your source… masterdrive power transmission products…. … for quality cast iron sheaves,...

38

Upload: christian-greene

Post on 26-Dec-2015

218 views

Category:

Documents


3 download

TRANSCRIPT

Page 1: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings
Page 2: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

Your Source…MASTERDRIVEPower Transmission Products….

…for Quality Cast Iron Sheaves, Pulleys and Bushings.

Page 3: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

Power Transmission Products….

Our CompanyOur PeopleOur ProductsOur Service

Page 4: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

Our CompanyMASTERDRIVEPower Transmission Products….

Corporate Office - Main WarehouseFort Atkinson, Wisconsin

OUR MISSION– is to provide our industrial distributors and customers service excellence and the highest quality power transmission components possible!

Page 5: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

Our CompanyMASTERDRIVEPower Transmission Products….

Servicing Industrial Distribution Partners

The servicing needs of the industrial distributor is our primary concern. This includes product quality. However, MasterDrive, Inc. exceeds the industrial distributor’s expectations of customer service responsiveness. In addition we are offering more selection options from one source.

Page 6: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

Understanding The DistributorMASTERDRIVE

Power Transmission Products….

No Minimums!No Standard Handling fees!Low Prepaid freight policy!Custom Labeling / barcoding!Same Day Shipment in most cases!Personal touch (a real person on the phone!Special Made To Order Parts!

At Masterdrive- We Love our work! Special Ordered items

We strive for service excellence!

Page 7: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

Customer ServiceMASTERDRIVEPower Transmission Products….

• We care about our customers as much or more!• We understand the industrial distribution business.• Our management team have all worked for industrial distributors.• We train our customer service team with an industrial distribution focus.• This means understanding our distributors’ business and responding accordingly.

We care about our products!

Page 8: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

LocationsMASTERDRIVEPower Transmission Products….

* = Stocking Warehouse

Page 9: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Products

MasterDrive has a product for all applicationsA full service provider for all V-belt drive components

• Light duty applications (HVAC/fans)• General industrial applications (blowers, mixers, pumps)

Heavy duty applications (crushers, mud pumps, construction equipment)

Page 10: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Products

We define the true cost of ownership by providing the highest quality possible for industrial V-Belt applications…..

All our forgings come from the company owned and operated foundry allowing for the most stringent control of all material from original castings to the finished product.

Our sheaves are phosphorated before painting to prevent rust and increase cohesion between paint and metal.

Durable, machine grey, baked enamel finish results in a long-lasting clean appearance.

All sheaves are balanced for smooth trouble-free operation.

Page 11: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Products

MasterDrive offers a complete line of 1 and 2 groove AK and BK cast iron sheaves.

o Outside diameters 1.75 in. through 18.75 in.o Bored to sizes ½ in. through 1-7/16 in.o H Bushings for all sheave sizes.

Light Duty Sheaves

Page 12: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Products

Reverse Mountable Light Duty Sheave by MasterDrive

Greater flexibility in belt alignment.Greater flexibility in belt alignment. Reduced bearing load.Reduced bearing load.Increases efficiency of assembly lines.Increases efficiency of assembly lines. Made and shipped from our main facility in Wisconsin.Made and shipped from our main facility in Wisconsin. Increases efficiency of assembly lines.Increases efficiency of assembly lines. Available for immediate delivery.Available for immediate delivery.

Faster Mounting when “bushing first” is required toFaster Mounting when “bushing first” is required to keep assembly close to the shaft support bearings.keep assembly close to the shaft support bearings.

HR Sheaves

Page 13: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Products

Single groove to multiple groove, MasterDrive cast-iron sheaves offer the highest in quality, workmanship and appearance.

Available in A/B, C, 3V, 5V and 8V belt grooves. 1 through 12 grooves Outside diameters 2.20 in. through 71.00 in. All use the proven QD bushing system.

QD Bushed Sheaves

Page 14: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

Our ProductsMASTERDRIVEPower Transmission Products….

You Choose….

The CompetitionMasterDrive Inc.

1VL, 1VP & 2VP Variable Pitch Sheaves

Page 15: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

Our ProductsMASTERDRIVEPower Transmission Products….

AL Light Duty Sheaves

AL Sheaves come with or without Keyway and are for Light Applications – Fans, Air Conditioning Units, Furnace Blowers etc.

MasterDrive is one of the only producers of this product.Full range from stock.

Page 16: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Products

MasterDrive V-BeltsMasterDrive understands the need for controlling costs in a world market that continues to be more competitive. We know the importance of maintaining the high quality standards our customers need. MasterDrive sheaves and v-belts give the competitive advantage. Masterdrive is proud to now supply a complete v-belt package that offers quality equal to any other sheave and belt combination available today.

Light Duty FHP V-BeltsLight Duty FHP V-Belts3L3L4L4L5L5L

Classical V-BeltsClassical V-BeltsA, AXA, AXB, BXB, BXC, CXC, CX

Also available Also available banded.banded.

Narrow V-BeltsNarrow V-Belts3V, 3VX3V, 3VX5V, 5VX5V, 5VX

8V8VAlso available Also available

banded.banded.

Page 17: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Products

• The majority of our QD and DST bushings are produced in DUCTILE IRON!• Ductile Iron is more forgiving• Ductile Iron is less brittle

• Ductile Iron handles shock loads better

Value Added

QD Bushings DST Bushings

Page 18: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Products

Masterdrive offers all three drive packages

• QD System• DST System• TaperLock System

Value Added

QD Bushings TB Bushings DST Bushings

Page 19: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Products

Weld-On Hubs by MasterDrive for QD, TB, DST Bushings.

Machined from low Carbon Steel Good Weldability

In Stock with Matching Bushings

Page 20: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Products

Jaw couplings from MasterDrive are stocked in inch and metric sizes. All couplings standard industry interchangeable

Machined from sintered steel (L225 Cast Iron)

Inserts come in buna-NBR, hytrel, urethane & bronze

Jaw couplings sizes L035 to L225

Page 21: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Products

MasterDrive BCS CouplingsRigid Couplings

Available in these sizes:BCS-SFBCS-SKBCS-SDBCS-HBCS-P1BCS-Q1

Note: Two Bushings need to be ordered per coupling.

o Connects two shafts with different diameters.o Uses two QD or DST bushings.o Easy and cost-effective

Page 22: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Service

High Service levels: 95+% daily fill rate for all SKU’s per order, 95% of all orders processed same day.

We stock everything in our catalog, which includes a diverse selection of large and multi-groove sheaves for the biggest jobs.

Our warehouses are monitored and restocked using a logistics ordering system, to guarantee that we always have what you need.Customer service that knows the needs of the industrial distributor along with understanding what their priorities are!Customer specific labeling of parts including packing lists and invoices.

Blanket orders – stocked and processed per requirements.

UPS tracking information e-mailed same day for all shipments from Wisconsin.No minimum order and low prepaid freight limits.

Direct shippingDistributor protection for known accounts with deviated pricing

Page 23: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Service

Machining center – product is rebored and rebroached to meet a specific bore size in the event our inventory is depleted. Backorders are filled, in most cases, with no delay in shipment AND at no extra cost.

Over the past few years we have been able to expand our machining services to include custom modifications and M.T.O. parts.

Page 24: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Service

Dynamic Balancing

All sheaves supplied by MasterDrive are statically balanced (1-plane). If dynamic balancing (2-plane) is required MasterDrive can do this at the time of production or in Wisconsin.

Check MasterDrive website for dynamic balancing standards.

Page 25: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Service

Engineering and Print Design

MasterDrive offers these services overseas AND in our main facility in Wisconsin. This enables us to provide even more timely shipments, a broader product range, and offers our customers many made-to-order products with greatly reduced lead times. Our engineering staff can work from your CAD drawings, or make them for you. Their expertise and design excellence is available to serve all needs.

Page 26: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Service

In conjunction with our foundry, we are your made-to-order specialists for almost any design or application.

Page 27: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Service

MTO Capabilities

Page 28: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

Overseas Service & Capabilities

Page 29: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Service

Iron Classes for Melting and PouringGray: ASTM 25 thru 35Ductile: ASTM 65-45-12 & 80-55-06

Sizes range from a few inches in diameter up to 6,000 lbs cast weight.

Machining and Processes

o Turning (up to 108”)o Milling (up to 64” x 40”)o Hobbingo Drillingo Tappingo Broachingo Balancingo Paintingo Assembly

Page 30: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Service

New automated Hunter packing line. Purchased in the USA. Facility opened mid-2008.

Page 31: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

QualityMASTERDRIVEPower Transmission Products….

Element Materials Technology (Formerly Stork Technimet) out of New Berlin, WI is an A2LA accredited metallurgical testing facility that MasterDrive uses for all testing and analysis.

Page 32: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

QualityMASTERDRIVEPower Transmission Products….

Page 33: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

QualityMASTERDRIVEPower Transmission Products….

Page 34: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Metallurgical Analysis

The Testing

Page 35: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Metallurgical Analysis

Proves

the Quality!

Page 36: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Metallurgical Analysis

Example of testing analysis done by Stork Technimet for MasterDrive

Torsional Fatigue Test

Page 37: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

MASTERDRIVEPower Transmission Products….

Our Service

A full report with pictures is sent for all damaged parts that are returned and are not under warranty.

Anti-Seize Lubricant used in installation

Page 38: Your Source… MASTERDRIVE Power Transmission Products…. … for Quality Cast Iron Sheaves, Pulleys and Bushings

Power Transmission Products….

OVERVIEWOur CompanyOur PeopleOur ProductsOur Service

Makes us an excellent choice to meet your power transmission needs.