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29th and 30th November

Ship Recycling

A challenge for all participants

Dipl.-Ing. Henning Gramann, Dr. R. Krapp_Rev6



29th and 30th November 1st International Naval Sector Technical Conferences, Ferrol / Spain No. 2

I ntroduction

Name: Henning Gramann

Environmental Engineer (Dipl.-Ing.)

GL-Specialist for Ship Recycling

Member of German Delegation to IMO(MEPC Working Group on Ship Recycling)

Department: Strategic Research

Phone: +49 40 36149 - 7786

Email: [email protected]




C ontent I

Current / Future Situation

Focal points of new Convention

(The Inventory of Hazardous Materials)

Related requirements for yards, owners,

manufacturers, and classification societies

Conclusions / Solutions




Uncertain legal situation:

³Clemenceau³ (Asbestos)

France - India - France - ?

³Norway³ now ³Blue Lady³ (Asbestos, PCB)

Germany - Malaysia - Bangladesh - India

³Otapan³ (Asbestos)

Netherlands - (Turkey) - ?

Vague instructions

³IMO Guidelines on Ship Recycling³, Res. A.962(23)

ÄGuidelines for the Development of the Ship Recycling Plan³, MEPC / Circ.419

Basel Convention ([land based] transboundary movement of hazardous wastes)

C urrent Situation




C urrent Situation

Time Frame:

Completion of Convention: 2007

Start of Ratification Process: 2008/2009

Entry into force: ³somehow today´




F uture Situation

³Convention on Safe and Environmentally Sound Recycling of

Ships´ (Norway, 2005), will affect:

1. Design, construction, operation and preparation of shipsso as to facilitate safe and environmentally sound recycling; without compromisingthe safety and operational efficiency of ships

2. Operation of recycling facilitiesin a safe and environmentally sound manner;

3. Control of shore side ship recycling operationsby certification, reporting requirements, requiring recycling plan

Compliance enforced for:

Non-Convention Ships due to regulation of Recycling Yards Non-Convention Recycling Yards due to regulation of Ships




C ontent II










T he I nventory of Hazardous Materials

Single List

List of ÄPotentially Hazardous Materials ³

List of Forbidden Materials

Inventory Part 1 ± Ship¶s Structure and Equipment

Part 2 ± Operationally Generated Wastes Part 3 ± Stores




T he I nventory ± Data Demand (acc. to MEPC.55 Submissions)

Part 3Part 2Part 1

Category-Tables (MEPC.55/3/1)

StoresGarbageStructure &

Equipment

XD. Regular Consumable Goods

XXXC. Potentially Hazardous Goods

XB. Chemical Substances

X A. Prohibi ted / Restr icted Haz.

Substances

Part 3Part 2Part 1

Category-Tables (MEPC.55/3/1)

StoresGarbageStructure &

Equipment

XD. Regular Consumable Goods

XXXC. Potentially Hazardous Goods

XB. Chemical Substances

X A. Prohibi ted / Restr icted Haz.

Substances





Table A: Prohibited / Restricted Hazardous Substances

mandatory for new and existing vessels* Items of Table A shall be quoted from the such list of the Convention

Part1 Part2 Part3

A-1 x

A-2 x

CFCsSpecified

Chlorof luorocarbon x

Halon x

CFC (exc Specified

Chlorof luorocarbon)x

Carbon Tetrachlor ide x

1,1,1-T

r ic

hloroe

thane

x

HCFCs x

HBFCs x

Bromomethane x

A-4 x

A-5 x

Asbestos

Polychloinated Biphenyls (PCBs)

Tr ibutyl Tins, Tr iphenyl Tins

Tr ibutyl Tin Oxide (TBTO)

Appendix 1

Items to be Listed in the Inventory of Potentially Hazardous Materials on Board (the Single List)

A-3

TABLE A (Prohibited and Restricted Hazardous Substances)

No. ItemsInventory

[Example of location]

Ozone Depleting

Substance





Table B: Chemical Substances to be listed

mandatory for new ships

voluntary for existing vessels

Part1 Part2 Part3

B-1 x 30ppm

B-2 x 100ppm

B-3 x 1,000ppm

B-4 x 1,000ppm

B-5 x 1,000ppm

B-6 x 1,000ppmB-8 x 1,000ppm

B-9 x 0ppm

B-10 x 0ppm

B-11 x 1%

Certain Azocolourants and Azodyes

Certain Shortchain Chlor inatedParaffins

Polychloronaphthalanes (Cl=>3)

Radioactive Substances

No.

TABLE B (Chemical Substances to be listed in the Inventory)(Apply to Paint, Materials, Machinery and Equipment

Items

Cadmium andCadmium Compounds

Thr eshold level

[to be developed]

Mer cury and Mer cury Compounds

Leadand LeadCompounds

Hexavalent Chromium Compounds

[Exampleof location]

[to be developed]

Inventory

Polybrominated Dephenyl ethers(PBDEs)Polybrominated Biphenyl (PBBs)

to be developed




C ontent III










T he I nventory for New Ships ± Part I

Newbuildings > 500GT:

Preparation by Shipyard / Supplier:

Collection and structuring of documents

Listing of Single List - Materials

Self-Declaration (non existence)

Update in case of repair, conversion etc.

Certification by Administration / RO To comply after entry into force date!




I nventory

Preparation for

New Ships




T he I nventory for Existing Ships ± Part I

Existing Vessels > 500GT:

Preparation under Responsibility of Owner

Check of Documentation

General Assumptions / Grouping of Materials Sampling Plan and taking of samples

Chemical Analysis

Update in case of repair, conversion ...

Certification by Administration / RO

To comply within 5 years after

entry into force date!




T he I nventory

for Existing Ships ± Part I





As est s Gaskets

e p Gaskets

er cur





W WallMT Metal

IM Insulation Material

WD Wood

121

MT/IM/WD

W

121 Analysis No.

Sampling No. 121





121

Asbestos

PCB

Lead and Lead Compounds

Mercury and M.-Compounds

121 Analysis No.

Identification / Marking in Ship Plan




T he I nventory for

Existing Ships ±

Part I




C ontent IV










C onclusions

Detailed Information Requirements coverage of any component, equipment structural material and

coatings

no involvement of shipboard crew for preparation

Reliable Data provided by suppliers and manufacturers (new & exst.)

gained by samples, analyses, documents, etc. (exst.)

Many Players ± different needs!

extensive information complex relations and interactions

Software Tool!




C onclusion / Solution: Software T ool

Management of Data different views

data security for ³ages´

availability / liability for >20 yrs. web based application

linking to maintenance software (future)

central data storage & updates

ease of use for our clients download and upload to /from local PC

easy updating by ³one click´




C onclusion / Solution:

Software T ool

Different views, e.g. via.

part descriptions

installed parts

installed systems

locations areas sections decks rooms

any information is inserted ONCE assignment of e.g. component to a

location via references

automatic preparation of ship specificInventory List




GL Services

Inventory-Certification (new & existing vessels) Inventory preparation for existing vessels in cooperation

with HazMat Experts as a³one stop shop´

Certification of products, components,component families and other equipment

Software Tool included

Future: Certification of Recycling Facilities

Ready for Recycling Certificate

Part 2 & Part 3 of Inventory

gas-free-for-hot-work-certificate

recycling plan (prepared by owner & recycler)




T hank You for Your Attention!

Dipl.-Ing. H. Gramann

Strategic Research

Phone: +49 40 36149-7786

[email protected]




I nventory Preparation for New Ships

Delivery of Ship

& Inventory Part I

Samples Analyses

Documentation

Sear ch Data Base

Survey &

Certificate

Class

Sighting

Samples

Analyses

Documentation

Supplier

Request

Analyses

Documentation

Certification

Manufacturer

Request

Sear ch

Sear ch

Request

Request

HazMat Analyst

Mater ialData

Request

Planning - Requesting,

Data Collection

Documentation

Assignment

Inventory Pr eparation

Delivery of Ship & Part I

Ship Yard

Certificate

1 ship recycling

Documents