xylem water solutions ab (the company) was previously ... · pdf file8 thermal protection 20...

Xylem Water Solutions AB (the Company) was previously named ITT Water & Wastewater AB. The name change took place in November 2011. This is document is (i) a document that relates to a product of the Company phased out prior to the name change; or (ii) an old version of documentation relating to a product that is stil l being produced by the Company but which document was published prior to the 1st of January 2012 . This document may therefore stil l be marked "ITT". Xylem Water Solutions AB is no longer an ITT company and the fact that "ITT" may appear on this document shall not be interpreted as a reference by the Company to "ITT" in the Company's current business activities. Any use or reference to “ITT” by you is strictly prohibited. In no event will we be liable for any incidental, indirect, consequential, punitive or special damages of any kind, or any other damages whatsoever, including, without limitation, those resulting from loss of profit, loss of contracts, loss of reputation, goodwill, data, information, income, anticipated savings or business relationships for any use by you of “ITT”. This disclaimer notice shall be interpreted and governed by Swedish law, and any disputes in relation to it are subject to the jurisdiction of the courts in Sweden. If you do not agree to these terms and conditions you should not print this document and immediately stop accessing it.

End of Disclaimer text.

Parts ListFlygt 5100.300/310

Parts List

Flygt 5100.300/310

Overview

Table of Contents This publication contains the following topics:

Topic

Preface ...................................................................................................................................................... 4Practical Information ................................................................................................................................... 5

Data Plate Interpretation......................................................................................................................... 6Product Identity...................................................................................................................................... 9Order parts ............................................................................................................................................11

Motor Parts ................................................................................................................................................12Exploded view: Motor Parts ....................................................................................................................13List of Motor Parts..................................................................................................................................17

Hydraulic Parts ...........................................................................................................................................23Exploded view: Hydraulic Parts...............................................................................................................24List of Hydraulic Parts ............................................................................................................................26

Parts for Service .........................................................................................................................................27Special Tools ..............................................................................................................................................28

Parts List, Flygt 5100.300/310 3

Preface

Purpose The purpose of this manual is to give the reader information about available spare partsand accessories for the product.

Recipient The manual is principally intended for ITT• customers• service personnel and• sales personnel.

Contact Please contact ITT if any information in this publication is• incorrect• missing• difficult to find or• irrelevant.

Reference More information about the product is available in the following documents:• Installation• Service and Maintenance• Accessories. Please see Mechanical Accessories at ITT intranet, GPI for list of

Stationary Discharge Connections.

4 Parts List, Flygt 5100.300/310

Practical Information

Overview

Table ofContents

This chapter contains the following topics:

Topic

Data Plate Interpretation..................................................................................... 6Data Plate..................................................................................................... 6Approval Plate – FM approved version............................................................ 7Approval Plate – EN approved version............................................................ 7

Product Identity.................................................................................................. 9Order parts ........................................................................................................ 11


Data Plate Interpretation

Introduction The ITT product is always provided with data plates:

• The general data plate is used on all products.

• The approval plate is added to all explosion proof products.

Data Plate

The product may only be operated within the parameters stated on the data plate.

Illustration This is an illustration of a general data plate.

1211 13

2120

19161514

8

7

6

5

4

2 1

22

2423

1817109

3

Fielddescription

This table shows the fields on the general data plate, and which information each fieldcontains.

Field Description Field Description

1 Curve code/Propeller code 13 Rated current

2 Serial number 14 Rated speed

3 Product number 15 Maximal submersion

4 Country of origin 16 Direction of rotation:• L = Left• R = Right

5 Additional information 17 Duty class

6 Phase; type of current,frequency

18 Duty factor

7 Rated voltage 19 Product weight

8 Thermal protection 20 Locked rotor code letter

9 Thermal class 21 Power factor



10 Rated shaft power 22 Maximal ambient temperature

11 International standard 23 Read Installation Manual

12 Degree of protection 24 Notified body (only forEN-approved Ex-products)

Approval Plate – FM approved version

Illustration This is an illustration of an approval plate for the FM approved product version.

2

1

F000158

Fielddescription

This table shows the fields on the approval plate, and which information each field contains.

Field Description

1 Temperature class

2 Maximum ambient temperature

Approval Plate – EN approved version

Illustration This is an illustration of an approval plate for the EN approved product version.


�

�

�

�

�

�

��

� � �

�

Fielddescription

This table shows the fields on the approval plate.


A Approval I Input power

B Approval authority + ApprovalNumber

J Rated speed

C Approval for Class 1 K Controller

D Approved drive unit L Additional information

E Stall time M Max. ambient temperature

F Starting current / Rated current N Serial number

G Duty class O ATEX marking

H Duty factor — —

Approval The approval for the European version according to ATEX Directive 94/9/EC is shown onthe Approval Plate with one of the following information:

IM2 EEx de I

IM2 EEx dI

II2G EEx de IIB T3

II2G EEx d IIB T3

II2G EEx d IIB T4

Cable entry: The approval for the cable entry has the following certificate number:

INERIS 02ATEX 9008 U

II 2 G or IM2 EEx dIIC or EEx dI


Product Identity

Salesdenomination

The product’s identity is built up of the Sales Code (four digit) and two letters indicatinghydraulic end and type of installation.

This is an example of a sales denomination.

1

NP 3085

2 3

Table: This table explains what the letters and the numbers in the sales code stand for.

Code Position Gives information about the...

1 hydraulic part

2 installation mode

3 sales code

Product code In each range the product´s identity, Product Code, is made up of seven digits.

This is an example of a product code.

3085.183

1 2

NP

Table: This table explains what the product code is made up of:

Code position Gives information about the ...

1 sales denomination

2 version


Serial number The serial number is used for identification of an individual pump/mixer.

This is an example of a serial number.

1

NP 3085.183 - 951 0163

2 3 4

Table: This table explains what the serial number is made up of:

Product code position Gives information about the ...

1 product code

2 production year

3 production cycle

4 running number


Order parts

Order When ordering spare parts, state serial number of the product, spare part number andquantity.

Requirements Genuine ITT parts must always be used for repairs if the product is to fulfill requirementsand obtain official approval.

Qualificationof personnel

Only ITT or ITT-authorized service personnel may undertake repair work on Ex-approvedproducts.

SpeciallyApprovedProducts

Spare parts marked with (EX) after the part number are subject to dimensional accuracyinspection.


Motor Parts

Overview

Table ofContents


Topic

Exploded view: Motor Parts ................................................................................ 13List of Motor Parts .............................................................................................. 17


Exploded view: Motor Parts

50142A

5100.300

49

25


50143A

5100.300

256

49

25


50200A

5100.310

49

25


50201A

5100.310

256

49

25


List of Motor Parts

Qty/Ver-sion

Pos. No Part. No Denomination

300

310

1 607 78 00 Lifting handle 1 1

2 83 04 53 Hex.socket hd screw M12X45-A4-80 2 2

7 83 45 52 Cable tie 292X3.5;NYLON;+125 C 1 1

7 83 45 59 Cable tie 200X2.4 PA 6/6 -55+105 1 1

8 630 68 00 Data plate USE 6306801 AS SPAREPART

2 2

8 630 69 00 Certificate plate EX 1

8 630 70 00 Certificate plate FM APPROVED 1

8 630 76 00 Plate HOT WATER PRODUCT 1

9 83 93 50 Marking strip 5-GW(T1;T2;T15;T16) 1 1

9 83 93 51 Marking stripW5;V5;U5;V2;W1;U2;V1;W2;U

1 1

9 650 09 00 Connection plate 1 1

9 650 10 00 Connection plate 1

9 657 79 00 Connection plate SCREENEDSUBCAB

1 1

9 681 58 00 Plate 1 1





10 82 20 88 Drive screw 4X5-A2-70 4 4

11 82 00 11 Hex.socket hd screw EXT. GROUNDSCREW M6X12

2

13 642 16 00 Earthing plate 1 1

14 94 19 22 Control cable SUBCAB 7X1.5MM2OD=15-17

* *

15 397 81 00 Gland screw FOR CABLE ENTRY 1 1

21.1 82 40 61 Plain washer (10)-22MM 1 1

21.2 84 17 90 Seal sleeve (10)-12MM 1 1

21.2 84 17 92 Seal sleeve (14)-16MM 1 1

21.3 678 58 12 Cable clip (10)-12MM 1 1

21.3 678 58 16 Cable clip (14)-16MM 1 1

23 94 17 82 Motor cable SUBCABS3X6+3X6/3+4X1,5

* *


* *


* *


Qty/Ver-sion


30

0

31

0


* *


* *

23 94 20 56 Motor cable SUBC 4G6+2X1.5MM223-25

* *

23 94 20 57 Motor cable SUBC4G10+2X1.5MM2 26-28

* *

23 94 20 58 Motor cable SUBC4G16+2X1.5MM2 26-28

* *


* *

23 94 20 62 Motor cable SUBC750RN4G25+2X1,5

* *

23 94 20 63 Motor cable SUB-CAB4G35+2X1.5MM2

* *


* *


* *

23 94 20 82 Motor cable SUBC7G2,5+2X1.5MM2 20-23

* *

23 94 21 08 Motor cable SUBC 8AWG/3-2-1-GC27-29

* *


* *


* *

23 94 21 11 Motor cable SUBCAB1AWG/3-2-1-GC

* *

24 597 87 01 Entrance flange SS 2 2

24 597 87 04 Entrance flange ISO 228/1-G2 2 2

24 597 87 08 Entrance flange 2-11.5 NPT 2 2

24 597 87 11 Entrance flange 1 1/2-11.5 NPT 2 2

24 642 17 01 Entrance flange 2 2

25 84 41 09 Plate 1 1

25 633 11 01 Gland screw 1 1/4" ISO.FORMETALHOSE

2 2

25 633 11 04 Gland screw 1 1/2" NPT.FORMETALHOSE

2 2


31 82 74 63 O-ring 49.5X3 NBR 2 2

31 82 81 03 O-ring 49.5X3 FPM 2 2

32 607 72 10 Entrance cover 1


Qty/Ver-sion


30

0

31

0

32 607 72 11 EX Entrance cover 1







33 82 74 98 O-ring 249.3X5.7 NBR 1 1

33 82 80 87 O-ring 249.3X5.7 FPM 1 1



2 2

49 83 42 48 End sleeve H16/24 6 6

49 83 42 49 End sleeve H25/30 6 6

49 83 42 50 End sleeve H35/30D 3 3

49 83 42 51 End sleeve H50/36 6 6

49 83 42 53 End sleeve 6 6


4 4

54 607 25 00 Rail 35X7.5 1 1

56 642 16 00 Earthing plate 1 2

58 83 07 41 Protective cap VK 80X10 1 1

60 82 56 22 Spring washer 89.5X72X0.66 1 1

61 83 30 18 Ball bearing 3308A-2Z/C3VT113 1 1

69 607 65 00 Stator housing 1

69 607 65 01 EX Stator housing 1

72 82 75 03 O-ring 299.3X5.7 NBR 1 1

72 82 80 88 O-ring 299.3X5.7 FPM 1 1

73 607 04 01 EX Shaft unit 1 1

73 607 04 03 EX Shaft unit 1 1

73 607 04 04 EX Shaft unit 1 1

73 652 42 00 EX Shaft unit 1 1

73 652 42 03 EX Shaft unit 1 1

73 652 42 04 EX Shaft unit 1 1

79 605 81 05 Stator 30-19-4a 1

79 605 82 05 Stator 30-24-4a 1

79 605 83 05 Stator 30-29-4a 1

79 605 84 05 Stator 30-18-6a 1

79 605 85 05 Stator 30-23-6a 1


Qty/Ver-sion


30

0

31

0

79 605 86 05 Stator 30-29-6a 1

79 607 11 01 Stator 30-24-4a 1 1

79 607 11 03 Stator 30-24-4a 1 1

79 607 11 04 Stator 30-24-4a 1 1

79 607 11 05 Stator 30-24-4a 1 1

79 607 11 07 Stator 30-24-4a 1

79 647 70 01 Stator 30-19-4a 1 1

79 647 70 03 Stator 30-19-4a 1 1

79 647 70 04 Stator 30-19-4a 1 1

79 647 70 05 Stator 30-19-4a 1 1

79 647 70 07 Stator 30-19-4a 1

79 647 72 01 Stator 30-29-4a 1 1

79 647 72 03 Stator 30-29-4a 1 1

79 647 72 05 Stator 30-29-4a 1 1

79 647 72 07 Stator base 30-29-4a 1

79 647 74 01 Stator 30-18-6a 1 1

79 647 74 03 Stator 30-18-6a 1 1

79 647 74 04 Stator 30-18-6a 1 1

79 647 74 05 Stator 30-18-6a 1 1

79 647 74 07 Stator 30-18-6a 1

79 647 76 01 Stator 30-23-6a 1 1

79 647 76 03 Stator 30-23-6a 1 1

79 647 76 05 Stator 30-23-6a 1 1

79 647 76 07 Stator 30-23-6a 1

79 647 77 01 Stator 30-29-6a 1 1

79 647 77 03 Stator 30-29-6a 1 1

79 647 77 05 Stator 30-29-6a 1 1

79 647 77 07 Stator 30-29-6a 1

82 607 95 00 Cooling jacket OUTER 1 1

82 607 95 01 Cooling jacket OUTER 1 1

83 82 75 04 O-ring 319.3X5.7 NBR 1 1

83 82 81 64 O-ring 319.3X5.7 FPM 1 1

84 82 75 08 O-ring 399.3X5.7 NBR 1 1

84 82 80 93 O-ring 399.3X5.7 FPM 1 1

101 650 51 00 Cable unit FLS10 1 1

103 663 04 00 EX Level sensor FLS10 1 1

105 607 96 00 Bearing holder 1

105 607 96 01 EX Bearing holder 1

107 82 59 20 Retaining ring SGA 70 1 1


Qty/Ver-sion


30

0

31

0

108 696 16 01 Supporting washer 2 2

109 83 30 24 Ball bearing 3314A-2Z/C3VT113 1 1

110 83 07 61 Retaining ring 152/3,25 1 1

120 642 13 00 Inspection screw 1 1

122 82 76 85 O-ring 17X3 NBR 1 1

122 82 79 15 O-ring 17X3 FPM 1 1

129 607 82 00 Seal housing cover 1 1

130 82 76 66 O-ring 329.79X3.53 NBR 1 1


141 631 37 30 Mechanical seal DIAM.60 PLUGIN,WCCR/WCCR

1 1

141 631 37 31 Mechanical seal DIAM.60 PLUGIN,WCCR/WCCR

1 1


228 663 85 00 Connection plate Cable end. Delivered with 7-leadcable

1 1

229 667 40 01 Sticker Flygt decal 2 2

231 93 00 77 Shrink hose ID 6.4 For protection of screen *

231 93 00 78 Shrink hose ID 9.5 For protection of screen *

232 83 53 58 Terminal clamp WDU6/10 4 3

233 83 53 17 Terminal clamp WDU35/IK/ZA 9 9

233 83 53 61 Terminal clamp WDU16,1000V 8 8

233 83 53 62 Terminal clamp WEIDMüLLER WDU70N

9 9

234 83 53 49 Cross connection WQW35/2 4 4

234 83 53 55 Cross connection WEIDMüLLERWQV 70N /3

1 1

234 83 53 63 Cross connection WEIDMüLLERWQV 70N/2

4 4

234 83 53 67 Cross connection WQV16/2 4 4

234 650 20 01 Cross connection 1

234 650 20 02 Cross connection 1 1

234 650 20 03 Cross connection 1 1

235 83 53 54 End support WEW 35/2 2 2

236 83 53 50 Partition 1 1

239 650 84 00 El.lead through unit 1 1



240 607 48 01 Spring 1 1

241 82 75 00 O-ring 269.3X5.7 NBR 1 1


Qty/Ver-sion


30

0

31

0

241 82 81 14 O-ring 269.3X5.7 FPM 1 1

242 607 79 00 adapter 1

242 607 79 01 adapter 1

242 607 91 10 adapter 1

242 607 91 11 adapter 1


245 82 75 08 O-ring 399.3X5.7 NBR 1 1

245 82 80 93 O-ring 399.3X5.7 FPM 1 1

246 82 76 66 O-ring 329.79X3.53 NBR 1 1

247 82 81 72 O-ring 119.3X5.7 FPM 1 1

251 642 13 00 Inspection screw 2 2

252 82 76 85 O-ring 17X3 NBR 2 2

252 82 79 15 O-ring 17X3 FPM 2 2

253 607 93 00 Cooling jacket 1 1

254 607 94 00 Flow diffusor 1 1

256 608 43 00 Wire bow 4 4

257 82 44 33 Washer SS 120X150X3.5 1 1

264 82 40 69 Plain washer (33)-35MM 8 8

264 82 40 71 Plain washer (37)-39MM 8 8

264 82 40 73 Plain washer 44,5X52X2-A2-70 8 8

264 82 40 81 Plain washer (14)-20MM 4

264 82 40 82 Plain washer (20)-32MM 8 8

265 82 40 73 Plain washer 44,5X52X2-A2-70 8

265 84 18 01 Seal sleeve (17)-20MM 2

265 84 18 02 Seal sleeve (20)-23MM 2 4

265 84 18 03 Seal sleeve (23)-26MM 4 4

265 84 18 04 Seal sleeve (26)-29MM 4 4

265 84 18 05 Seal sleeve (29)-32MM 4 4

265 84 18 06 Seal sleeve (32)-35MM 4 4

265 84 18 07 Seal sleeve (36)-38MM 4 4

265 84 18 08 Seal sleeve (38)-41MM 4 4

265 84 18 09 Seal sleeve (41)-43MM 4 4

266 597 98 02 Ring 2 2

270 608 31 00 Lock washer 1

313 82 80 95 O-ring 89.5X3 FPM 1 1

* piece goods


Hydraulic Parts

Overview

Table ofContents


Topic

Exploded view: Hydraulic Parts........................................................................... 24List of Hydraulic Parts......................................................................................... 26


Exploded view: Hydraulic Parts

50164C


50141C


List of Hydraulic Parts

Qty/Ver-sion


300

310

67 678 92 00 Pump housing adapter 1 1

131 82 75 08 O-ring 399.3X5.7 NBR 1 1

131 82 80 93 O-ring 399.3X5.7 FPM 1 1

156 649 40 00 Wearing cover 1 1

158 679 47 01 Impeller unit 1 1

158 679 47 02 Impeller unit 1 1

159 680 00 00 Sleeve 1 1

160 82 69 41 Protective plug F11 1 1

161 656 01 00 Stand compl. 1 1

163 680 04 04 Agitator unit 1 1

163.1 80 75 83 Parallel key 1 1

163.10 680 02 00 Shaft 1 1

163.2 82 00 79 Hex.socket hd screw M12X80-A2-70 1 1

163.3 82 35 20 Plain washer 12-A2-A 170 1 1

163.4 82 62 00 Retaining ring 1 1

163.5 83 04 60 Hex.socket hd screw M16X120-A480

1 1

163.6 290 88 00 Plug 1 1

163.7 604 69 01 Propeller 1 1

163.8 622 20 00 Washer 1 1

163.9 680 01 00 Round nut 1 1

164 82 78 83 O-ring 1 1

165 665 89 00 Strainer compl. 1 1

168 82 77 21 O-ring 297,8X6,99 NITRIL 1 1

169 83 04 60 Hex.socket hd screw M16X120-A480

1 1

180 80 97 39 Stud 12X30-A4-70 6 6

182 82 38 00 Plain washer STAINLESS STEELA4

6 6

183 82 23 59 Hexagon nut M12-A2-70 6 6

200 647 04 00 Pump housing 1 1

258 720 16 00 Sleeve unit 1 1

263 576 61 02 Wear protection 1 1


Parts for Service

Qty/Ver-sion


30

0

31

0

800 84 15 42 O-ring kit 1 1

800 84 15 43 O-ring kit 1 1

900 680 27 02 Basic repair kit 1 1




901 90 37 08 Monopropylene glycol "DOWCAL N" 9 9

* piece goods


Special Tools

Qty/Ver-sion


30

0

31

0

999.990 83 95 42 Oil gun Inspection room 0.08l/stroke 2 2

999.990 84 08 03 Circlip pliers Mech.seal unit,outerbearing Sga 40-100mm

2 2

999.990 84 08 12 Circlip pliers Outer bearing 2 2

999.990 84 08 60 Crow bar Mechanical seal unit 2 2

999.990 84 10 16 Ratchet handle Sockets 1/2" drive 2 2

999.990 84 11 40 Comb.wrench metric Level switchN=17mm

2 2

999.990 84 13 01 Hexagon bit adaptor Pumphousing,impeller screw N=14mm

2 2

999.990 84 13 03 Hexagon bit adaptor Term.rail,earth-ing,inner cool.jackE N=5mm

2 2

999.990 84 13 05 Hexagon bit adaptor Plugs,flush valvecover N=8mm

2 2

999.990 84 13 06 Hexagon bit adaptor Conn.cov,cableent,seal hsg cov,liF N=10mm

2 2

999.990 84 13 62 Puller compl. Support bearingSprd250/rch200

2 2

999.990 84 13 68 Hydraulic unit Main bearing 200kn 2 2

999.990 84 13 90 Socket wrench Impeller N=17mm 2 2

999.990 84 15 55 Extension bar Sockets 1/2" drive 2 2

999.990 84 20 15 Torque changing Pump housing 2 2

999.990 332 91 00 Spring puller Spring 2 2

999.990 398 60 00 Mounting socket Mechanical seal unitL=85/95mm

2 2

999.990 604 81 00 Trim tool Impeller 2 2

999.990 605 70 00 Stand compl. Pump fixation 2 2

999.990 606 09 00 Bearing puller Main bearing 2 2

999.990 689 54 06 Mount.-dismount.tool Stator 2 2


What can ITT Water & Wastewater do for you?

Integrated solutions for fluid handling are offered by ITT Water & Wastewater as a world leader in trans-

port and treatment of wastewater. We provide a complete range of water, wastewater and drainage

pumps, equipment for monitoring and control, units for primary and secondary biological treatment,

products for filtration and disinfection, and related services. ITT Water & Wastewater, headquartered in

Sweden, operates in some 140 countries across the world, with own plants in Europe, China and North

and South America. The company is wholly owned by the ITT Corporation of White Plains, New York,

supplier of advanced technology products and services.

Visit our Web site for the latest version of this document and more informationwww.ittwww.com

ITT Water & Wastewater ABSE-174 87 SundbybergSweden

Visiting address:Gesällvägen 33SundbybergSweden

Tel. +46–8–475 60 00Fax +46–8–475 69 00

© ITT Water & Wastewater AB. The original instruction is in English.All non-English instructions are translations of the original instruction.

894527_04.en_US.2010–03.GPL.5100.300.310

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