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ZIG ZAG DISPLAY ASSEMBLY INSTRUCTIONS PROTOTYPE

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Page 1: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

ZIG ZAG DISPLAY ASSEMBLY INSTRUCTIONS

PROTOTYPE

Page 2: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8
Page 3: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

CONTENTSForward Prototype vs. Reverse Prototype Displays . . . . . . . . . . . . . . . . . . . . . . . 5Components Items Shipped from IDEAL Door® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Included Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Packing Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 – 10Spring Racks Packing List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Items Needed from Store . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Store Material Cut Components . . . . . . . . . . . . . . . . . . . . . . . . . . 13 –14Store Material Cut Worksheets . . . . . . . . . . . . . . . . . . . . . . . . . . 15 – 20Display Assembly Assembly Steps 1–21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21– 43Install 3D Header Sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Install EZ-Set® Spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Spring Rack Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Planograms Graphics Layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Door Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Samples Snipe and Label Positioning. . . . . . . . . . . . . . . . . . . . . . 49 – 51Hardware, Intellicore® and Upgrade Board Positioning . . . . . . . . 52– 56

Page 4: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8
Page 5: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

5

IMPORTANT NOTE: When the terms “right” or “left” are used, the instructions assume you are looking at the front of the display.

“Prototype” - Hinge on LeftLeft Side of the Display

Right Side of the Display

Prototype Hinge on Left

There are two different display model versions. We refer to each version as a Prototype (hinge on left) or a Reverse Prototype (hinge on right).

Prototype vs. Reverse Prototype Displays

This instruction packet contains the

Prototype (hinge on left) version.

TOP VIEW PROFILES

For assistance please call 1-800-621-3667

PROTOTYPE vs. REVERSE PROTOTYPE DISPLAYS FORWARD ZIG ZAG DISPLAY

PROTOTYPE

Page 6: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

6

ITEMS SHIPPED FROM IDEAL DOOR®

Display Crate from LTL truck 99" × 43" × 42"

If you did not receive these or are missing any of the components contained inside, please contact IDEAL Door® at 1-800-621-3667

Corrugated Box received via UPS

12" × 27" × 9"

For assistance please call 1-800-621-3667

COMPONENTS ZIG ZAG DISPLAY

PROTOTYPE

Page 7: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

7

INCLUDED HARDWARETools Required:• Two People• Ladder

• Powered Screw Driver/ Drill with a Phillips Bit, 5/16" Hex Socket, and 1/4" Hex Socket

• 1/4" × 6" Nut Driver• 1/2" Open End Wrench• 12' Tape Measure

• Saw• Hammer

PACKAGE DESCRIPTION PURPOSEHardware Bag 1 #8 × 3/4" Hex Head Screw, Black General Assembly of Steel ComponentsHardware Bag 2 #8 × 1/2" Hex Head Sheet Metal Screw, Black Attachment of Sample Doors to Large FrameHardware Bag 3 5/16-18 × 1" Hex Head Cap Screw Attachment of “Z” Channels to Existing “H” RackHardware Bag 3 5/16-18 Flange Nuts Attachment of “Z” Channels to Existing “H” RackHardware Bag 4 1-1/4" Drywall Screws Joining metal parts to wood & OSB to 2 × 6sHardware Bag 5 2-1/2" Drywall Screws Joints Between 2 × 6 BoardsHardware Bag 6 5/16" × 1" Carriage Bolt Zinc Used for mounting EZ-SET® DisplayHardware Bag 6 5/16" ID × 1-1/4" Fender Washers Used for mounting EZ-SET® DisplayHardware Bag 6 5/16"-18 wing nuts Used for mounting EZ-SET® DisplayHardware Bag 7 Black Hex Head Screw #8 × 1/2" Used on Color ChipsHardware Bag 7 White Pan Head Screw #8 × 2" Used for 3D LogoHardware Bag # 8 Wafer Head Screw Used for “J” Channel, Siding and Lit HoldersHardware Bag # 9 White Trim Nails 2-1/2" Stainless Steel Used on Jamb, Brick Mould, and Jamb SealHardware Bag # 10 Foam Bumper Pads Sheet of 20Hardware Bag #11 #10 × 3/4" Tek Screw, silver Attaching Part I to “H” rack beam & field correctionsHardware Bag #12 Rubber Bumper For Rear of Door SamplesHardware Bag #13 Nylon Bushing 5/16 × 1/2" for #8 Attaching rubber bumpers to thin doorsHardware Bag #13 Plastic Spacer 3/4" OD × 1/2" Attaching rubber bumpers to thin doorsHardware Bag #14 #8 × 2" Phillips Pan Sheet Metal Screw Attaching rubber bumpers to thin doorsHardware Bag #14 #8 × 1-1/4" Phillips Pan Sheet Metal Attaching rubber bumpers to thick doorsHardware Bag #14 #8 × 1/2" Phillips Truss Head Tek Silver Brace screw for back of all doors except wood doorHardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to bracket & doorHardware Bag #16 10-24 × 1/2" Black Phillips Truss Head For Mounting hinge extension plateHardware Bag #16 10-24 × 1/2" Black Keps Nuts For Mounting hinge extension plate

Included Hardware

For assistance please call 1-800-621-3667

COMPONENTS ZIG ZAG DISPLAY

PROTOTYPE

Page 8: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

PACKING LISTS

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

For assistance please call 1-800-621-3667

Hardware Bag #1 with #8 × 3/4" hex head sheet metal screws.

Hardware Bag #2 with #8 × 1/2" hex head sheet metal screws.

Hardware Bag #3 with 5/16-18 × 1 hex head cap screw and 5/16-18 flange nut.

Hardware Bag #4 with 1-1/4" drywall screws.

Hardware Bag #5 with 2-1/2" drywall screws.

Hardware Bag #6 with 5/16-18 × 1 carriage bolts, 5/16 ID × 1-1/4" fender washers, 5/16-18 wing nuts.

Hardware Bag #7 with #8 × 1/2" black hex head sheet metal screws and #8 × 2" white pan head sheet metal screws.

Hardware Bag #8 Wafer head screws.

Hardware Bag #9 2-1/2" white trim nails.

Hardware Bag #10 Foam bumper pads

Hardware Bag #11 #10 × 3/4" Tek screws

Hardware Bag #12 Rubber bumpers

Hardware Bag #13 Black plastic spacer, white plastic bushing

Hardware Bag #14 with #8 × 2" Phillips pan head sheet metal screws, #8 × 1-1/4" Phillips pan head sheet metal screws, #8 × 1/2" Phillips head Tek screws

Hardware Bag #15 #8 × 3/4" Tek screws (black)

Hardware Bag #16 10-24 × 1/2" Phillips machine screws, 10-24 Keps nuts

Spring Rack#8 × 3/4" Tek screws (silver)

8

COMPONENTS ZIG ZAG DISPLAY

PROTOTYPE

Page 9: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

9

PACKING LISTSPage 3 of 5

Five-SidedChannel

1 req'd

Two-sidedGraphic Capwith 45 degreebends

1 required

96" "Z" sectionBracket

2 required

Side FrameGraphic Cap

1 required

Three-sidedGraphic Cap with two 45degree bends

4 required

48" "Z" sectionBracket

2 required

"Z" SectionGraphic Cap

2 Required

(G)

(H)

(I)

(J)

(K)

(L)

(EEE)

Channels with cross-sections shown enlarged

Color coding of a part does not match actual color

(FFF)

Hinge ExtensionPlate

3 required

(GGG) Standard-DutyHinge Mount(Universal)

15 required

Ideal Door Zig ZagRemodel Packing List

doc 7076 V1 new 10/15/2013

Large Zig ZagFrame

5 required

Small Zig ZagFrame

5 required

Side PanelFrame

2 required

Page 2 of 5Ideal Door Zig ZagRemodel Packing List

Large GraphicSupport PanelMDF28 5/8" x 95 5/8"

5 required

Small GraphicSupport PanelMDF12" x 95 5/8"

5 required

Side GraphicSupport PanelMDF18 1/2" x 95 5/8"

2 required

(A)

(B)

(C)

(D)

(E)

(F)

Color coding of a part does not match actual color

doc 7076 V1 new 10/15/2013

For assistance please call 1-800-621-3667

COMPONENTS ZIG ZAG DISPLAY

PROTOTYPE

Page 10: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

Stabilizer Strap

2 required

Top Strap Joiner

1 required

Page 4 of 5

Base Joiner Strap

1 required

26" Graphic Cap

10 required

16 7/8" Graphic Cap

4 required

10 1/2" Graphic Cap

10 required

(M)

(N)

(O)

(P)

(Q)

(R)

(S)

(T)

Color coding of a part does not match actual color

Intentionally left blank

Intentionally left blank

(JJJ)

Universal DoorMount Fixture

1 required

Ideal Door Zig ZagRemodel Packing List

doc 7076 V1 new 10/15/2013

Left Base

1 required

Left Facade Frame Angle

1 required

Right Facade Frame Angle

1 required

Page 5 of 5Ideal Door Zig ZagRemodel Packing List

Top StrapwithSmall Gusset

1 required

Right Base

1 required

(U)

(V)

(W)

(X)

(Y)

Top StrapwithLargeGusset

1 required

(Z)

Piano Hinge

15 required

(HHH)

doc 7076 V1 new 10/15/2013

PACKING LISTS

For assistance please call 1-800-621-366710

COMPONENTS ZIG ZAG DISPLAY

PROTOTYPE

Page 11: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

11

SPRING RACKS PACKING LIST

Ideal Door Spring RacksPacking List

Page 1 of 1

Spring Rack Hardware Bag with #8x3/4" Tek Screws1 required

doc 6955 V1 new 12/18/2012

Instructions1 required

Long Spring Rack1 required

Short Spring Rack1 required

Mounting Bracket8 required

Ideal Door Spring RacksPacking List

Page 1 of 1

Spring Rack Hardware Bag with #8x3/4" Tek Screws1 required

doc 6955 V1 new 12/18/2012

Instructions1 required

Long Spring Rack1 required

Short Spring Rack1 required

Mounting Bracket8 required

Ideal Door Spring RacksPacking List

Page 1 of 1

Spring Rack Hardware Bag with #8x3/4" Tek Screws1 required

doc 6955 V1 new 12/18/2012

Instructions1 required

Long Spring Rack1 required

Short Spring Rack1 required

Mounting Bracket8 required

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

For assistance please call 1-800-621-3667

COMPONENTS ZIG ZAG DISPLAY

PROTOTYPE

Page 12: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

ITEMS NEEDED FROM STORE

QUANTITY SKU DESCRIPTION 8 102-1758 8' 2' × 6' lumber 2 124-2728 7/16" 4' × 8' OSB 4 417-9377 7' Jamb trim 4 417-9733 10' Brick mold 4 417-1621 7' Vinyl Door Stop 3 156-6433 Color code 80 (pinewood) 16'3" J-Trim 2 156-6349 Color code 80 (pinewood) 10" J-Trim 5 155-0164 Beige Steel Siding

For assistance please call 1-800-621-366712

COMPONENTS ZIG ZAG DISPLAY

PROTOTYPE

Page 13: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

Wood2x6 x 48"square ends

5 required

Wood2x6 x 96"square ends

1 required

Wood2x6 x 96"mitered one end

2 required

OSB Panel96" x 23-15/16"

1 required

OSB Panel76-3/4" x 23-15/16"

1 required

OSB Panel84" x 11-1/4"

2 required

OSB PanelCorner

2 required

Wood2x6 x 84"mitered one end

2 required

Wood2x6 x 18"mitered both ends

2 required

(AA)

(BB)

(CC)

(DD)

(EE)

(FF)

(GG)

(HH)

(II)

48"

front edge view

front edge view

front edge view

front edge view

front edge view

96"

96"

84.570"

18.213"

96"

76-3/4"

84"

Page 1 of 4Ideal Door Zig ZagCut Sheet Components

doc 7077 V1 new 10/16/2013

84" vinyl jamb with one miter cut

2 required

66" vinyl jamb with one miter cut

2 requiredMitered Steel Siding

9 3/8" Steel Siding

20 required

87" Steel Siding

6 required

1 required

1 required

1 required

1 required

17" vinyl jamb mitered both ends

2 required

83.949"

66"

16.970"

(JJ)

(KK)

(LL)

(MM)

(NN)

(OO)

(PP)

(QQ)

(RR)

Page 2 of 4Ideal Door Zig ZagCut Sheet Components

doc 7077 V1 new 10/16/2013

13

COMPONENTS ZIG ZAG DISPLAY

PROTOTYPE

For assistance please call 1-800-621-3667

STORE MATERIAL CUT COMPONENTS

Page 14: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

84" Vinyl Brickmould mitered right

1 required

84" Vinyl Brickmould mitered left

1 required

76" Vinyl Brickmould mitered right

1 required

76" Vinyl Brickmould mitered left

1 required

18" Vinyl Brickmould mitered both ends

2 required

"J" Channel sections. Cut to fitin field.

84.609"

84.609"

76"

76"

18.291"

Mitered

Mitered

Mitered

Mitered

(SS)

(TT)

(UU)

(VV)

(WW)

(XX)

Page 3 of 4Ideal Door Zig ZagCut Sheet Components

doc 7077 V1 new 10/16/2013

Page 4 of 4Ideal Door Zig ZagCut Sheet Components

doc 7077 V1 new 10/16/2013

84" Garage Door Seal mitered right

1 required

84" Garage Door Seal mitered left

1 required

67" Garage Door Seal mitered right

1 required

67" Garage Door Seal mitered left

1 required

16" Garage Door Seal mitered both ends

2 required

3-Dand

front edgeviews

(YY)

(ZZ)

(AAA)

(BBB)

(CCC)

83.677"

67"

83.677"

67"

16.427"

STORE MATERIAL CUT COMPONENTS

For assistance please call 1-800-621-366714

COMPONENTS ZIG ZAG DISPLAY

PROTOTYPE

Page 15: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

15

STORE MATERIAL CUT WORKSHEETS

84.000

11.250

23.250

12.000

11.250

45.00°

2 Req'd

2 Req'd

7/16" OSB

Ideal Door Zig Zag FacadeOSB Panels--Sheet 1 of 2

E2MerchandisingCincinnati, OH.45246

A-6898ASpec: S-6882Dr. By: CRSScale: 1=16

TITLE:

All product designs, dimensions, specification details, tolerances and drawingfigures herein are proprietary property of E2 Merchandising. Any use, disclosureor reproduction in any form is strictly prohibited without prior written consentof E2 Merchandising. © E2 Merchandising, Inc. 2012 All Rights Reserved.

Material:

Part #:II

Part #:HH

rev 9/13/13

23.938

1 Req'd

Ideal Door Zig Zag FacadeOSB Panels--Sheet 2 of 2

E2MerchandisingCincinnati, OH.45246

A-6898BSpec: S-6882Dr. By: CRSScale: 1=18

TITLE:

All product designs, dimensions, specification details, tolerances and drawingfigures herein are proprietary property of E2 Merchandising. Any use, disclosureor reproduction in any form is strictly prohibited without prior written consentof E2 Merchandising. © E2 Merchandising, Inc. 2012 All Rights Reserved.

Part #:FF

Part #:GG

1 Req'd

96.000

23.938

76.750

Material: 7/16" OSBrev 9/13/13

124-2728 7/16" 4' × 8' OSB

124-2728 7/16" 4' × 8' OSB

For assistance please call 1-800-621-3667

COMPONENTS ZIG ZAG DISPLAY

PROTOTYPE

Page 16: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

Ideal Door Zig Zag Facade2x6 Lumber--Sheet 1 of 2

E2MerchandisingCincinnati, OH.45246

A-6899ASpec: S-6882Dr. By: CRSScale: 1=12

TITLE:

All product designs, dimensions, specification details, tolerances and drawingfigures herein are proprietary property of E2 Merchandising. Any use, disclosureor reproduction in any form is strictly prohibited without prior written consentof E2 Merchandising. © E2 Merchandising, Inc. 2012 All Rights Reserved.

22.5 degree miter cut

2 Req'd

22.5 degree miter cut

Both ends

2 Req'd

96.000

22.5 degree miter cut

One end

One end

2 Req'd

84.570

18.213

Part #:CC

Part #:DD

Part #:EE Material: 2x6 pine

rev 9/13/13

5 Req'd

1 req'd

Ideal Door Zig Zag Facade2x6 Lumber--Sheet 2 of 2

E2MerchandisingCincinnati, OH.45246

A-6899BSpec: S-6882Dr. By: CRSScale: 1=12

TITLE:

All product designs, dimensions, specification details, tolerances and drawingfigures herein are proprietary property of E2 Merchandising. Any use, disclosureor reproduction in any form is strictly prohibited without prior written consentof E2 Merchandising. © E2 Merchandising, Inc. 2012 All Rights Reserved.

48.000

96.000

Part #:BB

Material: 2x6 pine

Part #:AA

rev 9/13/13

102-1758 8' 2' × 6' Lumber

102-1758 8' 2' × 6' Lumber

For assistance please call 1-800-621-3667

STORE MATERIAL CUT WORKSHEETS

16

COMPONENTS ZIG ZAG DISPLAY

PROTOTYPE

Page 17: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

17

Ideal Door Zig Zag FacadeSteel Siding

E2MerchandisingCincinnati, OH.45246

A-6900Spec: S-6882Dr. By: CRSScale: 1=16

TITLE:

All product designs, dimensions, specification details, tolerances and drawingfigures herein are proprietary property of E2 Merchandising. Any use, disclosureor reproduction in any form is strictly prohibited without prior written consentof E2 Merchandising. © E2 Merchandising, Inc. 2012 All Rights Reserved.

9.375

9.375

20 Req'd

1 Req'd

1 Req'd

1 Req'd

1 Req'd

14.500

45.00°

87.000

6 Req'd

45 degrees

3.000 3.000

9.375

14.500

45.00°

Part #:JJ

45 degrees

Part #:LL

Part #:MM

Part #:NN

Part #:OO

Part #:KK

Material: 8" Steel Siding

rev 9/13/13

Ideal Door Zig Zag FacadeVinyl Jambs--Sheet 1 of 2

E2MerchandisingCincinnati, OH.45246

A-6901ASpec: S-6882Dr. By: CRSScale: 1=8

TITLE:

All product designs, dimensions, specification details, tolerances and drawingfigures herein are proprietary property of E2 Merchandising. Any use, disclosureor reproduction in any form is strictly prohibited without prior written consentof E2 Merchandising. © E2 Merchandising, Inc. 2012 All Rights Reserved.

22.5 degree miter cutBoth endsExposed Face

2 Required Cut from vinyl jamb stock 7' long

22.5 degreemiter cut

Exposed Face

2 Required

(+ or -)

66.000

One end

NOTE: parts QQ are the offcuts from making parts RR.Exact length to be determinedat job site .

16.970

Part #:RR

Part #:QQ

rev 9/13/13

Ideal Door Zig Zag FacadeVinyl Jambs--Sheet 2 of 2

E2MerchandisingCincinnati, OH.45246

A-6901BSpec: S-6882Dr. By: CRSScale: 1=9

TITLE:

All product designs, dimensions, specification details, tolerances and drawingfigures herein are proprietary property of E2 Merchandising. Any use, disclosureor reproduction in any form is strictly prohibited without prior written consentof E2 Merchandising. © E2 Merchandising, Inc. 2012 All Rights Reserved.

22.5 degree miter cut

One end

Exposed Face

2 Required

Cut from vinyl jamb stock 7' long

Part #:PP

83.949

rev 9/13/13

155-0164 Beige Steel Siding

417-9377 7' Jamb Trim

Ideal Door Zig Zag FacadeVinyl Jambs--Sheet 1 of 2

E2MerchandisingCincinnati, OH.45246

A-6901ASpec: S-6882Dr. By: CRSScale: 1=8

TITLE:

All product designs, dimensions, specification details, tolerances and drawingfigures herein are proprietary property of E2 Merchandising. Any use, disclosureor reproduction in any form is strictly prohibited without prior written consentof E2 Merchandising. © E2 Merchandising, Inc. 2012 All Rights Reserved.

22.5 degree miter cutBoth endsExposed Face

2 Required Cut from vinyl jamb stock 7' long

22.5 degreemiter cut

Exposed Face

2 Required

(+ or -)

66.000

One end

NOTE: parts QQ are the offcuts from making parts RR.Exact length to be determinedat job site .

16.970

Part #:RR

Part #:QQ

rev 9/13/13

For assistance please call 1-800-621-3667

STORE MATERIAL CUT WORKSHEETS COMPONENTS ZIG ZAG DISPLAY

PROTOTYPE

Page 18: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

Exposed Face

Exposed Face

22.5 degree miter cutOne end

22.5 degree miter cut

One end

1 required

1 required

Ideal Door Zig Zag FacadeVinyl Garage Door Seals--Sheet 2 of 2

E2MerchandisingCincinnati, OH.45246

A-6905BSpec: S-6882Dr. By: CRSScale: 1=8

TITLE:

All product designs, dimensions, specification details, tolerances and drawingfigures herein are proprietary property of E2 Merchandising. Any use, disclosureor reproduction in any form is strictly prohibited without prior written consentof E2 Merchandising. © E2 Merchandising, Inc. 2012 All Rights Reserved.

Cut from vinyl garage door seal stock 7' long

Lip Seal

Lip Seal

Part #:ZZ

Part #:YY

83.677

83.677

rev 9/13/13

417-1621 7' Vinyl Door Stop

Ideal Door Zig Zag FacadeVinyl Garage Door Seals--Sheet 1 of 2

E2MerchandisingCincinnati, OH.45246

A-6905ASpec: S-6882Dr. By: CRSScale: 1=8

TITLE:

All product designs, dimensions, specification details, tolerances and drawingfigures herein are proprietary property of E2 Merchandising. Any use, disclosureor reproduction in any form is strictly prohibited without prior written consentof E2 Merchandising. © E2 Merchandising, Inc. 2012 All Rights Reserved.

Cut from vinyl garage door seal stock 7' long

22.5 degree miter cut

Both ends

2 required

Exposed Face

22.5 degree miter cut One end

1 required

+ or -

Exposed Face

67.000+ or -

22.5 degree miter cut one end

1 requiredExposed Face

16.427

NOTE: parts AAA & BBB are the offcuts from making parts CCC.Exact length to be determinedat job site .

Part #:BBB

Part #:AAA

Part #:CCC

67.000

Lip Seal

Lip Seal

Lip Seal

rev 9/13/13

417-1621 7' Vinyl Door Stop

For assistance please call 1-800-621-3667

STORE MATERIAL CUT WORKSHEETS

18

COMPONENTS ZIG ZAG DISPLAY

PROTOTYPE

Page 19: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

19

STORE MATERIAL CUT WORKSHEETS

Ideal Door Zig Zag FacadeVinyl Brickmould--Sheet 1 of 2

E2MerchandisingCincinnati, OH.45246

A-6906ASpec: S-6882Dr. By: CRSScale: 1=8

TITLE:

All product designs, dimensions, specification details, tolerances and drawingfigures herein are proprietary property of E2 Merchandising. Any use, disclosureor reproduction in any form is strictly prohibited without prior written consentof E2 Merchandising. © E2 Merchandising, Inc. 2012 All Rights Reserved.

22.5 degree miter cutBoth Ends

2 Required

Cut from 8' stock

22.5 degree miter cutOne end 1 Required

Exposed Face22.5 degree miter cut

One end1 Required

+ or -

+ or -

76.000

Exposed Face

18.291

Part #:WW

Part #:VV

Part #:UU

76.000

NOTE: parts UU & VV are the offcuts from making parts WW.Exact length to be determinedat job site .

rev 9/13/13

22.5 degree miter cut

One endExposed Face

1 Required

22.5 degree miter cut

One end

1 Required

2.000

1.250

Exposed Face

Ideal Door Zig Zag FacadeVinyl Brickmould--Sheet 2 of 2

E2MerchandisingCincinnati, OH.45246

A-6906Brev 9/13/13

Spec: S-6882Dr. By: CRSScale: 1=9

TITLE:

All product designs, dimensions, specification details, tolerances and drawingfigures herein are proprietary property of E2 Merchandising. Any use, disclosureor reproduction in any form is strictly prohibited without prior written consentof E2 Merchandising. © E2 Merchandising, Inc. 2012 All Rights Reserved.

84.609

Part #:SS

Part #:TT

Cut from 8' stock

84.609

417-9733 10' Brick Mould

417-9733 10' Brick Mould

For assistance please call 1-800-621-3667

COMPONENTS ZIG ZAG DISPLAY

PROTOTYPE

Page 20: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

STORE MATERIAL CUT WORKSHEETS

172.000

120.000

130.000

86.500

20.000

Ideal Door Zig Zag Facade"J" Channel

E2MerchandisingCincinnati, OH.45246

A-6951Spec: S-6882Dr. By: CRSScale: 1=24

TITLE:

All product designs, dimensions, specification details, tolerances and drawingfigures herein are proprietary property of E2 Merchandising. Any use, disclosureor reproduction in any form is strictly prohibited without prior written consentof E2 Merchandising. © E2 Merchandising, Inc. 2012 All Rights Reserved.

Approximate lengths required

A

B

CC

DD

EE

rev 9/13/13

156-6433 16'3" J-Trim

For assistance please call 1-800-621-366720

COMPONENTS ZIG ZAG DISPLAY

PROTOTYPE

Page 21: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

21

STEP 1: ASSEMBLE THE BASE

(U) Right Base

(T) Joiner Strap

(V) Left Base

Aisle

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Use Hardware Bag #1

For assistance please call 1-800-621-3667

Note: Assemble the components in front of the bay of the “H” rack (pallet racking) where the display is to be located. You will need to have access to all sides of the display to complete assembly.

All joints are made with #8 × 3/4" hex head sheet metal screws unless otherwise specified. Matching screw holes have been provided in all components. No new holes are needed. If holes do not line up, please recheck your work.

1a) Attach the Joiner Strap (T) to the inside of the Right Base (U) with four (4) sheet metal screws.

1b) Slide the Left Base (V) over the Joiner Strap (T) and fasten with four (4) sheet metal screws.

WARNING: Be sure to set the torque to avoid stripping the screws.

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

Page 22: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

STEP 2: INSTALL THE FIRST LARGE ZIG ZAG FRAME

Use these two holes when attachingthe first Large Zig Zag Frame and26" Graphic Cap.

Top Viewright end of Base

Detail

(Q) 26" Graphic Cap

(A) Large Zig Zag Frame

Five-SidedColumn

Wide Columnwith

Paired HolesCross

Channel

23 5/8"2 1/4"

3 9/16"

4 3/4"

5/16"

after

insertion

(Q) GraphicCap

SeeDetail

(U) Right End of Base

2a) Select a Large Zig Zag Frame (A) and align it with the hole pattern shown in the Top View below. Note the orientation of the Five-sided and Wide Columns on the Large Frame (A). NOTE: Labels have been attached to the Frame to identify the bottom/front side of the frame for Reverse Prototype or Prototype store configurations.

2b) Insert two (2) 3/4" hex head sheet metal screws and partially tighten them.

2c) Slide one 26" Graphic Cap (Q) under the Cross Channel of the Zig Zag Frame (A) until it contacts the hex head screws. This will set a 5/16" gap for the MDF Graphic Panel (to be installed in Step 12) as shown in the enlarged Detail.

2d) Tighten the hex head sheet metal screws.

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Use Hardware Bag #1

For assistance please call 1-800-621-366722

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

Page 23: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

23

Two-SidedColumn

Cross Channel

Four-SidedColumn

(B) Small Zig Zag Frame

(S) 10 1/2" Graphic Cap

Use these two holes when attachingthe first Small Zig Zag Frame and10 1/2" Graphic Cap.

Top Viewright end of Base 29 1/4"

3 1/4"

31 7/8"

4 3/4"

Detail: Top ViewAlignment of Large and Small Zig Zag Framesand 10 1/2" Graphic Cap

Two-SidedColumn

Cross Channel

Four-SidedColumn

(B) Small Zig Zag Frame

(S) 10 1/2" Graphic Cap

Use these two holes when attachingthe first Small Zig Zag Frame and10 1/2" Graphic Cap.

Top Viewright end of Base 29 1/4"

3 1/4"

31 7/8"

4 3/4"

Detail: Top ViewAlignment of Large and Small Zig Zag Framesand 10 1/2" Graphic Cap

Two-SidedColumn

Cross Channel

Four-SidedColumn

(B) Small Zig Zag Frame

(S) 10 1/2" Graphic Cap

Use these two holes when attachingthe first Small Zig Zag Frame and10 1/2" Graphic Cap.

Top Viewright end of Base 29 1/4"

3 1/4"

31 7/8"

4 3/4"

Detail: Top ViewAlignment of Large and Small Zig Zag Framesand 10 1/2" Graphic Cap

STEP 3: INSTALL THE FIRST SMALL ZIG ZAG FRAME3a) Select a Small Zig Zag Frame (B) and align it with the hole pattern shown in the Top View below. Note the position of the

Four-sided and Two-sided Columns on the Small Frame (B). See the Detail at the left to clarify the fit between the Frames. NOTE: Labels have been attached to the Frame to identify the bottom/front side of the frame for Prototype or Reverse Prototype store configurations.

3b) Insert two (2) 3/4" hex head sheet metal screws and partially tighten them.

3c) Slide a 10-1/2" Graphic Cap (S) under the Cross Channel of the Zig Zag Frame (B) until it contacts the hex head sheet metal screws. This will set the 5/16" gap for the MDF Graphic Panels as was done in the previous step.

3d) Tighten the hex head sheet metal screws.

3e) Move to the back side of the display and insert five (5) 3/4" hex head sheet metal screws trough the Four-sided column of the Small Frame (B) and into the Large Frame (A). Thoroughly tighten these screws.

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Use Hardware Bag #1

For assistance please call 1-800-621-3667

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

Page 24: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

Three-sided Column

(M) Stabilizer Strap

(C) Side Frame

Five-sided Column

CrossChannel

(R) 16 7/8" Graphic Cap

DETAIL VIEW AT BASEOF

ASSEMBLY

DETAIL VIEW AT TOPOF

ASSEMBLY

DETAIL VIEW AT BASEOF

ASSEMBLY

(C) Side Frame

(R) 16-7/8" Graphic Cap

Three-sidedColumn

CrossChannel

Five-Sided

Column

DETAIL VIEW AT TOPOF

ASSEMBLY(M) Stabilizer Strap

STEP 4: INSTALL THE RIGHT SIDE FRAMEThree-sided Column

(M) Stabilizer Strap

(C) Side Frame

Five-sided Column

CrossChannel

(R) 16 7/8" Graphic Cap

DETAIL VIEW AT BASEOF

ASSEMBLY

DETAIL VIEW AT TOPOF

ASSEMBLY

DETAIL VIEW AT BASEOF

ASSEMBLY

(C) Side Frame

(R) 16-7/8" Graphic Cap

Three-sidedColumn

CrossChannel

Five-Sided

Column

DETAIL VIEW AT TOPOF

ASSEMBLY(M) Stabilizer Strap

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Use Hardware Bag #1

For assistance please call 1-800-621-3667

4a) Select a Side Frame (C) and align it with the hole pattern in the Left Base (U) End Channel. Note the position of the Three-sided and Five-sided Columns on Side Frame (C). A label indicates the bottom end of the Frame for the right side of the display.

4b) Insert two (2) 3/4" hex head sheet metal screws and partially tighten them.

4c) Slide a 16-7/8" Graphic Cap (R) under the Cross Channel of the Side Frame (C) until it contacts the hex head sheet metal screws. This will set the 5/16" gap for the MDF Graphic Panels as was done in the previous steps.

4d) Tighten the hex head sheet metal screws.

4e) Fasten the Side Frame (C) to the Large Zig Zag Frame (A) with five (5) 3/4" hex head sheet metal screws through the Three-sided Column into the Column of the Zig Zag Frame (A).

4f) Select a Stabilizer Strap (M) and attach it to the Side Frame (C) upper Cross Channel with two (2) 3/4" hex head sheet metal screws. Orient the flange with three holes as shown in the drawing and insert the hex head screws through the UPPER set of holes in the long flange.

24

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

Page 25: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

25

Detail: Top View of fit between Frames

(B) Small Frame

(A) Large Frame

See Detail of fit betweenthe Small and Large Zig ZagFrames

Detail: Top View of fit between Frames

(B) Small Frame

(A) Large Frame

See Detail of fit betweenthe Small and Large Zig ZagFrames

STEP 5: INSTALL THE REMAINING ZIG ZAG FRAMES5a) Attach the remaining four (4) Large (A) and Small (B) Zig Zag Frames and their respective 26" (Q) and 10-1/2" (S) Graphic

Caps to the Base using the same procedures as in the previous steps.

NOTE: Each Frame is fastened to the Base with two (2) 3/4" hex head sheet metal screws, and to the adjacent Frame with five hex head sheet metal screws.

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Use Hardware Bag #1

For assistance please call 1-800-621-3667

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

Page 26: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

6a) Select the Five-Sided Channel (K) (highlighted in red) and attach it to the last Small Zig Zag Frame (B) with five (5) 3/4" hex head sheet metal screws. The Top View detail shows the proper orientation. NOTE: Labels have been attached to the 5-Sided Channel to identify the top side for Reverse Prototype or Prototype store configurations.

6b) Select the remaining Side Frame (C) and align it with the hole pattern in the Left Base End Channel. Note the position of the Three-sided Column on the Side Frame (C) and the position of the Five-sided Column (K).

6c) Insert two (2) 3/4" hex head sheet metal screws and partially tighten them.

6d) Slide a 16-7/8" Graphic Cap (R) under the Cross Channel of the Side Frame (C) until it contacts the hex head screws. This will set the 5/16" gap for the MDF Graphic Panels as was done in the previous steps. Tighten the hex head sheet metal screws.

6e) Fasten the Side Frame (C) to the Five-sided Channel (K) with five (5) 3/4" hex head sheet metal screws through the Three-sided Column on the Side Frame (C) into the Five-sided Channel (K).

6f) Attach a Stabilizer Strap (M) to the outside of the upper Cross Channel of the Side Frame (C) with two (2) 3/4" hex head sheet metal screws. Note the flange orientation and insert the hex head screws through the UPPER holes in the long flange.

(B) Small Zig ZagFrame

(F) SideFrame

(K) Five-sidedChannel

Top View: Fit of Five-sidedChannel to Frames

(R) 16 7/8"Graphic Cap

(K) Five-sidedChannel

(C) Side Frame

(M) Stabilizer Strap

Three-sided Column

Five-sided Column

(R) 16 7/8" Graphic Cap

(B) SmallFrameCross Channel

VIEW AT TOPRIGHT END

OFASSEMBLY

VIEW OFRIGHT BASE

(B) Small Zig ZagFrame

(F) SideFrame

(K) Five-sidedChannel

Top View: Fit of Five-sidedChannel to Frames

(R) 16 7/8"Graphic Cap

(K) Five-sidedChannel

(C) Side Frame

(M) Stabilizer Strap

Three-sided Column

Five-sided Column

(R) 16 7/8" Graphic Cap

(B) SmallFrameCross Channel

VIEW AT TOPRIGHT END

OFASSEMBLY

VIEW OFRIGHT BASE

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Use Hardware Bag #1

For assistance please call 1-800-621-3667

STEP 6: INSTALL THE LEFT END FRAME

26

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

Page 27: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

(N) Joiner Strap

(Y) Top Strap withSmall Gusset

(Z) Top Strap withLarge Gusset

27

STEP 7: INSTALL THE TOP STRAPS

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Use Hardware Bag #1

For assistance please call 1-800-621-3667

7a) Select the Top Strap with Small Gusset (Y), the Top Strap with Large Gusset (Z), and the Joiner Strap (N). Fasten assemblies (Y) and (Z) with the Joiner Strap (N) as shown in the drawing. Use 3/4" hex head sheet metal screws through both Top Straps. The traps have labels to indicate the Top Side for the Prototype Display.

7b) Lift the assembled Straps to the top of the Zig Zag and attach to the Side and Large Frames with a total of nine (9) 3/4" Hex Head Sheet Metal Screws.

7c) Push the Zig Zag display to the rear of the H-Rack Bay.

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

Page 28: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

"H" RackColumnsand cross beam

2 x 6

"H" rackcolumn

"Z" sectionBracket

BoltCenter line

Sectional Viewof left column, 2x6,

and "Z" Bracket

(I) 48" "Z" section-Brackets

(L) 96" "Z" sectionBracket

(L) 96" "Z" sectionBracket

(AA) 2x6 boards48" long

(AA) 2x6 board48" long

(BB) 2x6 board96" long

Dry wall screw center line

1

2

3

45 1/ Insert hex head screwthrough "Z" bracket (L).

2/ Loosely spin flange nuton hex head screw.

3/ Move "Z" bracket to "H"rack with flange nut throughthe keyhole cutout. Slide tobottom of keyhole. Tightenthe bolt.

4/ Move the 2x6 into position.

5/ Insert 1-1/4" dry wall screwsthrough the "Z" bracket andscrew tightly into the 2x6.

procedure for step 8a

12" gap

12" gap

This board must be installed high enough to clear the Stabilizer Strap.

STEP 8: INSTALL THE FACADE MOUNTS

Note: Zig Zag Omitted for Clarity8a) Attach an 8 foot “Z” section Bracket (L) to each vertical column of an “H” rack. Use five (5) 5/16-

18 × 1 hex head cap screws and flange nuts for each Bracket as shown in the detail box below. The bottom of each “Z” Bracket (L) should be placed close to the bottom of the column.

8b) Attach two (2) 4 foot “Z” Brackets (I) to the cross beam approximately 18" from the columns. Use eight (8) #10 × 3/4" tek screws for each “Z” Bracket (I).

8c) Select two (2) 2 × 6s 4' long (AA) and attach to the “Z” Brackets (L) on each “H” rack column. The lower end of the bottom 2 × 6 should rest on the floor. Leave a 12" gap between the 2 × 6s so that the top of the upper 2 × 6 is 9' above the floor. Use eight (8) 1-1/4" drywall screws through each “Z” Bracket.

Note: You may need to shift the Zig Zag a little to access the holes.

8d) Select an 8' 2 × 6 non-mitered board (BB) and attach it to the “Z” Brackets (I) on the cross beam. Locate it so that it spans both “Z” Brackets (I). Select a 4' 2 × 6 (AA) and attach it to the other “Z” Bracket (I). Use four (4) 1-1/4" drywall screws through each “Z” Bracket.

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

"H" RackColumnsand cross beam

2 x 6

"H" rackcolumn

"Z" sectionBracket

BoltCenter line

Sectional Viewof left column, 2x6,

and "Z" Bracket

(I) 48" "Z" section-Brackets

(L) 96" "Z" sectionBracket

(L) 96" "Z" sectionBracket

(AA) 2x6 boards48" long

(AA) 2x6 board48" long

(BB) 2x6 board96" long

Dry wall screw center line

1

2

3

45 1/ Insert hex head screwthrough "Z" bracket (L).

2/ Loosely spin flange nuton hex head screw.

3/ Move "Z" bracket to "H"rack with flange nut throughthe keyhole cutout. Slide tobottom of keyhole. Tightenthe bolt.

4/ Move the 2x6 into position.

5/ Insert 1-1/4" dry wall screwsthrough the "Z" bracket andscrew tightly into the 2x6.

procedure for step 8a

12" gap

12" gap

"H" RackColumnsand cross beam

2 x 6

"H" rackcolumn

"Z" sectionBracket

BoltCenter line

Sectional Viewof left column, 2x6,

and "Z" Bracket

(I) 48" "Z" section-Brackets

(L) 96" "Z" sectionBracket

(L) 96" "Z" sectionBracket

(AA) 2x6 boards48" long

(AA) 2x6 board48" long

(BB) 2x6 board96" long

Dry wall screw center line

1

2

3

45 1/ Insert hex head screwthrough "Z" bracket (L).

2/ Loosely spin flange nuton hex head screw.

3/ Move "Z" bracket to "H"rack with flange nut throughthe keyhole cutout. Slide tobottom of keyhole. Tightenthe bolt.

4/ Move the 2x6 into position.

5/ Insert 1-1/4" dry wall screwsthrough the "Z" bracket andscrew tightly into the 2x6.

procedure for step 8a

12" gap

12" gap

"H" RackColumnsand cross beam

2 x 6

"H" rackcolumn

"Z" sectionBracket

BoltCenter line

Sectional Viewof left column, 2x6,

and "Z" Bracket

(I) 48" "Z" section-Brackets

(L) 96" "Z" sectionBracket

(L) 96" "Z" sectionBracket

(AA) 2x6 boards48" long

(AA) 2x6 board48" long

(BB) 2x6 board96" long

Dry wall screw center line

1

2

3

45 1/ Insert hex head screwthrough "Z" bracket (L).

2/ Loosely spin flange nuton hex head screw.

3/ Move "Z" bracket to "H"rack with flange nut throughthe keyhole cutout. Slide tobottom of keyhole. Tightenthe bolt.

4/ Move the 2x6 into position.

5/ Insert 1-1/4" dry wall screwsthrough the "Z" bracket andscrew tightly into the 2x6.

procedure for step 8a

12" gap

12" gap

#3

#4

#11

Use Hardware Bags:

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring RackFor assistance please call 1-800-621-366728

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

Page 29: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

"H" rackcolumn

2 1/2"Screw

Center line

Sectional Viewof left column, 2x6's,

"Z" Bracket, andFacade Frame Angle

2 x 6

(L) "Z" sectionBracket

2 x 6

(X) FacadeFrameAngle

(X) Left FacadeFrame Angle

(W) Right FacadeFrame Angle

(CC) 2x6 by 96" withmitered end

Splice

(DD) 2x6 by 84"with miteredtop end

(DD) 2x6 by 84"with miteredtop end

(EE) 2x6 by 18"mitered bothends

(EE) 2x6 by 18"mitered bothends

(CC) 2x6 by 96" withmitered end

18"

minimum

29

Install this board at a minimum of 18" over front he right side so it will clear the Facade Frame Angle (W)

"H" rackcolumn

2 1/2"Screw

Center line

Sectional Viewof left column, 2x6's,

"Z" Bracket, andFacade Frame Angle

2 x 6

(L) "Z" sectionBracket

2 x 6

(X) FacadeFrameAngle

(X) Left FacadeFrame Angle

(W) Right FacadeFrame Angle

(CC) 2x6 by 96" withmitered end

Splice

(DD) 2x6 by 84"with miteredtop end

(DD) 2x6 by 84"with miteredtop end

(EE) 2x6 by 18"mitered bothends

(EE) 2x6 by 18"mitered bothends

(CC) 2x6 by 96" withmitered end

18"

minimum

Note: Zig Zag Omitted for Clarity9a) Select the Left Facade Frame Angle (X). Attach an 84" long

2 × 6 (DD) that has a 22 degree miter cut on one end to the long leg of the Frame Angle (X). The square end of the 2 × 6 should be flush with the bottom of the Frame angle. Use eight (8) 1-1/4" drywall screws, one through each pre-punched hole. Select an 18" long 2 × 6 (EE) with miter cuts on both ends. Butt it to the 84" 2 × 6 (DD) and attach to the diagonal section of the Frame Angle (X) with four (4) 1-1/4" drywall screws. Repeat for the Right Frame Angle (W).

9b) Attach the Left assembly to the 2 × 6 (AA) that was attached to the “H” rack in Step 8. Align as shown in the Sectional View below. The assembly rests on the floor. Use at least six (6) 2-1/2" drywall screws.

9c) Repeat to attach the Right Frame Angle (W) assembly as the mirror image.

9d) The length of the cross header of the sill must be determined in the field. Use two (2) 8' 2 × 6s (CC) with a miter cut on one end. Shorten one of the 2 × 6s as necessary. Use the offcut from this piece to make a Splice at least 12" long. Fasten the 2 × 6s to the Facade Frame Angles with 1-1/4" drywall screws through each pre-punched hole. Use 2-1/2" drywall screws to attach the Splice to the top of the header boards.

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

#4

#5

Use Hardware Bags:Package 1

#8x3/4" Hex head sheet metal screwUse:

General assembly ofsteel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

For assistance please call 1-800-621-3667

STEP 9: INSTALL THE FACADE INNER SILL DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

Page 30: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

STEP 10: ALIGN THE ZIG ZAG AND THE FACADE10a) Move the Zig Zag assembly until the end channels of the Base and

the Stabilizer Straps (M) contact the 2 × 6s that are attached to the columns of the “H” rack.

10b) Center the Zig Zag in the “H” rack by moving it until both end channels are at the same position on their respective 2 × 6s.

10c) Fasten each Stabilizer Strap (M) to the 2 × 6s with three (3) 1-1/4" Drywall screws.

(M) Stabilizer Strap

(M) Stabilizer Strap

View from rear

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Use Hardware Bag #4

For assistance please call 1-800-621-366730

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

Page 31: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

31

OSB Panels(FF) 96" x 23 15/16"

(GG) 76 3/4" x 23 15/16"

(HH) 84" x 11.25"1

1

2

2

3

4

(HH) 84" x 11.25"

(II) Corner

(II) Corner

STEP 11: COMPLETE THE FACADE

Note: Zig Zag Omitted for Clarity11a) Attach the OSB Panels to the 2 × 6 frame and the 2 × 6s with their inner edge aligned with the inner edge of

the 2 × 6 frame.

Start at the bottom with the panel marked 1. Use several 1-1/4" drywall screws for each panel.

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Use Hardware Bag #4

For assistance please call 1-800-621-3667

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

Page 32: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

STEP 12: INSTALL GRAPHICS

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Use Hardware Bag #1

IMPORTANT NOTE: Do not overtighten these screws!

For assistance please call 1-800-621-3667

12a) See Detail 1. Begin at the right end of the display and place the bottom of an 18-1/2" Side Graphic Support MDF Panel (F) in the slot created by the Graphic Cap (R) from Step 4, at the bottom of Right Side Frame (C). Slide the right edge of the MDF Panel (F) all the way to the right vertical column of the Side Frame (C). The BLACK side of MDF Panel (F) faces the outside/back of the display. Install the printed graphics in the same manner. Capture the graphic by fastening the “Z” section Graphic Cap (H) to the right column of the Side Frame (C) with five hex head sheet metal screws.

12b) Select a 28-5/8" Graphic Support MDF Panel (D) and fit its bottom into the slot created by the Graphic Cap (Q) at the bottom of Large Frame (A). Slide its left edge all the way to the left of the left vertical column of the Large Zig Zag Panel (A). It will be “inside” the column. Install the printed graphics in the same manner. Capture the right edge of the graphic by fastening the Two-sided Graphic Cap (J) to the Side Frame (C) with five hex head sheet metal screws as shown in Detail 2.

12c) Select a 12" Graphic Support Panel (E) and place the bottom in the slot created by the Graphic Cap (S) at the bottom of Small Frame (B). Slide it to the right until it contacts the right vertical column of the Small Zig Zag Frame (B). Install the printed graphics in the same manner. Install the next 28 5/8" Graphic Support MDF Panel (D) and printed graphic. Capture both the 28-5/8" and 12" graphics with a Three-Sided Graphic Cap (EEE) and five (5) hex head sheet metal screws as shown in Detail 3.

12d) Repeat for the remaining 28-5/8" and 12" Graphic Support MDF Panels and printed graphics. Remember the BLACK side of the MDF Panels face the outside/back of the display.

12e) Place the remaining 18-1/2" Graphic Support MDF Panel (F) in the slot created by the Graphic Cap (R) at the bottom of the Left Side Frame (C). Install the printed graphic in the same manner. Capture the left edge with the Side Frame Graphic Cap (G) and five hex head sheet metal screws as shown in Detail 4. Capture the right edge with a “Z” section Graphic Cap (H) and five hex head sheet metal screws as shown in Detail 5.

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Top View Details of Graphic Cap Positionswith screw centerlines shown

Facade omitted for clarity

1

2

3

5

23

3

3

4

1

(F) 18 1/2" wideGraphic SupportPanel

(D) 28 5/8" wideGraphic SupportPanel

(E) 12" wideGraphic SupportPanel

34

(J) Two-sidedGraphic Cap

(H) "Z" sectionGraphic Cap

(EEE) Three-sidedGraphic Cap

(G) Side FrameGraphic Cap

5

(H) "Z" sectionGraphic Cap

33

See Graphics Layout Planogram on Page 47

IMPORTANT NOTE: Black side of the panels should face

the outside/back of the display.

For assistance please call 1-800-621-3667

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

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(R)

(R)

(Q)

(Q)

(Q)

(Q)

(S)

(S)

(S)

(S)

(S)

13a) Attach two 16-7/8" Graphic Caps (R) to both Side Frames (C). Use two (2) 3/4" hex head sheet metal screws for each Cap

13b) Attach five (5) 26" Graphic Caps (Q) to the Large Zig Zag Frames (A). Use two (2) 3/4" hex head sheet metal screws for each Cap

13c) Attach and five (5) 10-1/2" Graphic Caps (S) to the Small Zig Zag Frames (B). Use two (2) 3/4" hex head sheet metal screws for each Cap

13d) Attach color chips over graphic image of the color on the 5 Star Intellicore and Carriage House Stamped Steel graphics.

Note: You will need to pre-drill a second hole in the color chips.

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Use Hardware Bag #1

For assistance please call 1-800-621-3667

5 Star Intellicore Panel Color Chips

Carriage House Stamped Steel Panel Color Chips

Our Very Best Door3-layer construction (Steel + Polyurethane Insulation + Steel)

provides superior strength, quietest operation and best energy efficiency.

RESIDENTIALGARAGE DOORS

Warmer – Quieter – Stronger

PREMIUM VALUESTEEL PANEL GARAGE DOORS

SELECT A WINDOW

3-4-5 STAR WINDOWS

DECORATIVE INSERTS –GLASS

The below windows are available for all 3-4-5 Star models except Flush Ultra-Grain® doors.

Plain

Stockton

Plain

Stockton

Madison

Madison Arch

SHORT PANEL

SHORT PANEL

LONG PANEL

LONG PANEL

Prairie Prairie

Cathedral Cathedral

Charleston Charleston

Sherwood Sherwood

Sunrise Sunrise

Williamsburg (Double Wide Doors Only)

Williamsburg (Double Wide Doors Only)

DESIGNER CLASSICS–GLASS

Roselle®

Carlisle®

Roselle®

Carlisle®

Kristin®

Ashford®

SHORT PANEL LONG PANEL

Kristin®

Ashford®

Trenton® Trenton®

Trillian Trillian

Solitaire Solitaire

Marquise Marquise

DESIGNER CLASSICS–ACRYLIC

Orleans Wrought Iron

Tuscany Wrought Iron

Orleans Wrought Iron

Tuscany Wrought Iron

SHORT PANEL LONG PANEL

SELECT AN INSULATION

SELECT A DESIGNMDP___

ELEGANT SHORT PANEL DESIGN

MRP___

ELEGANT LONG PANEL DESIGN

MFL___

FLUSH WOODGRAIN PANEL DESIGN FLUSH ULTRA-GRAIN® PANEL DESIGN

MFC___

Also available inUltra-Grain® Medium Finish.

See Carriage House Stamped Steel models for window availability onFlush Ultra-Grain® models.

Tight horizontal grain for a finished look.

Shown in Ultra-Grain® Walnut Finish.

SELECT A COLOR

Ultra-Grain® and Bronze available on select models.

5 Star Elegant Panel Ultra-Grain® finishes feature a tight bidirectional grain for a finished look.

POLYURETHANE MODELS

MDP68U (Short)

MRP68U (Long)

MFL68U (Flush)

MFC68U (Flush Ultra-Grain®)

POLYURETHANE MODELS

MDP38U (Short)

MRP38U (Long)

MFL38U (Flush)

MFC38U (Flush Ultra-Grain®)

Ultra-Grain® Cherry Finish

Ultra-Grain® Medium Finish

Bronze

Carriage House Styles In Our Very Best Door 3-Layer Steel Construction

SELECT A WINDOW

Short Plain Long Plain ARCH1 Plain

ARCH2 PlainARCH3 Plain (Double Wide Doors Only)

PLAIN WINDOWS–GLASS

Short Square SQ22 Long Square SQ24 Long Rectangle REC14Short Rectangle REC12

ARCH2 Vertical InsertARCH1 Vertical InsertARCH1 Insert ARCH2 Insert

ARCH3 Insert (Double Wide Doors Only) ARCH3 Vertical Insert (Double Wide Doors Only)

DECORATIVE INSERTS–GLASS

Short Wrought Iron Long Wrought Iron ARCH Wrought Iron

WROUGHT IRON–ACRYLIC

DESIGNER CLASSICS–GLASS

Long Trenton® Long Clayton™

Short Kristin® Short Ashford® Short Trenton® Short Clayton™

Long Ashford®Long Kristin®

Carriage House Styles In Durable1 and 2-Layer Steel Construction

SELECT A DESIGN

2-LAYER INSULATED DESIGNS

SELECT A COLOR

White Almond Desert Tan Sandtone

Colors Available for Both 1 and 2-Layer Designs.

SELECT A WINDOWWindows Available for Both 1 and 2-Layer Designs.

STAMPEDSTEEL

SHORT CARRIAGE HOUSE GROOVED PANEL DESIGN

MR4SV (1-5/16" INSULATION) MR5S (NON-INSULATED)

SHORT CARRIAGE HOUSE GROOVED PANEL DESIGN

LONG CARRIAGE HOUSE GROOVED PANEL DESIGN

MR4LV (1-5/16" INSULATION)

RESIDENTIALGARAGE DOORS

PREMIUM VALUESTAMPED STEEL GARAGE DOORS

1-LAYER DESIGNS

1515

Short Plain Long Plain

ARCH1 Plain ARCH2 Plain

ARCH3 Plain (Double Wide Doors Only)

Short Square SQ22 Long Square SQ24

Long Rectangle REC14

ARCH1 Insert

ARCH2 InsertARCH3 Insert (Double Wide Doors Only)

Short Wrought Iron Long Wrought Iron ARCH Wrought Iron

WROUGHT IRON–ACRYLIC

Long Kristin®

Short Kristin® Short Ashford® Short Trenton®

Long Ashford® Long Trenton®

Short Clayton™

Long Clayton™

DESIGNER CLASSICS–GLASS

PLAIN WINDOWS–GLASS DECORATIVE INSERTS–GLASS

Short Rectangle REC12

ARCH2 Vertical Insert

ARCH1 Vertical Insert

ARCH3 Vertical Insert (Double Wide Doors Only)

SELECT AN INSULATION

POLYSTYRENE MODELS

MR1SP (Short)

MR1LP (Long)

POLYSTYRENE MODELS

MR2SP (Short)

MR2LP (Long)

POLYURETHANE MODELS

MR1SU (Short)

MR1LU (Long)

POLYURETHANE MODELS

MR2SU (Short)

MR2LU (Long)

SELECT A DESIGNMR_S_

SHORT CARRIAGE HOUSE GROOVEDPANEL DESIGN

MR_L_

LONG CARRIAGE HOUSE GROOVEDPANEL DESIGN

SELECT A COLOR

Premium Value Stamped Steel Ultra-Grain® finishes feature bidirectional knotty grain for a natural oak look.

Ultra-Grain® Walnut

Ultra-Grain® Dark Oak

Ultra-Grain® Medium Oak

STEP 13: INSTALL UPPER GRAPHIC CAPS AND COLOR CHIPS

34

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35

1 2

3 4

OSB

(PP) Jamb

Flush

(SS) Brickmould

(YY) Garage DoorSeal

1/4"

"J" Channel Siding1/4"

NOTE:First piece ofsiding is to be1/2" to 5/8"above floor.

Floor

2"

whitenails

(L) "Z" sectionBracket

NOTE: Insert Nails within2" of edge of Jamb to preventthem from hitting the steel"Z" section Bracket

See “Clarifying The Facade” on Page 37

STEP 14: ATTACH SIDING TO THE FACADE

Use Hardware Bags:

#8

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

#9

Refer to the drawings that show a cross-section of the left facade column.

14a) Begin with the 84" Vinyl Jamb (PP) and nail it to the facade frame with its short edge flush with the outer face of the OSB. Place nails within 2" of the front edge. Repeat on the opposite side of the frame. Add both 17" Vinyl Jamb (RR) pieces. Use two (2) 66" Vinyl Jambs (QQ) to complete the horizontal section. They are mitered one end, but must be cut to length.

14b) Nail the 84" Brickmould (SS) to the face of the OSB with its short edge set 1/4" in from the face of the Jamb. Repeat on the opposite side of the frame. Add both 18" Brickmould (WW) pieces. Two (2) 76" pieces of Brickmould (UU) & (VV) are provided to complete the horizontal section. They are mitered one end, but must be cut to length.

14c) Nail the 84" section of Garage Door Seal (YY) to the Jamb with the thin section of the Seal extending beyond the Jamb. Repeat on the opposite side of the frame. Add both 16" Door Seal (CCC) pieces. Two (2) 67" pieces of Seal (AAA) & (BBB) stock are provided to complete the horizontal section. They are mitered one end, but must be cut to length.

14d) “J” Channel (XX) is used to completely surround the Brickmould. It will be attached with Wafer Head Screws (Bag #8), but first must be cut to length and mitered. Miters are 22-1/2 degrees.

14e) Attach “J” Channel (XX) flush with the outer edge of the OSB to completely surround the outer edge of the facade.

14f) Install the siding pieces. NOTE that the first piece should be 1/4 off the floor in order for the upper pieces to fit at the diagonal. The top-most long section will have to be ripped in the field to fit. Use the Wafer Head Screws (Bag # 8) to fasten the siding.

For assistance please call 1-800-621-3667

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

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This drawing below left highlights the “J” Channel on the corner of the facade.

STEP 15: CLARIFYING THE FACADE

For assistance please call 1-800-621-3667

MIter these endsof the "J" Channel45 degrees

Miter these endsof the "J" Channel22 1/2 degrees

36

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

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37

Siding

(SS)

(WW)

(XX)

(VV)

(KK)

(LL)

(NN)

(KK)

(KK)

(KK)

(KK)

(KK)

(KK)

(KK)

(KK)

(KK)

(JJ)

(JJ)

(JJ)

(XX)

(XX)

(PP)

(RR)

(QQ)

(YY)

(AAA)

(CCC)

Green parts are pre-cut

Purple parts must be cut to length and/or mitered.

Blue parts are mitered one endbut must be square cut to meetcenter of display.

All siding parts are identified on the left half of the display.Only parts unique to the right side are labeled.

(XX)

(UU)

(TT)(ZZ)

(BBB)Garage Door Seal

JambBrick mould

(MM)

(OO)

This piece of siding must beripped to fit height of display.

(XX)

J Channel

Exploded View of siding partsJ Channel

Siding

STEP 15: CLARIFYING THE FACADE

For assistance please call 1-800-621-3667

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

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STEP 16: ATTACH PIANO HINGE TO DOOR MOUNTS16a) Select three (3) Hinge Mounts (GGG) and three (3) Hinge Extension Plates (FFF). Fasten the

Extension Plates (FFF) to the Hinge Mounts with four (4) 10-24 × 1/2" Phillips Truss Head Machine Screw and Keps Nuts. NOTE: The Hinge Mount (GGG) will attach to the right side of the Extension Plate (FFF). Thoroughly tighten the bolts.

16b) Attach the Hinges (HHH) to the Hinge Mounts with four (4) #8 × 3/4" Tek Screws.

NOTE: The free side of the Hinge will be on the right side of the assembly.

Piano Hinge

(HHH)

(GGG)

Hinge Mount

HingeExtension

Plate

1 2

10-24x1/2"machine screws

#8x3/4"Tek screws

NOTE: Hinge Extension plate to

be used on Carriage House Custom Crafted samples

MF12, MWL211, and MH2H

For assistance please call 1-800-621-366738

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

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39

DOOR STOP

HINGE MOUNT STOP

KEY

UNIVERSAL DOOR MOUNT FIXTURE

DOORSTOP

HINGEMOUNTSTOP

Corner of Hinge should beapproximately flush with face of doorKEY

UPPER LEDGE

DOOR STOP

HINGE MOUNT STOP

KEY

UNIVERSAL DOOR MOUNT FIXTURE

Use Hardware Bag #15

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

IMPORTANT NOTE: Please keep hinge mounting

fixture for future use.

For assistance please call 1-800-621-3667

17a) The drawing below right shows the setup for doors hinged on the left side (a Prototype display). For doors hinged on the right (Reverse Prototype display), the Hinge Mount (GGG) will rest on the left side of the Fixture (JJJ).

The bottom of the doors will always butt against the DOOR STOP. For the 12 doors with “low” spacing, the bottom flange of the Hinge Mount (GGG) will butt against the HINGE MOUNT STOP. The 3 doors with the special “higher” spacing will use the KEY and slots as describe on page 20.

Door samples are either “thick” or “thin”. Choose either the “thick” or “thin” setup so that the corner of the Hinge does not extend above the face of the door. The drawing shows a “thick” door sample. Page 20 will show the setup for a “thin” door sample.

17b) Select a previously assembled Hinge/Hinge Mount. Place the Hinge Mount on the UPPER LEDGE of the Fixture. Attach the Hinge to the Door with four (4) #8 × 3/4" Tek Screws.

STEP 17: ASSEMBLE THE DOOR SAMPLE PANELS DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

Page 40: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

STEP 18: ASSEMBLE THE “THIN” DOOR SAMPLES18a) Door samples are either “thick” or “thin”. Choose either the “thick” or “thin” setup so that

the corner of the Hinge does not extend above the face of the door. The drawing shows a “thin” door sample.

18b) Select a previously assembled Hinge/Hinge Mount. Place the Hinge Mount on the LOWER LEDGE of the Fixture with its LOWER end butted against the HINGE MOUNT STOP. Attach the Hinge to the Door with four (4) #8 × 3/4" Tek Screws.

Use Hardware Bag #15

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

DOORSTOP

HINGEMOUNTSTOP

Corner of Hinge should beapproximately flush with face of door

LOWER LEDGE

For assistance please call 1-800-621-366740

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

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41

KEY

Hinge Mountbutts KEY

DOOR STOP

LOWER LEDGE

Left (prototype) C7X15 Door setup is shown below.

For assistance please call 1-800-621-3667

Use Hardware Bag #15

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

This is a “thin” door so the Hinge Mount will ride on the LOWER LEDGE of the Fixture.

The KEY is inserted in the uppermost slot. The Hinge Mount butts the KEY.

Bottom of the Door is against the DOOR STOP.

19a) Attach the Hinge to the Door sample with four (4) #8 × 3/4" Tek Screws.

To set up the C7X15 Door, insert the KEY in the upper slot, then butt the Hinge Mount to the KEY. The Hinge Mount will ride on the UPPER LEDGE of the Fixture.

To set up the C4SS Door, insert the KEY in the middle slot, then butt the Hinge Mount to the KEY. The Hinge Mount will ride on the UPPER LEDGE of the Fixture.

To setup the C5EST Door, insert the KEY in the lower slot, then butt the Hinge Mount to the KEY. The Hinge Mount will ride on the UPPER LEDGE of the Fixture.

STEP 19: ASSEMBLE THE COMMERCIAL DOOR SAMPLES WITH SPECIAL SPACING

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

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STEP 20: ASSEMBLE THE DOOR SAMPLE BUMPERS20a) Flip the door panel over and attach a ¾” diameter by 1" tall Rubber Bumper to the backside

of the door panel. All the necessary components are included in hardware packages # 12, 13, and 14. Drill a 3/32" pilot hole 2" from the bottom edge and from the edge of the side opposite the hinge. Fasten with a #8 × 1 ¼” Phillips head sheet metal screw.

20b) For “thin” door panels, it will be necessary to place a 1/2" spacer under the rubber bumper. Note the components shown in the drawing. The nylon bushing keeps the spacer centered with the bumper. Sheet metal screws that are 2" long are provided for this assembly.

20c) In order to reinforce the sheet metal structure of most of the door panels, insert two (2) # 8 × 1/2" Phillips head tek screws through the sheet metal overlaps near the corner of the edge of the door where the hinge assembly was installed.

Top of Door

2" 2"

#8x1/2" PhillipsPan HeadTekScrews

3/4" dia x 1" tallRubber Bumper

#8 x 1 1/4"Phillips panhead sheetmetal screw

RubberBumper

#8 x 1 1/4"Sheet metal

screw

#8 x 2"sheet metal

screw

5/16" O.D. x 1/2"white nylon bushing

3/4" O.D. x 1/2"black plastic spacer

Use this combinationwith "Thick" doors.

Use this combinationwith "Thin" doors

Rear Surface of Door

Top of Door

2" 2"

#8x1/2" PhillipsPan HeadTekScrews

3/4" dia x 1" tallRubber Bumper

#8 x 1 1/4"Phillips panhead sheetmetal screw

RubberBumper

#8 x 1 1/4"Sheet metal

screw

#8 x 2"sheet metal

screw

5/16" O.D. x 1/2"white nylon bushing

3/4" O.D. x 1/2"black plastic spacer

Use this combinationwith "Thick" doors.

Use this combinationwith "Thin" doors

Rear Surfa

ce of Door

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

#12

#13

#14

Use Hardware Bags:

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

For assistance please call 1-800-621-366742

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

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43

Various door panelspre-assembled withStandard-Duty HingeMount and rubber bumper

12 required

Standard-DutyHinge Mount

(A) Large Zig Zag Frame

Sheet ofAdhesive Backed

Foam Rubber Pads2X scale

Premium door panelspre-assembled withHinge Extension Bracketand rubber bumper

3 required. All mount to thesame Zig Zag Frame

Hinge Mountwith ExtensionBracket

Place one padwhere bumpertouches artwork

Use1/2" long screws

toavoid damaging

artworkUse

1/2" long screwsto

avoid damagingartwork

21a) Door Panels are identified with model numbers. The planogram shows where each door panel is to be placed.

*Note the slant angle of the hinge on the door.

21b) Use four (4) #8 × 1/2 hex head sheet metal screws (Bag # 2) to attach each Hinge Mount to the wide vertical column of the Large Zig Zag Frames (A).

21c) Each door panel has a rubber bumper attached. Select the sheet of adhesive backed foam rubber pads. Attach one pad to the printed graphics where the bumpers on the doors touch the graphics.

STEP 21: ATTACH THE DOOR SAMPLE PANELS

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

#2

#10

Use Hardware Bags:

See Door Sample Planogram on Page 48For assistance please call 1-800-621-3667

IMPORTANT NOTE: Use 1/2" long screws to avoid damaging artwork!

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

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INSTALL 3D HEADER SIGN1) Drill two holes slightly larger than screws in white area of graphic.

2) Center header graphic vertically and horizontally.

3) Mark holes on siding. Drill holes slightly smaller than screws.

4) Attached header graphic with screws.#8 × 2" Phillips pan head sheet metal screws

Use Hardware Bag #14

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

For assistance please call 1-800-621-366744

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

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45

INSTALL EZ-SET® SPRING1)Hold bracket to graphic using alignment marks on graphic.

2) Mark hole locations – 2 per bracket.

3) Drill 3/8" hole.

4) Mount bracket.

5) Assemble EZ-Set® Spring on shaft.

6) Install spring and shaft retainers.

Use Hardware Bag #6

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

Align bracket to dashed marks on graphic,then mark two pilot holes.

Install spring on brackets after assembly.

For assistance please call 1-800-621-3667

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

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All products designs, product descriptions and photos included herein are the property of E2 Merchandising, Inc., are STRICTLY CONFIDENTIAL, and are provided solely for set crews to use for assembly and installation. Reproduction, disclosure to others or other use of any kind is prohibited without prior written consent of E2 Merchandising, Inc.. © E2 Merchandising, Inc. 2012. All Rights Reserved.

Clopay Spring RackASSEMBLY INSTRUCTIONS

(513) 860-5444

Page 1 of 1

Place the Spring Racks on the end fixture of the “H” rack.

Locate the Brackets as shown and insert the tabs in the pegboard.

Insert #8 x 3/4” Tek screws through the holes in the Bracket as shown in the enlarged detail to secure the Spring Racks.

doc 6954 v1 org. 12-18-2012

SPRING RACK ASSEMBLYPlace the spring racks on the end fixture of the “H” rack.

Locate the brackets as shown and insert the tabs in the pegboard.

Insert #8 x 3/4" Tek screws through the holes in the Bracket as shown in the enlarged detail to secure the spring racks.

Use Spring Rack Hardware Bag

Package 1#8x3/4" Hex head sheet metal screw

Use:General assembly of

steel components

Package 2#8x1/2" Hex head sheet metal screw

Use:Attachment of sample doors

to Large Frames

Package 35/16-18x1" hex head cap screw

and5/16-18 flange nut

Use:Attachment of "Z" channels

to existing "H" rack

Package 41 1/4" dry wall screws

Use:Joining metal parts to wood,

joining OSB to 2x6's

Package 52 1/2" dry wall screws

Use:Joints between 2x6 boards

Package 65/16-18x1" carraige bolts

5/16" ID x 1-1/4" fender washers5/16-18 wing nuts

Use:Mounting EZ-Set Display

Package 7#8x1/2" Black hex head SM screws#8x2" White pan head SM screws

Use:color chips & 3D Logo

Package 8 Wafer Head screws

Use:Attaching siding & J channels

Package 10Foam Bumper Pads

Package 14#8 x 2" Phillips pan head sheet metal screws

#8 x 1 1/4" Phillips pan head sheet metal screws#8 x 1/2" Phillips head Tek screws

Package 11#10 x 3/4" Tek screws

Attachment of part I to "H" rackand if a hole strips out

Package #15#8 x 3/4" Tek Screw (black)

Use:Attachment of Hinges

to door Samples

Package 12Rubber Bumpers

Rear of DoorSamples

Package 13Black plastic SpacerWhite plastic BushingUse with "thin" doors

Package 1610-24x1/2" Phillips machine screws

10-24 Keps nutsMounting Extensiion Brackets

Spring Rack#8 x 3/4" Tek Screw (silver)

Use: Spring Rack

For assistance please call 1-800-621-3667

IMPORTANT NOTE: Spring rack should not rest on shelf.

46

DISPLAY ASSEMBLY ZIG ZAG DISPLAY

PROTOTYPE

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47

GRAPHICS LAYOUT

Our Entry Level DoorDependable 1-layer construction (Steel). Non-Insulated.

SELECT A DESIGN

M5ST - SHORT PANEL DESIGN M5LT - LONG PANEL DESIGN M5EST - DEEP RIBBED DESIGN

SELECT A COLOR

M5EST available only in White and Chocolate.

White Almond Desert Tan Sandtone Chocolate

STANDARD VALUESTEEL PANEL GARAGE DOORS

SELECT VALUESTEEL PANEL GARAGE DOORS

Our Value DoorDurable 2-layer construction (Steel + Insulation) with thick 24 gauge steel.

M4SV - SHORT PANEL DESIGN M4LV - LONG PANEL DESIGN M4FV - FLUSH PANEL DESIGN

SELECT A DESIGN

SELECT A COLORWhite Almond Desert Tan Sandtone Chocolate

RESIDENTIALGARAGE DOORS

PREMIUM VALUESTEEL PANEL GARAGE DOORS

Our Premium Door3-layer construction (Steel + Insulation + Steel) provides

improved strength, quiet operation and energy efficiency.

SELECT AN INSULATIONPOLYSTYRENE MODELS

MDP68 (Short)MRP68 (Long)MFL68 (Flush)MFC68 (Flush Ultra-Grain®)

POLYSTYRENE MODELS

MDP38 (Short)MRP38 (Long)MFL38 (Flush)MFC38 (Flush Ultra-Grain®)

SELECT A WINDOWSelect from the 3-4-5 Star Windows.

SELECT A WINDOWSelect from the 3-4-5 Star Windows.

SELECT A WINDOWSelect from the 3-4-5 Star Windows.

SELECT A DESIGNMDP__

ELEGANT SHORT PANEL DESIGN

MRP__

ELEGANT LONG PANEL DESIGN

MFL__

FLUSH WOODGRAIN PANEL DESIGN FLUSH ULTRA-GRAIN® PANEL DESIGN

MFC__

Also available inUltra-Grain® Medium Finish.

See Carriage House Stamped Steel models for window availability onFlush Ultra-Grain® models.

Tight horizontal grain for a finished look.

Shown in Ultra-Grain® Walnut Finish.

SELECT A COLOR

Chocolate Hunter Green Gray

White Almond Desert Tan Sandtone Bronze

Ultra-Grain®

Medium Finish Ultra-Grain®

Cherry Finish

Ultra-Grain® and Bronze available on select models. 5 Star Elegant Panel Ultra-Grain® finishesfeature a tight bidirectional grain for a finished look.

Carriage House Styles In Our Very Best Door 3-Layer Steel Construction

SELECT A WINDOW

Short Plain Long Plain ARCH1 Plain

ARCH2 PlainARCH3 Plain (Double Wide Doors Only)

PLAIN WINDOWS–GLASS

Short Square SQ22 Long Square SQ24 Long Rectangle REC14Short Rectangle REC12

ARCH2 Vertical InsertARCH1 Vertical InsertARCH1 Insert ARCH2 Insert

ARCH3 Insert (Double Wide Doors Only) ARCH3 Vertical Insert (Double Wide Doors Only)

DECORATIVE INSERTS–GLASS

Short Wrought Iron Long Wrought Iron ARCH Wrought Iron

WROUGHT IRON–ACRYLIC

DESIGNER CLASSICS–GLASS

Long Trenton® Long Clayton™

Short Kristin® Short Ashford® Short Trenton® Short Clayton™

Long Ashford®Long Kristin®

Carriage House Styles In Durable1 and 2-Layer Steel Construction

SELECT A DESIGN

2-LAYER INSULATED DESIGNS

SELECT A COLOR

White Almond Desert Tan Sandtone

Colors Available for Both 1 and 2-Layer Designs.

SELECT A WINDOWWindows Available for Both 1 and 2-Layer Designs.

STAMPEDSTEEL

SHORT CARRIAGE HOUSE GROOVED PANEL DESIGN

MR4SV (1-5/16" INSULATION) MR5S (NON-INSULATED)

SHORT CARRIAGE HOUSE GROOVED PANEL DESIGN

LONG CARRIAGE HOUSE GROOVED PANEL DESIGN

MR4LV (1-5/16" INSULATION)

RESIDENTIALGARAGE DOORS

PREMIUM VALUESTAMPED STEEL GARAGE DOORS

1-LAYER DESIGNS

1515

Short Plain Long Plain

ARCH1 Plain ARCH2 Plain

ARCH3 Plain (Double Wide Doors Only)

Short Square SQ22 Long Square SQ24

Long Rectangle REC14

ARCH1 Insert

ARCH2 InsertARCH3 Insert (Double Wide Doors Only)

Short Wrought Iron Long Wrought Iron ARCH Wrought Iron

WROUGHT IRON–ACRYLIC

Long Kristin®

Short Kristin® Short Ashford® Short Trenton®

Long Ashford® Long Trenton®

Short Clayton™

Long Clayton™

DESIGNER CLASSICS–GLASS

PLAIN WINDOWS–GLASS DECORATIVE INSERTS–GLASS

Short Rectangle REC12

ARCH2 Vertical Insert

ARCH1 Vertical Insert

ARCH3 Vertical Insert (Double Wide Doors Only)

SELECT AN INSULATION

POLYSTYRENE MODELS

MR1SP (Short)

MR1LP (Long)

POLYSTYRENE MODELS

MR2SP (Short)

MR2LP (Long)

POLYURETHANE MODELS

MR1SU (Short)

MR1LU (Long)

POLYURETHANE MODELS

MR2SU (Short)

MR2LU (Long)

SELECT A DESIGNMR_S_

SHORT CARRIAGE HOUSE GROOVEDPANEL DESIGN

MR_L_

LONG CARRIAGE HOUSE GROOVEDPANEL DESIGN

SELECT A COLOR

Premium Value Stamped Steel Ultra-Grain® finishes feature bidirectional knotty grain for a natural oak look.

Ultra-Grain® Walnut

Ultra-Grain® Dark Oak

Ultra-Grain® Medium Oak

Our Very Best Door3-layer construction (Steel + Polyurethane Insulation + Steel)

provides superior strength, quietest operation and best energy efficiency.

RESIDENTIALGARAGE DOORS

Warmer – Quieter – Stronger

PREMIUM VALUESTEEL PANEL GARAGE DOORS

SELECT A WINDOW

3-4-5 STAR WINDOWS

DECORATIVE INSERTS –GLASS

The below windows are available for all 3-4-5 Star models except Flush Ultra-Grain® doors.

Plain

Stockton

Plain

Stockton

Madison

Madison Arch

SHORT PANEL

SHORT PANEL

LONG PANEL

LONG PANEL

Prairie Prairie

Cathedral Cathedral

Charleston Charleston

Sherwood Sherwood

Sunrise Sunrise

Williamsburg (Double Wide Doors Only)

Williamsburg (Double Wide Doors Only)

DESIGNER CLASSICS–GLASS

Roselle®

Carlisle®

Roselle®

Carlisle®

Kristin®

Ashford®

SHORT PANEL LONG PANEL

Kristin®

Ashford®

Trenton® Trenton®

Trillian Trillian

Solitaire Solitaire

Marquise Marquise

DESIGNER CLASSICS–ACRYLIC

Orleans Wrought Iron

Tuscany Wrought Iron

Orleans Wrought Iron

Tuscany Wrought Iron

SHORT PANEL LONG PANEL

SELECT AN INSULATION

SELECT A DESIGNMDP___

ELEGANT SHORT PANEL DESIGN

MRP___

ELEGANT LONG PANEL DESIGN

MFL___

FLUSH WOODGRAIN PANEL DESIGN FLUSH ULTRA-GRAIN® PANEL DESIGN

MFC___

Also available inUltra-Grain® Medium Finish.

See Carriage House Stamped Steel models for window availability onFlush Ultra-Grain® models.

Tight horizontal grain for a finished look.

Shown in Ultra-Grain® Walnut Finish.

SELECT A COLOR

Ultra-Grain® and Bronze available on select models.

5 Star Elegant Panel Ultra-Grain® finishes feature a tight bidirectional grain for a finished look.

POLYURETHANE MODELS

MDP68U (Short)

MRP68U (Long)

MFL68U (Flush)

MFC68U (Flush Ultra-Grain®)

POLYURETHANE MODELS

MDP38U (Short)

MRP38U (Long)

MFL38U (Flush)

MFC38U (Flush Ultra-Grain®)

Ultra-Grain® Cherry Finish

Ultra-Grain® Medium Finish

Bronze

Carriage House Styles In4-Layer Construction

Carriage House Styles In Handcrafted4 or 5-Layer Construction

Carriage House Styles In TraditionalWood Construction

SEMI-CUSTOM OR FULLY-CUSTOM DOORS AVAILABLE

DESIGN 2 DESIGN 3 DESIGN 4

DESIGN 5 DESIGN 6

SELECT A DESIGN

DESIGN 1

FULL

Y CU

STOM

DOO

RS

Example 1 Example 2 Example 3

USE THESE DESIGN EXAMPLES – OR – CREATE YOUR OWN DESIGNFULLY CUSTOM WOOD DOORS

• Choose existing, modify existing or create an original design.• You can design a window for your custom door.• Each door is individually quoted and made custom per order.

COLORS

CUSTOM CRAFTEDSTEEL

CUSTOM CRAFTEDWOOD-LOOK

CUSTOM CRAFTEDWOOD

55

CUSTOMCRAFTED

SELECT A WOOD TYPE

Important Notes: Door must be painted or stained according to installation instructions prior to installation. Factory Stain doors are not available on doors that contain paint grade materials. Not all wood types stain equally and all stain colors will vary in appearance on all wood types. Variations in color will occur from printed material to actual doors, or even from door to door. Due to the printing process, colors may vary.

HemlockHemlock

StainGrade of Wood

Wood Type

StainStain Paint Paint

Hemlock GroovedCedarRedwood

Model Number* MH___HMC___CMR___R MH___P MH___G

Natural Cedar Teak Mahogany Butternut Dark Oak

*Blank space “__” represents design number shown above.

OPTIONAL FACTORY STAINING (Additional Cost)

Optional center grooves may be applied to center stiles.

SEM

I-CU

STO

M D

OO

RS SELECT A TOP SECTION

REC13ARCH4ARCH3ARCH1

REC14 SQ23 SQ24

SELECT A TOP SECTIONTOP13TOP11 TOP12 ARCH1 (Solid)

REC13 REC14 SQ23 SQ24

ARCH1 ARCH4 REC11ARCH3

RESIDENTIALGARAGE DOORS

Walnut Finish Medium Finish

ULTRA-GRAIN® FINISHES

BASE DOOR/OVERLAY COLORS

Base door and overlays may be mixed and matched for desired look.

White Almond Desert Tan Sandtone

SELECT A DESIGN

131211

SERI

ES 1

333231

34 35 36

SERI

ES 3

21 22 23

SERI

ES 2

41 42 43

SERI

ES 4

MATERIAL DESIGN OPTIONS

4-LAYER MODELS

55

OVERLAY & HARDW

ARE

5-LAYER MODELS

Whitewash Finish*Primed

Walnut Finish Dark Finish Medium Finish*Whitewash Finishavailable only onMahogany claddingand overlays.

Cladding andoverlays arefinished inthe same color.

FACTORY FINISHES

Clear Cypress Mahogany

CLADDING MATERIAL

Pecky Cypress

OVERLAY MATERIAL

MahoganyClear Cypress

5-LAYER WITH CLADDING

Ultra-Grain® Clear Cypress

ULTRA-GRAIN® STEEL BASE DOOR

OVERLAY MATERIAL

Clear Cypress

4-LAYER WITH ULTRA-GRAIN® STEEL

5-LAYER MODELS 4-LAYER MODELS

SELECT A DESIGN

131211

SERI

ES 1

333231

37 38

SERI

ES 3

21 22 23

SERI

ES 2

34 35 36

Door designs are the samefor both 5 and 4-layer models.

SELECT AN INSULATIONPOLYURETHANE MODELS

MXU___

POLYSTYRENE MODELS

MX___

POLYSTYRENE MODELS

MF___

STEEL PAINT SYSTEM

18.418.4 55

OVERLAY & HARDW

ARE

Tight horizontal grain for a finished look.

Note: Insulated glass standard on "MXU/MX" models.

SELECT A TOP SECTION

ARCH1 ARCH3

SQ24SQ23REC14REC13

REC11ARCH4

TOP11 TOP12 ARCH1 (Solid)TOP13

55

STEELROLL-UP DOORS

400M HEAVY-DUTY DOOR200M MINI-STORAGE DOOR

EZ-SET® Roll-Up Spring System Allows a simple method of tensioning while more accurately fine tuning the springs. You just click it (includes winding bar tool).

Radial Ball Bearings These permanently lubricated bearings require no maintenance.

Steel Barrel Tube HousingThe tube housing protects the springs and strengthens the axle, producing smoother operation and improved durability.

26 Gauge Steel CurtainThis premium steel yields greater door strength and minimizes curtain damage.

Heavy Gauge Steel Latch Featuring a cover plate made from heavy gauge steel that protects against tampering.

200M FEATURES INCLUDE: AVAILABLE COLORS*

* Due to the printing process, color may vary from printed samples.

Glossy White White Silhouette Gray

Buckskin Desert Tan Continental Brown

Bronze Cedar Red Valentine Red

Tangerine Sunset Orange Marine Green

Teal Dark Teal Fern Green

Evergreen Forest Green Royal Blue

Polar Blue

SELECT A COLORChocolateWhite

CommercialTan

Tan and Gray available on select models.

AlmondWhite

Sandtone

Gray

DesertTan

Chocolate Hunter Green

ChocolateWhite

Bronze BlackAnodized*

Clear (Silver)Anodized*

*Anodizing is an electrically applied coating which provides a polished finish.

PREMIUM VALUECOMMERCIAL SECTIONAL DOORS

RIBBED PANEL DESIGNC7X20, C7X17, C7X15

ELEGANT SHORT PANEL DESIGNCDP68, CDP38

FLUSH PANEL DESIGNCFL68, CFL38

FULL VIEW PANEL DESIGNC3ALI, C3AL

SELECT A PANEL

SELECT VALUECOMMERCIAL SECTIONAL DOORS

STANDARD VALUECOMMERCIAL SECTIONAL DOORS

Full Vision Sections

24" x 8" 24" x 12"

PLAIN WINDOWS DECORATIVE INSERTS–GLASS

Short Plain

Short Stockton

Short Sunrise

Short Cathedral

Short Sherwood

Short Charleston

Short Prairie

Short Williamsburg (Double Wide Doors Only)

FULL VIEW

Full Vision with Aluminum SectionsFull vision sections may be replaced with solid,

color-matched aluminum sections.

SELECT A WINDOW

See Residential information for completewindow availability.

SELECT A CONSTRUCTIONC4SS(Sample on Display)

STEEL + 1 3/8" INSULATION + STEEL(Total door thickness 2")

SteelBacker

C4SV

STEEL + 1 3/8" FACED INSULATION(Total door thickness 2")

C4ST

STEEL(Total door thickness 2")

STEEL + 1 5/16" FACED INSULATION(Total door thickness 2")

C4RT

C4RV

STEEL(Total door thickness 2")

SELECT A COLORChocolate

Gray

CommercialTan WhiteWhite Almond

ChocolateSandtone

Desert Tan

DECORATIVE INSERTS–GLASSPLAIN WINDOWS

Short Plain Short Stockton

Short Sunrise

Short Cathedral

Short Sherwood

Short CharlestonShort Prairie

Short Williamsburg (Double Wide Doors Only)

SELECT A WINDOW

24" x 6" Full Vision Sections24" x 12"

DEEP RIBBED PANEL DESIGNC4SS, C4SV, C4ST

RAISED PANEL DESIGNC4RV, C4RT

SELECT A PANEL

SMOOTHEXTERIOR

WOODGRAINEXTERIOR

DEEP RIBBED PANEL DESIGNC5ESS, C5ESV, C5EST

DEEP RIBBED PANEL DESIGNC5SS, C5SV, C5ST

SELECT A PANEL

WOODGRAINEXTERIOR

SMOOTHEXTERIOR

STEEL + 1 3/8" INSULATION + STEEL(Total door thickness 2")

SteelBacker

SELECT A CONSTRUCTION

C5ESS

C5ESS

STEEL + 1 3/8" INSULATION + STEEL(Total door thickness 2")

SteelBacker

C5SS

C5SS

C5ESV

STEEL + 1 3/8" FACED INSULATION(Total door thickness 2")

C5ESV

C5SV

STEEL + 1 3/8" FACED INSULATION(Total door thickness 2")

C5SV

STEEL(Total door thickness 2")

C5EST

C5EST(Sample on Display)

STEEL(Total door thickness 2")

C5ST

C5ST

SELECT A COLORChocolateWhite

SELECT A WINDOWPLAIN WINDOWS

24" x 6" Full Vision Sections24" x 12"

SELECT A CONSTRUCTION

STEEL + POLYURETHANE + STEEL STEEL + INSULATION + STEEL FULL VIEW PANELS

C3ALI

C3AL

C7X15

18.4

16.2

(Sample onDisplay)

See Residential information for completewindow availability.

Gray

Standard Value Raised Short Panel; Shown in Chocolate

EZ-SET® TORSION SPRING SYSTEM• Adjust spring tension in seconds with a power drill

• Eliminates the need to lift the dead weight of unsprung door• No dangerous manual winding process

• User-friendly 45° angle allows spring adjustment without a ladder • Galvanized springs are clean, durable and last 50% longer

FasterSafer

Easier

STANDARD VALUE

1-LAYER CONSTRUCTION1

MODEL M5ST• Dependable basic door without insulation • 1-layer construction with 25 gauge steel • Doors available up to 18' wide and 16' high • Tongue-and-groove section joints for a tighter

weather seal• Includes track and hardware• Extension springs standard on stock doors • Long-lasting nylon rollers • Maintenance-free finish • Can be painted to complement your home

Steel

1

2-LAYER CONSTRUCTION

SELECT VALUE

1

2

Steel

PolystyreneInsulation

MODEL M4SV• Durable, quieter and more energy-efficient than

non-insulated doors• 2-layer construction with THICK 24 gauge steel • Energy efficient 1-5/16" thick polystyrene

insulation – R-value 6.3 • Doors available up to 20' wide and 16' high • Tongue-and-groove section joints for a tighter

weather seal• Includes track and hardware• EZ-SET® torsion springs standard on stock doors • Quiet door with long-lasting nylon rollers • Maintenance-free finish • Can be painted to complement your home

1

2

3-LAYER CONSTRUCTION

PREMIUM VALUE

1

2

3

Steel

PolystyreneInsulation

Steel

MODEL MDP38• Improved strength, quiet operation and

energy efficient• Solid 3-layer construction with insulation

bonded between two layers of steel – 27 gauge exterior steel

• Energy efficient 1-3/8" thick polystyrene insulation – R-value 6.5

• Doors available up to 18' wide and 16' high • Tongue-and-groove section joints for a tighter

weather seal• Includes track and hardware• EZ-SET® torsion springs standard on stock doors • Quiet door with long-lasting nylon rollers • Garage door opener reinforcement bracket

included with standard door sizes • Maintenance-free finish • Can be painted to complement your home

12

3

LITERATURE CENTERRESIDENTIAL

DOORS

1

Stack the Sections

■ Center and level bottom section■ Stack door sections and hold in place with large nails

Install Hardware■ Install hinges on door sections■ Insert rollers into side hinges■ Attach vertical track

2

Build Track andAdjust Spring

■ Mount horizontal track and connect to vertical track■ Assemble spring shaft and set into place■ Tighten set screws on spring and drums■ Wind EZ-SET®

torsion spring

3

Guest Help Hotline:

1-800-621-36678:00 am – 8:00 pm, Monday – Friday8:00 am – 5:00 pm, Saturday12:00 pm – 5:00 pm, Sunday(All Times Eastern)

RESIDENTIALHIGH LIFT

Extension SpringHeadroom: 12" Radius = 10"Headroom: 15" Radius = 12"

EZ-SET® Torsion & Standard TorsionHeadroom: 12" Radius = 12"Headroom: 15" Radius = 14"

Extension SpringHeadroom = 4½"

EZ-SET® Torsion & Standard TorsionHeadroom = 9½"

Standard TorsionHeadroom = 5"

Standard TorsionHigh lift equals distance from top of door to bottom of horizontal track.Maximum high lift equals headroom available minus 14"

Headroom = Top of door to nearest obstruction (truss, ceiling or light fixture).Up to 3" of additional headroom may be required for a trolley door opener.

RESIDENTIALLOW HEADROOMFRONT MOUNT

RESIDENTIALLOW HEADROOMREAR MOUNT

RESIDENTIALSTANDARDRADIUS

EASY TO INSTALL

RESIDENTIALTRACK OPTIONS

Visit IDEAL Door ® at

idealdoorgaragedoors.com

Sideroom: 3¾" Sideroom: 6"

Sideroom: 6" Sideroom: 4½"

LITERATURE CENTERCOMMERCIAL

DOORS

COMMERCIALUPGRADES

ANGLE MOUNT TRACKStandard on large doors. Optional on small doors.

DOUBLE END HINGEStandard on large doors. Optional on small doors.

3" TRACKStandard on large doors. Optional on small doors.

KEYED LOCK

EXHAUST PORT

3"

COMMERCIALROOF PITCHCOMMERCIAL

HIGH LIFT

High lift equals distance from top of door to bottom of horizontal track.

2" TrackMaximum high lift equals headroom available minus 14"Sideroom: 4½"

3" TrackMaximum high lift equals headroom available minus 15"Sideroom: 5½"Minimum high lift: 12"

Headroom = Top of door to nearest obstruction (truss).Up to 4" of additional headroom may be required for a trolley door opener.

2" TrackHeadroom: 15" Radius = 16"Sideroom: 4½"Backroom: Door Height + 23"

3" TrackHeadroom: 15" Radius = 18"Sideroom: 5½"Backroom: Door Height + 25"

2" TrackHeadroom: 7"Sideroom: 6"Backroom: Door Height + 30"

3" TrackHeadroom: 10"Sideroom: 6½"Backroom: Door Height + 32"(800 lb. limit on door weight)

2" TrackHeadroom: Door Height + 12"Sideroom: 4½"Backroom: 23"

3" TrackHeadroom: Door Height + 12"Sideroom: 5½"Backroom: 23"

COMMERCIALLOW HEADROOMREAR MOUNT

COMMERCIALVERTICAL LIFT

2" TrackHeadroom: 12" Radius = 14½"Headroom: 15" Radius = 16"Sideroom: 4½"Backroom: Door Height + 23"

3" TrackHeadroom: 15" Radius = 18"Sideroom: 5½"Backroom: Door Height + 25"

2" TrackHeadroom: 10"Sideroom: 6"Backroom: Door Height + 23"

3" TrackHeadroom: 13"Sideroom: 6½"Backroom: Door Height + 25"(1,200 lb. limit on door weight)

COMMERCIALLOW HEADROOMFRONT MOUNT

COMMERCIALSTANDARDRADIUS

COMMERCIALTRACK OPTIONS

PREMIUM VALUESTAMPED STEEL

3-LAYER CONSTRUCTION1

2

3

Steel

PolystyreneInsulation

Steel

MODEL MR1SP• Improved strength, quiet operation and

energy efficient• Solid 3-layer construction with insulation

bonded between two layers of steel – 27 gauge exterior steel

• Energy efficient 1-3/8" thick polystyrene insulation – R-value 6.5

• Doors available up to 18' wide and 16' high • Tongue-and-groove section joints for a tighter

weather seal• Includes track and hardware• EZ-SET® torsion springs available on most sizes • Quiet door with long-lasting nylon rollers • Garage door opener reinforcement bracket

included with standard door sizes • Decorative spade lift handles standard, additional

decorative hardware available • Maintenance-free finish• Can be painted to complement your home

12

3

• Dependable door without insulation • 1-layer construction with

25 gauge steel • Doors available up to 18' wide

and 16' high • Includes track and hardware• EZ-SET® torsion springs available on

most sizes • Long-lasting nylon rollers • Decorative spade lift handles standard,

additional decorative hardware available• Maintenance-free finish • Can be painted to complement

your home

MODEL MR5S

SELECTVALUE

STAMPEDSTEEL

2-LAYER CONSTRUCTION

1

2

1

2

Steel

PolystyreneInsulation

• Durable, quieter and more energy-efficient than non-insulated doors

• 2-layer construction with THICK 24 gauge steel

• Energy efficient 1-5/16" thick polystyrene insulation – R-value 6.3

• Doors available up to 20' wide and 16' high • Includes track and hardware• EZ-SET® torsion springs available on

most sizes • Quiet door with long-lasting

nylon rollers • Decorative spade lift handles standard,

additional decorative hardware available• Maintenance-free finish • Can be painted to complement

your home

MODEL MR4SV(Sample Shown)

STANDARDVALUE

STAMPEDSTEEL

1-LAYER CONSTRUCTION

1 Steel

1

3-LAYER CONSTRUCTION

12

3

MODEL MR2SU• Our very best door – superior strength, quietest

operation and best energy efficiency• Solid 3-layer construction with insulation

bonded between two layers of steel – 27 gauge exterior steel

• Exceptional energy efficiency with 2" thick, high R-value polyurethane insulation –

R-value 18.4 • Doors available up to 20' wide and 16' high • Tongue-and-groove section joints for a tighter

weather seal• Includes track and hardware• EZ-SET® torsion springs available on most sizes • Quietest door with long-lasting nylon rollers • Garage door opener reinforcement bracket

included with standard door sizes • Decorative spade lift handles standard, additional

decorative hardware available • Maintenance-free finish• Can be painted to complement your home

1 Steel

Premium Value Stamped Steel Short Panel with Short Square SQ22 Windows;Shown in Ultra-Grain® Medium Oak Finish

2

3

High R-ValuePolyurethaneInsulation withThermal Break

Steel

PREMIUM VALUESTAMPED STEEL

HIGH R-VALUEPOLYURETHANE INSULATION

3-LAYER CONSTRUCTION

PREMIUM VALUEHIGH R-VALUE POLYURETHANE INSULATION

1

2

3

Steel

High R-ValuePolyurethaneInsulation withThermal Break

Steel

MODEL MDP68U• Our very best door – superior strength, quietest

operation and best energy efficiency• Solid 3-layer construction with insulation

bonded between two layers of steel – 27 gauge exterior steel

• Exceptional energy efficiency with 2" thick high R-value polyurethane insulation –

R-value 18.4 • Doors available up to 20' wide and 16' high • Tongue-and-groove section joints for a tighter

weather seal• Includes track and hardware• EZ-SET® torsion springs available on most sizes • Quietest door with long-lasting nylon rollers • Garage door opener reinforcement bracket

included with standard door sizes • Maintenance-free finish • Can be painted to complement your home

12

3

Premium Value Elegant Short Panel with Stockton Windows; Shown in Desert Tan

3-LAYER CONSTRUCTION

PREMIUM VALUEHIGH R-VALUE POLYURETHANE INSULATION

MODEL MDP38U• Our very best door – superior strength, quietest

operation and high energy efficiency• Solid 3-layer construction with insulation

bonded between two layers of steel – 27 gauge exterior steel

• Exceptional energy efficiency with 1-3/8" thick high R-value polyurethane insulation –

R-value 12.9 • Doors available up to 18' wide and 16' high • Tongue-and-groove section joints for a tighter

weather seal• Includes track and hardware• EZ-SET® torsion springs available on most sizes • Quietest door with long-lasting nylon rollers • Garage door opener reinforcement bracket

included with standard door sizes • Maintenance-free finish • Can be painted to complement your home

12

3

1 Steel

2

3

High R-ValuePolyurethaneInsulation withThermal Break

Steel

3-LAYER CONSTRUCTION

PREMIUM VALUEHIGH R-VALUE POLYURETHANE INSULATION

MODEL MDP38U• Our very best door – superior strength, quietest

operation and high energy efficiency• Solid 3-layer construction with insulation

bonded between two layers of steel – 27 gauge exterior steel

• Exceptional energy efficiency with 1-3/8" thick high R-value polyurethane insulation –

R-value 12.9 • Doors available up to 18' wide and 16' high • Tongue-and-groove section joints for a tighter

weather seal• Includes track and hardware• EZ-SET® torsion springs available on most sizes • Quietest door with long-lasting nylon rollers • Garage door opener reinforcement bracket

included with standard door sizes • Maintenance-free finish • Can be painted to complement your home

12

3

1 Steel

2

3

High R-ValuePolyurethaneInsulation withThermal Break

Steel

4-LAYER CONSTRUCTION

1

3

2

41 Steel

2 PolystyreneInsulation

3 Steel

4 CompositeOverlay

CUSTOM CRAFTEDSTEEL

MODEL MF11• Modern upward-acting operation with stylish

old world charm • 4-layer construction with insulation bonded

between two layer of steel and composite overlays• Energy efficient 1-3/8" thick polystyrene

insulation – R-value 6.5• Doors available up to 18' wide and 16' high • Tongue-and-groove section joints for a tighter

weather seal• Includes track and hardware• EZ-SET® torsion springs available on many sizes • Quiet door with long-lasting nylon rollers • Garage door opener reinforcement bracket

included with standard door sizes • Decorative spade lift handles standard, additional

decorative hardware available• Can be painted to complement your home

4-LAYER CONSTRUCTION1 Steel

2 High R-ValuePolyurethaneInsulation withThermal Break

Ultra-Grain®

Steel3

Overlay4

CUSTOM CRAFTEDWOOD-LOOK

HIGH R-VALUEPOLYURETHANE INSULATION

MODEL MWL211• Modern upward-acting operation with stylish

old world charm • 4-layer construction with insulation bonded

between two layer of steel and composite overlays• Exceptional energy efficiency with 2" thick,

high R-value polyurethane insulation – R-value 18.4

• Doors available up to 20' wide and 10' high • Tongue-and-groove section joints for a tighter

weather seal• Includes track and hardware• EZ-SET® torsion springs available on many sizes • Quietest door with long-lasting nylon rollers • Garage door opener reinforcement bracket

included with standard door sizes • Decorative spade lift handles standard, additional

decorative hardware available• Factory finishes available

1

2

3

4

Decorativeexterior panels

2-LAYER CONSTRUCTIONSEMI-CUSTOM

HANDCRAFTED

CUSTOM CRAFTEDWOOD

MODEL MH1H• Modern upward-acting operation with stylish

old world charm • 2-layer rail and stile wood construction• Doors available up to 18' wide and 8' high • Tongue-and-groove section joints for a tighter

weather seal • Includes track and hardware• EZ-SET® torsion springs available on many sizes • Quiet door with long-lasting nylon rollers • Garage door opener reinforcement bracket

included with standard door sizes • Decorative spade lift handles standard, additional

decorative hardware available • Factory finishes availableIMPORTANT: ALL WOOD DOORS MUST BE PAINTED OR STAINED. See installation manual for complete finishing instructions.

2

1

Traditional Rail and Stile Construction

1

2

Interior Wood

Custom Crafted Wood-Look Design 13 with ARCH3 Windows;Shown in Ultra-Grain® Medium Finish

STANDARD VALUEMODEL C5EST

• Dependable door without insulation • 1-layer construction with 25 gauge steel • Doors available up to 18' wide and 14' high • Tongue-and-groove section joints for a tighter

weather seal • Includes track and hardware• Maintenance-free finish

1-LAYER CONSTRUCTION1 Steel

COMMERCIAL

1

SELECT VALUEMODEL C4SS

• Durable and more energy-efficient than non-insulated doors

• 2-layer construction with THICK 24 gauge steel • Energy efficient 1-3/8" thick polystyrene insulation

with a painted steel back cover – R-value 6.8 • Doors available up to 24' wide and 20' high • Tongue-and-groove section joints for a tighter

weather seal• Includes track and hardware• Maintenance-free finish

2-LAYER CONSTRUCTION1

2

Steel

PolystyreneInsulation

COMMERCIAL

1

2

SteelBacker

PREMIUM VALUE HIGH R-VALUEPOLYURETHANE INSULATION

MODEL C7X15• Our very best door – superior strength and high

energy efficiency• Solid 3-layer construction with insulation

bonded between two layers of steel – 27 gauge exterior steel

• Exceptional energy efficiency with 1-3/8" thick, high R-value polyurethane insulation –

R-value 12.9 • Doors available up to 18' wide and 16' high • Tongue-and-groove section joints for a tighter

weather seal• Includes track and hardware• Maintenance-free finish

3-LAYER CONSTRUCTION

COMMERCIAL

12

3

1 Steel

2

3

High R-ValuePolyurethaneInsulation withThermal Break

Steel

RESIDENTIAL TRACK

OPTIONS

COMMERCIALTRACK

OPTIONS3-4-5 STAR 5 STAR INTELLICORE® STAMPED STEEL CUSTOM CRAFTED COMMERCIAL

For assistance please call 1-800-621-3667

Use screws to mount price sign holders behind samples as shown.Note: 200M sign holder is placed on top of the sample.

PLANOGRAMS ZIG ZAG DISPLAY

PROTOTYPE

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DOOR SAMPLES

Door Panels are identified with model numbers. The planogram on the image shows where each door panel is to be placed.

* Note the slant angle of the hinge on the door.

NOTE: The Custom Crafted samples gets heavy hinges.

NOTE: The commercial panels have special hinge spacing. See step 19.

For assistance please call 1-800-621-3667

NOTE: Use four self-tapping screws to attach 200M sample.

48

PLANOGRAMS ZIG ZAG DISPLAY

PROTOTYPE

Page 49: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

49

SAMPLE SNIPE AND LABEL POSITIONING

3-4-5 STAR 5 STAR INTELLICORE®

PULL SAMPLETO OPEN

3-LAYER CONSTRUCTION

1

2

3

Steel

PolystyreneInsulation

Steel

32

1

5 STARRESIDENTIAL

MDP38 • WhiteSTRENGTH • SECURITY • DENT RESISTANCEStandard Strongest

QUIETNESS • NOISE CONTROLStandard Quietest

ENERGY EFFICIENCY • INSULATION R-VALUENon-Insulated

R 6.5Most Efficient

PULL SAMPLETO OPEN

3-LAYER CONSTRUCTION

3

21

Steel1

2

3

High R-ValuePolyurethaneInsulation withThermal Break

Steel

MDP68U • WhiteSTRENGTH • SECURITY • DENT RESISTANCEStandard Strongest

QUIETNESS • NOISE CONTROLStandard Quietest

ENERGY EFFICIENCY • INSULATION R-VALUENon-Insulated

R 18.4Most Efficient

5 STARRESIDENTIAL

PULL SAMPLETO OPEN

2-LAYER CONSTRUCTION

1

2

Steel

PolystyreneInsulation

2

1

M4SV • WhiteSTRENGTH • SECURITY • DENT RESISTANCEStandard Strongest

QUIETNESS • NOISE CONTROLStandard Quietest

ENERGY EFFICIENCY • INSULATION R-VALUENon-Insulated

R 6.3Most Efficient

4 STARRESIDENTIAL

PULL SAMPLETO OPEN

3-LAYER CONSTRUCTION

3

21

MDP38U • Ultra-Grain® Cherry Finish STRENGTH • SECURITY • DENT RESISTANCEStandard Strongest

QUIETNESS • NOISE CONTROLStandard Quietest

ENERGY EFFICIENCY • INSULATION R-VALUENon-Insulated

R 12.9Most Efficient

5 STARRESIDENTIAL

Steel1

2

3

High R-ValuePolyurethaneInsulation withThermal Break

Steel

PULL SAMPLETO OPEN

1-LAYER CONSTRUCTION

1 Steel

1

3 STARRESIDENTIAL

M5ST • WhiteSTRENGTH • SECURITY • DENT RESISTANCEStandard Strongest

QUIETNESS • NOISE CONTROLStandard Quietest

ENERGY EFFICIENCY • INSULATION R-VALUENon-Insulated Most Efficient

PULL SAMPLETO OPEN

3-LAYER CONSTRUCTION

3

21

MDP38U • White STRENGTH • SECURITY • DENT RESISTANCEStandard Strongest

QUIETNESS • NOISE CONTROLStandard Quietest

ENERGY EFFICIENCY • INSULATION R-VALUENon-Insulated

R 12.9Most Efficient

5 STARRESIDENTIAL

Steel1

2

3

High R-ValuePolyurethaneInsulation withThermal Break

Steel

A J

J

L

F

N

I

D L

G N

C

F

I

B K

E M

H O

A MDP38 SnipeMDP68U Snipe

D M4SV SnipeMDP38U Snipe

G M5ST SnipeMDP38U Snipe

B

E

H

MDP38 In-Stock Oval Label

M4SV In-Stock Oval Label

M5ST In-Stock Oval Label

C 5 Star Blue Pull to Open Label K 5 Star Blue Pull to Open Label

4 Star Green Pull to Open Label M 5 Star Blue Pull to Open Label

3 Star Black Pull to Open Label O 5 Star Blue Pull to Open Label

Note: For all non-adhesive graphics, use SKU 564-3058 Loctite Power GrabFor assistance please call 1-800-621-3667

ZIG ZAG DISPLAYPLANOGRAMS

PROTOTYPE

Page 50: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

SAMPLE SNIPE AND LABEL POSITIONING

CUSTOM CRAFTEDSTAMPED STEEL

PULL SAMPLETO OPEN

4-LAYER CONSTRUCTION

3

2

4

1

1

2

3

Steel

PolystyreneInsulation

4 CompositeOverlay

Steel

MF11 • SandtoneSTRENGTH • SECURITY • DENT RESISTANCEStandard Strongest

QUIETNESS • NOISE CONTROLStandard Quietest

ENERGY EFFICIENCY • INSULATION R-VALUENon-Insulated

R 6.5Most Efficient

CUSTOM CRAFTED STEEL

PULL SAMPLETO OPEN

3-LAYER CONSTRUCTION

32

1

MR2SU • Ultra-Grain® Walnut Finish STRENGTH • SECURITY • DENT RESISTANCEStandard Strongest

QUIETNESS • NOISE CONTROLStandard Quietest

ENERGY EFFICIENCY • INSULATION R-VALUENon-Insulated

R 18.4Most Efficient

PREMIUM VALUESTAMPED STEEL

Steel1

2

3

High R-ValuePolyurethaneInsulation withThermal Break

Steel

PULL SAMPLETO OPEN

4-LAYER CONSTRUCTION

CUSTOM CRAFTED WOOD-LOOK

MWL211 • Ultra-Grain® Medium FinishSTRENGTH • SECURITY • DENT RESISTANCEStandard Strongest

QUIETNESS • NOISE CONTROLStandard Quietest

ENERGY EFFICIENCY • INSULATION R-VALUENon-Insulated

R 18.4Most Efficient

1

2

3

Steel

High R-ValuePolyurethaneInsulation withThermal Break

4

Ultra-Grain®

Steel

Overlay

3

4

2

1

PULL SAMPLETO OPEN

3-LAYER CONSTRUCTION

1

2

3

Steel

PolystyreneInsulation

Steel

32

1

PREMIUM VALUESTAMPED STEEL

MR1SP • Ultra-Grain® Medium Finish STRENGTH • SECURITY • DENT RESISTANCEStandard Strongest

QUIETNESS • NOISE CONTROLStandard Quietest

ENERGY EFFICIENCY • INSULATION R-VALUENon-Insulated

R 6.5Most Efficient

PULL SAMPLETO OPEN

2-LAYER CONSTRUCTION

2

1 Interior Wood

Traditional Rail and Stile Construction

2

1

MH1H • Stain Grade HemlockSTRENGTH • SECURITY • DENT RESISTANCEStandard Strongest

QUIETNESS • NOISE CONTROLStandard Quietest

ENERGY EFFICIENCY • INSULATION R-VALUENon-Insulated Most Efficient

CUSTOM CRAFTED WOOD

PULL SAMPLETO OPEN

2-LAYER CONSTRUCTION

1

2

Steel

PolystyreneInsulation

2

1

MR4SV • White STRENGTH • SECURITY • DENT RESISTANCEStandard Strongest

QUIETNESS • NOISE CONTROLStandard Quietest

ENERGY EFFICIENCY • INSULATION R-VALUENon-Insulated

R 6.3Most Efficient

SELECT VALUESTAMPED STEEL

VP

VP

WQ

XR

YS

ZT

zzU

XR

ZT

Q W

SY

Uzz

MF11 SnipeMR2SU Snipe

MWL211 SnipeMR1SP Snipe

MH1H SnipeMR4SV Snipe

CH Blue Pull to Open Label5 Star Blue Pull to Open Label

CH Brown Pull to Open Label5 Star Blue Pull to Open Label

CH Tan Pull to Open Label4 Star Green Pull to Open Label

Note: For all non-adhesive graphics, use SKU 564-3058 Loctite Power GrabFor assistance please call 1-800-621-366750

PLANOGRAMS ZIG ZAG DISPLAY

PROTOTYPE

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51

SAMPLE SNIPE AND LABEL POSITIONING

COMMERCIAL

PULL SAMPLETO OPEN

3-LAYER CONSTRUCTION

3

2

1

C7X15 • WhiteSTRENGTH • SECURITY • DENT RESISTANCEStandard Strongest

QUIETNESS • NOISE CONTROLStandard Quietest

ENERGY EFFICIENCY • INSULATION R-VALUENon-Insulated

R 12.9Most Efficient

5 STAR COMMERCIALSECTIONAL

Steel1

2

3

High R-ValuePolyurethaneInsulation withThermal Break

Steel

2-LAYER CONSTRUCTION

PULL SAMPLETO OPEN

1

2

Steel

PolystyreneInsulationwith SteelBack Cover

2

1

C4SS • WhiteSTRENGTH • SECURITY • DENT RESISTANCEStandard Strongest

QUIETNESS • NOISE CONTROLStandard Quietest

ENERGY EFFICIENCY • INSULATION R-VALUENon-Insulated

R 6.8Most Efficient

4 STAR COMMERCIALSECTIONAL

1-LAYER CONSTRUCTION

1 Steel

PULL SAMPLETO OPEN

1

C5EST • ChocolateSTRENGTH • SECURITY • DENT RESISTANCEStandard Strongest

QUIETNESS • NOISE CONTROLStandard Quietest

ENERGY EFFICIENCY • INSULATION R-VALUENon-Insulated Most Efficient

3 STAR COMMERCIALSECTIONAL

1

1

2

3

4

5

6

3

5

2

4

6

C7X15 Snipe

C4SS Snipe

C5EST Snipe

5 Star Blue Pull to Open Label

4 Star Green Pull to Open Label

3 Star Black Pull to Open Label

Note: For all non-adhesive graphics, use SKU 564-3058 Loctite Power GrabFor assistance please call 1-800-621-3667

ZIG ZAG DISPLAYPLANOGRAMS

PROTOTYPE

Page 52: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

HARDWARE, INTELLICORE® AND UPGRADE BOARD POSITIONING

Center upgrade board on upper back side of panel sample

Center upgrade board on upper back side of panel sample

Elegant Panel Stamp

3-Layer Construction

5 STAR PREMIUM 4 STAR SELECTVS.

Standard Panel Stamp

2-Layer Construction

THICK 24 Gauge Steel

Insulated – 6.3 R-Value

EZ-Set® Torsion Springs

25 Gauge Steel

Non-Insulated

Extension Springs

4 STAR SELECT 3 STAR STANDARDVS.

3-4-5 STAR

Note: For all non-adhesive graphics, use SKU 564-3058 Loctite Power GrabFor assistance please call 1-800-621-3667

IMPORTANT NOTE: Graphics go on the back (inside)

of the sample.

52

PLANOGRAMS ZIG ZAG DISPLAY

PROTOTYPE

Page 53: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

53

HARDWARE, INTELLICORE® AND UPGRADE BOARD POSITIONING

Center Intellicore® board on upper back side of panel sample

WARMERThe smart choice for homeowners, an Intellicore®-insulated door is energy efficient, providing year-round comfort.

QUIETERDense Intellicore®-insulated doors are simply quieter, reducing noise by up to 16 decibels.

STRONGERIntellicore® insulation provides enhanced strength and durability to resist everyday wear and tear.

Proprietary polyurethane foam injected into the garage door expands to fill the entire structure.The Smart Choice

Warmer – Quieter – Stronger

5 STAR INTELLICORE®

Note: For all non-adhesive graphics, use SKU 564-3058 Loctite Power GrabFor assistance please call 1-800-621-3667

IMPORTANT NOTE: Graphics go on the back (inside)

of the sample.

ZIG ZAG DISPLAYPLANOGRAMS

PROTOTYPE

Page 54: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

HARDWARE, INTELLICORE® AND UPGRADE BOARD POSITIONING

Center Intellicore® board on upper back side of panel sample

Center hardware board on middle back side of panel sample

WARMERThe smart choice for homeowners, an Intellicore®-insulated door is energy efficient, providing year-round comfort.

QUIETERDense Intellicore®-insulated doors are simply quieter, reducing noise by up to 16 decibels.

STRONGERIntellicore® insulation provides enhanced strength and durability to resist everyday wear and tear.

Proprietary polyurethane foam injected into the garage door expands to fill the entire structure.The Smart Choice

Warmer – Quieter – Stronger

STAMPED STEEL

STAMPEDSTEEL

DECORATIVEHARDWARE

*If installed near top of door, may impede operation.

HARDWARE COLLECTIONS

Spade Strap Hinge*

Spade Step Plate(Included)

Spade Lift Handles(Included)

SPADE HARDWARE COLLECTION

Spear Strap Hinge*

Spear Step Plate

Spear Lift Handles

SPEAR HARDWARE COLLECTION

Colonial Strap Hinge*

Colonial Step Plate

Colonial Lift Handles

COLONIAL HARDWARE COLLECTION

HANDLES

Olde Door Pull Handles

Gate Latch Handles

EscutcheonPlates

OperableL-Keylock

Mounts on Escutcheon Plates.Available as decorativeor as working door lock.

Premium Value Stamped Steel Long Panel with ARCH1 Insert Windows; Shown with Standard Spade Lift Handles and Step Plates, Optional Spade Strap Hinges

Note: For all non-adhesive graphics, use SKU 564-3058 Loctite Power GrabFor assistance please call 1-800-621-3667

IMPORTANT NOTE: Graphics go on the back (inside)

of the sample.

54

PLANOGRAMS ZIG ZAG DISPLAY

PROTOTYPE

Page 55: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

55

HARDWARE, INTELLICORE® AND UPGRADE BOARD POSITIONING

Center Intellicore® board on upper back side of panel sample

Center hardware boards on middle back sides of panel samples

CUSTOM CRAFTED

CUSTOMCRAFTED

STEEL

DECORATIVEHARDWARE

*If installed near top of door, may impede operation.

DOOR KNOCKERS

Ring DoorKnocker

HARDWARE COLLECTIONS

Spade Strap Hinge*

Spade Step Plate(Included)

Spade Lift Handles(Included)

SPADE HARDWARE COLLECTION

Spear Strap Hinge*

Spear Step Plate

Spear Lift Handles

SPEAR HARDWARE COLLECTION

Colonial Strap Hinge*

Colonial Step Plate

Colonial Lift Handles

COLONIAL HARDWARE COLLECTION

Fleur de Lis Lift Handles

FLEUR DE LIS HARDWARE COLLECTION

Fleur de Lis Step Plate

Fleur de Lis Strap Hinge*

HANDLES

Decorative Handlewith Keyhole

Olde Door Pull Handles

Gate Latch Handles

EscutcheonPlates

OperableL-Keylock

Mounts on Escutcheon Plates.Available as decorativeor as working door lock. Lion’s Head

Door Knocker

CUSTOMCRAFTED

WOOD-LOOK

DECORATIVEHARDWARE

*If installed near top of door, may impede operation.

DOOR KNOCKERS

Ring DoorKnocker

HARDWARE COLLECTIONS

Spade Strap Hinge*

Spade Step Plate(Included)

Spade Lift Handles(Included)

SPADE HARDWARE COLLECTION

Spear Strap Hinge*

Spear Step Plate

Spear Lift Handles

SPEAR HARDWARE COLLECTION

Colonial Strap Hinge*

Colonial Step Plate

Colonial Lift Handles

COLONIAL HARDWARE COLLECTION

Fleur de Lis Lift Handles

FLEUR DE LIS HARDWARE COLLECTION

Fleur de Lis Step Plate

Fleur de Lis Strap Hinge*

HANDLES

Decorative Handlewith Keyhole

Olde Door Pull Handles

Gate Latch Handles

EscutcheonPlates

OperableL-Keylock

Mounts on Escutcheon Plates.Available as decorativeor as working door lock. Lion’s Head

Door Knocker

Ring Door Knockerwith Plate

Tuscan Strap Hinge*

Mediterranean Strap Hinge*

STRAP HINGES

MISCELLANEOUSHARDWARE

Sliding Bolt

WARMERThe smart choice for homeowners, an Intellicore®-insulated door is energy efficient, providing year-round comfort.

QUIETERDense Intellicore®-insulated doors are simply quieter, reducing noise by up to 16 decibels.

STRONGERIntellicore® insulation provides enhanced strength and durability to resist everyday wear and tear.

Proprietary polyurethane foam injected into the garage door expands to fill the entire structure.The Smart Choice

Warmer – Quieter – Stronger

CUSTOMCRAFTED

WOOD

DECORATIVEHARDWARE

*If installed near top of door, may impede operation.

DOOR KNOCKERS

Ring DoorKnocker

HARDWARE COLLECTIONS

Spade Strap Hinge*

Spade Step Plate(Included)

Spade Lift Handles(Included)

SPADE HARDWARE COLLECTION

Spear Strap Hinge*

Spear Step Plate

Spear Lift Handles

SPEAR HARDWARE COLLECTION

Colonial Strap Hinge*

Colonial Step Plate

Colonial Lift Handles

COLONIAL HARDWARE COLLECTION

Fleur de Lis Lift Handles

FLEUR DE LIS HARDWARE COLLECTION

Fleur de Lis Step Plate

Fleur de Lis Strap Hinge*

HANDLES

Decorative Handlewith Keyhole

Olde Door Pull Handles

Gate Latch Handles

EscutcheonPlates

OperableL-Keylock

Mounts on Escutcheon Plates.Available as decorativeor as working door lock. Lion’s Head

Door Knocker

Note: For all non-adhesive graphics, use SKU 564-3058 Loctite Power GrabFor assistance please call 1-800-621-3667

IMPORTANT NOTE: Graphics go on the

back (inside) of the

sample.

ZIG ZAG DISPLAYPLANOGRAMS

PROTOTYPE

Page 56: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

HARDWARE, INTELLICORE® AND UPGRADE BOARD POSITIONING

Center Intellicore® board on upper back side of panel sample

WARMERThe smart choice for homeowners, an Intellicore®-insulated door is energy efficient, providing year-round comfort.

QUIETERDense Intellicore®-insulated doors are simply quieter, reducing noise by up to 16 decibels.

STRONGERIntellicore® insulation provides enhanced strength and durability to resist everyday wear and tear.

Proprietary polyurethane foam injected into the garage door expands to fill the entire structure.The Smart Choice

Warmer – Quieter – Stronger

COMMERCIAL

Note: For all non-adhesive graphics, use SKU 564-3058 Loctite Power GrabFor assistance please call 1-800-621-3667

IMPORTANT NOTE: Graphics go on the back (inside)

of the sample.

56

PLANOGRAMS ZIG ZAG DISPLAY

PROTOTYPE

Page 57: ZIG ZAG DISPLAY - Ideal Garage Doors Bag 2 #8 × 1/2" Hex Head Sheet Metal ... Hardware Bag #15 #8 × 3/4" Tek Screw Black Mounting piano hinge to ... Attachment of sample doors 8

IMPORTANT! PLEASE KEEP THESE INSTRUCTIONS IN A

SAFE PLACE FOR FUTURE REFERENCE

DISCLAIMER AND INDEMNIFICATION

These instruction manual materials (“materials”) have been prepared for the express purpose of assisting qualified individual in installing products sold by E2. E2 assumes no liability with respect to use of the information contained in these materials other than as expressly stated and subject to the terms of the original materials as prepared by E2. E2 makes no warranty, express or implied, including without limitation warranties of merchantability or fitness for a particular purpose with respect to any altered version of the information contained in these materials or with respect to any use of the materials by a nonqualified individual. Any person or entity reproducing or distributing the information contained in these materials, in any form, for a use other than as expressly stated will be solely responsible for any liability associated with that use. Buyer agrees to indemnify E2 for all costs, expenses, or damages incurred by E2 associated with any claim arising out of installation and use of the products sold by E2 to Buyer and installed using the materials as modified by Buyer or installed by a nonqualified individual.

All products designs, product descriptions and photos included herein are the property of E2 Merchandising, Inc., are STRICTLY CONFIDENTIAL, and are provided solely for set crews to use for assembly and installation. Reproduction, disclosure to others or other use of any kind is prohibited without prior written consent of E2 Merchandising, Inc.

Merchandising Display 100% made in the U.S.A. © E2 Merchandising, Inc. 2012–2013. All Rights Reserved.

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ZIG ZAG DISPLAY

DESIGNED EXCLUSIVELY FOR

REID-ZZINSTRUCTIONSPROTO-13