yeshshree group of companies presentation
TRANSCRIPT
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Slide No. 1 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
WELCOME
YESHSHREE GROUP
Business Verticals
Automotive Division
&
Engineering Division
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Slide No. 2 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
COMPANY HEAD OFFICE
Certified to ISO / TS 16949 : 2009
YESHSHREE GROUP
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Slide No. 3 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Our Core Values
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Slide No. 4 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
AurangabadTotal – 6
4 Mfg. Plant1 Engr. division
1 Tool room
Baramati1 Mfg Plant
Established in the year 1997
Leading manufacturer of auto parts for twowheelers and three wheelers
A fast growing company in this region
Strong engineering and development team
In-house tool room facilities
Cost competitiveness
Customer wise dedicated productionfacilities
Four manufacturing plants all overMaharashtra
ISO/TS 16949 : 2009 Certified.
YESHSHREE GROUP - OVERVIEW
From By Air By Road By Train
Mumbai 2 Hrs 418 Km (8Hrs ) 6 Hrs
Pune --------- 230 Km ( 4 Hrs ) ---------
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PRESS COMPS. PVT. LTD.
ANNUAL SALES TURNOVER
Values are in Million
SN Business Vertical INR(Cr)
USMillion $
JapaneseMillion Yen
1 Automotive Division• Yeshshree Press comp.(Including Baramati)
353.47 58.91 6576.00
2 Engineering Division• Tragen Technology 3.84 0.64 71.00• Yeshwant Industries 3.68 0.61 69.00
Group Total 360.99 60.16 6716.00
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PRESS COMPS. PVT. LTD.
• Certified to ISO/TS 16949:2009
• SAP
• Practicing TPM
• Team center (PLM) for development
• OHSAS – 18001: 2007 by Q4 of Year 2015
• EMS -ISO14001:2004 by Q4 of Year 2015
• Practicing DWM methodology
Systems
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Slide No. 7 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Partner for Sheet Metal Components & Fabricated Assemblies
Area of Business: 3 Wheeler / 2 Wheeler
Automotive Division
Process Specialized in :• Deep drawing• Stamping• Roll forming - Capacity 2mm thickness
and strip width 200mm max.• Machining• Welding/Robotic welding• Assembly• Tubular components
Supported solutions:• Heat treatment• Surface treatments like Painting,
Plating and Powder Coating.
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Slide No. 8 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Stamping Facilities
• Our Stamping facility is spread over 10,000 Sq.Mtrs.• Mechanical Press ranging from 10 Ton to 400 Ton.(Max.
Bed size-2500 X 1500mm.)• Hydraulic Press ranging from 30 Ton to 500 Ton.(Max Bed
size 3200 X 2000 mm )• Use of Tandem line, Auto Blanking and Pneumatic pick
and place.• As on date Steel processed 100 Ton/day.• Transfer Press – 1250 Tons (6 stations)
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Slide No. 9 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Stamped Welded Assemblies Facility – 3Wh
Robotic Body Assemblies Lines
11 ABB Robots
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Slide No. 10 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Goods carrier Tray200 / day
6 seated Passenger body120 / day
3 seated Passenger body100 / day
3 seated Passenger body1100 /day
Stamped Welded Assemblies – 3 Wheeler
Ape pax100/day
Engine support500/day
Piaggio India Ltd
Bajaj Auto Ltd
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Slide No. 11 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
2WH Business – Part Family
6. GEAR CHANGE LEVER
5. RIDER STEP (FOOT REST)
2. STAND CENTER
7. SIDE STAND
1. BRAKE PEDAL
3. PILLION STEP
4. STAY LH / RH
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Slide No. 12 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
2WH Plant Summary
SN Head UOM Status
1 Part Family Nos 7
2 Total no of FG parts supplied Nos 102
Q 3Customer end PPM < 50
Early field failure PPM 0.00
Warranty failure PPM 0.00
P 4
Total length of welding done / day KM 10.5
Robotic mig welding KM 6.09
Welding SPM KM 2940
Manual welding Mtrs 1470
Total parts supplied / day Nos 49000
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Slide No. 13 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Robotic MIG welding Lines
16 Motoman Robots
Manufacturing Facility – 2Wheeler
Weld SPM
5 Weld SPM 5 Scooping Machine
Pipe end Notching M/c
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PRESS COMPS. PVT. LTD.
Side StandQty / day – 7000Center Stand
Qty / day - 7000
Holder StepQty / day - 4000
Brake PedalQty / day – 7000
2 Wheeler Parts Family
Rider step LH / RHFoldable
Qty / day - 7000
Pillion step LH / RHQty / day - 7000
Gear ShifterQty / Day – 7000
Stay rear LH / RHQty / day - 7000
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Slide No. 15 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
2 Wheeler Parts Family
1 Total Nos of Child Parts 29 Nos2 Total CO2 Welding Length 2460 mm3 Relational accuracy maintained within +/- 0.30 mm
FAIRING STRUCTUREPULSAR-220
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Slide No. 16 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Export parts
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Slide No. 17 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Development Methodology
DEVELOPMENT PROCESSSr. No. Description
1. Drawing Receipt2. Drawing Study3. Critical Parameter Identification4. Feasibility Study Report & Feedback from Customer5. Process Finalisation6. Budget Working & Management approval7. Tool / Equipment Development Plan8. Tool Design & Manufacturing9. Documentation i.e. DR File
10. Prototype Sample Mfg11. Sample Inspection & Submission12. Tool Trials13. Pre-Pilot batch manufacturing14. Pilot batch manufacturing / Run at Rate15. Document submission & Signoff
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Slide No. 18 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Our Esteemed Customers
Domestic Customers Export Customers
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Slide No. 19 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
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Slide No. 20 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Engineering Division
1] M/s Yeshwant Industries - Tool Room
2] M/s Tragen Technology – Track System Solutions
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Slide No. 21 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Tool Room
M/s Yeshwant Industries
We deals in:
Transfer line press tools
Progressive press tools
Conventional press tools
Robotic Welding Fixtures
Scooping Machine
Robotic integration
Welding SPM
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Slide No. 22 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Design Set Up
Advanced CAD/CAM software for design is one of the importantingredients that going into our design and manufacture of the tooling, these areas follows:
UG NX6 CAM.
Solid Edge ST4.
Auto-Cad 2013.
Fast Blank
Forming Suit
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Slide No. 23 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Manufacturing Capability
Sr. Tool Name Type Top / Bottom images Part Criticality
15 Cavity
AutoBlanking Die
AutoBlanking
Tool Size –L-1900, W-1700,Z-925.
2Wiper
ProgressiveDie
Progressive
Cross section ofblank andPiercing Size isvery small.
3R. R. Top
ProgressiveDie
Progressive
Double Cavityblanking andpiercingcombination .
4
Reinforcement Bottom
Blanking andPiercing Die
Blank andpierce Die
Tool size –L - 1850, W -1000, H - 500and useNitrogen GasSpring in Series.
Press tools
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Slide No. 24 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Manufacturing Capability
Welding Fixture
• Size :- 2600 X 1650 X 800• Modular concept fordifferent variant within sameFlat form
• Robotic BIW fixture
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Slide No. 25 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Manufacturing Capability
Pipe Scooping Machine
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Slide No. 26 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Manufacturing Capability
Welding SPM
• Welding is done on theprofile to join pipe andbracket
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Slide No. 27 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Our Esteemed Customers
Many more….
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Slide No. 28 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Engineering Division
1] M/s Yeshwant Industries - Tool Room
2] M/s Tragen Technology – Track System Solutions
YESHSHREE Group
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Slide No. 29 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Track System Solutions
We deals in:
Crawler Platforms
Track frame / Module
Track Group
Link Assembly
Roller
Carrier roller
Front Idlers
Sprocket
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Slide No. 30 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Technology Transformation
CATERPILLAR
TENGL
TRAGEN
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Slide No. 31 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Manufacturing Facility
• Advanced Manufacturing System –Single Piece flow
• State of the Art Heat Treatment Equipment & Processes
• Automated Link Pressing & Automated Torque Machine
• Clean Room for Roller assembly
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Slide No. 32 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Product Basket
Crawler Lower Track Modules
Track Group
Roller Group
Carrier RollerGroup
Idler Group
Sprocket
Track Drive
Apron Conveyor
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PRESS COMPS. PVT. LTD.
Undercarriage Range
Track pitch 154 171.1 190 215.9 228.6
TrackGroup
RollerGroup
CarrierRollerGroup
N/A
Sprocket
IdlerGroup
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Slide No. 34 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Our Esteemed Customers
Excavator DrillMachine
Side Dumploader Crawler Screener
Apron Conveyor
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Slide No. 35 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Our Esteemed Customers
Indian Defence
L & T Association: First Tier supplier to L&T for OFB Requirementsof T72 & T90 Tank Undercarriage.
Aspiring to setup Defense component cluster at Aurangabad. Registered with HVF & VRDE ,Avadi. Participated in Tender for STRELA 10-M at MOD Got First Defence Order for Schilka Track Assy from BEL
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Slide No. 36 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Inspection Facilities
STD room Combination Gauge Checker panels UTM for Spot Surface finish tester
NDT – Ultra sonictesting m/c
Portable hardnesstester
Spectrometer Microscope Micro Hardnesstester
Brinell hardnesstested
Rockwell hardnesstested
Addition to this• Profile Projector• Weld penetration lab• Coating thickness gauge
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PRESS COMPS. PVT. LTD.
Adopted:• Auto blanking with De – coiler feder
• Robotic body assembly Line.
• Robotic Mig welding Line.
• Transporter base body assembly lineUnder development & Testing:• Patent for Motorcycle combined Stand
(Main Stand + Side Stand)
• Development of body with folding method
Technology
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PRESS COMPS. PVT. LTD.
• Wind power of 1MW generated.
• Established and running Two Schools.
• Operating an Old age home.
• We also run an Orphanage home.
• Specially abled are employed for Unskilled Activity
Corporate Social Responsibility
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Slide No. 39 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Yeshshree Press Comps Pvt. Ltd.B-4,MIDC,WalujAurangabad 431136MaharashtraIndia.
E-mail : [email protected]@yeshshree.com
Tel No +91-240-2554361+91-9689949004
Website : http://www.yeshshree.com
QR code for web URL
Contact Us
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Slide No. 40 of 40Total PeopleMovement towards Excellence
PRESS COMPS. PVT. LTD.
Thank you