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HQ

R S

ER

IES

EAHQR SERIES SmoothCNC 16.08.600 R 99J198616E 0

100MSY150MSY200MS200MY200MSY250MS250MY250MSY

S E R I E SHQR

www.mazak.com

YAMAZAKI MAZAK CORPORATION

TEL: +(81)587-95-1131 FAX: +(81)587-95-36111-131 Takeda, Oguchi-cho, Niwa-gun, Aichi-Pref., Japan

Specifications are subject to change without notice. This product is subject to all applicable export control laws and regulations.The accuracy data and other data presented in this catalogue were obtained under specific conditions. They may not be duplicated under different conditions (room temperature, workpiece materials, tool material, cutting conditions, etc.)

Y1*

Y2*

Z2

C2

X2

Z1

X1

C1

Touch screen operation―Operates similar to your smart phone / tablet

PC with Windows® embedded OS

Fastest CNC in the world―Latest hardware and software forunprecedented speed and precision

Easy conversational programming of multiple surface machinings

Smooth graphical user interface and support functions forunsurpassed ease of operation

Fine tuning functions―Easily configure machine parameters fordifferent workpiece materials and application requirements

MTConnect® ready―Convenient networking

Advanced features of theMAZATROL SmoothG CNC

Windows is a registered trademark of Microsoft Corporation in theUnited States and other countries. MTConnect is a registeredtrademark of AMT in the United States and other countries.

HQR series

■ 2 turret / 2 spindle machine construction for reduced cycle time

■ High efficiency integral spindle / motors in both left and right headstocks perform powerful turning and high accuracy C-axis indexing in 0.0001° increments

■ In addition to the standard 12 position drum turret, a 24 indexing-step 12 position drum turret and 16 position drum turret are optionally available

■ High accuracy milling thanks to the rotary tool spindle on both turrets and long Y-axis stroke (MY, MSY)

■ A variety of automation equipment such as bar feeders, workpieceunloader and robot are optionally available

High Productivity ina Small Floor Space

*Y1 and Y2 are only on 100MSY, 150MSY, 200MSY and 250 MSY

HQR-150MSY

Shown with optional status light,tool eye and work unloader.

HQR-200MSY 850U

Shown with optional status light, tool eye,work unloader and auto parts catcher

Innovative support for operators

Ease of operation

Designed with environmentalconsiderations

100MSY

150MSY

200MS

200MSY

Models

Main spindle Second spindle

Tailstock

Turret Max. spindle speed

Output (30 min. rating) chuck size

Universal

250MS

250MSY

Series range

6000 rpm11 kW (15HP)

5000 rpm15 kW (20HP)

5000 rpm22 kW (30HP)

12 D25 mm (1")

ø40 mm (ø1 ")

16 D20 mm ( ")

ø32 mm (ø1 ")

4000 rpm26 kW (35HP)

6000 rpm11 kW (15HP)

5000 rpm22 kW (30HP)

12 D20 mm ( ")

ø32 mm (ø1 ")600U

850U

1300U

200MY

250MY

5000 rpm22 kW (30HP)

12 D25 mm (1")

ø40 mm (ø1 ")

4000 rpm26 kW (35HP)

16 D20 mm ( ")

ø32 mm (ø1 ")

MT NO.4Built-in center

700U

Max. spindle speedOutput (30 min. rating)

Chuck size

Turret type Turning tool shank

Boring bar shank diameter

Second spindle

34

14

12

34

14

12

34

14

0302

High Production Multi-tasking

2 turret / 2 spindle machine design for reduced cycle times The HQR series can perform high-efficiency cutting such as simultaneous 1st and2nd operations and balanced cutting by utilizing the upper and lower turrets.

By synchronized machining of both turrets, balance cutting that minimizes workpiece displacementcan be performed. Additionally, simultaneous turning reduces cycle time.

HQR series

Bar feed 10 s

UpperturretHQR-150MSY

with bar feederand unloader

Industrial machinerycomponent S45Cø65 (ø2.56" × 3.35")

× 85 mm

1 turret2 spindleCNC turningcenter

Lowerturret

Upperturret

Lowerturret

Bar feed 10 s

O.D. rough turning35 s

O.D. roughturning

10 s

O.D. finishturning15 s

Drilling20 s

Milling 30 s

Milling 30 s

Drilling 23 s

Drilling 23 s

Parts catcher 15 s

O.D. finish turning18 s

Groove cutting20 s

Cut-off 15 s

Cut-off 15 s

O.D. roughturning

15 s

O.D. roughturning15 s

O.D. roughturning

10 s

O.D. finishturning

18 s

Groove cutting20 s

Milling 30 s

Drilling 23 s

Idle 10 s

Idle 83 s

Cut-off 15 s

O.D. finishturning

18 s

Drilling20 s

Milling 30 s

Drilling 23 s

(Unloader)10 s

Idle 15 s

0 s 20 s 40 s 60 s 80 s 100 s 120 s 140 s

0 s 100 s 150 s 200 s 250 s50 s

Cycle time reduced by 47% Cycle time

141sec

Cycle time

264 sec

Balanced turning on main spindle Simultaneous machining of two workpieces Cut-off Balanced milling on second spindle

Concept

0504

HQR series

Higher Productivity

Spindle specifications

Machines

Spindle Chuck size Max. speed Output 30 min. rating

Cont. ratingSpindle acceleration

Max. torque

Second spindle

6000 rpmAC 11 kW [15 HP ]AC 7.5 kW [10 HP ]

3.8 s

162 N∙m (119 ft∙lbs)

Main spindle

5000 rpmAC 15 kW [20 HP ]AC 11 kW [15 HP ]

2.7 s

233 N∙m (172 ft∙lbs)

Main spindle


2.7 s

500 N∙m (369 ft∙lbs)

Second spindle


3.4 s

467 N∙m (344 ft∙lbs)

Main, second spindle

6000 rpmAC 11 kW [15 HP ]AC 7.5 kW [10 HP ]Main spindle : 3.99 sSecond spindle : 3.8 s162 N∙m (119 ft∙lbs)

HQR100MSY

HQR150MSY

Main, second spindle


3.4 s

6" 10" 8"8"

467 N∙m (344 ft∙lbs)

HQR200MS, 200MSY

HQR250MS, 250MSY

High efficiency integral spindle / motors in both headstocks

5000 rpm 22 kW (30HP)

25%ED

6000 rpm 11 kW (15HP) 5000 rpm 15 kW (20HP)HQR-100MSY Main spindle / second spindleHQR-150MSY Second spindle

HQR -150MSY Main spindle

HQR-200MS, 200MSY Main spindle / second spindleHQR-200MY Main spindle

25%ED

Torque Diagrams

4000 rpm 26 kW (35HP) 5000 rpm 22 kW (30HP)

25%ED

HQR-250MS, 250MSY Second spindle HQR -250MS, 250MY, 250MSY Main spindle

Cont. rating

Cont. rating

15 min. rating 30 min. rating

30 min. rating

15%ED

Output

00

15

22

4200 5000600450

T= 467 N·m

T= 350 N∙mT= 350 N·m

T= 239 N∙mT= 239 N·m

Output

00

15

22

4200 5000600450

T= 467 N·m

T= 350 N∙mT= 350 N·m

T= 239 N∙mT= 239 N·m

Output

26

22

930420 11001000

100

1510

2850 4000110

T= 500 N·m

T= 341 N·m

Output

11

900650

7.5

60000

0

T= 162 N·m T= 117 N·m

T= 79.5 N·m

Output (kW)

00

11

450

7.5

650750

990

15

13504000

5000

T= 233 N·m

T= 162 N·m

T= 95.5 N∙mT= 95.5 N·mT= 140 N·m

Thanks to its design, vibration is minimized during high-sped operation to ensure exceptional surface finishes andmaximum tool life. Since no transmission with belts, pulleys or gears is used, the higher efficiency of the integralspindle / motor delivers more power to the tool tip to be used for cutting. The spindle C1-axis and C2-axis* can beindexed by 0.0001° increments and can also perform contouring.

Vibration increases with faster speed Minimum vibration produced by integral spindle / motor

1.0

1.0 1.5 2.0

0.5

0.50

Mazakintegralspindle /motor

Rou

ndne

ss (µ

m)

Surface roughness (µm)

■ Example results of roundness andsurface roughness

Belt drive motor

Belt

Pulley

Spindle

Main spindle motor

HQR integral spindle / motor Conventional belt drive

*0.0001° indexing on C2-axis is optional

Cont. rating 30 min. rating

Cont. rating

Cont. rating

30 min. rating

30 min. rating

Speed (rpm)

Speed (rpm) Speed (rpm)

(kW)

(kW)

(kW)(kW)

Speed (rpm) Speed (rpm)

0706

12 position drum turret

16 position drum turret (200MS, 200MSY, 250MS, 250MSY)

HQR series

Higher Productivity

High-performance non-lift turret

Both the upper and lower 12 position drum turrets can mount either turning or milling tools on each of the 12 positionsfor convenient setup. 24 indexing-step 12 position drum turret is optionally available for the HQR 200, 250 series.

The 12 position drum turret and 16 position drum turret*use VDI tool holders for ease of tool setup. Tools can beeasily mounted on the turret by turning one bolt for fasttool setup changes.

VDI turret for convenient tool setup

Upper turret

Lower turret

The 6000 rpm, AC 5.5 kW (7.5 HP) milling spindle provides performance comparable to a small machining centerfrom powerful face milling to high speed drilling.

Output (kW)

Speed (rpm)

5 min. rating10 min. rating 3 min. rating

Rotary tool spindle output diagram

00

5.5

22501500

2.2

6000

Rotary tool spindle

*200 and 250 series only

0908

O P T I O N

Sample workpieces ■ Workpiece : Pulley■ Material : Aluminum ■ Cutting time : 5 min

■ Workpiece : Machine component ■ Material : Carbon steel ■ Cutting time : 10 min

■ Workpiece : Piston housing ■ Material : Carbon steel ■ Cutting time : 3.9 min

■ Workpiece : Sleeve■ Material : Carbon steel ■ Cutting time : 4.5 min

■ Workpiece : Shaft ■ Material : Carbon steel ■ Cutting time : 4 min

HQR series

Higher Productivity Higher Accuracy

The INTELLIGENT THERMAL SHIELD is an automatic compensation for room temperaturechanges, which realizes enhanced continuous machining accuracy. MAZAK has performedextensive testing in a variety of environments in a temperature controlled room and has usedthe results to develop a control system that automatically compensates for temperature changesin the machining area. Changes in the room temperature and compensation data are shownvisually.

Heat displacement of HQR-150MSYChuck size 6", max. machining diameter ø300 mm (11.81"), distance between chuck jaws 620 mm (24.41")

0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00

Time[H]

Constant roomtemperature

30°

20°

ø10 μm/div

3 hours

ø4 μm

ø4 μm

ø4 μm

ø7 μm

ø2 μm

ø2 μm

ø1 μm

ø3 μm

2 hours

One hourstop

(power off)

60 minutesstop

10 minutesstop

(power on)

Room temperatureLower turret X second spindle

Upper turret X main spindle

Lower turret X second spindle

Upper turret X main spindle

0:00 1:00 2:00 3:00 4:00 5:00 6:00 7:00

Time[H]

Room temperaturechange (8°C)

30°

20°

ø10 μm/div

ø4 μm ø5 μmø3 μm

ø2 μm

ø4 μm

ø6 μmø1 μmø5 μm

3 hours 2 hours

One hourstop

(power off)

60 minutesstop

10 minutesstop

(power on)

Room temperature

Roundness

Results 0.26 µm(0.0000102") (Main spindle) Results 0.30 µm(0.0000118") (Second spindle)

The inspection is conducted according to ISO-230 ona recommended foundation with room temperaturecontrolled to 22°C±1°C (71.6°F±1.8°F) after machinehas reached operation temperature.

HQR-150MSY test results

Continuous machining accuracy

Brass JIS C3604

3000 rpm

Feedrate 0.03 mm / revD.O.C 0.02 mm

Diamond tool (DA2200)Nose R 0.4 mm

Material

Spindle speed

Machiningconditions

Tool

:

:

:

:

The Y-axis stroke (upper turret : 100 mm (4"), lower turret : 70 mm (2.75")) makes it possible to perform a wide variety of machining.

Tailstock (MY, MSY)

Example : face driver on main spindle for the complete machining of a shaft workpiece

The HQR-200MY and 250MY are equipped with a tailstock.Servo motor controlled tailstock movement and thrustallow automation of shaft workpiece machining.

Thrust

Tailstock center

7 kN

MT NO.4 Built-in center (Standard)

MT NO.5 Dead center (Option)

Upper / lower turret Y-axis (MY, MSY)

HQR-250MY shown

1110

HQR series

Automation for chuck workpieces

● Easy setup by MAZATROL

● Minimum floor space requirements

● Large pallet storage

● Safe operation

By utilizing the work loader robot and conveyor, chuck work can be automated and unmannedoperation can be performed over extended periods of time to realize high productivity.

Unmanned operation system ROBOT LOADER 100

Bar feeder and workpiece unloader

Workpiece unloader hand

Effective operation from bar material to finished workpiece. The unloader hand is designed to prevent anymarring of the finished workpiece surface.

Double hands with 3-jawsfor chuck workpieces (D3)

10 kg (22 lbs) × 2ø20 mm~ø150 mm(ø0.79" ~ø5.91")20 mm ~ 100 mm(0.79" ~ 3.94")

Standard hand

Max. workpiece weight Max. diameter

Workpiece length

HQR-200MSY

Workpiece unloader The work unloader removes the workpiece from the chuck and transfers it outside of the machine withoutdamaging the machined surfaces. (workpiece unloader not available for the HQR-200MY and 250MY)

A wide variety of optional equipment is available for the HQR series

Factory Automation

Loading material Transferring workpiece to pallet Unloading finished workpiece

1312

1514

Intelligent Machine

Speed

Speed

Time

Time

Without Variable Acceleration Control

With Variable Acceleration Control

Axis : 1 Axis : 2

Axis : 1 Axis : 2 Axis : 1 Axis : 2

Axis : 2Axis : 1

Time Reduction

Variable Acceleration Control Function

VARIABLE ACCELERATION CONTROL

Verbal Message System

MAZAK VOICE ADVISER

Verbal support for machine setup and safe conditions confirmation

Seamless Corner Control

SMOOTH CORNER CONTROL

Tolerance band

Other systems Move to next command position after teaching current command position

SMOOTH CORNER CONTROL SMOOTH CORNER CONTROL

Move to next command position within tolerance band

Machine Interference Prevention

INTELLIGENT SAFETY SHIELD

When an operator manually moves the machine

axes for setup, tool measurement or changing

inserts, the CNC shows a synchronized 3D model

on the display for checking machine interference.

If any machine interference occurs, the machine

motion automatically stops. This function for use

during automatic operation is optionally available.

Comprehensive Maintenance Monitor

INTELLIGENT MAINTENANCE SUPPORT

Useful information for improved preventative maintenance to prevent unexpected machine downtime.

C-axis was selected.

Feedrate is 100%. Please watch out.

There are tools not registered on tool data.

Alarm occured.

Yamazaki Mazak has developed a variety of functions for the improvement

of productivity, high accuracy machining and operator support. A variety of

unique technologies has been developed that incorporates the expertise of

experienced machine operators that realizes unsurpassed productivity and

higher accuracy machining.

Variable acceleration control is a new function which permits the faster acceleration capability of linear axes to be used whenever possible. The slower acceleration of the rotary axes is not used for all program commands, resulting in faster machining cycle times.

Improved finished surfaces and reduced cycle times by optimized acceleration / deceleration when machining corners.

Advanced Intelligent+ Functions

A variety of Intelligent+ Functions provides incomparable operator support for exceptional ease of operation and optimum machine efficiency.

HQR series

1716

HQR series

Ergonomic design for convenient operation and maintenance

HQR-200MSY

Conventional machine Amount of lubricant used : 151 L / year

(Operation hours : 7200 H / year)

The large front door window allows workpiece machining to be easily monitored by the operator.

Large window Adjustable CNC touch panel

The turrets feature excellent accessibility for convenient tool setup.

Turret access Items requiring frequent access for machine maintenance are arranged in one central location.

Maintenance area

Cables have a standard color coding for easy identification and convenient maintenance.

Color coded cables

The Energy Dashboard provides a convenient visual monitoring of energy consumption and analysis.

Process screen display

Extended coolant

service life

Reduction of lubricant

consumption Energy efficient

180017001600150014001300120011001000

900800700600500400300200100

0

Operation panel width 435 mm (17.13")

Ope

ratio

nal p

anel

hei

ght

563

mm

(22.

17")

Cent

er o

f mon

itor 1

300

mm

(51.

18")

(whe

n tilt

ed 4

5°)

Operation touch panel can be tilted to the optimum position for any operator's height to ensure ease of operation.

Ergonomics Environmentally Friendly

∙ Total energy consumption (of workpiece in operation)∙ Current energy consumption

Requires optional power meter

Amount of lubricant used : 71.5 L / year(Operation hours : 7200 H / year)

The environment and our impact on natural surroundings have always been important concerns of Yamazaki Mazak. This is shown by the fact that all factories in Japan where Mazak machine tools are produced are ISO 14001 certified, an international standard confirming that the operation of our production facilities does not adversely affect air, water or land.

The roller guides utilized by all linear axes are lubricated by a grease lubrication system instead of oil. With this system, tramp oil in the coolant is considerably reduced, resulting in a longer coolant service life. Additionally, the work light, CNC display and the optional chip conveyor are automatically shut off after a predetermined period for lower power consumption when the machine is in the stand-by state.

Energy consumption diplayed on graph

Display approximate CO2 emission and electrical power cost

Energy consumption by workpieces

Energy Dashboard O P T I O N

Large switches-color changes from orange to green when turned on

For frequently-used axes selection and feedrate changes

Touch panel operation-similar to your smart phone or tablet

Interface for peripheral equipment USB-1.0 + 2.0

Transfer program and tool data

19" touch panel

USB port

SD card slot

Operation switches

Dials

The seventh generation MAZATROL CNC system- the core of Smooth Technology

From setup to machining -designed for unsurpassed ease of operation

Five different home process screens― each home screen displays theappropriate data in an easy-to-understandmanner. Icons can be touched in eachprocess display for additional screen displays.

Programming Tool data

Set up Machining Maintenance

Values and items can easily be input / selected on pop-up windows.

Side menu List menu Screen key board

New interface with touch operation ensures convenient data processing - programming, confirmation, editing, and tool data registration

Process home screens

Pop-up windows

1918

MAZATROL CNC System

HQR series

Shape selection

Workpiece and coordinates data can be imported from 3D CAD data to a MAZATROL program. No coordinate value inputs are required. Can reduce input errors and time for program checking.

3D ASSISTMAZATROL program, unit list and 3D workpiece shape are linked to each other. After defining a machining unit in a MAZATROL program, the 3D shape is immediately displayed to easily and quickly check for any programming error.

QUICK MAZATROL

Programming screen links tool path, workpiece shape and programming to reduce programming time

Selecting tool path by touching the screen

Moving to the corresponding EIA program line

Program, process list and 3D tool path display are linked to each other. Visible search on touch screen can reduce the time for program checking.

QUICK EIA

3D model in the process listis displayed with updatedprogramming in real time

Quickly move to the correspondingsection in the MAZATROL programby touching a feature in the 3D model CAD model importing

Automatically input to MAZATROL program

2120

Ease of Programming

HQR series

2322

HQR series

MAZATROL

Positioning (Linear interpolation), Positioning (Independent interpolation),

Linear interpolation, Circular interpolation, Cylindrical coordinate interpolation, Polar coordinate interpolation,

Equal pitch threading, Re-threading*, Override threading*, Override variable threading,

Synchronized milling spindle tapping

Rapid traverse, Cutting feed, Cutting feed (per minute), Cutting feed (per revolution), Dwell (specified time, specified number of rotation),

Rapid traverse override, Cutting feed override, G0 speed variable control, Feedrate clamp, Variable acceleration / deceleration control,

Constant control for G0 tilting*

Tool offset pairs : 4000, T code output for tool numberTool life monitoring (time), Tool life monitoring (number of machined workpieces)

—

Memory operation

Optional stop, Dry run, Automatic handle control, MDI control,

TPS, Restart, Single process, Machine lock

Tool-setting data teach, Tool length and tip teach, Touch sensor coordinates measurement, Workpiece offset measurement,

Tool eye measurement

EIA

Positioning (Linear interpolation), Positioning (Independent interpolation),Linear interpolation, Circular interpolation, Spiral interpolation,

Helical interpolation, Equal pitch threading, Variable pitch threading, Threading (C-axis interpolation type), Cylindrical coordinate interpolation*,

NURBS interpolation*, Polar coordinate interpolation*, Re-threading*, Override threading*, Override variable threading*,

Synchronized milling spindle tapping*

Rapid traverse, Cutting feed, Cutting feed (per minute), Cutting feed (per revolution), Inverse time feed,

Dwell (specified time, specified number of rotation), Rapid traverse override, Cutting feed override, G0 speed variable control, Feedrate clamp,

Time constant changing for G1, Variable acceleration / deceleration control, Constant control for G0 tilting*

Tool offset pairs : 4000, T code output for tool number, T code output for group number, Tool life monitoring (time), Tool life monitoring (number of machined workpieces)

Polygon cutting, Hobbing*

Memory operation, Tape operation, MDI operation, Ethernet operation

Optional block skip, Optional stop, Dry run, Automatic handle control, MDI control,

TPS, Restart, Restart 2, Collation stop, Machine lock

Tool-setting data teach, Tool length and tip teach, Tool offset teachTouch sensor coordinates measurement,

Workpiece offset measurement, Tool eye measurement

Number of controlled axesLeast input increment High speed, high precision control

Interpolation

Feedrate

Program registration

Control display

Spindle functions

Tool functions

Miscellaneous functions

Tool offset functions

Coordinate system

Machine functionsMachine compensation

Protection functionsAutomatic operation mode

Automatic operation mode

Manual measuring functions

Automatic measuring functions

Interface

Card interface

EtherNet

Simultaneous 4 axes

0.0001 mm , 0.00001", 0.0001°

Shape error designation, Smooth corner control, Rapid traverse overlap

Max. number of programs : 960, Program storage : 2 MB, Program storage expansion : 8 MB*, Program storage expansion : 32 MB*

Display : 19" touch panel, Resolution : SXGA

S code output, Spindle speed clamp, Spindle speed override, Spindle speed reaching detection, Multiple position orient, Constant surface speed, Spindle speed command with decimal digits, Synchronized spindle control, Max. speed control for spindle

M code output, Simultaneous output of multiple M codes

Tool position offset, Tool length offset, Tool diameter / tool nose R offset, Tool nose shape offset, Tool wear offset, Fixed amount offset, Simple wear offset

Machine coordinate system, Work coordinate system, Local coordinate system, MAZATROL coordinate system, Additional work coordinates (300 set)

G0 / G1 independent backlash compensation, Pitch error compensation

Emergency stop, Interlock, Stroke check before travelling, Barrier, INTELLIGENT SAFETY SHIELD (manual mode), INTELLIGENT SAFETY SHIELD (automatic mode)*, MAZAK VOICE ADVISER

Workpiece measurement, Sensor calibration, Tool eye auto tool measurement, Tool breakage detection

PROFIBUS-DP*, EtherNet I/P*, CC-Link*

SD card interface, USB

10 M / 100 M / 1 Gbps

MAZATROL SmoothG Specifications

Machine Dimensions Unit : mm (inch)

Machine Specifications

HQR-100MSY, 150MSY

ø51 mm (ø2")

6000 rpm

A2-5

ø61 mm (ø2.4")

11 kW (15 HP)

7.5 kW (10 HP)

34.2 kVA

9040 kg (19930 lbs)

Capacity (upper / lower turret)

Travel (upper / lower turret)

Main spindle

Second spindle

Upper / lower turret

Rotary tool spindle

Feedrate (upper / lower turret)

Motors

Power requirement

Tank capacity

Machine size

Max. swing

Max. machining diameter

Distance between chuck jaw faces (both spindles)

Bar work capacity*¹

X-axis

Y-axis

Z-axis

Spindle speed*¹

Number of spindle speed ranges

Spindle nose

Spindle bore

Rapid traverse rate : C-axis

Spindle speed*¹

Second headstock stroke (W-axis)

Second headstock positioning speed

Rapid traverse rate : C-axis

Turret type

Number of tools

Turning tool shank

Boring bar shank diameter

Turret indexing time

Spindle speed

Milling capacity

Rapid traverse rate : X-axis

Rapid traverse rate : Y-axis

Rapid traverse rate : Z-axis

Main spindle (30 min. rating)

Main spindle (cont. rating)

Second spindle (30 min. rating)

Rotary tool spindle (10 min. rating)

Coolant pump motor

Required power capacity (cont. rating)

Air supply

Tank capacity

Height

Floor space requirement*²

Machine weight

ø65 mm (ø2.56" )

5000 rpm

A2-6

ø76 mm (ø2.99")

15 kW (20 HP)

11 kW (15 HP)

39.2 kVA

9100 kg (20062 lbs)

ø320 mm / ø270 mm (ø12.6" / ø10.63")

ø300 mm / ø170 mm (ø11.625" / ø6.61")

620 mm (24.375")

175 mm / 111 mm (6.875" / 4.3125")

100 mm (±50 mm) / 70 mm (+20~ –50 mm) (4" [±2"] / 2.75" [+0.75"~ –2"])

520 mm / 580 mm (20.375" / 22.75")

1-Stepless

555 rpm

6000 rpm

625 mm (24.5")

30000 mm/min (1181 IPM)

555 rpm

12-position drum turrret (VDI)

12 tools

20 mm (3/4")

ø32 mm (ø1-1/4")

0.2 s / 1 step

6000 rpm

Drill : ø16 mm (ø0.63"), Endmill : 16 mm (0.63"), Tap : M16 × 2.0

30000 mm/min / 24000 mm/min (1181 IPM / 945 IPM)



11 kW (15 HP)

5.5 kW (7.5 HP)

0.52 kW

0.5 MPa (72.5 PSI), 500 L/min (17.7 ft3 / min)

251 L (66gal)

2413 mm (95")

2862 mm × 2290 mm (112.68" × 90.16")

HQR-100MSY HQR-150MSY

*¹ Depends on chuck specifications *² Operation panel and chip conveyor not included

2862 (112.68")

2290

(90.

16")

chip conveyor (option)

2703

(106

.42"

)

A 3D machine model is available to perform program interference checks with other CAD / CAM simulation software.

3D machine model

* : Option

2524

HQR series

4670 (183.86")

3102

(122

.13"

)

2675

(105

.31"

)

Machine Dimensions


Machine Dimensions Unit : mm (inch) Unit : mm (inch)


HQR-200MS, 200MSY, 250MS, 250MSY 1300U HQR-200MS, 200MSY, 250MS, 250MSY 850U

HQR-200MY,250MY 700U

HQR-200MS HQR-200MY



Main spindle

Second spindle

Tailstock


Rotary tool spindle


Motors

Power requirement

Tank capacity Machine size

Max. swing Max. machining diameter Distance between chuck jaw faces (both spindles)Bar work capacity*¹X-axis Y-axis Z-axis Spindle speed*¹Number of spindle speed ranges Spindle noseSpindle boreRapid traverse rate : C-axis Spindle speed*¹Second headstock stroke (W-axis)Second headstock positioning speed Rapid traverse rate : C-axis Travel Tailstock center Turret type Number of tools Turning tool shank Boring bar shank diameter Turret indexing time Spindle speed Milling capacity Rapid traverse rate : X-axis Rapid traverse rate : Y-axis Rapid traverse rate : Z-axis Main spindle (30 min. rating) Main spindle (cont. rating)Second spindle (30 min. rating)Rotary tool spindle (10 min. rating)Coolant pump motor Coolant pump motor Required power capacity (cont. rating)Air supply Tank capacity Height Floor space requirement*²Machine weight

100 mm (±50 mm) / 70 mm (+20, ~ –50 mm) (4" [±2"] / 2.75" [+0.75" ~ –2")

865 mm (34.075")


ø370 mm / ø320 mm (ø14.6" / ø12.6")ø344 mm / ø210 mm (ø13.5" / ø8.27")

ø65 mm (ø2.6")

207 mm / 141 mm (8.2" / 5.5625")

5000 rpm1-Stepless

A2-6

555 rpm————

705 mmNo.4 built-in center

12-position drum turret (VDI)12 tools

25 mm (1")ø40 mm (ø1-1/2")

0.2 s / 1 step 6000 rpm

Drill : ø20 mm (ø0.79"), Endmill : 20 mm (0.79"), Tap : M20 × 2.530000 mm/min / 24000 mm/min (1181 IPM / 945 IPM)

36000 mm/min / 36000 mm/min (1417 IPM / 1417 IPM)22 kW (30 HP) 15 kW (20 HP) 22 kW (30 HP)5.5 kW (7.5 HP)0.52 kW (0.7 HP)

37.9 kVA0.5 MPa (72.5 PSI), 500 L/min (17.7 ft³ / min)

2482 mm (97.72")

860 mm (33.9")

760 mm / 815 mm (29.875" / 32.125")

865 mm (34.075")

260 L (69 gal)

3510 mm×2615 mm (138.19"×102.95")12100 kg (26675 lbs)

—

5000 rpm

30000 mm/min (1181 IPM)555 rpm

——

—

58.3 kVA

5000 rpm

30000 mm/min (1181 IPM)555 rpm

——

59.4 kVA

1325 mm (52.2")

1225 mm / 1280 mm (48.25" / 50.5")

1330 mm (52.375")

345 L (91 gal)

4670 mm×2675 mm (183.9"×105.31")14100 kg (31085 lbs)

860 mm (33.9")

760 mm / 815 mm (29.875" / 32.125")

260 L (69 gal)

3510 mm×2615 mm (138.19"×102.95")12500 kg (27558 lbs)

1325 mm (52.2")

1225 mm / 1280 mm (48.25" / 50.5")

1330 mm (52.375")

345 L (91 gal)

4670 mm×2675 mm (183.9"×105.31") 14600 kg (32188 lbs)

850U 1300U 700UHQR-250MY

700U850U 1300UHQR-200MSY


HQR-250MS

100 mm (±50 mm) / 70 mm (+20, ~ –50 mm) (4" [±2"] / 2.75" [+0.75" ~ –2")

865 mm (34.075")


ø370 mm (ø14.57")ø344 mm (ø13.54)

ø80 mm (ø3.15")207 mm / 141 mm (8.2" / 5.5625")

4000 rpm1-Stepless

A2-8ø91 mm (ø3.58")

555 rpm————

705 mmNo.4 built-in center

12-position drum turret (VDI)12 tools

25 mm (1")ø40 mm (ø1-1/2")

0.2 s / 1 step 6000 rpm

Drill : ø20 mm (ø0.79"), Endmill : 20 mm (0.79"), Tap : M20 × 2.530000 mm/min / 24000 mm/min (1181 IPM / 945 IPM)

36000 mm/min / 36000 mm/min (1417 IPM / 1417 IPM)26 kW (35 HP) 22 kW (30 HP) 22 kW (30 HP)

5.5 kW (7.5 HP) 0.52 kW (0.7 HP)

48.6 kVA0.5 MPa (72.5 PSI), 500 L/min (17.7 ft³ / min)

2482 mm (97.72")

860 mm (33.86")

760 mm / 815 mm (29.875" / 32.125")

865 mm (34.075")

260 L (69 gal)

3510 mm×2615mm (138.19"×102.95")12500 kg (27557 lbs)

—

5000 rpm

30000 mm/min (1181 IPM)555 rpm

——

—

68.4 kVA

1325 mm (52.17")

1225 mm / 1280 mm (48.25" / 50.5")

1330 mm (52.375")

345 L (91 gal)

4670 mm×2675 mm (183.86"×105.31") 14500 kg (31966 lbs)

860 mm (33.86")

760 mm / 815 mm (29.875" / 32.125")

260 L (69 gal)

3510 mm×2615 mm (138.19"×102.95") 12900 kg (28439 lbs)

1325 mm (52.17")

1225 mm / 1280 mm (48.25" / 50.5")

1330 mm (52.375")

345 L (91 gal)

4670 mm×2675 mm (183.86"×105.31") 15000 kg (33069 lbs)

850U 1300U 850U 1300UHQR-250MSY

3510 (138.19")

2615

(102

.95"

)

2989

(117

.68"

)

5000 rpm

30000 mm/min (1181 IPM)555 rpm

——

69.6 kVA



Main spindle

Second spindle

Tailstock


Rotary tool spindle


Motors

Power requirement

Tank capacity Machine size

Max. swing Max. machining diameter Distance between chuck jaw faces (both spindles)Bar work capacity*¹X-axis Y-axis Z-axis Spindle speed*¹Number of spindle speed ranges Spindle noseSpindle boreRapid traverse rate : C-axis Spindle speed*¹Second headstock stroke (W-axis)Second headstock positioning speed Rapid traverse rate : C-axis Travel Tailstock center Turret type Number of tools Turning tool shank Boring bar shank diameter Turret indexing time Spindle speed Milling capacity Rapid traverse rate : X-axis Rapid traverse rate : Y-axis Rapid traverse rate : Z-axis Main spindle (30 min. rating) Main spindle (cont. rating)Second spindle (30 min. rating)Rotary tool spindle (10 min. rating)

Required power capacity (cont. rating)Air supply Tank capacity Height Floor space requirement*²Machine weight


ø76 mm (ø2.99")

chip conveyor (option)chip conveyor (option)

2726

HQR series

Automatic opening / closing front door The automatic opening / closing front door operates in 3 speed steps. If an operator inadvertently places a hand in the opening, operation will automatically stop when the door contacts his hand.

Tool eye The tool eye can be programmed for automatic tool measurement and compensation as well as inspection for tool breakage. In addition, since tool setup is done by simply bringing the tool tip into contact with the tool eye, tool setup time is considerably reduced.

Auto parts catcher Auto parts catcher automatically moves workpieces to outside of the machine. By using a bar feeder and work conveyor, automatic operation can be performed.

Area separator (1300U) Thanks to the area separator, workpiece loading / unloading can be performed even during machining on the other side.

Optional Equipment Standard and Optional Equipment

Machine

Chuck

Safety equipment

Factory automation

Coolant / chip disposal

Others

Absolute position detection

Work light

Double foot-pedal switch

Foundation kit

Through-hole chuck (B-206)

Through-hole chuck (BB-06)

Through-hole chuck (B-208)



Collet chuck (SAD-50)

Collet chuck (SAD-50, CB65-ND-A)

Collet chuck (CB65-ND-A)

Second spindle through-hole chuck (B-206)

Second spindle through-hole chuck (BB-06)

Second spindle through-hole chuck (B-208)

Second spindle through-hole chuck (BB-08)

Front door interlock

Hydraulic pressure interlock

Overload detection

Automatic chuck jaw open / close

Chuck open / close confirmation

Coolant temperature control system

Machining end buzzer

Spindle orient

Second spindle C-axis contouring (0.0001°)

Calendar-type automatic power ON / OFF + warm-up operation

Tool eye (Main / second spindle)

Turret air blast (upper / lower turret)

Automatic front door open / close

Area separator

Mist collector

Preparation for mist collector

Automatic power off

Status light (3 colors)

Status light (1 color)

Workpiece supporter

Tail center attachment

Bar feeder interface

Filler tube

Workpiece unloader + workpiece conveyor

Robot interface

Robot system

Scale feedback (X1, X2)

Scale feedback (Z1)

Splash guard

Coolant tank (251 L (66 gal))



Coolant system

Powerful coolant 1.1 kW

High pressure coolant 1.5 kW

Additional coolant (main / second spindle)Chip conveyor (side / rear discharge)

Chip bucket (fixed / rotary type)Oil skimmer

100MSY 150MSY 200MS850U

200MS1300U

200MSY850U

200MY700U

200MSY1300U

250MS850U

250MS1300U

250MY700U

250MSY850U

250MSY1300U

*

*

*

*

* *

* Not on second spindle sideThe above specifications are for American market. Standard and optional equipment vary by market.

: Standard : Option : N/A

Main spindle chuck jaws air blast

Workpiece measurement (upper turret)

High / low chuck pressure (main / second spindle)

Second spindle chuck jaws air blast

Adjustment tools

One set of manuals

Standard tooling package

HQ

R S

ER

IES

EAHQR SERIES SmoothCNC 16.08.600 R 99J198616E 0

100MSY150MSY200MS200MY200MSY250MS250MY250MSY

S E R I E SHQR

www.mazak.com

YAMAZAKI MAZAK CORPORATION

TEL: +(81)587-95-1131 FAX: +(81)587-95-36111-131 Takeda, Oguchi-cho, Niwa-gun, Aichi-Pref., Japan

Specifications are subject to change without notice. This product is subject to all applicable export control laws and regulations.The accuracy data and other data presented in this catalogue were obtained under specific conditions. They may not be duplicated under different conditions (room temperature, workpiece materials, tool material, cutting conditions, etc.)

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