070617 shipowner rotor sales teaser 10,25,50,220
TRANSCRIPT
HIGHLY CONFIDENTIAL
Retro-Fitting Clean Tech – Flettner Rotors
• Significantfuelreductionc.30%• 27%reductioninCO2 emission• 41%10yearIRR1• 2.5yearpayback(withfinancing)1• $34.5NPV@10%1
Note: 1 – Assumes 220 rotors @ $8m/rotor, 70% debt financed @ 7%, paid down over 10 years
New enforced Regulations will increase fuel price by up to 300%!
LONDON, Oct 27 (Reuters) – The United Nations’ shipping agency set global regulations on Thursday to limit the amount of sulfur emissions from vessels and said they would come into force from 2020.A session of the International Maritime Organization’s (IMO) Marine Environment Protection Committee in London set the new requirements, which will see sulfur emissions fall from the current maximum of 3.5 percent of fuel content to 0.5 percent.The move will add extra costs to the shipping industry at a time when parts of it are going through their worst ever downturn. Analysts estimate the additional costs for the container shipping sector alone could be $35-$40 billion.And some also questioned whether refiners would undertake lengthy and costly investments to produce lower sulfur fuel, and so whether there would be enough produced to meet demand.
Environmental groups welcomed the outcome, as well as the 2020 start date. The IMO had considered the option of delaying introduction of the regulations until 2025.“This is a landmark decision and we are very pleased that the world has bitten the bullet and is now tackling poisonous sulphuric fuel in 2020,” said Bill Hemmings of campaigner Transport & Environment.“This decision reduces the contribution of shipping to the world’s air pollution impact from about 5 percent down to 1.5 percent and will save millions of lives in the coming decades.”The shipping industry is among the world’s biggest sulfur emitters, with sulfur oxide content in heavy fuel oil up to 3,500 times higher than the latest European diesel standards for vehicles.
IMO Sets Regulations to Cut Sulphur Emissions by Ships from 2020October 27, 2016 by Reuters
About 90 percent of world trade is transported by sea.“There will be much to do between now and 2020 to ensure that sufficient quantities of compliant marine fuel of the right quality will indeed be available, and that this radical switch over to cleaner fuels will be implemented smoothly … without distorting shipping markets or having negative impacts on the movement of world trade,” said Simon Bennett, director of policy and external relations with the International Chamber of Shipping association, which also welcomed what it said was the clear decision by IMO member states on the 2020 date. Switzerland-based MSC, the world’s No.2 container line, estimated its own additional annual fuel costs at $2.02 billion. The group said it had invested in energy and environmental protection in recent years..
Refiners will also be affected. Around 3 million barrels per day of high-sulfur fuel oil go into bunker fuel for ships, and most of that will be replaced with lower-sulfur distillates.“The big thing that is unknown is the implementation roadmap. That will determine how disruptive this is going to be,” said Alan Gelder, head of refining research with energy consultancy Wood Mackenzie.“The refineries will need to run in a way they have never run before.”Refineries that do not have the ability to convert the fuel oil into higher quality products will struggle to remain profitable as this big outlet for lower-quality fuel disappears.“Refiners will not invest to de-sulphurise fuel oil and there is not enough low-sulfur fuel oil to meet demand from the shipping sector
Maersk pays retrofit costs for chartered-in boxships
• Marsek are keen to drive up the fuel efficiency of their chartered-in fleet• Charter pays the fuel bill and therefore feel the benefit from the savings,
it’s natural that the charter should instigate change• Maersk signed agreements, late 2013, with around nine shipowners to
pay to install fuel-saving technology• Total of 300 vessels on charter to Maersk are being upgraded• Retro-fitting is the only option due to the fact that the majority of the
current fleet not designed for slow steaming and fuel efficiency
Maersk Line is to pay owners of tonnage it charters-in to install fuel-saving technology on vessels that it operates commercially but does not ownBy Craig Eason, Lloyd's List – 19 December 2013
Agreement highlights
Maersk pay for all boxships, including ones chartered in, to be retro-fitted with fuel saving technology
Maersk have the benefits of greater fuel efficiency for the entire fleet and improving relations with ship owners
Shipowners will be will able to secure subsequent charters more easily and charge a high rate but will also have a loyalty to Maersk
[Maersk will continue to receive a proportion of the fuel savings of the vessel even if it is not chartered by Maersk]
EconomicsTotal retro fit cost: $750mCost per ship: $2.5m
SavingsFuel savings: 3%Average fuel consumption: 70 tonnes/daySaving: 117,600 tonnes pa
$82.5m pa
IRR 10%Payback 6.1NPV @10% $10.6
Introduction
The shipping industry is experiencing a period of profound legislative change and transformation85% of world trade by volume is carried by sea. Globally, shipping consumes the equivalent of 6.9 million barrels of oil a day, or 75% of the daily output of Saudi Arabia (Source: OPEC), the world’s largest producer
The industry emits 1.2 billiontonnes of CO2 annually (global total power generation emits 10 billion tonnes), expected to rise by a minimum of 30% by 2020
The soot particles (black carbon) emitted from ships are significantly contributing to the blackening of the polar ice fields and accelerating the melting process (one of the greatest concerns of global warming).
A recent study by the American Chemical Society’s journal,Environmental Science, suggests that shipping is responsible (due to the particulate matter emissions) for as much as 60,000 premature deaths from heart disease and lung-related cancers every year, with a predicted increase of 45% in the next five years.
It is estimated that 4 large container ships emit as much sulphur oxide as the entire world fleet of 1 billion cars
The Flettner Rotor overview
7
1
2
3
4
5
6
Harnessing wind using aircraft wing principals – 13x power of a sail
Wind passing a rotating cylinder creates lift – ‘Magnus Effect’
A cylinder on a ship can use this ‘lift’ force to propel the vessel
Original and current day testing on very large ships – fuel savings of c.15-25%
Proven 1920’s science; war, cheap fuel and shipping inertia killed it…
THiiiNK rotors are 50% more efficient than closest competitor
Multiple order discount
8
THiiiNK offers up to a 20% discount on large orders…
§ Rotor cost: $10m§ Yearly savings: £2.7m§ 10% allocated to Charterer: $(0.3m)
§ Running costs: $(0.5m)§ Total yearly savings for owner: $1.9m
§ Years for payback: 3.9§ 10 yr IRR: 25%
(Assuming 70%% rotor financing, 7% interest and debt payback over 10 years)
Normal rotor payback
§ Rotor cost: $8m§ Yearly fuel savings: £2.7m§ 10% allocated to Charterer: $0.2m
§ Running costs: $(0.5m)§ Total yearly savings for owner: $1.9m
§ Years for payback: 2.5§ 10 yr IRR: 41%
(Assuming 70%% rotor financing, 7% interest and debt payback over 10 years)
Discounted rotor payback
…Enabling even larger returns Note: the fuel price in this presentation is kept at conservative average of $702 per ton” as much as $900+ are expected?
Expected returns based on typical LR2 / Aframax
Flettner rotor with THiiiNKSail© design…
…increases the Magnus effect that propels the ship, improving overall rotor efficiency by 50%
Normal Flettner Rotors
Propulsion
THiiiNKsail©
THiiiNK Flettner Rotors
Foldable for bridges
Hydraulic hinge
Increased Propulsion
…fitted on a ship within a 2 week docking cycle…
THiiiNK patent
Foldable THiiiNK patent
9
Magus Effects in Flettner Rotors
10
§ Flettner rotors use the same Magnus effect that is seen in the football and tennis topspin examples
§ The rotating cylinders moving through the air will cause the air to slow down on one side and also speed up on the other
§ This causes a pressure difference between the two sides, similar to an airplane wing, which in turn creates a force
§ Wind blowing across spinning Flettner rotors will cause this same effect – the resulting force propels the ship
Air is slowed downHigh pressure
Magnus force propels the ship in this direction
Air attempts to move from high pressure to low pressure creating the Magnus force
Air moves more quicklyLow pressure
Magnus effect & Flettner rotors
Effects of the THiiiNKSail© flap
§ THiiiNK has developed an innovative flap (THiiiNKSail©) design
§ Increases efficiency of a standard Flettner Rotor by over 50%
§ THiiiNK patents protect the IP for the THiiiNKSail©
With flap –increased force
since no turbulent air
Without flap –turbulent air in rotor
wake
Rotor ship –original ship built by German engineer Anton Flettner, that used the Magnus effect to propel it
Flettner Rotor Flettner Rotor – top down
Market drivers – why will ship owners buy them?
11
Fuel savingRising fuel prices
Fuel saving bonuses from charterHigher charter rates
34% ROCE for ship ownersCompetitive advantage
Regulation1.2bn tonnes of CO2 annually from shipsExpected to rise by >30% to 50% by 2020
Pressure to control bad emissionsPermitted emissions limit to be reduced by 2020
Control areas to be expanded to total OceanGlobal sulphur 0.5 limits just ratified by law October 26 2016
PULL
FA
CTO
RS
PUSH
FA
CTO
RS
SHIP OWNER
Analysts estimate the additional costs for the container shipping sector alone could be $35-$40 billion per year
Upcoming maritime regulations…
§ New international regulations addressing ships’ energy efficiency were introduced Jan 2013§ Stricter sulphur requirements expanding the current sea areas affected will be enforced in 2015 and then globally in 2020
‒ MGO (clean fuel), which ships must use in these areas, currently costs 70% more than standard IFO380 ($350 per tonne)‒ the increasing regulations force ship owners to run the cleaner fuel much more often‒ this can substantially increase the average fuel cost per year for a ship
§ In the longer run, the ability to navigate these regulatory waters is likely to be a key commercial differentiator§ Global CO2 emission tax is also expected to come in 2020, which all ship owners will have to pay when using Clean Fuel
Note: 1 – Assumes annual fuel consumption of 16,000 tonnes, IFO380 average cost of $650 per tonne, MGO cost of $950 per tonne. Additional yearly cost shown does not include CO2 tax
Typical additional cost per year for LR2 owner having to use MGO due to regulation1
0% 5% 10% 15% 25%% of journey using MGO
$0m $0.2m $0.5m $0.7m $1.2mTypical additional yearly cost
Source: DNV
Bunkercostswillraise$1.2mextrapershipp.a.iffailuretoreact
…to push fuel prices and shipping costs up
Source: Amec & UK Chamber of Shipping
New sulphur limits expected to drive an increase in fuel prices
a 10% increase in fuel prices could see a $1m rise in annual fuel costs for LR2 charters1
Figure 3.2 Assumed fuel prices (€/tonne) as a function of fuel sulphur content (%)
Note: 1 – Assuming current $650 per tonne fuel cost, and 16,000 tonnes annual fuel usage for LR2s
1. Regulatory drivers
14
• International Maritime Organization (IMO) regulation states ships travelling to emission control areas (ECA) are required to burn a cleaner, 50% more expensive MGO fuel vs conventional fuel‒ equivalent to c.$1.2m extra cost pa if 25% of journey on MGO
• ECA emissions limit is to be reduced even further by 2015 further prompting vessel owners to increase their use of cleaner fuels
• ECA is expected to possibly increase in size over the next 4 years
• Global (ex-ECA) limits on total Ocean are now to come into effect as early as 2020‒ potentially c.$5m+ extra cost pa if 100% of journey on MGO
• Most vessel owners will be looking for ways to reduce the impact of having to use the more expensive fuel to comply with regulation
• Exhaust gas cleaning systems, or ‘scrubbers’, have been predicted to cost in excess of US$2 million per engine if fitted on board larger ships – though these are have not been proven technically, environmentally, or economically viable yet
IMO bunker sulphur content timetable2010 Emission Control Area ( ECA ) limit reduced to 1% (from 1.5%)
2012 Global limit reduced to 3.5% (from 4.5%)
2015 ECA limit reduced to 0.1%
2015 -2017 Global CO2 tax implemented to help reduced emissions ce by 30%
2020 Global limit to 0.5% sulphur TOTAL OCEAN now mandatory
2016 Global limit to 0.5% ratified by UN IMO November 26 0
200
400
600
800
1000
1200
1400
1600
1800
2000
2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028 2029 2030
$/mt
Forecast bunker prices
IFO 380 MGO premium CO2 surcharge
Current and future global ECAs
Retro fitting THiiiNK rotors vs. new build
15
Benefits of fitting THiiiNK rotors massively outweigh purchasing new more efficient ships
Retrofit Newbuild
Cost $8m $59m
Productiontime 6months 18-24months
Fuelsaving 25-40% 10-15%
IRR 41% 6-10%Annualfuelsaving c.$1.9m1 c.$1.2m
• For the cost of one new ship c.7 ships can be fitted with rotors
• Magnifying the saving across the fleet (c.$13.3m vs c.$1.2m)
• THiiiNK rotors have potential to achieve fuel saving of up to 50%
• Note: the fuel price in this presentation is kept at conservative average of $702 per ton” as much as $900 to $1200 per ton is expected?
Note: 1 – Solved for 27% fuel saving
Economics: 10 sets of rotors @ $10m
16
Yearly fuel savings calculation ($m)
Rotor cost ($m)Cost of rotors
Days at sea per vessel p.a.:Fleet fuel consump. p.a. (tons):% saved
Total fuel saved (tons):Weighted average fuel price ($/ton):Yearly fuel savings ($m)
250126,060
27%34,036
70223.9
Lubrication oil savings per year ($m): 0.6
Total yearly savings ($m): 26.6
Running costs ($m): 5.3
100
Rotor owner saving: $19m (dependent on exact charter terms)
Payback: 3.9 years (70% rotor financing paid down over 10 years)
IRR: 25%NPV: $24.1m (@10%)
+
=
-
Example 10 year IRR for LR2 / Aframax fleet
Yearly CO2 emission saving ($m): 2.2+
Rotor owner savings ($m): 18.9
% journey time on bunker fuel vs achieved fuel saving % rotor financed* vs fuel price
* Financed at 7% interest pa with 10yr pay off period
Economic HighlightsCash cost 30
Debt financed (70%) 70
Charterer share ($m): 2.4-
=
§Average fuel price of $702‒bunker price estimate of $650 per ton‒25% of 250 days spent on low emission fuel (32% mark up on bunker fuel)
§Assumes a conservative CO2 tax rate of $20/ton due to be introduced globally in 2020§Yearly savings could potentially be substantially higher if vessel route is optimised for rotor use, and if greater % of journey time requires use of more expensive cleaner fuel§Note: fuel price in presentation is kept at conservative average of $702 per ton” as much as $900 to per ton $1200 is expected?
Assumptions
Rotor % fuel saving Rotor % fuel saving
25% 23% 25% 27% 29% 31%
65% 15% 21% 27% 32% 38%
70% 14% 20% 26% 31% 37%
75% 13% 19% 25% 30% 36%
80% 12% 18% 24% 29% 35%
85% 11% 17% 23% 28% 34%
% o
f jou
rney
on
bunk
er fu
el
Fuel price Fuel price per tonne (US$)
25% 600 625 650 675 700
50% 16% 17% 19% 20% 22%
60% 17% 19% 21% 23% 25%
70% 20% 22% 25% 27% 29%
80% 25% 28% 31% 34% 38%
90% 36% 41% 47% 53% 58%
% o
f rot
or c
ost
finan
ced
Economics: 25 sets of rotors @ $9m
17
Yearly fuel savings calculation ($m)
Rotor cost ($m)Cost of rotors
Days at sea per vessel p.a.:Fleet fuel consump. p.a. (tons):% saved
Total fuel saved (tons):Weighted average fuel price ($/ton):Yearly fuel savings ($m)
250315,150
27%85,091
70259.7
Lubrication oil savings per year ($m): 1.4
Total yearly savings ($m): 66.6
Running costs ($m): 13.2
225
Rotor owner saving: $47m (dependent on exact charter terms)
Payback: 3.1 years (70% rotor financing paid down over 10 years)
IRR: 32%NPV: $84m (@10%)
+
=
-
Example 10 year IRR for LR2 / Aframax fleet
Yearly CO2 emission saving ($m): 5.4+
Rotor owner savings ($m): 47.3
% journey time on bunker fuel vs achieved fuel saving % rotor financed* vs fuel price
* Financed at 7% interest pa with 10yr pay off period
Economic HighlightsCash cost 67
Debt financed (70%) 158
Charterer share ($m): 6.0-
=
§Average fuel price of $702‒bunker price estimate of $650 per ton‒25% of 250 days spent on low emission fuel (32% mark up on bunker fuel)
§Assumes a conservative CO2 tax rate of $20/ton due to be introduced globally in 2020§Yearly savings could potentially be substantially higher if vessel route is optimised for rotor use, and if greater % of journey time requires use of more expensive cleaner fuel§Note: fuel price in presentation is kept at conservative average of $702 per ton” as much as $900 to per ton $1200 is expected?
?
Assumptions
Rotor % fuel saving Rotor % fuel saving
32% 23% 25% 27% 29% 31%
65% 21% 28% 34% 40% 47%
70% 21% 27% 33% 39% 45%
75% 20% 26% 32% 38% 44%
80% 19% 25% 31% 37% 43%
85% 18% 24% 30% 36% 42%
% o
f jou
rney
on
bunk
er fu
el
Fuel price Fuel price per tonne (US$)
32% 600 625 650 675 700
50% 21% 22% 24% 26% 27%
60% 23% 25% 27% 29% 31%
70% 27% 30% 32% 35% 37%
80% 35% 38% 42% 45% 49%
90% 53% 60% 66% 73% 79%
% o
f rot
or c
ost
finan
ced
Economics: 50 sets of rotors @ $8.5m
18
Yearly fuel savings calculation ($m)
Rotor cost ($m)Cost of rotors
Days at sea per vessel p.a.:Fleet fuel consump. p.a. (tons):% saved
Total fuel saved (tons):Weighted average fuel price ($/ton):Yearly fuel savings ($m)
250630,300
27%170,181
702119.5
Lubrication oil savings per year ($m): 2.8
Total yearly savings ($m): 133.1
Running costs ($m): 26.4
425
Rotor owner saving: $95m (dependent on exact charter terms)
Payback: 2.8 years (70% financing paid down over 10 years)
IRR: 37%NPV: $192m (@10%)
+
=
-
Example 10 year IRR for LR2 / Aframax fleet
Yearly CO2 emission saving ($m): 10.9+
Rotor owner savings ($m): 94.8
% journey time on bunker fuel vs achieved fuel saving % rotor financed* vs fuel price
* Financed at 7% interest pa with 10yr pay off period
Economic HighlightsCash cost 127
Debt financed (70%) 298
Charterer share ($m): 11.9-
=
§Average fuel price of $702‒bunker price estimate of $650 per ton‒25% of 250 days spent on low emission fuel (32% mark up on bunker fuel)
§Assumes a conservative CO2 tax rate of $20/ton due to be introduced globally in 2020§Yearly savings could potentially be substantially higher if vessel route is optimised for rotor use, and if greater % of journey time requires use of more expensive cleaner fuel§Note: fuel price in presentation is kept at conservative average of $702 per ton” as much as $900 to per ton $1200 is expected?
Assumptions
Rotor % fuel saving Rotor % fuel saving
37% 23% 25% 27% 29% 31%
65% 25% 32% 39% 45% 52%
70% 25% 31% 38% 44% 50%
75% 24% 30% 37% 43% 49%
80% 23% 29% 36% 42% 48%
85% 22% 28% 35% 41% 47%
% o
f jou
rney
on
bunk
er fu
el
Fuel price Fuel price per tonne (US$)
37% 600 625 650 675 700
50% 23% 25% 27% 28% 30%
60% 26% 29% 31% 33% 35%
70% 31% 34% 37% 39% 42%
80% 40% 44% 48% 51% 55%
90% 64% 71% 78% 85% 92%
% o
f rot
or c
ost
finan
ced
Economics: 220 sets of rotors @ $8 m
19
Yearly fuel savings calculation ($m)
Rotor cost ($m)Cost of rotors
Days at sea per vessel p.a.:Fleet fuel consump. p.a. (tons):% saved
Total fuel saved (tons):Weighted average fuel price ($/ton):Yearly fuel savings ($m)
2502,773,320
27%170,181
702525.7
Lubrication oil savings per year ($m): 12.1
Total yearly savings ($m): 525.7
Running costs ($m): 115.5
1,760
Rotor owner saving: $418m (dependent on exact charter terms)
Payback: 2.5 years (70% financing paid down over 10 years)
IRR: 41%NPV: $192m (@10%)
+
=
-
Example 10 year IRR for LR2 / Aframax fleet
Yearly CO2 emission saving ($m): 47.9+
Rotor owner savings ($m): 417.7
% journey time on bunker fuel vs achieved fuel saving % rotor financed* vs fuel price
* Financed at 7% interest pa with 10yr pay off period
Economic HighlightsCash cost 528
Debt financed (70%) 1,232
Charterer share ($m): 52.6-
=
§Average fuel price of $702‒bunker price estimate of $650 per ton‒25% of 250 days spent on low emission fuel (32% mark up on bunker fuel)
§Assumes a conservative CO2 tax rate of $20/ton due to be introduced globally in 2015§Yearly savings could potentially be substantially higher if vessel route is optimised for rotor use, and if greater % of journey time requires use of more expensive cleaner fuel§Note: fuel price in presentation is kept at conservative average of $702 per ton” as much as $900 to per ton $1200 is expected?
Assumptions
Rotor % fuel saving Rotor % fuel saving
41% 23% 25% 27% 29% 31%
65% 30% 37% 44% 50% 57%
70% 29% 36% 43% 49% 56%
75% 28% 35% 41% 48% 55%
80% 27% 34% 40% 47% 53%
85% 26% 33% 39% 46% 52%
% o
f jou
rney
on
bunk
er fu
el
Fuel price Fuel price per tonne (US$)
41% 600 625 650 675 700
50% 26% 28% 30% 32% 33%
60% 30% 32% 34% 37% 39%
70% 36% 39% 41% 44% 47%
80% 47% 51% 55% 59% 63%
90% 76% 83% 91% 99% 106%
% o
f rot
or c
ost
finan
ced
Delivery and cash flow of 220 set of rotors
20
($m) 2017 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027
Sets of rotors delivered 30 50 100 40 Cumulative sets of rotors 30 80 180 220 220 220 220 220 220 220 220 Rotors cost (72) (120) (240) (96)Running cost (17) (46) (104) (127) (127) (127) (127) (127) (127) (127)Yearly savings 89 239 537 656 656 656 656 656 656 656 Share for Charter (8) (21) (48) (59) (59) (59) (59) (59) (59) (59)Loan repayment (17) (45) (101) (123) (123) (123) (123) (123) (123) (123)Interest payment (12) (30) (66) (75) (66) (58) (49) (40) (32) (23)Remaining loan 151 386 846 946 823 700 577 454 330 207 Yearly cash flow (72) (85) (144) 121 272 280 289 297 306 315 323 Cumulative cash flow (72) (157) (301) (180) 92 372 661 958 1,265 1,579 1,903
§ Due to the docking cycle of ships it is presumed that the rotor installation will happen over the course of 4 years
§ Charters incentivised to have the rotors by being rewarded with 10% of the fuel savings
§ Purchases are 50% financed by the EIB and 20% by their own bank with assumed 7% interest
§ Positive cash flows by 2020
§ Rotor cost return by 2021
§ Yearly savings could potentially be substantially higher if vessel route is optimised for rotor use and if greater use of more expensive cleaner fuel is assumed (see next page)
LR2 / Aframax case study – Projected cash flows with 70% finance
Additional benefits for purchasing rotors
21
§ 27% saved using rotors is conservative estimate – 50%+ theoretically possible
§ Higher savings due to greater % of time spent using more expensive low emission fuel
§ Increases in fuel prices that are widely expected due to incoming regulations
§ Transparent measurement of per KW cost of rotor power
§ Extensive "green" branding potential
§ Increased competitive advantage under rising fuel prices
Rotor economics model does not take into account:
1
2
3
4
5
6
Economics for purchasing a rotor: route assumptions
22
§ Rotor fuel savings are calculated through complex simulations of the THiiiNK rotors that take into account multiple different factors such as‒ Journey distance and time‒ Wind & weather conditions‒ Ship type‒ Main engine usage / vessel speed
§ For a typical journey assuming average wind conditions and normal engine usage, the THiiiNK Flap has been calculated to generate 27% fuel savings‒ c.50% more fuel savings than a standard Flettner rotor
(assuming normal rotor provides 18% fuel savings‒ E-Ship 1 reported 25% fuel savings, with over 15% of
these coming from the installed Flettner rotors§ It is expected that THiiiNK rotor owners will attempt to
maximise fuel savings achievable by choosing charter routes with optimum conditions
Rotor fuel savings
§ Cleaner more expensive fuel is required to be used by law when a ship is sailing within specific restricted zones (ECA)‒ ECA are typically along the coast lines such as the
USA, and also in regions like the North Sea‒ Greater fuel savings can be achieved if the ship’s
chartered route involves more time in ECA zones§ The amount of time spent in an ECA zone can vary
depending on the specific charter route the ship has to take or where they dock
§ The base payback model now assumes a 100%/100% split between non ECA and ECA journey time
Permitted emissions limit to be reduced by 2020Control areas to be expanded to total Ocean
Global sulphur 0.5 limits just ratified by law October 26 2016
Note: fuel price in presentation is kept at conservative average of $702 per ton” as much as
$900 to per ton $1200 is expected?
Note: 1 – Efficient Aframax Design Providing Solutions For Emissions Legislation (Sox And Nox) – Wartsila, Oct 2012
Fuel consumption
Summary
23
§ Installed within standard vessel docking cycle
§ Benefits for both the charterer and shipowner
§ 2.5 year payback
§ $192m NPV @10% discount rate for 220 ship fleet
§ 2,396,148 ton CO2 reduction for 220 ship fleet
§ Avoidance of future environmental taxes
§ Marketing advantages for having a green fleet
1
2
3
4
5
6
7
Technology validation – proven but NOT YET perfected
25
§ First modern commercial cargo ship to utilise wind for propulsion
§ Uses four Flettner rotorsails developed by wind turbine manufacturer Enercon
§ The ship made its first voyage with cargo in August 2010
§ THiiiNK rotors c.50% more efficient due to patented flap design
25% fuel savings – 15-20% attributed to the rotors~
Saving equivalent to 1700 tons of fuel~
Complete more than 170,000 nautical miles since 2010~
Still transports Enercon wind turbines around the world~
Enercon to start work on commercialisation rotors
E-Ship 1
A press release by Enercon in July 2013 stated:
THiiiNK Flettner Rotor
Folding Flettner Rotor Wing§ The Flettner Rotor is a large upright cylinder that rotates creating a magnus effect
when wind passes around it, creating thrust
§ THiiiNK has developed a Rotor with a special sail design flap (THiiiNKSail©) that increases efficiency of a standard Flettner Rotor by over 50%
§ THiiiNK also has developed and patented technologies that allow the rotor to be hydraulically folded down onto the ship allowing passage under bridges, access to ports and ease of loading and unloading
§ THiiiNK patents protect the IP for the THiiiNKSail© and the folding mechanism
Production
26
§ The production of THiiiNK’s rotor is undertaken by a committed group of world class industrial suppliers
§ Key strong relationships with main subcontractors have been developed and maintained by THiiiNK’s management for 3 years
§ Based on THiiiNK’s proven technology, individual parts comprising a rotor installation have been designed for THiiiNK by these subcontractors
§ All parties have been involved in the R&D and testing processes from an early stage involving significant supplier investments
§ Cost commitments have been verified and pre-production agreements are in place
THiiiNK Flettner Rotor
§ Folding process uses 2 hydraulic cylinders
§ Operates similar to any normal crane – standard parts from sub contractor catalogue
§ Cylinders are powered by the same hydraulic PowerPack used to drive the rotor motors if hydraulic
Folding/liftingmechanism
Aspects of a THiiiNKsail© rotor
Motor & PowerPack§ The Hydraulic PowerPack is situated on the vessel’s deck and is responsible
for driving the the complete rotor system, (motor)*, flap positioning including folding mechanism * Not if electric
§ PowerPack utilises power from a ship’s generator to pressurise hydraulic fluid that drives the rotor system, the system can also be all electric driven
Main rotor & flap§ The main rotor is continually spun via the electric or hydraulic motor. The
Magnus effect is created when the wind hits the rotor creating thrust driving the vessel forward
§ The THiiiNK designed flap (THiiiNKsail©) increases the efficiency of this effect, by dramatically increasing lift and up wind performance
Folding mechanism§ A THiiiNK customised folding mechanism is used to allow the rotors to be lowered
onto the vessel’s deck in order to pass through bridges and access all ports
Deck reinforcement structure§ The ship’s deck requires reinforcements to install the rotors and to cope with
the additional stress when they are driving the vessel or being lowered via the folding mechanism
THiiiNKsail©
Flettner Rotors
PowerPack
Foldable
27
Retrofit strengthening
Hydraulic hinge
Rotor system overviewRotor system overview
Deck fitting
Rotor fold actuator
THiiiNKSAIL©
28
Folding THiiiNKsail©
Folding/lifting mechanism
Foldable End cap
Mast
Rotor
Folding THiiiNKsail©
BLADT or Huisman are responsible for manufacturing the rotor mast and the FLAP hinge and will also perform the final assembly…
29
Key subcontractor parts
Example complex drilling vessel that Huisman & BLADT would typically manufacture all parts for in house
(except for hull and engine) and then assemble
Final assemblyRotor mast
FLAP hinge fabrication
Swiss-German-Danish AAA Supply chain with global reach & Service
SC
30
§ All subcontracts will deliver their individual components for final assembly by Huisman in the Netherlands or BLADT in Denmark
§ The vessel will simultaneously be prepared with deck strengthening and deployment of the rotor control systems
§ Note: The supply chain partners can assemble anywhere in the world USA or CHINA where Huisman as example has facilities
Process
FINAL ASSEMBLYGER
SWISWI
GER
GERGER
Swiss-German-Danish Supply chain overview
NED
FINAL ASSEMBLY DK
Swiss-German-Danish Supply chain overview
Basic Flettner know-how is widely available - achieves fuel savings up to 25% - barriers to utilisation (pervious Q)
have prevented commercialisation
THiiiNKIP protected rotors are c.50% more effective - achieve fuel savings up to 40% - undisputed premium product
– economics dictate little value in compromising
Q Howclosecouldcompetitorsbetobringingsomethingtomarket?E-ship? Enercon have produced only
modern scale Flettner ship (E-ship) - produced as a marketing exercise to promote
clean-energy wind turbines - relatively basic Flettner technology - Enercon is a turbine business
rotors = significant strategic shift - X E-ship Engineering team now works for ThiiiNK
Competitors exist, but only for basic Flettner technology - IP barriers to use THiiiNKtechnology - R&D barriers to create alternatives to THiiiNK
(EUR 20-30m/ 2-3 years) - start-ups have been seen (Magnus) but little progress
31
The obvious Questions
Savings achievable for existing shipping routs / voyage durations - seasonal average wind direction and force
Additional savings (up to 50% fuel savings) achievable if: - course optimisation for winds - longer voyage durations
Additional performance via computer algorithm optimisation - triangulating wind forecasts, ship destination, tides voyage length - incremental at-sea data required for implementation
Q What happens if thewindisnotblowing therightway?
32
The obvious Questions
33
PRESS
ways to save fuel and reduce seagoing CO2 and SOx and NOx emissions.
“In the past three years our Copenhagen specialists have carried out safety work and appraisal on a number of windpower concepts including Flettner rotors technology and we believe the Flettner concept shows promise and Thiiink has been using well-known and reputable partners and suppliers for its project.”
On a voyage from the Cabot Strait off the coast of eastern Canada to the English Channel, the effect of Flettner rotors is calculated to reduce a vessel’s main engine output by around 28%. Tests also show that the main engine output can be reduced by almost 40% if voyage planning is optimised in accordance with the Flettner rotors effect, instead of normal weather routeing forecasts.
Lloyd’s Register’s Copenhagen Design Support Office (CDSO) has given conceptual approval to the structural and stability aspects of the Thiiink project. LR has also developed a new approval guidance document for the Flettner Rotors concept (see panel overleaf).
Valdemar Ehlers, Lloyd’s Register’s Copenhagen-based Project Manager for Thiiink, said: “LR welcomes novel types of technology like this and, in the face of rising oil prices, higher chartering fees and soon-to-be-introduced emissions regulations, likes to help companies find original and cost-effective
SUEZMAX
SUEZMAX
save fuel and cut costs
Computer-generated image of a Suezmax tanker fitted with Flettner rotors
Valdemar Ehlers, LR Project Manager for Thiiink
Computer-generated image of Thiiink’s Flettner rotors
Swiss-based company Thiiink has designed a Flettner rotors concept that it plans to trial on a long-range (LR2) or Suezmax tanker early next year. “The rotors are being constructed and should be ready in early 2015,” Jorn Winkler, Thiiink’s CEO, told Horizons.
The concept is based on two 47-metre high cylinders, each with a sail flap attached, that are rigged to the deck of a tanker to provide forward thrust and so give the vessel an alternative source of power to oil-fired engines.
The Thiiink team has developed the concept over the past three years with partners Lloyd’s Register (LR), a group of European engineering companies – Airbus, Huisman, Constellium, Schaeffler, Bosch, Liebherr and Walter Hunger – and an oil major, which, said Winkler, “has agreed to do long-term charters for vessels with rotors installed”.
Winkler, a pioneer of another fuel-saving device known as air cavity system (ACS) technology, said: “I came up with the title of Thiiink basing it on the 3i’s concept of
Why Flettner rotors couldA three-year windpower project based on the principle of the Magnus effect* – how wind acts on vertical cylinders to produce thrust and so drive vessels – will soon be trialled on a tanker
intelligent, industrial, innovation! Like the ACS project, the key aim of the windpower scheme is to make certain types of vessel more fuel-efficient.
“Using the wind as an alternative source of power to traditional engines gives owners, operators and charterers lower maintenance costs, greater operational flexibility and reduces the likelihood of having to use high-priced bunkers in smaller ports. It helps them to be more fuel-efficient and to find ways to cut emissions in the newly regulated Environmental Control Areas (ECAs).”
The Flettner rotors are controlled by software monitored from a vessel’s bridge. They can be hydraulically folded onto the vessel’s deck to be stowed in adverse weather conditions, to allow access to ports and waterways with bridges and to minimise interference with cargo loading and other port-based operations.
The rotors can be fitted to newbuild vessels and reftrofitted on existing ones. They can also be moved from vessel to vessel.
The Magnus effectGerman engineer Anton Flettner added two rotating 50 foot high cylinders to a schooner in the early 1920s and created the Magnus effect to propel it. The vessel which was called Baden-Baden crossed the Atlantic in 1926 and could outsail normal schooners in moderate to heavy winds.
Horizons June 2014
www.lr.org/horizons www.lr.org/horizons
42 43
Innovation
34
PRESS
In the quest to reduce fuel costs and eliminate
seagoing emissions, ship designers, operators
and builders have turned to novel technologies
and engineering techniques to improve vessel
operational characteristics.
One of these is Flettner rotor technology which
creates thrust via a spinning cylinder (rotor) and uses the force of the wind. Lloyd’s Register (LR) has helped several clients with the verification of Flettner-style technologies and has produced
a guidance document, Flettner Rotor Approval Guidance, to provide an overview of the process.
The document gives LR clients a guide to the
process of the approval of Flettner rotors until
such time as rules and regulations are published.
“LR’s approach to the classification of Flettner rotors is based on the understanding that the
rotors themselves are not essential for the safe
operation of the ship, i.e. sufficient propulsion power is provided by conventional power
generating plants. However, if they are to be
installed on an LR classed ship, LR needs to be
satisfied that they would not adversely affect the safe operation of the ship or the safety of its crew
either during normal operation of the rotors or
following failure,” said Darshana Godaliyadde,
Project Lead and Specialist of LR Marine,
Engineering Systems.
Naturally, safety is paramount when installing and
operating such systems. For instance, the rotors may
obstruct the view from the navigating bridge. If
one failed it could injure a vessel’s crew members or
passengers or damage the ship and its equipment.
So these elements of risk need to be assessed by
means of a structured risk assessment study which
LR needs to review and accept.
As part of the risk assessment, a hazard
identification (HAZID) study is carried out on the Flettner rotors. The guidance document
gives clients an overview of the process. The
risk assessment must be carried out under
LR’s ShipRight procedure – Assessment of Risk
Based Designs (ARBD). After the completed risk assessment report has been reviewed and found
to be acceptable, approval in principle (AIP) for the Flettner rotors can be issued subject to the
satisfactory resolution of any outstanding issues.
The AIP will give the client the confidence to go ahead with the design of the rotors. The following
three key steps cover the approval process for the
Flettner rotors:
Flettner rotor plan approval guidance
The guidance document specifies the information that LR clients need to submit for the rotor
approval, the applicable LR Rules, any additional
verification criteria and also the deliverables produced at each stage of the approval process.
Information on survey, inspection and testing of
the rotors is also provided.
Generally, approval is issued for mechanical,
structural, and electrical and control aspects of the
Flettner rotor design and the deliverable will be in
the form of either a design appraisal document (DAD) or machinery general design appraisal (MGDA). The attending surveyor will use the DAD or MGDA to
inform the rotor survey, inspection and testing.
Since no specific LR Rules are in force for Flettner rotors, the applicable rules are derived from
Provisional Rules and Regulations for Sail Assisted
Ships, Rules and Regulations for the Classification of Ships, the Code for Lifting Appliances in a
Marine Environment (LAME) and ShipRight procedure – Assessment of Risk Based Designs
(ARBD) as appropriate.
LR aims to publish a set of Provisional Rules for
Flettner rotors based on the feedback from, and
success of, the guidance document.
In general, Flettner rotors can be installed on both
existing ships and ships under construction. In both
cases the approval procedure as described in the
guidance document should be followed. And of
course dedicated LR staff would be happy to assist
clients to make their Flettner rotors design a success.
Rotor Survey& Approval
FoundationStructureSurvey &Approval
IntegrationSurvey &Approval
Step 1 Step 2 Step 3
For more information, contact:
Darshana Godaliyadde, Project
Lead and Specialist at LR’s
Marine, Engineering Systems on
In the past three years, Lloyd’s Register (LR) has been involved with a flurry of windpower projects that are striving to meet the design, technology, safety and performance criteria for wind-assisted alternative vessel power.
In 2012, we linked up with Totempower Energy Systems and Zodiac Maritime Agencies to examine the potential of wind energy for commercial ships using a wind-monitoring system on a bulk carrier. Sensors were installed on the parts of the ship where the best wind conditions could be expected for measurement of wind speed, direction and turbulence.
The same year, a consortium led by B9 Shipping and including Rolls-Royce, University College London, the University of Southampton and LR carried out tests on a model of a sail-powered concept, combining a 21st-century square rig, an automated sailing system and an off-the-shelf Rolls-Royce LNG engine fuelled with waste-derived biomethane.
“The results showed that the concept could save up to 50% of fuel on a vessel travelling on particularly windy routes against a comparable ship on the same routes,” Diane Gilpin, Director of B9 Shipping.
Jorn Winkler biography
Danish entrepreneur Jorn Winkler has more than 15 years’ experience in the shipping industry with particular expertise in large scale maritime conversion projects. He trained as a commercial pilot and worked for many years in the aviation industry including the development of unmanned aerial vehicles (UAVs) and aircraft in the USA. Winkler has also been involved with the development of manned deep ocean submersible platforms for advanced subsea exploration, which has given him invaluable insight into the combined fields of hydrodynamics and aerodynamics.
Winkler founded the DK Group which pioneered the development of air cavity system (ACS) technology. Swiss-based Thiiink and its partners have contributed €4.5 million ($6.2 million) of development costs towards the Flettner rotors project and it is now in its final stages before its potential launch onto the market. Winkler is passionate about climate change – a cause that drives his ambition to improve the efficiency of the shipping industry.
Lloyd’s Register windpower projectsAnother company, Magnuss, has also used the Flettner rotors concept as its model, designing the VOSS™, which converts wind into forward thrust perpendicular to the direction of the wind. Like the Thiiink concept, the VOSS™ is retractable and can be stowed below deck during loading and unloading of cargo and in bad weather.
More recently a consortium of five key shipping industry players developed Windship Technology, an auxiliary sail propulsion system (ASPS) that uses fixed wing sail technology to power vessels and reduce engine power. Once again, LR gave an independent assessment of the technology and our Technical Investigation Department conducted a CFD analysis on a Supramax in varying wind speeds and directions.
“The results showed that the concept could save up to 50% of fuel on a vessel travelling on particularly windy routes against a comparable ship on the same routes,” Diane Gilpin, Director of B9 Shipping
Horizons June 2014
www.lr.org/horizons www.lr.org/horizons
44 45
Innovation
Please note: the graphics have been corrected from original article to fit the TS820 rotor described.
35
Disclaimer and Confidentiality/Non-Disclosure Agreement
The Confidential Business Plan, supporting revenue and financial projections, (referred to in whole as the “Business Plan”) of THiiiNK Holding Switzerland AG (referred to as the “Company”) does not constitute an offer to sell, or a solicitation of an offer to buy securities.
2)Receipt and acceptance of the Business Plan shall constitute an agreement by the Recipient that, among other things, the Business Plan shall not in any manner whatsoever be copied, reproduced, modified, or distributed to any third party, either in whole or in part, without the prior written consent of the Company.
3)All information contained herein shall be kept confidential by the Recipient, and that the Recipient shall not reveal or disclose to any third party without written consent of the Company the information that has been made available to the Recipient.
4)The Recipient shall return all copies of the Business Plan immediately upon request of the Company.
5)This Business Plan contains proprietary and confidential information regarding the Company and is based on information deemed by the Company to be reliable.
6)In furnishing the Business Plan, the Company undertakes no obligation to provide Recipients of the Business Plan with access to any additional information or to update this Business Plan or to correct any inaccuracies that may be contained herein.
7)In addition, certain estimates and projections prepared by the Company are presented in this Business Plan. Such estimates and projections are subject to significant economic, business, and other uncertainties beyond the control of the Company. Although such projections are believed to be realistic, no representations can be made as to their attainability.
8)While the information set forth herein are deemed by the Company to be accurate, the Company shall not beheld liable for the accuracy of, or omissions from this Business Plan, and for any other written or oral communication transmitted to the Recipient and any other party in the course of its evaluation of transactions involving the Company.