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PARTS MANUAL PN 9914253 and MICROFICHE PN 9915114 7/98 XLT TOURING Model #0983357 Rev. 02

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Page 1: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

PARTS MANUAL PN 9914253 and MICROFICHE PN 9915114 7/98

XLT TOURINGModel #0983357

Rev. 02

Page 2: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

2

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Page 3: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

TABLE OF CONTENTSXLT TOURING 0983357

Parts ManualB

BACKREST A7-8. . . . . . . . . . . . . . . . . . . . . . . . . . . .BAFFLE C7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BATTERY BOX C4. . . . . . . . . . . . . . . . . . . . . . . . .BRAKE B3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .BRAKE DISC C1. . . . . . . . . . . . . . . . . . . . . . . . . . .BRAKE LEVER B2. . . . . . . . . . . . . . . . . . . . . . . . .BULKHEAD A5. . . . . . . . . . . . . . . . . . . . . . . . . . . .

CCABLE, THROTTLE CONTROL C5. . . . . . . . . .CARBURETOR C12. . . . . . . . . . . . . . . . . . . . . . . . .CHAINCASE B5-6. . . . . . . . . . . . . . . . . . . . . . . . . . .CLUTCH GUARD A11. . . . . . . . . . . . . . . . . . . . . . .CONSOLE A10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .CONTROLS B2. . . . . . . . . . . . . . . . . . . . . . . . . . .COOLING SYSTEM B4. . . . . . . . . . . . . . . . . . . . .CRANKCASE C8. . . . . . . . . . . . . . . . . . . . . . . . . .CYLINDER C9. . . . . . . . . . . . . . . . . . . . . . . . . . . .

DDECAL - ADJ. DRIVEN CLUTCH C7. . . . . . . . . .DECAL - CAUTION, AIR BOX C7. . . . . . . . . . . .DECAL - COOLING SYSTEM C7. . . . . . . . . . . . .DECAL - ENGINE & CLUTCH A11. . . . . . . . . . . .DECAL - FUEL SHUT-OFF C7. . . . . . . . . . . . . . .DECAL - GREASING C7. . . . . . . . . . . . . . . . . . . .DECAL - HIGH/OFF/LOW A8. . . . . . . . . . . . . . . .DECAL - IGNITION SWITCH A12. . . . . . . . . . . . .DECAL - PASSENGER WARNING A12. . . . . . . .DECAL - SUSPENSION, X-12 SELECT A11. . . .DECAL - USA A12. . . . . . . . . . . . . . . . . . . . . . . . . .DECALS A13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DRAG LINK B10. . . . . . . . . . . . . . . . . . . . . . . . . . . .DRIVE CLUTCH C2. . . . . . . . . . . . . . . . . . . . . . . .DRIVE SHAFT C1. . . . . . . . . . . . . . . . . . . . . . . . . .DRIVE TRAIN C1. . . . . . . . . . . . . . . . . . . . . . . . . .DRIVEN CLUTCH C3. . . . . . . . . . . . . . . . . . . . . .

EENGINE MOUNTING C5. . . . . . . . . . . . . . . . . . . .EXHAUST SYSTEM C6. . . . . . . . . . . . . . . . . . . .

FFOOTREST A5. . . . . . . . . . . . . . . . . . . . . . . . . . . .FRONT BUMPER A11. . . . . . . . . . . . . . . . . . . . . . .FRONT BUMPER COVER A10. . . . . . . . . . . . . . .FRONT SUSPENSION and SKI B7-8. . . . . . . . . .FRONT TORQUE ARM B13. . . . . . . . . . . . . . . . . .FUEL PUMP C13. . . . . . . . . . . . . . . . . . . . . . . . . . .

HHOOD A14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .HOOD - HEADLIGHT B1. . . . . . . . . . . . . . . . . . .HOOD HINGE A11. . . . . . . . . . . . . . . . . . . . . . . . . .

IIGNITION and WIRE HARNESS A12. . . . . . . . . .INSTRUMENT HOUSING A14. . . . . . . . . . . . . . . .

JJACKSHAFT C1. . . . . . . . . . . . . . . . . . . . . . . . . . .

KKIT - BATTERY BOLT C4. . . . . . . . . . . . . . . . . . .KIT - BRAKE PADS, HEAVY DUTY B3. . . . . . . .KIT - BRAKE PADS, TOP MOUNTING B3. . . . .KIT - CALIPER B3. . . . . . . . . . . . . . . . . . . . . . . . .

KKIT - CHOKE CONTROL A12. . . . . . . . . . . . . . . . .KIT - CLUTCH REBUILD C2. . . . . . . . . . . . . . . . .KIT - IGNITION SWITCH A12. . . . . . . . . . . . . . . . .KIT - MIRRORS A14. . . . . . . . . . . . . . . . . . . . . . . . .KIT - SEAL, PISTON, CALIPER B3. . . . . . . . . . .KIT - SHIFT FORK/SHAFT REPLACEMENT B6KIT - SHIM, DRIVE CLUTCH C2. . . . . . . . . . . . .KIT - SKAG, CARBIDE B8. . . . . . . . . . . . . . . . . . .KIT - SPRING CLIP B3. . . . . . . . . . . . . . . . . . . . .

LLEVER, CONTROL C14. . . . . . . . . . . . . . . . . . . . .LEVER, LOCKING A8. . . . . . . . . . . . . . . . . . . . . .LEVER, BRAKE B2. . . . . . . . . . . . . . . . . . . . . . . .LEVER, PARK BRAKE B2. . . . . . . . . . . . . . . . . . .LEVER, SHIFT B9. . . . . . . . . . . . . . . . . . . . . . . . .LEVER, THROTTLE B2. . . . . . . . . . . . . . . . . . . . .LEVER, THUMB w/HEATER B2. . . . . . . . . . . . . .

MMAGNETO D1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .MANIFOLD C6. . . . . . . . . . . . . . . . . . . . . . . . . . . .MASTER CYLINDER B2. . . . . . . . . . . . . . . . . . . .

NNOSEPAN A9-11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

OOIL PUMP C14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .OIL TANK/AIR BOX C7. . . . . . . . . . . . . . . . . . . . .OWNER’S MANUAL D3. . . . . . . . . . . . . . . . . . . . .

PPART NUMBER INDEX D5-D10. . . . . . . . . . . . . . . . . .PISTON and CRANKSHAFT C10. . . . . . . . . . . . .

RRADIUS ROD B8. . . . . . . . . . . . . . . . . . . . . . . . . .REAR TORQUE ARM B14. . . . . . . . . . . . . . . . . . .RECOIL STARTER D2. . . . . . . . . . . . . . . . . . . . .

SSEAT and GAS TANK A6. . . . . . . . . . . . . . . . . . .SIDE BUMPER A10. . . . . . . . . . . . . . . . . . . . . . . . .SIDE PANEL A10. . . . . . . . . . . . . . . . . . . . . . . . . . .SPARK PLUG C5. . . . . . . . . . . . . . . . . . . . . . . . . .SPEEDOMETER A14. . . . . . . . . . . . . . . . . . . . . . .STARTING MOTOR D3. . . . . . . . . . . . . . . . . . . . .STEERING B10. . . . . . . . . . . . . . . . . . . . . . . . . . . .STEERING - HANDLEBAR B9. . . . . . . . . . . . . .SUSPENSION B11-12. . . . . . . . . . . . . . . . . . . . . . . . . .SWITCH, AUXILIARY SHUT-OFF B2. . . . . . . . .SWITCH, HAND WARMER B9. . . . . . . . . . . . . . .SWITCH, HEADLIGHT, HI/LO B2. . . . . . . . . . . . .SWITCH, STOPLIGHT B3. . . . . . . . . . . . . . . . . . .SWITCH, THERMO C9. . . . . . . . . . . . . . . . . . . . .

TTACHOMETER A14. . . . . . . . . . . . . . . . . . . . . . . . .TAILLIGHT A6. . . . . . . . . . . . . . . . . . . . . . . . . . . . .TIE ROD B10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .TIGHTENER B5-6. . . . . . . . . . . . . . . . . . . . . . . . . . .TOOL KIT D4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .TRAILING ARM B8. . . . . . . . . . . . . . . . . . . . . . . . .TUNNEL A5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WWATER PUMP C11. . . . . . . . . . . . . . . . . . . . . . . . .WINDSHIELD A14. . . . . . . . . . . . . . . . . . . . . . . . . .

The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.Bold callouts in the Table of Contents are page headings.

Page 4: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

1998 XLT TOURING SPECIFICATIONSBRAKES

Type Hydraulic Disc 3/4 Piston

CAPACITIESCoolant Capacity (qts.)Chaincase Oil Capacity (oz.)Dry Weight (lbs.)Fuel Tank Capacity (US/lmp. Gal.)

Gearcase Oil Capacity (oz.)Height (in.)Length (Incl. skis)Oil Capacity (qts.)Ski Center Distance (in.)Ski Length (in.)Ski Width (in.)Width (in.)

311

59910.7/9.5

N/A51.51152

42.5405.548

CHAINCASEDrive Chain LengthDrive Shaft SprocketReverse TransmissionSprocket Ratio

66P (3/4)9T-4

Standard20:40 / 3/4

DRIVE CLUTCHCenter Distance (in.)Clutch Offset (in.)Clutch TypeClutch WeightDiameterRing GearSpiderSpring Color

125/8

P-8510MB Bushed

7.85Standard

CastSilver/Gold

DRIVEN CLUTCHCoversDiameter (in.)Helix AngleSpring PositionSpring Type

Yes10.75342

Chrome Silicon/Red

ENGINE SPECSEngine Model NumberAlternator OutputBore X Stroke (mm)Displacement (cc’s)Carburetion/Throttle BodyCarburetor ModelCoolingCylindersCylinder PlatingElectric StartIgnition Timing

Dynamic Deg. BTDCIgnition TypeOil InjectionSpark Plug Type (RFI)Spark Plug Gap (in.)

EC58PL13012V 200W 6P

65x60597

3 MikuniVM34SS Slide

Liquid3

N/AStandard

28@3000 RPMCDIYes

RN3C Champion.028

GRAPHICSBackrest Pad ColorBelly Pan ColorFront Shock ColorFront Springs ColorRear Springs ColorGrab Bars ColorHandlebar CoverHeadlight Pod ColorHood ColorHood Accent Colors

Snow Flap ColorNosecone Top/Bottom ColorRear Rack (Cargo) ColorRear Idler Wheel ColorRail ColorSeat Color/Welt ColorSki ColorTunnel ColorTunnel Stripe Colors

Windshield (Size/Color)Windshield Base Color

BlackBlackBlack

Violet “C”BlackBlack

Black MoldedN/A

Blue Spruce MetallicNew Purple “C”/Black/

Bright Silver/Violet C/WhiteBlack/Silver Logo

N/AN/A

Blue Spruce MetallicN/A

Black/Blue SpruceBlack Composite

BlackWhite/Bright Silver/

New Purple “C”/Violet CHigh Evolved/Clear

Black Band

ELECTRICALHeadlight TypeHeadlight (watts)Indicator LightThumbwarmerHandwarmers

HalogenHigh 2x37.5/Low 60

Brake/Oil/Temp/Hi BeamStandardHi/Low

TRACKTrack ConstructionTrack Length Overall (in.)Track PatternTrack PitchTrack Width (in.)Lug Height

Polyester-C133.5

Lightning2.52⟩

15.82⟩

SUSPENSIONFront TypeFront Travel (in.)Radius Rods (Adj. or Lub.)ShockTorsion BarRear TypeFront Torque Arm LimiterRear Torque Arm LimiterRear Travel (in.)Shock:

Front TrackRear Track

Springs:Front Torque ArmRear Torque ArmRear Torque ArmSpring Dia.

X-1210.0

AdjustableAFX/Thrd Adj.

5/8XTRA 12

AdjustableN/A12.8

Indy SelectRyde AFX

Coil/VariableTorsion/Coil

.437/77°

Polaris Industries Inc. reserves the right tomake changes in designand specifications and/or tomake additions or improvements to its productswithout notice.

Page 5: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

1998 POLARIS SNOWMOBILE PUBLICATION NUMBERS

MODEL MODEL #OWNER’S MANUAL& SUPPLEMENT

PARTSMANUAL

PARTSMICROFICHE

ASSEMBLYINSTRUCTIONS

XLT TOURING 0983357 9914617 & 9914302 9914253 9915114 9914255

1998Model

ColorDescription

Polaris “P” No. RawMaterial No.

Indy Lite Porsche Red Metallic P245 8520066Indy Lite Deluxe Teal Metallic P168 8520199Indy Lite Touring Black Metallic P177 8520197Indy Sport Dark Cloisonné P204 8520154Indy TranSport Emerald P210 8520163Indy Super Sport Bright White Metallic P241 8520201Indy Sport Touring Dark Cloisonné P204 8520154Indy XCF Bright White Metallic P241 8520201Indy Trail Teal Metallic P168 8520199Indy Trail Touring Teal Metallic P168 8520199Indy Trail RMK Teal Metallic P168 8520199Indy 440 Bright White Metallic P241 8520201Indy 440 XCR Bright Red P243 8520247Indy 500 (Color Opt. 1) Black Metallic P177 8520197Indy 500 Classic Royal Plum Metallic P203 8520141Indy 500 RMK Black Metallic P177 8520197Indy Classic Touring Royal Plum Metallic P203 8520141Indy Widetrak LX Emerald P210 8520163Indy XLT Classic Blue Spruce Metallic P228 8520218Indy XLT LTD Rigel Blue P246 8520254Indy XLT SP Black Metallic P177 8520197Indy XLT Touring Blue Spruce Metallic P228 8520218Indy 600 XCR Bright White Metallic P241 8520201Indy 700 XC Bright White Metallic P241 8520201Indy 700 RMK Dark Cloisonné P204 8520154Indy 700 XCR (Color Opt. 1) Deep Violet Metallic P230 8520222Indy Ultra Black Metallic P177 8520197Indy Ultra Touring Deep Violet Metallic P230 8520222Indy Storm Porsche Red Metallic P245 8520066Indy 600 XC Bright White Metallic P241 8520201Indy 500 (Color Opt. 2) Bright White Metallic P241 8520201Indy 500 (Color Opt. 3) Dk Cloisonné/Blue Spruce P1075 8520154/218Indy 600 RMK Deep Violet Metallic P230 8520222Indy 700 XCR (Color Opt. 2) Bright White Metallic P241 8520201Metallic Topcoat Clear Topcoat with

Sparkle Metallic PowderN/A 8520194

Order direct from Midwest Industrial Coatings (612-934-8252). Mix as directed.

Page 6: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

A5

TUNNELXLT TOURING 0983357

26

13

16

15

36

1819

2021

22

23

34

38

31

1011

41

3940

3

14

12

17

24

43

35

29

28

5

4

30

7

1

255

5

5

17

12

5

5

5

56

1

2

4

55

42

4

343

37

5

34

32

9

33

27

8

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5410768 4 Bumper, Hood2 7512057 4 Screw3 5431385 2 Guide, Rope4 7621432 6 Rivet5 7661638 59 Rivet6 7080227 2 Snap7 1011951-067 1 Console Mount, LH8 5241485

524148611

Brace, Tunnel, Lower, LHBrace, Tunnel, Lower, RH

9 1012439-0671012440-067

11

Pad, Rear Suspension, LHPad, Rear Suspension, RH

10 5211660-067 2 Plate, Tunnel Support11 5211590-067 2 Bracket, U-Tensioner12 7661841 45 Rivet13 5432149 1 Snow Flap, XTRA-1214 7621418 5 Rivet15 2670168 1 Bumper, Rear16 5240968-067 1 Panel, Close Off, Tunnel17 7661846 8 Rivet18 7515159 6 Screw19 7552801 4 Washer, Spring Lock20 7558301 4 Washer, Flat21 5431995-070 2 Cap, Bumper22 5432131-070

5432132-07011

Snow Skirt, Touring, LHSnow Skirt, Touring, RH

23 7621472 2 Rivet24 7512091 4 Screw25 1012542

10125435830114

112

Footrest w/Pad, LHFootrest w/Pad, RHPad

26 5333529-0675333530-067

11

Edge, Tunnel, LH, BlackEdge, Tunnel, RH, Black

27 7661840 36 Rivet28 5240294-067 2 Support, Bumper, Side29 5411172 2 Stop, Bumper30 1012544 1 Footrest, LH31 7621222 2 Rivet32 1012437 1 Tunnel (Incl. Heat Exchangers)33 5211746-067 2 Plate, Suspension, Front, Outer34 7661637 40 Rivet35 1012269-067

1012270-06711

Front Suspension Mount, LHFront Suspension Mount, RH

36 5222857 1 Guard, Adaptor Drive37 1012660-067 1 Bulkhead38 7080416 2 Plug, Hole39 7080398 1 Plug, Hole40 7080399 1 Bushing, Open/Close41 5222687-067 1 Bracket, Rope Guide42 1012545 1 Footrest, RH43 1011952-067 1 Console Mount, RH

5/97

Page 7: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

A6

SEAT and GAS TANKXLT TOURING 0983357

1

2

4

5

34

3

2726

2524 23

28

32

141713

18

19

30

22

31 33

2120

910

12

11

16

15

32

6

7

8

29

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 25112265810513

11

Cap, Fuel Tank w/GasketGasket, Gas Cap

2 5410815 1 Grommet, Fuel Tank3 2682277

2682236

1

1

Asm., Seat Cushion/Tank, 2-Up(Incl. 3-17,19-22,25,28,32,33)Cover, Seat

4 5432008 1 Reflector, Seat, Center5 7546908 8 Nut, Nylon6 1012391-067 1 Bracket, Seat Mount7 7555904 6 Washer8 7621433 6 Rivet9 7511840 4 Screw10 5432002

543200311

Housing, Lens, LHHousing, Lens, RH

11 7522004 4 Screw12 5432031

543203211

Lens, LHLens, RH

13 4030045 2 Bulb, Brakelight14 4032084 2 Bulb, Taillight15 7512054 10 Screw

16 7511954 2 Screw17 7541901 2 Nut, Well18 7512242 2 Bolt19 7052081 1 Fuel Pickup w/Strainer20 7080402 2 Ring, Compression21 8450003-1525 AR Fuel Line22 5211308 1 Flange, Fuel Tank Mounting23 7555746 1 Washer24 7541925 1 Nut, Nylok25 7052143 1 Fitting, Outlet, Double26 7080490 1 Clamp, Hose27 8450040-600 AR Hose28 7052095 1 Fitting, 9029 7041605 2 Spring30 8360009-600 AR Fuel Line31 7080559 1 Cable, Tank Retention32 2410012 1 Hardware Package, Sending Unit33 3280227 1 Sender, Fuel Level34 2460524 1 Harness, Taillight

5/97

Page 8: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

A7

BACKRESTXLT TOURING 0983357

51

33

27

1

1

2 3 4

5 67 8

109

50

53

25

14

12

11

1113

15

1617

18

24

23

19

12

2021

52

22

34

3132

37

3839

3543

42

44

36

4746

49

2829

30

39

40

26

48

41

5

11

45

Page 9: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

A8

BACKRESTXLT TOURING 0983357

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 1012534 1 Asm., Adjustment, Backrest(Incl. 2-5,7,8,10)

2 7571635 2 Washer, Wave3 1012535 2 Bracket, Mounting4 7511866 2 Screw5 7721118 4 Key, Square6 5131207 2 Rotor7 7710901 2 E-Ring8 7571634 2 Washer9 5432112 2 Knob, Adjustment10 7512087 2 Screw11 7542122 12 Nut, Nylok12 5131211

513121222

Housing, Adjustment, Backrest, LHHousing, Adjustment, Backrest, RH

13 7080582 1 Cable, Actuator14 1012536 1 Asm., Adjuster, Backrest

(Incl. 11-24)15 7041411 2 Spring, Locking16 1012321

101232011

Locking Pawl, RHLocking Pawl, LH

17 5211610 2 Sector, Engagement18 5020806 2 Pin, Pivot19 7515171 4 Bolt20 5630561-067 1 Lever, Locking21 7516915 1 Screw22 7515170 1 Bolt23 5020822 2 Stud, Limiter

24 1012537 2 Gear, Stationary Pivot25 5224761-067 2 Tube, Backrest Mounting26 5432259 2 Cover, Cable27 7555926 2 Washer, Thrust

28 7041412 2 Spring, Torsion29 5241935-067 2 Cover, Spring30 7547015 2 Nut, Acorn31 7512307 2 Bolt32 7555734 2 Washer33 1012657-067

1012658-06711

Grab Handle, LHGrab Handle, RH

34 2460659 2 Grip, Passenger w/Heater35 5432078

543207911

Deflector, Air, LHDeflector, Air, RH

36 7621341 4 Rivet37 1012385 2 Asm., Knob, Grab Handle

(Incl. 38-40)38 5630386-067 2 Knob, Backrest39 7515328 2 Bolt40 5432123 2 Spacer, Adjustment Knob41 7080592 6 Caplug42 7542327 6 Nut, Nylok43 7512377 6 Bolt44 1012539-067

1012540-06711

Main Frame, LHMain Frame, RH

45 7621229 2 Rivet46 5432120 1 Housing47 2460537 1 Harness, Switch/Heater48 7075418 1 Decal - High/Off/Low49 7527815 2 Screw50 2682308

268230911

Backrest w/Light (Incl. Cover)Cover, Backrest

51 24320404030015

11

Taillight, BackrestBulb

52 7512054 2 Screw53 7661638 8 Rivet

1/98

Page 10: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

A9

NOSEPANXLT TOURING 0983357

10

13

12

1415

161718

19

2122

23

24

25

26

2728

29

333435

1

9

3132

14

3331

20

4

3

2

5

78

11

6

30

41

40

39

38 37

35

36

Page 11: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

A10

NOSEPANXLT TOURING 0983357

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 2610010-177 1 Side Bumper w/Foil, RH, Black(Incl. 2,3,4)

2 5811086 1 Foil, Middle, Side Bumper3 5811153 1 Foil, Upper, Side Bumper4 5811085 1 Foil, Lower, Side Bumper5 5811072 1 Foil, Side Panel, Front6 5811075

581107411

Foil, Side Panel, Top OuterFoil, Side Panel, Top Inner

7 5811073 1 Foil, Side Panel, Upper8 5811070 1 Foam Foil, Side Panel, RH9 2610008-177 1 Side Panel, w/Foil, RH (Incl. 5-11)10 5431467 1 Console, Basic11 5811071 1 Foil, Side Panel, Lower12 7621509 2 Rivet, Plastic13 5431535 1 Cover, Console14 7555776 4 Washer15 7512252 2 Screw16 7542138 2 Nut, Retainer17 7555792 2 Washer18 7512069 2 Screw19 5431502 2 Retainer, Hood Latch20 7555884 2 Washer, Rubber

21 7512068 4 Screw22 7541923 6 Nut, Well23 5432456 2 Bumper, Side Panel24 7517230 6 Bolt25 5432402 1 Nosepan26 5431742-177

581107611

Side Panel, LHFoam, Side Panel, LH

27 7621315 2 Rivet28 5410843 2 Rubber Stop29 7555756 2 Washer30 7515148 2 Screw31 7621467 8 Rivet32 7621472 2 Rivet33 7555904 8 Washer34 5431492-177 1 Side Bumper, LH, Black35 5410820 3 Plug, Nosepan Hole36 5811195 1 Foil, Pan Side, RH37 5811194 1 Foil, Shock Tower, Lower RH38 5811193 1 Foil, Shock Tower, Top RH39 5811192 1 Foil, Shock Tower, RH40 5811187 1 Foil, Center41 5811188 1 Foil, Shock Tower, LH

5/97

Page 12: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

A11

NOSEPANXLT TOURING 0983357

21

24

20

128

9

11

10

12

7 13

15

16 18

23

25

26

21

27

35

37

33

38

31

3940

41

29

1

7

7

16

14

28

14

28

34

17 1936

18

30

6

6

32

18

6

24

22 22

5

2

4

3 2

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5241003-067 1 Brace, Hood Support2 5432429-177 2 Cap, Bumper3 2670184-067 1 Bumper, Front4 7512024 2 Screw5 1012648 2 Plate, Stud6 7515203 8 Bolt7 7542153 8 Nut, Flange8 1011982-067 2 Mount, Hinge9 2635013-067 2 Hinge, Hood10 7512310 4 Bolt11 7558402 2 Washer12 7542303 6 Nut, FLEXLOC13 1012328-067

1012327-06711

Bumper Support, RHBumper Support, LH

14 7555904 17 Washer15 5240995 1 Bracket, Side Panel, Plated RH16 7542146 2 Nut, Retainer17 5240769 1 Shield, Fastener18 7621485 7 Rivet19 7621318 2 Rivet20 7661643 2 Rivet21 5410467 2 Dampener, Vibration

22 7555788 AR Washer23 1260657-067 1 Support, Muffler, Front24 7661638 11 Rivet25 5410919 1 Boot, Exhaust26 1012298-067 1 Bracket, Muffler Support, Rear27 7621472 2 Rivet28 7621467 41 Rivet29 7080393 1 Clip, Half30 7621433 7 Rivet31 7621330 8 Rivet32 7077193 1 Decal - Suspension Set-up, X-1233 5222769 2 Clip, Belt Retainer34 7075350 1 Decal - Engine & Clutch35 7080523 1 Knob, Clutch Guard36 5431928 1 Bumper, Clutch Guard Knob37 5240999 1 Guard, Clutch38 7621429 4 Rivet39 5210728 1 Hinge, Clutch Guard40 5222904 1 Mount, Clutch Guard, Front41 5240994-067 1 Bracket, Side Panel, LH

5/97

Page 13: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

A12

IGNITION and WIRE HARNESSXLT TOURING 0983357

1

3

4

56

8

7

14

13

16

12

2

15

11

10

9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5410611 1 Ignition Key w/CapNOTE: When ordering ignition keyPN 5410611 be sure to specify if foran A,B,C,D, or E switch. Lettercode will be labeled on undersideof switch body behind console.Key dot code found on key cap (i.e.one dot = A, two dots = B, etc.).

2 7547035 1 Nut, Ignition Switch3 7074203 1 Decal - Ignition Switch4 2200358 1 Kit - Ignition, E.S. w/Key5 7080229 1 Nut, Choke Slide

6 7571610 1 Washer, Lock7 2200189 1 Kit - Choke Control8 7080283 1 Cable, Choke Control (Incl. 7)9 5432401 1 Logo - Electric Start10 7073024 1 Decal - USA11 7075439 1 Decal - Passenger Warning12 2460506 1 Harness, Wire, Handlebar13 4020153 2 Housing, 1Circuit Receptacle14 4020057 2 Housing, 6 Circuit15 4020133 2 Housing, 1 Circuit16 2460503 1 Harness, Main Wire

5/97

Page 14: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

A13

DECALSXLT TOURING 0983357

RH

LH

1715 16

3

14

26

20

8

13

10

21

24

4

23

9

12

7

5

25

11

2

22

19

1

1

6

18

34

5

6

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

2201062 1 Kit - XLT Touring, Hood Decals(Incl. 3-6,8,15-17,26)

2200891 1 Kit - Decal Application Solution(For Decals 1 and 18)

1 7076828 2 Decal - “POLARIS”, Seat2 7077944 1 Decal - “REVERSE”3 7076812 1 Decal - Hood Center, “INDY”4 7075805 3 Decal - “Touring”5 7076803 1 Decal - “POLARIS”, Nosecone6 7076814 1 Decal - Hood Center, Front7 7076360 1 Decal - Track/Seat/LH/RH, Eng./Fr.8 7076816 1 Decal - Hood Side, “XLT”, RH9 7077181 1 Decal - “IFS XTRA”, RH10 7076820 1 Decal - Side Panel, Top, RH11 7076822 1 Decal - Side Panel, Bottom, RH

12 7076818 1 Decal - Side Panel, RH13 7076830 1 Decal - Tunnel, RH14 7077179 1 Decal - Stripe, “XTRA-12”, RH15 7074165 1 Decal - Warning, English16 7075360 1 Decal - Warning17 7074166 1 Decal - Warning, French18 7077809 1 Decal - “POLARIS”, Backrest19 8330347-122 1 Decal - Bumper, Blue Spruce20 7077178 1 Decal - Stripe, “XTRA-12”, LH21 7076829 1 Decal - Tunnel, LH22 7076817 1 Decal - Side Panel, LH23 7076821 1 Decal - Side Panel, Bottom, LH24 7076819 1 Decal - Side Panel, Top, LH25 7077180 1 Decal - “IFS XTRA”, LH26 7076815 1 Decal - Hood Side, “XLT”, LH

5/97

Page 15: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

A14

HOODXLT TOURING 0983357

9

2

1

3

3

4

4

5

6

6

7

13

1415

17

810

30

19

20

21

22

23

24

28

18

12

11

31

27

2526

20

16

29

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5431465 1 Windshield, High, Clear, Evolved2 7621509 3 Rivet, Plastic3 3280158

32801563280157

444

NutWasher, SplitWasher, Flat

4 3280210 2 Bracket, Speedo/Tach5 2652148 1 Housing, Instrument

(Incl. Warning Decals)6 3280209 2 Cushion, Rubber7 3280250 1 Asm., Tachometer, 5⟩ (Incl. 3,4,6)8 3280186 1 Knob, Trip Odometer9 3280204 1 Asm., Speedometer, Backlit, 5⟩,

100 MPH (Incl. 3,4,6,8)10 3280094 1 Cable, Speedometer11 3280230 1 Cushion, Fuel Gauge, Rubber12 3280226 1 Fuel Gauge, 2⟩, Backlit13 3280228 2 Spacer, Fuel Gauge Bracket14 3280229 1 Bracket, Fuel Gauge, 2⟩15 3280231 2 Washer, Flat16 3280233 2 Washer, Lock

17 3280232 2 Nut18 2871531

75120407541901

144

Kit - MirrorsScrewNut, Well

19 5810949 4 Tape, Foil20 7512070 11 Screw21 5410970 4 Retainer, Windshield22 5810876

58108775810905

111

Foam, Hood, LHFoam, Hood, RHFoil, Hood, RH

23 5810875 1 Foam, Hood, Center24 7080521 2 Cable, Hood Retainer25 7511930 2 Bolt26 7541906 2 Nut, FLEXLOC27 2631591-228 1 Hood (Incl. Foam & Foil)28 5810874 1 Foil, Hood, Front29 5810873 1 Foil, Hood, Center30 2460528

406013411

Harness, HeadlightFuse, .2 Amp

31 7080138 1 Cable Tie

5/97

Page 16: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

B1

HOOD - HEADLIGHTXLT TOURING 0983357

1

2

3

4

5

6

7

8

9

10 11

13

14

1615

1718

1920

22

232524

26

12

21

21

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 2431008 1 Asm., Headlamp (Incl. 2,3)2 4030048 2 Bulb, Hi-Beam3 2870448 1 Bulb, Quartz, Headlight4 7670040 1 Fastener, U-Type Clip5 7670057 2 Nut, U-Type Speed6 1011944-067 2 Mount, Headlight7 7515107 2 Bolt8 5431549 2 Pivot, Headlight9 7515135 1 Bolt, Tee Adjuster10 7041308 1 Spring, Headlight Adjustment11 1011985-067

1011984-06711

Bracket, Headlight Mount, RHBracket, Headlight Mount, LH

12 52244935224501

11

Wire, Retainer, LHWire, Retainer, RH

13 54318555431856

11

Lens, Reflector, LHLens, Reflector, RH

14 5411110 6 Bushing15 7621601 2 Rivet16 5431501 2 Strap, Hood Latch17 7511953 6 Screw18 7558301 5 Washer19 7542122 4 Nut, Nylok20 7080501 1 Knob, Headlight Adjustment21 7621339 6 Rivet22 5222908-067 1 Screen, Hood, Upper23 5222907-067 1 Screen, Hood, Center24 7670082 12 Clip, Speed, U-Type25 5241350-067 1 Screen, Hood, Lower26 1012031-067 1 Screen, Front

5/97

Page 17: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

B2

CONTROLSXLT TOURING 0983357

14

15

16

36

35

3433

3231

30

28

27

26

19

1829

25

2423

22

21

20

17

1 2

3

413

5

7

8

9

6

10

1110

12

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7661624 1 Pin, Retaining2 7710503 1 Ring, Retaining3 2010119

5431318-06711

Lever, Thumb w/HeaterLever, Easy Throttle

4 5431311-067 1 Block, Throttle5 4110118 1 Switch, Auxiliary Shut-Off6 7555746 1 Washer7 7512465 1 Screw8 7555730 2 Washer9 7710401 1 Ring, Retaining10 7511848 5 Screw11 4110136 1 Switch, Headlight, Hi/Lo12 2050070 1 Asm., Master Cylinder

(Incl. 14-19,26-36)13 5431313-067 1 Block, Adaptor14 7512050 2 Screw15 5630338 1 Cover, Master Cylinder16 5410527 1 Gasket, Master Cylinder17 7512287 1 Bolt, Brake Lever18 5332931 1 Bushing, Brake Lever

19 5630409 1 Lever, Brake20 7041229 1 Spring, Park Brake Lever21 5240809 1 Lever, Park Brake22 5020670 1 Bushing, Park Brake Lever23 7511866 1 Screw24 5431389 1 Tag, Park Brake, Warning25 7080447 1 Strap, Tag26 7542124 1 Nut, Nylok27 5410163 1 O-Ring28 5020679 1 Piston, Master Cylinder29 5410164 1 Seal, U-Packing30 7041311 1 Spring, Master Cylinder31 7555708 1 Washer32 5630342 1 Clamp, Master Cylinder33 7512290 2 Bolt34 5130955 1 Housing, Master Cylinder35 1930673 1 Baffle, Master Cylinder36 1930662 1 Washer, Baffle, Master Cylinder

5/97

Page 18: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

B3

BRAKEXLT TOURING 0983357

1

23

4

56

78

9

11

13

12

10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7515521 2 Bolt2 7553001 2 Washer, Spring Lock3 7555806 2 Washer4 1930733 1 Bracket, Caliper5 1930734 1 Piston and Seal (Incl. 6)6 2200466 1 Seal7 2200467 1 Kit - Clip, Spring (Qty. 2)8 4110135 1 Switch, Stoplight

9 2200604 1 Kit - Brake Pads, Top Mounting(Incl. 7)

2200594 1 Kit - Heavy Duty Brake Pads,Top Mounting (Incl. 7)

10 1930701 1 Asm., Brake Caliper (Incl. 4-11,13)11 1930737 1 Kit - Caliper (Incl. 5,6,13)12 1930755 1 Line, Brake13 1930735 1 Bleeder w/Inlet

7/96

Page 19: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

B4

COOLING SYSTEMXLT TOURING 0983357

11

16

5

34

131415

10

12

2119

22

8

23

27

17

46

31

20

20

32

11

2423

25

3

8

28

29

20

3 87

3

5

1

12

2

35

26

26

5

8 9

18

33

3

303 25

1

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5521242 3 Tubing, Convoluted2 7041079 2 Spring, Hose Retainer3 7080562 4 Clamp, Hose, Silver4 2530024 1 Filter, Coolant5 7080307 8 Clamp, Hose6 8450003-1525 AR Line, Fuel7 2511256 1 Cap, Pressure8 7661637 24 Rivet9 5241468 1 Bracket, Cooler Hose10 7512240 1 Bolt11 7558302 2 Washer12 7542122 1 Nut, Nylok13 5430743 1 Cap, Overflow14 5431096 1 Plug, Overflow15 5810279 1 Gasket, Overflow Cap16 5431733 1 Bottle, Overflow w/Fittings17 5411078 1 Hose, Rear Cooler Outlet18 7080652 1 Clamp, Hose, 32mm

19 2511301 2 Cooling Exchanger, Rear20 7080564 6 Clamp, Hose, Gray21 5410758 1 Hose, Cooling22 5811252 4 Foam, Sealer, Rear Cooler23 7080138 2 Cable Tie24 5411079 1 Hose, Rear Cooler Inlet, 1⟩25 7661638 24 Rivet26 1240020

124002111

Side Cooling Exchanger, LHSide Cooling Exchanger, RH

27 5222863 2 Guard, Cooling Exchanger28 5410557 1 Hose, Crossover29 5411077 1 Hose, Crossover, Short30 5431931 1 Filler, Remote Coolant31 5411010 1 Hose, Engine Out/Filler32 5241334 2 Bracket, Oil Tank33 7052038 1 Valve, Check34 5810831 1 Tape, Foil35 7042041 1 Spring, Hose Retainer

5/97

Page 20: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

B5

CHAINCASEXLT TOURING 0983357

37

21

43

56

89

1011

12

23

24

25

26

28 2713

14

17

16

15

22

47464544

43

42

322930

3133

41

40

3536

305

6

1819 20

21

7

35

34

39

38

2

Page 21: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

B6

CHAINCASEXLT TOURING 0983357

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 -------------- 1 Asm., Jackshaft(See Drive Train Page C1, Ref. 17)

2 3610030 2 Seal, Oil3 7542404 1 Nut4 7515511 1 Bolt5 3514309 2 Bearing w/ Seal6 7718406 2 Ring, Retaining7 7555917 1 Washer8 3221087 1 Sprocket, 20T, 3/4W9 7571620 1 Washer, Spring10 7542811 1 Nut, FLEXLOC11 7661401 1 Pin, Cotter12 1332096

35530025630122563012375587027662210

111121

TightenerBearing, Chaincase IdlerBlock, TightenerWheel, IdlerWasher, ThrustPin, Chain Tightener

13 7512242 4 Bolt14 3610029 1 Seal, Oil15 7661826 4 Pin, Dowel16 7710415 1 Ring, Retaining17 1341093-067 1 Shaft, Shift18 7042044 1 Spring, Reverse Cable Tension19 5222606 1 Clevis20 7661830 1 Pin, Clevis21 7661205 1 Pin, Cotter22 2200363

5130805

1

1

Kit - Shift Fork/Shaft Replacement(Incl. 17,15)Fork, Shift

23 5410277 1 Gasket, Chaincase24 5131753 1 Cover, Chaincase25 5222502-067 1 Bracket, Cable Mount26 7517386 2 Screw27 7512492 1 Bolt28 7558403 1 Washer29 5410589 1 O-Ring30 7555877 2 Washer, Thrust31 1341075 1 Gear, Pinion, Spur32 3224071 1 Chain, Silent, 66P, 3/4W33 1341241 1 Sprocket, Pinion34 5130728 1 Shaft, Pinion35 7512019 2 Screw36 5222298 1 Bracket, Chain Retention37 5131568 1 Chaincase, Top Mount38 7515477 1 Screw39 7052115 1 Plug40 7555871 1 Washer41 1341224 1 Sprocket, 40T, 3/4W, Reverse42 5130720 1 Coupler, Drive43 1341121 1 Reverse Gear44 7041309 1 Spring, Compression45 5130727 1 Retainer, Drive Coupler46 7552901 1 Washer, Spring Lock47 7515348 1 Bolt

6/98

Page 22: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

B7

FRONT SUSPENSION and SKIXLT TOURING 0983357

49

7

11

41

56

8

44

9

13

12

21

10

15

171618

1619

20

22

23

24

26

2546

47

32

51

59

58

4

52

57

53

21

56

55

5613

5450

48

61

60

7

3

13

4848

14

42

45

43

32

32

27

28 29

30

31

3334

35

36

37

38

28

39

40

34

41

1

Page 23: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

B8

FRONT SUSPENSION and SKIXLT TOURING 0983357

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7661637 7 Rivet2 5211589-067 1 Brace, Bulkhead, Steering, Black3 5211344 1 Strap, Spacer, Top4 5211345 1 Strap, Spacer, Bottom5 7512582 2 Bolt6 7512684 2 Bolt7 7542453 4 Nut, Nylok8 7515515 2 Bolt9 5224748-067 1 Bar, Sway10 5432885 2 Bushing, Sway Bar11 7621433 6 Rivet12 5241560-067 2 Arm, Steering, Black13 7542456 8 Nut, FLEXLOC14 7661643 2 Rivet15 5432331 2 Slide, Sway Bar16 7555721 4 Washer17 5010310 2 Bushing18 5410872 2 Pivot, Trailing Arm, Rubber19 7512557 2 Bolt20 1822384

182238611

Asm., Trailing Arm, LH (Incl. 17,18)Asm., Trailing Arm, RH (Incl. 17,18)

21 5241569-0675241570-067

11

Stop, Steering, LHStop, Steering, RH

22 3573909 2 Bushing, Flanged23 7556509 2 Bushing24 3574208 2 Bushing, Flanged25 7080306 2 Fitting, Lubrication26 6230102-067 2 Spindle27 5241912-067 2 Support, Ski, Rubber28 7542321 8 Nut, Flange29 1820506 2 Ski w/Saddle30 2871815 2 Kit - Skag, Carbide, 3⟩, 120° , Pair

(Incl. 28)

31 7512596 2 Bolt32 7555851 8 Washer33 7515514 2 Bolt34 7555832 4 Washer35 7515307 2 Bolt36 5432209 2 Toe, Ski37 7542452 2 Nut, FLEXLOC38 7661209 2 Pin, Cotter39 7542457 2 Nut, Castle40 5411094 2 Stop, Rubber41 7041503 2 Shock, Gas, IFS42 1500063 2 Retainer, Spring, Body, Threaded43 5431734 2 Ring, Spring Preload, Adjustable44 7041551-067 2 Spring, Compression45 5630580 2 Retainer, Spring, Slotted46 5010158 2 Bushing47 7080433 2 Fitting, Lubrication48 7515491 8 Bolt49 5431486 4 Bushing, Pivot, Radius Rod, Outer50 5010127 2 Bushing51 1822383-067 2 Rod, Radius, Lower52 7542711 2 Nut, Jam53 7060162 2 Rod End54 5222866-067 1 Bracket, Pan Support55 7555904 2 Washer56 7621467 10 Rivet57 7542703 2 Nut, FLEXLOC58 7542503 2 Nut, FLEXLOC59 5411095 2 Bushing, 7/16⟩60 1822510 2 Radius Rod, Upper61 5411099 2 Bushing, 3/8⟩

7/97

Page 24: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

B9

STEERING - HANDLEBARXLT TOURING 0983357

4 5

6 7 8

2

5

9

10

11

12

13

14

15

1617

1819

20

21

22 23

3

1

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5431490 1 Cover, Handlebar, Upper2 4110175 2 Switch, Handwarmer, Hi/Lo (Incl. 3)3 4032081 2 Cap, Switch4 5431620 1 Cover, Handlebar, Top5 7621509 8 Rivet, Plastic6 1823169-067 1 Handlebar, Adjustable7 7080467 2 Caplug8 5410272-067 2 Grip, Handlebar, Black9 2460311 2 Grip Heater, Hi/Lo10 7517238 4 Screw11 5630382-067 2 Block, Handlebar, Upper12 5630187-067 1 Block, Handlebar

13 7542124 4 Nut, Nylok14 7511840 4 Screw15 5431491 1 Cover, Handlebar, Lower16 7661205 1 Pin, Cotter17 7080489 1 Cable, Reverse18 7710421 1 Ring, Retaining19 7661838 1 Pin, Dowel20 7515196 4 Screw21 7661835 2 Pin, Spring22 1341119-067 1 Lever, Shift (Incl. 21)23 5222911-067 1 Bracket, Reverse Shift

5/97

Page 25: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

B10

STEERINGXLT TOURING 0983357

11101

36

35

2

3 4

7

8

9

12 13

14

716

1718

1920

22

24

25

26

28

29

31

79

13

11

21

1833

32

30

27

34

15

21

6

23

5

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 1012335-067 1 Hoop, Steering2 7080278 3 Clip, Tinnerman3 7517428 4 Bolt4 7080424 1 Fitting, Lubrication5 1822299-067 1 Post, Steering6 7661637 1 Rivet7 7542403 4 Nut, FLEXLOC8 7542303 4 Nut, FLEXLOC9 7512404 2 Bolt10 7060165 1 Rod End, RH11 7542424 3 Nut, LH12 5332712 1 Rod, Drag Link13 7542401 3 Nut, RH14 7060164 1 Rod End, LH15 7661203 1 Pin, Cotter16 7542703 1 Nut, FLEXLOC17 7555721 1 Washer18 3563907 2 Bushing

19 5010463 1 Bushing20 1822266 1 Center Steering (Incl. 18,33)21 7621340 10 Rivet22 5211454-067 1 Plate, Boot, Seal, LH23 5411122 1 Boot, Tie Rod, LH24 7555735 1 Washer, Wave25 7512682 1 Screw26 5630563 1 Block, Steering27 4020139 2 Clip, Rosebud28 5411123 2 Boot, Tie Rod, RH29 5211453-067 1 Plate, Boot, Seal, RH30 7060174 2 Rod End, RH31 5020859-067 2 Rod, Tie32 7061005 2 Rod End, LH33 7080433 1 Fitting, Lubrication34 5521131 AR Trim, Edge35 7512275 4 Bolt36 7542103 4 Nut, FLEXLOC

5/97

Page 26: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

B11

SUSPENSIONXLT TOURING 0983357

1314

64

23

8

27

25

21

20

24

15

22

26

32

40

39

3

36

37

19

109

16

30

12

11

2

28

1817

38

1

6 8

4

1

6

28

25

4

33

7

343529

5

631

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 5431531 8 Insert (2 Per Wheel)2 3514303 4 Bearing, Roller (1 Per Wheel)3 7718407 4 Ring, Retaining (1 Per Wheel)4 1543018 4 Asm., Wheel, w/Insert (Incl. 1-4)5 7512578 4 Bolt6 7555852 8 Washer7 5333116 4 Spacer8 5630399 4 Spacer9 5211786 2 Plate, Rail10 5431924 2 Block, Spring Slider11 5240946 2 Bracket, Bumper12 5811065 2 Bumper, Rail13 5410925 2 Bumper, Pivot Arm14 5131113 2 Mount, Bumper15 7515545 2 Bolt16 7542103 4 Nut, FLEXLOC17 5411041 2 Bumper, Rear Pivot Arm18 5131111 2 Block, Pivot Arm19 1540943

1540944

1

1

Asm., Rail, LH(Incl. 11,12, 20,21,26,38,39)Asm., Rail, RH(Incl.11,12,20,21,26,38,39)

20 7621501 4 Rivet, Flat Head21 5130530 2 Block, Idler Adjust22 5020943 2 Nut, Tensioner23 7515455 2 Bolt24 7515156 4 Screw25 7542411 4 Nut, FLEXLOC26 7621488 4 Rivet27 7542525 2 Nut, Nylok28 7542439 4 Nut, Nylok29 7661845 4 Rivet30 7515538 2 Bolt31 7553101 2 Washer, Lock32 7517379 2 Bolt33 7512404 4 Bolt34 7555976 2 Washer35 5010332 2 Bushing36 5521452 2 Hi-Fax37 7515175 2 Bolt38 7621435 2 Rivet39 5431421 2 Cover, Rail Tip40 7542122 2 Nut, Nylok

7/00

Page 27: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

B12

SUSPENSIONXLT TOURING 0983357

54

3

4 3

12

18

11

25

13

14

16

7

24

31

26

29

30

23

22

15

28

27

6

10

9

81

7

10

7

722

15

26

29

24

24

9

15

24

7

1920 1718

17

2120

18

17

2

2

624

24

1

1

2

2

2

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7515526 4 Bolt2 7552603 4 Washer, Lock3 7710439 2 Ring, Retaining4 1594067 2 Wheel, Bogie5 1541025-067 1 Shaft, Tensioner6 7542411 2 Nut, FLEXLOC7 7555806 6 Washer8 7571629 2 Washer9 1594056-228 2 Wheel, Idler, Blue Spruce10 5432535 4 Spacer, Idler11 7555918 1 Bushing12 1594056-070 1 Wheel, Idler, Black13 5333285 1 Spacer, Idler14 5020744 1 Shaft, Idler15 7517247 4 Screw16 7517353 2 Bolt17 7556301 4 Bushing

18 5332784 2 Spacer19 5020415 1 Shaft, Pivot Arm20 -------------- 6 Asm., Wheel, Bogie

(See Suspension Pg. B11, Ref. 4)21 5332783 1 Spacer22 5131112 2 Boss, Bolt Head23 7517380 1 Bolt24 7555893 6 Washer25 5411091

52414735241474

1ARAR

Track, .82⟩, Modified LightningClip, SlideClip, Guide

26 7080433 2 Fitting, Lubrication27 1012267-067 1 Shaft, Limiter Strap28 1540968-067 1 Shock, Pivot Arm29 5333404 2 Shaft30 5020649 1 Shaft31 1541141-067 1 Arm, Rear Pivot

6/98

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B13

FRONT TORQUE ARMXLT TOURING 0983357

3

4

5

7

6

6

14

9

11

8

1

13

12

10714

6

10

9

6

2

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512589 2 Bolt2 7552614 2 Washer, Lock3 5020812 1 Shaft4 1540969-067 1 Arm, Torque, Front5 5410938 2 Strap, Limiter6 7555716 6 Washer7 7512310 4 Bolt

8 7542403 2 Nut, FLEXLOC9 7555743 4 Washer, Flat10 7080433 3 Fitting, Lubrication11 5020813 2 Shaft12 7621418 4 Rivet13 5432166 2 Bumper, Front Torque Arm14 7542324 4 Nut, Nylok

5/97

Page 29: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

B14

REAR TORQUE ARMXLT TOURING 0983357

1

45

6

7

8

9 10

11

12

14

13

15

16

2021

2423

28

30

29

5

31

18

22

17

26

25

19

5

6

28

22

6

23

1927

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512589 2 Bolt2 7552614 2 Washer, Lock3 7555984 2 Washer4 5020814 1 Shaft, Rear Torque Arm5 7515433 2 Bolt6 7542411 3 Nut, FLEXLOC7 5431923 2 Sleeve, Torsion Spring8 7041487-067

7041488-0677041406-0677041407-0677041394-0677041395-067

111111

Spring, Torsion, LH (.437) Std.Spring, Torsion, RH (.437) Std.Spring, Torsion, LH (.421) Opt.Spring, Torsion, RH (.421) Opt.Spring, Torsion, LH (.406) Opt.Spring, Torsion, RH (.406) Opt.

9 7555787 2 Washer, Thrust10 1543023

35143057718407

222

WheelBearingRing

11 50104047512257

24

Collar, Bearing LockScrew, Set

12 1541029-067 1 Arm, Torque, Rear13 7542507 1 Nut, FLEXLOC, Thin

14 5020898 1 Shaft15 7517248 1 Bolt16 7041481 1 Shock, Rear Track17 5210953 1 Retainer, Spring, Bottom18 7041484-067 1 Spring, Compression19 5410874 2 Shield, Spring20 7080394 2 Clip, Push On21 5431909 2 Roller, Spring Adjust22 5630580 2 Retainer, Spring, Slotted23 3573910 2 Bushing24 1541014-067 2 Rod, Shock, Xtra-1225 7041404-067 1 Spring, Compression26 5431734 1 Ring, Spring Preload, Adjustment27 1500091 1 Retainer, Spring, Body, Threaded28 7555795 2 Washer29 7515378 1 Bolt30 5333028 2 Spacer31 7041486 1 Shock, Front Track

5/97

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C1

DRIVE TRAINXLT TOURING 0983357

123 4

5

6

8

16

10

1415

12

17

1819

2021

22

23

24

25

2021

2726

7

30

3233

28

13

119

29

31

16

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7515369 1 Bolt2 7555701 1 Washer, Flat3 7555734 AR Washer4 5020913 1 Spacer5 -------------- 1 Asm., Driven Clutch (See Driven

Clutch Page C3, Ref. 16)6 3211070 1 Belt, Drive7 7512394 3 Bolt8 7556509 AR Bushing, Machinery9 5020837 1 Spacer10 5241359

708056111

Flangette w/Grease FittingFitting, Lubrication

11 5811095 1 Gasket, Jackshaft12 7721116 1 Key13 3514525 1 Bearing, Jack Shaft14 5222751 1 Flangette15 7558402 3 Washer16 7542324 6 Nut, Nylok

17 1332207 1 Jackshaft (Incl. 13,18)18 7710422 1 Ring, Retaining, Round19 1910086 1 Disc, Brake20 5020588 2 Sleeve, Seal21 5410613 2 O-Ring22 5431419 1 Dipstick23 5410675 2 O-Ring24 7542423 3 Nut, Flange25 7515428 3 Bolt26 1590266 1 Asm., Drive Shaft (Incl. 27,28,29)27 3280019 1 Metal, Bushing, Speedometer28 3514526 1 Bearing, Drive Shaft29 1012434 1 Flangette w/Screws30 3280017 1 Key, Square, Speedometer31 5241178 1 Flangette32 5830012 1 Gasket, Drive Adaptor33 3280116 1 Adaptor, Drive w/Fitting

6/98

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C2

DRIVE CLUTCHXLT TOURING 0983357

4

7

13

14

15

16

17

18

20

12

3

5

6

8

9

10 11

12

8

19

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

2200386 1 Kit - Clutch Rebuild(Incl. 6-8,10,11,14)

1 7512265 6 Bolt2 7552801 6 Washer, Spring Lock3 3576516 1 Bearing, Cover4 7710417 1 Ring, Retaining,Cover5 7041286 1 Spring, Clutch, Silver/Gold6 5020422 3 Pin, Roller7 2200387 1 Kit - Shim, Drive Clutch8 5430445 6 Button, Guide9 5020425 1 Nut, Jam10 5430945 6 Washer, Multilube11 1321457 3 Roller and Bushing

12 521075452107535210752

ARARAR

Spacer (.050⟩)Spacer (.032⟩)Spacer (.020⟩)

13 1321529 3 Shift Weight, 10MB, Bushed14 7515105 3 Pin, Weight15 3576502 1 Bearing, Sleeve16 5010188 1 Insert, Moveable17 5131062 1 Gear, Ring18 7515351 6 Screw19 7541906 3 Nut, FLEXLOC20 1321734 1 Asm., Drive Clutch, ES, Basic 85

(Less 5,13)

7/96

Page 32: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

C3

DRIVEN CLUTCHXLT TOURING 0983357

1

2

3 45

67 8

1 1011

1213

14 1

16

15

9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512048 14 Screw2 5210749 1 Plate, Driven3 7714804 1 Ring, Retaining4 7556804 1 Washer5 5130896 1 Ramp, Driven, 346 7721103 1 Key7 7041499 1 Spring, Driven Clutch, Silver8 3569803 1 Bushing, Driven Large DU9 7556804

7555898ARAR

Washer (.03)Washer (.02)

10 7555865 1 Washer11 5020653 3 Pin, Adjustable, Driven12 5222878 1 Cam, Adjustable, Driven13 7515133 3 Bolt14 5230101 1 Cap, Driven15 5430466 3 Button, Ramp16 1322195 1 Asm., Driven Clutch, Adjustable

(Incl. 1-15)

1/97

Page 33: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

C4

BATTERY BOXXLT TOURING 0983357

6

8

4

910

12

20

24

21

22

1

3

7

18

19

Back side of console shown

16

215

13

2

2

11

23 17

14

5

13

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512050 2 Screw2 7541925 8 Nut, Nylok3 4060123 1 Regulator, LR74 4010113 1 Cable, Battery/Engine5 2200361 1 Kit - Battery Bolt, Short6 7552604 1 Washer7 4140006 1 Battery8 4010091 1 Cable, Battery/Solenoid9 5432077 AR Tube, Battery Vent10 2450020 1 Strap, Battery Holddown11 5810290 3 Pad, Battery12 1012329-067 1 Battery Box

13 7621467 4 Rivet14 7555904 2 Washer15 7558201 2 Washer16 4010108 1 Wire, Jumper, Solenoid/Battery17 5410346 1 Insulator, Cable18 4010107 1 Cable, Solenoid/Starter19 5521131 AR Trim, Edge20 2434008 1 Breaker, Circuit21 4060104 1 Rectifier, LR-422 5210650 1 Sink, Heat23 7571602 2 Washer, Star24 7512007 2 Bolt

7/96

Page 34: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

C5

ENGINE MOUNTINGXLT TOURING 0983357

12 3 4

5

67

8

3031

26 13 1427

1413

15

17

18

19

2120

22

22

23

24

25 20

32

3311

34

35

36

37

33

17

12

35

35

92829

1116

10

16

38

16

35

35

35

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7512565 1 Bolt2 7575202 1 Washer, Lock3 5010287 1 Washer, Clutch Retainer, Short4 5410507 2 O-Ring, Clutch Bolt5 5020513 1 Spacer, Clutch Bolt6 4010051 3 Conduit, Convoluted7 3070166 3 Spark Plug, RN3C Champion8 3085355 1 Engine, EC58PL09, Short Block

NOTE: The Short Block assemblycontains a crankcase assembly,cylinder and cylinder head assem-bly, and a piston & crankshaft as-sembly. Prior authorization re-quired for warranty consideration.

9 7541923 2 Nut, Well10 7555843 2 Washer, Flat11 -------------- 1 Fuel Pump

(See Fuel Pump Page C13, Ref. 2)12 7542522 2 Nut, Flanged13 7555740 4 Washer, Flat14 5410390 4 Mount, Engine, Rubber15 5242508

524250711

Plate, Mount, Motor, RHPlate, Mount, Motor, LH

16 7547008 4 Nut, FLEXLOC

17 7555720 2 Washer18 7553101 4 Washer, Spring Lock19 7512575 4 Bolt20 3110061 2 Mount, Engine21 7555915 1 Washer, Flat22 7542414 2 Nut, Hex23 1011503-067 1 Limiter, Torque24 7661638 6 Rivet25 3110056 1 Stop, Torque, Coarse26 7512530 2 Screw27 5332778 2 Spacer28 7512222 2 Bolt29 7552604 2 Washer30 5431499 1 Handle, Recoil31 8360009-600 AR Line, Fuel32 7080543 1 Cable, Throttle w/Oil33 7080138 2 Cable Tie34 8450040-600 AR Line, Fuel35 7080003 14 Clamp, Hose, Red36 2530008 1 Filter, Fuel37 7052060 1 Valve, Fuel Shut-Off38 2871059 AR Hose, Fuel

6/98

Page 35: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

C6

EXHAUST SYSTEMXLT TOURING 0983357

2

3

4

5

4

6

78

10 9

1

1

1

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 7042031 4 Spring, Exhaust2 1260678-029 1 Resonator3 7042029 1 Spring, Exhaust4 5410467 2 Dampener, Vibration5 ------------- 3 Gasket, Exhaust

(See Cylinder Pg. C9, Ref. 19)

6 1260582-029 1 Manifold7 ---------------- 6 Washer, Lock

(See Cylinder Pg. C9, Ref. 20)8 ---------------- 6 Nut (See Cylinder Pg. C9, Ref. 21 )9 7555788 AR Washer, Thrust10 1260781-029 1 Muffler

6/98

Page 36: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

C7

OIL TANK/AIR BOXXLT TOURING 0983357

16 17

15

11

13

12

13

17

19

1716

13

13

33

2122

23

2625

27

29

30

31

32

34

1617

28

20

20

20

20

18

35

1

2

3

5 4

77

7

144

68

10

24

9 7

23

15

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 4040040 1 Sensor, Oil Level w/Connector2 5430779 1 Cap, Oil Tank3 5810141 1 Gasket, Oil Cap4 7558302 1 Washer5 7512240 1 Bolt6 5431437 1 Oil Tank w/Sending Unit Hole7 8360009-600

7041605AR1

Hose, Fuel LineSpring, Vent Hose Protector

8 2530009 1 Filter9 7080236 1 Clamp, Hose, Yellow10 7080307 3 Clamp, Hose, Large Green11 7052042 1 Fitting, Outlet, Single12 5241334 1 Bracket, Oil/Tank13 7661638 8 Rivet14 7542122 1 Nut, Nylok15 7052095 4 Fitting, 9016 7512279 3 Bolt17 7552604 5 Washer18 5240824-067 1 Bracket, Air Silencer

19 7072151 1 Decal - Fuel Shut-Off20 7541923 5 Nut, Well21 5850102 1 Plate, Silencer, Air22 7075359 1 Decal - Cooling System23 4020139 2 Clip, Rosebud24 7512222 2 Bolt25 7075351 1 Decal - Caution, Air Box26 2620057 1 Duct, Air27 5431879 1 Silencer, Air, Upper, Drilled28 7073820 1 Decal - Adjustable Driven Clutch29 7073426 1 Decal - Greasing30 1253124 1 Baffle31 7670055 10 Clip, Silencer32 5211274 1 Bracket, Silencer, Intake33 5211296-067 1 Bracket, Front, Silencer34 5432136 1 Silencer, Intake, Drilled35 5410793 3 Boot, Air Silencer

7/96

Page 37: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

C8

CRANKCASEXLT TOURING 0983357

2

3

4

5

6

87

9

10

11

12

9

4

1

10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3085462 1 Nipple, Elbow2 3084119 8 Stud3 3082875 1 Grommet4 3085586 1 Asm., Crankcase

(Incl. 1,2,5,6,10-12)5 3083798 1 Pipe, Pulse6 3080103 2 Pin, Dowel

7 3082758 3 Gasket, Aluminum8 3083568 3 Bolt, Flange9 3083045 2 Seal, Oil10 3082097 8 Bolt and Washer11 3084670 12 Bolt and Washer12 3084671 2 Bolt and Washer

8/96

Page 38: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

C9

CYLINDERXLT TOURING 0983357

24

23

22

2120

1918

17

11

26

26

6

5

15

16

141312

10

9

8

7

25

43

2

1

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3084437 8 Flange Bolt2 3084435 18 Flange Bolt3 3084284 1 Thermo Switch (105 C)4 3085192 3 O-Ring, Head5 3085419 1 Cylinder Head (PTO)6 3085418 1 Cylinder Head (Center)7 3085613 1 Gasket, Head8 3085017 1 Cylinder (Incl. 9,18)9 3084428 3 Plug10 3083337 3 Valve, Check11 3084593 1 Gasket, Cylinder12 3083166 3 Asm., Band (Incl. 13)13 3081497 3 Screw

14 3081330 6 Bolt, Allen15 3084272 3 O-Ring16 3084673 3 Adapter (Incl. 15)17 3082911 8 Nut, Flange18 3085326 6 Stud19 3084439 3 Gasket, Exhaust20 3080530 6 Washer21 3080285 6 Nut22 3085417 1 Cylinder Head (MAG)23 3084434 1 O-Ring, Head Cover24 3085415 1 Head Cover (Incl. 25)25 3083452 1 Pipe, Water26 3084721 3 Pin, Dowel

7/97

Page 39: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

C10

PISTON and CRANKSHAFTXLT TOURING 0983357

4

4

4

4

1

1

1

2

2

2

3

3

3

9

9

9

9

6

6

6

5

5

5

7

7

78

10

10

16

1514

18

19

13

12

11

2021

17

1417

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 308334930833583083359

666

Ring, Piston (Standard)Ring, Piston (0.25mm/.010I O/S)Ring, Piston (0.50mm/.020I O/S)

2 308543230854333085434

333

Piston (Standard)Piston (0.25mm/.010I O/S)Piston (0.50mm/.020I O/S)

3 3085021 3 Pin, Piston4 3084456 6 Clip, Piston Pin5 3080998 3 Bearing, Small End6 3085440 3 Rod, Connecting7 3083255 3 Bearing, Large End8 3083254 1 Crank Pin 29 3083277 6 Spacer, Crank Pin10 3084447 2 Crank Pin 111 3080130 1 Key, Woodruff

12 3085437

3084441

1

1

Asm., Crankshaft(Incl. 6-10,12-19)Crankshaft 1 (MAG Side)

13 3085438

3084443

1

1

Crankshaft (Center)(Incl. 6-10,13,15)Crankshaft (MAG Side) (Incl. 10)

14 3084586 4 Bearing, Ball15 3084444 1 Crankshaft (PTO Side) (Incl. 8)16 3085439 1 Crankshaft 3 (PTO Side)17 3084681 2 Bearing, Ball18 3080447 1 Spacer19 3084599 1 Bearing, Ball20 3084457 1 Washer21 3083093 1 Nut

5/97

Page 40: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

C11

WATER PUMPXLT TOURING 0983357

1

8

2

3

4

5

6

7

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3084461 1 O-Ring, Outlet2 3084460 1 Pump Casing 23 3083370 2 Bolt and Washer4 3084459 1 O-Ring

5 3084458 1 Asm., Water Pump (Incl. 1,2,4,8)6 3082747 1 Belt7 3084462 1 Pulley, Drive8 3084221 5 Screw and Washer

8/96

Page 41: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

C12

CARBURETORXLT TOURING 0983357

1

2

3

45

6

7

8

33

32

31

3029

2827

26

25

24

2322

21

20191817

9

1615

14

1312

1110

9

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3130184 1 Asm., Top, Mixing Chamber2 3130439 1 Spring, Throttle3 3130027 1 Plate, Throttle4 3130508 1 C-Ring5 3130374 1 Jet Needle (6DP17-3)6 3130466 1 Throttle Valve (2.5)7 3130747 1 Needle Jet Q-4 (480)8 3130479 1 Cap9 3130748 3 Asm., Carburetor (Incl. 1-25,20-10)10 3130361 1 Pin, Float11 3130018 1 Arm, Float12 3130017 1 Packing, Needle Valve13 3130016 1 Valve, Needle (1.5)14 3130020 1 Gasket, Float Chamber15 3130237 2 Cap16 3130430 2 Asm., Float17 3130014 1 Washer

18 3130127 1 Main Jet (#240)19 3130239 1 O-Ring20 3130573 1 Nipple21 8450045-153 1 Fuel Line22 5431893 1 Plug, Trap23 7080544 1 Clamp, Hose24 7080534 1 Clamp, Hose25 3130025 4 Screw and Washer26 3130067 1 Pilot Jet (#40)27 3130012 1 Spring, Air Adjuster28 3130011 1 Screw, Air29 3130009 1 Screw, Throttle Stop30 3130010 1 Spring, Throttle Adjuster31 3130328 1 Asm., Plunger32 3130006 1 Spring, Plunger33 3130199 1 Cap, Plunger

8/96

Page 42: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

C13

FUEL PUMPXLT TOURING 0983357

Ref. Part No. Qty. Description

1 3084222 1 Diaphragm, Gasket Set2 3085022 1 Asm., Fuel Pump (Incl. 1,3)3 3084223 6 Screw and Washer

8/96

2

1

3

Page 43: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

C14

OIL PUMPXLT TOURING 0983357

11

1

1

3

3

4

6

7

9

10

11

1213

19

1817

1615

14

2

5

1

8

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3083141 8 Clamp, Hose2 3085172 1 Vinyl Pipe 1 (290mm)3 3083488 2 Vinyl Pipe 2 (120mm)4 3083125 1 Screw, Air Vent5 3083447 1 Band, Wire6 3083126 1 Packing7 3085465 1 Asm., Oil Pump

(Incl. 4,6,7,13-18)8 3084467 1 Vinyl Pipe 1 (210mm)9 3083131 1 Gear, Small10 3083130 1 Spacer

11 3083353 1 Bushing12 3083671

30836723083673

ARARAR

Spacer 1 (.15mm)Spacer 2 (.3mm)Spacer 3 (.6mm)

13 3083127 1 O-Ring14 3083120 1 Nut15 3083121 1 Washer, Spring16 3085489 1 Lever, Control17 3083445 1 Collar, Cam Shaft18 3083123 1 Spring, Return19 3083783 2 Screw and Washer

5/97

Page 44: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

D1

MAGNETOXLT TOURING 0983357

54 6

78

9

11

13

12

3

2

1

10

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3084512 1 Band, Wire2 3081256 3 Screw and Washer3 3081146 1 Clamp4 3084976 2 Screw and Washer5 3085614 1 Asm., Plate (Incl. 1-4,7)6 3083866 3 Screw and Washer7 3085604 3 Screw and Washer

8 3085615 1 Asm., Flywheel9 3085589 1 C.D.I. System10 4020129 3 Cap, Spark Plug11 3084516 1 Code12 3083730 3 Bolt and Washer13 3085208 3 Ignition Coil

5/97

Page 45: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

D2

RECOIL STARTERXLT TOURING 0983357

1

2 3

4 5

19

18

14

10

9

8

7

6

171615

11

13

12

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 3083312 1 Pulley, Starting2 3084224 3 Bolt and Washer3 3083381 1 Nut, Flange4 3083464 1 Plate, Friction5 3083379 1 Spring, Friction6 3083378 1 Ratchet7 3083463 1 Spring, Return8 3083377 1 Reel9 2870621 1 Rope, Recoil10 3083376 1 Spring, Spiral

11 3083240 2 Nut, Rubber12 3082505 2 Washer, Flat13 3083784 2 Screw and Washer14 3083107 1 Guide, Rope15 3084773 1 Bolt16 3080530 1 Washer, Spring17 3080119 1 Nut18 3083078 3 Bolt and Washer19 3085444

308544511

Starter, Recoil (Incl. 3-14,19)Case, Starter

7/96

Page 46: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

D3

STARTING MOTORXLT TOURING 0983357

3

1112

4

13

5

10

1

2

8

6

9

7

14

17

16

157

18

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

1 2200759----------------------------------------------------------------------

112111

Kit - Brush & SpringAsm., Brush & ScrewAsm., BrushBushing, InsulationWasher, InsulationNut

2 2200758 1 Kit - Asm., Commutator Cap (Incl.1)3 7542153 3 Nut4 7516815 2 Screw5 5241786 1 Bracket, Starter, Rear6 2200756 1 Kit - Asm., Armature7 2200755

--------------------------------------------------------------------------------------------------

11111111

Kit - Drive HardwareWasher, Curved SpringWasher, ThrustSpacerSpring, AntidriftPinion, StopRing, LockCover, Dust

8 2200757 1 Kit - Asm., Drive Cap9 2200754

----------------------------

111

Kit - Asm., DrivePlate, DrivePinion

10 5241316 1 Bracket, Starter, Front11 7552603 2 Washer, Lock12 7515548 2 Bolt13 7516730 2 Screw14 2200753

--------------12

Kit - ScrewBolt, Thru

15 3082939 4 Nut16 3080077 4 Washer, Spring17 3083211 1 Switch, Magnetic (Incl. 15,16)18 4170006 1 Motor-Starter, Domestic

10/97

Page 47: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

D4

TOOL KITXLT TOURING 0983357

9

7

1

2

3

5

6

8

10

11

4

Ref. Part No. Qty. Description Ref. Part No. Qty. Description

2870463 1 Kit - Tool (Incl. 1-3)1 -------------- 1 Screwdriver2 -------------- 1 Wrench, 10-12 Spanner3 -------------- 1 Box Wrench, Special4 2871845 1 Screwdriver, Flat, Shielded5 7080287 1 Strap, Emergency Starter6 9914617

991430211

Manual, Owner’s, ’98 SnowmobileSupplement, Owner’s Manual,’98 XLT Touring

7 5430719 1 Cover, Tool Box8 5811051 1 Foam, Tool Box9 7512017 4 Screw10 5430716 1 Tool Box11 5240687 1 Tray, Tool Box Mount

5/97

Page 48: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

XLT TOURING 0983357

D5

1011503-067 23 C5. . . . . .1011944-067 6 B1. . . . . . .1011951-067 7 A5. . . . . . .1011952-067 43 A5. . . . . .1011982-067 8 A11. . . . . .1011984-067 11 B1. . . . . .1011985-067 11 B1. . . . . .1012031-067 26 B1. . . . .1012267-067 27 B12. . . .1012269-067 35 A5. . . . .1012270-067 35 A5. . . . .1012298-067 26 A11. . . .1012320 16 A8. . . . . . . . .1012321 16 A8. . . . . . . . .1012327-067 13 A11. . . .1012328-067 13 A11. . . .1012329-067 12 C4. . . . .1012335-067 1 B10. . . . .1012385 37 A8. . . . . . . . .1012391-067 6 A6. . . . . .1012434 29 C1. . . . . . . . .1012437 32 A5. . . . . . . . .1012439-067 9 A5. . . . . .1012440-067 9 A5. . . . . .1012534 1 A8. . . . . . . . . .1012535 3 A8. . . . . . . . . .1012536 14 A8. . . . . . . . .1012537 24 A8. . . . . . . . .1012539-067 44 A8. . . . .1012540-067 44 A8. . . . .1012542 25 A5. . . . . . . . .1012543 25 A5. . . . . . . . .1012544 30 A5. . . . . . . . .1012545 42 A5. . . . . . . . .1012648 5 A11. . . . . . . . .1012657-067 33 A8. . . . .1012658-067 33 A8. . . . .1012660-067 37 A5. . . . .1240020 26 B4. . . . . . . . .1240021 26 B4. . . . . . . . .1253124 30 C7. . . . . . . . .1260582-029 6 C6. . . . . .1260657-067 23 A11. . . .1260678-029 2 C6. . . . . .1260781-029 10 C6. . . . .1321457 11 C2. . . . . . . . .1321529 13 C2. . . . . . . . .1321734 20 C2. . . . . . . . .1322195 16 C3. . . . . . . . .1332096 12 B6. . . . . . . . .1332207 17 C1. . . . . . . . .1341075 31 B6. . . . . . . . .1341093-067 17 B6. . . . .1341119-067 22 B9. . . . . .1341121 43 B6. . . . . . . . .1341224 41 B6. . . . . . . . .1341241 33 B6. . . . . . . . .1500063 42 B8. . . . . . . . .1500091 27 B14. . . . . . . .1540943 19 B11. . . . . . . .1540944 19 B11. . . . . . . .1540968-067 28 B12. . . .1540969-067 4 B13. . . . .1541014-067 24 B14. . . .1541025-067 5 B12. . . . .1541029-067 12 B14. . . .1541141-067 31 B12. . . . .

1543018 4 B11. . . . . . . . .1543023 10 B14. . . . . . . .1590266 26 C1. . . . . . . . .1594056-070 12 B12. . . .1594056-228 9 B12. . . . .1594067 4 B12. . . . . . . . .1820506 29 B8. . . . . . . . .1822266 20 B10. . . . . . . .1822299-067 5 B10. . . . .1822383-067 51 B8. . . . .1822384 20 B8. . . . . . . . .1822386 20 B8. . . . . . . . .1822510 60 B8. . . . . . . . .1823169-067 6 B9. . . . . .1910086 19 C1. . . . . . . . .1930662 36 B2. . . . . . . . .1930673 35 B2. . . . . . . . .1930701 10 B3. . . . . . . . .1930733 4 B3. . . . . . . . . .1930734 5 B3. . . . . . . . . .1930735 13 B3. . . . . . . . .1930737 11 B3. . . . . . . . .1930755 12 B3. . . . . . . . .2010119 3 B2. . . . . . . . . .2050070 12 B2. . . . . . . . .2200189 7 A12. . . . . . . . .2200358 4 A12. . . . . . . . .2200361 5 C4. . . . . . . . . .2200363 22 B6. . . . . . . . .2200386 C2. . . . . . . . . . . . .2200387 7 C2. . . . . . . . . .2200466 6 B3. . . . . . . . . .2200467 7 B3. . . . . . . . . .2200604 9 B3. . . . . . . . . .2200753 14 D3. . . . . . . . .2200754 9 D3. . . . . . . . . .2200755 7 D3. . . . . . . . . .2200756 6 D3. . . . . . . . . .2200757 8 D3. . . . . . . . . .2200758 2 D3. . . . . . . . . .2200759 1 D3. . . . . . . . . .2200891 A13. . . . . . . . . . . .2201062 A13. . . . . . . . . . . .2410012 32 A6. . . . . . . . .2431008 1 B1. . . . . . . . . .2432040 51 A8. . . . . . . . .2434008 20 C4. . . . . . . . .2450020 10 C4. . . . . . . . .2460311 9 B9. . . . . . . . . .2460503 16 A12. . . . . . . .2460506 12 A12. . . . . . . .2460524 34 A6. . . . . . . . .2460528 30 A14. . . . . . . .2460537 47 A8. . . . . . . . .2460659 34 A8. . . . . . . . .2511226 1 A6. . . . . . . . . .2511256 7 B4. . . . . . . . . .2511301 19 B4. . . . . . . . .2530008 36 C5. . . . . . . . .2530009 8 C7. . . . . . . . . .2530024 4 B4. . . . . . . . . .2610008-177 9 A10. . . . .2610010-177 1 A10. . . . .2620057 26 C7. . . . . . . . .2631591-228 27 A14. . . .2635013-067 9 A11. . . . .2652148 5 A14. . . . . . . . .

2670168 15 A5. . . . . . . . .2670184-067 3 A11. . . . .2682236 3 A6. . . . . . . . . .2682277 3 A6. . . . . . . . . .2682308 50 A8. . . . . . . . .2682309 50 A8. . . . . . . . .2870448 3 B1. . . . . . . . . .2870463 D4. . . . . . . . . . . . .2870621 9 D2. . . . . . . . . .2871059 38 C5. . . . . . . . .2871531 18 A14. . . . . . . .2871815 30 B8. . . . . . . . .2871845 4 D4. . . . . . . . . .3070166 7 C5. . . . . . . . . .3080077 16 D3. . . . . . . . .3080103 6 C8. . . . . . . . . .3080119 17 D2. . . . . . . . .3080130 11 C10. . . . . . . .3080285 21 C9. . . . . . . . .3080447 18 C10. . . . . . . .3080530 20 C9. . . . . . . . .

16 D2. . .3080998 5 C10. . . . . . . . .3081146 3 D1. . . . . . . . . .3081256 2 D1. . . . . . . . . .3081330 14 C9. . . . . . . . .3081497 13 C9. . . . . . . . .3082097 10 C8. . . . . . . . .3082505 12 D2. . . . . . . . .3082747 6 C11. . . . . . . . .3082758 7 C8. . . . . . . . . .3082875 3 C8. . . . . . . . . .3082911 17 C9. . . . . . . . .3082939 15 D3. . . . . . . . .3083045 9 C8. . . . . . . . . .3083078 18 D2. . . . . . . . .3083093 21 C10. . . . . . . .3083107 14 D2. . . . . . . . .3083120 14 C14. . . . . . . .3083121 15 C14. . . . . . . .3083123 18 C14. . . . . . . .3083125 4 C14. . . . . . . . .3083126 6 C14. . . . . . . . .3083127 13 C14. . . . . . . .3083130 10 C14. . . . . . . .3083131 9 C14. . . . . . . . .3083141 1 C14. . . . . . . . .3083166 12 C9. . . . . . . . .3083211 17 D3. . . . . . . . .3083240 11 D2. . . . . . . . .3083254 8 C10. . . . . . . . .3083255 7 C10. . . . . . . . .3083277 9 C10. . . . . . . . .3083312 1 D2. . . . . . . . . .3083337 10 C9. . . . . . . . .3083349 1 C10. . . . . . . . .3083353 11 C14. . . . . . . .3083358 1 C10. . . . . . . . .3083359 1 C10. . . . . . . . .3083370 3 C11. . . . . . . . .3083376 10 D2. . . . . . . . .3083377 8 D2. . . . . . . . . .3083378 6 D2. . . . . . . . . .3083379 5 D2. . . . . . . . . .3083381 3 D2. . . . . . . . . .3083445 17 C14. . . . . . . .3083447 5 C14. . . . . . . . .

Page 49: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

XLT TOURING 0983357

D6

3083452 25 C9. . . . . . . . .3083463 7 D2. . . . . . . . . .3083464 4 D2. . . . . . . . . .3083488 3 C14. . . . . . . . .3083568 8 C8. . . . . . . . . .3083671 12 C14. . . . . . . .3083672 12 C14. . . . . . . .3083673 12 C14. . . . . . . .3083730 12 D1. . . . . . . . .3083783 19 C14. . . . . . . .3083784 13 D2. . . . . . . . .3083798 5 C8. . . . . . . . . .3083866 6 D1. . . . . . . . . .3084119 2 C8. . . . . . . . . .3084221 8 C11. . . . . . . . .3084222 1 C13. . . . . . . . .3084223 3 C13. . . . . . . . .3084224 2 D2. . . . . . . . . .3084272 15 C9. . . . . . . . .3084284 3 C9. . . . . . . . . .3084428 9 C9. . . . . . . . . .3084434 23 C9. . . . . . . . .3084435 2 C9. . . . . . . . . .3084437 1 C9. . . . . . . . . .3084439 19 C9. . . . . . . . .3084441 12 C10. . . . . . . .3084443 13 C10. . . . . . . .3084444 15 C10. . . . . . . .3084447 10 C10. . . . . . . .3084456 4 C10. . . . . . . . .3084457 20 C10. . . . . . . .3084458 5 C11. . . . . . . . .3084459 4 C11. . . . . . . . .3084460 2 C11. . . . . . . . .3084461 1 C11. . . . . . . . .3084462 7 C11. . . . . . . . .3084467 8 C14. . . . . . . . .3084512 1 D1. . . . . . . . . .3084516 11 D1. . . . . . . . .3084586 14 C10. . . . . . . .3084593 11 C9. . . . . . . . .3084599 19 C10. . . . . . . .3084670 11 C8. . . . . . . . .3084671 12 C8. . . . . . . . .3084673 16 C9. . . . . . . . .3084681 17 C10. . . . . . . .3084721 26 C9. . . . . . . . .3084773 15 D2. . . . . . . . .3084976 4 D1. . . . . . . . . .3085017 8 C9. . . . . . . . . .3085021 3 C10. . . . . . . . .3085022 2 C13. . . . . . . . .3085172 2 C14. . . . . . . . .3085192 4 C9. . . . . . . . . .3085208 13 D1. . . . . . . . .3085326 18 C9. . . . . . . . .3085355 8 C5. . . . . . . . . .3085415 24 C9. . . . . . . . .3085417 22 C9. . . . . . . . .3085418 6 C9. . . . . . . . . .3085419 5 C9. . . . . . . . . .3085432 2 C10. . . . . . . . .3085433 2 C10. . . . . . . . .3085434 2 C10. . . . . . . . .3085437 12 C10. . . . . . . .3085438 13 C10. . . . . . . .3085439 16 C10. . . . . . . .

3085440 6 C10. . . . . . . . .3085444 19 D2. . . . . . . . .3085445 19 D2. . . . . . . . .3085462 1 C8. . . . . . . . . .3085465 7 C14. . . . . . . . .3085489 16 C14. . . . . . . .3085586 4 C8. . . . . . . . . .3085589 9 D1. . . . . . . . . .3085604 7 D1. . . . . . . . . .3085613 7 C9. . . . . . . . . .3085614 5 D1. . . . . . . . . .3085615 8 D1. . . . . . . . . .3110056 25 C5. . . . . . . . .3110061 20 C5. . . . . . . . .3130006 32 C12. . . . . . . .3130009 29 C12. . . . . . . .3130010 30 C12. . . . . . . .3130011 28 C12. . . . . . . .3130012 27 C12. . . . . . . .3130014 17 C12. . . . . . . .3130016 13 C12. . . . . . . .3130017 12 C12. . . . . . . .3130018 11 C12. . . . . . . .3130020 14 C12. . . . . . . .3130025 25 C12. . . . . . . .3130027 3 C12. . . . . . . . .3130067 26 C12. . . . . . . .3130127 18 C12. . . . . . . .3130184 1 C12. . . . . . . . .3130199 33 C12. . . . . . . .3130237 15 C12. . . . . . . .3130239 19 C12. . . . . . . .3130328 31 C12. . . . . . . .3130361 10 C12. . . . . . . .3130374 5 C12. . . . . . . . .3130430 16 C12. . . . . . . .3130439 2 C12. . . . . . . . .3130466 6 C12. . . . . . . . .3130479 8 C12. . . . . . . . .3130508 4 C12. . . . . . . . .3130573 20 C12. . . . . . . .3130747 7 C12. . . . . . . . .3130748 9 C12. . . . . . . . .3211070 6 C1. . . . . . . . . .3221087 8 B6. . . . . . . . . .3224071 32 B6. . . . . . . . .3280017 30 C1. . . . . . . . .3280019 27 C1. . . . . . . . .3280094 10 A14. . . . . . . .3280116 33 C1. . . . . . . . .3280156 3 A14. . . . . . . . .3280157 3 A14. . . . . . . . .3280158 3 A14. . . . . . . . .3280186 8 A14. . . . . . . . .3280204 9 A14. . . . . . . . .3280209 6 A14. . . . . . . . .3280210 4 A14. . . . . . . . .3280226 12 A14. . . . . . . .3280227 33 A6. . . . . . . . .3280228 13 A14. . . . . . . .3280229 14 A14. . . . . . . .3280230 11 A14. . . . . . . .3280231 15 A14. . . . . . . .3280232 17 A14. . . . . . . .3280233 16 A14. . . . . . . .3280250 7 A14. . . . . . . . .

3514305 2 B11. . . . . . . . . .10 B14. .

3514309 5 B6. . . . . . . . . .3514525 13 C1. . . . . . . . .3514526 28 C1. . . . . . . . .3553002 12 B6. . . . . . . . .3563907 18 B10. . . . . . . .3569803 8 C3. . . . . . . . . .3573909 22 B8. . . . . . . . .3573910 23 B14. . . . . . . .3574208 24 B8. . . . . . . . .3576502 15 C2. . . . . . . . .3576516 3 C2. . . . . . . . . .3610029 14 B6. . . . . . . . .3610030 2 B6. . . . . . . . . .4010051 6 C5. . . . . . . . . .4010091 8 C4. . . . . . . . . .4010107 18 C4. . . . . . . . .4010108 16 C4. . . . . . . . .4010113 4 C4. . . . . . . . . .4020057 14 A12. . . . . . . .4020129 10 D1. . . . . . . . .4020133 15 A12. . . . . . . .4020139 27 B10. . . . . . . .

23 C7. . .4020153 13 A12. . . . . . . .4030015 51 A8. . . . . . . . .4030045 13 A6. . . . . . . . .4030048 2 B1. . . . . . . . . .4032081 3 B9. . . . . . . . . .4032084 14 A6. . . . . . . . .4040040 1 C7. . . . . . . . . .4060104 21 C4. . . . . . . . .4060123 3 C4. . . . . . . . . .4060134 30 A14. . . . . . . .4110118 5 B2. . . . . . . . . . .4110135 8 B3. . . . . . . . . .4110136 11 B2. . . . . . . . .4110175 2 B9. . . . . . . . . .4140006 7 C4. . . . . . . . . .4170006 18 D3. . . . . . . . .5010127 50 B8. . . . . . . . .5010158 46 B8. . . . . . . . .5010188 16 C2. . . . . . . . .5010287 3 C5. . . . . . . . . .5010310 17 B8. . . . . . . . .5010332 35 B11. . . . . . . .5010404 11 B14. . . . . . . .5010463 19 B10. . . . . . . .5020415 19 B12. . . . . . . .5020422 6 C2. . . . . . . . . .5020425 9 C2. . . . . . . . . .5020513 5 C5. . . . . . . . . .5020588 20 C1. . . . . . . . .5020649 30 B12. . . . . . . .5020653 11 C3. . . . . . . . .5020670 22 B2. . . . . . . . .5020679 28 B2. . . . . . . . .5020744 14 B12. . . . . . . .5020806 18 A8. . . . . . . . .5020812 3 B13. . . . . . . . .5020813 11 B13. . . . . . . .5020814 4 B14. . . . . . . . .5020822 23 A8. . . . . . . . .5020837 9 C1. . . . . . . . . .5020859-067 31 B10. . . .

Page 50: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

XLT TOURING 0983357

D7

5020898 14 B14. . . . . . . .5020913 4 C1. . . . . . . . . .5020943 22 B11. . . . . . . .5130530 21 B11. . . . . . . .5130720 42 B6. . . . . . . . .5130727 45 B6. . . . . . . . .5130728 34 B6. . . . . . . . .5130805 22 B6. . . . . . . . .5130896 5 C3. . . . . . . . . .5130955 34 B2. . . . . . . . .5131062 17 C2. . . . . . . . .5131111 18 B11. . . . . . . . .5131112 22 B12. . . . . . . . .5131113 14 B11. . . . . . . . .5131207 6 A8. . . . . . . . . .5131211 12 A8. . . . . . . . .5131212 12 A8. . . . . . . . .5131568 37 B6. . . . . . . . .5131753 24 B6. . . . . . . . .5210650 22 C4. . . . . . . . .5210728 39 A11. . . . . . . .5210749 2 C3. . . . . . . . . .5210752 12 C2. . . . . . . . .5210753 12 C2. . . . . . . . .5210754 12 C2. . . . . . . . .5210953 17 B14. . . . . . . .5211274 32 C7. . . . . . . . .5211296-067 33 C7. . . . . .5211308 22 A6. . . . . . . . .5211344 3 B8. . . . . . . . . .5211345 4 B8. . . . . . . . . .5211453-067 29 B10. . . . .5211454-067 22 B10. . . . .5211589-067 2 B8. . . . . . .5211590-067 11 A5. . . . . .5211610 17 A8. . . . . . . . .5211660-067 10 A5. . . . . .5211746-067 33 A5. . . . . .5211786 9 B11. . . . . . . . .5222298 36 B6. . . . . . . . .5222502-067 25 B6. . . . .5222606 19 B6. . . . . . . . .5222687-067 41 A5. . . . .5222751 14 C1. . . . . . . . .5222769 33 A11. . . . . . . .5222857 36 A5. . . . . . . . .5222863 27 B4. . . . . . . . .5222866-067 54 B8. . . . .5222878 12 C3. . . . . . . . .5222904 40 A11. . . . . . . .5222907-067 23 B1. . . . .5222908-067 22 B1. . . . .5222911-067 23 B9. . . . . .5224493 12 B1. . . . . . . . .5224501 12 B1. . . . . . . . .5224748-067 9 B8. . . . . .5224761-067 25 A8. . . . .5230101 14 C3. . . . . . . . .5240294-067 28 A5. . . . .5240687 11 D4. . . . . . . . .5240769 17 A11. . . . . . . .5240809 21 B2. . . . . . . . .5240824-067 18 C7. . . . .5240946 11 B11. . . . . . . .5240968-067 16 A5. . . . .5240994-067 41 A11. . . .5240995 15 A11. . . . . . . .

5240999 37 A11. . . . . . . .5241003-067 1 A11. . . . .5241178 31 C1. . . . . . . . .5241316 10 D3. . . . . . . . .5241334 32 B4. . . . . . . . .

12 C7. . .5241350-067 25 B1. . . . .5241359 10 C1. . . . . . . . .5241468 9 B4. . . . . . . . . .5241473 25 B12. . . . . . . .5241474 25 B12. . . . . . . .5241485 8 A5. . . . . . . . . .5241486 8 A5. . . . . . . . . .5241560-067 12 B8. . . . .5241569-067 21 B8. . . . .5241570-067 21 B8. . . . .5241786 5 D3. . . . . . . . . .5241912-067 27 B8. . . . .5241935-067 29 A8. . . . .5242507 15 C5. . . . . . . . .5242508 15 C5. . . . . . . . .5332712 12 B10. . . . . . . .5332778 27 C5. . . . . . . . .5332783 21 B12. . . . . . . .5332784 18 B12. . . . . . . .5332931 18 B2. . . . . . . . .5333028 30 B14. . . . . . . .5333116 7 B11. . . . . . . . .5333285 13 B12. . . . . . . .5333404 29 B12. . . . . . . .5333529-067 26 A5. . . . .5333530-067 26 A5. . . . .5410163 27 B2. . . . . . . . .5410164 29 B2. . . . . . . . .5410272-067 8 B9. . . . . .5410277 23 B6. . . . . . . . .5410346 17 C4. . . . . . . . .5410390 14 C5. . . . . . . . .5410467 21 A11. . . . . . . .

4 C6. . .5410507 4 C5. . . . . . . . . .5410527 16 B2. . . . . . . . .5410557 28 B4. . . . . . . . .5410589 29 B6. . . . . . . . .5410611 1 A12. . . . . . . . .5410613 21 C1. . . . . . . . .5410675 23 C1. . . . . . . . .5410758 21 B4. . . . . . . . .5410768 1 A5. . . . . . . . . .5410793 35 C7. . . . . . . . .5410815 2 A6. . . . . . . . . .5410820 35 A10. . . . . . . .5410843 28 A10. . . . . . . .5410872 18 B8. . . . . . . . .5410874 19 B14. . . . . . . .5410919 25 A11. . . . . . . .5410925 13 B11. . . . . . . .5410938 5 B13. . . . . . . . .5410970 21 A14. . . . . . . .5411010 31 B4. . . . . . . . .5411041 17 B11. . . . . . . .5411077 29 B4. . . . . . . . .5411078 17 B4. . . . . . . . .5411079 24 B4. . . . . . . . .5411091 25 B12. . . . . . . .5411094 40 B8. . . . . . . . .5411095 59 B8. . . . . . . . .

5411099 61 B8. . . . . . . . .5411110 14 B1. . . . . . . . . .5411122 23 B10. . . . . . . . .5411123 28 B10. . . . . . . . .5411172 29 A5. . . . . . . . . .5430445 8 C2. . . . . . . . . .5430466 15 C3. . . . . . . . .5430716 10 D4. . . . . . . . .5430719 7 D4. . . . . . . . . .5430743 13 B4. . . . . . . . .5430779 2 C7. . . . . . . . . .5430945 10 C2. . . . . . . . .5431096 14 B4. . . . . . . . .5431311-067 4 B2. . . . . . .5431313-067 13 B2. . . . .5431318-067 3 B2. . . . . .5431385 3 A5. . . . . . . . . .5431389 24 B2. . . . . . . . .5431419 22 C1. . . . . . . . .5431421 39 B11. . . . . . . .5431437 6 C7. . . . . . . . . .5431465 1 A14. . . . . . . . .5431467 10 A10. . . . . . . .5431486 49 B8. . . . . . . . .5431490 1 B9. . . . . . . . . .5431491 15 B9. . . . . . . . .5431492-177 34 A10. . . .5431499 30 C5. . . . . . . . .5431501 16 B1. . . . . . . . .5431502 19 A10. . . . . . . .5431531 1 B11. . . . . . . . .5431535 13 A10. . . . . . . .5431549 8 B1. . . . . . . . . .5431620 4 B9. . . . . . . . . .5431733 16 B4. . . . . . . . .5431734 43 B8. . . . . . . . .

26 B14. .5431742-177 26 A10. . . .5431855 13 B1. . . . . . . . .5431856 13 B1. . . . . . . . .5431879 27 C7. . . . . . . . .5431893 22 C12. . . . . . . .5431909 21 B14. . . . . . . .5431923 7 B14. . . . . . . . .5431924 10 B11. . . . . . . .5431928 36 A11. . . . . . . .5431931 30 B4. . . . . . . . .5431995-070 21 A5. . . . .5432002 10 A6. . . . . . . . .5432003 10 A6. . . . . . . . .5432008 4 A6. . . . . . . . . .5432031 12 A6. . . . . . . . .5432032 12 A6. . . . . . . . .5432077 9 C4. . . . . . . . . .5432078 35 A8. . . . . . . . .5432079 35 A8. . . . . . . . .5432112 9 A8. . . . . . . . . .5432120 46 A8. . . . . . . . .5432123 40 A8. . . . . . . . .5432131-070 22 A5. . . . .5432132-070 22 A5. . . . .5432136 34 C7. . . . . . . . .5432149 13 A5. . . . . . . . .5432166 13 B13. . . . . . . .5432209 36 B8. . . . . . . . .5432259 26 A8. . . . . . . . .5432331 15 B8. . . . . . . . .

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XLT TOURING 0983357

D8

5432401 9 A12. . . . . . . . .5432402 25 A10. . . . . . . .5432429-177 2 A11. . . . .5432456 23 A10. . . . . . . .5432535 10 B12. . . . . . . .5432885 10 B8. . . . . . . . .5521131 34 B10. . . . . . . .

19 C4. . .5521242 1 B4. . . . . . . . . .5521452 36 B11. . . . . . . .5630122 12 B6. . . . . . . . .5630123 12 B6. . . . . . . . .5630187-067 12 B9. . . . .5630338 15 B2. . . . . . . . .5630342 32 B2. . . . . . . . .5630382-067 11 B9. . . . .5630386-067 38 A8. . . . .5630399 8 B11. . . . . . . . .5630409 19 B2. . . . . . . . .5630561-067 20 A8. . . . .5630563 26 B10. . . . . . . .5630580 45 B8. . . . . . . . .

22 B14. .5810141 3 C7. . . . . . . . . .5810279 15 B4. . . . . . . . .5810290 11 C4. . . . . . . . .5810513 1 A6. . . . . . . . . .5810831 34 B4. . . . . . . . .5810873 29 A14. . . . . . . .5810874 28 A14. . . . . . . .5810875 23 A14. . . . . . . .5810876 22 A14. . . . . . . .5810877 22 A14. . . . . . . .5810905 22 A14. . . . . . . .5810949 19 A14. . . . . . . .5811051 8 D4. . . . . . . . . .5811065 12 B11. . . . . . . .5811070 8 A10. . . . . . . . .5811071 11 A10. . . . . . . .5811072 5 A10. . . . . . . . .5811073 7 A10. . . . . . . . .5811074 6 A10. . . . . . . . .5811075 6 A10. . . . . . . . .5811076 26 A10. . . . . . . .5811085 4 A10. . . . . . . . .5811086 2 A10. . . . . . . . .5811095 11 C1. . . . . . . . .5811153 3 A10. . . . . . . . . .5811187 40 A10. . . . . . . . .5811188 41 A10. . . . . . . . .5811192 39 A10. . . . . . . . .5811193 38 A10. . . . . . . . .5811194 37 A10. . . . . . . . .5811195 36 A10. . . . . . . . .5811252 22 B4. . . . . . . . .5830012 32 C1. . . . . . . . .5830114 25 A5. . . . . . . . .5850102 21 C7. . . . . . . . .6230102-067 26 B8. . . . .7041079 2 B4. . . . . . . . . .7041229 20 B2. . . . . . . . .7041286 5 C2. . . . . . . . . .7041308 10 B1. . . . . . . . .7041309 44 B6. . . . . . . . .7041311 30 B2. . . . . . . . .7041394-067 8 B14. . . . .7041395-067 8 B14. . . . .

7041404-067 25 B14. . . .7041406-067 8 B14. . . . .7041407-067 8 B14. . . . .7041411 15 A8. . . . . . . . .7041412 28 A8. . . . . . . . .7041481 16 B14. . . . . . . .7041484-067 18 B14. . . .7041486 31 B14. . . . . . . .7041487-067 8 B14. . . . .7041488-067 8 B14. . . . .7041499 7 C3. . . . . . . . . .7041503 41 B8. . . . . . . . .7041551-067 44 B8. . . . .7041605 29 A6. . . . . . . . .

7 C7. . .7042029 3 C6. . . . . . . . . .7042031 1 C6. . . . . . . . . .7042041 35 B4. . . . . . . . .7042044 18 B6. . . . . . . . .7052038 33 B4. . . . . . . . .7052042 11 C7. . . . . . . . .7052060 37 C5. . . . . . . . .7052081 19 A6. . . . . . . . .7052095 28 A6. . . . . . . . .

15 C7. . .7052115 39 B6. . . . . . . . .7052143 25 A6. . . . . . . . .7060162 53 B8. . . . . . . . .7060164 14 B10. . . . . . . .7060165 10 B10. . . . . . . .7060174 30 B10. . . . . . . .7061005 32 B10. . . . . . . .7072151 19 C7. . . . . . . . .7073024 10 A12. . . . . . . .7073426 29 C7. . . . . . . . .7073820 28 C7. . . . . . . . .7074165 15 A13. . . . . . . .7074166 17 A13. . . . . . . .7074203 3 A12. . . . . . . . .7075350 34 A11. . . . . . . .7075351 25 C7. . . . . . . . .7075359 22 C7. . . . . . . . .7075360 16 A13. . . . . . . .7075418 48 A8. . . . . . . . .7075439 11 A12. . . . . . . .7075805 4 A13. . . . . . . . .7076360 7 A13. . . . . . . . .7076803 5 A13. . . . . . . . .7076812 3 A13. . . . . . . . .7076814 6 A13. . . . . . . . .7076815 26 A13. . . . . . . .7076816 8 A13. . . . . . . . .7076817 22 A13. . . . . . . .7076818 12 A13. . . . . . . .7076819 24 A13. . . . . . . .7076820 10 A13. . . . . . . .7076821 23 A13. . . . . . . .7076822 11 A13. . . . . . . .7076828 1 A13. . . . . . . . .7076829 21 A13. . . . . . . .7076830 13 A13. . . . . . . .7077178 20 A13. . . . . . . .7077179 14 A13. . . . . . . .7077180 25 A13. . . . . . . .7077181 9 A13. . . . . . . . .7077193 32 A11. . . . . . . .7077809 18 A13. . . . . . . .

7077944 2 A13. . . . . . . . .7080003 35 C5. . . . . . . . .7080138 31 A14. . . . . . . .

23 B4. . .33 C5. . .

7080227 6 A5. . . . . . . . . .7080229 5 A12. . . . . . . . .7080236 9 C7. . . . . . . . . .7080278 2 B10. . . . . . . . .7080283 8 A12. . . . . . . . .7080287 5 D4. . . . . . . . . .7080306 25 B8. . . . . . . . .7080307 5 B4. . . . . . . . . . .

10 C7. . .7080393 29 A11. . . . . . . .7080394 20 B14. . . . . . . .7080398 39 A5. . . . . . . . .7080399 40 A5. . . . . . . . .7080402 20 A6. . . . . . . . .7080416 38 A5. . . . . . . . .7080424 4 B10. . . . . . . . .7080433 47 B8. . . . . . . . .

33 B10. .26 B12. .10 B13. .

7080447 25 B2. . . . . . . . .7080467 7 B9. . . . . . . . . .7080489 17 B9. . . . . . . . .7080490 26 A6. . . . . . . . .7080501 20 B1. . . . . . . . .7080521 24 A14. . . . . . . .7080523 35 A11. . . . . . . .7080534 24 C12. . . . . . . .7080543 32 C5. . . . . . . . .7080544 23 C12. . . . . . . .7080559 31 A6. . . . . . . . .7080561 10 C1. . . . . . . . .7080562 3 B4. . . . . . . . . .7080564 20 B4. . . . . . . . .7080582 13 A8. . . . . . . . .7080592 41 A8. . . . . . . . .7080652 18 B4. . . . . . . . .7511840 9 A6. . . . . . . . . . .

14 B9. . .7511848 10 B2. . . . . . . . .7511866 4 A8. . . . . . . . . . .

23 B2. . .7511930 25 A14. . . . . . . .7511953 17 B1. . . . . . . . .7511954 16 A6. . . . . . . . .7512007 24 C4. . . . . . . . .7512017 9 D4. . . . . . . . . .7512019 35 B6. . . . . . . . .7512024 4 A11. . . . . . . . .7512040 18 A14. . . . . . . .7512048 1 C3. . . . . . . . . .7512050 14 B2. . . . . . . . .

1 C4. . .7512054 15 A6. . . . . . . . .

52 A8. . .7512057 2 A5. . . . . . . . . .7512068 21 A10. . . . . . . .7512069 18 A10. . . . . . . .7512070 20 A14. . . . . . . .7512087 10 A8. . . . . . . . .7512091 24 A5. . . . . . . . .

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XLT TOURING 0983357

D9

7512222 28 C5. . . . . . . . .24 C7. . .

7512240 10 B4. . . . . . . . .5 C7. . .

7512242 18 A6. . . . . . . . .13 B6. . .

7512252 15 A10. . . . . . . .7512257 11 B14. . . . . . . .7512265 1 C2. . . . . . . . . .7512275 35 B10. . . . . . . .7512279 16 C7. . . . . . . . .7512287 17 B2. . . . . . . . .7512290 33 B2. . . . . . . . .7512307 31 A8. . . . . . . . .7512310 10 A11. . . . . . . .

7 B13. .7512377 43 A8. . . . . . . . .7512394 7 C1. . . . . . . . . .7512404 9 B10. . . . . . . . . .

33 B11. .7512465 7 B2. . . . . . . . . .7512492 27 B6. . . . . . . . .7512530 26 C5. . . . . . . . .7512557 19 B8. . . . . . . . .7512565 1 C5. . . . . . . . . .7512575 19 C5. . . . . . . . .7512578 5 B11. . . . . . . . .7512582 5 B8. . . . . . . . . .7512589 1 B13. . . . . . . . .

1 B14. .7512596 31 B8. . . . . . . . .7512682 25 B10. . . . . . . .7512684 6 B8. . . . . . . . . .7515105 14 C2. . . . . . . . .7515107 7 B1. . . . . . . . . .7515133 13 C3. . . . . . . . .7515135 9 B1. . . . . . . . . .7515148 30 A10. . . . . . . .7515156 24 B11. . . . . . . .7515159 18 A5. . . . . . . . .7515170 22 A8. . . . . . . . .7515171 19 A8. . . . . . . . .7515175 37 B11. . . . . . . .7515196 20 B9. . . . . . . . .7515203 6 A11. . . . . . . . .7515307 35 B8. . . . . . . . .7515328 39 A8. . . . . . . . .7515348 47 B6. . . . . . . . .7515351 18 C2. . . . . . . . .7515369 1 C1. . . . . . . . . .7515378 29 B14. . . . . . . .7515428 25 C1. . . . . . . . .7515433 5 B14. . . . . . . . .7515455 23 B11. . . . . . . .7515477 38 B6. . . . . . . . .7515491 48 B8. . . . . . . . .7515511 4 B6. . . . . . . . . .7515514 33 B8. . . . . . . . .7515515 8 B8. . . . . . . . . .7515521 1 B3. . . . . . . . . .7515526 1 B12. . . . . . . . .7515538 30 B11. . . . . . . .7515545 15 B11. . . . . . . .7515548 12 D3. . . . . . . . .7516730 13 D3. . . . . . . . .7516815 4 D3. . . . . . . . . .7516915 21 A8. . . . . . . . .

7517230 24 A10. . . . . . . .7517238 10 B9. . . . . . . . .7517247 15 B12. . . . . . . .7517248 15 B14. . . . . . . .7517353 16 B12. . . . . . . .7517379 32 B11. . . . . . . .7517380 23 B12. . . . . . . .7517386 26 B6. . . . . . . . .7517428 3 B10. . . . . . . . .7522004 11 A6. . . . . . . . .7527815 49 A8. . . . . . . . .7541901 17 A6. . . . . . . . .

18 A14. .7541906 26 A14. . . . . . . .

19 C2. . .7541923 22 A10. . . . . . . .

9 C5. . .20 C7. . .

7541925 24 A6. . . . . . . . .2 C4. . .

7542103 36 B10. . . . . . . .16 B11. .

7542122 11 A8. . . . . . . . . .19 B1. . .12 B4. . .40 B11. .14 C7. . .

7542124 26 B2. . . . . . . . .13 B9. . .

7542138 16 A10. . . . . . . .7542146 16 A11. . . . . . . .7542153 7 A11. . . . . . . . . .

3 D3. . .7542303 12 A11. . . . . . . .

8 B10. .7542321 28 B8. . . . . . . . .7542324 14 B13. . . . . . . .

16 C1. . .7542327 42 A8. . . . . . . . .7542401 13 B10. . . . . . . .7542403 7 B10. . . . . . . . . .

8 B13. .7542404 3 B6. . . . . . . . . .7542411 25 B11. . . . . . . .

6 B12. .6 B14. .

7542414 22 C5. . . . . . . . .7542423 24 C1. . . . . . . . .7542424 11 B10. . . . . . . .7542439 28 B11. . . . . . . .7542452 37 B8. . . . . . . . .7542453 7 B8. . . . . . . . . .7542456 13 B8. . . . . . . . .7542457 39 B8. . . . . . . . .7542503 58 B8. . . . . . . . .7542507 13 B14. . . . . . . .7542522 12 C5. . . . . . . . .7542525 27 B11. . . . . . . .7542703 57 B8. . . . . . . . .

16 B10. .7542711 52 B8. . . . . . . . .7542811 10 B6. . . . . . . . .7546908 5 A6. . . . . . . . . .7547008 16 C5. . . . . . . . .7547015 30 A8. . . . . . . . .7547035 2 A12. . . . . . . . .

7552603 2 B12. . . . . . . . . .11 D3. . .

7552604 6 C4. . . . . . . . . . .29 C5. . .17 C7. . .

7552614 2 B13. . . . . . . . .2 B14. .

7552801 19 A5. . . . . . . . .2 C2. . .

7552901 46 B6. . . . . . . . .7553001 2 B3. . . . . . . . . .7553101 31 B11. . . . . . . .

18 C5. . .7555701 2 C1. . . . . . . . . .7555708 31 B2. . . . . . . . .7555716 6 B13. . . . . . . . .7555720 17 C5. . . . . . . . .7555721 16 B8. . . . . . . . .

17 B10. .7555730 8 B2. . . . . . . . . .7555734 32 A8. . . . . . . . .

3 C1. . .7555735 24 B10. . . . . . . .7555740 13 C5. . . . . . . . .7555743 9 B13. . . . . . . . .7555746 23 A6. . . . . . . . .

6 B2. . .7555756 29 A10. . . . . . . .7555776 14 A10. . . . . . . .7555787 9 B14. . . . . . . . .7555788 22 A11. . . . . . . .

9 C6. . .7555792 17 A10. . . . . . . .7555795 28 B14. . . . . . . .7555806 3 B3. . . . . . . . . . .

7 B12. .7555832 34 B8. . . . . . . . .7555843 10 C5. . . . . . . . .7555851 32 B8. . . . . . . . .7555852 6 B11. . . . . . . . .7555865 10 C3. . . . . . . . .7555871 40 B6. . . . . . . . .7555877 30 B6. . . . . . . . .7555884 20 A10. . . . . . . .7555893 24 B12. . . . . . . .7555898 9 C3. . . . . . . . . .7555904 7 A6. . . . . . . . . . .

33 A10. .14 A11. .55 B8. . .14 C4. . .

7555915 21 C5. . . . . . . . .7555917 7 B6. . . . . . . . . .7555918 11 B12. . . . . . . .7555926 27 A8. . . . . . . . .7555976 34 B11. . . . . . . .7555984 3 B14. . . . . . . . .7556301 17 B12. . . . . . . .7556509 23 B8. . . . . . . . .

8 C1. . .7556804 4 C3. . . . . . . . . . .

9 C3. . .7558201 15 C4. . . . . . . . .7558301 20 A5. . . . . . . . .

18 B1. . .

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PartNo.

Ref.No.

PartNo.

Ref.No.

PartNo.

Ref.No.

PART NUMBER INDEX

GridNo.

GridNo.

GridNo.

XLT TOURING 0983357

D10

7558302 11 B4. . . . . . . . . .4 C7. . .

7558402 11 A11. . . . . . . . .15 C1. . .

7558403 28 B6. . . . . . . . .7558702 12 B6. . . . . . . . .7571602 23 C4. . . . . . . . .7571610 6 A12. . . . . . . . .7571620 9 B6. . . . . . . . . .7571629 8 B12. . . . . . . . .7571634 8 A8. . . . . . . . . .7571635 2 A8. . . . . . . . . .7575202 2 C5. . . . . . . . . .7621222 31 A5. . . . . . . . .7621229 45 A8. . . . . . . . .7621315 27 A10. . . . . . . .7621318 19 A11. . . . . . . .7621330 31 A11. . . . . . . .7621339 21 B1. . . . . . . . .7621340 21 B10. . . . . . . .7621341 36 A8. . . . . . . . .7621418 14 A5. . . . . . . . .

12 B13. .7621429 38 A11. . . . . . . .7621432 4 A5. . . . . . . . . .7621433 8 A6. . . . . . . . . . .

30 A11. .11 B8. . .

7621435 38 B11. . . . . . . .7621467 31 A10. . . . . . . .

28 A11. .56 B8. . .13 C4. . .

7621472 23 A5. . . . . . . . .32 A10. .27 A11. .

7621485 18 A11. . . . . . . .7621488 26 B11. . . . . . . .7621501 20 B11. . . . . . . .7621509 12 A10. . . . . . . .

2 A14. .5 B9. . .

7621601 15 B1. . . . . . . . .7661203 15 B10. . . . . . . .7661205 21 B6. . . . . . . . .

16 B9. . .7661209 38 B8. . . . . . . . .7661401 11 B6. . . . . . . . .7661624 1 B2. . . . . . . . . .7661637 34 A5. . . . . . . . .

8 B4. . .1 B8. . .6 B10. .

7661638 5 A5. . . . . . . . . . .53 A8. . .24 A11. .25 B4. . .24 C5. . .13 C7. . .

7661643 20 A11. . . . . . . .14 B8. . .

7661826 15 B6. . . . . . . . .7661830 20 B6. . . . . . . . .7661835 21 B9. . . . . . . . .7661838 19 B9. . . . . . . . .7661840 27 A5. . . . . . . . .7661841 12 A5. . . . . . . . .

7661845 29 B11. . . . . . . .7661846 17 A5. . . . . . . . .7662210 12 B6. . . . . . . . .7670040 4 B1. . . . . . . . . .7670055 31 C7. . . . . . . . .7670057 5 B1. . . . . . . . . .7670082 24 B1. . . . . . . . .7710401 9 B2. . . . . . . . . .7710415 16 B6. . . . . . . . .7710417 4 C2. . . . . . . . . .7710421 18 B9. . . . . . . . .7710422 18 C1. . . . . . . . .7710439 3 B12. . . . . . . . .7710503 2 B2. . . . . . . . . .7710901 7 A8. . . . . . . . . .7714804 3 C3. . . . . . . . . .7718406 6 B6. . . . . . . . . .7718407 3 B11. . . . . . . . . .

10 B14. .7721103 6 C3. . . . . . . . . .7721116 12 C1. . . . . . . . . .7721118 5 A8. . . . . . . . . . .8330347-122 19 A13. . . .8360009-600 30 A6. . . . .

31 C5. . .7 C7. . .

8450003-1525 21 A6. . . .6 B4. . .

8450040-600 27 A6. . . . .34 C5. . .

8450045-153 21 C12. . . .9914302 6 D4. . . . . . . . . .9914617 6 D4. . . . . . . . . .

Page 54: XLT TOURING Model #0983357 Rev. 02pi54.com/corp/manuals/Parts/9914253r02.pdf · 1998 XLT TOURING SPECIFICATIONS BRAKES Type Hydraulic Disc 3/4 Piston CAPACITIES Coolant Capacity (qts.)

PRINTED IN THE USA PARTS MANUAL PN 9914253 and MICROFICHE PN 9915114 7/98