1 dr. george jergeas peng university of calgary project management specialization managing fast...
TRANSCRIPT
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Dr. George Jergeas PEngUniversity of Calgary
Project Management Specialization
Managing Fast Track Projects: A Guide and Checklists
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Reference
This presentation is based on the European Construction Institute (ECI) - UK
ECI Manual
The Fast Track Manual
A guide to Schedule Reduction for Client and Contractors on Engineering and Construction Projects
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IntroductionDifferent Project Stages
Concept Stage * Development Stage Definition Stage * Design Stage * Procurement Stage Construction Stage * Commissioning Operation Stage
Key Issues
Agenda
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Introduction
Takes place more quickly than normal
A difficult and often stressful route to follow
There is no boundary between a normal project and a fast track project
Projects ranged from 4 - 36 months Schedule reduction 10 - 29% Cost increase 10 - 20%
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Reasons for Fast Track
Urgent requirements by client To maximize profit or limit loss
Imposed deadline Start of academic year End of current lease New legislation
Minimize disruption of services
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Objectives
To assist who are considering a fast track to make the right decisions
To help implement fast track strategy successfully
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Key Success factors
The calibre of individuals and their working relationships
The adequacy of the definition of the project
Strategy adopted and systems for implementation
The passion to succeed on the part of key participants
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“A managerial approach to the achievement of early project delivery, involving the application of innovations in the management of construction procurement and recent advances in the process that, bringing into play;
The integration of construction and design phases The involvement of the contractor in both the design and
construction phases Overlapping of work packages to enable construction of
sections of the project to proceed while the design for other sections is being progressed
The employment of the expertise of suppliers in design and construction
Kwakye, 1991
Definitions
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“Design and construction are overlapped and different sections of the plant are designed and built in parallel with significant additional risk due to the links between the design of different parts of the plant”
Turner, 1996
The reduction of the the schedule to the minimum practicable is the principal driving force for one or more stages of the project
Definitions
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Project StagesF
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Work Package Overlap Work packages are progressed in parallel Overlap the stages for each work package
Early Decisions Experienced judgement and empowerment Commence design before scope has been
defined Must accept wrong decisions
General Principles
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Integrated Project Team Main parties are combined into a single
organization and participate to the limit of their capability in achieving the project objectives
Partnering Benefits
Availability of additional expertiseAvoiding learning curve errorsReduction in the overall workloadCommitment to the project definition and scheduleDesign and construction developed together
General Principles
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Additional Staff More labour will be needed at peak period as a
consequence of scheduling activities in parallel More management resource will be needed to deal with
interface and progress issues arising from inter-dependencies between disciplines and between design, procurement and construction
Schedule Reduction Techniques
Project must be managed in an efficient manner making full use of project management and schedule reduction techniques
General Principles
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Additional Risks Decisions based on limited information,
cannot always be right first time
A structured and thorough risk management process needed
General Principles
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Advantages vs. Disadvantages
Advantages Time to market Commercial benefits Short schedule (at least 10%) Reduce time period for risk exposure
Disadvantages Additional risk factors, very limited alternatives Increased amount of PM, control, etc. Cost increase (at least 10 – 20%)
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Characteristics that Support StrategyOwnership
Client supportProject sponsor or champion
Stakeholder support and commitment Organization
Project team needs to be simple, clear and devoid of rigid hierarchy
If parent organization has a functional matrix structure, the functional line must be subordinate to the project management (task) line for the duration of the project team
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Desirable Team Characteristics Honesty - Openness - Trust Anticipation and avoidance of issues rather than
waiting for them to turn into problems Mutual support - issue resolution, coaching No blame culture Access to all parties, no communication barriers Lean organization, which aids communications
and speeds decision taking Full time members Authorized and empowered team members Decision making on the spot without referring
Characteristics that Support Strategy
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People and Relationships Technical competence Decisiveness - self starter - can do - flexibility Ability to forecast outcome and act accordingly See the big picture Willing to collaborate Enthusiasm Strong leadership Managerial competence Openness
Characteristics that Support Strategy
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Motivation Create a team culture that avoid de-motivation of
individuals who are keen to succeed, but are prevented by the organization, procedures,…..
Working part of a team, working equally hard and supporting each other
Appoint key positions to individuals known to be good motivators
Early identification and removal of under-performing individuals
Team building and partnering sessions Incentive/penalty clauses
Characteristics that Support Strategy
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Contractual arrangements Achieve win-win situation Pre-selected, preferred contractor Reimbursable basis, with incentives Lump-sum can also be used Partnering Up front agreement for payment for
changes and extras
Characteristics that Support Strategy
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Communications More informal communication - face-to-face Barriers should be removed - information
flows directly between the parties regardless of parent organization and level of hierarchy
Responsibility for communication lies with the individual who has made a decision
Frequency and progress meetings Frequent and concise reporting
Characteristics that Support Strategy
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Introduction•Time to establish the concept is NOT
recoverable•The opportunity to influence the
outcome falls off rapidly
People •Stakeholders (ALL Should be identified)•Integrated Team (Sponsor, Project
Manager & Senior Managers from different key players)
•Qualified personnel and motivated
Concept Stage
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Scope •Identify the real Goal and Objectives of
the client•Identify Critical Success Factors (CSFs)
Strategy•Fast tracking should be avoided unless
the client business benefits from early completion significantly and outweigh risks
•Contract strategy addressed and outlined
Concept Stage
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Business and PM Systems Business Planning
process for weeding out poor projectsA smooth transition from business process to PM processStage gates process
Communications Rapid transmission of informationIT systemsPublicity needs to be controlled
Risk ManagementCost and Risk
Determination of cost is difficultLimited industry information on fast track projectsAs accurate as possible estimate to help in the decision
to adopt a fast track strategy
Concept Stage
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Logistics Consideration to location of new asset in relation to:
Location of customers Source and availability of feedstocks, component parts Supply routes Transport security and cost of supply and products Existing assets Workforce skills and availability
Also should consider: Locations of parties involved
Client site - design office - contractor - contractors and sub-contractor - suppliers
Sources of construction equipment - material - supply routes and methods - Site access and controls
Concept Stage
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Definition Stage
IntroductionLack of adequate definition has arguably
been responsible for more project failuresExpenditure of 25% of the total design effortDesign will need to be progressed on those
elements of the definition that are sufficiently secure in order to feed information to construction at the earliest practicable time…
Quality of project definition is very often a casualty, with the potential for overruns of cost & time
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Definition Stage
PeopleClarity of objectives
• A clear focus on the objectives as agreed with stakeholders at the concept stage must be maintained in order to aid in the decision making process
Stakeholders• The significant stakeholders early identified should
continue to be involved, consulted and advised• Any other identified stakeholders should be involved ASAP
Integrated Team• If the project has not so far been led by the project
manager who will be responsible for seeing it through to beneficial use, that individual should be appointed at the beginning of the definition stage
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Definition StagePeople
Suitably qualified and experienced personnelThe team should not be selected only on their
technical and managerial competencies… but also on their ability to:
• Overcome the obstacles and succeed in achieving the project CSFs• Work with high level of uncertainty • Work flexibly outside the normal work boundaries• Co-operate with others for the benefit of the project
Project Scope It is essential that the project team have a clear
understanding of what has been agreed by stakeholders to be in the scope and what is outside the scope
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Definition StageScope
For technical definition consider:Fit for purpose (which may not be ideal sometimes)Fastest to manufacture/construct rather than
cheaperReuse of design from existing assetsModular designPre-fabrication of componentsMinimization of project scope – lean construction
approachReduction in the number of processing steps in a
manufacturing plant
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Definition Stage (Cont.)Scope
Reduction in the size of the assetElimination of non-essential elements of the designStandardization of layout or repeated unitsStandard / off-the-shelf componentsSimplification of design dependenciesSimplification of the build/construct/assemble processAvoidance of innovation/new/untried elements in generalEarly identification and ordering of long delivery itemsConstructability / Operability
This stage should also include:Arrangements for handover and commissioningProving and warranty test to be carried outDefinition of beneficial operation / use as the end point of the project
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Definition Stage (Cont.)
For the Overall Scope also consider:
Achievement of the overall project objectives, both what is to be done and how it is to be achieved
Whether phased completion would be acceptable
Arrangements for handover and commissioning Proving and warranty test to be carried out Definition of beneficial operation / use as the
end point of the project Project specific critical success factors
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Definition StageProject Strategy
It should take into account the same aspects which were considered in the concept and development stages that include:
• Work Breakdown Structure and the ability to spilt the project into relatively independent parts
• Willingness to take early decisions and accept competent solutions• Ability to keep options open until the last responsible moment• Elimination of hold points for the approval of design• Agreement that the project will accept the best decision in light of
the information available at the time• Acceptance of risk taking, and the impact of each risk• Delegation and empowerment of the team to promote decisions• Early applications of authorization and approvals• Availability of benefits / incentives for all project parties• Opportunities to allocate risk and share rewards
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Definition StageProject Management Procedures
Planning• It is essential that, as the definition evolves, work is scheduled on
the basis of achieving the earliest beneficial use of the finished asset
• It is also essential that interactive planning process advocated as a team building activity
Project Process• Based on the project organization, the project procedures may be
those of the client, the contractor or one of the other parties• Standard processes need to be modified to accommodate the
degree of overlap between various stages• Authority to approve modifications should be assigned ASAP• A project risk management system must be set up as part of the
project procedures• A good system for project documentation is essential
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Definition StageProject Management Procedures
Project controlCare is needed to ensure that previously rejected ideas are
not reintroduced at the definition stageThe use of Value Engineering / Constructability is essential
to enhance the decision making process
Project CommunicationsA good communications system need to be established and
maintainedThis could include: intranet, Extranet, Internet, Chat rooms,
Bulletin Boards, Event Calendars, Data Base, etc.The greater the level of integration in the sharing and re-
use of information the more that the communication system will support the project and enhance success
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Definition StageProject Management Procedures
Cost and risk Cost
Approval of cost will have to be given on a lower level of definition and with a wider tolerance on the estimate if the project is to proceed unhindered by the supply of funds
A cost estimate to within plus or minus 10% will not be obtained until the end of the design stage
It is recommended that a control estimate should be produced once all the necessary details are known
During this stage it will be necessary to address the potential cause of increased cost which may rise
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Workshop 1: Risks
List risks associated with the increased level of overlap between definition and design stages of a project.
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Solution: Workshop 1 1. Design and construction rework arising from lack of firm
definition2. Additional management effort at peak to control the project3. Use of additional resources arising from repeat work and
parallel working requiring more than optimal number of people
4. Essential additional items to achieve the CSFs which creep into the scope through lack of firm definition
5. Procurement against best/guaranteed delivery rather than lowest price
6. Additions to equipment orders as details evolve7. Additional expediting
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Solution: Workshop 1
8. Air freighting to speed delivery9. Incorrect initial material quantities which may
give rise to surpluses, or shortages which will need to be topped up at premium costs
10. Additional contingencies being included in quotations to cover unknown elements where there is no scope
11. High allowances in tender prices to cover penalties for defaults
12. Overtime and shift working resulting in higher cost and loss of productivity
13. Over design vs. waiting for detailed information
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Design StageIntroduction
The main purpose of this stage is to finalize the design requirements for the project
This stage requires a good understanding of the options for compressing the schedule
It requires the use of the most up-to-date proven computer aided design
People Clarity of objectives
The most elegant design is useless unless it is capable of being built safely and to time and budget, this has to be fully understood by the project team and senior management
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Design StagePeople
Stakeholders– The interests of all stakeholders should be kept under review
as the design progress so that interested parties can be kept up to date and involved at the earliest appropriate stage
Alliances– Establishment of a long-term relationship between the
companies and team involved helps to ensure a rapid start-up of the team involved on the project at each stage
Integrated Team– This stage requires the use of single design team
incorporating the expertise of all discipline and involving those responsible for subsequent stages of the project
– The design should be able to be “right first time” to minimize the number and duration of design reviews
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Design Stage Integrated Team
The team need to be supported with appropriate collaboration and communication systems
Team members should have clearly identified roles and objectives to eliminate duplication and inefficiencies
The team members need proper empowerment to promote rapid and effective decision making
Team members should be very competent and experienced in order to enhance the efficiency of the design
Project Scope Clarity of definition
The problem with some fast track projects is that detailed design has to proceed without total clarity of definition
It is a a matter of judgment as to which areas are sufficiently well defined to proceed without incurring too great risk
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Design Stage
Project Scope Extent of design
The extent of design details need to be defined from the beginning. Some elements of design has always been left to contractors on site to complete
There will be no benefit if the easy 95% of the project is fully detailed and the contractor is left to struggle with the difficult 5%
Design can only be based on the best option at the time given information available
Early involvement of contractors and suppliers is essential
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Design Stage
Over-designIn the absence of hard information it is necessary to
make more generous allowances than would normally be the case
The level of the over-design will depend on the extent of the un-known, the significance and perhaps the cost of the time
The design can be based on the maximum expected values e.g., weight of structure, pressure in system together with an appropriate safety factor rather than waiting until precise values can be calculated.
Example: There maybe little cost difference for the project as a whole if piling is 30% over-designed or 50% over-designed, but may allow site work to proceed well ahead before the accurate details of the superstructure can be determined.
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Design Stage
Design process The design sequence must be planned to ensure that
the schedule needs of construction drive the design process for the production at the right time of:
Design informationDrawingsDocumentsMaterialsEquipment
Long lead item data sheets and specifications will need to be produced out of sequence with the rest of the design.
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Design StageDesign process
Visual appearance and structural design may need to be compromised to achieve the fastest completion
Design option selection may be based on fastest to manufacture or build rather than lowest cost
Design will overlap with procurement and construction Design of work packages will be in parallel By-pass design areas with insufficient information and work to
assumptions – put experienced team members to work resolving the issues within the black box area
Incorporate constructability to ensure the optimum construction productivity
Design holds must be minimized as possible Design reviews must be carried out very thoroughly
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Design Stage
Design processDesign freeze
The overlap between definition, design and construction means that the number of unknowns remains higher than in a normal project while work is proceeding on the following stageOnly freeze part of the design which then
have to be accepted as constraints on the rest of the design
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Design StageStrategy
Simplicity and repetitionReduction in the number of processing steps in a manufacturing
plantReduction in the size of the assetElimination of non-essential elements of the design (de-scoping)Standardization of layout or repeated unitsSimplification of the build / construct / assemble process
Standard / Reusable / Off-the-shelf-designConsideration should be given to re-use design of an existing assetAn existing asset can be used to train both the constructors and
users of the new assetBase the design of the long delivery items on those that already
exist so that material procurement and fabrication can be started at the earliest possible time.
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Design StageStrategy
ModularizationIf the overall design can be structured as a series of units or modules then
there is the potential to introduce a number of schedule reduction approaches
Progress separate modules in parallel using separate design teams, suppliers, construction contractors …
Care to identify all the interdependencies between the separate modules and to ensure that these are taken into account as the design progresses.
If a number of the modules can be of similar design then should be possible to utilize the experience gained on early modules to improve the efficiency and time
In a process plant design as a number of parallel streams, rather than a single large stream – Smaller and off-the-shelf items
Consider the concept of sub-modules mounted within plant p may be interchangeable
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Design StageStrategy
Prefabrication / Pre-assemblyManufacture modules off the site and under factory controlled
conditionsCladding panels complete with windows, external fittings,
internal finishesFully finished air handling unitsSkid mounted plantFully finished bathroomsStandardized internal partitioningCompleted, tested, validated pilot/ process plant
Design tools• The low technology approach will often be found (on many projects) to be the quickest to
produce results• Consideration to the use of the latest, proven, design (CAD) and communication systems (IT)
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Design StageProject Management Systems and Procedures
PlanningPlanning of the design must be driven by the
requirements of later stages, mostly the construction stage.
Interactive planning which involves all members of the project team in problem solving and plan optimization.
Critical Chain project planning methodology has been credited with a significant reduction in project duration. The methodology results in the schedule contingency, which is normally hidden in the planned duration of each activity, being removed from the critical chain of activities and being replaced by a number of buffers of project contingencies that are provided to protect blocks of activities and are visible to the project team
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Design StageProject Management Procedures
Project ControlEffective project control is one of the keys to a successful fast trackIt must be a dynamic process with a very short cycle time so that
deviations are recognized and correctedDesign progress measurements should be at the simplest level Frequent up-dates of measurements / informationProgress information / reports are simple, concise and easily
available to relevant peopleMonitoring of key trends – flogging adverse trends and forecast out-
turns that are not in accordance with the schedule – including schedule float.
Exception reporting of items not completed to scheduleProgress against deliverables, milestones, CSFs and forecast out-
turnsEarned Value measurement
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Design Stage
Project Management Procedures Design Approval
To ensure that the client fully understands the detail of the assets being created and does not come up with additional or alternative requirements during procurement, construction or commissioning phases, it is necessary to have good design approval system which includes sign-off by the client.
Approval of the design sub-units that are the responsibilities of specialist vendors may need to take place on their premises to avoid delays
Design verificationVerification should commence as soon as possible to
limit the amount of re-work
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Design StageProject Management Procedures
Change Control• Effective change control system is essential, but is difficult to enforce
due to the increased risk of rework arising from the overlap of design and construction.
• Rapid rejection and approval will help to limit rework and minimize the impact of change
Communications• Good verbal communications need to be established between the
parties so decisions are known quickly and design can progress rapidly.
• Meetings should be kept to a minimum and focused on decision taking rather than communication of matters purely for interest.
• Communications within the team should take place as needed and not be restricted to a meetings timetable
• Communications with other parties outside the design team need to be kept up to speed with design details as they evolve
• Full use of IT systems for storage and communication of information
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Design StageProject Management Procedures
Constructability ReviewsThe integrated team is best placed to address
the issues which arise from Constructability considerations as the structure and detailed design are evolving.
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Design Stage
Cost and Risk Considerations The main risks in this stage are of increased cost
and delay due to sub-optimum design or incorrect design resulting in rework
The root cause can be either commencing detailed design before a comprehensive and firm definition has been agreed or from the early decision approach where there are interdependencies between the elements on which parallel working is taking place.
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Workshop 2: Risks at the Design StageList the risks associated with increased
overlap between design and construction stages
List the risks associated with increased overlap between design and procurement stages
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Workshop 2: SolutionList the risks associated with increased overlap
between design and construction stages Product which is to be manufactured on the plant fails its trials Failure of innovative designs as a result of putting them into
practice without sufficient development Failures of innovative methodologies as a result of hasty and
insufficiently considered application Increased level of rework as a result of:
Lack of firm definition Omissions as a consequence of out-of-sequence design Changes to design of fabricated items after delivery to site
Increased whole of life cost due to sub-optimum design Conflict
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Workshop 2: SolutionList the risks associated with increased
overlap between design and construction stages Increased capital cost arising from:
Modularization e.g., extra structural steel, extra joint/connections, greater precision
Over-design due to judgments based on limited information
Sub-optimum design through the use of standard designs or reuse of existing design
Problem at design and construction discipline interfaces
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Workshop 2: SolutionList the risks associated with increased overlap between design and procurement stages Lack of understanding of scope Design changes requiring revised contract and purchase orders
leading to delays or cost increases Errors or omissions in purchase of materials or equipment Reduced certainty of outcome for all project parameters: cost, time,
quality, safety Interdisciplinary design conflicts arising from out of sequence
working Problems with systems integration Inappropriate form of contract for those contracts which are let on
the basis of inadequate or incorrect design information Selection of inappropriate contractors Inappropriate allocation of risk
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Design StageLogistics
Design team locationThe design team is the center of the project team
activitiesIf the whole project team cannot be located together,
consideration should be given to locate them all together through the design stage
AccessArrangements should be made for design team to gain
access to project site as early as possible
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Construction Stage Introduction
Manage the additional risksAchieve high productivity from construction work forceGood understanding of options for compressing the schedule Good risk management and communication systemCoordination among all contractors and suppliers
People Clarity of objectives
The CSFs and what is expected of site staff in achieving these CSFs should be communicated to all construction staff
The key performance indicator against which construction performance is to be measured should be explained
The interests of the site workforce should be identified (working arrangements, working periods, flexibility and critical path activities)
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Construction Stage
People Integrated team
Single integrated team with one culture should be carried through to the construction site (it may be difficult with many suppliers)
Contracts between the parties involved need to be set up to promote integration and co-operation and to enable all parties to be available as and when demanded by the schedule.
The following elements have been noted as being helpful:• Effective management of the overall team effort• Contractual obligations for all parties to work co-
operatively regardless of direct contractual relationship• Design staff to be based on the construction site• Rapid response from engineering staff not site based
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Construction Stage Integrated team
• Vendors available to assist in the erection, site testing and pre-commissioning
• Dedicated staff to co-ordinate and expedite permits, clearness, etc.
• Commissioning staff used as construction inspectors• Client and commissioning staff involved in punch listing of
defects• Project facilitators to deal with hold ups, interface problems• Joint construction and commissioning punch listing team • Punch list rectification squad which is separate from the
normal construction squad to hit critical items while avoiding disruption to construction progress
• Testing as part of the installation process, not subsequent activity
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Construction StagePeople
Delegation and empowermentAuthorize and empower members of the project team to promote rapid and effective decision taking at the lowest competent level
Necessary numbers and skills must be made available to meet the demands of the schedule
Supervision ratios may need to be increasedSkilled and experienced staff are employedConstruction team motivation is essential to enhance success
• Remove disincentives and provide incentives– Schedule is challenging but realistic– Demonstrate management dedication and commitment– Remove underperforming staff from team– Simplify work methods– Avoid non-essential overtime– Supply design information, materials, equipment, support services
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Construction StageScope
A clear definition of scope in form of drawings and specifications, codes, standards and best practices.
Need to now what is required and how to deliver he scope
Strategy Construction plan
• Satisfy conditions for plant commissioning and handover• Provision of agreed documentation to following stages• Pull through of design, materials, equipment, resources• Inclusion of output from Constructability reviews• Utilization of latest proven methods and technical improvements• Detailed planning / control for critical path and special operations• Modularization and off-site fabrication• Locations of site facilities, workshops, etc.• Complete weld preps prior to installation of steelwork/pipes• Pre-painting of pipes and steel
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Construction Stage Site contracts
Number and arrangement of contractors should be optimized for speed of construction
Management and resources Number and skills supplied to meet demands of plan Competence in required project management and discipline skills Workforce clocking / accommodation / messing facilities close to
work faces
Materials and equipment Materials and consumables supplied to ensure no delay through
shortage Materials management system to supply materials and equipment
safely and efficiently to the work face Generous supply of construction equipment, personal protective Construction, commissioning and operational spares ordered with
equipment
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Construction Stage Quality assurance
Build quality in. Do the job right the first time (inspection does not improve quality)
Systems designed to minimize reworkEnsure that the latest revision is n use and previous
issues have been withdrawn
AccessGood, safe site accessGenerous lay-down, storage and work areas for pre-
fabrication, assembly and inspection/testingSafe and unobstructed access to the work face e.g.
scaffoldingMaximum use of mobile access devices such as “Cherry
Pickers” and scissor lifts
Safety, Health and Environment
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Construction StageProject Management ProceduresPlanning Construction requirements in terms of design, planning
approvals, contracts, materials, equipment services and documentation should be built into the project plan from the earliest practicable time.
Only in this way will it be possible for the preceding stages (Development, design, procurement) to organize their work so as to produce constructable design packages and constructable procurement packages
Construction plan should be based on the requirements for pre-commissioning and commissioning
Keep plan under review throughout the construction period.
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Construction StagePlanning
• Only the minimum number of essential activities on the critical path• Maximize benefits from prefabricated elements• Plan construction of repetitive units as a manufacturing process• Package work to allow multiple work fronts in parallel• Plan construction sequence so as to meet pre-commissioning and
commissioning needs• Base the schedule on shorter time intervals i.e. days or hours for critical
tasks• Site access arrangement• Establishment of site infrastructure• Work permit provision• Resource demands of the schedule – recruitment, induction, training• Move from area based to process system• Commence construction based on early design information• Key long lead and critical activities• Contingency planning for critical activities• Constructable work packages• Deferment of non-essential items until late in the program
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Construction StageProject Management Procedures
Project ControlControl must be a dynamic process with very short cycle time and include the following:
• Frequent monitoring of all trends in work progress• Frequent monitoring of changes• The use of simple progress indicator graphs (S-curve) on a daily
basis• Simple progress reports and easily available to relevant people• Exception reporting of items not completed to scheduled• Progress against deliverables, milestones, etc.• Earned Value measurement
Change Control• Design changes are to be avoided• If design change is essential, implement through change control
system• Resist verbal request at all costs
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Construction StageProject Management Procedures
CommunicationsCommunications should be:Simple – limited to what is necessaryPertinentTimelyUsing best available mechanism; face-to-face
Use of IT and 3D design tools to have a clear understanding of the product
Enable all parties to work together with an improved understanding of the design intent to avoid delays arising from misunderstandings and interdisciplinary conflicts
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Construction Stage
Cost and Risk Mechanism for controlling costs through efficient
use of labour and materials and the avoidance of rework including rectification of defective work
Strategies to achieve high productivity Multiple shift or night shift will add to cost It may be necessary for the client to provide
advance payment to enable contractors to commit materials and resources ASAP.
Balance between risk and reward
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Construction StageLogistics
Design support for construction should be located on site If not possible then effective IT system should be used to
improve communications and enable marked up drawings to be rapidly transmitted
Maintain the momentum of the construction site and avoid the need to move site labour on to less urgent work due to hold ups on the critical activities
Procurement support should be provided and include:• Documentation – covering both purchasing transaction and
documentation• Good receipt procedures• Inspections requirements• Quarantine of incorrect or defective goods• Storage and conservation• Handling and delivery to the work face• Surpluses• Returns of incorrect, defective materials and equipment
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Key IssuesWith Fast Track
Control is redefined from “monitoring results” to “making things happen”
Performance is maximizing value and minimizing waste at the project level
Value to the client is defined, created and delivered throughout the life of the project
Coordinating action through pulling and continuous flow as opposed to traditional schedule driven push with its over-reliance on central authority and project schedule to manage resources and coordinate work
Decentralizing decision making through transparency and empowerment (effective communication)
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Key Issues
Key organizational features include leadership, teamwork and trust
The construction requirement is the basis for planning the supply of design, documentation, materials, equipment and resources
Providing the wrong goods or service the right way is waste “do the right project before you do the project right”
Project control is “controlling the project”, not just retrospective monitoring
Good communication are needed to support decision making Eliminate ineffective time on site activities Significant attention to project with new technology
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Thank You
Managing Fast Track Projects: A Guide and Checklists