100114 rev acoutechbrochure

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  • 7/24/2019 100114 Rev AcoutechBrochure

    1/2

    Introducing a revolutionary solution from Acoustech Systems

    that dramatically improves metalworking capabilities by bringing

    ultrasonic performance to new and existing manufacturing

    equipment. Its an accessory. A tool holder. An ultrasonically-excited

    collet. One that fitsyourmachines, usesyourtools, and can be

    operated byyouremployees without extensive training.

    Acoustech Systems groundbreaking technology enables

    existing manufacturing equipment to increase speed

    and quality while reducing operating costs.

    Years in development by

    manufacturing R&D firm EWI,

    this patented solution empowers

    production manufacturers

    to apply intense acoustical

    vibrations to conventional cutting

    tools, bringing the many benefits

    of ultrasonic technology to

    todays plant floor.

    Finally, manufacturers can work on hard-to-machine materials.

    Accelerate production rates. Amplify equipment capacity. Extend

    tool life. And best of all, increase profits withoutpurchasing

    new machining centers, because this patented tool holder was

    specifically engineered to work with standard equipment installed

    throughout the manufacturing industry.

    Acoustech MachiningOne small accessory. One giant leap for the machining industry.

    Increase Profits

    Increase capability using

    current machines and tooling

    More than double thefeed rate

    Machine harder materials

    Extend tool life byup to 4 times

    Improve surface finish

    Reduce burr formation

    Enhance chip evacuation

    View the ultrasonic revolution

    by Acoustech Systems.acoustechsystems.com/demo

    http://www.acoustechsystems.com/demohttp://www.acoustechsystems.com/demohttp://www.acoustechsystems.com/demo
  • 7/24/2019 100114 Rev AcoutechBrochure

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    How does Acoustech Machining work?Acoustech Machining utilizes high power ultrasound within conventional tool holders, which in turn

    produces longitudinal vibrations along the tools axis of rotation at 20-kHz, but very small displacements

    such as 10m. This motion produces a friction reduction effect thereby reducing cutting forces due to

    the oscillating motion of the tool tip.

    Drilling Study on Stainless Steel.ReducedBurr Formation.

    1 Thick Stainless SteelComparison

    View full video atacoustechsystems.com/stainlessdemo

    Achieving high-power ultrasonics with conventional metalworking equipment

    and tools gives manufacturers a significant competitive advantage.

    The key benefit of ultrasonics is the reduction in cutting force, which ensures many advantages. Tool

    life is improved due to a reduction in cutting temperatures. Coolants may be reduced, sometimes

    eliminated. Dimensional stability is improved due to reduced tool deflection. Chip loads can increase

    by as much as 2-3 times. Force reductions also provide parts with better surface finishes and, in some

    cases, reduced burr formation.

    WITH

    Acoustech

    08:15 sec

    WITH

    Acoustech

    08:22 sec

    WITHOUT

    Acoustech

    16:27 sec

    WITHOUT

    Acoustech

    17:07 sec

    1 Thick TitaniumComparison

    View full video atacoustechsystems.com/titaniumdemo

    Find out more.Contact Matt Short at [email protected] or 614.688.5266.

    View FAQs at acoustechsystems.com/faq.

    Visit our website at acoustechsystems.com.

    Without Acoustech

    With Acoustech

    316 SS Drilling Study Evaluating Forces

    910RPM, 14.56IPM (0.016IPR)2x Feed w/Ultrasonics

    910RPM, 7.28IPM (0.008IPR)w/Ultrasonics

    0 200 400 600 8 00 1000 1200

    Force

    Force - N

    910RPM, 7.28IPM (0.008IPR)Conventional Drilling

    316 SS Drilling Study Evaluating Surface Finish

    910RPM, 14.56IPM (0.016IPR)2x Feed w/Ultrasonics

    910RPM, 7.28IPM (0.008IPR)w/Ultrasonics

    2.1 2.2 2.3 2.4 2.5 2.6 2.7

    RA

    910RPM, 7.28IPM (0.008IPR)Conventional Drilling

    Surface Finish - Ra (m)

    http://www.acoustechsystems.com/stainlessdemohttp://www.acoustechsystems.com/stainlessdemohttp://www.acoustechsystems.com/titaniumdemohttp://www.acoustechsystems.com/faqhttp://www.acoustechsystems.com/http://www.acoustechsystems.com/http://www.acoustechsystems.com/faqhttp://www.acoustechsystems.com/titaniumdemohttp://www.acoustechsystems.com/stainlessdemohttp://www.acoustechsystems.com/stainlessdemo