zf ecomix mixer drives€¦ · for over 40 years, zf has been advancing the application of mixer...

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ZF ECOMIX Mixer Drives The true benchmark of the industry

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Page 1: ZF ECOMIX Mixer Drives€¦ · For over 40 years, ZF has been advancing the application of mixer drive transmission technology. One ready-mix load at a time. 6 7 • ZF is the number-one

ZF ECOMIX Mixer DrivesDrivesThe true benchmark of the industry

Page 2: ZF ECOMIX Mixer Drives€¦ · For over 40 years, ZF has been advancing the application of mixer drive transmission technology. One ready-mix load at a time. 6 7 • ZF is the number-one

ZF Best Choice Strategy ECOMIX

Robust design and reliable and well proven quality

ZF Best Choice Strategy ECOMIX

ECOMIX IP 3301/P 4300/ P 5300/P 7300

ECOMIX IICML 10/ 12 / 16

ECOMIX eElectric series – CMe

Advanced technology with integrated hydrostatic motor; Best in Class effi ciency;Lightweight for more payload;Reduced TCO

Full electric and maximale performance;Future technology with superior optinos for control and diagnosis PREM

IUM

HIGH

BASIC

ECOMIX e

ECOMIX II

ECOMIX I

32

Best Choice Strategy for Mixer transmissions enables to meet the requirements of today’s and tomorrow’s world markets. The product platformfulfi ls the needs of the diff erent customers and applications.

Page 3: ZF ECOMIX Mixer Drives€¦ · For over 40 years, ZF has been advancing the application of mixer drive transmission technology. One ready-mix load at a time. 6 7 • ZF is the number-one

ECOMIX II

ZF-ECOMIX I series – P 3301/P 4300/ P 5300/P 7300

• Market standard for 30 years• Strongest gearbox available in the market• Robustness benchmark P 7300• Up to 15.7 yd3 (12 m3) mixing capacity• Up to max. output torque 59,000 lbf ft

(80,000 Nm)• Two planetary stages• To be driven by high-speed hydro motor• Robust design• More than 600,000 units in the global market• High operational reliability

ECOMIX I

• Cutting-edge technology unique by ZF• 40 % smaller and 25 % lighter than the equivalent standard

mixer drive transmissions in the market, with no loss in strength

• Elastomer base for shock absorbance and noise reduction• 2-taper roller bearings are 38% stronger than single self-

aligning roller bearing• Cassette seals provide much tougher sealing solution• Heavy-duty cover introduced in 2015• Highest-efficiency drive in market• Up to 21 yd3 (16m³) mixing capacity• Up to max. output torque 66,400 lbf ft (90,000 Nm)• EFFICIENT: Up to 0,13 gallon (0.5l/h) fuel savings for end user• TOUGH: Increased lifetime, improved robustness• SILENT: Up to 10db noise reduction

ZF-ECOMIX II series – CML 10/12/16

54

Page 4: ZF ECOMIX Mixer Drives€¦ · For over 40 years, ZF has been advancing the application of mixer drive transmission technology. One ready-mix load at a time. 6 7 • ZF is the number-one

ECOMIX I vs. ECOMIX II

ZF has been the market leader in mixer drives for more than 40 years now, by providing the long-proven performance and reliability of our ZF ECOMIX for numerous concrete applica-tions. We know that economically-optimized, low-maintenance operation of your mixer truck fl eet is critical, especially when under the highest stresses. We understand that any reduction in weight means a higher payload and less fuel costs, that higher output force and drum capacity means increased overall effi ciency.

ZF ECOMIX in North America

For over 40 years, ZF has been advancing the application of mixer drive transmission technology. One ready-mix load at a time.

76

• ZF is the number-one mixer gearbox supplier in North America• ZF has supplied the North American mixer market for more than 40 years• ZF has delivered more than 700,000 mixer gearboxes (ECOMIX I + ECOMIX II) worldwide• Annual number operating hours for the North American ZF equipped fl eet

(ZF Units x drum turning hours) is more than 15,000,000 hours• ZF off ers the largest service network to support the North American mixer market• ZF has been continuously advancing the application of mixer drive transmission technology

long-proven performance and reliability of our

ZF-ECOMIX II CML series

ZF-ECOMIX I P series

Additional space

in vehicle design

Page 5: ZF ECOMIX Mixer Drives€¦ · For over 40 years, ZF has been advancing the application of mixer drive transmission technology. One ready-mix load at a time. 6 7 • ZF is the number-one

ECOMIX I vs. ECOMIX II

98

Always rely on our ECOMIX I / P7300 and ZF ECOMIX II / CML Mixer Drives

Specifications ECOMIX I / P 7300 ECOMIX II / CML 12

Maximum output torque (lbf ft) 59,000 59,000

Gear ratio (i) 144 7.8

Weight (lbs) with motor 772 628

Mixer drum capacity (yd3) 15.7 15.7

ZF is always making advancements in ready-mix delivery technology, and we’ll continue to do so for decades to come.

9

ECOMIX II – Fuel Savings over Lifetime

1500 h/aworking time

0,132 gal./hfuel consumption

198 gal/ax 2.930 $/gal.= 580.14 $/a

diesel price fuel costs

5 8 0 0 $fuel costs for 10 years

Saving due to reduction of fuel consumption

Oil change saving

6 years 10 years 6 years

3,480 $

330 $

$

~ 0,132 gal./h ~ 0,132 gal./h

5,800 $$

Page 6: ZF ECOMIX Mixer Drives€¦ · For over 40 years, ZF has been advancing the application of mixer drive transmission technology. One ready-mix load at a time. 6 7 • ZF is the number-one

InverterGenerator

ZF share Customer share Battery supplier share HV lines ZF CAN

eDCU* BatteryCharger

(650V)BMS, cooling,

heating, charging

650V DC

24V supply for electronics and cooling system

MIXER DRUM

*el. Drum Control Unit

Inverter

CMe

DC/DC

Electromechanical Drum Drive System Electric Mixer Truck

ECOMIX CMe System Structure

1110

• Up to 15.7 yd3 (12 m3) mixing capacity• Up to max. output torque 59.000 lbf ft

(80,000 Nm)• Max. motor power 125 kW• Emission-free operation on-site• Less consumption• Low noise• Lower CO₂ emissions

Compact-

ness, low

weight, and

durability

Page 7: ZF ECOMIX Mixer Drives€¦ · For over 40 years, ZF has been advancing the application of mixer drive transmission technology. One ready-mix load at a time. 6 7 • ZF is the number-one

ZF Friedrichshafen AG88038 FriedrichshafenGermanyPhone +49 7541 77-0Fax +49 7541 77-908000www.zf.com