zebra-led 2018 · man paint cabinet poland inspection lines turkey paint cabinet turkey hyundai...
TRANSCRIPT
-
AUTOMOTIVE INDUSTRY LIGHTING SOLUTION CATALOG
ZEB
RA
-LED
201
8
-
IVECO INSPECTION LINE SPAIN
MAN PAINT CABINET POLAND INSPECTION LINES TURKEY PAINT CABINET TURKEY
HYUNDAI INSPECTION LINES TURKEY PRODUCTION LINES TURKEY PRESS INSPECTION TURKEY
FORD INSPECTION LINES TURKEY FORD PAINT CABINET TURKEY FORD UNDERGROUD LIGHTING TURKEY
FIATINSPECTION LINES TURKEY PAINT CABINET TURKEY UNDERGROUD LIGHTING TURKEY PRESS INSPECTION TURKEY
PEGEOUT INSPECTION LINES TURKEY
TURK TRACTOR INSPECTION LINES TURKEY PRODUCTION LINES TURKEY
RENAULT INSPECTION LINES TURKEY PRODUCTION LINES TURKEY AVES LIGHTING TURKEY
MERCEDES PRODUCTION LINES TURKEY MERCEDES INSPECTION LINES TURKEY
ISUZU PAINT CABINET TURKEY
BMC PAINT CABINET TURKEY
RE
FE
RE
NC
E
-
2
-
3
EAE AYDINLATMA A.Ş. which has developed successful lighting applications in different processes in many sectors, in industrial lighting, has now planned and successfully implemented lighting applications as a result of development of lighting fixtures, in the automotive sector which is now the leader of the industry.
As can be seen in the following pages of the catalogue, lighting applications that appeal to nearly all sections of the automotive sector have been presented technically and visually as well.
Correct lighting design that targets fundamental criteria listed below, has raised the process flow quality of the automotive sector:
- Glare,- Saturated lighting level- Long life- Easy of maintenance- Energy savings
AUTOMOTIVE LIGHTING
-
4 5
ZEBRA-LED ACCESORIES 28
ZEBRA-LED CERTIFICATES 30
SURFACE CONTROL TABLES 18
ENERGY SAVINGS SOLUTIONS 26
TRUCKS SURFACE CONTROL FINISHING LINES 14
BUSES SURFACE CONTROL FINISHING LINES 12
VEHICLES SURFACE CONTROL FINISHING LINES 10
CAGE TECHNIQUE SURFACE CONTROL FINISHING AREAS 16
PRODUCTION LINES 20
PAINT CABINS 24
VEHICLES ZEBRA TECHNIQUE FINISHING LINES 6
INDEX
GROUND RECESSED LUMINAIRES
-
4 5
ZEBRA-LED ACCESORIES 28
ZEBRA-LED CERTIFICATES 30
SURFACE CONTROL TABLES 18
ENERGY SAVINGS SOLUTIONS 26
TRUCKS SURFACE CONTROL FINISHING LINES 14
BUSES SURFACE CONTROL FINISHING LINES 12
VEHICLES SURFACE CONTROL FINISHING LINES 10
CAGE TECHNIQUE SURFACE CONTROL FINISHING AREAS 16
PRODUCTION LINES 20
PAINT CABINS 24
VEHICLES ZEBRA TECHNIQUE FINISHING LINES 6
INDEX
GROUND RECESSED LUMINAIRES
-
6
VEHICLES ZEBRA TECHNIQUES
FINISHING LINES
7
FINISHING LINES
Finishing lines are where the vehicle paint quality is controlled for the last time. When the vehicle is being painted, there is always error present, so the last control must be carried out with diligence.
The errors on the vehicle surface are hidden so as to make then indistinguishable to the naked eye. Therefore in order to make the last control personnel more productive, there has to be a saturated light level on the vehicle surface consisting of light and dark strips that form a contrast.
This contrast di�erence enables the detection of errors by the human eye as the vehicle passes between strips of light. This e�ect produced on the vehicle surface is known as the zebra e�ect.
THE IMPORTANCE OF GLARE ON THE FINISHING LINES
Glare is the disturbance caused by excessive light re�ection on the human eye. The perception of an eye viewing a light source with excessive glare ratio is reduced.
For net error detection on the �nishing lines, care must be taken so that when the eye is confronted with direct light to ensure it is not disturbed. Otherwise even obvious errors can remain undetected.
According to international standards (CIE), the maximum glare value, where an eye will not be disturbed is accepted as 30.
For this reason it is essential that the �xtures used must cause excessiveanti-glare and must provide calculable results.
ZEBRA-LED EFFECT
Zebra-LED e�ect is the creation of alternating light and dark strips of light on the surface of the vehicle and thus providing the necessary contrast.
The zebra e�ect ensures quicker detection of errors that pass between contrasting light and dark light strips
In order to provide for this e�ect, the light source must be not be visible from the re�ection on the vehicle surface. The width of the light strips must be between 10-15cm.
Only a light strip as wide as the re�ector surface must be visible from the re�ection on the vehicle surface and the re�ection from the dark strip must not contain any light glare or light source.
Therefore embedded Zebra-LED �xtures must be used on a vertical plane on the side, roof and under the door of the vehicle in order to ensure this e�ect.
Min. 2000lux
-
6
VEHICLES ZEBRA TECHNIQUES
FINISHING LINES
7
FINISHING LINES
Finishing lines are where the vehicle paint quality is controlled for the last time. When the vehicle is being painted, there is always error present, so the last control must be carried out with diligence.
The errors on the vehicle surface are hidden so as to make then indistinguishable to the naked eye. Therefore in order to make the last control personnel more productive, there has to be a saturated light level on the vehicle surface consisting of light and dark strips that form a contrast.
This contrast di�erence enables the detection of errors by the human eye as the vehicle passes between strips of light. This e�ect produced on the vehicle surface is known as the zebra e�ect.
THE IMPORTANCE OF GLARE ON THE FINISHING LINES
Glare is the disturbance caused by excessive light re�ection on the human eye. The perception of an eye viewing a light source with excessive glare ratio is reduced.
For net error detection on the �nishing lines, care must be taken so that when the eye is confronted with direct light to ensure it is not disturbed. Otherwise even obvious errors can remain undetected.
According to international standards (CIE), the maximum glare value, where an eye will not be disturbed is accepted as 30.
For this reason it is essential that the �xtures used must cause excessiveanti-glare and must provide calculable results.
ZEBRA-LED EFFECT
Zebra-LED e�ect is the creation of alternating light and dark strips of light on the surface of the vehicle and thus providing the necessary contrast.
The zebra e�ect ensures quicker detection of errors that pass between contrasting light and dark light strips
In order to provide for this e�ect, the light source must be not be visible from the re�ection on the vehicle surface. The width of the light strips must be between 10-15cm.
Only a light strip as wide as the re�ector surface must be visible from the re�ection on the vehicle surface and the re�ection from the dark strip must not contain any light glare or light source.
Therefore embedded Zebra-LED �xtures must be used on a vertical plane on the side, roof and under the door of the vehicle in order to ensure this e�ect.
Min. 2000lux
-
8
VEHICLES ZEBRA TECHNIQUES
FINISHING LINES
REVO ZEBRA AUTOMATION SYSTEM
Why was there a need for an automation system?
In the Revo Zebra application, in order to ensure a more detailed error detection, for di�erent coloured vehicles the light level must be changed for each colour.
For example for more Zebra e�ect on black coloured vehicles, the light level must be increased, while for white coloured cars it must be decreased. As di�erent coloured cars cab pass through a �nishing lines, the automation system must be able to automatically detect each cars colour.
EAE Automation Systems have colour di�erentiation ability.
Revo Zebra Lighting + Automation System Advantages
Paint errors termed as “Orange Peel” “are more easily detected.
The increase in visual comfort means less eye fatigue.
The ability to change light levels in accordance with the colour of the vehicle means maximization of the Zebra e�ect.
The user can specify light levels for every type od colour to be testes at the stations.
The ability to change light levels in accordance with the colour of the vehicle means, energy savings specially for light
coloured vehicles White, metallic grey etc).
In addition to the article above, the loss of heat in the environment is also ensured.
Kelvin (CCT) control for light colour means better and more detailed surface control.
Colour monitoring : An automation system that adjusts light level for each di�erent colour and moves with the vehicle for a better Zebra e�ect and energy savings.
E-Control system enables automatic level adjustment at each station group
I. Station
A B C D EII. Station III. Station
FINISHING LINE
AUTOMATION PANEL
2x1mm + 2x (3x0,75mm LIYCY)
Vehicle colour class measurement point
9
BODY : BLACK PAINTED METAL
REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION
DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS
DRIVER : DALI DRIVER / STANDARD DRIVER
EMC : RESTRICTED ELECTROMAGNETIC FIELD
OPERATING VOLTAGE : 220VAC
IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED
CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT
GROUPING : 3 OR 4 GROUP FIXTURE ASSEMBLY
PROTECTION CLASS : IP65
LED : 4000K - 3000K - 5700K
JOINT : STAINLESS STEEL
ZEBRA-LED FIXTURE DETAILS
FIXTURE CODES
STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W
4000K CRI:90
4000K CRI:90
85cm
ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm
ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm
ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm
ZBR 025U 40CM03 2K0 TOF 85 90CRI 25W 85cm
ZBR 030U 40CM03 LLLTOF 105 90CRI 30W 105cm
ZBR 035U 40CM03 3K0 TOF 127 90CRI 35W 127cm
ZBR 040U 40CM03 4K1 TOF 150 90CRI 40W 155cm
DALİ DRIVER MODELS IP65
SUSPENSION SET
DUAL SUSPENSION SETSINGLE SUSPENSION SET
TRIPLE SUSPENSION SETQUADRUPLE SUSPENSION SET
FIXTURES DETAILS
Fixtures must be chosen form long life components and all components must retain their attributes throughout their life. Re�ector, di�user, LED, Driver are examples of these components.
1- Fixtures must be anti-glare2- Fixtures must have protection class IP65.3- Di�usor surface must be easily cleanable in and impervi ous to di�erent chemicals.4- Electrical components must be easily accessible in case of electrical faults.5- Body colour must be black in order to provide light contrast.6- Fıxtures must be dimmable in order to cater for di�erent colour vehicles on the same line
-
8
VEHICLES ZEBRA TECHNIQUES
FINISHING LINES
REVO ZEBRA AUTOMATION SYSTEM
Why was there a need for an automation system?
In the Revo Zebra application, in order to ensure a more detailed error detection, for di�erent coloured vehicles the light level must be changed for each colour.
For example for more Zebra e�ect on black coloured vehicles, the light level must be increased, while for white coloured cars it must be decreased. As di�erent coloured cars cab pass through a �nishing lines, the automation system must be able to automatically detect each cars colour.
EAE Automation Systems have colour di�erentiation ability.
Revo Zebra Lighting + Automation System Advantages
Paint errors termed as “Orange Peel” “are more easily detected.
The increase in visual comfort means less eye fatigue.
The ability to change light levels in accordance with the colour of the vehicle means maximization of the Zebra e�ect.
The user can specify light levels for every type od colour to be testes at the stations.
The ability to change light levels in accordance with the colour of the vehicle means, energy savings specially for light
coloured vehicles White, metallic grey etc).
In addition to the article above, the loss of heat in the environment is also ensured.
Kelvin (CCT) control for light colour means better and more detailed surface control.
Colour monitoring : An automation system that adjusts light level for each di�erent colour and moves with the vehicle for a better Zebra e�ect and energy savings.
E-Control system enables automatic level adjustment at each station group
I. Station
A B C D EII. Station III. Station
FINISHING LINE
AUTOMATION PANEL
2x1mm + 2x (3x0,75mm LIYCY)
Vehicle colour class measurement point
9
BODY : BLACK PAINTED METAL
REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION
DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS
DRIVER : DALI DRIVER / STANDARD DRIVER
EMC : RESTRICTED ELECTROMAGNETIC FIELD
OPERATING VOLTAGE : 220VAC
IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED
CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT
GROUPING : 3 OR 4 GROUP FIXTURE ASSEMBLY
PROTECTION CLASS : IP65
LED : 4000K - 3000K - 5700K
JOINT : STAINLESS STEEL
ZEBRA-LED FIXTURE DETAILS
FIXTURE CODES
STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W
4000K CRI:90
4000K CRI:90
85cm
ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm
ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm
ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm
ZBR 025U 40CM03 2K0 TOF 85 90CRI 25W 85cm
ZBR 030U 40CM03 LLLTOF 105 90CRI 30W 105cm
ZBR 035U 40CM03 3K0 TOF 127 90CRI 35W 127cm
ZBR 040U 40CM03 4K1 TOF 150 90CRI 40W 155cm
DALİ DRIVER MODELS IP65
SUSPENSION SET
DUAL SUSPENSION SETSINGLE SUSPENSION SET
TRIPLE SUSPENSION SETQUADRUPLE SUSPENSION SET
FIXTURES DETAILS
Fixtures must be chosen form long life components and all components must retain their attributes throughout their life. Re�ector, di�user, LED, Driver are examples of these components.
1- Fixtures must be anti-glare2- Fixtures must have protection class IP65.3- Di�usor surface must be easily cleanable in and impervi ous to di�erent chemicals.4- Electrical components must be easily accessible in case of electrical faults.5- Body colour must be black in order to provide light contrast.6- Fıxtures must be dimmable in order to cater for di�erent colour vehicles on the same line
ZEBRA-LED
-
10
CAR SURFACE CONTROL
FINISHING LINES
1000lux x: 1.5m
1500lux x: 1.0m
a: ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W
ZEBRA-LED 35Wb: ZBR 035U 40CM00 3K0 TOF 127 90CRI
a: ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W
ZEBRA-LED 35Wb: ZBR 035U 40CM00 3K0 TOF 127 90CRI
3,5m
5,0m
aa
abb
x
EAE Solutions
Enable the required lighting levels at car surface control �nishing lines on all surfaces, without glare.This increases error detection in black and white contrast.
Implementation
Zebra e�ect is a lower cost alternative to other applications.
The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.
11
BODY : BLACK PAINTED METAL
REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION
DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS
DRIVER : DALI DRIVER / STANDARD DRIVER
EMC : RESTRICTED ELECTROMAGNETIC FIELD
OPERATING VOLTAGE : 220VAC
IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED
CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT
PROTECTION CLASS : IP65
LED : 4000K - 3000K - 5700K
JOINT : STAINLESS STEEL X
ZEBRA-LED FIXTURE DETAILS
SUSPENSION SET
SINGLE SUSPENSION SET
FIXTURE CODES
STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W
4000K CRI:9085cm
ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm
ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm
ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm
-
10
CAR SURFACE CONTROL
FINISHING LINES
1000lux x: 1.5m
1500lux x: 1.0m
a: ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W
ZEBRA-LED 35Wb: ZBR 035U 40CM00 3K0 TOF 127 90CRI
a: ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W
ZEBRA-LED 35Wb: ZBR 035U 40CM00 3K0 TOF 127 90CRI
3,5m
5,0m
aa
abb
x
EAE Solutions
Enable the required lighting levels at car surface control �nishing lines on all surfaces, without glare.This increases error detection in black and white contrast.
Implementation
Zebra e�ect is a lower cost alternative to other applications.
The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.
11
BODY : BLACK PAINTED METAL
REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION
DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS
DRIVER : DALI DRIVER / STANDARD DRIVER
EMC : RESTRICTED ELECTROMAGNETIC FIELD
OPERATING VOLTAGE : 220VAC
IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED
CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT
PROTECTION CLASS : IP65
LED : 4000K - 3000K - 5700K
JOINT : STAINLESS STEEL X
ZEBRA-LED FIXTURE DETAILS
SUSPENSION SET
SINGLE SUSPENSION SET
FIXTURE CODES
STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W
4000K CRI:9085cm
ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm
ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm
ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm
ZEBRA-LED
-
12
BUS SURFACE CONTROL
FINISHING LINES
5,5m
6,0m
1000lux x: 1.7m a: ZBR 040U 40CM00 4K1 TOF 150 90CRI
1500lux x: 1.2m a: ZBR 040U 40CM00 4K1 TOF 150 90CRI
2000lux x: 1.7m a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
* Fixture must be directed at 30° to the vehicle surface For angled suspension apparatus see suspension apparatus page.
xaa
Search only lines
aaaa
aaa
b
b
b
cc
cc
cc
First and last lines
b
bbbbb
EAE Solutions
On bus surface control �nishing lines, the requires light level is provided on all surfaces without glare. The black and white contrast increases the rate of error detection.
The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.
Di�erent lighting �xtures have to be used for di�erent areas of the vehicle.
13
BODY : BLACK PAINTED METAL
REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION
DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS
DRIVER : DALI DRIVER / STANDARD DRIVER
EMC : RESTRICTED ELECTROMAGNETIC FIELD
OPERATING VOLTAGE : 220VAC
IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED
CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT
PROTECTION CLASS : IP65
LED : 4000K - 3000K - 5700K
JOINT : STAINLESS STEEL
SUSPENSION SET
SINGLE SUSPENSION SETMN2 SHORT ANGLED SUSPENSION SET
FIXTURE CODES
STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W
4000K CRI:9085cm
ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm
ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm
ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm
ZEBRA-LED FIXTURE DETAILS
-
12
BUS SURFACE CONTROL
FINISHING LINES
5,5m
6,0m
1000lux x: 1.7m a: ZBR 040U 40CM00 4K1 TOF 150 90CRI
1500lux x: 1.2m a: ZBR 040U 40CM00 4K1 TOF 150 90CRI
2000lux x: 1.7m a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
* Fixture must be directed at 30° to the vehicle surface For angled suspension apparatus see suspension apparatus page.
xaa
Search only lines
aaaa
aaa
b
b
b
cc
cc
cc
First and last lines
b
bbbbb
EAE Solutions
On bus surface control �nishing lines, the requires light level is provided on all surfaces without glare. The black and white contrast increases the rate of error detection.
The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.
Di�erent lighting �xtures have to be used for di�erent areas of the vehicle.
13
BODY : BLACK PAINTED METAL
REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION
DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS
DRIVER : DALI DRIVER / STANDARD DRIVER
EMC : RESTRICTED ELECTROMAGNETIC FIELD
OPERATING VOLTAGE : 220VAC
IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED
CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT
PROTECTION CLASS : IP65
LED : 4000K - 3000K - 5700K
JOINT : STAINLESS STEEL
SUSPENSION SET
SINGLE SUSPENSION SETMN2 SHORT ANGLED SUSPENSION SET
FIXTURE CODES
STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W
4000K CRI:9085cm
ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm
ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm
ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm
ZEBRA-LED FIXTURE DETAILS
ZEBRA-LED
-
14
TRUCKS SURFACE CONTROL
FINISHING LINES
5,5m
6,0m
1000lux x: 1.7m a: ZBR 040U 40CM00 4K1 TOF 150 90CRI a: ZBR 040U 40CM00 4K1 TOF 150 90CRI
1500lux x: 1.2m a: ZBR 040U 40CM00 4K1 TOF 150 90CRI a: ZBR 040U 40CM00 4K1 TOF 150 90CRI
2000lux x: 1.7m a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
* Fixture must be directed at 30° to the vehicle surface For angled suspension apparatus see suspension apparatus page.
xb
b
b
c c c
�rst line
b
b
b
aabelong the trunck
aaaa
aaa
aabelong the chasis
aa
aaa
EAE Solutions
On trucks surface control �nishing lines, the requires light level is provided on all surfaces without glare. The black and white contrast increases the rate of error detection.
The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.
Di�erent lighting �xtures have to be used for di�erent areas of the vehicle.
15
BODY : BLACK PAINTED METAL
REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION
DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS
DRIVER : DALI DRIVER / STANDARD DRIVER
EMC : RESTRICTED ELECTROMAGNETIC FIELD
OPERATING VOLTAGE : 220VAC
IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED
CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT
PROTECTION CLASS : IP65
LED : 4000K - 3000K - 5700K
JOINT : STAINLESS STEEL
ZEBRA-LED FIXTURE DETAILS
SUSPENSION SET
SINGLE SUSPENSION SETMN2 SHORT ANGLED SUSPENSION SET
FIXTURE CODES
STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W
4000K CRI:9085cm
ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm
ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm
ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm
-
14
TRUCKS SURFACE CONTROL
FINISHING LINES
5,5m
6,0m
1000lux x: 1.7m a: ZBR 040U 40CM00 4K1 TOF 150 90CRI a: ZBR 040U 40CM00 4K1 TOF 150 90CRI
1500lux x: 1.2m a: ZBR 040U 40CM00 4K1 TOF 150 90CRI a: ZBR 040U 40CM00 4K1 TOF 150 90CRI
2000lux x: 1.7m a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
b: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
c: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI
* Fixture must be directed at 30° to the vehicle surface For angled suspension apparatus see suspension apparatus page.
xb
b
b
c c c
�rst line
b
b
b
aabelong the trunck
aaaa
aaa
aabelong the chasis
aa
aaa
EAE Solutions
On trucks surface control �nishing lines, the requires light level is provided on all surfaces without glare. The black and white contrast increases the rate of error detection.
The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.
Di�erent lighting �xtures have to be used for di�erent areas of the vehicle.
15
BODY : BLACK PAINTED METAL
REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION
DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS
DRIVER : DALI DRIVER / STANDARD DRIVER
EMC : RESTRICTED ELECTROMAGNETIC FIELD
OPERATING VOLTAGE : 220VAC
IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED
CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT
PROTECTION CLASS : IP65
LED : 4000K - 3000K - 5700K
JOINT : STAINLESS STEEL
ZEBRA-LED FIXTURE DETAILS
SUSPENSION SET
SINGLE SUSPENSION SETMN2 SHORT ANGLED SUSPENSION SET
FIXTURE CODES
STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W
4000K CRI:9085cm
ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm
ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm
ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm
ZEBRA-LED
-
16
CAGE TECHNIQUE SURFACE
CONTROL AREAS
3,5m
5,0m
abb
x: 1.5m
x: 1.0m
x: 1.5m
a: ZBR 040U 40CM00 4K1 TOF 150 90CRI
b: ZBR 035U 40CM00 3K0 TOF 127 90CRI
600lux
1000lux
1000lux
1500lux
1200lux
2000lux
a: ZBR 040U 40CM00 4K1 TOF 150 90CRI
b: ZBR 035U 40CM00 3K0 TOF 127 90CRI
a: 2x ZBR 040U 40CM00 4K1 TOF 150 90CRI
b: 2x ZBR 035U 40CM00 3K0 TOF 127 90CRI
x1
1
1
1
2
2
2
2
EAE SOLUTIONS
Cage technique provides the required lighting levels on the vehicles on top and side surfaces in surface control �nishing lines without glare. The black and white contrast increases the rate of error detection.
The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.
There are di�erent value lighting levels on top and side of the vehicle.
ZEBRA-LED 40W
ZEBRA-LED 35W
ZEBRA-LED 40W
ZEBRA-LED 35W
ZEBRA-LED 40W
ZEBRA-LED 35W
17
BODY : BLACK PAINTED METAL
REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION
DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS
DRIVER : DALI DRIVER / STANDARD DRIVER
EMC : RESTRICTED ELECTROMAGNETIC FIELD
OPERATING VOLTAGE : 220VAC
IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED
CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT
PROTECTION CLASS : IP65
LED : 4000K - 3000K - 5700K
JOINT : STAINLESS STEEL
ZEBRA-LED FIXTURE DETAILS
SUSPENSION SET
SINGLE SUSPENSION SETMN2 SHORT ANGLED SUSPENSION SET
FIXTURE CODES
STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W
4000K CRI:9085cm
ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm
ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm
ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm
-
16
CAGE TECHNIQUE SURFACE
CONTROL AREAS
3,5m
5,0m
abb
x: 1.5m
x: 1.0m
x: 1.5m
a: ZBR 040U 40CM00 4K1 TOF 150 90CRI
b: ZBR 035U 40CM00 3K0 TOF 127 90CRI
600lux
1000lux
1000lux
1500lux
1200lux
2000lux
a: ZBR 040U 40CM00 4K1 TOF 150 90CRI
b: ZBR 035U 40CM00 3K0 TOF 127 90CRI
a: 2x ZBR 040U 40CM00 4K1 TOF 150 90CRI
b: 2x ZBR 035U 40CM00 3K0 TOF 127 90CRI
x1
1
1
1
2
2
2
2
EAE SOLUTIONS
Cage technique provides the required lighting levels on the vehicles on top and side surfaces in surface control �nishing lines without glare. The black and white contrast increases the rate of error detection.
The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.
There are di�erent value lighting levels on top and side of the vehicle.
ZEBRA-LED 40W
ZEBRA-LED 35W
ZEBRA-LED 40W
ZEBRA-LED 35W
ZEBRA-LED 40W
ZEBRA-LED 35W
17
BODY : BLACK PAINTED METAL
REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION
DIFFUSER : OPAL ACRYLIC & TEMPERED FILM COATED TRANSPARENT GLASS
DRIVER : DALI DRIVER / STANDARD DRIVER
EMC : RESTRICTED ELECTROMAGNETIC FIELD
OPERATING VOLTAGE : 220VAC
IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED
CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT
PROTECTION CLASS : IP65
LED : 4000K - 3000K - 5700K
JOINT : STAINLESS STEEL
ZEBRA-LED FIXTURE DETAILS
SUSPENSION SET
SINGLE SUSPENSION SETMN2 SHORT ANGLED SUSPENSION SET
FIXTURE CODES
STANDARD DRIVER MODELS IP65ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W
4000K CRI:9085cm
ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm
ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm
ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm
ZEBRA-LED
-
18
SURFACE CONTROL
TABLES
2,5m
2,5m
abb
500lux x: 2.25m
750lux x: 1.5m
1000 x: 2.25m
1500lux x: 1.25m
2000lux x: 1.0m
a: ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W
b: ZBR 015U 40CM00 LLL TOF 60 90CRI ZEBRA-LED 15W
a: ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W
b: ZBR 015U 40CM00 LLL TOF 60 90CRI ZEBRA-LED 15W
a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W
b: ZBR 015U 40CM00 LLL TOF 60 90CRI ZEBRA-LED 15W
a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W
b: ZBR 025U 40CM00 2K0 TOF 85 90CRI ZEBRA-LED 25W
a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W
b: ZBR 025U 40CM00 2K0 TOF 85 90CRI ZEBRA-LED 25W
x
Surface control tables are used in many processes ın the production line.
EAE Solutions
The required lighting level on metal surfaces is provided without glare. The black and white contrast increases the rate of error detection.
The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.
The lighting levels can vary according to the physical structure of the surface. For example on matt surfaces while more light is required, shiny surfaces require less light.
19
BODY : BLACK PAINTED METAL
REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION
DIFFUSER : TEMPERED AND SAFETY FILM COATED TRANSPARENT GLASS
DRIVER : DIMMABLE / DALİ BALLAST / STANDARD ELECTRONIC BALLAST
EMC : RESTRICTED ELECTROMAGNETIC FIELD
OPERATING VOLTAGE : 220VAC
IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED
CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT
PROTECTION CLASS : IP65
LED : 4000K - 3000K - 5700K
JOINT : STAINLESS STEEL
ZEBRA-LED FIXTURE DETAILS
SUSPENSION SET
21306 MN2 TRAY SUSPENSION SETMN2 VERTICAL AXIS ANGLED SUSPENSION SET
FIXTURE CODES
STANDARD DRIVER MODELS IP65
ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W
4000K CRI:90
85cm
ZBR 015U 40CM00 LLL TOF 60 90CRI 15W 60cm
ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm
ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm
ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm
-
18
SURFACE CONTROL
TABLES
2,5m
2,5m
abb
500lux x: 2.25m
750lux x: 1.5m
1000 x: 2.25m
1500lux x: 1.25m
2000lux x: 1.0m
a: ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W
b: ZBR 015U 40CM00 LLL TOF 60 90CRI ZEBRA-LED 15W
a: ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W
b: ZBR 015U 40CM00 LLL TOF 60 90CRI ZEBRA-LED 15W
a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W
b: ZBR 015U 40CM00 LLL TOF 60 90CRI ZEBRA-LED 15W
a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W
b: ZBR 025U 40CM00 2K0 TOF 85 90CRI ZEBRA-LED 25W
a: 2 x ZBR 040U 40CM00 4K1 TOF 150 90CRI ZEBRA-LED 40W
b: ZBR 025U 40CM00 2K0 TOF 85 90CRI ZEBRA-LED 25W
x
Surface control tables are used in many processes ın the production line.
EAE Solutions
The required lighting level on metal surfaces is provided without glare. The black and white contrast increases the rate of error detection.
The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.
The lighting levels can vary according to the physical structure of the surface. For example on matt surfaces while more light is required, shiny surfaces require less light.
19
BODY : BLACK PAINTED METAL
REFLECTOR : ANTI-GLARE SURFACE WHITE METAL, WIDE OPTICAL DISTRIBUTION
DIFFUSER : TEMPERED AND SAFETY FILM COATED TRANSPARENT GLASS
DRIVER : DIMMABLE / DALİ BALLAST / STANDARD ELECTRONIC BALLAST
EMC : RESTRICTED ELECTROMAGNETIC FIELD
OPERATING VOLTAGE : 220VAC
IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED
CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT
PROTECTION CLASS : IP65
LED : 4000K - 3000K - 5700K
JOINT : STAINLESS STEEL
ZEBRA-LED FIXTURE DETAILS
SUSPENSION SET
21306 MN2 TRAY SUSPENSION SETMN2 VERTICAL AXIS ANGLED SUSPENSION SET
FIXTURE CODES
STANDARD DRIVER MODELS IP65
ZBR 025U 40CM00 2K0 TOF 85 90CRI 25W
4000K CRI:90
85cm
ZBR 015U 40CM00 LLL TOF 60 90CRI 15W 60cm
ZBR 030U 40CM00 LLLTOF 105 90CRI 30W 105cm
ZBR 035U 40CM00 3K0 TOF 127 90CRI 35W 127cm
ZBR 040U 40CM00 4K1 TOF 150 90CRI 40W 155cm
ZEBRA-LED
-
21
SUSPENSION SET
MN2 SHORT ANGLED SUSPENSION SET
BODY : BLACK PAINTED METAL
REFLECTOR : ASYMMETRIC BRIGHT ALUMINIUM (MIRO)
DIFFUSER : OPAL TEMPERED AND SAFETY FILM COATED TRANSPARENT GLASS
DRIVER : DIMMABLE / DALİ BALLAST / STANDARD ELECTRONIC BALLAST
EMC : RESTRICTED ELECTROMAGNETIC FIELD
OPERATING VOLTAGE : 220VAC
IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED
CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT
PROTECTION CLASS : IP65
LED : 4000K - 3000K - 5700K
JOINT : STAINLESS STEEL
ZEBRA-LED FIXTURE DETAILS
FIXTURE CODES
STANDARD DRIVER MODELS IP65
ZBR 025U 40TK00 AS 2K5 50 SB 25W
4000K CRI:80
50cm
ZBR 050U 40TK00 AS 5K1 100 SB 50W 100cm
ZBR 076U 40TK00 AS 7K6 150 SB 75W 150cm
20
PRODUCTION LINES
3m
5m ASYMMETRIC LIGHTING DESIGN
Production lines are where the vehicles, mechanical, electrical and all othercomponents are assembled.
EAE Solutions
The required lighting level on assembly surfaces is provided without glare.
The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.
Asymmetric light distribution is directed to the working surface and thus unnecessary light distribution to other areas is prevented.
500lux x: 2.00ma: ZBR 025U 40TK00 AS 2K5 50 SB
ZEBRA-LED ASYMMETRIC 25W
600lux x: 2.20ma: ZBR 050U 40TK00 AS 5K1 100 SB
ZEBRA-LED ASYMMETRIC 50W
750lux x: 1.80ma: ZBR 050U 40TK00 AS 5K1 100 SB
ZEBRA-LED ASYMMETRIC 50W
900lux x: 1.55ma: ZBR 050U 40TK00 AS 5K1 100 SB
ZEBRA-LED ASYMMETRIC 50W
xa a
-
21
SUSPENSION SET
MN2 SHORT ANGLED SUSPENSION SET
BODY : BLACK PAINTED METAL
REFLECTOR : ASYMMETRIC BRIGHT ALUMINIUM (MIRO)
DIFFUSER : OPAL TEMPERED AND SAFETY FILM COATED TRANSPARENT GLASS
DRIVER : DIMMABLE / DALİ BALLAST / STANDARD ELECTRONIC BALLAST
EMC : RESTRICTED ELECTROMAGNETIC FIELD
OPERATING VOLTAGE : 220VAC
IMPLEMENTATION : SURFACE MOUNTED, SUSPENDED
CONNECTION : MALE FEMALE SOCKET CONNECTION FOR POWER AND DIM INPUT
PROTECTION CLASS : IP65
LED : 4000K - 3000K - 5700K
JOINT : STAINLESS STEEL
ZEBRA-LED FIXTURE DETAILS
FIXTURE CODES
STANDARD DRIVER MODELS IP65
ZBR 025U 40TK00 AS 2K5 50 SB 25W
4000K CRI:80
50cm
ZBR 050U 40TK00 AS 5K1 100 SB 50W 100cm
ZBR 076U 40TK00 AS 7K6 150 SB 75W 150cm
20
PRODUCTION LINES
3m
5m ASYMMETRIC LIGHTING DESIGN
Production lines are where the vehicles, mechanical, electrical and all othercomponents are assembled.
EAE Solutions
The required lighting level on assembly surfaces is provided without glare.
The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.
Asymmetric light distribution is directed to the working surface and thus unnecessary light distribution to other areas is prevented.
500lux x: 2.00ma: ZBR 025U 40TK00 AS 2K5 50 SB
ZEBRA-LED ASYMMETRIC 25W
600lux x: 2.20ma: ZBR 050U 40TK00 AS 5K1 100 SB
ZEBRA-LED ASYMMETRIC 50W
750lux x: 1.80ma: ZBR 050U 40TK00 AS 5K1 100 SB
ZEBRA-LED ASYMMETRIC 50W
900lux x: 1.55ma: ZBR 050U 40TK00 AS 5K1 100 SB
ZEBRA-LED ASYMMETRIC 50W
xa a ASYMMETRIC
-
22
1,5m
Ground Recessed Luminaires
These types of luminaires are used for under vehicle production processes.
Approximately 800lux is provided under the vehicle.
The luminaires have a protection against both pressure water and heavy lead because of their IP68 protection.
Due to fast installation and maintenance, bulbs and ballasts have long life. Therefore, there is less maintenance need.
They can be applied in con�ned space easily due to their compact dimensions.
800lux x:1.2m a: DIP 038Y 40KC00 AR MP
a a ax
GROUND RECESSED
LUMINAIRES
23
BODY :STAINLESS STEEL BODYREFLECTOR : BRIGHT ALUMINUM SYMETRIC REFLECTORDIFFUSER : TEMPERED TRANSPARENT GLASS WITH SECURITY FILMDRIVER : STANDARD DRIVEROPERATING VOLTAGE : 220V AC
APPLICATIONS : GROUND RECESSED
CONNECTION : SOCKET HOUSING AND PIN HOUSING CONNECTIONS
PROTECTION CLASS : IP68
LED : 4000K
DETAILS OF GROUND RECESSED LUMINAIRES
LUMINAIRE MODELS DIMENSIONSDIP 038Y 40KC00 AR MP 38W 1206mm x114mm h: 140mm
Electrical connectors
Luminaire mounting screw 1 1
High resistant transparent cover glass2 2
Stainless �ange3 3
Aluminum pro�le body4 4
Receseed under ground with stainless steel body
55
6
6
-
22
1,5m
Ground Recessed Luminaires
These types of luminaires are used for under vehicle production processes.
Approximately 800lux is provided under the vehicle.
The luminaires have a protection against both pressure water and heavy lead because of their IP68 protection.
Due to fast installation and maintenance, bulbs and ballasts have long life. Therefore, there is less maintenance need.
They can be applied in con�ned space easily due to their compact dimensions.
800lux x:1.2m a: DIP 038Y 40KC00 AR MP
a a ax
GROUND RECESSED
LUMINAIRES
23
BODY :STAINLESS STEEL BODYREFLECTOR : BRIGHT ALUMINUM SYMETRIC REFLECTORDIFFUSER : TEMPERED TRANSPARENT GLASS WITH SECURITY FILMDRIVER : STANDARD DRIVEROPERATING VOLTAGE : 220V AC
APPLICATIONS : GROUND RECESSED
CONNECTION : SOCKET HOUSING AND PIN HOUSING CONNECTIONS
PROTECTION CLASS : IP68
LED : 4000K
DETAILS OF GROUND RECESSED LUMINAIRES
LUMINAIRE MODELS DIMENSIONSDIP 038Y 40KC00 AR MP 38W 1206mm x114mm h: 140mm
Electrical connectors
Luminaire mounting screw 1 1
High resistant transparent cover glass2 2
Stainless �ange3 3
Aluminum pro�le body4 4
Receseed under ground with stainless steel body
55
6
6
SYMMETRIC
-
24
PAINTING CABINS
3,5m
5,5m ASYMMETRIC LIGHTING DESIGN
CLEAR GLASS
Paint cabins are where the vehiclessurfaces paint processes are carried outin many layers.
EAE Solutions
The lighting level required at the painting surfaces are provided by asymmetric and symetric direction.
The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.
Asymmetric light distribution is directed onto the working surface and thus light to other unrelated areas is prevented.
The suspension apparatus that enables assembly of the product onto the glass of the paint cabin.
500lux x: 2.50ma: ZBR 076U 40TK00 SM 7K6 100 KBN
ZEBRA-LED CABIN 75W
750lux x: 1.80ma: ZBR 076U 40TK00 SM 7K6 100 KBN
ZEBRA-LED CABIN 75W
1000lux x: 1.25ma: ZBR 076U 40TK00 SM 7K6 100 KBN
ZEBRA-LED CABIN 75W
1500lux x: 1.80ma: ZBR 153U 40TK00 SM 16K7 150 KBN
ZEBRA-LED CABIN 150W
xa a
25
BODY : BLACK PAINTED METAL
REFLECTOR : ASYMMETRIC AND SYMETRIC
DIFFUSER : TEMPERED AND SAFETY FILM COVERED TRANSPARENT GLASS
DRIVER : STANDARD DRIVER
EMC : RESTRICTED ELECTROMAGNETIC AREA
OPERATING VOLTAGE : 220VAC
IMPLEMENTATION : SURFACE MOUNTED
CONNECTION : SOCKET CONNECTION FOR POWER AND DIMMER INPUT
PROTECTION CLASS : IP65
LED : 4000K
JOINT : STAINLESS STEEL
REVO CABIN FIXTURE DETAILS
FIXTURE CODES
ASYMMETRIC MODELS IP65ZBR 025U 40TK00 AS LLL KBN 25W
ZBR 050U 40TK00 AS LLL KBN 50W
ZBR 076U 40TK00 AS LLL KBN 75W
50cm
100cm
150cm
50cm
100cm
150cm
50W
75W
150W
SYMMETRIC MODELS IP65ZBR 050U 40TK00 SM 5K1 50 KBN
ZBR 076U 40TK00 SM 7K6 100 KBN
ZBR 153U 40TK00 SM 16K7 150 KBN
-
24
PAINTING CABINS
3,5m
5,5m ASYMMETRIC LIGHTING DESIGN
CLEAR GLASS
Paint cabins are where the vehiclessurfaces paint processes are carried outin many layers.
EAE Solutions
The lighting level required at the painting surfaces are provided by asymmetric and symetric direction.
The table below contains details on all the mechanical components and lighting design to be created for the required lighting levels.
Asymmetric light distribution is directed onto the working surface and thus light to other unrelated areas is prevented.
The suspension apparatus that enables assembly of the product onto the glass of the paint cabin.
500lux x: 2.50ma: ZBR 076U 40TK00 SM 7K6 100 KBN
ZEBRA-LED CABIN 75W
750lux x: 1.80ma: ZBR 076U 40TK00 SM 7K6 100 KBN
ZEBRA-LED CABIN 75W
1000lux x: 1.25ma: ZBR 076U 40TK00 SM 7K6 100 KBN
ZEBRA-LED CABIN 75W
1500lux x: 1.80ma: ZBR 153U 40TK00 SM 16K7 150 KBN
ZEBRA-LED CABIN 150W
xa a
25
BODY : BLACK PAINTED METAL
REFLECTOR : ASYMMETRIC AND SYMETRIC
DIFFUSER : TEMPERED AND SAFETY FILM COVERED TRANSPARENT GLASS
DRIVER : STANDARD DRIVER
EMC : RESTRICTED ELECTROMAGNETIC AREA
OPERATING VOLTAGE : 220VAC
IMPLEMENTATION : SURFACE MOUNTED
CONNECTION : SOCKET CONNECTION FOR POWER AND DIMMER INPUT
PROTECTION CLASS : IP65
LED : 4000K
JOINT : STAINLESS STEEL
REVO CABIN FIXTURE DETAILS
FIXTURE CODES
ASYMMETRIC MODELS IP65ZBR 025U 40TK00 AS LLL KBN 25W
ZBR 050U 40TK00 AS LLL KBN 50W
ZBR 076U 40TK00 AS LLL KBN 75W
50cm
100cm
150cm
50cm
100cm
150cm
50W
75W
150W
SYMMETRIC MODELS IP65ZBR 050U 40TK00 SM 5K1 50 KBN
ZBR 076U 40TK00 SM 7K6 100 KBN
ZBR 153U 40TK00 SM 16K7 150 KBN
ASYMMETRIC SYMMETRIC
Suspension detail
-
26
SOLUTIONS PROVIDING
SAVINGS
Due to the rapid development of the lighting technology has meant, that the previous lighting implementations of the past have been transformed into applications that consume too much energy and are unproductive.
The simple �xture implementations shown on the next page not only provide serious energy savings but also reduce cost . These changes do not require any changes to the existing installation and only a simple �xture change can a�ect improvements in the lighting system.
Large Energy Savings with Small Measures
-
26
SOLUTIONS PROVIDING
SAVINGS
Due to the rapid development of the lighting technology has meant, that the previous lighting implementations of the past have been transformed into applications that consume too much energy and are unproductive.
The simple �xture implementations shown on the next page not only provide serious energy savings but also reduce cost . These changes do not require any changes to the existing installation and only a simple �xture change can a�ect improvements in the lighting system.
Large Energy Savings with Small Measures
27
Existing Fixture EAE Proposal
400W
250W
2x58WETANGE FIXTURE
2x36WETANGE FIXTURE
%75 SAVING
%80 SAVING
%55 SAVING
%55 SAVING
SROUND V.3 113W
REVOLED-S V.3 SC 68W
LINA ETANJ V.3 56W
LINA ETANJ V.3 31W
-
28
REVO-ACCESSORIES
29
SUSPENSION SETS
BUSBAR SUSPENSION SET
CABLE TRAY SUSPENSION SET
MN2 SHORT ANGLED SUSPENSION SET
441
103,
87
43,4
3
60190,50
7 7 7 7
Single Luminire Suspention Set
Mounting options
Mounting options
Double Luminire Suspention Set
-
28
REVO-ACCESSORIES
29
SUSPENSION SETS
BUSBAR SUSPENSION SET
CABLE TRAY SUSPENSION SET
MN2 SHORT ANGLED SUSPENSION SET
725
103,
87
60190,50 224 60
43,4
3
7
58,2
2
30
725
950
103,
87
43,4
3
27,7
2
Mounting options
Mounting options
Triple Luminire Suspention Set
Quaternary Luminire Suspention Set
-
30
ZEBRA-LED CERTIFICATES
ISO 9001:2008
ISO 27001: 2013ISO 9001:2015
31
ZEBRA-LED CODE LEGEND
Group
Code
Kelvin
Product Power
Diffuser Detail Color
Driver Type
Lumen Housing Measurements
Housing Type
Ceiling Type
Example:ZBR 050U 40TK00 SM 5K1 50 KBNZebra-LED
50WSurface
4000K
Opal Glass Standard Driver
SYMMETRIC
5100lm
50cm
Cabin Type
Integral publication of this certificate and associated reports may be used in its original form only.
All testing, inspection, auditing and certification activities of the former KEMA Quality are an integral part of the DEKRA Certification Group.
DEKRA Certification B.V. Utrechtseweg 310, 6812 AR Arnhem PO Box 5185, 6802 ED Arnhem, The NetherlandsT +31 26 356 2000 F +31 26 352 5800 www.dekra-certification.com Chamber of Commerce nr. 09085396
CERTIFICATEELECTROMAGNETIC COMPATIBILITY
Applicant : EAE AYDINLATMA A.Ş.Contact person : Mr. Sedat Sertan ERDENAddress : Ikitelli Organize Sanayi Bolgesi, Eski Turgut Ozal Cad. No:20Postal code, Place : 34490 IstanbulCountry : Turkey
Electrical apparatus : Tubular fluorescent lamp luminairesTrademark : EAEType designation : See Annex
Environment : Residential, commercial, light industrial
EN 55015:2006 Limits and methods of measurement of radio disturbance characteristics of +A1 :2007, +A2:2009 electrical lighting and similar equipment
EN 61000-3-2:2006 Harmonic current emissions+A1:2009, +A2:2009EN 61000-3-3:2008 Limitation of voltage fluctuations
EN 61547:2009 Equipment for general lighting purposes. EMC immunity requirements.
Clause 6, Application of test specifications, has been applied with respect to the immunity test requirements as specified in EN 61547. Clause 6 specifies; ‘’if separate tests have proven that built-in auxiliaries such as ballasts or convertors comply with the requirements set for independent auxiliaries, the luminaire is deemed to comply and need not be tested’’.
The undersigned declares that the described products meet the essential requirements of the EMC Directive 2004/108/EC, based on a non-recurrent examination. The results are recorded in our test report with reference 2145659.0501-EMC
DEKRA Certification B.V.(Notified Body EMC)Arnhem, 08 November 2011
ßing A.T. van der MeijdenCertification Manager EMC Certificate nr. 2145659.0551-EMC
-
31
ZEBRA-LED CODE LEGEND
Group
Code
Kelvin
Product Power
Diffuser Detail Color
Driver Type
Lumen Housing Measurements
Housing Type
Ceiling Type
Example:ZBR 050U 40TK00 SM 5K1 50 KBNZebra-LED
50WSurface
4000K
Opal Glass Standard Driver
SYMMETRIC
5100lm
50cm
Cabin Type
-
262
BUILDING MANAGEMENT SYSTEM
Kinexa-8 sayfa ENG convert.indd 2 27.02.2018 11:39:07
-
EAE Aydınlatma reserves the right to make any change without prior notice.
ZEBRA-LED - ZEBRA-LED - ZEBRA-LED - ZEBRA-LED
-
AUTOMOTIVE INDUSTRY LIGHTING SOLUTION CATALOG
EAE LIGHTING A.S.Ikitelli Organize Sanayi BolgesiEski Turgut Ozal Caddesi No:20Basaksehir / ISTANBUL - TURKEYTel : +90 212 413 21 00 (pbx)Faks : +90 212 549 37 90www.eaeaydinlatma.com.trL I G H T I N G /eaegroup /eaegroup /eaegroup /eaecorporate /eaegroup /eaegroup