© abb inc. 15 november 2003- page 1 e x t e n d e d a u t o m a t i o n s y s t e m 8 0 0 x a...
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E x t e n d e d A u t o m a t i o n S y s t e m 8 0 0 x A
Process Industry ProductsABB Automation Technologies
Sweden
Erik Oja
Vice President
Head of Open Control System
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Facts about ABB
Headquarters: Zurich, Switzerland
About 108,000 employees in around 100 countries
Orders in 2006: $28.4 billion
Revenues in 2006: $24.4 billion
Listed on Stockholm, Swiss & New York exchanges; traded on virt-x
A leading power and automation technology company with strong market positions in its core businesses
Core business organized into 5 divisions; Power Products, Power Systems, Automation Products, Process Automation, and Robotics
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Power Technologies – from generation to consumer
Generation Transformer substationGrid 220-400 kV
Distribution substations
Secondary substations
AC
DC
Local network6-20 kV
Transformer substation
Regional network 40-130 kV
Transformer
Consumer
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Automation – from products to plants
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Process Automation, Sweden
Total revenues: 600 MUSD
No. of employees: 1500
Open ControlSystems
LogisticsCenter
ForceMeasurement
IndustrySolutions
CraneSystems
Service
• Mining• Rolling Mills• Metallurgy Products• Paper• Products,Chemical Pharma & Consumer
• System 800xA• Advant/Satt
• Roll Force• Strip thickness & positioning • Web Tension • Flatness Control • Cylmate • Torque sensor
• Spare parts• Repairs• 24 hour support
• Container handling• STS Cranes• RTG Cranes• Industrial Cranes
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Open Control SystemsOpen Control Systems
XAErik Oja
Assistant: Birgitta Birberg
ProductDevelopment
XA/ATomas
Angelhag
ProductManagement
XA/MTomas
Brannemo
Human Resources
XA/HRLennart
Weidenholm
Sales &Marketing
XA/FJenny
Sjödahl
Process Improvement
XA/QAnne-Sofie
Petersén
XA/AH
XA/AHB
XA/AHC
XA/AHI
XA/AHE
Business Control
XA/EKarin
Swärd Lindberg
SupportCenter
XA/SLars-Olov Tjerngren
XA/SV
XA/SM
XA/AC
XA/ACB
XA/ACT
XA/ACE
XA/ACL
XA/AO
XA/AOA
XA/ACN
XA/AQ
XA/AOP
XA/FM
XA/FS
XA/AOC
XA/AOO
XA/AOT
XA/ACP
Order & Delivery
XA/DBernt
Ebeling
XA/DI
XA/DO
XA/DP
XA/DL
XA/FFXA/MC
ProductManagement
XA/MErik
Danielsson
ProductManagement
XA/OCAnders Kettis
Employees: 420
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R&D Centers for System 800xA
Wickliffe, USA
Västerås & Malmö, Sweden
Minden, Germany
Bangalore, India
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Regional Action Centers
RACSE
RACUS
RACDE
RACAsia
Wickliffe, OHMannheim
Västerås
Buenos Aires
Singapore
Beijing
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Common Automation Platform for:
Process Control Electrical Control Safety Systems ESD and F&G Systems SCADA Information Management Asset Management Batch and Recipe Management
Statistics
Initial release of 800xA in January, 2004 Over 3 500 systems sold since introduction
>28 000 Controllers >17 000 Process Portals >14 million S800 I/O channels
Supports evolution from all previous ABB systems
Process Industries Products: 800xA Extended Automation
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ProcessControlProcessControl
OperationsOperations
EngineeringEngineering
Traditional DCS - Each functionality a separate product
“Traditional” DCS/OCS
Instrumentation& Drives
InformationManagement
Asset Optimization
S88 ProductionManagement
ProgrammableLogic Control
Advanced Control
Motor ControlCenters
Safety
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System 800xA - One integrated environment
An IndustrialIT 800xA System
Instrumentation& Drives
InformationManagement
AssetOptimization
S88 ProductionManagement
Safety
Motor Control Centers
Advanced ControlAnd Industry Solutions
Process and Logic Control
OperationsOperationsEngineeringEngineering
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Top DCS Suppliers Worldwide
1. ABB
2. Honeywell
3. Invensys
4. Emerson
5. Siemens
6. Yokogawa
Source: ARC DCS Outlook 2006
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World-wide and industry wide success Petrochemicals Cement and
mineralsOil & Gas
Engineering, Tunnels
Water
FoodPower
Pharmaceuticals
Metal
Paper and Pulp
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System 800xA – all around the world, all applications
From extremely large
systems…
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Caspian Sea project, BP – offshore platforms plus pipelines to Turkey +120 AC 800M controllers
(plus many AC450 controllers)
more than 90,000 hardwired I/O plus in excess of 170,000 comms I/O
40 Safeguard safety controllers
50 Process Portal operator stations
4 training/simulation systems
Caspian Sea project, BP
1.768 kilometer pipeline - from Baku in Azerbaijan, to the Turkish port of Ceyhan, second longest pipeline in the world
7 oil related platforms producing at peak over 1 million barrels of oil per day
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System 800xA – all around the world, all applications
…to the very smallest
application…
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Client: IFE (Institutt For Energiteknikk), Norway Technology Institute for research of materials
Site: Kjeller, Norway Application: Controlling facility testing
materials used in offshore and petroleum industries like internal corrosion in pipelines
Automation from ABB: Compact Products 800 system with one Compact HMI operator workplace, two AC 800M controllers (PM 851) and 100 I/O channels Replacing HMI and PLC solution from
external supplier In operation: Mid of 2007
IFE, Norway
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800xA – the leading DCS system!
Collaborative Process Automation System (CPAS)“800XA system is extremely powerful and strongly corresponds to the ARC collaborative process automation system (CPAS) framework.” (ARC)
The integration features of 800xA is what others have as a vision of the future control system!
Electrical IntegrationABB is one of few companies that can offer DCS with integrated functions for control of electrical equipment!
Integrated SafetyIncreased acceptance of and market demands for integration of DCS and Safety. ABB is the most experienced company with this regard, and no one else can integrate Control and Safety in the same controller!
Operator environmentControl room design, Extended Operator Workplace, and 800xA:s operator environment – simply the best on the market!
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