xdr datasheet
DESCRIPTION
XDR DatasheetTRANSCRIPT
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 17
XDR Single-Use Bioreactors
DATA SHEET
wwwxcellerexcombull 1-866-Xcellerex
Introduction The XDR Single-Use Bioreactor is a fully-integrated system that deliv-
ers proven stirred-tank performance across a wide range of cell lines
Single use technology eliminates time consuming and costly clean in
place (CIP) steam in place (SIP) and cleaning validation procedures The
systemrsquos turnkey design enables fast installation and startup as well as
rapid batch-to-batch turnover and increased process flexibility com-
pared to fixed stainless steel hard piped vessels
The XDR is offered in five sizes (50 200 500 1000 and 2000L) with
working volumes ranging from 10L to 2000L The systemrsquos unique de-
sign enables each XDR to operate down to 20 of maximum working
volume (51 turn-down ratio) which can often eliminate the need for an
additional seed reactor and related costs Each reactor system includes
a stainless steel vessel vital process instrumentation state-of-the-art
control automation and an optimized single-use bioreactor bag assem-
bly For high-density microbial applications ask about the XDR-50 Turbo
SYSTEM SNAPSHOT
u Fully-integrated turnkey GMP system
u Proven scalable stirred tank performanceacross a wide range of cell lines
u Single-use design eliminates CIPSIP
u Operating volumes of 10L to 2000L
u Essential process instrumentation included
and fully characterized
u Integrated temperature control and dimpledvessel jacket for efficient heat transfer
u Powerful user-friendly control system
u Predictive modeling and Xcellerex processexpertise eliminates start-up headaches andensures process efficiency
model
uEfficient Convenient Vessel Design The vessel features a dimpled jacket heat
transfer surface for efficient heating and cooling a high performance bottom-
mounted magnetic drive agitator system that facilitates loading and coupling of
the single-use bag assembly load cells for weight measurement an exhaust filter
heater box flexible hoses for the heat transfer fluid and a tubing manager
uCritical Process Instrumentation Mass flow controllers
peristaltic pumps and probe transmitters are built into the
cabinet adjacent to the vessel and an external temperature
control unit is available as an option for process heatingcool-
ing The system requires only gases power and minimal water
for full functionality
XDR 2000u
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 27
agitator includes a HDPE bottom mounted impeller and a
unique sparge system consisting of microporous stainless
steel disks and optional drilled holes that together impart
the system with tremendous flexibility crucial for todayrsquos cell
culture processes Xcellerex also maintains multiple supply
sources to guard against supply chain disruptions
Expert process support from Xcellerex With years
of experience running and supporting GMP biomanufactur-
ing operations Xcellerex designed the XDR system to deliver
complete process control from the moment each system
starts up No other single-use bioreactor is available with the
XDRrsquos depth of characterization process support and GMP-
readiness Xcellerex is uniquely able to deliver critical control
automation with instrumentation functionality process mod
eling tech transfer and scalability
Key XDR Advantages
u 51 turndown means each XDR can operate at 20 of maximum workingvolume doing the work of multiple reactors
u True plug-and-play performance Connect gases and power and getstarted
u Robust self-installing magnetically-driven bottom-mount impellerNo rotating seals insertable shafts and connection hassles
u Jacketed vessel ensures uniform temperature distribution throughoutreactor
u Flexible control systems automate temperature shifts feeds changes tosparge composition
u Multiple probe configurations available including pH DO CO2 andbiomass
u Accurate gas control using mass flow controllers on all systems (optionalMFC for headspace on XDR50)
u Bag material sourced from multiple manufacturers for supply chain security
u Single-use design eliminates time consuming CIP SIP and cleaning valida-tions procedures
u XDR Single Use Reactor Systems are Factory Acceptance Tested (FAT) priorto delivery and Site Acceptance Tested (SAT) upon installation
u Each XDR Single Use Reactor System is shipped with a Turnover Packagewhich includes XDR Operating Manual System S pecifications FATcommissioning report system drawings component operating manualscalibration records and optional IQOQ protocols
u Xcellerex process experience and know how is built into every XDRSystem our process development expertise ensures that the process isup and running right the first time
u Xcellerex offers extensive XDR-specific predictive modeling and expertscale-up support
u Enhanced sparge control and CO2 stripping capabilities not offered onother single use systems
u Designed and fully characterized to deliver scalable cGMP processes from10L to 2000L
u Xcellerex has years of cGMP manufacturing experience operating the XDRsystem GMP product made in the XDR is currently being used in clinicaltrials and commercial XDR facilities are currently being prepared for com-missioning
wwwxcellerexcom bull 1-866-Xcellerex
uPowerful User-Friendly Controls The XDR is
equipped with a fully integrated control console
featuring intuitive process controls
data historian and robust automa-
tion hardwaresoftware The system
enables precise process control
and offers convenient real-timetrending and other valuable data
When coupled with Xcellerexrsquos
process development experience
and predictive modeling support
the XDR control platform assures optimized first-run
process performance and reliability through tech
transfer and scale-up
uRobust Single-Use Components The XDR irradiated
single-use bag assembly consists of a USP Class VI LDPE
fluid contact layer tubings for liquid additions and harvest
sampling and probe ports a disposable pressure sensor
filtered gas lines and high-functioning agitator system The
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 37
SYSTEM SPECIFICATIONS
XDR-50 XDR-200 XDR-500 XDR-1000 XDR-2000
BIOREACTOR
Max Working Volume (L) 50 200 500 1000 2000
Min Working Volume (L) 10 40 100 200 400
Volume turn-down ratio 51 51 51 51 51
Tank ID (in) 12 22 30 38 48
Liquid height max Vw (in) 30 335 456 567 709
HD 25 15 15 15 15
Vessel Material of Construction Jacketed 304 SS Jacketed 304 SS Jacketed 304 SS Jacketed 304 SS Jacketed 304 SS
Filter Heater Box 1 1 1 1 1
Bag Hoist NA NA NA Automated Automated
Agitation
Motor Servo
LiftPositionLoweredraised to center
LiftPositionLoweredraised to 15⁰ off-center
Impeller Bottom mounted magnetically-driven single-use impeller integrated with bag assembly
Impeller type M40ENo of impellers blades 13 13 13 13 14
Impeller diameter (in) 8 8 10 12 16
DiDt 067 036 033 033 033
No of baffles 0 0 0 0 0
Impeller location Center 90⁰ 15⁰ off center 15⁰ off center 15⁰ off center 15⁰ off center
Sparger
S ta nd ar d S ta nl es s s te el s in te re d d is ks S ta nl es s s te el s in te re d d is ks S ta nl es s s te el s in te re d d is ks S ta nl es s s te el s in te re d d is ks S ta nl es s s te el s in te re d d is ks
OptionalDrilled Hole Drilled Hole Drilled Hole Drilled Hole Drilled Hole
CO2 stripping CO2 stripping CO2 stripping CO2 stripping CO2 stripping
PROCESS INSTRUMENTATION
pH probes 1 2 2 2 2
DO probes 1 2 2 2 2
Rotometer-01 1 na na na na
MFCs (Brooks)Standard 3 4 4 4 4
Additional (optional) 3 2 2 2 2
Pumps 2 Pumps are standard Additional pumps are available as an option
Temperature Control Unit Optional 3 kw heater Optional 9 kw heater
Optional 3 kw heater05 ton chiller combo
Optional 9 kw heater 15 ton chiller combo
Load Cells 1 4 4 4 4
Utility Requirements Process gases 110V single phase 60 hz TCU 230V 3 phase 60 hz (EU 380V 3 phase 50 hz)
E-Stop Integrated Safety Circuit for pumps agitator TCU and filter heater
CONTROL UNIT (see page 5 for additional detail)
Integrated Control Panel Built to GAMP5 standardsOptional 21 CFR Part 11 Compliant
Built to GAMP5 standards 21 CFR Part 11 Compliant
Hardware Rockwell Allen Bradley (Optional Delta-V)
Operator Interface Wonderware HMI (Optional Delta-V)
Data Historian Wonderware (Optional Delta-V)
Programming Rockwell Allen BradleyWonderware Archestra (Optional Delta-V)
NOTE This document describes standard systems and commonly requested options Additional custom-engineered systems are also available to meet unique application needs Ask your Xcellerex representative for details
wwwxcellerexcom bull 1-866-Xcellerex
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 47
PERFORMANCE CONTROL SPECIFICATIONS
XDR-50 XDR-200 XDR-500 XDR-1000 XDR-2000
pH Range 2-12 pH units
Accuracy plusmn 005 pH units
DO Range 0-100 atmospheric saturation
Accuracy plusmn 10 of setpoint
Sparge Rate (slpm) Air 0-5 0-5 0-10 0-10 0-10
Additional MFCsparge
ranges can be supplied
based on application
requirements
02 0-5 0-5 0-10 0-10 0-10
C02 0-5 0-5 0-10 0-10 0-10
Air Headsweep 0-10 0-10 0-20 0-20 0-20
Temperature Range 4-60 ⁰C
Accuracy plusmn 02 ⁰C
Bag Pressure Range 0 - 30 psig (0 - 2068 mbar)
Accuracy plusmn 01 psig (plusmn 689 mbar)
Agitation (rpm) 0-400 0-350 0-250 0-140 0-115
Load Cell Accuracy plusmn 02 of max bag volume
Process OUR (mmolLh) Up to 100 covers all cell culture applications
k La (1h) Up to 25 covers all cell culture applications
NOTE For high-density microbial applications please ask about the XDR-50 Turbo system
SPACE REQUIREMENTS
XDR-50 XDR-200 XDR-500 XDR-1000 XDR-2000
Width (Vessel amp Control Unit)4 ft
(122M)6 ft
(183M)10 ft
(305M)17 ft
(518M)18 ft
(549M)
Depth (Vessel amp Control Unit) 35 ft(107M)
5 ft(152M)
5 ft(152M)
5 ft(152M)
5 ft(152M)
Height (Vessel amp Control Unit)75 ft
(229M)9 ft
(274M)10 ft
(305M)12 ft
(367M)14 ft
(427M)
Includes portable ladder for access to top of vessel
wwwxcellerexcom bull 1-866-Xcellerex
FULLY983085INTEGRATED XDR BIOREACTOR BAG ASSEMBLY
USP Class VIbull
LDPE fluid contact layerbull
Gamma Irradiatedbull
Validation Guide (available upon request)bull
Standard ldquooff-the-shelfrdquo designs impart flexibility for a wide range of
cell culture and microbial processes
Custom application-specific designs available upon request
Each bag comes complete with
C-flex tubing (for tube-to-tube aseptic welding)bull
Aseptic connectorsbull
Multiple feedaddition linesbull
Harvest linebull
Exhaust filterbull
Sparge filterbull
Overlay filterbull
Pressure sensorbull
Sampling portsbull
Probe portsbull
Thermowell (for temperature probe)bull
Proprietary XDR impellersparge systembull
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 57wwwxcellerexcom bull 1-866-Xcellerex
CONTROL AUTOMATION PLATFORMThe XDR Control Platform is comprised of a RockwellAllen Bradley controller with Wonderware HMI
and data historian The platform delivers precise process control and offers a level of flexibility and
convenience that is unmatched in the industry
In addition to robust control architecture the XDR features a highly intuitive user interface that speeds
operator training and efficiency
uIntuitive Powerful InterfaceThe XDR control system user interface was designed to provide fast and easy yet comprehensive
control over process configuration to the operator The easy-to-read screens enable dynamic adjust-
ment to key variables and enable the operator to review complete configuration schemes at a glance
The high clarity touchscreen display provides an intuitive visual interface that operators can use with
confidence (See Screen 1)
The XDR system enables rapid understanding and interpretation of active control strategies through
the use of graphical symbols (See Screen 2)
In addition set-point automation tables enable the easy automation of set-point changes permittinglive adjustments to ramp or step to new value (See Screen 3)
uPowerful Control Strategies for Fast Response Tight Control
bull Cascade control strategies of pH DO and volume result in very tight control of critical processconditions
bull Flexible closed loop control of critical process parameters support improved yields
bull Agitation bull Sparge
bull Gas mixing bull Gas overlay
bull Liquid addition and removal bull Temperature
bull pH bull DO (See Screen 4)
bull Weight
bull Dynamic reconguring of cascade control loops enables exceptional process exibility
uComprehensive Real-Time Data Capture Reporting and Trending
bull The real-time data historian captures all process parameters and times and oersaccessible look-up
bull Export of data to other master data repository systems is supported with built-in functionality
bull Real time alarming protects process integrity and helps avoid lost batches
bull All alarms are logged to database
Screen 1 - System Overview
Screen 2 - Cascade Loop Control
Screen 3 -Set Point Automation Tables
Screen 4 - DO Strategy Set-Up Screen
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 67
XDR PERFORMANCE DATA
wwwxcellerexcom bull 1-866-Xcellerex
0
20
40
60
80
100
120
0 2 4 6 8 10
Day
T i t e r ( u g
m L )
XDR-1000
XDR-200
XDR-200
10L glass
10L glass
0
2
4
6
8
10
12
14
0 2 4 6 8 10
Day
V i a b l e c e l l s ( e 6 c e l l s m L )
0
20
40
60
80
100
XDR-1000
XDR-200
XDR-200
10L glass
10L glass
P er c en t V i a b l e
C el l s
0
2
4
6
8
10
12
14
0 5 10 15 20
Day
V i a b l e C e l l D e n s i t y ( e 6
c e l l s m L )
0
10
20
30
40
50
60
70
80
90
100
XDR-1000
10L glass
XDR-200
P er c
en t V i a b l e C el l s
Figure 1 CHO Process - Titer Data (XDR vs 10L Glass Reactor)
Figure 2 CHO Process - Viability Data (XDR vs 10L Glass Reactor)
Figure 3 CHO Perfusion Process - Viability Data (XDR vs 10L Glass Reactor)
Figures 1-3 illustrate examples of first-run datafor a series of CHO processes demonstrating theXDR systemrsquos ability to achieve immediate processequivalence Additional extensive data is availableon request
FIGURE 1 XDR achieved equivalent or better titerduring scale-up from a 10 liter glass reactor to a200 L XDR to a 1000 liter XDR
FIGURE 2 XDR achieved equivalent or better cellviability during scale-up from a 10 liter glass reac-tor to a 200L XDR to a 1000 liter XDR
FIGURE 3 XDR achieved process equivalence fora perfusion process at the 200L and 1000L scale
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 77
Xcellerex Inc Toll Free 1-866-Xcellerex
170 Locke Drive Tel 508-480-9235
Marlborough MA 01752 infoxcellerexcom
USA wwwxcellerexcom
rev xdr122309
TM
Single-Use Bioreactors amp Mixers Xcellerex single-use GMP bioreactors systems
outperform other disposables-based systems and
traditional stainless steel systems on the first run andevery run Unlike other bioreactors Xcellerex systems arefully integrated including a vessel control unit and theknowledge base that comes with the Xcellerex process
development and production teams
FlexFactoryreg Platform
FlexFactory is a portable modular all-disposablesbioproduction train that eliminates conventional clean
room requirements and delivers new production capacityin less than 1 year vs 3-5 years 50-70 less capital
investment 50 lower operating costs and multi-drugproduction with simple modifications to
modular components
Process Development ampGMP Manufacturing Services
To help clients eliminate many of the risks involved withdeploying new bioprocessing capacity Xcellerex offers a
world-class suite of technical services PDMaxreg Process Development services ensure you get an optimized
process fast Xcellerex GMP biomanufacturing servicesallow instant access to FlexFactory capacity for
evaluation purposes or as a bridge until your ownFlexFactory operation is ready for launch
Co-Developed ampProprietary Molecules
Xcellerex is so passionate about the power of ourtechnology that we are working with partners to develop aportfolio of proprietary molecules enabled by t he Xcellerex
platform Sourced primarily through in-licensing theseprograms enable Xcellerex to demonstrate our conviction
in the FlexFactory model while also continuouslyenhancing our technology and expanding ourknowledge base for the benefit of customers
and partners
ABOUT XCELLEREXXcellerex offers a unique blend of bioprocess systems platform technology and services delivered by a team with deep
roots as biomanufacturing practitioners
FOR ADDITIONAL INFORMATION To learn more about XDR Single-Use Bioreactors or other Xcellerex systems or services
please contact customer service at
Toll Free 1-866-Xcellerex (1-866-923-5537)
Telephone 1-508-480-9235
Email salesxcellerexcom
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 27
agitator includes a HDPE bottom mounted impeller and a
unique sparge system consisting of microporous stainless
steel disks and optional drilled holes that together impart
the system with tremendous flexibility crucial for todayrsquos cell
culture processes Xcellerex also maintains multiple supply
sources to guard against supply chain disruptions
Expert process support from Xcellerex With years
of experience running and supporting GMP biomanufactur-
ing operations Xcellerex designed the XDR system to deliver
complete process control from the moment each system
starts up No other single-use bioreactor is available with the
XDRrsquos depth of characterization process support and GMP-
readiness Xcellerex is uniquely able to deliver critical control
automation with instrumentation functionality process mod
eling tech transfer and scalability
Key XDR Advantages
u 51 turndown means each XDR can operate at 20 of maximum workingvolume doing the work of multiple reactors
u True plug-and-play performance Connect gases and power and getstarted
u Robust self-installing magnetically-driven bottom-mount impellerNo rotating seals insertable shafts and connection hassles
u Jacketed vessel ensures uniform temperature distribution throughoutreactor
u Flexible control systems automate temperature shifts feeds changes tosparge composition
u Multiple probe configurations available including pH DO CO2 andbiomass
u Accurate gas control using mass flow controllers on all systems (optionalMFC for headspace on XDR50)
u Bag material sourced from multiple manufacturers for supply chain security
u Single-use design eliminates time consuming CIP SIP and cleaning valida-tions procedures
u XDR Single Use Reactor Systems are Factory Acceptance Tested (FAT) priorto delivery and Site Acceptance Tested (SAT) upon installation
u Each XDR Single Use Reactor System is shipped with a Turnover Packagewhich includes XDR Operating Manual System S pecifications FATcommissioning report system drawings component operating manualscalibration records and optional IQOQ protocols
u Xcellerex process experience and know how is built into every XDRSystem our process development expertise ensures that the process isup and running right the first time
u Xcellerex offers extensive XDR-specific predictive modeling and expertscale-up support
u Enhanced sparge control and CO2 stripping capabilities not offered onother single use systems
u Designed and fully characterized to deliver scalable cGMP processes from10L to 2000L
u Xcellerex has years of cGMP manufacturing experience operating the XDRsystem GMP product made in the XDR is currently being used in clinicaltrials and commercial XDR facilities are currently being prepared for com-missioning
wwwxcellerexcom bull 1-866-Xcellerex
uPowerful User-Friendly Controls The XDR is
equipped with a fully integrated control console
featuring intuitive process controls
data historian and robust automa-
tion hardwaresoftware The system
enables precise process control
and offers convenient real-timetrending and other valuable data
When coupled with Xcellerexrsquos
process development experience
and predictive modeling support
the XDR control platform assures optimized first-run
process performance and reliability through tech
transfer and scale-up
uRobust Single-Use Components The XDR irradiated
single-use bag assembly consists of a USP Class VI LDPE
fluid contact layer tubings for liquid additions and harvest
sampling and probe ports a disposable pressure sensor
filtered gas lines and high-functioning agitator system The
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 37
SYSTEM SPECIFICATIONS
XDR-50 XDR-200 XDR-500 XDR-1000 XDR-2000
BIOREACTOR
Max Working Volume (L) 50 200 500 1000 2000
Min Working Volume (L) 10 40 100 200 400
Volume turn-down ratio 51 51 51 51 51
Tank ID (in) 12 22 30 38 48
Liquid height max Vw (in) 30 335 456 567 709
HD 25 15 15 15 15
Vessel Material of Construction Jacketed 304 SS Jacketed 304 SS Jacketed 304 SS Jacketed 304 SS Jacketed 304 SS
Filter Heater Box 1 1 1 1 1
Bag Hoist NA NA NA Automated Automated
Agitation
Motor Servo
LiftPositionLoweredraised to center
LiftPositionLoweredraised to 15⁰ off-center
Impeller Bottom mounted magnetically-driven single-use impeller integrated with bag assembly
Impeller type M40ENo of impellers blades 13 13 13 13 14
Impeller diameter (in) 8 8 10 12 16
DiDt 067 036 033 033 033
No of baffles 0 0 0 0 0
Impeller location Center 90⁰ 15⁰ off center 15⁰ off center 15⁰ off center 15⁰ off center
Sparger
S ta nd ar d S ta nl es s s te el s in te re d d is ks S ta nl es s s te el s in te re d d is ks S ta nl es s s te el s in te re d d is ks S ta nl es s s te el s in te re d d is ks S ta nl es s s te el s in te re d d is ks
OptionalDrilled Hole Drilled Hole Drilled Hole Drilled Hole Drilled Hole
CO2 stripping CO2 stripping CO2 stripping CO2 stripping CO2 stripping
PROCESS INSTRUMENTATION
pH probes 1 2 2 2 2
DO probes 1 2 2 2 2
Rotometer-01 1 na na na na
MFCs (Brooks)Standard 3 4 4 4 4
Additional (optional) 3 2 2 2 2
Pumps 2 Pumps are standard Additional pumps are available as an option
Temperature Control Unit Optional 3 kw heater Optional 9 kw heater
Optional 3 kw heater05 ton chiller combo
Optional 9 kw heater 15 ton chiller combo
Load Cells 1 4 4 4 4
Utility Requirements Process gases 110V single phase 60 hz TCU 230V 3 phase 60 hz (EU 380V 3 phase 50 hz)
E-Stop Integrated Safety Circuit for pumps agitator TCU and filter heater
CONTROL UNIT (see page 5 for additional detail)
Integrated Control Panel Built to GAMP5 standardsOptional 21 CFR Part 11 Compliant
Built to GAMP5 standards 21 CFR Part 11 Compliant
Hardware Rockwell Allen Bradley (Optional Delta-V)
Operator Interface Wonderware HMI (Optional Delta-V)
Data Historian Wonderware (Optional Delta-V)
Programming Rockwell Allen BradleyWonderware Archestra (Optional Delta-V)
NOTE This document describes standard systems and commonly requested options Additional custom-engineered systems are also available to meet unique application needs Ask your Xcellerex representative for details
wwwxcellerexcom bull 1-866-Xcellerex
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 47
PERFORMANCE CONTROL SPECIFICATIONS
XDR-50 XDR-200 XDR-500 XDR-1000 XDR-2000
pH Range 2-12 pH units
Accuracy plusmn 005 pH units
DO Range 0-100 atmospheric saturation
Accuracy plusmn 10 of setpoint
Sparge Rate (slpm) Air 0-5 0-5 0-10 0-10 0-10
Additional MFCsparge
ranges can be supplied
based on application
requirements
02 0-5 0-5 0-10 0-10 0-10
C02 0-5 0-5 0-10 0-10 0-10
Air Headsweep 0-10 0-10 0-20 0-20 0-20
Temperature Range 4-60 ⁰C
Accuracy plusmn 02 ⁰C
Bag Pressure Range 0 - 30 psig (0 - 2068 mbar)
Accuracy plusmn 01 psig (plusmn 689 mbar)
Agitation (rpm) 0-400 0-350 0-250 0-140 0-115
Load Cell Accuracy plusmn 02 of max bag volume
Process OUR (mmolLh) Up to 100 covers all cell culture applications
k La (1h) Up to 25 covers all cell culture applications
NOTE For high-density microbial applications please ask about the XDR-50 Turbo system
SPACE REQUIREMENTS
XDR-50 XDR-200 XDR-500 XDR-1000 XDR-2000
Width (Vessel amp Control Unit)4 ft
(122M)6 ft
(183M)10 ft
(305M)17 ft
(518M)18 ft
(549M)
Depth (Vessel amp Control Unit) 35 ft(107M)
5 ft(152M)
5 ft(152M)
5 ft(152M)
5 ft(152M)
Height (Vessel amp Control Unit)75 ft
(229M)9 ft
(274M)10 ft
(305M)12 ft
(367M)14 ft
(427M)
Includes portable ladder for access to top of vessel
wwwxcellerexcom bull 1-866-Xcellerex
FULLY983085INTEGRATED XDR BIOREACTOR BAG ASSEMBLY
USP Class VIbull
LDPE fluid contact layerbull
Gamma Irradiatedbull
Validation Guide (available upon request)bull
Standard ldquooff-the-shelfrdquo designs impart flexibility for a wide range of
cell culture and microbial processes
Custom application-specific designs available upon request
Each bag comes complete with
C-flex tubing (for tube-to-tube aseptic welding)bull
Aseptic connectorsbull
Multiple feedaddition linesbull
Harvest linebull
Exhaust filterbull
Sparge filterbull
Overlay filterbull
Pressure sensorbull
Sampling portsbull
Probe portsbull
Thermowell (for temperature probe)bull
Proprietary XDR impellersparge systembull
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 57wwwxcellerexcom bull 1-866-Xcellerex
CONTROL AUTOMATION PLATFORMThe XDR Control Platform is comprised of a RockwellAllen Bradley controller with Wonderware HMI
and data historian The platform delivers precise process control and offers a level of flexibility and
convenience that is unmatched in the industry
In addition to robust control architecture the XDR features a highly intuitive user interface that speeds
operator training and efficiency
uIntuitive Powerful InterfaceThe XDR control system user interface was designed to provide fast and easy yet comprehensive
control over process configuration to the operator The easy-to-read screens enable dynamic adjust-
ment to key variables and enable the operator to review complete configuration schemes at a glance
The high clarity touchscreen display provides an intuitive visual interface that operators can use with
confidence (See Screen 1)
The XDR system enables rapid understanding and interpretation of active control strategies through
the use of graphical symbols (See Screen 2)
In addition set-point automation tables enable the easy automation of set-point changes permittinglive adjustments to ramp or step to new value (See Screen 3)
uPowerful Control Strategies for Fast Response Tight Control
bull Cascade control strategies of pH DO and volume result in very tight control of critical processconditions
bull Flexible closed loop control of critical process parameters support improved yields
bull Agitation bull Sparge
bull Gas mixing bull Gas overlay
bull Liquid addition and removal bull Temperature
bull pH bull DO (See Screen 4)
bull Weight
bull Dynamic reconguring of cascade control loops enables exceptional process exibility
uComprehensive Real-Time Data Capture Reporting and Trending
bull The real-time data historian captures all process parameters and times and oersaccessible look-up
bull Export of data to other master data repository systems is supported with built-in functionality
bull Real time alarming protects process integrity and helps avoid lost batches
bull All alarms are logged to database
Screen 1 - System Overview
Screen 2 - Cascade Loop Control
Screen 3 -Set Point Automation Tables
Screen 4 - DO Strategy Set-Up Screen
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 67
XDR PERFORMANCE DATA
wwwxcellerexcom bull 1-866-Xcellerex
0
20
40
60
80
100
120
0 2 4 6 8 10
Day
T i t e r ( u g
m L )
XDR-1000
XDR-200
XDR-200
10L glass
10L glass
0
2
4
6
8
10
12
14
0 2 4 6 8 10
Day
V i a b l e c e l l s ( e 6 c e l l s m L )
0
20
40
60
80
100
XDR-1000
XDR-200
XDR-200
10L glass
10L glass
P er c en t V i a b l e
C el l s
0
2
4
6
8
10
12
14
0 5 10 15 20
Day
V i a b l e C e l l D e n s i t y ( e 6
c e l l s m L )
0
10
20
30
40
50
60
70
80
90
100
XDR-1000
10L glass
XDR-200
P er c
en t V i a b l e C el l s
Figure 1 CHO Process - Titer Data (XDR vs 10L Glass Reactor)
Figure 2 CHO Process - Viability Data (XDR vs 10L Glass Reactor)
Figure 3 CHO Perfusion Process - Viability Data (XDR vs 10L Glass Reactor)
Figures 1-3 illustrate examples of first-run datafor a series of CHO processes demonstrating theXDR systemrsquos ability to achieve immediate processequivalence Additional extensive data is availableon request
FIGURE 1 XDR achieved equivalent or better titerduring scale-up from a 10 liter glass reactor to a200 L XDR to a 1000 liter XDR
FIGURE 2 XDR achieved equivalent or better cellviability during scale-up from a 10 liter glass reac-tor to a 200L XDR to a 1000 liter XDR
FIGURE 3 XDR achieved process equivalence fora perfusion process at the 200L and 1000L scale
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 77
Xcellerex Inc Toll Free 1-866-Xcellerex
170 Locke Drive Tel 508-480-9235
Marlborough MA 01752 infoxcellerexcom
USA wwwxcellerexcom
rev xdr122309
TM
Single-Use Bioreactors amp Mixers Xcellerex single-use GMP bioreactors systems
outperform other disposables-based systems and
traditional stainless steel systems on the first run andevery run Unlike other bioreactors Xcellerex systems arefully integrated including a vessel control unit and theknowledge base that comes with the Xcellerex process
development and production teams
FlexFactoryreg Platform
FlexFactory is a portable modular all-disposablesbioproduction train that eliminates conventional clean
room requirements and delivers new production capacityin less than 1 year vs 3-5 years 50-70 less capital
investment 50 lower operating costs and multi-drugproduction with simple modifications to
modular components
Process Development ampGMP Manufacturing Services
To help clients eliminate many of the risks involved withdeploying new bioprocessing capacity Xcellerex offers a
world-class suite of technical services PDMaxreg Process Development services ensure you get an optimized
process fast Xcellerex GMP biomanufacturing servicesallow instant access to FlexFactory capacity for
evaluation purposes or as a bridge until your ownFlexFactory operation is ready for launch
Co-Developed ampProprietary Molecules
Xcellerex is so passionate about the power of ourtechnology that we are working with partners to develop aportfolio of proprietary molecules enabled by t he Xcellerex
platform Sourced primarily through in-licensing theseprograms enable Xcellerex to demonstrate our conviction
in the FlexFactory model while also continuouslyenhancing our technology and expanding ourknowledge base for the benefit of customers
and partners
ABOUT XCELLEREXXcellerex offers a unique blend of bioprocess systems platform technology and services delivered by a team with deep
roots as biomanufacturing practitioners
FOR ADDITIONAL INFORMATION To learn more about XDR Single-Use Bioreactors or other Xcellerex systems or services
please contact customer service at
Toll Free 1-866-Xcellerex (1-866-923-5537)
Telephone 1-508-480-9235
Email salesxcellerexcom
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 37
SYSTEM SPECIFICATIONS
XDR-50 XDR-200 XDR-500 XDR-1000 XDR-2000
BIOREACTOR
Max Working Volume (L) 50 200 500 1000 2000
Min Working Volume (L) 10 40 100 200 400
Volume turn-down ratio 51 51 51 51 51
Tank ID (in) 12 22 30 38 48
Liquid height max Vw (in) 30 335 456 567 709
HD 25 15 15 15 15
Vessel Material of Construction Jacketed 304 SS Jacketed 304 SS Jacketed 304 SS Jacketed 304 SS Jacketed 304 SS
Filter Heater Box 1 1 1 1 1
Bag Hoist NA NA NA Automated Automated
Agitation
Motor Servo
LiftPositionLoweredraised to center
LiftPositionLoweredraised to 15⁰ off-center
Impeller Bottom mounted magnetically-driven single-use impeller integrated with bag assembly
Impeller type M40ENo of impellers blades 13 13 13 13 14
Impeller diameter (in) 8 8 10 12 16
DiDt 067 036 033 033 033
No of baffles 0 0 0 0 0
Impeller location Center 90⁰ 15⁰ off center 15⁰ off center 15⁰ off center 15⁰ off center
Sparger
S ta nd ar d S ta nl es s s te el s in te re d d is ks S ta nl es s s te el s in te re d d is ks S ta nl es s s te el s in te re d d is ks S ta nl es s s te el s in te re d d is ks S ta nl es s s te el s in te re d d is ks
OptionalDrilled Hole Drilled Hole Drilled Hole Drilled Hole Drilled Hole
CO2 stripping CO2 stripping CO2 stripping CO2 stripping CO2 stripping
PROCESS INSTRUMENTATION
pH probes 1 2 2 2 2
DO probes 1 2 2 2 2
Rotometer-01 1 na na na na
MFCs (Brooks)Standard 3 4 4 4 4
Additional (optional) 3 2 2 2 2
Pumps 2 Pumps are standard Additional pumps are available as an option
Temperature Control Unit Optional 3 kw heater Optional 9 kw heater
Optional 3 kw heater05 ton chiller combo
Optional 9 kw heater 15 ton chiller combo
Load Cells 1 4 4 4 4
Utility Requirements Process gases 110V single phase 60 hz TCU 230V 3 phase 60 hz (EU 380V 3 phase 50 hz)
E-Stop Integrated Safety Circuit for pumps agitator TCU and filter heater
CONTROL UNIT (see page 5 for additional detail)
Integrated Control Panel Built to GAMP5 standardsOptional 21 CFR Part 11 Compliant
Built to GAMP5 standards 21 CFR Part 11 Compliant
Hardware Rockwell Allen Bradley (Optional Delta-V)
Operator Interface Wonderware HMI (Optional Delta-V)
Data Historian Wonderware (Optional Delta-V)
Programming Rockwell Allen BradleyWonderware Archestra (Optional Delta-V)
NOTE This document describes standard systems and commonly requested options Additional custom-engineered systems are also available to meet unique application needs Ask your Xcellerex representative for details
wwwxcellerexcom bull 1-866-Xcellerex
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 47
PERFORMANCE CONTROL SPECIFICATIONS
XDR-50 XDR-200 XDR-500 XDR-1000 XDR-2000
pH Range 2-12 pH units
Accuracy plusmn 005 pH units
DO Range 0-100 atmospheric saturation
Accuracy plusmn 10 of setpoint
Sparge Rate (slpm) Air 0-5 0-5 0-10 0-10 0-10
Additional MFCsparge
ranges can be supplied
based on application
requirements
02 0-5 0-5 0-10 0-10 0-10
C02 0-5 0-5 0-10 0-10 0-10
Air Headsweep 0-10 0-10 0-20 0-20 0-20
Temperature Range 4-60 ⁰C
Accuracy plusmn 02 ⁰C
Bag Pressure Range 0 - 30 psig (0 - 2068 mbar)
Accuracy plusmn 01 psig (plusmn 689 mbar)
Agitation (rpm) 0-400 0-350 0-250 0-140 0-115
Load Cell Accuracy plusmn 02 of max bag volume
Process OUR (mmolLh) Up to 100 covers all cell culture applications
k La (1h) Up to 25 covers all cell culture applications
NOTE For high-density microbial applications please ask about the XDR-50 Turbo system
SPACE REQUIREMENTS
XDR-50 XDR-200 XDR-500 XDR-1000 XDR-2000
Width (Vessel amp Control Unit)4 ft
(122M)6 ft
(183M)10 ft
(305M)17 ft
(518M)18 ft
(549M)
Depth (Vessel amp Control Unit) 35 ft(107M)
5 ft(152M)
5 ft(152M)
5 ft(152M)
5 ft(152M)
Height (Vessel amp Control Unit)75 ft
(229M)9 ft
(274M)10 ft
(305M)12 ft
(367M)14 ft
(427M)
Includes portable ladder for access to top of vessel
wwwxcellerexcom bull 1-866-Xcellerex
FULLY983085INTEGRATED XDR BIOREACTOR BAG ASSEMBLY
USP Class VIbull
LDPE fluid contact layerbull
Gamma Irradiatedbull
Validation Guide (available upon request)bull
Standard ldquooff-the-shelfrdquo designs impart flexibility for a wide range of
cell culture and microbial processes
Custom application-specific designs available upon request
Each bag comes complete with
C-flex tubing (for tube-to-tube aseptic welding)bull
Aseptic connectorsbull
Multiple feedaddition linesbull
Harvest linebull
Exhaust filterbull
Sparge filterbull
Overlay filterbull
Pressure sensorbull
Sampling portsbull
Probe portsbull
Thermowell (for temperature probe)bull
Proprietary XDR impellersparge systembull
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 57wwwxcellerexcom bull 1-866-Xcellerex
CONTROL AUTOMATION PLATFORMThe XDR Control Platform is comprised of a RockwellAllen Bradley controller with Wonderware HMI
and data historian The platform delivers precise process control and offers a level of flexibility and
convenience that is unmatched in the industry
In addition to robust control architecture the XDR features a highly intuitive user interface that speeds
operator training and efficiency
uIntuitive Powerful InterfaceThe XDR control system user interface was designed to provide fast and easy yet comprehensive
control over process configuration to the operator The easy-to-read screens enable dynamic adjust-
ment to key variables and enable the operator to review complete configuration schemes at a glance
The high clarity touchscreen display provides an intuitive visual interface that operators can use with
confidence (See Screen 1)
The XDR system enables rapid understanding and interpretation of active control strategies through
the use of graphical symbols (See Screen 2)
In addition set-point automation tables enable the easy automation of set-point changes permittinglive adjustments to ramp or step to new value (See Screen 3)
uPowerful Control Strategies for Fast Response Tight Control
bull Cascade control strategies of pH DO and volume result in very tight control of critical processconditions
bull Flexible closed loop control of critical process parameters support improved yields
bull Agitation bull Sparge
bull Gas mixing bull Gas overlay
bull Liquid addition and removal bull Temperature
bull pH bull DO (See Screen 4)
bull Weight
bull Dynamic reconguring of cascade control loops enables exceptional process exibility
uComprehensive Real-Time Data Capture Reporting and Trending
bull The real-time data historian captures all process parameters and times and oersaccessible look-up
bull Export of data to other master data repository systems is supported with built-in functionality
bull Real time alarming protects process integrity and helps avoid lost batches
bull All alarms are logged to database
Screen 1 - System Overview
Screen 2 - Cascade Loop Control
Screen 3 -Set Point Automation Tables
Screen 4 - DO Strategy Set-Up Screen
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 67
XDR PERFORMANCE DATA
wwwxcellerexcom bull 1-866-Xcellerex
0
20
40
60
80
100
120
0 2 4 6 8 10
Day
T i t e r ( u g
m L )
XDR-1000
XDR-200
XDR-200
10L glass
10L glass
0
2
4
6
8
10
12
14
0 2 4 6 8 10
Day
V i a b l e c e l l s ( e 6 c e l l s m L )
0
20
40
60
80
100
XDR-1000
XDR-200
XDR-200
10L glass
10L glass
P er c en t V i a b l e
C el l s
0
2
4
6
8
10
12
14
0 5 10 15 20
Day
V i a b l e C e l l D e n s i t y ( e 6
c e l l s m L )
0
10
20
30
40
50
60
70
80
90
100
XDR-1000
10L glass
XDR-200
P er c
en t V i a b l e C el l s
Figure 1 CHO Process - Titer Data (XDR vs 10L Glass Reactor)
Figure 2 CHO Process - Viability Data (XDR vs 10L Glass Reactor)
Figure 3 CHO Perfusion Process - Viability Data (XDR vs 10L Glass Reactor)
Figures 1-3 illustrate examples of first-run datafor a series of CHO processes demonstrating theXDR systemrsquos ability to achieve immediate processequivalence Additional extensive data is availableon request
FIGURE 1 XDR achieved equivalent or better titerduring scale-up from a 10 liter glass reactor to a200 L XDR to a 1000 liter XDR
FIGURE 2 XDR achieved equivalent or better cellviability during scale-up from a 10 liter glass reac-tor to a 200L XDR to a 1000 liter XDR
FIGURE 3 XDR achieved process equivalence fora perfusion process at the 200L and 1000L scale
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 77
Xcellerex Inc Toll Free 1-866-Xcellerex
170 Locke Drive Tel 508-480-9235
Marlborough MA 01752 infoxcellerexcom
USA wwwxcellerexcom
rev xdr122309
TM
Single-Use Bioreactors amp Mixers Xcellerex single-use GMP bioreactors systems
outperform other disposables-based systems and
traditional stainless steel systems on the first run andevery run Unlike other bioreactors Xcellerex systems arefully integrated including a vessel control unit and theknowledge base that comes with the Xcellerex process
development and production teams
FlexFactoryreg Platform
FlexFactory is a portable modular all-disposablesbioproduction train that eliminates conventional clean
room requirements and delivers new production capacityin less than 1 year vs 3-5 years 50-70 less capital
investment 50 lower operating costs and multi-drugproduction with simple modifications to
modular components
Process Development ampGMP Manufacturing Services
To help clients eliminate many of the risks involved withdeploying new bioprocessing capacity Xcellerex offers a
world-class suite of technical services PDMaxreg Process Development services ensure you get an optimized
process fast Xcellerex GMP biomanufacturing servicesallow instant access to FlexFactory capacity for
evaluation purposes or as a bridge until your ownFlexFactory operation is ready for launch
Co-Developed ampProprietary Molecules
Xcellerex is so passionate about the power of ourtechnology that we are working with partners to develop aportfolio of proprietary molecules enabled by t he Xcellerex
platform Sourced primarily through in-licensing theseprograms enable Xcellerex to demonstrate our conviction
in the FlexFactory model while also continuouslyenhancing our technology and expanding ourknowledge base for the benefit of customers
and partners
ABOUT XCELLEREXXcellerex offers a unique blend of bioprocess systems platform technology and services delivered by a team with deep
roots as biomanufacturing practitioners
FOR ADDITIONAL INFORMATION To learn more about XDR Single-Use Bioreactors or other Xcellerex systems or services
please contact customer service at
Toll Free 1-866-Xcellerex (1-866-923-5537)
Telephone 1-508-480-9235
Email salesxcellerexcom
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 47
PERFORMANCE CONTROL SPECIFICATIONS
XDR-50 XDR-200 XDR-500 XDR-1000 XDR-2000
pH Range 2-12 pH units
Accuracy plusmn 005 pH units
DO Range 0-100 atmospheric saturation
Accuracy plusmn 10 of setpoint
Sparge Rate (slpm) Air 0-5 0-5 0-10 0-10 0-10
Additional MFCsparge
ranges can be supplied
based on application
requirements
02 0-5 0-5 0-10 0-10 0-10
C02 0-5 0-5 0-10 0-10 0-10
Air Headsweep 0-10 0-10 0-20 0-20 0-20
Temperature Range 4-60 ⁰C
Accuracy plusmn 02 ⁰C
Bag Pressure Range 0 - 30 psig (0 - 2068 mbar)
Accuracy plusmn 01 psig (plusmn 689 mbar)
Agitation (rpm) 0-400 0-350 0-250 0-140 0-115
Load Cell Accuracy plusmn 02 of max bag volume
Process OUR (mmolLh) Up to 100 covers all cell culture applications
k La (1h) Up to 25 covers all cell culture applications
NOTE For high-density microbial applications please ask about the XDR-50 Turbo system
SPACE REQUIREMENTS
XDR-50 XDR-200 XDR-500 XDR-1000 XDR-2000
Width (Vessel amp Control Unit)4 ft
(122M)6 ft
(183M)10 ft
(305M)17 ft
(518M)18 ft
(549M)
Depth (Vessel amp Control Unit) 35 ft(107M)
5 ft(152M)
5 ft(152M)
5 ft(152M)
5 ft(152M)
Height (Vessel amp Control Unit)75 ft
(229M)9 ft
(274M)10 ft
(305M)12 ft
(367M)14 ft
(427M)
Includes portable ladder for access to top of vessel
wwwxcellerexcom bull 1-866-Xcellerex
FULLY983085INTEGRATED XDR BIOREACTOR BAG ASSEMBLY
USP Class VIbull
LDPE fluid contact layerbull
Gamma Irradiatedbull
Validation Guide (available upon request)bull
Standard ldquooff-the-shelfrdquo designs impart flexibility for a wide range of
cell culture and microbial processes
Custom application-specific designs available upon request
Each bag comes complete with
C-flex tubing (for tube-to-tube aseptic welding)bull
Aseptic connectorsbull
Multiple feedaddition linesbull
Harvest linebull
Exhaust filterbull
Sparge filterbull
Overlay filterbull
Pressure sensorbull
Sampling portsbull
Probe portsbull
Thermowell (for temperature probe)bull
Proprietary XDR impellersparge systembull
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 57wwwxcellerexcom bull 1-866-Xcellerex
CONTROL AUTOMATION PLATFORMThe XDR Control Platform is comprised of a RockwellAllen Bradley controller with Wonderware HMI
and data historian The platform delivers precise process control and offers a level of flexibility and
convenience that is unmatched in the industry
In addition to robust control architecture the XDR features a highly intuitive user interface that speeds
operator training and efficiency
uIntuitive Powerful InterfaceThe XDR control system user interface was designed to provide fast and easy yet comprehensive
control over process configuration to the operator The easy-to-read screens enable dynamic adjust-
ment to key variables and enable the operator to review complete configuration schemes at a glance
The high clarity touchscreen display provides an intuitive visual interface that operators can use with
confidence (See Screen 1)
The XDR system enables rapid understanding and interpretation of active control strategies through
the use of graphical symbols (See Screen 2)
In addition set-point automation tables enable the easy automation of set-point changes permittinglive adjustments to ramp or step to new value (See Screen 3)
uPowerful Control Strategies for Fast Response Tight Control
bull Cascade control strategies of pH DO and volume result in very tight control of critical processconditions
bull Flexible closed loop control of critical process parameters support improved yields
bull Agitation bull Sparge
bull Gas mixing bull Gas overlay
bull Liquid addition and removal bull Temperature
bull pH bull DO (See Screen 4)
bull Weight
bull Dynamic reconguring of cascade control loops enables exceptional process exibility
uComprehensive Real-Time Data Capture Reporting and Trending
bull The real-time data historian captures all process parameters and times and oersaccessible look-up
bull Export of data to other master data repository systems is supported with built-in functionality
bull Real time alarming protects process integrity and helps avoid lost batches
bull All alarms are logged to database
Screen 1 - System Overview
Screen 2 - Cascade Loop Control
Screen 3 -Set Point Automation Tables
Screen 4 - DO Strategy Set-Up Screen
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 67
XDR PERFORMANCE DATA
wwwxcellerexcom bull 1-866-Xcellerex
0
20
40
60
80
100
120
0 2 4 6 8 10
Day
T i t e r ( u g
m L )
XDR-1000
XDR-200
XDR-200
10L glass
10L glass
0
2
4
6
8
10
12
14
0 2 4 6 8 10
Day
V i a b l e c e l l s ( e 6 c e l l s m L )
0
20
40
60
80
100
XDR-1000
XDR-200
XDR-200
10L glass
10L glass
P er c en t V i a b l e
C el l s
0
2
4
6
8
10
12
14
0 5 10 15 20
Day
V i a b l e C e l l D e n s i t y ( e 6
c e l l s m L )
0
10
20
30
40
50
60
70
80
90
100
XDR-1000
10L glass
XDR-200
P er c
en t V i a b l e C el l s
Figure 1 CHO Process - Titer Data (XDR vs 10L Glass Reactor)
Figure 2 CHO Process - Viability Data (XDR vs 10L Glass Reactor)
Figure 3 CHO Perfusion Process - Viability Data (XDR vs 10L Glass Reactor)
Figures 1-3 illustrate examples of first-run datafor a series of CHO processes demonstrating theXDR systemrsquos ability to achieve immediate processequivalence Additional extensive data is availableon request
FIGURE 1 XDR achieved equivalent or better titerduring scale-up from a 10 liter glass reactor to a200 L XDR to a 1000 liter XDR
FIGURE 2 XDR achieved equivalent or better cellviability during scale-up from a 10 liter glass reac-tor to a 200L XDR to a 1000 liter XDR
FIGURE 3 XDR achieved process equivalence fora perfusion process at the 200L and 1000L scale
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 77
Xcellerex Inc Toll Free 1-866-Xcellerex
170 Locke Drive Tel 508-480-9235
Marlborough MA 01752 infoxcellerexcom
USA wwwxcellerexcom
rev xdr122309
TM
Single-Use Bioreactors amp Mixers Xcellerex single-use GMP bioreactors systems
outperform other disposables-based systems and
traditional stainless steel systems on the first run andevery run Unlike other bioreactors Xcellerex systems arefully integrated including a vessel control unit and theknowledge base that comes with the Xcellerex process
development and production teams
FlexFactoryreg Platform
FlexFactory is a portable modular all-disposablesbioproduction train that eliminates conventional clean
room requirements and delivers new production capacityin less than 1 year vs 3-5 years 50-70 less capital
investment 50 lower operating costs and multi-drugproduction with simple modifications to
modular components
Process Development ampGMP Manufacturing Services
To help clients eliminate many of the risks involved withdeploying new bioprocessing capacity Xcellerex offers a
world-class suite of technical services PDMaxreg Process Development services ensure you get an optimized
process fast Xcellerex GMP biomanufacturing servicesallow instant access to FlexFactory capacity for
evaluation purposes or as a bridge until your ownFlexFactory operation is ready for launch
Co-Developed ampProprietary Molecules
Xcellerex is so passionate about the power of ourtechnology that we are working with partners to develop aportfolio of proprietary molecules enabled by t he Xcellerex
platform Sourced primarily through in-licensing theseprograms enable Xcellerex to demonstrate our conviction
in the FlexFactory model while also continuouslyenhancing our technology and expanding ourknowledge base for the benefit of customers
and partners
ABOUT XCELLEREXXcellerex offers a unique blend of bioprocess systems platform technology and services delivered by a team with deep
roots as biomanufacturing practitioners
FOR ADDITIONAL INFORMATION To learn more about XDR Single-Use Bioreactors or other Xcellerex systems or services
please contact customer service at
Toll Free 1-866-Xcellerex (1-866-923-5537)
Telephone 1-508-480-9235
Email salesxcellerexcom
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 57wwwxcellerexcom bull 1-866-Xcellerex
CONTROL AUTOMATION PLATFORMThe XDR Control Platform is comprised of a RockwellAllen Bradley controller with Wonderware HMI
and data historian The platform delivers precise process control and offers a level of flexibility and
convenience that is unmatched in the industry
In addition to robust control architecture the XDR features a highly intuitive user interface that speeds
operator training and efficiency
uIntuitive Powerful InterfaceThe XDR control system user interface was designed to provide fast and easy yet comprehensive
control over process configuration to the operator The easy-to-read screens enable dynamic adjust-
ment to key variables and enable the operator to review complete configuration schemes at a glance
The high clarity touchscreen display provides an intuitive visual interface that operators can use with
confidence (See Screen 1)
The XDR system enables rapid understanding and interpretation of active control strategies through
the use of graphical symbols (See Screen 2)
In addition set-point automation tables enable the easy automation of set-point changes permittinglive adjustments to ramp or step to new value (See Screen 3)
uPowerful Control Strategies for Fast Response Tight Control
bull Cascade control strategies of pH DO and volume result in very tight control of critical processconditions
bull Flexible closed loop control of critical process parameters support improved yields
bull Agitation bull Sparge
bull Gas mixing bull Gas overlay
bull Liquid addition and removal bull Temperature
bull pH bull DO (See Screen 4)
bull Weight
bull Dynamic reconguring of cascade control loops enables exceptional process exibility
uComprehensive Real-Time Data Capture Reporting and Trending
bull The real-time data historian captures all process parameters and times and oersaccessible look-up
bull Export of data to other master data repository systems is supported with built-in functionality
bull Real time alarming protects process integrity and helps avoid lost batches
bull All alarms are logged to database
Screen 1 - System Overview
Screen 2 - Cascade Loop Control
Screen 3 -Set Point Automation Tables
Screen 4 - DO Strategy Set-Up Screen
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 67
XDR PERFORMANCE DATA
wwwxcellerexcom bull 1-866-Xcellerex
0
20
40
60
80
100
120
0 2 4 6 8 10
Day
T i t e r ( u g
m L )
XDR-1000
XDR-200
XDR-200
10L glass
10L glass
0
2
4
6
8
10
12
14
0 2 4 6 8 10
Day
V i a b l e c e l l s ( e 6 c e l l s m L )
0
20
40
60
80
100
XDR-1000
XDR-200
XDR-200
10L glass
10L glass
P er c en t V i a b l e
C el l s
0
2
4
6
8
10
12
14
0 5 10 15 20
Day
V i a b l e C e l l D e n s i t y ( e 6
c e l l s m L )
0
10
20
30
40
50
60
70
80
90
100
XDR-1000
10L glass
XDR-200
P er c
en t V i a b l e C el l s
Figure 1 CHO Process - Titer Data (XDR vs 10L Glass Reactor)
Figure 2 CHO Process - Viability Data (XDR vs 10L Glass Reactor)
Figure 3 CHO Perfusion Process - Viability Data (XDR vs 10L Glass Reactor)
Figures 1-3 illustrate examples of first-run datafor a series of CHO processes demonstrating theXDR systemrsquos ability to achieve immediate processequivalence Additional extensive data is availableon request
FIGURE 1 XDR achieved equivalent or better titerduring scale-up from a 10 liter glass reactor to a200 L XDR to a 1000 liter XDR
FIGURE 2 XDR achieved equivalent or better cellviability during scale-up from a 10 liter glass reac-tor to a 200L XDR to a 1000 liter XDR
FIGURE 3 XDR achieved process equivalence fora perfusion process at the 200L and 1000L scale
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 77
Xcellerex Inc Toll Free 1-866-Xcellerex
170 Locke Drive Tel 508-480-9235
Marlborough MA 01752 infoxcellerexcom
USA wwwxcellerexcom
rev xdr122309
TM
Single-Use Bioreactors amp Mixers Xcellerex single-use GMP bioreactors systems
outperform other disposables-based systems and
traditional stainless steel systems on the first run andevery run Unlike other bioreactors Xcellerex systems arefully integrated including a vessel control unit and theknowledge base that comes with the Xcellerex process
development and production teams
FlexFactoryreg Platform
FlexFactory is a portable modular all-disposablesbioproduction train that eliminates conventional clean
room requirements and delivers new production capacityin less than 1 year vs 3-5 years 50-70 less capital
investment 50 lower operating costs and multi-drugproduction with simple modifications to
modular components
Process Development ampGMP Manufacturing Services
To help clients eliminate many of the risks involved withdeploying new bioprocessing capacity Xcellerex offers a
world-class suite of technical services PDMaxreg Process Development services ensure you get an optimized
process fast Xcellerex GMP biomanufacturing servicesallow instant access to FlexFactory capacity for
evaluation purposes or as a bridge until your ownFlexFactory operation is ready for launch
Co-Developed ampProprietary Molecules
Xcellerex is so passionate about the power of ourtechnology that we are working with partners to develop aportfolio of proprietary molecules enabled by t he Xcellerex
platform Sourced primarily through in-licensing theseprograms enable Xcellerex to demonstrate our conviction
in the FlexFactory model while also continuouslyenhancing our technology and expanding ourknowledge base for the benefit of customers
and partners
ABOUT XCELLEREXXcellerex offers a unique blend of bioprocess systems platform technology and services delivered by a team with deep
roots as biomanufacturing practitioners
FOR ADDITIONAL INFORMATION To learn more about XDR Single-Use Bioreactors or other Xcellerex systems or services
please contact customer service at
Toll Free 1-866-Xcellerex (1-866-923-5537)
Telephone 1-508-480-9235
Email salesxcellerexcom
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 67
XDR PERFORMANCE DATA
wwwxcellerexcom bull 1-866-Xcellerex
0
20
40
60
80
100
120
0 2 4 6 8 10
Day
T i t e r ( u g
m L )
XDR-1000
XDR-200
XDR-200
10L glass
10L glass
0
2
4
6
8
10
12
14
0 2 4 6 8 10
Day
V i a b l e c e l l s ( e 6 c e l l s m L )
0
20
40
60
80
100
XDR-1000
XDR-200
XDR-200
10L glass
10L glass
P er c en t V i a b l e
C el l s
0
2
4
6
8
10
12
14
0 5 10 15 20
Day
V i a b l e C e l l D e n s i t y ( e 6
c e l l s m L )
0
10
20
30
40
50
60
70
80
90
100
XDR-1000
10L glass
XDR-200
P er c
en t V i a b l e C el l s
Figure 1 CHO Process - Titer Data (XDR vs 10L Glass Reactor)
Figure 2 CHO Process - Viability Data (XDR vs 10L Glass Reactor)
Figure 3 CHO Perfusion Process - Viability Data (XDR vs 10L Glass Reactor)
Figures 1-3 illustrate examples of first-run datafor a series of CHO processes demonstrating theXDR systemrsquos ability to achieve immediate processequivalence Additional extensive data is availableon request
FIGURE 1 XDR achieved equivalent or better titerduring scale-up from a 10 liter glass reactor to a200 L XDR to a 1000 liter XDR
FIGURE 2 XDR achieved equivalent or better cellviability during scale-up from a 10 liter glass reac-tor to a 200L XDR to a 1000 liter XDR
FIGURE 3 XDR achieved process equivalence fora perfusion process at the 200L and 1000L scale
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 77
Xcellerex Inc Toll Free 1-866-Xcellerex
170 Locke Drive Tel 508-480-9235
Marlborough MA 01752 infoxcellerexcom
USA wwwxcellerexcom
rev xdr122309
TM
Single-Use Bioreactors amp Mixers Xcellerex single-use GMP bioreactors systems
outperform other disposables-based systems and
traditional stainless steel systems on the first run andevery run Unlike other bioreactors Xcellerex systems arefully integrated including a vessel control unit and theknowledge base that comes with the Xcellerex process
development and production teams
FlexFactoryreg Platform
FlexFactory is a portable modular all-disposablesbioproduction train that eliminates conventional clean
room requirements and delivers new production capacityin less than 1 year vs 3-5 years 50-70 less capital
investment 50 lower operating costs and multi-drugproduction with simple modifications to
modular components
Process Development ampGMP Manufacturing Services
To help clients eliminate many of the risks involved withdeploying new bioprocessing capacity Xcellerex offers a
world-class suite of technical services PDMaxreg Process Development services ensure you get an optimized
process fast Xcellerex GMP biomanufacturing servicesallow instant access to FlexFactory capacity for
evaluation purposes or as a bridge until your ownFlexFactory operation is ready for launch
Co-Developed ampProprietary Molecules
Xcellerex is so passionate about the power of ourtechnology that we are working with partners to develop aportfolio of proprietary molecules enabled by t he Xcellerex
platform Sourced primarily through in-licensing theseprograms enable Xcellerex to demonstrate our conviction
in the FlexFactory model while also continuouslyenhancing our technology and expanding ourknowledge base for the benefit of customers
and partners
ABOUT XCELLEREXXcellerex offers a unique blend of bioprocess systems platform technology and services delivered by a team with deep
roots as biomanufacturing practitioners
FOR ADDITIONAL INFORMATION To learn more about XDR Single-Use Bioreactors or other Xcellerex systems or services
please contact customer service at
Toll Free 1-866-Xcellerex (1-866-923-5537)
Telephone 1-508-480-9235
Email salesxcellerexcom
7182019 XDR Datasheet
httpslidepdfcomreaderfullxdr-datasheet 77
Xcellerex Inc Toll Free 1-866-Xcellerex
170 Locke Drive Tel 508-480-9235
Marlborough MA 01752 infoxcellerexcom
USA wwwxcellerexcom
rev xdr122309
TM
Single-Use Bioreactors amp Mixers Xcellerex single-use GMP bioreactors systems
outperform other disposables-based systems and
traditional stainless steel systems on the first run andevery run Unlike other bioreactors Xcellerex systems arefully integrated including a vessel control unit and theknowledge base that comes with the Xcellerex process
development and production teams
FlexFactoryreg Platform
FlexFactory is a portable modular all-disposablesbioproduction train that eliminates conventional clean
room requirements and delivers new production capacityin less than 1 year vs 3-5 years 50-70 less capital
investment 50 lower operating costs and multi-drugproduction with simple modifications to
modular components
Process Development ampGMP Manufacturing Services
To help clients eliminate many of the risks involved withdeploying new bioprocessing capacity Xcellerex offers a
world-class suite of technical services PDMaxreg Process Development services ensure you get an optimized
process fast Xcellerex GMP biomanufacturing servicesallow instant access to FlexFactory capacity for
evaluation purposes or as a bridge until your ownFlexFactory operation is ready for launch
Co-Developed ampProprietary Molecules
Xcellerex is so passionate about the power of ourtechnology that we are working with partners to develop aportfolio of proprietary molecules enabled by t he Xcellerex
platform Sourced primarily through in-licensing theseprograms enable Xcellerex to demonstrate our conviction
in the FlexFactory model while also continuouslyenhancing our technology and expanding ourknowledge base for the benefit of customers
and partners
ABOUT XCELLEREXXcellerex offers a unique blend of bioprocess systems platform technology and services delivered by a team with deep
roots as biomanufacturing practitioners
FOR ADDITIONAL INFORMATION To learn more about XDR Single-Use Bioreactors or other Xcellerex systems or services
please contact customer service at
Toll Free 1-866-Xcellerex (1-866-923-5537)
Telephone 1-508-480-9235
Email salesxcellerexcom