yida coperation & dev knitfab limited engineering...
TRANSCRIPT
Varun Kumar Managing Director, Dev Energy
www.devenergy.co.in
CHEAPEST SOURCE OF ENERGY
CONVERTS SOLID FUEL TO GASEOUS FUEL
- ALLOW LARGER HEAT FLUX
- EASY TRANSPOTATION, CONTROL AND COMBUSTION
GREENER FOR ENVIRONMENT
PROPANE GAS NATURAL GAS FURNACE OIL COAL GAS
TYPE 11600 Kcal / Kg 8500 Kcal / scm 9600 Kcal / Kg 1400 Kcal / Nm3
Rs. / UNIT 42.00 36.00 18.00 2.60
Rs. / 1000 Kcal 3.62 4.23 1.88 1.85
FEEDSTOCK FEEDSTOCK
SNG
METHANOL
UREA
AMMONIA
GAS TURBINE
SNG
METHANOL
UREA
AMMONIA
GAS TURBINE
HEAT HEAT
STEEL RHF
PELLETIZATION
TILES
ALUMINA
INDUSTRIAL HEATING
STEEL RHF
PELLETIZATION
TILES
ALUMINA
INDUSTRIAL HEATING
AIR + STEAM AS CHARGE
ATMOSPHIRIC PRESSURE
SIMPLE TECHNOLOGY
AIR + STEAM AS CHARGE
ATMOSPHIRIC PRESSURE
SIMPLE TECHNOLOGY
OXYGEN AS CHARGE
HIGH PRESSURE
COMLEX TECHNOLOGY
OXYGEN AS CHARGE
HIGH PRESSURE
COMLEX TECHNOLOGY
o THERMAL APPLICATION GASIFICATION
o FIXED BED - UPDRAFT – NORMAL PRESSURE TECHNOLOGY
o PARTNERSHIP WITH YISHENG, CHINA
o 100% SUCCESS RECORD OF > 140 SYSTEM IN INDIA
o > 2000 MODULES WORKING NOW ACROSS THE WORLD
o EXPERIENCE IN > 40 INDUSTRIES
o IN THE BUSINESS OF SAVING FUEL COST
o CAN REPLACE PROPANE, NATURAL GAS , FURNACE OIL
DOUBLE STAGE GASIFICATION
UPSTAGE GAS -> VOLATILE MATTER EXTRACTION
AT LOW TEMPERATURE WITH CV > 1700 Kcal / Nm3
DOWNSTAGE GAS -> CARBORISED GAS GENERATION
AT HIGH TEMPRATURE WITH CV > 1200 Kcal / Nm3
AIR COOLING
INDIRECT WATER COOLING WITH NO DIRECT CONTACT
2 STAGES OF ELECTROSTATIC PRECIPITATION
DESULPHURIZATION
HIGH PRESSURE GAS BOOSTERS
UPSTAGE GAS OUTLET
• Outlet Temp ~ 100 0C
• Pre-heating of Coal for Volatile Matter in un
cracked form with CnHm ~ 5 % of average GCV
> 15000 Kcal/Nm3
UPSTAGE GAS OUTLET
• Outlet Temp ~ 100 0C
• Pre-heating of Coal for Volatile Matter in un
cracked form with CnHm ~ 5 % of average GCV
> 15000 Kcal/Nm3
DOWNSTAGE GAS OUTLET
• Outlet Temp ~ 450 0C
• Carbonized Gas (CO + CH4 +H2 )
• Vents with Dampers control to manage bed
DOWNSTAGE GAS OUTLET
• Outlet Temp ~ 450 0C
• Carbonized Gas (CO + CH4 +H2 )
• Vents with Dampers control to manage bed
– DUST : < 40 mg / Nm3
– TAR : < 40 mg / Nm3
– MOISTIURE : < 60 g / Nm3
– TEMPRATURE : AMBIENT ~ 40 – 50 C
– PRESSURE : COMPRESSED ~ 8 Kpa – 150 Kpa
– CALORIFIC VALUE : > 1450 Kcal / Nm3
– TAR GCV : ~ 8600 Kcal / Kg
– TAR RECOVERY : ~ 4.5 %
– EFFICIENCY : > 87% WITH TAR RECOVERY
AJANTA CERAMICS : TILE PLANT : SINCE 2003
JINDAL STEEL AND POWER LIMITED
FURNACE : 260 TPH
HEAT REQUIRED : 300,000 Kcal / t
INSTALLATION : 10 X Φ3.6 DSC
COAL GAS : 80000 Nm3/h
HEAT REQUIRED : 350,000 Kcal / t
GAS OUTPUT : ~ 20000 Nm3/h
INSTALLATION : 4 X Φ3.4 DSC
RUNNING SINCE : MAY 2013
HEAT REQUIRED : 180,000 Kcal / t
GAS OUTPUT : ~ 18000 Nm3/h
INSTALLATION : 3 X Φ3.6 DSC
RUNNING SINCE : APRIL 2015
• RATHI GROUP
• FORTUNE TMT
• MAITHAN GROUP
• SRMB
• JAIDEEP STEEL
• PARASNATH
• RANA GROUP
• JAI BHARAT GROUP
• BHAWANI STEEL
• SUN STEEL
• SUPER SMELTER
• KAMDHENU TMT
• ADHUNIK GROUP
• VIZAG PROFILES
• SHIVAM GROUP
• SHARDA ENERGY
• MSP
• BARNALA TMT
• MADHAV GROUP
• MAGADH TMT
• VSP UDYOG
• BANSAL GROUP
• BMW INDUSTRIES
• STEMCORE ALLOYS
> 10 MILLION TONS PER ANNUM LONG PRODUCTS ROLLED USING
OUR GASIFIERS
BHARAT POTTERIES (2006) CLAY CRAFT(2011)
RAK CERAMICS (2012) SEGNO CERAMICS (2013)
• AJANTA CERAMICS
• H & R JHONSON
• DECO LIGHT
• BHARAT POTTERIES
• MALWA MIRAGE CERAMICS
• CLAY CRAFT
• VENNAR CERAMICS
• RAK CERAMICS
• SEGNO CERAMICS
• RHI CLASIL
• SIRAZEE TILES
• KAJARIA CERAMICS
1. NO AIR POLLUTION
2. NO WATER POLLUTION
PHENOLIC WATER REUSED BACK IN THE SYSTEM
STANDBY INCENERATION
3. TAR SELLABLE / USABLE AS FUEL
4. ASH MOIST & GRANULATED SELLABLE TO BRICK KILN
1. High efficiency of coal conversion
2. Suitable for Indian Bituminous Coal
3. No water scrubbing required for cooling
4. Gas output with cooling and Cleaning
5. Complete system knowledge and solution
6. Complete Process control
LOW CAPITAL COST
TIME BASED FAST INPELMENTATION
STANDARDISED PRODUCT DESIGN
FACTORY MANUFACTURED QUALITY CONTROL
EXPERIENCED AND QUALIFIED TEAM
AFTER SALES SERVICE AND OPERATIONAL TRAINING
THANK YOU !