06D

E42

81F

Yaris (RHD) TPA Front Installation instructions

Model year: 2017/03 Vehicle code: **P13*R-C*****W

Part number: PW501 - 0D110 Main Kit PW501 - 00700 - ** (2x) Sensor kit PW501 - 0D230 - ** (1x) Active Grid PW501 - 0D220 - ** (1x) Style Grid PW501 - 00580 (x1) (Optional - 0,35 mm2) Non Hybrid only

Manual reference number: AIM 003 969-3

Manual reference number AIM 003 969-3 2 of 47

Kabelisolierung

Manual reference number AIM 003 969-3 3 of 47

Manual reference number AIM 003 969-3 4 of 47

BE Beige Beige Amarillento Beige Beige Bege Beige

BE

Manual reference number AIM 003 969-3 5 of 47

Revision recordRev. No. Date Page Picture Update New Deleted steps01 02/03/2017 5 X01 02/03/2017 8 X01 02/03/2017 9 X01 02/03/2017 10 X01 02/03/2017 14 8 X01 02/03/2017 15 9 X01 02/03/2017 16 11 X01 02/03/2017 16 12 X01 02/03/2017 17 13 X01 02/03/2017 18 14 X01 02/03/2017 20 16 X01 02/03/2017 21 17 X01 02/03/2017 21 18 X01 02/03/2017 22 19 X01 02/03/2017 23 20 X01 02/03/2017 24 21 X01 02/03/2017 26 23 X01 02/03/2017 27 24 X01 02/03/2017 36 36 X01 02/03/2017 36 37 X01 02/03/2017 37 39 X01 02/03/2017 37 40 X01 02/03/2017 40 44 X01 02/03/2017 46 X01 02/03/2017 47 X02 07/07/2017 8 X02 07/07/2017 19 15 X03 08/09/2017 6 X03 08/09/2017 33 32 X03 08/09/2017 34 34 X03 08/09/2017 35 35 X03 08/09/2017 36 36 X03 08/09/2017 37 39 X

Manual reference number AIM 003 969-3 6 of 47

A B

F

C

E

1x 1x

1x 50x 2x

1x 1x

6x

G

H I

M

Z

1x

T6575

U

T6574

U1U2U3U4 U5

T6579

N

2x

PW501-00700-**T6640

1x

Z6

Z5

T9126

Z1Z2

Z3Z4

RV

O

2x

LT6577

PW501-00561

T7093

NON HYBRID ONLY

T6624

PW501-00580 (0,35 mm2)P

Manual reference number AIM 003 969-3 7 of 47

T8831

STYLE

QPW501-0D220-**

T8829

ACTIVE

R

PW501-0D230-**

Manual reference number AIM 003 969-3 8 of 47

T1092

10 mm

T0001

T0003

T0005

T0006 T0007

T0134

T5400 T3659

T0002T0009 T8611

T6072

Ø 20 mm

Würt Art. No.0630 130 20

T6114

PZ415-0JGA1-00

Ø 2 mmØ 17 mm

T6239

T7225

PZ415-0JGS2-00

T6075

PZ415-0JGA2-00

T6656

T0012

Würth Art. No.0558130

T7476

Ø 17 mmØ 20 mmØ 24 mm

T7770

CLEANER / DEGREASER

T8949

=

=

= =

=

10 =

10 = = START=

= =

T8567

T8722

MSDS

TDS

T8995 PZ41K-00001

Manual reference number AIM 003 969-3 9 of 47

T8876

U

Z2

Z1 U5

U1

Z3

U2

U3

U4

Z

U

B

A

Z4M

U1U2U3U4 U5

N

Z6

Z5

Z1Z2

Z3Z4

STYLE

Q

Z6Z5

WIRE HARNESS OVERVIEW

Manual reference number AIM 003 969-3 10 of 47

T8877

Z

Z6

Z5

Z1Z2

Z3Z4

ACTIVE

U

Z2

Z1 U5

U1

Z3

U2

U3

U4

U

B

A

Z4M

U1U2U3U4 U5

N

Q

Z6Z5

WIRE HARNESS OVERVIEW

Manual reference number AIM 003 969-3 11 of 47

4a

1 T8614

A

1 E

4

ACLEANER / DEGREASER

2

2 E1

E23

E1

E2E2

31

T8615 B I

21I B

3

CLEANER / DEGREASER

2

T8616

G x23

T8893

12

3

N

ACTIVESTYLE

2x

Manual reference number AIM 003 969-3 12 of 47

2x

1x

2x

5

2

1

T8901

T8894

1 2

3

N

ACTIVESTYLE

4b

Manual reference number AIM 003 969-3 13 of 47

7

T8948

1

ACTIVE

STYLE

2

90°1

2

90°1

2

90°1

2

90°1

10

10 10 10

10

101010

10

10 10 10

10

101010

T8930

10 mm1x

2

1

6

Manual reference number AIM 003 969-3 14 of 47

8T8996

34

26 Nm

5.5 Nm5.5 Nm

9

Click

1 22

14 55

645 max.°

7 Click

8

10

10

10

11

12

10 10

10

10 1010

1010

12

HYBRID ONLY

10

10

Manual reference number AIM 003 969-3 15 of 47

10

9

T8839

ACTIVE

STYLE

11 - 16

17 - 21

T9015

1

2

4

Manual A/C

Auto A/C

6

8

8

8

8

5

7

8

3

Manual reference number AIM 003 969-3 16 of 47

11

1241 of 47

13

T8999

180°

123

n.5n.5

2LHRH

43

Ø 2 mm Ø ? mm

T8998

1 4

Ø 2 mm1 3 42

5

STYLE

Manual reference number AIM 003 969-3 17 of 47

13

11

T9000

2

Ø + 2 mm =

? mm 12

Manual reference number AIM 003 969-3 18 of 47

14

1

3x2

4

T9001

7

x2 x2

5 6

8

x22

Manual reference number AIM 003 969-3 19 of 47

15

T9109

180°

2

2

1

5

3

3

4N

4

4

3

7

Q

6

5

5

x2

x2

RH LH

2 mm2 2

Q x2

2 mm 2 mm

2 mm1 1

Manual reference number AIM 003 969-3 20 of 47

16

T9027

N

3

12

OK

N

3

12

OK

STYLE

Manual reference number AIM 003 969-3 21 of 47

17

1843 of 47

T9003

1 4

Ø 2 mm1 3 42

5

ACTIVE

T9004

n.1

RH1

3 2

n.1

LH

2 2

Ø 2 mm

Manual reference number AIM 003 969-3 22 of 47

19

T9005

2

2 3

1Ø 24 mm

Manual reference number AIM 003 969-3 23 of 47

20

T9016

180°

2

2

1

5

34

3

N

2

2

1

5

R

x2

x2

RH LH

3

34

Manual reference number AIM 003 969-3 24 of 47

21

T9006

N

3

12

OK

N

3

12

OK

ACTIVE

Manual reference number AIM 003 969-3 25 of 47

22

T8959

CCLEANER / DEGREASER 2

1

23

Manual reference number AIM 003 969-3 26 of 47

F1x

T9007

4

123 5 6

C

2 3

C U

14

6

7a7 8

F3x 5

F3x6

8 910 11

4a

23

24

Manual reference number AIM 003 969-3 27 of 47

15

C

4 5

C UCLEANER / DEGREASER

3

13T8961

F2x 6

F1x

110

12

11

1516

17

1514

F2x

2

= =

NON HYBRID

24

23

26

Manual reference number AIM 003 969-3 28 of 47

25

13

T8962

F3x 6

F1x

110

12

11

16

17

18

1514

F2x

2

U

4 5

12

16

C CCLEANER / DEGREASER

3

= =

23

26HYBRID

Manual reference number AIM 003 969-3 29 of 47

28

26 T8857

27T8858

T8963

U5

21

3

Manual reference number AIM 003 969-3 30 of 47

29

T8879

U

2

U

F

1x

U

1

3 4

Manual reference number AIM 003 969-3 31 of 47

T8970

CLEANER / DEGREASER

A

30

31

Manual reference number AIM 003 969-3 32 of 47

U

ZB

9

A

U

U

T8971

E186

5

U

Z

U5

A

Z1

B2

3

Z2

4

CLEANER / DEGREASER 1

Z2

F1x 7

31

Manual reference number AIM 003 969-3 33 of 47

33

T9129

13

Z Z3

J

Z3

5

64Z3

10 mm1x

8.5 NmZ3

7

R

2

4Z3

Z3

10

04202

0220400206

80 180100 160

120 140

+15

LP HYBRID NON HYBRID

L

OPTION (0.35 mm2)

P

L P 42

43

32

Manual reference number AIM 003 969-3 34 of 47

34

Z6

Z3

Z5

F2x1

F4x

3

F

T9127

4

5

78 6

F2x 2

3

4

15

16 2

F2x4

Z3

Z5

Z6

U

Z2

Z4

17

1 2

Z4

INFO

R V

R

V

32

33

45

Manual reference number AIM 003 969-3 35 of 47

35

91011

11121314F

3x

2

F3x

1

T9128

Z4

INFO

Z3

Z6Z5

Z3

Z5

Z6

U

Z2

Z4

R

V

R V

32

33 45

Manual reference number AIM 003 969-3 36 of 47

38

36

T9131

+15

Z5

13

Z5

4

Z6

2

Z6

Z5

17

18

R

T9021

1

4

2

G

G

3

GRGR

17

18

37

T8928

R GR

Z5+15

TOYOTA TECHNICALDRAWING

Manual reference number AIM 003 969-3 37 of 47

41

39

T9130

10

04202

0220400206

80 180100 160

120 140Z6

13

Z6

4

Z6

2

Z6

Z5

17

18

V

T9018

1

4

2

G

G

3

VV

17

18

40

T8926

F

V V

Z6

10

04202

0220400206

80 180100 160

120 140

TOYOTA TECHNICALDRAWING

Manual reference number AIM 003 969-3 38 of 47

42

2

1

L

L

T8765

CHECKL

3 4

5

6

7 8 9

0,5 mm2Ø

Manual reference number AIM 003 969-3 39 of 47

T8749

CLICK

H1/2x

PZ

R1

Z

4

6

7

910

1112

13

2

Z

Z

Z

3

Z

8

Z

10 mm

10 mm

10 mm

5

Z

INS

PR

Z

PR

PR

PR

PR

PR

PR

PR

OPTION

43

Manual reference number AIM 003 969-3 40 of 47

46

44 T90 22

==

= =

132

17

T8980

F1x

MZ4

M

Hx1

1

2

3

T89461x

5,4 Nm10 mm

2

1

45

Manual reference number AIM 003 969-3 41 of 47

T8873

CHECK SIZEPrint 100%

Check with Rulersbefore use.

Yaris (LHD)**P13*L-C*****W

2016/10

2

010

2030

4050

6070

8090

100

0 10 20 30 40 50 60 70 80 90 100

23

mØ 20 m

Ø 2 mm

3

mØ 20 m

Ø 2 mm

STYLE

Manual reference number AIM 003 969-3 42 of 47

Manual reference number AIM 003 969-3 43 of 47

T8873

CHECK SIZEPrint 100%

Check with Rulersbefore use.

Yaris (LHD)**P13*L-C*****W

2016/10

2

010

2030

4050

6070

8090

100

0 10 20 30 40 50 60 70 80 90 100

23

ACTIVE

mØ 24 m

Ø 2 mm

3mØ 24 m

Ø 2 mm

Manual reference number AIM 003 969-3 44 of 47

Manual reference number AIM 003 969-3 45 of 47

CHECK SHEET

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

VIN n°

Model / Year TPA FrontYaris (RHD) 2017/03

P/N = OK

Serial NumberCLICK

8,5 Nm

Serial NumberCLICK

5,4 Nm

Z3

10

10

Serial Number

CLICK

5.5 Nm

Serial Number

CLICK

26 Nmx2 x1

14

Manual reference number AIM 003 969-3 46 of 47

TPA Front

CHECK SHEET

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

VIN n°

Model / Year Yaris (RHD) 2017/03

FM-AM DAB

MODE

No DTC

GPSUSB

A/C

R1 3 5

2 4 6

R1 35

246

Manual reference number AIM 003 969-3 47 of 47

= OK

OK =

Beep

CHECK SHEET

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

VIN n°

Model / Year TPA FrontYaris (RHD) 2017/03

=A =B

S