09 power transmission fluids 02272018 rd...10,000 15,000 20,000 25,000 brookfield -40 c (cp)-5,000...

© 2018 Infineum International Limited. All Rights Reserved. 2018012.

Performance you can rely on.

1

InfineumInsight.com/Learn




Power Transmission Fluids



2

Outline

• Hardware overview

• Market overview and market drivers

• Driveline types by region

Transmission and Market TrendsTransmission and Market Trends

• Hardware components and their impact on ATF

• Testing for ATF

• Service Fill specifications

• ATF formulations

Automatic Transmissions – Stepped Planetary (AT)Automatic Transmissions – Stepped Planetary (AT)

• Hardware components and their impact on DCTF

• DCTF formulations

Automatic Transmissions – Dual Clutch (DCT)Automatic Transmissions – Dual Clutch (DCT)

• Hardware components and their impact on CVTF

• CVTF formulations

Automatic Transmissions – Continuously Variable (CVT)Automatic Transmissions – Continuously Variable (CVT)

SummarySummary

2



3

What Does A Transmission Do?

• A transmission adapts the output of the internal combustion engine to the drive wheels.

– Important element in the “feel” of driving for consumers

• Power Transmission Fluids (PTF) relate to fluids necessary for proper operation of automatic transmissions including: stepped automatic transmissions, dual clutch transmission, continuously variable transmission, etc.

• Automatic Transmission Fluids (ATF), generally, relate specifically to fluids for stepped automatic transmissions

3



4

Types of Transmissions

• Stepped Automatic Transmission (AT)

– Most common automatic transmission that uses a planetary gear set and a torque converter

• Continuously Variable Transmission (CVT)

– Automatic transmissions that use variator pulleys with an unlimited number gear ratios

• Dual Clutch Transmission (DCT)

– Automatic transmissions that use manual gearbox architecture with dual clutches

• Automated Manual Transmission (AMT)

– Manual transmissions that use servos to engage clutch and change gears automatically

• Electrical Variable Transmission (EVT)

– Combines stepped automatic transmission with electric motor (e.g. Toyota’s Hybrid Synergy Drive)

• Reduction Transmission (Electric)

– Transmissions used by purely electric vehicles to reduce torque output from electric motors (Nissan Leaf)

• Manual Transmission (MT)4



5

Automatic Transmissions

+ Torque Capacity

+ Fuel Efficiency in 6-speed + applications

+ Launch Feel

- Fuel Efficiency in applications with less than 5-speeds

- Packaging Size

ST

EP

PE

D A

T P

RO

s

ST

EP

PE

D A

T C

ON

s

Stepped Automatic

+ Torque Capacity

+ Fuel Efficiency

+ Shift Feel

+ Can use existing MT manufacturing sites

- Launch feel not as smooth as stepped AT

DC

T P

ros

DC

T C

on

s

Dual Clutch Continuously Variable

+ Comfort due to no shifting

+ Acceleration

+ Fuel Efficiency

- Torque Capacity

- Cannot utilize existing stepped AT manufacturing sites

CV

T P

ros

CV

T C

on

s

5



6

Transmission Trend Drivers

Fuel Economy And Emissions

• Development of CVT, DCT and Higher Gear Ratio spreads

• Improvement of friction clutch, pump, seal efficiencies

• Hybrid / Electrification

• Low viscosity fluids

Driving Performance

• Shift Quality / Noise-Vibration-Harshness (NVH) /Comfort

• Safety/Fun-to-Drive – sporty – dynamic driving style – adapts to suit your individual driving style

Compact Size And Reduced Weight

• Smaller Transmissions – Less fluid

• Increased Torque Density

6



7

Global Transmission Production

Automatic Transmissions Market share increasing with fuel economy often better than manual. Increasing diversity in design.

Passenger Car And Light Duty TransmissionsProduction increasing with global vehicle population.

2015 2020

Global Transmission Productionby Transmission Type

MANUAL

AUTOMATIC

Manual TransmissionsMarket share slowly declining with inherent lower cost now being offset by fuel economy debit.

7



8

Global Automatic Transmission Production

Source: IHS

Stepped Automatic Transmission (AT) Production stable, market share decline

Continuously Variable Transmission (CVT) Large production increase, large market share increase

Reduction Transmission (Electric)Large production increase, market share remains low

Automated Manual Transmission (AMT) Some production increase, market share low and stable

Electronically Variable Transmission (EVT)Large hybrid production increase, market share remains low

Dual Clutch Transmission (DCT) Large production increase, market share gain

2015 2020

Global Automatic Transmission Production by Transmission Type

AMT

Reduction

EVT

DCT

CVT

AT

8



9

Transmission Hardware TrendsNorth America Installations – CAFE Impacts

GMGM

FORDFORD

ZFZF

TOYOTATOYOTA

HONDA

HONDA

HYUNDAI

HYUNDAI

AISIN AISIN

FIATFIAT

DAIMLER DAIMLERJATCO

MAZDA MAZDA

0%

20%

40%

60%

80%

100%

2015 2020

Growing foreign

AT influence

DATA SOURCE: IHS

Conventional ATs

Being Replaced

AT

AT

CVT

CVT

Manual

Manual

DCT

DCT

EVT

Electric

0%

20%

40%

60%

80%

100%

2015 2020

4

5

6

6

7

8

8

9

9

10

0%

20%

40%

60%

80%

100%

2015 2020

Rapid increase in

AT forward speeds

9



10

ATF Market ReviewLow-Viscosity ATF Growth

ATF SERVICE FILL PROJECTION

• Last used in pre-2006 vehicles now being retired; not suitable for newer transmissions.

• Ford MERCON®-V, Chrysler ATF+4, Honda Z-1, Nissan Matic J, Hyundai SP-III last used ~2010.

HIGH VISCOSITY MULTI-VEHICLE: peaking

• Most OEMs have moved to using lower viscosity synthetic ATF, to improve performance and fuel economy while extending drain intervals.

LOW VISCOSITY MULTI-VEHICLE: rapid growth

• Nissan vehicles with CVTs now reaching end of extended warranty period. Toyota and Honda adding CVTs.

10

DIII/M

MULTI

HIGH

MULTI

LOW

CVTF

2020



11

Market Summary

• Market Trends

– Automatics are gaining market share globally

– Manual transmission production is lower than automatics

• Stepped Automatics (AT) are still the majority for automatics

– ATs are gaining more gears – most will be 8, 9 and 10-speeds

– Major manufacturers are Ford, GM and ZF

• CVT and DCT are taking market share away from AT

• Automatic transmission fluids are shifting to lower viscosity to aid in

fuel economy

• More Universal ATF products are making their way into the marketplace

11



12 © 2017 Infineum International Limited. All Rights Reserved. 2017160.

AT Hardware &

ATF Performance Requirements

12



13

Stepped Planetary Automatic Transmission

+ Torque Capacity

+ Fuel Efficiency in 6-speed + applications

+ Launch Feel

- Fuel Efficiency in applications with less than 5-speeds

- Packaging Size

ST

EP

PE

D A

T P

RO

s

ST

EP

PE

D A

T C

ON

s

• Planetary Gearset – gear ratio control

• Torque Converter – fluid-coupling to transfer power from engine to transmission

• Clutch Packs• Valve-Body

• Planetary Gearset – gear ratio control

• Torque Converter – fluid-coupling to transfer power from engine to transmission

• Clutch Packs• Valve-Body

Hardware

• Most common automatic transmission globally

• Most common automatic transmission globally

Market

• GM Hydra-Matic was the first mass-produced fully automatic planetary AT

• GM Hydra-Matic was the first mass-produced fully automatic planetary AT

Manufacture

13



1414



15

Automatic Transmission Hardware

ClutchesTorque Convertor

Valve BodyPlanetary Gear

Photo source: BMWBLOG.COM

15



16

Automatic Transmissions Hydraulics

• Components

• Valve body

• Pump

• Filter

• Cooler

• Used to pressurize piston plate for clutches

• Used to move band-activation pistons up and down

Act as a Hydraulic Fluid

Antifoam properties

Large operating range

(-40C to 175C)

Resist oxidation

Remove Heat Efficiently

Ensure seal performance

16



17

Automatic Transmission Gear Reduction

ATF requirements

Planetary Gear

• Three Main Components

• Sun Gear

• Planet gears (and carrier)

• Ring Gear

• Any one of these components can be locked in place; more importantly, any one can be an input or output drive

• Different gear ratios possible from one planetary gear set

Provide anti-wear performance

Shear Stability

Corrosion protection

17



18

Automatic Transmissions Clutches

• Plate Clutches

• Band Clutches

Shifting

• Torque Converter Clutches

Fuel Economy

18



19

Automatic Transmission ClutchesPlate and Band Clutches

Plate Clutch Band Clutch

ATF requirements

Remove heat efficiently

Resist oxidationDeliver specialized

friction requirements

19



20

Automatic Transmission Torque Converter

Torque Converter Lock-Up Clutch

ATF requirements

• Large energy loss without clutch• Clutches added in 1970s to improve fuel

economy

• Full lock-up at highway speeds• Lock-up clutch evolved for improved comfort

and additional fuel economy benefits

• Slipping clutch at low speeds


Large operating range (-40C to 175C)

Deliver specialized friction requirements

20



21

Torque Converter Clutch Friction Deterioration � Shudder

Torq

ue

Me

as

ure

d a

t W

he

el

of

Ca

r (i

n l

bs)

4

Time (sec)

Self-Excited Driveline Vibration

350

300

250

200

150

100

350

300

250

200

150

100

350

300

250

200

150

100

0 82 6

Intermittent Shudder

Continuous Shudder

No Shudder

21



22

Sh-h-h-udder Occurs!

Deliver specialized friction requirementsATF must:

22



23

ATF Performance Requirements


Provide Anti-wear performance

Remove heat efficiently

Ensure transmission seal performance

Shear Stability

Corrosion protection

Antifoam properties

Large operating range

(-40°C to 175°C)

Resist oxidation

Deliver specialized friction requirements

23



24

Stepped Automatic Transmission Summary

The automatic transmission has 4 major components:

1. Torque Converter – transfer power from engine to transmission

2. Planetary Gear Set – changes output speed

3. Valve Body – the “brain” of the transmission

4. Clutches (plate or band) – changes gear ratios

The fluid needs to do the following:

1. Act as a hydraulic fluid

2. Protect the Gear Set (Anti-Wear)

3. Remove heat efficiently

4. Ensure seal performance

5. Resist oxidation

6. Protect against corrosion

7. Deliver specialized Friction Characteristics

24




Fluid Trends and Testing Automatic

Transmission Fluids

25



26

Key Performance Tests for ATF

Viscometrics

Kinematic viscosity @ 100⁰C (KV100)

Brookfield viscosity @ -40⁰C

(BF-40)

Shear stability 20hrs KRL (KV100 and apparent viscosity),

Sonic Shear

Performance

Lubrication of transmission parts at high temperature

Transmission operability at cold temperatures - cold morning

start

Ensures aged ATF adequately lubricates transmission parts

26



27

Viscometric Trends

ATF Shear Stability vs. Low Temperature Viscosity

Group I

0%

10%

20%

25,00020,00010,000 15,000

Brookfield -40°C (cP)

5,000-

30%

Tap

ere

d r

oll

er

beari

ng

(K

RL

) S

hear

Sta

bil

ity (

% K

V100 L

oss)

Group IV

Group III

Group II

Allison TES-295

7.30 cSt

MERCON® LV 6.00 cSt

MERCON®-V 7.50 cStDEXRON®-III/

MERCON® 7.00 cSt

VOITH / ZF 7.30 cSt

DEXRON®-VI 6.00 cSt

27



28

• Reduces fluid resistance and friction losses

• Coupled with improved shear stability to control thinning

Latest 6+speed transmissions use lower viscosity ATF

• Others maintain two specs – notably Ford, Hyundai and Toyota

Some OEMs replacing high-vis ATF with low-vis ATF

New Generation ATFsLower Viscosity for Fuel Economy

28

Toyota T4

Toyota WS

Nissan Matic-J

Nissan Matic-S

Honda Z-1

Honda DW-1

Hyundai SPIII

MERCON® LV

DEXRON® IIIH

Chrysler ATF+4DEXRON® VI

MB 236.14

MERCON® V

MERCON® ULV

15.0

20.0

25.0

30.0

35.0

4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00

KV

@ 4

0°C

(cS

t)

KV @ 100°C (cSt)

KV @ 100°C vs KV @ 40°C



29


Oxidation

Aluminum Beaker Oxidation Test (ABOT) - Ford

Turbo Hydra-Matic Oxidation Test* (THOT) - GM

Indiana Stirring Oxidation Test (ISOT) - Asia Pacific OEMs

CEC L-48-A-00 (A), DKA Oxidation Test – European OEMs

Performance

Chain scission � Loss of lubrication

Viscosity increase � Sluggish operation

Sludge formation � Clogged valve body

Acid formation � Corrosion

Friction Modifier attack � Poor shifting

*GM THOT has been made obsolete

29



30

Trends in Oxidation Performance

THOT Test Delta TAN

0.00

0.50

1.00

1.50

2.00

2.50

3.00

3.50

4.00

0 100 200 300 400 500 600 700

Test Duration (Hrs)

De

lta

TA

N

DEXRON®-IIIG DEXRON®-IIIH / MERCON® DEXRON®-VI Allison TES-295®

Increased Test Duration

De

cre

as

ed

Lim

it

30

Allison TES-295®

DEXRON® IIIH / MERCON®DEXRON® IIIG

DEXRON® VI



31


ClutchFriction

Shifting Clutch

• SAE#2 Friction and Anti-Shudder Durability (ASD) rig – US and Asia Pacific OEMs

• Band Friction test – GM

• Plate Friction test – GM and Ford• Cycling test – GM

Torque Converter Clutch

• Low Velocity Friction Apparatus (LVFA) for ASD – Asia Pacific OEMs

Performance

Shifting Clutch

• Abrupt, harsh shift• Elongated shift and potential

slippage

• Gives clutches good holding power, high transmission capacity

Torque Converter Clutch

• Anti-Shudder durability

31



32

SAE No. 2 Friction Test Machine

Dynamic Speed

Measurement

Inertia Flywheel

Apply Piston

Static Drive

30 HP MotorClutch Head

(3600 RPM)

Test Fluid

Resevoir

Worm Gear

(Static Measurement)

Load cell

32



33

SAE No. 2 Friction Test Machine Clutch Head

Clutch Head

Pressure Plate

Load Cell

Input Shaft

Steel Plate

Friction Plate

33



34

Output From SAE No. 2 Friction Test Machine

Sliding

Speed(high RPM)

Dynamic cycleDynamic cycleµs

StaticCycleStaticCycle

0

Friction C

oeffic

ient

Time

µT

Torque Capacityµ0

Shift Performance

(µ0/µD)

Apply Force

Start Static Drive (low RPM)

µD

Dynamic Friction

34



35

Output From SAE No. 2 Friction Test Machine

0

Friction C

oeffic

ient

Time

Hard Fluid

Soft Fluid

35



36

Desirable Clutch Friction Fluid Performance

• Short shift minimizes energy transfer to fluid

Dynamic friction (µD) �� high, flat

• High value - abrupt, harsh shift• Low value - elongated shift and potential slippage

Low speed friction (µ0) �� slight decrease

• Gives clutches good holding power, high transmission capacity

Static friction (µT) �� high

• Increase friction durability

Trend

36



37

Low Velocity Friction Apparatus (LVFA)

Loadcompression force

Test cupcontains fluid

Driverrotates

Steel plate rotates with

driver

Friction plate

fixed to cup

Reasonable µ level with positive slope required

µ

Speed

Slipping ClutchAnti-shudder performance

New

Used

37



38

What Affects Friction?

Hardware Demands

TemperatureSliding Surface

CompositionLoad

Sliding Speed

Fluid Technology

Friction Modifier Type

Friction Modifier Concentration

Increased interest in friction durability

38



39

ATF Performance Summary

• Viscometrics• Oxidation resistance

• Friction stability and durability

• Viscometrics• Oxidation resistance

• Friction stability and durability

Key Performance Attributes

ATF must meet exacting requirements for a variety of

parameters

39




ATF Service-Fill Specifications

40



41

Passenger Car ATF Specifications

OEM High Viscosity Low Viscosity Ultra Low ViscosityN

ort

hA

meri

can

OE

Ms

MERCON®

MERCON® VMERCON® LV MERCON® ULV

ATF +3®

ATF +4®948TE -

DEXRON® II DEXRON® III

DEXRON® VIDEXRON® HP -

Eu

rop

ean

OE

Ms MB 236.10 MB 236.12 MB 236.14

Lifeguard 5 Lifeguard 8 -

Asia

Pacif

ic

OE

Ms

Toyota T-IV Toyota WS -

Matic J/K Matic S -

Honda Z-1 Honda DW-1 -

Hyundai SP-III Hyundai SP-IV -

*Bolded specifications are open to licensing41



42

Key JAMA Requirements

As many ATF specifications are not available for public licensing, many OEMs recognize JASO testing requirements for ATFs.

• JASO 1-A 13– Standard JASO ATF specification

• JASO 1-A 13-LV – Low Viscosity (6.5 cSt max)

• JASO 2-A 13– JASO 1-A 13 without ASD Performance

JASO Specifications

• Method: JASO M347

• Requirements: KV100 after shear 5.2 min

Shear Stability

• Method: JASO M348 SAE#2 (NW-461E)

• Requirements: Torque capacity, Dynamic friction stability, and shift performance

Friction Characteristics (Shifting Clutch)

• Method: JASO M349 LVFA (D-0600-02)

• Requirements: Durability of positive m-V slope

Anti-Shudder Performance (Torque Convertor Clutch)

Reasonable µ level with positive slope required

µ

Speed

Slipping ClutchAnti-shudder performance

New

Used

42



43

Heavy-duty ATF Specifications

OEMRegion /

Type

Standard

Drain Interval

Intermediate

Drain Interval

Long / Extended

Drain Interval

1000/2000,3000, and 4000

SeriesAllison TES-389™ -

Allison TES-295®Allison TES-468™

H 40 EP™ H 50 EP™

- - Allison TES-468™

5000, 6000, 8000, and 9000

SeriesAllison TES-439™ - Allison TES-353™

North AmericaService Bulletin 13 & 118Standard Drain (36K mi)

-Service Bulletin 13 & 118

Long Drain (72K mi)

EuropeG607 – H55.6335xx

Standard - 60,000 km-

G1363 – H55.6336xxLong - 120,000 km

EcoMatZF TE-ML 14A

30,000 km

ZF TE-ML 14B 60,000 km

ZF TE-ML 14C120,000 km

EcoLifeZF TE-ML 20B

60,000 km-

ZF TE-ML 20C120,000 km

All 339 Type V1/Z1 339 Type Z2/Z11 339 Type V2/Z3/Z12

AllSTD 1273,40 – TrucksSTD 1273,41 – VCE

- STD 1273,42 – VCE

AllMB 236.7MB 236.9

- -

43




ATF Formulations

44



45

Typical ATF Additives

• Sludge and varnish control• Sludge and varnish control

Dispersants

• Oxidation control• Oxidation control

Antioxidants

• Planetary gear, bushing, thrust washer, sprag and pump wear control• Planetary gear, bushing, thrust washer, sprag and pump wear control

Anti-wear Agents

• Control clutch plate and band friction

• Shift feel

• Control torque converter and clutch friction

• Prevent shudder

• Control clutch plate and band friction

• Shift feel

• Control torque converter and clutch friction

• Prevent shudder

Friction Modifiers

• Prevent corrosion of bushing and thrust washers• Prevent corrosion of bushing and thrust washers

Corrosion Inhibitors

45



46

Typical ATF Additives

• Control swelling, hardness, and tensile strength of elastomers

• Control swelling, hardness, and tensile strength of elastomers

Seal Swell Additives

• Reduces temperature at which fluid starts to gel• Reduces temperature at which fluid starts to gel

Pour Point Depressant

• Reduce rate of change of viscosity with temperature; dispersant type also provides sludge and varnish control

• Reduce rate of change of viscosity with temperature; dispersant type also provides sludge and varnish control

Viscosity Modifiers

46



47

Typical ATF Additive Treat Levels

PTF

Performance package

Seal Swell agent

Pour Point Depressant

Viscosity Modifier

5-10%

0-3%

0-0.5%

3-10%

Vol %

Total Additive treat: 8-24%

Base Oil (Group II,III)

Red Dye

47




Other Automatic Transmissions

48




Dual Clutch Transmissions

(DCT)



50

GETRAG DCT Video



51

+ Fuel Efficiency

+ Shift Feel

+ MT manufacturing (EU)

- Launch feel may be not as smooth as stepped AT

DC

T P

ros

DC

T C

on

s

Dual Clutch TransmissionsTechnology Update

• Combines elements of both manual and automatic transmissions

• Combines elements of both manual and automatic transmissions

Hardware

• DCT currently attracting great interest • Especially in Europe where market

share projections approach 20% by 2020

• DCT currently attracting great interest • Especially in Europe where market

share projections approach 20% by 2020

Market

• First commercial transmission introduced by VW • Driven by fuel efficiency and driver

comfort

• First commercial transmission introduced by VW • Driven by fuel efficiency and driver

comfort

Manufacture

51



52

Dual Clutch TransmissionsHow They Work

• 2 input shafts are connected to two different clutches

– 1,3,5 gears are connected to one

– 2,4,6 gears are connected to the other

Youtube DCT Video - https://www.youtube.com/watch?v=cd10wif87Qk

Input Shaft 1Input Shaft 1

Input Shaft 2Input Shaft 2Double-Clutch

Module

Double-Clutch

ModuleTransmissionTransmission

Output ShaftOutput ShaftInput

Shaft

Input

Shaft

52



53

Dual Clutch TransmissionsHow They Work

• Consecutive gears can be “synchronized,” but only one gear is connected to engine via active clutch

– e.g; While 2nd gear is synchronized and engaged, 3rd is “synchronized” and disengaged.

• To change from 2nd gear to 3rd gear, the secondary clutch opens (disengages) while the primary clutch closes (engages)

– Shortest shift time of any production transmission type

Time

To

rqu

e

2nd Gear3rd Gear

53



54

Dual Clutch Transmission Technology TrendsWet and Dry Clutch Systems

Simplicity

Use only gear oil

Higher efficiency

Heat & Friction losses

Drivability

Torque Limitation (250Nm)

Dry

DC

T P

RO

s

Dry

DC

T C

ON

s

Higher Torque Capacity

Improved friction, controllability and heat dissipation

Faster shifts

Requires special DCT Fluid

Shorter oil drain interval (i.e. ~40K mi for VW)

Cost

We

t D

CT

PR

Os

We

t DC

T C

ON

s

• Used in medium segment car market

• Torque limitation of 250Nm

Dry-DCT Applications

• Used in high torque demanding vehicles to improve heat dissipation and friction performance.

• Also finds application with very small engines, where heat dissipation is critical

Wet-DCT Applications

54



55

DCT Fluid Requirements

• Gear Pitting protection• Friction and wear control for synchronizers

• Corrosion resistance• Material compatibility

• Oxidation control

• Manual Transmission Fluids can typically meet dry clutch DCT needs

Dry-DCT Fluid Requirements

• Same as for Dry DCT, but adding / balancing Clutch Friction control and Anti-Shudder Durability

Wet-DCT Fluid Requirements

55



56

DCT Summary

Dual Clutch Transmissions are essentially manual transmissions that can shift automatically

DCT Fluids need to have the following properties

1. Gear Pitting protection

2. Friction and wear control for synchronizers

3. Corrosion resistance

4. Material compatibility

5. Oxidation control

6. Adding / balancing Clutch Friction Control

7. Anti-Shudder Durability

56




Continuously Variable Transmissions

(CVT)

57



58

SAE CVT Video

58



59

Continuously Variable Transmissions Hardware

YouTube CVT Video

Effic

iency

RPM

Engine Efficiency

4-s

pe

ed

6-s

pe

ed

CV

T

• Key component allowing continuous step-less change in gear ratio

• Engine run at optimum efficiency• Fuel economy and performance

• Smooth power delivery, no ‘shift shock’

• Driving performance – minimum power loss during ratio changes

VariatorVariator

• Steel belt – push or pull belt types• Toroidal – traction drive

• Hydromechanical – combination of hydraulic and mechanical

TypesTypes OEMS Using CVTs Today• Nissan• Subaru• Honda• Toyota• Audi• Ford• GM

59



60

Continuously Variable Transmissions Variator System

Nissan CVT Videohttp://youtu.be/GLNqzn7WgDQ?t=31s

http://www.nissanusa.com/content/dam/nissan/vehicles/2013/pathfinder/colors-photos/videos/cvt.mp4

• Gear reduction ratio = Ro / Ri• Defined by radius of belt travel on

pulley• High clamping forces prevent belt from

slipping

• Radius of belt travel controlled by width of pulley

Metal ‘V-belt’ and Conical Pulley SystemMetal ‘V-belt’ and Conical Pulley System

60



61

Continuously Variable TransmissionsVDT – Push Belt

• Developed by Van Doorne Transmissie (VDT)

• Push belt consists of ~300 steel blocks connected by flexible steel rings

• Force transmitted from pulley to pulley via compressional forces

between belt elements

Contact surface

Driving

Pulley

Driven

Pulley

61



62

Continuously Variable TransmissionsLuK chain – Pull Belt

• Chain links joined by rocker pins

– Pulley clamping force acts on rocker pin ends

• Force transmitted by tension on chain links

Driving

Pulley

Driven

Pulley

Subaru Chain CVT Transmission Video:

http://www.subaru.com/engineering/transmission.html

62



63

Continuously Variable TransmissionsFluid Requirements

• Wear control

• Fatigue and sliding wear control

Steel-on-Steel FrictionSteel-on-Steel Friction

• High pressure pumps shear fluids aggressively

Shear StabilityShear Stability

• CVTs run hot

• Fill for life application

Oxidation StabilityOxidation Stability

• Starting clutch, torque converter clutch, forward-reverse clutch

Paper-on-Steel FrictionPaper-on-Steel Friction

• Hydraulic performance, antifoaming, transmission coolant, seal compatibility, non-corrosive

All other conventional ATF propertiesAll other conventional ATF properties

63



64

CVT Fluid TechnologyTypical Properties – Commercially Available Fluids

Properties Typical Values

Kinematic Viscosity at 100°C

Viscosity Index

~ 7.00 cSt

~200

Brookfield at -40°C <9,000 cP

Shear Stability <10% shear Loss KV100

Typical Elements B, P, Ca (high level), some have Zn or Mg

Cu Corrosion 1b

Oxidation Stability Exceed JASO 1A

4 Ball Extreme Pressure Welding Load ~160 kg; Load Wear Index ~30

JASO Anti-Shudder Durability Durability less than 100 hours

JASO Clutch Friction M348 MuD Change: ~10%

Max. Mu0/MuD: 0.91 – 1.12

Min MuT: ~0.11

Steel on Steel (SOS) Friction 0.11 – 0.13 for NS-2, TC, HCF-2, Audi CVTF, ZF CVTF

0.09 – 0.11 for HMMF

• No public specifications exist for CVT Fluids

• Typical properties of commercially available CVT Fluids for VDT:

VDT: Van Doorne Transmissions

64



65

CVT Summary

• A CVT has few parts compared to other automatic transmission types

– Uses two variator pulleys and a belt or chain instead of a planetary gear set

– Has a continuum of gear ratios rather than discrete steps of ratio

• CVTs allow for a smoother power delivery

– Power can be optimized for acceleration or fuel economy

• CVTs cannot handle higher torque applications

• CVT Fluid needs to do everything a normal ATF does, but with steel-on-steel friction performance as well

65



66

OEM Requirements CVTF DCTF ATF

Steel on Steel Friction � � �

Wear Protection � � �/�

Paper on Steel Friction �/� � �

Shear Stability � � �

Oxidation � � �

Air-release � � �

Gear Protection � � �

��: Major ��: Minor ��: Not Required

Fluid Requirements ComparisonCVTF vs DCTF vs ATF

66



67

Automatic Transmission Fluids Summary

• Stepped planetary transmissions remain predominant

• Increase in gear ratios to improve fuel economy

• Reduced size and weight

• Aggressive slipping clutch

• Nonconventional transmissions gain market share

• CVT growth in Asia and North America

• DCT growth in Europe

Transmission TrendsTransmission Trends

67



68

Automatic Transmission Fluids Summary

• OEMs specify ATF with:

• Exact friction requirements

• Anti-shudder durability

• Friction Durability

• Specific viscosity and shear stability requirements

• Better oxidation performance for longer drain intervals

• Low Viscosity ATF becoming more predominant

• Improved fuel economy

• Longer oil drain intervals

• Service-Fill market preference towards Multi-Vehicle ATF

• CVTs and DCTs require genuine OEM fluids

Fluid TrendsFluid Trends

68



69





Appendix

69



70

ATF specifications: US OEMs

1967 1972 1977 1982 1987 1992 1997 2002 2007 2012 2015

MERCON® V

DEXRON®-IIIH

DEXRON®-VI

ATF+3®

ATF+4®

Allison C4 TES-439

TES-389

TES-295

Type F

MERCON®

MERCON® SP

MERCON® LV

DEXRON®

DEXRON®-II

DEXRON®-IIIG

70



71

Fluid improvement trend

Base stock requirement

Lower KV@ 100°C

Lower Brookfield@-40°C

High Shear Stability

Friction Durability

Oxidation Stability

Anti-Shudder Durability

MERCON®

MERCON® V

MERCON® LV

Grp

IIG

rpIII

71



72


Base stock requirement

Lower KV@ 100°C



Friction Durability

Oxidation Stability


DEXRON®-IIIH

DEXRON®-IV

ALLISON TES-295

ATF+4®

Grp

IIG

rpII

I G

rpIV

72



73

ZF TE-ML 14 – Ecomat

(Trucks, Buses)

A. 30,000 km

B. 60,000 km

C. 120,000 km

ZF TE-ML 20 – EcoLife

(Trucks, Buses)

B. 60,000 km

C. 120,000 km

Voith (EU) G607 – H55.6335xx: Standard - 60,000 km

G1363 – H55.6336xx: Long - 120,000 km

Voith (NA) Service Bulletin 13: Standard - 36,000 mi

Service Bulletin 13: Long - 72,000 mi

MAN 339 Type V1/Z1: Standard

Type Z2/Z11: Intermediate

Type V2/Z3/Z12: Long

Mercedes Benz Genuine Oil – MB 236.7, MB 236.9

Volvo STD 1273,40 – Trucks – Standard Drain

STD 1273,41 – VCE : 2000 hrs

STD 1273,42 – VCE : 4000 hrs – Trucks – Extended Drain

ATF specifications – HD European OEMs

73



74

ATF specifications: Japanese OEMs

1995 2000 2005 2010 2015

TOYOTA T-IV

TOYOTA WS

NISSAN MATIC-D

TOYOTA T-III

NISSAN MATIC-J

NISSAN MATIC-S

NISSAN MATIC-K

HYUNDAI SP-IV

HONDA ATF-DW-1

HONDA ATF-II

HONDA ATF-Z1

MITSUBISHI SP-II

MITSUBISHI SP-III

74



75

Toyota Type T-III

Type T-IV

Type WS

Good ASD

Long ASD

Long ASD, Low Vis 6-spd

Nissan MATIC D

MATIC J

MATIC K

MATIC S

No ASD 4-spd

Long ASD

Long ASD FWD 5-spd

Long ASD, Low Vis, RWD 5,7-spd

Honda ATF-Z1

DW-1

AT

High VI ATF

Hyundai / Kia SP-III

SP-IV

Long ASD

Long ASD, Low Vis 6-spd

ATF specifications – Asia Pacific OEMs

• No OEM specifications available to public

– Hardware designs and fluid requirements confidential

– Common requirements can be seen through industry activities: JASO

75



76

Key JAMA requirements

• Method: JASO M349-95 Sonic• Requirements: KV100 after shear 5.7 minimum

• ~20% max vis. loss when fresh fluid KV100 is 7.1

Shear Stability

• Method: JASO M348-2002 SAE#2 (NW-461E)

• Requirements: Torque capacity, Dynamic friction stability, and shift performance

Friction Characteristics (Shifting Clutch)

• Method: JASO M349-2001 LVFA (D-0512)• Requirements: Durability of positive m-V slope

Anti-Shudder Performance (Torque Convertor Clutch)

76



77


TOYOTA WS

TOYOTA T-IV

MITSUBISHI SP-III

HONDA Z1*

NISSAN MATIK-J

NISSAN MATIC-S

Lower KV@ 100°C



Torque Capacity (MuT)


*Honda Z1 performance suggests hardware uniqueness

77



78

Oxidation test in ATF – ABOT

• Aluminum Beaker Oxidation Test (ABOT) is a bench test required for

official Ford MERCON® and MERCON® V ATF qualification

– Immersed in beaker circulates and shears test fluid

– External heaters maintain fluid temperature of 155°C (311°F)

– External air pumped into gear pump

– Metal catalysts submerged in fluid to evaluate fluid's tendencies

to attack metals, such as lead, copper, and aluminum.

– Fluid samples drawn at intervals throughout test and at end of

test, and analyzed for

• Pentane insolubles, 300 hours max %

• Differential IR carbonyl absorbance, 300 hours max per cm

• Total acid number change, 300 hours max

• Viscosity change, 300 hours max %

78



79

Oxidation test in ATF – THOT (or GMOT)

• Turbo Hydra-matic Oxidation Test is designed to evaluate an automatic transmission fluid's oxidation resistance, thermal stability and material compatibility characteristics; required for official GM DEXRON® ATF qualification

– 7.5 kW electric motor and GM 4L60E Electronic Transmission

– 450 hours steady state

– Test fluid temperatures maintained at 163°C (325°F)

– External air pumped into transmission

– Fluid samples drawn at intervals throughout test and at end of test, and analyzed for

• Products of oxidation

• TAN increase

• Differential IR

• Viscosity increase

• Wear metals

– End of test evaluation includes used fluid analysis and transmission component rating for sludge accumulation

79



80

Oxidation test in ATF – DKA

• DKA (or CEC L-48-A-95 method) is mostly used in Europe

– Test tube 100 ml of fluid sample

– Air flow 5L/hr

– Test fluid temperatures maintained at 150°C – 170°C

– Test duration: 192 hrs

– Fluid samples drawn at intervals throughout test and at end of test and analyzed for

• Change in KV40°C and KV100°C

• TAN increase

• Differential IR

• Insoluble content and varnish deposit

80



81

Oxidation test in ATF – ISOT

• Indiana Stirring Oxidation Test is designed to evaluate an automatic transmission fluid's oxidation resistance, thermal stability, and material compatibility characteristics; mostly used in Japan

– Test tube 250 ml of fluid sample

– Temperature can vary (150-165°C);SOP is 165.5°C (+/-0.5°C)

– Test duration can range from 48 hrs to500 hrs; SOP is 96 hrs

– Stirrer RPM at 1300 rpm (+/- 15)

– Steel and copper catalyst ring added tosample during testing

• Change in KV100°C, KV Ratio

• TAN increase

• Differential IR, @carbonyl (1725 cm-1)

• Copper corrosion

• Varnish stick rating

81



82

Ford and GM specification comparison

* Predicted since spec not released◊ Material specific

100°C

Viscosity

-40°C

Brookfield

Shear

stability

Oxidation Friction

durability

Anti-

shudder

durability ◊

MERCON®

V

6.8 cSt MIN13,000 cP

MAX

6.0 cSt MIN

(20hr KRL) + ++ +

MERCON®

LV*

6.2 cSt MIN13,000 cP

MAX

5.5 cSt MIN

(20hr KRL) ++ +++ ++

DEXRON® -VI

6.4 cSt MAX15,000 cP

MAX5.5 cSt MIN (40hr KRL)

+++ +++ +

82



83

Permission is given for storage of one copy in electronic means for reference purposes. Further reproduction of any material is prohibited without prior

written consent of Infineum International Limited.

The information contained in this document is based upon data believed to be reliable at the time of going to press and relates only to the matters

specifically mentioned in this document. Although Infineum has used reasonable skill and care in the preparation of this information, in the absence of any

overriding obligations arising under a specific contract, no representation, warranty (express or implied), or guarantee is made as to the suitability,

accuracy, reliability or completeness of the information; nothing in this document shall reduce the user’s responsibility to satisfy itself as to the suitability,

accuracy, reliability, and completeness of such information for its particular use; there is no warranty against intellectual property infringement; and

Infineum shall not be liable for any loss, damage or injury that may occur from the use of this information other than death or personal injury caused by its

negligence. No statement shall be construed as an endorsement of any product or process. For greater certainty, before use of information contained in

this document, particularly if the product is used for a purpose or under conditions which are abnormal or not reasonably foreseeable, this information

must be reviewed with the supplier of such information.

Links to third party websites from this document are provided solely for your convenience. Infineum does not control and is not responsible for the content

of those third party websites. If you decide to access any of those websites, you do so entirely at your own risk. Please also refer to our Privacy Policy.

‘INFINEUM’, the interlocking Ripple Device, the corporate mark comprising INFINEUM and the interlocking Ripple Device and 润英联 are trademarks of

Infineum International Limited.

© 2018 Infineum International Limited. All rights reserved. 2018012

Permissions

83

09 power transmission fluids 02272018 rd...10,000 15,000 20,000 25,000 brookfield -40 c (cp)-5,000...

Documents