102 lathe manual - automotive equipment service co. · drum capacity 6” t o 28” * 152.4mm t o...

102

Single-Pass

Combo

Lathe

Instruction Manual and Parts List

Kwik-Way Products Inc. 800-553-5953 Copyright 2005 All Rights Reserved

500 5 7

th

Street, Marion, IA 52302 USA Equipment specifications, options and accessories subject to change without notice.

102 Single-Pass Combination Brake Lathe

521 WARRANTY

Brake Lathes · Tire Changers ·

Wheel Balancers

Kwik-Way Products Inc. (Kwik-Way) provides a limited 521 Warranty on products when purchased in a new and

unused condition to be free from defective material or workmanship from date of purchase as per the following:

Product

Category

BENCH MODEL

LATHES

ON-CAR-LATHES

PASSENGER CAR

TIRE CHANGERS

WHEEL

BALANCERS

TRUCK LATHES

AND

TIRE CHANGERS

5 Years

Spindle, spindle

bearing and housing

Cast iron

components,

excluding guide rods

Transmission

Frame, welding

construction

N/A

2 Years

All other mechanical

parts


parts


parts


parts

N/A

1 Year

Motor, electronic

components and

labor

Motor, electronic

components and

labor

Motor, electronic

components and

labor

Motor, electronic

components and

labor

Machine, components

and labor

Kwik-Way will repair and/or replace, free of charge (FOB factory) all such defective parts, only when

returned to factory with shipping charges prepaid. This warranty does not cover parts and supplies (nylon

inserts, nylon mount-demount heads, breaker blade covers, and mount-demount covers) consumed in

normal operation of the machine.

Kwik-Way disclaims all other warranties, expressed or implied, as to the quality of any goods, including

implied warranties of MERCHANTABILITY and FITNESS FOR PARTICULAR PURPOSES. UNDER NO

CIRCUMSTANCES WHATSOEVER, SHALL Kwik-Way BE LIABLE FOR ANY INCIDENTAL OR

CONSEQUENTIAL DAMAGES, WHETHER BASED ON LOST GOODWILL, LOST RESALE PROFITS,

WORK STOPPAGE, IMPAIRMENT OF OTHER GOODS OR ARISING OUT OF BREACH OF ANY

EXPRESS OR IMPLIED WARRANTY, BREACH OF CONTRACT, NEGLIGENCE OR OTHERWISE,

EXCEPT ONLY IN THE CASE OF PERSONAL INJURY.

Because of Kwik-Way’s constant program of product improvement, specifications are subject to change

without notice.

This warranty does not apply to a product that has been purchased in used condition, that has failed due

to improper installation, repairs, service or that has sustained damage caused by accident, improper use

or shipment.

Model #: Serial #:

Purchase Date:

For further information or questions, please contact Kwik-Way Products Inc at 800/553-5953 or

319/377-9421, fax 319/377-9101, email [email protected]

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Kwik-Way Products Inc. 500 57

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Street, Marion, IA 52302 USA

Copyright 2005 All Rights Reserved

Equipment specifications, options and accessories subject to change without notice.


RECEIVING SHIPMENT

Upon taking delivery of your machine, carefully inspect the assembly before removing

the crating and packing materials.

If evidence of damage exists, contact the shipper and Kwik-Way Products Inc.

immediately. Although Kwik-Way Products Inc. is not responsible for damage incurred

during transit, you will be provided assistance in preparation and filing of any necessary

claims.

CAREFULLY READ THIS MANUAL BEFORE ATTEMPTING TO SETUP OR

OPERATE THIS MACHINE.

IMPORTANT NOTE

Always have your serial number ready when communicating with Kwik-Way Products

Inc. regarding parts or service.

Keep this manual in a safe place.

Date Received:

Serial Number:

(Serial Number location: Upper left corner at rear of unit)

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SAFETY FIRST

This manual has been prepared for the owner and those responsible for the maintenance of this

machine. It’s purpose aside from proper maintenance and operations, is to promote safety

through the use of accepted practice. READ THE SAFETY AND OPERATING

INSTRUCTIONS THOROUGHLY BEFORE OPERATING THE MACHINE.

In order to obtain maximum life and efficiency from your machine, follow all the instructions in

the operating manuals carefully.

The specifications put forth in this manual were in effect at the time of publication. However,

owing to Kwik-Way Products’ policy of continuous improvement, changes to these specifications

may be made at any time without obligation.

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SAFETY INSTRUCTIONS

1. Read, understand and follow the safety and operating instructions found in this manual.

Know the limitations and hazards associated with operating the machine.

2. Eye Safety: Wear an approved safety face shield, goggles or safety glasses to protect eyes

when operating the machine.

3. Grounding the Machine: Machines equipped with three prong grounding plugs are so equipped

for your protection against shock hazards and should be plugged directly into a properly

grounded three-prong receptacle in accordance with national electrical codes and local codes

and ordinances. A grounding adapter may be used. If one is used, the green lead should be

securely connected to a suitable electrical ground such as a ground wire system. Do not cut off

the grounding prong or use an adapter with the grounding prong removed.

4. Work Area: Keep the floor around the machine clean and free of tools, tooling, stock scrap and

other foreign material and oil, grease or coolant to minimize the danger of tripping or slipping.

Kwik-Way recommends the use of anti-skid floor strips on the floor area where the operator

normally stands and that each machine's work area be marked off. Make certain the work area

is well lighted and ventilated. Provide for adequate workspace around the machine.

5. Guards: Keep all machine guards in place at all times when machine is in use.

6. Do Not Overreach: Maintain a balanced stance and keep your body under control at all times.

7. Hand Safety: NEVER wear gloves while operating this machine.

8. Machine Capacity: Do not attempt to use the machine beyond its stated capacity or operations.

This type of use will reduce the productive life of the machine and could cause the breakage of

parts, which could result in personal injury.

9. Avoid Accidental Starting: Make certain the main switch is in the OFF position before connecting

power to the machine.

10. Careless Acts: Give the work you are doing your undivided attention. Looking around, carrying

on a conversation and horseplay are careless acts that can result in serious injury.

11. Job Completion: If the operation is complete, the machine should be emptied and the work area

cleaned.

12. Disconnect All Power and Air to Machine before performing any service or maintenance.

13. Replacement Parts: Use only Kwik-Way replacement parts and accessories; otherwise,

warranty will be null and void.

14. Misuse: Do not use the machine for other than its intended use. If used for other purposes,

Kwik-Way Products Inc. disclaims any real or implied warranty and holds itself harmless for any

injury or loss that may result from such use.

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TECHNICAL SPECIFICATIONS

Disc Capacity 6” to 18” * 152.44mm to 457.2mm

Face Width (max) 3 ½” 88.9mm

Thickness (max) 2” 50mm

Drum Capacity 6” to 28” * 152.4mm to 711.2mm

Depth of Cut 7” 177.8mm

Spindle Speed 105RPM

Disc Feed per Spindle Rev. .003” .0762mm

(3 minute per 1” disc travel)

Drum Feed per Spindle Rev .005” .127mm

(2 min per 1” drum travel)

Feed Motor H.P. 1/100 H.P.

Spindle Motor H.P. ½ H.P.

Net Weight 370 lbs. 167.8kg

Shipping Weight 410 lbs. 186kg

With Stand 495 lbs 224.5kg

* Will require 102-1069-00 Optional Arbor Set for drums over 14” and rotors over 16” as well as

109-1092-23 carbide bit inserts (10 pack).

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ILLUSTRATION OF MACHINE

FIGURE 1

Main Power Switch (1): A two-position rocker switch. When the left side is depressed, all

power to the motors is shut off. When the right side of the switch is depressed, the spindle

motor starts, the spindle begins to rotate and power is supplied to the Disc/Drum Switch.

Disc/Drum Switch (2): A three-position switch. When the left side of the switch is depressed,

power is supplied to the disc feed motor. When the right side of the switch is depressed, power

is supplied to the drum feed motor. When the switch is in the neutral position (centered), power

to both motors is OFF.

Disc Safety Switch (3): A two-position toggle switch that serves as an automatic shut-off of the

disc feed motor. In order for power to the supplied to the disc feed motor, the toggle must be

pointed away from the handwheel.

Drum Safety Switch (4): A two-position toggle switch that serves as an automatic shut-off of

the drum feed motor. In order for power to be supplied to the drum feed motor, the toggle must

be pointing to the left.

Feed Screw Handwheel (5): This handwheel is used to move the feed/slide plate either left or

right as you face the front of the machine.

Cross Slide Handwheel (6): This handwheel is sued to move the feed/slide plate either in or

out as you face the front of the machine.

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FIGURE 1




INSTALLATION

WARNING: Never attempt to lift this machine using the arbor or any handwheel.

1. Remove the button head cap screw from the top of the spindle housing and install the 3/8-

16 lifting eye bolt (found in the accessory package) in its place. Be sure the eye bolt is

down tight.

2. Using the eyebolt as a lifting point, place the machine in its predetermined location and

secure using the three (3) mounting lugs on the machine base. Figure 1

3. Thoroughly clean the machine, using a soft cloth and an approved solvent, to remove any

preservative coating.

WARNING: Do not use lacquer thinner.

4. Be sure all switches are in the OFF position.

WARNING: Do not attempt to test, set-up or operate this machine until you are completely

familiar with the functions of all the controls and switches.

DISC TURNING ATTACHMENT

This attachment can be mounted in any one of six combinations depending on the diameter of

the disc. The maximum in any positions is 4”. Figure 2

1. Select the appropriate threaded hole in the feed/slide plate and screw one end of the clamp

stud into it.

2. Place one of the slotted holes of the disc plate over the stud. Add the 1 ½ high spacer and

the ½” SAE washer. Secure using the clamp handle.

NOTE: Final location of the disc attachment will be made after the disc has been installed.

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FIGURE 2




DRUM TURNING ATTACHMENT

This attachment can be mounted in any one of several locations depending on the diameter of

the drum. The maximum travel, in or out, in any position is 4”. Figure 3

1. Select the appropriate threaded hole in the feed/slide plate and screw one end of the clamp

stud into it.

2. Place the tool bar tube over the clamp stud, add the ½” SAE washer and secure using the

clamp handle.

NOTE: Final location of the drum attachment will be made after the drum has been installed.

FIGURE 3

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ARBOR ATTACHMENT

The standard arbor, like the optional arbors, mounts quickly to the spindle receptacle using a

threaded draw bar and handwheel. Figure 4

1. Insert the arbor, threaded hole first, into the spindle receptacle at the left end of the spindle

housing (be sure the drive pin on the receptacle and the hole in the face of the arbor flange

are in alignment).

NOTE: Make certain mating surfaces are clean and free of nicks and gouges.

WARNING: Never loosen or attempt to remove arbor with a disc or drum mounted.

2. Turn the spindle lock-up handwheel until the arbor is drawn up tight – the arbor is now ready

to accept the mounting components and the work piece.

NOTE: To remove the arbor, give the lock-up handwheel a quick counter-clockwise turn to

loosen. Continued counter-clockwise rotation frees the bar from the arbor, allowing the arbor to

be pulled clear of the receptacle.

FIGURE 4

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DISC TURNING SET-UP INSTRUCTIONS

Install the disc turning attachment and the arbor as previously described. Mount the disc onto

the arbor per the appropriate illustration.

HUB TYPE DISC (With Race In Place)

FIGURE 5

HUBLESS DISC

FIGURE 6

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HUBLESS “BONNET TYPE” DISC

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FIGURE 7

DISC TURNING OPERATING INSTRUCTIONS

1. Install the dampening band around the outside edge of the disc before installing the disc on

the arbor.

2. Once the set-up for the disc is complete and tightened in place, final positioning of the

turning attachment can be made.

a. Turn the cross side handwheel counter-clockwise until the tool bed is as close to the

spindle housing as possible without the bed interfering with the outside of the edge of

the disc. It may be necessary to remove the attachment and reposition the clamp stud

further out on the bed.

b. Loosen the clamp handle and slide the disc turning attachment right or left so that the

disc is centered between the tool bits. Tighten the clamp handle being sure the

attachment is square to the tool bed.

c. Check each of the tool bits to be sure they are still in serviceable condition. If not, rotate

to next point of the tool bit.

NOTE: Be sure tool bit screws are down tight.

3. Check to be sure that the disc/drum switch is in the “OFF” position and that both of the

handwheel knobs are loosened one-quarter turn.

4. Depress the right side of the main power switch, turning on the spindle motor.

5. Using the cross slide handwheel, locate the tool bits in Figure 8 (1) and loosen tool bar

clamp handle. Figure 2.




DISC TURNING OPERATING INSTRUCTIONS (continued)

HUB

FIGURE 8

6. Using the calibrated thumb screws, slowly feed the tool bits in until they just contact the disc

wear area (note the setting on each calibrated thumb screw). Tighten tool bar clamp

handle.

NOTE: Each mark on the calibrated thumbscrew equals approximately .002”.

7. With the disc turning, slowly rotate the cross slide handwheel clockwise until the lip is

removed and both tool bits are past the outside edge.

8. With the disc turning, rapidly rotate the cross slide handwheel counter-clockwise moving tool

bits close to the inner lip.

9. Slowly turn the cross slide handwheel counter-clockwise until enough of the inner lip is

removed to provide clearance for the pad. Figure 8(2)

10. With the spindle motor on and the disc turning, feed in each tool bit .002 to .010.

11. Depress the left side of the disc/drum switch, tighten the knob on the cross slide handwheel

and allow the auto feed to run until the tool bits clear the outside edge of the disc. Turn off

disc/drum switch and spindle motor.

12. Check both surfaces for total clean up.

13. If additional material must be removed, relocate the tool bits in Figure 8(2) and feed them in

an additional .002 to .010 and repeat step 11.

NOTE: On deeply scored discs, the side with the groove should be machined first. This

prevents tool deflection on thin rotors and minimizes the amount of stock removal necessary to

clean up.

WARNING: Never remove so much material as to reduce the thickness of the disc below the

manufacturers’ recommended minimums.

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DRUM TURNING SET-UP INSTRUCTIONS

Install the drum turning attachment and the arbor as previously described. Mount the drum onto

the arbor per the appropriate illustration.

NOTE: If additional spacers are required, double taper adapters and taper cones may be used.

HUB TYPE DRUM (With Race In Place)

FIGURE 9

HUBLESS DRUM

FIGURE 10

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KWIK-CHUCK SET-UP INSTRUCTIONS

(Hubless Discs and Drums)

Install the disc truing attachment and the arbor as previously described. Mount the disc onto the

arbor with the Kwik-Chuck.

1. Thoroughly clean the surface of the rotor or drum that is to be mounted on the Kwik-Chuck.

2. Place the hubless rotor or drum on a clean, flat surface. Install the rotor or drum onto the

shuck by positioning the jaws into the center hole. Tighten the jaws by inserting the chuck

key into one of the key slots on the side of the chuck. Turn the key counter-clockwise, the

Kwik-Chuck will automatically center the rotor or drum. Make sure the jaws are tight.

CAUTION: Remove the chuck key before starting the brake lathe.

3. Install the correct backing plate onto the arbor with the offset facing outboard. Install the

Kwik-Chuck with the rotor or drum attached. Using the necessary spacers supplied with the

brake lathe, space out to the arbor threads. Using the arbor nut supplied with the lathe,

tighten the nut against the spacers. After tightening, turn the brake lathe on and check the

rotor or drum for run out. Correct if necessary. You are now ready to resurface the rotor or

drum.

FIGURE 12

NOTE: The Kwik-Chuck will work on any brake lathe using a 1” arbor.

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REMOVING CHUCK JAWS

It will be necessary to remove the chuck jaws for cleaning or when changing to the large jaws

required for truck applications. The jaws are numbered 1, 2, and 3 and it is very important that

they are installed into the corresponding numbered slot.

1. Re-install in the order of 1, 2, and 3 (counter clockwise). Figure 13

Step 1: Enter Jaw #1 in Slot #1 when scroll is in this position.



FIGURE 13

2. A slight amount of pressure may be required on each of the jaws to allow them to be

installed evenly and correctly.

Parts included with the Deluxe Kwik-Chuck:

102-0800-30 Kwik-Chuck with small jaws

102-0800-05 Standard Backing Plate: 5 ½” (140mm)

102-0800-35 Kwik-Wrench

102-0800-25 Large Jaw Set: 3 ¾” –5 ¾ (95-146mm)

102-0800-20 Large Backing Plate: 7 ¼” (184mm)

102-0800-10 Small Backing Plate: 4 ½” (114mm)

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DRUM TURNING OPERATING INSTRUCTIONS

1. Install the dampening band around the outside of the drum before installing the drum on the

arbor.

2. Once the set-up for the drum is complete and tightened in place, final positioning of the

turning attachment can be made.

a. Check the tool bit to be sure it is still in serviceable condition. If not, rotate to next point

of the tool bit. NOTE: Be sure tool bit screws are down tight.

b. Turn the cross side handwheel counter-clockwise until the tool bed is as close to the

spindle housing as possible. Turn the feed screw handwheel counter-clockwise until the

tool bed is as far left as possible. It may now be necessary to remove the attachment

and reposition the clamp stud further out on the bed so that the tool bit is closer to the

inside diameter of the drum.

c. Loosen the two square head set screws on top of the tool bar tube and slide the tool bar

to the left until the tool bit just contracts the inside of the drum and turn the feed screw

handwheel 3 to 4 revolutions clockwise. Tighten both set screws and the clamp handle,

being sure the tool bar is square to the tool bed.

3. Check to be sure that the disc/drum switch is in the OFF position and that both of the

handwheel knobs are loosened one-quarter turn.

4. Depress the right side of the main power switch, turning on the spindle motor.

5. Using the feed slide handwheel, locate the tool bit in Figure 14(1).

FIGURE 14

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DRUM TURNING OPERATING INSTRUCTIONS (continued)

6. Using the cross slide handwheel, slowly feed the tool bit in until it just contacts the shoe

wear area.

7. With the drum turning, slowly rotate the feed screw handwheel clockwise until the lip is

removed and the tool bit is past the outside edge.

8. With the drum turning, rapidly rotate the feedscrew handwheel counter-clockwise removing

the tool bit close to the inner lip.

9. Slowly turn the feedscrew handwheel counter-clockwise until enough of the inner lip is

removed to provide clearance for the brake shoe. Figure 14(2).

10. With the spindle motor on and the drum turning, feed in the tool bit, using the calibrated

cross slide handwheel, .002 to .004.

11. Depress the right side of the disc/drum switch, tighten the knob on the feedscrew handwheel

and allow the auto feed to run until the tool bit clears the outside edge of the drum. Turn off

disc/drum switch and spindle motor.

12. Check the surface for total clean up.

13. If additional material must be removed, relocate the tool bit in Figure 14(2) and feed in

additional .002 to .004 and repeat #11.

WARNING: Never remove so much material as to increase the inside diameter of the drum

beyond that recommended by the manufacturer.

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OPTIONAL EQUIPMENT SETUP INSTRUCTIONS

Install the disc or drum turning attachment instructions. Mount the disc/drum onto the

appropriate arbor per the illustrations.

11/16” ARBOR (#102-1059-00): Designed to accommodate discs/drums with center holes of

less than one inch inside diameter, including those that are splined. Figure 15

NOTE: This arbor replaces the standard arbor for this application.

FIGURE 15

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CARE AND MAINTENANCE

Your Combination Brake is designed as a minimal maintenance product. However, some basic

maintenance will assure that it will continue to operate in a satisfactory manner.

1. Using a shop vac, remove all of the chips and dust from on and above the lathe. Do not use

air to clean off the machine.

2. Occasionally add a drop of lightweight oil directly to the threads of the feedscrew.

3. Apply a thin layer of lightweight oil to the arbor, taper cones and double radius adapters

after each use.

4. Motors and gear boxes are sealed for life and require no further lubrication.

5. Gibs are factory-adjusted and held in place with Nyloc set screws. No adjustment is

needed.

HELPFUL HINTS

1. Get acquainted with your combination lathe. We recommend that you use a scrap disc or

drum and practice before beginning an actual job. This will avoid any undue pressure or

failure while learning.

2. Always clean the surfaces that will be contacting the taper cones, double radius adapter(s)

or bell clamps(s).

3. A disc or drum with excessive run out or wobble (after having cleaned and installed

properly) indicates that it may be damaged or bent. Disc or drums with these symptoms

should be closely inspected before being put back into service.

4. If in doubt, DON’T DO IT!

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TROUBLESHOOTING GUIDE

Condition Possible Cause

Unit will not operate Line open. Check for blown fuse or breaker.

Power cord unplugged.

Loose or broken wire(s).

Left to right traverse does not

work. Light works, motor does

not.

Check position of drum safety next to feed screw.

Figure 1(4). Toggle must be pointing to the left.

Move feed screw handwheel counter clockwise for

clearance.

Left to right traverse does not

work. Light works, motor runs.

Three bladed finger nut on end of feed screw

handwheel not tight. Turn clockwise to engage.

In/out traverse does not work.

Light works, motor does not.

Check position of disc safety switch on side of motor

cover below tool bed. Figure 1(3). Toggle must be

pointing toward the machine. Move the cross slide

handwheel counter clockwise for clearance.

In/out traverse does not work.

Light works, motor runs.

Three bladed finger nut on end of cross slide

handwheel not tight. Turn clockwise to engage.

Cross slide or feed screw

handwheel hard to turn.

Drive motor engaged. Loosen three bladed finger nut.

Turn counter-clockwise.

Poor finish. Attempting to turn a disc or drum without having

installed a dampening hand.

Disc/drum set-up loose on the arbor. Review set-up

procedures.

Improper set-up for type of disc/drum being turned.

Review set-up procedures.

Turning attachment loose on toll bed. Check and

tighten.

Arbor loose in spindle receptacle. Tighten.

Tool bit(s) loose in tool holder. Check and tighten.

Debris under the tool holder.

Worn or damaged tool bit point. Rotate or replace.

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MAIN ASSEMBLY

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MAIN ASSEMBLY

ITEM PART # DESCRIPTION QTY

1 See Page 21 Spindle Assembly

2 See Page 23 Gear Assembly

3 See Page 27 Cross Feed Assembly

4 000-2602-26 Bushing, Strain Relief 2

5 102-3010-00 Base 1

6 102-1040-00 Shield. Base Protective 1

7 102-3013-00 Cover, Front 1

8 000-6644-00 Decal, Front Panel 1

9 000-6600-16 Decal, Electrical Data 1

10 000-0592-40 ¼-20 x 1 ¼ Button Head Cap Screw 2

11 000-0592-30 ¼-20 x 7/8 Button Head Cap Screw 3

12 102-3014-00 Cover, Transmission 1

13 000-6609-06 Decal, General Caution 1

14 000-6676-10 Decal, Caution Grade Level 1

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SPINDLE ASSEMBLY

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SPINDLE ASSEMBLY


1 000-7204-45 Pin, Roll – 3/16 x 1 ¼ 1

2 000-1640-50 Bearing, Taper Roller – Drive End 1

3 000-1640-52 Bearing, Taper Roller – Arbor End 1

4 102-1034-02 Hand Wheel – Drawbar 1

5 102-1035-00 Drawbar 1

6 000-3306-00 Seal, Oil 2

7 000-0488-28 5/16-18 x ¾ Cup Pt. Socket Set Screw 1

8 000-7300-25 Key, Woodruff - #304 1

9 000-9200-53 Bushing, Oilite 1

10 102-1036-00 Spacer, Drawbar 1

11 102-1053-00 Arbor, 1” Diameter 1

12 102-1031-00 Spacer, Preload 1

13 102-1032-00 Spindle 1

14 102-1064-00 Arbor Nut 1

15 102-3012-00 Housing, Spindle 1

16 000-6609-35 Decal, Rotating Part 1

17 000-0700-09 Eye Bolt, Lifting 1

18 000-0591-82 3/8-16 x ½ Button Head Cap Screw 1

19 000-0167-80 5/16-18 x ¾ Socket Head Cap Screw 2

20 000-1155-33 Washer, SAE 3/8 2

21 000-0170-27 3/8-16 x 1 Socket Head Cap Screw 2

22 000-6644-30 Decal, Kwik-Way 1

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GEAR ASSEMBLY

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GEAR ASSEMBLY


1 102-3010-00 Base 1

2 102-1032-00 Spindle 1

3 001-1950-00 Spindle Motor 1

4 001-1938-68 Feed Gear Motor 1

5 000-7300-25 Key 2

6 102-1030-00 Sprocket, Spindle 1

7 000-1840-30 Lockwasher 1

8 000-1840-32 Nut, Bearing 1

9 003-0072-22 Sprocket, Chain, #35 x 10T 2

10 000-0486-40 ¼-20 x ¼ Cup Pt. Nyloc Set Screw 2

11 109-1081-03 Key 2

12 003-0068-86 Pulley, V-Belt – 4” O.D. 1

13 109-1074-09 Bearing, Idler 2

14 003-0072-19 Sprocket, Chain, #35 x 30T 1

15 000-0502-61 5/16-18 x 5/16 Flat Pt. Set Screw 1

16 003-0068-80 Pulley, V-Belt for 115/230V-60Hz-1Ph 1

17 105-1019-10 Nut, Feed 1

18 102-1014-00 Feedscrew 1

19 000-1701-00 Washer, Felt 1

20 000-1155-50 Washer, SAE ½ 3

21 000-1834-76 E-Ring, ½ 1

22 000-1452-03 Collar, Shaft 1

23 000-9200-53 Bushing, Oilite 2

24 102-1016-00 Feedscrew Support 1

25 102-1013-00 Pulley, Driven, Feed 1

26 000-1803-60 Spring, Compression 1

27 102-1027-02 Handwheel 1

28 000-6608-30 Decal, IN-OUT 1

29 004-0015-50 Knob 1

30 000-0168-70 5/16-18 x 1 ¾ Socket Head Cap Screw 2

31 102-1011-00 Spacker, Feed Motor 2

32 102-0150-00 Bracket, Feed Motor 1

33 000-0595-28 10-32 x 3/8 Button Head Cap Screw 4

34 000-0391-10 10-32 x ½ Self-tapping Machine Screw 2

35 000-0592-22 ¼-20 x 3/8 Button Head Cap Screw 5

36 000-0592-00 5/16-18 x ½ Button Head Cap Screw 3

37 000-0488-10 5/16-18 x ¼ Cup Point Socket Set Screw 2

38 000-2104-04 Ball, Nylon, 3/16 2

39 102-0140-00 Plate, Transmission Back 1

40 000-5301-12 Pulley, Gearbelt 1

41 003-0071-11 Chain, Roller, #35-43P 1

42 003-0071-14 Chain, Roller, #35-54P 1

43 000-0073-36 V-Belt for 115/230V-60Hz-1Ph 1

44 000-1899-99 Gearbelt 1

45 003-0073-38 V-Belt for 220V-50Hz-1Ph 1

46 003-0068-82 Pulley, V-Belt for 220V-50Hz-1Ph 1

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1 003-0049-40 Kipp Handle 1

2 000-1155-50 ½” SAE Washer 1

3 000-1183-30 ½” x .021 Bow Washer 1

4 102-1004-00 Bar, Clamp 1

5 000-0540-70 5/16-18” X ¼” Soc Head Ovp SS 2

6 109-1091-00 Holder, Tool Bit, Left 1

7 102-1004-20 Assembly, Tool Holder, Left 1

8 102-0120-00 Base, Rotor Truer 1

9 000-1070-18 ½-20” Jam Nut 1

10 102-1010-00 Feed Screw 2

11 110-1008-33 Size Control Knob 2

12 000-0495-14 ½-20: x ½” Soc. Pt. S.S. 2

13 000-0595-01 Button Head C.S. 2

14 102-1092-23 Cover, Tool Bar 1

15 102-1001-10 Toolbar Clamp Stud 1

16 109-1090-02 Holder, Tool Bit, Right 1

17 102-1004-40 Assembly, Tool Holder, Right 1

18 109-1092-23 Carbide Insert (Pkg/10) As Reqd

19 000-1242-22 Victor Holddown Clip 1

20 000-1842-09 Tension Spring 1

21 000-6613-30 Decal, Tool Adjust 1

22 102-1039-02 Plate, Marker 1

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CROSS FEED ASSEMBLY

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CROSS FEED ASSEMBLY


1 000-0391-10 10-32 x 1/2 Pan Head Type F ZP 4

2 000-0485-26 1/4-20 x 3/8 Socket Cup Pt SS 1

3 000-0487-75 5/16-18 x 5/16 Nyloc Cup Pt SS 4

4 000-0490-34 3/8-16 x 3/8 Socket Cup Pt SS 2

5 000-0501-05 10-24 x 1/4 Socket Flat Pt. SS 1

6 000-0592-24 1/4-20 x ½ Button Head CS 1

7 000-0595-01 10-24 x 3/8 Button Head CS 12

8 000-0595-04 10-24 x 1/2 Button Head CS 2

9 000-0595-32 10-32 x ½ Button Head CS 4

10 000-1045-15 3/8-16 Hex Jam Nut ZP 2

11 000-1150-10 3/16 Wrought Iron Washer ZP 1

12 000-1150-37 5/16 Wrought Iron Washer ZP 1

13 000-1170-21 #10 Internal Lockwasher ZP 4

14 000-1170-65 ½ Internal Switch Lockwasher ZP 1

15 000-1170-75 Washer, Wavy 1.19 ID x 1.48 OD 1

16 000-1202-10 Switch, Toggle Spdt 1

17 000-1210-20 Boot, Toggle 1

18 000-1740-00 Wiper 1

19 000-1900-01 Cover, Ball Valve Oil Hole 1

20 000-2602-26 Bushing, Strain Relief 90º 1

21 000-2900-00 Bellows, Way Protector 1

22 000-4400-10 Handle, Revolving 1

23 000-5301-12 Pulley, Gearbelt 21T w/(2) SS 60Hz 1

24 000-5301-28 Pulley, Gearbelt 28T w/(2) SS 50 Hz 1

25 000-6608-30 Decal “In-Out” (102) 1

26 000-6608-35 Decal “in-Out (1021) 1

27 000-6611-22 Decal “0-100” 1

28 000-9200-53 Bushing, Oilite .50 ID x .75 OD x .75 2

29 001-1899-90 Gearbelt 1/5P-100 x LO37 60Hz 1

30 001-1899-91 Gearbelt, 1/5P-110 x LO37 50Hz 1

31 001-1938-62 Gearmotor, 115V (7 RPM) CCW (1021) 1

32 001-1938-64 Gearmotor, 115V (7 RPM) CW (102) 1

33 004-0015-59 Knob, T-Bar 1

34 015-0121-02 Plug, Guide 4

35 023-0201-90 Plug, .25 x .19 Long 1

36 060-1125-00 Assy, T-Bar ¼-20 x ½ 1

37 102-0110-00 Slide, Cross (102) 1

38 102-1001-10 Stud, Clamp 3.53 Long (102) 1

39 102-1019-00 Bracket, Crossfeed Trip 1

40 102-1019-40 Bracket, Feed Trip (102) 1

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CROSS FEED ASSEMBLY

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CROSS FEED ASSEMBLY


41 102-1020-00 Plate, Wiper – Cross Slide 1

42 102-1021-00 Retainer, Bellows 1

43 102-1022-01 Plate, End – Cross Slide 1

44 102-1023-00 Gib, Cross Slide 1

45 102-1025-00 Pulley, Driven – Cross Slide 21T 1

46 102-1026-50 Assy, Crossfeed Screw RH (102) 1

47 102-1026-67 Assy, Crossfeed Screw LH (1021) 1

48 102-1027-04 Handwheel 6” Diameter 1

49 102-1027-20 Collar, Handwheel 1

50 102-1028-00 Nut, Cross Slide RH (102) 1

51 102-1028-17 Nut, Cross Slide LH (1021) 1

52 102-1090-00 Cord, Crossfeed 1

53 104-0110-00 Slide, Cross (1021) 1

54 104-0131-00 Cover, Crossfeed Gearmotor 1

55 104-1001-00 Stud, Clamp 3.78 Long (1021) 1

56 104-1016-00 Bracket, Feed Trip (1021) 1

57 104-1041-00 Bracket, Crossfeed Gearmotor 1

58 104-3011-00 Slide, Feed 1

59 105-1001-59 Retainer, Curtain 1

60 105-1026-07 Curtain 1

61 105-1511-50 Washer, Nylon Thrust 1

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ATTACHMENTS AND ACCESSORIES

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ATTACHMENTS AND ACCESSORIES


1 000-0540-76 5/16-18 X ½ Soc. Head Oval Pt. SS 2

2 000-1070-18 ½-20 Hex Jam Nut ZP 1

3 102-1039-02 Marker Plate 1

4 000-1242-22 Hold Down Clip 1

5 000-1842-09 Tension Spring 1

6 000-6613-30 Tool Bar Adjustment Decal – Disc 1

7 000-1155-50 ½ SAE Washer 1

8 000-1183-30 Bowed Washer – ½ 1

9 102-0120-00 Rotor Truer Base 1

10 102-1005-00 Spacer 1.38 Diameter x 1.56 1

11 102-1001-60 Toolbar Clamp Stud 1

12 102-1010-00 Tool Holder Feedscrew 2

13 000-0495-14 ½-20 x ½ Soc Cup Pt SS 2

14 102-1004-00 Clamp Bar 1

15 102-1004-20 Left Tool Holder Assembly 1

16 102-1004-40 Right Tool Holder Assembly 1

17 109-1090-02 Right Hand Insert Tool Bit 1

18 109-1091-00 Left Hand Insert Tool Bit 1

19 110-1008-33 Size Control Knob 2

20 102-1005-50 Hex Tool Bar 1

21 000-0540-76 5/16-18 x ½ Soc. Head Oval Pt. SS 1

22 102-1006-00 Tool Bar Holder Weldment 1

23 109-1092-23 Carbide Inserts, Set of 10 As Reqd

24 109-1032-09 Spacer, Short 1

25 109-1012-06 Bell Clamp, 4-11/16” Diameter 1

26 109-1011-09 Bell Clamp,4” Diameter 1

27 101-0235-40 Bell Clamp, 5-12/16” Diameter 2

28 101-0236-05 Cone 1 1

29 101-0237-02 Cone 2 1

30 101-0243-00 Cone L 1

31 101-0260-02 Double Taper Adapter 0, 1.30”-1.66” 1




35 000-1806-70 Compression Spring 1

36 101-0230-10 Dampener Strap Assembly – Drum 1

37 108-1061-00 Vented Disc Dampener 1

38 108-1060-00 Dampener, Solid Disc 1

39 000-8700-21 1-1/2 Armstrong Wrench – NS 1

40 000-8700-00 5/16 Square Wrench – NS 1

41 See Page Arbor

42 102-1029-50 Tool Bar Cover – NS 1

43 000-0600-66 5/32 T-Handle Hex Wrench – NS 1

44 109-1033-06 2” Spacer – NS 2

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WIRE TERM BLOCK


1 000-1240-95 Term, QD (12-10) Ins, ¼ 1

2 000-1241-00 Term, QD (16-14) Fully Ins, ¼ 3

3 000-1242-45 Term, Flag (16-14) Fully Ins, ¼ 1

4 000-1242-49 Term, Flag (16-14) ¼ 2

6 000-1254-74 Term, Eye (16-14) ¼ 1

7 Term, Spade (16-14) Ins #8 1

8 Electric Wire 16GA Brown MTW 5.0” 1


10 000-2410-24 Electric Wire 16GA Black MTW 9.0” 1

11 000-2410-40 Electric Wire 16GA Green MTW 19.5” 1

12 000-2410-59 Electric Wire 16GA Red MTW 9.0” 1

13 000-2410-75 Electric Wire 16GA White MTW 19.0” 1

14 003-0003-38 Cable Tie 3.65 Large White 6

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QUICK DISCONNECT TERMINAL BLOCK


1 000-1240-95 Term, QD (12-10) Ins ¼ 1

2 000-1241-00 Term, QD (16-14) Fully Ins ¼ 1

3 000-1242-45 Term, Flag (16-14) Fully Ins ¼ 5

4 000-1242-49 Term, Flag (16-14) ¼ 2

6 000-1254-74 Term, Eye (16-14) ¼ 1

7 Term, Spade (16-14) Ins #8 1



10 000-2410-24 Electric Wire 16GA Black MTW 9.0” 1

11 000-2410-40 Electric Wire 16GA Green MTW 19.5” 1

12 000-2410-59 Electric Wire 16GA Red MTW 9.0” 1

13 000-2410-75 Electric Wire 16GA White MTW 19.0” 1

14 003-0003-38 Cable Tie 3.65 Large White 6

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ELECTRICAL PARTS (115V)

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1 000-0236-16 ¼-20 x ½ Rd Head MS Brass 2

2 000-1170-48 ¼ Internal Lockwasher 2

3 000-1202-10 SW Toggle Spst (On-Off) 2 Wire 1

4 000-1202-19 SW Toggle Spst (On-Off) ¼ Tab 1

5 000-1209-01 Switch, Rocker Spst ¼ Tab 1

6 000-1209-04 Switch, Rocker Spdt ¼ Tab 1

7 000-1241-41 Wire Nut Blue 3

8 000-1242-45 Term, Flag (16-14) Fully Insul ¼ 1

9 000-1252-18 Lamp, Work 1

10 000-1254-74 Term, Eye (16-14) ¼ 1

11 000-1261-01 Cordset, 16-3SJO 115V 1

12 000-5301-12 Pulley, Gearbelt 2IT w/(2) SS 2

13 001-1899-90 Gearbelt, Crossfeed 100 x L037 1

14 001-1899-99 Gearbelt, Feed 120 x L037 1

15 001-1938-64 Gearmotor, Crossfeed Hi Torque 115V 1

16 001-1938-68 Gearmotor, Feed 115V 1

17 001-1950-00 Motor, Spindle 115/230V-50/60Hz 1Ph 1

*18 004-035-00 Block, Terminal 3 Pole 1


*20 102-1091-04 Harness, Wiring 102 1

* NOTE: If Item 18 has quick-connect tabs, use wiring harness 102-1091-02 for service.

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1 000-0209-07 10-24 x 1.00 Round Head MS – ZP 3

2 000-0236-16 ¼-20 x ½ Round Head MS – Brass 2

3 000-1117-00 10-24 U-Nut 4

4 000-1170-48 ¼ Internal Lockwasher 2

5 000-1202-10 SW, Toggle – SPST (On-Off) – 2 Wire 1

6 000-1202-19 SW, Toggle – SPST (on-Off) ¼ Tab 1

7 000-1209-01 Switch, Rocker – SPST ¼ Tab 1

8 000-1209-04 Switch, Rocker – SPDT ¼ Tab 1

9 000-1241-41 Wire Nut – Blue 3

10 000-1242-45 Term, Flag (16-14) Fully Insul ¼ 1

11 000-1242-68 Term, QD (22-16) Fully Ins ¼ Male 1

12 000-1242-70 Term, QD (16-14) Fully Insul ¼ F 1

13 000-1252-18 Lamp, Work 1

14 000-1254-74 Term, Eye (16-14GA) ¼ 1

15 000-1261-28 Cordset, 16-3SJO – 230V 1

16 000-1274-90 Transformer – 230/115V-150VA 1

17 000-5301-12 Pulley, Gearbelt 2IT 60Hz 2

18 000-5301-28 Pulley, Gearbelt 28T 50Hz 2

19 000-6609-14 Decal, “Caution 230V Bulb” 1

20 001-1601-76 Bulb, Light 60W 230V 1

21 001-1899-90 Gearbelt, Crossfeed 100 x L037 60Hz 1

22 001-1899-91 Gearbelt, Crossfeed 110 x L037 50Hz 1

23 001-1899-98 Gearbelt, Feed 130 x L037 50Hz 1

24 001-1899-99 Gearbelt, Feed 120 x L037 60Hz 1

25 001-1938-64 Gearmotor 7RPM Hi Torque 115V 2

26 001-1950-00 Motor, Spindle 115/230V 50/60Hz – 1Ph 1

*27 004-0035-00 Block, Terminal 3 Pole 1


*29 102-1091-04 Harness, Wire 102 1

* NOTE: If Item 27 has quick connect tabs, use wiring harness 102-1091-02 for service.

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Kwik-Way Products Inc.

500 57

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St., Marion, IA 52302 USA

319/377-9421

319/377-9101 (FAX)

800/553-5953

www.kwik-way.com

[email protected]

102 lathe manual - automotive equipment service co. · drum capacity 6” t o 28” * 152.4mm t o...

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