1 - cameron compression general - jan 11
TRANSCRIPT
Cameron Overview
Compression Systems
Cooper Cameron Corporation
Cameron International
Corporation
Cooper Cameron Corporation has
officially changed its name to
Cameron International Corporation
("Cameron").
What was formerly know as:
Cooper Compression
Cooper Energy Services
Cooper Turbocompressor
Is now:
Cameron is a leading provider of flow equipment products, systems
and services to worldwide oil, gas and process industries…
• Products used to control,
direct, adjust, process, measure
and compress pressure & flows
• 177 years continuous history
• Headquartered in Houston, TX
• $ 4.5 + billion in annual orders
• 2/3 of business non-USA
• 18,000 + employees
• 300 + locations worldwide
• 60 + strong product brands
• 11 operating divisions holding
leading positions in global oil & gas
and process markets
• More information at www.c-a-m.com
Cameron is a leading provider of flow equipment products, systems
and services to worldwide oil, gas and process industries…
Cameron’s global network – sales, engineering, manufacturing and aftermarket service
Cameron is a leading provider of flow equipment products, systems
and services to worldwide oil, gas and process industries…
Cameron is a leading provider of flow equipment products, systems
and services to worldwide oil, gas and process industries…
Global manufacturing, sales and service network
*Select locations from more than 260 Cameron locations around the world
BrazilAngola
Nigeria
Romania
Oman
Germany
Kazakhstan
Indonesia
Argentina Canada
France Italy
Malaysia
Saudi Arabia Singapore United Kingdom
Cameron is a leading provider of flow equipment products, systems
and services to worldwide oil, gas and process industries.
Upstream Downstream
Exploration Development Production Transportation Refining & Mktg Process Ind
Surface
Subsea
Based on 2008 orders; Red = Drilling & Production Systems group; Green = Valves & Measurement group; Gray = Compression Systems group
Scale
$ 500
Million
Drilling & Production Systems groupDrilling Systems• CAMERON
Surface Systems• CAMERON
• MCEVOY
• WILLIS
• WKM
• IC
• TUNDRA
• STEROM
Subsea Systems• CAMERON
• WILLIS
Flow Control• WILLIS
• CAMERON
• LEDEEN
Petreco Process• PETRECO
• WEMCO
• KREBS
• KCC
• VORTOIL
• BFCC
• UNICEL
• METROL
• EDGE
Tahiti Field
Development
Tengizchevroil Land
Wellhead & Tree
One of two identical
Metrol Dual Media Filter
Packages supplied to
Chevron
Compact Retrievable
Insert
15K Marine
BOP Stack
Distributed Valves• DEMCO
• NAVCO
• NUTRON
• TXT
• WHEATLEY
• WKM
• THORNHILL CRAVER
• TBV
• TECHNO
Engineered Valves• CAMERON
• GROVE
• RING-O
• TOM WHEATLEY
Process Valves• ORBIT
• FOSTER
• ENTECH
• GENERAL
• TK
• WKM
Measurement Systems• NUFLO
• BARTON
• CLIFF MOCK
• CALDON
Valves & Measurement group
Welded Body
Trunnion Ball Valve
Slab
Gate Valve
Ultrasonic
Flowmeter
Gate
Valve
Subsea Welded body
Ball Valve
Top Entry
Trunnion Ball Valve
Plug
Valve
Floating
Ball Valve
Cryogenic
Ball Valve
High Performance
Butterfly Valve
Double Expanding
Gate Valve
Bolted Body
Trunnion Ball Valve
Severe Service
Floating Ball Valve
Orbit Rising Stem
Ball Valve
Flow Scanner
Systems
Liquid Turbine
Flow Meters
Centrifugal Compression
Products
Compressor Parts and Service
AJAX Integral Compressors
Superior Separable Compressors
Compression Systems groupReciprocating
Compression
• AJAX
• COOPER-
• BESSEMER
• CSI
• ENTERPRISE
• SUPERIOR
• TEXCENTRIC
• TSI
Centrifugal
Compression
• JOY
• MSG
• TURBO-AIR
Compression Systems
Products & Markets
Cameron Compression Systems HQ
16250 Port Northwest DriveHouston, Texas 77041
The Compression Systems division
manufactures centrifugal and
reciprocating compressors and provides
aftermarket products and services
for a global market.
The Compression Systems Division has developed a reputation for
excellence over its 175 year history
• 1833 Cooper founded in Mt. Vernon, Ohio
• 1929 Cooper merges with Bessemer Corp.
• 1962 Cooper-Bessemer acquires Ajax
• 1965 Name changed to Cooper Industries, Inc.
• 1976 Superior acquisition
• 1987 Joy acquisition
• 1989 Enterprise acquisition
• 1995 Cooper Cameron split-off from Cooper Industries
• 2001 Nickles Industrial acquisition
• 2001 TSI acquisition
• 2002 Merging of Centrifugal and Reciprocating Divisions
• 2006 Name changed to Cameron, Compression Systems
• 1955 Joy Manufacturing Company
establishes a turbomachinery R&D facility
in Buffalo, NY
• 1960 Introduction of the first small
integral gear centrifugal air compressor,
the 4MSG®-2 .
• 1965 First packaged centrifugal
compressor was introduced, the Turbo
Air®.
• 1976 Introduced the first CleanBurn®
engine
• 1980 Introduction of the first micro-
processor controlled compressor
• 1988 First seven-stage dual service
machine with three pinions.
• 2000 The Turbo Air Cooled compressor
“TAC2000” is introduced.
A HISTORY OF INNOVATION
MAJOR COMPRESSOR MANUFACTURING FACILITIES
Buffalo, New York Oklahoma City, OK
Houston, Texas Salina, KS
Compression Systems
Reciprocating
Compressors
Centrifugal
Compressors
Standard
Compressors
(Plant air)
Engineered
Compressors
(MSG)
Air & N2 Gas
Integral Separable
Ajax Superior
Compressors and
Gas Engine
Integral Engine Compressors Fuel Gas Boosters
Turbocharger
Separable Compressors
Plant Air
Engineered Air
COMPRESSION SYSTEMS
Gas Engines
Centrifugal
• Textiles
• Food & Beverage
• Automotive
• Snowmaking
• Chemicals
• Industrial Gases
• Power Generation
• Electronics
• Refineries
• Glass Manufacturing
• Iron & Steel
• General Manufacturing
• Pulp & Paper
• Transportation
• Aerospace
• Oil & Gas
Industries Served
Plant Air Product Portfolio up to 340 m3/min & 2000 KW
INTEGRAL GEAR TECHNOLOGY
Model: TA2000
Application:
Automotive plant
TT2000/3000 , twin process compressor
TDP2000/3000, Turbo DryPak
API-672 TA3000 with steam turbine
Centrifugal: Engineered Compressors
Double Gearboxes,
7 Stages, Two Processes
For Air separation plant
Machine Model:1MSG-2
Application:
Propylene (MW 42)
Heat Pump
Customer: Refrigeration
Machine Model:4R2MSGPB-3RCG
Horsepower: 2400 HP
Application:
CO 4.5 to 47 barA
Customer: Air ProductsLocation: Texas, USA
Machine Model:3R2GEPB-3G
Application: Propane
Customer: Sonatrach
API-672 3rd edition TA-40
for ExxonMobil Oil Unit
Packaging Capabilities
Fuel Gas Booster package
Engineered Compressors
Package
Engineered Compressors
Package
Engineered Compressors
Package
Gas
Gathering
Fuel Gas
Boosting
Injection
Transmission Processing
Storage &
Withdrawal
Reciprocating Markets
Standard Features• Choice of 42 different
Compressor Cylinders
• Low valve velocity for long life & high performance
• ASME code stamped pressure vessels
• CE Mark, EU Directives
• Completely packaged by one company – one stop shopping
• Discharge pressure till 350 barg
• Integral Engine-Compressor designed with crossheads on engine & compressor ends
• Current Integral Engines/Compressors
110 - 630 KW
• Chrome-plated power cylinder bores (hard iron available)
• High rod-load, high cylinder working pressure for flexibility
Typical Package
Configuration
Product Development:
• Developed an exhaust expansion
chamber to lower NOx emissions
• Reduced formaldehyde levels in Ajax
exhaust emissions
Markets
• UGS – Underground Gas Storages
• Gas Gathering – Compressors located close to the wellhead or to several well heads feeding a booster compressors
• Coal Bed Methane – A specialized Gas Gathering application with very low suction pressures 0 – 21 psig
(0 – 1.5 kg/cm2g)
• Re-injection – High pressure discharge (up to 345 BarG) usually two stages requiring forged steel cylinders
• Propane
• Poor quality fuel gas projects
• H2S fuel gas – up to five percent (5%) with iron plated cylinders
D P C - 2 8 0 3 - LE
Directional
Ported Power
Cylinder
Compressor
Number of
Power Cylinders
Cubic Inches of
Power Cylinder x 100Denotes Low
Emissions Unit
Nomenclature
New Unit Specifications
2 Vs. 4 Stroke Cycle
Air Intake
Exhaust
Benefits of 2-Cycle Principle
• Power stroke every revolution
• Simple design with fewer moving parts
• Less “side loading” of piston
• Less contamination of crankcase
Two-Cycle Vs. Four-Cycle
With an Ajax two-cycle, you don’t need:
• Cams, camshafts and bearings
• Intake and exhaust valves
• Seats
• Timing gears
• Rocker arms
• Tappets
• Push rods
• Valve stems and valve stem bushings
• Valve springs
• Valve covers and gaskets
Sealed CrankcaseBenefits
Products of combustion sealed off from crankcase
Longer bearing life
Annual vs. monthly
oil changes means
less down time
H2S fuel gas tolerant
Splash, Flood and Force Feed
Lubrication
LH
1
Flywheel
Sheave
DPC-2201/2801
DPC-2202/2802
RH
LH
1
2
Flywheel
Sheave
K-6001-D-LH
K-6001-D-RH
RH
LH
1
2
Flywheel
Sheave
3
DPC-2803
LH
RH
1
2
Flywheel
Sheave
4
3
RH
DPC-2804
Ajax Exhaust
System
Our Ajax LE machines are capable to meet
every kind of Emission Requiremets
Why buy Ajax
• Integral designs eliminates power consuming belts and gears and alignment problems associated with couplings
• Two cycle engine design; power stroke every revolution without need for valves, valve springs, lifters, rocker arms, cams, camshaft bearings, etc.
• Slash lubrication of crankcase; no oil pump, filter or cooler
• Low BMEP, lowest in the industry means less maintenance
• Higher rod load ratings, up to 200% greater for Ajax vs compressors in comparable HP. Means flexibility in wider pressure ranges
• Less bearings, fewer parts. The advantage of Ajax is not the number of parts it has, it is the number of parts it does not have. Ajax is engineered for simplicity and dependability.
Ajax
The Commercial
Advantage
Cumulative Total Costs - AJAX vs HSSP
0
200
400
600
800
1000
1200
1400
1600
1 2 3 4 5 6 7 8 9 10
Years
Do
llars
(000)
AJAX
HSSP
Ajax low maintenance
costs makes the
difference!!!
Cumulative Down Time - AJAX vs HSSP
0
20
40
60
80
100
120
140
160
180
1 2 3 4 5 6 7 8 9 10
Years
Cu
mu
lative
Da
ys
AJAX
HSSP
Less down time = more production and more revenue
Some Applications
8 Ajax 450 KW Engine-Compressor
Ajax 600 KW Engine-Compressor
SuperiorCompressors and Engines
Product Overview
75 375 750 1500 2250 3000 3750 4475 5220 6000 6700
1800
RP
M
kW
1500
600
Reliable line of products with brake power from 75 to 6700 kW
Discharge pressure up to 515 barg
Compressor Line-Up
MH/WH/WG
300
440
1200
1000
RAMCFA
Compressor Field of application
CFA Couple-Free Design
C-FORCE
RAM
MH
WH
WG
SC
Superior Engines
825 Series
General Data
Superior engines are designed to match Superior compressors. When you buy both the
engine and compressor from the same company, you have a unique solution from a
unique OEM supplier.
No finger pointing!
Model 16SGTD 12 SGTD
Bhp (kW) 2650 (1975) 2000 (1490)
Bore/stroke [in. (cm)] 10x10.5 (25.4x26.7) 10x10.5 (25.4x26.7)
No. Of cylinders 16 12
RPM 900 900
Weight [lb (kg)] 54,000 (24 500) 42,500 (19 400)
Heaviest lift [lb (kg)] 220 (100) 220 (100)
Dimensions [ft-in. (cm)]
Lenght 17'8" (538) 14'11" (455)
Width (without platforms) 7'9" (235) 7'4" (224)
Height 9'7" (292) 9'7" (292)
Superior Engines General Data
- Four Stroke-Cycle Gas Engine
- Spark Ignited
- Power Cylinder Displacement: 825 cubic inches (13.5 Liter) per cylinder
- Bore & Stroke: 10 inches x 10.5 inches
- 8 Cylinder Inline Configuration (600-1000 RPM)
- 12 & 16 Cylinder V Configuration (600-900 RPM)
- Known as the "Work Horse" of the compressor drive industry, 30 + years history
- Low compression ratio (8.75:1)
- Low BMEP rating of 177 at 900 RPM
(lower BMEP = less stress on running parts)
- ATEX compliant to Group II, Category 3, Zone 2 (G)
Engine Features
12 SGTD
16 SGTD
400 BAR REINJECTION
BP/COLUMBIA
SUPERIOR 16S6T / WH64
Packaging Capabilities
ENGINE/COMPRESSOR SKID
11m LONG
5m WIDE
4m HIGH
WEIGHT 90 TONS
16SGTD+WH66
Gas Gathering
COOLER
10m LONG
5m WIDE
4m HIGH
WEIGHT 25 TONS
2 RAM54+Superior2408
Coal Gas Boosting Station
New Mexico
8 16SGTD+WH64 16 MW
Gas Boosting Station Kansas
Recycle gas compressor
offshore installation on FPSO Petrojarl I, PGS/ Golar Nor
5 12SGTD+WH64 7 MW
Gas Transmission Station Romania
5 12SGTD+WH64 7 MW
Gas Transmission Station Romania
TWO STAGE FUEL GAS BOOSTER
1000 KW SUPERIOR WH62
430 KW SUPERIOR CFA 34 / CAT 3412
Pipeline Evacuation Compressor
SOME OF OUR CUSTOMERS
CORPORATION
European Headquarter
EACR region (Europe, Africa, Caspian & Russia)
CAMERON SYSTEMS SRL
Via Cantu’ 8 / 10
20092 Cinisello Balsamo - Milano - Italy
Tel. +39 02 612 920 10
Fax. +39 02 612 942 40
www.c-a-m.com