ys100 series a complete process control solution! ys170 dual loop programmable controller
TRANSCRIPT
YS100 Series YS100 Series A Complete Process Control A Complete Process Control
Solution!Solution!
YS170 Dual Loop Programmable ControllerYS170 Dual Loop Programmable Controller
YS100 Control Room InstrumentsYS100 Control Room Instruments
• YS150YS150 Pre-configured single loop• YS170YS170 Programmable dual loop (plus YS150)• YS110YS110 Standby manual station• YS131 YS131 Dual input indicator with alarms• YS135YS135 Auto/Manual Station SV Loader• YS136 YS136 Auto/Manual Station MV Loader• YSS20YSS20 Programming Software
YS100 Hardware Platform YS100 Hardware Platform • Surface mount technology: reliable & low power• Non-volatile memory (EEPROM)• Up to 400 lines of programming (YS170)• Modular construction Modular construction with separate boards for:
Power supply (auto sensing AC or DC voltage) Communications (RS485, DCS, Peer-to-Peer) Signal conditioning input
• Independent CPU’s for control and display• 24VDC24VDC Power for two-wire transmitters• Integral HARD MANUAL HARD MANUAL backup
YS150 Pre-Configured YS150 Pre-Configured
• No programming• Setup without PC• 3 ready to go strategies
– Single PID
– Cascade PID
– Hi/Lo Auto Select
YS150 Single Loop StrategyYS150 Single Loop Strategy
YS170 Programmable Dual LoopYS170 Programmable Dual Loop
• All the YS150 functions
• 2 Independent PID loops
• 400 lines of custom code
YS150/170 Model DescriptionYS150/170 Model Description
YS150/170 Inputs/OutputsYS150/170 Inputs/Outputs
Controller Inputs/Outputs YS150Controller Inputs/Outputs YS150 YS170 YS170
Analog inputs 4 5
4-20mADC analog output 1 1
1-5VDC analog output 2 1
Selectable 4-20mA/1-5V 0 1
Discrete inputs 1 fixed function 6 DI/DO
Discrete outputs 5 fixed function (Software Selectable)
Independent PID loops 1 2
YS131 Dual Input IndicatorYS131 Dual Input Indicator
Process Variable
FAIL & ALM Lamps
CHANGE Key(Press to Observe HH/LLAlarm Value)
PAGE key
Tag Name
Set Point
CHG
FAILALM
YOKOGAWA
FI-1076
PV:146.9
GPM300.0
0.0
LOOP 1
SHIFT
YS135 SV Auto/Manual StationYS135 SV Auto/Manual Station
ProcessVariable
FAIL & ALM Lamps
CASCADE(Remote SV)
/\ & \/ Local Set Point
PAGE key
MANUAL ModeOverride Remote SV
Tag Name
Set Point Set PointM
FAILALM
YOKOGAWA
HIC-1076
PV:
SV:146.9
150.0
GPM300.0
0.0
C
LOOP 1
SHIFT
YS136 MV Auto/Manual StationYS136 MV Auto/Manual Station
FAIL & ALM Lamps
CASCADE (Remote MV)Control Input fromExternal Device
PAGE key
MANUAL Mode(Override Remote MV)
Tag Name
Process Variable
Manipulated Variable(Control Output)
/\ or \/ Output
Set PointM
FAILALM
YOKOGAWA
HIC-1076
PV:
MV:
146.9
77.7
C O
GPM300.0
0.0
C
LOOP 1
SHIFT
YS110 Remote Standby YS110 Remote Standby StationStation
•• Powered by threePowered by three 9VDC 9VDC batteriesbatteries
•• Provides 4-20mAProvides 4-20mA output to controloutput to control elementelement
•• Can be inserted intoCan be inserted into controller casecontroller case
•• Powered by Powered by 110VAC110VAC while installed inwhile installed in enclosureenclosure
INPUT
OUTPUT
0
50
100
0
50
100
BAT CHK
OFF
SET
CONT
INC
DEC
MAN
YOKOGAWA
YS100 Signal ConditioningYS100 Signal Conditioning• One signal conditioning card per instrumentOne signal conditioning card per instrument
– mV (/A01)(/A01)– Universal thermocouple ((/A02)/A02)– RTD (/A03)(/A03)– Potentiometer (/A04)/A04)– Input isolator (/A05)(/A05)– 2 wire transmitter input with isolation (/A06)(/A06)– Frequency (/A08)(/A08)
• Password protection Prevents unauthorized changes Allows all parameters to be viewed but not changed
• Built-in HARD MANUAL HARD MANUAL backup station Used if controller fails Controls Y1 analog output ONLY (LOOP 1) Standard feature (specify it!)
YS100 Security FeaturesYS100 Security Features
YS100 DisplayYS100 Display• Display Technology
– Backlit high resolution LCD– Blue background or white background
• Display Screens– LOOP (1&2)LOOP (1&2)– TREND (1&2)TREND (1&2)– ALARMALARM– DUAL (1&2)DUAL (1&2) (YS150 & YS170 only)– TUNING TUNING (PID values, alarm set points, etc.)– ENGINEERINGENGINEERING (Eng. units, tag name, etc.)
Wiring of 24VDC Loop SupplyWiring of 24VDC Loop Supply
Two-WireTransmitter
Terminal 13
Xn + Input
Xn - Input
+24VDC
4-20mADC
Precision250 ohms
Resistor
Two-WireTransmitter
4-20mADCXn + Input
YS150/170 Controller
Xn - Input
Precision250 ohms
Resistor
EJAYEWFLOWEXA pH200
+
+
-
- Analog Input Terminal #
X1 Positive 1X1 Negative 2X2 Positive 3X2 Negative 4X3 Positive 5X3 Negative 6X4 Positive 7X4 Negative 8X5 Positive 9X5 Negative 10
Two transmitterscan be powered...
Direct Input Option:Reduces available power to ONE transmitter!!
YS170/YS150 LOOP DisplayYS170/YS150 LOOP Display
•Tag Number orTag Number or DescriptorDescriptor
• Remote Set Point (CSV)Remote Set Point (CSV)
• Local Set Point (SV) & AutomaticLocal Set Point (SV) & Automatic
• Manual Operation of Output (MV)Manual Operation of Output (MV)
• Increase Set Point (SV)Increase Set Point (SV)
• Decrease Set Point (SV)Decrease Set Point (SV)
• Programmable Function KeyProgrammable Function Key
• PAGE KeyPAGE Key
FAIL & ALM LampsFAIL & ALM Lamps
• Process VariableProcess Variable
• Set Point Value Set Point Value
• Control Output Control Output
ALARM IndicationALARM Indication
• Manual Output Manual Output Keys (< & >)Keys (< & >)
• SHIFT to observeSHIFT to observe TUNING & ENGTUNING & ENG
Set Point
PF
M
A
FAILALM
YOKOGAWA
FIC-1076
PV:
SV:
MV:
146.9
150.0
77.7
C O
GPM300.0
0.0
C
LOOP 1
TMP 122.5
PFOFF
SHIFT
ALARM-1
DATA WINDOWDATA WINDOW
YS170/YS150 TREND DisplayYS170/YS150 TREND Display
• Time base selectableTime base selectable by configuration (CONFIG 2)by configuration (CONFIG 2)
• 90 seconds to 45 hours90 seconds to 45 hours
• 90 samples displayed90 samples displayed
• Always activeAlways active
• All keys operational as LOOP All keys operational as LOOP displaydisplay
PF
M
A
FAILALM
YOKOGAWA
FIC-1076
C
TREND 1
PV1:SV1:MV:
146.9150.077.7 300.0
GPM
O.O1M
C O
PFOFF
SHIFT
YS170/YS150 ALARM DisplayYS170/YS150 ALARM Display
• Process AlarmsProcess Alarms High, low, deviation, velocityHigh, low, deviation, velocity
• System AlarmsSystem Alarms Open input, output, defective A/D, Open input, output, defective A/D, RAM, CPURAM, CPU
• STC Alarms (Self Tuning Control)STC Alarms (Self Tuning Control) Time out, high/low PB, TI, TD Time out, high/low PB, TI, TD
• High lighted = active/unacknowledgedHigh lighted = active/unacknowledged alarmalarm
X1
PF
M
A
FAILALM
FIC-1076
CALARM
PROCESS SYSTEM
STC
CLR
PL1PH2
X1
C O
YOKOGAWA
SHIFT
Dual Loop DisplayDual Loop Display
• Increase Set Point (SV)Increase Set Point (SV)
• Decrease Set Point (SV)Decrease Set Point (SV)
• Programmable Function KeyProgrammable Function Key
• PAGE KeyPAGE Key
• Remote Set Point (CSV)Remote Set Point (CSV)
• Local Set Point (SV) & AutomaticLocal Set Point (SV) & Automatic
• Manual Operation of Output (MV)Manual Operation of Output (MV)
• FAIL & ALM LampsFAIL & ALM Lamps• Tag Number orTag Number or Descriptor of LOOP 1Descriptor of LOOP 1 • PV1 & SV1 PV1 & SV1 highlightedhighlighted • LOOP 1 operationalLOOP 1 operational • LOOP 2 can be onlyLOOP 2 can be only viewed from DUAL 1viewed from DUAL 1 displaydisplay
• Manual Output Keys Manual Output Keys (< & >)(< & >)
• SHIFT + PAGE to SHIFT + PAGE to observe TUNING observe TUNING & ENG Menus& ENG Menus
Set Point
PF
M
A
FAILALM
YOKOGAWA
FIC-1076
C O
GPM300.0
0.0
C
DUAL 1
PFOFF
SHIFT
1 2 200.0DEG
PV: 146.9SV: 175.0
PV: 97.4SV: 100.0
0.0MV: 77.7
Tuning/Engineering Group Tuning/Engineering Group MenusMenus
PF
M
A
FAILALM
FIC-1076
C
TUNING MENU
PID 1
PID 2
STC 1
STC 2
P&T REG
I/O DATA
SHIFT
YOKOGAWA
PF
M
A
FAILALM
FIC-1076
C
ENG.MENU 1
CONFIG 1
CONFIG 2
SMPL&BATCH
SC MAINT
PASSWORD
FX TABLE
YOKOGAWA
SHIFT
Tuning Menu - PID 1Tuning Menu - PID 1
PF
M
A
FAILALM
FIC-1076
C
TUNING MENU
PID 1
PID 2
STC 1
STC 2
P&T REG
I/O DATA
SHIFT
YOKOGAWA
FIC-1076PID1
STC OFFPV1 146.9SV1 150.0MV 77.7%DV1 3.1
TI1 10STD1 0S SFA1 0.0 SFB1 0.0GW1 1.0%GG1 1.000
PH1 300.0PL1 0.0DL1 100.0VL1 100.0VT1 1SMH1 100.0%ML1 0.0%
MR1 0.0%RB1 0.0%
PMV1 0.0%
C O
PB1 200.0%
PB1 200.0
CHG
SAV
ENG MENU - CONFIG 1ENG MENU - CONFIG 1CONFIG 1 PANELCONFIG 1 PANEL
from ENG MENU 1from ENG MENU 1
Press A button toPress A button to SET... PRESS /\ keySET... PRESS /\ key
to allow ENABLEto allow ENABLE
Press A to highPress A to highlight CTL... Presslight CTL... Press& hold /\ button & hold /\ button
to change CTL strategy:to change CTL strategy:SELECTSELECT
CASCADECASCADESINGLESINGLEPROGPROG
PF
M
A
FAILALM
FIC-1076
C
ENG.MENU 1
CONFIG 1
CONFIG 2
SMPL&BATCH
SC MAINT
PASSWORD
FX TABLE
YOKOGAWA
SHIFTSHIFT
FIC-1076
PROG
START TIM1COMM -COMWR ENBL
ADRS 1STBIT 1PAR NOBPS 1200
ATSEL LOW
LOOP1 1LOOP2 1TRND1 1TRND2 1ALARM 1DUAL1 1DUAL2 1DISP1 -NAME1 PRMDISP2 -NAME2 PRM
PROG DEFAULTREV 400.2
SET ENBL
CTL PROG
CTLCONFIG 1
ENG MENU - CONFIG 2ENG MENU - CONFIG 2
PF
M
A
FAILALM
FIC-1076
C
ENG.MENU 1
CONFIG 1
CONFIG 2
SMPL&BATCH
SC MAINT
PASSWORD
FX TABLE
YOKOGAWA
SHIFT
FIC-1076
SET ENBL
3
PROGCMOD1 -BMOD BUMCNT1 PIDALG1 I-PDACT1 RVSVDIR1 C-OSCH1 000SCL1 0SCDP1 3SCDV1 1UNIT1 GPMTRDT1 1MTAG1 FIC-1076
CMOD2 -BMOD2 BUMCNT2 PIDALG2 I-PDACT2 RVSVDIR2 C-OSCH2 1000SCL2 0SCDP2 3SCDV2 1UNIT2 %TRDT2 1MTAG2 -YS170-
SCH1
3
CONFIG 2
Tuning Menu - I/O DATATuning Menu - I/O DATA
PF
M
A
FAILALM
FIC-1076
C
TUNING MENU
PID 1
PID 2
STC 1
STC 2
P&T REG
I/O DATA
SHIFT
YOKOGAWA
FIC-1076I/O DATA
X1 48.9X2 0.0X3 0.0X4 0.0X5 0.0
Y1 77.7%Y2 -6.3%Y3 0.0%
DI1 0DI2 0DI3 0DI4 0DO2 0DO1 1
Shows analog inputsShows analog inputsX1 - X5X1 - X5
Analog outputsAnalog outputsY1 - Y3Y1 - Y3
Discrete inputs/outputsDiscrete inputs/outputsDI or DODI or DO0 = low0 = low1 = high1 = high
Pre-configured SINGLE ModePre-configured SINGLE ModeCONFIG 1 PANELCONFIG 1 PANEL
from ENG MENU 1from ENG MENU 1
Press A button toPress A button to SET... PRESS /\ keySET... PRESS /\ key
to allow ENABLEto allow ENABLE
Press A to highPress A to highlight CTL... Presslight CTL... Press& hold /\ button & hold /\ button
to change CTL strategy:to change CTL strategy:SINGLESINGLE
PF
M
A
FAILALM
FIC-1076
C
ENG.MENU 1
CONFIG 1
CONFIG 2
SMPL&BATCH
SC MAINT
PASSWORD
FX TABLE
YOKOGAWA
SHIFTSHIFT
FIC-1076
SINGLE
START TIM1COMM -COMWR ENBL
ADRS 1STBIT 1PAR NOBPS 1200
ATSEL LOW
LOOP1 1LOOP2 1TRND1 1TRND2 1ALARM 1DUAL1 1DUAL2 1
DISP1 -NAME1 PRMDISP2 -NAME2 PRM
PROG DEFAULTREV 4.1
SET ENB
CTL SINGLE
CTLCONFIG 1
PID Tuning ParametersPID Tuning Parameters
PID 1 DisplayPID 1 Displayfrom TUNING Panel from TUNING Panel
Press A button until PB1Press A button until PB1 is highlighted... Press \/is highlighted... Press \/ until PB1 is 20.0%. until PB1 is 20.0%. Change TI1 to 10 seconds.Change TI1 to 10 seconds.
Press PAGE to return toPress PAGE to return to TUNING menu. Select TUNING menu. Select PARAMETER by pressingPARAMETER by pressing \/ button... Press A until\/ button... Press A until PLG1 is highlighted... /\PLG1 is highlighted... /\ until 1.0 is set... until 1.0 is set...
FIC-1076PID1
STC OFFPV1 146.9SV1 150.0MV 77.7%DV1 3.1
TI1 10STD1 0S SFA1 0.0 SFB1 0.0GW1 1.0%GG1 1.000
PH1 300.0PL1 0.0DL1 100.0VL1 100.0VT1 1SMH1 100.0%ML1 0.0%
MR1 0.0%RB1 0.0%
PMV1 0.0%
C O
PB1 20.0%
PB1 20.0
CHG
SAV
PF
M
A
FAILALM
FIC-1076
C
TUNING MENU
PID 1
STC 1
PARAMETER
I/O DATA
SHIFT
YOKOGAWA
RS485 Communications Option RS485 Communications Option (/A31)(/A31)
Up to 16 instruments/serial port
Available on ALL YS100 Series Instruments
Set Point
PF
M
A
FAILALM
YOKOGAWAu
FIC-1077
PV:
SV:
MV:
246.9
250.0
77.7
C O
GPM5000.0
0.0
C
LOOP 1
TMP 172.5
PFOFF
SHIFT
PF
M
A
FAILALM
YOKOGAWAu
O
C122.5
FIC-1076
PV:
SV:
MV:
146.9
150.0
77.7
C
GPM300.0
0.0
LOOP 1
TMP
PFOFF
SHIFT
Peer-to-Peer Communications Peer-to-Peer Communications (/A33)(/A33)
YS-NET
PV1 SV1, Auto/Manual Status
Up to 16 Instruments 4 transmitting 16 receiving
MV1
Set Point
PF
M
A
FAILALM
YOKOGAWAu
FIC-1076
PV:
SV:
MV:
146.9
150.0
77.7
C O
GPM300.0
0.0
C
LOOP 1
TMP 122.5
PFOFF
SHIFT
Set Point
PF
M
A
FAILALM
YOKOGAWAu
FIC-1076
PV:
SV:
MV:
146.9
150.0
77.7
C O
GPM300.0
0.0
C
LOOP 1
TMP 122.5
PFOFF
SHIFT
Set Point
PF
M
A
FAILALM
YOKOGAWAu
FIC-1076
PV:
SV:
MV:
146.9
150.0
77.7
C O
GPM300.0
0.0
C
LOOP 1
TMP 122.5
PFOFF
SHIFT
Set Point
PF
M
A
FAILALM
YOKOGAWAu
FIC-1076
PV:
SV:
MV:
146.9
150.0
77.7
C O
GPM300.0
0.0
C
LOOP 1
TMP 122.5
PFOFF
SHIFT
YSS20-210 Programming YSS20-210 Programming Software Software
• Required to write a custom YS170 program
• Latest edition is Version 1.04Version 1.04– Required for peer-to-peer
communications option
(/A33 card)– Required for 400 steps
of programming
YSS20 Programming SoftwareYSS20 Programming Software• Write custom programs on PC• Upload/download programs from PC to YS170• Data monitoring mode
FundamentalsFundamentals
• Basic Features– Library of 36 function modules (PID, function
generators, math, boolean logic, etc.)– 400 lines of program possible, with comments– Flexible use of software flag registers– Subroutines and conditional branching
• Location of important reference material– YS170 Programming Manual is the best source
• TI 1B7C2-03E– Control Functions Manual
• TI 1B7C1-01E
Programming Function Programming Function ModulesModules
• PID Control (BSC, CSC & SSC)• Math Functions (+, -, *, /, SQT & ABS)• Program Constants (P, T & K)• Boolean Logic (AND, OR, NOT, EOR)• Alarms (HAL, LAL, DLM & VLM)• Discrete Inputs/Outputs (DI/DO)• Timers, Lead, Lag & Deadtime
Functions (TIM, LED, LAG & DED)• Function Generators (FX & GX)
Programmable Control Strategy Wiring Programmable Control Strategy Wiring TerminationsTerminations
44
55
66
11
22
33
77
88
99
1010
1111
1212
1313
1414
1515
1616
1717
1818
1919
2020
2121
2222
2323
2424
2626
2727
2828
2929
3030
3131
3232
3333
3434
3535
3636
3737
3838
3939
LL
GG
NN
- Analog Input (X5) - Analog Input (X5)
+ Analog Input (X2)+ Analog Input (X2)
- Analog Input (X2)- Analog Input (X2)
+ Analog Input (X3)+ Analog Input (X3)
- Analog Input (X3)- Analog Input (X3)
+ Analog Input (X4)+ Analog Input (X4)
- Analog Input (X4)- Analog Input (X4)
+ Analog Input (X5)+ Analog Input (X5)
Communications (SG) Communications (SG)
Communications (SA) Communications (SA)
Communications (SB) Communications (SB)
Communications (RA) Communications (RA)
Communications (RB) Communications (RB)
+ 24 Vdc Power Supply+ 24 Vdc Power Supply
- FAIL Contact Output- FAIL Contact Output
+ Direct Input+ Direct Input
- Direct Input- Direct Input
Direct Input Common Direct Input Common
+ FAIL Contact Output+ FAIL Contact Output
+ Analog Input (X1)+ Analog Input (X1)
- Analog Input (X1)- Analog Input (X1)
DO6/DI1 -DO6/DI1 -
117 Vac Line or + 24 Vdc 117 Vac Line or + 24 Vdc
DO6/DI1 +DO6/DI1 +
DO5/DI2 -DO5/DI2 -
DO5/DI2 +DO5/DI2 +
DO4/DI3 +DO4/DI3 +
DO3/DI4 - DO3/DI4 -
DO3/DI4 +DO3/DI4 +
DO2/DI5 -DO2/DI5 -
DO2/DI5 +DO2/DI5 +DO1/DI6 -DO1/DI6 -
DO1/DI6 +DO1/DI6 +
Power GroundPower Ground
Neutral or Vdc CommonNeutral or Vdc Common
DO4/DI3 -DO4/DI3 -
Analog Output (Y1) +Analog Output (Y1) +
Analog Output (Y1) -Analog Output (Y1) -
Analog Output (Y2) +Analog Output (Y2) +
Analog Output (Y2) -Analog Output (Y2) -
Analog Output (Y3) +Analog Output (Y3) +
Analog Output (Y3) -Analog Output (Y3) -
2525
Programming using the PCProgramming using the PC
• File management• Program editing• Parameter editing• Communication• Documentation printing
Stack Registers OperationStack Registers OperationX1 + X2 = Y1
X1X1
LD X1
X2X2
LD X2 +
X1X1
AA
BB
CC
DD
X2X2
X1X1
AA
BB
CC
X1+X2X1+X2
AA
BB
CC
CC
X1+X2X1+X2
AA
BB
CC
CC
Y1Y1
ST Y1I/OI/ORegistersRegisters
StackStackRegistersRegisters
Lost