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Page 1: 1 - Cameron Compression General - Jan 11

Cameron Overview

Page 2: 1 - Cameron Compression General - Jan 11

Compression Systems

Cooper Cameron Corporation

Cameron International

Corporation

Cooper Cameron Corporation has

officially changed its name to

Cameron International Corporation

("Cameron").

What was formerly know as:

Cooper Compression

Cooper Energy Services

Cooper Turbocompressor

Is now:

Page 3: 1 - Cameron Compression General - Jan 11

Cameron is a leading provider of flow equipment products, systems

and services to worldwide oil, gas and process industries…

• Products used to control,

direct, adjust, process, measure

and compress pressure & flows

• 177 years continuous history

• Headquartered in Houston, TX

• $ 4.5 + billion in annual orders

• 2/3 of business non-USA

• 18,000 + employees

• 300 + locations worldwide

• 60 + strong product brands

• 11 operating divisions holding

leading positions in global oil & gas

and process markets

• More information at www.c-a-m.com

Page 4: 1 - Cameron Compression General - Jan 11

Cameron is a leading provider of flow equipment products, systems

and services to worldwide oil, gas and process industries…

Cameron’s global network – sales, engineering, manufacturing and aftermarket service

Page 5: 1 - Cameron Compression General - Jan 11

Cameron is a leading provider of flow equipment products, systems

and services to worldwide oil, gas and process industries…

Page 6: 1 - Cameron Compression General - Jan 11

Cameron is a leading provider of flow equipment products, systems

and services to worldwide oil, gas and process industries…

Page 8: 1 - Cameron Compression General - Jan 11

Cameron is a leading provider of flow equipment products, systems

and services to worldwide oil, gas and process industries.

Upstream Downstream

Exploration Development Production Transportation Refining & Mktg Process Ind

Surface

Subsea

Based on 2008 orders; Red = Drilling & Production Systems group; Green = Valves & Measurement group; Gray = Compression Systems group

Scale

$ 500

Million

Page 9: 1 - Cameron Compression General - Jan 11

Drilling & Production Systems groupDrilling Systems• CAMERON

Surface Systems• CAMERON

• MCEVOY

• WILLIS

• WKM

• IC

• TUNDRA

• STEROM

Subsea Systems• CAMERON

• WILLIS

Flow Control• WILLIS

• CAMERON

• LEDEEN

Petreco Process• PETRECO

• WEMCO

• KREBS

• KCC

• VORTOIL

• BFCC

• UNICEL

• METROL

• EDGE

Tahiti Field

Development

Tengizchevroil Land

Wellhead & Tree

One of two identical

Metrol Dual Media Filter

Packages supplied to

Chevron

Compact Retrievable

Insert

15K Marine

BOP Stack

Page 10: 1 - Cameron Compression General - Jan 11

Distributed Valves• DEMCO

• NAVCO

• NUTRON

• TXT

• WHEATLEY

• WKM

• THORNHILL CRAVER

• TBV

• TECHNO

Engineered Valves• CAMERON

• GROVE

• RING-O

• TOM WHEATLEY

Process Valves• ORBIT

• FOSTER

• ENTECH

• GENERAL

• TK

• WKM

Measurement Systems• NUFLO

• BARTON

• CLIFF MOCK

• CALDON

Valves & Measurement group

Welded Body

Trunnion Ball Valve

Slab

Gate Valve

Ultrasonic

Flowmeter

Gate

Valve

Subsea Welded body

Ball Valve

Top Entry

Trunnion Ball Valve

Plug

Valve

Floating

Ball Valve

Cryogenic

Ball Valve

High Performance

Butterfly Valve

Double Expanding

Gate Valve

Bolted Body

Trunnion Ball Valve

Severe Service

Floating Ball Valve

Orbit Rising Stem

Ball Valve

Flow Scanner

Systems

Liquid Turbine

Flow Meters

Page 11: 1 - Cameron Compression General - Jan 11

Centrifugal Compression

Products

Compressor Parts and Service

AJAX Integral Compressors

Superior Separable Compressors

Compression Systems groupReciprocating

Compression

• AJAX

• COOPER-

• BESSEMER

• CSI

• ENTERPRISE

• SUPERIOR

• TEXCENTRIC

• TSI

Centrifugal

Compression

• JOY

• MSG

• TURBO-AIR

Page 12: 1 - Cameron Compression General - Jan 11

Compression Systems

Products & Markets

Page 13: 1 - Cameron Compression General - Jan 11

Cameron Compression Systems HQ

16250 Port Northwest DriveHouston, Texas 77041

Page 14: 1 - Cameron Compression General - Jan 11

The Compression Systems division

manufactures centrifugal and

reciprocating compressors and provides

aftermarket products and services

for a global market.

Page 15: 1 - Cameron Compression General - Jan 11

The Compression Systems Division has developed a reputation for

excellence over its 175 year history

• 1833 Cooper founded in Mt. Vernon, Ohio

• 1929 Cooper merges with Bessemer Corp.

• 1962 Cooper-Bessemer acquires Ajax

• 1965 Name changed to Cooper Industries, Inc.

• 1976 Superior acquisition

• 1987 Joy acquisition

• 1989 Enterprise acquisition

• 1995 Cooper Cameron split-off from Cooper Industries

• 2001 Nickles Industrial acquisition

• 2001 TSI acquisition

• 2002 Merging of Centrifugal and Reciprocating Divisions

• 2006 Name changed to Cameron, Compression Systems

Page 16: 1 - Cameron Compression General - Jan 11

• 1955 Joy Manufacturing Company

establishes a turbomachinery R&D facility

in Buffalo, NY

• 1960 Introduction of the first small

integral gear centrifugal air compressor,

the 4MSG®-2 .

• 1965 First packaged centrifugal

compressor was introduced, the Turbo

Air®.

• 1976 Introduced the first CleanBurn®

engine

• 1980 Introduction of the first micro-

processor controlled compressor

• 1988 First seven-stage dual service

machine with three pinions.

• 2000 The Turbo Air Cooled compressor

“TAC2000” is introduced.

A HISTORY OF INNOVATION

Page 17: 1 - Cameron Compression General - Jan 11

MAJOR COMPRESSOR MANUFACTURING FACILITIES

Buffalo, New York Oklahoma City, OK

Houston, Texas Salina, KS

Page 18: 1 - Cameron Compression General - Jan 11

Compression Systems

Reciprocating

Compressors

Centrifugal

Compressors

Standard

Compressors

(Plant air)

Engineered

Compressors

(MSG)

Air & N2 Gas

Integral Separable

Ajax Superior

Compressors and

Gas Engine

Page 19: 1 - Cameron Compression General - Jan 11

Integral Engine Compressors Fuel Gas Boosters

Turbocharger

Separable Compressors

Plant Air

Engineered Air

COMPRESSION SYSTEMS

Gas Engines

Page 20: 1 - Cameron Compression General - Jan 11

Centrifugal

Page 21: 1 - Cameron Compression General - Jan 11

• Textiles

• Food & Beverage

• Automotive

• Snowmaking

• Chemicals

• Industrial Gases

• Power Generation

• Electronics

• Refineries

• Glass Manufacturing

• Iron & Steel

• General Manufacturing

• Pulp & Paper

• Transportation

• Aerospace

• Oil & Gas

Industries Served

Page 22: 1 - Cameron Compression General - Jan 11

Plant Air Product Portfolio up to 340 m3/min & 2000 KW

Page 23: 1 - Cameron Compression General - Jan 11

INTEGRAL GEAR TECHNOLOGY

Page 24: 1 - Cameron Compression General - Jan 11

Model: TA2000

Application:

Automotive plant

Page 25: 1 - Cameron Compression General - Jan 11

TT2000/3000 , twin process compressor

TDP2000/3000, Turbo DryPak

API-672 TA3000 with steam turbine

Page 26: 1 - Cameron Compression General - Jan 11

Centrifugal: Engineered Compressors

Page 27: 1 - Cameron Compression General - Jan 11

Double Gearboxes,

7 Stages, Two Processes

For Air separation plant

Page 28: 1 - Cameron Compression General - Jan 11

Machine Model:1MSG-2

Application:

Propylene (MW 42)

Heat Pump

Customer: Refrigeration

Page 29: 1 - Cameron Compression General - Jan 11

Machine Model:4R2MSGPB-3RCG

Horsepower: 2400 HP

Application:

CO 4.5 to 47 barA

Customer: Air ProductsLocation: Texas, USA

Page 30: 1 - Cameron Compression General - Jan 11

Machine Model:3R2GEPB-3G

Application: Propane

Customer: Sonatrach

Page 31: 1 - Cameron Compression General - Jan 11

API-672 3rd edition TA-40

for ExxonMobil Oil Unit

Packaging Capabilities

Page 32: 1 - Cameron Compression General - Jan 11

Fuel Gas Booster package

Page 33: 1 - Cameron Compression General - Jan 11

Engineered Compressors

Package

Page 34: 1 - Cameron Compression General - Jan 11

Engineered Compressors

Package

Page 35: 1 - Cameron Compression General - Jan 11

Engineered Compressors

Package

Page 36: 1 - Cameron Compression General - Jan 11

Gas

Gathering

Fuel Gas

Boosting

Injection

Transmission Processing

Storage &

Withdrawal

Reciprocating Markets

Page 37: 1 - Cameron Compression General - Jan 11
Page 38: 1 - Cameron Compression General - Jan 11

Standard Features• Choice of 42 different

Compressor Cylinders

• Low valve velocity for long life & high performance

• ASME code stamped pressure vessels

• CE Mark, EU Directives

• Completely packaged by one company – one stop shopping

• Discharge pressure till 350 barg

• Integral Engine-Compressor designed with crossheads on engine & compressor ends

• Current Integral Engines/Compressors

110 - 630 KW

• Chrome-plated power cylinder bores (hard iron available)

• High rod-load, high cylinder working pressure for flexibility

Page 39: 1 - Cameron Compression General - Jan 11

Typical Package

Configuration

Product Development:

• Developed an exhaust expansion

chamber to lower NOx emissions

• Reduced formaldehyde levels in Ajax

exhaust emissions

Page 40: 1 - Cameron Compression General - Jan 11

Markets

• UGS – Underground Gas Storages

• Gas Gathering – Compressors located close to the wellhead or to several well heads feeding a booster compressors

• Coal Bed Methane – A specialized Gas Gathering application with very low suction pressures 0 – 21 psig

(0 – 1.5 kg/cm2g)

• Re-injection – High pressure discharge (up to 345 BarG) usually two stages requiring forged steel cylinders

• Propane

• Poor quality fuel gas projects

• H2S fuel gas – up to five percent (5%) with iron plated cylinders

Page 41: 1 - Cameron Compression General - Jan 11

D P C - 2 8 0 3 - LE

Directional

Ported Power

Cylinder

Compressor

Number of

Power Cylinders

Cubic Inches of

Power Cylinder x 100Denotes Low

Emissions Unit

Nomenclature

Page 42: 1 - Cameron Compression General - Jan 11

New Unit Specifications

Page 43: 1 - Cameron Compression General - Jan 11

2 Vs. 4 Stroke Cycle

Air Intake

Exhaust

Benefits of 2-Cycle Principle

• Power stroke every revolution

• Simple design with fewer moving parts

• Less “side loading” of piston

• Less contamination of crankcase

Page 44: 1 - Cameron Compression General - Jan 11

Two-Cycle Vs. Four-Cycle

With an Ajax two-cycle, you don’t need:

• Cams, camshafts and bearings

• Intake and exhaust valves

• Seats

• Timing gears

• Rocker arms

• Tappets

• Push rods

• Valve stems and valve stem bushings

• Valve springs

• Valve covers and gaskets

Page 45: 1 - Cameron Compression General - Jan 11

Sealed CrankcaseBenefits

Products of combustion sealed off from crankcase

Longer bearing life

Annual vs. monthly

oil changes means

less down time

H2S fuel gas tolerant

Page 46: 1 - Cameron Compression General - Jan 11

Splash, Flood and Force Feed

Lubrication

Page 47: 1 - Cameron Compression General - Jan 11

LH

1

Flywheel

Sheave

DPC-2201/2801

Page 48: 1 - Cameron Compression General - Jan 11

DPC-2202/2802

RH

LH

1

2

Flywheel

Sheave

K-6001-D-LH

K-6001-D-RH

Page 49: 1 - Cameron Compression General - Jan 11

RH

LH

1

2

Flywheel

Sheave

3

DPC-2803

Page 50: 1 - Cameron Compression General - Jan 11

LH

RH

1

2

Flywheel

Sheave

4

3

RH

DPC-2804

Page 51: 1 - Cameron Compression General - Jan 11

Ajax Exhaust

System

Our Ajax LE machines are capable to meet

every kind of Emission Requiremets

Page 52: 1 - Cameron Compression General - Jan 11

Why buy Ajax

• Integral designs eliminates power consuming belts and gears and alignment problems associated with couplings

• Two cycle engine design; power stroke every revolution without need for valves, valve springs, lifters, rocker arms, cams, camshaft bearings, etc.

• Slash lubrication of crankcase; no oil pump, filter or cooler

• Low BMEP, lowest in the industry means less maintenance

• Higher rod load ratings, up to 200% greater for Ajax vs compressors in comparable HP. Means flexibility in wider pressure ranges

• Less bearings, fewer parts. The advantage of Ajax is not the number of parts it has, it is the number of parts it does not have. Ajax is engineered for simplicity and dependability.

Page 53: 1 - Cameron Compression General - Jan 11

Ajax

The Commercial

Advantage

Page 54: 1 - Cameron Compression General - Jan 11

Cumulative Total Costs - AJAX vs HSSP

0

200

400

600

800

1000

1200

1400

1600

1 2 3 4 5 6 7 8 9 10

Years

Do

llars

(000)

AJAX

HSSP

Ajax low maintenance

costs makes the

difference!!!

Page 55: 1 - Cameron Compression General - Jan 11

Cumulative Down Time - AJAX vs HSSP

0

20

40

60

80

100

120

140

160

180

1 2 3 4 5 6 7 8 9 10

Years

Cu

mu

lative

Da

ys

AJAX

HSSP

Less down time = more production and more revenue

Page 56: 1 - Cameron Compression General - Jan 11

Some Applications

Page 57: 1 - Cameron Compression General - Jan 11

8 Ajax 450 KW Engine-Compressor

Page 58: 1 - Cameron Compression General - Jan 11

Ajax 600 KW Engine-Compressor

Page 59: 1 - Cameron Compression General - Jan 11

SuperiorCompressors and Engines

Product Overview

Page 60: 1 - Cameron Compression General - Jan 11

75 375 750 1500 2250 3000 3750 4475 5220 6000 6700

1800

RP

M

kW

1500

600

Reliable line of products with brake power from 75 to 6700 kW

Discharge pressure up to 515 barg

Compressor Line-Up

MH/WH/WG

300

440

1200

1000

RAMCFA

Page 61: 1 - Cameron Compression General - Jan 11

Compressor Field of application

Page 62: 1 - Cameron Compression General - Jan 11

CFA Couple-Free Design

C-FORCE

Page 63: 1 - Cameron Compression General - Jan 11

RAM

Page 64: 1 - Cameron Compression General - Jan 11

MH

Page 65: 1 - Cameron Compression General - Jan 11

WH

Page 66: 1 - Cameron Compression General - Jan 11

WG

Page 67: 1 - Cameron Compression General - Jan 11

SC

Page 68: 1 - Cameron Compression General - Jan 11

Superior Engines

825 Series

General Data

Page 69: 1 - Cameron Compression General - Jan 11

Superior engines are designed to match Superior compressors. When you buy both the

engine and compressor from the same company, you have a unique solution from a

unique OEM supplier.

No finger pointing!

Model 16SGTD 12 SGTD

Bhp (kW) 2650 (1975) 2000 (1490)

Bore/stroke [in. (cm)] 10x10.5 (25.4x26.7) 10x10.5 (25.4x26.7)

No. Of cylinders 16 12

RPM 900 900

Weight [lb (kg)] 54,000 (24 500) 42,500 (19 400)

Heaviest lift [lb (kg)] 220 (100) 220 (100)

Dimensions [ft-in. (cm)]

Lenght 17'8" (538) 14'11" (455)

Width (without platforms) 7'9" (235) 7'4" (224)

Height 9'7" (292) 9'7" (292)

Superior Engines General Data

Page 70: 1 - Cameron Compression General - Jan 11

- Four Stroke-Cycle Gas Engine

- Spark Ignited

- Power Cylinder Displacement: 825 cubic inches (13.5 Liter) per cylinder

- Bore & Stroke: 10 inches x 10.5 inches

- 8 Cylinder Inline Configuration (600-1000 RPM)

- 12 & 16 Cylinder V Configuration (600-900 RPM)

- Known as the "Work Horse" of the compressor drive industry, 30 + years history

- Low compression ratio (8.75:1)

- Low BMEP rating of 177 at 900 RPM

(lower BMEP = less stress on running parts)

- ATEX compliant to Group II, Category 3, Zone 2 (G)

Engine Features

Page 71: 1 - Cameron Compression General - Jan 11

12 SGTD

Page 72: 1 - Cameron Compression General - Jan 11

16 SGTD

Page 73: 1 - Cameron Compression General - Jan 11

400 BAR REINJECTION

BP/COLUMBIA

SUPERIOR 16S6T / WH64

Packaging Capabilities

Page 74: 1 - Cameron Compression General - Jan 11

ENGINE/COMPRESSOR SKID

11m LONG

5m WIDE

4m HIGH

WEIGHT 90 TONS

16SGTD+WH66

Gas Gathering

COOLER

10m LONG

5m WIDE

4m HIGH

WEIGHT 25 TONS

Page 75: 1 - Cameron Compression General - Jan 11

2 RAM54+Superior2408

Coal Gas Boosting Station

New Mexico

Page 76: 1 - Cameron Compression General - Jan 11

8 16SGTD+WH64 16 MW

Gas Boosting Station Kansas

Page 77: 1 - Cameron Compression General - Jan 11

Recycle gas compressor

offshore installation on FPSO Petrojarl I, PGS/ Golar Nor

Page 78: 1 - Cameron Compression General - Jan 11

5 12SGTD+WH64 7 MW

Gas Transmission Station Romania

Page 79: 1 - Cameron Compression General - Jan 11

5 12SGTD+WH64 7 MW

Gas Transmission Station Romania

Page 80: 1 - Cameron Compression General - Jan 11

TWO STAGE FUEL GAS BOOSTER

1000 KW SUPERIOR WH62

Page 81: 1 - Cameron Compression General - Jan 11

430 KW SUPERIOR CFA 34 / CAT 3412

Pipeline Evacuation Compressor

Page 83: 1 - Cameron Compression General - Jan 11

European Headquarter

EACR region (Europe, Africa, Caspian & Russia)

CAMERON SYSTEMS SRL

Via Cantu’ 8 / 10

20092 Cinisello Balsamo - Milano - Italy

Tel. +39 02 612 920 10

Fax. +39 02 612 942 40

www.c-a-m.com