„your reliable welding business partner worldwide“

„Your reliable welding business partner worldwide“

Contents

I. UP – Welding Powder -> KJF 210, KJF 231, KJF 610, KJF 620, KJF 915 etc.

II. Welding Wire A: Cored wire B: Sinter belt C: Flux cored wire D: Special developments E: UP – Welding Wire KJS 110, KJS 125, KJS 308L etc. F: Solid Wire SG 1, SG 2 & SG 3 G: TIG Rods Packaging for the Products F + G

Imprint

I. UP – Welding Powder

Since 10 Years we sell our welding powder (UP) for joint welding and deposition welding.

Your advantages:

- Delivery: from stock- Better quality (demonstrably)- Labeling according to your wishes - Better prices than the big companies (ESAB, Oerlikon or Lincoln)

Also we send you, in advance a free offer or free samples of our products. Please tell us your quanitity, so that we can make a competitive offer for you.

For further questions, do not hesitate to contact us.

We will help you as good as we can.

UP-Welding Powder KJF 210

KJF 210 is a Calcium Silicate-Manganese Silicate agglomerated flux with excellent slag detachability and smooth weld bead, suitable for welding on structural steel, pressure vessels and water supply pipes. Feasible for welding on a little rusty or oily plates applicable to twin and multi wire welding and well suited in high speed welding especially for spiral water pipe mills.

KJF 210 is almost equivalent to the following fluxes:LINCOLN WELD 761 ; ESAB OK 10.80

KJF 210 – Data Sheet

Standard AWS EN 760 DIN 32522

A5.17 : F7A3 – EM12 S A CS/MS 1 78 AC B CS/MS 1 78 AC

Weld Metal Chemical Analysis (%) Flux + Wire C Si Mn P S

KJF 210 + KJS 120

(S2)

0.04 –

0.06

0.55 –

0.65

1.5 –

1.6

Max. 0.03

Max. 0.03

Weld Metal Mechanical Properties

Charpy Impact ISO – V (J)

Flux + Wire U.T.S. (Mpa)

Y.S. (Mpa)

El %

R.T. -20°C -30°C

KJF 210 + KJS 120 (S2)

515 -

535

420 -

430

25 -

27

65 -

75

40 -

55

30 -

40

Basicity Index 1.0

Density 1.2 kg/dm³

Re-drying 350 ± 25°C / 2hr

Current AC/DC

Packing Bags to 25 kg

Technical Specifications:


KJF 231 is Calcium Silicate Alloy (Mo & Ni) Agglomerated Flux suitable for cladding and hardfacing continuous casting rollers using strip electrodes (430, 420) so that the combination leaves an alloy deposit of 1% Mo and 4% Ni with excellent detachability even in high temperature.

KJF 231 is almost equivalent to the following fluxes:ESAB OK 10.07 ; SOUDO Metall RT 152


Standard

DIN 32522

B CS 4 85 1 Ni Mo DCEP

Strip Chemical Analysis (%)

Strip C Si Mn Cr Mo Ni

KJ Strip 430 Max. 0.06

Max. 0.40

Max. 0.35

Max. 16

-- Max. 0.15

Weld Metal Chemical & Mechanical Properties Flux + Strip Thickness

(mm) %C %Si %Mn %Cr %Mo %Ni Hardness

(HRC) KJF 231

+ KJ Strip 430

5

0.05 –

0.07

0.8 –

0.9

0.4 –

0.5

12 –

14

0.8 –

1.2

4 – 5

43 – 48

Technical Specifications: Basicity Index 1.0 Density 1.1 kg/dm³ Re-drying 350 ± 25°C / 2hr Current AC/DC Packing Bags to 25 kg


KJF 232 is a Calcium Silicate Agglomerated Flux suitable for cladding continuous casting and pinch rollers using strip electrode (420). Excellent detachability even in high temperature is considered as an advantage.

KJF 232 is almost equivalent to the following flux:SOUDO Metall RT 155


Standard DIN 32522

B CS 4 75 1 DCEP 13B-3-16

Strip Chemical Analysis (%) Strip C Si Mn Cr Ni

KJ Strip 420

Max. 0.3 0.6 – 0.8 0.5 – 0.7 12.7 – 13.5 Max. 0.5

Weld Metal Chemical & Mechanical Properties Flux + Strip Thickness

(mm) %C %Si %Mn %Cr %Ni Hardness

(HRC) KJF 232

+ KJ Strip 420

5

0.2 -

0.4

0.8 -

1.0

0.4 -

0.5

12.7 -

13.5

Max. 0.5

43 - 48

Basicity Index 1.0 Density 1.0 kg/dm³ Re-drying 350 ± 25°C / 2hr Current AC/DC Packing Bags to 25 kg



KJF 510 is an Aluminate Rutile agglomerated flux. It has very good weld bead and easy slag detachability suitable for thin plates with high speed welding. It can be used for single and twin wire welding diameter 1,6 or 2,4 mm, most appropriate for welding on structural steel, normal tanks, fillet welds and welding on radar oily & rusty plates.It meets the approval of GL & BV Institutes.

KJF 510 is almost equivalent to the following fluxes:Lincoln WELD 782 ; ESAB OK 10.81

KJF 510 - Datenblatt

Standard

AWS EN 760 DIN 32522

A5.17 : F7AZ – EM12A5.17 : F7A0 – EH14

S A AR 1 76 AC B AR 1 76 AC

Weld Metal Chemical Analysis (%)

Flux + Wire C Si Mn P S

KJF 510 + KJS 110 (S1) 0.06 – 0.09 0.6 – 0.8 1.0 – 1.3 Max. 0.03 Max. 0.03

KJF 510 + KJS 120 (S2) 0.04 – 0.06 0.55 – 0.65 1.0 – 1.2 Max. 0.03 Max. 0.03

KJF 510 + KJS 126 (S4) 0.04 – 0.06 0.65 – 0.75 1.5 – 1.7 Max. 0.03 Max. 0.03


Flux + Wire U.T.S.(Mpa)

Y.S.(Mpa)

El%

Charpy ImpactISO – V (J)

R.T. 0°C

KJF 510 +KJS 110 (S1)

525 - 540 420 - 435 25 - 27 65 - 75 --

KJF 510 +KJS 120 (S2)

530 - 550 435 - 455 25 - 27 30 - 40 --

KJF 510 +KJS 126 (S4)

550 - 570 440 - 460 24 - 26 55 - 65 30 - 35

Basicity Index 0.4

Density 1.25 kg/dm³


Current AC/DC

Packaging Bags to 25 kg



KJF 610 is an Aluminate Agglomerated Flux with excellent slag detachability even in high temperatures. It has the ability for twin and tandem welding and designed for the multi-pass butt welding of mild, medium and high tensile steels and as well as low alloyed steels, with impact strength down to -40°C. The flux is preferred due to the low consumption and resistance to the moisture absorption leading to low hydrogen content in weld metal. This flux is especially for welding high tensile steels, shipbuilding, pressure vessels, water pipes, structural steel joints and fine grain steels.It meets the approval of GL & BV Institutes.

KJF 610 is almost equivalent to the follwing fluxes:Lincoln P230 ; ESAB OK 10.71


Standard


A5.17 : F7A4 – EM12A5.17 : F7A3 – EM12KA5.17 : F7P5 – EH14A5.23 : F8A2 – EA2A5.23 : F8AZ – EB2

S A AB 1 68 AC H5 B AB 1 68 AC H5


Flux + Wire C Si Mn Cr Mo

KJF 610 + KJS 120 (S2) 0.04 – 0.07 0.25 – 0.35 1.40 – 1.60 --------- -----------

KJF 610 + KJS 122 (S2Si) 0.04 – 0.06 0.30 – 0.45 1.45 – 1.65 --------- -----------

KJF 610 + KJS 126 (S4) 0.07 – 0.09 0.30 – 0.40 1.65 – 1.80 --------- -----------

KJF 610 + KJS 124 (S2Mo) 0.04 – 0.08 0.35 – 0.45 1.50 – 1.60 --------- 0.4 – 0.5

KJF 610 + KJTUBS – 310 (S2CrMo1) 0.04 – 0.07 0.35 – 0.45 1.50 – 1.65 1.0 – 1.2 0.4 – 0.5



Y.S. (Mpa) El % Charpy ImpactISO – V (J)

R.T. -30°C -40°C -50°C

KJF 610 + KJS 120 (S2) 510 - 540 420 - 440 25 - 27 75 - 90 42 - 48 30-38 ---------

KJF 610 + KJS 122 (S2Si) 540 - 560 435 - 460 24 - 26 60 - 70 40 - 50 ---------- ---------

KJF 610 + KJS 126 (S4) 510 - 540 480 - 500 23 - 25 ------ -------- 45 - 55 33 - 38

KJF 610 + KJS 124 (S2Mo) 540 - 560 440 - 460 24 - 26 55 - 70 35 - 45 ---------- ----------

KJF 610 + KJTUBS – 310 (S2CrMo1) 560 - 580 470 - 485 23 - 25 70 - 90 -------- ---------- ----------

Basicity Index 1.5

Density 1.3 kg/dm³

Re-Drying 350 ± 25°C / 2hr

Current AC/DC




KJF 611 is an Aluminate Basic Agglomerated Flux with an excellent detachability even in high temperature suitable for two wire and tandem welding highly resistant to crack with low consumption and resistance to moisture absorption leads to the low hydrogen in weld metal.

KJF 611 is almost equivalent to the following flux:Lincoln WELD 860 ; Oerlikon OP 123

Standard


A5.17 : F6A2 – EM12A5.17 : F7A2 – EM12K

S A AB 1 57 AC H5

B AB 1 57 AC H5


Flux + Wire C Si Mn

KJF 611 + KJS 120 (S2) 0.04 – 0.06 0.20 – 0.30 1.25 – 1.35

KJF 611 + KJS 122 (S2Si) 0.04 – 0.06 0.25 – 0.35 1.25 – 1.35



Y.S. (Mpa) El%


R.T. -30°C

KJF 611 + KJS 120 (S2)

520 - 540 410 – 430 24 - 26 50 - 65 42 - 48

KJF 611 + KJS 122 (S2Si)

530 - 550 415 – 440 24 - 27 40 - 60 40 – 50

Basicity Index 1.2

Density 1.3 kg/dm³


Current AC/DC





KJF 612 is an Aluminate Agglomerated Flux with excellent slag detachability even in high temperatures. Designed for longitudinal welded pipe lines with multiple wire systems to X70 grade. Due to the metallurgical design, the flux does not produce hard spots in pipe welding applications. The flux is preferrred due to the low consumption and resistance to the moisture absorption leading to low hydrogen content in weld metal.

KJF 612 is almost equivalent to the following fluxes:Lincoln WELD 995N ; ESAB OK 10.73


Standard


A5.17 : F7A4 – EM12A5.23 : F8A4 – EA2 – A2

S A AB1 67 AC H5

B AB 1 67 AC H5


Flux + Wire C Si Mn Mo

KJF 612 + KJS 120 (S2)

0.04 – 0.06 0.30 – 0.35 1.35 – 1.45 --------------

KJF 612 + KJS 124 (S2Mo)

0.04 – 0.06 0.30 – 0.35 1.40 – 1.60 0.40 – 0.50



Y.S. (Mpa) El%


R.T. -40°C

KJF 612 + KJS 120 (S2)

520 - 540 415 - 440 24 - 26 50 - 70 40 - 50

KJF 612 + KJS 124 (S2Mo)

550 - 565 460 - 470 23 - 25 50 - 65 35 - 45

Basicity Index 1.3


Re-Drying 350 ± 25°C / 2hr

Current AC/DC




KJF 613 is an Aluminate Agglomerated Flux with excellent slag detachability even in high temperatures. This flux designed for the multi run butt welding of mild, medium and high tensile steels with good impact toughness down to -40°C. The flux is preferred due to the low consumption and resistance to the moisture absorption leading to low hydrogen content in weld metal and homogeneous weld bead without under cut to X80 grade.


Standard


A5.17 : F7A4 – EM12A5.23 : F8A4 – EA2 – A2

S A AB 1 68 AC H5 B AB 1 68 AC H5



KJF 613 + KJS 120 (S2)

0.04 – 0.06 0.25 – 0.30 1.35 – 1.50 --------------

KJF 613 + KJS 124 (S2Mo)

0.04 – 0.06 0.25 – 0.30 1.40 – 1.60 0.40 – 0.50



Y.S. (Mpa) El%


R.T. -40°C

KJF 613 + KJS 120 (S2)

510 - 530

410 - 435 24 - 26 65 - 80 45 – 55

KJF 613 + KJS 124 (S2Mo)

560 - 575

475 - 490 22 - 24 60 - 75 40 – 50

Basicity Index 1.4

Density 1.1 kg/dm³


Current AC/DC




KJF 614 is an Aluminate Agglomerated Flux suitable for thick longitudinal oil and gas pipes up to X80 grade especially for sour gas having outstanding properties in combination with TB content wire in four wires welding. The flux has excellent slag detachability even in high temperature with homogenous weld bead without undercut.

KJF 614 is almost equivalent to the following flux:LINCOLN WELD 998N


Standard


A5.17 : F8A4 – EM12A5.23 : F9A2 – EA2 – A3

S A AB 1 69 AC H5 B AB 1 69 AC H5

Weld Metal Chemical Analysis ( % ):


KJF-614 + KJS-120 (S2) 0.04 – 0.06 0.25 – 0.30 1.80 – 2.0 --

KJF-614 + KJS-124 (S2Mo) 0.04 – 0.06 0.30 – 0.35 1.80 – 2.0 0.40 – 0.50



Y.S. (Mpa)

El %


R.T. - 30°C - 40°C

KJF-614 + KJS-120 (S2)

570-590 470-490 23-25 75-90 60-75 45-65

KJF-614 +KJS-124 (S2Mo)

620-635 540-565 20-22 65-80 45-60 35-55

Basicity Index 1.5



Current AC/DC


Technical Specifications


KJF 620 is an Aluminate Basic Agglomerated Flux. Having clean weld bead and easy slag detachability for thin plates of normal speed both flat and fillet welding however the slag detachability looks slightly difficult for thick plates with speed welding of lower than 40cm/min, thus for thick plates of more than 20mm KJF 625 is recommended. KJF 620 flux meets appropriate mechanical properties and impact strength at 0°C and is suitable for welding on structural steel and metal construction.

KJF 620 is almost equivalent to the following flux:ESAB OK Flux 10.83


Standard


A5.17 : F7A0 – EL12A5.17 : F7A0 – EM12

S A AB 1 79 AC

B AB 1 79AC

Weld Metal Chemical Analysis ( % ):

Flux + Wire C Si Mn P S

KJF-620 + KJS-110 (S1)

0.04 - 0.05 0.20 – 0.35 1.25 – 1.45 Max 0.03 Max 0.03

KJF-614 +KJS-120 (S2)

0.04 – 0.05 0.25 – 0.40 1.5 – 1.75 Max 0.03 Max 0.03

Weld Metal Mechanical Properties:


Y.S.(Mpa)

El %


0°C -20°C

KJF-620 + KJS-110 (S1)

510-530 410-430 24-26 60-75 --

KJF-620 +KJS-120 (S2)

520-535 420-435 25-27 -- 40-55

Basicity Index 1.25



Current AC/DCEP




KJF 910 is a Fluoride Basic Agglomerated Flux, suitable for welding high resistance low alloy steels (A516Gr, X70, E36, A36) shipbuilding, offshore, heat exchangers, boilers. Having proper mechanical and metallurgical properteis and it suits multi pass joints with regular weld bead.It meets the approval of GL & BV Institutes.

KJF 910 is almost equivalent to the following fluxes:LINCOLN WELD 8500 ; ESAB OK 10.61


Standard


A5.17:F7A2-EM12A5.17:F7P6-EH14A5.23:F8A2-EA2

S A FB 1 55 AC H5

B FB 1 55 AC H5



KJF 910 + KJS 120 (S2)

0.04 - 0.06 0.2 - 0.3 0.8 - 1.0 --

KJF 910 +KJS 126 (S4)

0.06 - 0.08 0.2 - 0.3 1.5 - 1.6 --

KJF 910 + KJS 124 (S2Mo)

0.04 - 0.06 0.2 - 0.3 0.85 - 1.05 0.4 - 0.5



Y.S.(Mpa)

A (%) Charpy Impact ISO – V(J)

R.T. -30°C -50°C -60°C

KJF 910 + KJS 120 (S2)

520 –

540

415 – 430 25 – 27

85 - 95 40 - 55 -- --

KJF 910 + KJS 126 (S4) P.W.

510 –

540

410 – 435 24 – 26

-- -- 60 - 70 40 – 50

KJF 910 + KJS 124 (S2Mo)

570 –

590

480 – 500 23 – 25

65 - 85 35 - 50 -- --

Basicity Index 2.5

Density 1.2 kg/dm³


Current AC/DCEP




KJF 915 is a fluoride basic agglomerated flux, suitable for cladding on heat resistance, ferritic & martensitic stainless steels. The weld metal is completely neutral and content of Carbon, Silicium and Manganese, on multi – pass welding is constant. Very low Hydrogen content in weld metal. Easy slag detachability even in high temperatures, it can be also used conveniently in cladding and surfacing with flux cored wire (FIFO Method) especially in oscillation welding.

KJF 915 is almost equivalent to the following flux:SOUDO METAL RECORD SR ; ESAB OK Flux 10.61

KJF 915 – Data SheetStandard

AWS EN 760 DIN 32522 A5.17 : F7A0 – EM12 S A FB 2 77 AC H5 B FB 2 77 AC H5

Weld Metal Chemical Analysis(%)

Flux + Wire C Si Mn Mo Ni Cr Cu

KJF-915 + KJS-120 (S2)

0.04 - 0.06

0.6 - 0.7

1.3 - 1.5

-- -- -- <0.2

KJF-915 + KJTUBS-322

0.04 - 0.06

0.5 - 0.6

1.0 - 1.1

0.45 - 0.55

1.8 -2.0 1.1 - 1.2

<0.2

KJF-915 + KJTUBS-414

0.05 - 0.07

0.6 - 0.8

0.7 - 0.9

0.9 - 1.1

4.0 - 5.0

12.5 - 13.5

<0.2

Weld Metal Mechanical Properties: Charpy Impact ISO – V (J)

Flux + Wire

U.T.S. (Mpa)

Y.S. (Mpa)

El %

R.T. 0°C KJF-620 + KJS-110 (S1)

530-550 415-430 25-27 60 - 75 35 - 45

KJF-620 + KJS-120 (S2)

810-820 615-630 21-22 100 - 110 --

Technical Specification:

Basicity Index 2.45 Density 1.20 kg/dm³ Re-drying 350 ± 25°C / 2hr Current AC/DCEP Packing Bags to 25 kg


KJF 920 is a fluoride basic agglomerated flux, suitable for surfacing and cladding especially with flux cored wire (FIFO method). Appropriate for stringer bid welding due to ist higher melting point compared with KJF 915. Ideal for train wheel rebuild and cladding, as well as welding the medium carbon high alloy superior hardness steels. Easy slag detachability even in high temperatures with smooth and it has an excellent surface finish. Very low Hydrogen content in weld metal.

KJF 920 is almost equivalent to the following fluxes:ESAB OK 10.61 & 10.62

KJF 920 – Data SheetStandard

AWS EN 760 DIN 32522 A5.17 : F7AZ – EM12 A5.17 : F7A0 – EH14

S A AR 1 76 AC B AR 1 76 AC


Flux + Wire C Si Mn Cr Mo W V Ni KJF 920 + KJS 120 (S2)

0.06-0.09

0.7- 0.9

1.3 - 1.5 -- -- -- -- --

KJF 920 + KJUTBS 320

0.06-0.08

0.7-1.0 1.0 - 1.2 1.2 -1.5 0.4 -0.6 -- -- --

KJF 920 + KJUTBS 350

0.25- 0.45

0.7- 0.9

1.5 - 1.7 5.0 -6.0 1.7 -1.9 1.2 -1.4 0.15 0.2 -0.3

Weld Metal Mechanical Properties Charpy Impact

ISO – V (J) Flux + Wire U.T.S.

(Mpa) Y.S.

(Mpa) El %

R.T. 0°C KJF 920 + KJS 120 (S2)

550 - 570

440 - 460

25 - 26

65 - 75

0°C

KJF 920 + KJTUBS 320

27 – 36 HRC / As Welded

KJF 920 + KJTUBS 350

50 – 56 HRC / As Welded

Technical Specifications: Basicity Index 2.4 Density 1.3 kg/dm³ Re-Drying 350 ± 25°C / 2hr Current AC/DCEP Packing Bags to 25 kg


KJF 921 is a fluoride basic agglomerated flux with excellent slag detachability even in high temperatures and can be used for welding austenitic stainless stell types: 316L, 308L, 347 and very low Hydrogen content in weld metal. It is also extensively used in stainless steel butt welding.

KJF 921 is almost equivalent to the following flux:ESAB OK 10.93


Standard EN 760 DIN 32522

S A FB 2 DC H5 B FB 2 DC H5


Flux + Wire C Si Mn Cr Ni Mo KJF 921 + KJS 308L < 0.03 0.5-0.7 1.1 - 1.3 18 - 20 10 - 12 -- KJF 921 + KJS 316L < 0.03 0.5-0.7 1.3 - 1.5 17 - 19 10 - 13 2.0 - 2.5

Weld Metal Mechanical Properties Charpy Impact

ISO – V (J) Flux + Wire U.T.S.

(Mpa) Y.S.

(Mpa) A %

-20°C -60°C KJF 921 + KJS 308L

540 – 560

380 - 400

35 - 40

55 - 75

45 - 65

KJF 921 + KJS 316L

545 - 565

385 - 405

37 – 42

--

70 - 90

Technical Specifications: Basicity Index 2.8 Density 1.2 kg/dm³ Re-drying 350 ± 25°C / 2hr Current AC/DCEP Packing Bags to 25 kg


KJF 933 is a fluoride basic agglomerated flux suitable for cladding and surfacing using carbon steel Flux Cored Wire increasing C and Cr to the welded point to enhance the hardness leaving weld metal with appropriate harness without any crack. The flux has an excellent detachability even in high temperature with smooth and homogenous weld bead and low hydrogen content in weld metal.


Standard EN 760 DIN 32522

S A FB 2 C Cr DC H5 B FB 2 C Cr DC H5


Flux + Wire C Si Mn Cr KJF 933 + KJS 110 (S1)

0.15 - 0.20 0.7- 0.9 1.0 - 1.2 1.5 - 1.7


Flux + Wire 2 layer weld metal Hardness (6mm)

Hardness: 32 – 37 HRC KJF 933 + KJS 110 (S1)

Cooling under blanket until to 40°C

Technical Specifications: Basicity Index 2.4 Density 1.3 kg/dm³ Re-drying 350 ± 25°C / 2hr Current AC/DCEP Packing Bags to 25 kg

Since 10 years we sell with our business partners Corodur Verschleißschutz Thale and Kavosh Joosh Company various arts of Welding Wire. Our range of welding wire is the follow: Cored Wire, Sinter Belt, Flux Cored Wire, Welding Wire (UP), Solid Wire(SG 1 – SG 3) and TIG Rods. Also we offer various special developments (on request).

Your advantages:

- Delivery: from stock- Better quality (demonstrably)- Labeling according to your wishes - Better prices than the big companies (ESAB, Oerlikon or Lincoln)

Also we send you, in advance a free offer of our products. Please tell us your quanitity, so that we can make a competitive offer for you.

For further questions, do not hesitate to contact us.

We will help you as good as we can.

II. Welding Wire

A: Cored wire

We manufacture our cored wire as fold wire with diameters ranging from 1.2 mm to 4.0mm for the gasless of open-arc welding, MIG welding and submerged arc welding. Depending on the type of alloy and welding this welding process will be offered with slag control as with metal powder characteristics.

Overview of the various Cored Wires:

- Cold solidified austenitic hardfacing alloys- Impact resistant hardfacing alloys, tool steel alloys- High abrasion resistant hardfacing alloys- Nickel-based alloys, cobalt based alloys- Chromium-nickel alloys for corrosion resistant claddings- Alloys for cast iron cold welding- Special alloys with tungsten carbides- MSG-copper based solder wires

Additional we offer:

- Rapid and low-cost manufacturing - also lots of patterns- Development and optimization of alloys for cladding- Develop proposals for wear problems- Materials Characterization

Cored Wire – a little overview of our range

Product Name Chemical Properties in % Hardness Application

C Si Mn Cr Ni Mo Co Nb V W So.

Corthal 200 K 0,1 0,4 6 19 8,5 180 – 200 HB solidified 400 HB

Hammers,

High-impact,

Buffer layers,

Rolls,

Seemed,

Crusher

Corthal 240 K 1 0,4 14 4 0,6 200 – 230 HBsolidified 450 HB

Corthal 250 K 0,4 0,4 16 14 1,2 0,6 0,2 220 – 250 HBsolidified 500 HB

Corthal 300 0,1 0,5 1,5 1,5 0,4 280 – 325 HB Pulleys, Wheels, Waves

Corthal 310 0,12 11,5 2 1 0,2 0,1 43 – 45 HRC Casting Rolls

Corthal 328 0,08 6 0,7 280 – 325 HB Block & Stick Rollers

Additional Products you will get on request!!!

B. Sinter belt

As good alternative for Solid Strip Electrodes we sell Sinter belt. Our sinter belt have prove in the international market since many years. A big advantage from our sinter belt are the low production costs and the good availability (also for a small quantity). The production of the sintered tapes are, after the arithmetic determination of the target analysis, by mixing the different powder components. By means of a rolling mill, the Powder mixture is then a green tape which is compressed and rolled into a coil. Then this raw strip is passed through a sintering furnace, in which a reducing atmosphere is sintered to form a stable, flexible band. Finally, in a cutting machine, the tape at the edges trimmed, brushed and cut to the appropriate width.

Advantages of the Sinter belt:

- High deposition rates in UP and RES methods- Width alloy diversity is possible- Adjustments to customer specifications- Cost-effective production even in small quantities- Late Availability- Precise alloy setting

We can offer:

- Sinter belt for UP and RES deposition welding (width 30 & 60 mm)- Very good alternative for solid strip electrodes- Good availability – also for a small quantity of 10kg- Material development- Standard alloys as:

- Nickel - Cobalt - Abrasion resistant - Corrosion resistant

Sinter belt – a little overview about our range

Corrosion resistant

Product Name C Cr Ni Mo Mn Si Nb N

Corosint 309 L 0,01 23 12 0,2 1,8 0,4 - +

Corosint 308 L 0,01 20 10,5 < 0,2 1,8 0,4 - +

Abrasion resistant

Product Name C Cr Ni Mo Mn Other

Corosint 1.4370

0,06 18 8 - 6 Si 0,5

Corosint 601 0,31 7 0,3 1,6 3 W 1,9 V 0,2

Cobalt

Product Name C Cr Co W Mo Si Mn Fe Hardness(HRC)

Corosint 6 1,1 28 Rest 4,5 - 1 0,6 < 2,5 40 – 43

Corosint 21 0,25 27 Rest - 5,5 0,8 0,3 < 2,5 30 – 35

Nickel

Product Name C Cr Ni Mo Mn Other

Corosint 625 0,01 23 Rest 9 0,2 Nb 3,5 Fe < 5,0

Corosint 825 0,01 32 Rest 8 2,3 Nb 0,2 Fe 4,5


C. Flux Cored Wire

With the designation „Sp“ you will find our Flux Cored Wire specially for flame spraying,high velocity flame spraying or arc spray. On the basis of the different procedural principles you must by choosing of the right sharp wire distinguish between the different injection processes. There are little differences of quarry aggregates which decide for a very good cored wire.

We offer:

- Optimized Cored Wire for arc spray- Optimized Cored Wire for flame and velocity flame spraying- A different kind of Standard and Special alloys with the necessary wire diameters- Good availability – also for a small quantity- Material development for Flux Cored Wire- Edit from solutions for Flux Cored Wire tasks in a top application center- Layer characterization

Flux Cored Wire – a little overview about our range

Product Name Chemical Properties in % Application

C Si Mn Cr Ni Mo Cu Nb V W Fe Other

Thaloy NiAl80 – 20 Sp

R Al 20

Primer, oxidation resistantThaloy NiAl85 – 15 Sp

R Al 15


R Al 10


R Al 5


D. Special developments

Additional we can offer different kinds of special developments (e.g. tank construction, steel construction, mining) an.

When you want to know more about our special developments, please contact us. We will sent a competitive offer for you.

E. UP-Welding Wire

KJS 110

KJS 110 is suitable for submerged arc welding of low alloy and C-Mn Steel. The wire is widely used with KJF 510, KJF 610 or KJF 620 for Structural Steels and high speed welding. Current: DCEP

KJS 110 is almost equivalent to the following wires:LINCOLN Electric LNS 143 ; ESAB Autrod 12.10

KJS 110 – Data Sheet

Standard

AWS EN 760 DIN 8557

A5.17: EL12 S1 S1

C Si Mn P S

Wire Rod (S1) 0.06 - 0.10 Max 0.1 0.35 - 0.55 Max 0.03 Max 0.03

KJS 110(S1) + KJF 510

0.06 - 0.09 0.2 - 0.3 1.5 - 1.6 Max 0.03 Max 0.03

KJS 110(S1) +KJF 610

0.04 - 0.07 0.2 - 0.3 0.85 - 1.05 Max 0.03 Max 0.03

KJS 110(S1) +KJF 620

0.03 - 0.05 0.25 - 0.35 1.25 - 1.35 Max 0.03 Max 0.03


Wire + Flux U.T.S.(Mpa)

Y.S.(Mpa)

El%


R.T. -30°C -40°C

KJS 110(S1)+KJF 510

525-540

420-435

25-27 65-75 -- --

KJS 110(S1)+KJF 610

525-535

415-430

24-26 85-95 65-75 45-55

KJS 110(S1)+KJF620

510-520

410-425

24-26 70-85 40-55 --


Packing Wire Diameter (mm)

Spool (15kg) 1.20 – 1.60 – 2.0 – 2.40

Coil/Drum (25kg) 2.40 – 3.0 – 3.20 – 4.0 – 5.0

KJS 120

KJS 120 is suitable für submerged arc welding of low alloy and C-Mn Steel. The wire is widely used with KJF 510, KJF 610 or KJF 620 for Structural Steels and high speed welding. It is also applicable with KJF 610 having suitable properties appropriate for tanks, pipe mills and marine industries.Current: DCEP



Standard

AWS EN 760 DIN 8557

A5.17: EM12 S2 S2

C Si Mn P S


KJS 120(S2)+KJF 510

0.04 - 0.06 0.55 - 0.65 1.45 - 1.60 Max 0.03 Max 0.03

KJS 120(S2)+KJF 610

0.06 - 0.08 0.25 - 0.35 1.50 - 1.70 Max 0.03 Max 0.03

KJS 120(S2)+KJF 620

0.04 - 0.05 0.25 - 0.40 1.25 - 1.45 Max 0.03 Max 0.03



Y.S.(Mpa)

El%


R.T. -20°C -30°C -40°C

KJS 120(S2)+KJF 510

515 - 535 415 - 430 25 - 27 65-85 -- 40-50 --

KJS 120(S2)+KJF 610

510 - 540 430 - 450 24 - 26 75-90 42-48 -- 30-38

KJS 120(S2)+KJF620

520 - 535 420 - 435 24 - 27 85-95 -- 42 -48 30-38


Packing Wire diameter (mm)

Spool (15kg) 1.20 – 1.60 – 2.0 – 2.40

Coil/Drum (25kg) 2.40 – 3.0 – 3.20 – 4.0 – 5.0

KJS 122

KJS 122 is suitable for submerged arc welding of low alloy and C-Mn Steel. The wire is widely used with KJF 610 or KJF 210 for Pipe Mills. It is also applicable with KJF 910 having suitable properties appropriate for offshore and marine industries.Current: DCEP



Standard

AWS EN 760 DIN 8557

A5.17: EM12K S2Si S2Si

C Si Mn P S

Wire Rod (S2Si) 0.06 - 0.10 0.15 – 0.25 0.85 - 1.05 Max 0.03 Max 0.03

KJS 122(S2Si) +KJF 610

0.04 - 0.06 0.30 - 0.45 1.45 - 1.65 Max 0.03 Max 0.03

KJS 122(S1) +KJF 910

0.03 - 0.06 0.25 - 0.35 0.95 -1.15 Max 0.03 Max 0.03



Y.S.(Mpa)

El%


R.T. -30°C -40°C

KJS 122(S2Si)+KJF 610

540 -

560

435-460 24-26 70 - 85 50 - 60 40 - 50


520-

540

415-440 25-27 70 - 90 60 - 75 50 - 65



Spool (15kg) 1.20 – 1.60 – 2.0 – 2.40

Coil/Drum (25kg) 2.40 – 3.0 – 3.20 – 4.0 – 5.0

KJS 123

KJS 123 is suitable for submerged arc welding of low alloy and C-Mn Steel and fine grained high strength steels. The wire having suitable metallurgical properties is used with KJF 610 or KJF 910 for high-pressure tanks and offshore.Current: DCEP

KJS 123 is almost equivalent to the following wires:LINCOLN Electric LNS 133U ; ESAB Autrod 12.32


Standard

AWS EN 760 DIN 8557

A5.17: EH12K S3Si S3Si

C Si Mn P S

Wire Rod (S3Si) 0.06 - 0.10 0.15 – 0.25 0.35 - 1.65 Max 0.03 Max 0.03


0.04 - 0.06 0.30 - 0.45 1.55 - 1.75 Max 0.03 Max 0.03


0.04 - 0.06 0.25 - 0.35 1.05 -1.25 Max 0.03 Max 0.03

Weld Metal Mechnical Properties


Y.S.(Mpa)

El%


R.T. -40°C


550-

570

435-450 24-26 50 - 60 35 - 45


540-

560

445-460 23-25 40 - 50 30 - 45



Spool (15kg) 1.20 – 1.60 – 2.0 – 2.40

Coil/Drum (25kg) 2.40 – 3.0 – 3.20 – 4.0 – 5.0

KJS 125

KJS 125 is suitable for submerged arc welding of a series of steels including Molybdenum, high strength, fine grain and low temperature ones.Current: DCEP



Standard

AWS EN 760 DIN 8557

A5.23: EA4 S3Mo S3Mo

C Si Mn Mo P S

Wire Rod (S3Mo) 0.07 - 0.1 Max 0.2 1.25-1.65 0.5-0.6 Max 0.03 Max 0.03

KJS 125(S3Mo) +KJF 610

0.05-0.08 0.30-0.40 1.30-1.60 0.5-0.6 Max 0.03 Max 0.03

KJS 125(S3Mo) +KJF 910

0.05-0.08 0.4 - 0.50 1.40-1.60 0.5-0.6 Max 0.03 Max 0.03



Y.S.(Mpa)

El%


R.T. -20°C -40°C

KJS 125(S3Mo)+

KJF 910

630-650 520-550 21-22 85 - 100 75 - 85 45 - 60

KJS 125(S3Mo)+

KJF 915

660-680 550-570 20-22 95 - 110 80 - 90 55 - 70



Coil/Drum (25kg) 2.40 – 3.0 – 3.20 – 4.0 – 5.0

KJS 126

KJS 126 is within the semi-killed wires suitable for submerged arc welding of low alloy C-Mn and fine grain steels. Using KJF 610 and KJF 910 applyingheat treatment cycle would ensure appropriate U.T.S. and Charpy Index in -60°C.Current: DCEP

KJS 126 is almost equivalent to the following wire:ESAB Autrod 12.40


Standard

AWS EN 760 DIN 8557

A5.17: EH14 S4 S4

C Si Mn P S


KJS 126(S4) +KJF 610

0.10 - 0.15 0.30 - 0.40 1.85 - 2.0 Max 0.03 Max 0.03

KJS 126(S4) +KJF 910

0.10 - 0.15 0.20 - 0.30 1.50 -1.60 Max 0.03 Max 0.03



Y.S.(Mpa)

El%


-40°C -50°C -60°C

KJS 126(S4)+KJF 610 pw

520-540 430-445 23-25 45-55 33-38 --

KJS 126(S4)+KJF 910 pw

510-530 410-435 24-26 -- 60-70 40 - 50



Coil/Drum (25kg) 2.40 – 3.0 – 3.20 – 4.0 – 5.0

KJS 128

KJS 128 Cr-Mo is suitable for submerged arc welding of low alloy heat and creep resistant as well as fine grain steels having working temperature of higher than 550°C.Current: DCEP

KJS 128 is almost equivalent to the following wires:ESAB Autrod 13.10 ; KJTUBS 310


Standard

AWS DIN 8557

A5.23:EB2 S2CrMo1

C Si Mn Mo Cr P S

Wire Rod(S2CrMo1)

0.06-0.1 Max 0.1 0.85-1.05 0.4-0.5 1.0-1.2 Max 0.03 Max 0.03

KJS128(S2CrMo1)+KJF 610

0.06-0.08 0.40-0.60 1.0-1.20 0.4-0.5 1.0-1.2 Max 0.03 Max 0.03

Weld Metal Mechnical Properties


Y.S.(Mpa)

El%


R.T.

KJS 128(S2CrMo1)

+KJF 915

690-

710

620-440 22-25 100-130



Spool (15kg) 1.20 – 1.60 – 2.0 – 2.40

Coil/Drum (25kg) 2.40 – 3.0 – 3.20 – 4.0 – 5.0

KJS 129

KJS 129 enjoys Titanium Boron alloy providing highly desirable metallurgical properties and extensively applies to welding and producing large diameter sour gas pipes using KJF 612 and KJF 614.Current: DCEP

KJS 129 is almost equivalent to the following wire:LINCOLN Electric LNS 140ATB


Standard

AWS EN 760 DIN 8557

A5.23: EG S2MoTB S2MoTB

C Si Mn Mo P S

Wire Rod (S2MoTB) 0.06-0.10 Max 0.10 0.85-1.05 0.4-0.5 0.1 +

KJS 129(S2MoTB) +KJF 614

0.04-0.08 0.30-0.40 1.70-1.90 0.4-0.5 0.1 +



Y.S.(Mpa)

El%


R.T.

KJS125(S2MoTB)+

KJF 614

640-

660

550-565 20-22 45-60



Spool (15kg) 1.20 – 1.60 -2.0 – 2.40

Coil/Drum (25kg) 2.40 – 3.0 – 3.20 – 4.0 – 5.0

KJS 308L

KJS 308L is a low carbon Stainless Steel Wire suitable for Submerged arc welding of Austenitic steels including AISI 301, 304, 304L and 19Cr10NiCurrent: DCEP

KJS 308L is almost equivalent to the following wires:LINCOLN Electric LNS 304L ; ESAB Autrod 16.10

KJS 308L – Data Sheet

Standard

AWS EN 12072

A5.9: 308L S 19 9L

C Si Mn Cr Mo Ni

Wire Rod(308L) Max 0.25 0.4-0.65 1.0-2.5 19.5-22.0 Max 0.75 9.0-11.0

KJS 308L +KJF 921

Max 0.25 0.5-0.7 1.1-1.3 20.0-21.0 Max 0.5 9.5-10.5



Y.S.(Mpa)

RA%


-20°C -60°C

KJS 308L + KJF 921

540-

560

380-400 35-40 55-75 45-60



Coil/Drum (25kg) 2.40 – 3.0 – 3.20 – 4.0 – 5.0

KJS 309L

KJS 309L is a low carbon high alloy Stainless Steel Wire suitable for submerged arc welding and for mild steel to stainless steel jont as well as buffer or final rebuilding layers.Current: DCEP



Standard

AWS EN 12072

A5.9: 309L S 23 12L

C Si Mn Cr Mo Ni

Wire Rod (308L) Max 0.25 0.4-0.65 1.0-2.5 23.0-25.0 Max 0.75 12.0-14.0

KJS 309L +KJF 921

Max 0.25 0.45-0.6 1.1-1.8 23.0-24.0 Max 0.5 11.5-13.5



Y.S.(Mpa)

RA%


-20°C

KJS 309L + KJF 921

545-

560

390-410 35-42 55-75



Coil/Drum (25kg) 2.40 – 3.0 – 3.20 – 4.0 – 5.0

KJS 316L

KJS 316L is a low carbon Stainless Steel Wire suitable for submerged arc welding and joints of wear resistant steels including AISI 316, AISI 316L and 18Cr10Ni3MoCurrent: DCEP



Standard

AWS EN 12072

A5.9: 316L S 1912 3L

C Si Mn Cr Mo Ni

Wire Rod (316L) Max 0.25 0.4-0.65 1.0-2.5 18.0-20.0 2.0-3.0 11.0-14.0

KJS 316L +KJF 921

Max 0.25 0.5-0.7 1.3-1.7 17.0-19.0 2.0-2.5 11.0-13.0



Y.S.(Mpa)

RA%


-60°C

KJS 316L + KJF 921

545-

565

385-405 37-42 70-90



Coil/Drum (25kg) 2.40 – 3.0 – 3.20 – 4.0 – 5.0

F: Solid Wire SG 1, SG 2 & SG 3

SG 1 SG 2 SG 3

Description - Welding of thin walled parts- Root pass welding- For making galvanized coating- TIG welding of pipes

- Steel construction and machinery production- Welding of ships, boiler tanks, pipe parts- Welding of thin walled steels- Thin sheet welding in automotive industry

- Used for the same welding purposes as SG 2- Its resistance is increased by Si-Mn- Low spatter although usedunder CO2 atmosphere- Excellent wire feeding capability

Standard EN 440: G2 Si1DIN 8559: SG 1AWS A5.18: ER 70 S-3

EN 440: G3 Si1DIN 8559: SG 2AWS A5.18: R 70 S-6

EN 440: G4 Si1DIN 8559: SG 3AWS A5.18: ER 70 S-6

Chemical Composition

(%)

C0,07

Si0,85

Mn1,20

C0,07

Si0,85

Mn1,45

C0,07

Si0,85

MnMin. 1,75

Mechanical Properties

(TIG)

YSN/mm²Min.420

TSN/mm²

500/640

ISIso-V-40°Min.47 J

YSN/mm²Min.460

TSN/mm²

530/680


EIL = 5D

(%)Min. 27

YSN/mm²Min.500

TSN/mm²

560/720


EIL = 5D

(%)Min. 25

G: TIG Rods

Alu 4043 Al Si 5a.) Alu Wire / 6kg D300 and 7 kg S300b.) TIG / x 1000 mm / 2,5 kg (16 tubes in cartions of 40 kg) and 10 kg

Alu 5356 Al Mg 5a.) Alu Wire / 6kg D300 and 7 kg S300b.) TIG / x 1000 mm / 2,5 kg (16 tubes in cartions of 40 kg) and 10 kg

Description A Silicon alloyed Aluminium welding wires and rods for TIG and MIG welding laminates, draw pieces, and casting of Al Si alloys with a Silicon content max. 6%. Not suitable for anodising. This filler metal has excellent properties of smoothness.

Welding Wires and rods for TIG and MIG welding of Aluminium alloys with Magnesium content max. 6%. This Magnesium alloyed Aluminium, thanks to its excellent corrosion resistance and its high mechanical properties are used in ship yards, car and railway industry.

Chemical Composition

(%)

Si4.5-6

Fe0,6

Cu0,05

Mn0,05

Mg0,05

Si0,20

Fe0,40

Cu0,10

Mn0,05-2

Mg4,55,5

Zn0,10

Ti0,02

Be0,0008

Alrem

Other0,15

Zn0,10

Ti0,060,12

Be0,0008

Cr0,050,20

Alrem

----------Other0,15


(TIG)

Rm(N/mm²)105 - 130

Rp 0,2(N/mm²)70 - 90

A (%)15 – 25

Tf (°C)573 - 625

Rm (N/mm²)275 - 315

Rp 0,2(N/mm²)115 - 140

A (%)25 - 35

Tf (°C)562 – 633

Diameter(in mm)

0,80 – 0,90 – 1,00 – 1,20 – 1,60 – 2,00 – 2,40 – 3,20 – 4,00 0,80 – 0,90 – 1,00 – 1,20 – 1,60 – 2,00 – 2,40 – 3,20 – 4,00

Alu 1070 (TIG / x 1000 mm/2,5 kg; 16 Tubes in Cartons of 40 kg and 10 kg)

Aluminium used to weld pure aluminium with applications in Electrotechnical, chemical and food industries.

Chemical Analysis (%)

Al Si Fe Mg Zn

rem <0,15 <0,15 <0,02 <0,06

Cu Mn Cr Ti Be

<0,02 <0,02 <0,02 <0,0008

Mechanical Properties (TIG)

Tensile Strenght (Rm) N/mm²

Yeld Strenght Rp 0.2 N/mm²

Elongation L=5d (%)

60 22 40 %

Available Sizes:MIG: 0,8 – 2,4 mmTIG: 1,6 – 4,0 mm

Alu 5183Aluminium Wires to Weld when high strength and resistance to Sea water corrosion are required.

Material to be weldedAl Mg 4,5 Mn – Al Mg 5 - Al Mg 2 Mn 0,8Al Zn Mg 1 – Al Zn Mg Cu 0,5 – Al Mg Si 0,5Al Mg Si1 – G Al Mg 10 - G Al Mg 5 – G Al Mg 3 SiG – Al Mg 5 Si

Shielding Gas for Gmaw/GtawAr 99,95% minAr 75% + He 25%Ar 50% + He 50%

Available SizeMIG 0,80 – 2,40 mmTIG 1,60 – 4,00 mm

Chemical Composition (%)

Alrem

Si<0,25

Fe<0,40

Mg4,30

– 5,25

Zn<0,25

Cu<0,05

Mn0,60

–1,00

Cr0,05

–0,25

Ti0,07- 0,15

Be<0,0008

Mechanical Properties (TIG)

Tensile Strenght (Rm) N/mm²

Yeld Strenght Rp 0,2 N/mm²

ElongationL = 5d (%)

275 125 17

ER80S-G ER100S-G

Description Low alloy Mild Steel wires suitable for welding under protective gases (Ar/CO2 or CO2) of self or coated steels. The presence of Copper together with Chronium (Cr) and Nickel (Ni) grants to obtain welds characterised by high resistance to the atmospheric corrosion same as those base material welded. It is therfore suitable for welding of outdoors structures where the fundamental requirement is the duration (e.g. bridges, cranes)

Mild steel low alloyed Ni-Cr-Mo welding wire used for welding under protective gases.Preferred gas mix is Ar/CO2, but can even be used with pure CO2 gas. It´s used for single and multipass welds for low alloyed steels with high resistivity having yield strength over 650 N/mm² and tensile strength up to 850 N/mm. It is also valid for welds at low temperature. Fields of use are the Chemical and Oil heavy industry, manufacturing of industrial machines, heavy carpentry, off-shore industry etc.

Chemical Analysis (%)

C0,05 – 0,10

Mn1,30 – 1,60

Si0,65 –

1,00

S0,025

C0,06 –

0,09

Mn1,25

– 1,80

Si0,40

–0,70

S0,02

5

P0,02

5

P0,025

Cu0,25 – 0,45

Ni0,65 –

0,85

Cr0,25

– 0,55

Ni1,40

– 1,80

Cr0,20

– 0,40

Mo0,20

–0,55

Cu0,25

V0,10


Rm N/mm² Re N/mm²

A5(%)

Kv J –

20°C

Gas Rm N/mm² Re N/mm

A5(%) Kv J –

20°C

Gas Mix

550-650 420 24 70 Ar/CO2 (M21)

750 - 850 650 16 50 Ar/CO2 (M21)

Power DC + DC +

Gas Ar/CO2-Ar/CO2/O2-CO2 (EN439: M2, M3, C1) Ar/CO2-Ar/CO2/O2-CO2 (EN439:M2, C1)

Classification AWS A5.28-96: ER80S-GEN12534-99 G55 2 M Mn 3 Ni

AWS A5.28-96: ER100S-G/T1SEN12534-99 G69 4 M Mn 3 Ni 1 Cr Mo

Packaging for the Products F + G

Size per Coil

D 100 700 g – 1 kg

D 200 5 kg

D 300 15 – 20 kg

S 300 Sandvik 15 – 18 kg

K 300 15 – 18 kg

Standard pack 50 kg

Standard pack 100 kg




Eco pack 250 kg

Packaging Units (per Carton)

Dimensions of the Pallets

Number of boxes

Weight in kg Dimension( L X B)in cm

Heightin cm

72 1080 93 x 93 94

50 750 120 x 80 74

56 840 120 x 80 (EUR)

74

72 1080 120 x 93 74

72 1080 72 x 93 124

Imprint

Address:IAM GmbHKonrad-Adenauer-Ring 6169226 Nußloch

Phone: +49 6221 72 68 650Fax: +49 6221 72 68 553

Website: www.iam24.dee-Mail: [email protected]

Manager: Herr Dipl. Ing. Reza Müller ([email protected]) Opening Times: Mo – Do: 08:00 – 16:30 UhrFr: 08:30 – 14:00 Uhr

„your reliable welding business partner worldwide“

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