ranging from a single surface model (2 grades - 1 separation) to a 4 deck model (5 grades - 4 separations). Drawings are representative, but overall dimensions may vary depending on the mounting method.

MEGATEX™ XD Specifications

Megatex™ XD Screeners vs. Conventional ScreenersMegatex XD Screeners have a unique stacked deck design within a compact machine. Several parallel fed surfaces do the job of multiple screeners, saving capital expense, floor space, energy and installation cost. At higher capacities increased screen width (16’–48’/4.0 m–14.6 m) is more effective than extended screen length because the bed depth is lower. Lower bed depth improves material stratification, so recovery efficiency and product accuracy are higher than competitive units.

* Indicates integral coarse scalp deck ** Power requirement is volume/application specific (Contact Rotex).

† indicates single discharge door - “Half machine”‡ indicates this model is available only with 4 degree decks.

(Standard slope is 6 degrees.)

To find your local Rotex representative visit www.rotex.com

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No. of Screen

Surfaces

Numberof

Levels

Megatex Model No.

ft2 m2 hp kW in mm in mm in mm lb kg

Normal Area per Surface

MotorPrincipal Dimensions

A B CShipping Weight

Contact Rotex

Contact Rotex

Megatex™ XD Screeners designed and built to meet your requirements:

Unique long stroke, Gyratory-Reciprocating motion for effective product stratification and separation

Aggresive ball mesh cleaning system to maintain high capacity

Easy access to screens

Durable construction with replaceable abrasion resistant linings in high wear areas

Over 100 Megatex™ XD Screeners are installed throughout the world

“ The Megatex XD allowed us to increase our production capacity to our required level without adding multiple machines. This avoided the need to reconfigure the production line.”

Plant Manager - Chemical Fertilizer Producer

Rotex Megatex™ XD Screener

High Capacity, Efficient Performance, Accurate Separations

The Megatex XD Screener is a high-volume screener delivering accurate separations and high yields. P

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ScreenerMEGATEX™ XD

FREE MATERIAL ANALYSIS Over 100 years of proven correlation between lab test results and actual field performance:

Experienced Lab Technicians and Application Engineers recommend machine size, settings and screen openings to ensure accurate, efficient separations

Comprehensive separation analysis

Summary report provides data to support ROI decisions

The Gyratory Reciprocating Motion gradually diminishes along the length of the machine to an elliptical path and finally to a nearly straight line motion at the discharge end.

Circular motion at the feed end• Spreads the material across the full width of the screen surface • Stratifies the material• Aggressively conveys material forward

Changing to elliptical motion at the middle of the deck• Long stroke elliptical action• Enhances product stratification• Conveys material at high capacity

Reciprocating motion at the discharge end• Removes near-size particles• Improves screening efficiency• No vertical component ensures material is in constant contact with the screen surface

Proven Rotex Gyratory-Reciprocating Motion for unmatched product recovery efficiency

Proportional feeding of each screen level eliminates the need for multiple feed points

Full width doors, easy release locking handles and an external mounted drive reduce downtime

A sleeveless discharge system uses brushes to control dust as product falls into take away boxes below the machine.

Gyratory Reciprocating Motion Megatex™ XD Benefits

Fines Pan

Product

94.5%3% 2.5%

Overs

96.4%3.6%

Feed split into equal partsInlet plenum uniformly divides flow to multiple screen levels across entire machine width.

Fines

97.9%2.1%

Product feed to screen decks

MEGATEX™ XD Benefits

MEGATEX™ XD Features

Installation Options

Accessible External DriveSimple reaction drive cartridge with 2 spherical roller bearings designed for 200,000 hours of service

Quick Release Clamp HandleImproved access to screens with the new quick release clamp handle

Positive Screen CleaningBouncing balls keep screen openings clear, maintaining efficiency and capacity

SealsEasily replaced silicone rubber seals are available in white FDA-approved and high temperature (400 °F/204 °C) compounds.

The Megatex XD is a reaction drive screener and must be suspended from existing framework or a Rotex supplied support stand. The suspension system consists of four hanger assemblies and isolates 95% of forces from adjacent structures.

Existing structureBecause the Megatex XD suspension system has low transmitted forces, the machine can be mounted directly to a structural steel framework.

Rotex supplied standMegatex XD Screeners can be floor mounted using a support stand designed for a specific model.

To find your local Rotex representative visit www.rotex.com