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Varun Kumar Managing Director, Dev Energy www.devenergy.co.in

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Page 1: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath

Varun Kumar Managing Director, Dev Energy

www.devenergy.co.in

Page 2: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath

CHEAPEST SOURCE OF ENERGY

CONVERTS SOLID FUEL TO GASEOUS FUEL

- ALLOW LARGER HEAT FLUX

- EASY TRANSPOTATION, CONTROL AND COMBUSTION

GREENER FOR ENVIRONMENT

PROPANE GAS NATURAL GAS FURNACE OIL COAL GAS

TYPE 11600 Kcal / Kg 8500 Kcal / scm 9600 Kcal / Kg 1400 Kcal / Nm3

Rs. / UNIT 42.00 36.00 18.00 2.60

Rs. / 1000 Kcal 3.62 4.23 1.88 1.85

Page 3: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath

FEEDSTOCK FEEDSTOCK

SNG

METHANOL

UREA

AMMONIA

GAS TURBINE

SNG

METHANOL

UREA

AMMONIA

GAS TURBINE

HEAT HEAT

STEEL RHF

PELLETIZATION

TILES

ALUMINA

INDUSTRIAL HEATING

STEEL RHF

PELLETIZATION

TILES

ALUMINA

INDUSTRIAL HEATING

AIR + STEAM AS CHARGE

ATMOSPHIRIC PRESSURE

SIMPLE TECHNOLOGY

AIR + STEAM AS CHARGE

ATMOSPHIRIC PRESSURE

SIMPLE TECHNOLOGY

OXYGEN AS CHARGE

HIGH PRESSURE

COMLEX TECHNOLOGY

OXYGEN AS CHARGE

HIGH PRESSURE

COMLEX TECHNOLOGY

Page 4: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath

o THERMAL APPLICATION GASIFICATION

o FIXED BED - UPDRAFT – NORMAL PRESSURE TECHNOLOGY

o PARTNERSHIP WITH YISHENG, CHINA

o 100% SUCCESS RECORD OF > 140 SYSTEM IN INDIA

o > 2000 MODULES WORKING NOW ACROSS THE WORLD

o EXPERIENCE IN > 40 INDUSTRIES

o IN THE BUSINESS OF SAVING FUEL COST

o CAN REPLACE PROPANE, NATURAL GAS , FURNACE OIL

Page 5: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath

DOUBLE STAGE GASIFICATION

UPSTAGE GAS -> VOLATILE MATTER EXTRACTION

AT LOW TEMPERATURE WITH CV > 1700 Kcal / Nm3

DOWNSTAGE GAS -> CARBORISED GAS GENERATION

AT HIGH TEMPRATURE WITH CV > 1200 Kcal / Nm3

AIR COOLING

INDIRECT WATER COOLING WITH NO DIRECT CONTACT

2 STAGES OF ELECTROSTATIC PRECIPITATION

DESULPHURIZATION

HIGH PRESSURE GAS BOOSTERS

Page 6: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath

UPSTAGE GAS OUTLET

• Outlet Temp ~ 100 0C

• Pre-heating of Coal for Volatile Matter in un

cracked form with CnHm ~ 5 % of average GCV

> 15000 Kcal/Nm3

UPSTAGE GAS OUTLET

• Outlet Temp ~ 100 0C

• Pre-heating of Coal for Volatile Matter in un

cracked form with CnHm ~ 5 % of average GCV

> 15000 Kcal/Nm3

DOWNSTAGE GAS OUTLET

• Outlet Temp ~ 450 0C

• Carbonized Gas (CO + CH4 +H2 )

• Vents with Dampers control to manage bed

DOWNSTAGE GAS OUTLET

• Outlet Temp ~ 450 0C

• Carbonized Gas (CO + CH4 +H2 )

• Vents with Dampers control to manage bed

Page 7: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath
Page 8: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath
Page 9: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath

– DUST : < 40 mg / Nm3

– TAR : < 40 mg / Nm3

– MOISTIURE : < 60 g / Nm3

– TEMPRATURE : AMBIENT ~ 40 – 50 C

– PRESSURE : COMPRESSED ~ 8 Kpa – 150 Kpa

– CALORIFIC VALUE : > 1450 Kcal / Nm3

– TAR GCV : ~ 8600 Kcal / Kg

– TAR RECOVERY : ~ 4.5 %

– EFFICIENCY : > 87% WITH TAR RECOVERY

Page 10: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath

AJANTA CERAMICS : TILE PLANT : SINCE 2003

Page 11: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath

JINDAL STEEL AND POWER LIMITED

FURNACE : 260 TPH

HEAT REQUIRED : 300,000 Kcal / t

INSTALLATION : 10 X Φ3.6 DSC

COAL GAS : 80000 Nm3/h

Page 12: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath

HEAT REQUIRED : 350,000 Kcal / t

GAS OUTPUT : ~ 20000 Nm3/h

INSTALLATION : 4 X Φ3.4 DSC

RUNNING SINCE : MAY 2013

HEAT REQUIRED : 180,000 Kcal / t

GAS OUTPUT : ~ 18000 Nm3/h

INSTALLATION : 3 X Φ3.6 DSC

RUNNING SINCE : APRIL 2015

Page 13: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath

• RATHI GROUP

• FORTUNE TMT

• MAITHAN GROUP

• SRMB

• JAIDEEP STEEL

• PARASNATH

• RANA GROUP

• JAI BHARAT GROUP

• BHAWANI STEEL

• SUN STEEL

• SUPER SMELTER

• KAMDHENU TMT

• ADHUNIK GROUP

• VIZAG PROFILES

• SHIVAM GROUP

• SHARDA ENERGY

• MSP

• BARNALA TMT

• MADHAV GROUP

• MAGADH TMT

• VSP UDYOG

• BANSAL GROUP

• BMW INDUSTRIES

• STEMCORE ALLOYS

> 10 MILLION TONS PER ANNUM LONG PRODUCTS ROLLED USING

OUR GASIFIERS

Page 14: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath

BHARAT POTTERIES (2006) CLAY CRAFT(2011)

Page 15: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath

RAK CERAMICS (2012) SEGNO CERAMICS (2013)

Page 16: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath

• AJANTA CERAMICS

• H & R JHONSON

• DECO LIGHT

• BHARAT POTTERIES

• MALWA MIRAGE CERAMICS

• CLAY CRAFT

• VENNAR CERAMICS

• RAK CERAMICS

• SEGNO CERAMICS

• RHI CLASIL

• SIRAZEE TILES

• KAJARIA CERAMICS

Page 17: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath

1. NO AIR POLLUTION

2. NO WATER POLLUTION

PHENOLIC WATER REUSED BACK IN THE SYSTEM

STANDBY INCENERATION

3. TAR SELLABLE / USABLE AS FUEL

4. ASH MOIST & GRANULATED SELLABLE TO BRICK KILN

Page 18: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath

1. High efficiency of coal conversion

2. Suitable for Indian Bituminous Coal

3. No water scrubbing required for cooling

4. Gas output with cooling and Cleaning

5. Complete system knowledge and solution

6. Complete Process control

Page 19: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath

LOW CAPITAL COST

TIME BASED FAST INPELMENTATION

STANDARDISED PRODUCT DESIGN

FACTORY MANUFACTURED QUALITY CONTROL

EXPERIENCED AND QUALIFIED TEAM

AFTER SALES SERVICE AND OPERATIONAL TRAINING

Page 20: YIDA COPERATION & DEV KNITFAB LIMITED ENGINEERING …worldpetrocoal.in/download/6th-WPCC-2016-PPT/Day2/S-VI/Varun-Ji… · • maithan group • srmb • jaideep steel • parasnath

THANK YOU !