zm ppt - certificates and test reports jva

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www.zinga.eu TESTS, CERTIFICATES AND APPROVALS

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Page 1: ZM PPT - Certificates and Test Reports JVA

www.zinga.eu

TESTS, CERTIFICATES AND

APPROVALS

Page 2: ZM PPT - Certificates and Test Reports JVA

Difference?

Page 3: ZM PPT - Certificates and Test Reports JVA

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Test report

•A report of a test performed by an (accredited) lab or a company

•According international, national or company standards

•Relevance and importance depending on standard / lab / company

•Gives actual data to the customer which they can compare / quantify

•No expiration date

•E.g. Test according ISO 12944, NORSOK M501

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Certificate•An official paper confirming that a product complies to certain

requirements or standards granted by a certification body or company

•Based on test results

•Relevance and importance depending on institute providing the certificate

•Requires a demand from the certification body (money, audit, training, …)

•Gives the customer a certitude that the stated is real

•Expiration date

•E.g. ISO 9001 certification, ETA certificate

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Approval•A (semi-) official paper confirming that the product is fit for use in a specific

context granted by a company, interest groups, ministries or army forces

•Based on test results or certificates

•Relevance and importance depending on institute providing the certificate

•Gives the producer the right to use the product in the institute

•Expiration date

•E.g. Landrover approval, Ministry of Works Bahrain

Page 6: ZM PPT - Certificates and Test Reports JVA

ZINGA TEST RESULTS

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ZINGA Galvanic Protection•COT (Netherlands)

NORSOK M501 Syst 7 ánd Syst 1

“The system Zinga, dry film thickness 60/60 µm DFT, meets the evaluated requirements of Norsok M501 Rev. 5 system 7”

“The system Zinga, dry film thickness 60/60 µm DFT,meets the evaluated requirements of Norsok M501 Rev. 5 system 1”

Tests done:4200 hours immersion in seawater4200 hours cyclic testPull-off (7MPa) No cathodic disbondment

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ZINGA Galvanic Protection•COT (Netherlands)

ISO 12944 on ZINGA 2 x 60 µm DFT

Classification: C5I-Medium (equals to C5M-Medium and C4-High)

ISO 12944 on ZINGA 2 x 90 µm DFT

Classification: C5I-High(equals to C5M-High)

C5I: Industrial zones with high humidity and aggressive environment(continuous condensation and high pollution, chemical factories on sea side)C5M: Coastal zones and marine zones with high salinity(continuous condensation and high pollution)Medium: Life expectation between 5 and 15 yearsHigh: Life expectation more than 15 years The phosphate Mine in Togo

(Office Togolais des Phosphates)

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ZINGA Galvanic Protection•COT (Netherlands)

ISO 12944 on ZINGA 1 x 60-80 µm DFT+ Zingalufer 1 x 80 µm DFT

ZINGA + PU sealer

ISO 12944 on ZINGA 1 x 60-80 µm DFT+ Zingaceram HS 1 x 120 µm DFT

ZINGA + Epoxy sealer

ISO 12944 on ZINGA 1 x 60-80 µm DFT+ Zingaceram HS 1 x 120 µm DFT+ Zingaceram PU 1 x 60 µm DFT

ZINGA with coloured

PU finishISO 12944 on ZINGA 1 x 60-80 µm DFT

+ Zingaceram HS 1 x 120 µm DFT+ Zingaceram EP 1 x 60 µm DFT

ZINGA with coloured

Epoxy finish

Classification: C5I-High(equals to (equals to C5M-High)

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ZINGA Galvanic Protection•COT (Netherlands)

ISO 12944 on ZINGA 1 x 60-80 µm DFT+ Zingatarfree 2 x 100 µm DFT

ZINGA + PU black

finish for immersion

Classification: Im2 and Im3-High

Im2: Sea or brackish water(harbors with locks, jetties, offshore structures; make sure there is no stray current)Im3: Soil(underground storage, iron poles)High: Life expectation more than 15 years

Pylons of ICE (Costa Rica)

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ZINGA vs HDG•BNF Fulmer Research Institute (Ireland)

Test comparison HDG vs ZINGA in immersion

Same galvanic protection as hot-dip at a depletionrate of 1/3 (when immersed ~ Pier legs in Killybegs, Ireland)

“Zinga offers galvanic protection to steel comparable to that offered by galvanised steel.”“Under the continuous immersion conditions studied, the Zinga coated mild steel specimens corroded at a lower rate than galvanised zinc coated specimens.”“The electrochemical work has confirmed that Zinga is a corrosion resistant zinc coating which protects mild steel effectively under simulated marine conditions.”

•Direction Départementale de l’Equipement (France)Field test: 2 buoys in Guérinière Bay

Zinganised buoy performs better than HDG buoy

“After a period of nearly 4 years in the sea, the buoy doesn’t show a singlerust spot.”

ZINGA HDG

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ZINGA on rebars•Amirkabir University (Iran)

Tests on Zinganised rebars o.a. salt spray test

The zinganised rebars passed the 500 hours salt spray test without formation of rust, peeling or blistering, not evenin places where the coating was mechanically damaged.

Tests done: 180 days testing in condensation chamber180 days testing in wave tankEvaluation of results after testing, including blister detection(when applicable), undercutting from scribe, adhesion and coating flexibility

•Jadavpur Uni & National Metallurgical Lab (India)Salt spray test

ZINGA was best in a comparison to other means of corrosion protection of rebars

The salt spray test pointed out that the zinganised rebars have a corrosion resistance that is about 2 times higher than that of hot-dip galvanised rebars. ZINGA is also least susceptible for stress corrosion cracking. In NACE solution: ZINGA > HDG > FBEC > Stainless steel > Mild steel

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Health•Water Quality Center (Australia)

Test ZINGA in contact with potable water (AS/NZS 4020)

The results show compliance to AS/NSZ 4020 for ZINGA

The water in contact with ZINGA was tested on taste and appearance, on growth of aquatic micro-organisms, cytotoxic and mutagenic activity and an analysisof a metal extraction was performed.

+ comparable certificates fromother countries (e.g. Iran)

AS/NZS 4020 certificate

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Reaction to fire•SGS Yarsley Technical Services (United Kingdom)

Test on fire propagation on ZINGA (BS 476 part 6 and part 7)

ZINGA obtained best possible result

“In accordance with the Flame Spread Classification given in the Standard and reproduced above, the results show that the material has a Class 0 surface.”

•Efectis (The Netherlands)Classification of reaction to fire performance on ZINGA (EN 13501-1:2007 + A1:2009)

ZINGA obtained best rating

“The product, ZINGA 2 x 90 µm DFT, coating on steel, in relation to its reaction to fire behaviour is classified:Reaction to fire classification: B – s1, d0”

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Friction Coefficient•KTA TATOR (USA)

Test on the friction coefficient of ZINGA (ASTM A325)

The slip coefficient of ZINGA is 0.52.(<> slip coefficient HDG: 0.19)

“The primer exhibited a slip coefficient of 0.52 and passed the 1,000-hour Creep Deformation test. The primer is certified Class B at a maximum thickness of 4 mils.”

•RTA Roads & Traffic Authority (New Zealand)Test on the friction coefficient of ZINGA (AS4100:1998)

The slip coefficient of ZINGA is 0.53.

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More Test Results

See document “Overview Main Test Reports on ZINGA”

Page 17: ZM PPT - Certificates and Test Reports JVA

CERTIFICATES

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International•European Technical Approval

Biggest approval body in Europe

Evaluation of the product specifications:Adhesion - Contents of metallic zinc - Solid contents by mass -Flash point – DensityReaction to fire:Heat release - Smoke production

•Lloyd’s RegisterInternational Maritime classification society

Based on reports, test certificates and documents from independent researchfacilities from around the world.

ZINGA has been approved for use in void spaces (all internal structures except for oil tanks and ballast tanks).

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National•APAS (Australia)

Australian/International Paint Approval Scheme

After a thorough research of test reports, applications in Australiaand a visit to the factory in Belgium, Zingametall BVBA wasacknowledged as a recognized manufacturer by the APAS.

“APAS (Australian Paint Approval Scheme) is the largest and most widely recognized paint scheme in the world”

•Green Label (Singapore) Non-profit Environmental Organisation

After testing of both ZINGA and Aquazinga by Admaterials to look for the presence of:

Halogenated Solvents, N-Methyl Pyrroline, Formaldehyde, Alkyl Phenol Etoxylates,Epichlorohydrin, Cadmium, Mercury, Lead and Chromium

Both products were found according requirements for certification with a Green Label

+ MANY OTHERS WORLD WIDE

Page 20: ZM PPT - Certificates and Test Reports JVA

APPROVALS

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National•Transelectrica (Romania)

National Electricity Company

Based on extensive testing by Agrément Tehnik în Consţructii România (Ministry of Regional Development and Housing &Technical Council for Permanent Construction) and ISO 9001 certification.

•Ministry of Works (Bahrain)Construction arm of the government of the

Kingdom of Bahrain

Following MED standard procedures for assessment and technical evaluations of the above material (ZINGA) as to compliance with Ministry of Works specifications and requirements, we advise as per following details:Compliance with relevant standards and specifications

+ MANY OTHERS WORLD WIDE

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Companies•Approval by CFE (Mexico)

Comisión Federal de Electricidad

Tests performed:Warm air chamber (85°C) 1416hSalt spray chamber 2016 hXenon chamber 2016Measurement of brightness before and after conditioning. Adhesion before and after conditioning. Determination of abrasion indices. Coating thicknessEvaluation of Blistering, Rust and Fault area.

•Approval by Land Rover (UK)International car producer

Zinga, zinc coating both uncoated and overcoated with a matt black polyurethane topcoat met the performance requirements of LRES.22.0F.01. This product is therefore approved by Land Rover.

+ MANY OTHERS WORLD WIDE

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Military•US Army and US NAVY(USA)

Biggest army force in the world

Zinga conforms to the requirements of CID A-A59745.Additionally, it has successfully undergone additional testing.

•NATO (International)Intergovernmental military alliance

In 1989 Zingametall received a Manufacturer’s card and a NATO Stock Number for ZINGA. A NATO Stock Number is recognized as a stock number of the armies of the member states. Every product that is accepted by the NATO can be used by all the armies of the NATO member states without the necessity or obligation to test the product again.

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Thank you for your attention!

Questions?