12 volt electric winch - harbor freight tools - quality...

12 Volt ElEctric WinchModel 67576 Model 67577

8,000 lb. capacity 10,000 lb. capacity

SEt up and opErating inStructionS

Visit our website at: http://www.harborfreight.com

read this material before using this product. Failure to do so can result in serious injury. SaVE thiS Manual.

Copyright© 2009 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included.

For technical questions or replacement parts, please call 1-800-444-3353.

For technical questions, please call 1-800-444-3353. SKU 67576 & 67577

SaVE thiS ManualKeep this manual for the safety warnings

and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.

iMportant SaFEtY inForMation

in this manual, on the labeling, and all other information provided with this product:

this is the safety alert symbol. it is used to alert you to potential personal injury hazards. obey all safety messages that follow this symbol to avoid possible injury or death.

dangEr indicates a hazardous situation

which, if not avoided, will result in death or serious injury.

Warning indicates a hazardous situation

which, if not avoided, could result in death or serious injury.

caution, used with the safety alert

symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

noticE is used to address practices not

related to personal injury.

caution, without the safety alert symbol, is

used to address practices not related to personal injury.

Warning read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference.

The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

inStallation prEcautionSMounting location and hardware must 1. support winch and load.

Wear ANSI-approved safety goggles 2. during installation, operation and service.

Use supplied power cords and wire rope 3. listed in manual only. Do not use thinner/longer cables or link multiple cables together.

Always connect the Red wire to the 4. positive battery terminal and the Black wire to the negative battery terminal, when using battery power from the vehicle.

For technical questions, please call 1-800-444-3353.SKU 67576 & 67577

Do not use a dirty, corroded or leaking 5. battery. You may suffer injury from acid burns.Verify that installation surface has no 6. hidden components or structural pieces that will be damaged before drilling.

opEration prEcautionSDo not exceed load capacity. 1. Be aware of dynamic loading! Sudden load movement may briefly create excess load causing product failure.

Wear ANSI-approved safety goggles and 2. heavy-duty leather work gloves during operation.

Do not disengage clutch under load. 3. Engage clutch before starting.

Keep clear of Fairlead when operating. 4. Do not try to guide wire rope.

Place heavy rag or 5. carpet over wire rope span 6 feet from hook to help absorb the force released if the wire rope breaks.

Stay out of the direct line that the wire 6. rope is pulling. In case it slips or breaks, it will “whiplash” along this line.

Do not winch a boat or other object with 7. anyone in or on it.

Use a spotter to assist you in assuring 8. that it is safe to operate the winch. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch.

Do not use the hand crank, if equipped, 9. to “assist” the winch.

Use as intended only. Do not lift items 10. vertically or use for aircraft purposes.

Prevent entanglement. Do not wear 11. loose clothing or jewelry, as they can be caught in moving parts. Non-skid footwear is recommended. Wear restrictive hair covering to contain long hair.

Inspect before every use; do not use 12. if damaged or parts loose. Examine the winch for structural cracks, bends, damage, frayed wire rope, and any other conditions that may affect the safe operation of the winch. Do not use the winch even if minor damage appears.

Keep children and bystanders away 13. while operating. Distractions can cause you to lose control.

Stay alert, watch what you are doing 14. and use common sense when operating. Do not use a winch while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating winches may result in serious personal injury.

Do not overreach. Keep proper footing 15. and balance at all times. This enables better control of the winch in unexpected situations.

People with pacemakers should 16. consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure.

Do not power the hook all the way into 17. the fairlead or winch.


18. Hook onto the object using a pulling point, tow strap or chain. Do not wrap the wire rope around the object and hook onto the

wire rope itself. This can cause damage to the object being pulled, and kink or fray the wire rope.

Secure load after moving. 19. No loCKINg MECHANISM.

do not use a recovery Strap while 20. winching. They are designed to stretch and can suddenly whip back towards the operator during a winching operation.

Keep at least 5 full turns of wire rope on 21. drum.

If wire rope begins to get entangled, stop 22. winch immediately and release wire rope using switch.

45°

45°

15°15°

23. Do not operate the winch at extreme angles - Do not exceed the angles shown above.

SErVicE prEcautionSWear ANSI-approved safety goggles 1. during installation, operation and service.

Use supplied power cords/wire rope or 2. cables listed in manual only. Do not use

thinner/longer cables or link multiple cables together.

Have the winch serviced by a qualified 3. repair person using only identical replacement parts. This will ensure that the safety of the winch is maintained.

Maintain labels and nameplates on the 4. winch. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement.

WARNINg: Handling the cord on this 5. product will expose you to lead, a chemical known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.)

SaVE thESE inStructionS.


SKu 67576 8,000 lB. capacitY

SpEciFicationS Capacity 8,000 lb. Single line Pull on

layer 1Motor 4.1 HP

Power Supply 12 VCD650 CCA or larger battery

Automatic load Holding Brake Yes

gear Train 3-Stage Planetary210:1

overall Dimensions

22-1/4” l x 7” W x 6-7/8” H(11-5/8” high with Solenoid mounted on motor)

Drum Size 2-1/2” x 9”

Hook opening 7/8”

Mounting Plate 10” x 4-1/2”Mounting Hardware

4 - M10 x 1.5mm x 34mm Bolts4 - M10 Nuts

Battery Cables 5’, 4 gauge/10mm (AWg)

Remote Cable 12’

Wire Rope94’ l x 5/16” dia. galvanized9,800 lb. Nominal Strength7 x 19 Aircraft Type*

* “Aircraft” refers to the wire rope type, not function of winch.

performance of First layerline pull

(lb.)line Speed

(ft./min)amp draw

0 11.7 452,000 11.7 1054,000 9.8 1606,000 8.2 2308,000 6.2 300

line pull & Wire rope capacity by layerWire rope

layerrated line

pull (lb.)Wire rope

capacity (ft.)1 8,000 19.72 6,335 44.33 5,243 73.84 4,473 94

SKu 67577 10,000 lB. capacitY

SpEciFicationS Capacity 10,000 lb. Single line Pull on

layer 1Motor 4.8 HP

Power Supply 12 VCD650 CCA or larger battery

Automatic load Holding Brake Yes

gear Train 3-Stage Planetary294:1

overall Dimensions

22-1/4” l x 7” W x 6-7/8” H(11-5/8” high with Solenoid mounted on motor)

Drum Size 2-1/2” x 9”

Hook opening 7/8”

Mounting Plate 10” x 4-1/2”Mounting Hardware

4 - M10 x 1.5mm x 34mm Bolts4 - M10 Nuts

Battery Cables 5’, 4 gauge/10mm (AWg)

Remote Cable 12’

Wire Rope100’ l x 3/8” dia. galvanized14,400 lb. Nominal Strength7 x 19 Aircraft Type*

* “Aircraft” refers to the wire rope type, not function of winch.

performance of First layerline pull

(lb.)line Speed

(ft./min)amp draw

0 9.8 502,000 9.8 1084,000 8.9 1506,000 8.2 2008,000 7.0 250

10,000 6.0 310

line pull & Wire rope capacity by layerWire rope

layerrated line

pull (lb.)Wire rope

capacity (ft.)1 10,000 152 8,110 383 6,830 644 5,890 955 5,180 100


note: If a winch is to be used to pull a vehicle, it should optimally be rated to a single line pull at least twice the vehicle’s weight.

unpackingWhen unpacking, make sure that the item is

intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at 1-800-444-3353 as soon as possible.

Schematic & Functions

10” (254mm)

4” (1

02m

m)

22-1/2” (570mm)

11”

(280

mm

)

SKu 6757710,000 lb. cap.2-3/4” (67mm)

SKu 675768,000 lb. cap.2-1/2” (63mm)

7” (180mm)

Model 6757710,000 lb. Capacity

Figure 1 Fairlead (37)

Fairlead (37)

Solenoid (34)

Solenoid (34)

Switch (39)

Switch (39)

Cam Ring (15)

Cam Ring (15)

Winch (Cable Assembly (36))

Winch (Steel Cable Assembly

(36))

Hook

Hook

Model 675768,000 lb. Capacity

inStallation and SEtup read the EntirE iMportant

SaFEtY inForMation section at the beginning of this manual including all text under subheadings therein before set up or use of this product.

Mounting components

Figure 6

Solenoid Assembly

(34)

Solenoid Bracket (33) Motor Assembly

(32)

Motor Cables (17s & 24s)

Battery Cables (13s & 16s)

MountingEach Winch includes a different type of Fairlead, however, both are mounted using the same procedures.

Select a mounting site on the vehicle bumper, truck bed, boat trailer, or other suitable location, considering the routing needs as described in the “Wiring” section of this manual.

notE: This winch can generate extreme forces. Select a location that can withstand the rated capacity without damage or weakening. You may need to use steel reinforcement plates, or weld on additional bracing, depending on the mounting location.


Mounting the Winch

Mounting using the Mounting plate (sold separately - SKu 60476):

Mounting Frame (Sold separately

SKU 90476)

Fairlead (37)

Winch

Figure 21. Mount the Fairlead (37) to the Mounting

Frame (sold separately, SKU 90476) using supplied bolts, nuts, and washers.

Mount the Winch to the Mounting Frame 2. using Bolts (22) and Nuts (21).

Mount the Solenoid in place using one of 3. the two following “Mounting the Solenoid Assembly” options.

Place the completed Electric Winch 4. assembly at the location where it will be mounted. Use the remaining holes in the Mounting Frame as a template to mark and drill holes for mounting.

Verify that the installation surface has no 5. hidden components or structural pieces that will be damaged before drilling.

Drill the marked locations.6.

If the provided hardware does not 7. accommodate the installation, use SAE grade 5 bolts, or higher, and torque to 35 ft-lb.

Mounting using a different mounting plate:

The plate must be rated to at least the 1. winch’s capacity.

Align the winch perpendicular to center 2. line of the vehicle at the desired location, and mark the locations of the winch base holes. Decide how the Solenoid will be mounted and mount the Solenoid in place using one of the two following “Mounting the Solenoid” options.

Before drilling, verify that the installation 3. surface has no hidden components or structural pieces that will be damaged.

Drill 1/2” holes at the marked locations.4.

Install the winch using the hardware 5. specified on the specification chart.


Mounting the Solenoid assembly

Mounting option 1: Mounting the Solenoid to the Mounting Frame

In this configuration, the Solenoid is connected to the mounting frame (sold separately), in line with the Motor Cables’ (17s & 24s) connection to the Motor Assembly (32).

Figure 31. line up the Solenoid Assembly with the

end of the Motor Assembly and attach the two Motor Cables (17s & 24s) to the motor terminals as shown above.

Figure 42. Unthread the nuts, spring washers and

washers from the four bolts on the base of the Solenoid. Insert the bolts on the base of the Solenoid Assembly (34) through the holes in the Mounting Frame and secure in place by replacing the washers, spring washers and nuts.

Mounting option 2: Mounting the Solenoid to the Solenoid Bracket (40)

In this configuration, the Solenoid is rotated so that the two short cables attached to the Motor Assembly (32) are crossed and the Solenoid Assembly (34) and Solenoid Bracket (33) are positioned over, and attached to, the Motor Assembly.

Figure 5

Solenoid Assembly

(34)

Solenoid Bracket

(33)

Bracket Mounting

Holes

Motor Assembly

(32)


Battery Cables (13s & 16s)

Bracket Tie-down Strap (35)

1. To attach the Solenoid Assembly (34) to the Solenoid Bracket (33):Unthread the nuts, spring washers and a. washers from the four bolts on the base of the Solenoid Assembly (34). Position the Solenoid Bracket (33) b. so the Bracket Mounting Holes face away from the Motor Assembly (32) and the Motor Cables (17s & 24s) on the Solenoid Assembly face the Motor Assembly.Route the Cables through the openings c. in the Solenoid Bracket, then slide the Bolts on the Solenoid Assembly through the holes in the bottom of the Solenoid Bracket (33) and secure the Solenoid Assembly to the Solenoid Bracket by replacing the washers, spring washers and nuts.line up the Solenoid Assembly with the d. end of the Motor Assembly and attach


the two Motor Cables (17s & 24s) to the motor terminals - See Figure 5.

Figure 6

Motor Assembly (32)


Bracket mounted to Tie Bar (28)

ends

Solenoid Assembly (34)

Bracket Tie-down Strap (35)

2. To attach the Solenoid Assembly/Bracket to the Motor Assembly: Slide the Bracket Tie-down Strap (35) a. over the hook in the center of the Solenoid Bracket (33).Rotate the Solenoid Assembly/Bracket b. so that the holes on the side of the Bracket line up with the end of the Tie Bars (28). Unthread the two Bolts (27) and Nuts c. (29) from the end of the Tie Bars (28) and use them to attach the Solenoid Bracket to the Tie Bars. Secure the Solenoid Bracket to the d. Motor Assembly (32) by tightening the Bracket Tie Down Strap (35) around both the Solenoid Bracket hook and the Motor Assembly. Pull Strap until secure.

Wiring to prEVEnt

SEriouS injurY FroM ExploSion duE to SparKing at thE BattErY connEction: unplug the remote control (39) connector from the Socket (6s) on the Solenoid assembly (34) and disconnect the Battery cables (13s & 16s) before making wiring connections.

to prEVEnt SEriouS injurY

FroM lEaKing BattErY acid: do not use a dirty, corroded or leaking battery. only use a 12V automotive (or equivalent) battery, in good condition.

Plan a route for the wiring from the 1. point of the vehicle where the winch will be mounted, or used, to the battery. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. For example, you may wish to route the wires under the vehicle, attaching it to the frame using suitable fasteners. Do not attach the wires to the exhaust system, drive shaft, emergency brake cable, fuel line, or any other components which may create damage the wiring through heat or motion, or create a fire hazard.

If you drill through the bumper or any 2. part of the body to route the wires, be sure to install a rubber grommet in the hole to prevent fraying of the wires at that point.

Route the Battery Cables (13s & 16s) 3. from the point the winch will be used to


the battery, following the precautions discussed above.

Attach the red Battery Cable (13s) to the 4. Positive Terminal on the battery.

Attach the black Battery Cable (16s) 5. securely to securely directly to the negative terminal of the battery.

Socket (6s)

Figure 7

Solenoid Assembly

(34)

Remote Control

(39)

6. lift the Socket Cover (2s) exposing the electrical switch connector. Insert the Remote Control (39) connector into the Socket (6s). Disconnect the Remote Control when not in use.

note: The attachment of the Motor Cables (17s & 24s) determines the direction of the Remote Control button. After the unit is mounted and powered, check the direction of the Power In and Power out on the Remote Control button. If you wish to change the direction on the remote control, disconnect the Battery Cables (13s & 16s) from the battery, switch the Motor Cable connections on the Motor Assembly, then reconnect the Battery Cables.

preparing the Wire ropeThe wire rope must be properly coiled 1. under tension to be able to support a load without damage.

Uncoil the wire rope, except for 5 full 2. wraps.

Recoil the wire rope back into the winch 3. under at least 500 lb. of tension.


opEration read the EntirE iMportant

SaFEtY inForMation section at the beginning of this manual including all text under subheadings therein before set up or use of this product. the instructions that follow are basic guidelines only and cannot cover all situations encountered during use. the operator and assistants must carefully plan usage to prevent accidents.

Examine the wire rope. Do not use the 1. winch if the wire rope is frayed, kinked or damaged.

Fully charge the vehicle’s battery.2.

Check the Winch’s electrical 3. connections. All connections must be tight and clean.

Put the vehicle’s transmission in Neutral.4.

If the vehicle where the winch is 5. mounted is not supposed to be moved, engage the emergency brake and block the wheels using wheel chocks (sold separately).

Cam Ring (15)

Figure 86. To pull out the wire rope, move the Cam

Ring (15) to the oUT position, slide the loop of the Hook Strap (38) over the hook, then pull on the Hook Strap to pull out the wire rope.

WARNING! Leave at least five full turns of wire rope on the drum.

double line rigging:A double line system should be used a. whenever possible. It reduces the load on the winch, allowing it to work longer with less heat buildup. It reduces load on the winch in two ways:It utilizes the lower layers of wire rope • that have higher capacity, andIt halves the load on the winch through • pulley action.

Stationary Winching Vehicle

(chock tires, and set parking brake) loadcarpet

b. Connect the wire rope for a double line system as shown above. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch’s wire rope.loop the wire rope around the pulley c. and connect to another part of the vehicle’s chassis or to a separate anchor point. do not anchor the cable back to the winch or winch mount.

Safety Clasp

Figure 97. Hook onto the object using a pulling

point, tow strap, tree strap, or chain.


Make sure that the hook’s safety clasp is fully closed. Do not wrap the wire rope

around the object and hook onto the wire rope itself. This can damage the object being pulled,

and kink or fray the wire rope.

do not use a recovery Strap while 1. winching. They are designed to stretch and can suddenly whip back towards the operator during a winching operation.

2. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks.

Re-engage the clutch by moving the 3. Cam Ring to the in position.

Warning! Do not allow anyone to stand near the wire rope, or in line with the wire rope behind the winch while it is under power. If the wire rope should slip or break, it can suddenly whip back towards the winch, causing a hazard for anyone in the area. Stand well to the side while winching.

Socket (6s)

Figure 10

Solenoid Assembly

(34)

Remote Control

(39)

4. Attach the Remote Control (39) to the Socket (6s) on the Solenoid Assembly (34).

When it is safe to do so, use the power 5. switch on the Remote Control to retract the wire rope, and winch the item as desired. do not power the hook all the way into the fairlead to prevent damage.

45°

45°

15°15°

6. Do not operate the winch at extreme angles - do not exceed the angles shown above. Pay attention to how the wire rope is coiling onto the drum. If it is building up on one end of the drum, stop, uncoil the wire rope and recoil it from a less severe angle to prevent damage.


If the object to be pulled must be pulled at an angle in relation to the winch, use a pulley (sold separately) and an anchor point directly in front of the winch, as shown, to keep the cable pull straight.

Warning! 7. Stop the winch and release tension on the wire rope before moving the rag or carpet placed on it.

Do not continue use of the winch until 8. the battery is completely run down.

You may wish to keep the engine running 9. while using this winch, to continually recharge the battery. However, exercise extreme caution when working around a running vehicle.

caution do not use the winch in a constant duty application, it is designed for intErMittEnt uSE onlY. Keep the duration of the pulling job as short as possible. if the motor becomes very hot to the touch, stop and let it cool down for several minutes. do not pull for more than one minute at or near the rated load. do not maintain power to the Winch if the motor stalls. double line rigging will help prevent overloading and should be used whenever practical.

When finished pulling the load, reverse 10. the direction of the winch just enough to release tension on the Steel Cable Assembly (36) so that you can unfasten the Hook from the load and reel in the cable.

To prevent accidents, turn off the winch 11. and disconnect its power supply after use. Clean, then store the winch indoors out of children’s reach. If the cable got wet during use, dry it, then apply a light oil right after use.


MaintEnancE and SErVicing

Proceduresnotspecificallyexplained in this manual must beperformedonlybyaqualifiedtechnician.

to prEVEnt SEriouS injurY

FroM accidEntal opEration: unplug the Switch assembly (35) connector from the Socket (6s) on the Solenoid assembly (34) and disconnect the Battery cables (13s & 16s) before performing any inspection, maintenance, or cleaning procedures.

to prEVEnt SEriouS injurY FroM Winch FailurE: do not use damaged equipment. if abnormal noise or vibration occurs, have the problem corrected before further use.

cleaning, Maintenance, and lubrication

BEForE Each uSE,1. inspect the general condition of the winch. Check for loose hardware, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wiring, corroded or loose terminals, and any other condition that may affect its safe operation. Examine the wire rope. Do not use the winch if the wire rope is frayed, kinked or damaged.

aFtEr uSE,2. wipe external surfaces of the winch with clean cloth.

lubricate the wire rope occasionally with 3. a light oil.

The winch’s internal mechanism is 4. permanently lubricated. Do not open the housing. However, if the winch is submerged, it should be opened, dried, and re-lubricated by a qualified technician as soon as possible to prevent corrosion.

cable assembly replacementMove Cam Ring (15) to the oUT 1. position.

Extend the Steel Cable Assembly (36) 2. to its full length, noting how the existing cable is connected to the inside of the drum.

Remove old Cable Assembly and attach 3. new assembly.

caution: Do not replace with inferior cable. Always use the approved replacement part from Harbor Freight Tools.

Retract Cable Assembly onto cable drum 4. being careful not to allow kinking.

Test Electric Winch for proper operation. 5. Refer to the operation Instructions included re-tensioning the wire rope under the “Preparing the Wire Rope” section.


plEaSE rEad thE FolloWing carEFullYTHE MANUFACTURER AND/oR DISTRIBUToR HAS PRoVIDED THE PARTS lIST AND ASSEMBlY DIAgRAM IN THIS MANUAl AS A REFERENCE Tool oNlY. NEITHER THE MANUFACTURER oR DISTRIBUToR MAKES ANY REPRESENTATIoN oR WARRANTY oF ANY KIND To THE BUYER THAT HE oR SHE IS qUAlIFIED To MAKE ANY REPAIRS To THE PRoDUCT, oR THAT HE oR SHE IS qUAlIFIED To REPlACE ANY PARTS oF THE PRoDUCT. IN FACT, THE MANUFACTURER AND/oR DISTRIBUToR ExPRESSlY STATES THAT All REPAIRS AND PARTS REPlACEMENTS SHoUlD BE UNDERTAKEN BY CERTIFIED AND lICENSED TECHNICIANS, AND NoT BY THE BUYER. THE BUYER ASSUMES All RISK AND lIABIlITY ARISINg oUT oF HIS oR HER REPAIRS To THE oRIgINAl PRoDUCT oR REPlACEMENT PARTS THERETo, oR ARISINg oUT oF HIS oR HER INSTAllATIoN oF REPlACEMENT PARTS THERETo.

troubleshootingproblem possible causes likely Solutions

Motor overheats. Incorrect power cords.1. Sinch running time too long.2.

Use only supplied power cords.3. Allow winch to cool down periodically.4.

Motor does not turn on.

Switch Assembly not connected 1. properly.loose battery cable connections.2. Vehicle battery needs charging.3. Solenoid malfunctioning. 4.

Defective Switch Assembly.5. Defective motor. 6.

Water has entered motor. 7.

Internal damage or wear.8.

Insert Switch Assembly all the way into 1. connector.Tighten nuts on all cable connections.2. Fully charge battery.3. Tap solenoid to loosen contacts. Apply 12 volts to 4. coil terminals directly. A clicking indicates proper activation.Replace Switch Assembly.5. Check for voltage at armature port with Switch 6. pressed. If voltage is present, replace motor.Allow to drain and dry. Run in short bursts without 7. load until completely dry.Have technician service winch.8.

Motor runs but cable drum does not turn.

Cam Ring (clutch) not engaged. Move the Cam Ring to the In position. If problem persists, a qualified technician needs to check and repair.

Motor runs slowly or without normal power.

Insufficient current or voltage. 1.

loose or corroded battery cable 2. connections. Incorrect power cords.3.

Battery weak, recharge. Run winch with vehicle 1. motor running.Clean, tighten, or replace. 2.

Use only supplied power cords.3. Motor runs in one direction only.

Defective or stuck solenoid. 1.

Defective Switch Assembly.2.

Tap solenoid to loosen contacts. Repair or 1. replace solenoid.Replace Switch Assembly.2.

Follow all safety precautions whenever diagnosing or servicing the tool. disconnect power supply before service.


Winch partS liSt

record product’s Serial number here: note: If product has no serial number, record month and year of purchase instead.note: Some parts are listed and shown for illustration purposes only, and are not available

individually as replacement parts.

item description Qty1 Screw M5 x 12 62 Spring Washer Ø5 63 gear Housing Cover 14 gasket 15 Bushing 16 gear - Input Sun 17 Thrust Washer 38 gear Carrier Assembly - Input 19 gear - Intermediate Sun 1

10 Shaft Bushing 111 gear Carrier Assembly - output 112 gear - output Sun 113 gear Carrier Assembly - output 114 Ring gear 115 Cam Ring 116 Screw M6 x 20 617 Ring gear Retainer 118 locking Ring 119 Spring 620 End Bearing 121 Nut M10 4

22 Bolt M10 (dia) x 1.50 (pitch) x 34 mm (length) 4

23 Cable Anchor 2

item description Qty24 Cap Screw M6 x 12 125 Brake Shoe 426 Brake / Shaft Assembly 227 Bolt M8 x 30 428 Tie Bar 129 Nut M8 130 Drum Ø67 131 Roll Pin Ø3 x 10 132 Motor Assembly 133 Solenoid Bracket 134 Solenoid Assembly 635 Bracket Tie-down Strap 136 Steel Cable Assembly 1

37Fairlead- Single Piece Hawse for Sku 67576- Roller Fairlead Assembly for Sku 67577

(see Roller Fairlead parts list)

1

38 Hook Strap 139 Remote Control 1

40Bolt M10 (dia) x 1.50 (pitch) x 34 mm (length) (Thinner head for Fairlead mounting)

2

41 Nut M10 242 lock Washer 243 Flat Washer 4

iMportant!When ordering parts, reference the appropriate number as follows:

Sku 67576 - 8,000 lb.Sku 67577 - 10,000 lb.


Winch aSSEMBlY diagraM

record product’s Serial number here: note: If product has no serial number, record month and year of purchase instead.

note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts.

37

4142

4043

Hawse FairleadSKU 67576

Roller FairleadSKU 67577


iMportant!When ordering parts, reference Sku 67577 10,000 lb. Winch

(Sku 67576 uses a single piece hawse fairlead instead, don’t order from this list.)

rollEr FairlEad partS liSt & diagraM

part description Qty1f Frame 12f long Roller 23f long Shaft 24f Short Roller 2

part description Qty5f Short Shaft 26f Bushing 87f C-clip 8


SolEnoid partS liSt & diagraM

item description Qty1s Plastic Housing 12s Socket Cover 13s Flat Washer 64s Spring Washer 45s Combination-head Screw M5x10 46s Socket 17s Self-tapping Screw F 3x12 28s Copper Spacer 19s Combination-head ScrewM5x12 2

10s Solenoid 111s ground Cable 112s Bolt M6x30 4

item description Qty13s + Battery Cable (Red) 114s Base Plate 115s Nut M8 416s – Battery Cable (Black) 117s – Motor Cable (Short Black) 118s Nut M5 219s Spacer 420s Flat Washer 821s Spring Washer 822s Nut M6 823s Fiberglass Sleeve 124s + Motor Cable (Short Black) 1

1s2s

3s4s5s

6s7s

24s

24s

8s9s

10s11s12s

13s

14s

15s

16s17s

18s

19s20s21s22s

iMportant!When ordering parts, reference the appropriate number as follows:

Sku 67576 - 8,000 lb.Sku 67577 - 10,000 lb.


liMitEd 90 daY WarrantYHarbor Freight Tools Co. makes every

effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS ExPRESSlY IN lIEU oF All oTHER WARRANTIES, ExPRESS oR IMPlIED, INClUDINg THE WARRANTIES oF MERCHANTABIlITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 •

(800) 444-3353

12 volt electric winch - harbor freight tools - quality...

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