xerox® color c75j75

7/21/2019 Xerox Color C75J75

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XeroxFinishing Solutions:

Freedom to Finish Whatever You Star

XeroxColor C75/J75 Presses,XeroxDocuColor8080 andXeroxColor 800/1000 PressesFinishing Guide


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With the range of finishing options available for XeroxProduction Color Digital

Presses, you can add the capabilities that best suit your job mix and improve your

workflow, keeping more jobs in progress all with optimal return on your investments.

Keep pace with your production, no mattehow you slice, staple, punch or bind it.

This guide will help you match your finishing

choices to the type of work you produce onyour XeroxProduction Color Presses and how

you run your shop. Whether you need high-

capacity stacking, stapling, inserting or booklet

making, all our finishing options can keep pace

with your equipments production level speeds.

And were expanding our automation options

to help you save even more time and cost in

prepress and in postpress finishing processes.

Deliver the quality and po lish your customers

want with your XeroxProduction Color Press

and XeroxFinishing Solutions.


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C75 J75 DC8080 CP 800/100

Booklets

(Saddle-Stitched)

Booklet Maker Finisher with Optional C-Z Folder x x x

C.P. BourgBDFEx Booklet Maker x

Duplo SCC Nearline Booklet Maker x x x x

Horizon ColorWorks x

Horizon ColorWorks PRO x

Horizon ColorWorks PRO Plus x

Plockmatic Pro 50/35 Booklet Maker x

Professional Finisher x

Xerox2-Knife Trimmer for optional XeroxSquareFoldTrimmer x x

XeroxSquareFold Trimmer for optional Booklet Maker Finisher x x x

Watkiss PowerSquare 224 x x

Coating Duplo Ultra 145A/205A UV Ofine Coater x x x x

Feeding/Bypass XeroxDual-Mode Sheet Feeder (BSFEx) x

Folding Booklet Maker Finisher with Optional C-Z Folder x x x

Standard Finisher with Optional C-Z Folder x x x

Perfect Bound XeroxPerfect Binder x

Punched/

Lay Flats

Advanced Finisher x


GBCAdvancedPunch x x x

GBCeBinder II x

GBC FusionPunchII x



Standard Finisher Plus x

Slit/Cut/Crease Duplo DC-645 Ofine Slitter/Cutter/Creaser x x x x

Duplo DC-745 Ofine Slitter/Cutter/Creaser x x x x

Stack/Bypass Advanced Finisher x


High Capacity Stacker x x x




DC8080 High Capacity Stacker/High Capacity Stacker/Stapler x

Stitched Sets Advanced Finisher x Booklet Maker Finisher with Optional C-Z Folder x x x

C.P. Bourg BDFEx Booklet Maker x

Horizon ColorWorks x

Horizon ColorWorks PRO x

Horizon ColorWorks PRO Plus x

Professional Finisher x x x



DC8080 Stacker/Stapler x

Tape Bound XeroxTape Binder x


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Efficient Finishing

XeroxDual-Mode Sheet Feeder

(BSFEx) by C.P. Bourg

As a standalone device or as part of the

XeroxIntegratedPLUS Solution for Booklets,

the XeroxDual-Mode Sheet Feeder provides

an efficient means of preparing jobs for

finishers, providing automated finisher set

up and for sharing a finishing device with

multiple printers. A printer that is equipped

with the BSFEx inline can bypass the BSFEx

Sheet Feeder and send sheets directly to

the inline finisher. In addition, stacks from

other printers can be fed into the BSFEx to

use that inline finisher when the attachedprinter is not using it. The BSFEx can also be

used as input to offline auto-finishers if inline

finishing doesnt fit into your business plan.

The BSFEx includes two separate feeding

compartments: a lower high-capacity tray

that can accommodate pile heights up to

20" (508 mm) and an upper feed drawer

that accommodates pile heights up to 6 .3"

(160 mm) of cover or insert sheets. When

in bypass mode, the upper feed t ray can

be used as a covers feeder. A hand scanner

is used to read JDF data from job-specificprinted banner sheets that travel with the

stacks. The BSFEx is equipped with OMR

mark recognition, double and missed sheets

detection from both compartments and

detects when either tray is empty.

Benefits

Combines the benefits of an inline finishing

device with the convenience and cost

effectiveness of sharing one finisher with

multiple printers.

Saves time and enables you to produce

more jobs through automated setup of files

and automated setup of inline or offline

finishers with the XeroxIntegratedPLUS

Finishing Solution for Booklets.

Adds integrity by allowing printed stacks to

easily be moved to the finisher without splitting

the stack.

In offline mode, the attached finisher can run

at up to 15,000 sheets/hour.

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XeroxDual-Mode Sheet Feeder


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The finish starts here.

Interface Module (required to

support finishing modules)

High Capacity Stacker(Single or Dual) up to5,000 Sheet Removable Cart(Top Tray 500 Sheets)

Your choice for long production runs,

removable carts make it easy to unload your

large jobs. Dual stackers support unload-while-

run capability so you can be even

more productive.

Advanced Finisher

Ideal for basic binders, manuals, reports and

presentations. This finishing option offers 50

sheet, multi-position stapling and 2, 3 or 4

hole punching.

Professional Finisher

The choice for uncoated, highpage-count

booklets, manuals, etc. In addition to the

features of the Advanced Finisher, this finisher

includes saddle stitching with center fold

for easy booklet making for up to a 60-page

booklet and bi-fold brochure assembly.

Standard Finisher withOptional C-Z Folder(2-100 sheets, 3-positionvariable length stapler)

Enhance your standard finishing applicationswith convenience and flexibility. Variable

length stapling for up to 100 sheets delivers

neat output, regardless of your document

size. Hole-punching saves time and money,

while the optional folder enables you to

create applications featuring bi-fold, C-, Z- and

Engineering Z-folding.

Advanced Finisher Professional Finisher Standard Finisher with

Optional C-Z Folder

High Capacity StackerInterface Module

DC8080 High Capacity Stacker

3,500 sheets to Stack Tray and 250 to

Top Tray

DC8080 High CapacityStacker/Stapler

2,250 sheets to Stack Tray and 500 sheets to

Top Tray.


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Booklet Maker Finisher with

Optional C-Z Folder (25 sheetsor 100 page booklets)

Incorporating all of the features of the

Standard Finisher, plus booklet-making

capabilities. Ideal for large booklets and

calendars, up to 25 sheets with 100 imposed

pages, 100 imaged sides. Excellent handling of

approved coated stocks along with

saddle-stitch and bi-fold capabilities.

XeroxSquareFoldTrimmerAttaches to the Optional BookletMaker Finisher

Enhance your professional finishing even

further with creased cover sheets, face

trimming and control of trim and square fold

thickness. Create crisp, sharp square spine

booklets that can be opened flat and are easy

to handle, stack and store.

Booklet Maker Finisher with

Optional C-Z Folder

XeroxSquareFoldTrimmer

Standard Finisher Plus

Includes Standard Finisher features with

Optional C-Z Folder plus DFA (Document

Finishing Architecture) required to support

additional finishing options.

Xerox2-Knife Trimmer

Now you can create full-bleed booklets

on your XeroxColor C75 and J75 Presses.

The Xerox2-Knife Trimmer module provides

a head and foot trim and is designed to work

in combination with the XeroxSquareFold

Trimmer Module. This inline solution produces

professional-looking, full-bleed, flat booklets

on a relatively small footprint and is per fect

for a wide range of on-demand applications.

Features

Provides full-bleed trim for square fold booklets

made on the Booklet Maker/Finisher with

SquareFold (and Face) Trimmer Module

Inline solution to minimize operator

intervention and ensure booklet integrity

Operates from a unique interface

(no DFA required)

Produces booklets up to 25 sheets of either

20 lb bond or 80 gsm

Does not affect productivity and

functionality of the booklet maker or impact

communication between the booklet makin

system and printer

Reliable, robust design

Trim dimensions can be adjusted quickly and

with precision

Asymmetric trimming option

Produces booklets up to 3/16" (5 mm) thickn

Benefits

Gives a professional appearance by trimminall three sides of the booklet (whether or not

the spine is squared up)

Easy to use digital display to set up jobs

Can store up to 10 job setups in memory

Designed for long production runs without t

need for operator intervention

Provides improved ergonomicsfinished

booklets are delivered at waist height,

eliminating the need for bending to

retrieve output

Standard Finisher Plus Xerox2-Knife Trimmer


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GBCFusionPunchII

The GBC FusionPunch II prepares documents

for coil binding by punching and stacking a

wide range of stocks with the speed, quality

and reliability you need for high-volume

production. This inline punch solution

features an outstanding paper handling

system that maximizes uptime and reduces

skewing with remarkably consistent

registration. It even handles challenging

jobs with intermixed stock s, index tabs and

lighter stocks that have t raditionally been

difficult to finish.

Benefits

Heavy-duty design ensures a reliable high-

quality punch each and every time.

Over a dozen dies availablewhich can be

changed in seconds without toolsensures

support of all commonly-used coil bindings.

Offset stacking dramatically reduces finishing

time by fully preparing each printed set for

immediate binding.

GBCFusionPunchII GBCAdvancedPunch

GBC AdvancedPunch

The new GBC AdvancedPunch lets you

create professionally bound documents

in-house by combining printing, punching

and collating into one convenient step.

Select from various interchangeable die sets

for popular binding styles without manual

punching, thereby increasing productivity and

lowering costs while producing professional

looking documents.

Features

Enables inline printing, punching and collating

for ready to bind offline applications.

AdvancedPunch module is fully integrated with

the printer.

Select from various interchangeable (optional)

die sets for popular binding styles; no need for

offline manual punching.

Three additional die sets can be stored within

the AdvancedPunch module.

User-friendly replacement of die sets without

need for levers or tools.

AdvancedPunch module uses a unique waste

container sensor design and includes a largewaste container to collect scrap punches.

Supports punching of pre-cut tab stock to

create punched applications such as manuals,

guides or planners.

Benefits

Maximize productivity and lower overall

cost of production; reduce setup time and

cost associated with manual finishing by

providing ready-to-bind documents at the

touch of a button.

Add style and versatility to bound documen

up to seven common punching styles produ

ready-to-bind documents at rated speeds.

Easy to create professionally bound

documents in-house for commonly used

offline binding styles.

Designed for walk-up users or for productionprofessionals, so users can initiate punch

jobs right from their desktop or from the

print controllers.

A Professional Bind


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GBCeBinder II

The GBC eBinder II is an automated,

mechanical binding system that finishes

8.5" x 11" and A4 document sizes with a single

binding element that adjusts automatically

to every book thickness. GBC eBinder II is fully

automated and creates high-quality,

lay flat books quickly and easily inline. The

innovative one-size-fits all GBC Ellipse

element produces elegant lay flat and

360-degree wraparound books with a fresh,

modern appearance. The elliptical profile of

the element creates compact documents for

improved shipping, storing and stacking.

Benefits

Stack, punch and bind functionality contained

all in one inline device.

Durable polyester bind element self-adjusts

for one-size-fits-all ease and productivity

(available in black, navy blue, white and

frost/clear).

Small footprint, at approximately 2 feet wide.

Produces full 360-degree lay flat bookletsup

to 102 sheetswith a high-quality look.

Can bypass sheets to downstream, third-party

finishing devices.

XeroxTape Binder

For easily creating professional-looking

documents, the XeroxTape Binder provides

the value and convenience of inline thermal

tape binding. Operation is easy, with controls

designed to allow you to define job settings,

view status and perform basic tasks right

at the Tape Binders Operator Control

Panel. Changing binder tape is easy too,

with convenient, easy-to-load cartridges.

Now available in a dual XeroxTape Binder

configuration for added productivity.

Benefits Excellent for documents that exceed the

stapling limit.

Adds an aesthetic, professional finish

for bound books and manuals from

15 125 sheets.

Economical solution for documents with a short

life expectancy or designed specifically for

internal use, such as routine reports,

reference data and directories.

Provides tamper-resistance, helping ensure

documents remain whole.

Set-level job recovery maintains job integrity

in the event of a jam.

Can run in Binding Mode or Bypass

Mode, which passes sheets to third-

party finishing devices.

GBCeBinder II XeroxTape Binder


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XeroxPerfect Binder

The XeroxPerfect Binder makes it easy for

you to take advantage of new opportunities to

grow your business in the area of on-demand

books, self-published works and other micro-

niche publications. This versatile new finishing

option enables inline production of perfect

bound books and booklets and is capable of

performing face trim and full bleed trim for

delivery of professionally finished books. The

XeroxPerfect Binder is perfect for traditional

book manufacturing where pre-printed heavy

covers are a must and will even print book

blocks at rated speed in color. Its also a greattool for printing other perfect bound books

including spiral bound 3-ring binders and

stapled sets. The XeroxPerfect Binder has

the unique ability to act as an offline (manual)

binding device for prints made on other

systems in a customers shop.

XeroxPerfect Binder

Benefits

Grow your Business

Say yes to more applications

Use mixed media

Simple job setup and fast turnaround time

Produce More Great Work

High-value image quality

Personalize covers and content

Use Clear Dry Ink to add impact to static and

personalized content

Reduce Your Costs

Full asset utilization

Use inline with the XeroxColor 800/1000

Presses

Use offline/manual for other book blocks

and covers


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Plockmatic Pro 50/35

Booklet Maker

To keep your booklet making jobs in-house,

choose the Plockmatic Pro 50/35 Booklet

Maker which offers an effective and

productive booklet making solution. Designed

to support production run lengths, it can

fold 1 to 50 sheets (35 with Pro 35) or saddle

stitch and fold 2 to 50 sheets (35 with Pro 35)

for booklets up to 200 pages (140 with Pro

35). The Plockmatic Pro 50/35 Booklet Maker

system is a modular solution that consists of a

booklet maker, face trimmer, square fold unit

and cover feeder. The optional square foldmodule creates a neat square edged spine

that is a perfect complement to any booklet.

The RCT Rotate Crease Trimmer enables

three sided trimming of full bleed saddle

stitched booklets. The Cover Feeder makes it

possible to add pre-printed color covers (140 lb

index/250 gsm).

Benefits

Can easily produce a variety of booklets in one

continuous operation.

Designed to support production run lengths. Optional square fold module flattens the

saddle stitch for a squared, perfect bind.

Optional cover feeder module to add pre-

printed front and back color covers to create

durable eye-catching catalogs, user manuals,

course books, etc.

Optional trimmer module trims the white

gripping edges from each sheet, enabling full

bleed applications.

Flexibility due to offline capability.

Duplo Slitter/Cutter/Creaser (SCC)

Nearline Booklet Maker

The Duplo Slitter/Cutter/Creaser (SCC) is an

optional unit designed specifically for the color

and monochrome user. It is able to slit, cut and

crease in a single pass, making the finishing of

digital color and monochrome books simpler

and faster than ever.

The SCC is designed principally for the digital

color market and takes care of two common

issues associated with digital output. First,

the SCC module side-slits and t rims the head

and foot of each sheet providing an accurate

fullbleed trim, which is registered by a CCD

camera to the image, rather than to the

physical dimensions of the sheet. Second,

the SCC module can crease the cover and

innermost sheets of the booklet or all the

sheets in the booklet so that image cracking

on the foldline is minimized.

The units PC Touch Screen enables access to

the PC Controller software, which makes it veasy for an operator to program and review

or modify jobs during the SCC o peration. Th

software ensures the machine is programme

within specification. Job layouts can be verifi

to run with an option to select alternative

formats or paper size if needed.

Benefits

Reduces production time.

Reduces waste and errors caused by using

separate unconnected finishing processes.

Saves cost of additional equipment.

One operator performs the job of two peop

Intelligent and intuitive, allowing operation

unskilled staff.

Booklets made easy.

Plockmatic Pro 30 Booklet Maker Duplo SCC Nearline Booklet Maker


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C.P. BourgBDFEx

The C.P. Bourg BDFEx is a fully automated

signature booklet maker that produces high

quality saddle stitched booklets inline. The new

Square Edge (SQEDG) Module option further

expands its capability by offering an optional

square edge spine.

The BDFEx can top or corner stitch from 2 to

50 sheets and it can also be used in the fold

only mode.

The BDFEx is touchscreen controlled and

requires absolutely no tools for changeover

in sheet size or application. A complete paperpath sensing system ensures that document

production is monitored throughout each

step of the process. Includes an easy load,

self-threading wire stitching cassette that

automatically produces over 50,000 stitches

and even adjusts for various book thicknesses.

Other features include a dual roller folder

that ensures sharp, square, accurate folds and

automatic sizing that utilizes a self-sharpening

two blade trimmer.

Benefits

New User interface allows up to 500 stored

jobs with full alphanumeric names.

Increases speed and efficiency for digital print-

ing with inline finishing.

Adjust finishing settings as job runs through

new UI.

Usage of 2 or 4 stitch heads.

For full-bleed (three-sided trimming), the

Bleed Crease Module (BCMEx) is offered

as an optional device. The BCMEx can

bleed trim independently from 5/32" to 1"

(4 to 25.4 mm) and crease the cover onlyor crease cover and body pages for a better

finished booklet. The BCMEx also has a

large capacity waste bin to collect

bleed trimmings.

Optional XeroxIntegratedPLUS Finishing

Solution for Booklets

C.P. BourgBDFEx

Watkiss PowerSquare 224

A complete book making system, the

Watkiss PowerSquare 224 combines the

four processes required to produce quality

manuals: stitching, folding, spine forming

and trimming. This finisher produces

SquareBack books up to 10.4 mm

(224 pages/56 sheets at 70 gsm). It features

fully automatic settings and includes a six-

position single stitch head that allows for a

variable stitch leg length to accommodate

for varying book thicknesses. A cost-effect iv

alternative to perfect binding or tape

binding, the Watkiss PowerSquare 224 willautomatically adjust itself based on sheet

count to provide the most accurate stitch

length and fold depthon the flyto easil

accommodate a variety of jobs.

Benefits

SquareBack books have the polished

appearance of a perfect bind but with the

security of a stitched spine.

The PowerSquares six-position single

stitch head and clincher allows for

multiple-up layouts for smaller pocket-sized

booklets, saving you money in print.

Space-saving ergonomic design has very

small footprint.

Accommodates the full range of stock

weights and sizes available on Xerox Nuvera

Production and Perfecting Production

Systems.

Automatic sheet rotation keeps up with the

speed of the printer.

Optional trimmer for full-bleed.

Watkiss PowerSquare 224


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Horizon ColorWorksand

ColorWorks PRO

Now, just two all-in-one document finishers

complete color booklets with professional

results inline on the DocuColor8080. The

ColorWorks inline document finisher supports

booklet making, stacking, corner/top stitching

and face trimming. The ColorWorks PRO

inline document finisher performs booklet

making, head and foot bleed trimming, up to

four scores per sheet, face trimming, covers

feeding, corner/top stitching and stacking.

Equipment and service price adjustments have

made the ColorWorks and ColorWorks PRO

a more competitive booklet making offering

than the previous ColorWorks family of

document finishers.

Horizon ColorWorks PRO Plus

Horizon ColorWorks PRO Plus is the all-in-

one next-generation document finisher

designed for operation inline to Xerox

Color 800/1000 Presses. The compact

multifunctional ColorWorks performs

booklet making, creasing, bleed t rimming,

folding, stitching and stacking, making it a

nearly full-service bindery in a box.

Professional-quality document production

is managed through an icon-based color

touchscreen for quick, easy and accurate set-

ups. Edge-to-edge full color bleeds are made

possible with rotary head and foot trimming

of posters, brochures or booklets. And inline

creasing helps improve fold quality and avoid

image-cracking induced by cross-grain stock.

The compact ColorWorks system performs

corner, side and center-stapling functions,

with booklet folding and face trimming.

Finished booklets are delivered to an

integrated motorized vertical stacker for

convenience and space efficiency.

Benefits

TouchscreenThe simple color touchscreen

reduces operator errors and provides end-to

end automation for quick set-ups without th

need for specialized operating skills.

StitchingProfessional quality stitching

with customer replaceable staple cartridge

(5,000 staples) and adjustable stitch distanc

Face TrimmingHeavy-duty trim knife cuts

fore-edge of booklet to produce professiona

quality booklets.

Feed DrawerCan be used to feed pre-

collated sheets in offline mode; it cannotbe used to insert pre-printed covers into the

print stream.

FoldingTight, accurate half-folding

is provided with operator accessible skew

adjustment.

Catch TrayThe catch tray receives staple

only or flat-sheet documents.

Bleed TrimmingAuto-set rotary trimmers

remove excess paper from head and foot of

sheets for edge-to-edge color. Trimmings are

automatically removed to a high-capacity

waste bin behind the finisher.

Channel ScoringChannel scored sheets

fold without cracking image and create

flatter folded booklets. Multiple scores can

be applied to prepare perfect bind covers or

to pre-score tri-fold leaflets (tri-folding must

be performed offline).

Cover FeederThe feed drawer can be used

for both cover insertion and offline feeding o

pre-collated sets.

Horizon ColorWorksPRO PlusHorizon ColorWorks


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Duplo Offline Ultra 145A UV

Coating System 145A/205A

The Duplo Offline Ultra 145A UV Coating

System is a finishing machine that applies an

ultraviolet (UV) coating finish to documents,

enhancing image quality, application durability

and overall look and feel. High quality, cost-

effective ultraviolet coating on documents

printed on Xeroxcolor presses now easily

obtainable with the Duplo Offline Ultra 145A

UV Coating System. The fully automatic

coater is extremely user-friendly and is

ideal for medium to high volume product ion.

With effortless setup, it applies a high qualitygloss finish to digitally printed documents.

Set-up is easily accomplished via a unique

touchscreen that enables all adjustments

without a skilled operator.

Benefits

ScalableAvailable in two models

to accommodate 14.5" or 268 mm

(Ultra 145A) and 20.5" or 521 mm

(Ultra 205A) paper widths.

SimpleFully automatic with easy to operate,

touchscreen LCD.

Small FootprintEnclosed, compact and

moveable in design.

FlexibleAccepts 140 to 350 gsm paper with

no adjustments necessary.

SmartAutomatic cool down and self-

cleaning systems.

Programmable50 programmable job

memories.

Coating

Duplo Offline Ultra 145A UV Coating System


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Duplo DC-645 with Integrated

Folding System

Adding to an already versatile line of digital

print finishing solutions, Duplos Integrated

Folding System (IFS) achieves the next level

in automation. Incorporating an inline knife

folder with a DC-series finishing unit, the IFS

eliminates the need for a separate folding

device and enables users to not only slit/cut/

crease with the DC-645 but also fold digitally

printed applications in a single pass using

one system. By performing the funct ions of

multiple machines, the system removes the

bottleneck of the finishing process that occurswhen setting up jobs separately. Printers can

now provide a faster turnaround by decreasing

their production time.

Accepted sheet sizes are 8 .26" x 8.26" to 14.56"

x 25.59" (210 x 210 mm to 370 x 650 mm) with

paper weights of 110 to 350 gsm (80 lb text to

130 lb cover). Paper types are text, uncoated,

coated and laminated.

Benefits

Easy Setupusing a centrally located

control panel.

Multiple-Up ProcessingSlit, cut, crease

and fold multiple-up pieces simultaneously

in one pass.

Efficient Folding TechnologyUsing two knife

blades, the IFS can perform the most common

folds including single, letter, Z, gate and double

parallel along with an infinite number of

custom folds.

Increased Stacking CapacityCan be con-

figured with either a short (8" or 203 mm) orlong (15.75" or 375 mm) vertical stacker where

the finished pieces, both folded and un-folded,

are collected.

Customizable ConfigurationsThe IFS is

made up of several modules and can be

configured to meet individual needs.

Duplo DC-645 Slitter/Cutter/Creaser

Cut and trim with unmatched simplicity.


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Benefits

Fast:

Finishes jobs at speeds of up to 50 sheets

per minute.

Reads and processes barcodes and registration

marks at up to 40 sheets per minute.

Smart:

Uses the barcode reader to automatically

recall preset jobs, set up the system, and read

the registration mark to adjust for the sheet-

by-sheet image shift, finishing each piece

accurately every time.

Stores and recalls an infinite number of

jobs when using the standard PC Controller,

enables users to perform changeovers in less

than 20 seconds.

Duplo DC-745 Slitter/Cutter/

Creaser

The DC-745 Slitter/Cutter/Creaser is Duplos

most powerful all-in-one digital color finishing

solution. Taking the success of the popular

DC-645 model to the next level, the DC-745 is

the ideal companion for mid- to high-volume

production digital printers. Offering greater

speed, productivity and versatility, the DC-745

not only processes jobs faster but al so finishes

a wider range of digitally-printed applications

in a single pass. The DC-745 comes loaded with

new features, including a higher feed capacity

and a PC Controller for easy job setup, as wellas a range of optional modules for scoring

and perforating, enabling users to go beyond

basic finishing.

Duplo DC-745 Slitter/Cutter/Creaser

Productive:

Elevator StackerIdeal for smaller

documents, such as business cards and

postcards, this 3.5" (89 mm) capacity stacke

automatically lowers as the finished pieces

are delivered, keeping them neatly stacked

and organized.

Waste ChopperPrevents the waste bin fro

filling up prematurely. Cuts down the margin

and gutters into even smaller pieces reducin

downtime even further.

Easy to use:

The PC Controller software package includewith the DC-745 allows users to operate the

system from a PC via USB interface.

Versatile:

The versatility of the DC-745 has been truly

extended with a variety of new optional scor

and perforating modules, making it possible

quickly enhance its capabilities.


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Innovative Solutions

XeroxIntegratedPLUSFinishing Solution for Booklets

Beneficial as it is, automated finishing used

to tie up valuable assets on your shop floor.

Prepress and postpress processes required

highly skilled personnel to set up files to match

finishing devices at the front end and then

later to set up the actual finishing device to

run the job. And you were forced to dedicate

a finishing device to just one printer. If you

werent running booklets, for example, that

booklet maker sat idle. XeroxIntegratedPLUS

Finishing Solution for Booklets changes all that.

Now prepress setup and finishing setup can be

automated, whether or not the finishing device

is inline with a printer or offline. You get the

best of both finishing worldsthe conve-

nience of inline with the flexibility of offline,

plus unsurpassed labor savings.

XeroxIntegratedPLUS Finishing Solution for

Booklets enables selected finishing devices

to be set up automatically, through JDF

instructions, whether or not they are attached

to a specific printer. An operator simply loads

sheets and covers into the finishing device,

scans a bar coded banner sheet and presses

start. No manual finisher setup is required.

In the example above, your production

printer can be printing and stacking an

annual report to be perfect bound on an

offline finisher while the inline booklet maker

is busy binding benefit booklets originally

printed on an entirely different device.

Or, depending on your shop, you can choose

to have an offline booklet maker serve

multiple printers. Either way, the automatic

booklet maker setup enabled by your Xerox

IntegratedPLUS Solution gives you the

opportunity to optimize your investment and

your operation by leveraging automation.

Benefits

Eliminates the need for highly skilled prepres

operators to prepare files according to finish

specifications.

Eliminates manual programming at the

finishing device and reduces the risk of error

because the necessary parameters (e.g., pag

imposition, page ordering and trimming) are

set automatically when a job enters your

workflow.

Extends the convenience and cost

effectiveness of automated finishing to

multiple printers (including Xeroxand

non-Xeroxprinters in the same shop)

without the need for multiple, dedicated

inline finishing devices.

Maximizes productivity by enabling prints to

output to stacker carts at full rated print spe

while an attached finishing device binds oth

jobs at its full rated speed.

Makes it easy to manage a mix of jobs

that include diverse finishing requirements

and short print runs without tying up a

high-volume printer.

16

XeroxIntegratedPLUS Finishing Solution for Booklets

One Touch

Prepress

Automatic Inline and

Offline Finishing

Automatic Offline Finishing

Eliminate prepress and finishing bottlenecks while increasing asset utilization.


17/24


18/24

18

Device DC8080 High Capacity Stacker

High Capacity Stacker/Stapler

High Capacity Stacker

(2 Trays)

Advanced Finisher Professional Finisher

Mode Inline w/Bypass Inline w/Bypass Inline Inline

Dimensions(W x D x H) Inches

41.7 x 29.5 x 38 31.5 x 31 x 39 39 x 30 x 56 39 x 30 x 56

Dimensions (W x D x H) Millimeters 1,060 x 750 x 969 800 x 990 x 990.6 991 x 762 x 1,423 991 x 762 x 1,423

Weight 247 lb (112 kg) 251 lb (114 kg) 121 lb (55 kg) 190 lb (86 kg)

Stock Weight Range 60 300 gsm(220 gsm HCSS stack tray)

55 350 gsm 64 300 gsm 64 300 gsm

Type of Finish Stacked, Stapled Sets Stack Stack, Stapled Sets, Punch Stack, Signature Booklets, StapledSets, Punch

Minimum Stock Size Top Tray 7.2" to 8" (182 mm x 203 mm) 7.2" to 8" (182 mm x 203 mm) 5.5" to 7.2" (140 mm x 182 mm) 5.5" to 7.2" (140 mm x 182 mm)

Maximum Stock Size Top Tray 12.6" x 19.2" (320 mm x 488 mm) 13" x 19.2" ) 330 mm x 488 mm) 13" x 19.2" (330 mm x 488 mm) 13" x 19.2" (330 mm x 488 mm)Top Tray Capacity HCS 250, HCSS 500 500 500 500

Minimum Stapled Sheets/Sheet Size 2/7. 2" x 8" (182 mm x 203 mm) N/A 2/5.5" x 7.2" (140 mm x 182 mm) 2/5.5" x 7.2" (140 mm x 182 mm)

Maximum Stapled Sheets/Sheet Size 12 .6" x 19.2" (320 mm x 488 mm) N/A 50/13" x 19 .2" (330 mm x 488 mm) 50/13" x 19 .2" (330 mm x 488 mm

Maximum Number of Staples 2 (HCSS) N/A 2 2

Approved On DC8080 Color Press, Color C75 and J75 C75 C75

Stitch or Staple Staple (HCSS) N/A Staple Staple

Booklet Making N N N Y

MaximumSheets per Book

N/A N/A N/A 15

Face Trim N/A N/A N/A Y, with XeroxSquareFoldTrimm

Main Stack Capacity 3,5002,250 (HCSS)

5,000 3,000 3,000

MinimumStack Size

7.2" x 7.2" (182 mm x 182 mm) 8" x 7.2" (203 mm x 182 mm) 5.5" x 7.2" (140 mm x 182 mm) 5.5" x 7.2" (140 mm x 182 mm)

MaximumStack Size

12.6" x 19.2" (320 mm x 488 mm) 12" x 19.2" (305 mm x 488 mm) 13" x 19" (330 mm x 483 mm) 13" x 19" (330 mm x 483 mm)

MinimumBooklet Size

N/A N/A N/A 8.5 x 11"/A4

MaximumBooklet Size

N/A N/A N/A 13" x 18" (330 mm x 457 mm)

Folding N N N N

Hole Punch N N Y Y

Bypass/Feed Third Party Devices Y Y N N

Fed By/Requires N/A N/A N/A N/A

Finished BookSize Minimum

N/A N/A N/A N/A

Finished BookSize Maximum

N/A N/A N/A N/A

Specifications for Xerox

Entry Production Color


19/24

Device Standard Finisher Booklet Maker Finisher XeroxSquareFoldT rimmer Standard Finisher Plus

Mode Inline Inline Inline Inline


44 x 31 x 46 (without C/Z Folder) 44 x 31 x 46 (without C/Z Folder) 27.5 x 29 x 21(Docked to the Finisher)

54.5 x 31 x 46(Docked)

Dimensions (W x D x H) Millimeters 1,118 x 787 x 1,168.4(without C/Z Folder)

1,118 x 787 x 1,168.4(without C/Z Folder)

698.5 x 736.6 x 546.1(Docked to the Finisher)

1,384 x 787 x 1,168.4(Docked)

Weight 231 lb (105 kg) 298 lb (135 kg) 209 lb (95 kg) 373.2 lb (169 kg)

Stock Weight Range 64 300 gsm 64 300 gsm 64 300 gsm 64 300 gsm

Type of Finish Stacked, Stapled Sets, Punch andOptional Fold

Signature Booklets, Stack, StapledSets, Punch and Optional Fold

Signature Booklets w/Square Spine Stack, Stapled Sets, Punch andOptional Fold

Minimum Stock Size Top Tray 3.9" x 5.8" (100 mm x 148 mm) 3.9" x 5.8" (100 mm x 148 mm) N/A 3.9" x 5.8" (100 mm x 148 mm)

Maximum Stock Size Top Tray 13" x 19.2" (330 mm x 488 mm) 13" x 19.2" (330 mm x 488 mm) N/A 13" x 19.2" (330 mm x 488 mm)

Top Tray Capacity 500 500 N/A 500

Minimum Stapled Sheets/Sheet Size 2/7.25" x 10.5"(184 mm x 267 mm)

2/7.25" x 10.5"(184 mm x 267 mm)

N/A 2/7.25" x 10.5"(184 mm x 267 mm)

Maximum Stapled Sheets/Sheet Size 100/11" x 17" (279 mm x 432 mm) 100/11" x 17" (279 mm x 432 mm) N/A 100/11" x 17" (279 mm x 432 mm

Maximum Number of Staples 2 2 N/A 2

Approved On Color Press, Color C75 and J75 Color Press, Color C75 and J75 Color Press, Color C75 and J75 Color Press

Stitch or Staple Staple Staple N/A Staple

Booklet Making N Y Y N


N/A 25 25 N/A

Face Trim N/A Y, with XeroxSquareFold

Trimmer

Y N/A

Main Stack Capacity 3,000 2,000 N/A 2,000

MinimumStack Size

4.6" x 6.5" (182 mm x 257 mm) 4.6" x 6.5" (182 mm x 257 mm) N/A 4.6" x 6.5" (182 mm x 257 mm)

MaximumStack Size

13" x 19.2" (330 mm x 488 mm) 13" x 19.2" (330 mm x 488 mm) N/A 13" x 19.2" (330 mm x 488 mm)

MinimumBooklet Size

N/A 8.5" x 5.5" (216 mm x 140 mm) 8.5" x 5.5" (216 mm x 140 mm) N/A

MaximumBooklet Size

N/A 13" x 9" (330 mm x 229 mm) 13" x 9" (330 mm x 229 mm) N/A

Folding Optional Optional N Optional

Hole Punch Y Y

N Y

Bypass/Feed Third Party Devices N N N Y

Fed By/Requires N/A N/A Booklet Maker Finisher N/A


N/A N/A N/A N/A


N/A N/A N/A N/A


20/24

20

Specifications for XeroxEntry Production Color

Device XeroxTwo-Knife Trimmer XeroxDual-Mode Sheet

Feeder (BSFEx)

GBC Fusion Punch II GBC AdvancedPunch

Mode Inline Inline w/bypass or Nearline Inline w/bypass Inline w/ bypass


59 x 27.6 x 47.2 48 x 36 x 52 54 x 32 x 46 12 x 28.5 x 38.5

Dimensions (W x D x H) Millimeters 1,500 x 700 x 1,200 1,229 x 913 x 1,316 1,370 x 810 x 1,170 305 x 724 x 978


Stock Weight Range 64 300 gsm 60 350 gsm 60 250 gsm 64 300 gsm

Type of Finish Full-bleed Signature Booklets Dual Mode Feeder Punched Sheets Punched Sheets

Minimum Stock Size Top Tray N/A N/A N/A N/A

Maximum Stock Size Top Tray N/A N/A N/A N/A

Top Tray Capacity N/A N/A N/A N/A

Minimum Stapled Sheets/Sheet Size N/A N/A N/A N/A

Maximum Stapled Sheets/Sheet Size N/A N/A N/A N/A

Maximum Number of Staples N/A N/A N/A N/A

Approved On Color C75 and J75 Color 800/1000 Press InlineAll Systems Nearlnie

DC8080 C75, J75 andColor 800/1000 Presses

Stitch or Staple N/A N/A NN N

Booklet Making Y N N N


25 N/A N/A N/A

Face Trim N N/A N/A N/A

Main Stack Capacity N/A N/A 2500 Continuous

MinimumStack Size

N/A N/A 7 x 10"178 x 254 mm

8.5 x 11"210 x 297 mmLong Edge Feed11" side only

MaximumStack Size

N/A N/A 11 x 17"279 x 432 mm/A3

8.5 x 11"210 x 297 mmLong Edge Feed11" side only

MinimumBooklet Size

5.75" x 5.5"(146 mm x 140 mm) Face trim

N/A N/A N/A

MaximumBooklet Size

12.88" x 9"(327 x 229 mm) Face trim

N/A N/A N/A

Folding N N/A N N

Hole Punch N N/A Y (Multiple dies available) Y (Multiple dies available)

Bypass/Feed Third Party Devices N Y Y (Bypass Stacker required) Y

Fed By/Requires XeroxSquareFoldTrimmer Stacker Stacker Interface Module


N/A N/A N/A N/A


N/A N/A N/A N/A


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Device GBC eBinder II XeroxTape Binder XeroxPerfect Binder Plockmatic Pro 50/35 Booklet

Maker

Mode Inline w/bypass Inline w/bypass Inline w/bypass Inline


24 x 34 x 38 34 x 28 x 42 52 x 31 x 53 57 x 25 x 43

Dimensions (W x D x H) Millimeters 610 x 860 x 960 870 x 711 x 1,080 1,320 x 780 x 1,350 1,455 x 645 x 1,085


Stock Weight Range 68 120 gsm 60 250 gsm 64 163 gsm (book block)90 300 gsm (cover)

64 300 gsm

Type of Finish Lay-at Booklets Tape Bound Booklets Perfect Bound Signature Booklets

Minimum Stock Size Top Tray N/A N/A N/A N/A

Maximum Stock Size Top Tray N/A N/A N/A N/A

Top Tray Capacity N/A N/A N/A N/A

Minimum Stapled Sheets/Sheet Size N/A N/A N/A N/A

Maximum Stapled Sheets/Sheet Size N/A N/A N/A N/A

Maximum Number of Staples N/A N/A N/A N/A

Approved On DocuColor 8080 and ColorPress800/1000

DC8080 Color 800/1000 Presses Color 800/1000 Presses

Stitch or Staple N/A N/A N/A Staple

Booklet Making Y Y Y Y


102 125 200 50 or 35

Face Trim N N Y Y (optional module)

Main Stack Capacity 9 books of 100 sheets 1 ,500 sheets or30 books

7 books of 100 sheets(108 mm max)

15 sets of 30 sheet booklets

MinimumStack Size

N/A N/A N/A N/A

MaximumStack Size

N/A N/A N/A N/A

MinimumBooklet Size

8.5 x 11"/A4 8.5 x 11"/A4 B5 8.1 x 5.4"206 x 137 mm

MaximumBooklet Size

8.5 x 11"/A4 8.5 x 11"/A4 229 x 203 mm 12.6 x 9"320 x 229 mm

Folding N N N Y

Hole Punch N N N N/A

Bypass/Feed Third Party Devices Y Y Bypass N

Fed By/Requires DC8080 StackerColor Press Standard Finisher Plus

Stacker Interface Module Standard Finisher Plus


N/A N/A 148 x 203 mm N/A


N/A N/A 216 x 297 mm N/A


22/24

Device Duplo SCC Nearline Booklet Maker C.P. Bourg

BDFEx

Watkiss PowerSquare224

Mode Nearline Inline Inline


63 x 30 x 40 104 x 24 x 71 66 x 74 x 53

Dimensions (W x D x H) Millimeters 5,896 x 762 x 1,295 2,650 x 739 x 1,803 1,680 x 1,870 x 1,330

Weight 908 lb (412 kg) 992 lb (450 kg) 950 lb (431 kg)

Stock Weight Range 80 300 gsm 60 200 gsm 70 250 gsm

Type of Finish Stapling/Signature Booklets

Stapling/Signature Booklets Signature Booklets

Minimum Stock Size Top Tray N/A N/A N/A

Maximum Stock Size Top Tray N/A N/A

N/ATop Tray Capacity N/A N/A N/A

Minimum Stapled Sheets/Sheet Size 30 4.7 x 6.7"120 x 170 mm

8 x 10"203 x 254 mm

N/A

Maximum Stapled Sheets/Sheet Size 30 13.8 x 14"351 x 366 mm

11.7 x 14"297 x 356 mm

N/A

Maximum Number of Staples 4 4 N/A

Approved On All Systems Color 800/1000 Presses ColorPress 800/1000 and DC8080

Stitch or Staple Stitch Stitch Stitch

Booklet Making Y Y Y


25 22 50

Face Trim Y Y Y

Main Stack Capacity Continuous Continuous 35 sets of 20 sheet booklets

MinimumStack Size

N/A N/A N/A

MaximumStack Size

N/A N/A N/A

MinimumBooklet Size

5.8 x 3.35"120 x 80 mm(without trim)

5.5 x 4.25"140 x 108 mm

7.9 x 3.9"200 x 99 mm

Maximum

Booklet Size

12.6 x 9.8"

320 x 250 mm

12.6 x 9.25"

320 x 235 mm

13.3 x 9.8"

340 x 249 mmFolding Y Y Y

Hole Punch N N N/A

Bypass/Feed Third Party Devices N N N

Fed By/Requires N/A Stacker, optional BSRor optional BCMEx

XPS, DS3500 or BFM-Direct Connect


N/A N/A N/A


N/A NA N/A

22

Specifications for XeroxEntry Production Color


23/24

Device Horizon ColorWorks

PRO

Horizon ColorWorks

PRO Plus

Duplo Ultra 145A/205A

UV Coater

Mode Inline Inline Ofine


90 x 27 x 47 90 x 27 x 47 138 x 74 x 53

Dimensions (W x D x H) Millimeters 2,250 x 686 x 1,200 2,250 x 686 x 1,200 2,819 x 902 x 1,346

Weight 1,232 lb (559 kg) 1,232 lb (559 kg) 1,691 lb (767 kg)

Stock Weight Range 81 250 gsm 81 250 gsm 184 350 gsmCoated or gloss only

Type of Finish Stapling/Signature Booklets

Stapling/Signature Booklets

UV Coated

Minimum Stock Size Top Tray N/A N/A N/A

Maximum Stock Size Top Tray N/A N/A N/ATop Tray Capacity Stack height equivalent of 3" (76 mm) Stack height equivalent of 3"

(76 mm)N/A

Minimum Stapled Sheets/Sheet Size 2 7.2 x 8.3"182 x 210 mm

2 7.2 x 8.3"182 x 210 mm

N/A

Maximum Stapled Sheets/Sheet Size 25 12.6 x 14.1"320 x 360 mm

25 12.6 x 14.1"320 x 360 mm

N/A

Maximum Number of Staples 2 2 N/A

Approved On DC8080 Color 800/1000 Presses All Systems

Stitch or Staple Staple Staple N

Booklet Making Y Y N


20 20 N/A

Face Trim Y Y N/A

Main Stack Capacity Up to 100 booklets,unload while run

Up to 100 booklets,unload while run

7"178 mm

MinimumStack Size

N/A N/A 8.5 x 11"(A4) SEF

MaximumStack Size

N/A N/A 14.5 x 26"368 x 660 mmSEF

MinimumBooklet Size

7.2 x 5.05"182 x 128.5 mm

9.8 x 5.05"248.9 x 128.5 mm(with bleed trim)

N/A

Maximum

Booklet Size

12.6 x 9"

320 x 229 mm

12.6 x 9"

320 x 229 mm

N/A

Folding Y Y N

Hole Punch N N N

Bypass/Feed Third Party Devices N N N

Fed By/Requires Printer or Stacker Standard Finisher Plus N/A


N/A N/A N/A


N/A N/A N/A


24/24

Device DC-645Slitter/Cutter/Creaser

DC-745Slitter/Cutter/Creaser

Mode Nearline Nearline

Dimensions

(W x D x H) Inches

140 x 30 x 45 89.6 x 30 x 44.6

Dimensions (W x D x H) Millimeters 3,556 x 762 x 1,143 2,240 x 750 x 1,115

Weight 793 lb (360 kg) 665 lb (302 kg)

Stock Weight Range 110 350 gsm 110 350 gsm

Type of Finish Slit, cut, crease and optional fold Slit, cut, crease

Minimum Stock Size Top Tray N/A N/A

Maximum Stock Size Top Tray N/A N/A

Top Tray Capacity N/A N/A

Minimum Stapled Sheets/Sheet Size N/A N/A

Maximum Stapled Sheets/Sheet Size N/A N/A

Maximum

Number of Staples

N/A N/A

Approved On All Systems All Systems

Stitch or Staple N N

Booklet Making N N

MaximumSheets Per Book

N/A N/A

Face Trim N/A N/A

Main Stack Capacity 5.5"140 mm

6"150 mm

MinimumStack Size

InputMin: 8.26 x 8.26"210 x 210 mmMinimum output

Slit width 1.89 x 3.35"48 x 85 mm

1.89 x 1.97"48 x 50 mm

MaximumStack Size

InputMax: 14.56 x 25.59"370 x 650 mm

14.56 x 26"370 x 660 mmUp to 39.3"999 mm length

MinimumBooklet Size

N/A N/A

MaximumBooklet Size

N/A N/A

Folding Y optional N

Hole Punch N N

Bypass/FeedThird Party Devices

N N

Fed By/Requires N/A N/A


N/A N/A


N/A N/A

For more information on finishing options,

call 1-800-ASK-XEROX or visit us at www.xerox.com

xerox® color c75j75

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