111101-presentation bi-color petnology 131011

7/31/2019 111101-Presentation Bi-color Petnology 131011

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I N O T E C H Kunststofftechnik GmbH

1Harald Kausler

PETPETPETPETssss CreativeCreativeCreativeCreative Talent:Talent:Talent:Talent:

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH


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2Harald Kausler

NewNewNewNewNewNewNewNew PreformPreformPreformPreformPreformPreformPreformPreform TechnologyTechnologyTechnologyTechnologyTechnologyTechnologyTechnologyTechnology withwithwithwithwithwithwithwith MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent InjectionInjectionInjectionInjectionInjectionInjectionInjectionInjection MoldingMoldingMoldingMoldingMoldingMoldingMoldingMolding

MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent--------PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms bybybybybybybyby INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECH

o Multi-Component moulding is a multi-step moulding process that produces anassembly, comprised of two or more integrated components.

o Multi-component processes enable one to:

- Produce parts not possible with single shot moulding

- Produce multi-colored or multi-resin parts and assemblies for functionality

o Applications possible with two-component moulding:

- Colored elements on transparent preforms

- Haptic elements on hard surfaces

- Filling levels or windows

New designs are made possible!New designs are made possible!New designs are made possible!New designs are made possible!


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3Harald Kausler

NewNewNewNewNewNewNewNew PreformPreformPreformPreformPreformPreformPreformPreform TechnologyTechnologyTechnologyTechnologyTechnologyTechnologyTechnologyTechnology withwithwithwithwithwithwithwith MultiMultiMultiMultiMultiMultiMultiMulti--------ComponentComponentComponentComponentComponentComponentComponentComponent InjectionInjectionInjectionInjectionInjectionInjectionInjectionInjection MoldingMoldingMoldingMoldingMoldingMoldingMoldingMolding


o Normal steps for Multi-component molding:- Resin A is used in Shot #1.

- Mould or part of the mould is rotating in the machine.

- Resin B is used in Shot #2.

o Machine and Mould:

- The injection moulding machine will need to have 2 or more plastication/injection units

(one unit for each different resin or color).

- The machines multiple screws can be arranged in a Vertical position (90 deg.) or an L-position

as shown below.


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4Harald Kausler

MouldMouldMouldMouldMouldMouldMouldMould ConceptConceptConceptConceptConceptConceptConceptConcept


2nd2nd2nd2nd ShotShotShotShot1st1st1st1st ShotShotShotShot


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5Harald Kausler

HowHowHowHowHowHowHowHow totototototototo blowblowblowblowblowblowblowblow thethethethethethethethe PreformsPreformsPreformsPreformsPreformsPreformsPreformsPreforms????????


o The Multi-Component-Preforms can be heated and blown on stretch blow moulding machineswith Standard IR or NIR Heating Systems or on Krones new FlexWave (microwave) System. Soyou can handle them like your Standard Preforms.

o Some adjustments have to be done on the process according to the preform design, color andshape.

o Some specific designs may only be possible to be heated on the FlexWave System.


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6Harald Kausler

INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHssssssss Advantage and KnowAdvantage and KnowAdvantage and KnowAdvantage and KnowAdvantage and KnowAdvantage and KnowAdvantage and KnowAdvantage and Know--------howhowhowhowhowhowhowhow

o More than 25 years experience in multi-component-processing

o Know-how in

Product and Process Development Preform Design

Engineering and Project Management

Tool concepts and construction

Mould manufacturing

Prototyping preforms

Material research and development


o ProductionProductionProductionProduction ofofofof MultiMultiMultiMulti----ComponentComponentComponentComponent PreformsPreformsPreformsPreforms


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7Harald Kausler

ADDED

VALUE

ADDED

VALUE

FunctionsFunctionsProduct and

Brand ProtectionProduct and

Brand Protection

MarketingMarketing

WhyWhyWhyWhyWhyWhyWhyWhy usingusingusingusingusingusingusingusingthethethethethethethethe INOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHINOTECHssssssss Technology?Technology?Technology?Technology?Technology?Technology?Technology?Technology?



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8Harald Kausler

Realized Samples during

our DevelopmentRealized Samples during

our Development



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9Harald Kausler



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10Harald Kausler

Ideas and AnimationsIdeas and Animations



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11Harald Kausler

Food &Food &Food &Food &Food &Food &Food &Food & BeverageBeverageBeverageBeverageBeverageBeverageBeverageBeverage

1st Shot:Black color to protect milk against

UV light


2nd Shot:

White color for design


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12Harald Kausler

HouseholdHouseholdHouseholdHouseholdHouseholdHouseholdHouseholdHousehold



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13Harald Kausler

PersonalPersonalPersonalPersonalPersonalPersonalPersonalPersonal CareCareCareCareCareCareCareCare



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14Harald Kausler

LipglossLipglossLipglossLipglossLipglossLipglossLipglossLipgloss withwithwithwithwithwithwithwith viewingviewingviewingviewingviewingviewingviewingviewingwindowwindowwindowwindowwindowwindowwindowwindow



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15Harald Kausler

FillingFillingFillingFillingFillingFillingFillingFillingLevelLevelLevelLevelLevelLevelLevelLevel

transparent area



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16Harald Kausler

Soft component (TPE)

to squeeze and/or Haptic

Hard component (bottle)

HapticHapticHapticHapticHapticHapticHapticHaptic &&&&&&&&

FunctionFunctionFunctionFunctionFunctionFunctionFunctionFunction



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17Harald Kausler

Anti-microbial BottlesAnti-microbial Bottles



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18Harald Kausler

Industry of beverages challenge :

contamination and spoilage during filling process and shelf life by spoilage

microorganisms

Solutions:1. Preservatives: affects taste and considered less and less attractive.

2. Heat treatment: affects nutritious values, requires energy and doubles amount of

Polyethylene terephthalate (PETE) required for the bottles.

3. Aseptic filing: expensive.



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19Harald Kausler

The activeactiveactiveactive polymerpolymerpolymerpolymer coatingcoatingcoatingcoating is injected

partial at the inner layer of the bottle.

In a second step the bottle is built with PET.

The results are unbelievable:

Filling and storage of Fresh Milk and Orange

Juice at 30C.

See reaction of bacterias in the following

sheets:

Active Polymer Coating



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20Harald Kausler

Milk inoculated with Lactobacillus lactis

at30O

C



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21Harald Kausler

Orange juice inoculated with Acetobacter acetiand

Lactobacillus plantarumat 30oC



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22Harald Kausler

RTD Tea inoculated with Saccharomycescerevisiaeand Zygosaccharomyces rouxii

at 30o

C



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23Harald Kausler

Product and Brand ProtectionProduct and Brand Protection



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24Harald Kausler

Pigments with Securalic from MerckPigments with Securalic from Merck

Advantages with BI-COLOR (partial use):- Pigments are at a very high price

- Pigments are not removeable

- The share of the Pigments on the total volume of the container is

very minor and therefore useless after recycling process

- These security pigments are based on a protected technology byMerck KGaA Darmstadt



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25Harald Kausler

Hidden characteristics can be detected by a IR Up-

Converter or with forensic tools.



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26Harald Kausler

TheTheTheTheTheTheTheThe INOTECH GmbHINOTECH GmbHINOTECH GmbHINOTECH GmbHINOTECH GmbHINOTECH GmbHINOTECH GmbHINOTECH GmbH actuallyactuallyactuallyactuallyactuallyactuallyactuallyactually hashashashashashashashas twotwotwotwotwotwotwotwo PatentPatentPatentPatentPatentPatentPatentPatentApplicationsApplicationsApplicationsApplicationsApplicationsApplicationsApplicationsApplications totototototototo produceproduceproduceproduceproduceproduceproduceproduce blownblownblownblownblownblownblownblown containerscontainerscontainerscontainerscontainerscontainerscontainerscontainers::::::::

Stretch Blow Moulding (SBM):Preform partial moulded with minimum 2 components

and blow moulded in a second stage

Stretch Blow Moulding (SBM):Preform partial moulded with minimum 2 components

and blow moulded in a second stage

Single-Stage Process:

Process and machine to produce multi-component plasticcontainers by injection blow moulding

Single-Stage Process:ProcessProcess andand machinemachine toto produceproduce multimulti--componentcomponent plasticplastic

containerscontainers byby injectioninjection blowblow mouldingmoulding



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27Harald Kausler

PleasePleasePleasePleasePleasePleasePleasePlease bebebebebebebebe invitedinvitedinvitedinvitedinvitedinvitedinvitedinvited totototototototo PETPETPETPETPETPETPETPETssssssss TalentTalentTalentTalentTalentTalentTalentTalent



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28Harald Kausler

ThankThankThankThankThankThankThankThank youyouyouyouyouyouyouyou veryveryveryveryveryveryveryvery muchmuchmuchmuchmuchmuchmuchmuch forforforforforforforfor youryouryouryouryouryouryouryour AttentionAttentionAttentionAttentionAttentionAttentionAttentionAttention!!!!!!!!

111101-presentation bi-color petnology 131011

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