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PRESENTATION of CAPABILITIES and EXPERIENCE ENGINEERING CONSULTANTS TO THE OIL AND GAS INDUSTRY

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Page 1: taknia.lytaknia.ly/downloads/experience/Taknia-CapabilitiesAndExperience.pdf · assignments using the most up-to-date ... generation and CADWorx Plant ... arrangements are being done

PRESENTATION

of

CAPABILITIES and EXPERIENCE

ENGINEERING CONSULTANTS TO THE OIL AND GAS INDUSTRY

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Head Office: 167 Al Naser Street, Tripoli, Libya ' 3344525 - 3344526 ,3344660 *[email protected] :www.taknia.ly
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SECTION 1.0

INTRODUCTION TO TAKNIA

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AN INTRODUCTION

Taknia represents the integration of technical and practical expertise in consultancy,

engineering and project management services to the oil, gas and petrochemical industries.

Taknia’s experience and understanding of client

objectives enables project goals to be met both for

projects onshore and offshore, and offers a complete

service to the industry including Project Management,

Engineering, Procurement, Construction Management,

Training and all related services.

The Company is committed to seeing in its execution a

quality product completed on time and within budget.

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Taknia Libya Engineering Company (TLEC) was established in May, 2009 as a Libyanshare company totally owned by National Oil Corporation (NOC) and took over all the activities and the manpower of the British company Teknica (UK) Limited, which also was owned totally by NOC and liquidated by the owner due to the transfer of all its activities to TLEC.

Taknia has a dedicated workforce, with its Head

Office located in 167 Al Naser Street, Tripoli Libya,

to serve its clients’ needs. Taknia’s Head Office in Tripoli, Libya

type of activities Taknia is involved in are varied and depend on the requirements of

clients, and, as such, it has a multi-disciplined workforce of engineers and specialists

ilable to meet the demands imposed on it.

Company assigns dedicated staff to locations

worldwide basis to perform services as

essary for its clients.

nia has represented the North African

and gas industry for many years. It has

experience and ability to undertake full project

agement of onshore and offshore ass

ignments using the most up-to-date

ect management and engineering control

ems.

Taknia’s Head office in Tripoli, Libya

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Services range from Feasibility Studies

and Conceptual Designs through Project

Management, Engineering, Procurement,

Construction Supervision and

Commissioning, as well as Quality

Control/Quality Assurance and

Inspection. Taknia can also be assigned

to support clients’ in-house resources or

to carry out and audit specialist survey

reports on facilities and operations.

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SECTION 2.0

HUMAN RESOURCES

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SECTION 3.0

INFORMATION TECHNOLOGY

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INFORMATION TECHNOLOGY

The following is a short-listing of the various categories of software, computing and IT facilities in regular use in Taknia’s Tripoli office. Engineering Software Desktop PC’s have access to the following software when needed for engineering purposes: ASPENTECH SUITE (HYSIS/PIPESYS/etc...) - process engineering related simulations &

cost estimation CAESAR II - detailed pipe stress analysis and

design EDSA - power system analysis software FOUNDATION DESIGN SUITE - civil engineering design STAADpro - structural design FINGLOW - vessel design INSTRUCALC - instrument design for flow elements,

control valves etc. PHAST - gas dispersion and leakage simulation

Other specialised engineering software will be obtained and used where and when required.

Corporate Computer Networks / Company Office Systems

Taknia have a Microsoft Windows based networking operating systems. All project data is stored on these servers to enable collaboration within projects and avoid duplication. A strict policy of file access permissions and regular password changing is in place to ensure confidentiality and data protection. This information is backed up each night on DLT tape and the tapes are stored in a fireproof safe. The standard corporate workstation is configured with current versions of Microsoft Windows operating system and Microsoft Office 2007 Professional for word processing, spreadsheets and databases. A Thin Client environment running Microsoft Windows Terminal Services is also in operation. Served by a cluster of high powered, load balanced multi-processor servers ensures a fast and reliable, easy to manage system. All servers are mirrored with the operating system and applications sitting on mirrored hard drives within the box. The data is stored on a raid 5 Network Attached Storage device.

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Microsoft Exchange Server is used for e-mail. Kaspersky Enterprise Space Antivirus/Antispam software which is updated daily is used to secure all network resources from potential virus and “spam” email threats. Administration and Project Control Systems Taknia presently utilize Primavera and Microsoft Project for planning and scheduling. Additionally, a number of in-house developed databases are used to deal with areas such as personnel, purchasing and travel. Accounting and project costs are executed on SAGE software. Sharepoint and company portal are currently being introduced. New document management software, MERIDIAN, is currently being introduced. An interactive timesheet database, updated by all personnel on a weekly basis, is used for all aspects of manhour control.

Computer Aided Design (CAD) Facilities Taknia’s CAD department is equipped with the latest hi-spec workstations and the current version of AutoCAD. CADWorx P&ID Professional is available for intelligent P&ID generation and CADWorx Plant Professional for three dimensional design work for equipment, piping steelwork, HVAC and cable tray routing based on the AutoCAD platform. Plant Professional includes ISOGEN for piping isometric production, model review and walkthrough of 3D models.

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SECTION 4.0

QA / QC SYSTEMS IN-HOUSE

ISO COMPLIANCE & SAFETY MANAGEMENT

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QUALITY ASSURANCE AND QUALITY CONTROL

QA/QC Systems in-house. ISO Compliance & Safety Management To ensure that Taknia work as one cohesive unit throughout its operations based on its predecessor company (Teknica (UK) Ltd.), common policies, goals and objectives have been established. These policies, goals and objectives have been documented within the Quality Management System, structured in accordance with the International System ISO 9001. The system was assessed and approved by SGS Yarsley in 1997, and is reassessed bi-annually. This approval relates to project and construction management, engineering design, procurement and inspection services, recruitment and construction services for the oil and gas, petrochemical and process industries. Currently, arrangements are being done to get the Certification of the same system for the new established TLEC.

Whilst Taknia recognises that quality is the responsibility of everyone involved within the Company, specific Project Quality Management Systems (PQMS) are prepared to meet both the Client and Contract requirements. The PQMS is structured in four tiers. These being:

(i) Project Execution Plan (ii) Project Quality Plan (iii) Project Corporate Procedures (iv) Codes and Standards

Project Quality Management System Overview

The Project Execution Plan, the 1st tier document of the Project Quality Management System (PQMS) shown in Figure 1, will identify the organisation, interfaces, authorisation, reporting levels and responsibilities within the Project structure and execution method for successful completion of the Project.

The Project Quality Plan shall be the 2nd tier document, will be prepared and act as the ‘umbrella’ document for the overall PQMS. It shall define, in general terms, the overall Quality Assurance (QA), Quality Control (QC), and any certification arrangements for the Project, in accordance with the requirements of the Contract and ISO 9001:2008.

It should be noted that Taknia recognise the similarities and close links between Quality, Safety and Environmental systems, it is intended that these shall be co-ordinated within the overall Project Execution Plan.

The Project procedures shall form the 3rd tier of the PQMS. These shall be selected from the standard corporate procedures, to cover the full scope of the contracted work and amended where necessary to make them Project specific.

Codes and standard shall form the 4th tier of the PQMS. The codes and standards to be employed for the Project shall be listed with the relevant issues to ensure that the design, procurement and construction meet the requirements of regulatory, health and safety and environmental requirements.

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Figure 1 Project Quality Plan The general Project Quality Plan will be developed at the commencement of the Project identifying the overall Quality Assurance arrangements for the Project. This plan will highlight the major processes and identify the responsibilities and control procedures for the overall scope of work. It will be structured in a user friendly manner such that it will be easier to read, follow and understand. The plan shall be a live document and shall be updated as required, to cater for any revisions or additions to the Project. The Quality Plan will be divided into two sections, the first section covering the more general aspects, e.g. issue and distribution, terms and definitions, organisation, quality improvement etc., whilst the second section outlines how the requirements of each relevant clause of ISO 9001:2008 shall be addressed on the Project. Included within the first section, shall be the quality objectives for the Project, which are to ensure that all activities within the Contracted Scope of Work are: • Planned and performed in such a manner that all facilities provided by the Project,

within the Contracted Scope of Work, are safe, reliable and free of errors and deficiencies.

• Planned and performed to achieve quality ‘fit for purpose’ within the budget and

schedule requirements, without over-design or unnecessarily stringent specifications. • In accordance with Contractual requirements. • Performed correctly the first time, to ensure cost effectiveness and efficiency.

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Procedures The Plan shall include the Quality Activity Control Plan which shall describe in detail the Quality Assurance/Quality Control arrangements, for the full Contracted Scope of Work and shall identify the 3rd tier controlling procedures relating to specific individual aspects of the overall workscope and shall take cognisance of those systems and procedures which shall be common across the Project to ensure that all interfaces have been addressed. Where there is a need to address non-standard business processes or specific Client requirements then the existing standard procedures shall be amended to become Project specific. Quality Audits To verify compliance with the Project Quality Plan and other documentation making up the Project Quality Management System, a programme of internal quality audits shall be undertaken to an agreed schedule. It is the intention that such audits, as well as providing assurance that quality related activities are being carried out in accordance with specified requirements, should also be proactive in identifying and facilitating solutions for any deficiencies detected and for identifying areas for improvement. Management Reviews The Project Quality Management System shall be subject to periodic reviews by the Project Management team, these reviews will form part of the Corporate review.

Safety Management System Health and Safety policy is a key part of effective health and safety management and is defined by the management team using statutory guidance. The safety management system, detailed within this document, should be read in association with the Company health and safety policy document. The systems for managing safety are subject to regular and frequent review in an effort to achieve continuously improving safety standards, which result in a living safety management system. The safety management system is a series of policies and procedures which, when combined, form the system for managing health and safety within the Company. In compliance with the Health and Safety legislation, risk assessments are carried out on our safety management system. Full details of risk assessment and methodology adopted are detailed within that system.

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The Company monitors the safety system in line with the quality procedures laid down in the Company quality manual. Records of near miss situations, staff feedback, injuries to staff or members of the public or incidents of occupational ill health are all maintained and monitored by the management team. The company ensures full and effective co-operation with our clients will be given and all information requested will be provided. Health and Safety policy is reviewed annually and the safety management procedures are discussed by the management team. A full safety management system review is carried out during the six monthly quality management review meetings. System and Policy alterations and improvements are suitably amended and implemented to facilitate the Company’s continuous improvement policy.

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SECTION 5.0

OVERVIEW OF SOME KEY PROJECTS

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AGIP OIL COMPANY

BU-ATTIFEL TEMPORARY POWER PROJECT

The project consisted of the turnkey installation including construction of two 3.5 MW Solar Centaur gas turbine generators for the supply of additional power requirements at Agip’s NGL plant in Bu-Attifel.

The project involved the procurement by Taknia of two Solar Centaur Type H Turbo Generators complete with exhaust and air filtration, air start equipment and three HV/MV 4 MV transformers.

Taknia was awarded the turnkey contract in early 1995, and commissioned the units in March 1996.

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AGIP OIL COMPANY

NGL PLANT at BU-ATTIFEL The project was the installation of an NGL Recovery Plant at Agip’s Bu-Attifel Oil Centre. The project consisted of recovering NGL at the Oil Centre and dehydrating the gaseous stream produced in the existing oil/gas separation plants. The plant recovers 350MMSCFD of dry gas. NGL was extracted from the gas stream from the separation plant at Bu-Attifel, from the gas stream coming from the Nafoora Field, and from the raw condensate produced at the low pressure gas compression plant at Bu-Attifel. A new 134km, 10” pipeline was installed to deliver the NGL product to the Intisar A-103 concession. Agip awarded the contract for turnkey installation of the NGL plant to Snamprogetti of Italy. Taknia was awarded the project management contract to supervise Snamprogetti in the both the engineering/procurement phase in Milan and the construction phase. The project was completed successfully in October 1993.

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AGIP OIL COMPANY

A/100 REPLACEMENT OF OIL METER PROVER

A Contract was awarded in 2002 by Agip Oil Company to Taknia for the supply and installation of a new oil meter prover at the A/100 Oil Centre at Bu-Attifel. The scope of work was to design, supply, install, and commission a new oil meter prover skid. This is a bi-directional type provided with proving computer and calibration system. The project was completed in January 2004.

The new prover is sized to fit into the general area occupied by the existing meter prover, which, as part of the contract, was dismantled and removed. New equipment foundations were also provided.

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AGIP OIL COMPANY

A/100 POWER STATION UPGRADE

A Contract was been awarded in 2002 by Agip Oil Company to Taknia Libya Engineering Company, for the upgrade of the Power Station at A/100 Oil Centre at Bu-Attifel. The project is to supply, install and commission a new 10 MW turbo-generator set 470-GT-IX at the Oil Centre. The location of the set and associated equipment is as follows:

• Turbine hall extension - turbo-generator set • Control room - turbine control panel

- generator control panel - load controller, load sharing and event

recorder

• Switchgear room - 15 kV board extension - 380V board expansion

- MCC - auxiliary transformer - continuous current board batteries • Electrical work includes

- Expansion of the 15 kV board with protection calculations - New position for the control and synoptic panel modifications - Short circuit and voltage drop calculations to ensure that existing

switchgear and cable connection are OK - Stability calculations for dynamic load situation

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• Civil works include

- An extension to the present turbine hall to accommodate the new turbo-

generator - Relocation of the road to the new lay down area - Foundations for the turbo-generator - Complementary works to accommodate the stack, air cooler and filters,

lube oil system

• Mechanical works include

- Expansion of the present fuel gas network by insertion of two (2) new filters (16-FT-3A/B) to feed the new turbo-generator

- Expansion of the steam network to allow for heating of the fuel gas - Connections of the blow down system and the drains system - Expansion of the fire fighting protection system

• Instrumentation works include

- Installation of the turbo-generator control system - Fuel gas filter instrumentation

• Utilities works include

- Tie-ins to the instrument air, firewater, electric power systems

• The general responsibilities of the contractor with regard to the turbo generator are:

- Purchase, delivery, installation

- Testing and pre-commissioning - Commissioning, start-up and test run

The project was completed in June 2004.

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ARABIAN GULF OIL COMPANY

KEBIR FIELD DEVELOPMENT

The project consisted of establishing Early Production Facility (EPF) to produce initially seven (7) wells from AOA and Tahara formation in NC7 concession located near Hamada. The project scope includes the installation of 10,000 BOPD gas & oil separation and dehydration facilities, 20,000 bbl capacity crude storage, pumping & metering station, 8” dia - 35 km long trunkline tied-in to the existing MOL near Hamada, flowlines from wells, production/test manifolds, fuel gas system, power generation & distribution system, fire/gas detection & protection system, plant control room, offices, workshop, laboratory, accommodation and other infra-structure. The first part of Taknia’s involvement was to compile a ‘Process Package Contract Document’ comprising of the ‘Basis for Design’, Design Philosophies and Scope of Work requirements for the Process Package Contractor who shall engineer and supply the Early Production Facility equipment, material and services. Principally, ‘Basis for Design’ covered the process design guidelines and parameters including process simulation for the plant facilities, preliminary PFD, well streams specifications, export crude specification, environmental data, required process guarantees and equipment warranties.

The Design Philosophies outlined, covered design and operation of oil/gas/water Separation System, Plant Control and Shutdown, Power Generation and Distribution and Plant Manning Levels. In order to keep the field construction to a minimum, the project design philosophies required the maximum amount of equipment, pipework, valves, controls, instruments and electrical facilities to be skid mounted. Scope of Work requirements specified

for the Process Package Contractor included process optimisation, PFD and P&ID development, detailed engineering of the plant facilities and associated infra-structure, design of the plant shutdown system, scope of the plant fire & gas detection and fire fighting system including development of Cause and Effects Charts and HAZOP Study, procurement and supply of all equipment, materials and services, list of deliverables, inspection, testing and expediting, packing, preservation and shipping, supply of field personnel for installation supervision and commissioning. The second part of the Taknia’s involvement included compiling a ‘Construction Contract Document’ which, defined the Scope of Work requirement for the Construction Contractor for detailed engineering, procurement and supply of materials not covered by the Process Package Contractor’s scope and installation of the process facilities, flowlines, trunkline and associated infra-structure including design and installation of all related civil and structural works up to Mechanical Completion, testing and final acceptance.

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ARABIAN GULF OIL COMPANY

TOBRUK REFINERY EXPANSION The original project consisted of the installation of a hydrotreating unit as an extension of the existing Tobruk refinery, including vessels, heat exchangers, distillation columns, centrifugal pumps, compressors, reactors, fired heaters, and all interconnecting pipework. Also included is the installation of 13 storage tanks and pumping stations, and a new telecommunication system for the refinery. Due to problems in Yugoslavia, where the original contractor was based, and subsequently the imposition of UN sanctions on refinery equipment, the project was reduced to installation of the additional tankage only. Taknia were appointed as Project Management consultants to represent AGOCO in supervising the project contractors. This role has extended to engineering services for the reduced scope of work. In March 1996, AGOCO appointed Taknia as turnkey contractor for the interconnecting piping scope, a contract valued at £3.2 million. The project was completed in September 1997.

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ARABIAN GULF OIL COMPANY

TOBRUK REFINERY UPGRADE (REFORMER COMPLEX) The Tobruk Refinery Upgrade Project followed on from the previous phase of Expansion Project and involved the revamp of the existing Crude Distillation and Stabilisation Units to increase the capacity throughput by 20%, and addition of a new Reformer Complex comprising Naphtha Hydrotreating, Catalytic Reforming, Benfree (benzene reduction), Isomerisation, and Deethaniser Units, as well as upgrading the utilities and other offsites facilities. Taknia was appointed as the Project Management Consultant on the project. The Front End Design work to debottleneck the Crude Distillation and Stabilisation Units and to upgrade the utilities and offsites was prepared by Taknia.

The Technology for the Reformer Complex was provided by the IFP (Institute Francais du Petrole), who also developed the Basic Design packages for the licensed process units. Taknia’s responsibilities included the development of the basic design requirements for the project, review of licensors design packages and the preparation of Project Specifications. We also carried out pre-qualification of International EPC Contractor and prepared the Tender Documents for turnkey bidding. After issue of the Invitation to Tender to a selected group of International Bidders, Taknia handled all bidders queries up to the date of Bid submission. Meanwhile, Tender Evaluation Procedures for client review and consideration were prepared. Subsequently, a team from Taknia’s home office was dispatched to Libya to carry out Technical Evaluation of the Bids received from the EPC Contractors.

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AZZAWIYA OIL REFINING COMPANY

REFINERY REVAMP PROJECT The main objective of ARC’s Revamp project is to optimise the refinery’s product line by maximising gasoline production through additional catalytic reforming capacity, and the addition of a new Naphtha Isomerisation Unit and conversion of fuel oil into diesel and gasoline. Proposed units include a naphtha hydrotreater, continuous catalytic reformer, isomerisation, residue catalytic cracker, LPG sweetening, gasoline sweetening, gas/oil hydrotreater, dimersol, MTBE, sulphur plant, and all offsites and utilities to support the new units. Included in the revamp scope is the modernisation of the existing refinery control system.

Taknia formed a joint venture with John Brown Engineers & Constructors (51% Taknia / 49% John Brown) to bid for, and eventually win, the contract for Management Consultancy. Included in the joint venture’s scope is the execution of basic design, including process licensor selection, bid packages, and subsequent supervision of the detailed engineering and construction contractors. Due to the imposition of UN sanctions on refinery equipment, the project was put on hold after completion of the basic design in mid-1996.

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LASMO GRAND MAGHREB

CONCEPTUAL STUDY FOR NC-174

The project comprises a new GOSP located in the Elephant Field complete with flowlines gathering system and a new pipeline to interconnect with the existing Repsol NC-115 30” Export Line. Conceptual Engineering was carried out to address the following:

• Facilities Design

• Facilities Location

• Oil Transportation Systems

• Hydrocarbon Metering System

• Process Options

• Power Requirements

• Instrumentation

• Safety Systems

• Operations and Maintenance

The Conceptual Engineering for this Project was completed in June 1998, which resulted in a Development Plan being issued by LASMO for NOC approval.

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LASMO GRAND MAGHREB

FRONT END ENGINEERING DESIGN FOR NC-174

Following the successful completion of the Conceptual Study for NC-174, detailed on the previous page, Taknia tendered for and were awarded the Front End Engineering Design (FEED) for the LASMO-NC-174 Elephant Field. The purpose of the FEED is to develop the conceptual studies to become a scope of work for the invitation to tender for an Engineer, Procure, Install and Commission (EPIC) contract for phase one facilities.

Phase 1 comprises production through new facilities and export pipeline system. Production is targeted to commence as soon as is practicable and build to 50,000 bopd. The production will be obtained via recompletion and production from wells F1, F2 and F3 – together with up to five additional wells that may be added to provide well deliverability as required. Production will be stabilised using the first two trains of a production facility located in the vicinity of the F1 well. Oil export will be via a 24 inch pipeline with a nominal capacity of 220,000 bopd constructed to tie-in at NC115 for transportation to Azzawiya. During this phase the production rate will be maximised through the available facilities in order to gain valuable reservoir performance data as early as possible. Front End Engineering Design was completed in mid-1999.

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LASMO GRAND MAGHREB / AGIP OIL

PROJECT MANAGEMENT AND ENGINEERING SUPPORT FOR NC-174

Following the successful completion of the conceptual study for NC-174, in Libya, Taknia tendered for and were awarded the Front End Engineering Design (FEED) for the LASMO-NC-174-Elephant Field. The Front End Engineering Design was completed in mid 1999 and a package, suitable for tender purposes for an Engineering, Procurement, Installation and Commissioning (EPIC) contract, was produced by Teknica and handed over to Lasmo. In March 2001, Taknia were awarded a contract by Lasmo Grand Maghreb Limited, to provide Project Management and Engineering Support Services and provide personnel, equipment and/or materials to support the activities in relation to the development of the Elephant Field in Libya. In late 2001 Taknia carried out a further study on behalf of Lasmo to define the changes to the F-N-C-174 facilities to accommodate the following scope: • Phase 2 process train to be executed in parallel and simultaneously as Phase 1. • The 50,000 bbl in line tanks in each process train, developed in the original FEED, to

be substituted with 100,000 bbl tanks. This study was completed in December 2001 and passed over to Lasmo. In the spring of 2002 Lasmo went out to tender for the EPIC Contract using the revised scope, but following the production of revised reservoir data, the basic process data was amended to take cognisance of this and the contractors requested to re-bid. In March 2003 the contract was assigned to Agip Oil, subsequent to Eni’s buyout of LASMO in 2002. The project is now complete.

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REPSOL OIL OPERATIONS

NC-115 FIELD DEVELOPMENT

The project consists of the development of the three oil fields that comprise the NC-115 concession area, the installation of gas and oil separation facilities, natural gas compression and treatment facilities, interfield oil and gas transportation pipelines, central power generation facilities and power generation facilities at each of the three fields, main pump station facilities at the Central Field (A) and an 800km, 30” diameter crude oil pipeline to Azzawiya, a 250km fibre-optic based telecommunications system and a 350-man residential, administrative and maintenance facility at the NC-115 Field 800km south of Tripoli.

The project was completed in three stages, i.e., the early production programme whereby 50,000 bpd was produced from A-115 Field using temporary facilities. These facilities were decommissioned in January 1998. Phase I produced 70,000 bpd from largely completed permanent facilities. Production was limited to

70,000 bpd due to capacity restrictions in storage at Azzawiya Refinery. Phase II, now complete, is designed to produce up to 235,000 bbls/day from “A”, “B” and “H” Fields. Taknia’s role in this project was to undertake all engineering studies, preliminary engineering design, detailed engineering of all facilities, specifications and drawings, bid enquiry documents, material and equipment inspection, approval of vendors’ engineering designs, planning/scheduling, and construction inspection services. Construction commenced in early 1996. Procurement and contract works formed a significant part of the Taknia role on behalf of Repsol Oil Operations NC-115 Development Project. Taknia, having completed basic engineering and prepared equipment specifications, data sheets and Systems Operating Philosophies then prepared purchase enquiry packages complete with all commercial and contractual documents. These were then issued to a selected bidders list. Taknia prepared purchase orders having worked through a format process of technical evaluation, clarification and negotiation before arriving at the successful vendor.

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After purchase order award, Taknia reviewed and approved vendor technical design and managed vendor inspection and equipment performance testing. Inspectors reported directly to engineers via a special Inspection Co-ordinator. This enabled efficient resolution of vendor queries, non-conformances and concession requests. Ultimately final inspection release notes and shipping instructions were issued. A materials status tracking system pro-actively reported on outstanding materials, which were then vigorously expedited using specialist expediters. Advice to the Client was given regarding validity of invoices received for payment, measurement of vendor performance and work completion being performed before recommending payment. With respect to contracts for construction Taknia completed all basic engineering and also detail engineering in certain areas, designed and defined interfaces between contractor and Client’s purchased equipment before preparing contract scopes of work and contract agreement documents. Similarly to equipment purchase orders, Teknica prepared recommended bidders lists, issued the enquiry documents, evaluated bids and worked through a process of clarification and negotiation before recommending the successful contractor to the Client and preparing contracts for signature. Post contract award, Taknia resolved technical and contractual issues raised and, depending on the nature of the contract, reviewed and approved the contract works. For both purchase orders and contracts, Taknia evaluated requests for variations and prepared amendments for signature. During the construction phase, Taknia provided field based teams of specialist inspectors and construction supervisors to assist the Client in monitoring contractor performance and adherence to programmes and specifications.

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WAHA OIL COMPANY

FAREGH FIELD DEVELOPMENT PHASE 1

This development of Waha’s Faregh field was started by another contractor in the mid 1980’s, then suspended. A contract was awarded to Taknia in 1993 to validate and complete the engineering design, provide procurement support and preparation of a construction contract bid package.

The project involves the drilling of 27 oil wells, the flow from which is routed through a remotely operated heating station and on to a central treatment plant where the oil is stabilised and the gas dried and dew point controlled. The plant has a capacity of 30,000 BOPD and 70 MMSCFD of associated gas. The oil is then transported through a 12” diameter 70 km pipeline for further processing and the gas is exported via a 24” diameter, 100km line.

Taknia’s scope of work included the following deliverables: • Construction Drawings • Requisitions • Specifications • Data Sheets • Material Take-off / BOM • Equipment Lists • Piping, Instrumentation and Electrical Schedules • Construction Bid Packages • Operating Manuals • Document Registers Taknia’s scope was completed in 2000, following incorporation of final vendor data into the design and documentation.

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WAHA OIL COMPANY

FAREGH FIELD DEVELOPMENT PHASE 2

The contract for Phase 2 of development at Waha’s Faregh field was awarded to Taknia in the autumn of 2000. Taknia’s scope was the FEED and partial Detail Engineering, culminating in the issue of enquiry documents for an EPIC contract. The Waha Faregh Phase II Project includes the development of a facility to take gas reserves contained in a number of gas caps and, following treatment, to export the resultant sales gas via the gas pipeline being constructed in Phase I. 180 MMSCFD of gas is planned to be exported at 1100 psig. Included in the scope are: • Remote wellhead facilities • Gas gathering flowlines • Gas reception facilities • Hydrocarbon dewpointing and dehydration • Export gas compression • Condensate handling and stabilisation • Condensate export • Utilities and offsites

Gas Processing Facilities

Gas from the onshore production wells flows to the Faregh Phase II Gas Plant inlet manifold via dedicated buried flowlines. Gas is then collected in a common production header and routed to the Slug Catcher. Gas from individual wells may also be routed via a common test header to the Test Separator. Liquid hydrocarbon is routed from the Slug Catcher under flow, reset by level control to the condensate stabilisation facilities. Water from the Slug Catcher is routed under interface level control to the Water De-gassing Drum, which operates against flare back pressure. Water from the Water De-gassing Drum is pumped to the Faregh Phase I Processing Plant water disposal facilities.

Gas from the Slug Catcher feeds a single gas processing train designed to export 180MMSCFD. The gas processing train consists of: • Gas dehydration facilities • Hydrocarbon dewpointing facilities • Export gas compression and metering

The gas dehydration facilities consist of a Glycol Contactor, which reduces the water content of the process gas to meet the downstream processing requirements / export gas specification. Glycol regeneration facilities are also included.

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The hydrocarbon dewpointing facilities consist of the Propane Refrigeration Package, which cools the process gas to meet the export gas hydrocarbon dewpoint specification. Gas from the dehydration and dewpointing facilities is compressed and metered before entering the gas export pipeline.

Condensate Processing Facilities

The condensate stabilisation facilities consist of:

• Stabiliser Feed Drum • Stabiliser Column • Recycle Gas Compression

These facilities are designed to process raw condensate from the slug catcher and from the gas dewpointing train to achieve the required export condensate RVP specification. The Stabiliser Feed Drum flashes condensate from the Slug Catcher and gas dewpointing facilities. Flash gas under pressure control flows to the suction of the Recycle Gas Compressors. Liquid, under level control flows to the Stabiliser Column via the Feed Bottoms Exchanger.

The Condensate Stabiliser column stabilises the liquid feed from the Stabiliser Feed Drum to the required RVP specification. Stabilised condensate is routed directly to the existing Faregh Phase I crude storage facilities, via the Feed Bottoms Exchanger and the Rundown Cooler. Off specification condensate is routed to off specification storage and held until it can be re-processed in the Stabiliser Column. Storage consists of a single fixed roof tank having a total capacity of 5000 bbl, equivalent to approximately 8 hours production at unit design rate.

Gas from the overhead of the Stabiliser Column is combined with gas from the Stabiliser Feed Drum, compressed by the Recycle Gas Compressor and returned to the inlet of the gas dehydration facilities. Taknia completed the project in early 2003.

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SIRTE OIL COMPANY

ATTAHADDY GAS FIELD DEVELOPMENT PROJECT

The Attahaddy gas field is located in the Sirte Basin, approximately 90 km south of Marsa El Brega on the Mediterranean coast and 20 km west of the existing oil and gas transmission pipelines from the Zelten fields to the Brega facilities. The gas plant comprises two identical parallel trains with each train capable of processing 175 MMSCFD of raw feed gas, thus processing a total of 350 MMSCFD. The plant produces approximately 270 MMSCFD of product gas and 31,000 BPD of condensate, depending on the production profile year and ambient conditions. The products are exported via separate trunk lines and tied-in (at km 91.5) to the main transmission lines to Brega.

The plant facilities include:

Individual wellheads and flowlines to manifolds

Inlet separation and cooling

CO2 Removal: MDEA process

Gas Dehydration and Dew Point Control : Propane refrigeration with MEG injection Mercury Removal: Solid absorbent bed process using a metal oxide on an aluminium based absorbent Various utility systems

The process control system is implemented using a Distributed Control System (DCS). The DCS performs all control and monitoring functions including normal process start-up and shutdown. A DCS ensures a high level of control and reliability thus enabling the plant to be operated continuously. Taknia’s contract was to provide a fully detailed process package including a master project schedule and a ± 20% cost estimate to enable an EPC contractor to bid and be selected. The Basic Design was completed in July 1998. Taknia also provided supplementary engineering services during the EPC development stages and onsite commissioning services at plant start-up.

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VEBA OIL OPERATIONS

RAS LANUF PUMP STATION AND SEAWATER LINE STUDY The Ras Lanuf tank farm consists of thirteen 500,000 bbl crude oil storage tanks with metering and pigging facilities. The Farm is located approximately 12 kms from Ras Lanuf Harbour and is at an elevation of approximately +100 metres above sea level. Fire protection for the farm consists of dedicated fire and foam pump houses, a 12 inch firewater ring main feeding 49 hydrants and a tank rim seal fire protection system. The fire water is supplied from two ponds located adjacent to the firewater pump house. The ponds are supplied with seawater from a marine pump house located at Ras Lanuf Harbour. A 12 inch carbon steel pipeline is used to transport the water to the ponds and also to provide fire protection for the Harbour, Recovery Tank, Metering, Warehouse and Airport areas. Problems with pump cavitation and throughput restriction were reported for the pumps located at the Harbour and the 12-inch pipeline has suffered severe corrosion. Veba Oil Operations commissioned a study to investigate the problems associated with the marine pump house and pipeline and to prepare recommendations for their replacement. Options included use of alternative vertical pumps and a new pump house located to ensure flooded pump suction. The pipeline size and material type was also investigated during the study. The fire protection of the Harbour, Recovery Tank, Metering, Warehouse and Airport were reviewed and recommendations for a new system prepared.

The study addressed the existing fire protection facilities at the Tank Farm and recommended a revised safety philosophy. Different fire scenarios were investigated and new fire protection equipment recommended to meet the new protection strategy. Costs and schedules were developed for the recommended modifications at all locations and a scope of work prepared for the future Front End Engineering Design. The study duration was approximately 35 weeks.

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NATIONAL OIL CORPORATION

PREPARATION OF STANDARDS AND SPECIFICATIONS

The Libyan oil and gas industry consists of a number of operating companies, with differing origins, under the umbrella of the National Oil Corporation, (NOC). Each of the operating companies utilised their own design standards and specifications, which resulted in a variety of requirements for engineering design of their products and processing facilities. NOC embarked on a programme to standardise design specifications across the Libyan oil industry and awarded Taknia the contract to develop a standard set of engineering design specifications for use by all of its operating companies. Taknia executed the project by:

• Evaluating the existing engineering design standards and practices from the various operating companies.

• Determining which process unit operations and technologies were currently in use by the operating companies.

• Considering which process units were planned in the next 5 to 10 years. • Selecting the applicable design codes that are required to be followed, e.g. ASME,

ANSI, ASTM, API, TEMA, IEC, NFC etc. Taknia developed through this process a total of 310 general engineering specifications for use across all disciplines in the oil and gas industry. Throughout the process of this development, drafts were issued to NOC who obtained comments from the respective operating companies. Taknia vetted all comments on the specifications and by resolving all conflicting comments produced standards specifications acceptable to NOC and the operators. At the completion of the development of all required standards in late 1999, the final product was published in a set of 30 bound volumes. These standards, which are available on CD ROM, are now being utilised by the Libyan oil industry in its design work for new developments.

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SECTION 6.0

DETAILED COMPANY EXPERIENCE

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DETAILED COMPANY EXPERIENCE

Taknia Value Start Finish Client Project Location Description Scope £ x 1,000 Date Date

Agip Oil Company

NGL Plant Milan / Bu-Attifel

Recovering NGL at Oil Centre Complex

Project Management

6,500 Jun 1990

Dec 1993

Agip Oil Company

Draughting Services

Tripoli Providing CAD and manual draughting services

Draughting Services

1,100 Feb 1991

Jan 1993

Agip Oil Company

Technical Services

Tripoli / Bouri

Providing technical and engineering services

Technical Assistance

11,000 Sep 1991

Dec 1998

Agip Oil Company

Fire and Safety Services

Bu-Attifel Providing fire and safety consultancy services

Technical Assistance

1,000 Jan 1994

Jul 1997

Agip Oil Company

Temporary Power Installation

London / Bu-Attifel

Installation of 2 gas turbines (plus ongoing additional works)

Engineering, Procurement, Construction, Commissioning

3,100 Jan 1995

Nov 1995

Agip Oil Company

Lease Agreement

Bu-Attifel Lease of 2 x 3.75 MW gas turbines for temporary power.

Machine Lease, Operation and Maintenance

4,300 Dec 1993

Aug 1998

Agip Oil Company

Preparation of Operating/Safety Manuals

London Preparation of Operating/Safety Manuals for Bu-Attifel and the Offshore DP4 Platform

Site Survey and Manual Preparation

100 Jan 1998

Aug 2000

(ex Agip) Eni Oil Technical

Services Tripoli / Site

Providing technical and engineering services

Technical Assistance

16,000 Sep 1999

Running

Agip Oil Company

Power Station Upgrade

London / Site

Engineering, supply and installation of new 10 MW turbo generator at A-100

Engineering, Procurement, Construction, Commissioning

7,620 Nov 2001

Jun 2004

Agip Oil Company

New Meter Prover

London / Site

Engineering, supply and installation of replacement meter prover at A-100

Engineering, Procurement, Construction, Commissioning

420 Nov 2001

Nov 2003

Agip Oil Company

Low Pressure Facilities

London Feasibility Study for low pressure wells.

Engineering Study

70 Sep 2001

Dec 2001

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DETAILED COMPANY EXPERIENCE

Project Taknia Value Start Finish Client Name Project Title Location Description Scope £ x 1,000 Date Date

Agip Oil Company

Bouri Field Gas Utilisation Project

London New Topside facilities for 3 platforms, new sealines, related risers and SSIVs.

Basic and Front End Engineering Design

1,970 Jul 2003

Dec 2003

Eni Oil (ex-LASMO Grand Maghreb Ltd)

NC-174 Elephant Field Development

London, Europe, Tripoli, Site

Oil field development project - GOSPs and pipelines

Management and Technical Assistance

13,000 March 2001

Apr 2005

Agip Oil Company

Enhanced Oil Recovery

London, Canada, Libya

Enhanced oil recovery via very high compression injection and Water-Alternating-Gas (WAG) injection Wellheads.

Basic and Front End Engineering and Design.

1,200 June 2004 2006

Agip Oil Company

Bouri DP4 Produced Water Re-injection

London, Libya

Upgrade of offshore produced water plant to accommodate increased production

Review of basic engineering (by others) and FEED optimisation.

240 Sep 2004

May 2005

Eni Oil Company As-built Drawing Project

London, Libya

Update to as-built status of all Eni Oil drawings.

Engineering 1,000 Dec 2005 2007

Eni Gas B.V. (ex Agip Gas BV)

Western Libya Gas Project

Paris/ Rome/ Tripoli

Gas gathering, processing, pipelines; onshore and offshore

Technical Assistance

14,000 Feb 2000 2002

Arabian Gulf Oil Co.

Sarir Water Injection

Germany / Benghazi

Reservoir pressure maintenance by water injection

Project Management

2,800 Aug 1990

Dec 1996

Arabian Gulf Oil Co.

Tobruk Refinery Expansion

Sarajevo / Tobruk

New process units, storage tanks, other works

Project and Construction Management

25,000 Nov 1990 2003

Arabian Gulf Oil Co.

Tobruk Refinery Fire Fighting

London / Tobruk

Refinery fire fighting system

Engineering & Procurement Services

400 Nov 1995

Sep 1998

Arabian Gulf Oil Co.

Technical Services

London / Benghazi

Providing technical engineering services and non-destructive testing

Technical Assistance / NDT

46,000 Oct 1990

Running

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DETAILED COMPANY EXPERIENCE Project Taknia Value Start Finish Client Name Project Title Location Description Scope £ x 1,000 Date Date

Arabian Gulf Oil Co.

Interconnecting Piping

London / Tobruk

Tank farm interconnecting piping

Engineering, Procurement, Construction, Commissioning

3,200 May 1996

Dec 1997

Arabian Gulf Oil Co.

Tobruk Refinery Expansion (Reformer)

Athens / London / Tobruk

Refinery expansion for production of RONC 95 gasoline

FEED, Licensor & EPC Contractor Supervision

750 Jun 2000

Aug 2003

Arabian Gulf Oil Co.

Kebir Field Development

London / Site

GOSP, Pipelines and Flowlines

Engineering & Procurement, Project Management.

300 Jun 2000

Mar 2001

National Oil Corporation

Technical Services

London Development of industry standards and specifications

Technical Assistance

2,500 Oct 1992

Mar 2000

Repsol Oil Operations (ex Rompetrol)

NC-115 Field Development

London / Tripoli / Site

Oil field development project - GOSPs and pipelines

Engineering, Proj. Mngmnt, Site Inspn

40,000 Oct 1991

Running

Waha Oil Company

Technical Services

Tripoli / Site

Providing Technical Assistance

Technical Assistance

32,000 Nov 1991

Running

Waha Oil Company

Faregh Field Development Phase 1

London Oil & gas process plant and utilities, pipelines and flare

Engineering, Proj. Mngmnt, Procurement Services

11,000 Feb 1993

Sep 2000

Waha Oil Company

Faregh Field Development Phase 2

London Oil & gas process plant and utilities, pipelines and flare

Engineering, Proj. Mngmnt, Procurement Services

3,500 Nov 2000

Apr 2003

Zueitina Oil Company

Technical Services

Tripoli Providing engineering, draughting, CAD services and non-destructive testing

Technical Assistance / NDT

32,000 Apr 1991

Running

Zueitina Oil Company

Technical Services

London Development of standards and specifications

Technical Assistance

300 Aug 1994

Aug 1997

Zueitina Oil Company

Halon Extinguishing

London / Site

Studies and reports to replace Halon Extinguishing

Conceptual Study

45 Sep 1999

Jan 2000

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DETAILED COMPANY EXPERIENCE

Project Taknia Value Start Finish Client Name Project Title Location Description Scope £ x 1,000 Date Date

Zueitina Oil Company

Gas Injection Compressor Instrumentation Upgrade

London / Site

Replacement and upgrade of instrumentation for the 103D Gas Injection Compressor Train.

Engineering, Procurement, Construction, Commissioning

4,000 Dec 2001

Running

Azzawiya Oil Refinery Co

Refinery Revamp

London Management consultancy including basic design, (in joint venture with John Brown)

Management Consultancy

2,000 Dec 1993

Aug 1996

Ras Lanuf Oil & Gas Processing

Technical Services

Ras Lanuf Technical and engineering services

Technical Assistance

800 Jan 1994

May 1997

Ras Lanuf Oil & Gas Processing

Ethylene Plant Technical Study

Ras Lanuf Process upgrades / correction of compressor fouling (with consultant company)

Study and Reports

50 Apr 1999

June 1999

Veba Oil Operations

Technical Services

Tripoli / Site

Technical and engineering services and non-destructive testing

Technical Assistance & NDT Services

8,500 Apr 1994 2008

Veba Oil Operations

Various London Engineering and design

Engineering and design

700 Aug 1996

Dec 1999

Veba Oil Operations

Ras Lanuf Pump Station and Seawater Line

London Basic and detailed engineering for replacement of fire protection seawater line

Engineering 320 Jan 2002

Dec 2003

Veba Oil Operations

Tank Farm and Terminal Fire Fighting Upgrade

London, Libya

Upgrading of fire fighting systems at Ras Lanuf

Basic and Detailed Engineering

1,500 July 2004

Running

Veba Oil Operations (with J&P)

Ghani Gir/Facha Development

London, Libya

Engineering Procurement and construction of new oilfield facilities.

Detailed Engineering / Construction Supervision.

250 Mar 2004

Nov 2004

Veba Oil Operations

AMAL produced Water Re-injection

London, Libya

Clean-up and re-injection of produced water to enhance production.

FEED initially, followed by a Technical Assistance Agreement.

170 Jan 2004

Sep 2004

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DETAILED COMPANY EXPERIENCE Project Taknia Value Start Finish Client Name Project Title Location Description Scope £ x 1,000 Date Date

Veba Oil Operations

AMAL produced Water Re-injection

London, Libya

Clean-up and re-injection of produced water to enhance production.

Supervision of Detailed Engineering Contractor

500 May 2005

Running

Sirte Oil Company

Attahaddy Gas Field Development

London Development of basic process engineering package

Front End Engineering

900 Mar 1997

Jul 1998

Sirte Oil Company

Technical Services

Marsa-El-Brega

Providing engineering, draughting, & CAD services

Technical Assistance

34,000 Sep 1998

Running

LASMO Grand Maghreb Ltd

NC-174 Field Development

London Oil field development project - GOSPs and pipelines

Conceptual Study

400 Mar 1998

Sep 1998

LASMO Grand Maghreb Ltd

NC-174 Field Development

London Oil field development project - GOSPs and pipelines

Front End Engineering & Design

800 Dec 1998

August 1999

Total Fina Elf D21 Gas Boot Replacement

London Basic Design for replacement of Gas Boot at Mabruk

Engineering 20 Jan 2002

Mar 2002

Greenstream (for Eni Gas B.V.)

Libyan Gas Transmission System

London, Site

Pipelines and treatment plants.

Project Management and Supervision

3,500 Sep 2002

Feb 2006

Arabian Oil & Gas Pipelines (Altube)

Tobruk / Alexandria Crude Oil Pipeline

London Crude oil pipeline, pumping stations, crude reheating.

Basic Engineering

100 Apr 2003

June 2003

Brega Petroleum Marketing Company

LPG Depot London Safety, location, environmental and cost studies for new LPG depot.

Engineering studies

100 June 2005 2006

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In addition to the above, Taknia are continuously involved with various other smaller studies and assistance projects such as HAZOP chairmanship for various companies and Technology Transfer, (Training), programmes for operational staff.

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