100114 rev acoutechbrochure
TRANSCRIPT
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7/24/2019 100114 Rev AcoutechBrochure
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Introducing a revolutionary solution from Acoustech Systems
that dramatically improves metalworking capabilities by bringing
ultrasonic performance to new and existing manufacturing
equipment. Its an accessory. A tool holder. An ultrasonically-excited
collet. One that fitsyourmachines, usesyourtools, and can be
operated byyouremployees without extensive training.
Acoustech Systems groundbreaking technology enables
existing manufacturing equipment to increase speed
and quality while reducing operating costs.
Years in development by
manufacturing R&D firm EWI,
this patented solution empowers
production manufacturers
to apply intense acoustical
vibrations to conventional cutting
tools, bringing the many benefits
of ultrasonic technology to
todays plant floor.
Finally, manufacturers can work on hard-to-machine materials.
Accelerate production rates. Amplify equipment capacity. Extend
tool life. And best of all, increase profits withoutpurchasing
new machining centers, because this patented tool holder was
specifically engineered to work with standard equipment installed
throughout the manufacturing industry.
Acoustech MachiningOne small accessory. One giant leap for the machining industry.
Increase Profits
Increase capability using
current machines and tooling
More than double thefeed rate
Machine harder materials
Extend tool life byup to 4 times
Improve surface finish
Reduce burr formation
Enhance chip evacuation
View the ultrasonic revolution
by Acoustech Systems.acoustechsystems.com/demo
http://www.acoustechsystems.com/demohttp://www.acoustechsystems.com/demohttp://www.acoustechsystems.com/demo -
7/24/2019 100114 Rev AcoutechBrochure
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How does Acoustech Machining work?Acoustech Machining utilizes high power ultrasound within conventional tool holders, which in turn
produces longitudinal vibrations along the tools axis of rotation at 20-kHz, but very small displacements
such as 10m. This motion produces a friction reduction effect thereby reducing cutting forces due to
the oscillating motion of the tool tip.
Drilling Study on Stainless Steel.ReducedBurr Formation.
1 Thick Stainless SteelComparison
View full video atacoustechsystems.com/stainlessdemo
Achieving high-power ultrasonics with conventional metalworking equipment
and tools gives manufacturers a significant competitive advantage.
The key benefit of ultrasonics is the reduction in cutting force, which ensures many advantages. Tool
life is improved due to a reduction in cutting temperatures. Coolants may be reduced, sometimes
eliminated. Dimensional stability is improved due to reduced tool deflection. Chip loads can increase
by as much as 2-3 times. Force reductions also provide parts with better surface finishes and, in some
cases, reduced burr formation.
WITH
Acoustech
08:15 sec
WITH
Acoustech
08:22 sec
WITHOUT
Acoustech
16:27 sec
WITHOUT
Acoustech
17:07 sec
1 Thick TitaniumComparison
View full video atacoustechsystems.com/titaniumdemo
Find out more.Contact Matt Short at [email protected] or 614.688.5266.
View FAQs at acoustechsystems.com/faq.
Visit our website at acoustechsystems.com.
Without Acoustech
With Acoustech
316 SS Drilling Study Evaluating Forces
910RPM, 14.56IPM (0.016IPR)2x Feed w/Ultrasonics
910RPM, 7.28IPM (0.008IPR)w/Ultrasonics
0 200 400 600 8 00 1000 1200
Force
Force - N
910RPM, 7.28IPM (0.008IPR)Conventional Drilling
316 SS Drilling Study Evaluating Surface Finish
910RPM, 14.56IPM (0.016IPR)2x Feed w/Ultrasonics
910RPM, 7.28IPM (0.008IPR)w/Ultrasonics
2.1 2.2 2.3 2.4 2.5 2.6 2.7
RA
910RPM, 7.28IPM (0.008IPR)Conventional Drilling
Surface Finish - Ra (m)
http://www.acoustechsystems.com/stainlessdemohttp://www.acoustechsystems.com/stainlessdemohttp://www.acoustechsystems.com/titaniumdemohttp://www.acoustechsystems.com/faqhttp://www.acoustechsystems.com/http://www.acoustechsystems.com/http://www.acoustechsystems.com/faqhttp://www.acoustechsystems.com/titaniumdemohttp://www.acoustechsystems.com/stainlessdemohttp://www.acoustechsystems.com/stainlessdemo