zeppelin standard silos
TRANSCRIPT
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Standardized storage silos and accessories
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Page
Storage Silos 4
Blending Silos 11
Silo Filling 18
Inspection holes and Manholes 25
Product discharge 32
Skirt doors and openings 39
Access elements and maintenance platforms 43
Filters 53
Nozzles, flanges and valves 55
Electronics 64
Filling level control measurement 69
Silo accessories 77
Anchorage 80
Services 82
Table of contents
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STORAGE SILOS
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Storage silo made of aluminium or stainless steel
ZEPPELIN
STORAGE SILO
Standardized design
with diameters between 2400 and 4200 mm for bulk densities of 6 kN/m and 10 kN/m with long or short skirt for anchoring on a concrete foundation or steel structure with an extensive range of accessories
Special design
with capacities between 5 and 1000 m for any bulk density
We are able to examinate any bulk material in our laboratories and Technology Center.
with standardized range of accessories particular accessories and special dimensions on request
Quality Standard
Optimum workmanship no corners and edges on silo inside, high-quality surfaces, low-scratch method used for shaping and certified welding quality. We design our silos as per your individual requirements.
Fields of application
Suitable for bulk solid materials with good and poor flowability (plastic powders, recycled material, pellets, flowable elastomers).
made of aluminium
A solution comes in useful for all fields of application requiring economical, safe and gentle storage of premium bulk solids.
made of stainless steel
A rugged solution meeting the highest requirements: Minimum wear and tear maximum bulk solid purity. Here as well you can benefit from our first-class manufacturer's know-how.
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Silo with long skirt
ZEPPELIN
STORAGE SILO
Silo type NL Silo dimension Price code Price code
d=2400
26 m a = 5500 b = 750037 m a = 8000 b = 1000048 m a = 10500 b = 1250060 m a = 13000 b = 1500070 m a = 15500 b = 17500
d=3000
40 m a = 5100 b = 750055 m a = 7600 b = 1000065 m a = 8850 b = 1125075 m a = 10100 b = 1250083 m a = 11350 b = 1375090 m a = 12600 b = 15000100 m a = 13850 b = 16250110 m a = 15100 b = 17500125 m a = 17600 b = 20000
d=3500
53 m a = 4900 b = 750065 m a = 6150 b = 875077 m3 a = 7400 b = 10000100 m a = 9900 b = 12500125 m a = 12400 b = 15000150 m a = 14900 b = 17500173 m a = 17400 b = 20000197 m a = 19900 b = 22500221 m a = 22400 b = 25000245 m a = 24900 b = 27500
d=4200
105 m a = 6900 b = 10000140 m a = 9400 b = 12500174 m a = 11900 b = 15000208 m a = 14400 b = 17500243 m a = 16900 b = 20000278 m a = 19400 b = 22500312 m a = 21900 b = 25000
Typ NL-24-9-6Bulk density
6 kN/mNL2496 026NL2496 037NL2496 048NL2496 060NL2496 070
Typ NL-30-9-6Bulk density
6 kN/mNL3096 040NL3096 055NL3096 065NL3096 075NL3096 083NL3096 090NL3096 100NL3096 110NL3096 125
Typ NL-35-9-6Bulk density
6 kN/mNL3596 053NL3596 065NL3596 077NL3596 100NL3596 125NL3596 150NL3596 173NL3596 197NL3596 221NL3596 245
Typ NL-42-9-6Bulk density
6 kN/mNL4296 105NL4296 140NL4296 174NL4296 208NL4296 243NL4296 278NL4296 312
Typ NL-24-9-1Bulk density
10 kN/mNL2491 026NL2491 037NL2491 048NL2491 060NL2491 070
Typ NL-30-9-1Bulk density
10 kN/mNL3091 040NL3091 055NL3091 065NL3091 075NL3091 083NL3091 090NL3091 100NL3091 110NL3091 125
Silo with long skirt an base ring for full support.
Material: EN AW-5754 (AIMg3)Silo configuration: Roof slope 15, Hoper with 90 angle of dischargeStandard accessories: 1 Set of lifting lugs
All dimensions in mm
If you cannot foresee a silo of a standard diameter due to building constraints or other reasons, please consult us. In such cases, we are able to supply suitable products
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Silo with long skirt
ZEPPELIN
STORAGE SILO
Silo type NL Silo dimension Price code Price code
Silo with long skirt an base ring for full support.
Material: EN AW-5754 (AIMg3)Silo configuration: Roof slope 15, Hoper with 60 angle of dischargeStandard accessories: 1 Set of lifting lugs
All dimensions in mm
If you cannot foresee a silo of a standard diameter due to building constraints or other reasons, please consult us. In such cases, we are able to supply suitable products
d=2400
25 m a = 4800 b = 750036 m a = 7300 b = 1000047 m a = 9800 b = 1250058 m a = 12300 b = 1500070 m a = 14800 b = 17500
d=3000
35 m a = 4200 b = 750045 m a = 5450 b = 875055 m a = 6700 b = 1000070 m a = 9200 b = 1250080 m a = 10450 b = 1375090 m a = 11700 b = 15000105 m a = 14200 b = 17500125 m a = 16700 b = 20000140 m a = 19200 b = 22500150 m a = 20450 b = 23750
d=3500
45 m a = 3750 b = 750058 m a = 5000 b = 875070 m a = 6250 b = 1000094 m a = 8750 b = 12500118 m a = 11250 b = 15000142 m a = 13750 b = 17500154 m a = 15000 b = 18750166 m a = 16250 b = 20000190 m a = 18750 b = 22500200 m a = 20000 b = 23750212 m a = 21250 b = 25000236 m a = 23750 b = 27500
d=4200
93 m a = 5500 b = 10000127 m a = 8000 b = 12500162 m a = 10500 b = 15000196 m a = 13000 b = 17500231 m a = 15500 b = 20000266 m a = 18000 b = 22500300 m a = 20500 b = 25000
Typ NL-24-6-6Schttgew.
6 kN/m3NL2466 025NL2466 036NL2466 047NL2466 058NL2466 070
Typ NL-30-6-6Schttgew.
6 kN/m3NL3066 035NL3066 045NL3066 055NL3066 070NL3066 080NL3066 090NL3066 105NL3066 125NL3066 140NL3066 150
Typ NL-35-6-6Schttgew.
6 kN/m3NL3566 045NL3566 058NL3566 070NL3566 094NL3566 118NL3566 142NL3566 154NL3566 166NL3566 190NL3566 200NL3566 212NL3566 236
Typ NL-42-6-6Schttgew.
6 kN/m3NL4266 093NL4266 127NL4266 162NL4266 196NL4266 231NL4266 266NL4266 300
Typ NL-24-6-1Schttgew.
10 kN/m3NL2461 025NL2461 036NL2461 047NL2461 058NL2461 070
Typ NL-30-6-1Schttgew.
10 kN/m3NL3061 035NL3061 045NL3061 055NL3061 070NL3061 080NL3061 090NL3061 105NL3061 125NL3061 140NL3061 150
Typ NL-35-6-1Schttgew.
10 kN/m3NL3561 045NL3561 058NL3561 070NL3561 094NL3561 118NL3561 142NL3561 154NL3561 166NL3561 190NL3561 200NL3561 212NL3561 236
Typ NL-42-6-1Schttgew.
10 kN/m3NL4261 093NL4261 127NL4261 162NL4261 196NL4261 231NL4261 266NL4261 300
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Silo with short skirt
ZEPPELIN
STORAGE SILO
Silo type NK Silo dimension Price code Price code
Silo with short skirt an base ring for full support.
Material: EN AW-5754 (AIMg3)Silo configuration: Roof slope 15, Hoper with 60 angle of dischargeStandard accessories: 1 Set of lifting lugs
All dimensions in mm
If you cannot foresee a silo of a standard diameter due to building constraints or other reasons, please consult us. In such cases, we are able to supply suitable products
d=2400
23 m a = 4500 b = 500029 m a = 5750 b = 625034 m a = 7000 b = 750046 m a = 9500 b = 1000057 m a = 12000 b = 1250068 m a = 14500 b = 15000
d=3000
38 m a = 4500 b = 500055 m a = 7000 b = 750064 m a = 8250 b = 875072 m a = 9500 b = 1000082 m a = 10750 b = 1125090 m a = 12000 b = 12500100 m a = 13250 b = 13750125 m a = 17000 b = 17500
d=3500
76 m a = 7000 b = 7500100 m a = 9500 b = 10000124 m a = 12000 b = 12500148 m a = 14500 b = 15000172 m a = 17000 b = 17500196 m a = 19500 b = 20000220 m a = 22000 b = 22500244 m a = 24500 b = 25000
d=4200
148 m a = 9500 b = 10000182 m a = 12000 b = 12500217 m a = 14500 b = 15000252 m a = 17000 b = 17500286 m a = 19500 b = 20000321 m a = 22000 b = 22500355 m a = 24500 b = 25000
Typ NK-24-6-6Schttgew.
6 kN/m3NK2466 023NK2466 029NK2466 034NK2466 046NK2466 057NK2466 068
Typ NK-30-6-6Schttgew.
6 kN/m3NK3066 038NK3066 055NK3066 064NK3066 072NK3066 082NK3066 090NK3066 100NK3066 125
Typ NK-35-6-6Schttgew.
6 kN/m3NK3566 076NK3566 100NK3566 124NK3566 148NK3566 172NK3566 196NK3566 220NK3566 244
Typ NK-42-6-6Schttgew.
6 kN/m3NK4266 148NK4266 182NK4266 217NK4266 252NK4266 286NK4266 321NK4266 355
Typ NK-24-6-1Schttgew.
10 kN/m3NK2461 023NK2461 029NK2461 034NK2461 046NK2461 057NK2461 068
Typ NK-30-6-1Schttgew.
10 kN/m3NK3061 038NK3061 055NK3061 064NK3061 072NK3061 082NK3061 090NK3061 100NK3061 125
Typ NK-35-6-1Schttgew.
10 kN/m3NK3561 076NK3561 100NK3561 124NK3561 148NK3561 172NK3561 196NK3561 220NK3561 244
Typ NK-42-6-1Schttgew.
10 kN/m3NK4261 148NK4261 182NK4261 217NK4261 252NK4261 286NK4261 321NK4261 355
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Emboxable version, an efficient transport method
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
ZEPPELIN
STORAGE SILO
UtilizationFor several (at least two) silos of equal or similar size.
System descriptionZEPPELIN emboxable silos are manufactured with minor differences in diameter (difference 50-100 mm) and are equipped with a flange connection at the transition between the cylinder and the hopper respectively roof. This method allows to embox the cylinders, hoppers, and skirts of a silo group into each other for transportation. In case of increased requirements for dust density and gas density we recommend a density welding at the flange connection after installation on site.
AccessoriesAccessories which protrude more than 25 or 50 mm from the silo wall and which shall be fitted to the silo cylinder are delivered in screwed execution for installation on site. This method can only be realized thanks to the exact manufacture of ZEPPELIN emboxable silos in vertical position.
CalculationThe silo size is stipulated based on the minimum volume of the smallest silo or on the average volume of the silo group. The number of ZEPPELIN emboxable silos per transport package depends on the max. permissible package weights.
TransportFor transport of the packages are put on wooden saddles or wooden supports depending on the requirements. For overseas transport the open front surface at the cylinder is sealed with wooden covers. The accessories are stowed inside the packages during transport. For transport the hopper cones will be fixed to the flange of the cylindrical silo shell or stowed in the dead space inside the skirt (depending on the length and weight of the packages).
AssemblyOn site the emboxable silo parts (skirts respectively hoppers with short skirts and silo cylinders) are deboxed. The skirts are lifted onto the foundation base rings. The flange connections are bolted together. For the silo erection normally one crane is required. An additional fork-lift truck will be required to dismount the components of a package.
AdvantagesConsiderable reduction of the total volume required for transportation over far distances respectively overseas (e.g. for the transport of two emboxable silos approx. 45% of the normally required shipping volume can be saved, for the transport of six silos approx. 80% can be saved) whereas the optical quality of the silos is not deteriorated. Quick and easy erection of the silos (the erection will take approx. 4 h per silo if it is carried out by 3 skilled workers).
Material: EN AW-5754 (AIMg3)Silo configuration: Roof slope 15, Hoper with 60 angle of dischargeStandard accessories: 1 Set of lifting lugs
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Multi Chamber Silo
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
ZEPPELIN
STORAGE SILO
Completion With diameter from 2400 to 4200 mm For bulk density for 6 kN/m and 10 kN/m With short and long support skirt For silo anchorage on concrete foundation or metal scaffolding Ample accessories program
Material: EN AW-5754 (AIMg3)Silo configuration: Roof slope 15, Hoper with 60 / 90 angle of dischargeStandard accessories: 1 Set of lifting lugs
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BLENDING SILOS
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Zeppelin CentroBlend
ZEPPELIN
BLENDING SILO
Centro-BlenderContinuous and batch-wise blending and homogenizing of bulksolids
UtilizationFor solids having easy to poor flowability (plastic powders, recyclingmaterials, pellets, flowable elastomers)
Components- Vertical central blending pipe with intake openings at different
levels- Cylindrical blending chamber
System descriptionVia the intake openings solids are simultaneously withdrawn froma multitude of layers from the annular space at different layersand led into the central blending pipe. The number and size of theintake openings are determined under consideration of the blendergeometry and flow properties of the bulk solids.
Advantages
The Zeppelin Centro Blender offers the following advantages:
- No negative influence on the blending process- Consequent design for mass flow- Easy cleaning in case of change to a different product- Easy integration in the production process as the blender can
be used for continuous and batch-wise blending- High blending efficiency due to simultaneous withdrawal of
solids from different layers- For many applications of homogenization a single pass is
sufficient, especially when the blender content is composed of a high number of individual batches
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Zepelin Centro-Blender
ZEPPELIN
BLENDING SILO
Silo dimension Price code
Material: EN AW-5754 (AIMg3)Silo configuration: Roof slope 15, hoper with 40 angle of dischargeStandard accessories: 1 Set of lifting lugs
All dimensions in mm
If you cannot foresee a silo of a standard diameter due to building constraints or other reasons, please consult us. In such cases, we are able to supply suitable products
Type CB-16-4-8Bulk density 8 kN/m
CB1648 007CB1648 010
Type CB-20-4-8Bulk density 8 kN/m
CB2048 015CB2048 020CB2048 024
Type CB-22-4-8Bulk density 8 kN/m
CB2248 025CB2248 028
Type CB-24-4-8Bulk density 8 kN/m
CB2448 030CB2448 040CB2448 050
Type CB-28-4-8Bulk density 8 kN/m
CB2848 065
Type CB-30-4-8Bulk density 8 kN/m
CB3048 075CB3048 085CB3048 100CB3048 110
Type CB-35-4-8Bulk density 8 kN/m
CB3548 105CB3548 130
d = 1600
7 m d = 400 b = 3750 h = 540010 m d = 400 b = 5000 h = 6650
d = 2000
15 m d = 600 b = 5000 h = 800020 m d = 600 b = 6250 h = 925024 m d = 600 b = 7500 h = 10750
d = 2200
25 m d = 600 b = 6250 h = 950028 m d = 600 b = 7500 h = 10750
d = 2400
30 m d = 600 b = 6250 h = 980040 m d = 600 b = 8750 h = 1230050 m d = 600 b =11250 h = 14800
d = 2800
65 m d = 600 b =10000 h = 14100
d = 3000
75 m d = 600 b =10000 h = 1400085 m d = 600 b =11250 h = 15250100 m d = 600 b =13750 h = 17750110 m d = 600 b =15000 h = 19000
d = 3500
105 m d = 800 b =10000 h = 15050130 m d = 800 b =12500 h = 17550
The standard dimensions are based on the configuration for PVC dryblend and bulk solids with comparable flow characteristics. For other bulk solids, we configure Centro-Blend blending silos in accordance with the verifiedproduct flow characteristics.
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Zeppelin MultiPipe Grafity Blender
ZEPPELIN
BLENDING SILO
Multi-Pipe Gravity Blender
For free flowing, dry and cohesionless bulk solids with particle sizes above approx. 0.5 mm, especially pellets.
DesignWith extruded three-compartment pipes made from aluminium respectively stainless steel.
Each individual chamber of the blending pipe has several intake openings.
DescriptionVia the intake openings of the blending pipes the bulk solids will flow from different zones in the silo into the central hopper outlet, resulting in different residence times which are used for blending.
With continuous operation solids are fed constantly or in regular intervals into the blender while the respective quantity is withdrawnvia the blending pipes and the hopper outlet. Thus, the filling levelremains almost constant.
With discontinuous operation the blender is filled successively withdifferent batches. After filling the material within the blender is recirculated or discharged directly. As during discharge the filling level is reduced constantly, solids are withdrawn successively via intake openings at different heights of the individual blending pipe compartments.
Only at the start of the homogenization process a quantity of approx. 15% of the blender content has to be recirculated as mainly bulk solids with the same composition can be found in the discharge cone, the blending chamber and in the lower area of the blending pipes.
AdvantagesZeppelin Multi-Pipe Gravity Blenders are applicable for different filling levels up to approx. 25%. Design of the hopper for mass flow guarantees good homogenization results.Zeppelin Multi-Pipe Gravity Blenders can be used either continuously or for batch-wise blending.For many applications the homogenizing effect of one single pass issatisfactory due to the high number of discharge points. Thus, therecirculation via an external pneumatic conveying system will, therefore, only be necessary for a very high degree of homogeneity or extremely wide fluctuations of product quality.
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Zeppelin MultiPipe
ZEPPELIN
BLENDING SILOS
Silo type MP Silo dimension Price code
Bulk density 6 kN/m3
Type MP-20-5-6MP2056 018
Type MP-22-5-6MP2256 025
Type MP-24-5-6MP2456 030MP2456 045
Type MP-28-5-6MP2856 050
Type MP-30-5-6MP3056 070MP3056 100
Type MP-35-5-6MP3556 100MP3556 125MP3556 150
Type MP-40-5-6MP4056 160MP4056 180MP4056 200
Type MP-42-5-6MP4256 200MP4256 250
Type MP-45-5-6MP4556 250MP4556 300
Type MP-50-5-6MP5056 360MP5056 400
Type MP-60-5-6MP6056 525MP6056 600
d = 200018 m b = 6250 h = 9000
d = 220025 m b = 7500 h = 10250
d = 240030 m b = 7500 h = 1050045 m b = 10000 h = 13000
d = 280050 m b = 8750 h = 12150
d = 300070 m b = 10000 h = 13600100 m b = 13750 h = 17350
d = 3500100 m b = 10000 h = 14150125 m b = 12500 h = 16650150 m b = 15000 h = 19150
d = 4000160 m b = 12500 h = 17200180 m b = 13750 h = 18450200 m b = 15000 h = 19700
d = 4200200 m b = 13750 h = 18650250 m b = 17500 h = 22400
d = 4500250 m b = 15000 h = 20250300 m b = 18750 h = 24000
d = 5000360 m b = 17500 h = 23250400 m b = 20000 h = 25750
d = 6000525 m b = 17500 h = 24350600 m b = 20000 h = 26850
Material: EN AW 5754 (AIMg3) Silo Configuration: Roof slope 15, hopper with 50 angle of discharge.Standard accessories: 6 nozzles with blind flanges in the roof for blending pipes. 1 set of lifting lugs
All dimensions in mm
If you cannot foresee a silo of a standarddiameter due to building constraints orother reasons, please consult us. In suchcases, we are able to supply suitableproducts.
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Zeppelin MultiFlow Blender
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
ZEPPELIN
BLENDING SILO
For homogenizing batches or production-related variations of pellets and powders. Easy to retrofit to existing storage silos.
DescriptionThe blending effect of the ZEPPELIN Multi-Flow Blender is achieved by the installation of a blending hopper resulting in different flow velocities and, thus, in different residence times of the bulk solids. Multi-Flow Blending Silos are most advantageous if the ratio of their height to the diameter is less than 2,5.
Design- Multi-Flow Blending Hoppers can be welded into silos during
fabrication. Optionally existing silos can be retrofitted with the hopper. For retrofitting the hopper can be subsequently welded or flange-mounted to the silo.
- The Multi-Flow Blending Hopper is designed for mass flow ensuring an optimum blending result and complete discharge of the silo.
- For support of the hopper plane vertical ribs are used which facilitates cleaning of the silo.
OperationThe Multi-Flow Blender is suitable for continuous operation as well as for discontinuous, batch-wise operation. The blending process can optionally be improved by external recirculation.
In most cases for homogenization of batches one single pass is sufficient. If the ratio of the silo height to the silo diameter is very small and if only a few batches shall be homogenized recirculation should be foreseen.
AdvantagesThe ZEPPELIN Multi-Flow Blending Hopper offers you the followingadvantages:
- Easy and quick method to retrofit existing silos- Good blending results due to a wide residence time distribution
and due to mass flow - Easy cleaning due to no additional internal installations in the
blending hopper- Favorable solution for blending of bulk solids
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Zeppelin MultiFlow
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
ZEPPELIN
BLENDING SILO
Silo type MF Blending hopper dimension Price code
MFE2400MFE3000MFE3500MFE4200
MFF2400MFF3000MFF3500MFF4200
MFS2400MFS3000MFS3500MFS4200
Hoppers for welding to the silo duringfabrication
d = 2400d = 3000d = 3500d = 4200
Hopper for flanging to the silo flange
d = 2400d = 3000d = 3500d = 4200
Hopper for retrofitting existing silos bywelding (without flange connection)
d = 2400d = 3000d = 3500d = 4200
Standard dimensions are based on the design for freeflowing bulk solids with a density of the bulk solids up to6 kN/m, a wall friction angle 20 and a designtemperature of 60 C.
Material: EN AW 5754 (AIMg3) or stainless steelBolting for flanges: stainless material
Configuration: 50/60-mass flow hopperBlending cone with central pipeVertical support ribs
All dimensions in mm
If you cannot foresee a silo of a standard diameter due to building constraints or other reasons, please consult us. In such cases, we are able to supply suitable products.
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SILO FILLING
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Filling pipe
ZEPPELIN
SILO FILLING
Filling pipe made of aluminium, on the top of silo with flange PN10 and down below tank truck connection or flange connection including pipe bracket and U bail bolts.
R8 DN 80
R10 DN 100
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Filling pipe with top elbow
ZEPPELIN
SILO FILLING
Filling pipe with top elbow made from stainless steel 1.4541 elbow 180, r = 600 or 1000 mm, flanges PN 10 with gasket and bolts, connection to filling pipe by loose flange.
FB1 DN80Loose flange at connection to the filling nozzle.
FB2 DN100Loose flange at connection to the filling nozzle.
FBS1 DN80Fixed flange at connection to the filling nozzle.
FBS2 DN100Fixed flange at connection to the filling nozzle.
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Filling nozzle on silo roof
ZEPPELIN
Filling on silo roof
Made from aluminium, PN 10for mounting on the top of silo, with reinforcing ribs
L3 DN 80 (for filling pipe elbow FB1)
L4 DN 100 (for filling pipe elbow FB2 and FBS1)
L5 DN 125(for filling pipe elbow FBS2)
SILO FILLING
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Filling nozzle, lateral
ZEPPELIN
SILO FILLING
Laterial filling nozzle
Filling nozzle made from stainless steel 1.4541, PN10 elbow 90, R 5 d, with internal deflector plate, mounted to silo shell.
L15 DN80L16 DN100
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Filling dome
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
ZEPPELIN
SILO FILLING
Filling dome made from aluminium with horizontally positioned connection flange PN 10 and aluminium deflector. Complete with roof inspection hole DN 500
BD1 = DN80
BD2 = DN100
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Squeezing valve
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
ZEPPELIN
SILO FILLING
Squeezing valve with electric pneumatical controls comprising:
Pressure reducing valve with pressure gauge 3/2 port solenoid valve (non charge open circuit) Power supply unit 24 V DC.Quick action ventilating valve. Sound absorber.
QV8 DN80
QV10 DN100
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INSPECTION HOLES and MANHOLES
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Roof manhole
ZEPPELIN
INSPECTION HOLES and MANHOLES
Roof manhole with screw-mounted cover and integratde safety grid
M6 DN600
M8 DN800
VS10Padlock for ME and M.
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Access opening with cover opening inwards
ZEPPELIN
INSPECTION HOLES and MANHOLES
M7
Access opening* with cover opening inwards DN600
M7 A
Access opening* with cover opening inwards and deflector plate to prevent deposits of product on the manhole DN600
VS10Padlock for ME and M.
*Permitted in the Federal Public of Germany only as an access opening for assembly oprations but not as a manhole for operational access according to the German accident pervention regulations UVV/VBG 112.
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Access opening with deflector
ZEPPELIN
INSPECTION HOLES and MANHOLES
MV5
Access opening* with deflectorplate to avoid product deposits. The deflector is bolted to the manhole so that the manhole can be completely removed when the silo is empty. DN500
MV6
Access opening* with deflector to avoid product deposits. The deflector is bolted to the manhole cover so that the manhole can be completely removed when the silo is empty. DN600
*Permitted in the Federal Public of Germany only as an access opening for assembly oprations but not as a manhole for operational access according to the German accident pervention regulations UVV/VBG 112.
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Roof inspection hole
ZEPPELIN
INSPECTION HOLES and MANHOLES
Roof inspectin hole* with integrated safety grid
M5 DN500
VS10Padlock for ME and M.
*Permitted in the Federal Public of Germany only as an access opening for assembly oprations but not as a manhole for operational access according to the German accident pervention regulations UVV/VBG 112.
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Roof inspection hole
ZEPPELIN
INSPECTION HOLES and MANHOLES
Roof inspection hole* combined with weld mounted vent nozzle DN200
ME5 DN 500
VS10Padlock for ME and M.
*Permitted in the Federal Public of Germany only as an access opening for assembly oprations but not as a manhole for operational access according to the German accident pervention regulations UVV/VBG 112.
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Roof inspection hole
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
ZEPPELIN
INSPECTION HOLES & MANHOLES
Roof inspectin hole* combined with swiveltype ventilation hood (open cross-section 0.10 m) and intigrated safety grid
DN 600
VS10Padlock for ME and M.
*Permitted in the Federal Public of Germany only as an access opening for assembly oprations but not as a manhole for operational access according to the German accident pervention regulations UVV/VBG 112.
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PRODUCT DISCHARGE
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Vacuum extraction box
ZEPPELIN
PRODUCT DISCHARGE - FITTINGS
Vacuum extraction box for pellets made from aluminium; with connection flange DN150,1 opening DN 80 and clamping flanges optionally d = 60 / 70 / 80 for vacuum pipe connection.
AK11 clamping flange
AK22 clamping flanges
AK33 clamping flanges
AK44 clamping flanges
AK88 clamping flanges
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Emergency slide valve
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
ZEPPELIN
PRODUCT DISCHARGE - FITTINGS
Emergency slide valves for pellets. Aluminium frame with CrNi steel slide plate for manual operation, welded to conical bottom, with connecting flange on the bottom
SC15 DN150
SC20 DN200
SC25 DN250
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Slide valve
ZEPPELIN
PRODUCT DISCHARGE
Slide valve for bulk solidsFor secure shutting off, dosing and separation of dry, free-flowing bulk solids, such as fines(min. 10 ). Can also be used with granulates to a size of max. 6 mm.
Robust and compact construction in low overall height, dust-tight opening area. Casing made from die-cast aluminium. For closing the slide plate cuts directly into the product. Slide plate is bevelled at the face with an angle of 30 and consists of a product deflector. The slide valves guiding can be adjusted by means of sliding cams via the eccentric. Gasket is directed to the outside with a white, oil-free . stuffing box gasket.
Fully flanged fitting with flange bores according to DIN 2501, PN 10 or ANSI B 16.5 150 lbs/sq. inch (all bores with thread, depth of thread 25 mm)
Operated by a hand-wheel (can be retrofitted to a reel) with rated sizeAS15A DN 150AS20A DN 200AS25A DN 250AS30A DN 300
Actuation with reel and 4 m chain with rated sizeAS15B DN 150AS20B DN 200AS25B DN 250AS30B DN 300
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Pneumatic slide valve
ZEPPELIN
PRODUCT DISCHARGE
Pneumatically controlled slide valve for bulk solids
Complete with terminal box, solenoid valve and limit switches wired on a terminal strip.
There are 3 entries and 2 connections for the supply line. 2 limit switches (ON/OFF), output voltage 24 V DC, mark Pepperl & Fuchs, Type NBB5-18GM50E2 Solenoid valve G , 24 V DC, mark Herion Valve connector with blow-out diode. With quick-action ventilating valve G 3/8Air consumption 3 - 8 bar compressed air, oilfree anddry. Time required for closing < 1 sec.Slide valve, pneumatically activated with rated size
AS15C DN 150AS20C DN 200AS25C DN 250AS30C DN 300
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Suspension mount
ZEPPELIN
PRODUCT DISCHARGE
Suspension mount for vibration bottom sleeves.
AR6 600 mm
AR9 900 mm
AR12 d 1200 mm
AR15 d 1500 mm
AR18 d 2100 mm
AR 21 d 2100 mm
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Vibrating bottom
ZEPPELIN
The vibrating bottom serves to discharge bulk solids, which are not free-flowing. The vibrating bottom is attached at several points and suspended below the silo cone, so that one or more unbalance engine(s) can set him to vibrate. The vibrations are transferred to the product in the silo cone and enable the bulk solid to be discharged. The engine speed of the unbalanced engine is already pre-set when delivered and has to be adjusted only in exceptional cases. The transition of the silo cone to the vibrating bottom is perfectly sealed by means of an extruded special gasket, which is clamped between flanges.Equipment:Main gasket in U form with two clamp flanges Discharge gasket to the subsequently connected device fixing device. Outlet, outlet diameter DN 200 - 400 PN10.
Vibrating bottom made of steel with epoxy-coating with nominal diameter:VB0750CS 750 mmVB01050CS 1050 mmVB01250CS 1250 mmVB01500CS 1500 mmVB02000CS 2000 mmVB02390CS 2390 mmVibrating bottom made of stainless steel with nominal diameter:VB0750CSE 750 mmVB01050CSE 1050 mmVB01250CSE 1250 mmVB01500CSE 1500 mmVB02000CSE 2000 mmVB02390CSE 2390 mmVibrating bottom in explosion protection construction:VB0750CSX 750 mmVB01050CSX 1050 mmVB01250CSX 1250 mmVB01500CSX 1500 mmVB02000CSX 2000 mmVB02390CSX 2390 mm
Appropriate suspension arrangement: AR6 - AR21
PRODUCT DISCHARGE
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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DOORS and OPENINGS
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Door
ZEPPELIN
DOORS and OPENINGS
Door, lockable, with door knob and reinforcement of skirt in the vicinity of door opening, door optionally with stop at right or left hand side.
T1850 x 1400 mm
T3850 x 1800 mm
T4500 x 800 mm
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Large opening in the silo skirt
ZEPPELIN
DOORS and OPENINGS
Opening in the silo skirt with reinforcement of the silo shell
AU1850 x 1400 mm
AU3850 x 1800 mm
AU4500 x 800 mm
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Opening in the silo skirt
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
ZEPPELIN
DOORS and OPENINGS
Opening in the silo skirt for cable conduit
DU10bis 100 x 100 mm
DU25bis 250 x 250 mm
DU50bis 500 x 500 mm
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ACCESS ELEMENTS, MAINTENANCE PLATFORMS
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Roof railing
ZEPPELIN
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
Roof railing 1200 mm high
(in combination with maintenance platform WB 1350 mm high)
with hand rail, one knee rail and one foot rail inclusive of fastening elements for mounting to silo roof.
G24silo 2400 mm
G30silo 3000 mm
G35silo 3500 mm
G42silo 4200 mm
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Ladder with safety cage
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
ZEPPELIN
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
Short ladder with safety cage, with fastening clips on the silo shell
U
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Connection walkway
ZEPPELIN
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
Connection walkway made from aluminium checker plate, with railing 1200 mm high, 820 mm wide
Distance between silos
B6 600 mm
B9 900 mm
B12 200 mm
B15 1500 mm
B20 2000 mm
B25 2500 mm
B30 3000 mm
B35 3500 mm
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Safety barrier
ZEPPELIN
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
Safety barrier as safeguard against falling on top of the ladder.
UR
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Maintenance platform
ZEPPELIN
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
Plain maintenance platform according to DIN 31003, made from aluminium checker plate, suitable for silo roof with a slope of 15. Platform width: 600 mm.
Maintenance platform of 180 WB2418for silo 2400 mm
WB3018for silo 3000 mm
WB3518for silo 3500 mm
WB4218for silo 4200 mm
Maintenance platform of 360 WB2436for silo 2400 mm
WB3036for silo 3000 mm
WB3536for silo 3500 mm
WB4236for silo 4200 mm
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Manhole platform
ZEPPELIN
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
Manhole platform, made from aluminium checker plate with1200 mm high railing, to be mounted laterally to the silo shell, size 1000 x 850 mm.
MP1
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Safety gate
ZEPPELIN
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
Safety gate as safeguard against falling on the top of ladder.
UT
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Access barrier
ZEPPELIN
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
Access barrier for ladder U secured through padlock.
US
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Anti-slip coating
ZEPPELIN
ACCESS ELEMENTS, MAINTENANCE PLATFORMS
For additional safety on the siloroof with slope angle 15, an anti-slip coating can be rolled out. This coating provides the slippery rough with a rough structure.
ASD
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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FILTER TECHNOLOGY
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Filter on silo roof
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
ZEPPELIN
FG Filter on silo roofBody and cover made completely from aluminium, weight only 100 kg. Filters for installation on silo roof with automatic cleaning device for compressed exhaust air, designed to fill tank vehicles (pipe diameter DN80 or DN100) or to be used in the continuous conveying process. Filters for installation on siloroof with automatic cleaning device for compressed air 4 different filter materials are available for different bulk solids. Housing, weather protection hub, compressed air supply tank and all parts in contact with the product are made from aluminium. Control panel can easily be reached from outside and can beadjusted individually. Cleaning valves (permitted for the dust explosion class 11) with integrated sound absorber
Assembly materialBolts, nuts, washers made from stainless steel. Gaskets made from Neoprene, light. Compressed air supply G: . Compressed air hose: approx. 3 m. 4 pipe brackets made from stainless steel
Filter control unitThe circuit switch of the filling pipe coupling emits a signal to the filter control unit to start the cleaning process The cleaning takes place during operation. All pre-settings can be adjusted to the specific requirements at anytime. Mains voltage:FST10 230 V ACFST11 24 V DC
Filter cartridgesEach equipped with adapter ring, support cage and reflector. Filter material 100 % polyester, thermally bound, recyclable. Heat resistant to max. 100 C. Set of filter cartridges, filter area 16 mFP1601 StandardFP1602 Anti-staticFP1603 PTFE-MembraneFP1604 PTFE-Membrane and
anti-staticSet of filter cartridges, filter area 24 mFP2401 StandardFP2402 Anti-staticFP2403 PTFE-MembraneFP2404 PTFE-Membrane and
anti-staticFG9 Appropriate filter
flange
Filter technology
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NOZZLES, FLANGES and VALVES
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Flange nozzle for level indicator
ZEPPELIN
Flange nozzles
Flange nozzles according to DIN 2501, PN 10, withoutgaskets and bolts
D2150 x 150 mm / internal diameter d = 100 mm with 4 threaded holes d = 18 on hole circle d = 170
D3d=120/70 mm, with 4 threaded holes M 6 on hole circle d=90
D4d=150/70 mm, with 4 threaded holes M 6 on hole circle d=90
C4DN100
NOZZLES, FLANGES and VALVES
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Flange nozzle
ZEPPELIN
Flange nozzles made from aluminium with connectingdimensions according to DIN 2501 / ANSI B 16.5 150 lbs/sq inch, PN 10, withoutgasket and bolts.
DIN ANSIC1 DN50 AC1 1C2 DN65 AC 1 C3 DN80 AC2 2C4 DN100 AC3 3C5 DN125 AC4 4C6 DN150 AC5 5C7 DN200 AC6 6C8 DN250 AC8 8C9 DN300 AC10 10C10 DN350 AC12 12C11 DN400 AC14 14C12 DN450 AC16 16C13 DN500 AC18 18
AC20 20
NOZZLES, FLANGES and VALVES
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Blind flange
ZEPPELIN
Blind flange made from aluminium for nozzle type C / AC with gasket and bolts.
DIN ANSICB1 DN50 ACB1 1CB2 DN65 ACB 1 CB3 DN80 ACB2 2CB4 DN100 ACB3 3CB5 DN125 ACB4 4CB6 DN150 ACB5 5CB7 DN200 ACB6 6CB8 DN250 ACB8 8CB9 DN300 ACB10 10CB10 DN350 ACB12 12CB11 DN400 ACB14 14CB12 DN450 ACB16 16CB13 DN500 ACB18 18
ACB20 20
NOZZLES, FLANGES and VALVES
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Filter nozzle
ZEPPELIN
Filter nozzleRound filter nozzle with flange, without gasket and screws, mounted on top of silo
A11internal diameter 500 - 84 mm
A12internal diameter 850 -1200mm
Square filter nozzles, with flange, without gasket and screws, mounted on silo roof
A13internal width 500 - 84 mm
A14internal width 850 - 120 mm
Filter nozzle and silo roof are designed to accommodatea filter weight of 400 kg and wind load caused by a maximum filter height of 1600 mm. For different sizes please contact our sales personnel.
Blind flanges for filter nozzles
Blind flange for round filter nozzle with gasket and screws
AB11for internal diameter 500 -849mm
AB12for internal diameter 850 -1200mm
Blind flange for square filter nozzle with gasket and screws
AB13for internal width 500 - 849 mm
AB14for internal width 850 - 1200 mm
NOZZLES, FLANGES and VALVES
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Pressure relief valve
ZEPPELIN
Pressure relief valve designed for+45/-5 mbar 10% made from aluminium, with rain collar and connecting flange DN 250 PN 10. The valve is not gas-tight.
DV 3
NOZZLES, FLANGES and VALVES
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Vent nozzle
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
ZEPPELIN
NOZZLES, FLANGES and VALVES
Vent nozzle
Vent nozzle with rain collar, mounted to silo roof
ES1 DN 200 (Open cross-section 0.02 m)
Vent nozzle with rain collar, mounted to silo shell
ES2 200 x 160 mm (Open cross-section 0.02 m)
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Threaded sleeve for level indicator
ZEPPELIN
Threaded sleeve with plastic screw plug
GM R
GM 1 R 1"
GM 1 R 1
GM 2 R 2"
GM 2 R 2
NOZZLES, FLANGES and VALVES
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Block flange for level indicator
ZEPPELIN
DB2150 x 150 mm / d=120, with 4 threaded holes M 16 on hole circle d=170
DB3d=120/70 mm, with 4 threaded holes M 6 on hole circle d=90
DB4d=120/70 mm with 4 threaded holes M 8 on hole circle d=90
NOZZLES, FLANGES and VALVES
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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ELECTRONICS
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Protective cable conduit, elbow and lead-in aperture
ZEPPELIN
Protective cable conduit, complete with brackets,welded vertically to the silo shell, open at top andbottom, not led into the silo skirt
KS129 mm internal diameter
KS250 mm internal diameter
KS380 mm internal diameter
KS4100 mm internal diameter
Elbow fitting, upper end section for cable conduit
KB129 mm internal diameter
KB250 mm internal diameter
KB380 mm internal diameter
KB4100 mm internal diameter
Lead-in aperture for introduction of cable conduit into silo skirt.
KD129 mm internal diameter
KD250 mm internal diameter
KD380 mm internal diameter
KD4100 mm internal diameter
ELECTRONICS
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Visual warning
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
ZEPPELIN
Visual warning device by rotating light or flashing alarm light.
WZ90012
ELECTRONICS
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Acoustic warning
ZEPPELIN
Acoustic warning device by alarm (without reset button)
WZ90011
ELECTRONICS
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Switch cabinet
ZEPPELIN
Switch cabinet with filling level indication, inclusive of equipment for triggering of ultrasonic level measurement or Silot. Level indicator, filling pipe limit switch inclusive of equipment for triggering of alarm and warning light.One reset button per silo.Display scaled in %, m or t. Optional with heating.
SS1001Switch cabinet for 1 silo
SS1002Switch cabinet for 2 silos
SS1003Switch cabinet for 3 silos
SS1004Switch cabinet for 4 silos
SS1005Switch cabinet for 5 silos
SS1006Switch cabinet for 6 silos
ELECTRONICS
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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FILLING LEVEL CONTROL
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Rotary paddle
ZEPPELIN
Rotary paddle type limit switch indicating full levelRotary paddle type limit switch to be mounted on the silo roof. Housing made from die-cast aluminium,paddle and measuring blade and blade shaft made from stainless steel, protective tube made fromaluminium. Shaft length 800 - 1200 mm, connecting thread R 1, acc. to DIN 228 with protective hood.Signal exit potential-free. Operating temperature -20 C to +50 C, Protection class IP65, mains voltageDF10 230 V AC, 50 HzDF11 24 V DC
Rotary paddle type limit switch indicating full level With permission for dust explosion class 10/11, mainsVoltageDF10EX 230 V ACDF10EX 24 V DC
Rotary paddle type limit switch indicating intermediate level or empty statusRotary paddle type limit switch to be mounted in the silo shell or cone. Housing made from die-castaluminium, paddle and measuring blade and blade shaft made from stainless steel, protective tubemade from aluminium. Shaft length 250 mm, connecting thread R 1, acc. to DIN 228 with protective hood. Signal exit potential-free, operating temperature -20 C to +50 C, protection class IP65, mains voltage.DF20 230 V AC, 50 HzDF21 24 V DC
Rotary paddle type limit switch indicating intermediate level or empty status with permission for dustexplosion class 10, mains voltageDF20EX 230 V ACDF21EX 24 V DC
Appropriate threaded nozzle: 1"
FILLING LEVEL CONTROL
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Vibration limit switch
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
ZEPPELIN
Vibration limit switch as level indicator indicating full level
Housing made from die-cast aluminium. Extension arm made of stainless steel. Connection thread R 1, cone-shaped according to DIN 2999. With protective hood. Operation temperature -20 C to +50 C. Overcharge protection because of full level. Indication in case of power failure or line break. System of protection IP 65. Mains voltage 19 -253 V AC / 19 - 60 V DC. Protection class IP65. Signal output potential-free. Mounting on silo roof Length of extension arm:VG10/80 800 mmVG10/100 1000 mmVG10/120 1200 mm
Vibration limit switch with permission for StEXzone 10 and 11VG10EX/80 800 mmVG10EX/100 1000 mmVG10EX/120 1200 mm
Vibration limit switch indication empty status or intermediate level
Housing made from die-cast aluminium. Extension arm made of stainless steel .Connection thread R 1, cone-shaped according to DIN 2999. With protective hood. Operation temperature -20 C to +50 C. Overcharge protection because of full level indication in case of power failure or line break. Mains voltage 19 - 253 V AC / 19 - 60 V DC. Protection class IP65. Signal output potential-free. For mounting in silo skirt or silo cone. Length of extension arm:VG20/235 235 mm
Vibration limit switch with admission for dust explosion classes 10 and 11VG20EX/235 235 mm
Appropriate threaded sleeve: R 1"
FILLING LEVEL CONTROL
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Radar
ZEPPELIN
Radar sensor
Radar senor for filling level control for bulk goods. Sensor with horn antenna. Mechanical connection via combined cab flange. Electrical connection via bolted connection M20x1,5. DIN flanges DN100 and DN150
2 core analogue ending:4 20 mA/HART
Operating temperatur:-40 +130 C
Protection class: IP66/67
Scale range depending on type between 1m and max. 30 m
RS15Scale range up to 15m
RS30Scale range up to 30m
FILLING LEVEL CONTROL
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Silot
ZEPPELIN
Silot / Electromechanical plumbline gauge
Fields of applicationFor virtually continuous indication of the silo contents with granular and heavily dusting bulk solids.Functional descriptionA manually operated starting impulse lowers the measuring cable with the contact weight by means of a cable winch. When the weight touches the product, the weight is pulled upagain. During this upward movement counting impulses are released after every 10 cm of collected cable length.Product descriptionBasic housing and flange made from die-cast aluminium. Flange connection DN 100, PN 16Measuring cable made from stainless steel. Cable protection tube made from aluminium,length 500 mm. Weather protection hood made from plasticsContact weight made from PVCMeasuring rage max. 30 m, adjusted according to silo filling heightStart impulse to be activated manually Integrated heatingOperating temperature -20 C bis+50 C with gasket and bolts (only in conjunction with the purchase of a silo)Electro technical dataMains voltage 230 V AC, 50 HzProtection class IP65Cables not included in the scope of supply. Counting impulses are released as analogous signals (0/4 -20 mA).
SL1Silot in standard design
SL1EXSilot with permission for dust explosion classes 10 and 11
Appropriate nozzle: C4
FILLING LEVEL CONTROL
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Ultrasonics
ZEPPELIN
Ultrasonics level indicatorUltrasonic measuring device for touch-free and continuous control of filling level for granular and only slightly dust-producing bulk solids. Setting into operation of the measuring system is not included in the scope of supply. We recommend setting into operation by a Zeppelin service engineer.
Mains voltage: 24 V DC
Measuring accuracy of sensor / volume:1,0 2,0 % (5cm) / 5 %(or according to concrete input of the specific bulk solid density)
Output signal: MODBUS
Operating temperature:-20 to +60 C
Protection class: IP 68
Measuring range starting at 0.5 m from sensor (block distance) ranging to a silo filling height, depending on typ of up to 30 m.
US10Measuring range up to 10 m
US20Measuring range up to 20 m
US30Measuring range up to 30 m
FILLING LEVEL CONTROL
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Protective hood
ZEPPELIN
Protective hood for level indicators mounted to the silo shell and to the cone.
SD
FILLING LEVEL CONTROL
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Levelflex
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
ZEPPELIN
Level Control by RadarApplication
For the continuous level control of powdery (dustlike) up to granular bulk solids with help of a rope sensor. Functional description.High frequency impulse are picked up by a rope sensor and sent along the rope. The impulses are refelcted by the product surface, received by the electronic device which records the data. Finally the received data are converted and the level is indicated.Product descriptionBasic housing made of aluminium . lacquered flange connection R 1 1/2 , conical according to DIN 2999. Rope Sensor made of stainless steel, diameter = 4mm. Weather protection hood made of stainless steel (optional).Measuring range up to 30m, adjusted to filling level of silo. Ambient temperature 40 C up to +80 C.Electronic DataDistribution voltage 20 253 V DC/AC, 60/60 Hz above power separator. Protection type IP65 according to EN 60529. Output signal 4 20 mA with HART protocol (optional) PROFIBUS PA / foundation fieldbus.LFM in standard or ATEX version.Suitable threaded sleeves: R 1 , Option: nozzle C1 DN50
FILLING LEVEL CONTROL
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SILO ACCESSORIES
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Rain collar
ZEPPELIN
Rain collar for insertion under roof flashing
RK24For 2400 mm silo diameter.
RK30For 3000 mm silo diameter.
RK35For 3500 mm silo diameter.
RK42For 4200 mm silo diameter.
SILO ACCESSORIES
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Silo insulation
ZEPPELIN
Silo insulationSilo pre-configured for insulating jacket to be mounted on site, comprising accessible, double-skin silo roof, insulated with 100 mm mineral wool, roof overhang and,supporting ring flange to fasten the insulation mats and cladding panels when silo is assembled.
IS1024for silo diameter 2400 mm
IS1030for silo diameter 3000 mm
IS1035for silo diameter 3500 mm
IS1042for silo diameter 4200 mm
S1100Silo shell insulated with mineral mats 100 mm thick and with 1 mm aluminium sheet. Price per mInsulation for silo accessories on request.
SILO ACCESSORIES
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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ANCHORAGE
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Silo anchorage through foundation base ring in concrete foundation
ZEPPELIN
ANCHORAGE
Silo mounting to a concrete foundationFoundation base ring hot-galvanized made from St 37 with pre-installed anchor bolts, pressure plates, nuts and washers. The base ring is delivered in advance in two parts for casting withconcrete. The ring elements are delivered unpainted. Werecommend to paint all exposed surfaces after installation. The dimension of the fundation base ring is dependet from the silo volume and diameter.
d = 2400 FZ2412 25 - 48 m FZ2424 70 md = 3000 FZ3012 35 - 75 m FZ3024 80 - 110 mFZ3032 125 m FZ3048 140 / 150 md = 3500 FZ3545 100 m FZ3524 110 - 150 mFZ3532 154 - 173 mFZ3540 190 - 197 mFZ3552 214 - 221 mFZ3568 238 - 245 md = 4200 FZ4212 93 - 140 mFZ4224 162 - 208 mFZ4232 231 - 243 m FZ4248 266 - 312 m
Silo mounting on steel frameTemplate for drilling holes in silo base ring and steel, subframe,delivered in two parts with screw fasteners, made from St 37.SB24 2400 mmSB30 3000 mmSB35 3500 mmSB42 4200 mm
M24x100 Anchor rack steel construction
VA24 Shear connector tight anchoring
EL Earthing boss
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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SERVICES
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Determination of bulk solids characteristics in the Zeppelin Technology Center
ZEPPELIN
SERVICES
Conveying: TV01/02
Tests for determination of design and operating data as well as bulk solids characteristics
Determination of product abrasion during pneumatic conveying Determination of dust emission during pneumatic conveying Performance test for components and vessels Determination of the behavior of bulk solids during pneumatic conveying (up to 60 t/h)
Storage and discharge: SV03/04/05
Determination of silo dimensions including static calculation data Determination of necessary discharge facilities
Blending: SV09
Determination of the most appropriate blender type Determination of the necessary recirculation rate Verification of blending quality Blending tests on a scale of 1:1, model test of 1:10 or using the semi-blender type
Separating:
Proof of required sizing quality Proof of required operating parameter (e. g. energy or air quantity) Determination of the dust content in a single product batch after conveying of a certain
distance with following separation Determination of design and operating parameter as well as degree of separation
TV01/02
SV11/12
Laboratories:
Measurements for determination of specific gravity (true density), bulk density, and vibration density
Measurements for determination of fluidization behavior / ability of retaining air Shear test, if necessary with tests for time consolidation Determination of fines using the wet separation method Size grading (mesh analysis) Measurements for determination of moisture content
SV07SV08
SV01-06SV11/12
SV10
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com
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Assembly
ZEPPELIN
AssemblyWe will carry out the complete assembly of silos or provide the services of supervisors or skilled assemblers on request. As a rule, the assembly operation breaks down into the following stages:
1. Offloading of the silo and accessories from the wagon or transport vehicle with a mobile crane.
2. Transfer from the offloading siding to the construction site with a crane or low-loader.
3. Screw-mounting of the ladder and filling pipe to the appropriate silo.
4. Levelling up the foundation base rings.5. Setting the silos upright and placing them on their base
rings6. Screw-assembling the silos, positioning and mountingthe
railings and connecting walkways.
If only a small number of silos are involved, it is advisable for the crane and vehicles to be provided by the customer, since he will be familiar with local conditions. We will, however, provide all the advice at our disposal. Experiences crane operating companies are usually able to provide suitable equipment when notified of the operation concerned. Alternatively, they can consult Zeppelin for advice.Given efficient organization, and provided the silos are erected on foundation base rings and need only be transported over reasonably short, convenient distances, two assemblers can erect up to six silos on one day and complete the assembly on the second day (32-40 working hours). If the customer can supply fitters form his staff(who must not suffer from vertigo) it should be sufficient ifwe supply a supervisor to direct the customers personnel(one to two people).We calculate the costs of assembly as follows:- Travel and standard working time, at home or abroadSupervisorSkilled assemblerOvertime supplements 25 %, 50 % or 100% of theabove rates, in accordance with the tariffs agreed by theSuedwuerttemberg Hohenzollern Metal Industries.- Travel allowance in accordance with the applicable tariffagreement. In the case of outward or return travel bypersonnel at an intermediate time of day, the travelallowance is reduces in accordance with the recognizedregulations.
SERVICES
Zeppelin Silos & Systems/02.2008
Zeppelin Silos & Systems GmbH Leutholdstrae 108 D-88045 Friedrichshafen GermanyTel.: +49 (0)7541 / 202-281 Fax: +49 (0)7541 / 202-491 eMail: [email protected] www.zeppelin-industry.com