1336 regen line regeneration package to 8720mc-rps regenerative power supply package

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Migration Guide 1336 REGEN Line Regeneration Package to 8720MC-RPS Regenerative Power Supply Package Catalog Numbers 1336R, 8720MC

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Migration Guide

1336 REGEN Line Regeneration Package to 8720MC-RPS Regenerative Power Supply PackageCatalog Numbers 1336R 8720MC

Important User InformationSolid-state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls (publication SGI-11 available from your local Rockwell Automation sales office or online at httpwwwrockwellautomationcomliterature) describes some important differences between solid-state equipment and hard-wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid-state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable

In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment

The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams

No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual

Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited

Throughout this manual when necessary we use notes to make you aware of safety considerations

Allen-Bradley Rockwell Software Rockwell Automation SCANport 1336 PLUS 1336 PLUS II 1336 FORCE and 1336 IMPACT are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss

ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence

SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present

BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures

IMPORTANT Identifies information that is critical for successful application and understanding of the product

Preface Overview 3Additional Resources 3

Chapter 1Comparison and Selection Overview and Layout 5

1336 REGEN Line Regeneration Package 58720MC-RPS Regenerative Power Supply 131336 REGEN to 8720MC-RPS Component Comparison 17

Specifications 211336 REGEN Line Regeneration Package 218720MC-RPS Regenerative Power Supply 23

Catalog Number Explanation 241336 REGEN Line Regeneration Package 248720MC-RPS Regenerative Power Supply 26

1336 REGEN to 8720MC-RPS Conversion Guide 28Power Rating 28Fuses and Circuit Breakers 28Dimensions 29

Power and Control Terminal Comparison 571336 REGEN Line Regeneration Package 578720MC-RPS Regenerative Power Supply 79Adapters and Communications 94

Chapter 2Wiring Examples and Components

8720MC-RPS065 Wiring Examples 103Single Unit 103Two Paralleled Units 105Three Paralleled Units 107When Used as a Converter for Power Regeneration Mode Only 108When Adapted to Capacitors Having Large Capacity 110External Resistor Case 111External Circuit Case 111

8720MC-RPS190 Wiring Examples 113Single Unit 113Two Paralleled Units 114Three Paralleled Units 116When Used as a Converter for Power Regeneration Mode Only 117When Adapted to Capacitors Having Large Capacity 119External Resistor Case 120External Circuit Case 121

Component Bill of Materials (Suggested) 122Single Unit 122Two Paralleled Units 123Three Paralleled Units 124

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 1

Chapter 3Parameter Programming 1336 REGEN Line Regenerative Package 125

Overview 125Parameters 125

8720MC Regenerative Power Supply 127Overview 127Parameters 128

Appendix ASequence of Operation 8720MC-RPS Sequence Signal Wiring 131

Sequence Signal Wiring 132Operation Timing of Sequence Control Signals 132

2 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Preface

Overview The purpose of this publication is to assist in migrating a 1336 REGEN Line Regeneration Package to an 8720MC-RPS Regenerative Power Supply Package This publication contains these three chapters and two appendices

bull Chapter 1 Comparison and SelectionCompares the specifications fuses and circuit breakers dimensions and weights power and control terminals adapters and communication capabilities of the 1336 REGEN package to the 8720MC-RPS package

bull Chapter 2 Wiring Examples and ComponentsProvides wiring examples of the 8720MC-RPS packages

bull Chapter 3 Parameter ProgrammingCompares the basic programming parameters of the 1336 REGEN package to the 8720MC-RPS package

bull Appendix A Sequence of OperationCompares the theory of operation for the sequence of events of the 1336 REGEN package to the 8720MC-RPS package

Note The 8720MC-RPS027 model is no longer available

Additional Resources These documents contain additional information concerning related products from Rockwell Automation

Resource Description

1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

Provides layout sizing wiring startup and diagnostic information for the 1336 REGEN line regeneration package including converter precharge unit 1321 line reactor and line filter (when required)

1336 REGEN Line Regeneration Package Data Sheet publication 1336 REGEN-11

Provides information on features and specifications of the 1336 REGEN line regeneration package

1336 PLUS PLUS II FORCE IMPACT amp REGEN Spare Parts List publication 1336-65

Provides a list of spare parts for the 1336 REGEN line regeneration package

8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Provides information on the installation wiring operation and adjustment of the 8720MC-RPS regenerative power supply

8720MC Brochure publication 8720MC-BR-000 Provides information on features and specifications of the 8720MC-RPS regenerative power supply

Regeneration Overview What is Regeneration White Paper publication 1336R-WP001

Provides an overview of the operational theory of regeneration

Understanding Regeneration Regenerative AC Drives White Paper publication 1336R-WP002

Provides an overview of the operational theory of regeneration for the 1336 REGEN line regeneration package

System Design for Control of Electrical Noise publication GMC-RM001

Outlines the practices which minimize the possibility of noise-related failures and that comply with noise regulations It gives you an overview of how electrical noise is generated (sources) how the noise interferes with routine operation of drive equipment (victims) and examples of how to effectively control noise

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 3

Preface

You can view or download publications at httpwwwrockwellautomationcomliterature To order paper copies of technical documentation contact your local Allen-Bradleyreg distributor or Rockwell Automationreg sales representative

1321 Power Conditioning Products Technical Data publication 1321-TD001

Provides information on power conditioning equipment used in front of AC drives

PowerFlex AC Drives in Common Bus Configurations Application Guidelines publication DRIVES-AT002

Provides guidelines considerations and limitations for the proper application of PowerFlex drives used in common bus configurations

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives Installation Instructions publication DRIVES-IN001

Provides the basic information needed to properly wire and ground Pulse Width Modulated (PWM) AC drives

Industrial Automation Wiring and Grounding Guidelines publication 1770-41

Provides general guidelines for installing a Rockwell Automation industrial system

Product Certifications website httpwwwabcom Provides declarations of conformity certificates and other certification details

Resource Description

4 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Chapter 1

Comparison and Selection

Overview and Layout 1336 REGEN Line Regeneration Package

The 1336 REGEN Line Regeneration Package is a line regenerative option for drives in the 1336 drive family Line regeneration refers to the removal of energy from the common DC bus of one or more AC drives back onto the three-phase AC utility line

The 1336 REGEN Line Regeneration Package operates in two basic modes Regenerative DC Bus Supply and Regenerative Braking These two operating modes give the 1336 REGEN Line Regeneration Package the flexibility to handle a wide variety of applications

1336 REGEN Line Regeneration Package Components

The 1336 REGEN Line Regeneration Package consists of two main piecesbull A Converter that transforms a three-phase AC input source into a DC

output sourcebull A Precharge Unit that limits inrush current and provides AC line voltage

phase and magnitude information to the converter

In addition to these two components a 1321 Line Reactor is required The line reactor used for Regenerative Bus Supply applications is a custom design with a nominal impedance of 10 Operation in the Regenerative DC Bus Supply Mode may also require the use of an additional power line filter depending upon the AC line source impedance Operation in the Regenerative Brake Mode requires the use of a line reactor with a nominal impedance of 3 Figure 1 and Figure 2 show the basic layout differences between the1336 REGEN Regenerative DC Bus Supply and the 1336 REGEN Regenerative Brake applications respectively

How to Choose a Mode of Operation

Several characteristics influence the choice of an operating mode for a given application The 1336 REGEN Line Regeneration Package can be used with any 380480 volt drive in the 1336 family The desired performance of the combined AC driveLine Regeneration Package dictates which mode of operation is best for an application The choice of operating mode also affects the cost of implementation since hardware requirements are different for the two modes of operation The following discussion describes these two modes in detail and points you to the best operating mode for several common applications

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 5

Chapter 1 Comparison and Selection

The Regenerative DC Bus Supply Mode

In the Regenerative DC Bus Supply Mode the 1336 REGEN Line Regeneration Package supplies both motoring and regenerative current to one or more common bus drives

When the net power requirement of the attached common bus drives demand motoring power energy flows from the utility to the common DC bus

When the net power requirement of the attached common bus drives demand regenerative power energy flows from the common DC bus to the utility

bull Precharge for all common bus drives on the common DC bus is accomplished through the 1336 REGEN Line Regeneration Package As a result three-phase AC power is not connected to the individual drives However individual common bus drives do have separate precharge circuits to allow them to be connected to the powered DC bus

bull Since the 1336 REGEN Line Regeneration Package supplies both motoring and regenerative current to the drives the precharge converter and line reactor must all be sized to handle the peak power requirements of the connected common bus drives in any quadrant of drive operation

bull In the Regenerative DC Bus Supply Mode the 1336 REGEN Converter operates as a Pulse Width Modulation (PWM) converter creating sinusoidal input AC line currents under both motoring and regenerating conditions Operation in this mode results in the additional benefit of very low harmonic current distortion that typically meets Institute of Electrical and Electronics Engineers (IEEE) 519-1992 specifications

The Regenerative Brake Mode

In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package removes energy from the DC bus of a standard 1336 AC drive back to the utility

bull When the connected AC drive is motoring it receives energy directly from the three-phase AC line through its input terminals and Diode Bridge

bull When the connected AC drive is regenerating energy flows from the DC bus back to the three-phase utility through the 1336 REGEN Line Regeneration Package

IMPORTANT A common bus drive is not a standard AC-input AC drive Throughout this manual a common bus drive is defined as a 1336 family AC drive designed to be powered by a DC power source connected to a common DC bus

IMPORTANT Refer to Chapter 2 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 for 1336 REGEN Regenerative DC Bus Supply applications including Installation Setup and Programming information

6 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Precharge of the DC bus is accomplished simultaneously through the 1336 REGEN Precharge Unit and the precharge circuit of the 1336 AC drive In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package is not required to supply motoring current to the AC drive Because of this the 1336 REGEN Line Regeneration Package can be sized to provide whatever braking capability is needed by the application independent of the total horsepower (HP) needed for motoring

In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package switches synchronously with the AC line voltage but does not attempt to create sinusoidal input AC line currents with a PWM scheme The resulting power factor is near unity The AC line current harmonic spectrum resulting from the combination of an AC drive and a 1336 REGEN Line Regeneration Package operating in the Regenerative Brake Mode is nearly equal to that of a standard 1336 AC drive that is motoring

Which 1336 REGEN Operating Mode is For Your Application

❶ The Regenerative Bus Supply Mode can also be used for these applications but will result in a more complex hardware configuration and a higher total system cost Regenerative Bus Supply operation requires a custom Bulletin 1321 10 line reactor while Regenerative Brake operation requires a standard Bulletin 1321 3 line reactor The mode of operation is selected by a parameter setting for parameter 1 [Operational Mode] in the 1336 REGEN Converter Refer to the Programming sections in Chapters 2 and 3 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

IMPORTANT Refer to Chapter 3 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 for 1336 REGEN Regeneration Brake applications including Installation Setup and Programming information

Application Requirements REGENDC Bus Supply Mode

REGENBrake Mode

Low Current Harmonics X X

Multiple Drive Applications X X

High Power Factor ❶ X

Equal Braking and Motoring HP ❶ X

Less Braking than Motoring HP ❶ X

Single Drive Application ❶ X

Intermittent Braking or Low Braking Duty Cycle ❶ X

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 7

Chapter 1 Comparison and Selection

1336 Regenerative DC Bus Supply Operation

Overview

When properly sized the 1336 REGEN Line Regenerative Package represents an amp-rated package that can provide a DC bus to one or more common bus drives in the Regen DC Bus Supply mode

General Precautions

ATTENTION Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated equipment should plan or implement the installation start-up and subsequent maintenance of the system Failure to comply may result in personal injury andor equipment damage

ATTENTION Voltage distortion and possible component damage can result from the voltage divider effect between AC line source impedance and the 10 1321 Line Reactor used with the 1336 REGEN Line Regeneration Package An additional power line filter must be used to reduce AC line voltage distortion whenever source impedance is greater than 10 of the per phase impedance supplied by the 10 line reactor If source impedance is unknown the power line filter should be installed as a general precaution

ATTENTION This product and its associated equipment contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference publication 8000-452 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook

ATTENTION The 1336 REGEN Line Regeneration Package is shipped from the factory with Parameter 1 [Operational Mode] set to the Regenerative Brake Mode of operation For Regenerative DC Bus Supply applications this parameter must be set to the Regenerative DC Bus Supply Mode as described in the Programming section of this chapter Incorrectly applied or installed equipment can result in component damage or a reduction in product life Wiring or application errors such as incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the Line Regenerative Package

8 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 1 - 1336 Regenerative DC Bus Supply Layout

❶ Refer to Input AC Line Fusing Table 13 on page 28❷ Optional shielded cable Install as needed❸ Refer to Output DC Bus Fusing Table 13 on page 28❹ Consult Rockwell Automation Application Engineering for common bus AC drive fuse specifications

DC Bus +DC

ndashDC

PE

COMMON BUSDRIVE

3

4

COMMON BUSDRIVE

4

Conduit4-Wire Cable

NearestBuilding Structure Steel

1

GND

TB1-1

TB1-3

GND

USER SUPPLIED 120V AC120V AC

1336 REGEN Precharge

1321 10 Line Reactor

Shield

1336 REGEN Converter

T1S1R1

T1S1R1

PE

GND

2

R2 S2 T2 GND

R2 S2 T2 PE

2

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LI STED96 6X

I ND CO N T EQ

ULreg

LI STED96 6X

I ND CO N T EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

J13

J1

CONTROL WIRING SYNC CABLE

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

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STAL

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STRU

CTIO

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782

ndashndash

ndashndash

ndash3

506

038

0-48

0

6285

ndashndash

735

ALL

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-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLIST

ED9 6

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IND

CON

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U L regLIST

ED9 6

6 X

IND

CON

TEQ

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

RIN

SIN

TIN

TOUT

SOUT

ROUT

T

PE

S

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Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Power Line Filter

L R

L T

L S

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 9

Chapter 1 Comparison and Selection

1336 Regenerative Brake Operation

Overview

The 1336 REGEN Line Regeneration Package represents an amp-rated package that can remove energy from the DC bus of a 1336 PLUStrade 1336 PLUStrade II 1336 FORCEtrade or 1336 IMPACTtrade AC drive and send it back to the utility When properly sized with one or more standard 1336 PLUS PLUS II FORCE or IMPACT AC drives Regenerative Brake Operation provides an energy efficient alternative solution to dynamic braking

General Precautions

ATTENTION Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated equipment should plan or implement the installation start-up and subsequent maintenance of the system Failure to comply may result in personal injury andor equipment damage

ATTENTION This product and its associated equipment contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference publication 8000-452 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook

ATTENTION The 1336 REGEN Line Regeneration Package is shipped from the factory with Parameter 1 set to the Regenerative Brake Mode of operation Ensure that Parameter 1 [Operational Mode] is set to its factory setting of Regenerative Brake Mode as described in the Programming section of this chapter Incorrectly applied or installed equipment can result in component damage or a reduction in product life Wiring or application errors such as incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the 1336 REGEN Line Regeneration Package

10 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 2 - 1336 Regenerative Brake Layout

❶ Refer to Input AC Line Fusing Table 13 on page 28❷ Optional shielded cable Install as needed❸ Refer to Output DC Bus Fusing Table 13 on page 28❹ Refer to the AC Line Input Fuses recommended in Table 13 on page 28❺ Important If you are using a Regenerative Brake with a B Frame AC drive refer to Power-up Sequence for

Regenerative Brakes and AC Drives on page 12

Conduit4-Wire Cable

NearestBuilding Structure Steel

R

S

T

PE

1336 REGEN Precharge

1321 3 Line Reactor

TB1-1

TB1-3

Shield

R1 S1 T1 PE

A1 B1 C1 GND

2

A2 B2 C2 GND

R2 S2 T2 PE

2

A2 B1 B2 C1 C2A1

Manufactured By MTE CorpMenomonee Falls WI

C2C1R2R1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS lth=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

1

J13

J1

CONTROL WIRINGSYNC CABLE

USERSUPPLIED120V AC

+DC

ndashDC

PE

+DC

ndashDC

PEAC DRIVE

DC Bus

GND

4

3

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LI STED96 6X

IN D CONT EQ

ULreg

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IN D CONT EQ

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reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

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L13

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L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

1336 REGEN Converter

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toppedS00 Hz0+

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DANGERRISK OF ELECTRICALSHOCK

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DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

5

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 11

Chapter 1 Comparison and Selection

Power-up Sequence for Regenerative Brakes and AC Drives

When using a 1336 REGEN Line Regeneration Package a power-up sequence is needed to avoid clearing the AC line fuses on the input of the AC drive or the DC bus fuses between the drive and the Regenerative Brake These fuses will clear if both the 1336 REGEN Package and the AC drive are powered up from the AC supply simultaneously To avoid the problem the Regenerative Brake should be powered up before the AC Drive is connected to the AC line The 1336 REGEN Precharge circuit will charge the capacitor bank in both the 1336 REGEN Converter and in the connected AC drive The AC line can then safely be connected to the AC drive

Figure 3 - 1336 REGEN Power-up Sequence

Note Refer to Chapter 11 of the PowerFlex AC Drives in Common Bus Configurations Application Guidelines publication DRIVES-AT002 for more details

+ ndash

Close this contactor first

1336 REGENPrecharge

1336 REGENConverter

3 LineReactor

AC Drive Motor

Close this contactortwo to three seconds later

12 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Overview

The 8720MC-RPS Regenerative Power Supply Bidirectional Converter is a sinusoidal PWM converter which can control increase of DC bus voltage and perform continuous power generation

The 8720MC-RPS Regenerative Power Supply therefore can be used as power supply unit for various drives and inverter units

The following units are ULC-UL listedbull 8720MC-RPS065BM and 8720MC-RPS065BSbull 8720MC-RPS190BM and 8720MC-RPS190BS

Also the Declaration of Conformity with the requirement for CE Mark has been issued for all the units

bull 8720MC-RPS065Bx ndash httpwwwrockwellautomationcomproductscertificationcepdfDST-0001-G-ENpdf

bull 8720MC-RPS190Bx ndash httpwwwrockwellautomationcomproductscertificationcepdfDST-0604-C-ENpdf

The 8720MC-RPS Regenerative Power Supply is a bidirectional converter with the following features

bull Use of chopper-type voltage increasing method with sinusoidal pulse-width-modulated (PWM) waveform control

bull Programmable DC bus voltagebull Continuous power regenerationbull Attenuation of the higher order harmonics in the line currentbull Safety interlocks and protection

For more details and a complete understanding of the 8720MC-RPS Regenerative Power Supply installation wiring operation and adjustment of the unit please refer to the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 13

Chapter 1 Comparison and Selection

Notes on Handling the 8720MC-RPS Regenerative Power Supply

The following three labels are put on the 8720MC-RPS Regenerative Power Supply advising you of the notes on handling the unit Read and understand the contents before using the unit

Figure 4 - 8720 Handling Danger and Caution Labels

CAUTIONPWR

WHEN YOU APPLY POWERAGAIN VERIFY THATTHIS LAMP PWR ISTURNED OFF M

E-B

6013

DANGER

RISK OF ELECTRICAL SHOCK DISCONNECT INPUTPOWER BEFORE SERVICING EQUIPMENT

ME

-B60

15

CAUTION THIS EQUIPMENT MUST BE MOUNTED IN A SUITABLE

UL RECOGNIZED ENCLOSURE OR NEMA ENCLOSURE

USE COPPER 6075 DEGREE C WIRE ONLY

14 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Layout

The system configuration of 8720MC-RPS065 (Figure 5) is composed of the following components

Figure 5 - 8720MC-RPS065 System Configuration

ATTENTION For operation of the 8720MC-RPS Regenerative Power Supply a line reactor is required for each incoming phase as well as a varistor a harmonic filter and a contactor

1) 8720MC-RPS065 6) DC output fuse

2) Line filter for main circuit (1)

(1) Not necessary when compliance with CE mark is not required

7) Varistor

3) Line filter for power that supplies the main magnetic contactor power (1)

8) Harmonic filter

4) Circuit breaker (2)

(2) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed

9) Main magnetic contactor

5) AC input fuse (2) 10) Line Reactor 8720MC-LR

ss4000Synchronous Rectifier

RST PRG ENT

POWER

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

2) Line Filter for Main Circuit

4) Circuit Breaker

5) AC Input Fuse

6) DC Output Fuse

7) Varistor 8720MC-VA-B

9) Main Magnetic Contactor

10)Reactor8720MC-LR

1) 8720MC-RPS065

8) Harmonic Filter 8720MC-HF-B2

3) Line Filter for Sequence Power

8720MC-RPS065Bx-HV2

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 15

Chapter 1 Comparison and Selection

The system configuration of 8720MC-RPS190 (Figure 6) is composed of the following components

Figure 6 - 8720MC-RPS190 System Configuration

1) 8720MC-RPS190 4) DC output fuse

2) Circuit breaker (1)

(1) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed

5) EMC filter unit (8720MC-EF190VB required)

3) AC input fuse (1) 6) ACL unit (8720MC-LR10-100B required)

IMPORTANT The EMC filter unit (8720MC-EF190VB) and the ACL unit (8720MC-LR10-100B) are required for the 8720MC-RPS190 system configuration Substitutions are not supported

2) Circuit Breaker

3) AC Input Fuse

5) EMC Filter Unit

8720MC-EF190VB(required)

6) ACL Unit

8720MC-LR10-100B(required)

4) DC Output Fuse

1) 8720MC-RPS190

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

POWER

ss4000Synchronous Rectifier

16 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

1336 REGEN to 8720MC-RPS Component Comparison

1336 REGEN Line Regeneration Packagebull The combination of the 1336 REGEN Precharge and Converter units is

equivalent to the 8720MC-RPS unitbull The 1321 Line Reactors used within the 1336 REGEN package is

equivalent to the 8720MC-LR unitsndash Note The 1321 line reactor can be used in front of an AC drive for DC

bus circulating currents when in a power regeneration mode onlybull The 1336 REGEN Power Line Filter functionality is equivalent to the

8720MC-RPS EMC Filter unit functionality which is comprised of the 8720MC-RPS Varistor Harmonic Filter and Main Magnetic contactor units

bull The user-supplied 120VAC transformer for the 1336 REGEN Precharge and Converter units can be used for the 8720MC-RPS main magnetic contactor control terminals

Note

IMPORTANT When migrating from the 1336 REGEN system to an 8720MC-RPS system you must replace the 1336 REGEN system components with the respective 8720MC-RPS system components stated above and depicted below in Figure 7 Figure 8 Figure 9 and Figure 11 The color-shaded areas indicate similar components across the different systems

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 17

Chapter 1 Comparison and Selection

Figure 7 - 1336 REGEN Regenerative DC Bus Supply System Components

18 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 8 - 1336 REGEN Regenerative Brake System Components

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 19

Chapter 1 Comparison and Selection

8720MC-RPS Regenerative Power Supply Package

Figure 9 - 8720MC-RPS065 System Components

Figure 10 - 8720MC-RPS190 System Components

20 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 11 - 1336 REGEN to 8720MC-RPS065 User Supplied AC Input Power

Specifications 1336 REGEN Line Regeneration Package

Table 1 - 1336 REGEN Technical Specifications

MC

Single-phaseLine Filter

Terminal Block forControl Power (TB2)

100 to 115 VACor

200 to 230 VAC

MC1

MC2

Control Terminals forMain Magnetic Contactor

MC1MC2

To be used as the control terminals forthe main magnetic contactor (rated for250 VAC1 Amp or 30 VDC1 Amp)

1336 REGENPRECHARGE

1336 REGEND Frame Converter

AC POWER IN

PE

R

S

T

GNDTB1-1

TB1-3

120V AC

120 RTNUSER SUPPLIED 120VAC

120VAC is required by the 1336 REGEN Precharge Contactorand 1336 REGEN D Frame Converter fan 120VAC must bederived from the same AC power supply source used for all 1336REGEN equipment and taken at the AC Power Input or beforethe Power Line Filter if used

120V AC

1336 REGEN 8720MC-RPS065

IMPORTANT Figure 11 is applicable only to the 8720MC-RPS065 unitThe 8720MC-RPS190 unit uses the 8720MC-EF190VB EMC filter to supply voltage to MC1 and MC2

Electrical AC Main Supply andAuxiliary Voltage

380480VAC 3Oslash +10ndash15 Nominal 4862Hz90115VAC 1Oslash plusmn10 Nominal4862Hz

Environmental Ambient Operating Temperature

IP00 (Open) 050degC (32122degF)IP20 (NEMA Type 1) 040degC (32104degF)

Storage Temperature All Ratings -4085degC (-40185degF)

Relative Humidity 595 Non-condensing

Shock 15g Peak for 11mSec Duration (plusmn10mSec)

Vibration 0152 mm (00006 in) Displacement 1g Peak

ESD SusceptibilityIP20 (NEMA Type 1) Only

15kV

Agency CertificationUL ListedCSA Certified

ULreg

LISTED 966X

IND CONT EQ

ULreg

LISTED 966X

IND CONT EQ

C

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 21

Chapter 1 Comparison and Selection

Table 2 - 1336 REGEN Heat Dissipation

Figure 12 - 1336 REGEN Altitude Derating

Protection Regenerative DC Bus Supply Mode Only

Bus Overvoltage TripBus Undervoltage TripNominal Bus Voltage

380VAC Input670VDC430VDC610VDC

480VAC Input850VDC520VDC735VDC

AC Input Overvoltage Trip Factory Set to +15 of Nominal Line Voltage

Heatsink Over Temperature Trip

100degC (212degF)

Converter Overcurrent TripSoftware Overcurrent LimitHardware Overcurrent Limit

Factory Set to 192 of AC Input CurrentFactory Set to 245 of AC Input Current

Line Transients Up to 6000 Volts Peak per ANSI C6241-1991

Control Logic Noise Immunity Showering Arc Transients Up to 1500 Volts Peak

Power Ride-Thru 6 mSec at Full Load

Control Logic Ride-Thru 05 Sec Minimum 2 Sec Typical

Regenerative DC Bus Supply Operation Only mdash 380480VAC Input

PackageAmp Rating

Converter Converter Heatsink

Precharge Unit

10 Line Reactor

Power Line Filter

Package Total

48A 141W 820W 15W 186W 173W 1335W

78A 193W 1110W 29W 258W 236W 1826W

180A 522W 2664W 58W 474W 317W 4035W

Regenerative Brake Operation Only mdash 380480VAC Input

PackageAmp Rating

Converter Converter Heatsink

Precharge Unit

3 Line Reactor

mdash Package Total

48A 141W 656W 15W 65W 877W

78A 193W 888W 29W 84W 1194W

180A 522W 2131W 58W 168W 2879W

m(ft)

of Rated Amps

100

80

90

0 4000(13200)

3000(9900)

2000(6600)

1000(3300)

Altitude

22 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Table 3 - 8720MC-RPS Technical Specifications

SingleUnit

SingleUnit

SingleUnit

2 Unitsin Parallel

2 Unitsin Parallel

3 Unitsin Parallel

3 Unitsin Parallel

RPS190BMRPS190BSRPS190BS

RPS065BMRPS065BSRPS065BS

8720MC-RPS027BM

1900 76001900 x 2 7600 x 2 7600 x 31900 x 3

11

6496

128 192 190285

570

570 855380

750 (standard)

45 90 135 133 266 399

6598

130 195196 294

190285

380 570570 855

095 or higher

5 10 (standard) and 15 5 (standard) 10 and 15

380 to 460 VAC +10-15 5060 Hz +- 5

37

45

75

90

110

135

250

304

375

457

125

152

RPS065BMRPS065BS

8720MC-RPS065BM

RPS190BMRPS190BS

8720MC-RPS190BM

15 kW Unit Voltage Class

Model Number

Input Power FactorPower Supply

Inp

ut

Ou

tpu

t Voltage (V)Rated Current (A)

Protection FunctionsBus Capacitance (μF)

Output Signals

Input Signals

AmbientTemp

Ambient HumidityHeat Dissipation (kW)

Elevation

En

viro

nm

ent

VibrationShock

Weight (kg (lbs))

Place of Installation

Monitor Display(WITH four characterseven-segment LED)

Maximum Current (1 min) (A)

Rated OutputCapacity (kVA)

PWM CarrierFrequency (kHz)

Maximum Current(1 min) (Arms)

Rated Current (Arms)

Rated Capacity ofPower Supply (kVA)

Capacity of Motor tobe Applied (kW)

Number of UnitsConnected in Parallel

37 kW Unit 125 kW Unit

192

-10 to 50 degree C (14 to 122 degree F) -40 to 65 degree C (-40 to 149 degree F)

-10 to 40 degree C (14 to 104 degree F)-40 to 65 degree C (-40 to 149 degree F)

In a control cabinet (kept away from corrosive and dangerous gas)RUN signal RESET signal and answer-back signal of main magnetic contactor

Input current input power supply voltage DC bus voltagepower and load ratio

RDY signal FR signal instantaneous power loss signal andmain magnetic contactor reference contact

Overcurrent overload overvoltage low voltage and phase loss

288

5 to 95 (non-condensation)

Less than 1 G (25 Hz)Less than 2 G

Lower than 1000 meters (3300 feet) above sea level

135(297)

485(108)

135 x 2(297 x 2)

485 x 2(108 x 2)

135 x 3(297 x 3)

485 x 3(108 x 3)

(In use)(Stored)

4011 x 2 40 x 2 40 x 311 x 3

The 15 kWunit is nolongeravailabe

IMPORTANT The 15kW (27 Amp 8720MC-RPS027BM) Unit is no longer available

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 23

Chapter 1 Comparison and Selection

Catalog Number Explanation

Table 4 through Table 10 describe the 1336 REGEN Line Regeneration Package catalog numbering scheme

1336 REGEN Line Regeneration Package

The Line Regeneration Package includes both the 1336 REGEN Precharge and 1336 REGEN Converter The appropriate line reactor either 3 or 10 is ordered separately

Table 4 - 1336 REGEN Catalog Number Explanation

Table 5 - 1336 REGEN Line Regeneration Package - Includes Converter (CNV) and Precharge (PRE)

1336 REGEN Converter

The 1336 REGEN Converter unit can be ordered separately

Table 6 - 1336 REGEN Converter

1336R

First PositionBulletin Number

VB

Second PositionVoltage

180

Third PositionNominal Current Rating

AA

Fourth PositionEnclosure Type

mods

Fifth PositionHuman Interface Module IP 20 (NEMA Type 1)

Letter Voltages Code kW (Amps) Code Type Code Description

VB 380-480VAC3Oslash5060Hz

048 384 (482)078 623 (782)180 1437 (1804)

AA NEMA 1 (IP 20)

AN Open (IP 00)

HAB Blank mdash No FunctionalityHAP Programmer Only

Frame

Nominal Brake RatingIP 00 (Open)No Enclosure

IP 20 (NEMA Type 1)General Purpose

edoCedoCWk tuptuOspmA tupnI

AA-840BVNA-840BV483284B

AA-870BVNA-870BV326287C

AA-081BVNA-081BV73414081D

sdom-NA-VNC081BV-R6331

epyT MIHepyT erusolcnEgnitaRegatloVoN taC

1336R LetterACInput Volts

DCOutput Volts Code

ACInput kVA

ACInput Amps

DCOutput Amps

DCOutput kVA Code Type Code Description

-VB 380-480VAC3Oslash5060Hz

735VDC048 32-40 482 52 38 -AA IP 20 (NEMA Type 1) -HAB

Blank mdash NoFunctionality

078 51-65 782 85 62 -AN IP 00 (Open) -HAP ProgrammerOnly180 119-150 1804 196 144

24 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

1336 REGEN Precharge Unit

The 1336 REGEN Precharge unit can be ordered separately

Table 7 - 1336 REGEN Precharge Unit

1321 Line Reactor mdash 380480VAC

Table 8 - 1321 3 Line Reactors

Table 9 - 1321 10 Line Reactors

NA-ERP840BV-R6331

epyT erusolcnEgnitaRegatloVoN taC

1336R LetterACInput Volts

ACOutput Volts Code

ACInput kVA

ACInput Amps

ACOutput kVA

ACOutput Amps Code Type

-VB 380-480VAC3Oslash5060Hz

380-480VAC3Oslash5060Hz

048 32-40 482 32-40 482 -AA IP 20 (NEMA Type 1)

078 51-65 782 51-65 782 -AN IP 00 (Open)

180 119-150 1804 119-150 1804

B002AR3-1231

egatloVgnitaRepyT erusolcnErebmuN golataC

1321 Code Type Code AC IO Amps Per Phase Inductance Letter AC InputOutput Volts

-3R IP 00 (Open) 55 48 050mH B 380-480VAC3Oslash5060Hz

-3RA IP 20 (NEMA Type 1) 100 78 030mH

200 180 0110mH

B-081ARL3-1231

egatloVgnitaRepyT erusolcnErebmuN golataC

1321 Code Type Code AC IO Amps Per Phase Inductance Letter AC InputOutput Volts

LR IP 00 (Open) 048 48 16mH -B 380-480VAC3Oslash5060Hz

LRA IP 20 (NEMA Type 1) 078 78 10mH

180 180 0430mH

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 25

Chapter 1 Comparison and Selection

1321 EMI Filters mdash 380hellip480V AC

Table 10 - 1321 EMI Filters - 380 hellip 480V AC

Power Line Filter

The 1336 Regenerative DC Bus Supply Layout has a Power Line Filter which is comprised of a 1321 3 Line reactor and 1321 Electromagnetic Interference (EMI) Filter that are ordered separately

1336 REGEN Precharge-to-Converter Sync Cable

This Precharge-to-Converter Sync cable connects the precharge board of the precharge unit with the control board of the converter unit The Sync cables come in two lengths two and four meters

bull 1336R-CBL-SP1A = 2 m (65 ft)bull 1336R-CBL-SP2A = 4 m (13 ft)

8720MC-RPS Regenerative Power Supply

For operation of the 8720MC-RPS Regenerative Power Supply a line reactor is required for each incoming phase as well as a varistor a harmonic filter and a contactor Figure 13 through Figure 17 and Table 11 show the model numbers of the 8720MC-RPS Regenerative Power Supply and its accessories

Figure 13 - 8720MC-RPS Regenerative Power Supply Catalog Number Explanation

Nominal Rating IP00 Open StyleIP20

(NEMA Type 1)

Amps Cat No Cat No

48 1321-VB048FLT-AN 1321-VB048FLT-AA

78 1321-VB078FLT-AN 1321-VB078FLT-AA

180 1321-VB180FLT-AN 1321-VB180FLT-AA

8720MC-RPSxxxvm-opt

BASE CATALOG NUMBER - CONVERTER

REGENERATIVE POWER SUPPLY SIZE 027 = 27 amp (027 is no longer available) 065 = 65 amp 190 = 190 amp

INPUT VOLTAGE B = 380 TO 460 VACTYPE M = master S = slave

See Note 1

26 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Note 1 Blank includes the 8720MC-RPS only as a spare part The HV2 option includes the 8720MC-RPS as well as 8720MC-HF-B2 harmonic filter and 8720MC-VA-B varistor The HV2 option however is applied only to the 8720MC-RPS065

Figure 14 - 8720MC-RPS Line Reactor Catalog Number Explanation

Table 11 - 8720MC-RPS Line Reactor Specifications

Figure 15 - Harmonic Filter

Figure 16 - Varistor

IMPORTANT The 15kW (27 Amp 8720MC-RPS027BM) Unit is no longer available

8720MC-RPS Line Reactors8720MC-

Specifications

Maximum Continuous CurrentAmps

InductanceuH

LR03-032B 32 850

LR05-048B 48 800

LR10-062B 62 1100

LR14-070B 70 1200

LR10-100B 100 800

Inductance as Voltage Drop 03 = 3 05 = 5 10 = 10 14 = 14

Enclosure blank = open

Current Rating 032 = 32 Amp 048 = 48 Amp 062 = 60 Amp 070 = 80 Amp 100 = 100 AmpVoltage B = 380 to 460 VAC

8720MC-LRxx-ayyyb

Voltage B2 = 380 to 460 VAC

8720MC-HF-b

Voltage B = 380 to 460 VAC

8720MC-VA-b

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 27

Chapter 1 Comparison and Selection

Figure 17 - EMC Filter Unit

1336 REGEN to 8720MC-RPS Conversion Guide

Power Rating

Rockwell Automation suggests you compare the Power Rating (kW) when replacing 1336 REGEN PrechargeConverter units with 8720MC-RPS units

Table 12 - 1336 REGEN to 8720MC-RPS Power Rating Comparison

Fuses and Circuit Breakers

Table 13 - Fuses

Voltage B = 380 to 460 VAC

8720MC-EFxxx-VbCurrent Rating 190 = 190 Amp

1336R-VBXXX

Rating Code Output Power Rating Frame Reference

48 384 kW B

078 623 kW C

180 1437 kW D

8720MC-RPSXXX

Model Number Power Rating Connection

065BM x 1 37 kW Single Unit

065BM + 065BS X 1 75 kW Two Paralleled Units

065BM + 065BS X 2 110 kW Three Paralleled Units

190BM x 1 125 kW Single Unit

190BM + 190BS X 1 250 kW Two Paralleled Units

190BM + 190BS X 2 375 kW Three Paralleled Units

Catalog Number Input AC Line Fusing Output DC Bus Fusing

1336R-VB048 70 Amps (1)

(1) Gould Shamut A70QS

100 Amps (1)

1336R-VB078 125 Amps (1) 150 Amps (1)

1336R-VB180 250 Amps (1) 350 Amps (1)

8720MC-RPS065 100 Amps (2)

(2) Gould A4J or equivalent Class J Fuse

100 Amps (4)

(4) Ferraz Shawmut A130URD70LI0100

8720MC-RPS190 350 Amps (3)

(3) Ferraz Shawmut or equivalent Class J Fuse

350 Amps (5)

(5) Ferraz Shawmut A130URD71LLI0350

28 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Table 14 - Circuit Breakers

Dimensions

1336 REGEN Line Regeneration Package

This section provides detailed dimension information for the 1336 REGEN Line Regeneration Package Included are

bull 1336 REGEN Converter Dimensions and Weightsbull 1336 REGEN Precharge Unit Dimensions and Weightsbull 1321 3 Line Reactor Dimensions and Weights for Regenerative Brake

Operationbull 1321 10 Line Reactor Dimensions and Weights for Regenerative DC

Bus Supply Operationbull 1321 Power Line Filterbull 1336 REGEN Converter Heat Sink-Through-the-Back Cutout

Dimensions

Catalog Number Rating Recommended

8720MC-RPS065 100 Amps Fuji Electric SA100BA100WDBU3ESB-50 W (UL-listed) (1)

(1) Because supplemental contact of this circuit breaker does not conform with load of 5mA relay with less than 5mA should be used for connection when a supplemental contact is connected with sequence input PWR

Westinghousereg FDB3100 (1)

or equivalent

8720MC-RPS190 350 Amps Fuji Electric BU-KSB3350LW (1)

Westinghouse KDB3350 (1)

or equivalent

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 29

Chapter 1 Comparison and Selection

Figure 18 - 1336 REGEN B and C Frame Converter

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

A2764(1088)

3018(1188)

B4763(1875)

7010(2760)

C2250(886)

2250(886)

D2126(837)

2380(937)

E4610(1815)

6858(2700)

FrameReference

B

C

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

I1816(715)

1816(715)

J1671(658)

1671(658)

N265(104)

265(104)

O1636(644)

1827(719)

P1128(444)

1192(469)

Q620(244)

684(269)

Z76(030)

76(030)

FRONT

Shipping Weight

B Frame mdash 227 kg (50 lbs)C Frame mdash 386 kg (85 lbs)

Knockout Diameters

➊ Dual Knockout mdash 3 Places 286349 (113138)➋ Single Knockout mdash 1 Place 222 (088)

C

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Holes (4)

D

A

E

F B

Z

J

I

NO

PQ

MOTTOBEDIS

➊ ➊ ➊

t op pedS00 H z0+

30 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 19 - 1336 REGEN D Frame Converter

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

C

SIDE

D

AE

F B

Z

FRONT

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

A3815(1502)

B12400(4882)

C2708(1066)

D3259(1283)

F12162(4788)

FrameReferenceD

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

I1981(78)

J1316(518)

K1537(605)

L1694(667)

M2045(805)

N521(205)

O1440(567)

P2614(1029)

Q3439(1354)

Z1194(047)

BOTTOM

KL

M

NO

PQ

JI

➋➊➌

Knockout Diameters

➊ Dual Knockout mdash 1 Place 349500 (138197)➋ Dual Knockout mdash 2 Places 627762 (247300)➌ Single Knockout mdash 3 Places 349 (138)

E2794(110)

t op pedS00 H z0+

Shipping Weight

D Frame mdash 1089 kg (240 lbs)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 31

Chapter 1 Comparison and Selection

Figure 20 - 1336 REGEN B and C Frame Precharge Unit

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

FrameReference A B C D E F G H I J K L M N

B and C 2032 3556 1842 1524 254 2540 3175 127 2845 508 2794 6045 3302 5944(800) (1400) (725) (600) (100) (1000) (1250) (050) (112) (200) (110) (238) (130) (234)

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

D

BGF

A C

E

K

H

Mounting Hole Dia (2)70 (028) N

J MLI

13

L3L2L1

R1 S1 T1

14

S1

BOTTOMSIDEFRONT(cover Removed)

Shipping Weight

B and C Frame mdash 91 kg (20 lbs)

Knockout Diameters

➊ Dual Knockout mdash 3 Places 286349 (11251375)

➊➊➊

CAT 1336R-PRE-VB048-AN SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

48232-40 380-480 482 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

reg

Interconnection Power Wiring AreaApprox 762 x 2032 x 1031

(300 x 800 x 406)(H x W x D)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

R

PE PE

S T R1 S1 T1

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

32 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 21 - 1336 REGEN D Frame Precharge Unit

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

BOTTOM

C

SIDE

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

D

BGF

A

ECAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LIS TED9 66X

I ND C O NT E Q

ULreg

LIS TED9 66X

I ND C O NT E Q

C

reg

R S T PE PE

13

14

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

K

H

FRONT(cover Removed)

Mounting Hole Dia (2)70 (028)

Interconnection Power Wiring AreaApprox 1824 x 2540 x 1473

(718 x 1000 x 580)(H x W x D)

N

O

J L MI

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

Knockout Diameters

➊ Dual Knockout mdash 2 Places 627762 (247300)➋ Single Knockout mdash 1 Place 349 (138)

Shipping Weight

D Frame mdash 186 kg (41 lbs)

D 2540 5334 2286 2032 254 3239 4826 127 539 986 3500 699 318 318 508(1000) (2100) (900) (800) (100) (1275) (1900) (050) (212) (388) (1382) (275) (125) (125) (200)

FrameReference A B C D E F G H I J K L M N O

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 33

Chapter 1 Comparison and Selection

Figure 22 - 1321 48 and 78A 3 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

SIDE

G

END

Mounting Hole Dia(4) Places95(0375)

127(05)

mdash

ShippingWeight12(27)

23(51)

145254(3256)

1321 Rating

48A Open (IP00)

78A Open (IP00)

4878ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A229(90)

274(108)

mdash

B118(47)

144(57)

330(130)

Cmdash

mdash

330(130)

D76(30)

92(36)

279(110)

E80(32)

93(37)

mdash

Fmdash

mdash

336(132)

G187(74)

210(83)

mdash

TOP

Dia

Dia

DA

E B

B

C

B

SIDE

COVER

TOP

D

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-05502

CAT 1321-3R55-BPART050mH 55AMPS 1th=825A

E66214 55-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-05502

CAT 1321-3R55-BPART050mH 55AMPS 1th=825A

E66214 55-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

END

D

F

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3RA200-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LISTED 966X

IN D C ONT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0110mH 200AMPS Ith 300AMPS

60

460 98 lbs 1

115ordmCH

RL-20002

34 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 23 - 1321 180A 3 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

1422(056)

mdash

31(67)

327(72)

180A Open (IP00)

180ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

274(108)

mdash

210(83)

330(130)

mdash

330(130)

92(36)

279(110)

112(44)

mdash

mdash

336(132)

211(83)

mdash

SIDE

G

ENDTOP

Dia

DA

EBDia

A2 B2 C2

C1B1A1

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS 1th=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

B

TOP

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS 1th=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

B

C

SIDE

COVER

D

END

D

F

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3RA200-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

L ISTED 96 6X

IN D CO NT EQ

ULreg

L ISTED 96 6X

IND CO NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0110mH 200AMPS Ith 300AMPS

60

460 98 lbs 1

115ordmCH

RL-20002

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 35

Chapter 1 Comparison and Selection

Figure 24 - 1321 48 and 78A 10 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

Mounting Hole Dia(4) Places038 x 075(97 x 19 Slot)

038 x 075(97 x 19 Slot)

mdash

ShippingWeight363(80)

59(130)

386(85)

1321 Rating

48A Open (IP00)

78A Open (IP00)

48NEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A3048(900)

3048(900)

mdash

B2073(816)

2327(916)

3302(1300)

C2794(1100)

2794(1100)

330(130)

D922(363)

922(363)

279(110)

E6833(269)

6833(269)

mdash

F1143(450)

1397(550)

mdash

G1565(616)

1819(716)

mdash

Hmdash

mdash

3358(1322)

I2159(850)

2159(850)

mdash

TOP

Dia

Dia

DA

F

E E

G B

B

C

B

SIDE

COVER

ENDTOP

D D

H

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3LRA180-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LI ST ED96 6 X

I ND CONT EQ

ULreg

LI ST ED 96 6 X

IND CO NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0430mH 180AMPS

60

460 353 lbs 1

115ordmCH

C

SIDE

I

END

R2 S2 S2R1 S1 S1

R2 S2 S2R1 S1 S1

36 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 25 - 1321 180A 10 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

Mounting Hole Dia(4) Places1422(056)

1118 x 1753(044 x 069 Slot)

ShippingWeight136(300)

612160(135353)

1321 Rating

180A Open (IP00)

78A180ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A3048(1200)

mdash

B2924(1151)

6096(2400)

C3683(1450)

mdash

D1168(460)

4349(1712)

E940(370)

mdash

F1842(725)

mdash

G2543(1001)

mdash

Hmdash

432(170)

I3175(1250)

467(1838)

TOP

C

SIDE

I

ENDTOP

Dia

DA

F

E E

GBDia

R2 S2 T2

T1S1R1

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3LRA180-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0430mH 180AMPS

60

460 353 lbs 1

115ordmCH

I

SIDE

D Dia ndash 4 Places ndash

R2 S2 T2

T1S1R1

COVER

END

H

B

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 37

Chapter 1 Comparison and Selection

Figure 26 - 1321 Power Line Filter

Note All ratings are Open (IP00)

END

3048(1200)

TOP

2794(1100)

2794(1100)

SIDE

2540(1000)

3302(1300)

80 (032) Diandash 4 Places ndash

All Dimensions in Millimeters and (Inches)

38 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 27 - 1336 REGEN B Frame Through-the-Back Heat Sink Mounting

635(025)

2571(1012)

2672 1

(1052)

2444(962)

254(010)

4153(1635)

1270(500)

2832(1115)

3086(1215)

4102(1615)

4354 1

(1714)

8 Required43 (0171) Dia for 10-32 x 127 (05) Self-Tap ndash 40 (0159) for 10-32 x 127 (05) Threaded

1293 (509)

Cutout as Viewedfrom INSIDE Enclosure

Back of EnclosureDrive

All Dimensions in Millimeters and (Inches)

1 Shading indicates approximate sizeof drive inside enclosure

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 39

Chapter 1 Comparison and Selection

Figure 28 - 1336 REGEN C Frame Through-the-Back Heat Sink Mounting

48(019)

2825(1112)

3038 1

(1196)

2731(1075)

48(019)

6447(2538)

1270(500)

2540(1000)

3810(1500)

6350(2500)

6604 1

(2600)

5080(2000)

Cutout

12 Required43 (0171) Dia for 10-32 40 (0159) for 10-32 x 12

1293 (509)

Back of EnclosureDrive

All Dimensions in Millimeters and (Inches)

1 Shading indicates approximate sizeof drive inside enclosure

40 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 29 - 1336 REGEN D Frame Through-the-Back Heat Sink Mounting

61(024)

46 (018)

99 (039)

3622(1426)

3752 1

(1477)

3561(1402)

Detail

See Detail267

(105)

11453(4509)

1826(719)

267(105)

3386(1333)

4945(1947)

8067(3176)

9627(3790)

11186(4404)

11781 1

(4638)6508

(2562) 5870(2311)

8674(3415)

6805(2679)

10544(4151)

7739(3047)

Cutout as Viewedfrom INSIDE Enclosure

16 Required43 (0171) Dia for 10-32 x 97 (0340 (0159) for 10-32 x 97 (038) T

841 (331)

Back of Enclosure

Drive

All Dimensions in Millimetersand (Inches)

Minimum dimension allowed ndash More space will improve fan effectiveness and heat dissipation

1 Shading indicates approximate sizeof drive inside enclosure

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 41

Chapter 1 Comparison and Selection

8720MC-RPS Regenerative Power Supply Package

It is important to properly plan before installing the 8720MC-RPS Regenerative Power Supply to ensure that the environment and operating conditions of the units are satisfactory Read this section for important environment and operating conditions information

Environmental Conditions to be Met

The Declaration of Conformity with the requirements for CE Mark was issued for the following units and these units must be used in a cabinet

bull 8720MC-RPS027BM (no longer available)bull 8720MC-RPS065BM 8720MC-RPS065BSbull 8720MC-RPS190BM and 8720MC-RPS190BS

Also before deciding on an installation site consider the following guidelinesbull Verify that the units can be kept clean cool and drybull Be sure that the units are always away from oil metal powder other

airborne contaminants and direct sunlightbull Check that the units will not be exposed to excessive vibration and noise

and that they will not be close to instruments sensitive to electrical noisebull The area chosen should allow the space required for proper air flow as

defined in Figure 36bull Check that the temperatures within the vicinity of the units are between

10 to 50 degC (14 to 122 degF) In case of 8720MC-RPS190 however the ambient temperature must be between -10 to 40 degC (14 to 104 degF)

bull Check that the relative humidity is between 5 and 95 without condensation

bull Do not install the units above 1000 meters (3300 feet) without derating output power For every 300 meters (1000 feet) above 1000 meters (3300 feet) derate the output power 4 When you need to install the units above 1500 meters (5000 feet) contact Rockwell Automation

42 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 30 - Overall Dimensions of a Single Unit of Model 8720MC-RPS065 Unit

Note 8720MC-RPS065BM shown above

D B

A

L

EK

F

E

F

H dia

G diaC

HC

Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kW

V

A

Model

8720MC-RPS065

8720MC-RPS027

A

1794(706)

B

395(156)

C

127(50)

D

3332(1312)

E

10(039)

F

30(12)

G

18(071)

H

9(035)

K

9(035)

L

3183(1253)

No longer available

IMPORTANT The 8720MC-RPS027 unit is no longer available

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 43

Chapter 1 Comparison and Selection

Figure 31 - Overall Dimensions of a Single Unit of Model 8720MC-RPS190 Unit

Note 8720MC-RPS190BM shown above

110 (43) 110 (43) 86 (34)

L3L2L2 L1L1 L3

P

N45(18)

83(33)

435 (171)

242 (96)

595(234)

30(12)

125 (49)

10(04)

M8

40 (

16)

13 (

05)

14 (

06)

20 (

079

)

573

(22

6)

550

(21

7)

503

(19

8)

566

5 (2

230

)

639

5 (2

518

)

20 (

08) 30

(1

2)

10 (

04)

P

N

E

E

30(12)

58(23)

595(234)

125(492)

10 (039) dia

20 (079) dia

M10

Unit Millimeters (Inch)

33 (13

)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

44 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 32 - Required Distance between Units in Case of Two Paralleled Units of Model 8720MC-RPS065 Units

Figure 33 - Required Distance between Units in Case of Three Paralleled Units of Model 8720MC-RPS065 Units

Max 250 (98)Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MC

Note In case two units of Model 8720MC-RPS065 unit are installed in parallel the master unit must be on the right side as shown above

Max 250 (98)Max 250 (98)

Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMCREGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

Note In case three units of Model 8720MC-RPS065 unit are installed in parallel the master unit must be installed at the rightmost end as shown above

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 45

Chapter 1 Comparison and Selection

Figure 34 - Required Distance between Units in Case of Two Paralleled Units of Model 8720MC-RPS190 Unit

Figure 35 - Required Distance between Units in Case of Three Paralleled Units of Model 8720MC-RPS190 Unit

Max 620 (244)Unit Millimeters (inch)

POWER POWER

Note In case two units of Model 8720MC-RPS190 unit are installed in parallel the master unitmust be installed on the right hand side as shown in the above

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

Max 620 (244)

Unit Millimeters (inch)

POWER POWER

Max 620 (244)

POWER

Note In case three units of Model 8720MC-RPS190 unit are installed in parallel the master unit mustbe installed at the rightmost end as shown in the above

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMCREGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

46 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Recommended Air Flow Clearance

Be sure that there is adequate clearance for air ventilation around the 8720MC-RPS Regenerative Power Supply Cooling air flows from the bottom to the top of the units For best cooling effect do not mount the 8720MC-RPS Regenerative Power Supply directly above each other Figure 36 shows recommended air flow clearance

Figure 36 - 8720MC-RPS Recommended Air Flow Clearance

150

(59

)15

0(5

9)

150(59)

150(59)

Exhaust

Intake Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READY

FAULT

PROGRAMPROGRAM kW

V

A

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 47

Chapter 1 Comparison and Selection

8720MC-RPS065 Reactors

Figure 37 shows the dimensional outline drawing of the recommended reactors for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 37 - 8720MC-RPS065 Reactors

Table 15 - 8720MC-RPS Reactor Dimensions mm (in)

[4] 15 (059) dia

[4] H dia

A +

-5

(+-

019

)

G +-2 (+-0078)

F +-1 (+-0039)

80 +

-10

(31

4 +

- 0

39)

B +

1-0

5 (

+0

039

-00

19)

C D

E E

Model A B C D E F G H Weight kg (lb)

8720MC-LR14-070B 140 (55) 125 (49) 145 (57) Max 180 (71)

155 (61) 150 (59) 460 (181) 95 (037) 38 (837)

8720MC-LR10-062B 125 (49) 110 (43) 130 (51) Max 160 (63)

145 (57) 150 (59) 440 (173) 95 (037) 27 (595)

8720MC-LR05-048B 125 (49) 105 (41) 125 (49) Max 155 (61)

1325 (52) 135 (53) 400 (157) 7 (027) 21 (462)

8720MC-LR03-032B 127 (50) 100 (39) 120 (47) Max 140 (55)

1125 (44) 120 (47) 345 (135) 7 (027) 17 (374)

48 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 38 shows the dimensional outline drawing of the recommended ACL units (AC reactor assemblies Model 8720MC-LR10-100B) for Model 8720MC-RPS190BM and 8720MC-RPS190BS units

Figure 38 - 8720MC-RPS190 AC Reactor Assemblies (ACL units)

RB

RB

RY

BL

L1 L4 L2 L5 L3 L6

RB

RB

RY

BL

L1 L4 L2 L5 L3 L6

217

(85

)21

7 (8

5)

488 (192) max

4672 (184)

386(15)

386(15)

80(31)

80(31)

80(31)

75(29)

75(29)

360

(14

1) m

ax

260

(10

2)10

(0

4)10

(0

4) 266 (10) 266 (10)414 (162)

29 (11)

9 (

03)

6 x R38-8

AIR FLOW

Weight 100 kg (220 lbs)

Units mm (in)

L3 L6

L2 L5

L1 L4

Equivalent Circuit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 49

Chapter 1 Comparison and Selection

Note Shown are two (QTY 2) 8720MC-LR10-100B ACL units When ordering be sure to order two 8720MC-LR10-100B ACL units

8720MC-RPS065 Varistors

Figure 39 shows the dimensional outline drawing of the varistors to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 39 - 8720MC-RPS065 Varistors

48 +- 1 (18 +- 003)

5 (0

19)

55

(02

1)

21 +

- 1

(0

8 +

-0

03)

21 +

10

(08

+ 0

39)

+ 1

05

(04

1)

φ42 +- 015 (016)

335

+-

1 (

13

+-

00

3)

4 (0

15)

250

+-

10

(09

8 +

- 0

39)

Equivalent Circuit

3 Crimp Contacts of M6

Unit mm (in)

Model 8720MC-VA-B

50 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS065 Harmonic Filters

Figure 40 shows the dimensional outline drawing of the recommended harmonic filters to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 40 - 8720MC-RPS065 Harmonic Filter

51-+ 571 35 +- 1 35 +- 1

R

105 +- 15 (413 +- 005)

40 +- 15 (157 +- 005)

1195 +- 15 (470 +- 005)

1315 +- 15 (517 +- 005)

15 +

-05

(06

+-

00

5)

39 +

- 1

5

(15

+-

00

5)13

+-1

5(0

5 +

- 0

05)

65 +

- 1

5 (

25

+-

00

5)

2 Oval Holes of 55 mm x 8 mm (021 in x 031 in)

M5 Screw

t15

(0

05)

t12

(0

047)

55 +

- 1

5 (

216

+-

00

5)

225

+-

15

(08

8 +

-0

05)

6 +

- 1

(0

23 +

- 0

03)

Display

Model 8720MC-HF-B2

Unit mm (in)

N E

S TR

N E

Equivalent Circuit

1 M

Ω 15μF

1 M

Ω

047

μFS T

(068 +- 005)

51-+ 571(068 +- 005)(137 +- 003) (137 +- 003)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 51

Chapter 1 Comparison and Selection

8720MC-RPS065 Line Filter (Schaffner)

Figure 41 and Figure 42 show the dimensional outline drawing of the recommended line filters for AC input power to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units when these units must conform with the requirements of CE Mark Figure 41 shows Schaffner products and Figure 42 shows Soshin Electric products

Figure 41 - 8720MC-RPS065 Line Filter (Schaffner)

Table 16 - 8720MC-RPS Line Filter (Schaffner) Dimensions mm (in)

A

B

CD

E

F G

O

Model A B C D E F G O

FN3100-80-35 379 (149) 220 (86) 90 (35) 350 (137) 364 (143) 65 (25) 65 (025) M10

52 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS065 Line Filter (Soshin Electric)

Figure 42 - 8720MC-RPS Line Filter (Soshin Electric)

Table 17 - 8720MC-RPS Line Filter (Soshin Electric) Dimensions mm (in)

3 Input Terminals L

C2 H

J

DEFG

AB

C2 C1

8 Oval Holes K

Grounding Terminal M

Model A B C1 C2 D E F

HF3080C-TOA 405 +- 5(159 +- 019)

350 +- 2(137 +- 007)

100 +- 1(39 +- 003)

100 + 1(39 + 003)

220 +- 2(86 +- 007)

200 +- 1(78 +- 003)

180 +- 2(70 +007)

Model G H J K L M

HF3080C-TOA 56 +-1(220 +- 003)

210 +-2(826 +- 007)

135 +-2(531 +- 007)

425 R x 12 long(016 R x 047 long)

M8 M6

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 53

Chapter 1 Comparison and Selection

8720MC-RPS190 EMC Filter

Figure 43 shows the outline dimensions of Model 8720MC-EF190-VB EMC filter unit for Model 8720MC-RPS190BM and 8720MC-RPS190BS units The Model 8720MC-EF190-VB unit includes the varistor magnetic contactor harmonic filter line filter grounding capacitor fan and MC interface card and cable assembly for this unit The connection diagram ofModel 8720MC-EF190-VB EMC filter unit is shown in Figure 44

Figure 43 - 8720MC-RPS190 EMC Filter

60

30

30 (

118

)10

(0

39)

14

455

10

250

(98

4) M

AX

395 (1555) MAX

91 (

358

)29

87

(11

75)

10

25 (

098

)

10

2013 10 (039)432

44 585353

6076

530

3043

5

30

(30)

180

(70

8)

27 (

106

)11

9 (4

68)

474712

012

0 (4

72)

303867 (341)

23

RE

V 0

1

PRODNOTYPE

Nihon Inter Electronics Corporation

CL

UL

U

A-B

Man

ufac

ture

d by

RE

LIA

NC

E E

LEC

TR

IC L

IMIT

ED

Jap

anS

HIP

DAT

E

SE

RN

oR

EF

ER

TO

US

ER

MA

NU

AL

FO

R

INS

TLL

ATIO

N IN

ST

RU

CT

ION

S

AC

OU

TP

UT

AC

INP

UT

RE

V Hz

PH

AM

PS

VO

LTC

ATN

o

ALL

EN

-BR

AD

LEY

8720

RE

GE

NE

RAT

IVE

PO

WE

R S

UP

PLY

MC

Alle

n-B

radl

eyA

-BQ

UA

LIT

Y

M8X15

2- 20

M8X20L1L2L3

M10X30

L4L5L6

TH

IS E

QU

IPM

EN

T M

US

T B

E M

OU

NT

ED

IN A

SU

ITA

BLE

UL

RE

CO

GN

IZE

D E

NC

LOS

UR

E O

R N

EM

A E

NC

LOS

UR

E

US

E C

OP

PE

R 6

075

Ž W

IRE

ON

LY

CA

UT

ION

DA

NG

ER

ME-B6015

RIS

K O

F E

LEC

TR

ICA

L S

HO

CK

DIS

CO

NN

EC

T IN

PU

TP

OW

ER

BE

FO

RE

SE

RV

ICIN

G E

QU

IPM

EN

T

US

LIS

TE

DU

LS

C(I

ND

CO

NT

EQ

)27

X1

C

S

LU

LU

LIS

TE

D IN

D C

ON

T E

Q 2

7X1

INC

IN

AC

CO

RD

AN

CE

WIT

H IE

C P

UB

LIC

ATIO

N 1

46

ALS

O C

LAS

SIF

IED

BY

UN

DE

RW

RIT

ER

S L

AB

OR

ATO

RIE

S

L3

L2

L1

L4

L5

L6

RE

V

ƒsup3

(1791)

(1700)(051)

(055)

(173) (1389) (230)

Dimensions mm (in)

(236)

(1192)

(118)

(090)

(039)

(18

5)(1

85)

(47

2)

(03

9)(0

78)

(11

8)

(11

8)

(03

9)

(30

1)

(11

8) (1

18)

(1

71)

(23

6)

54 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 44 - Connection Diagram of Model 8720MC-EF190-VB EMC Filter Unit

Note The CN1 CN2 and CN4 connectorscables are included with the 8720MC-EF190-VB EMC Filter Unit

+

+

L4L1

L2

L3

L5

L6

E

1 2 3

1 2 3 1 2 31 2 3

R1

S1

T1

CN3

CN3

CN

160-03141-01

60-03144-01

60-03142-01

CN2

CN

2

CN1

CN3

CN4

CN4

FMI-1 A1 A2 A3 B1 B2 B3

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

MC1MC2

+24V20V2

+24V30V3

SENS-OUT+24V

MC

Cabinet Fan+Cabinet Fan-

SENS

ACL Fan+ACL Fan-

SENSACL Fan+ACL Fan-

SENS

StripWire

StripWire

MC1 (TB4)MC2 (TB4)24V2 (TB4)0V2 (TB4)

24V3 (TB4)0V3 (TB4)SENS (TB4)24V (TB3)MC (TB3)

To 8720MC-RPS190

To 8720MC-RPS190

L1AUX (TB2)L2AUX (TB2)L3AUX (TB2)

COIL

MC

Ctrl

+24V

3S

EN

S

+24VMC

FAN

3PO

WER

FAN

2PO

WER

FAN

1PO

WER

0V3

+24V30V3

0V3+24V3

100μ F

1μF 1M

150K

REDBLKYLWREDBLKYLW

Cooling Fanfor ACL Unit

Cooling Fanfor ACL Unit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 55

Chapter 1 Comparison and Selection

CN ConnectorCable Descriptions

Figure 45 - CN1 Description

Figure 46 - CN2 Description

Figure 47 - CN4 Description

56 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Power and Control Terminal Comparison

1336 REGEN Line Regeneration Package

Input Power Conditioning

In general 1336 REGEN equipment is suitable for direct connection to a correct-voltage AC line If the AC input power system does not have a neutral or one phase referenced to ground as detailed under Ungrounded Distribution Systems (as described in the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50) an isolation transformer with the neutral of the secondary grounded is highly recommended If the line-to-ground voltages on any phase exceed 125 of the nominal line-to-line voltage an isolation transformer with the neutral of the secondary grounded is highly recommended

Grounding

All 1336 REGEN components must be connected to system ground at the PE power ground terminal provided Ground impedance must conform to the requirements of national and local industrial safety regulations (NEC VDE 0160 BSI etc) and should be inspected and tested at appropriate intervals In any cabinet use a single low-impedance ground point or ground bus bar Ground all circuits independently and directly Also connect the AC supply ground conductor directly to the ground point or ground bus bar

Sensitive Circuits

It is essential to define paths through which high frequency ground currents flow to ensure that sensitive circuits do not share a path with these currents Do not run control and signal conductors near or parallel to power conductors

TE (True Earth) Termination

The converterrsquos TE terminals are used for all control signal shields internal to the 1336 REGEN Converter and must be connected to the converterrsquos TE terminals by a separate continuous lead

PE (Power Earth) Termination

A safety ground is required by code This point must be connected to adjacent building steel or a floor ground rod provided grounding points comply with NEC and local regulations

ATTENTION The National Codes and standards (NEC CENELEC etc) and local codes outline the provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury andor equipment damage

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 57

Chapter 1 Comparison and Selection

Figure 48 - 1336 REGEN Grounding for Common Bus Drive

PEGND

GND

Conduit4-Wire Cable

NearestBuilding Structure Steel

PE

GND

GND

PE

PE

PE

COMMON BUSDRIVE

COMMON BUSDRIVE

USERSUPPLIED120V AC

1336 REGENConverter

1321 10Line Reactor

1336 REGENPrecharge

PowerLine Filter

PE

1 (2) jumpers connect PE and TE at the 1336 REGENConverter Main Terminal Block ConsultAllen-Bradley Application Engineering priorto removing either jumper

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

1 1

PE

1 PE TE

R

S

T

TB1-1TB1-3

R1 S1 T1

R1 S1 T1

R2 S2 T2

R2 S2 T2

+DC

+DC

ndashDC

ndashDC

PE

+DCndashDC

120V AC

120 RTN

RIN

SIN

TIN

ROUT

SOUT

TOUT

D Frame

58 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 49 - 1336 REGEN Grounding for AC Drive

PE

PE

GND

GND

PE

Conduit4-Wire Cable

NearestBuilding Structure Steel

USERSUPPLIED120V AC

1336 REGENConverter

1321 3Line Reactor

GND

1 (2) jumpers connect PE and TE at the 1336 REGENConverter Main Terminal Block ConsultAllen-Bradley Application Engineering priorto removing either jumper

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

1 1

PE

PE

AC DRIVEPE

1336 REGENPrecharge

R1 S1 T1

A1 B1 C1

A2 B2 C2

R2 S2 T2

+DC

+DC

ndashDC

ndashDC

1 PE TE

R

S

T

TB1-1TB1-3

120VAC

120 RTND Frame

2

2 Important If you are using a Regenerative Brake with a B FrameAC drive refer to the Power-up Sequence on page 3-3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 59

Chapter 1 Comparison and Selection

380480VAC Power Connections

380480VAC input and output power connections are made as shown in Figure 50 through Figure 54

Table 18 - 380480VAC Power Connections

Note Between the Regenerative DC Bus Supply Operation and Regenerative Brake Operation system layouts the power wiring connection paths are identical in principle The only exceptions are that the Regenerative DC Bus Supply has to have an additional Power Line Filter component and the symbol nomenclatures for the Line Reactors between the two operations are called out differently

Figure 50 - 380480VAC Power Line Filter Connections

ATTENTION 1336 REGEN equipment will not be properly synchronized unless correct Filter-to- Precharge-to-Line Reactor-to- Converter AC power connections are maintained Failure to maintain correct phase-related connections will result in equipment malfunction andor failure

Line Filter Precharge Unit Line Reactor Converter

Input Term

Output Term

Input Term

Output Term

Input Term

Output Term

InputTerm

Regenerative DC Bus Supply Operation RIN ROUT R R1 R1 R2 R2

SIN SOUT S S1 S1 S2 S2

TIN TOUT T T1 T1 T2 T2

Regenerative Brake Operation R R1 A1 A2 R2

S S1 B1 B2 S2

T T1 C1 C2 T2

R IN

PE mdash GND(EARTH GROUND)

S IN

T IN

R OUT

S OUT

T OUT

L R

L T

L S

60 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 51 - 380480VAC 1321 Line Reactor Connections

PE(EARTH GROUND)

PE(EARTH GROUND)

R2 S2

S2

T2

T1

T1

S1

S1

R1

R1

T2

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER OUT(TO CONVERTER)

R2

1321 10 Line Reactor

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER IN(FROM PRECHARGE UNIT)

A2 C1B1A1

AC POWER OUT(TO CONVERTER)

B2

AC POWER OUT(TO CONVERTER)

C2

AC POWER OUT(TO CONVERTER)

PE(EARTH GROUND)

PE(EARTH GROUND)

1321 3 Line Reactor

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 61

Chapter 1 Comparison and Selection

380480VAC Power Wiring

Figure 52 - 380480VAC Precharge Unit Connections

R

PE PE

S T R1 S1 T1

13

L3L2L1

R1 S1 T1

14

S1

CAT 1336R-PRE-VB048-AN SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

48232-40 380-480 482 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IND C O N T EQ

ULreg

LISTED 966X

IND C O N T EQ

C

reg

B and C Frames

R

PE PE

S T R1 S1 T1

AC POWER IN AC POWER OUTEARTH GROUND

(TO 1321 10 LINE REACTOR)

Precharge

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LIS TED9 66X

I ND C O NT E Q

ULreg

LIS TED9 66X

I ND C O NT E Q

C

reg

R S T PE PE

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

R S T PE PE

AC POWER IN EARTH GROUND

R1 S1 T1

AC POWER OUT(TO 1321 10 LINE REACTOR)

D Frame

Precharge

62 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 53 - B and C Frame 380480VAC Converter Connections

T2S2R2DO NOT USEPEGND

PEGND

DC+

DCndash

CAT 1336R-VB048CNV-AN-HAP SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

482ndashndashndashndashndash

3 5060380-480

38 52 ndash ndash735

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

toppedS00 Hz0+J13

J5

J15 J16

J1

J4

PORT

2PO

RT 1

TE

1

234

5

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash3

506

038

0-48

0

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLISTE

D96

6X

IND

CO

NT

EQ

U L regLISTE

D96

6X

IND

CO

NT

EQ

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE PE(EARTH GROUND)

PEGND

PEGND

DC+

DCndash T2S2R2DO NOT USE

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE PE(EARTH GROUND)

DCndash

PEGND

PEGND

DC+ T2S2R2

B Frame

C Frame

Converter

Converter

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 63

Chapter 1 Comparison and Selection

Figure 54 - D Frame 380480VAC Converter Connections

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndash ndash ndash ndash ndash

ndashndash196735144

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

L ISTED 966X

IN D CO N T EQ

ULreg

L ISTED 966X

IN D C O N T EQ

C

reg

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE(EARTH GROUND)

➊ (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block Consult Allen-Bradley Application Engineering prior to removing either jumper

➊ ➊

toppedS00 Hz0+

D Frame

Converter

64 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

380480VAC Power Connection Specifications

Use 75 ordmC (167 ordmF) Copper Wire Only

Table 19 - 380480VAC Power Connection Specifications

Input power connections to D frame Precharge Units and inputoutput power connections to D frame Converters are stud type terminations or bus bar bolts that require the use of lug-type connectors to terminate field-installed conductors Lugs used with these connections are listed in Table 20

Table 20 - Frame D IO Power Connections

1336 REGEN Power Line Filter Ratings

MaxMin Wire Sizemm2 (AWG) (1)

(1) Listed wires sizes are maximumminimum wire sizes that the terminals will accept mdash they are not recommendations

Max TorqueNbullm (lbbullin)

48A 13305 (620) mdashSingle Conductor 170 (15)

78A 26708 (318) mdash Single Conductor 565 (50)

180A 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1336 REGEN Precharge Unit Ratings

B Frame 13305 (620) mdash Single Conductor 170 (15)

C Frame 26708 (318) mdash Single Conductor 565 (50)

D Frame 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1321 10 and 3 Line Reactor Cat No

-3LR048-B and -3LRA048-B (10)-3R55-B and -3RA55-B (3)

13305 (620) mdash Single Conductor 170 (15)

-3LR078-B and -3LRA078-B (10)-3R100-B and -3RA100-B (3)

26708 (318) mdash Single Conductor 565 (50)

-3LR180-B and -3LRA180-B (10)-3R200-B and -3RA200-B (3)

127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1336 REGEN Converter Ratings

B Frame 13305 (620) mdash Single Conductor 170 (15)

C Frame 26708 (318) mdash Single Conductor 565 (50)

D Frame 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

Catalog Number Precharge Input R S T amp PEConverter Input R2 S2 T2 amp PEConverter Output DC+ amp DCndash

T amp B Part Number(1)

(1) T amp B COLOR-KEYEDreg Connectors require T amp B WT117 or TBM-6 Crimper tool or equivalent Lugs should be crimped according to manufacturerrsquos tool instructions

1336R-VB180 Cable (per phase)Qty = 1mm2 = 1072AWG = 40

Qty = 10PN = 54168(2)

(2) 516rdquo stud All other termination studs are 38rdquo

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 65

Chapter 1 Comparison and Selection

120VAC Precharge and Converter Wiring

Table 21 - 120VAC Current Requirements

120VAC is required by the 1336 REGEN Precharge Contactor and 1336 REGEN D Frame Converter fan 120VAC must be derived from the same AC power supply source used for all 1336 REGEN equipment and taken at the AC Power Input or before the Power Line Filter if used

Figure 55 - 120VAC Precharge and Converter Connections

ATTENTION 1336 REGEN equipment does not provide 120VAC short circuit fusing Branch circuit breakers or disconnect switches cannot provide this level of protection for converter and precharge unit components Short circuit fusing should be sized and typed in accordance with National Codes and standards (NEC CENELEC etc) and any additional local codes

1336 REGEN LINE REGENERATION PACKAGE CAT NO

PRECHARGE CONTACTOR CONVERTER FAN

Inrush Amps SS Amps Inrush Amps SS Amps

1336R-VB0481336R-VB078

3A 03A mdash mdash

1336R-VB180 7A 07A 5A 08A

1336 REGEN Precharge

1336 REGEN Converter

AC POWER IN

PEGND

GND TB1-1

TB1-3

120V AC

120V AC

120 RTNUSER SUPPLIED 120V AC

TOUT

SOUT

ROUTR

IN

SIN

TIN

Power Line Filter

66 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

120VAC Converter Connections

120VAC input and output power connections are made to D Frame Converters as shown in Figure 56

Figure 56 - 120VAC D Frame Converter Connections

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndashndashndashndashndash

3 5060380-480

144 196 ndash ndash735

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

120 RTN(120V AC COMMON)

120VAC(120V AC) ➊ ➊

toppedS00 Hz0+

➊ (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block Consult Allen-Bradley Application Engineering prior to removing either jumper

D Frame

Converter

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 67

Chapter 1 Comparison and Selection

120VAC Precharge Connections

120VAC input and output connections are made to BD Frame Precharge Units as shown in Figure 57

Figure 57 - 120VAC Precharge Unit Connections

120VAC Connection Specifications

Use 75 ordmC (167 ordmF) Copper Wire Only

Table 22 - 120VAC Connection Specifications

1336 REGEN PRECHARGE UNIT RATING MaxMin Wire Sizemm2 (AWG)(1)

(1) Listed wires sizes are maximumminimum wire sizes that the terminals will accept mdash they are not recommendations

Max TorqueNbullm (lbbullin)

BD Frames 21030 (1422) 090-113 (8-10)

1336 REGEN CONVERTER RATING

D Frame 21030 (1422) 090-113 (8-10)

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

13

TB1

1 = 120VAC3 = 120VAC Common

B-D Frames

Precharge

68 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Control and Signal Wiring

Sync Cable

The sync cable that is shipped with the 1336 REGEN Precharge unit connects the required startup diagnostic and control signals between the 1336 REGEN Converter Control Board and the 1336 REGEN Precharge Board The ribbon cable shield provided at the converter end must be connected to the Control Board Shield Connector J14 as shown in Figure 60 to maintain signal integrity

IMPORTANT The Precharge-to-Converter Sync Cable shipped with the 1336 REGEN Precharge Unit must be connected between the Precharge Board in the Precharge Unit and the Control Board in the 1336R Converter for 1336 REGEN Line Regen Package operation

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 69

Chapter 1 Comparison and Selection

Figure 58 - 1336 REGEN Precharge-to-Converter Sync Cable Installation

1336 REGENPRECHARGE

UNIT

1336 REGENCONVERTER

1321 10 LINE REACTOR

Sync Cable Length

Control BoardConnector J13

Control BoardConnector J14

Precharge BoardConnector J1

R2 S2 T2

T1S1R1

toppedS00 Hz0+

2 Meters (65 ft)or

4 Meters (13 ft)

70 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 59 - Precharge Unit Precharge Board Connections

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804Y 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

SYNC CABLE

J11

Converter Control BoardConnector J13

Converter Control BoardShield Connector J14

SYNC CABLE

J2

R

R1

S1 T

1

ST

TB1

J1

P8

P7

F1

F2

F3

Precharge Board

Precharge

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 71

Chapter 1 Comparison and Selection

Figure 60 - Converter Control Board Connections

TE

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndash ndash ndash ndash ndash

ndashndash196735144

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O N T EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

1 2 3 4 5 6

DIGITAL OUTPUT

J16

ENABLE RELAY FAULT RELAYCOMM

1 2 3 4 5+ + +

6+

EXTERNALRESET

ENABLE

ndash ndash

J15

J13

J14

SHIELD1

to TE

EXTERNALFAULT

DIGITAL INPUT

J11120V 24V Set Jumper J11 for 24V DC or 120V AC

ENABLE circuit operation

Set Jumper J10 for 24V DC or 120V ACEXTERNAL RESET circuit operation

J18120V 24V Set Jumper J18 for 24V DC or 120V AC

EXTERNAL FAULT operation

SYNC CABLE

J11Precharge Unit Precharge Board

Connector J1

20

1

1

J3

DS1 DS2

DS4

J2

DBUG

NTC

1

9

1 101

9

J4J5

PORT 2

PORT 1

COMM

STATUS

FAULT ENABLE

1

1J1

J9

J17J6

J8

J7

J18 120V 24VJ11 120V 24VJ10 120V 24V

J15

J131

J14SHIELD

INPUTS

OUTPUTS J16

51

65

23 4

1

DIGITALOUTPUT

WIRING

DIGITALINPUT

WIRING

CONTROLWIRING

SYNC CABLE

SYNCCABLESHIELD

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

DS3

TE

CUSTOMERCONTROL AND SIGNAL WIRING

SHIELDS

+24V DC

R47

J10120V 24V

Converter Control Board

Converter

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Control Board Connections

All customer control and signal wiring is made to quick-connect terminal blocks J15 and J16

The maximumminimum wire sizes accepted by J15 and J16 is 3306mm2

(1230AWG) Maximum torque is 079Nbullm (7lbbullin) Recommended controlsignal wire is

bull Beldenreg 8760 (or equivalent) mdash 0750mm2 (18AWG) Twisted Pair Shielded

bull Belden 8770 (or equivalent) mdash 0750mm2 (18AWG) Three-conductor Shielded

bull Belden 9460 (or equivalent) mdash 0750mm2 (18AWG) Twisted Pair Shielded

Note If the converter control connections are to be linked to an electronic circuit or device the common or 0V line should be grounded at the drive end only

All customer control and signal wiring shields are terminated at the TE terminal block shown in Figure 60

Cable Routing

If unshielded cable is used control and signal circuits should not run parallel to motor DC bus or unfiltered supply cables with a spacing less than 03 m (1 ft) Cable tray metal dividers or separate conduit should be used

IMPORTANT Signal common (DGND) puts the common or negative side of the signal at earth ground potential Control schemes must be examined for possible conflicts

IMPORTANT If user-installed control and signal wiring with an insulation rating of less than 600V is used route the wiring inside the converter enclosure such that is it separate from any other wiring or uninsulated live parts

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Chapter 1 Comparison and Selection

Digital Input Signals

1336 REGEN Converter digital inputs are designed for operation at either 24VDC or 120VAC Digital input signal circuits must be capable of operating with high = true logic

bull For 24VDC operation +24VDC is available from the 1336 REGEN Converter Control Board

bull For 120VAC operation a separate 120VAC user supply is required

Table 23 - 24VDC and 120VAC Circuits

ATTENTION Ensure that all jumpers on the 1336 REGEN Converter Control Board are set correctly prior to applying AC power to the board Applying 120VAC to the digital inputs when jumpers J10 J11 or J18 are set to 24VDC will permanently damage the Converter Control Board

IMPORTANT Customer EXTERNAL FAULT and ENABLE circuits must be connected to J15 and at logic high for the 1336 REGEN Converter to operate

IN THE LOW STATE MUST GENERATE A VOLTAGE OF NO MORE THAN

AND LEAKAGE CURRENT MUST BE LESS THAN

24VDC Circuits 8VDC 15mA Into a 25kW Load

120VAC Circuits 30VAC 10mA Into a 65kW Load

IN THE HIGH STATE MUST GENERATE A VOLTAGE OF

AND SOURCE CURRENT MUST BE AT LEAST

24VDC Circuits 2026VDC 10mA

120VAC Circuits 81132VAC 20mA

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Figure 61 - 24VDC and 120VAC Circuits Operation

IMPORTANT Fuse R47 is self-resetting and will open should a low impedance or short circuit occur at J15 during 24VDC operation Should a fault occur allow 1 minute after removal of power from the Converter Control Board for R47 to cool before reapplying power

IMPORTANT For Regenerative DC Bus Supply applications the 1336 REGEN Line Regeneration Package will be used with one or more common bus drives It is recommend that the fault relay on the 1336 REGEN Converter Control board be interconnected into the common bus drive(s) control logic This will allow coordination the Regenerative DC Bus Supply faults with the common bus drive

EXTERNAL RESET (DIGITAL IN)

COMM (DIGITAL COMMON)

ENABLE (DIGITAL IN)

ndash (24V DC COMM)

+ (24V DC SUPPLY)

5

EXTERNAL FAULT (DIGITAL IN) 6

J15

4

3

2

1

+24V DC (HIGH)

J11 120V 24V

Set Jumper J11 for 24V DC ENABLE Circuit Operation

J18 120V 24V

Set Jumper J18 for 24V DC EXTERNAL FAULT Operation

J10 120V 24V

Set Jumper J10 for 24V DC EXTERNAL RESET Circuit Operation

➊ Maximum wire length is 305 meters (10feet) mdash Use only for local control

24V DC OperationContacts are Shown in the Unpowered State(or in the Powered State with no Enable or External Fault present)

EXTERNAL RESET (DIGITAL IN)

COMM (DIGITAL COMMON)

ENABLE (DIGITAL IN)

NOT USED

NOT USED

5

120V AC RTN

4

3

2

1

120V AC (HIGH)

120V AC OperationContacts are Shown in the Unpowered State(or in the Powered State with no Enable or External Fault present)

EXTERNAL FAULT (DIGITAL IN) 6

J11 120V 24VSet Jumper J11 for 120V AC ENABLE Circuit Operation

J18 120V 24V

J10 120V 24VSet Jumper J10 for 120V AC EXTERNAL RESET Circuit Operation

J15

Set Jumper J18 for 120V AC EXTERNAL FAULT Operation

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External Fault

Allows a customer-supplied external signal to be wired into the 1336 REGEN Converter Opening this contact issues an external fault command disabling the converter

External Reset

Resets the 1336 REGEN Converter when closed If the converter has faulted closing this contact clears the fault and resets the converter

Enable

For the 1336 REGEN Converter to modulate an enable signal must be present at J15 on the 1336 REGEN Converter Control Board Opening this contact disables the converter When this contact is closed the Enable LED on the Control Board will be lit

Digital Output Signals

Two form C NONC output relays are available at J16 on the 1336 REGEN Control Board to provide external warning or fault change-of-state signals

bull Resistive Rating = 120VAC30VDC 50Abull Inductive Rating = 120VAC30VDC 20A

Figure 62 - Contacts Shown in the Unpowered State

Interlocking 1336 REGEN Enable with AC Drive Enable

It may be desirable to interlock the 1336 REGEN Enable Output with the Enable Input on the connected 1336 PLUS 1336 PLUSII 1336 IMPACT or 1336 FORCE AC drive This will keep the AC drive from starting if the 1336 REGEN Converter is not enabled and will also remove the Enable signal from the AC drive if the 1336 REGEN Converter is faulted If the Enable signals are not interlocked the AC drive may fault on bus overvoltage when attempting to regenerate

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

Fault Output - The fault output is used to indicate that the 1336 REGEN Converter is faulted with either an internal or external faultNote The unpowered state of the fault relay is the opposite of the faulted statemdashor the unpowered state of the fault relay indicates an unfaulted condition

Enable Output - The enable output indicates that the 1336 REGEN Converter is modulating An enable signal must be present on J15 and the 1336 REGEN Converter must not be faulted for the enable output to be active

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Figure 63 - Interlocking 1336 REGEN Enable with AC Drive Enable

1336 REGEN (Enable)

Power Down

The Enable on the Regen Unit should be open whenever the main three-phase AC power to the Regen Unit is removed

Power Up

The Enable on the Regen Unit Should be open whenever the three-phase AC line is just powering upgoing through precharge (DC bus is below 85 of the nominal DC bus voltage) Once all the drives and the Regen Unit are at nominal DC bus level then the Enable can be closed

120V AC (High)

Connect to TB3-30 of 1336-L6 L6E or L9Eon 1336 PLUS PLUSII IMPACT or FORCEAC Drive 120V AC (RTN) connects to TB3-2125 or 29

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

+24V DC

Connect to TB3-30 of 1336-L5 L5E or L8Eon 1336 PLUS PLUSII IMPACT or FORCEAC Drive 24V DC common connects to TB3-2125 or 29

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

24V DC Operation

120V AC Operation

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Chapter 1 Comparison and Selection

Figure 64 - 1336 REGEN (Enable) Power UpPower Down

Converter Control Board(see Figure 60 for details)

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8720MC-RPS Regenerative Power Supply

Installing DC Bus Power Output Wiring - All RPS units

The DC bus output terminals on the main power terminal block (TB1) or the DC bus terminal bars of the 8720MC-RPS Regenerative Power Supply are used for connecting to load equipment such as an inverter Use the recommended wire size shown in Table 31 on page 93 and Table 32 on page 93 for wiring between the 8720MC-RPS Regenerative Power Supply and the load equipment Connect the terminal P on the main power terminal block (TB1) or the terminal bar P of the 8720MC-RPS Regenerative Power Supply to the positive (plus) DC bus terminal of the load equipment and the terminal N on the terminal block TB1 or the terminal bar N to the negative (minus) DC bus terminal of the load equipment Do not connect the positive (plus) side with the wiring of the negative (minus) side Such miswiring will damage the 8720MC-RPS Regenerative Power Supply and the connected load equipment

When multiple drives are connected to the 8720MC-RPS Regenerative Power Supply we suggest you install input fuses before each drive (or refer to local code) to protect the wiring and the drive Select adequate fuse(s) for the drives

Grounding the 8720MC-RPS Regenerative Power Supply

Connect an adequate equipment grounding conductor to ground terminal of load equipment remote control station (if used) input transformer (if used) and ground terminal of the 8720MC-RPS Regenerative Power Supply Run earth conductor to earth ground after confirming that the conductors are unbroken

This system is operated by switching DC bus line from + (plus) bus voltageto - (minus) bus voltage viewing from the ground for the purpose of controlling For this reason plus and minus voltages are always added on a circuit if equipment has a circuit between the bus line of equipment to be connected and the ground (earth) Even if no direct circuit exists between the bus line and the ground pulse current will flow through the stray capacity of the equipment by bus voltage switching When 8720MC-RPS and equipment to be connected to 8720MC-RPS are not securely grounded this current will flow through the circuit and may cause malfunction of them If grounding is not made properly it will cause the malfunction of the other system on the same line

ATTENTION When connecting the DC bus to plural number of external load equipment the user is responsible for installing fuses to protect the DC bus from shorting if no fuse is provided in the load equipment Failure to observe this precaution could result in damage to or destruction of the equipment

ATTENTION Exercise extreme caution for polarity of wiring when wiring DC bus Failure to observe this precaution could result in damage to or destruction of the 8720MC-RPS Regenerative Power Supply and the connected load equipment

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Install an insulating transformer to the input line of the 8720MC-RPS if unbalanced current flows and earth leakage breaker malfunctions due to the power supply conditions

For grounding use the wire size of grounding terminal as shown in Table 31 on page 93 and Table 32 on page 93

Wiring To Comply with Electromagnetic Compatibility (EMC)

To declare conformity with the requirements for CE Mark 8720MC-RPS Regenerative Power Supply must comply with both EMC directive and low voltage directive This section describes notes on wiring to comply with EMC directive

Table 24 shows the EMC standards compliance for the 8720MC-RPS Regenerative Power Supply units

Table 24 - 8720MC-RPS EMC Standards

Follow these guidelines for wiring to reduce the possibility of strong noise on the input and output lines of the 8720MC-RPS Regenerative Power Supply

1 Use a control cabinet made of metal for installing the 8720MC-RPS Regenerative Power Supply (It has been confirmed that this unit complies with EMC standards when installed inside the control cabinet)

2 Install a line filter designated by Reliance Electric to the power input line of the 8720MC-RPS units Wiring to the line filter must be as short as possible

IMPORTANT 8720MC-RPS Regenerative Power Supply itself is not subject to Machine directive When 8720MC-RPS Regenerative Power Supply is combined with other equipment control cabinet and machine it is needed to declare the compliance with Machine directive Noise level will vary depending on the installation and wiring of 8720MC-RPS Regenerative Power Supply other equipment and control cabinet It has been already confirmed that 8720MC-RPS Regenerative Power Supply complies with EMC standards only when 8720MC-RPS Regenerative Power Supply is composed of the component parts designated by Reliance Electric In order for users to declare the conformity with the requirements for CE Mark do not fail to confirm that the unit complies with EMC standards on the final conditions after completion of installation and wiring

8720MC-RPS027 (This model is no longer available)

8720MC-RPS065 2004108ECEN 501781997EN 61800-32004

8720MC-RPS190

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3 Because current will leak to the earth when a line filter is installed connection to the earth must be secured Due to leaked current the earth leakage breaker may malfunction Select a proper breaker complying with leaked current (Rated current 100 to 500mA and operating time within 01 to 2 seconds)

4 The control cabinet must be securely grounded Wiring to be taken into grounding terminal of the control cabinet must be as thick and short as possible

5 The input and output line of the 8720MC-RPS units must be separated from the output line of the inverter unit as far as possible

6 Wiring of the control signal must be terminated within the control cabinet If the control cable needs to extend out of the control cabinet it is recommended to use shielded cables When ferrite cores are used install them to the side of the 8720MC-RPS units The following are the ferrite cores for the control cables recommendedbull ZCAT2032-0930 (Inside diameter 9 +- 1 mm) TDKbull ZCAT2035-1330 (Inside diameter 13 +- 1 mm) TDK

7 For notes on wiring to the other equipment and motors to be connected with the 8720MC-RPS refer to the manuals of the relevant equipment

Power Rating

Power rating of 8720MC-RPS Regenerative Power Supply depends on the number of units connected in parallel as shown in Table 25 Up to three units can be connected

Table 25 - Unit Connection and Power Ratings

Unit Connection Model Number Power Rating

15 kW Single Unit 8720MC-RPS027BM x 1(This model is no longer available)

15 kW

37 kW Single Unit 8720MC-RPS065BM x 1 37 kW

Two paralleled units 8720MC-RPS065BM +8720MC-RPS065BS x 1

75 kW

Three paralleled units 8720MC-RPS065BM +8720MC-RPS065BS x 2

110 kW

125 kW Single Unit 8720MC-RPS190BM x 1 125 kW

Two paralleled units 8720MC-RPS190BM +8720MC-RPS190BS x 1

250 kW

Three paralleled units 8720MC-RPS190BM +8720MC-RPS190BS x 2

375 kW

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Chapter 1 Comparison and Selection

Appearance of Model 8720MC-RPS065

Figure 65 shows the front view of the 8720MC-RPS065 with the front cover installed The operation panel (only for master unit) and the power lamp can be seen through the front cover All the terminals blocks to connect wiring are covered by the front cover

Figure 65 - Front View of the 8720MC-RPS065 With Cover

When the front cover is removed from the 8720MC-RPS065 the main power terminal block (TB1) and the Regulator Board (only for master unit) appear as shown in Figure 66 To remove the front cover first remove the screw at the upper-left corner of the unit and then lift up the cover Do not drop the screw from the cover

Figure 66 - Front View of the 8720MC-RPS065 With Cover Removed

Hole for Cover Fixing Screw

Power Lamp

Front Cover

Operation Panel (only for Master Unit)REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Unit Front View

RST PRG ENT

POWER

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Main Power Terminal Block (TB1)

Regulator Board (only for Master Unit)

Sequence Signal Terminal Block (TB3)

Unit After Removing Front Cover

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The control power terminal block (TB2) for Model 8720MC-RPS065 is disclosed as shown in Figure 67 when the Regulator Board is opened to the left-hand side by removing the two fixing screws on the right-hand side of the bracket supporting the Regulator Board

Figure 67 - Front View of the 8720MC-RPS065 With Regulator Board Removed

Appearance of Model 8720MC-RPS190

Figure 68 shows the front view of the 8720MC-RPS190 with the front cover installed

The 8720MC-RPS190 unit has the main power terminals L1 L2 and L3 at the top of the unit and DC bus terminals P and N at the bottom of the unit

Figure 68 - Front View of the 8720MC-RPS190 With Cover

When the front cover is removed from the 8720MC-RPS190 Regenerative Power Supply the Control Power Terminal Block (TB2) the Control Terminal Block (TB4) the Regulator Board (only for master unit) and Sequence Signal Terminal Block (TB3) appear as shown in Figure 69

POWER

Control Power Terminal Block (TB2)

Unit After Removing Regulator Board

Main Power Terminal Block (TB1)

Hole for Cover Fixing Screw

Power Lamp

Front Cover

Operation Panel (only for Master Unit)REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

P N DC Bus Terminals

Main Power TerminalsL2 L1 L3

Unit Front View

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Chapter 1 Comparison and Selection

Figure 69 - Front View of the 8720MC-RPS190 With Cover Removed

Terminal Blocks on the Main Circuit

This section provides the main circuit block diagram and the description of the main power terminal block (TB1) and the control power terminal block (TB2) The main circuit block diagram for Model 8720MC-RPS065BM and 8720MC-RPS065BS is shown in Figure 70

Figure 70 - Terminal Blocks on the Main Circuit for RPS065 units

Unit After Removing Front Cover

Control Power Terminak Block (TB2)

Control Terminal Block (TB4)

Regulator Board (only for Master Unit)RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

Sequence Signal Terminal Block (TB3)

L1AUX

L2AUX

L3AUX

PR1PR2PR3

+24V30V3SENS+24V20V2MC1MC2

Fuse1

Fuse2

Fuse3

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

MC1

MC2

L1

L2

L3

G P

N

Driver Board RCPB

Power Interface Board PIFS

CN

16

CN17

CN

5

TB2

TB1TB1

PR DIS

PR FUSE1

PrechargeDischargeResistor

+

+

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Figure 71 shows the main circuit block diagram for Model 8720MC-RPS190BM and 8720MC-RPS190BS

Figure 71 - Terminal Blocks on the Main Circuit for RPS190 unit

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

L1

L2

L3

G P

N

Power Interface Board PIFS

CN16

CN20

CN17

CN5

CN5

TB2

TB4

PR DIS

PRFuse 2

Fuse 1

PrechargeDischargeResistor

BDI

BDI

APS

MC1

MC2

Fuse 3

CN16

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Chapter 1 Comparison and Selection

Main Power Terminal Block (TB1) for Model 8720MC-RPS065

Table 26 describes the terminals on the main power terminal block (TB1) for Model 8720MC-RPS065

Table 26 - Main Power Terminal Block (TB1) for Model 8720MC-RPS065

Control Power Terminal Block (TB2) for Model 8720MC-RPS065

Table 27 describes the terminals on the control power terminal block (TB2) for Model 8720MC-RPS065

Table 27 - Control Power Terminal Block (TB2) for Model 8720MC-RPS065

Terminal Name Symbol Description

Main Power Terminals L1 L2 L3 To connect three-phase AC input power to the main circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

DC Bus Terminals P N To connect the 8720MC-RPS Regenerative Power Supply to load equipment

Grounding Terminal G To ground the 8720MC-RPS Regenerative Power Supply

Terminal Name Symbol Description

Control Power Terminals L1AUXL2AUXL3AUX

To connect three-phase AC input power to the control circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

Terminals to Connect PrechargeDischarge Resistor

PR1 PR2 PR3 To connect prechargedischarge resistorbull When the built-in resistor is used

ndash Jumper between PR2 and PR3 and open PR1

bull When an external resistor is usedndash Connect the resistor between PR1 and

PR2 and open PR3bull When the unit is connected for power

regeneration mode onlyndash Open all the terminals PR1 PR2 and

PR3

Control Terminals for Main Magnetic Contactor

MC1 MC2 To be used as the control terminals for the main magnetic contactor (rated for250 VAC 1 Amp or 30 VDC1 Amp)

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Main Power Terminal Bar for Model 8720MC-RPS190

Table 28 describes the terminals on the main power terminal bar for Model 8720MC-RPS190

Table 28 - Main Power Terminal Bar for Model 8720MC-RPS190

Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190

Table 29 describes the terminals on the control power terminal block (TB2) and the control terminal block (TB4) for Model 8720MC-RPS190

Table 29 - Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190

Terminal Name Symbol Description

Main Power Terminals L1 L2 L3 To connect three-phase AC input power to the main circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

DC Bus Terminals P N To connect the 8720MC-RPS Regenerative Power Supply to load equipment

Grounding Terminal G To ground the 8720MC-RPS Regenerative Power Supply

Terminal Name TBx Symbol Description

Control Power Terminals

TB2 L1AUXL2AUXL3AUX

To connect three-phase AC input power to the control circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

Terminals to Connect PrechargeDischarge Resistor

PR1PR2PR3

To connect prechargedischarge resistorbull When the built-in resistor is used

ndash Jumper between PR2 and PR3 and open PR1

bull When an external resistor is usedndash Connect the resistor between PR1 and

PR2 and open PR3bull When the unit is connected for power

regeneration mode onlyndash Open all the terminals PR1 PR2 and

PR3

AC Reactor Fan Power Terminals

TB4 +24V30V3

To supply AC power to the fan for the AC reactor unit through the EM4000 EMC filter unit

Terminals for Fan Fault Signal

SENS To enter fault signal of the fan for the AC reactor unit

Power Terminals for Main Magnetic Contactor MC and Optional Fan

+24V20V2

To supply power to the main magnetic contactor and the fan for the cabinet fan through the 8720MC-EF190 EMC filter unit

Control Terminals for Main Magnetic Contactor

MC1MC2

To be used as the control terminals for the main magnetic contactor

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Chapter 1 Comparison and Selection

Regulator Board

The Regulator Board exists only on the master unit The slave unit for parallel connection has no Regulator Board and is controlled by the microprocessor of the Regulator Board on the master unit

The 8720MC-RPS Regenerative Power Supply regulation is performed by a microprocessor on the Regulator Board Figure 72 shows the locations of the main components on the Regulator Board The operation of the 8720MC-RPS Regenerative Power Supply is adjusted by the parameters set by the keypad

Figure 72 - 8720MC-RPS Regulator Board

PWM Gating Signals

Based on the output of the currentvoltage control loop the Regulator Board sends PWM gating signals through the Power Interface Board to the Power Modules (transistors) producing a pulse-width-modulated (PWM) waveform

Sequence Output Signals

Sequence output signals are provided from the sequence signal terminal block (TB3) of the Regulator Board to indicate the unit status

Four-character Display and Six LEDs

A four-character seven-segment light-emitting diode (LED) display is used to monitor values parameter numbers parameter values and error codes Six LEDs show the display mode of the operation panel and the units of the monitored values

JP1 JP3

SW6

JP2SW7

Sequence Signal Terminal Block (TB3)

CN2

CN1

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Microprocessor

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Jumpers and Switches

The jumpers JP1 to JP3 and the switches SW6 and SW7 are set at the factory before shipment If you need to change the jumpers andor switch settings read and understand the following description of these jumpers and switches before proceeding

Jumper JP1 to Enable Operation

Short this jumper to start switching operation of transistors of the 8720MC-RPS Regenerative Power Supply when the RUN sequence input is enabled This jumper should always be kept closed

Jumper JP2 to Enable Inspection Mode

Keep this jumper open always

Reset Switch SW6

Pressing this switch resets the CPU

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should set jumpers and switches Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life

ATTENTION Do not press the reset button switch (SW6) during operation Also do not alter the setting of any jumpers and switches during operation Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

ATTENTION Do not alter the settings of any jumpers not described in this manual Failure to observe this precaution could result in damage to or destruction of the equipment

IMPORTANT Do not press the reset switch SW6 during operation

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Chapter 1 Comparison and Selection

Switch SW7 to Enable Base Block

This switch is used to stop switching of transistors that produce PWM waveform by interrupting the base signal from the Power Modules To interrupt the base signal turn the switch to the OFF side

As shown in Figure 73 SW7 consists of four switches and SW7-1 to SW7-3 can be allocated to the master unit and slave units 1 and 2 In the case of a master with paralleled slave units it is possible to interrupt the base signal of each unit by turning the corresponding switch to the OFF side SW7-4 must always be kept to the OFF side

When two units are connected in parallel turn the switches SW7-1 and SW7-2 to the ON side and when three units are connected in parallel turn the switches SW7-1 through SW7-3 to the ON side

Figure 73 - SW7-x Switches

Sequence Signal Terminal Block (TB3)

As shown in Table 30 there is a sequence signal terminal block (TB3) on the Regulator Board Table 30 provides the information on each terminal of TB3

Slave Unit 2

Slave Unit 1

Master Unit

SW7-4

SW7-3

SW7-2

SW7-1

ON OFFENABLE BASE BLOCK

Keep SW7-4 always to the OFF side

When the switch is turned to the OFF side the base signal is interrupted and the unit will be in the OFF conditionWhen the switch is turned to the ON side the base signal is kept ON and PWM switching will continue

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Table 30 - Sequence Signal Terminal Block (TB3)

Description

Enter the supplemental contact signal (normally open contact) of the main magnetic contactor

The reset signal (+24 VDC) is used to reset fault Close this reset signal as required

Enter the RUN signal (+24 VDC)

0 V of +24 VDC power

+24 VDC power (rating 24 VDC02 Amps)

Common for IP and RDY signals

This is a contact signal that is turned ON during instantaneous power loss (contact rating 30 VDC50 mA)

This is a contact signal that is turned ON while the unit is ready for operation (contact rating 30 VDC50 mA)

This is a contact signal that opens while fault occurs (contact rating 250 VAC1 Amp or 30 VDC1 Amp)

Name of Terminal

Sequence InputSignals

Power forSequence Signals

Sequence OutputSignals

Symbol

MC

RST

PWR

0 V

24 V

COM

IP

RDY

FR FR

MCMC

24V

8720MC-RPS

47K

1K

RST

24V

8720MC-RPS

47K

1K

PWR

24V

8720MC-RPS

47K

1K

24V

0VCOM

IP

+VC

0VCIP

464K

Load

8720MC-RPS

24V

0VCOM

RDY

+VC

0VCRDY

464K

Load

8720MC-RPS

FR

FR

8720MC-RPS

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

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Chapter 1 Comparison and Selection

Wiring

Recommended Wire Sizes

This section shows the recommended wire sizes for the wires to be used in cabinet Select the wire sizes in consideration of the following

bull Applicable local national and international codesbull Temperature increase and voltage drop due to type of wires wiring

method wiring distance etc

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

ATTENTION The user is responsible for conforming with all the applicable codes Wiring practices grounding disconnects and overcurrent protection are of particular importance Failure to observe this precaution could result in severe bodily injury or loss of life

ATTENTION Do not use a megger to perform continuity checks in the equipment Use higher range of a circuit tester for this purpose Failure to observe this precaution could result in damage to or destruction of the equipment

ATTENTION The user is responsible for conforming with all applicable local national and international codes Failure to observe this precaution could result in damage to or destruction of the equipment

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Comparison and Selection Chapter 1

Recommended Wire Sizes for Power Wiring to the Main Power Terminal Block (TB1) and the Main Power Terminal Bars

Table 31 and Table 32 show the recommended wire sizes for power wiring to the main power terminal block (TB1) and the Main Power Terminal Bars Table 31 shows the wire sizes for Model 8720MC-RPS065 unit and Table 32 shows the wire sizes for Model 8720MC-RPS190 unit The wire sizes shown assume full utilization of the rated capacity of the RPS unit

Table 31 - Recommended Maximum Wire Sizes for Model 8720MC-RPS065 Unit

Table 32 - Recommended Maximum Wire Sizes for Model 8720MC-RPS190 Unit

Recommended Wire Sizes for Power Wiring to the Control Power Terminal Block (TB2) and the Control Terminal Block (TB4)

Table 33 shows the recommended wire sizes for power wiring to the control power terminal block (TB2) and the control terminal block (TB4)

Table 33 - Recommended Wire Sizes for Power Wiring to the Control Power Terminals and the control terminal block (TB4)

Name of Terminal Symbol Screw Size Size of Wire AWG (mm2)

Main Terminals (Input) L1 L2 L3 M6 4 (22 mm2)

DC Bus Terminals (Output) P N M6 4 (22 mm2)

Grounding Terminal (Earth) G M6 5 (22 mm2)

Name of Terminal Symbol Screw Size Wire Size Attached Lugs(1)

(1) UL-listed wires must be lugged by attached lugs

Main Power Supply Terminals

L1 L2 L3 M10 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-10 (M10) (6 Pieces)(2)

(2) JST is Japan Solderless Terminal Co

DC Bus Terminals P N M10 Larger than 100mm2

(AWG 40)JST R100-10(M10) (2 Pieces)(2)

Grounding Terminal G M8 Larger than 38mm2 (AWG 2)

JST R38-8 (M10)(1 Piece)(2)

Name of Terminal Symbol Screw Size Size of Wire AWG (mm2)

Main Terminals (Input) L1AUX L2AUX L3AUX M6 12 (35mm2)

DC Bus Terminals (Output) PR1 PR2 PR3 M6 12 (35mm2)

Grounding Terminal (Earth) MC1 MC2 M6 14 (20 mm2)

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Chapter 1 Comparison and Selection

Table 34 - Recommended Power Wire Sizes for the 8720MC-EF190-VB Unit

For further details on wiring refer to Chapter 4 Wiring in the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Adapters and Communications

Note 1336 REGEN can be connected to any compatible SCANporttrade network through an external module The 8720MC-RPS cannot interface with any network

1336 REGEN

Adapter Definitions

Serial communication devices such as the Human Interface Module (HIM) that are connected to the 1336 REGEN Converter are identified by SCANport serial communications as adapters Depending on the communications options ordered a number of different adapters are available

When the Converter-mounted Programming-only HIM is supplied it is connected as adapter 1 as detailed in Figure 74 Figure 74 also shows the maximum distance allowed between devices

Name of Terminal Symbol Screw Size Wire Size Attached Lugs(1)

(1) UL-listed wires must be lugged by attached lugs

Main Terminals (inputs)

L1 L2 L3 M8 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-8 (M8)(6 Pieces)(2)

(2) JST is Japan Solderless Terminal Co

Main Terminals (outputs)

L4 L5 L6 M10 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-10 (M10) (2 Pieces)(2)

Grounding Terminal (Earth)

G M8 Larger than 38mm2 (AWG 2)

JST R38-8 (M8)(1 Piece)(2)

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Comparison and Selection Chapter 1

Figure 74 - 1336 REGEN Adapter Definitions

1203-SG2

1203-SG4 2 3 4 5

2 3

toppedS00 Hz0+

Programming OnlyHIM(Adapter 1)

Expansion Options(Adapter 2)

Digital IOmdash J15J16 mdash

(Adapter 0)

1336 REGENConverter Control Board J3

1

9

19

PORT 2

PORT 1J6

J16

J15

ESCSEL

toppedS00 Hz0+

Adapter 2

Total Cable Distance Between EachDevice and Converter Must Be

10 Meters (33 ft) or Less

ESC SEL

F1 F2 F3 F4

Port Expansion Option(1203-SG2)

GPT or Other Remote Device

Cable Lengthin Meters = 10 - X

Cable Lengthin Meters = 10 - X

HIM or OtherRemote Device

Length = X Meters

Max CableLength = 10 Meters

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Chapter 1 Comparison and Selection

Human Interface Module (HIM)

HIM Description

When the converter-mounted HIM is supplied it is connected as Adapter 1 and visible from the front of the converter The display panel provides a means of programming the 1336 REGEN Converter and viewing the various operating parameters

HIM Removal

For handheld operation the module can be removed and located up to 10 meters (33 feet) from the 1336 REGEN Converter

IMPORTANT If a Control Panel HIM is connected to the 1336 REGEN Converter only the Start key and Stop key on the control panel will be functional mdash The Start key will send an Enable command to the Converter the Stop key will send a Not Enable command to the Converter

ATTENTION When a HIM is not supplied on enclosed NEMA Type 1 (IP 20) 1336 REGEN Controllers the blank cover plate (option HAB) must be installed to close the opening in the front cover of the enclosure Failure to install the blank cover plate allows access to electrically live parts which may result in personnel injury andor equipment damage

When a HIM is supplied with enclosed NEMA Type 1 (IP 20) 1336 REGEN Converters but has been removed from its mounting cradle for remote operation the blank cover plate must be installed in its place

ATTENTION Some voltages present behind the 1336 REGEN Converter front cover are at incoming line potential To avoid an electric shock hazard use extreme caution when removingreplacing the HIM

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Comparison and Selection Chapter 1

Figure 75 - 1336 REGEN HIM

8720MC-RPS

This section describes the configuration of the operation panel and the operation modes

Configuration of the Operation Panel

The operation panel is used for setting parameters monitoring operating conditions and resetting faults Figure 76 shows the configuration of the operation panel and the names of the components

Figure 76 - 8720MC-RPS Configuration of the Operation Panel

On the keypad of the operation panel there are five push-button switches used for selecting monitoring information setting parameters and resetting faults

HIM Operation

ESCapeWhen pressed the escape key will cause the programming system to go back one level in the menu tree

SELectPressing the select key alternately causes the top or bottom line of the display to become active The flashing first character indicates which line is active

IncrementDecrementThese keys are used to increment and decrement a value or scroll though different parameters

EnterWhen pressed a parameter will be selected or a parameter value will be entered into memory After a parameter has been entered into memory the top line of the display will automatically become active allowing another parameter to be chosen

7 053delbanE

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kW

V

A

Status LED Display

Keypad

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Chapter 1 Comparison and Selection

The display on the operation panel consists of four seven-segment LEDs that display monitored values parameter numbers parameter values and error codes

Six status LEDs on the operation panel display the operation status and the units of the monitored values

Operation Modes

The operation panel operates in the two modesbull Monitor modebull Program mode

In monitor mode you can monitor various operating conditions including input current of the 8720MC-RPS Regenerative Power Supply DC bus voltage etc In program mode you can view and change parameter values and examine the error log

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Comparison and Selection Chapter 1

Monitor Mode

Monitor mode is the operation mode to display operating conditions The following data can be displayed in this mode

bull Input current bull AC input power voltagebull DC bus voltagebull Powerbull Load ratio

The displayed value of input current is only an approximate value and no accuracy can be guaranteed If you need an accurate input current measure it by using a dedicated measuring device

To select a value to monitor press the key or the key until the desired value is displayed Pressing the key or the key will move you through the each of the displays

The unit of the displayed value is shown by turning ON the status LEDs as follows

bull A Shows the unit when the input current is displayedbull V Shows the unit when monitoring the AC input power voltage or the

DC bus voltagebull KW Shows the unit when monitoring the powerbull Turning OFF all LEDs Shows the unit when the load ratio is displayed

In both cases of monitoring the AC input power voltage and the DC bus voltage the V status LED is ON You can judge which item is being monitored by the display order The unit of the load ratio is percent () But in this case no status LED is ON

In case of monitoring the power the KW status LED is ON continuously when the operation is in power running and the KW status LED flashes when the operation is regenerative

In monitor mode the PROGRAM status LED is turned OFF indicating that the operation panel is not in program mode

When any fault occurs the operation panel cannot be changed to monitor mode

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Chapter 1 Comparison and Selection

Figure 77 - Example of Display in Monitor Mode

Program Mode

Program mode allows you to display and modify parameter values and to display the error log The following can be displayed in program mode

bull Types of parametersbull Parameter numbersbull Parameter valuesbull Selection of error logbull Error log numberbull Error codes

In program mode the PROGRAM status LED is ON indicating that the operation panel is in program mode

Figure 78 - Example of Display in Program Mode

Display

The display portion of the operation panel is a four-character seven-segment LED When the unit is powered up SELF is displayed as the 8720MC-RPS Regenerative Power Supply performs the power-up self-diagnostics When the diagnostics are completed the display indicates various monitor values parameter numbers parameter values and error codes

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

The PROGRAMstatus LED will not turn ON

A status LED ( A V or KW) will turn ON corresponding to the selectedmonitor display

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

The PROGRAM status LED will turn ON

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Comparison and Selection Chapter 1

Keypad

The keypad portion of the operation panel has five push-button switches that are used to select monitoring items to set parameters and to reset faults

Status LEDs

The operation panel contains six LEDs that show the present status of the 8720MC-RPS Regenerative Power Supply Each status LED has the following meaning

Table 35 - Status LED Descriptions

The UP () and DOWN () arrow keys are used tobull Select monitoring items in monitor modebull Select parameters and move through the error log in case of

program modebull Increase or decrease a numeric value when a parameter value is

displayedHolding down these keys will increase the scroll speed

The ENT key is used tobull Display a selected parameter value and the contents of the error

log in program modebull Save a parameter value when the parameter value is displayed

The PRG key is used tobull Move between program and monitor modes The PROGRAM

status LED will turn OFF when the operation panel is in monitor mode and turn ON when the operation panel is in program mode

bull Return to the display of parameter number without saving a parameter value when a parameter value is displayed

The RST key is used tobull Reset fault when fault occurred and the display shows the error

codeBefore resetting fault remove the reasons of the fault Note that when the RUN sequence signal has entered fault cannot be reset

LED Status Meaning

Ready On PWM switching is being performed

Off PWM switching is not performed

Fault On Fault occurred or the error log is being displayed

Off Operation is normal

Program On The operation panel is in program mode

Off The operation panel is in monitor mode

A On The root mean square value of the monitored input current is displayed in the unit of ampere(1)

ENT

PRG

RST

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Chapter 1 Comparison and Selection

V On The root mean square value of the monitored AC input power voltage or DC bus voltage is displayed in the unit of volt

KW On The monitored power (power running) is displayed in the unit of kilowatt

Flashing The monitored power (regenerated) is displayed in the unitof kilowatt

A V and KW Off The load ratio(2) is displayed in the unit of when A V and KW are turned OFF in monitor mode

(1) The displayed value of input current is only an approximate value and no accuracy can be guaranteed If you need an accurate value measure it by using a dedicated measuring device

(2) The load ratio is a ratio of the input current to the rated current

LED Status Meaning

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Chapter 2

Wiring Examples and Components

Note The 8720MC-RPS027 unit is no longer available

8720MC-RPS065 Wiring Examples

Single Unit

Figure 79 - Typical Connection of AC Input Power Wiring for Single Unit of Model 8720MC-RPS065

ATTENTION Special caution must be paid to wiring to the 8720MC-RPS Regenerative Power Supply when connecting multiple units in parallel The phases of AC input power to the main power supply terminals (L1 L2 and L3) and to the control power terminals (L1AUX L2AUX and L3AUX) and the polarity of DC bus output (P and N) of all the connected units must be the same Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

MC

L1 P

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

MC1

MC2

PWR

MC

24V

8720MC-RPSRegenerativePower Supply

Unit

MC

CircuitBreaker lt4

(CB)

Line Filter lt5 for AC Input

Power

Single-phaseLine Filter lt5

MainMagneticContactor

(MC)

Reactor lt11

HarmonicFilter

Terminal Block forControl Power (TB2)

100 to 115 VACor

200 to 230 VAC

380 to

460 VAC

RUN OnOff

Terminal Block for Sequence Signals (TB3)

Terminal Block for Main Power Supply (TB1)

Protection Fuse lt2

Terminals P and N lt6of Load Equipment

Varistor

Fuse lt4 for

PowerSupply

lt8 9

L3

L2

G

N

E

lt10

lt1

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Chapter 2 Wiring Examples and Components

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switch SW7-1 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a

line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

6gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use twisted shielded cable

7gt The length of the wiring in the cabinet must be as short as possible8gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible9gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration10gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below11gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

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Wiring Examples and Components Chapter 2

Two Paralleled Units

Figure 80 - Typical Connection of AC Input Power Wiring for Two Paralleled Units of Model 8720MC-RPS065

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX The phases of the control power L1AUX L2AUX and L3AUX for the slave unit(s) must also be same as those for the master unit

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switches SW7-1 and SW7-2 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt The slave circuit breaker must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating if your local code requires them

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3MC1

MC2

8720MC-RPSRegenerative Power

Supply Unit 2(Slave Unit)

8720MC-RPSRegenerative Power

Supply Unit 1(Master Unit)

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3MC1

MC2

PWR

MC

24VMC1 CB2

CB2

MC2

RUN OnOff

MC2

MC1

MC2

MC1

Reactor(L1)

MainMagneticContactor

(MC1)

HarmonicFilter

CircuitBreaker lt4

(CB1)

CircuitBreaker lt4

(CB2)

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Single-phaseLine Filter lt6

MainMagneticContactor

(MC2) Reactor(L2)

HarmonicFilter

ProtectionFuse lt2

ProtectionFuse lt2

TerminalsP and Nof Load Equipment

380 to460 VAC

100 to115 VAC

or200 to

230 VAC

Varistor

Varistor

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

lt9 10E

lt9 10E

lt5 11

lt12

lt1

lt12

lt7

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Chapter 2 Wiring Examples and Components

6gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

7gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use Bus bar for the common bus sized to 175 times the total continuous current output of the RPS units

8gt The length of the wiring in the cabinet must be as short as possible9gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible10gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration11gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below12gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

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Wiring Examples and Components Chapter 2

Three Paralleled Units

Figure 81 - Typical Connection of AC Input Power Wiring for Three Paralleled Units of Model 8720MC-RPS065

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX The phases of the control power L1AUX L2AUX and L3AUX for the slave unit(s) must also be same as those for the master unit

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switches SW7-1 SW7-2 and SW7-3 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt The slave circuit breaker must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating if your local code requires them

MC3

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

8720MC-RPSRegenerative Power

Supply Unit 3(Slave Unit 2)

8720MC-RPSRegenerative Power

Supply Unit 2(Slave Unit 1)

8720MC-RPSRegenerative Power

Supply Unit 1(Master Unit)

MC2

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

MC1

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

PWR

MC

24VMC1 MC3 CB3CB2MC2

CircuitBreaker lt4

(CB3)

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Single-phaseLine Filter

CircuitBreaker lt4

(CB2)

CircuitBreaker lt4

(CB1)

MainMagneticContactor

(MC3)

MainMagneticContactor

(MC2)

MainMagneticContactor

(MC1)

Reactor(L3)

Reactor(L2)

Reactor(L1)

380 to460 VAC

100 to 115 VACor

200 to 230 VAC

ProtectionFuse lt2

ProtectionFuse lt2

ProtectionFuse lt2

Terminals P and Nof Load Equipment

HarmonicFilter

RUN OnOff

Varistor

HarmonicFilter

HarmonicFilter

Varistor

Varistor

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

lt9 10

lt12

lt1

lt12

lt12

lt7

lt5 11

lt9 10E

lt9 10

lt6

E

E

CB2 MC2

MC1

MC3CB3

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Chapter 2 Wiring Examples and Components

6gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

7gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use Bus bar for the common bus sized to 175 times the total continuous current output of the RPS units

8gt The length of the wiring in the cabinet must be as short as possible9gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible10gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration11gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below12gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

When Used as a Converter for Power Regeneration Mode Only

Figure 82 - Wiring for Model 8720MC-RPS065 Unit Used as a Converter for the Power Regeneration Mode Only

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

8720MC-RPS027and8720MC-RPS065

MainMagneticContactor

(MC1)

MC1100 to 115 VACor

200 to 230 VAC

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1

MC2

PWR

READY

MC

24V

CircuitBreaker(CB2)

CircuitBreaker(CB1)

L1

L2

L3

MC1

RUN OnOff

U

V

W

P

N

G

To AC Motor

Reactor

Reactor

Inverter(Load Equipment)

8720MC-RPSRegenerative Power

Supply Unit(Dedicated for PowerRegeneration Mode)

HarmonicFilter

VaristorFuse

Protection Fuse lt2

Single PhaseLine Filter

Line Filter for AC Input Power

lt1

lt2

lt7

lt8

lt9

lt6E

READY

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Wiring Examples and Components Chapter 2

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switch SW7-1 on the Regulator Board without fail4gt Wiring to be taken into cabinet must be as short as possible5gt This connection is only used with AC input drives6gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible7gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration8gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below9gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

It is possible to select the 8720MC-RPS units depending on the regenerative power when only regenerated power of the unit integrating converter and inverter is used In this case however the following cautions must be observed Figure 82 shows wiring of the 8720MC-RPS065 unit used as a converter for the power regeneration mode only

bull Rating of regenerative power of the 8720MC-RPS is less than rated power both in the instantaneous rating and continuous rating

bull When rectifier portion of inverter is composed of thyristor CR snubber circuit between anode and cathode of thyristor may become overloaded Therefore treating time for regenerative power must be within 5 seconds for 3 minutes Because the current ICR flowing through CR snubber circuit in the power regeneration mode is represented by the following formula verify the specifications of CR snubber circuit

ndash

bull Do not fail to connect ACL unit of 3 impedance toward inverter rating with the AC input line of inverter Without ACL unit excessive circulating current will flow between the 8720MC-RPS units

bull Even during the power running current will be supplied from the 8720MC-RPS unit to DC bus proportionally to the impedance ratio of both reactors at the 8720MC-RPS unit and inverter This current must not exceed the rating of the 8720MC-RPS unit

bull Set the parameter of the FWD Current Limit (U001) to zero (0)

bull Set the parameter of the Discharging Function Enable (F017) to zero (OFF)

bull Set the DC bus voltage to start power regeneration to the parameter of the DC Bus Voltage Reference (U000)

ICR [A] = (8 003 x R [Ω]) x C [μF]

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Chapter 2 Wiring Examples and Components

bull Open all the terminals PR1 PR2 and PR3 for connecting prechargedischarge resistor Because these terminals are open the unit does not perform prechargedischarge operations Prechargedischarge must be performed on inverter side

bull Do not fail to enter the READY signal of inverter to (PWR)

When Adapted to Capacitors Having Large Capacity

8720MC-RPS065 units charge to capacitors with a single phase full-wave rectification circuit through the built-in prechargedischarge resistor When the load capacitors have large capacitance it takes more time for charging and the wattage of the internal resistor becomes insufficient When the load capacitance is large disable the built-in prechargedischarge resistor and connect an external resistor or external circuit for prechargingdischarging (Note that minimum precharging discharging cycle is 3 minutes)

Calculate the rated wattage of the external prechargedischarge resistor to be connected to the outside in accordance with the following formula depending on the total capacitance of all the capacitors including the built-in capacitor

bull Rated wattage [W] = 17000 x C[F]bull But serge resistivity of J[ J] = 28000 x C[F] must be provided

When an external prechargedischarge resistor is connected between PR1 and PR2 change the set value of the following parameters if necessary

bull PrechargeDischarge Time (F014)bull Wattage of PrechargeDischarge Resistor (F015)

Table 36 - Maximum Applicable Capacitance of Capacitor and Minimum Resistance Value (8720MC-RPS065 unit)

Capacity of built-in Capacitor 1900microF

Built-in Resistor (Resistance ValueWattage) 7000microF(22 ohm120W)

External Resistor (Minimum Resistance Value)Connect to PR1 and PR2

110000microF(20 ohm)

External Circuit (Minimum Resistance Value)Refer to Figure 82

220000microF(47 ohm)

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Wiring Examples and Components Chapter 2

External Resistor Case

Most applications are successfully integrated using the internal precharge resistor provided in the 8720MC-RPS Regenerative Power Supply For instances where there is a large amount of load capacitance caused by connecting several 8720MC drives to a single 8720MC-RPS Regenerative Power Supply an external

precharge resistor may be required To determine the total capacitance C[F] add the capacitance for the RPS065 unit as determined from row 1 of Table 36 to the sum of the drive capacitance as determined by the drive specifications If the total capacitance of the RPS065 is above 7000μf but less than 110000μf an external resistor connected to PR1 and PR2 is required Table 36 provides the minimum resistance value for the external precharge resistor 20 ohms for the RPS065 The wattage [W] is determined by the equation presented above Connect the external precharge resistor to terminals PR1 and PR2 on terminal block TB2 Terminal PR3 should be left open (see Figure 70) The PrechargeDischarge Time (F014) may require a larger value to accommodate the increased precharge time The Wattage of PrechargeDischarge Resistor (F015) should also be increased to the external precharge resistor wattage

External Circuit Case

If the total capacitance of the RPS065 is above 110000μf but less than 220000μf an external resistor connected as shown in Figure 83 must be provided Table 36 provides the minimum resistance value for the external precharge resistor 47 ohms for the RPS065 The wattage [W] is determined by the equation on page 109

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 111

Chapter 2 Wiring Examples and Components

Figure 83 - Example of Wiring when PrechargeDischarge Circuit of the 8720MC-RPS065 is Configured with an External Circuit

1gt Remove the jumper between PR2 and PR32gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below3gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

If a totally external resistor network is used as shown in Figure 83 the calculated wattage [W] = 17000 x C farads is divided in half to size the precharge and discharge resistors

Note Parameter F015 should be set to the sum of the wattage for both resistors

PrechargeDischargeResistor

Power for Sequence Circuit

lt3

lt2

lt1

MainPower

MC

MC

MC

MCPWR

PWR

RCPB

CN

15C

N5

CN17

PIFS

DIS

PR2

PRX

PR3

PR1

PR

PR

Fuse 1

DC Output Fuse

Fuse

G

L3AUX

L2AUX

L1AUX

L3

L2

L1

TB2

MC1MC2

PRX

PWR

MC

MC

PR3PR2PR1

TB1

E

TB1

DISR

DIS

DIS

N

P

24V

BDSR

Harmonic Filter

MC

DIS

PRXDC Contactor

Varistor Reactor

112 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

8720MC-RPS190 Wiring Examples

Single Unit

Figure 84 - Typical Connection of AC Input Power Wiring for Single Unit of Model 8720MC-RPS190 Unit

1gt Refer to the lower left corner of Figure 84 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn ON the switch SW7-1 on the Regulator Board without fail5gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below6gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

CN2FMI-1

CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1 L4

L5

L6

L2

L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU BDSR-1

CN1

G

8720MC-RPS190 380 to 460 VAC

L4

L5L6

L1L2L3

L4L5L6

L1

L2L3

lt1 6

lt1 6

8720MC-EF-190-VBEMC Filter Unit

8720MC-RPSRegenerative

Power Supply Unit

Fan

YLWBLK

BL

BR

BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

Fusefor

PowerSupply

CircuitBreaker

(CB)ProtectionFuse lt3

RUN OnOff

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 3

Fan 2

RED

BLK

YLW

YLW

RED

BLK

lt5

lt2

CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 113

Chapter 2 Wiring Examples and Components

Two Paralleled Units

Figure 85 - Typical Connection of AC Input Power Wiring for Two Paralleled Units of Model 8720MC-RPS190

1gt Refer to the lower left corner of Figure 47 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

CN2A1A2A3A4A5B1B2B3B4B5

CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-Out+24V

MC

L1 L4L5L6

L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR324V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU

BDSR-1

CN1

G

L1L2L3

G

8720MC-RPS190 380 to 460 VAC

lt1 7

lt1 7

lt1 7

lt1 7

lt2

lt2

lt5 6

8720MC-EF190-VBEMC Filter Unit

8720MC-EF190-VBEMC Filter Unit

8720MC-RPSRegenerativePower Supply

Unit (Master Unit)

8720MC-RPSRegenerativePower Supply

Unit (Slave Unit)P

IFS

CN

3

2

1 2

1

CircuitBreaker(CB1)

CircuitBreaker(CB2)

Fusefor

PowerSupply

Fusefor

PowerSupply

ACL UnitL1L2L3

L4L5L6

L1 (R)L2 (S)L3 (T)

PNG

PIF

S C

N2

CN4

CN2 CN2

CN41 R12 S13 T1

123

CN1 CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

REDWHTBLU

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR324V30V3SENS24V20V2MC1MC2

ProtectionFuse lt3

ProtectionFuse lt3

RUN OnOffR1S1T1

Fan 2

Fan 2

Fan 3

Fan 3A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan

YLWBLK

BL

BR BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

RED

YLW

YLW

YLW

YLW

BLK

RED

BLK

RED

BLK

RED

BLK

FMI-1

FMI-1CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1

CB2

CB2

114 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 and SW7-2 on the Regulator Board without fail5gt Slave circuit breakers must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating also if your local code requires them6gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below7gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 115

Chapter 2 Wiring Examples and Components

Three Paralleled Units

Figure 86 - Typical Connection of AC Input Power Wiring for Three Paralleled Units of Model 8720MC-RPS190

1gt Refer to the lower left corner of Figure 86 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by

8720MC-RPS190 380 to 460 VAC

8720MC-EF-190-VBEMC Filter Unit

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

REDWHTBLU

CN1

G

8720MC-RPSRegenerative

Power Supply Unit(Slave Unit)

PIFS

CN2

2 3

ACL UnitL1L2L3

L4L5L6

8720MC-EF-190-VBEMC Filter Unit

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

G

8720MC-RPSRegenerative

Power Supply Unit(Slave Unit)

PIFS

CN2

1

8720MC-EF-190-VBEMC Filter Unit

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

G

8720MC-RPSRegenerative

Power Supply Unit(Master Unit)

PIFS

CN3

3

2

ProtectionFuse lt3

ProtectionFuse lt3

ProtectionFuse lt3

PIFS

CN

3

MCRST

PWR0V

24VCOM

IPRDY

FRFR

BDSR-1

1

RUNOnOff

CircuitBreaker(CB1)

CircuitBreaker(CB2)

CircuitBreaker(CB3)

Fusefor

PowerSupply

Fusefor

PowerSupply

Fusefor

PowerSupply

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

CN1

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

CN1

REDWHTBLU

REDWHTBLU

1 R12 S13 T1

1 R12 S13 T1

1 R12 S13 T1

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

123

123

Fan 3

Fan 2

R1S1T1

R1S1T1

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

123

Fan

YLWBLK

RE

DR B

L

Y BR

BR

Sho

rt

Terminals on ACL Unit lt1

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

RED

BLK

RED

BLK

Fan 3

Fan 2

RED

BLK

RED

BLK

Fan 3

Fan 2

RED

BLK

RED

YLW

YLW

YLW

YLW

YLW

YLW

BLK

FMI-1

FMI-1

FMI-1CB2

CB3 CB2

lt1 7

lt1 7

lt2

lt2

lt2

lt1 7

lt1 7

lt1 7

lt1 7

lt5 6

116 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 SW7-2 and SW7-3 on the Regulator Board without fail5gt Slave circuit breakers must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating also if your local code requires them6gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below7gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

When Used as a Converter for Power Regeneration Mode Only

Figure 87 - Wiring Model 8720MC-RPS190 Used as a Converter for the Power Regeneration Mode Only

1gt Refer to the lower left corner of Figure 87 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

CN2 CN2

CN4123

CN4

CN1A1A2A3A4A5B1B2B3B4B5

MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1

L1

L4L5L6

L2

L2

L3

L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU

BDSR-1

CN1

G

8720MC-RPS190 380 to 460 VAC

L4

L5L6

L1

L2L3

8720MC-EF-190-VBEMC Filter Unit

8720MC-RPSRegenerative

Power Supply Unit

Inverter(Load Equipment)

3 ACL

ProtectionFuse lt3

Fuse

CircuitBreaker

P

N

G

U

V

W

Fusefor

PowerSupply

CircuitBreaker

(CB)

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 2

Fan 3

ACL Unit L4

L5L6

L1

L2L3

lt5

lt2

lt7lt8

lt1 6

lt1 6

READY

FMI-1

Fan

YLWBLK

BL

BR

BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1 READY

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 117

Chapter 2 Wiring Examples and Components

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P an N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 on the Regulator Board without fail 5gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below6gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below7gt Open all the terminals PR1 PR2 and PR3 for connecting prechargedischarge resistor Because these terminals

are open the unit does not perform prechargedischarge operations Prechargedischarge must be performed on inverter side Set the parameter of the Discharging Function Enable (F017) to zero (OFF)

8gt If you want the 8720MC-RPS unit to perform the prechargedischarge operation Install Jumper PR2 to PR3 and set Discharge Function Enable (F017) to a one (ON)

It is possible to select the 8720MC-RPS units depending on the regenerative power when only regenerated power of the unit integrating converter and inverter is used In this case however the following cautions must be observed Figure 87 shows wiring of the 8720MC-RPS190 unit used as a converter for the power regeneration mode only

bull Rating of regenerative power of the 8720MC-RPS is less than rated power both in the instantaneous rating and continuous rating

bull When rectifier portion of inverter is composed of thyristor CR snubber circuit between anode and cathode of thyristor may become overloaded Therefore treating time for regenerative power must be within 5 seconds for 3 minutes Because the current ICR flowing through CR snubber circuit in the power regeneration mode is represented by the following formula verify the specifications of CR snubber circuit

ndash

bull Connect ACL unit of 3 impedance toward inverter rating with the AC input line of inverter Without ACL unit excessive circulating current will flow between the 8720MC-RPS units

bull Even during the power running current will be supplied from the 8720MC-RPS unit to DC bus proportionally to the impedance ratio of both reactors at the 8720MC-RPS unit and inverter This current must not exceed the rating of the 8720MC-RPS unit

bull Set the parameter of the FWD Current Limit (U001) to zero (0)

bull Set the DC bus voltage to start power regeneration to the parameter of the DC Bus Voltage Reference (U000)

bull Enter the READY signal of inverter to (PWR)

ICR [A] = (8 003 x R [Ω]) x C [μF]

118 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

PrechargeDischarge Operation

bull If you do not want the 8720MC-RPS unit to perform the prechargedischarge operation open all the terminals (PR1 PR2 and PR3) for connecting the prechargedischarge resistor In this case the prechargedischarge must be performed on inverter side Set the Discharging Function Enable parameter (F017) to zero (OFF)

or

bull If you do want the 8720MC-RPS unit to perform the prechargedischarge operation install a jumper from PR2 to PR3 and set the Discharge Function Enable parameter (F017) to one (ON)

When Adapted to Capacitors Having Large Capacity

8720MC-RPS190 unit charges to capacitors with a single phase full-wave rectification circuit through the built-in prechargedischarge resistor When the load capacitors have large capacitance it takes more time for charging and the wattage of the internal resistor becomes insufficient When the load capacitance is large disable the built-in prechargedischarge resistor and connect an external resistor or external circuit for prechargingdischarging (Note that minimum prechargingdischarging cycle is 3 minutes)

Calculate a rated wattage of the external prechargedischarge resistor to be connected to the outside in accordance with the following formula depending on the total capacitance of all the capacitors including the built-in capacitor

bull Rated wattage [W] = 17000 x C[F]

bull But serge resistivity of J[ J] = 28000 x C[F] must be provided

When an external prechargedischarge resistor is connected change the set value of the following parameters if necessary

bull PrechargeDischarge Time (F014)

bull Wattage of PrechargeDischarge Resistor (F015)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 119

Chapter 2 Wiring Examples and Components

Table 37 - Maximum Applicable Capacitance of Capacitor and Minimum Resistance Value (8720MC-RPS190 unit)

External Resistor Case

Most applications are successfully integrated using the internal precharge resistor provided in the 8720MC-RPS Regenerative Power Supply For instances where there is a large amount of load capacitance caused by connecting several 8720MC drives to a single 8720MC-RPS Regenerative Power Supply an external precharge resistor may be required To determine the total capacitance C[F] add the capacitance for the applicable RPS190 unit as determined from row 1 of Table 37 to the sum of the drive capacitance as determined by the drive specifications in Chapter 2 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

In the case of the RPS190 if the total capacitance is above 25000μf but less than 165000μf an external precharge resistor connected to PR1 and PR2 is required Table 37 provides the minimum resistance value for the external resistor of 10 ohms The wattage is determined by the equation presented above Connect the external precharge resistor to terminals PR1 and PR2 on the terminal block TB2 Terminal PR3 should be left open See Figure 71 on page 85 The PrechargeDischarge Time (F014) may require a larger value to accommodate the increased precharge time The Wattage of PrechargeDischarge Resistor (F015) should also be increased to the external precharge resistor wattage

Capacity of built-in Capacitor 7600microF

Built-in Resistor (Resistance ValueWattage) 25000microF(10 ohm400W)

External Resistor (Minimum Resistance Value)Connect to PR1 and PR2

165000microF(10 ohm)

External Circuit (Minimum Resistance Value)Refer to Figure 88

495000microF(15 ohm)

120 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

External Circuit Case

In the case of the RPS190 if the total capacitance is above 165000μf but less than 495000μf an external precharge resistor connected as shown in Figure 88 must be provided Table 37 provides the minimum resistance value for the external precharge resistor 15 ohms in the case of the RPS190 The wattage [W] is determined by the equation on page 118

Figure 88 - Example of Wiring when PrechargeDischarge Circuit of the 8720MC-RPS190 is configured with an External Circuit

1gt Remove the jumper between PR2 and PR32gt Use a relay with contact of which minimum applicable load is 5 mA and below3gt Refer to the lower left corner of Figure 88 indicating the terminals on the ACL unit When the fan inside the ACL

unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

4gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

If a totally external resistor network is used as shown in Figure 88 the calculated wattage [W] = 17000 x C farads is divided in half to size the precharge and discharge resistors

Note Parameter F015 should be set to the sum of the wattage for both resistors

CN2 CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out

L1

PR3

PR2

PR1 PRX

MC

PRX

PWR MCX

L4

L5

L6

L2

L3

L1 (R)L2 (S)L3 (T)

PNG

DISR

DIS

PWR

MCX

Relay for controlling DC 24V control

DIS

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU BDSR-1

CN1

G

SS441B AC 460VSS4265 AC 230V

L4

L5L6

L1L2L3

L4L5L6

L1

L2L3

lt1

8720MC-EF190-VBEMC Filter Unit 8720MC-RPS190

YLWBLK

RE

DR B

L

Y BR

BR

CircuitBreaker

(CB)

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 3

Fan 2RE

DBL

K

YLW

YLW

RED

BLK

Sho

rt

Terminals on ACL Unit

Fan

DC Output Fuse

ACL Unit

ACInputFuse

MCX

PRX

DIS

+24VMC

MC

Power for Sequence Circuit

DCContactor

lt4

lt3

lt3

lt2

lt4

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 121

Chapter 2 Wiring Examples and Components

Component Bill of Materials (Suggested)

Single Unit

Note These suggested bill of materials are examples for the 8720MC-RPS190 units Use these examples and the wiring diagrams to create a bill of materials for the 8720MC-RPS065 units

Table 38 - Single 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM This is the 190 Amps DC output converter that powers the DC Bus 1

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

1

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

1

8720MC-LR10-100B (2) bull Contains one 100 A Reactor in the package order quantity two for 200A capability

bull Parallel wiring required

2

100mm2 or 40 AWG recommended DC Bus wiringfit to length (6)

bull DC Bus wiringbull Must be 1000 VDC ratedbull RPS fusing to 350 Amp so 100mm2 or 40 AWG recommendedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

122 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

Two Paralleled Units

Table 39 - Multiple (Two) 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM and 8720MC-RPS190BS This is the 190 Amps DC output converter that powers the DC Bus 1 (xBM)1 (xBS)

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

2

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2 sets (total 6)

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2 sets (total 4)

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

2

8720MC-LR10-100B (2) bull Required for boosting up and controlling DC Bus Voltagebull Contains one 100 A Reactor in the package order quantity two for

200A capabilitybull Parallel wiring required

4

DC Bus bar wiring fit to length (6) bull DC Bus connectionbull RPS suggestion to use bus bar rated to at least 175 of RPS output

Amps In this case 570 A x 175 or 9975 Abull Must be 1000 VDC ratedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 123

Chapter 2 Wiring Examples and Components

Three Paralleled Units

Table 40 - Multiple (Three) 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM and 8720MC-RPS190BS This is the 190 Amps DC output converter that powers the DC Bus 1 (xBM)2 (xBS)

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

3

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3 sets (total 9)

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3 sets (total 6)

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

3

8720MC-LR10-100B (2) bull Required for boosting up and controlling DC Bus Voltagebull Contains one 100 A Reactor in the package order quantity two for

200A capabilitybull Parallel wiring required

6

DC Bus bar wiring fit to length (6) bull DC Bus connectionbull RPS suggestion to use bus bar rated to at least 175 of RPS output

Amps In this case 570 A x 175 or 9975 Abull Must be 1000 VDC ratedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

124 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Chapter 3

Parameter Programming

1336 REGEN Line Regenerative Package

Overview

The 1336 REGEN Line Regeneration Package is designed so that factory default parameter settings allow it to operate satisfactorily under a wide variety of load and utility conditions

With the exception of Parameter 1 for the majority of applications there should be no need to adjust parameters Should utility or load conditions deviate from the normal conditions listed in the specifications the following parameters have been provided to allow adjustments to factory settings

Parameters

Figure 89 - 1336 REGEN Parameters Description

IMPORTANT The 1336 REGEN Package has been shipped from the factory with Parameter 1 set to the Regenerative Brake Mode of operation For Regenerative DC Bus Supply applications this parameter must be reset as described in Operational Mode on page 2-29 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

Parameter No 1

Display Units bits

Parameter Type ReadWrite

Factory Default XXXXX000Regen Brake Mode

MinMax Value NA

Drive Units 000 = 0bin

Operational ModeSets the 1336 REGEN Line Regeneration Package mode of operation The modes are defined by the last (3) bits of a 16 bit word To set the mode first stop the 1336 REGEN Converter set the mode then re-enable the converter

Important If the [Operational Mode] is reset while the 1336 REGEN Converter is enabled a System Mode Change Fault will occur Issuing a reset command will clear the fault and reset the converter

ional odetperaO10XXX0X

Bit 2 Bit 1 Bit 0

0 = Regen Brake Mode 1 = Regen DC Bus Supply Mode0 = Fixed DC Bus Mode 1 = DC Bus Trim Mode0 = 460VAC Input Line Voltage 1 = 380VAC Input Line Voltage0 = Fixed DC Bus 1 = Scheduled DC Bus0 = Voltage Gain 1 = Voltage Gain

Bit 3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 125

Chapter 3 Parameter Programming

Table 41 - 1336 REGEN Line Parameter Examples

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

1 Operational Mode 00000000B 00001111B 00000000B

2 Rated AC Line Current AMPS 01 65535 01

3 AC Line Current -800 800 0

4 Peak Load -800 800 0

5 Actual Bus Voltage VOLT 0 24961 0

6 (1) Bus VReg Ref VOLT 6642 775 7381

7 (1) Bus VReg KP 05 199 1

8 (1) Bus VReg KI 05 199 1

9 (2) Conduction Angle Constant

05 055 05

10 (2) Shift Angl Constant 0 006 003

11 (2) Inst Overcurrent Trip Filter

0 10 5

12 (1) Motoring Cur Lim 0 150 150

13 Regen Curr Limit -150 0 -150

14 Inst Overcurrent SW Trip Level

100 199 192

15 Voltage Feedback Filter Bandwidth

HZ 5 100 10

16 DC Bus Overvoltage SW Trip Level

120 135 130

17 DC Bus Undervoltage SW Trip Level

50 100 60

18 AC Line Overvoltage Trip Level 1

110 130 115

19 AC Line Overvoltage Trip Level 2

120 135 130

20 AC Line Undervoltage Trip Level 1

75 90 85

21 AC Line Undervoltage Trip Level 2

50 70 60

22 Phase Locked Loop Error Trip Point

0 03 01

23 Port Enabled Mask 00000000B 00000111B 00000111B

24 Start Stop Owner 0000000000000000B 1111111111111111B 0000000000000000B

25 Command Status 00000000B 11111111B 00000000B

26 Logic Status 00000000B 11111111B 00000000B

27 Fault Select 1 00000000B 00011111B 00011100B

28 HIM Default Display Parameter

1 32 5

29 DAC Select 1 1 25 3

30 DAC Select 2 1 25 4

31 DAC Select 3 1 25 5

32 DAC Select 4 1 25 6

(1) Specific to DC Bus Supply Operation(2) Specific to Regenerative Brake Operation

126 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Parameter Programming Chapter 3

Note The parameters in Table 41 are from DriveExecutive using a 336R Line Regen 480V482A Series A Version 202

Refer to the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 pages 2-28 to 35 (Regenerative DC Bus Supply Operation Parameters) and pages 3-33 to 3-40 (Regenerative Brake Operation Parameters) for parameter details

8720MC Regenerative Power Supply

Overview

The parameters are used to define characteristics of the 8720MC-RPS Regenerative Power Supply To program the unit for a specific application you display the appropriate parameter and adjust it as required

There are two types of parameters

bull User Parameters (UXXX)

ndash These parameters can be adjusted or modified at any time

bull Factory Parameters (FXXX)

ndash These parameters are initially set before shipping out from the factory Usually these parameters are not required to be adjusted or modified

The Factory parameters are protected by password and the password must be set to access these parameters Note however that some of these parameters cannot be modified during operation even though the password has been set

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should adjust and operate this equipment Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 127

Chapter 3 Parameter Programming

Parameters

Table 42 - 8720MC-RPS Parameter Examples

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

U000 (1) DC Bus Voltage Reference Volts 270 750 700

U001 (1) FWD Current Limit 0 150 150

U002 REV Current Limit 0 150 150

F000 Password 0 999 0

F001 Unit Selection Amps 027b 570b Unit-Dependant027b054b081b065b130b195b190b380b570b

F002 Rated Current Amps 10 645 Unit-Dependant27548165130195190380570

F003 Current Control Proportional Gain

Times 001 10 1

F004 Current Control Integral Gain

radsec 1 3000 64

F005 Voltage Control Proportional Gain

Times 001 30 5

F006 Voltage Control Integral Gain

radsec 1 3000 128

F007 Bus Overvoltage Detection Level

Volts 325 900 800

F008 Bus Low Voltage Detection Level

Volts 200 600 400

F009 AC Overvoltage Detection Level

Volts 200 550 550

F010 Carrier Frequency kHz 5 15 10 kHz 8720MC-RPS0655 kHz 8720MC-RPS190

F011 Deadtime microseconds 15 15 6

F012 Allowable Time for Instantaneous Power Loss

seconds 005 3 05

128 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Parameter Programming Chapter 3

Note Refer to Chapter 7 - Parameters of the 8720MC-RPS Regenerative Power Supply Installation Manual publication 8720MC-RM001 for each parameter described in detail

F013 AC Reactor Capacity micro-henry 100 8000 1200mH 8720MC-RPS065400mH 8720MC-RPS190

F014 PrechargeDischarge Time seconds 05 15 30 secs60 secs 8720MC-RPS190

F015 Wattage of PrechargeDischarge Resistor

Watts 50 2000 120W 8720MC-RPS065400W 8720MC-RPS190

F016 DC Bus Voltage Offset Volts 09 11 1

F017 (1) Discharging Function Enable

Off On On

F018 Version Information

F019 Selection of Wiring (LE) Detecting Function

Off On On

(1) Important Parameter Programming when in Power Regeneration Mode Only Set U001 to 0 so converter power is not forwarded to the drive U000 is important in any function that regulates the DC bus level

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 129

Chapter 3 Parameter Programming

Notes

130 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Appendix A

Sequence of Operation

8720MC-RPS Sequence Signal Wiring

Figure 90 shows a typical connection of sequence control signals

Figure 90 - 8720MC-RPS Typical Connection of Sequence Control Signals

MC

1K

1K

1K47K

47K

47K

RST

PWR

0V

24V

COM

IP IP

RDY RDY

FR

FR

464K

464K

464K Load Equipment

Terminal Block TB3 of 8720MC-RPS Regenerative Power Supply Unit Unit

8720MC-RPS Unit

+VC

0VC

To an external error detection sequence circuit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 131

Appendix B Sequence of Operation

Sequence Signal Wiring

Verify the following when installing sequence signal wiring

bull Twisted pair wires of 02 to 05 mm2 should be used for the signal line

bull Verify that the sequence signal wiring is separated from the power wiring (main power supply wiring control power wiring and DC bus power wiring) Malfunction of the 8720MC-RPS Regenerative Power Supply is possible if the control wires are separated from the AC and DC power wires

bull Use a separate duct for the sequence signal wiring It is recommended to use a dedicated duct for the sequence signal wiring

bull Do not route the sequence signal wiring near any equipment which is producing electromagnetic interference

Operation Timing of Sequence Control Signals

Figure 91 through Figure 96 show timing of various sequence control signal operations

Figure 91 - Sequence Operation of Precharging

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

Main MagneticContactor (MC)

PWR Input

RST Input

RDY Output

FR Output

IP Output

132 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Sequence of Operation Appendix B

Figure 92 - Sequence Operation of Discharging

Figure 93 - Sequence Operation of Error Detection

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

RST Input

RDY Output

FR Output

IP Output

DC Bus Voltage

Main MagneticContactor (MC)

PWR Input

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

Main MagneticContactor (MC)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 133

Appendix B Sequence of Operation

Figure 94 - Sequence Operation of Resetting Error

Figure 95 - Sequence Operation of Detecting Instantaneous Power Loss (When Main Magnetic Contactor is not Turned OFF)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

Main MagneticContactor (MC)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

NO-MWPNO-MWP Inst PWM-OFF

Main MagneticContactor (MC)

134 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Sequence of Operation Appendix B

Figure 96 - Sequence Operation of Detecting Instantaneous Power Loss(When Main Magnetic Contactor is Turned OFF)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

NO-MWPNO-MWP Inst PWM-OFF Precharge

Main MagneticContactor (MC)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 135

Appendix B Sequence of Operation

Notes

136 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

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  • 1336 REGEN Line Regeneration Package to8720MC-RPS Regenerative Power Supply Package Migration Guide
    • Table of Contents
    • Preface
      • Overview
      • Additional Resources
        • 1 - Comparison and Selection
          • Overview and Layout
            • 1336 REGEN Line Regeneration Package
              • 1336 REGEN Line Regeneration Package Components
              • How to Choose a Mode of Operation
              • The Regenerative DC Bus Supply Mode
              • The Regenerative Brake Mode
              • Which 1336 REGEN Operating Mode is For Your Application
              • 1336 Regenerative DC Bus Supply Operation
              • 1336 Regenerative Brake Operation
              • Power-up Sequence for Regenerative Brakes and AC Drives
                • 8720MC-RPS Regenerative Power Supply
                  • Overview
                  • Notes on Handling the 8720MC-RPS Regenerative Power Supply
                  • 8720MC-RPS Layout
                    • 1336 REGEN to 8720MC-RPS Component Comparison
                      • 1336 REGEN Line Regeneration Package
                      • 8720MC-RPS Regenerative Power Supply Package
                          • Specifications
                            • 1336 REGEN Line Regeneration Package
                            • 8720MC-RPS Regenerative Power Supply
                              • Catalog Number Explanation
                                • 1336 REGEN Line Regeneration Package
                                  • 1336 REGEN Converter
                                  • 1336 REGEN Precharge Unit
                                  • 1321 Line Reactor mdash 380480VAC
                                  • 1321 EMI Filters mdash 380hellip480V AC
                                  • Power Line Filter
                                  • 1336 REGEN Precharge-to-Converter Sync Cable
                                    • 8720MC-RPS Regenerative Power Supply
                                      • 1336 REGEN to 8720MC-RPS Conversion Guide
                                        • Power Rating
                                        • Fuses and Circuit Breakers
                                        • Dimensions
                                          • 1336 REGEN Line Regeneration Package
                                          • 8720MC-RPS Regenerative Power Supply Package
                                          • Environmental Conditions to be Met
                                          • 8720MC-RPS Recommended Air Flow Clearance
                                          • 8720MC-RPS065 Reactors
                                          • 8720MC-RPS065 Varistors
                                          • 8720MC-RPS065 Harmonic Filters
                                          • 8720MC-RPS065 Line Filter (Schaffner)
                                          • 8720MC-RPS065 Line Filter (Soshin Electric)
                                          • 8720MC-RPS190 EMC Filter
                                          • CN ConnectorCable Descriptions
                                              • Power and Control Terminal Comparison
                                                • 1336 REGEN Line Regeneration Package
                                                  • Input Power Conditioning
                                                  • Grounding
                                                  • Sensitive Circuits
                                                  • TE (True Earth) Termination
                                                  • PE (Power Earth) Termination
                                                  • 380480VAC Power Connections
                                                  • 380480VAC Power Wiring
                                                  • 380480VAC Power Connection Specifications
                                                  • 120VAC Precharge and Converter Wiring
                                                  • 120VAC Converter Connections
                                                  • 120VAC Precharge Connections
                                                  • 120VAC Connection Specifications
                                                  • Control and Signal Wiring
                                                  • Control Board Connections
                                                  • Cable Routing
                                                  • Digital Input Signals
                                                  • Interlocking 1336 REGEN Enable with AC Drive Enable
                                                  • 1336 REGEN (Enable)
                                                    • 8720MC-RPS Regenerative Power Supply
                                                      • Installing DC Bus Power Output Wiring - All RPS units
                                                      • Grounding the 8720MC-RPS Regenerative Power Supply
                                                      • Wiring To Comply with Electromagnetic Compatibility (EMC)
                                                      • Power Rating
                                                      • Appearance of Model 8720MC-RPS065
                                                      • Appearance of Model 8720MC-RPS190
                                                      • Terminal Blocks on the Main Circuit
                                                      • Main Power Terminal Block (TB1) for Model 8720MC-RPS065
                                                      • Control Power Terminal Block (TB2) for Model 8720MC-RPS065
                                                      • Main Power Terminal Bar for Model 8720MC-RPS190
                                                      • Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190
                                                      • Regulator Board
                                                      • Sequence Signal Terminal Block (TB3)
                                                      • Wiring
                                                      • Recommended Wire Sizes
                                                      • Recommended Wire Sizes for Power Wiring to the Main Power Terminal Block (TB1) and the Main Power Terminal Bars
                                                      • Recommended Wire Sizes for Power Wiring to the Control Power Terminal Block (TB2) and the Control Terminal Block (TB4)
                                                        • Adapters and Communications
                                                          • 1336 REGEN
                                                          • Human Interface Module (HIM)
                                                          • 8720MC-RPS
                                                          • Configuration of the Operation Panel
                                                          • Operation Modes
                                                          • Display
                                                          • Keypad
                                                          • Status LEDs
                                                            • 2 - Wiring Examples and Components
                                                              • 8720MC-RPS065 Wiring Examples
                                                                • Single Unit
                                                                • Two Paralleled Units
                                                                • Three Paralleled Units
                                                                • When Used as a Converter for Power Regeneration Mode Only
                                                                • When Adapted to Capacitors Having Large Capacity
                                                                • External Resistor Case
                                                                • External Circuit Case
                                                                  • 8720MC-RPS190 Wiring Examples
                                                                    • Single Unit
                                                                    • Two Paralleled Units
                                                                    • Three Paralleled Units
                                                                    • When Used as a Converter for Power Regeneration Mode Only
                                                                      • PrechargeDischarge Operation
                                                                        • When Adapted to Capacitors Having Large Capacity
                                                                        • External Resistor Case
                                                                        • External Circuit Case
                                                                          • Component Bill of Materials (Suggested)
                                                                            • Single Unit
                                                                            • Two Paralleled Units
                                                                            • Three Paralleled Units
                                                                                • 3 - Parameter Programming
                                                                                  • 1336 REGEN Line Regenerative Package
                                                                                    • Overview
                                                                                    • Parameters
                                                                                      • 8720MC Regenerative Power Supply
                                                                                        • Overview
                                                                                        • Parameters
                                                                                            • A - Sequence of Operation
                                                                                              • 8720MC-RPS Sequence Signal Wiring
                                                                                                • Sequence Signal Wiring
                                                                                                • Operation Timing of Sequence Control Signals
                                                                                                  • Back Cover
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false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU ltFEFF00560065007200770065006e00640065006e0020005300690065002000640069006500730065002000450069006e007300740065006c006c0075006e00670065006e0020007a0075006d002000450072007300740065006c006c0065006e00200076006f006e002000410064006f006200650020005000440046002d0044006f006b0075006d0065006e00740065006e002c00200076006f006e002000640065006e0065006e002000530069006500200068006f00630068007700650072007400690067006500200044007200750063006b006500200061007500660020004400650073006b0074006f0070002d0044007200750063006b00650072006e00200075006e0064002000500072006f006f0066002d00470065007200e400740065006e002000650072007a0065007500670065006e0020006d00f60063006800740065006e002e002000450072007300740065006c006c007400650020005000440046002d0044006f006b0075006d0065006e007400650020006b00f6006e006e0065006e0020006d006900740020004100630072006f00620061007400200075006e0064002000410064006f00620065002000520065006100640065007200200035002e00300020006f0064006500720020006800f600680065007200200067006500f600660066006e00650074002000770065007200640065006e002egt ESP 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 FRA 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 ITA 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 JPN ltFEFF9ad854c18cea51fa529b7528002000410064006f0062006500200050004400460020658766f8306e4f5c6210306b4f7f75283057307e30593002537052376642306e753b8cea3092670059279650306b4fdd306430533068304c3067304d307e3059300230c730b930af30c830c330d730d730ea30f330bf3067306e53705237307e305f306f30d730eb30fc30d57528306b9069305730663044307e305930023053306e8a2d5b9a30674f5c62103055308c305f0020005000440046002030d530a130a430eb306f3001004100630072006f0062006100740020304a30883073002000410064006f00620065002000520065006100640065007200200035002e003000204ee5964d3067958b304f30533068304c3067304d307e30593002gt KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                                                                                      Introduction_Catagory Types

                                                                                                      Print Spec Sheet

                                                                                                      MBD000CCD74bin

                                                                                                      MBD000D141Fbin

                                                                                                      MBD000E357Abin

                                                                                                      MBD000D05AEbin

                                                                                                      MBD000B37AAbin

                                                                                                      MBD000C2CF0bin

                                                                                                      MBD000CBFEFbin

                                                                                                      MBD000B71E5bin

                                                                                                      MBD000AB9B4bin

                                                                                                      MBD000AF7AAbin

                                                                                                      JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                                                                                      Printing Specification YOUR DATA HERE Instructions NO
                                                                                                      (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                                                                                      (required) Finished Trim Size Width 85rdquo x 11rdquo 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                                                                                      (required) Publication Number 1336R-AP001A-EN-P Sample 20B-IN025B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                                                                                      Use Legacy Number YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                                                                                      Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                                                                                      Publication Title 1336 REGEN to 8720MC-RPS Migration Guide Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                                                                                      (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                                                                                      (required) Cost Center 19010 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                                                                                      BindingStitching PERFECT - Perfect Bound Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                                                                                      (required) Page Count of Publication 140 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                                                                                      Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                                                                                      Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                                                                                      Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                                                                                      Drill Hole YESNO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                                                                                      Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                                                                                      Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                                                                                      Ink Color BLACK One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                                                                                      Used in Manufacturing NO A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                                                                                      Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                                                                                      Comments C2 Z or Accordian Fold
                                                                                                      Part Number NA JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                                                                                      D1 Double Gate
                                                                                                      D2
                                                                                                      FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                                                                                      D4
                                                                                                      D5
                                                                                                      D6
                                                                                                      D7
                                                                                                      D8
                                                                                                      D9
                                                                                                      This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                                                                                      Publication Type and Print Category
                                                                                                      Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                                                                                      AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                                                                                      AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                                                                                      AR NA NA ArticleEditorialByline NA NA Presale Internal
                                                                                                      (press releases should not be checked into DocMan or printed)
                                                                                                      AT B3 B4 D5 Application techniques 5 100 Presale External
                                                                                                      BR A2 Primary A1 NA Brochures 5 100 Presale External
                                                                                                      CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                                                                                      CG NA NA Catalogue Guide 1 50 Presale External
                                                                                                      CL NA NA Collection 5 50 Presale External
                                                                                                      CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                                                                                      CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                                                                                      DC E-only E-only Discount Schedules NA NA Presale Internal
                                                                                                      DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                                                                                      DM NA NA Product Demo 5 50 Presale Internal
                                                                                                      DS B3 D5 Dimensions Sheet 1 5 Post External
                                                                                                      DU B3 D5 Document Update 1 5 Post External
                                                                                                      GR B2 D6 Getting Results 1 5 Post External
                                                                                                      IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                                                                                      LM NA NA Launch Materials 5 50 Presale Internal
                                                                                                      PC B3 D5 Packaging Contents
                                                                                                      PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                                                                                      PM B2 D6 Programming Manual 1 5 Post External
                                                                                                      PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                                                                                      QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                                                                                      QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                                                                                      RM B2 D5 D6 Reference Manual 1 5 Post External
                                                                                                      RN B3 D5 Release Notes 1 5 Post External
                                                                                                      SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                                                                                      SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                                                                                      SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                                                                                      SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                                                                                      TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                                                                                      TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                                                                                      UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                                                                                      WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                                                                                      WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                                                                                      Minimum order quantities on all JIT items are based on the publication length
                                                                                                      Publication length Minimum Order Quantity
                                                                                                      77 or more pages 1 (no shrink wrap required)
                                                                                                      33 to 76 pages 25
                                                                                                      3 to 32 pages 50
                                                                                                      1 or 2 pages 100
                                                                                                      Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                                                                                      A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                                                                                      A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                                                                                      A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                                                                                      A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                                                                                      A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                                                                                      A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                                                                                      A8 4 color cover Category being deleted 50 matte sheet text self cover
                                                                                                      2 color text
                                                                                                      Selection Guide
                                                                                                      A9 2 color 100gsm bond 50 matte sheet text self cover
                                                                                                      Selection Guide
                                                                                                      Gray shading indicates Obsolete Print Catagories
                                                                                                      Post Sale Technical Communication
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                                                                                      2 color text 50 matte sheet text
                                                                                                      B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                                                                                      B3 1 color 100gsm bond 50 matte sheet text self cover
                                                                                                      B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                                                                                      B5 2 color 100gsm bond 50 matte sheet text self cover
                                                                                                      Catalogs
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                                                                                      4 color text 45 Coated Sheet
                                                                                                      C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                                                                                      2 color text 32-33 Coated Sheet
                                                                                                      JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                                                                                      D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                                                                                      D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                                                                                      D4 1 color 160gsm tab 90 index
                                                                                                      D5 1 color 80gsm bond 20 bond self cover
                                                                                                      D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                                                                                      D7 2 color 160gsm tab 90 index
                                                                                                      D8 2 color 80gsm bond 20 bond self cover
                                                                                                      D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                                                                                      D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                                                                                      Gray shading indicates Obsolete Print Catagories
                                                                                                      Just In Time (JIT) or Off Set (OS)
                                                                                                      Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                                                                                      Black amp White Printing
                                                                                                      Color Printing
                                                                                                      Color Printing

Important User InformationSolid-state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls (publication SGI-11 available from your local Rockwell Automation sales office or online at httpwwwrockwellautomationcomliterature) describes some important differences between solid-state equipment and hard-wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid-state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable

In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment

The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams

No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual

Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited

Throughout this manual when necessary we use notes to make you aware of safety considerations

Allen-Bradley Rockwell Software Rockwell Automation SCANport 1336 PLUS 1336 PLUS II 1336 FORCE and 1336 IMPACT are trademarks of Rockwell Automation Inc

Trademarks not belonging to Rockwell Automation are property of their respective companies

WARNING Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss

ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence

SHOCK HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that dangerous voltage may be present

BURN HAZARD Labels may be on or inside the equipment for example a drive or motor to alert people that surfaces may reach dangerous temperatures

IMPORTANT Identifies information that is critical for successful application and understanding of the product

Preface Overview 3Additional Resources 3

Chapter 1Comparison and Selection Overview and Layout 5

1336 REGEN Line Regeneration Package 58720MC-RPS Regenerative Power Supply 131336 REGEN to 8720MC-RPS Component Comparison 17

Specifications 211336 REGEN Line Regeneration Package 218720MC-RPS Regenerative Power Supply 23

Catalog Number Explanation 241336 REGEN Line Regeneration Package 248720MC-RPS Regenerative Power Supply 26

1336 REGEN to 8720MC-RPS Conversion Guide 28Power Rating 28Fuses and Circuit Breakers 28Dimensions 29

Power and Control Terminal Comparison 571336 REGEN Line Regeneration Package 578720MC-RPS Regenerative Power Supply 79Adapters and Communications 94

Chapter 2Wiring Examples and Components

8720MC-RPS065 Wiring Examples 103Single Unit 103Two Paralleled Units 105Three Paralleled Units 107When Used as a Converter for Power Regeneration Mode Only 108When Adapted to Capacitors Having Large Capacity 110External Resistor Case 111External Circuit Case 111

8720MC-RPS190 Wiring Examples 113Single Unit 113Two Paralleled Units 114Three Paralleled Units 116When Used as a Converter for Power Regeneration Mode Only 117When Adapted to Capacitors Having Large Capacity 119External Resistor Case 120External Circuit Case 121

Component Bill of Materials (Suggested) 122Single Unit 122Two Paralleled Units 123Three Paralleled Units 124

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 1

Chapter 3Parameter Programming 1336 REGEN Line Regenerative Package 125

Overview 125Parameters 125

8720MC Regenerative Power Supply 127Overview 127Parameters 128

Appendix ASequence of Operation 8720MC-RPS Sequence Signal Wiring 131

Sequence Signal Wiring 132Operation Timing of Sequence Control Signals 132

2 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Preface

Overview The purpose of this publication is to assist in migrating a 1336 REGEN Line Regeneration Package to an 8720MC-RPS Regenerative Power Supply Package This publication contains these three chapters and two appendices

bull Chapter 1 Comparison and SelectionCompares the specifications fuses and circuit breakers dimensions and weights power and control terminals adapters and communication capabilities of the 1336 REGEN package to the 8720MC-RPS package

bull Chapter 2 Wiring Examples and ComponentsProvides wiring examples of the 8720MC-RPS packages

bull Chapter 3 Parameter ProgrammingCompares the basic programming parameters of the 1336 REGEN package to the 8720MC-RPS package

bull Appendix A Sequence of OperationCompares the theory of operation for the sequence of events of the 1336 REGEN package to the 8720MC-RPS package

Note The 8720MC-RPS027 model is no longer available

Additional Resources These documents contain additional information concerning related products from Rockwell Automation

Resource Description

1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

Provides layout sizing wiring startup and diagnostic information for the 1336 REGEN line regeneration package including converter precharge unit 1321 line reactor and line filter (when required)

1336 REGEN Line Regeneration Package Data Sheet publication 1336 REGEN-11

Provides information on features and specifications of the 1336 REGEN line regeneration package

1336 PLUS PLUS II FORCE IMPACT amp REGEN Spare Parts List publication 1336-65

Provides a list of spare parts for the 1336 REGEN line regeneration package

8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Provides information on the installation wiring operation and adjustment of the 8720MC-RPS regenerative power supply

8720MC Brochure publication 8720MC-BR-000 Provides information on features and specifications of the 8720MC-RPS regenerative power supply

Regeneration Overview What is Regeneration White Paper publication 1336R-WP001

Provides an overview of the operational theory of regeneration

Understanding Regeneration Regenerative AC Drives White Paper publication 1336R-WP002

Provides an overview of the operational theory of regeneration for the 1336 REGEN line regeneration package

System Design for Control of Electrical Noise publication GMC-RM001

Outlines the practices which minimize the possibility of noise-related failures and that comply with noise regulations It gives you an overview of how electrical noise is generated (sources) how the noise interferes with routine operation of drive equipment (victims) and examples of how to effectively control noise

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 3

Preface

You can view or download publications at httpwwwrockwellautomationcomliterature To order paper copies of technical documentation contact your local Allen-Bradleyreg distributor or Rockwell Automationreg sales representative

1321 Power Conditioning Products Technical Data publication 1321-TD001

Provides information on power conditioning equipment used in front of AC drives

PowerFlex AC Drives in Common Bus Configurations Application Guidelines publication DRIVES-AT002

Provides guidelines considerations and limitations for the proper application of PowerFlex drives used in common bus configurations

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives Installation Instructions publication DRIVES-IN001

Provides the basic information needed to properly wire and ground Pulse Width Modulated (PWM) AC drives

Industrial Automation Wiring and Grounding Guidelines publication 1770-41

Provides general guidelines for installing a Rockwell Automation industrial system

Product Certifications website httpwwwabcom Provides declarations of conformity certificates and other certification details

Resource Description

4 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Chapter 1

Comparison and Selection

Overview and Layout 1336 REGEN Line Regeneration Package

The 1336 REGEN Line Regeneration Package is a line regenerative option for drives in the 1336 drive family Line regeneration refers to the removal of energy from the common DC bus of one or more AC drives back onto the three-phase AC utility line

The 1336 REGEN Line Regeneration Package operates in two basic modes Regenerative DC Bus Supply and Regenerative Braking These two operating modes give the 1336 REGEN Line Regeneration Package the flexibility to handle a wide variety of applications

1336 REGEN Line Regeneration Package Components

The 1336 REGEN Line Regeneration Package consists of two main piecesbull A Converter that transforms a three-phase AC input source into a DC

output sourcebull A Precharge Unit that limits inrush current and provides AC line voltage

phase and magnitude information to the converter

In addition to these two components a 1321 Line Reactor is required The line reactor used for Regenerative Bus Supply applications is a custom design with a nominal impedance of 10 Operation in the Regenerative DC Bus Supply Mode may also require the use of an additional power line filter depending upon the AC line source impedance Operation in the Regenerative Brake Mode requires the use of a line reactor with a nominal impedance of 3 Figure 1 and Figure 2 show the basic layout differences between the1336 REGEN Regenerative DC Bus Supply and the 1336 REGEN Regenerative Brake applications respectively

How to Choose a Mode of Operation

Several characteristics influence the choice of an operating mode for a given application The 1336 REGEN Line Regeneration Package can be used with any 380480 volt drive in the 1336 family The desired performance of the combined AC driveLine Regeneration Package dictates which mode of operation is best for an application The choice of operating mode also affects the cost of implementation since hardware requirements are different for the two modes of operation The following discussion describes these two modes in detail and points you to the best operating mode for several common applications

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 5

Chapter 1 Comparison and Selection

The Regenerative DC Bus Supply Mode

In the Regenerative DC Bus Supply Mode the 1336 REGEN Line Regeneration Package supplies both motoring and regenerative current to one or more common bus drives

When the net power requirement of the attached common bus drives demand motoring power energy flows from the utility to the common DC bus

When the net power requirement of the attached common bus drives demand regenerative power energy flows from the common DC bus to the utility

bull Precharge for all common bus drives on the common DC bus is accomplished through the 1336 REGEN Line Regeneration Package As a result three-phase AC power is not connected to the individual drives However individual common bus drives do have separate precharge circuits to allow them to be connected to the powered DC bus

bull Since the 1336 REGEN Line Regeneration Package supplies both motoring and regenerative current to the drives the precharge converter and line reactor must all be sized to handle the peak power requirements of the connected common bus drives in any quadrant of drive operation

bull In the Regenerative DC Bus Supply Mode the 1336 REGEN Converter operates as a Pulse Width Modulation (PWM) converter creating sinusoidal input AC line currents under both motoring and regenerating conditions Operation in this mode results in the additional benefit of very low harmonic current distortion that typically meets Institute of Electrical and Electronics Engineers (IEEE) 519-1992 specifications

The Regenerative Brake Mode

In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package removes energy from the DC bus of a standard 1336 AC drive back to the utility

bull When the connected AC drive is motoring it receives energy directly from the three-phase AC line through its input terminals and Diode Bridge

bull When the connected AC drive is regenerating energy flows from the DC bus back to the three-phase utility through the 1336 REGEN Line Regeneration Package

IMPORTANT A common bus drive is not a standard AC-input AC drive Throughout this manual a common bus drive is defined as a 1336 family AC drive designed to be powered by a DC power source connected to a common DC bus

IMPORTANT Refer to Chapter 2 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 for 1336 REGEN Regenerative DC Bus Supply applications including Installation Setup and Programming information

6 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Precharge of the DC bus is accomplished simultaneously through the 1336 REGEN Precharge Unit and the precharge circuit of the 1336 AC drive In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package is not required to supply motoring current to the AC drive Because of this the 1336 REGEN Line Regeneration Package can be sized to provide whatever braking capability is needed by the application independent of the total horsepower (HP) needed for motoring

In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package switches synchronously with the AC line voltage but does not attempt to create sinusoidal input AC line currents with a PWM scheme The resulting power factor is near unity The AC line current harmonic spectrum resulting from the combination of an AC drive and a 1336 REGEN Line Regeneration Package operating in the Regenerative Brake Mode is nearly equal to that of a standard 1336 AC drive that is motoring

Which 1336 REGEN Operating Mode is For Your Application

❶ The Regenerative Bus Supply Mode can also be used for these applications but will result in a more complex hardware configuration and a higher total system cost Regenerative Bus Supply operation requires a custom Bulletin 1321 10 line reactor while Regenerative Brake operation requires a standard Bulletin 1321 3 line reactor The mode of operation is selected by a parameter setting for parameter 1 [Operational Mode] in the 1336 REGEN Converter Refer to the Programming sections in Chapters 2 and 3 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

IMPORTANT Refer to Chapter 3 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 for 1336 REGEN Regeneration Brake applications including Installation Setup and Programming information

Application Requirements REGENDC Bus Supply Mode

REGENBrake Mode

Low Current Harmonics X X

Multiple Drive Applications X X

High Power Factor ❶ X

Equal Braking and Motoring HP ❶ X

Less Braking than Motoring HP ❶ X

Single Drive Application ❶ X

Intermittent Braking or Low Braking Duty Cycle ❶ X

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 7

Chapter 1 Comparison and Selection

1336 Regenerative DC Bus Supply Operation

Overview

When properly sized the 1336 REGEN Line Regenerative Package represents an amp-rated package that can provide a DC bus to one or more common bus drives in the Regen DC Bus Supply mode

General Precautions

ATTENTION Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated equipment should plan or implement the installation start-up and subsequent maintenance of the system Failure to comply may result in personal injury andor equipment damage

ATTENTION Voltage distortion and possible component damage can result from the voltage divider effect between AC line source impedance and the 10 1321 Line Reactor used with the 1336 REGEN Line Regeneration Package An additional power line filter must be used to reduce AC line voltage distortion whenever source impedance is greater than 10 of the per phase impedance supplied by the 10 line reactor If source impedance is unknown the power line filter should be installed as a general precaution

ATTENTION This product and its associated equipment contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference publication 8000-452 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook

ATTENTION The 1336 REGEN Line Regeneration Package is shipped from the factory with Parameter 1 [Operational Mode] set to the Regenerative Brake Mode of operation For Regenerative DC Bus Supply applications this parameter must be set to the Regenerative DC Bus Supply Mode as described in the Programming section of this chapter Incorrectly applied or installed equipment can result in component damage or a reduction in product life Wiring or application errors such as incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the Line Regenerative Package

8 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 1 - 1336 Regenerative DC Bus Supply Layout

❶ Refer to Input AC Line Fusing Table 13 on page 28❷ Optional shielded cable Install as needed❸ Refer to Output DC Bus Fusing Table 13 on page 28❹ Consult Rockwell Automation Application Engineering for common bus AC drive fuse specifications

DC Bus +DC

ndashDC

PE

COMMON BUSDRIVE

3

4

COMMON BUSDRIVE

4

Conduit4-Wire Cable

NearestBuilding Structure Steel

1

GND

TB1-1

TB1-3

GND

USER SUPPLIED 120V AC120V AC

1336 REGEN Precharge

1321 10 Line Reactor

Shield

1336 REGEN Converter

T1S1R1

T1S1R1

PE

GND

2

R2 S2 T2 GND

R2 S2 T2 PE

2

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LI STED96 6X

I ND CO N T EQ

ULreg

LI STED96 6X

I ND CO N T EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

J13

J1

CONTROL WIRING SYNC CABLE

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash3

506

038

0-48

0

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLIST

ED9 6

6 X

IND

CON

TEQ

U L regLIST

ED9 6

6 X

IND

CON

TEQ

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

RIN

SIN

TIN

TOUT

SOUT

ROUT

T

PE

S

R

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Power Line Filter

L R

L T

L S

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 9

Chapter 1 Comparison and Selection

1336 Regenerative Brake Operation

Overview

The 1336 REGEN Line Regeneration Package represents an amp-rated package that can remove energy from the DC bus of a 1336 PLUStrade 1336 PLUStrade II 1336 FORCEtrade or 1336 IMPACTtrade AC drive and send it back to the utility When properly sized with one or more standard 1336 PLUS PLUS II FORCE or IMPACT AC drives Regenerative Brake Operation provides an energy efficient alternative solution to dynamic braking

General Precautions

ATTENTION Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated equipment should plan or implement the installation start-up and subsequent maintenance of the system Failure to comply may result in personal injury andor equipment damage

ATTENTION This product and its associated equipment contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference publication 8000-452 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook

ATTENTION The 1336 REGEN Line Regeneration Package is shipped from the factory with Parameter 1 set to the Regenerative Brake Mode of operation Ensure that Parameter 1 [Operational Mode] is set to its factory setting of Regenerative Brake Mode as described in the Programming section of this chapter Incorrectly applied or installed equipment can result in component damage or a reduction in product life Wiring or application errors such as incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the 1336 REGEN Line Regeneration Package

10 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 2 - 1336 Regenerative Brake Layout

❶ Refer to Input AC Line Fusing Table 13 on page 28❷ Optional shielded cable Install as needed❸ Refer to Output DC Bus Fusing Table 13 on page 28❹ Refer to the AC Line Input Fuses recommended in Table 13 on page 28❺ Important If you are using a Regenerative Brake with a B Frame AC drive refer to Power-up Sequence for

Regenerative Brakes and AC Drives on page 12

Conduit4-Wire Cable

NearestBuilding Structure Steel

R

S

T

PE

1336 REGEN Precharge

1321 3 Line Reactor

TB1-1

TB1-3

Shield

R1 S1 T1 PE

A1 B1 C1 GND

2

A2 B2 C2 GND

R2 S2 T2 PE

2

A2 B1 B2 C1 C2A1

Manufactured By MTE CorpMenomonee Falls WI

C2C1R2R1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS lth=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

1

J13

J1

CONTROL WIRINGSYNC CABLE

USERSUPPLIED120V AC

+DC

ndashDC

PE

+DC

ndashDC

PEAC DRIVE

DC Bus

GND

4

3

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LI STED96 6X

IN D CONT EQ

ULreg

LI STED96 6X

IN D CONT EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

1336 REGEN Converter

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash

350

60

380-

480

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLISTE

D9 6

6 X

I ND

CON

TE

Q

U L regLIST

ED9 6

6 X

IND

CON

TE

Q

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

5

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 11

Chapter 1 Comparison and Selection

Power-up Sequence for Regenerative Brakes and AC Drives

When using a 1336 REGEN Line Regeneration Package a power-up sequence is needed to avoid clearing the AC line fuses on the input of the AC drive or the DC bus fuses between the drive and the Regenerative Brake These fuses will clear if both the 1336 REGEN Package and the AC drive are powered up from the AC supply simultaneously To avoid the problem the Regenerative Brake should be powered up before the AC Drive is connected to the AC line The 1336 REGEN Precharge circuit will charge the capacitor bank in both the 1336 REGEN Converter and in the connected AC drive The AC line can then safely be connected to the AC drive

Figure 3 - 1336 REGEN Power-up Sequence

Note Refer to Chapter 11 of the PowerFlex AC Drives in Common Bus Configurations Application Guidelines publication DRIVES-AT002 for more details

+ ndash

Close this contactor first

1336 REGENPrecharge

1336 REGENConverter

3 LineReactor

AC Drive Motor

Close this contactortwo to three seconds later

12 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Overview

The 8720MC-RPS Regenerative Power Supply Bidirectional Converter is a sinusoidal PWM converter which can control increase of DC bus voltage and perform continuous power generation

The 8720MC-RPS Regenerative Power Supply therefore can be used as power supply unit for various drives and inverter units

The following units are ULC-UL listedbull 8720MC-RPS065BM and 8720MC-RPS065BSbull 8720MC-RPS190BM and 8720MC-RPS190BS

Also the Declaration of Conformity with the requirement for CE Mark has been issued for all the units

bull 8720MC-RPS065Bx ndash httpwwwrockwellautomationcomproductscertificationcepdfDST-0001-G-ENpdf

bull 8720MC-RPS190Bx ndash httpwwwrockwellautomationcomproductscertificationcepdfDST-0604-C-ENpdf

The 8720MC-RPS Regenerative Power Supply is a bidirectional converter with the following features

bull Use of chopper-type voltage increasing method with sinusoidal pulse-width-modulated (PWM) waveform control

bull Programmable DC bus voltagebull Continuous power regenerationbull Attenuation of the higher order harmonics in the line currentbull Safety interlocks and protection

For more details and a complete understanding of the 8720MC-RPS Regenerative Power Supply installation wiring operation and adjustment of the unit please refer to the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 13

Chapter 1 Comparison and Selection

Notes on Handling the 8720MC-RPS Regenerative Power Supply

The following three labels are put on the 8720MC-RPS Regenerative Power Supply advising you of the notes on handling the unit Read and understand the contents before using the unit

Figure 4 - 8720 Handling Danger and Caution Labels

CAUTIONPWR

WHEN YOU APPLY POWERAGAIN VERIFY THATTHIS LAMP PWR ISTURNED OFF M

E-B

6013

DANGER

RISK OF ELECTRICAL SHOCK DISCONNECT INPUTPOWER BEFORE SERVICING EQUIPMENT

ME

-B60

15

CAUTION THIS EQUIPMENT MUST BE MOUNTED IN A SUITABLE

UL RECOGNIZED ENCLOSURE OR NEMA ENCLOSURE

USE COPPER 6075 DEGREE C WIRE ONLY

14 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Layout

The system configuration of 8720MC-RPS065 (Figure 5) is composed of the following components

Figure 5 - 8720MC-RPS065 System Configuration

ATTENTION For operation of the 8720MC-RPS Regenerative Power Supply a line reactor is required for each incoming phase as well as a varistor a harmonic filter and a contactor

1) 8720MC-RPS065 6) DC output fuse

2) Line filter for main circuit (1)

(1) Not necessary when compliance with CE mark is not required

7) Varistor

3) Line filter for power that supplies the main magnetic contactor power (1)

8) Harmonic filter

4) Circuit breaker (2)

(2) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed

9) Main magnetic contactor

5) AC input fuse (2) 10) Line Reactor 8720MC-LR

ss4000Synchronous Rectifier

RST PRG ENT

POWER

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

2) Line Filter for Main Circuit

4) Circuit Breaker

5) AC Input Fuse

6) DC Output Fuse

7) Varistor 8720MC-VA-B

9) Main Magnetic Contactor

10)Reactor8720MC-LR

1) 8720MC-RPS065

8) Harmonic Filter 8720MC-HF-B2

3) Line Filter for Sequence Power

8720MC-RPS065Bx-HV2

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 15

Chapter 1 Comparison and Selection

The system configuration of 8720MC-RPS190 (Figure 6) is composed of the following components

Figure 6 - 8720MC-RPS190 System Configuration

1) 8720MC-RPS190 4) DC output fuse

2) Circuit breaker (1)

(1) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed

5) EMC filter unit (8720MC-EF190VB required)

3) AC input fuse (1) 6) ACL unit (8720MC-LR10-100B required)

IMPORTANT The EMC filter unit (8720MC-EF190VB) and the ACL unit (8720MC-LR10-100B) are required for the 8720MC-RPS190 system configuration Substitutions are not supported

2) Circuit Breaker

3) AC Input Fuse

5) EMC Filter Unit

8720MC-EF190VB(required)

6) ACL Unit

8720MC-LR10-100B(required)

4) DC Output Fuse

1) 8720MC-RPS190

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

POWER

ss4000Synchronous Rectifier

16 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

1336 REGEN to 8720MC-RPS Component Comparison

1336 REGEN Line Regeneration Packagebull The combination of the 1336 REGEN Precharge and Converter units is

equivalent to the 8720MC-RPS unitbull The 1321 Line Reactors used within the 1336 REGEN package is

equivalent to the 8720MC-LR unitsndash Note The 1321 line reactor can be used in front of an AC drive for DC

bus circulating currents when in a power regeneration mode onlybull The 1336 REGEN Power Line Filter functionality is equivalent to the

8720MC-RPS EMC Filter unit functionality which is comprised of the 8720MC-RPS Varistor Harmonic Filter and Main Magnetic contactor units

bull The user-supplied 120VAC transformer for the 1336 REGEN Precharge and Converter units can be used for the 8720MC-RPS main magnetic contactor control terminals

Note

IMPORTANT When migrating from the 1336 REGEN system to an 8720MC-RPS system you must replace the 1336 REGEN system components with the respective 8720MC-RPS system components stated above and depicted below in Figure 7 Figure 8 Figure 9 and Figure 11 The color-shaded areas indicate similar components across the different systems

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 17

Chapter 1 Comparison and Selection

Figure 7 - 1336 REGEN Regenerative DC Bus Supply System Components

18 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 8 - 1336 REGEN Regenerative Brake System Components

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 19

Chapter 1 Comparison and Selection

8720MC-RPS Regenerative Power Supply Package

Figure 9 - 8720MC-RPS065 System Components

Figure 10 - 8720MC-RPS190 System Components

20 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 11 - 1336 REGEN to 8720MC-RPS065 User Supplied AC Input Power

Specifications 1336 REGEN Line Regeneration Package

Table 1 - 1336 REGEN Technical Specifications

MC

Single-phaseLine Filter

Terminal Block forControl Power (TB2)

100 to 115 VACor

200 to 230 VAC

MC1

MC2

Control Terminals forMain Magnetic Contactor

MC1MC2

To be used as the control terminals forthe main magnetic contactor (rated for250 VAC1 Amp or 30 VDC1 Amp)

1336 REGENPRECHARGE

1336 REGEND Frame Converter

AC POWER IN

PE

R

S

T

GNDTB1-1

TB1-3

120V AC

120 RTNUSER SUPPLIED 120VAC

120VAC is required by the 1336 REGEN Precharge Contactorand 1336 REGEN D Frame Converter fan 120VAC must bederived from the same AC power supply source used for all 1336REGEN equipment and taken at the AC Power Input or beforethe Power Line Filter if used

120V AC

1336 REGEN 8720MC-RPS065

IMPORTANT Figure 11 is applicable only to the 8720MC-RPS065 unitThe 8720MC-RPS190 unit uses the 8720MC-EF190VB EMC filter to supply voltage to MC1 and MC2

Electrical AC Main Supply andAuxiliary Voltage

380480VAC 3Oslash +10ndash15 Nominal 4862Hz90115VAC 1Oslash plusmn10 Nominal4862Hz

Environmental Ambient Operating Temperature

IP00 (Open) 050degC (32122degF)IP20 (NEMA Type 1) 040degC (32104degF)

Storage Temperature All Ratings -4085degC (-40185degF)

Relative Humidity 595 Non-condensing

Shock 15g Peak for 11mSec Duration (plusmn10mSec)

Vibration 0152 mm (00006 in) Displacement 1g Peak

ESD SusceptibilityIP20 (NEMA Type 1) Only

15kV

Agency CertificationUL ListedCSA Certified

ULreg

LISTED 966X

IND CONT EQ

ULreg

LISTED 966X

IND CONT EQ

C

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 21

Chapter 1 Comparison and Selection

Table 2 - 1336 REGEN Heat Dissipation

Figure 12 - 1336 REGEN Altitude Derating

Protection Regenerative DC Bus Supply Mode Only

Bus Overvoltage TripBus Undervoltage TripNominal Bus Voltage

380VAC Input670VDC430VDC610VDC

480VAC Input850VDC520VDC735VDC

AC Input Overvoltage Trip Factory Set to +15 of Nominal Line Voltage

Heatsink Over Temperature Trip

100degC (212degF)

Converter Overcurrent TripSoftware Overcurrent LimitHardware Overcurrent Limit

Factory Set to 192 of AC Input CurrentFactory Set to 245 of AC Input Current

Line Transients Up to 6000 Volts Peak per ANSI C6241-1991

Control Logic Noise Immunity Showering Arc Transients Up to 1500 Volts Peak

Power Ride-Thru 6 mSec at Full Load

Control Logic Ride-Thru 05 Sec Minimum 2 Sec Typical

Regenerative DC Bus Supply Operation Only mdash 380480VAC Input

PackageAmp Rating

Converter Converter Heatsink

Precharge Unit

10 Line Reactor

Power Line Filter

Package Total

48A 141W 820W 15W 186W 173W 1335W

78A 193W 1110W 29W 258W 236W 1826W

180A 522W 2664W 58W 474W 317W 4035W

Regenerative Brake Operation Only mdash 380480VAC Input

PackageAmp Rating

Converter Converter Heatsink

Precharge Unit

3 Line Reactor

mdash Package Total

48A 141W 656W 15W 65W 877W

78A 193W 888W 29W 84W 1194W

180A 522W 2131W 58W 168W 2879W

m(ft)

of Rated Amps

100

80

90

0 4000(13200)

3000(9900)

2000(6600)

1000(3300)

Altitude

22 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Table 3 - 8720MC-RPS Technical Specifications

SingleUnit

SingleUnit

SingleUnit

2 Unitsin Parallel

2 Unitsin Parallel

3 Unitsin Parallel

3 Unitsin Parallel

RPS190BMRPS190BSRPS190BS

RPS065BMRPS065BSRPS065BS

8720MC-RPS027BM

1900 76001900 x 2 7600 x 2 7600 x 31900 x 3

11

6496

128 192 190285

570

570 855380

750 (standard)

45 90 135 133 266 399

6598

130 195196 294

190285

380 570570 855

095 or higher

5 10 (standard) and 15 5 (standard) 10 and 15

380 to 460 VAC +10-15 5060 Hz +- 5

37

45

75

90

110

135

250

304

375

457

125

152

RPS065BMRPS065BS

8720MC-RPS065BM

RPS190BMRPS190BS

8720MC-RPS190BM

15 kW Unit Voltage Class

Model Number

Input Power FactorPower Supply

Inp

ut

Ou

tpu

t Voltage (V)Rated Current (A)

Protection FunctionsBus Capacitance (μF)

Output Signals

Input Signals

AmbientTemp

Ambient HumidityHeat Dissipation (kW)

Elevation

En

viro

nm

ent

VibrationShock

Weight (kg (lbs))

Place of Installation

Monitor Display(WITH four characterseven-segment LED)

Maximum Current (1 min) (A)

Rated OutputCapacity (kVA)

PWM CarrierFrequency (kHz)

Maximum Current(1 min) (Arms)

Rated Current (Arms)

Rated Capacity ofPower Supply (kVA)

Capacity of Motor tobe Applied (kW)

Number of UnitsConnected in Parallel

37 kW Unit 125 kW Unit

192

-10 to 50 degree C (14 to 122 degree F) -40 to 65 degree C (-40 to 149 degree F)

-10 to 40 degree C (14 to 104 degree F)-40 to 65 degree C (-40 to 149 degree F)

In a control cabinet (kept away from corrosive and dangerous gas)RUN signal RESET signal and answer-back signal of main magnetic contactor

Input current input power supply voltage DC bus voltagepower and load ratio

RDY signal FR signal instantaneous power loss signal andmain magnetic contactor reference contact

Overcurrent overload overvoltage low voltage and phase loss

288

5 to 95 (non-condensation)

Less than 1 G (25 Hz)Less than 2 G

Lower than 1000 meters (3300 feet) above sea level

135(297)

485(108)

135 x 2(297 x 2)

485 x 2(108 x 2)

135 x 3(297 x 3)

485 x 3(108 x 3)

(In use)(Stored)

4011 x 2 40 x 2 40 x 311 x 3

The 15 kWunit is nolongeravailabe

IMPORTANT The 15kW (27 Amp 8720MC-RPS027BM) Unit is no longer available

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 23

Chapter 1 Comparison and Selection

Catalog Number Explanation

Table 4 through Table 10 describe the 1336 REGEN Line Regeneration Package catalog numbering scheme

1336 REGEN Line Regeneration Package

The Line Regeneration Package includes both the 1336 REGEN Precharge and 1336 REGEN Converter The appropriate line reactor either 3 or 10 is ordered separately

Table 4 - 1336 REGEN Catalog Number Explanation

Table 5 - 1336 REGEN Line Regeneration Package - Includes Converter (CNV) and Precharge (PRE)

1336 REGEN Converter

The 1336 REGEN Converter unit can be ordered separately

Table 6 - 1336 REGEN Converter

1336R

First PositionBulletin Number

VB

Second PositionVoltage

180

Third PositionNominal Current Rating

AA

Fourth PositionEnclosure Type

mods

Fifth PositionHuman Interface Module IP 20 (NEMA Type 1)

Letter Voltages Code kW (Amps) Code Type Code Description

VB 380-480VAC3Oslash5060Hz

048 384 (482)078 623 (782)180 1437 (1804)

AA NEMA 1 (IP 20)

AN Open (IP 00)

HAB Blank mdash No FunctionalityHAP Programmer Only

Frame

Nominal Brake RatingIP 00 (Open)No Enclosure

IP 20 (NEMA Type 1)General Purpose

edoCedoCWk tuptuOspmA tupnI

AA-840BVNA-840BV483284B

AA-870BVNA-870BV326287C

AA-081BVNA-081BV73414081D

sdom-NA-VNC081BV-R6331

epyT MIHepyT erusolcnEgnitaRegatloVoN taC

1336R LetterACInput Volts

DCOutput Volts Code

ACInput kVA

ACInput Amps

DCOutput Amps

DCOutput kVA Code Type Code Description

-VB 380-480VAC3Oslash5060Hz

735VDC048 32-40 482 52 38 -AA IP 20 (NEMA Type 1) -HAB

Blank mdash NoFunctionality

078 51-65 782 85 62 -AN IP 00 (Open) -HAP ProgrammerOnly180 119-150 1804 196 144

24 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

1336 REGEN Precharge Unit

The 1336 REGEN Precharge unit can be ordered separately

Table 7 - 1336 REGEN Precharge Unit

1321 Line Reactor mdash 380480VAC

Table 8 - 1321 3 Line Reactors

Table 9 - 1321 10 Line Reactors

NA-ERP840BV-R6331

epyT erusolcnEgnitaRegatloVoN taC

1336R LetterACInput Volts

ACOutput Volts Code

ACInput kVA

ACInput Amps

ACOutput kVA

ACOutput Amps Code Type

-VB 380-480VAC3Oslash5060Hz

380-480VAC3Oslash5060Hz

048 32-40 482 32-40 482 -AA IP 20 (NEMA Type 1)

078 51-65 782 51-65 782 -AN IP 00 (Open)

180 119-150 1804 119-150 1804

B002AR3-1231

egatloVgnitaRepyT erusolcnErebmuN golataC

1321 Code Type Code AC IO Amps Per Phase Inductance Letter AC InputOutput Volts

-3R IP 00 (Open) 55 48 050mH B 380-480VAC3Oslash5060Hz

-3RA IP 20 (NEMA Type 1) 100 78 030mH

200 180 0110mH

B-081ARL3-1231

egatloVgnitaRepyT erusolcnErebmuN golataC

1321 Code Type Code AC IO Amps Per Phase Inductance Letter AC InputOutput Volts

LR IP 00 (Open) 048 48 16mH -B 380-480VAC3Oslash5060Hz

LRA IP 20 (NEMA Type 1) 078 78 10mH

180 180 0430mH

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 25

Chapter 1 Comparison and Selection

1321 EMI Filters mdash 380hellip480V AC

Table 10 - 1321 EMI Filters - 380 hellip 480V AC

Power Line Filter

The 1336 Regenerative DC Bus Supply Layout has a Power Line Filter which is comprised of a 1321 3 Line reactor and 1321 Electromagnetic Interference (EMI) Filter that are ordered separately

1336 REGEN Precharge-to-Converter Sync Cable

This Precharge-to-Converter Sync cable connects the precharge board of the precharge unit with the control board of the converter unit The Sync cables come in two lengths two and four meters

bull 1336R-CBL-SP1A = 2 m (65 ft)bull 1336R-CBL-SP2A = 4 m (13 ft)

8720MC-RPS Regenerative Power Supply

For operation of the 8720MC-RPS Regenerative Power Supply a line reactor is required for each incoming phase as well as a varistor a harmonic filter and a contactor Figure 13 through Figure 17 and Table 11 show the model numbers of the 8720MC-RPS Regenerative Power Supply and its accessories

Figure 13 - 8720MC-RPS Regenerative Power Supply Catalog Number Explanation

Nominal Rating IP00 Open StyleIP20

(NEMA Type 1)

Amps Cat No Cat No

48 1321-VB048FLT-AN 1321-VB048FLT-AA

78 1321-VB078FLT-AN 1321-VB078FLT-AA

180 1321-VB180FLT-AN 1321-VB180FLT-AA

8720MC-RPSxxxvm-opt

BASE CATALOG NUMBER - CONVERTER

REGENERATIVE POWER SUPPLY SIZE 027 = 27 amp (027 is no longer available) 065 = 65 amp 190 = 190 amp

INPUT VOLTAGE B = 380 TO 460 VACTYPE M = master S = slave

See Note 1

26 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Note 1 Blank includes the 8720MC-RPS only as a spare part The HV2 option includes the 8720MC-RPS as well as 8720MC-HF-B2 harmonic filter and 8720MC-VA-B varistor The HV2 option however is applied only to the 8720MC-RPS065

Figure 14 - 8720MC-RPS Line Reactor Catalog Number Explanation

Table 11 - 8720MC-RPS Line Reactor Specifications

Figure 15 - Harmonic Filter

Figure 16 - Varistor

IMPORTANT The 15kW (27 Amp 8720MC-RPS027BM) Unit is no longer available

8720MC-RPS Line Reactors8720MC-

Specifications

Maximum Continuous CurrentAmps

InductanceuH

LR03-032B 32 850

LR05-048B 48 800

LR10-062B 62 1100

LR14-070B 70 1200

LR10-100B 100 800

Inductance as Voltage Drop 03 = 3 05 = 5 10 = 10 14 = 14

Enclosure blank = open

Current Rating 032 = 32 Amp 048 = 48 Amp 062 = 60 Amp 070 = 80 Amp 100 = 100 AmpVoltage B = 380 to 460 VAC

8720MC-LRxx-ayyyb

Voltage B2 = 380 to 460 VAC

8720MC-HF-b

Voltage B = 380 to 460 VAC

8720MC-VA-b

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 27

Chapter 1 Comparison and Selection

Figure 17 - EMC Filter Unit

1336 REGEN to 8720MC-RPS Conversion Guide

Power Rating

Rockwell Automation suggests you compare the Power Rating (kW) when replacing 1336 REGEN PrechargeConverter units with 8720MC-RPS units

Table 12 - 1336 REGEN to 8720MC-RPS Power Rating Comparison

Fuses and Circuit Breakers

Table 13 - Fuses

Voltage B = 380 to 460 VAC

8720MC-EFxxx-VbCurrent Rating 190 = 190 Amp

1336R-VBXXX

Rating Code Output Power Rating Frame Reference

48 384 kW B

078 623 kW C

180 1437 kW D

8720MC-RPSXXX

Model Number Power Rating Connection

065BM x 1 37 kW Single Unit

065BM + 065BS X 1 75 kW Two Paralleled Units

065BM + 065BS X 2 110 kW Three Paralleled Units

190BM x 1 125 kW Single Unit

190BM + 190BS X 1 250 kW Two Paralleled Units

190BM + 190BS X 2 375 kW Three Paralleled Units

Catalog Number Input AC Line Fusing Output DC Bus Fusing

1336R-VB048 70 Amps (1)

(1) Gould Shamut A70QS

100 Amps (1)

1336R-VB078 125 Amps (1) 150 Amps (1)

1336R-VB180 250 Amps (1) 350 Amps (1)

8720MC-RPS065 100 Amps (2)

(2) Gould A4J or equivalent Class J Fuse

100 Amps (4)

(4) Ferraz Shawmut A130URD70LI0100

8720MC-RPS190 350 Amps (3)

(3) Ferraz Shawmut or equivalent Class J Fuse

350 Amps (5)

(5) Ferraz Shawmut A130URD71LLI0350

28 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Table 14 - Circuit Breakers

Dimensions

1336 REGEN Line Regeneration Package

This section provides detailed dimension information for the 1336 REGEN Line Regeneration Package Included are

bull 1336 REGEN Converter Dimensions and Weightsbull 1336 REGEN Precharge Unit Dimensions and Weightsbull 1321 3 Line Reactor Dimensions and Weights for Regenerative Brake

Operationbull 1321 10 Line Reactor Dimensions and Weights for Regenerative DC

Bus Supply Operationbull 1321 Power Line Filterbull 1336 REGEN Converter Heat Sink-Through-the-Back Cutout

Dimensions

Catalog Number Rating Recommended

8720MC-RPS065 100 Amps Fuji Electric SA100BA100WDBU3ESB-50 W (UL-listed) (1)

(1) Because supplemental contact of this circuit breaker does not conform with load of 5mA relay with less than 5mA should be used for connection when a supplemental contact is connected with sequence input PWR

Westinghousereg FDB3100 (1)

or equivalent

8720MC-RPS190 350 Amps Fuji Electric BU-KSB3350LW (1)

Westinghouse KDB3350 (1)

or equivalent

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 29

Chapter 1 Comparison and Selection

Figure 18 - 1336 REGEN B and C Frame Converter

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

A2764(1088)

3018(1188)

B4763(1875)

7010(2760)

C2250(886)

2250(886)

D2126(837)

2380(937)

E4610(1815)

6858(2700)

FrameReference

B

C

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

I1816(715)

1816(715)

J1671(658)

1671(658)

N265(104)

265(104)

O1636(644)

1827(719)

P1128(444)

1192(469)

Q620(244)

684(269)

Z76(030)

76(030)

FRONT

Shipping Weight

B Frame mdash 227 kg (50 lbs)C Frame mdash 386 kg (85 lbs)

Knockout Diameters

➊ Dual Knockout mdash 3 Places 286349 (113138)➋ Single Knockout mdash 1 Place 222 (088)

C

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Holes (4)

D

A

E

F B

Z

J

I

NO

PQ

MOTTOBEDIS

➊ ➊ ➊

t op pedS00 H z0+

30 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 19 - 1336 REGEN D Frame Converter

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

C

SIDE

D

AE

F B

Z

FRONT

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

A3815(1502)

B12400(4882)

C2708(1066)

D3259(1283)

F12162(4788)

FrameReferenceD

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

I1981(78)

J1316(518)

K1537(605)

L1694(667)

M2045(805)

N521(205)

O1440(567)

P2614(1029)

Q3439(1354)

Z1194(047)

BOTTOM

KL

M

NO

PQ

JI

➋➊➌

Knockout Diameters

➊ Dual Knockout mdash 1 Place 349500 (138197)➋ Dual Knockout mdash 2 Places 627762 (247300)➌ Single Knockout mdash 3 Places 349 (138)

E2794(110)

t op pedS00 H z0+

Shipping Weight

D Frame mdash 1089 kg (240 lbs)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 31

Chapter 1 Comparison and Selection

Figure 20 - 1336 REGEN B and C Frame Precharge Unit

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

FrameReference A B C D E F G H I J K L M N

B and C 2032 3556 1842 1524 254 2540 3175 127 2845 508 2794 6045 3302 5944(800) (1400) (725) (600) (100) (1000) (1250) (050) (112) (200) (110) (238) (130) (234)

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

D

BGF

A C

E

K

H

Mounting Hole Dia (2)70 (028) N

J MLI

13

L3L2L1

R1 S1 T1

14

S1

BOTTOMSIDEFRONT(cover Removed)

Shipping Weight

B and C Frame mdash 91 kg (20 lbs)

Knockout Diameters

➊ Dual Knockout mdash 3 Places 286349 (11251375)

➊➊➊

CAT 1336R-PRE-VB048-AN SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

48232-40 380-480 482 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

reg

Interconnection Power Wiring AreaApprox 762 x 2032 x 1031

(300 x 800 x 406)(H x W x D)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

R

PE PE

S T R1 S1 T1

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

32 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 21 - 1336 REGEN D Frame Precharge Unit

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

BOTTOM

C

SIDE

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

D

BGF

A

ECAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LIS TED9 66X

I ND C O NT E Q

ULreg

LIS TED9 66X

I ND C O NT E Q

C

reg

R S T PE PE

13

14

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

K

H

FRONT(cover Removed)

Mounting Hole Dia (2)70 (028)

Interconnection Power Wiring AreaApprox 1824 x 2540 x 1473

(718 x 1000 x 580)(H x W x D)

N

O

J L MI

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

Knockout Diameters

➊ Dual Knockout mdash 2 Places 627762 (247300)➋ Single Knockout mdash 1 Place 349 (138)

Shipping Weight

D Frame mdash 186 kg (41 lbs)

D 2540 5334 2286 2032 254 3239 4826 127 539 986 3500 699 318 318 508(1000) (2100) (900) (800) (100) (1275) (1900) (050) (212) (388) (1382) (275) (125) (125) (200)

FrameReference A B C D E F G H I J K L M N O

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 33

Chapter 1 Comparison and Selection

Figure 22 - 1321 48 and 78A 3 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

SIDE

G

END

Mounting Hole Dia(4) Places95(0375)

127(05)

mdash

ShippingWeight12(27)

23(51)

145254(3256)

1321 Rating

48A Open (IP00)

78A Open (IP00)

4878ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A229(90)

274(108)

mdash

B118(47)

144(57)

330(130)

Cmdash

mdash

330(130)

D76(30)

92(36)

279(110)

E80(32)

93(37)

mdash

Fmdash

mdash

336(132)

G187(74)

210(83)

mdash

TOP

Dia

Dia

DA

E B

B

C

B

SIDE

COVER

TOP

D

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-05502

CAT 1321-3R55-BPART050mH 55AMPS 1th=825A

E66214 55-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-05502

CAT 1321-3R55-BPART050mH 55AMPS 1th=825A

E66214 55-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

END

D

F

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3RA200-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LISTED 966X

IN D C ONT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0110mH 200AMPS Ith 300AMPS

60

460 98 lbs 1

115ordmCH

RL-20002

34 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 23 - 1321 180A 3 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

1422(056)

mdash

31(67)

327(72)

180A Open (IP00)

180ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

274(108)

mdash

210(83)

330(130)

mdash

330(130)

92(36)

279(110)

112(44)

mdash

mdash

336(132)

211(83)

mdash

SIDE

G

ENDTOP

Dia

DA

EBDia

A2 B2 C2

C1B1A1

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS 1th=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

B

TOP

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS 1th=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

B

C

SIDE

COVER

D

END

D

F

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3RA200-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

L ISTED 96 6X

IN D CO NT EQ

ULreg

L ISTED 96 6X

IND CO NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0110mH 200AMPS Ith 300AMPS

60

460 98 lbs 1

115ordmCH

RL-20002

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 35

Chapter 1 Comparison and Selection

Figure 24 - 1321 48 and 78A 10 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

Mounting Hole Dia(4) Places038 x 075(97 x 19 Slot)

038 x 075(97 x 19 Slot)

mdash

ShippingWeight363(80)

59(130)

386(85)

1321 Rating

48A Open (IP00)

78A Open (IP00)

48NEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A3048(900)

3048(900)

mdash

B2073(816)

2327(916)

3302(1300)

C2794(1100)

2794(1100)

330(130)

D922(363)

922(363)

279(110)

E6833(269)

6833(269)

mdash

F1143(450)

1397(550)

mdash

G1565(616)

1819(716)

mdash

Hmdash

mdash

3358(1322)

I2159(850)

2159(850)

mdash

TOP

Dia

Dia

DA

F

E E

G B

B

C

B

SIDE

COVER

ENDTOP

D D

H

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3LRA180-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LI ST ED96 6 X

I ND CONT EQ

ULreg

LI ST ED 96 6 X

IND CO NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0430mH 180AMPS

60

460 353 lbs 1

115ordmCH

C

SIDE

I

END

R2 S2 S2R1 S1 S1

R2 S2 S2R1 S1 S1

36 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 25 - 1321 180A 10 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

Mounting Hole Dia(4) Places1422(056)

1118 x 1753(044 x 069 Slot)

ShippingWeight136(300)

612160(135353)

1321 Rating

180A Open (IP00)

78A180ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A3048(1200)

mdash

B2924(1151)

6096(2400)

C3683(1450)

mdash

D1168(460)

4349(1712)

E940(370)

mdash

F1842(725)

mdash

G2543(1001)

mdash

Hmdash

432(170)

I3175(1250)

467(1838)

TOP

C

SIDE

I

ENDTOP

Dia

DA

F

E E

GBDia

R2 S2 T2

T1S1R1

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3LRA180-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0430mH 180AMPS

60

460 353 lbs 1

115ordmCH

I

SIDE

D Dia ndash 4 Places ndash

R2 S2 T2

T1S1R1

COVER

END

H

B

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 37

Chapter 1 Comparison and Selection

Figure 26 - 1321 Power Line Filter

Note All ratings are Open (IP00)

END

3048(1200)

TOP

2794(1100)

2794(1100)

SIDE

2540(1000)

3302(1300)

80 (032) Diandash 4 Places ndash

All Dimensions in Millimeters and (Inches)

38 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 27 - 1336 REGEN B Frame Through-the-Back Heat Sink Mounting

635(025)

2571(1012)

2672 1

(1052)

2444(962)

254(010)

4153(1635)

1270(500)

2832(1115)

3086(1215)

4102(1615)

4354 1

(1714)

8 Required43 (0171) Dia for 10-32 x 127 (05) Self-Tap ndash 40 (0159) for 10-32 x 127 (05) Threaded

1293 (509)

Cutout as Viewedfrom INSIDE Enclosure

Back of EnclosureDrive

All Dimensions in Millimeters and (Inches)

1 Shading indicates approximate sizeof drive inside enclosure

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 39

Chapter 1 Comparison and Selection

Figure 28 - 1336 REGEN C Frame Through-the-Back Heat Sink Mounting

48(019)

2825(1112)

3038 1

(1196)

2731(1075)

48(019)

6447(2538)

1270(500)

2540(1000)

3810(1500)

6350(2500)

6604 1

(2600)

5080(2000)

Cutout

12 Required43 (0171) Dia for 10-32 40 (0159) for 10-32 x 12

1293 (509)

Back of EnclosureDrive

All Dimensions in Millimeters and (Inches)

1 Shading indicates approximate sizeof drive inside enclosure

40 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 29 - 1336 REGEN D Frame Through-the-Back Heat Sink Mounting

61(024)

46 (018)

99 (039)

3622(1426)

3752 1

(1477)

3561(1402)

Detail

See Detail267

(105)

11453(4509)

1826(719)

267(105)

3386(1333)

4945(1947)

8067(3176)

9627(3790)

11186(4404)

11781 1

(4638)6508

(2562) 5870(2311)

8674(3415)

6805(2679)

10544(4151)

7739(3047)

Cutout as Viewedfrom INSIDE Enclosure

16 Required43 (0171) Dia for 10-32 x 97 (0340 (0159) for 10-32 x 97 (038) T

841 (331)

Back of Enclosure

Drive

All Dimensions in Millimetersand (Inches)

Minimum dimension allowed ndash More space will improve fan effectiveness and heat dissipation

1 Shading indicates approximate sizeof drive inside enclosure

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 41

Chapter 1 Comparison and Selection

8720MC-RPS Regenerative Power Supply Package

It is important to properly plan before installing the 8720MC-RPS Regenerative Power Supply to ensure that the environment and operating conditions of the units are satisfactory Read this section for important environment and operating conditions information

Environmental Conditions to be Met

The Declaration of Conformity with the requirements for CE Mark was issued for the following units and these units must be used in a cabinet

bull 8720MC-RPS027BM (no longer available)bull 8720MC-RPS065BM 8720MC-RPS065BSbull 8720MC-RPS190BM and 8720MC-RPS190BS

Also before deciding on an installation site consider the following guidelinesbull Verify that the units can be kept clean cool and drybull Be sure that the units are always away from oil metal powder other

airborne contaminants and direct sunlightbull Check that the units will not be exposed to excessive vibration and noise

and that they will not be close to instruments sensitive to electrical noisebull The area chosen should allow the space required for proper air flow as

defined in Figure 36bull Check that the temperatures within the vicinity of the units are between

10 to 50 degC (14 to 122 degF) In case of 8720MC-RPS190 however the ambient temperature must be between -10 to 40 degC (14 to 104 degF)

bull Check that the relative humidity is between 5 and 95 without condensation

bull Do not install the units above 1000 meters (3300 feet) without derating output power For every 300 meters (1000 feet) above 1000 meters (3300 feet) derate the output power 4 When you need to install the units above 1500 meters (5000 feet) contact Rockwell Automation

42 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 30 - Overall Dimensions of a Single Unit of Model 8720MC-RPS065 Unit

Note 8720MC-RPS065BM shown above

D B

A

L

EK

F

E

F

H dia

G diaC

HC

Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kW

V

A

Model

8720MC-RPS065

8720MC-RPS027

A

1794(706)

B

395(156)

C

127(50)

D

3332(1312)

E

10(039)

F

30(12)

G

18(071)

H

9(035)

K

9(035)

L

3183(1253)

No longer available

IMPORTANT The 8720MC-RPS027 unit is no longer available

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 43

Chapter 1 Comparison and Selection

Figure 31 - Overall Dimensions of a Single Unit of Model 8720MC-RPS190 Unit

Note 8720MC-RPS190BM shown above

110 (43) 110 (43) 86 (34)

L3L2L2 L1L1 L3

P

N45(18)

83(33)

435 (171)

242 (96)

595(234)

30(12)

125 (49)

10(04)

M8

40 (

16)

13 (

05)

14 (

06)

20 (

079

)

573

(22

6)

550

(21

7)

503

(19

8)

566

5 (2

230

)

639

5 (2

518

)

20 (

08) 30

(1

2)

10 (

04)

P

N

E

E

30(12)

58(23)

595(234)

125(492)

10 (039) dia

20 (079) dia

M10

Unit Millimeters (Inch)

33 (13

)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

44 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 32 - Required Distance between Units in Case of Two Paralleled Units of Model 8720MC-RPS065 Units

Figure 33 - Required Distance between Units in Case of Three Paralleled Units of Model 8720MC-RPS065 Units

Max 250 (98)Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MC

Note In case two units of Model 8720MC-RPS065 unit are installed in parallel the master unit must be on the right side as shown above

Max 250 (98)Max 250 (98)

Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMCREGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

Note In case three units of Model 8720MC-RPS065 unit are installed in parallel the master unit must be installed at the rightmost end as shown above

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 45

Chapter 1 Comparison and Selection

Figure 34 - Required Distance between Units in Case of Two Paralleled Units of Model 8720MC-RPS190 Unit

Figure 35 - Required Distance between Units in Case of Three Paralleled Units of Model 8720MC-RPS190 Unit

Max 620 (244)Unit Millimeters (inch)

POWER POWER

Note In case two units of Model 8720MC-RPS190 unit are installed in parallel the master unitmust be installed on the right hand side as shown in the above

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

Max 620 (244)

Unit Millimeters (inch)

POWER POWER

Max 620 (244)

POWER

Note In case three units of Model 8720MC-RPS190 unit are installed in parallel the master unit mustbe installed at the rightmost end as shown in the above

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMCREGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

46 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Recommended Air Flow Clearance

Be sure that there is adequate clearance for air ventilation around the 8720MC-RPS Regenerative Power Supply Cooling air flows from the bottom to the top of the units For best cooling effect do not mount the 8720MC-RPS Regenerative Power Supply directly above each other Figure 36 shows recommended air flow clearance

Figure 36 - 8720MC-RPS Recommended Air Flow Clearance

150

(59

)15

0(5

9)

150(59)

150(59)

Exhaust

Intake Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READY

FAULT

PROGRAMPROGRAM kW

V

A

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 47

Chapter 1 Comparison and Selection

8720MC-RPS065 Reactors

Figure 37 shows the dimensional outline drawing of the recommended reactors for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 37 - 8720MC-RPS065 Reactors

Table 15 - 8720MC-RPS Reactor Dimensions mm (in)

[4] 15 (059) dia

[4] H dia

A +

-5

(+-

019

)

G +-2 (+-0078)

F +-1 (+-0039)

80 +

-10

(31

4 +

- 0

39)

B +

1-0

5 (

+0

039

-00

19)

C D

E E

Model A B C D E F G H Weight kg (lb)

8720MC-LR14-070B 140 (55) 125 (49) 145 (57) Max 180 (71)

155 (61) 150 (59) 460 (181) 95 (037) 38 (837)

8720MC-LR10-062B 125 (49) 110 (43) 130 (51) Max 160 (63)

145 (57) 150 (59) 440 (173) 95 (037) 27 (595)

8720MC-LR05-048B 125 (49) 105 (41) 125 (49) Max 155 (61)

1325 (52) 135 (53) 400 (157) 7 (027) 21 (462)

8720MC-LR03-032B 127 (50) 100 (39) 120 (47) Max 140 (55)

1125 (44) 120 (47) 345 (135) 7 (027) 17 (374)

48 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 38 shows the dimensional outline drawing of the recommended ACL units (AC reactor assemblies Model 8720MC-LR10-100B) for Model 8720MC-RPS190BM and 8720MC-RPS190BS units

Figure 38 - 8720MC-RPS190 AC Reactor Assemblies (ACL units)

RB

RB

RY

BL

L1 L4 L2 L5 L3 L6

RB

RB

RY

BL

L1 L4 L2 L5 L3 L6

217

(85

)21

7 (8

5)

488 (192) max

4672 (184)

386(15)

386(15)

80(31)

80(31)

80(31)

75(29)

75(29)

360

(14

1) m

ax

260

(10

2)10

(0

4)10

(0

4) 266 (10) 266 (10)414 (162)

29 (11)

9 (

03)

6 x R38-8

AIR FLOW

Weight 100 kg (220 lbs)

Units mm (in)

L3 L6

L2 L5

L1 L4

Equivalent Circuit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 49

Chapter 1 Comparison and Selection

Note Shown are two (QTY 2) 8720MC-LR10-100B ACL units When ordering be sure to order two 8720MC-LR10-100B ACL units

8720MC-RPS065 Varistors

Figure 39 shows the dimensional outline drawing of the varistors to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 39 - 8720MC-RPS065 Varistors

48 +- 1 (18 +- 003)

5 (0

19)

55

(02

1)

21 +

- 1

(0

8 +

-0

03)

21 +

10

(08

+ 0

39)

+ 1

05

(04

1)

φ42 +- 015 (016)

335

+-

1 (

13

+-

00

3)

4 (0

15)

250

+-

10

(09

8 +

- 0

39)

Equivalent Circuit

3 Crimp Contacts of M6

Unit mm (in)

Model 8720MC-VA-B

50 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS065 Harmonic Filters

Figure 40 shows the dimensional outline drawing of the recommended harmonic filters to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 40 - 8720MC-RPS065 Harmonic Filter

51-+ 571 35 +- 1 35 +- 1

R

105 +- 15 (413 +- 005)

40 +- 15 (157 +- 005)

1195 +- 15 (470 +- 005)

1315 +- 15 (517 +- 005)

15 +

-05

(06

+-

00

5)

39 +

- 1

5

(15

+-

00

5)13

+-1

5(0

5 +

- 0

05)

65 +

- 1

5 (

25

+-

00

5)

2 Oval Holes of 55 mm x 8 mm (021 in x 031 in)

M5 Screw

t15

(0

05)

t12

(0

047)

55 +

- 1

5 (

216

+-

00

5)

225

+-

15

(08

8 +

-0

05)

6 +

- 1

(0

23 +

- 0

03)

Display

Model 8720MC-HF-B2

Unit mm (in)

N E

S TR

N E

Equivalent Circuit

1 M

Ω 15μF

1 M

Ω

047

μFS T

(068 +- 005)

51-+ 571(068 +- 005)(137 +- 003) (137 +- 003)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 51

Chapter 1 Comparison and Selection

8720MC-RPS065 Line Filter (Schaffner)

Figure 41 and Figure 42 show the dimensional outline drawing of the recommended line filters for AC input power to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units when these units must conform with the requirements of CE Mark Figure 41 shows Schaffner products and Figure 42 shows Soshin Electric products

Figure 41 - 8720MC-RPS065 Line Filter (Schaffner)

Table 16 - 8720MC-RPS Line Filter (Schaffner) Dimensions mm (in)

A

B

CD

E

F G

O

Model A B C D E F G O

FN3100-80-35 379 (149) 220 (86) 90 (35) 350 (137) 364 (143) 65 (25) 65 (025) M10

52 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS065 Line Filter (Soshin Electric)

Figure 42 - 8720MC-RPS Line Filter (Soshin Electric)

Table 17 - 8720MC-RPS Line Filter (Soshin Electric) Dimensions mm (in)

3 Input Terminals L

C2 H

J

DEFG

AB

C2 C1

8 Oval Holes K

Grounding Terminal M

Model A B C1 C2 D E F

HF3080C-TOA 405 +- 5(159 +- 019)

350 +- 2(137 +- 007)

100 +- 1(39 +- 003)

100 + 1(39 + 003)

220 +- 2(86 +- 007)

200 +- 1(78 +- 003)

180 +- 2(70 +007)

Model G H J K L M

HF3080C-TOA 56 +-1(220 +- 003)

210 +-2(826 +- 007)

135 +-2(531 +- 007)

425 R x 12 long(016 R x 047 long)

M8 M6

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 53

Chapter 1 Comparison and Selection

8720MC-RPS190 EMC Filter

Figure 43 shows the outline dimensions of Model 8720MC-EF190-VB EMC filter unit for Model 8720MC-RPS190BM and 8720MC-RPS190BS units The Model 8720MC-EF190-VB unit includes the varistor magnetic contactor harmonic filter line filter grounding capacitor fan and MC interface card and cable assembly for this unit The connection diagram ofModel 8720MC-EF190-VB EMC filter unit is shown in Figure 44

Figure 43 - 8720MC-RPS190 EMC Filter

60

30

30 (

118

)10

(0

39)

14

455

10

250

(98

4) M

AX

395 (1555) MAX

91 (

358

)29

87

(11

75)

10

25 (

098

)

10

2013 10 (039)432

44 585353

6076

530

3043

5

30

(30)

180

(70

8)

27 (

106

)11

9 (4

68)

474712

012

0 (4

72)

303867 (341)

23

RE

V 0

1

PRODNOTYPE

Nihon Inter Electronics Corporation

CL

UL

U

A-B

Man

ufac

ture

d by

RE

LIA

NC

E E

LEC

TR

IC L

IMIT

ED

Jap

anS

HIP

DAT

E

SE

RN

oR

EF

ER

TO

US

ER

MA

NU

AL

FO

R

INS

TLL

ATIO

N IN

ST

RU

CT

ION

S

AC

OU

TP

UT

AC

INP

UT

RE

V Hz

PH

AM

PS

VO

LTC

ATN

o

ALL

EN

-BR

AD

LEY

8720

RE

GE

NE

RAT

IVE

PO

WE

R S

UP

PLY

MC

Alle

n-B

radl

eyA

-BQ

UA

LIT

Y

M8X15

2- 20

M8X20L1L2L3

M10X30

L4L5L6

TH

IS E

QU

IPM

EN

T M

US

T B

E M

OU

NT

ED

IN A

SU

ITA

BLE

UL

RE

CO

GN

IZE

D E

NC

LOS

UR

E O

R N

EM

A E

NC

LOS

UR

E

US

E C

OP

PE

R 6

075

Ž W

IRE

ON

LY

CA

UT

ION

DA

NG

ER

ME-B6015

RIS

K O

F E

LEC

TR

ICA

L S

HO

CK

DIS

CO

NN

EC

T IN

PU

TP

OW

ER

BE

FO

RE

SE

RV

ICIN

G E

QU

IPM

EN

T

US

LIS

TE

DU

LS

C(I

ND

CO

NT

EQ

)27

X1

C

S

LU

LU

LIS

TE

D IN

D C

ON

T E

Q 2

7X1

INC

IN

AC

CO

RD

AN

CE

WIT

H IE

C P

UB

LIC

ATIO

N 1

46

ALS

O C

LAS

SIF

IED

BY

UN

DE

RW

RIT

ER

S L

AB

OR

ATO

RIE

S

L3

L2

L1

L4

L5

L6

RE

V

ƒsup3

(1791)

(1700)(051)

(055)

(173) (1389) (230)

Dimensions mm (in)

(236)

(1192)

(118)

(090)

(039)

(18

5)(1

85)

(47

2)

(03

9)(0

78)

(11

8)

(11

8)

(03

9)

(30

1)

(11

8) (1

18)

(1

71)

(23

6)

54 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 44 - Connection Diagram of Model 8720MC-EF190-VB EMC Filter Unit

Note The CN1 CN2 and CN4 connectorscables are included with the 8720MC-EF190-VB EMC Filter Unit

+

+

L4L1

L2

L3

L5

L6

E

1 2 3

1 2 3 1 2 31 2 3

R1

S1

T1

CN3

CN3

CN

160-03141-01

60-03144-01

60-03142-01

CN2

CN

2

CN1

CN3

CN4

CN4

FMI-1 A1 A2 A3 B1 B2 B3

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

MC1MC2

+24V20V2

+24V30V3

SENS-OUT+24V

MC

Cabinet Fan+Cabinet Fan-

SENS

ACL Fan+ACL Fan-

SENSACL Fan+ACL Fan-

SENS

StripWire

StripWire

MC1 (TB4)MC2 (TB4)24V2 (TB4)0V2 (TB4)

24V3 (TB4)0V3 (TB4)SENS (TB4)24V (TB3)MC (TB3)

To 8720MC-RPS190

To 8720MC-RPS190

L1AUX (TB2)L2AUX (TB2)L3AUX (TB2)

COIL

MC

Ctrl

+24V

3S

EN

S

+24VMC

FAN

3PO

WER

FAN

2PO

WER

FAN

1PO

WER

0V3

+24V30V3

0V3+24V3

100μ F

1μF 1M

150K

REDBLKYLWREDBLKYLW

Cooling Fanfor ACL Unit

Cooling Fanfor ACL Unit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 55

Chapter 1 Comparison and Selection

CN ConnectorCable Descriptions

Figure 45 - CN1 Description

Figure 46 - CN2 Description

Figure 47 - CN4 Description

56 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Power and Control Terminal Comparison

1336 REGEN Line Regeneration Package

Input Power Conditioning

In general 1336 REGEN equipment is suitable for direct connection to a correct-voltage AC line If the AC input power system does not have a neutral or one phase referenced to ground as detailed under Ungrounded Distribution Systems (as described in the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50) an isolation transformer with the neutral of the secondary grounded is highly recommended If the line-to-ground voltages on any phase exceed 125 of the nominal line-to-line voltage an isolation transformer with the neutral of the secondary grounded is highly recommended

Grounding

All 1336 REGEN components must be connected to system ground at the PE power ground terminal provided Ground impedance must conform to the requirements of national and local industrial safety regulations (NEC VDE 0160 BSI etc) and should be inspected and tested at appropriate intervals In any cabinet use a single low-impedance ground point or ground bus bar Ground all circuits independently and directly Also connect the AC supply ground conductor directly to the ground point or ground bus bar

Sensitive Circuits

It is essential to define paths through which high frequency ground currents flow to ensure that sensitive circuits do not share a path with these currents Do not run control and signal conductors near or parallel to power conductors

TE (True Earth) Termination

The converterrsquos TE terminals are used for all control signal shields internal to the 1336 REGEN Converter and must be connected to the converterrsquos TE terminals by a separate continuous lead

PE (Power Earth) Termination

A safety ground is required by code This point must be connected to adjacent building steel or a floor ground rod provided grounding points comply with NEC and local regulations

ATTENTION The National Codes and standards (NEC CENELEC etc) and local codes outline the provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury andor equipment damage

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 57

Chapter 1 Comparison and Selection

Figure 48 - 1336 REGEN Grounding for Common Bus Drive

PEGND

GND

Conduit4-Wire Cable

NearestBuilding Structure Steel

PE

GND

GND

PE

PE

PE

COMMON BUSDRIVE

COMMON BUSDRIVE

USERSUPPLIED120V AC

1336 REGENConverter

1321 10Line Reactor

1336 REGENPrecharge

PowerLine Filter

PE

1 (2) jumpers connect PE and TE at the 1336 REGENConverter Main Terminal Block ConsultAllen-Bradley Application Engineering priorto removing either jumper

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

1 1

PE

1 PE TE

R

S

T

TB1-1TB1-3

R1 S1 T1

R1 S1 T1

R2 S2 T2

R2 S2 T2

+DC

+DC

ndashDC

ndashDC

PE

+DCndashDC

120V AC

120 RTN

RIN

SIN

TIN

ROUT

SOUT

TOUT

D Frame

58 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 49 - 1336 REGEN Grounding for AC Drive

PE

PE

GND

GND

PE

Conduit4-Wire Cable

NearestBuilding Structure Steel

USERSUPPLIED120V AC

1336 REGENConverter

1321 3Line Reactor

GND

1 (2) jumpers connect PE and TE at the 1336 REGENConverter Main Terminal Block ConsultAllen-Bradley Application Engineering priorto removing either jumper

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

1 1

PE

PE

AC DRIVEPE

1336 REGENPrecharge

R1 S1 T1

A1 B1 C1

A2 B2 C2

R2 S2 T2

+DC

+DC

ndashDC

ndashDC

1 PE TE

R

S

T

TB1-1TB1-3

120VAC

120 RTND Frame

2

2 Important If you are using a Regenerative Brake with a B FrameAC drive refer to the Power-up Sequence on page 3-3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 59

Chapter 1 Comparison and Selection

380480VAC Power Connections

380480VAC input and output power connections are made as shown in Figure 50 through Figure 54

Table 18 - 380480VAC Power Connections

Note Between the Regenerative DC Bus Supply Operation and Regenerative Brake Operation system layouts the power wiring connection paths are identical in principle The only exceptions are that the Regenerative DC Bus Supply has to have an additional Power Line Filter component and the symbol nomenclatures for the Line Reactors between the two operations are called out differently

Figure 50 - 380480VAC Power Line Filter Connections

ATTENTION 1336 REGEN equipment will not be properly synchronized unless correct Filter-to- Precharge-to-Line Reactor-to- Converter AC power connections are maintained Failure to maintain correct phase-related connections will result in equipment malfunction andor failure

Line Filter Precharge Unit Line Reactor Converter

Input Term

Output Term

Input Term

Output Term

Input Term

Output Term

InputTerm

Regenerative DC Bus Supply Operation RIN ROUT R R1 R1 R2 R2

SIN SOUT S S1 S1 S2 S2

TIN TOUT T T1 T1 T2 T2

Regenerative Brake Operation R R1 A1 A2 R2

S S1 B1 B2 S2

T T1 C1 C2 T2

R IN

PE mdash GND(EARTH GROUND)

S IN

T IN

R OUT

S OUT

T OUT

L R

L T

L S

60 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 51 - 380480VAC 1321 Line Reactor Connections

PE(EARTH GROUND)

PE(EARTH GROUND)

R2 S2

S2

T2

T1

T1

S1

S1

R1

R1

T2

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER OUT(TO CONVERTER)

R2

1321 10 Line Reactor

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER IN(FROM PRECHARGE UNIT)

A2 C1B1A1

AC POWER OUT(TO CONVERTER)

B2

AC POWER OUT(TO CONVERTER)

C2

AC POWER OUT(TO CONVERTER)

PE(EARTH GROUND)

PE(EARTH GROUND)

1321 3 Line Reactor

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 61

Chapter 1 Comparison and Selection

380480VAC Power Wiring

Figure 52 - 380480VAC Precharge Unit Connections

R

PE PE

S T R1 S1 T1

13

L3L2L1

R1 S1 T1

14

S1

CAT 1336R-PRE-VB048-AN SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

48232-40 380-480 482 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IND C O N T EQ

ULreg

LISTED 966X

IND C O N T EQ

C

reg

B and C Frames

R

PE PE

S T R1 S1 T1

AC POWER IN AC POWER OUTEARTH GROUND

(TO 1321 10 LINE REACTOR)

Precharge

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LIS TED9 66X

I ND C O NT E Q

ULreg

LIS TED9 66X

I ND C O NT E Q

C

reg

R S T PE PE

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

R S T PE PE

AC POWER IN EARTH GROUND

R1 S1 T1

AC POWER OUT(TO 1321 10 LINE REACTOR)

D Frame

Precharge

62 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 53 - B and C Frame 380480VAC Converter Connections

T2S2R2DO NOT USEPEGND

PEGND

DC+

DCndash

CAT 1336R-VB048CNV-AN-HAP SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

482ndashndashndashndashndash

3 5060380-480

38 52 ndash ndash735

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

toppedS00 Hz0+J13

J5

J15 J16

J1

J4

PORT

2PO

RT 1

TE

1

234

5

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash3

506

038

0-48

0

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLISTE

D96

6X

IND

CO

NT

EQ

U L regLISTE

D96

6X

IND

CO

NT

EQ

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE PE(EARTH GROUND)

PEGND

PEGND

DC+

DCndash T2S2R2DO NOT USE

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE PE(EARTH GROUND)

DCndash

PEGND

PEGND

DC+ T2S2R2

B Frame

C Frame

Converter

Converter

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 63

Chapter 1 Comparison and Selection

Figure 54 - D Frame 380480VAC Converter Connections

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndash ndash ndash ndash ndash

ndashndash196735144

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

L ISTED 966X

IN D CO N T EQ

ULreg

L ISTED 966X

IN D C O N T EQ

C

reg

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE(EARTH GROUND)

➊ (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block Consult Allen-Bradley Application Engineering prior to removing either jumper

➊ ➊

toppedS00 Hz0+

D Frame

Converter

64 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

380480VAC Power Connection Specifications

Use 75 ordmC (167 ordmF) Copper Wire Only

Table 19 - 380480VAC Power Connection Specifications

Input power connections to D frame Precharge Units and inputoutput power connections to D frame Converters are stud type terminations or bus bar bolts that require the use of lug-type connectors to terminate field-installed conductors Lugs used with these connections are listed in Table 20

Table 20 - Frame D IO Power Connections

1336 REGEN Power Line Filter Ratings

MaxMin Wire Sizemm2 (AWG) (1)

(1) Listed wires sizes are maximumminimum wire sizes that the terminals will accept mdash they are not recommendations

Max TorqueNbullm (lbbullin)

48A 13305 (620) mdashSingle Conductor 170 (15)

78A 26708 (318) mdash Single Conductor 565 (50)

180A 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1336 REGEN Precharge Unit Ratings

B Frame 13305 (620) mdash Single Conductor 170 (15)

C Frame 26708 (318) mdash Single Conductor 565 (50)

D Frame 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1321 10 and 3 Line Reactor Cat No

-3LR048-B and -3LRA048-B (10)-3R55-B and -3RA55-B (3)

13305 (620) mdash Single Conductor 170 (15)

-3LR078-B and -3LRA078-B (10)-3R100-B and -3RA100-B (3)

26708 (318) mdash Single Conductor 565 (50)

-3LR180-B and -3LRA180-B (10)-3R200-B and -3RA200-B (3)

127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1336 REGEN Converter Ratings

B Frame 13305 (620) mdash Single Conductor 170 (15)

C Frame 26708 (318) mdash Single Conductor 565 (50)

D Frame 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

Catalog Number Precharge Input R S T amp PEConverter Input R2 S2 T2 amp PEConverter Output DC+ amp DCndash

T amp B Part Number(1)

(1) T amp B COLOR-KEYEDreg Connectors require T amp B WT117 or TBM-6 Crimper tool or equivalent Lugs should be crimped according to manufacturerrsquos tool instructions

1336R-VB180 Cable (per phase)Qty = 1mm2 = 1072AWG = 40

Qty = 10PN = 54168(2)

(2) 516rdquo stud All other termination studs are 38rdquo

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 65

Chapter 1 Comparison and Selection

120VAC Precharge and Converter Wiring

Table 21 - 120VAC Current Requirements

120VAC is required by the 1336 REGEN Precharge Contactor and 1336 REGEN D Frame Converter fan 120VAC must be derived from the same AC power supply source used for all 1336 REGEN equipment and taken at the AC Power Input or before the Power Line Filter if used

Figure 55 - 120VAC Precharge and Converter Connections

ATTENTION 1336 REGEN equipment does not provide 120VAC short circuit fusing Branch circuit breakers or disconnect switches cannot provide this level of protection for converter and precharge unit components Short circuit fusing should be sized and typed in accordance with National Codes and standards (NEC CENELEC etc) and any additional local codes

1336 REGEN LINE REGENERATION PACKAGE CAT NO

PRECHARGE CONTACTOR CONVERTER FAN

Inrush Amps SS Amps Inrush Amps SS Amps

1336R-VB0481336R-VB078

3A 03A mdash mdash

1336R-VB180 7A 07A 5A 08A

1336 REGEN Precharge

1336 REGEN Converter

AC POWER IN

PEGND

GND TB1-1

TB1-3

120V AC

120V AC

120 RTNUSER SUPPLIED 120V AC

TOUT

SOUT

ROUTR

IN

SIN

TIN

Power Line Filter

66 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

120VAC Converter Connections

120VAC input and output power connections are made to D Frame Converters as shown in Figure 56

Figure 56 - 120VAC D Frame Converter Connections

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndashndashndashndashndash

3 5060380-480

144 196 ndash ndash735

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

120 RTN(120V AC COMMON)

120VAC(120V AC) ➊ ➊

toppedS00 Hz0+

➊ (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block Consult Allen-Bradley Application Engineering prior to removing either jumper

D Frame

Converter

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 67

Chapter 1 Comparison and Selection

120VAC Precharge Connections

120VAC input and output connections are made to BD Frame Precharge Units as shown in Figure 57

Figure 57 - 120VAC Precharge Unit Connections

120VAC Connection Specifications

Use 75 ordmC (167 ordmF) Copper Wire Only

Table 22 - 120VAC Connection Specifications

1336 REGEN PRECHARGE UNIT RATING MaxMin Wire Sizemm2 (AWG)(1)

(1) Listed wires sizes are maximumminimum wire sizes that the terminals will accept mdash they are not recommendations

Max TorqueNbullm (lbbullin)

BD Frames 21030 (1422) 090-113 (8-10)

1336 REGEN CONVERTER RATING

D Frame 21030 (1422) 090-113 (8-10)

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

13

TB1

1 = 120VAC3 = 120VAC Common

B-D Frames

Precharge

68 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Control and Signal Wiring

Sync Cable

The sync cable that is shipped with the 1336 REGEN Precharge unit connects the required startup diagnostic and control signals between the 1336 REGEN Converter Control Board and the 1336 REGEN Precharge Board The ribbon cable shield provided at the converter end must be connected to the Control Board Shield Connector J14 as shown in Figure 60 to maintain signal integrity

IMPORTANT The Precharge-to-Converter Sync Cable shipped with the 1336 REGEN Precharge Unit must be connected between the Precharge Board in the Precharge Unit and the Control Board in the 1336R Converter for 1336 REGEN Line Regen Package operation

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 69

Chapter 1 Comparison and Selection

Figure 58 - 1336 REGEN Precharge-to-Converter Sync Cable Installation

1336 REGENPRECHARGE

UNIT

1336 REGENCONVERTER

1321 10 LINE REACTOR

Sync Cable Length

Control BoardConnector J13

Control BoardConnector J14

Precharge BoardConnector J1

R2 S2 T2

T1S1R1

toppedS00 Hz0+

2 Meters (65 ft)or

4 Meters (13 ft)

70 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 59 - Precharge Unit Precharge Board Connections

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804Y 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

SYNC CABLE

J11

Converter Control BoardConnector J13

Converter Control BoardShield Connector J14

SYNC CABLE

J2

R

R1

S1 T

1

ST

TB1

J1

P8

P7

F1

F2

F3

Precharge Board

Precharge

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 71

Chapter 1 Comparison and Selection

Figure 60 - Converter Control Board Connections

TE

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndash ndash ndash ndash ndash

ndashndash196735144

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O N T EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

1 2 3 4 5 6

DIGITAL OUTPUT

J16

ENABLE RELAY FAULT RELAYCOMM

1 2 3 4 5+ + +

6+

EXTERNALRESET

ENABLE

ndash ndash

J15

J13

J14

SHIELD1

to TE

EXTERNALFAULT

DIGITAL INPUT

J11120V 24V Set Jumper J11 for 24V DC or 120V AC

ENABLE circuit operation

Set Jumper J10 for 24V DC or 120V ACEXTERNAL RESET circuit operation

J18120V 24V Set Jumper J18 for 24V DC or 120V AC

EXTERNAL FAULT operation

SYNC CABLE

J11Precharge Unit Precharge Board

Connector J1

20

1

1

J3

DS1 DS2

DS4

J2

DBUG

NTC

1

9

1 101

9

J4J5

PORT 2

PORT 1

COMM

STATUS

FAULT ENABLE

1

1J1

J9

J17J6

J8

J7

J18 120V 24VJ11 120V 24VJ10 120V 24V

J15

J131

J14SHIELD

INPUTS

OUTPUTS J16

51

65

23 4

1

DIGITALOUTPUT

WIRING

DIGITALINPUT

WIRING

CONTROLWIRING

SYNC CABLE

SYNCCABLESHIELD

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

DS3

TE

CUSTOMERCONTROL AND SIGNAL WIRING

SHIELDS

+24V DC

R47

J10120V 24V

Converter Control Board

Converter

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Comparison and Selection Chapter 1

Control Board Connections

All customer control and signal wiring is made to quick-connect terminal blocks J15 and J16

The maximumminimum wire sizes accepted by J15 and J16 is 3306mm2

(1230AWG) Maximum torque is 079Nbullm (7lbbullin) Recommended controlsignal wire is

bull Beldenreg 8760 (or equivalent) mdash 0750mm2 (18AWG) Twisted Pair Shielded

bull Belden 8770 (or equivalent) mdash 0750mm2 (18AWG) Three-conductor Shielded

bull Belden 9460 (or equivalent) mdash 0750mm2 (18AWG) Twisted Pair Shielded

Note If the converter control connections are to be linked to an electronic circuit or device the common or 0V line should be grounded at the drive end only

All customer control and signal wiring shields are terminated at the TE terminal block shown in Figure 60

Cable Routing

If unshielded cable is used control and signal circuits should not run parallel to motor DC bus or unfiltered supply cables with a spacing less than 03 m (1 ft) Cable tray metal dividers or separate conduit should be used

IMPORTANT Signal common (DGND) puts the common or negative side of the signal at earth ground potential Control schemes must be examined for possible conflicts

IMPORTANT If user-installed control and signal wiring with an insulation rating of less than 600V is used route the wiring inside the converter enclosure such that is it separate from any other wiring or uninsulated live parts

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Chapter 1 Comparison and Selection

Digital Input Signals

1336 REGEN Converter digital inputs are designed for operation at either 24VDC or 120VAC Digital input signal circuits must be capable of operating with high = true logic

bull For 24VDC operation +24VDC is available from the 1336 REGEN Converter Control Board

bull For 120VAC operation a separate 120VAC user supply is required

Table 23 - 24VDC and 120VAC Circuits

ATTENTION Ensure that all jumpers on the 1336 REGEN Converter Control Board are set correctly prior to applying AC power to the board Applying 120VAC to the digital inputs when jumpers J10 J11 or J18 are set to 24VDC will permanently damage the Converter Control Board

IMPORTANT Customer EXTERNAL FAULT and ENABLE circuits must be connected to J15 and at logic high for the 1336 REGEN Converter to operate

IN THE LOW STATE MUST GENERATE A VOLTAGE OF NO MORE THAN

AND LEAKAGE CURRENT MUST BE LESS THAN

24VDC Circuits 8VDC 15mA Into a 25kW Load

120VAC Circuits 30VAC 10mA Into a 65kW Load

IN THE HIGH STATE MUST GENERATE A VOLTAGE OF

AND SOURCE CURRENT MUST BE AT LEAST

24VDC Circuits 2026VDC 10mA

120VAC Circuits 81132VAC 20mA

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Figure 61 - 24VDC and 120VAC Circuits Operation

IMPORTANT Fuse R47 is self-resetting and will open should a low impedance or short circuit occur at J15 during 24VDC operation Should a fault occur allow 1 minute after removal of power from the Converter Control Board for R47 to cool before reapplying power

IMPORTANT For Regenerative DC Bus Supply applications the 1336 REGEN Line Regeneration Package will be used with one or more common bus drives It is recommend that the fault relay on the 1336 REGEN Converter Control board be interconnected into the common bus drive(s) control logic This will allow coordination the Regenerative DC Bus Supply faults with the common bus drive

EXTERNAL RESET (DIGITAL IN)

COMM (DIGITAL COMMON)

ENABLE (DIGITAL IN)

ndash (24V DC COMM)

+ (24V DC SUPPLY)

5

EXTERNAL FAULT (DIGITAL IN) 6

J15

4

3

2

1

+24V DC (HIGH)

J11 120V 24V

Set Jumper J11 for 24V DC ENABLE Circuit Operation

J18 120V 24V

Set Jumper J18 for 24V DC EXTERNAL FAULT Operation

J10 120V 24V

Set Jumper J10 for 24V DC EXTERNAL RESET Circuit Operation

➊ Maximum wire length is 305 meters (10feet) mdash Use only for local control

24V DC OperationContacts are Shown in the Unpowered State(or in the Powered State with no Enable or External Fault present)

EXTERNAL RESET (DIGITAL IN)

COMM (DIGITAL COMMON)

ENABLE (DIGITAL IN)

NOT USED

NOT USED

5

120V AC RTN

4

3

2

1

120V AC (HIGH)

120V AC OperationContacts are Shown in the Unpowered State(or in the Powered State with no Enable or External Fault present)

EXTERNAL FAULT (DIGITAL IN) 6

J11 120V 24VSet Jumper J11 for 120V AC ENABLE Circuit Operation

J18 120V 24V

J10 120V 24VSet Jumper J10 for 120V AC EXTERNAL RESET Circuit Operation

J15

Set Jumper J18 for 120V AC EXTERNAL FAULT Operation

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Chapter 1 Comparison and Selection

External Fault

Allows a customer-supplied external signal to be wired into the 1336 REGEN Converter Opening this contact issues an external fault command disabling the converter

External Reset

Resets the 1336 REGEN Converter when closed If the converter has faulted closing this contact clears the fault and resets the converter

Enable

For the 1336 REGEN Converter to modulate an enable signal must be present at J15 on the 1336 REGEN Converter Control Board Opening this contact disables the converter When this contact is closed the Enable LED on the Control Board will be lit

Digital Output Signals

Two form C NONC output relays are available at J16 on the 1336 REGEN Control Board to provide external warning or fault change-of-state signals

bull Resistive Rating = 120VAC30VDC 50Abull Inductive Rating = 120VAC30VDC 20A

Figure 62 - Contacts Shown in the Unpowered State

Interlocking 1336 REGEN Enable with AC Drive Enable

It may be desirable to interlock the 1336 REGEN Enable Output with the Enable Input on the connected 1336 PLUS 1336 PLUSII 1336 IMPACT or 1336 FORCE AC drive This will keep the AC drive from starting if the 1336 REGEN Converter is not enabled and will also remove the Enable signal from the AC drive if the 1336 REGEN Converter is faulted If the Enable signals are not interlocked the AC drive may fault on bus overvoltage when attempting to regenerate

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

Fault Output - The fault output is used to indicate that the 1336 REGEN Converter is faulted with either an internal or external faultNote The unpowered state of the fault relay is the opposite of the faulted statemdashor the unpowered state of the fault relay indicates an unfaulted condition

Enable Output - The enable output indicates that the 1336 REGEN Converter is modulating An enable signal must be present on J15 and the 1336 REGEN Converter must not be faulted for the enable output to be active

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Figure 63 - Interlocking 1336 REGEN Enable with AC Drive Enable

1336 REGEN (Enable)

Power Down

The Enable on the Regen Unit should be open whenever the main three-phase AC power to the Regen Unit is removed

Power Up

The Enable on the Regen Unit Should be open whenever the three-phase AC line is just powering upgoing through precharge (DC bus is below 85 of the nominal DC bus voltage) Once all the drives and the Regen Unit are at nominal DC bus level then the Enable can be closed

120V AC (High)

Connect to TB3-30 of 1336-L6 L6E or L9Eon 1336 PLUS PLUSII IMPACT or FORCEAC Drive 120V AC (RTN) connects to TB3-2125 or 29

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

+24V DC

Connect to TB3-30 of 1336-L5 L5E or L8Eon 1336 PLUS PLUSII IMPACT or FORCEAC Drive 24V DC common connects to TB3-2125 or 29

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

24V DC Operation

120V AC Operation

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Chapter 1 Comparison and Selection

Figure 64 - 1336 REGEN (Enable) Power UpPower Down

Converter Control Board(see Figure 60 for details)

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Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Installing DC Bus Power Output Wiring - All RPS units

The DC bus output terminals on the main power terminal block (TB1) or the DC bus terminal bars of the 8720MC-RPS Regenerative Power Supply are used for connecting to load equipment such as an inverter Use the recommended wire size shown in Table 31 on page 93 and Table 32 on page 93 for wiring between the 8720MC-RPS Regenerative Power Supply and the load equipment Connect the terminal P on the main power terminal block (TB1) or the terminal bar P of the 8720MC-RPS Regenerative Power Supply to the positive (plus) DC bus terminal of the load equipment and the terminal N on the terminal block TB1 or the terminal bar N to the negative (minus) DC bus terminal of the load equipment Do not connect the positive (plus) side with the wiring of the negative (minus) side Such miswiring will damage the 8720MC-RPS Regenerative Power Supply and the connected load equipment

When multiple drives are connected to the 8720MC-RPS Regenerative Power Supply we suggest you install input fuses before each drive (or refer to local code) to protect the wiring and the drive Select adequate fuse(s) for the drives

Grounding the 8720MC-RPS Regenerative Power Supply

Connect an adequate equipment grounding conductor to ground terminal of load equipment remote control station (if used) input transformer (if used) and ground terminal of the 8720MC-RPS Regenerative Power Supply Run earth conductor to earth ground after confirming that the conductors are unbroken

This system is operated by switching DC bus line from + (plus) bus voltageto - (minus) bus voltage viewing from the ground for the purpose of controlling For this reason plus and minus voltages are always added on a circuit if equipment has a circuit between the bus line of equipment to be connected and the ground (earth) Even if no direct circuit exists between the bus line and the ground pulse current will flow through the stray capacity of the equipment by bus voltage switching When 8720MC-RPS and equipment to be connected to 8720MC-RPS are not securely grounded this current will flow through the circuit and may cause malfunction of them If grounding is not made properly it will cause the malfunction of the other system on the same line

ATTENTION When connecting the DC bus to plural number of external load equipment the user is responsible for installing fuses to protect the DC bus from shorting if no fuse is provided in the load equipment Failure to observe this precaution could result in damage to or destruction of the equipment

ATTENTION Exercise extreme caution for polarity of wiring when wiring DC bus Failure to observe this precaution could result in damage to or destruction of the 8720MC-RPS Regenerative Power Supply and the connected load equipment

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Chapter 1 Comparison and Selection

Install an insulating transformer to the input line of the 8720MC-RPS if unbalanced current flows and earth leakage breaker malfunctions due to the power supply conditions

For grounding use the wire size of grounding terminal as shown in Table 31 on page 93 and Table 32 on page 93

Wiring To Comply with Electromagnetic Compatibility (EMC)

To declare conformity with the requirements for CE Mark 8720MC-RPS Regenerative Power Supply must comply with both EMC directive and low voltage directive This section describes notes on wiring to comply with EMC directive

Table 24 shows the EMC standards compliance for the 8720MC-RPS Regenerative Power Supply units

Table 24 - 8720MC-RPS EMC Standards

Follow these guidelines for wiring to reduce the possibility of strong noise on the input and output lines of the 8720MC-RPS Regenerative Power Supply

1 Use a control cabinet made of metal for installing the 8720MC-RPS Regenerative Power Supply (It has been confirmed that this unit complies with EMC standards when installed inside the control cabinet)

2 Install a line filter designated by Reliance Electric to the power input line of the 8720MC-RPS units Wiring to the line filter must be as short as possible

IMPORTANT 8720MC-RPS Regenerative Power Supply itself is not subject to Machine directive When 8720MC-RPS Regenerative Power Supply is combined with other equipment control cabinet and machine it is needed to declare the compliance with Machine directive Noise level will vary depending on the installation and wiring of 8720MC-RPS Regenerative Power Supply other equipment and control cabinet It has been already confirmed that 8720MC-RPS Regenerative Power Supply complies with EMC standards only when 8720MC-RPS Regenerative Power Supply is composed of the component parts designated by Reliance Electric In order for users to declare the conformity with the requirements for CE Mark do not fail to confirm that the unit complies with EMC standards on the final conditions after completion of installation and wiring

8720MC-RPS027 (This model is no longer available)

8720MC-RPS065 2004108ECEN 501781997EN 61800-32004

8720MC-RPS190

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Comparison and Selection Chapter 1

3 Because current will leak to the earth when a line filter is installed connection to the earth must be secured Due to leaked current the earth leakage breaker may malfunction Select a proper breaker complying with leaked current (Rated current 100 to 500mA and operating time within 01 to 2 seconds)

4 The control cabinet must be securely grounded Wiring to be taken into grounding terminal of the control cabinet must be as thick and short as possible

5 The input and output line of the 8720MC-RPS units must be separated from the output line of the inverter unit as far as possible

6 Wiring of the control signal must be terminated within the control cabinet If the control cable needs to extend out of the control cabinet it is recommended to use shielded cables When ferrite cores are used install them to the side of the 8720MC-RPS units The following are the ferrite cores for the control cables recommendedbull ZCAT2032-0930 (Inside diameter 9 +- 1 mm) TDKbull ZCAT2035-1330 (Inside diameter 13 +- 1 mm) TDK

7 For notes on wiring to the other equipment and motors to be connected with the 8720MC-RPS refer to the manuals of the relevant equipment

Power Rating

Power rating of 8720MC-RPS Regenerative Power Supply depends on the number of units connected in parallel as shown in Table 25 Up to three units can be connected

Table 25 - Unit Connection and Power Ratings

Unit Connection Model Number Power Rating

15 kW Single Unit 8720MC-RPS027BM x 1(This model is no longer available)

15 kW

37 kW Single Unit 8720MC-RPS065BM x 1 37 kW

Two paralleled units 8720MC-RPS065BM +8720MC-RPS065BS x 1

75 kW

Three paralleled units 8720MC-RPS065BM +8720MC-RPS065BS x 2

110 kW

125 kW Single Unit 8720MC-RPS190BM x 1 125 kW

Two paralleled units 8720MC-RPS190BM +8720MC-RPS190BS x 1

250 kW

Three paralleled units 8720MC-RPS190BM +8720MC-RPS190BS x 2

375 kW

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Chapter 1 Comparison and Selection

Appearance of Model 8720MC-RPS065

Figure 65 shows the front view of the 8720MC-RPS065 with the front cover installed The operation panel (only for master unit) and the power lamp can be seen through the front cover All the terminals blocks to connect wiring are covered by the front cover

Figure 65 - Front View of the 8720MC-RPS065 With Cover

When the front cover is removed from the 8720MC-RPS065 the main power terminal block (TB1) and the Regulator Board (only for master unit) appear as shown in Figure 66 To remove the front cover first remove the screw at the upper-left corner of the unit and then lift up the cover Do not drop the screw from the cover

Figure 66 - Front View of the 8720MC-RPS065 With Cover Removed

Hole for Cover Fixing Screw

Power Lamp

Front Cover

Operation Panel (only for Master Unit)REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Unit Front View

RST PRG ENT

POWER

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Main Power Terminal Block (TB1)

Regulator Board (only for Master Unit)

Sequence Signal Terminal Block (TB3)

Unit After Removing Front Cover

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Comparison and Selection Chapter 1

The control power terminal block (TB2) for Model 8720MC-RPS065 is disclosed as shown in Figure 67 when the Regulator Board is opened to the left-hand side by removing the two fixing screws on the right-hand side of the bracket supporting the Regulator Board

Figure 67 - Front View of the 8720MC-RPS065 With Regulator Board Removed

Appearance of Model 8720MC-RPS190

Figure 68 shows the front view of the 8720MC-RPS190 with the front cover installed

The 8720MC-RPS190 unit has the main power terminals L1 L2 and L3 at the top of the unit and DC bus terminals P and N at the bottom of the unit

Figure 68 - Front View of the 8720MC-RPS190 With Cover

When the front cover is removed from the 8720MC-RPS190 Regenerative Power Supply the Control Power Terminal Block (TB2) the Control Terminal Block (TB4) the Regulator Board (only for master unit) and Sequence Signal Terminal Block (TB3) appear as shown in Figure 69

POWER

Control Power Terminal Block (TB2)

Unit After Removing Regulator Board

Main Power Terminal Block (TB1)

Hole for Cover Fixing Screw

Power Lamp

Front Cover

Operation Panel (only for Master Unit)REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

P N DC Bus Terminals

Main Power TerminalsL2 L1 L3

Unit Front View

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Chapter 1 Comparison and Selection

Figure 69 - Front View of the 8720MC-RPS190 With Cover Removed

Terminal Blocks on the Main Circuit

This section provides the main circuit block diagram and the description of the main power terminal block (TB1) and the control power terminal block (TB2) The main circuit block diagram for Model 8720MC-RPS065BM and 8720MC-RPS065BS is shown in Figure 70

Figure 70 - Terminal Blocks on the Main Circuit for RPS065 units

Unit After Removing Front Cover

Control Power Terminak Block (TB2)

Control Terminal Block (TB4)

Regulator Board (only for Master Unit)RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

Sequence Signal Terminal Block (TB3)

L1AUX

L2AUX

L3AUX

PR1PR2PR3

+24V30V3SENS+24V20V2MC1MC2

Fuse1

Fuse2

Fuse3

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

MC1

MC2

L1

L2

L3

G P

N

Driver Board RCPB

Power Interface Board PIFS

CN

16

CN17

CN

5

TB2

TB1TB1

PR DIS

PR FUSE1

PrechargeDischargeResistor

+

+

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Figure 71 shows the main circuit block diagram for Model 8720MC-RPS190BM and 8720MC-RPS190BS

Figure 71 - Terminal Blocks on the Main Circuit for RPS190 unit

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

L1

L2

L3

G P

N

Power Interface Board PIFS

CN16

CN20

CN17

CN5

CN5

TB2

TB4

PR DIS

PRFuse 2

Fuse 1

PrechargeDischargeResistor

BDI

BDI

APS

MC1

MC2

Fuse 3

CN16

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Chapter 1 Comparison and Selection

Main Power Terminal Block (TB1) for Model 8720MC-RPS065

Table 26 describes the terminals on the main power terminal block (TB1) for Model 8720MC-RPS065

Table 26 - Main Power Terminal Block (TB1) for Model 8720MC-RPS065

Control Power Terminal Block (TB2) for Model 8720MC-RPS065

Table 27 describes the terminals on the control power terminal block (TB2) for Model 8720MC-RPS065

Table 27 - Control Power Terminal Block (TB2) for Model 8720MC-RPS065

Terminal Name Symbol Description

Main Power Terminals L1 L2 L3 To connect three-phase AC input power to the main circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

DC Bus Terminals P N To connect the 8720MC-RPS Regenerative Power Supply to load equipment

Grounding Terminal G To ground the 8720MC-RPS Regenerative Power Supply

Terminal Name Symbol Description

Control Power Terminals L1AUXL2AUXL3AUX

To connect three-phase AC input power to the control circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

Terminals to Connect PrechargeDischarge Resistor

PR1 PR2 PR3 To connect prechargedischarge resistorbull When the built-in resistor is used

ndash Jumper between PR2 and PR3 and open PR1

bull When an external resistor is usedndash Connect the resistor between PR1 and

PR2 and open PR3bull When the unit is connected for power

regeneration mode onlyndash Open all the terminals PR1 PR2 and

PR3

Control Terminals for Main Magnetic Contactor

MC1 MC2 To be used as the control terminals for the main magnetic contactor (rated for250 VAC 1 Amp or 30 VDC1 Amp)

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Main Power Terminal Bar for Model 8720MC-RPS190

Table 28 describes the terminals on the main power terminal bar for Model 8720MC-RPS190

Table 28 - Main Power Terminal Bar for Model 8720MC-RPS190

Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190

Table 29 describes the terminals on the control power terminal block (TB2) and the control terminal block (TB4) for Model 8720MC-RPS190

Table 29 - Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190

Terminal Name Symbol Description

Main Power Terminals L1 L2 L3 To connect three-phase AC input power to the main circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

DC Bus Terminals P N To connect the 8720MC-RPS Regenerative Power Supply to load equipment

Grounding Terminal G To ground the 8720MC-RPS Regenerative Power Supply

Terminal Name TBx Symbol Description

Control Power Terminals

TB2 L1AUXL2AUXL3AUX

To connect three-phase AC input power to the control circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

Terminals to Connect PrechargeDischarge Resistor

PR1PR2PR3

To connect prechargedischarge resistorbull When the built-in resistor is used

ndash Jumper between PR2 and PR3 and open PR1

bull When an external resistor is usedndash Connect the resistor between PR1 and

PR2 and open PR3bull When the unit is connected for power

regeneration mode onlyndash Open all the terminals PR1 PR2 and

PR3

AC Reactor Fan Power Terminals

TB4 +24V30V3

To supply AC power to the fan for the AC reactor unit through the EM4000 EMC filter unit

Terminals for Fan Fault Signal

SENS To enter fault signal of the fan for the AC reactor unit

Power Terminals for Main Magnetic Contactor MC and Optional Fan

+24V20V2

To supply power to the main magnetic contactor and the fan for the cabinet fan through the 8720MC-EF190 EMC filter unit

Control Terminals for Main Magnetic Contactor

MC1MC2

To be used as the control terminals for the main magnetic contactor

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Chapter 1 Comparison and Selection

Regulator Board

The Regulator Board exists only on the master unit The slave unit for parallel connection has no Regulator Board and is controlled by the microprocessor of the Regulator Board on the master unit

The 8720MC-RPS Regenerative Power Supply regulation is performed by a microprocessor on the Regulator Board Figure 72 shows the locations of the main components on the Regulator Board The operation of the 8720MC-RPS Regenerative Power Supply is adjusted by the parameters set by the keypad

Figure 72 - 8720MC-RPS Regulator Board

PWM Gating Signals

Based on the output of the currentvoltage control loop the Regulator Board sends PWM gating signals through the Power Interface Board to the Power Modules (transistors) producing a pulse-width-modulated (PWM) waveform

Sequence Output Signals

Sequence output signals are provided from the sequence signal terminal block (TB3) of the Regulator Board to indicate the unit status

Four-character Display and Six LEDs

A four-character seven-segment light-emitting diode (LED) display is used to monitor values parameter numbers parameter values and error codes Six LEDs show the display mode of the operation panel and the units of the monitored values

JP1 JP3

SW6

JP2SW7

Sequence Signal Terminal Block (TB3)

CN2

CN1

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Microprocessor

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Jumpers and Switches

The jumpers JP1 to JP3 and the switches SW6 and SW7 are set at the factory before shipment If you need to change the jumpers andor switch settings read and understand the following description of these jumpers and switches before proceeding

Jumper JP1 to Enable Operation

Short this jumper to start switching operation of transistors of the 8720MC-RPS Regenerative Power Supply when the RUN sequence input is enabled This jumper should always be kept closed

Jumper JP2 to Enable Inspection Mode

Keep this jumper open always

Reset Switch SW6

Pressing this switch resets the CPU

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should set jumpers and switches Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life

ATTENTION Do not press the reset button switch (SW6) during operation Also do not alter the setting of any jumpers and switches during operation Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

ATTENTION Do not alter the settings of any jumpers not described in this manual Failure to observe this precaution could result in damage to or destruction of the equipment

IMPORTANT Do not press the reset switch SW6 during operation

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Chapter 1 Comparison and Selection

Switch SW7 to Enable Base Block

This switch is used to stop switching of transistors that produce PWM waveform by interrupting the base signal from the Power Modules To interrupt the base signal turn the switch to the OFF side

As shown in Figure 73 SW7 consists of four switches and SW7-1 to SW7-3 can be allocated to the master unit and slave units 1 and 2 In the case of a master with paralleled slave units it is possible to interrupt the base signal of each unit by turning the corresponding switch to the OFF side SW7-4 must always be kept to the OFF side

When two units are connected in parallel turn the switches SW7-1 and SW7-2 to the ON side and when three units are connected in parallel turn the switches SW7-1 through SW7-3 to the ON side

Figure 73 - SW7-x Switches

Sequence Signal Terminal Block (TB3)

As shown in Table 30 there is a sequence signal terminal block (TB3) on the Regulator Board Table 30 provides the information on each terminal of TB3

Slave Unit 2

Slave Unit 1

Master Unit

SW7-4

SW7-3

SW7-2

SW7-1

ON OFFENABLE BASE BLOCK

Keep SW7-4 always to the OFF side

When the switch is turned to the OFF side the base signal is interrupted and the unit will be in the OFF conditionWhen the switch is turned to the ON side the base signal is kept ON and PWM switching will continue

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Table 30 - Sequence Signal Terminal Block (TB3)

Description

Enter the supplemental contact signal (normally open contact) of the main magnetic contactor

The reset signal (+24 VDC) is used to reset fault Close this reset signal as required

Enter the RUN signal (+24 VDC)

0 V of +24 VDC power

+24 VDC power (rating 24 VDC02 Amps)

Common for IP and RDY signals

This is a contact signal that is turned ON during instantaneous power loss (contact rating 30 VDC50 mA)

This is a contact signal that is turned ON while the unit is ready for operation (contact rating 30 VDC50 mA)

This is a contact signal that opens while fault occurs (contact rating 250 VAC1 Amp or 30 VDC1 Amp)

Name of Terminal

Sequence InputSignals

Power forSequence Signals

Sequence OutputSignals

Symbol

MC

RST

PWR

0 V

24 V

COM

IP

RDY

FR FR

MCMC

24V

8720MC-RPS

47K

1K

RST

24V

8720MC-RPS

47K

1K

PWR

24V

8720MC-RPS

47K

1K

24V

0VCOM

IP

+VC

0VCIP

464K

Load

8720MC-RPS

24V

0VCOM

RDY

+VC

0VCRDY

464K

Load

8720MC-RPS

FR

FR

8720MC-RPS

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

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Chapter 1 Comparison and Selection

Wiring

Recommended Wire Sizes

This section shows the recommended wire sizes for the wires to be used in cabinet Select the wire sizes in consideration of the following

bull Applicable local national and international codesbull Temperature increase and voltage drop due to type of wires wiring

method wiring distance etc

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

ATTENTION The user is responsible for conforming with all the applicable codes Wiring practices grounding disconnects and overcurrent protection are of particular importance Failure to observe this precaution could result in severe bodily injury or loss of life

ATTENTION Do not use a megger to perform continuity checks in the equipment Use higher range of a circuit tester for this purpose Failure to observe this precaution could result in damage to or destruction of the equipment

ATTENTION The user is responsible for conforming with all applicable local national and international codes Failure to observe this precaution could result in damage to or destruction of the equipment

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Comparison and Selection Chapter 1

Recommended Wire Sizes for Power Wiring to the Main Power Terminal Block (TB1) and the Main Power Terminal Bars

Table 31 and Table 32 show the recommended wire sizes for power wiring to the main power terminal block (TB1) and the Main Power Terminal Bars Table 31 shows the wire sizes for Model 8720MC-RPS065 unit and Table 32 shows the wire sizes for Model 8720MC-RPS190 unit The wire sizes shown assume full utilization of the rated capacity of the RPS unit

Table 31 - Recommended Maximum Wire Sizes for Model 8720MC-RPS065 Unit

Table 32 - Recommended Maximum Wire Sizes for Model 8720MC-RPS190 Unit

Recommended Wire Sizes for Power Wiring to the Control Power Terminal Block (TB2) and the Control Terminal Block (TB4)

Table 33 shows the recommended wire sizes for power wiring to the control power terminal block (TB2) and the control terminal block (TB4)

Table 33 - Recommended Wire Sizes for Power Wiring to the Control Power Terminals and the control terminal block (TB4)

Name of Terminal Symbol Screw Size Size of Wire AWG (mm2)

Main Terminals (Input) L1 L2 L3 M6 4 (22 mm2)

DC Bus Terminals (Output) P N M6 4 (22 mm2)

Grounding Terminal (Earth) G M6 5 (22 mm2)

Name of Terminal Symbol Screw Size Wire Size Attached Lugs(1)

(1) UL-listed wires must be lugged by attached lugs

Main Power Supply Terminals

L1 L2 L3 M10 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-10 (M10) (6 Pieces)(2)

(2) JST is Japan Solderless Terminal Co

DC Bus Terminals P N M10 Larger than 100mm2

(AWG 40)JST R100-10(M10) (2 Pieces)(2)

Grounding Terminal G M8 Larger than 38mm2 (AWG 2)

JST R38-8 (M10)(1 Piece)(2)

Name of Terminal Symbol Screw Size Size of Wire AWG (mm2)

Main Terminals (Input) L1AUX L2AUX L3AUX M6 12 (35mm2)

DC Bus Terminals (Output) PR1 PR2 PR3 M6 12 (35mm2)

Grounding Terminal (Earth) MC1 MC2 M6 14 (20 mm2)

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Chapter 1 Comparison and Selection

Table 34 - Recommended Power Wire Sizes for the 8720MC-EF190-VB Unit

For further details on wiring refer to Chapter 4 Wiring in the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Adapters and Communications

Note 1336 REGEN can be connected to any compatible SCANporttrade network through an external module The 8720MC-RPS cannot interface with any network

1336 REGEN

Adapter Definitions

Serial communication devices such as the Human Interface Module (HIM) that are connected to the 1336 REGEN Converter are identified by SCANport serial communications as adapters Depending on the communications options ordered a number of different adapters are available

When the Converter-mounted Programming-only HIM is supplied it is connected as adapter 1 as detailed in Figure 74 Figure 74 also shows the maximum distance allowed between devices

Name of Terminal Symbol Screw Size Wire Size Attached Lugs(1)

(1) UL-listed wires must be lugged by attached lugs

Main Terminals (inputs)

L1 L2 L3 M8 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-8 (M8)(6 Pieces)(2)

(2) JST is Japan Solderless Terminal Co

Main Terminals (outputs)

L4 L5 L6 M10 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-10 (M10) (2 Pieces)(2)

Grounding Terminal (Earth)

G M8 Larger than 38mm2 (AWG 2)

JST R38-8 (M8)(1 Piece)(2)

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Comparison and Selection Chapter 1

Figure 74 - 1336 REGEN Adapter Definitions

1203-SG2

1203-SG4 2 3 4 5

2 3

toppedS00 Hz0+

Programming OnlyHIM(Adapter 1)

Expansion Options(Adapter 2)

Digital IOmdash J15J16 mdash

(Adapter 0)

1336 REGENConverter Control Board J3

1

9

19

PORT 2

PORT 1J6

J16

J15

ESCSEL

toppedS00 Hz0+

Adapter 2

Total Cable Distance Between EachDevice and Converter Must Be

10 Meters (33 ft) or Less

ESC SEL

F1 F2 F3 F4

Port Expansion Option(1203-SG2)

GPT or Other Remote Device

Cable Lengthin Meters = 10 - X

Cable Lengthin Meters = 10 - X

HIM or OtherRemote Device

Length = X Meters

Max CableLength = 10 Meters

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Chapter 1 Comparison and Selection

Human Interface Module (HIM)

HIM Description

When the converter-mounted HIM is supplied it is connected as Adapter 1 and visible from the front of the converter The display panel provides a means of programming the 1336 REGEN Converter and viewing the various operating parameters

HIM Removal

For handheld operation the module can be removed and located up to 10 meters (33 feet) from the 1336 REGEN Converter

IMPORTANT If a Control Panel HIM is connected to the 1336 REGEN Converter only the Start key and Stop key on the control panel will be functional mdash The Start key will send an Enable command to the Converter the Stop key will send a Not Enable command to the Converter

ATTENTION When a HIM is not supplied on enclosed NEMA Type 1 (IP 20) 1336 REGEN Controllers the blank cover plate (option HAB) must be installed to close the opening in the front cover of the enclosure Failure to install the blank cover plate allows access to electrically live parts which may result in personnel injury andor equipment damage

When a HIM is supplied with enclosed NEMA Type 1 (IP 20) 1336 REGEN Converters but has been removed from its mounting cradle for remote operation the blank cover plate must be installed in its place

ATTENTION Some voltages present behind the 1336 REGEN Converter front cover are at incoming line potential To avoid an electric shock hazard use extreme caution when removingreplacing the HIM

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Comparison and Selection Chapter 1

Figure 75 - 1336 REGEN HIM

8720MC-RPS

This section describes the configuration of the operation panel and the operation modes

Configuration of the Operation Panel

The operation panel is used for setting parameters monitoring operating conditions and resetting faults Figure 76 shows the configuration of the operation panel and the names of the components

Figure 76 - 8720MC-RPS Configuration of the Operation Panel

On the keypad of the operation panel there are five push-button switches used for selecting monitoring information setting parameters and resetting faults

HIM Operation

ESCapeWhen pressed the escape key will cause the programming system to go back one level in the menu tree

SELectPressing the select key alternately causes the top or bottom line of the display to become active The flashing first character indicates which line is active

IncrementDecrementThese keys are used to increment and decrement a value or scroll though different parameters

EnterWhen pressed a parameter will be selected or a parameter value will be entered into memory After a parameter has been entered into memory the top line of the display will automatically become active allowing another parameter to be chosen

7 053delbanE

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kW

V

A

Status LED Display

Keypad

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Chapter 1 Comparison and Selection

The display on the operation panel consists of four seven-segment LEDs that display monitored values parameter numbers parameter values and error codes

Six status LEDs on the operation panel display the operation status and the units of the monitored values

Operation Modes

The operation panel operates in the two modesbull Monitor modebull Program mode

In monitor mode you can monitor various operating conditions including input current of the 8720MC-RPS Regenerative Power Supply DC bus voltage etc In program mode you can view and change parameter values and examine the error log

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Comparison and Selection Chapter 1

Monitor Mode

Monitor mode is the operation mode to display operating conditions The following data can be displayed in this mode

bull Input current bull AC input power voltagebull DC bus voltagebull Powerbull Load ratio

The displayed value of input current is only an approximate value and no accuracy can be guaranteed If you need an accurate input current measure it by using a dedicated measuring device

To select a value to monitor press the key or the key until the desired value is displayed Pressing the key or the key will move you through the each of the displays

The unit of the displayed value is shown by turning ON the status LEDs as follows

bull A Shows the unit when the input current is displayedbull V Shows the unit when monitoring the AC input power voltage or the

DC bus voltagebull KW Shows the unit when monitoring the powerbull Turning OFF all LEDs Shows the unit when the load ratio is displayed

In both cases of monitoring the AC input power voltage and the DC bus voltage the V status LED is ON You can judge which item is being monitored by the display order The unit of the load ratio is percent () But in this case no status LED is ON

In case of monitoring the power the KW status LED is ON continuously when the operation is in power running and the KW status LED flashes when the operation is regenerative

In monitor mode the PROGRAM status LED is turned OFF indicating that the operation panel is not in program mode

When any fault occurs the operation panel cannot be changed to monitor mode

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Chapter 1 Comparison and Selection

Figure 77 - Example of Display in Monitor Mode

Program Mode

Program mode allows you to display and modify parameter values and to display the error log The following can be displayed in program mode

bull Types of parametersbull Parameter numbersbull Parameter valuesbull Selection of error logbull Error log numberbull Error codes

In program mode the PROGRAM status LED is ON indicating that the operation panel is in program mode

Figure 78 - Example of Display in Program Mode

Display

The display portion of the operation panel is a four-character seven-segment LED When the unit is powered up SELF is displayed as the 8720MC-RPS Regenerative Power Supply performs the power-up self-diagnostics When the diagnostics are completed the display indicates various monitor values parameter numbers parameter values and error codes

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

The PROGRAMstatus LED will not turn ON

A status LED ( A V or KW) will turn ON corresponding to the selectedmonitor display

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

The PROGRAM status LED will turn ON

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Comparison and Selection Chapter 1

Keypad

The keypad portion of the operation panel has five push-button switches that are used to select monitoring items to set parameters and to reset faults

Status LEDs

The operation panel contains six LEDs that show the present status of the 8720MC-RPS Regenerative Power Supply Each status LED has the following meaning

Table 35 - Status LED Descriptions

The UP () and DOWN () arrow keys are used tobull Select monitoring items in monitor modebull Select parameters and move through the error log in case of

program modebull Increase or decrease a numeric value when a parameter value is

displayedHolding down these keys will increase the scroll speed

The ENT key is used tobull Display a selected parameter value and the contents of the error

log in program modebull Save a parameter value when the parameter value is displayed

The PRG key is used tobull Move between program and monitor modes The PROGRAM

status LED will turn OFF when the operation panel is in monitor mode and turn ON when the operation panel is in program mode

bull Return to the display of parameter number without saving a parameter value when a parameter value is displayed

The RST key is used tobull Reset fault when fault occurred and the display shows the error

codeBefore resetting fault remove the reasons of the fault Note that when the RUN sequence signal has entered fault cannot be reset

LED Status Meaning

Ready On PWM switching is being performed

Off PWM switching is not performed

Fault On Fault occurred or the error log is being displayed

Off Operation is normal

Program On The operation panel is in program mode

Off The operation panel is in monitor mode

A On The root mean square value of the monitored input current is displayed in the unit of ampere(1)

ENT

PRG

RST

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Chapter 1 Comparison and Selection

V On The root mean square value of the monitored AC input power voltage or DC bus voltage is displayed in the unit of volt

KW On The monitored power (power running) is displayed in the unit of kilowatt

Flashing The monitored power (regenerated) is displayed in the unitof kilowatt

A V and KW Off The load ratio(2) is displayed in the unit of when A V and KW are turned OFF in monitor mode

(1) The displayed value of input current is only an approximate value and no accuracy can be guaranteed If you need an accurate value measure it by using a dedicated measuring device

(2) The load ratio is a ratio of the input current to the rated current

LED Status Meaning

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Chapter 2

Wiring Examples and Components

Note The 8720MC-RPS027 unit is no longer available

8720MC-RPS065 Wiring Examples

Single Unit

Figure 79 - Typical Connection of AC Input Power Wiring for Single Unit of Model 8720MC-RPS065

ATTENTION Special caution must be paid to wiring to the 8720MC-RPS Regenerative Power Supply when connecting multiple units in parallel The phases of AC input power to the main power supply terminals (L1 L2 and L3) and to the control power terminals (L1AUX L2AUX and L3AUX) and the polarity of DC bus output (P and N) of all the connected units must be the same Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

MC

L1 P

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

MC1

MC2

PWR

MC

24V

8720MC-RPSRegenerativePower Supply

Unit

MC

CircuitBreaker lt4

(CB)

Line Filter lt5 for AC Input

Power

Single-phaseLine Filter lt5

MainMagneticContactor

(MC)

Reactor lt11

HarmonicFilter

Terminal Block forControl Power (TB2)

100 to 115 VACor

200 to 230 VAC

380 to

460 VAC

RUN OnOff

Terminal Block for Sequence Signals (TB3)

Terminal Block for Main Power Supply (TB1)

Protection Fuse lt2

Terminals P and N lt6of Load Equipment

Varistor

Fuse lt4 for

PowerSupply

lt8 9

L3

L2

G

N

E

lt10

lt1

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Chapter 2 Wiring Examples and Components

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switch SW7-1 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a

line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

6gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use twisted shielded cable

7gt The length of the wiring in the cabinet must be as short as possible8gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible9gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration10gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below11gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

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Wiring Examples and Components Chapter 2

Two Paralleled Units

Figure 80 - Typical Connection of AC Input Power Wiring for Two Paralleled Units of Model 8720MC-RPS065

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX The phases of the control power L1AUX L2AUX and L3AUX for the slave unit(s) must also be same as those for the master unit

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switches SW7-1 and SW7-2 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt The slave circuit breaker must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating if your local code requires them

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3MC1

MC2

8720MC-RPSRegenerative Power

Supply Unit 2(Slave Unit)

8720MC-RPSRegenerative Power

Supply Unit 1(Master Unit)

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3MC1

MC2

PWR

MC

24VMC1 CB2

CB2

MC2

RUN OnOff

MC2

MC1

MC2

MC1

Reactor(L1)

MainMagneticContactor

(MC1)

HarmonicFilter

CircuitBreaker lt4

(CB1)

CircuitBreaker lt4

(CB2)

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Single-phaseLine Filter lt6

MainMagneticContactor

(MC2) Reactor(L2)

HarmonicFilter

ProtectionFuse lt2

ProtectionFuse lt2

TerminalsP and Nof Load Equipment

380 to460 VAC

100 to115 VAC

or200 to

230 VAC

Varistor

Varistor

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

lt9 10E

lt9 10E

lt5 11

lt12

lt1

lt12

lt7

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Chapter 2 Wiring Examples and Components

6gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

7gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use Bus bar for the common bus sized to 175 times the total continuous current output of the RPS units

8gt The length of the wiring in the cabinet must be as short as possible9gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible10gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration11gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below12gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

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Wiring Examples and Components Chapter 2

Three Paralleled Units

Figure 81 - Typical Connection of AC Input Power Wiring for Three Paralleled Units of Model 8720MC-RPS065

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX The phases of the control power L1AUX L2AUX and L3AUX for the slave unit(s) must also be same as those for the master unit

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switches SW7-1 SW7-2 and SW7-3 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt The slave circuit breaker must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating if your local code requires them

MC3

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

8720MC-RPSRegenerative Power

Supply Unit 3(Slave Unit 2)

8720MC-RPSRegenerative Power

Supply Unit 2(Slave Unit 1)

8720MC-RPSRegenerative Power

Supply Unit 1(Master Unit)

MC2

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

MC1

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

PWR

MC

24VMC1 MC3 CB3CB2MC2

CircuitBreaker lt4

(CB3)

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Single-phaseLine Filter

CircuitBreaker lt4

(CB2)

CircuitBreaker lt4

(CB1)

MainMagneticContactor

(MC3)

MainMagneticContactor

(MC2)

MainMagneticContactor

(MC1)

Reactor(L3)

Reactor(L2)

Reactor(L1)

380 to460 VAC

100 to 115 VACor

200 to 230 VAC

ProtectionFuse lt2

ProtectionFuse lt2

ProtectionFuse lt2

Terminals P and Nof Load Equipment

HarmonicFilter

RUN OnOff

Varistor

HarmonicFilter

HarmonicFilter

Varistor

Varistor

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

lt9 10

lt12

lt1

lt12

lt12

lt7

lt5 11

lt9 10E

lt9 10

lt6

E

E

CB2 MC2

MC1

MC3CB3

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Chapter 2 Wiring Examples and Components

6gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

7gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use Bus bar for the common bus sized to 175 times the total continuous current output of the RPS units

8gt The length of the wiring in the cabinet must be as short as possible9gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible10gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration11gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below12gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

When Used as a Converter for Power Regeneration Mode Only

Figure 82 - Wiring for Model 8720MC-RPS065 Unit Used as a Converter for the Power Regeneration Mode Only

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

8720MC-RPS027and8720MC-RPS065

MainMagneticContactor

(MC1)

MC1100 to 115 VACor

200 to 230 VAC

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1

MC2

PWR

READY

MC

24V

CircuitBreaker(CB2)

CircuitBreaker(CB1)

L1

L2

L3

MC1

RUN OnOff

U

V

W

P

N

G

To AC Motor

Reactor

Reactor

Inverter(Load Equipment)

8720MC-RPSRegenerative Power

Supply Unit(Dedicated for PowerRegeneration Mode)

HarmonicFilter

VaristorFuse

Protection Fuse lt2

Single PhaseLine Filter

Line Filter for AC Input Power

lt1

lt2

lt7

lt8

lt9

lt6E

READY

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Wiring Examples and Components Chapter 2

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switch SW7-1 on the Regulator Board without fail4gt Wiring to be taken into cabinet must be as short as possible5gt This connection is only used with AC input drives6gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible7gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration8gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below9gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

It is possible to select the 8720MC-RPS units depending on the regenerative power when only regenerated power of the unit integrating converter and inverter is used In this case however the following cautions must be observed Figure 82 shows wiring of the 8720MC-RPS065 unit used as a converter for the power regeneration mode only

bull Rating of regenerative power of the 8720MC-RPS is less than rated power both in the instantaneous rating and continuous rating

bull When rectifier portion of inverter is composed of thyristor CR snubber circuit between anode and cathode of thyristor may become overloaded Therefore treating time for regenerative power must be within 5 seconds for 3 minutes Because the current ICR flowing through CR snubber circuit in the power regeneration mode is represented by the following formula verify the specifications of CR snubber circuit

ndash

bull Do not fail to connect ACL unit of 3 impedance toward inverter rating with the AC input line of inverter Without ACL unit excessive circulating current will flow between the 8720MC-RPS units

bull Even during the power running current will be supplied from the 8720MC-RPS unit to DC bus proportionally to the impedance ratio of both reactors at the 8720MC-RPS unit and inverter This current must not exceed the rating of the 8720MC-RPS unit

bull Set the parameter of the FWD Current Limit (U001) to zero (0)

bull Set the parameter of the Discharging Function Enable (F017) to zero (OFF)

bull Set the DC bus voltage to start power regeneration to the parameter of the DC Bus Voltage Reference (U000)

ICR [A] = (8 003 x R [Ω]) x C [μF]

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Chapter 2 Wiring Examples and Components

bull Open all the terminals PR1 PR2 and PR3 for connecting prechargedischarge resistor Because these terminals are open the unit does not perform prechargedischarge operations Prechargedischarge must be performed on inverter side

bull Do not fail to enter the READY signal of inverter to (PWR)

When Adapted to Capacitors Having Large Capacity

8720MC-RPS065 units charge to capacitors with a single phase full-wave rectification circuit through the built-in prechargedischarge resistor When the load capacitors have large capacitance it takes more time for charging and the wattage of the internal resistor becomes insufficient When the load capacitance is large disable the built-in prechargedischarge resistor and connect an external resistor or external circuit for prechargingdischarging (Note that minimum precharging discharging cycle is 3 minutes)

Calculate the rated wattage of the external prechargedischarge resistor to be connected to the outside in accordance with the following formula depending on the total capacitance of all the capacitors including the built-in capacitor

bull Rated wattage [W] = 17000 x C[F]bull But serge resistivity of J[ J] = 28000 x C[F] must be provided

When an external prechargedischarge resistor is connected between PR1 and PR2 change the set value of the following parameters if necessary

bull PrechargeDischarge Time (F014)bull Wattage of PrechargeDischarge Resistor (F015)

Table 36 - Maximum Applicable Capacitance of Capacitor and Minimum Resistance Value (8720MC-RPS065 unit)

Capacity of built-in Capacitor 1900microF

Built-in Resistor (Resistance ValueWattage) 7000microF(22 ohm120W)

External Resistor (Minimum Resistance Value)Connect to PR1 and PR2

110000microF(20 ohm)

External Circuit (Minimum Resistance Value)Refer to Figure 82

220000microF(47 ohm)

110 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

External Resistor Case

Most applications are successfully integrated using the internal precharge resistor provided in the 8720MC-RPS Regenerative Power Supply For instances where there is a large amount of load capacitance caused by connecting several 8720MC drives to a single 8720MC-RPS Regenerative Power Supply an external

precharge resistor may be required To determine the total capacitance C[F] add the capacitance for the RPS065 unit as determined from row 1 of Table 36 to the sum of the drive capacitance as determined by the drive specifications If the total capacitance of the RPS065 is above 7000μf but less than 110000μf an external resistor connected to PR1 and PR2 is required Table 36 provides the minimum resistance value for the external precharge resistor 20 ohms for the RPS065 The wattage [W] is determined by the equation presented above Connect the external precharge resistor to terminals PR1 and PR2 on terminal block TB2 Terminal PR3 should be left open (see Figure 70) The PrechargeDischarge Time (F014) may require a larger value to accommodate the increased precharge time The Wattage of PrechargeDischarge Resistor (F015) should also be increased to the external precharge resistor wattage

External Circuit Case

If the total capacitance of the RPS065 is above 110000μf but less than 220000μf an external resistor connected as shown in Figure 83 must be provided Table 36 provides the minimum resistance value for the external precharge resistor 47 ohms for the RPS065 The wattage [W] is determined by the equation on page 109

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 111

Chapter 2 Wiring Examples and Components

Figure 83 - Example of Wiring when PrechargeDischarge Circuit of the 8720MC-RPS065 is Configured with an External Circuit

1gt Remove the jumper between PR2 and PR32gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below3gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

If a totally external resistor network is used as shown in Figure 83 the calculated wattage [W] = 17000 x C farads is divided in half to size the precharge and discharge resistors

Note Parameter F015 should be set to the sum of the wattage for both resistors

PrechargeDischargeResistor

Power for Sequence Circuit

lt3

lt2

lt1

MainPower

MC

MC

MC

MCPWR

PWR

RCPB

CN

15C

N5

CN17

PIFS

DIS

PR2

PRX

PR3

PR1

PR

PR

Fuse 1

DC Output Fuse

Fuse

G

L3AUX

L2AUX

L1AUX

L3

L2

L1

TB2

MC1MC2

PRX

PWR

MC

MC

PR3PR2PR1

TB1

E

TB1

DISR

DIS

DIS

N

P

24V

BDSR

Harmonic Filter

MC

DIS

PRXDC Contactor

Varistor Reactor

112 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

8720MC-RPS190 Wiring Examples

Single Unit

Figure 84 - Typical Connection of AC Input Power Wiring for Single Unit of Model 8720MC-RPS190 Unit

1gt Refer to the lower left corner of Figure 84 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn ON the switch SW7-1 on the Regulator Board without fail5gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below6gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

CN2FMI-1

CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1 L4

L5

L6

L2

L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU BDSR-1

CN1

G

8720MC-RPS190 380 to 460 VAC

L4

L5L6

L1L2L3

L4L5L6

L1

L2L3

lt1 6

lt1 6

8720MC-EF-190-VBEMC Filter Unit

8720MC-RPSRegenerative

Power Supply Unit

Fan

YLWBLK

BL

BR

BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

Fusefor

PowerSupply

CircuitBreaker

(CB)ProtectionFuse lt3

RUN OnOff

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 3

Fan 2

RED

BLK

YLW

YLW

RED

BLK

lt5

lt2

CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 113

Chapter 2 Wiring Examples and Components

Two Paralleled Units

Figure 85 - Typical Connection of AC Input Power Wiring for Two Paralleled Units of Model 8720MC-RPS190

1gt Refer to the lower left corner of Figure 47 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

CN2A1A2A3A4A5B1B2B3B4B5

CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-Out+24V

MC

L1 L4L5L6

L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR324V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU

BDSR-1

CN1

G

L1L2L3

G

8720MC-RPS190 380 to 460 VAC

lt1 7

lt1 7

lt1 7

lt1 7

lt2

lt2

lt5 6

8720MC-EF190-VBEMC Filter Unit

8720MC-EF190-VBEMC Filter Unit

8720MC-RPSRegenerativePower Supply

Unit (Master Unit)

8720MC-RPSRegenerativePower Supply

Unit (Slave Unit)P

IFS

CN

3

2

1 2

1

CircuitBreaker(CB1)

CircuitBreaker(CB2)

Fusefor

PowerSupply

Fusefor

PowerSupply

ACL UnitL1L2L3

L4L5L6

L1 (R)L2 (S)L3 (T)

PNG

PIF

S C

N2

CN4

CN2 CN2

CN41 R12 S13 T1

123

CN1 CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

REDWHTBLU

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR324V30V3SENS24V20V2MC1MC2

ProtectionFuse lt3

ProtectionFuse lt3

RUN OnOffR1S1T1

Fan 2

Fan 2

Fan 3

Fan 3A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan

YLWBLK

BL

BR BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

RED

YLW

YLW

YLW

YLW

BLK

RED

BLK

RED

BLK

RED

BLK

FMI-1

FMI-1CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1

CB2

CB2

114 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 and SW7-2 on the Regulator Board without fail5gt Slave circuit breakers must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating also if your local code requires them6gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below7gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 115

Chapter 2 Wiring Examples and Components

Three Paralleled Units

Figure 86 - Typical Connection of AC Input Power Wiring for Three Paralleled Units of Model 8720MC-RPS190

1gt Refer to the lower left corner of Figure 86 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by

8720MC-RPS190 380 to 460 VAC

8720MC-EF-190-VBEMC Filter Unit

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

REDWHTBLU

CN1

G

8720MC-RPSRegenerative

Power Supply Unit(Slave Unit)

PIFS

CN2

2 3

ACL UnitL1L2L3

L4L5L6

8720MC-EF-190-VBEMC Filter Unit

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

G

8720MC-RPSRegenerative

Power Supply Unit(Slave Unit)

PIFS

CN2

1

8720MC-EF-190-VBEMC Filter Unit

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

G

8720MC-RPSRegenerative

Power Supply Unit(Master Unit)

PIFS

CN3

3

2

ProtectionFuse lt3

ProtectionFuse lt3

ProtectionFuse lt3

PIFS

CN

3

MCRST

PWR0V

24VCOM

IPRDY

FRFR

BDSR-1

1

RUNOnOff

CircuitBreaker(CB1)

CircuitBreaker(CB2)

CircuitBreaker(CB3)

Fusefor

PowerSupply

Fusefor

PowerSupply

Fusefor

PowerSupply

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

CN1

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

CN1

REDWHTBLU

REDWHTBLU

1 R12 S13 T1

1 R12 S13 T1

1 R12 S13 T1

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

123

123

Fan 3

Fan 2

R1S1T1

R1S1T1

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

123

Fan

YLWBLK

RE

DR B

L

Y BR

BR

Sho

rt

Terminals on ACL Unit lt1

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

RED

BLK

RED

BLK

Fan 3

Fan 2

RED

BLK

RED

BLK

Fan 3

Fan 2

RED

BLK

RED

YLW

YLW

YLW

YLW

YLW

YLW

BLK

FMI-1

FMI-1

FMI-1CB2

CB3 CB2

lt1 7

lt1 7

lt2

lt2

lt2

lt1 7

lt1 7

lt1 7

lt1 7

lt5 6

116 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 SW7-2 and SW7-3 on the Regulator Board without fail5gt Slave circuit breakers must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating also if your local code requires them6gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below7gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

When Used as a Converter for Power Regeneration Mode Only

Figure 87 - Wiring Model 8720MC-RPS190 Used as a Converter for the Power Regeneration Mode Only

1gt Refer to the lower left corner of Figure 87 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

CN2 CN2

CN4123

CN4

CN1A1A2A3A4A5B1B2B3B4B5

MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1

L1

L4L5L6

L2

L2

L3

L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU

BDSR-1

CN1

G

8720MC-RPS190 380 to 460 VAC

L4

L5L6

L1

L2L3

8720MC-EF-190-VBEMC Filter Unit

8720MC-RPSRegenerative

Power Supply Unit

Inverter(Load Equipment)

3 ACL

ProtectionFuse lt3

Fuse

CircuitBreaker

P

N

G

U

V

W

Fusefor

PowerSupply

CircuitBreaker

(CB)

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 2

Fan 3

ACL Unit L4

L5L6

L1

L2L3

lt5

lt2

lt7lt8

lt1 6

lt1 6

READY

FMI-1

Fan

YLWBLK

BL

BR

BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1 READY

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 117

Chapter 2 Wiring Examples and Components

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P an N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 on the Regulator Board without fail 5gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below6gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below7gt Open all the terminals PR1 PR2 and PR3 for connecting prechargedischarge resistor Because these terminals

are open the unit does not perform prechargedischarge operations Prechargedischarge must be performed on inverter side Set the parameter of the Discharging Function Enable (F017) to zero (OFF)

8gt If you want the 8720MC-RPS unit to perform the prechargedischarge operation Install Jumper PR2 to PR3 and set Discharge Function Enable (F017) to a one (ON)

It is possible to select the 8720MC-RPS units depending on the regenerative power when only regenerated power of the unit integrating converter and inverter is used In this case however the following cautions must be observed Figure 87 shows wiring of the 8720MC-RPS190 unit used as a converter for the power regeneration mode only

bull Rating of regenerative power of the 8720MC-RPS is less than rated power both in the instantaneous rating and continuous rating

bull When rectifier portion of inverter is composed of thyristor CR snubber circuit between anode and cathode of thyristor may become overloaded Therefore treating time for regenerative power must be within 5 seconds for 3 minutes Because the current ICR flowing through CR snubber circuit in the power regeneration mode is represented by the following formula verify the specifications of CR snubber circuit

ndash

bull Connect ACL unit of 3 impedance toward inverter rating with the AC input line of inverter Without ACL unit excessive circulating current will flow between the 8720MC-RPS units

bull Even during the power running current will be supplied from the 8720MC-RPS unit to DC bus proportionally to the impedance ratio of both reactors at the 8720MC-RPS unit and inverter This current must not exceed the rating of the 8720MC-RPS unit

bull Set the parameter of the FWD Current Limit (U001) to zero (0)

bull Set the DC bus voltage to start power regeneration to the parameter of the DC Bus Voltage Reference (U000)

bull Enter the READY signal of inverter to (PWR)

ICR [A] = (8 003 x R [Ω]) x C [μF]

118 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

PrechargeDischarge Operation

bull If you do not want the 8720MC-RPS unit to perform the prechargedischarge operation open all the terminals (PR1 PR2 and PR3) for connecting the prechargedischarge resistor In this case the prechargedischarge must be performed on inverter side Set the Discharging Function Enable parameter (F017) to zero (OFF)

or

bull If you do want the 8720MC-RPS unit to perform the prechargedischarge operation install a jumper from PR2 to PR3 and set the Discharge Function Enable parameter (F017) to one (ON)

When Adapted to Capacitors Having Large Capacity

8720MC-RPS190 unit charges to capacitors with a single phase full-wave rectification circuit through the built-in prechargedischarge resistor When the load capacitors have large capacitance it takes more time for charging and the wattage of the internal resistor becomes insufficient When the load capacitance is large disable the built-in prechargedischarge resistor and connect an external resistor or external circuit for prechargingdischarging (Note that minimum prechargingdischarging cycle is 3 minutes)

Calculate a rated wattage of the external prechargedischarge resistor to be connected to the outside in accordance with the following formula depending on the total capacitance of all the capacitors including the built-in capacitor

bull Rated wattage [W] = 17000 x C[F]

bull But serge resistivity of J[ J] = 28000 x C[F] must be provided

When an external prechargedischarge resistor is connected change the set value of the following parameters if necessary

bull PrechargeDischarge Time (F014)

bull Wattage of PrechargeDischarge Resistor (F015)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 119

Chapter 2 Wiring Examples and Components

Table 37 - Maximum Applicable Capacitance of Capacitor and Minimum Resistance Value (8720MC-RPS190 unit)

External Resistor Case

Most applications are successfully integrated using the internal precharge resistor provided in the 8720MC-RPS Regenerative Power Supply For instances where there is a large amount of load capacitance caused by connecting several 8720MC drives to a single 8720MC-RPS Regenerative Power Supply an external precharge resistor may be required To determine the total capacitance C[F] add the capacitance for the applicable RPS190 unit as determined from row 1 of Table 37 to the sum of the drive capacitance as determined by the drive specifications in Chapter 2 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

In the case of the RPS190 if the total capacitance is above 25000μf but less than 165000μf an external precharge resistor connected to PR1 and PR2 is required Table 37 provides the minimum resistance value for the external resistor of 10 ohms The wattage is determined by the equation presented above Connect the external precharge resistor to terminals PR1 and PR2 on the terminal block TB2 Terminal PR3 should be left open See Figure 71 on page 85 The PrechargeDischarge Time (F014) may require a larger value to accommodate the increased precharge time The Wattage of PrechargeDischarge Resistor (F015) should also be increased to the external precharge resistor wattage

Capacity of built-in Capacitor 7600microF

Built-in Resistor (Resistance ValueWattage) 25000microF(10 ohm400W)

External Resistor (Minimum Resistance Value)Connect to PR1 and PR2

165000microF(10 ohm)

External Circuit (Minimum Resistance Value)Refer to Figure 88

495000microF(15 ohm)

120 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

External Circuit Case

In the case of the RPS190 if the total capacitance is above 165000μf but less than 495000μf an external precharge resistor connected as shown in Figure 88 must be provided Table 37 provides the minimum resistance value for the external precharge resistor 15 ohms in the case of the RPS190 The wattage [W] is determined by the equation on page 118

Figure 88 - Example of Wiring when PrechargeDischarge Circuit of the 8720MC-RPS190 is configured with an External Circuit

1gt Remove the jumper between PR2 and PR32gt Use a relay with contact of which minimum applicable load is 5 mA and below3gt Refer to the lower left corner of Figure 88 indicating the terminals on the ACL unit When the fan inside the ACL

unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

4gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

If a totally external resistor network is used as shown in Figure 88 the calculated wattage [W] = 17000 x C farads is divided in half to size the precharge and discharge resistors

Note Parameter F015 should be set to the sum of the wattage for both resistors

CN2 CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out

L1

PR3

PR2

PR1 PRX

MC

PRX

PWR MCX

L4

L5

L6

L2

L3

L1 (R)L2 (S)L3 (T)

PNG

DISR

DIS

PWR

MCX

Relay for controlling DC 24V control

DIS

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU BDSR-1

CN1

G

SS441B AC 460VSS4265 AC 230V

L4

L5L6

L1L2L3

L4L5L6

L1

L2L3

lt1

8720MC-EF190-VBEMC Filter Unit 8720MC-RPS190

YLWBLK

RE

DR B

L

Y BR

BR

CircuitBreaker

(CB)

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 3

Fan 2RE

DBL

K

YLW

YLW

RED

BLK

Sho

rt

Terminals on ACL Unit

Fan

DC Output Fuse

ACL Unit

ACInputFuse

MCX

PRX

DIS

+24VMC

MC

Power for Sequence Circuit

DCContactor

lt4

lt3

lt3

lt2

lt4

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 121

Chapter 2 Wiring Examples and Components

Component Bill of Materials (Suggested)

Single Unit

Note These suggested bill of materials are examples for the 8720MC-RPS190 units Use these examples and the wiring diagrams to create a bill of materials for the 8720MC-RPS065 units

Table 38 - Single 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM This is the 190 Amps DC output converter that powers the DC Bus 1

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

1

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

1

8720MC-LR10-100B (2) bull Contains one 100 A Reactor in the package order quantity two for 200A capability

bull Parallel wiring required

2

100mm2 or 40 AWG recommended DC Bus wiringfit to length (6)

bull DC Bus wiringbull Must be 1000 VDC ratedbull RPS fusing to 350 Amp so 100mm2 or 40 AWG recommendedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

122 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

Two Paralleled Units

Table 39 - Multiple (Two) 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM and 8720MC-RPS190BS This is the 190 Amps DC output converter that powers the DC Bus 1 (xBM)1 (xBS)

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

2

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2 sets (total 6)

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2 sets (total 4)

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

2

8720MC-LR10-100B (2) bull Required for boosting up and controlling DC Bus Voltagebull Contains one 100 A Reactor in the package order quantity two for

200A capabilitybull Parallel wiring required

4

DC Bus bar wiring fit to length (6) bull DC Bus connectionbull RPS suggestion to use bus bar rated to at least 175 of RPS output

Amps In this case 570 A x 175 or 9975 Abull Must be 1000 VDC ratedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 123

Chapter 2 Wiring Examples and Components

Three Paralleled Units

Table 40 - Multiple (Three) 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM and 8720MC-RPS190BS This is the 190 Amps DC output converter that powers the DC Bus 1 (xBM)2 (xBS)

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

3

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3 sets (total 9)

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3 sets (total 6)

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

3

8720MC-LR10-100B (2) bull Required for boosting up and controlling DC Bus Voltagebull Contains one 100 A Reactor in the package order quantity two for

200A capabilitybull Parallel wiring required

6

DC Bus bar wiring fit to length (6) bull DC Bus connectionbull RPS suggestion to use bus bar rated to at least 175 of RPS output

Amps In this case 570 A x 175 or 9975 Abull Must be 1000 VDC ratedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

124 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Chapter 3

Parameter Programming

1336 REGEN Line Regenerative Package

Overview

The 1336 REGEN Line Regeneration Package is designed so that factory default parameter settings allow it to operate satisfactorily under a wide variety of load and utility conditions

With the exception of Parameter 1 for the majority of applications there should be no need to adjust parameters Should utility or load conditions deviate from the normal conditions listed in the specifications the following parameters have been provided to allow adjustments to factory settings

Parameters

Figure 89 - 1336 REGEN Parameters Description

IMPORTANT The 1336 REGEN Package has been shipped from the factory with Parameter 1 set to the Regenerative Brake Mode of operation For Regenerative DC Bus Supply applications this parameter must be reset as described in Operational Mode on page 2-29 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

Parameter No 1

Display Units bits

Parameter Type ReadWrite

Factory Default XXXXX000Regen Brake Mode

MinMax Value NA

Drive Units 000 = 0bin

Operational ModeSets the 1336 REGEN Line Regeneration Package mode of operation The modes are defined by the last (3) bits of a 16 bit word To set the mode first stop the 1336 REGEN Converter set the mode then re-enable the converter

Important If the [Operational Mode] is reset while the 1336 REGEN Converter is enabled a System Mode Change Fault will occur Issuing a reset command will clear the fault and reset the converter

ional odetperaO10XXX0X

Bit 2 Bit 1 Bit 0

0 = Regen Brake Mode 1 = Regen DC Bus Supply Mode0 = Fixed DC Bus Mode 1 = DC Bus Trim Mode0 = 460VAC Input Line Voltage 1 = 380VAC Input Line Voltage0 = Fixed DC Bus 1 = Scheduled DC Bus0 = Voltage Gain 1 = Voltage Gain

Bit 3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 125

Chapter 3 Parameter Programming

Table 41 - 1336 REGEN Line Parameter Examples

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

1 Operational Mode 00000000B 00001111B 00000000B

2 Rated AC Line Current AMPS 01 65535 01

3 AC Line Current -800 800 0

4 Peak Load -800 800 0

5 Actual Bus Voltage VOLT 0 24961 0

6 (1) Bus VReg Ref VOLT 6642 775 7381

7 (1) Bus VReg KP 05 199 1

8 (1) Bus VReg KI 05 199 1

9 (2) Conduction Angle Constant

05 055 05

10 (2) Shift Angl Constant 0 006 003

11 (2) Inst Overcurrent Trip Filter

0 10 5

12 (1) Motoring Cur Lim 0 150 150

13 Regen Curr Limit -150 0 -150

14 Inst Overcurrent SW Trip Level

100 199 192

15 Voltage Feedback Filter Bandwidth

HZ 5 100 10

16 DC Bus Overvoltage SW Trip Level

120 135 130

17 DC Bus Undervoltage SW Trip Level

50 100 60

18 AC Line Overvoltage Trip Level 1

110 130 115

19 AC Line Overvoltage Trip Level 2

120 135 130

20 AC Line Undervoltage Trip Level 1

75 90 85

21 AC Line Undervoltage Trip Level 2

50 70 60

22 Phase Locked Loop Error Trip Point

0 03 01

23 Port Enabled Mask 00000000B 00000111B 00000111B

24 Start Stop Owner 0000000000000000B 1111111111111111B 0000000000000000B

25 Command Status 00000000B 11111111B 00000000B

26 Logic Status 00000000B 11111111B 00000000B

27 Fault Select 1 00000000B 00011111B 00011100B

28 HIM Default Display Parameter

1 32 5

29 DAC Select 1 1 25 3

30 DAC Select 2 1 25 4

31 DAC Select 3 1 25 5

32 DAC Select 4 1 25 6

(1) Specific to DC Bus Supply Operation(2) Specific to Regenerative Brake Operation

126 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Parameter Programming Chapter 3

Note The parameters in Table 41 are from DriveExecutive using a 336R Line Regen 480V482A Series A Version 202

Refer to the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 pages 2-28 to 35 (Regenerative DC Bus Supply Operation Parameters) and pages 3-33 to 3-40 (Regenerative Brake Operation Parameters) for parameter details

8720MC Regenerative Power Supply

Overview

The parameters are used to define characteristics of the 8720MC-RPS Regenerative Power Supply To program the unit for a specific application you display the appropriate parameter and adjust it as required

There are two types of parameters

bull User Parameters (UXXX)

ndash These parameters can be adjusted or modified at any time

bull Factory Parameters (FXXX)

ndash These parameters are initially set before shipping out from the factory Usually these parameters are not required to be adjusted or modified

The Factory parameters are protected by password and the password must be set to access these parameters Note however that some of these parameters cannot be modified during operation even though the password has been set

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should adjust and operate this equipment Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 127

Chapter 3 Parameter Programming

Parameters

Table 42 - 8720MC-RPS Parameter Examples

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

U000 (1) DC Bus Voltage Reference Volts 270 750 700

U001 (1) FWD Current Limit 0 150 150

U002 REV Current Limit 0 150 150

F000 Password 0 999 0

F001 Unit Selection Amps 027b 570b Unit-Dependant027b054b081b065b130b195b190b380b570b

F002 Rated Current Amps 10 645 Unit-Dependant27548165130195190380570

F003 Current Control Proportional Gain

Times 001 10 1

F004 Current Control Integral Gain

radsec 1 3000 64

F005 Voltage Control Proportional Gain

Times 001 30 5

F006 Voltage Control Integral Gain

radsec 1 3000 128

F007 Bus Overvoltage Detection Level

Volts 325 900 800

F008 Bus Low Voltage Detection Level

Volts 200 600 400

F009 AC Overvoltage Detection Level

Volts 200 550 550

F010 Carrier Frequency kHz 5 15 10 kHz 8720MC-RPS0655 kHz 8720MC-RPS190

F011 Deadtime microseconds 15 15 6

F012 Allowable Time for Instantaneous Power Loss

seconds 005 3 05

128 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Parameter Programming Chapter 3

Note Refer to Chapter 7 - Parameters of the 8720MC-RPS Regenerative Power Supply Installation Manual publication 8720MC-RM001 for each parameter described in detail

F013 AC Reactor Capacity micro-henry 100 8000 1200mH 8720MC-RPS065400mH 8720MC-RPS190

F014 PrechargeDischarge Time seconds 05 15 30 secs60 secs 8720MC-RPS190

F015 Wattage of PrechargeDischarge Resistor

Watts 50 2000 120W 8720MC-RPS065400W 8720MC-RPS190

F016 DC Bus Voltage Offset Volts 09 11 1

F017 (1) Discharging Function Enable

Off On On

F018 Version Information

F019 Selection of Wiring (LE) Detecting Function

Off On On

(1) Important Parameter Programming when in Power Regeneration Mode Only Set U001 to 0 so converter power is not forwarded to the drive U000 is important in any function that regulates the DC bus level

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 129

Chapter 3 Parameter Programming

Notes

130 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Appendix A

Sequence of Operation

8720MC-RPS Sequence Signal Wiring

Figure 90 shows a typical connection of sequence control signals

Figure 90 - 8720MC-RPS Typical Connection of Sequence Control Signals

MC

1K

1K

1K47K

47K

47K

RST

PWR

0V

24V

COM

IP IP

RDY RDY

FR

FR

464K

464K

464K Load Equipment

Terminal Block TB3 of 8720MC-RPS Regenerative Power Supply Unit Unit

8720MC-RPS Unit

+VC

0VC

To an external error detection sequence circuit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 131

Appendix B Sequence of Operation

Sequence Signal Wiring

Verify the following when installing sequence signal wiring

bull Twisted pair wires of 02 to 05 mm2 should be used for the signal line

bull Verify that the sequence signal wiring is separated from the power wiring (main power supply wiring control power wiring and DC bus power wiring) Malfunction of the 8720MC-RPS Regenerative Power Supply is possible if the control wires are separated from the AC and DC power wires

bull Use a separate duct for the sequence signal wiring It is recommended to use a dedicated duct for the sequence signal wiring

bull Do not route the sequence signal wiring near any equipment which is producing electromagnetic interference

Operation Timing of Sequence Control Signals

Figure 91 through Figure 96 show timing of various sequence control signal operations

Figure 91 - Sequence Operation of Precharging

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

Main MagneticContactor (MC)

PWR Input

RST Input

RDY Output

FR Output

IP Output

132 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Sequence of Operation Appendix B

Figure 92 - Sequence Operation of Discharging

Figure 93 - Sequence Operation of Error Detection

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

RST Input

RDY Output

FR Output

IP Output

DC Bus Voltage

Main MagneticContactor (MC)

PWR Input

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

Main MagneticContactor (MC)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 133

Appendix B Sequence of Operation

Figure 94 - Sequence Operation of Resetting Error

Figure 95 - Sequence Operation of Detecting Instantaneous Power Loss (When Main Magnetic Contactor is not Turned OFF)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

Main MagneticContactor (MC)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

NO-MWPNO-MWP Inst PWM-OFF

Main MagneticContactor (MC)

134 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Sequence of Operation Appendix B

Figure 96 - Sequence Operation of Detecting Instantaneous Power Loss(When Main Magnetic Contactor is Turned OFF)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

NO-MWPNO-MWP Inst PWM-OFF Precharge

Main MagneticContactor (MC)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 135

Appendix B Sequence of Operation

Notes

136 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

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  • 1336 REGEN Line Regeneration Package to8720MC-RPS Regenerative Power Supply Package Migration Guide
    • Table of Contents
    • Preface
      • Overview
      • Additional Resources
        • 1 - Comparison and Selection
          • Overview and Layout
            • 1336 REGEN Line Regeneration Package
              • 1336 REGEN Line Regeneration Package Components
              • How to Choose a Mode of Operation
              • The Regenerative DC Bus Supply Mode
              • The Regenerative Brake Mode
              • Which 1336 REGEN Operating Mode is For Your Application
              • 1336 Regenerative DC Bus Supply Operation
              • 1336 Regenerative Brake Operation
              • Power-up Sequence for Regenerative Brakes and AC Drives
                • 8720MC-RPS Regenerative Power Supply
                  • Overview
                  • Notes on Handling the 8720MC-RPS Regenerative Power Supply
                  • 8720MC-RPS Layout
                    • 1336 REGEN to 8720MC-RPS Component Comparison
                      • 1336 REGEN Line Regeneration Package
                      • 8720MC-RPS Regenerative Power Supply Package
                          • Specifications
                            • 1336 REGEN Line Regeneration Package
                            • 8720MC-RPS Regenerative Power Supply
                              • Catalog Number Explanation
                                • 1336 REGEN Line Regeneration Package
                                  • 1336 REGEN Converter
                                  • 1336 REGEN Precharge Unit
                                  • 1321 Line Reactor mdash 380480VAC
                                  • 1321 EMI Filters mdash 380hellip480V AC
                                  • Power Line Filter
                                  • 1336 REGEN Precharge-to-Converter Sync Cable
                                    • 8720MC-RPS Regenerative Power Supply
                                      • 1336 REGEN to 8720MC-RPS Conversion Guide
                                        • Power Rating
                                        • Fuses and Circuit Breakers
                                        • Dimensions
                                          • 1336 REGEN Line Regeneration Package
                                          • 8720MC-RPS Regenerative Power Supply Package
                                          • Environmental Conditions to be Met
                                          • 8720MC-RPS Recommended Air Flow Clearance
                                          • 8720MC-RPS065 Reactors
                                          • 8720MC-RPS065 Varistors
                                          • 8720MC-RPS065 Harmonic Filters
                                          • 8720MC-RPS065 Line Filter (Schaffner)
                                          • 8720MC-RPS065 Line Filter (Soshin Electric)
                                          • 8720MC-RPS190 EMC Filter
                                          • CN ConnectorCable Descriptions
                                              • Power and Control Terminal Comparison
                                                • 1336 REGEN Line Regeneration Package
                                                  • Input Power Conditioning
                                                  • Grounding
                                                  • Sensitive Circuits
                                                  • TE (True Earth) Termination
                                                  • PE (Power Earth) Termination
                                                  • 380480VAC Power Connections
                                                  • 380480VAC Power Wiring
                                                  • 380480VAC Power Connection Specifications
                                                  • 120VAC Precharge and Converter Wiring
                                                  • 120VAC Converter Connections
                                                  • 120VAC Precharge Connections
                                                  • 120VAC Connection Specifications
                                                  • Control and Signal Wiring
                                                  • Control Board Connections
                                                  • Cable Routing
                                                  • Digital Input Signals
                                                  • Interlocking 1336 REGEN Enable with AC Drive Enable
                                                  • 1336 REGEN (Enable)
                                                    • 8720MC-RPS Regenerative Power Supply
                                                      • Installing DC Bus Power Output Wiring - All RPS units
                                                      • Grounding the 8720MC-RPS Regenerative Power Supply
                                                      • Wiring To Comply with Electromagnetic Compatibility (EMC)
                                                      • Power Rating
                                                      • Appearance of Model 8720MC-RPS065
                                                      • Appearance of Model 8720MC-RPS190
                                                      • Terminal Blocks on the Main Circuit
                                                      • Main Power Terminal Block (TB1) for Model 8720MC-RPS065
                                                      • Control Power Terminal Block (TB2) for Model 8720MC-RPS065
                                                      • Main Power Terminal Bar for Model 8720MC-RPS190
                                                      • Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190
                                                      • Regulator Board
                                                      • Sequence Signal Terminal Block (TB3)
                                                      • Wiring
                                                      • Recommended Wire Sizes
                                                      • Recommended Wire Sizes for Power Wiring to the Main Power Terminal Block (TB1) and the Main Power Terminal Bars
                                                      • Recommended Wire Sizes for Power Wiring to the Control Power Terminal Block (TB2) and the Control Terminal Block (TB4)
                                                        • Adapters and Communications
                                                          • 1336 REGEN
                                                          • Human Interface Module (HIM)
                                                          • 8720MC-RPS
                                                          • Configuration of the Operation Panel
                                                          • Operation Modes
                                                          • Display
                                                          • Keypad
                                                          • Status LEDs
                                                            • 2 - Wiring Examples and Components
                                                              • 8720MC-RPS065 Wiring Examples
                                                                • Single Unit
                                                                • Two Paralleled Units
                                                                • Three Paralleled Units
                                                                • When Used as a Converter for Power Regeneration Mode Only
                                                                • When Adapted to Capacitors Having Large Capacity
                                                                • External Resistor Case
                                                                • External Circuit Case
                                                                  • 8720MC-RPS190 Wiring Examples
                                                                    • Single Unit
                                                                    • Two Paralleled Units
                                                                    • Three Paralleled Units
                                                                    • When Used as a Converter for Power Regeneration Mode Only
                                                                      • PrechargeDischarge Operation
                                                                        • When Adapted to Capacitors Having Large Capacity
                                                                        • External Resistor Case
                                                                        • External Circuit Case
                                                                          • Component Bill of Materials (Suggested)
                                                                            • Single Unit
                                                                            • Two Paralleled Units
                                                                            • Three Paralleled Units
                                                                                • 3 - Parameter Programming
                                                                                  • 1336 REGEN Line Regenerative Package
                                                                                    • Overview
                                                                                    • Parameters
                                                                                      • 8720MC Regenerative Power Supply
                                                                                        • Overview
                                                                                        • Parameters
                                                                                            • A - Sequence of Operation
                                                                                              • 8720MC-RPS Sequence Signal Wiring
                                                                                                • Sequence Signal Wiring
                                                                                                • Operation Timing of Sequence Control Signals
                                                                                                  • Back Cover
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false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                                                                                      Introduction_Catagory Types

                                                                                                      Print Spec Sheet

                                                                                                      MBD000CCD74bin

                                                                                                      MBD000D141Fbin

                                                                                                      MBD000E357Abin

                                                                                                      MBD000D05AEbin

                                                                                                      MBD000B37AAbin

                                                                                                      MBD000C2CF0bin

                                                                                                      MBD000CBFEFbin

                                                                                                      MBD000B71E5bin

                                                                                                      MBD000AB9B4bin

                                                                                                      MBD000AF7AAbin

                                                                                                      JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                                                                                      Printing Specification YOUR DATA HERE Instructions NO
                                                                                                      (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                                                                                      (required) Finished Trim Size Width 85rdquo x 11rdquo 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                                                                                      (required) Publication Number 1336R-AP001A-EN-P Sample 20B-IN025B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                                                                                      Use Legacy Number YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                                                                                      Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                                                                                      Publication Title 1336 REGEN to 8720MC-RPS Migration Guide Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                                                                                      (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                                                                                      (required) Cost Center 19010 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                                                                                      BindingStitching PERFECT - Perfect Bound Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                                                                                      (required) Page Count of Publication 140 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                                                                                      Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                                                                                      Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                                                                                      Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                                                                                      Drill Hole YESNO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                                                                                      Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                                                                                      Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                                                                                      Ink Color BLACK One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                                                                                      Used in Manufacturing NO A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                                                                                      Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                                                                                      Comments C2 Z or Accordian Fold
                                                                                                      Part Number NA JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                                                                                      D1 Double Gate
                                                                                                      D2
                                                                                                      FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                                                                                      D4
                                                                                                      D5
                                                                                                      D6
                                                                                                      D7
                                                                                                      D8
                                                                                                      D9
                                                                                                      This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                                                                                      Publication Type and Print Category
                                                                                                      Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                                                                                      AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                                                                                      AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                                                                                      AR NA NA ArticleEditorialByline NA NA Presale Internal
                                                                                                      (press releases should not be checked into DocMan or printed)
                                                                                                      AT B3 B4 D5 Application techniques 5 100 Presale External
                                                                                                      BR A2 Primary A1 NA Brochures 5 100 Presale External
                                                                                                      CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                                                                                      CG NA NA Catalogue Guide 1 50 Presale External
                                                                                                      CL NA NA Collection 5 50 Presale External
                                                                                                      CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                                                                                      CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                                                                                      DC E-only E-only Discount Schedules NA NA Presale Internal
                                                                                                      DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                                                                                      DM NA NA Product Demo 5 50 Presale Internal
                                                                                                      DS B3 D5 Dimensions Sheet 1 5 Post External
                                                                                                      DU B3 D5 Document Update 1 5 Post External
                                                                                                      GR B2 D6 Getting Results 1 5 Post External
                                                                                                      IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                                                                                      LM NA NA Launch Materials 5 50 Presale Internal
                                                                                                      PC B3 D5 Packaging Contents
                                                                                                      PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                                                                                      PM B2 D6 Programming Manual 1 5 Post External
                                                                                                      PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                                                                                      QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                                                                                      QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                                                                                      RM B2 D5 D6 Reference Manual 1 5 Post External
                                                                                                      RN B3 D5 Release Notes 1 5 Post External
                                                                                                      SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                                                                                      SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                                                                                      SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                                                                                      SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                                                                                      TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                                                                                      TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                                                                                      UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                                                                                      WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                                                                                      WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                                                                                      Minimum order quantities on all JIT items are based on the publication length
                                                                                                      Publication length Minimum Order Quantity
                                                                                                      77 or more pages 1 (no shrink wrap required)
                                                                                                      33 to 76 pages 25
                                                                                                      3 to 32 pages 50
                                                                                                      1 or 2 pages 100
                                                                                                      Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                                                                                      A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                                                                                      A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                                                                                      A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                                                                                      A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                                                                                      A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                                                                                      A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                                                                                      A8 4 color cover Category being deleted 50 matte sheet text self cover
                                                                                                      2 color text
                                                                                                      Selection Guide
                                                                                                      A9 2 color 100gsm bond 50 matte sheet text self cover
                                                                                                      Selection Guide
                                                                                                      Gray shading indicates Obsolete Print Catagories
                                                                                                      Post Sale Technical Communication
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                                                                                      2 color text 50 matte sheet text
                                                                                                      B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                                                                                      B3 1 color 100gsm bond 50 matte sheet text self cover
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                                                                                                      B5 2 color 100gsm bond 50 matte sheet text self cover
                                                                                                      Catalogs
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                                                                                      4 color text 45 Coated Sheet
                                                                                                      C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                                                                                      2 color text 32-33 Coated Sheet
                                                                                                      JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                                                                                      D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                                                                                      D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                                                                                      D4 1 color 160gsm tab 90 index
                                                                                                      D5 1 color 80gsm bond 20 bond self cover
                                                                                                      D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                                                                                      D7 2 color 160gsm tab 90 index
                                                                                                      D8 2 color 80gsm bond 20 bond self cover
                                                                                                      D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                                                                                      D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                                                                                      Gray shading indicates Obsolete Print Catagories
                                                                                                      Just In Time (JIT) or Off Set (OS)
                                                                                                      Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                                                                                      Black amp White Printing
                                                                                                      Color Printing
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Preface Overview 3Additional Resources 3

Chapter 1Comparison and Selection Overview and Layout 5

1336 REGEN Line Regeneration Package 58720MC-RPS Regenerative Power Supply 131336 REGEN to 8720MC-RPS Component Comparison 17

Specifications 211336 REGEN Line Regeneration Package 218720MC-RPS Regenerative Power Supply 23

Catalog Number Explanation 241336 REGEN Line Regeneration Package 248720MC-RPS Regenerative Power Supply 26

1336 REGEN to 8720MC-RPS Conversion Guide 28Power Rating 28Fuses and Circuit Breakers 28Dimensions 29

Power and Control Terminal Comparison 571336 REGEN Line Regeneration Package 578720MC-RPS Regenerative Power Supply 79Adapters and Communications 94

Chapter 2Wiring Examples and Components

8720MC-RPS065 Wiring Examples 103Single Unit 103Two Paralleled Units 105Three Paralleled Units 107When Used as a Converter for Power Regeneration Mode Only 108When Adapted to Capacitors Having Large Capacity 110External Resistor Case 111External Circuit Case 111

8720MC-RPS190 Wiring Examples 113Single Unit 113Two Paralleled Units 114Three Paralleled Units 116When Used as a Converter for Power Regeneration Mode Only 117When Adapted to Capacitors Having Large Capacity 119External Resistor Case 120External Circuit Case 121

Component Bill of Materials (Suggested) 122Single Unit 122Two Paralleled Units 123Three Paralleled Units 124

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 1

Chapter 3Parameter Programming 1336 REGEN Line Regenerative Package 125

Overview 125Parameters 125

8720MC Regenerative Power Supply 127Overview 127Parameters 128

Appendix ASequence of Operation 8720MC-RPS Sequence Signal Wiring 131

Sequence Signal Wiring 132Operation Timing of Sequence Control Signals 132

2 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Preface

Overview The purpose of this publication is to assist in migrating a 1336 REGEN Line Regeneration Package to an 8720MC-RPS Regenerative Power Supply Package This publication contains these three chapters and two appendices

bull Chapter 1 Comparison and SelectionCompares the specifications fuses and circuit breakers dimensions and weights power and control terminals adapters and communication capabilities of the 1336 REGEN package to the 8720MC-RPS package

bull Chapter 2 Wiring Examples and ComponentsProvides wiring examples of the 8720MC-RPS packages

bull Chapter 3 Parameter ProgrammingCompares the basic programming parameters of the 1336 REGEN package to the 8720MC-RPS package

bull Appendix A Sequence of OperationCompares the theory of operation for the sequence of events of the 1336 REGEN package to the 8720MC-RPS package

Note The 8720MC-RPS027 model is no longer available

Additional Resources These documents contain additional information concerning related products from Rockwell Automation

Resource Description

1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

Provides layout sizing wiring startup and diagnostic information for the 1336 REGEN line regeneration package including converter precharge unit 1321 line reactor and line filter (when required)

1336 REGEN Line Regeneration Package Data Sheet publication 1336 REGEN-11

Provides information on features and specifications of the 1336 REGEN line regeneration package

1336 PLUS PLUS II FORCE IMPACT amp REGEN Spare Parts List publication 1336-65

Provides a list of spare parts for the 1336 REGEN line regeneration package

8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Provides information on the installation wiring operation and adjustment of the 8720MC-RPS regenerative power supply

8720MC Brochure publication 8720MC-BR-000 Provides information on features and specifications of the 8720MC-RPS regenerative power supply

Regeneration Overview What is Regeneration White Paper publication 1336R-WP001

Provides an overview of the operational theory of regeneration

Understanding Regeneration Regenerative AC Drives White Paper publication 1336R-WP002

Provides an overview of the operational theory of regeneration for the 1336 REGEN line regeneration package

System Design for Control of Electrical Noise publication GMC-RM001

Outlines the practices which minimize the possibility of noise-related failures and that comply with noise regulations It gives you an overview of how electrical noise is generated (sources) how the noise interferes with routine operation of drive equipment (victims) and examples of how to effectively control noise

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 3

Preface

You can view or download publications at httpwwwrockwellautomationcomliterature To order paper copies of technical documentation contact your local Allen-Bradleyreg distributor or Rockwell Automationreg sales representative

1321 Power Conditioning Products Technical Data publication 1321-TD001

Provides information on power conditioning equipment used in front of AC drives

PowerFlex AC Drives in Common Bus Configurations Application Guidelines publication DRIVES-AT002

Provides guidelines considerations and limitations for the proper application of PowerFlex drives used in common bus configurations

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives Installation Instructions publication DRIVES-IN001

Provides the basic information needed to properly wire and ground Pulse Width Modulated (PWM) AC drives

Industrial Automation Wiring and Grounding Guidelines publication 1770-41

Provides general guidelines for installing a Rockwell Automation industrial system

Product Certifications website httpwwwabcom Provides declarations of conformity certificates and other certification details

Resource Description

4 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Chapter 1

Comparison and Selection

Overview and Layout 1336 REGEN Line Regeneration Package

The 1336 REGEN Line Regeneration Package is a line regenerative option for drives in the 1336 drive family Line regeneration refers to the removal of energy from the common DC bus of one or more AC drives back onto the three-phase AC utility line

The 1336 REGEN Line Regeneration Package operates in two basic modes Regenerative DC Bus Supply and Regenerative Braking These two operating modes give the 1336 REGEN Line Regeneration Package the flexibility to handle a wide variety of applications

1336 REGEN Line Regeneration Package Components

The 1336 REGEN Line Regeneration Package consists of two main piecesbull A Converter that transforms a three-phase AC input source into a DC

output sourcebull A Precharge Unit that limits inrush current and provides AC line voltage

phase and magnitude information to the converter

In addition to these two components a 1321 Line Reactor is required The line reactor used for Regenerative Bus Supply applications is a custom design with a nominal impedance of 10 Operation in the Regenerative DC Bus Supply Mode may also require the use of an additional power line filter depending upon the AC line source impedance Operation in the Regenerative Brake Mode requires the use of a line reactor with a nominal impedance of 3 Figure 1 and Figure 2 show the basic layout differences between the1336 REGEN Regenerative DC Bus Supply and the 1336 REGEN Regenerative Brake applications respectively

How to Choose a Mode of Operation

Several characteristics influence the choice of an operating mode for a given application The 1336 REGEN Line Regeneration Package can be used with any 380480 volt drive in the 1336 family The desired performance of the combined AC driveLine Regeneration Package dictates which mode of operation is best for an application The choice of operating mode also affects the cost of implementation since hardware requirements are different for the two modes of operation The following discussion describes these two modes in detail and points you to the best operating mode for several common applications

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 5

Chapter 1 Comparison and Selection

The Regenerative DC Bus Supply Mode

In the Regenerative DC Bus Supply Mode the 1336 REGEN Line Regeneration Package supplies both motoring and regenerative current to one or more common bus drives

When the net power requirement of the attached common bus drives demand motoring power energy flows from the utility to the common DC bus

When the net power requirement of the attached common bus drives demand regenerative power energy flows from the common DC bus to the utility

bull Precharge for all common bus drives on the common DC bus is accomplished through the 1336 REGEN Line Regeneration Package As a result three-phase AC power is not connected to the individual drives However individual common bus drives do have separate precharge circuits to allow them to be connected to the powered DC bus

bull Since the 1336 REGEN Line Regeneration Package supplies both motoring and regenerative current to the drives the precharge converter and line reactor must all be sized to handle the peak power requirements of the connected common bus drives in any quadrant of drive operation

bull In the Regenerative DC Bus Supply Mode the 1336 REGEN Converter operates as a Pulse Width Modulation (PWM) converter creating sinusoidal input AC line currents under both motoring and regenerating conditions Operation in this mode results in the additional benefit of very low harmonic current distortion that typically meets Institute of Electrical and Electronics Engineers (IEEE) 519-1992 specifications

The Regenerative Brake Mode

In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package removes energy from the DC bus of a standard 1336 AC drive back to the utility

bull When the connected AC drive is motoring it receives energy directly from the three-phase AC line through its input terminals and Diode Bridge

bull When the connected AC drive is regenerating energy flows from the DC bus back to the three-phase utility through the 1336 REGEN Line Regeneration Package

IMPORTANT A common bus drive is not a standard AC-input AC drive Throughout this manual a common bus drive is defined as a 1336 family AC drive designed to be powered by a DC power source connected to a common DC bus

IMPORTANT Refer to Chapter 2 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 for 1336 REGEN Regenerative DC Bus Supply applications including Installation Setup and Programming information

6 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Precharge of the DC bus is accomplished simultaneously through the 1336 REGEN Precharge Unit and the precharge circuit of the 1336 AC drive In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package is not required to supply motoring current to the AC drive Because of this the 1336 REGEN Line Regeneration Package can be sized to provide whatever braking capability is needed by the application independent of the total horsepower (HP) needed for motoring

In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package switches synchronously with the AC line voltage but does not attempt to create sinusoidal input AC line currents with a PWM scheme The resulting power factor is near unity The AC line current harmonic spectrum resulting from the combination of an AC drive and a 1336 REGEN Line Regeneration Package operating in the Regenerative Brake Mode is nearly equal to that of a standard 1336 AC drive that is motoring

Which 1336 REGEN Operating Mode is For Your Application

❶ The Regenerative Bus Supply Mode can also be used for these applications but will result in a more complex hardware configuration and a higher total system cost Regenerative Bus Supply operation requires a custom Bulletin 1321 10 line reactor while Regenerative Brake operation requires a standard Bulletin 1321 3 line reactor The mode of operation is selected by a parameter setting for parameter 1 [Operational Mode] in the 1336 REGEN Converter Refer to the Programming sections in Chapters 2 and 3 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

IMPORTANT Refer to Chapter 3 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 for 1336 REGEN Regeneration Brake applications including Installation Setup and Programming information

Application Requirements REGENDC Bus Supply Mode

REGENBrake Mode

Low Current Harmonics X X

Multiple Drive Applications X X

High Power Factor ❶ X

Equal Braking and Motoring HP ❶ X

Less Braking than Motoring HP ❶ X

Single Drive Application ❶ X

Intermittent Braking or Low Braking Duty Cycle ❶ X

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 7

Chapter 1 Comparison and Selection

1336 Regenerative DC Bus Supply Operation

Overview

When properly sized the 1336 REGEN Line Regenerative Package represents an amp-rated package that can provide a DC bus to one or more common bus drives in the Regen DC Bus Supply mode

General Precautions

ATTENTION Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated equipment should plan or implement the installation start-up and subsequent maintenance of the system Failure to comply may result in personal injury andor equipment damage

ATTENTION Voltage distortion and possible component damage can result from the voltage divider effect between AC line source impedance and the 10 1321 Line Reactor used with the 1336 REGEN Line Regeneration Package An additional power line filter must be used to reduce AC line voltage distortion whenever source impedance is greater than 10 of the per phase impedance supplied by the 10 line reactor If source impedance is unknown the power line filter should be installed as a general precaution

ATTENTION This product and its associated equipment contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference publication 8000-452 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook

ATTENTION The 1336 REGEN Line Regeneration Package is shipped from the factory with Parameter 1 [Operational Mode] set to the Regenerative Brake Mode of operation For Regenerative DC Bus Supply applications this parameter must be set to the Regenerative DC Bus Supply Mode as described in the Programming section of this chapter Incorrectly applied or installed equipment can result in component damage or a reduction in product life Wiring or application errors such as incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the Line Regenerative Package

8 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 1 - 1336 Regenerative DC Bus Supply Layout

❶ Refer to Input AC Line Fusing Table 13 on page 28❷ Optional shielded cable Install as needed❸ Refer to Output DC Bus Fusing Table 13 on page 28❹ Consult Rockwell Automation Application Engineering for common bus AC drive fuse specifications

DC Bus +DC

ndashDC

PE

COMMON BUSDRIVE

3

4

COMMON BUSDRIVE

4

Conduit4-Wire Cable

NearestBuilding Structure Steel

1

GND

TB1-1

TB1-3

GND

USER SUPPLIED 120V AC120V AC

1336 REGEN Precharge

1321 10 Line Reactor

Shield

1336 REGEN Converter

T1S1R1

T1S1R1

PE

GND

2

R2 S2 T2 GND

R2 S2 T2 PE

2

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LI STED96 6X

I ND CO N T EQ

ULreg

LI STED96 6X

I ND CO N T EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

J13

J1

CONTROL WIRING SYNC CABLE

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash3

506

038

0-48

0

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLIST

ED9 6

6 X

IND

CON

TEQ

U L regLIST

ED9 6

6 X

IND

CON

TEQ

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

RIN

SIN

TIN

TOUT

SOUT

ROUT

T

PE

S

R

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Power Line Filter

L R

L T

L S

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 9

Chapter 1 Comparison and Selection

1336 Regenerative Brake Operation

Overview

The 1336 REGEN Line Regeneration Package represents an amp-rated package that can remove energy from the DC bus of a 1336 PLUStrade 1336 PLUStrade II 1336 FORCEtrade or 1336 IMPACTtrade AC drive and send it back to the utility When properly sized with one or more standard 1336 PLUS PLUS II FORCE or IMPACT AC drives Regenerative Brake Operation provides an energy efficient alternative solution to dynamic braking

General Precautions

ATTENTION Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated equipment should plan or implement the installation start-up and subsequent maintenance of the system Failure to comply may result in personal injury andor equipment damage

ATTENTION This product and its associated equipment contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference publication 8000-452 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook

ATTENTION The 1336 REGEN Line Regeneration Package is shipped from the factory with Parameter 1 set to the Regenerative Brake Mode of operation Ensure that Parameter 1 [Operational Mode] is set to its factory setting of Regenerative Brake Mode as described in the Programming section of this chapter Incorrectly applied or installed equipment can result in component damage or a reduction in product life Wiring or application errors such as incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the 1336 REGEN Line Regeneration Package

10 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 2 - 1336 Regenerative Brake Layout

❶ Refer to Input AC Line Fusing Table 13 on page 28❷ Optional shielded cable Install as needed❸ Refer to Output DC Bus Fusing Table 13 on page 28❹ Refer to the AC Line Input Fuses recommended in Table 13 on page 28❺ Important If you are using a Regenerative Brake with a B Frame AC drive refer to Power-up Sequence for

Regenerative Brakes and AC Drives on page 12

Conduit4-Wire Cable

NearestBuilding Structure Steel

R

S

T

PE

1336 REGEN Precharge

1321 3 Line Reactor

TB1-1

TB1-3

Shield

R1 S1 T1 PE

A1 B1 C1 GND

2

A2 B2 C2 GND

R2 S2 T2 PE

2

A2 B1 B2 C1 C2A1

Manufactured By MTE CorpMenomonee Falls WI

C2C1R2R1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS lth=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

1

J13

J1

CONTROL WIRINGSYNC CABLE

USERSUPPLIED120V AC

+DC

ndashDC

PE

+DC

ndashDC

PEAC DRIVE

DC Bus

GND

4

3

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LI STED96 6X

IN D CONT EQ

ULreg

LI STED96 6X

IN D CONT EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

1336 REGEN Converter

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash

350

60

380-

480

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLISTE

D9 6

6 X

I ND

CON

TE

Q

U L regLIST

ED9 6

6 X

IND

CON

TE

Q

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

5

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 11

Chapter 1 Comparison and Selection

Power-up Sequence for Regenerative Brakes and AC Drives

When using a 1336 REGEN Line Regeneration Package a power-up sequence is needed to avoid clearing the AC line fuses on the input of the AC drive or the DC bus fuses between the drive and the Regenerative Brake These fuses will clear if both the 1336 REGEN Package and the AC drive are powered up from the AC supply simultaneously To avoid the problem the Regenerative Brake should be powered up before the AC Drive is connected to the AC line The 1336 REGEN Precharge circuit will charge the capacitor bank in both the 1336 REGEN Converter and in the connected AC drive The AC line can then safely be connected to the AC drive

Figure 3 - 1336 REGEN Power-up Sequence

Note Refer to Chapter 11 of the PowerFlex AC Drives in Common Bus Configurations Application Guidelines publication DRIVES-AT002 for more details

+ ndash

Close this contactor first

1336 REGENPrecharge

1336 REGENConverter

3 LineReactor

AC Drive Motor

Close this contactortwo to three seconds later

12 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Overview

The 8720MC-RPS Regenerative Power Supply Bidirectional Converter is a sinusoidal PWM converter which can control increase of DC bus voltage and perform continuous power generation

The 8720MC-RPS Regenerative Power Supply therefore can be used as power supply unit for various drives and inverter units

The following units are ULC-UL listedbull 8720MC-RPS065BM and 8720MC-RPS065BSbull 8720MC-RPS190BM and 8720MC-RPS190BS

Also the Declaration of Conformity with the requirement for CE Mark has been issued for all the units

bull 8720MC-RPS065Bx ndash httpwwwrockwellautomationcomproductscertificationcepdfDST-0001-G-ENpdf

bull 8720MC-RPS190Bx ndash httpwwwrockwellautomationcomproductscertificationcepdfDST-0604-C-ENpdf

The 8720MC-RPS Regenerative Power Supply is a bidirectional converter with the following features

bull Use of chopper-type voltage increasing method with sinusoidal pulse-width-modulated (PWM) waveform control

bull Programmable DC bus voltagebull Continuous power regenerationbull Attenuation of the higher order harmonics in the line currentbull Safety interlocks and protection

For more details and a complete understanding of the 8720MC-RPS Regenerative Power Supply installation wiring operation and adjustment of the unit please refer to the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 13

Chapter 1 Comparison and Selection

Notes on Handling the 8720MC-RPS Regenerative Power Supply

The following three labels are put on the 8720MC-RPS Regenerative Power Supply advising you of the notes on handling the unit Read and understand the contents before using the unit

Figure 4 - 8720 Handling Danger and Caution Labels

CAUTIONPWR

WHEN YOU APPLY POWERAGAIN VERIFY THATTHIS LAMP PWR ISTURNED OFF M

E-B

6013

DANGER

RISK OF ELECTRICAL SHOCK DISCONNECT INPUTPOWER BEFORE SERVICING EQUIPMENT

ME

-B60

15

CAUTION THIS EQUIPMENT MUST BE MOUNTED IN A SUITABLE

UL RECOGNIZED ENCLOSURE OR NEMA ENCLOSURE

USE COPPER 6075 DEGREE C WIRE ONLY

14 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Layout

The system configuration of 8720MC-RPS065 (Figure 5) is composed of the following components

Figure 5 - 8720MC-RPS065 System Configuration

ATTENTION For operation of the 8720MC-RPS Regenerative Power Supply a line reactor is required for each incoming phase as well as a varistor a harmonic filter and a contactor

1) 8720MC-RPS065 6) DC output fuse

2) Line filter for main circuit (1)

(1) Not necessary when compliance with CE mark is not required

7) Varistor

3) Line filter for power that supplies the main magnetic contactor power (1)

8) Harmonic filter

4) Circuit breaker (2)

(2) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed

9) Main magnetic contactor

5) AC input fuse (2) 10) Line Reactor 8720MC-LR

ss4000Synchronous Rectifier

RST PRG ENT

POWER

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

2) Line Filter for Main Circuit

4) Circuit Breaker

5) AC Input Fuse

6) DC Output Fuse

7) Varistor 8720MC-VA-B

9) Main Magnetic Contactor

10)Reactor8720MC-LR

1) 8720MC-RPS065

8) Harmonic Filter 8720MC-HF-B2

3) Line Filter for Sequence Power

8720MC-RPS065Bx-HV2

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 15

Chapter 1 Comparison and Selection

The system configuration of 8720MC-RPS190 (Figure 6) is composed of the following components

Figure 6 - 8720MC-RPS190 System Configuration

1) 8720MC-RPS190 4) DC output fuse

2) Circuit breaker (1)

(1) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed

5) EMC filter unit (8720MC-EF190VB required)

3) AC input fuse (1) 6) ACL unit (8720MC-LR10-100B required)

IMPORTANT The EMC filter unit (8720MC-EF190VB) and the ACL unit (8720MC-LR10-100B) are required for the 8720MC-RPS190 system configuration Substitutions are not supported

2) Circuit Breaker

3) AC Input Fuse

5) EMC Filter Unit

8720MC-EF190VB(required)

6) ACL Unit

8720MC-LR10-100B(required)

4) DC Output Fuse

1) 8720MC-RPS190

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

POWER

ss4000Synchronous Rectifier

16 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

1336 REGEN to 8720MC-RPS Component Comparison

1336 REGEN Line Regeneration Packagebull The combination of the 1336 REGEN Precharge and Converter units is

equivalent to the 8720MC-RPS unitbull The 1321 Line Reactors used within the 1336 REGEN package is

equivalent to the 8720MC-LR unitsndash Note The 1321 line reactor can be used in front of an AC drive for DC

bus circulating currents when in a power regeneration mode onlybull The 1336 REGEN Power Line Filter functionality is equivalent to the

8720MC-RPS EMC Filter unit functionality which is comprised of the 8720MC-RPS Varistor Harmonic Filter and Main Magnetic contactor units

bull The user-supplied 120VAC transformer for the 1336 REGEN Precharge and Converter units can be used for the 8720MC-RPS main magnetic contactor control terminals

Note

IMPORTANT When migrating from the 1336 REGEN system to an 8720MC-RPS system you must replace the 1336 REGEN system components with the respective 8720MC-RPS system components stated above and depicted below in Figure 7 Figure 8 Figure 9 and Figure 11 The color-shaded areas indicate similar components across the different systems

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 17

Chapter 1 Comparison and Selection

Figure 7 - 1336 REGEN Regenerative DC Bus Supply System Components

18 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 8 - 1336 REGEN Regenerative Brake System Components

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 19

Chapter 1 Comparison and Selection

8720MC-RPS Regenerative Power Supply Package

Figure 9 - 8720MC-RPS065 System Components

Figure 10 - 8720MC-RPS190 System Components

20 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 11 - 1336 REGEN to 8720MC-RPS065 User Supplied AC Input Power

Specifications 1336 REGEN Line Regeneration Package

Table 1 - 1336 REGEN Technical Specifications

MC

Single-phaseLine Filter

Terminal Block forControl Power (TB2)

100 to 115 VACor

200 to 230 VAC

MC1

MC2

Control Terminals forMain Magnetic Contactor

MC1MC2

To be used as the control terminals forthe main magnetic contactor (rated for250 VAC1 Amp or 30 VDC1 Amp)

1336 REGENPRECHARGE

1336 REGEND Frame Converter

AC POWER IN

PE

R

S

T

GNDTB1-1

TB1-3

120V AC

120 RTNUSER SUPPLIED 120VAC

120VAC is required by the 1336 REGEN Precharge Contactorand 1336 REGEN D Frame Converter fan 120VAC must bederived from the same AC power supply source used for all 1336REGEN equipment and taken at the AC Power Input or beforethe Power Line Filter if used

120V AC

1336 REGEN 8720MC-RPS065

IMPORTANT Figure 11 is applicable only to the 8720MC-RPS065 unitThe 8720MC-RPS190 unit uses the 8720MC-EF190VB EMC filter to supply voltage to MC1 and MC2

Electrical AC Main Supply andAuxiliary Voltage

380480VAC 3Oslash +10ndash15 Nominal 4862Hz90115VAC 1Oslash plusmn10 Nominal4862Hz

Environmental Ambient Operating Temperature

IP00 (Open) 050degC (32122degF)IP20 (NEMA Type 1) 040degC (32104degF)

Storage Temperature All Ratings -4085degC (-40185degF)

Relative Humidity 595 Non-condensing

Shock 15g Peak for 11mSec Duration (plusmn10mSec)

Vibration 0152 mm (00006 in) Displacement 1g Peak

ESD SusceptibilityIP20 (NEMA Type 1) Only

15kV

Agency CertificationUL ListedCSA Certified

ULreg

LISTED 966X

IND CONT EQ

ULreg

LISTED 966X

IND CONT EQ

C

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 21

Chapter 1 Comparison and Selection

Table 2 - 1336 REGEN Heat Dissipation

Figure 12 - 1336 REGEN Altitude Derating

Protection Regenerative DC Bus Supply Mode Only

Bus Overvoltage TripBus Undervoltage TripNominal Bus Voltage

380VAC Input670VDC430VDC610VDC

480VAC Input850VDC520VDC735VDC

AC Input Overvoltage Trip Factory Set to +15 of Nominal Line Voltage

Heatsink Over Temperature Trip

100degC (212degF)

Converter Overcurrent TripSoftware Overcurrent LimitHardware Overcurrent Limit

Factory Set to 192 of AC Input CurrentFactory Set to 245 of AC Input Current

Line Transients Up to 6000 Volts Peak per ANSI C6241-1991

Control Logic Noise Immunity Showering Arc Transients Up to 1500 Volts Peak

Power Ride-Thru 6 mSec at Full Load

Control Logic Ride-Thru 05 Sec Minimum 2 Sec Typical

Regenerative DC Bus Supply Operation Only mdash 380480VAC Input

PackageAmp Rating

Converter Converter Heatsink

Precharge Unit

10 Line Reactor

Power Line Filter

Package Total

48A 141W 820W 15W 186W 173W 1335W

78A 193W 1110W 29W 258W 236W 1826W

180A 522W 2664W 58W 474W 317W 4035W

Regenerative Brake Operation Only mdash 380480VAC Input

PackageAmp Rating

Converter Converter Heatsink

Precharge Unit

3 Line Reactor

mdash Package Total

48A 141W 656W 15W 65W 877W

78A 193W 888W 29W 84W 1194W

180A 522W 2131W 58W 168W 2879W

m(ft)

of Rated Amps

100

80

90

0 4000(13200)

3000(9900)

2000(6600)

1000(3300)

Altitude

22 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Table 3 - 8720MC-RPS Technical Specifications

SingleUnit

SingleUnit

SingleUnit

2 Unitsin Parallel

2 Unitsin Parallel

3 Unitsin Parallel

3 Unitsin Parallel

RPS190BMRPS190BSRPS190BS

RPS065BMRPS065BSRPS065BS

8720MC-RPS027BM

1900 76001900 x 2 7600 x 2 7600 x 31900 x 3

11

6496

128 192 190285

570

570 855380

750 (standard)

45 90 135 133 266 399

6598

130 195196 294

190285

380 570570 855

095 or higher

5 10 (standard) and 15 5 (standard) 10 and 15

380 to 460 VAC +10-15 5060 Hz +- 5

37

45

75

90

110

135

250

304

375

457

125

152

RPS065BMRPS065BS

8720MC-RPS065BM

RPS190BMRPS190BS

8720MC-RPS190BM

15 kW Unit Voltage Class

Model Number

Input Power FactorPower Supply

Inp

ut

Ou

tpu

t Voltage (V)Rated Current (A)

Protection FunctionsBus Capacitance (μF)

Output Signals

Input Signals

AmbientTemp

Ambient HumidityHeat Dissipation (kW)

Elevation

En

viro

nm

ent

VibrationShock

Weight (kg (lbs))

Place of Installation

Monitor Display(WITH four characterseven-segment LED)

Maximum Current (1 min) (A)

Rated OutputCapacity (kVA)

PWM CarrierFrequency (kHz)

Maximum Current(1 min) (Arms)

Rated Current (Arms)

Rated Capacity ofPower Supply (kVA)

Capacity of Motor tobe Applied (kW)

Number of UnitsConnected in Parallel

37 kW Unit 125 kW Unit

192

-10 to 50 degree C (14 to 122 degree F) -40 to 65 degree C (-40 to 149 degree F)

-10 to 40 degree C (14 to 104 degree F)-40 to 65 degree C (-40 to 149 degree F)

In a control cabinet (kept away from corrosive and dangerous gas)RUN signal RESET signal and answer-back signal of main magnetic contactor

Input current input power supply voltage DC bus voltagepower and load ratio

RDY signal FR signal instantaneous power loss signal andmain magnetic contactor reference contact

Overcurrent overload overvoltage low voltage and phase loss

288

5 to 95 (non-condensation)

Less than 1 G (25 Hz)Less than 2 G

Lower than 1000 meters (3300 feet) above sea level

135(297)

485(108)

135 x 2(297 x 2)

485 x 2(108 x 2)

135 x 3(297 x 3)

485 x 3(108 x 3)

(In use)(Stored)

4011 x 2 40 x 2 40 x 311 x 3

The 15 kWunit is nolongeravailabe

IMPORTANT The 15kW (27 Amp 8720MC-RPS027BM) Unit is no longer available

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 23

Chapter 1 Comparison and Selection

Catalog Number Explanation

Table 4 through Table 10 describe the 1336 REGEN Line Regeneration Package catalog numbering scheme

1336 REGEN Line Regeneration Package

The Line Regeneration Package includes both the 1336 REGEN Precharge and 1336 REGEN Converter The appropriate line reactor either 3 or 10 is ordered separately

Table 4 - 1336 REGEN Catalog Number Explanation

Table 5 - 1336 REGEN Line Regeneration Package - Includes Converter (CNV) and Precharge (PRE)

1336 REGEN Converter

The 1336 REGEN Converter unit can be ordered separately

Table 6 - 1336 REGEN Converter

1336R

First PositionBulletin Number

VB

Second PositionVoltage

180

Third PositionNominal Current Rating

AA

Fourth PositionEnclosure Type

mods

Fifth PositionHuman Interface Module IP 20 (NEMA Type 1)

Letter Voltages Code kW (Amps) Code Type Code Description

VB 380-480VAC3Oslash5060Hz

048 384 (482)078 623 (782)180 1437 (1804)

AA NEMA 1 (IP 20)

AN Open (IP 00)

HAB Blank mdash No FunctionalityHAP Programmer Only

Frame

Nominal Brake RatingIP 00 (Open)No Enclosure

IP 20 (NEMA Type 1)General Purpose

edoCedoCWk tuptuOspmA tupnI

AA-840BVNA-840BV483284B

AA-870BVNA-870BV326287C

AA-081BVNA-081BV73414081D

sdom-NA-VNC081BV-R6331

epyT MIHepyT erusolcnEgnitaRegatloVoN taC

1336R LetterACInput Volts

DCOutput Volts Code

ACInput kVA

ACInput Amps

DCOutput Amps

DCOutput kVA Code Type Code Description

-VB 380-480VAC3Oslash5060Hz

735VDC048 32-40 482 52 38 -AA IP 20 (NEMA Type 1) -HAB

Blank mdash NoFunctionality

078 51-65 782 85 62 -AN IP 00 (Open) -HAP ProgrammerOnly180 119-150 1804 196 144

24 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

1336 REGEN Precharge Unit

The 1336 REGEN Precharge unit can be ordered separately

Table 7 - 1336 REGEN Precharge Unit

1321 Line Reactor mdash 380480VAC

Table 8 - 1321 3 Line Reactors

Table 9 - 1321 10 Line Reactors

NA-ERP840BV-R6331

epyT erusolcnEgnitaRegatloVoN taC

1336R LetterACInput Volts

ACOutput Volts Code

ACInput kVA

ACInput Amps

ACOutput kVA

ACOutput Amps Code Type

-VB 380-480VAC3Oslash5060Hz

380-480VAC3Oslash5060Hz

048 32-40 482 32-40 482 -AA IP 20 (NEMA Type 1)

078 51-65 782 51-65 782 -AN IP 00 (Open)

180 119-150 1804 119-150 1804

B002AR3-1231

egatloVgnitaRepyT erusolcnErebmuN golataC

1321 Code Type Code AC IO Amps Per Phase Inductance Letter AC InputOutput Volts

-3R IP 00 (Open) 55 48 050mH B 380-480VAC3Oslash5060Hz

-3RA IP 20 (NEMA Type 1) 100 78 030mH

200 180 0110mH

B-081ARL3-1231

egatloVgnitaRepyT erusolcnErebmuN golataC

1321 Code Type Code AC IO Amps Per Phase Inductance Letter AC InputOutput Volts

LR IP 00 (Open) 048 48 16mH -B 380-480VAC3Oslash5060Hz

LRA IP 20 (NEMA Type 1) 078 78 10mH

180 180 0430mH

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 25

Chapter 1 Comparison and Selection

1321 EMI Filters mdash 380hellip480V AC

Table 10 - 1321 EMI Filters - 380 hellip 480V AC

Power Line Filter

The 1336 Regenerative DC Bus Supply Layout has a Power Line Filter which is comprised of a 1321 3 Line reactor and 1321 Electromagnetic Interference (EMI) Filter that are ordered separately

1336 REGEN Precharge-to-Converter Sync Cable

This Precharge-to-Converter Sync cable connects the precharge board of the precharge unit with the control board of the converter unit The Sync cables come in two lengths two and four meters

bull 1336R-CBL-SP1A = 2 m (65 ft)bull 1336R-CBL-SP2A = 4 m (13 ft)

8720MC-RPS Regenerative Power Supply

For operation of the 8720MC-RPS Regenerative Power Supply a line reactor is required for each incoming phase as well as a varistor a harmonic filter and a contactor Figure 13 through Figure 17 and Table 11 show the model numbers of the 8720MC-RPS Regenerative Power Supply and its accessories

Figure 13 - 8720MC-RPS Regenerative Power Supply Catalog Number Explanation

Nominal Rating IP00 Open StyleIP20

(NEMA Type 1)

Amps Cat No Cat No

48 1321-VB048FLT-AN 1321-VB048FLT-AA

78 1321-VB078FLT-AN 1321-VB078FLT-AA

180 1321-VB180FLT-AN 1321-VB180FLT-AA

8720MC-RPSxxxvm-opt

BASE CATALOG NUMBER - CONVERTER

REGENERATIVE POWER SUPPLY SIZE 027 = 27 amp (027 is no longer available) 065 = 65 amp 190 = 190 amp

INPUT VOLTAGE B = 380 TO 460 VACTYPE M = master S = slave

See Note 1

26 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Note 1 Blank includes the 8720MC-RPS only as a spare part The HV2 option includes the 8720MC-RPS as well as 8720MC-HF-B2 harmonic filter and 8720MC-VA-B varistor The HV2 option however is applied only to the 8720MC-RPS065

Figure 14 - 8720MC-RPS Line Reactor Catalog Number Explanation

Table 11 - 8720MC-RPS Line Reactor Specifications

Figure 15 - Harmonic Filter

Figure 16 - Varistor

IMPORTANT The 15kW (27 Amp 8720MC-RPS027BM) Unit is no longer available

8720MC-RPS Line Reactors8720MC-

Specifications

Maximum Continuous CurrentAmps

InductanceuH

LR03-032B 32 850

LR05-048B 48 800

LR10-062B 62 1100

LR14-070B 70 1200

LR10-100B 100 800

Inductance as Voltage Drop 03 = 3 05 = 5 10 = 10 14 = 14

Enclosure blank = open

Current Rating 032 = 32 Amp 048 = 48 Amp 062 = 60 Amp 070 = 80 Amp 100 = 100 AmpVoltage B = 380 to 460 VAC

8720MC-LRxx-ayyyb

Voltage B2 = 380 to 460 VAC

8720MC-HF-b

Voltage B = 380 to 460 VAC

8720MC-VA-b

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 27

Chapter 1 Comparison and Selection

Figure 17 - EMC Filter Unit

1336 REGEN to 8720MC-RPS Conversion Guide

Power Rating

Rockwell Automation suggests you compare the Power Rating (kW) when replacing 1336 REGEN PrechargeConverter units with 8720MC-RPS units

Table 12 - 1336 REGEN to 8720MC-RPS Power Rating Comparison

Fuses and Circuit Breakers

Table 13 - Fuses

Voltage B = 380 to 460 VAC

8720MC-EFxxx-VbCurrent Rating 190 = 190 Amp

1336R-VBXXX

Rating Code Output Power Rating Frame Reference

48 384 kW B

078 623 kW C

180 1437 kW D

8720MC-RPSXXX

Model Number Power Rating Connection

065BM x 1 37 kW Single Unit

065BM + 065BS X 1 75 kW Two Paralleled Units

065BM + 065BS X 2 110 kW Three Paralleled Units

190BM x 1 125 kW Single Unit

190BM + 190BS X 1 250 kW Two Paralleled Units

190BM + 190BS X 2 375 kW Three Paralleled Units

Catalog Number Input AC Line Fusing Output DC Bus Fusing

1336R-VB048 70 Amps (1)

(1) Gould Shamut A70QS

100 Amps (1)

1336R-VB078 125 Amps (1) 150 Amps (1)

1336R-VB180 250 Amps (1) 350 Amps (1)

8720MC-RPS065 100 Amps (2)

(2) Gould A4J or equivalent Class J Fuse

100 Amps (4)

(4) Ferraz Shawmut A130URD70LI0100

8720MC-RPS190 350 Amps (3)

(3) Ferraz Shawmut or equivalent Class J Fuse

350 Amps (5)

(5) Ferraz Shawmut A130URD71LLI0350

28 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Table 14 - Circuit Breakers

Dimensions

1336 REGEN Line Regeneration Package

This section provides detailed dimension information for the 1336 REGEN Line Regeneration Package Included are

bull 1336 REGEN Converter Dimensions and Weightsbull 1336 REGEN Precharge Unit Dimensions and Weightsbull 1321 3 Line Reactor Dimensions and Weights for Regenerative Brake

Operationbull 1321 10 Line Reactor Dimensions and Weights for Regenerative DC

Bus Supply Operationbull 1321 Power Line Filterbull 1336 REGEN Converter Heat Sink-Through-the-Back Cutout

Dimensions

Catalog Number Rating Recommended

8720MC-RPS065 100 Amps Fuji Electric SA100BA100WDBU3ESB-50 W (UL-listed) (1)

(1) Because supplemental contact of this circuit breaker does not conform with load of 5mA relay with less than 5mA should be used for connection when a supplemental contact is connected with sequence input PWR

Westinghousereg FDB3100 (1)

or equivalent

8720MC-RPS190 350 Amps Fuji Electric BU-KSB3350LW (1)

Westinghouse KDB3350 (1)

or equivalent

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 29

Chapter 1 Comparison and Selection

Figure 18 - 1336 REGEN B and C Frame Converter

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

A2764(1088)

3018(1188)

B4763(1875)

7010(2760)

C2250(886)

2250(886)

D2126(837)

2380(937)

E4610(1815)

6858(2700)

FrameReference

B

C

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

I1816(715)

1816(715)

J1671(658)

1671(658)

N265(104)

265(104)

O1636(644)

1827(719)

P1128(444)

1192(469)

Q620(244)

684(269)

Z76(030)

76(030)

FRONT

Shipping Weight

B Frame mdash 227 kg (50 lbs)C Frame mdash 386 kg (85 lbs)

Knockout Diameters

➊ Dual Knockout mdash 3 Places 286349 (113138)➋ Single Knockout mdash 1 Place 222 (088)

C

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Holes (4)

D

A

E

F B

Z

J

I

NO

PQ

MOTTOBEDIS

➊ ➊ ➊

t op pedS00 H z0+

30 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 19 - 1336 REGEN D Frame Converter

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

C

SIDE

D

AE

F B

Z

FRONT

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

A3815(1502)

B12400(4882)

C2708(1066)

D3259(1283)

F12162(4788)

FrameReferenceD

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

I1981(78)

J1316(518)

K1537(605)

L1694(667)

M2045(805)

N521(205)

O1440(567)

P2614(1029)

Q3439(1354)

Z1194(047)

BOTTOM

KL

M

NO

PQ

JI

➋➊➌

Knockout Diameters

➊ Dual Knockout mdash 1 Place 349500 (138197)➋ Dual Knockout mdash 2 Places 627762 (247300)➌ Single Knockout mdash 3 Places 349 (138)

E2794(110)

t op pedS00 H z0+

Shipping Weight

D Frame mdash 1089 kg (240 lbs)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 31

Chapter 1 Comparison and Selection

Figure 20 - 1336 REGEN B and C Frame Precharge Unit

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

FrameReference A B C D E F G H I J K L M N

B and C 2032 3556 1842 1524 254 2540 3175 127 2845 508 2794 6045 3302 5944(800) (1400) (725) (600) (100) (1000) (1250) (050) (112) (200) (110) (238) (130) (234)

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

D

BGF

A C

E

K

H

Mounting Hole Dia (2)70 (028) N

J MLI

13

L3L2L1

R1 S1 T1

14

S1

BOTTOMSIDEFRONT(cover Removed)

Shipping Weight

B and C Frame mdash 91 kg (20 lbs)

Knockout Diameters

➊ Dual Knockout mdash 3 Places 286349 (11251375)

➊➊➊

CAT 1336R-PRE-VB048-AN SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

48232-40 380-480 482 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

reg

Interconnection Power Wiring AreaApprox 762 x 2032 x 1031

(300 x 800 x 406)(H x W x D)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

R

PE PE

S T R1 S1 T1

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

32 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 21 - 1336 REGEN D Frame Precharge Unit

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

BOTTOM

C

SIDE

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

D

BGF

A

ECAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LIS TED9 66X

I ND C O NT E Q

ULreg

LIS TED9 66X

I ND C O NT E Q

C

reg

R S T PE PE

13

14

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

K

H

FRONT(cover Removed)

Mounting Hole Dia (2)70 (028)

Interconnection Power Wiring AreaApprox 1824 x 2540 x 1473

(718 x 1000 x 580)(H x W x D)

N

O

J L MI

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

Knockout Diameters

➊ Dual Knockout mdash 2 Places 627762 (247300)➋ Single Knockout mdash 1 Place 349 (138)

Shipping Weight

D Frame mdash 186 kg (41 lbs)

D 2540 5334 2286 2032 254 3239 4826 127 539 986 3500 699 318 318 508(1000) (2100) (900) (800) (100) (1275) (1900) (050) (212) (388) (1382) (275) (125) (125) (200)

FrameReference A B C D E F G H I J K L M N O

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 33

Chapter 1 Comparison and Selection

Figure 22 - 1321 48 and 78A 3 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

SIDE

G

END

Mounting Hole Dia(4) Places95(0375)

127(05)

mdash

ShippingWeight12(27)

23(51)

145254(3256)

1321 Rating

48A Open (IP00)

78A Open (IP00)

4878ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A229(90)

274(108)

mdash

B118(47)

144(57)

330(130)

Cmdash

mdash

330(130)

D76(30)

92(36)

279(110)

E80(32)

93(37)

mdash

Fmdash

mdash

336(132)

G187(74)

210(83)

mdash

TOP

Dia

Dia

DA

E B

B

C

B

SIDE

COVER

TOP

D

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-05502

CAT 1321-3R55-BPART050mH 55AMPS 1th=825A

E66214 55-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-05502

CAT 1321-3R55-BPART050mH 55AMPS 1th=825A

E66214 55-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

END

D

F

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3RA200-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LISTED 966X

IN D C ONT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0110mH 200AMPS Ith 300AMPS

60

460 98 lbs 1

115ordmCH

RL-20002

34 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 23 - 1321 180A 3 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

1422(056)

mdash

31(67)

327(72)

180A Open (IP00)

180ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

274(108)

mdash

210(83)

330(130)

mdash

330(130)

92(36)

279(110)

112(44)

mdash

mdash

336(132)

211(83)

mdash

SIDE

G

ENDTOP

Dia

DA

EBDia

A2 B2 C2

C1B1A1

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS 1th=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

B

TOP

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS 1th=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

B

C

SIDE

COVER

D

END

D

F

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3RA200-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

L ISTED 96 6X

IN D CO NT EQ

ULreg

L ISTED 96 6X

IND CO NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0110mH 200AMPS Ith 300AMPS

60

460 98 lbs 1

115ordmCH

RL-20002

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 35

Chapter 1 Comparison and Selection

Figure 24 - 1321 48 and 78A 10 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

Mounting Hole Dia(4) Places038 x 075(97 x 19 Slot)

038 x 075(97 x 19 Slot)

mdash

ShippingWeight363(80)

59(130)

386(85)

1321 Rating

48A Open (IP00)

78A Open (IP00)

48NEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A3048(900)

3048(900)

mdash

B2073(816)

2327(916)

3302(1300)

C2794(1100)

2794(1100)

330(130)

D922(363)

922(363)

279(110)

E6833(269)

6833(269)

mdash

F1143(450)

1397(550)

mdash

G1565(616)

1819(716)

mdash

Hmdash

mdash

3358(1322)

I2159(850)

2159(850)

mdash

TOP

Dia

Dia

DA

F

E E

G B

B

C

B

SIDE

COVER

ENDTOP

D D

H

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3LRA180-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LI ST ED96 6 X

I ND CONT EQ

ULreg

LI ST ED 96 6 X

IND CO NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0430mH 180AMPS

60

460 353 lbs 1

115ordmCH

C

SIDE

I

END

R2 S2 S2R1 S1 S1

R2 S2 S2R1 S1 S1

36 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 25 - 1321 180A 10 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

Mounting Hole Dia(4) Places1422(056)

1118 x 1753(044 x 069 Slot)

ShippingWeight136(300)

612160(135353)

1321 Rating

180A Open (IP00)

78A180ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A3048(1200)

mdash

B2924(1151)

6096(2400)

C3683(1450)

mdash

D1168(460)

4349(1712)

E940(370)

mdash

F1842(725)

mdash

G2543(1001)

mdash

Hmdash

432(170)

I3175(1250)

467(1838)

TOP

C

SIDE

I

ENDTOP

Dia

DA

F

E E

GBDia

R2 S2 T2

T1S1R1

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3LRA180-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0430mH 180AMPS

60

460 353 lbs 1

115ordmCH

I

SIDE

D Dia ndash 4 Places ndash

R2 S2 T2

T1S1R1

COVER

END

H

B

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 37

Chapter 1 Comparison and Selection

Figure 26 - 1321 Power Line Filter

Note All ratings are Open (IP00)

END

3048(1200)

TOP

2794(1100)

2794(1100)

SIDE

2540(1000)

3302(1300)

80 (032) Diandash 4 Places ndash

All Dimensions in Millimeters and (Inches)

38 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 27 - 1336 REGEN B Frame Through-the-Back Heat Sink Mounting

635(025)

2571(1012)

2672 1

(1052)

2444(962)

254(010)

4153(1635)

1270(500)

2832(1115)

3086(1215)

4102(1615)

4354 1

(1714)

8 Required43 (0171) Dia for 10-32 x 127 (05) Self-Tap ndash 40 (0159) for 10-32 x 127 (05) Threaded

1293 (509)

Cutout as Viewedfrom INSIDE Enclosure

Back of EnclosureDrive

All Dimensions in Millimeters and (Inches)

1 Shading indicates approximate sizeof drive inside enclosure

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 39

Chapter 1 Comparison and Selection

Figure 28 - 1336 REGEN C Frame Through-the-Back Heat Sink Mounting

48(019)

2825(1112)

3038 1

(1196)

2731(1075)

48(019)

6447(2538)

1270(500)

2540(1000)

3810(1500)

6350(2500)

6604 1

(2600)

5080(2000)

Cutout

12 Required43 (0171) Dia for 10-32 40 (0159) for 10-32 x 12

1293 (509)

Back of EnclosureDrive

All Dimensions in Millimeters and (Inches)

1 Shading indicates approximate sizeof drive inside enclosure

40 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 29 - 1336 REGEN D Frame Through-the-Back Heat Sink Mounting

61(024)

46 (018)

99 (039)

3622(1426)

3752 1

(1477)

3561(1402)

Detail

See Detail267

(105)

11453(4509)

1826(719)

267(105)

3386(1333)

4945(1947)

8067(3176)

9627(3790)

11186(4404)

11781 1

(4638)6508

(2562) 5870(2311)

8674(3415)

6805(2679)

10544(4151)

7739(3047)

Cutout as Viewedfrom INSIDE Enclosure

16 Required43 (0171) Dia for 10-32 x 97 (0340 (0159) for 10-32 x 97 (038) T

841 (331)

Back of Enclosure

Drive

All Dimensions in Millimetersand (Inches)

Minimum dimension allowed ndash More space will improve fan effectiveness and heat dissipation

1 Shading indicates approximate sizeof drive inside enclosure

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 41

Chapter 1 Comparison and Selection

8720MC-RPS Regenerative Power Supply Package

It is important to properly plan before installing the 8720MC-RPS Regenerative Power Supply to ensure that the environment and operating conditions of the units are satisfactory Read this section for important environment and operating conditions information

Environmental Conditions to be Met

The Declaration of Conformity with the requirements for CE Mark was issued for the following units and these units must be used in a cabinet

bull 8720MC-RPS027BM (no longer available)bull 8720MC-RPS065BM 8720MC-RPS065BSbull 8720MC-RPS190BM and 8720MC-RPS190BS

Also before deciding on an installation site consider the following guidelinesbull Verify that the units can be kept clean cool and drybull Be sure that the units are always away from oil metal powder other

airborne contaminants and direct sunlightbull Check that the units will not be exposed to excessive vibration and noise

and that they will not be close to instruments sensitive to electrical noisebull The area chosen should allow the space required for proper air flow as

defined in Figure 36bull Check that the temperatures within the vicinity of the units are between

10 to 50 degC (14 to 122 degF) In case of 8720MC-RPS190 however the ambient temperature must be between -10 to 40 degC (14 to 104 degF)

bull Check that the relative humidity is between 5 and 95 without condensation

bull Do not install the units above 1000 meters (3300 feet) without derating output power For every 300 meters (1000 feet) above 1000 meters (3300 feet) derate the output power 4 When you need to install the units above 1500 meters (5000 feet) contact Rockwell Automation

42 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 30 - Overall Dimensions of a Single Unit of Model 8720MC-RPS065 Unit

Note 8720MC-RPS065BM shown above

D B

A

L

EK

F

E

F

H dia

G diaC

HC

Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kW

V

A

Model

8720MC-RPS065

8720MC-RPS027

A

1794(706)

B

395(156)

C

127(50)

D

3332(1312)

E

10(039)

F

30(12)

G

18(071)

H

9(035)

K

9(035)

L

3183(1253)

No longer available

IMPORTANT The 8720MC-RPS027 unit is no longer available

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 43

Chapter 1 Comparison and Selection

Figure 31 - Overall Dimensions of a Single Unit of Model 8720MC-RPS190 Unit

Note 8720MC-RPS190BM shown above

110 (43) 110 (43) 86 (34)

L3L2L2 L1L1 L3

P

N45(18)

83(33)

435 (171)

242 (96)

595(234)

30(12)

125 (49)

10(04)

M8

40 (

16)

13 (

05)

14 (

06)

20 (

079

)

573

(22

6)

550

(21

7)

503

(19

8)

566

5 (2

230

)

639

5 (2

518

)

20 (

08) 30

(1

2)

10 (

04)

P

N

E

E

30(12)

58(23)

595(234)

125(492)

10 (039) dia

20 (079) dia

M10

Unit Millimeters (Inch)

33 (13

)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

44 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 32 - Required Distance between Units in Case of Two Paralleled Units of Model 8720MC-RPS065 Units

Figure 33 - Required Distance between Units in Case of Three Paralleled Units of Model 8720MC-RPS065 Units

Max 250 (98)Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MC

Note In case two units of Model 8720MC-RPS065 unit are installed in parallel the master unit must be on the right side as shown above

Max 250 (98)Max 250 (98)

Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMCREGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

Note In case three units of Model 8720MC-RPS065 unit are installed in parallel the master unit must be installed at the rightmost end as shown above

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 45

Chapter 1 Comparison and Selection

Figure 34 - Required Distance between Units in Case of Two Paralleled Units of Model 8720MC-RPS190 Unit

Figure 35 - Required Distance between Units in Case of Three Paralleled Units of Model 8720MC-RPS190 Unit

Max 620 (244)Unit Millimeters (inch)

POWER POWER

Note In case two units of Model 8720MC-RPS190 unit are installed in parallel the master unitmust be installed on the right hand side as shown in the above

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

Max 620 (244)

Unit Millimeters (inch)

POWER POWER

Max 620 (244)

POWER

Note In case three units of Model 8720MC-RPS190 unit are installed in parallel the master unit mustbe installed at the rightmost end as shown in the above

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMCREGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

46 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Recommended Air Flow Clearance

Be sure that there is adequate clearance for air ventilation around the 8720MC-RPS Regenerative Power Supply Cooling air flows from the bottom to the top of the units For best cooling effect do not mount the 8720MC-RPS Regenerative Power Supply directly above each other Figure 36 shows recommended air flow clearance

Figure 36 - 8720MC-RPS Recommended Air Flow Clearance

150

(59

)15

0(5

9)

150(59)

150(59)

Exhaust

Intake Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READY

FAULT

PROGRAMPROGRAM kW

V

A

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 47

Chapter 1 Comparison and Selection

8720MC-RPS065 Reactors

Figure 37 shows the dimensional outline drawing of the recommended reactors for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 37 - 8720MC-RPS065 Reactors

Table 15 - 8720MC-RPS Reactor Dimensions mm (in)

[4] 15 (059) dia

[4] H dia

A +

-5

(+-

019

)

G +-2 (+-0078)

F +-1 (+-0039)

80 +

-10

(31

4 +

- 0

39)

B +

1-0

5 (

+0

039

-00

19)

C D

E E

Model A B C D E F G H Weight kg (lb)

8720MC-LR14-070B 140 (55) 125 (49) 145 (57) Max 180 (71)

155 (61) 150 (59) 460 (181) 95 (037) 38 (837)

8720MC-LR10-062B 125 (49) 110 (43) 130 (51) Max 160 (63)

145 (57) 150 (59) 440 (173) 95 (037) 27 (595)

8720MC-LR05-048B 125 (49) 105 (41) 125 (49) Max 155 (61)

1325 (52) 135 (53) 400 (157) 7 (027) 21 (462)

8720MC-LR03-032B 127 (50) 100 (39) 120 (47) Max 140 (55)

1125 (44) 120 (47) 345 (135) 7 (027) 17 (374)

48 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 38 shows the dimensional outline drawing of the recommended ACL units (AC reactor assemblies Model 8720MC-LR10-100B) for Model 8720MC-RPS190BM and 8720MC-RPS190BS units

Figure 38 - 8720MC-RPS190 AC Reactor Assemblies (ACL units)

RB

RB

RY

BL

L1 L4 L2 L5 L3 L6

RB

RB

RY

BL

L1 L4 L2 L5 L3 L6

217

(85

)21

7 (8

5)

488 (192) max

4672 (184)

386(15)

386(15)

80(31)

80(31)

80(31)

75(29)

75(29)

360

(14

1) m

ax

260

(10

2)10

(0

4)10

(0

4) 266 (10) 266 (10)414 (162)

29 (11)

9 (

03)

6 x R38-8

AIR FLOW

Weight 100 kg (220 lbs)

Units mm (in)

L3 L6

L2 L5

L1 L4

Equivalent Circuit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 49

Chapter 1 Comparison and Selection

Note Shown are two (QTY 2) 8720MC-LR10-100B ACL units When ordering be sure to order two 8720MC-LR10-100B ACL units

8720MC-RPS065 Varistors

Figure 39 shows the dimensional outline drawing of the varistors to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 39 - 8720MC-RPS065 Varistors

48 +- 1 (18 +- 003)

5 (0

19)

55

(02

1)

21 +

- 1

(0

8 +

-0

03)

21 +

10

(08

+ 0

39)

+ 1

05

(04

1)

φ42 +- 015 (016)

335

+-

1 (

13

+-

00

3)

4 (0

15)

250

+-

10

(09

8 +

- 0

39)

Equivalent Circuit

3 Crimp Contacts of M6

Unit mm (in)

Model 8720MC-VA-B

50 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS065 Harmonic Filters

Figure 40 shows the dimensional outline drawing of the recommended harmonic filters to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 40 - 8720MC-RPS065 Harmonic Filter

51-+ 571 35 +- 1 35 +- 1

R

105 +- 15 (413 +- 005)

40 +- 15 (157 +- 005)

1195 +- 15 (470 +- 005)

1315 +- 15 (517 +- 005)

15 +

-05

(06

+-

00

5)

39 +

- 1

5

(15

+-

00

5)13

+-1

5(0

5 +

- 0

05)

65 +

- 1

5 (

25

+-

00

5)

2 Oval Holes of 55 mm x 8 mm (021 in x 031 in)

M5 Screw

t15

(0

05)

t12

(0

047)

55 +

- 1

5 (

216

+-

00

5)

225

+-

15

(08

8 +

-0

05)

6 +

- 1

(0

23 +

- 0

03)

Display

Model 8720MC-HF-B2

Unit mm (in)

N E

S TR

N E

Equivalent Circuit

1 M

Ω 15μF

1 M

Ω

047

μFS T

(068 +- 005)

51-+ 571(068 +- 005)(137 +- 003) (137 +- 003)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 51

Chapter 1 Comparison and Selection

8720MC-RPS065 Line Filter (Schaffner)

Figure 41 and Figure 42 show the dimensional outline drawing of the recommended line filters for AC input power to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units when these units must conform with the requirements of CE Mark Figure 41 shows Schaffner products and Figure 42 shows Soshin Electric products

Figure 41 - 8720MC-RPS065 Line Filter (Schaffner)

Table 16 - 8720MC-RPS Line Filter (Schaffner) Dimensions mm (in)

A

B

CD

E

F G

O

Model A B C D E F G O

FN3100-80-35 379 (149) 220 (86) 90 (35) 350 (137) 364 (143) 65 (25) 65 (025) M10

52 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS065 Line Filter (Soshin Electric)

Figure 42 - 8720MC-RPS Line Filter (Soshin Electric)

Table 17 - 8720MC-RPS Line Filter (Soshin Electric) Dimensions mm (in)

3 Input Terminals L

C2 H

J

DEFG

AB

C2 C1

8 Oval Holes K

Grounding Terminal M

Model A B C1 C2 D E F

HF3080C-TOA 405 +- 5(159 +- 019)

350 +- 2(137 +- 007)

100 +- 1(39 +- 003)

100 + 1(39 + 003)

220 +- 2(86 +- 007)

200 +- 1(78 +- 003)

180 +- 2(70 +007)

Model G H J K L M

HF3080C-TOA 56 +-1(220 +- 003)

210 +-2(826 +- 007)

135 +-2(531 +- 007)

425 R x 12 long(016 R x 047 long)

M8 M6

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 53

Chapter 1 Comparison and Selection

8720MC-RPS190 EMC Filter

Figure 43 shows the outline dimensions of Model 8720MC-EF190-VB EMC filter unit for Model 8720MC-RPS190BM and 8720MC-RPS190BS units The Model 8720MC-EF190-VB unit includes the varistor magnetic contactor harmonic filter line filter grounding capacitor fan and MC interface card and cable assembly for this unit The connection diagram ofModel 8720MC-EF190-VB EMC filter unit is shown in Figure 44

Figure 43 - 8720MC-RPS190 EMC Filter

60

30

30 (

118

)10

(0

39)

14

455

10

250

(98

4) M

AX

395 (1555) MAX

91 (

358

)29

87

(11

75)

10

25 (

098

)

10

2013 10 (039)432

44 585353

6076

530

3043

5

30

(30)

180

(70

8)

27 (

106

)11

9 (4

68)

474712

012

0 (4

72)

303867 (341)

23

RE

V 0

1

PRODNOTYPE

Nihon Inter Electronics Corporation

CL

UL

U

A-B

Man

ufac

ture

d by

RE

LIA

NC

E E

LEC

TR

IC L

IMIT

ED

Jap

anS

HIP

DAT

E

SE

RN

oR

EF

ER

TO

US

ER

MA

NU

AL

FO

R

INS

TLL

ATIO

N IN

ST

RU

CT

ION

S

AC

OU

TP

UT

AC

INP

UT

RE

V Hz

PH

AM

PS

VO

LTC

ATN

o

ALL

EN

-BR

AD

LEY

8720

RE

GE

NE

RAT

IVE

PO

WE

R S

UP

PLY

MC

Alle

n-B

radl

eyA

-BQ

UA

LIT

Y

M8X15

2- 20

M8X20L1L2L3

M10X30

L4L5L6

TH

IS E

QU

IPM

EN

T M

US

T B

E M

OU

NT

ED

IN A

SU

ITA

BLE

UL

RE

CO

GN

IZE

D E

NC

LOS

UR

E O

R N

EM

A E

NC

LOS

UR

E

US

E C

OP

PE

R 6

075

Ž W

IRE

ON

LY

CA

UT

ION

DA

NG

ER

ME-B6015

RIS

K O

F E

LEC

TR

ICA

L S

HO

CK

DIS

CO

NN

EC

T IN

PU

TP

OW

ER

BE

FO

RE

SE

RV

ICIN

G E

QU

IPM

EN

T

US

LIS

TE

DU

LS

C(I

ND

CO

NT

EQ

)27

X1

C

S

LU

LU

LIS

TE

D IN

D C

ON

T E

Q 2

7X1

INC

IN

AC

CO

RD

AN

CE

WIT

H IE

C P

UB

LIC

ATIO

N 1

46

ALS

O C

LAS

SIF

IED

BY

UN

DE

RW

RIT

ER

S L

AB

OR

ATO

RIE

S

L3

L2

L1

L4

L5

L6

RE

V

ƒsup3

(1791)

(1700)(051)

(055)

(173) (1389) (230)

Dimensions mm (in)

(236)

(1192)

(118)

(090)

(039)

(18

5)(1

85)

(47

2)

(03

9)(0

78)

(11

8)

(11

8)

(03

9)

(30

1)

(11

8) (1

18)

(1

71)

(23

6)

54 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 44 - Connection Diagram of Model 8720MC-EF190-VB EMC Filter Unit

Note The CN1 CN2 and CN4 connectorscables are included with the 8720MC-EF190-VB EMC Filter Unit

+

+

L4L1

L2

L3

L5

L6

E

1 2 3

1 2 3 1 2 31 2 3

R1

S1

T1

CN3

CN3

CN

160-03141-01

60-03144-01

60-03142-01

CN2

CN

2

CN1

CN3

CN4

CN4

FMI-1 A1 A2 A3 B1 B2 B3

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

MC1MC2

+24V20V2

+24V30V3

SENS-OUT+24V

MC

Cabinet Fan+Cabinet Fan-

SENS

ACL Fan+ACL Fan-

SENSACL Fan+ACL Fan-

SENS

StripWire

StripWire

MC1 (TB4)MC2 (TB4)24V2 (TB4)0V2 (TB4)

24V3 (TB4)0V3 (TB4)SENS (TB4)24V (TB3)MC (TB3)

To 8720MC-RPS190

To 8720MC-RPS190

L1AUX (TB2)L2AUX (TB2)L3AUX (TB2)

COIL

MC

Ctrl

+24V

3S

EN

S

+24VMC

FAN

3PO

WER

FAN

2PO

WER

FAN

1PO

WER

0V3

+24V30V3

0V3+24V3

100μ F

1μF 1M

150K

REDBLKYLWREDBLKYLW

Cooling Fanfor ACL Unit

Cooling Fanfor ACL Unit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 55

Chapter 1 Comparison and Selection

CN ConnectorCable Descriptions

Figure 45 - CN1 Description

Figure 46 - CN2 Description

Figure 47 - CN4 Description

56 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Power and Control Terminal Comparison

1336 REGEN Line Regeneration Package

Input Power Conditioning

In general 1336 REGEN equipment is suitable for direct connection to a correct-voltage AC line If the AC input power system does not have a neutral or one phase referenced to ground as detailed under Ungrounded Distribution Systems (as described in the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50) an isolation transformer with the neutral of the secondary grounded is highly recommended If the line-to-ground voltages on any phase exceed 125 of the nominal line-to-line voltage an isolation transformer with the neutral of the secondary grounded is highly recommended

Grounding

All 1336 REGEN components must be connected to system ground at the PE power ground terminal provided Ground impedance must conform to the requirements of national and local industrial safety regulations (NEC VDE 0160 BSI etc) and should be inspected and tested at appropriate intervals In any cabinet use a single low-impedance ground point or ground bus bar Ground all circuits independently and directly Also connect the AC supply ground conductor directly to the ground point or ground bus bar

Sensitive Circuits

It is essential to define paths through which high frequency ground currents flow to ensure that sensitive circuits do not share a path with these currents Do not run control and signal conductors near or parallel to power conductors

TE (True Earth) Termination

The converterrsquos TE terminals are used for all control signal shields internal to the 1336 REGEN Converter and must be connected to the converterrsquos TE terminals by a separate continuous lead

PE (Power Earth) Termination

A safety ground is required by code This point must be connected to adjacent building steel or a floor ground rod provided grounding points comply with NEC and local regulations

ATTENTION The National Codes and standards (NEC CENELEC etc) and local codes outline the provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury andor equipment damage

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 57

Chapter 1 Comparison and Selection

Figure 48 - 1336 REGEN Grounding for Common Bus Drive

PEGND

GND

Conduit4-Wire Cable

NearestBuilding Structure Steel

PE

GND

GND

PE

PE

PE

COMMON BUSDRIVE

COMMON BUSDRIVE

USERSUPPLIED120V AC

1336 REGENConverter

1321 10Line Reactor

1336 REGENPrecharge

PowerLine Filter

PE

1 (2) jumpers connect PE and TE at the 1336 REGENConverter Main Terminal Block ConsultAllen-Bradley Application Engineering priorto removing either jumper

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

1 1

PE

1 PE TE

R

S

T

TB1-1TB1-3

R1 S1 T1

R1 S1 T1

R2 S2 T2

R2 S2 T2

+DC

+DC

ndashDC

ndashDC

PE

+DCndashDC

120V AC

120 RTN

RIN

SIN

TIN

ROUT

SOUT

TOUT

D Frame

58 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 49 - 1336 REGEN Grounding for AC Drive

PE

PE

GND

GND

PE

Conduit4-Wire Cable

NearestBuilding Structure Steel

USERSUPPLIED120V AC

1336 REGENConverter

1321 3Line Reactor

GND

1 (2) jumpers connect PE and TE at the 1336 REGENConverter Main Terminal Block ConsultAllen-Bradley Application Engineering priorto removing either jumper

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

1 1

PE

PE

AC DRIVEPE

1336 REGENPrecharge

R1 S1 T1

A1 B1 C1

A2 B2 C2

R2 S2 T2

+DC

+DC

ndashDC

ndashDC

1 PE TE

R

S

T

TB1-1TB1-3

120VAC

120 RTND Frame

2

2 Important If you are using a Regenerative Brake with a B FrameAC drive refer to the Power-up Sequence on page 3-3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 59

Chapter 1 Comparison and Selection

380480VAC Power Connections

380480VAC input and output power connections are made as shown in Figure 50 through Figure 54

Table 18 - 380480VAC Power Connections

Note Between the Regenerative DC Bus Supply Operation and Regenerative Brake Operation system layouts the power wiring connection paths are identical in principle The only exceptions are that the Regenerative DC Bus Supply has to have an additional Power Line Filter component and the symbol nomenclatures for the Line Reactors between the two operations are called out differently

Figure 50 - 380480VAC Power Line Filter Connections

ATTENTION 1336 REGEN equipment will not be properly synchronized unless correct Filter-to- Precharge-to-Line Reactor-to- Converter AC power connections are maintained Failure to maintain correct phase-related connections will result in equipment malfunction andor failure

Line Filter Precharge Unit Line Reactor Converter

Input Term

Output Term

Input Term

Output Term

Input Term

Output Term

InputTerm

Regenerative DC Bus Supply Operation RIN ROUT R R1 R1 R2 R2

SIN SOUT S S1 S1 S2 S2

TIN TOUT T T1 T1 T2 T2

Regenerative Brake Operation R R1 A1 A2 R2

S S1 B1 B2 S2

T T1 C1 C2 T2

R IN

PE mdash GND(EARTH GROUND)

S IN

T IN

R OUT

S OUT

T OUT

L R

L T

L S

60 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 51 - 380480VAC 1321 Line Reactor Connections

PE(EARTH GROUND)

PE(EARTH GROUND)

R2 S2

S2

T2

T1

T1

S1

S1

R1

R1

T2

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER OUT(TO CONVERTER)

R2

1321 10 Line Reactor

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER IN(FROM PRECHARGE UNIT)

A2 C1B1A1

AC POWER OUT(TO CONVERTER)

B2

AC POWER OUT(TO CONVERTER)

C2

AC POWER OUT(TO CONVERTER)

PE(EARTH GROUND)

PE(EARTH GROUND)

1321 3 Line Reactor

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 61

Chapter 1 Comparison and Selection

380480VAC Power Wiring

Figure 52 - 380480VAC Precharge Unit Connections

R

PE PE

S T R1 S1 T1

13

L3L2L1

R1 S1 T1

14

S1

CAT 1336R-PRE-VB048-AN SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

48232-40 380-480 482 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IND C O N T EQ

ULreg

LISTED 966X

IND C O N T EQ

C

reg

B and C Frames

R

PE PE

S T R1 S1 T1

AC POWER IN AC POWER OUTEARTH GROUND

(TO 1321 10 LINE REACTOR)

Precharge

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LIS TED9 66X

I ND C O NT E Q

ULreg

LIS TED9 66X

I ND C O NT E Q

C

reg

R S T PE PE

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

R S T PE PE

AC POWER IN EARTH GROUND

R1 S1 T1

AC POWER OUT(TO 1321 10 LINE REACTOR)

D Frame

Precharge

62 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 53 - B and C Frame 380480VAC Converter Connections

T2S2R2DO NOT USEPEGND

PEGND

DC+

DCndash

CAT 1336R-VB048CNV-AN-HAP SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

482ndashndashndashndashndash

3 5060380-480

38 52 ndash ndash735

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

toppedS00 Hz0+J13

J5

J15 J16

J1

J4

PORT

2PO

RT 1

TE

1

234

5

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash3

506

038

0-48

0

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLISTE

D96

6X

IND

CO

NT

EQ

U L regLISTE

D96

6X

IND

CO

NT

EQ

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE PE(EARTH GROUND)

PEGND

PEGND

DC+

DCndash T2S2R2DO NOT USE

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE PE(EARTH GROUND)

DCndash

PEGND

PEGND

DC+ T2S2R2

B Frame

C Frame

Converter

Converter

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 63

Chapter 1 Comparison and Selection

Figure 54 - D Frame 380480VAC Converter Connections

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndash ndash ndash ndash ndash

ndashndash196735144

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

L ISTED 966X

IN D CO N T EQ

ULreg

L ISTED 966X

IN D C O N T EQ

C

reg

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE(EARTH GROUND)

➊ (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block Consult Allen-Bradley Application Engineering prior to removing either jumper

➊ ➊

toppedS00 Hz0+

D Frame

Converter

64 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

380480VAC Power Connection Specifications

Use 75 ordmC (167 ordmF) Copper Wire Only

Table 19 - 380480VAC Power Connection Specifications

Input power connections to D frame Precharge Units and inputoutput power connections to D frame Converters are stud type terminations or bus bar bolts that require the use of lug-type connectors to terminate field-installed conductors Lugs used with these connections are listed in Table 20

Table 20 - Frame D IO Power Connections

1336 REGEN Power Line Filter Ratings

MaxMin Wire Sizemm2 (AWG) (1)

(1) Listed wires sizes are maximumminimum wire sizes that the terminals will accept mdash they are not recommendations

Max TorqueNbullm (lbbullin)

48A 13305 (620) mdashSingle Conductor 170 (15)

78A 26708 (318) mdash Single Conductor 565 (50)

180A 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1336 REGEN Precharge Unit Ratings

B Frame 13305 (620) mdash Single Conductor 170 (15)

C Frame 26708 (318) mdash Single Conductor 565 (50)

D Frame 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1321 10 and 3 Line Reactor Cat No

-3LR048-B and -3LRA048-B (10)-3R55-B and -3RA55-B (3)

13305 (620) mdash Single Conductor 170 (15)

-3LR078-B and -3LRA078-B (10)-3R100-B and -3RA100-B (3)

26708 (318) mdash Single Conductor 565 (50)

-3LR180-B and -3LRA180-B (10)-3R200-B and -3RA200-B (3)

127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1336 REGEN Converter Ratings

B Frame 13305 (620) mdash Single Conductor 170 (15)

C Frame 26708 (318) mdash Single Conductor 565 (50)

D Frame 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

Catalog Number Precharge Input R S T amp PEConverter Input R2 S2 T2 amp PEConverter Output DC+ amp DCndash

T amp B Part Number(1)

(1) T amp B COLOR-KEYEDreg Connectors require T amp B WT117 or TBM-6 Crimper tool or equivalent Lugs should be crimped according to manufacturerrsquos tool instructions

1336R-VB180 Cable (per phase)Qty = 1mm2 = 1072AWG = 40

Qty = 10PN = 54168(2)

(2) 516rdquo stud All other termination studs are 38rdquo

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 65

Chapter 1 Comparison and Selection

120VAC Precharge and Converter Wiring

Table 21 - 120VAC Current Requirements

120VAC is required by the 1336 REGEN Precharge Contactor and 1336 REGEN D Frame Converter fan 120VAC must be derived from the same AC power supply source used for all 1336 REGEN equipment and taken at the AC Power Input or before the Power Line Filter if used

Figure 55 - 120VAC Precharge and Converter Connections

ATTENTION 1336 REGEN equipment does not provide 120VAC short circuit fusing Branch circuit breakers or disconnect switches cannot provide this level of protection for converter and precharge unit components Short circuit fusing should be sized and typed in accordance with National Codes and standards (NEC CENELEC etc) and any additional local codes

1336 REGEN LINE REGENERATION PACKAGE CAT NO

PRECHARGE CONTACTOR CONVERTER FAN

Inrush Amps SS Amps Inrush Amps SS Amps

1336R-VB0481336R-VB078

3A 03A mdash mdash

1336R-VB180 7A 07A 5A 08A

1336 REGEN Precharge

1336 REGEN Converter

AC POWER IN

PEGND

GND TB1-1

TB1-3

120V AC

120V AC

120 RTNUSER SUPPLIED 120V AC

TOUT

SOUT

ROUTR

IN

SIN

TIN

Power Line Filter

66 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

120VAC Converter Connections

120VAC input and output power connections are made to D Frame Converters as shown in Figure 56

Figure 56 - 120VAC D Frame Converter Connections

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndashndashndashndashndash

3 5060380-480

144 196 ndash ndash735

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

120 RTN(120V AC COMMON)

120VAC(120V AC) ➊ ➊

toppedS00 Hz0+

➊ (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block Consult Allen-Bradley Application Engineering prior to removing either jumper

D Frame

Converter

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 67

Chapter 1 Comparison and Selection

120VAC Precharge Connections

120VAC input and output connections are made to BD Frame Precharge Units as shown in Figure 57

Figure 57 - 120VAC Precharge Unit Connections

120VAC Connection Specifications

Use 75 ordmC (167 ordmF) Copper Wire Only

Table 22 - 120VAC Connection Specifications

1336 REGEN PRECHARGE UNIT RATING MaxMin Wire Sizemm2 (AWG)(1)

(1) Listed wires sizes are maximumminimum wire sizes that the terminals will accept mdash they are not recommendations

Max TorqueNbullm (lbbullin)

BD Frames 21030 (1422) 090-113 (8-10)

1336 REGEN CONVERTER RATING

D Frame 21030 (1422) 090-113 (8-10)

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

13

TB1

1 = 120VAC3 = 120VAC Common

B-D Frames

Precharge

68 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Control and Signal Wiring

Sync Cable

The sync cable that is shipped with the 1336 REGEN Precharge unit connects the required startup diagnostic and control signals between the 1336 REGEN Converter Control Board and the 1336 REGEN Precharge Board The ribbon cable shield provided at the converter end must be connected to the Control Board Shield Connector J14 as shown in Figure 60 to maintain signal integrity

IMPORTANT The Precharge-to-Converter Sync Cable shipped with the 1336 REGEN Precharge Unit must be connected between the Precharge Board in the Precharge Unit and the Control Board in the 1336R Converter for 1336 REGEN Line Regen Package operation

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 69

Chapter 1 Comparison and Selection

Figure 58 - 1336 REGEN Precharge-to-Converter Sync Cable Installation

1336 REGENPRECHARGE

UNIT

1336 REGENCONVERTER

1321 10 LINE REACTOR

Sync Cable Length

Control BoardConnector J13

Control BoardConnector J14

Precharge BoardConnector J1

R2 S2 T2

T1S1R1

toppedS00 Hz0+

2 Meters (65 ft)or

4 Meters (13 ft)

70 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 59 - Precharge Unit Precharge Board Connections

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804Y 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

SYNC CABLE

J11

Converter Control BoardConnector J13

Converter Control BoardShield Connector J14

SYNC CABLE

J2

R

R1

S1 T

1

ST

TB1

J1

P8

P7

F1

F2

F3

Precharge Board

Precharge

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 71

Chapter 1 Comparison and Selection

Figure 60 - Converter Control Board Connections

TE

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndash ndash ndash ndash ndash

ndashndash196735144

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O N T EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

1 2 3 4 5 6

DIGITAL OUTPUT

J16

ENABLE RELAY FAULT RELAYCOMM

1 2 3 4 5+ + +

6+

EXTERNALRESET

ENABLE

ndash ndash

J15

J13

J14

SHIELD1

to TE

EXTERNALFAULT

DIGITAL INPUT

J11120V 24V Set Jumper J11 for 24V DC or 120V AC

ENABLE circuit operation

Set Jumper J10 for 24V DC or 120V ACEXTERNAL RESET circuit operation

J18120V 24V Set Jumper J18 for 24V DC or 120V AC

EXTERNAL FAULT operation

SYNC CABLE

J11Precharge Unit Precharge Board

Connector J1

20

1

1

J3

DS1 DS2

DS4

J2

DBUG

NTC

1

9

1 101

9

J4J5

PORT 2

PORT 1

COMM

STATUS

FAULT ENABLE

1

1J1

J9

J17J6

J8

J7

J18 120V 24VJ11 120V 24VJ10 120V 24V

J15

J131

J14SHIELD

INPUTS

OUTPUTS J16

51

65

23 4

1

DIGITALOUTPUT

WIRING

DIGITALINPUT

WIRING

CONTROLWIRING

SYNC CABLE

SYNCCABLESHIELD

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

DS3

TE

CUSTOMERCONTROL AND SIGNAL WIRING

SHIELDS

+24V DC

R47

J10120V 24V

Converter Control Board

Converter

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Comparison and Selection Chapter 1

Control Board Connections

All customer control and signal wiring is made to quick-connect terminal blocks J15 and J16

The maximumminimum wire sizes accepted by J15 and J16 is 3306mm2

(1230AWG) Maximum torque is 079Nbullm (7lbbullin) Recommended controlsignal wire is

bull Beldenreg 8760 (or equivalent) mdash 0750mm2 (18AWG) Twisted Pair Shielded

bull Belden 8770 (or equivalent) mdash 0750mm2 (18AWG) Three-conductor Shielded

bull Belden 9460 (or equivalent) mdash 0750mm2 (18AWG) Twisted Pair Shielded

Note If the converter control connections are to be linked to an electronic circuit or device the common or 0V line should be grounded at the drive end only

All customer control and signal wiring shields are terminated at the TE terminal block shown in Figure 60

Cable Routing

If unshielded cable is used control and signal circuits should not run parallel to motor DC bus or unfiltered supply cables with a spacing less than 03 m (1 ft) Cable tray metal dividers or separate conduit should be used

IMPORTANT Signal common (DGND) puts the common or negative side of the signal at earth ground potential Control schemes must be examined for possible conflicts

IMPORTANT If user-installed control and signal wiring with an insulation rating of less than 600V is used route the wiring inside the converter enclosure such that is it separate from any other wiring or uninsulated live parts

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Chapter 1 Comparison and Selection

Digital Input Signals

1336 REGEN Converter digital inputs are designed for operation at either 24VDC or 120VAC Digital input signal circuits must be capable of operating with high = true logic

bull For 24VDC operation +24VDC is available from the 1336 REGEN Converter Control Board

bull For 120VAC operation a separate 120VAC user supply is required

Table 23 - 24VDC and 120VAC Circuits

ATTENTION Ensure that all jumpers on the 1336 REGEN Converter Control Board are set correctly prior to applying AC power to the board Applying 120VAC to the digital inputs when jumpers J10 J11 or J18 are set to 24VDC will permanently damage the Converter Control Board

IMPORTANT Customer EXTERNAL FAULT and ENABLE circuits must be connected to J15 and at logic high for the 1336 REGEN Converter to operate

IN THE LOW STATE MUST GENERATE A VOLTAGE OF NO MORE THAN

AND LEAKAGE CURRENT MUST BE LESS THAN

24VDC Circuits 8VDC 15mA Into a 25kW Load

120VAC Circuits 30VAC 10mA Into a 65kW Load

IN THE HIGH STATE MUST GENERATE A VOLTAGE OF

AND SOURCE CURRENT MUST BE AT LEAST

24VDC Circuits 2026VDC 10mA

120VAC Circuits 81132VAC 20mA

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Figure 61 - 24VDC and 120VAC Circuits Operation

IMPORTANT Fuse R47 is self-resetting and will open should a low impedance or short circuit occur at J15 during 24VDC operation Should a fault occur allow 1 minute after removal of power from the Converter Control Board for R47 to cool before reapplying power

IMPORTANT For Regenerative DC Bus Supply applications the 1336 REGEN Line Regeneration Package will be used with one or more common bus drives It is recommend that the fault relay on the 1336 REGEN Converter Control board be interconnected into the common bus drive(s) control logic This will allow coordination the Regenerative DC Bus Supply faults with the common bus drive

EXTERNAL RESET (DIGITAL IN)

COMM (DIGITAL COMMON)

ENABLE (DIGITAL IN)

ndash (24V DC COMM)

+ (24V DC SUPPLY)

5

EXTERNAL FAULT (DIGITAL IN) 6

J15

4

3

2

1

+24V DC (HIGH)

J11 120V 24V

Set Jumper J11 for 24V DC ENABLE Circuit Operation

J18 120V 24V

Set Jumper J18 for 24V DC EXTERNAL FAULT Operation

J10 120V 24V

Set Jumper J10 for 24V DC EXTERNAL RESET Circuit Operation

➊ Maximum wire length is 305 meters (10feet) mdash Use only for local control

24V DC OperationContacts are Shown in the Unpowered State(or in the Powered State with no Enable or External Fault present)

EXTERNAL RESET (DIGITAL IN)

COMM (DIGITAL COMMON)

ENABLE (DIGITAL IN)

NOT USED

NOT USED

5

120V AC RTN

4

3

2

1

120V AC (HIGH)

120V AC OperationContacts are Shown in the Unpowered State(or in the Powered State with no Enable or External Fault present)

EXTERNAL FAULT (DIGITAL IN) 6

J11 120V 24VSet Jumper J11 for 120V AC ENABLE Circuit Operation

J18 120V 24V

J10 120V 24VSet Jumper J10 for 120V AC EXTERNAL RESET Circuit Operation

J15

Set Jumper J18 for 120V AC EXTERNAL FAULT Operation

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Chapter 1 Comparison and Selection

External Fault

Allows a customer-supplied external signal to be wired into the 1336 REGEN Converter Opening this contact issues an external fault command disabling the converter

External Reset

Resets the 1336 REGEN Converter when closed If the converter has faulted closing this contact clears the fault and resets the converter

Enable

For the 1336 REGEN Converter to modulate an enable signal must be present at J15 on the 1336 REGEN Converter Control Board Opening this contact disables the converter When this contact is closed the Enable LED on the Control Board will be lit

Digital Output Signals

Two form C NONC output relays are available at J16 on the 1336 REGEN Control Board to provide external warning or fault change-of-state signals

bull Resistive Rating = 120VAC30VDC 50Abull Inductive Rating = 120VAC30VDC 20A

Figure 62 - Contacts Shown in the Unpowered State

Interlocking 1336 REGEN Enable with AC Drive Enable

It may be desirable to interlock the 1336 REGEN Enable Output with the Enable Input on the connected 1336 PLUS 1336 PLUSII 1336 IMPACT or 1336 FORCE AC drive This will keep the AC drive from starting if the 1336 REGEN Converter is not enabled and will also remove the Enable signal from the AC drive if the 1336 REGEN Converter is faulted If the Enable signals are not interlocked the AC drive may fault on bus overvoltage when attempting to regenerate

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

Fault Output - The fault output is used to indicate that the 1336 REGEN Converter is faulted with either an internal or external faultNote The unpowered state of the fault relay is the opposite of the faulted statemdashor the unpowered state of the fault relay indicates an unfaulted condition

Enable Output - The enable output indicates that the 1336 REGEN Converter is modulating An enable signal must be present on J15 and the 1336 REGEN Converter must not be faulted for the enable output to be active

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Figure 63 - Interlocking 1336 REGEN Enable with AC Drive Enable

1336 REGEN (Enable)

Power Down

The Enable on the Regen Unit should be open whenever the main three-phase AC power to the Regen Unit is removed

Power Up

The Enable on the Regen Unit Should be open whenever the three-phase AC line is just powering upgoing through precharge (DC bus is below 85 of the nominal DC bus voltage) Once all the drives and the Regen Unit are at nominal DC bus level then the Enable can be closed

120V AC (High)

Connect to TB3-30 of 1336-L6 L6E or L9Eon 1336 PLUS PLUSII IMPACT or FORCEAC Drive 120V AC (RTN) connects to TB3-2125 or 29

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

+24V DC

Connect to TB3-30 of 1336-L5 L5E or L8Eon 1336 PLUS PLUSII IMPACT or FORCEAC Drive 24V DC common connects to TB3-2125 or 29

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

24V DC Operation

120V AC Operation

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Chapter 1 Comparison and Selection

Figure 64 - 1336 REGEN (Enable) Power UpPower Down

Converter Control Board(see Figure 60 for details)

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8720MC-RPS Regenerative Power Supply

Installing DC Bus Power Output Wiring - All RPS units

The DC bus output terminals on the main power terminal block (TB1) or the DC bus terminal bars of the 8720MC-RPS Regenerative Power Supply are used for connecting to load equipment such as an inverter Use the recommended wire size shown in Table 31 on page 93 and Table 32 on page 93 for wiring between the 8720MC-RPS Regenerative Power Supply and the load equipment Connect the terminal P on the main power terminal block (TB1) or the terminal bar P of the 8720MC-RPS Regenerative Power Supply to the positive (plus) DC bus terminal of the load equipment and the terminal N on the terminal block TB1 or the terminal bar N to the negative (minus) DC bus terminal of the load equipment Do not connect the positive (plus) side with the wiring of the negative (minus) side Such miswiring will damage the 8720MC-RPS Regenerative Power Supply and the connected load equipment

When multiple drives are connected to the 8720MC-RPS Regenerative Power Supply we suggest you install input fuses before each drive (or refer to local code) to protect the wiring and the drive Select adequate fuse(s) for the drives

Grounding the 8720MC-RPS Regenerative Power Supply

Connect an adequate equipment grounding conductor to ground terminal of load equipment remote control station (if used) input transformer (if used) and ground terminal of the 8720MC-RPS Regenerative Power Supply Run earth conductor to earth ground after confirming that the conductors are unbroken

This system is operated by switching DC bus line from + (plus) bus voltageto - (minus) bus voltage viewing from the ground for the purpose of controlling For this reason plus and minus voltages are always added on a circuit if equipment has a circuit between the bus line of equipment to be connected and the ground (earth) Even if no direct circuit exists between the bus line and the ground pulse current will flow through the stray capacity of the equipment by bus voltage switching When 8720MC-RPS and equipment to be connected to 8720MC-RPS are not securely grounded this current will flow through the circuit and may cause malfunction of them If grounding is not made properly it will cause the malfunction of the other system on the same line

ATTENTION When connecting the DC bus to plural number of external load equipment the user is responsible for installing fuses to protect the DC bus from shorting if no fuse is provided in the load equipment Failure to observe this precaution could result in damage to or destruction of the equipment

ATTENTION Exercise extreme caution for polarity of wiring when wiring DC bus Failure to observe this precaution could result in damage to or destruction of the 8720MC-RPS Regenerative Power Supply and the connected load equipment

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Chapter 1 Comparison and Selection

Install an insulating transformer to the input line of the 8720MC-RPS if unbalanced current flows and earth leakage breaker malfunctions due to the power supply conditions

For grounding use the wire size of grounding terminal as shown in Table 31 on page 93 and Table 32 on page 93

Wiring To Comply with Electromagnetic Compatibility (EMC)

To declare conformity with the requirements for CE Mark 8720MC-RPS Regenerative Power Supply must comply with both EMC directive and low voltage directive This section describes notes on wiring to comply with EMC directive

Table 24 shows the EMC standards compliance for the 8720MC-RPS Regenerative Power Supply units

Table 24 - 8720MC-RPS EMC Standards

Follow these guidelines for wiring to reduce the possibility of strong noise on the input and output lines of the 8720MC-RPS Regenerative Power Supply

1 Use a control cabinet made of metal for installing the 8720MC-RPS Regenerative Power Supply (It has been confirmed that this unit complies with EMC standards when installed inside the control cabinet)

2 Install a line filter designated by Reliance Electric to the power input line of the 8720MC-RPS units Wiring to the line filter must be as short as possible

IMPORTANT 8720MC-RPS Regenerative Power Supply itself is not subject to Machine directive When 8720MC-RPS Regenerative Power Supply is combined with other equipment control cabinet and machine it is needed to declare the compliance with Machine directive Noise level will vary depending on the installation and wiring of 8720MC-RPS Regenerative Power Supply other equipment and control cabinet It has been already confirmed that 8720MC-RPS Regenerative Power Supply complies with EMC standards only when 8720MC-RPS Regenerative Power Supply is composed of the component parts designated by Reliance Electric In order for users to declare the conformity with the requirements for CE Mark do not fail to confirm that the unit complies with EMC standards on the final conditions after completion of installation and wiring

8720MC-RPS027 (This model is no longer available)

8720MC-RPS065 2004108ECEN 501781997EN 61800-32004

8720MC-RPS190

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Comparison and Selection Chapter 1

3 Because current will leak to the earth when a line filter is installed connection to the earth must be secured Due to leaked current the earth leakage breaker may malfunction Select a proper breaker complying with leaked current (Rated current 100 to 500mA and operating time within 01 to 2 seconds)

4 The control cabinet must be securely grounded Wiring to be taken into grounding terminal of the control cabinet must be as thick and short as possible

5 The input and output line of the 8720MC-RPS units must be separated from the output line of the inverter unit as far as possible

6 Wiring of the control signal must be terminated within the control cabinet If the control cable needs to extend out of the control cabinet it is recommended to use shielded cables When ferrite cores are used install them to the side of the 8720MC-RPS units The following are the ferrite cores for the control cables recommendedbull ZCAT2032-0930 (Inside diameter 9 +- 1 mm) TDKbull ZCAT2035-1330 (Inside diameter 13 +- 1 mm) TDK

7 For notes on wiring to the other equipment and motors to be connected with the 8720MC-RPS refer to the manuals of the relevant equipment

Power Rating

Power rating of 8720MC-RPS Regenerative Power Supply depends on the number of units connected in parallel as shown in Table 25 Up to three units can be connected

Table 25 - Unit Connection and Power Ratings

Unit Connection Model Number Power Rating

15 kW Single Unit 8720MC-RPS027BM x 1(This model is no longer available)

15 kW

37 kW Single Unit 8720MC-RPS065BM x 1 37 kW

Two paralleled units 8720MC-RPS065BM +8720MC-RPS065BS x 1

75 kW

Three paralleled units 8720MC-RPS065BM +8720MC-RPS065BS x 2

110 kW

125 kW Single Unit 8720MC-RPS190BM x 1 125 kW

Two paralleled units 8720MC-RPS190BM +8720MC-RPS190BS x 1

250 kW

Three paralleled units 8720MC-RPS190BM +8720MC-RPS190BS x 2

375 kW

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Chapter 1 Comparison and Selection

Appearance of Model 8720MC-RPS065

Figure 65 shows the front view of the 8720MC-RPS065 with the front cover installed The operation panel (only for master unit) and the power lamp can be seen through the front cover All the terminals blocks to connect wiring are covered by the front cover

Figure 65 - Front View of the 8720MC-RPS065 With Cover

When the front cover is removed from the 8720MC-RPS065 the main power terminal block (TB1) and the Regulator Board (only for master unit) appear as shown in Figure 66 To remove the front cover first remove the screw at the upper-left corner of the unit and then lift up the cover Do not drop the screw from the cover

Figure 66 - Front View of the 8720MC-RPS065 With Cover Removed

Hole for Cover Fixing Screw

Power Lamp

Front Cover

Operation Panel (only for Master Unit)REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Unit Front View

RST PRG ENT

POWER

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Main Power Terminal Block (TB1)

Regulator Board (only for Master Unit)

Sequence Signal Terminal Block (TB3)

Unit After Removing Front Cover

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Comparison and Selection Chapter 1

The control power terminal block (TB2) for Model 8720MC-RPS065 is disclosed as shown in Figure 67 when the Regulator Board is opened to the left-hand side by removing the two fixing screws on the right-hand side of the bracket supporting the Regulator Board

Figure 67 - Front View of the 8720MC-RPS065 With Regulator Board Removed

Appearance of Model 8720MC-RPS190

Figure 68 shows the front view of the 8720MC-RPS190 with the front cover installed

The 8720MC-RPS190 unit has the main power terminals L1 L2 and L3 at the top of the unit and DC bus terminals P and N at the bottom of the unit

Figure 68 - Front View of the 8720MC-RPS190 With Cover

When the front cover is removed from the 8720MC-RPS190 Regenerative Power Supply the Control Power Terminal Block (TB2) the Control Terminal Block (TB4) the Regulator Board (only for master unit) and Sequence Signal Terminal Block (TB3) appear as shown in Figure 69

POWER

Control Power Terminal Block (TB2)

Unit After Removing Regulator Board

Main Power Terminal Block (TB1)

Hole for Cover Fixing Screw

Power Lamp

Front Cover

Operation Panel (only for Master Unit)REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

P N DC Bus Terminals

Main Power TerminalsL2 L1 L3

Unit Front View

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Chapter 1 Comparison and Selection

Figure 69 - Front View of the 8720MC-RPS190 With Cover Removed

Terminal Blocks on the Main Circuit

This section provides the main circuit block diagram and the description of the main power terminal block (TB1) and the control power terminal block (TB2) The main circuit block diagram for Model 8720MC-RPS065BM and 8720MC-RPS065BS is shown in Figure 70

Figure 70 - Terminal Blocks on the Main Circuit for RPS065 units

Unit After Removing Front Cover

Control Power Terminak Block (TB2)

Control Terminal Block (TB4)

Regulator Board (only for Master Unit)RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

Sequence Signal Terminal Block (TB3)

L1AUX

L2AUX

L3AUX

PR1PR2PR3

+24V30V3SENS+24V20V2MC1MC2

Fuse1

Fuse2

Fuse3

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

MC1

MC2

L1

L2

L3

G P

N

Driver Board RCPB

Power Interface Board PIFS

CN

16

CN17

CN

5

TB2

TB1TB1

PR DIS

PR FUSE1

PrechargeDischargeResistor

+

+

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Figure 71 shows the main circuit block diagram for Model 8720MC-RPS190BM and 8720MC-RPS190BS

Figure 71 - Terminal Blocks on the Main Circuit for RPS190 unit

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

L1

L2

L3

G P

N

Power Interface Board PIFS

CN16

CN20

CN17

CN5

CN5

TB2

TB4

PR DIS

PRFuse 2

Fuse 1

PrechargeDischargeResistor

BDI

BDI

APS

MC1

MC2

Fuse 3

CN16

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Chapter 1 Comparison and Selection

Main Power Terminal Block (TB1) for Model 8720MC-RPS065

Table 26 describes the terminals on the main power terminal block (TB1) for Model 8720MC-RPS065

Table 26 - Main Power Terminal Block (TB1) for Model 8720MC-RPS065

Control Power Terminal Block (TB2) for Model 8720MC-RPS065

Table 27 describes the terminals on the control power terminal block (TB2) for Model 8720MC-RPS065

Table 27 - Control Power Terminal Block (TB2) for Model 8720MC-RPS065

Terminal Name Symbol Description

Main Power Terminals L1 L2 L3 To connect three-phase AC input power to the main circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

DC Bus Terminals P N To connect the 8720MC-RPS Regenerative Power Supply to load equipment

Grounding Terminal G To ground the 8720MC-RPS Regenerative Power Supply

Terminal Name Symbol Description

Control Power Terminals L1AUXL2AUXL3AUX

To connect three-phase AC input power to the control circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

Terminals to Connect PrechargeDischarge Resistor

PR1 PR2 PR3 To connect prechargedischarge resistorbull When the built-in resistor is used

ndash Jumper between PR2 and PR3 and open PR1

bull When an external resistor is usedndash Connect the resistor between PR1 and

PR2 and open PR3bull When the unit is connected for power

regeneration mode onlyndash Open all the terminals PR1 PR2 and

PR3

Control Terminals for Main Magnetic Contactor

MC1 MC2 To be used as the control terminals for the main magnetic contactor (rated for250 VAC 1 Amp or 30 VDC1 Amp)

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Main Power Terminal Bar for Model 8720MC-RPS190

Table 28 describes the terminals on the main power terminal bar for Model 8720MC-RPS190

Table 28 - Main Power Terminal Bar for Model 8720MC-RPS190

Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190

Table 29 describes the terminals on the control power terminal block (TB2) and the control terminal block (TB4) for Model 8720MC-RPS190

Table 29 - Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190

Terminal Name Symbol Description

Main Power Terminals L1 L2 L3 To connect three-phase AC input power to the main circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

DC Bus Terminals P N To connect the 8720MC-RPS Regenerative Power Supply to load equipment

Grounding Terminal G To ground the 8720MC-RPS Regenerative Power Supply

Terminal Name TBx Symbol Description

Control Power Terminals

TB2 L1AUXL2AUXL3AUX

To connect three-phase AC input power to the control circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

Terminals to Connect PrechargeDischarge Resistor

PR1PR2PR3

To connect prechargedischarge resistorbull When the built-in resistor is used

ndash Jumper between PR2 and PR3 and open PR1

bull When an external resistor is usedndash Connect the resistor between PR1 and

PR2 and open PR3bull When the unit is connected for power

regeneration mode onlyndash Open all the terminals PR1 PR2 and

PR3

AC Reactor Fan Power Terminals

TB4 +24V30V3

To supply AC power to the fan for the AC reactor unit through the EM4000 EMC filter unit

Terminals for Fan Fault Signal

SENS To enter fault signal of the fan for the AC reactor unit

Power Terminals for Main Magnetic Contactor MC and Optional Fan

+24V20V2

To supply power to the main magnetic contactor and the fan for the cabinet fan through the 8720MC-EF190 EMC filter unit

Control Terminals for Main Magnetic Contactor

MC1MC2

To be used as the control terminals for the main magnetic contactor

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Chapter 1 Comparison and Selection

Regulator Board

The Regulator Board exists only on the master unit The slave unit for parallel connection has no Regulator Board and is controlled by the microprocessor of the Regulator Board on the master unit

The 8720MC-RPS Regenerative Power Supply regulation is performed by a microprocessor on the Regulator Board Figure 72 shows the locations of the main components on the Regulator Board The operation of the 8720MC-RPS Regenerative Power Supply is adjusted by the parameters set by the keypad

Figure 72 - 8720MC-RPS Regulator Board

PWM Gating Signals

Based on the output of the currentvoltage control loop the Regulator Board sends PWM gating signals through the Power Interface Board to the Power Modules (transistors) producing a pulse-width-modulated (PWM) waveform

Sequence Output Signals

Sequence output signals are provided from the sequence signal terminal block (TB3) of the Regulator Board to indicate the unit status

Four-character Display and Six LEDs

A four-character seven-segment light-emitting diode (LED) display is used to monitor values parameter numbers parameter values and error codes Six LEDs show the display mode of the operation panel and the units of the monitored values

JP1 JP3

SW6

JP2SW7

Sequence Signal Terminal Block (TB3)

CN2

CN1

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Microprocessor

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Jumpers and Switches

The jumpers JP1 to JP3 and the switches SW6 and SW7 are set at the factory before shipment If you need to change the jumpers andor switch settings read and understand the following description of these jumpers and switches before proceeding

Jumper JP1 to Enable Operation

Short this jumper to start switching operation of transistors of the 8720MC-RPS Regenerative Power Supply when the RUN sequence input is enabled This jumper should always be kept closed

Jumper JP2 to Enable Inspection Mode

Keep this jumper open always

Reset Switch SW6

Pressing this switch resets the CPU

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should set jumpers and switches Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life

ATTENTION Do not press the reset button switch (SW6) during operation Also do not alter the setting of any jumpers and switches during operation Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

ATTENTION Do not alter the settings of any jumpers not described in this manual Failure to observe this precaution could result in damage to or destruction of the equipment

IMPORTANT Do not press the reset switch SW6 during operation

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Chapter 1 Comparison and Selection

Switch SW7 to Enable Base Block

This switch is used to stop switching of transistors that produce PWM waveform by interrupting the base signal from the Power Modules To interrupt the base signal turn the switch to the OFF side

As shown in Figure 73 SW7 consists of four switches and SW7-1 to SW7-3 can be allocated to the master unit and slave units 1 and 2 In the case of a master with paralleled slave units it is possible to interrupt the base signal of each unit by turning the corresponding switch to the OFF side SW7-4 must always be kept to the OFF side

When two units are connected in parallel turn the switches SW7-1 and SW7-2 to the ON side and when three units are connected in parallel turn the switches SW7-1 through SW7-3 to the ON side

Figure 73 - SW7-x Switches

Sequence Signal Terminal Block (TB3)

As shown in Table 30 there is a sequence signal terminal block (TB3) on the Regulator Board Table 30 provides the information on each terminal of TB3

Slave Unit 2

Slave Unit 1

Master Unit

SW7-4

SW7-3

SW7-2

SW7-1

ON OFFENABLE BASE BLOCK

Keep SW7-4 always to the OFF side

When the switch is turned to the OFF side the base signal is interrupted and the unit will be in the OFF conditionWhen the switch is turned to the ON side the base signal is kept ON and PWM switching will continue

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Table 30 - Sequence Signal Terminal Block (TB3)

Description

Enter the supplemental contact signal (normally open contact) of the main magnetic contactor

The reset signal (+24 VDC) is used to reset fault Close this reset signal as required

Enter the RUN signal (+24 VDC)

0 V of +24 VDC power

+24 VDC power (rating 24 VDC02 Amps)

Common for IP and RDY signals

This is a contact signal that is turned ON during instantaneous power loss (contact rating 30 VDC50 mA)

This is a contact signal that is turned ON while the unit is ready for operation (contact rating 30 VDC50 mA)

This is a contact signal that opens while fault occurs (contact rating 250 VAC1 Amp or 30 VDC1 Amp)

Name of Terminal

Sequence InputSignals

Power forSequence Signals

Sequence OutputSignals

Symbol

MC

RST

PWR

0 V

24 V

COM

IP

RDY

FR FR

MCMC

24V

8720MC-RPS

47K

1K

RST

24V

8720MC-RPS

47K

1K

PWR

24V

8720MC-RPS

47K

1K

24V

0VCOM

IP

+VC

0VCIP

464K

Load

8720MC-RPS

24V

0VCOM

RDY

+VC

0VCRDY

464K

Load

8720MC-RPS

FR

FR

8720MC-RPS

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

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Chapter 1 Comparison and Selection

Wiring

Recommended Wire Sizes

This section shows the recommended wire sizes for the wires to be used in cabinet Select the wire sizes in consideration of the following

bull Applicable local national and international codesbull Temperature increase and voltage drop due to type of wires wiring

method wiring distance etc

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

ATTENTION The user is responsible for conforming with all the applicable codes Wiring practices grounding disconnects and overcurrent protection are of particular importance Failure to observe this precaution could result in severe bodily injury or loss of life

ATTENTION Do not use a megger to perform continuity checks in the equipment Use higher range of a circuit tester for this purpose Failure to observe this precaution could result in damage to or destruction of the equipment

ATTENTION The user is responsible for conforming with all applicable local national and international codes Failure to observe this precaution could result in damage to or destruction of the equipment

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Comparison and Selection Chapter 1

Recommended Wire Sizes for Power Wiring to the Main Power Terminal Block (TB1) and the Main Power Terminal Bars

Table 31 and Table 32 show the recommended wire sizes for power wiring to the main power terminal block (TB1) and the Main Power Terminal Bars Table 31 shows the wire sizes for Model 8720MC-RPS065 unit and Table 32 shows the wire sizes for Model 8720MC-RPS190 unit The wire sizes shown assume full utilization of the rated capacity of the RPS unit

Table 31 - Recommended Maximum Wire Sizes for Model 8720MC-RPS065 Unit

Table 32 - Recommended Maximum Wire Sizes for Model 8720MC-RPS190 Unit

Recommended Wire Sizes for Power Wiring to the Control Power Terminal Block (TB2) and the Control Terminal Block (TB4)

Table 33 shows the recommended wire sizes for power wiring to the control power terminal block (TB2) and the control terminal block (TB4)

Table 33 - Recommended Wire Sizes for Power Wiring to the Control Power Terminals and the control terminal block (TB4)

Name of Terminal Symbol Screw Size Size of Wire AWG (mm2)

Main Terminals (Input) L1 L2 L3 M6 4 (22 mm2)

DC Bus Terminals (Output) P N M6 4 (22 mm2)

Grounding Terminal (Earth) G M6 5 (22 mm2)

Name of Terminal Symbol Screw Size Wire Size Attached Lugs(1)

(1) UL-listed wires must be lugged by attached lugs

Main Power Supply Terminals

L1 L2 L3 M10 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-10 (M10) (6 Pieces)(2)

(2) JST is Japan Solderless Terminal Co

DC Bus Terminals P N M10 Larger than 100mm2

(AWG 40)JST R100-10(M10) (2 Pieces)(2)

Grounding Terminal G M8 Larger than 38mm2 (AWG 2)

JST R38-8 (M10)(1 Piece)(2)

Name of Terminal Symbol Screw Size Size of Wire AWG (mm2)

Main Terminals (Input) L1AUX L2AUX L3AUX M6 12 (35mm2)

DC Bus Terminals (Output) PR1 PR2 PR3 M6 12 (35mm2)

Grounding Terminal (Earth) MC1 MC2 M6 14 (20 mm2)

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Chapter 1 Comparison and Selection

Table 34 - Recommended Power Wire Sizes for the 8720MC-EF190-VB Unit

For further details on wiring refer to Chapter 4 Wiring in the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Adapters and Communications

Note 1336 REGEN can be connected to any compatible SCANporttrade network through an external module The 8720MC-RPS cannot interface with any network

1336 REGEN

Adapter Definitions

Serial communication devices such as the Human Interface Module (HIM) that are connected to the 1336 REGEN Converter are identified by SCANport serial communications as adapters Depending on the communications options ordered a number of different adapters are available

When the Converter-mounted Programming-only HIM is supplied it is connected as adapter 1 as detailed in Figure 74 Figure 74 also shows the maximum distance allowed between devices

Name of Terminal Symbol Screw Size Wire Size Attached Lugs(1)

(1) UL-listed wires must be lugged by attached lugs

Main Terminals (inputs)

L1 L2 L3 M8 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-8 (M8)(6 Pieces)(2)

(2) JST is Japan Solderless Terminal Co

Main Terminals (outputs)

L4 L5 L6 M10 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-10 (M10) (2 Pieces)(2)

Grounding Terminal (Earth)

G M8 Larger than 38mm2 (AWG 2)

JST R38-8 (M8)(1 Piece)(2)

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Comparison and Selection Chapter 1

Figure 74 - 1336 REGEN Adapter Definitions

1203-SG2

1203-SG4 2 3 4 5

2 3

toppedS00 Hz0+

Programming OnlyHIM(Adapter 1)

Expansion Options(Adapter 2)

Digital IOmdash J15J16 mdash

(Adapter 0)

1336 REGENConverter Control Board J3

1

9

19

PORT 2

PORT 1J6

J16

J15

ESCSEL

toppedS00 Hz0+

Adapter 2

Total Cable Distance Between EachDevice and Converter Must Be

10 Meters (33 ft) or Less

ESC SEL

F1 F2 F3 F4

Port Expansion Option(1203-SG2)

GPT or Other Remote Device

Cable Lengthin Meters = 10 - X

Cable Lengthin Meters = 10 - X

HIM or OtherRemote Device

Length = X Meters

Max CableLength = 10 Meters

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Chapter 1 Comparison and Selection

Human Interface Module (HIM)

HIM Description

When the converter-mounted HIM is supplied it is connected as Adapter 1 and visible from the front of the converter The display panel provides a means of programming the 1336 REGEN Converter and viewing the various operating parameters

HIM Removal

For handheld operation the module can be removed and located up to 10 meters (33 feet) from the 1336 REGEN Converter

IMPORTANT If a Control Panel HIM is connected to the 1336 REGEN Converter only the Start key and Stop key on the control panel will be functional mdash The Start key will send an Enable command to the Converter the Stop key will send a Not Enable command to the Converter

ATTENTION When a HIM is not supplied on enclosed NEMA Type 1 (IP 20) 1336 REGEN Controllers the blank cover plate (option HAB) must be installed to close the opening in the front cover of the enclosure Failure to install the blank cover plate allows access to electrically live parts which may result in personnel injury andor equipment damage

When a HIM is supplied with enclosed NEMA Type 1 (IP 20) 1336 REGEN Converters but has been removed from its mounting cradle for remote operation the blank cover plate must be installed in its place

ATTENTION Some voltages present behind the 1336 REGEN Converter front cover are at incoming line potential To avoid an electric shock hazard use extreme caution when removingreplacing the HIM

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Comparison and Selection Chapter 1

Figure 75 - 1336 REGEN HIM

8720MC-RPS

This section describes the configuration of the operation panel and the operation modes

Configuration of the Operation Panel

The operation panel is used for setting parameters monitoring operating conditions and resetting faults Figure 76 shows the configuration of the operation panel and the names of the components

Figure 76 - 8720MC-RPS Configuration of the Operation Panel

On the keypad of the operation panel there are five push-button switches used for selecting monitoring information setting parameters and resetting faults

HIM Operation

ESCapeWhen pressed the escape key will cause the programming system to go back one level in the menu tree

SELectPressing the select key alternately causes the top or bottom line of the display to become active The flashing first character indicates which line is active

IncrementDecrementThese keys are used to increment and decrement a value or scroll though different parameters

EnterWhen pressed a parameter will be selected or a parameter value will be entered into memory After a parameter has been entered into memory the top line of the display will automatically become active allowing another parameter to be chosen

7 053delbanE

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kW

V

A

Status LED Display

Keypad

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Chapter 1 Comparison and Selection

The display on the operation panel consists of four seven-segment LEDs that display monitored values parameter numbers parameter values and error codes

Six status LEDs on the operation panel display the operation status and the units of the monitored values

Operation Modes

The operation panel operates in the two modesbull Monitor modebull Program mode

In monitor mode you can monitor various operating conditions including input current of the 8720MC-RPS Regenerative Power Supply DC bus voltage etc In program mode you can view and change parameter values and examine the error log

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Comparison and Selection Chapter 1

Monitor Mode

Monitor mode is the operation mode to display operating conditions The following data can be displayed in this mode

bull Input current bull AC input power voltagebull DC bus voltagebull Powerbull Load ratio

The displayed value of input current is only an approximate value and no accuracy can be guaranteed If you need an accurate input current measure it by using a dedicated measuring device

To select a value to monitor press the key or the key until the desired value is displayed Pressing the key or the key will move you through the each of the displays

The unit of the displayed value is shown by turning ON the status LEDs as follows

bull A Shows the unit when the input current is displayedbull V Shows the unit when monitoring the AC input power voltage or the

DC bus voltagebull KW Shows the unit when monitoring the powerbull Turning OFF all LEDs Shows the unit when the load ratio is displayed

In both cases of monitoring the AC input power voltage and the DC bus voltage the V status LED is ON You can judge which item is being monitored by the display order The unit of the load ratio is percent () But in this case no status LED is ON

In case of monitoring the power the KW status LED is ON continuously when the operation is in power running and the KW status LED flashes when the operation is regenerative

In monitor mode the PROGRAM status LED is turned OFF indicating that the operation panel is not in program mode

When any fault occurs the operation panel cannot be changed to monitor mode

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Chapter 1 Comparison and Selection

Figure 77 - Example of Display in Monitor Mode

Program Mode

Program mode allows you to display and modify parameter values and to display the error log The following can be displayed in program mode

bull Types of parametersbull Parameter numbersbull Parameter valuesbull Selection of error logbull Error log numberbull Error codes

In program mode the PROGRAM status LED is ON indicating that the operation panel is in program mode

Figure 78 - Example of Display in Program Mode

Display

The display portion of the operation panel is a four-character seven-segment LED When the unit is powered up SELF is displayed as the 8720MC-RPS Regenerative Power Supply performs the power-up self-diagnostics When the diagnostics are completed the display indicates various monitor values parameter numbers parameter values and error codes

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

The PROGRAMstatus LED will not turn ON

A status LED ( A V or KW) will turn ON corresponding to the selectedmonitor display

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

The PROGRAM status LED will turn ON

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Comparison and Selection Chapter 1

Keypad

The keypad portion of the operation panel has five push-button switches that are used to select monitoring items to set parameters and to reset faults

Status LEDs

The operation panel contains six LEDs that show the present status of the 8720MC-RPS Regenerative Power Supply Each status LED has the following meaning

Table 35 - Status LED Descriptions

The UP () and DOWN () arrow keys are used tobull Select monitoring items in monitor modebull Select parameters and move through the error log in case of

program modebull Increase or decrease a numeric value when a parameter value is

displayedHolding down these keys will increase the scroll speed

The ENT key is used tobull Display a selected parameter value and the contents of the error

log in program modebull Save a parameter value when the parameter value is displayed

The PRG key is used tobull Move between program and monitor modes The PROGRAM

status LED will turn OFF when the operation panel is in monitor mode and turn ON when the operation panel is in program mode

bull Return to the display of parameter number without saving a parameter value when a parameter value is displayed

The RST key is used tobull Reset fault when fault occurred and the display shows the error

codeBefore resetting fault remove the reasons of the fault Note that when the RUN sequence signal has entered fault cannot be reset

LED Status Meaning

Ready On PWM switching is being performed

Off PWM switching is not performed

Fault On Fault occurred or the error log is being displayed

Off Operation is normal

Program On The operation panel is in program mode

Off The operation panel is in monitor mode

A On The root mean square value of the monitored input current is displayed in the unit of ampere(1)

ENT

PRG

RST

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Chapter 1 Comparison and Selection

V On The root mean square value of the monitored AC input power voltage or DC bus voltage is displayed in the unit of volt

KW On The monitored power (power running) is displayed in the unit of kilowatt

Flashing The monitored power (regenerated) is displayed in the unitof kilowatt

A V and KW Off The load ratio(2) is displayed in the unit of when A V and KW are turned OFF in monitor mode

(1) The displayed value of input current is only an approximate value and no accuracy can be guaranteed If you need an accurate value measure it by using a dedicated measuring device

(2) The load ratio is a ratio of the input current to the rated current

LED Status Meaning

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Chapter 2

Wiring Examples and Components

Note The 8720MC-RPS027 unit is no longer available

8720MC-RPS065 Wiring Examples

Single Unit

Figure 79 - Typical Connection of AC Input Power Wiring for Single Unit of Model 8720MC-RPS065

ATTENTION Special caution must be paid to wiring to the 8720MC-RPS Regenerative Power Supply when connecting multiple units in parallel The phases of AC input power to the main power supply terminals (L1 L2 and L3) and to the control power terminals (L1AUX L2AUX and L3AUX) and the polarity of DC bus output (P and N) of all the connected units must be the same Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

MC

L1 P

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

MC1

MC2

PWR

MC

24V

8720MC-RPSRegenerativePower Supply

Unit

MC

CircuitBreaker lt4

(CB)

Line Filter lt5 for AC Input

Power

Single-phaseLine Filter lt5

MainMagneticContactor

(MC)

Reactor lt11

HarmonicFilter

Terminal Block forControl Power (TB2)

100 to 115 VACor

200 to 230 VAC

380 to

460 VAC

RUN OnOff

Terminal Block for Sequence Signals (TB3)

Terminal Block for Main Power Supply (TB1)

Protection Fuse lt2

Terminals P and N lt6of Load Equipment

Varistor

Fuse lt4 for

PowerSupply

lt8 9

L3

L2

G

N

E

lt10

lt1

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Chapter 2 Wiring Examples and Components

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switch SW7-1 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a

line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

6gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use twisted shielded cable

7gt The length of the wiring in the cabinet must be as short as possible8gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible9gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration10gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below11gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

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Wiring Examples and Components Chapter 2

Two Paralleled Units

Figure 80 - Typical Connection of AC Input Power Wiring for Two Paralleled Units of Model 8720MC-RPS065

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX The phases of the control power L1AUX L2AUX and L3AUX for the slave unit(s) must also be same as those for the master unit

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switches SW7-1 and SW7-2 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt The slave circuit breaker must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating if your local code requires them

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3MC1

MC2

8720MC-RPSRegenerative Power

Supply Unit 2(Slave Unit)

8720MC-RPSRegenerative Power

Supply Unit 1(Master Unit)

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3MC1

MC2

PWR

MC

24VMC1 CB2

CB2

MC2

RUN OnOff

MC2

MC1

MC2

MC1

Reactor(L1)

MainMagneticContactor

(MC1)

HarmonicFilter

CircuitBreaker lt4

(CB1)

CircuitBreaker lt4

(CB2)

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Single-phaseLine Filter lt6

MainMagneticContactor

(MC2) Reactor(L2)

HarmonicFilter

ProtectionFuse lt2

ProtectionFuse lt2

TerminalsP and Nof Load Equipment

380 to460 VAC

100 to115 VAC

or200 to

230 VAC

Varistor

Varistor

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

lt9 10E

lt9 10E

lt5 11

lt12

lt1

lt12

lt7

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Chapter 2 Wiring Examples and Components

6gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

7gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use Bus bar for the common bus sized to 175 times the total continuous current output of the RPS units

8gt The length of the wiring in the cabinet must be as short as possible9gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible10gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration11gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below12gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

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Wiring Examples and Components Chapter 2

Three Paralleled Units

Figure 81 - Typical Connection of AC Input Power Wiring for Three Paralleled Units of Model 8720MC-RPS065

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX The phases of the control power L1AUX L2AUX and L3AUX for the slave unit(s) must also be same as those for the master unit

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switches SW7-1 SW7-2 and SW7-3 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt The slave circuit breaker must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating if your local code requires them

MC3

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

8720MC-RPSRegenerative Power

Supply Unit 3(Slave Unit 2)

8720MC-RPSRegenerative Power

Supply Unit 2(Slave Unit 1)

8720MC-RPSRegenerative Power

Supply Unit 1(Master Unit)

MC2

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

MC1

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

PWR

MC

24VMC1 MC3 CB3CB2MC2

CircuitBreaker lt4

(CB3)

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Single-phaseLine Filter

CircuitBreaker lt4

(CB2)

CircuitBreaker lt4

(CB1)

MainMagneticContactor

(MC3)

MainMagneticContactor

(MC2)

MainMagneticContactor

(MC1)

Reactor(L3)

Reactor(L2)

Reactor(L1)

380 to460 VAC

100 to 115 VACor

200 to 230 VAC

ProtectionFuse lt2

ProtectionFuse lt2

ProtectionFuse lt2

Terminals P and Nof Load Equipment

HarmonicFilter

RUN OnOff

Varistor

HarmonicFilter

HarmonicFilter

Varistor

Varistor

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

lt9 10

lt12

lt1

lt12

lt12

lt7

lt5 11

lt9 10E

lt9 10

lt6

E

E

CB2 MC2

MC1

MC3CB3

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Chapter 2 Wiring Examples and Components

6gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

7gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use Bus bar for the common bus sized to 175 times the total continuous current output of the RPS units

8gt The length of the wiring in the cabinet must be as short as possible9gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible10gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration11gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below12gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

When Used as a Converter for Power Regeneration Mode Only

Figure 82 - Wiring for Model 8720MC-RPS065 Unit Used as a Converter for the Power Regeneration Mode Only

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

8720MC-RPS027and8720MC-RPS065

MainMagneticContactor

(MC1)

MC1100 to 115 VACor

200 to 230 VAC

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1

MC2

PWR

READY

MC

24V

CircuitBreaker(CB2)

CircuitBreaker(CB1)

L1

L2

L3

MC1

RUN OnOff

U

V

W

P

N

G

To AC Motor

Reactor

Reactor

Inverter(Load Equipment)

8720MC-RPSRegenerative Power

Supply Unit(Dedicated for PowerRegeneration Mode)

HarmonicFilter

VaristorFuse

Protection Fuse lt2

Single PhaseLine Filter

Line Filter for AC Input Power

lt1

lt2

lt7

lt8

lt9

lt6E

READY

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Wiring Examples and Components Chapter 2

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switch SW7-1 on the Regulator Board without fail4gt Wiring to be taken into cabinet must be as short as possible5gt This connection is only used with AC input drives6gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible7gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration8gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below9gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

It is possible to select the 8720MC-RPS units depending on the regenerative power when only regenerated power of the unit integrating converter and inverter is used In this case however the following cautions must be observed Figure 82 shows wiring of the 8720MC-RPS065 unit used as a converter for the power regeneration mode only

bull Rating of regenerative power of the 8720MC-RPS is less than rated power both in the instantaneous rating and continuous rating

bull When rectifier portion of inverter is composed of thyristor CR snubber circuit between anode and cathode of thyristor may become overloaded Therefore treating time for regenerative power must be within 5 seconds for 3 minutes Because the current ICR flowing through CR snubber circuit in the power regeneration mode is represented by the following formula verify the specifications of CR snubber circuit

ndash

bull Do not fail to connect ACL unit of 3 impedance toward inverter rating with the AC input line of inverter Without ACL unit excessive circulating current will flow between the 8720MC-RPS units

bull Even during the power running current will be supplied from the 8720MC-RPS unit to DC bus proportionally to the impedance ratio of both reactors at the 8720MC-RPS unit and inverter This current must not exceed the rating of the 8720MC-RPS unit

bull Set the parameter of the FWD Current Limit (U001) to zero (0)

bull Set the parameter of the Discharging Function Enable (F017) to zero (OFF)

bull Set the DC bus voltage to start power regeneration to the parameter of the DC Bus Voltage Reference (U000)

ICR [A] = (8 003 x R [Ω]) x C [μF]

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Chapter 2 Wiring Examples and Components

bull Open all the terminals PR1 PR2 and PR3 for connecting prechargedischarge resistor Because these terminals are open the unit does not perform prechargedischarge operations Prechargedischarge must be performed on inverter side

bull Do not fail to enter the READY signal of inverter to (PWR)

When Adapted to Capacitors Having Large Capacity

8720MC-RPS065 units charge to capacitors with a single phase full-wave rectification circuit through the built-in prechargedischarge resistor When the load capacitors have large capacitance it takes more time for charging and the wattage of the internal resistor becomes insufficient When the load capacitance is large disable the built-in prechargedischarge resistor and connect an external resistor or external circuit for prechargingdischarging (Note that minimum precharging discharging cycle is 3 minutes)

Calculate the rated wattage of the external prechargedischarge resistor to be connected to the outside in accordance with the following formula depending on the total capacitance of all the capacitors including the built-in capacitor

bull Rated wattage [W] = 17000 x C[F]bull But serge resistivity of J[ J] = 28000 x C[F] must be provided

When an external prechargedischarge resistor is connected between PR1 and PR2 change the set value of the following parameters if necessary

bull PrechargeDischarge Time (F014)bull Wattage of PrechargeDischarge Resistor (F015)

Table 36 - Maximum Applicable Capacitance of Capacitor and Minimum Resistance Value (8720MC-RPS065 unit)

Capacity of built-in Capacitor 1900microF

Built-in Resistor (Resistance ValueWattage) 7000microF(22 ohm120W)

External Resistor (Minimum Resistance Value)Connect to PR1 and PR2

110000microF(20 ohm)

External Circuit (Minimum Resistance Value)Refer to Figure 82

220000microF(47 ohm)

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Wiring Examples and Components Chapter 2

External Resistor Case

Most applications are successfully integrated using the internal precharge resistor provided in the 8720MC-RPS Regenerative Power Supply For instances where there is a large amount of load capacitance caused by connecting several 8720MC drives to a single 8720MC-RPS Regenerative Power Supply an external

precharge resistor may be required To determine the total capacitance C[F] add the capacitance for the RPS065 unit as determined from row 1 of Table 36 to the sum of the drive capacitance as determined by the drive specifications If the total capacitance of the RPS065 is above 7000μf but less than 110000μf an external resistor connected to PR1 and PR2 is required Table 36 provides the minimum resistance value for the external precharge resistor 20 ohms for the RPS065 The wattage [W] is determined by the equation presented above Connect the external precharge resistor to terminals PR1 and PR2 on terminal block TB2 Terminal PR3 should be left open (see Figure 70) The PrechargeDischarge Time (F014) may require a larger value to accommodate the increased precharge time The Wattage of PrechargeDischarge Resistor (F015) should also be increased to the external precharge resistor wattage

External Circuit Case

If the total capacitance of the RPS065 is above 110000μf but less than 220000μf an external resistor connected as shown in Figure 83 must be provided Table 36 provides the minimum resistance value for the external precharge resistor 47 ohms for the RPS065 The wattage [W] is determined by the equation on page 109

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 111

Chapter 2 Wiring Examples and Components

Figure 83 - Example of Wiring when PrechargeDischarge Circuit of the 8720MC-RPS065 is Configured with an External Circuit

1gt Remove the jumper between PR2 and PR32gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below3gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

If a totally external resistor network is used as shown in Figure 83 the calculated wattage [W] = 17000 x C farads is divided in half to size the precharge and discharge resistors

Note Parameter F015 should be set to the sum of the wattage for both resistors

PrechargeDischargeResistor

Power for Sequence Circuit

lt3

lt2

lt1

MainPower

MC

MC

MC

MCPWR

PWR

RCPB

CN

15C

N5

CN17

PIFS

DIS

PR2

PRX

PR3

PR1

PR

PR

Fuse 1

DC Output Fuse

Fuse

G

L3AUX

L2AUX

L1AUX

L3

L2

L1

TB2

MC1MC2

PRX

PWR

MC

MC

PR3PR2PR1

TB1

E

TB1

DISR

DIS

DIS

N

P

24V

BDSR

Harmonic Filter

MC

DIS

PRXDC Contactor

Varistor Reactor

112 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

8720MC-RPS190 Wiring Examples

Single Unit

Figure 84 - Typical Connection of AC Input Power Wiring for Single Unit of Model 8720MC-RPS190 Unit

1gt Refer to the lower left corner of Figure 84 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn ON the switch SW7-1 on the Regulator Board without fail5gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below6gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

CN2FMI-1

CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1 L4

L5

L6

L2

L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU BDSR-1

CN1

G

8720MC-RPS190 380 to 460 VAC

L4

L5L6

L1L2L3

L4L5L6

L1

L2L3

lt1 6

lt1 6

8720MC-EF-190-VBEMC Filter Unit

8720MC-RPSRegenerative

Power Supply Unit

Fan

YLWBLK

BL

BR

BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

Fusefor

PowerSupply

CircuitBreaker

(CB)ProtectionFuse lt3

RUN OnOff

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 3

Fan 2

RED

BLK

YLW

YLW

RED

BLK

lt5

lt2

CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 113

Chapter 2 Wiring Examples and Components

Two Paralleled Units

Figure 85 - Typical Connection of AC Input Power Wiring for Two Paralleled Units of Model 8720MC-RPS190

1gt Refer to the lower left corner of Figure 47 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

CN2A1A2A3A4A5B1B2B3B4B5

CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-Out+24V

MC

L1 L4L5L6

L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR324V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU

BDSR-1

CN1

G

L1L2L3

G

8720MC-RPS190 380 to 460 VAC

lt1 7

lt1 7

lt1 7

lt1 7

lt2

lt2

lt5 6

8720MC-EF190-VBEMC Filter Unit

8720MC-EF190-VBEMC Filter Unit

8720MC-RPSRegenerativePower Supply

Unit (Master Unit)

8720MC-RPSRegenerativePower Supply

Unit (Slave Unit)P

IFS

CN

3

2

1 2

1

CircuitBreaker(CB1)

CircuitBreaker(CB2)

Fusefor

PowerSupply

Fusefor

PowerSupply

ACL UnitL1L2L3

L4L5L6

L1 (R)L2 (S)L3 (T)

PNG

PIF

S C

N2

CN4

CN2 CN2

CN41 R12 S13 T1

123

CN1 CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

REDWHTBLU

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR324V30V3SENS24V20V2MC1MC2

ProtectionFuse lt3

ProtectionFuse lt3

RUN OnOffR1S1T1

Fan 2

Fan 2

Fan 3

Fan 3A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan

YLWBLK

BL

BR BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

RED

YLW

YLW

YLW

YLW

BLK

RED

BLK

RED

BLK

RED

BLK

FMI-1

FMI-1CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1

CB2

CB2

114 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 and SW7-2 on the Regulator Board without fail5gt Slave circuit breakers must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating also if your local code requires them6gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below7gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 115

Chapter 2 Wiring Examples and Components

Three Paralleled Units

Figure 86 - Typical Connection of AC Input Power Wiring for Three Paralleled Units of Model 8720MC-RPS190

1gt Refer to the lower left corner of Figure 86 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by

8720MC-RPS190 380 to 460 VAC

8720MC-EF-190-VBEMC Filter Unit

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

REDWHTBLU

CN1

G

8720MC-RPSRegenerative

Power Supply Unit(Slave Unit)

PIFS

CN2

2 3

ACL UnitL1L2L3

L4L5L6

8720MC-EF-190-VBEMC Filter Unit

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

G

8720MC-RPSRegenerative

Power Supply Unit(Slave Unit)

PIFS

CN2

1

8720MC-EF-190-VBEMC Filter Unit

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

G

8720MC-RPSRegenerative

Power Supply Unit(Master Unit)

PIFS

CN3

3

2

ProtectionFuse lt3

ProtectionFuse lt3

ProtectionFuse lt3

PIFS

CN

3

MCRST

PWR0V

24VCOM

IPRDY

FRFR

BDSR-1

1

RUNOnOff

CircuitBreaker(CB1)

CircuitBreaker(CB2)

CircuitBreaker(CB3)

Fusefor

PowerSupply

Fusefor

PowerSupply

Fusefor

PowerSupply

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

CN1

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

CN1

REDWHTBLU

REDWHTBLU

1 R12 S13 T1

1 R12 S13 T1

1 R12 S13 T1

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

123

123

Fan 3

Fan 2

R1S1T1

R1S1T1

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

123

Fan

YLWBLK

RE

DR B

L

Y BR

BR

Sho

rt

Terminals on ACL Unit lt1

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

RED

BLK

RED

BLK

Fan 3

Fan 2

RED

BLK

RED

BLK

Fan 3

Fan 2

RED

BLK

RED

YLW

YLW

YLW

YLW

YLW

YLW

BLK

FMI-1

FMI-1

FMI-1CB2

CB3 CB2

lt1 7

lt1 7

lt2

lt2

lt2

lt1 7

lt1 7

lt1 7

lt1 7

lt5 6

116 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 SW7-2 and SW7-3 on the Regulator Board without fail5gt Slave circuit breakers must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating also if your local code requires them6gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below7gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

When Used as a Converter for Power Regeneration Mode Only

Figure 87 - Wiring Model 8720MC-RPS190 Used as a Converter for the Power Regeneration Mode Only

1gt Refer to the lower left corner of Figure 87 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

CN2 CN2

CN4123

CN4

CN1A1A2A3A4A5B1B2B3B4B5

MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1

L1

L4L5L6

L2

L2

L3

L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU

BDSR-1

CN1

G

8720MC-RPS190 380 to 460 VAC

L4

L5L6

L1

L2L3

8720MC-EF-190-VBEMC Filter Unit

8720MC-RPSRegenerative

Power Supply Unit

Inverter(Load Equipment)

3 ACL

ProtectionFuse lt3

Fuse

CircuitBreaker

P

N

G

U

V

W

Fusefor

PowerSupply

CircuitBreaker

(CB)

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 2

Fan 3

ACL Unit L4

L5L6

L1

L2L3

lt5

lt2

lt7lt8

lt1 6

lt1 6

READY

FMI-1

Fan

YLWBLK

BL

BR

BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1 READY

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 117

Chapter 2 Wiring Examples and Components

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P an N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 on the Regulator Board without fail 5gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below6gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below7gt Open all the terminals PR1 PR2 and PR3 for connecting prechargedischarge resistor Because these terminals

are open the unit does not perform prechargedischarge operations Prechargedischarge must be performed on inverter side Set the parameter of the Discharging Function Enable (F017) to zero (OFF)

8gt If you want the 8720MC-RPS unit to perform the prechargedischarge operation Install Jumper PR2 to PR3 and set Discharge Function Enable (F017) to a one (ON)

It is possible to select the 8720MC-RPS units depending on the regenerative power when only regenerated power of the unit integrating converter and inverter is used In this case however the following cautions must be observed Figure 87 shows wiring of the 8720MC-RPS190 unit used as a converter for the power regeneration mode only

bull Rating of regenerative power of the 8720MC-RPS is less than rated power both in the instantaneous rating and continuous rating

bull When rectifier portion of inverter is composed of thyristor CR snubber circuit between anode and cathode of thyristor may become overloaded Therefore treating time for regenerative power must be within 5 seconds for 3 minutes Because the current ICR flowing through CR snubber circuit in the power regeneration mode is represented by the following formula verify the specifications of CR snubber circuit

ndash

bull Connect ACL unit of 3 impedance toward inverter rating with the AC input line of inverter Without ACL unit excessive circulating current will flow between the 8720MC-RPS units

bull Even during the power running current will be supplied from the 8720MC-RPS unit to DC bus proportionally to the impedance ratio of both reactors at the 8720MC-RPS unit and inverter This current must not exceed the rating of the 8720MC-RPS unit

bull Set the parameter of the FWD Current Limit (U001) to zero (0)

bull Set the DC bus voltage to start power regeneration to the parameter of the DC Bus Voltage Reference (U000)

bull Enter the READY signal of inverter to (PWR)

ICR [A] = (8 003 x R [Ω]) x C [μF]

118 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

PrechargeDischarge Operation

bull If you do not want the 8720MC-RPS unit to perform the prechargedischarge operation open all the terminals (PR1 PR2 and PR3) for connecting the prechargedischarge resistor In this case the prechargedischarge must be performed on inverter side Set the Discharging Function Enable parameter (F017) to zero (OFF)

or

bull If you do want the 8720MC-RPS unit to perform the prechargedischarge operation install a jumper from PR2 to PR3 and set the Discharge Function Enable parameter (F017) to one (ON)

When Adapted to Capacitors Having Large Capacity

8720MC-RPS190 unit charges to capacitors with a single phase full-wave rectification circuit through the built-in prechargedischarge resistor When the load capacitors have large capacitance it takes more time for charging and the wattage of the internal resistor becomes insufficient When the load capacitance is large disable the built-in prechargedischarge resistor and connect an external resistor or external circuit for prechargingdischarging (Note that minimum prechargingdischarging cycle is 3 minutes)

Calculate a rated wattage of the external prechargedischarge resistor to be connected to the outside in accordance with the following formula depending on the total capacitance of all the capacitors including the built-in capacitor

bull Rated wattage [W] = 17000 x C[F]

bull But serge resistivity of J[ J] = 28000 x C[F] must be provided

When an external prechargedischarge resistor is connected change the set value of the following parameters if necessary

bull PrechargeDischarge Time (F014)

bull Wattage of PrechargeDischarge Resistor (F015)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 119

Chapter 2 Wiring Examples and Components

Table 37 - Maximum Applicable Capacitance of Capacitor and Minimum Resistance Value (8720MC-RPS190 unit)

External Resistor Case

Most applications are successfully integrated using the internal precharge resistor provided in the 8720MC-RPS Regenerative Power Supply For instances where there is a large amount of load capacitance caused by connecting several 8720MC drives to a single 8720MC-RPS Regenerative Power Supply an external precharge resistor may be required To determine the total capacitance C[F] add the capacitance for the applicable RPS190 unit as determined from row 1 of Table 37 to the sum of the drive capacitance as determined by the drive specifications in Chapter 2 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

In the case of the RPS190 if the total capacitance is above 25000μf but less than 165000μf an external precharge resistor connected to PR1 and PR2 is required Table 37 provides the minimum resistance value for the external resistor of 10 ohms The wattage is determined by the equation presented above Connect the external precharge resistor to terminals PR1 and PR2 on the terminal block TB2 Terminal PR3 should be left open See Figure 71 on page 85 The PrechargeDischarge Time (F014) may require a larger value to accommodate the increased precharge time The Wattage of PrechargeDischarge Resistor (F015) should also be increased to the external precharge resistor wattage

Capacity of built-in Capacitor 7600microF

Built-in Resistor (Resistance ValueWattage) 25000microF(10 ohm400W)

External Resistor (Minimum Resistance Value)Connect to PR1 and PR2

165000microF(10 ohm)

External Circuit (Minimum Resistance Value)Refer to Figure 88

495000microF(15 ohm)

120 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

External Circuit Case

In the case of the RPS190 if the total capacitance is above 165000μf but less than 495000μf an external precharge resistor connected as shown in Figure 88 must be provided Table 37 provides the minimum resistance value for the external precharge resistor 15 ohms in the case of the RPS190 The wattage [W] is determined by the equation on page 118

Figure 88 - Example of Wiring when PrechargeDischarge Circuit of the 8720MC-RPS190 is configured with an External Circuit

1gt Remove the jumper between PR2 and PR32gt Use a relay with contact of which minimum applicable load is 5 mA and below3gt Refer to the lower left corner of Figure 88 indicating the terminals on the ACL unit When the fan inside the ACL

unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

4gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

If a totally external resistor network is used as shown in Figure 88 the calculated wattage [W] = 17000 x C farads is divided in half to size the precharge and discharge resistors

Note Parameter F015 should be set to the sum of the wattage for both resistors

CN2 CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out

L1

PR3

PR2

PR1 PRX

MC

PRX

PWR MCX

L4

L5

L6

L2

L3

L1 (R)L2 (S)L3 (T)

PNG

DISR

DIS

PWR

MCX

Relay for controlling DC 24V control

DIS

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU BDSR-1

CN1

G

SS441B AC 460VSS4265 AC 230V

L4

L5L6

L1L2L3

L4L5L6

L1

L2L3

lt1

8720MC-EF190-VBEMC Filter Unit 8720MC-RPS190

YLWBLK

RE

DR B

L

Y BR

BR

CircuitBreaker

(CB)

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 3

Fan 2RE

DBL

K

YLW

YLW

RED

BLK

Sho

rt

Terminals on ACL Unit

Fan

DC Output Fuse

ACL Unit

ACInputFuse

MCX

PRX

DIS

+24VMC

MC

Power for Sequence Circuit

DCContactor

lt4

lt3

lt3

lt2

lt4

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 121

Chapter 2 Wiring Examples and Components

Component Bill of Materials (Suggested)

Single Unit

Note These suggested bill of materials are examples for the 8720MC-RPS190 units Use these examples and the wiring diagrams to create a bill of materials for the 8720MC-RPS065 units

Table 38 - Single 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM This is the 190 Amps DC output converter that powers the DC Bus 1

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

1

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

1

8720MC-LR10-100B (2) bull Contains one 100 A Reactor in the package order quantity two for 200A capability

bull Parallel wiring required

2

100mm2 or 40 AWG recommended DC Bus wiringfit to length (6)

bull DC Bus wiringbull Must be 1000 VDC ratedbull RPS fusing to 350 Amp so 100mm2 or 40 AWG recommendedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

122 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

Two Paralleled Units

Table 39 - Multiple (Two) 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM and 8720MC-RPS190BS This is the 190 Amps DC output converter that powers the DC Bus 1 (xBM)1 (xBS)

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

2

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2 sets (total 6)

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2 sets (total 4)

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

2

8720MC-LR10-100B (2) bull Required for boosting up and controlling DC Bus Voltagebull Contains one 100 A Reactor in the package order quantity two for

200A capabilitybull Parallel wiring required

4

DC Bus bar wiring fit to length (6) bull DC Bus connectionbull RPS suggestion to use bus bar rated to at least 175 of RPS output

Amps In this case 570 A x 175 or 9975 Abull Must be 1000 VDC ratedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 123

Chapter 2 Wiring Examples and Components

Three Paralleled Units

Table 40 - Multiple (Three) 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM and 8720MC-RPS190BS This is the 190 Amps DC output converter that powers the DC Bus 1 (xBM)2 (xBS)

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

3

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3 sets (total 9)

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3 sets (total 6)

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

3

8720MC-LR10-100B (2) bull Required for boosting up and controlling DC Bus Voltagebull Contains one 100 A Reactor in the package order quantity two for

200A capabilitybull Parallel wiring required

6

DC Bus bar wiring fit to length (6) bull DC Bus connectionbull RPS suggestion to use bus bar rated to at least 175 of RPS output

Amps In this case 570 A x 175 or 9975 Abull Must be 1000 VDC ratedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

124 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Chapter 3

Parameter Programming

1336 REGEN Line Regenerative Package

Overview

The 1336 REGEN Line Regeneration Package is designed so that factory default parameter settings allow it to operate satisfactorily under a wide variety of load and utility conditions

With the exception of Parameter 1 for the majority of applications there should be no need to adjust parameters Should utility or load conditions deviate from the normal conditions listed in the specifications the following parameters have been provided to allow adjustments to factory settings

Parameters

Figure 89 - 1336 REGEN Parameters Description

IMPORTANT The 1336 REGEN Package has been shipped from the factory with Parameter 1 set to the Regenerative Brake Mode of operation For Regenerative DC Bus Supply applications this parameter must be reset as described in Operational Mode on page 2-29 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

Parameter No 1

Display Units bits

Parameter Type ReadWrite

Factory Default XXXXX000Regen Brake Mode

MinMax Value NA

Drive Units 000 = 0bin

Operational ModeSets the 1336 REGEN Line Regeneration Package mode of operation The modes are defined by the last (3) bits of a 16 bit word To set the mode first stop the 1336 REGEN Converter set the mode then re-enable the converter

Important If the [Operational Mode] is reset while the 1336 REGEN Converter is enabled a System Mode Change Fault will occur Issuing a reset command will clear the fault and reset the converter

ional odetperaO10XXX0X

Bit 2 Bit 1 Bit 0

0 = Regen Brake Mode 1 = Regen DC Bus Supply Mode0 = Fixed DC Bus Mode 1 = DC Bus Trim Mode0 = 460VAC Input Line Voltage 1 = 380VAC Input Line Voltage0 = Fixed DC Bus 1 = Scheduled DC Bus0 = Voltage Gain 1 = Voltage Gain

Bit 3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 125

Chapter 3 Parameter Programming

Table 41 - 1336 REGEN Line Parameter Examples

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

1 Operational Mode 00000000B 00001111B 00000000B

2 Rated AC Line Current AMPS 01 65535 01

3 AC Line Current -800 800 0

4 Peak Load -800 800 0

5 Actual Bus Voltage VOLT 0 24961 0

6 (1) Bus VReg Ref VOLT 6642 775 7381

7 (1) Bus VReg KP 05 199 1

8 (1) Bus VReg KI 05 199 1

9 (2) Conduction Angle Constant

05 055 05

10 (2) Shift Angl Constant 0 006 003

11 (2) Inst Overcurrent Trip Filter

0 10 5

12 (1) Motoring Cur Lim 0 150 150

13 Regen Curr Limit -150 0 -150

14 Inst Overcurrent SW Trip Level

100 199 192

15 Voltage Feedback Filter Bandwidth

HZ 5 100 10

16 DC Bus Overvoltage SW Trip Level

120 135 130

17 DC Bus Undervoltage SW Trip Level

50 100 60

18 AC Line Overvoltage Trip Level 1

110 130 115

19 AC Line Overvoltage Trip Level 2

120 135 130

20 AC Line Undervoltage Trip Level 1

75 90 85

21 AC Line Undervoltage Trip Level 2

50 70 60

22 Phase Locked Loop Error Trip Point

0 03 01

23 Port Enabled Mask 00000000B 00000111B 00000111B

24 Start Stop Owner 0000000000000000B 1111111111111111B 0000000000000000B

25 Command Status 00000000B 11111111B 00000000B

26 Logic Status 00000000B 11111111B 00000000B

27 Fault Select 1 00000000B 00011111B 00011100B

28 HIM Default Display Parameter

1 32 5

29 DAC Select 1 1 25 3

30 DAC Select 2 1 25 4

31 DAC Select 3 1 25 5

32 DAC Select 4 1 25 6

(1) Specific to DC Bus Supply Operation(2) Specific to Regenerative Brake Operation

126 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Parameter Programming Chapter 3

Note The parameters in Table 41 are from DriveExecutive using a 336R Line Regen 480V482A Series A Version 202

Refer to the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 pages 2-28 to 35 (Regenerative DC Bus Supply Operation Parameters) and pages 3-33 to 3-40 (Regenerative Brake Operation Parameters) for parameter details

8720MC Regenerative Power Supply

Overview

The parameters are used to define characteristics of the 8720MC-RPS Regenerative Power Supply To program the unit for a specific application you display the appropriate parameter and adjust it as required

There are two types of parameters

bull User Parameters (UXXX)

ndash These parameters can be adjusted or modified at any time

bull Factory Parameters (FXXX)

ndash These parameters are initially set before shipping out from the factory Usually these parameters are not required to be adjusted or modified

The Factory parameters are protected by password and the password must be set to access these parameters Note however that some of these parameters cannot be modified during operation even though the password has been set

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should adjust and operate this equipment Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 127

Chapter 3 Parameter Programming

Parameters

Table 42 - 8720MC-RPS Parameter Examples

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

U000 (1) DC Bus Voltage Reference Volts 270 750 700

U001 (1) FWD Current Limit 0 150 150

U002 REV Current Limit 0 150 150

F000 Password 0 999 0

F001 Unit Selection Amps 027b 570b Unit-Dependant027b054b081b065b130b195b190b380b570b

F002 Rated Current Amps 10 645 Unit-Dependant27548165130195190380570

F003 Current Control Proportional Gain

Times 001 10 1

F004 Current Control Integral Gain

radsec 1 3000 64

F005 Voltage Control Proportional Gain

Times 001 30 5

F006 Voltage Control Integral Gain

radsec 1 3000 128

F007 Bus Overvoltage Detection Level

Volts 325 900 800

F008 Bus Low Voltage Detection Level

Volts 200 600 400

F009 AC Overvoltage Detection Level

Volts 200 550 550

F010 Carrier Frequency kHz 5 15 10 kHz 8720MC-RPS0655 kHz 8720MC-RPS190

F011 Deadtime microseconds 15 15 6

F012 Allowable Time for Instantaneous Power Loss

seconds 005 3 05

128 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Parameter Programming Chapter 3

Note Refer to Chapter 7 - Parameters of the 8720MC-RPS Regenerative Power Supply Installation Manual publication 8720MC-RM001 for each parameter described in detail

F013 AC Reactor Capacity micro-henry 100 8000 1200mH 8720MC-RPS065400mH 8720MC-RPS190

F014 PrechargeDischarge Time seconds 05 15 30 secs60 secs 8720MC-RPS190

F015 Wattage of PrechargeDischarge Resistor

Watts 50 2000 120W 8720MC-RPS065400W 8720MC-RPS190

F016 DC Bus Voltage Offset Volts 09 11 1

F017 (1) Discharging Function Enable

Off On On

F018 Version Information

F019 Selection of Wiring (LE) Detecting Function

Off On On

(1) Important Parameter Programming when in Power Regeneration Mode Only Set U001 to 0 so converter power is not forwarded to the drive U000 is important in any function that regulates the DC bus level

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 129

Chapter 3 Parameter Programming

Notes

130 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Appendix A

Sequence of Operation

8720MC-RPS Sequence Signal Wiring

Figure 90 shows a typical connection of sequence control signals

Figure 90 - 8720MC-RPS Typical Connection of Sequence Control Signals

MC

1K

1K

1K47K

47K

47K

RST

PWR

0V

24V

COM

IP IP

RDY RDY

FR

FR

464K

464K

464K Load Equipment

Terminal Block TB3 of 8720MC-RPS Regenerative Power Supply Unit Unit

8720MC-RPS Unit

+VC

0VC

To an external error detection sequence circuit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 131

Appendix B Sequence of Operation

Sequence Signal Wiring

Verify the following when installing sequence signal wiring

bull Twisted pair wires of 02 to 05 mm2 should be used for the signal line

bull Verify that the sequence signal wiring is separated from the power wiring (main power supply wiring control power wiring and DC bus power wiring) Malfunction of the 8720MC-RPS Regenerative Power Supply is possible if the control wires are separated from the AC and DC power wires

bull Use a separate duct for the sequence signal wiring It is recommended to use a dedicated duct for the sequence signal wiring

bull Do not route the sequence signal wiring near any equipment which is producing electromagnetic interference

Operation Timing of Sequence Control Signals

Figure 91 through Figure 96 show timing of various sequence control signal operations

Figure 91 - Sequence Operation of Precharging

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

Main MagneticContactor (MC)

PWR Input

RST Input

RDY Output

FR Output

IP Output

132 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Sequence of Operation Appendix B

Figure 92 - Sequence Operation of Discharging

Figure 93 - Sequence Operation of Error Detection

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

RST Input

RDY Output

FR Output

IP Output

DC Bus Voltage

Main MagneticContactor (MC)

PWR Input

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

Main MagneticContactor (MC)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 133

Appendix B Sequence of Operation

Figure 94 - Sequence Operation of Resetting Error

Figure 95 - Sequence Operation of Detecting Instantaneous Power Loss (When Main Magnetic Contactor is not Turned OFF)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

Main MagneticContactor (MC)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

NO-MWPNO-MWP Inst PWM-OFF

Main MagneticContactor (MC)

134 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Sequence of Operation Appendix B

Figure 96 - Sequence Operation of Detecting Instantaneous Power Loss(When Main Magnetic Contactor is Turned OFF)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

NO-MWPNO-MWP Inst PWM-OFF Precharge

Main MagneticContactor (MC)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 135

Appendix B Sequence of Operation

Notes

136 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

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  • 1336 REGEN Line Regeneration Package to8720MC-RPS Regenerative Power Supply Package Migration Guide
    • Table of Contents
    • Preface
      • Overview
      • Additional Resources
        • 1 - Comparison and Selection
          • Overview and Layout
            • 1336 REGEN Line Regeneration Package
              • 1336 REGEN Line Regeneration Package Components
              • How to Choose a Mode of Operation
              • The Regenerative DC Bus Supply Mode
              • The Regenerative Brake Mode
              • Which 1336 REGEN Operating Mode is For Your Application
              • 1336 Regenerative DC Bus Supply Operation
              • 1336 Regenerative Brake Operation
              • Power-up Sequence for Regenerative Brakes and AC Drives
                • 8720MC-RPS Regenerative Power Supply
                  • Overview
                  • Notes on Handling the 8720MC-RPS Regenerative Power Supply
                  • 8720MC-RPS Layout
                    • 1336 REGEN to 8720MC-RPS Component Comparison
                      • 1336 REGEN Line Regeneration Package
                      • 8720MC-RPS Regenerative Power Supply Package
                          • Specifications
                            • 1336 REGEN Line Regeneration Package
                            • 8720MC-RPS Regenerative Power Supply
                              • Catalog Number Explanation
                                • 1336 REGEN Line Regeneration Package
                                  • 1336 REGEN Converter
                                  • 1336 REGEN Precharge Unit
                                  • 1321 Line Reactor mdash 380480VAC
                                  • 1321 EMI Filters mdash 380hellip480V AC
                                  • Power Line Filter
                                  • 1336 REGEN Precharge-to-Converter Sync Cable
                                    • 8720MC-RPS Regenerative Power Supply
                                      • 1336 REGEN to 8720MC-RPS Conversion Guide
                                        • Power Rating
                                        • Fuses and Circuit Breakers
                                        • Dimensions
                                          • 1336 REGEN Line Regeneration Package
                                          • 8720MC-RPS Regenerative Power Supply Package
                                          • Environmental Conditions to be Met
                                          • 8720MC-RPS Recommended Air Flow Clearance
                                          • 8720MC-RPS065 Reactors
                                          • 8720MC-RPS065 Varistors
                                          • 8720MC-RPS065 Harmonic Filters
                                          • 8720MC-RPS065 Line Filter (Schaffner)
                                          • 8720MC-RPS065 Line Filter (Soshin Electric)
                                          • 8720MC-RPS190 EMC Filter
                                          • CN ConnectorCable Descriptions
                                              • Power and Control Terminal Comparison
                                                • 1336 REGEN Line Regeneration Package
                                                  • Input Power Conditioning
                                                  • Grounding
                                                  • Sensitive Circuits
                                                  • TE (True Earth) Termination
                                                  • PE (Power Earth) Termination
                                                  • 380480VAC Power Connections
                                                  • 380480VAC Power Wiring
                                                  • 380480VAC Power Connection Specifications
                                                  • 120VAC Precharge and Converter Wiring
                                                  • 120VAC Converter Connections
                                                  • 120VAC Precharge Connections
                                                  • 120VAC Connection Specifications
                                                  • Control and Signal Wiring
                                                  • Control Board Connections
                                                  • Cable Routing
                                                  • Digital Input Signals
                                                  • Interlocking 1336 REGEN Enable with AC Drive Enable
                                                  • 1336 REGEN (Enable)
                                                    • 8720MC-RPS Regenerative Power Supply
                                                      • Installing DC Bus Power Output Wiring - All RPS units
                                                      • Grounding the 8720MC-RPS Regenerative Power Supply
                                                      • Wiring To Comply with Electromagnetic Compatibility (EMC)
                                                      • Power Rating
                                                      • Appearance of Model 8720MC-RPS065
                                                      • Appearance of Model 8720MC-RPS190
                                                      • Terminal Blocks on the Main Circuit
                                                      • Main Power Terminal Block (TB1) for Model 8720MC-RPS065
                                                      • Control Power Terminal Block (TB2) for Model 8720MC-RPS065
                                                      • Main Power Terminal Bar for Model 8720MC-RPS190
                                                      • Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190
                                                      • Regulator Board
                                                      • Sequence Signal Terminal Block (TB3)
                                                      • Wiring
                                                      • Recommended Wire Sizes
                                                      • Recommended Wire Sizes for Power Wiring to the Main Power Terminal Block (TB1) and the Main Power Terminal Bars
                                                      • Recommended Wire Sizes for Power Wiring to the Control Power Terminal Block (TB2) and the Control Terminal Block (TB4)
                                                        • Adapters and Communications
                                                          • 1336 REGEN
                                                          • Human Interface Module (HIM)
                                                          • 8720MC-RPS
                                                          • Configuration of the Operation Panel
                                                          • Operation Modes
                                                          • Display
                                                          • Keypad
                                                          • Status LEDs
                                                            • 2 - Wiring Examples and Components
                                                              • 8720MC-RPS065 Wiring Examples
                                                                • Single Unit
                                                                • Two Paralleled Units
                                                                • Three Paralleled Units
                                                                • When Used as a Converter for Power Regeneration Mode Only
                                                                • When Adapted to Capacitors Having Large Capacity
                                                                • External Resistor Case
                                                                • External Circuit Case
                                                                  • 8720MC-RPS190 Wiring Examples
                                                                    • Single Unit
                                                                    • Two Paralleled Units
                                                                    • Three Paralleled Units
                                                                    • When Used as a Converter for Power Regeneration Mode Only
                                                                      • PrechargeDischarge Operation
                                                                        • When Adapted to Capacitors Having Large Capacity
                                                                        • External Resistor Case
                                                                        • External Circuit Case
                                                                          • Component Bill of Materials (Suggested)
                                                                            • Single Unit
                                                                            • Two Paralleled Units
                                                                            • Three Paralleled Units
                                                                                • 3 - Parameter Programming
                                                                                  • 1336 REGEN Line Regenerative Package
                                                                                    • Overview
                                                                                    • Parameters
                                                                                      • 8720MC Regenerative Power Supply
                                                                                        • Overview
                                                                                        • Parameters
                                                                                            • A - Sequence of Operation
                                                                                              • 8720MC-RPS Sequence Signal Wiring
                                                                                                • Sequence Signal Wiring
                                                                                                • Operation Timing of Sequence Control Signals
                                                                                                  • Back Cover
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false CropGrayImages true GrayImageMinResolution 300 GrayImageMinResolutionPolicy OK DownsampleGrayImages true GrayImageDownsampleType Average GrayImageResolution 300 GrayImageDepth 8 GrayImageMinDownsampleDepth 2 GrayImageDownsampleThreshold 200000 EncodeGrayImages true GrayImageFilter FlateEncode AutoFilterGrayImages false GrayImageAutoFilterStrategy JPEG GrayACSImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt GrayImageDict ltlt QFactor 015 HSamples [1 1 1 1] VSamples [1 1 1 1] gtgt JPEG2000GrayACSImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt JPEG2000GrayImageDict ltlt TileWidth 256 TileHeight 256 Quality 30 gtgt AntiAliasMonoImages false CropMonoImages true MonoImageMinResolution 1200 MonoImageMinResolutionPolicy OK DownsampleMonoImages true MonoImageDownsampleType Average MonoImageResolution 1200 MonoImageDepth -1 MonoImageDownsampleThreshold 150000 EncodeMonoImages true MonoImageFilter CCITTFaxEncode MonoImageDict ltlt K -1 gtgt AllowPSXObjects false CheckCompliance [ None ] PDFX1aCheck false PDFX3Check false PDFXCompliantPDFOnly false PDFXNoTrimBoxError true PDFXTrimBoxToMediaBoxOffset [ 000000 000000 000000 000000 ] PDFXSetBleedBoxToMediaBox true PDFXBleedBoxToTrimBoxOffset [ 000000 000000 000000 000000 ] PDFXOutputIntentProfile (None) PDFXOutputConditionIdentifier () PDFXOutputCondition () PDFXRegistryName () PDFXTrapped False Description ltlt CHS ltFEFF4f7f75288fd94e9b8bbe5b9a521b5efa7684002000500044004600206587686353ef901a8fc7684c976262535370673a548c002000700072006f006f00660065007200208fdb884c9ad88d2891cf62535370300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c676562535f00521b5efa768400200050004400460020658768633002gt CHT ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN ltFEFF004200720075006700200069006e0064007300740069006c006c0069006e006700650072006e0065002000740069006c0020006100740020006f007000720065007400740065002000410064006f006200650020005000440046002d0064006f006b0075006d0065006e007400650072002000740069006c0020006b00760061006c00690074006500740073007500640073006b007200690076006e0069006e006700200065006c006c006500720020006b006f007200720065006b007400750072006c00e60073006e0069006e0067002e0020004400650020006f007000720065007400740065006400650020005000440046002d0064006f006b0075006d0065006e0074006500720020006b0061006e002000e50062006e00650073002000690020004100630072006f00620061007400200065006c006c006500720020004100630072006f006200610074002000520065006100640065007200200035002e00300020006f00670020006e0079006500720065002egt DEU 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 ESP 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 FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                                                                                      Introduction_Catagory Types

                                                                                                      Print Spec Sheet

                                                                                                      MBD000CCD74bin

                                                                                                      MBD000D141Fbin

                                                                                                      MBD000E357Abin

                                                                                                      MBD000D05AEbin

                                                                                                      MBD000B37AAbin

                                                                                                      MBD000C2CF0bin

                                                                                                      MBD000CBFEFbin

                                                                                                      MBD000B71E5bin

                                                                                                      MBD000AB9B4bin

                                                                                                      MBD000AF7AAbin

                                                                                                      JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                                                                                      Printing Specification YOUR DATA HERE Instructions NO
                                                                                                      (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                                                                                      (required) Finished Trim Size Width 85rdquo x 11rdquo 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                                                                                      (required) Publication Number 1336R-AP001A-EN-P Sample 20B-IN025B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                                                                                      Use Legacy Number YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                                                                                      Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                                                                                      Publication Title 1336 REGEN to 8720MC-RPS Migration Guide Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                                                                                      (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                                                                                      (required) Cost Center 19010 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                                                                                      BindingStitching PERFECT - Perfect Bound Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                                                                                      (required) Page Count of Publication 140 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                                                                                      Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                                                                                      Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                                                                                      Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                                                                                      Drill Hole YESNO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                                                                                      Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                                                                                      Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                                                                                      Ink Color BLACK One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                                                                                      Used in Manufacturing NO A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                                                                                      Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                                                                                      Comments C2 Z or Accordian Fold
                                                                                                      Part Number NA JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                                                                                      D1 Double Gate
                                                                                                      D2
                                                                                                      FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                                                                                      D4
                                                                                                      D5
                                                                                                      D6
                                                                                                      D7
                                                                                                      D8
                                                                                                      D9
                                                                                                      This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                                                                                      Publication Type and Print Category
                                                                                                      Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                                                                                      AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                                                                                      AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                                                                                      AR NA NA ArticleEditorialByline NA NA Presale Internal
                                                                                                      (press releases should not be checked into DocMan or printed)
                                                                                                      AT B3 B4 D5 Application techniques 5 100 Presale External
                                                                                                      BR A2 Primary A1 NA Brochures 5 100 Presale External
                                                                                                      CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                                                                                      CG NA NA Catalogue Guide 1 50 Presale External
                                                                                                      CL NA NA Collection 5 50 Presale External
                                                                                                      CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                                                                                      CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                                                                                      DC E-only E-only Discount Schedules NA NA Presale Internal
                                                                                                      DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                                                                                      DM NA NA Product Demo 5 50 Presale Internal
                                                                                                      DS B3 D5 Dimensions Sheet 1 5 Post External
                                                                                                      DU B3 D5 Document Update 1 5 Post External
                                                                                                      GR B2 D6 Getting Results 1 5 Post External
                                                                                                      IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                                                                                      LM NA NA Launch Materials 5 50 Presale Internal
                                                                                                      PC B3 D5 Packaging Contents
                                                                                                      PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                                                                                      PM B2 D6 Programming Manual 1 5 Post External
                                                                                                      PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                                                                                      QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                                                                                      QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                                                                                      RM B2 D5 D6 Reference Manual 1 5 Post External
                                                                                                      RN B3 D5 Release Notes 1 5 Post External
                                                                                                      SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                                                                                      SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                                                                                      SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                                                                                      SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                                                                                      TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                                                                                      TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                                                                                      UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                                                                                      WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                                                                                      WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                                                                                      Minimum order quantities on all JIT items are based on the publication length
                                                                                                      Publication length Minimum Order Quantity
                                                                                                      77 or more pages 1 (no shrink wrap required)
                                                                                                      33 to 76 pages 25
                                                                                                      3 to 32 pages 50
                                                                                                      1 or 2 pages 100
                                                                                                      Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                                                                                      A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                                                                                      A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                                                                                      A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                                                                                      A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                                                                                      A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                                                                                      A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                                                                                      A8 4 color cover Category being deleted 50 matte sheet text self cover
                                                                                                      2 color text
                                                                                                      Selection Guide
                                                                                                      A9 2 color 100gsm bond 50 matte sheet text self cover
                                                                                                      Selection Guide
                                                                                                      Gray shading indicates Obsolete Print Catagories
                                                                                                      Post Sale Technical Communication
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                                                                                      2 color text 50 matte sheet text
                                                                                                      B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                                                                                      B3 1 color 100gsm bond 50 matte sheet text self cover
                                                                                                      B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                                                                                      B5 2 color 100gsm bond 50 matte sheet text self cover
                                                                                                      Catalogs
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                                                                                      4 color text 45 Coated Sheet
                                                                                                      C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                                                                                      2 color text 32-33 Coated Sheet
                                                                                                      JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                                                                                      D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                                                                                      D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                                                                                      D4 1 color 160gsm tab 90 index
                                                                                                      D5 1 color 80gsm bond 20 bond self cover
                                                                                                      D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                                                                                      D7 2 color 160gsm tab 90 index
                                                                                                      D8 2 color 80gsm bond 20 bond self cover
                                                                                                      D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                                                                                      D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                                                                                      Gray shading indicates Obsolete Print Catagories
                                                                                                      Just In Time (JIT) or Off Set (OS)
                                                                                                      Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                                                                                      Black amp White Printing
                                                                                                      Color Printing
                                                                                                      Color Printing

Chapter 3Parameter Programming 1336 REGEN Line Regenerative Package 125

Overview 125Parameters 125

8720MC Regenerative Power Supply 127Overview 127Parameters 128

Appendix ASequence of Operation 8720MC-RPS Sequence Signal Wiring 131

Sequence Signal Wiring 132Operation Timing of Sequence Control Signals 132

2 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Preface

Overview The purpose of this publication is to assist in migrating a 1336 REGEN Line Regeneration Package to an 8720MC-RPS Regenerative Power Supply Package This publication contains these three chapters and two appendices

bull Chapter 1 Comparison and SelectionCompares the specifications fuses and circuit breakers dimensions and weights power and control terminals adapters and communication capabilities of the 1336 REGEN package to the 8720MC-RPS package

bull Chapter 2 Wiring Examples and ComponentsProvides wiring examples of the 8720MC-RPS packages

bull Chapter 3 Parameter ProgrammingCompares the basic programming parameters of the 1336 REGEN package to the 8720MC-RPS package

bull Appendix A Sequence of OperationCompares the theory of operation for the sequence of events of the 1336 REGEN package to the 8720MC-RPS package

Note The 8720MC-RPS027 model is no longer available

Additional Resources These documents contain additional information concerning related products from Rockwell Automation

Resource Description

1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

Provides layout sizing wiring startup and diagnostic information for the 1336 REGEN line regeneration package including converter precharge unit 1321 line reactor and line filter (when required)

1336 REGEN Line Regeneration Package Data Sheet publication 1336 REGEN-11

Provides information on features and specifications of the 1336 REGEN line regeneration package

1336 PLUS PLUS II FORCE IMPACT amp REGEN Spare Parts List publication 1336-65

Provides a list of spare parts for the 1336 REGEN line regeneration package

8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Provides information on the installation wiring operation and adjustment of the 8720MC-RPS regenerative power supply

8720MC Brochure publication 8720MC-BR-000 Provides information on features and specifications of the 8720MC-RPS regenerative power supply

Regeneration Overview What is Regeneration White Paper publication 1336R-WP001

Provides an overview of the operational theory of regeneration

Understanding Regeneration Regenerative AC Drives White Paper publication 1336R-WP002

Provides an overview of the operational theory of regeneration for the 1336 REGEN line regeneration package

System Design for Control of Electrical Noise publication GMC-RM001

Outlines the practices which minimize the possibility of noise-related failures and that comply with noise regulations It gives you an overview of how electrical noise is generated (sources) how the noise interferes with routine operation of drive equipment (victims) and examples of how to effectively control noise

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 3

Preface

You can view or download publications at httpwwwrockwellautomationcomliterature To order paper copies of technical documentation contact your local Allen-Bradleyreg distributor or Rockwell Automationreg sales representative

1321 Power Conditioning Products Technical Data publication 1321-TD001

Provides information on power conditioning equipment used in front of AC drives

PowerFlex AC Drives in Common Bus Configurations Application Guidelines publication DRIVES-AT002

Provides guidelines considerations and limitations for the proper application of PowerFlex drives used in common bus configurations

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives Installation Instructions publication DRIVES-IN001

Provides the basic information needed to properly wire and ground Pulse Width Modulated (PWM) AC drives

Industrial Automation Wiring and Grounding Guidelines publication 1770-41

Provides general guidelines for installing a Rockwell Automation industrial system

Product Certifications website httpwwwabcom Provides declarations of conformity certificates and other certification details

Resource Description

4 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Chapter 1

Comparison and Selection

Overview and Layout 1336 REGEN Line Regeneration Package

The 1336 REGEN Line Regeneration Package is a line regenerative option for drives in the 1336 drive family Line regeneration refers to the removal of energy from the common DC bus of one or more AC drives back onto the three-phase AC utility line

The 1336 REGEN Line Regeneration Package operates in two basic modes Regenerative DC Bus Supply and Regenerative Braking These two operating modes give the 1336 REGEN Line Regeneration Package the flexibility to handle a wide variety of applications

1336 REGEN Line Regeneration Package Components

The 1336 REGEN Line Regeneration Package consists of two main piecesbull A Converter that transforms a three-phase AC input source into a DC

output sourcebull A Precharge Unit that limits inrush current and provides AC line voltage

phase and magnitude information to the converter

In addition to these two components a 1321 Line Reactor is required The line reactor used for Regenerative Bus Supply applications is a custom design with a nominal impedance of 10 Operation in the Regenerative DC Bus Supply Mode may also require the use of an additional power line filter depending upon the AC line source impedance Operation in the Regenerative Brake Mode requires the use of a line reactor with a nominal impedance of 3 Figure 1 and Figure 2 show the basic layout differences between the1336 REGEN Regenerative DC Bus Supply and the 1336 REGEN Regenerative Brake applications respectively

How to Choose a Mode of Operation

Several characteristics influence the choice of an operating mode for a given application The 1336 REGEN Line Regeneration Package can be used with any 380480 volt drive in the 1336 family The desired performance of the combined AC driveLine Regeneration Package dictates which mode of operation is best for an application The choice of operating mode also affects the cost of implementation since hardware requirements are different for the two modes of operation The following discussion describes these two modes in detail and points you to the best operating mode for several common applications

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 5

Chapter 1 Comparison and Selection

The Regenerative DC Bus Supply Mode

In the Regenerative DC Bus Supply Mode the 1336 REGEN Line Regeneration Package supplies both motoring and regenerative current to one or more common bus drives

When the net power requirement of the attached common bus drives demand motoring power energy flows from the utility to the common DC bus

When the net power requirement of the attached common bus drives demand regenerative power energy flows from the common DC bus to the utility

bull Precharge for all common bus drives on the common DC bus is accomplished through the 1336 REGEN Line Regeneration Package As a result three-phase AC power is not connected to the individual drives However individual common bus drives do have separate precharge circuits to allow them to be connected to the powered DC bus

bull Since the 1336 REGEN Line Regeneration Package supplies both motoring and regenerative current to the drives the precharge converter and line reactor must all be sized to handle the peak power requirements of the connected common bus drives in any quadrant of drive operation

bull In the Regenerative DC Bus Supply Mode the 1336 REGEN Converter operates as a Pulse Width Modulation (PWM) converter creating sinusoidal input AC line currents under both motoring and regenerating conditions Operation in this mode results in the additional benefit of very low harmonic current distortion that typically meets Institute of Electrical and Electronics Engineers (IEEE) 519-1992 specifications

The Regenerative Brake Mode

In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package removes energy from the DC bus of a standard 1336 AC drive back to the utility

bull When the connected AC drive is motoring it receives energy directly from the three-phase AC line through its input terminals and Diode Bridge

bull When the connected AC drive is regenerating energy flows from the DC bus back to the three-phase utility through the 1336 REGEN Line Regeneration Package

IMPORTANT A common bus drive is not a standard AC-input AC drive Throughout this manual a common bus drive is defined as a 1336 family AC drive designed to be powered by a DC power source connected to a common DC bus

IMPORTANT Refer to Chapter 2 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 for 1336 REGEN Regenerative DC Bus Supply applications including Installation Setup and Programming information

6 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Precharge of the DC bus is accomplished simultaneously through the 1336 REGEN Precharge Unit and the precharge circuit of the 1336 AC drive In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package is not required to supply motoring current to the AC drive Because of this the 1336 REGEN Line Regeneration Package can be sized to provide whatever braking capability is needed by the application independent of the total horsepower (HP) needed for motoring

In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package switches synchronously with the AC line voltage but does not attempt to create sinusoidal input AC line currents with a PWM scheme The resulting power factor is near unity The AC line current harmonic spectrum resulting from the combination of an AC drive and a 1336 REGEN Line Regeneration Package operating in the Regenerative Brake Mode is nearly equal to that of a standard 1336 AC drive that is motoring

Which 1336 REGEN Operating Mode is For Your Application

❶ The Regenerative Bus Supply Mode can also be used for these applications but will result in a more complex hardware configuration and a higher total system cost Regenerative Bus Supply operation requires a custom Bulletin 1321 10 line reactor while Regenerative Brake operation requires a standard Bulletin 1321 3 line reactor The mode of operation is selected by a parameter setting for parameter 1 [Operational Mode] in the 1336 REGEN Converter Refer to the Programming sections in Chapters 2 and 3 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

IMPORTANT Refer to Chapter 3 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 for 1336 REGEN Regeneration Brake applications including Installation Setup and Programming information

Application Requirements REGENDC Bus Supply Mode

REGENBrake Mode

Low Current Harmonics X X

Multiple Drive Applications X X

High Power Factor ❶ X

Equal Braking and Motoring HP ❶ X

Less Braking than Motoring HP ❶ X

Single Drive Application ❶ X

Intermittent Braking or Low Braking Duty Cycle ❶ X

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 7

Chapter 1 Comparison and Selection

1336 Regenerative DC Bus Supply Operation

Overview

When properly sized the 1336 REGEN Line Regenerative Package represents an amp-rated package that can provide a DC bus to one or more common bus drives in the Regen DC Bus Supply mode

General Precautions

ATTENTION Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated equipment should plan or implement the installation start-up and subsequent maintenance of the system Failure to comply may result in personal injury andor equipment damage

ATTENTION Voltage distortion and possible component damage can result from the voltage divider effect between AC line source impedance and the 10 1321 Line Reactor used with the 1336 REGEN Line Regeneration Package An additional power line filter must be used to reduce AC line voltage distortion whenever source impedance is greater than 10 of the per phase impedance supplied by the 10 line reactor If source impedance is unknown the power line filter should be installed as a general precaution

ATTENTION This product and its associated equipment contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference publication 8000-452 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook

ATTENTION The 1336 REGEN Line Regeneration Package is shipped from the factory with Parameter 1 [Operational Mode] set to the Regenerative Brake Mode of operation For Regenerative DC Bus Supply applications this parameter must be set to the Regenerative DC Bus Supply Mode as described in the Programming section of this chapter Incorrectly applied or installed equipment can result in component damage or a reduction in product life Wiring or application errors such as incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the Line Regenerative Package

8 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 1 - 1336 Regenerative DC Bus Supply Layout

❶ Refer to Input AC Line Fusing Table 13 on page 28❷ Optional shielded cable Install as needed❸ Refer to Output DC Bus Fusing Table 13 on page 28❹ Consult Rockwell Automation Application Engineering for common bus AC drive fuse specifications

DC Bus +DC

ndashDC

PE

COMMON BUSDRIVE

3

4

COMMON BUSDRIVE

4

Conduit4-Wire Cable

NearestBuilding Structure Steel

1

GND

TB1-1

TB1-3

GND

USER SUPPLIED 120V AC120V AC

1336 REGEN Precharge

1321 10 Line Reactor

Shield

1336 REGEN Converter

T1S1R1

T1S1R1

PE

GND

2

R2 S2 T2 GND

R2 S2 T2 PE

2

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LI STED96 6X

I ND CO N T EQ

ULreg

LI STED96 6X

I ND CO N T EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

J13

J1

CONTROL WIRING SYNC CABLE

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash3

506

038

0-48

0

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLIST

ED9 6

6 X

IND

CON

TEQ

U L regLIST

ED9 6

6 X

IND

CON

TEQ

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

RIN

SIN

TIN

TOUT

SOUT

ROUT

T

PE

S

R

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Power Line Filter

L R

L T

L S

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 9

Chapter 1 Comparison and Selection

1336 Regenerative Brake Operation

Overview

The 1336 REGEN Line Regeneration Package represents an amp-rated package that can remove energy from the DC bus of a 1336 PLUStrade 1336 PLUStrade II 1336 FORCEtrade or 1336 IMPACTtrade AC drive and send it back to the utility When properly sized with one or more standard 1336 PLUS PLUS II FORCE or IMPACT AC drives Regenerative Brake Operation provides an energy efficient alternative solution to dynamic braking

General Precautions

ATTENTION Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated equipment should plan or implement the installation start-up and subsequent maintenance of the system Failure to comply may result in personal injury andor equipment damage

ATTENTION This product and its associated equipment contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference publication 8000-452 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook

ATTENTION The 1336 REGEN Line Regeneration Package is shipped from the factory with Parameter 1 set to the Regenerative Brake Mode of operation Ensure that Parameter 1 [Operational Mode] is set to its factory setting of Regenerative Brake Mode as described in the Programming section of this chapter Incorrectly applied or installed equipment can result in component damage or a reduction in product life Wiring or application errors such as incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the 1336 REGEN Line Regeneration Package

10 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 2 - 1336 Regenerative Brake Layout

❶ Refer to Input AC Line Fusing Table 13 on page 28❷ Optional shielded cable Install as needed❸ Refer to Output DC Bus Fusing Table 13 on page 28❹ Refer to the AC Line Input Fuses recommended in Table 13 on page 28❺ Important If you are using a Regenerative Brake with a B Frame AC drive refer to Power-up Sequence for

Regenerative Brakes and AC Drives on page 12

Conduit4-Wire Cable

NearestBuilding Structure Steel

R

S

T

PE

1336 REGEN Precharge

1321 3 Line Reactor

TB1-1

TB1-3

Shield

R1 S1 T1 PE

A1 B1 C1 GND

2

A2 B2 C2 GND

R2 S2 T2 PE

2

A2 B1 B2 C1 C2A1

Manufactured By MTE CorpMenomonee Falls WI

C2C1R2R1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS lth=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

1

J13

J1

CONTROL WIRINGSYNC CABLE

USERSUPPLIED120V AC

+DC

ndashDC

PE

+DC

ndashDC

PEAC DRIVE

DC Bus

GND

4

3

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LI STED96 6X

IN D CONT EQ

ULreg

LI STED96 6X

IN D CONT EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

1336 REGEN Converter

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash

350

60

380-

480

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLISTE

D9 6

6 X

I ND

CON

TE

Q

U L regLIST

ED9 6

6 X

IND

CON

TE

Q

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

5

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 11

Chapter 1 Comparison and Selection

Power-up Sequence for Regenerative Brakes and AC Drives

When using a 1336 REGEN Line Regeneration Package a power-up sequence is needed to avoid clearing the AC line fuses on the input of the AC drive or the DC bus fuses between the drive and the Regenerative Brake These fuses will clear if both the 1336 REGEN Package and the AC drive are powered up from the AC supply simultaneously To avoid the problem the Regenerative Brake should be powered up before the AC Drive is connected to the AC line The 1336 REGEN Precharge circuit will charge the capacitor bank in both the 1336 REGEN Converter and in the connected AC drive The AC line can then safely be connected to the AC drive

Figure 3 - 1336 REGEN Power-up Sequence

Note Refer to Chapter 11 of the PowerFlex AC Drives in Common Bus Configurations Application Guidelines publication DRIVES-AT002 for more details

+ ndash

Close this contactor first

1336 REGENPrecharge

1336 REGENConverter

3 LineReactor

AC Drive Motor

Close this contactortwo to three seconds later

12 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Overview

The 8720MC-RPS Regenerative Power Supply Bidirectional Converter is a sinusoidal PWM converter which can control increase of DC bus voltage and perform continuous power generation

The 8720MC-RPS Regenerative Power Supply therefore can be used as power supply unit for various drives and inverter units

The following units are ULC-UL listedbull 8720MC-RPS065BM and 8720MC-RPS065BSbull 8720MC-RPS190BM and 8720MC-RPS190BS

Also the Declaration of Conformity with the requirement for CE Mark has been issued for all the units

bull 8720MC-RPS065Bx ndash httpwwwrockwellautomationcomproductscertificationcepdfDST-0001-G-ENpdf

bull 8720MC-RPS190Bx ndash httpwwwrockwellautomationcomproductscertificationcepdfDST-0604-C-ENpdf

The 8720MC-RPS Regenerative Power Supply is a bidirectional converter with the following features

bull Use of chopper-type voltage increasing method with sinusoidal pulse-width-modulated (PWM) waveform control

bull Programmable DC bus voltagebull Continuous power regenerationbull Attenuation of the higher order harmonics in the line currentbull Safety interlocks and protection

For more details and a complete understanding of the 8720MC-RPS Regenerative Power Supply installation wiring operation and adjustment of the unit please refer to the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 13

Chapter 1 Comparison and Selection

Notes on Handling the 8720MC-RPS Regenerative Power Supply

The following three labels are put on the 8720MC-RPS Regenerative Power Supply advising you of the notes on handling the unit Read and understand the contents before using the unit

Figure 4 - 8720 Handling Danger and Caution Labels

CAUTIONPWR

WHEN YOU APPLY POWERAGAIN VERIFY THATTHIS LAMP PWR ISTURNED OFF M

E-B

6013

DANGER

RISK OF ELECTRICAL SHOCK DISCONNECT INPUTPOWER BEFORE SERVICING EQUIPMENT

ME

-B60

15

CAUTION THIS EQUIPMENT MUST BE MOUNTED IN A SUITABLE

UL RECOGNIZED ENCLOSURE OR NEMA ENCLOSURE

USE COPPER 6075 DEGREE C WIRE ONLY

14 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Layout

The system configuration of 8720MC-RPS065 (Figure 5) is composed of the following components

Figure 5 - 8720MC-RPS065 System Configuration

ATTENTION For operation of the 8720MC-RPS Regenerative Power Supply a line reactor is required for each incoming phase as well as a varistor a harmonic filter and a contactor

1) 8720MC-RPS065 6) DC output fuse

2) Line filter for main circuit (1)

(1) Not necessary when compliance with CE mark is not required

7) Varistor

3) Line filter for power that supplies the main magnetic contactor power (1)

8) Harmonic filter

4) Circuit breaker (2)

(2) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed

9) Main magnetic contactor

5) AC input fuse (2) 10) Line Reactor 8720MC-LR

ss4000Synchronous Rectifier

RST PRG ENT

POWER

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

2) Line Filter for Main Circuit

4) Circuit Breaker

5) AC Input Fuse

6) DC Output Fuse

7) Varistor 8720MC-VA-B

9) Main Magnetic Contactor

10)Reactor8720MC-LR

1) 8720MC-RPS065

8) Harmonic Filter 8720MC-HF-B2

3) Line Filter for Sequence Power

8720MC-RPS065Bx-HV2

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 15

Chapter 1 Comparison and Selection

The system configuration of 8720MC-RPS190 (Figure 6) is composed of the following components

Figure 6 - 8720MC-RPS190 System Configuration

1) 8720MC-RPS190 4) DC output fuse

2) Circuit breaker (1)

(1) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed

5) EMC filter unit (8720MC-EF190VB required)

3) AC input fuse (1) 6) ACL unit (8720MC-LR10-100B required)

IMPORTANT The EMC filter unit (8720MC-EF190VB) and the ACL unit (8720MC-LR10-100B) are required for the 8720MC-RPS190 system configuration Substitutions are not supported

2) Circuit Breaker

3) AC Input Fuse

5) EMC Filter Unit

8720MC-EF190VB(required)

6) ACL Unit

8720MC-LR10-100B(required)

4) DC Output Fuse

1) 8720MC-RPS190

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

POWER

ss4000Synchronous Rectifier

16 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

1336 REGEN to 8720MC-RPS Component Comparison

1336 REGEN Line Regeneration Packagebull The combination of the 1336 REGEN Precharge and Converter units is

equivalent to the 8720MC-RPS unitbull The 1321 Line Reactors used within the 1336 REGEN package is

equivalent to the 8720MC-LR unitsndash Note The 1321 line reactor can be used in front of an AC drive for DC

bus circulating currents when in a power regeneration mode onlybull The 1336 REGEN Power Line Filter functionality is equivalent to the

8720MC-RPS EMC Filter unit functionality which is comprised of the 8720MC-RPS Varistor Harmonic Filter and Main Magnetic contactor units

bull The user-supplied 120VAC transformer for the 1336 REGEN Precharge and Converter units can be used for the 8720MC-RPS main magnetic contactor control terminals

Note

IMPORTANT When migrating from the 1336 REGEN system to an 8720MC-RPS system you must replace the 1336 REGEN system components with the respective 8720MC-RPS system components stated above and depicted below in Figure 7 Figure 8 Figure 9 and Figure 11 The color-shaded areas indicate similar components across the different systems

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 17

Chapter 1 Comparison and Selection

Figure 7 - 1336 REGEN Regenerative DC Bus Supply System Components

18 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 8 - 1336 REGEN Regenerative Brake System Components

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 19

Chapter 1 Comparison and Selection

8720MC-RPS Regenerative Power Supply Package

Figure 9 - 8720MC-RPS065 System Components

Figure 10 - 8720MC-RPS190 System Components

20 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 11 - 1336 REGEN to 8720MC-RPS065 User Supplied AC Input Power

Specifications 1336 REGEN Line Regeneration Package

Table 1 - 1336 REGEN Technical Specifications

MC

Single-phaseLine Filter

Terminal Block forControl Power (TB2)

100 to 115 VACor

200 to 230 VAC

MC1

MC2

Control Terminals forMain Magnetic Contactor

MC1MC2

To be used as the control terminals forthe main magnetic contactor (rated for250 VAC1 Amp or 30 VDC1 Amp)

1336 REGENPRECHARGE

1336 REGEND Frame Converter

AC POWER IN

PE

R

S

T

GNDTB1-1

TB1-3

120V AC

120 RTNUSER SUPPLIED 120VAC

120VAC is required by the 1336 REGEN Precharge Contactorand 1336 REGEN D Frame Converter fan 120VAC must bederived from the same AC power supply source used for all 1336REGEN equipment and taken at the AC Power Input or beforethe Power Line Filter if used

120V AC

1336 REGEN 8720MC-RPS065

IMPORTANT Figure 11 is applicable only to the 8720MC-RPS065 unitThe 8720MC-RPS190 unit uses the 8720MC-EF190VB EMC filter to supply voltage to MC1 and MC2

Electrical AC Main Supply andAuxiliary Voltage

380480VAC 3Oslash +10ndash15 Nominal 4862Hz90115VAC 1Oslash plusmn10 Nominal4862Hz

Environmental Ambient Operating Temperature

IP00 (Open) 050degC (32122degF)IP20 (NEMA Type 1) 040degC (32104degF)

Storage Temperature All Ratings -4085degC (-40185degF)

Relative Humidity 595 Non-condensing

Shock 15g Peak for 11mSec Duration (plusmn10mSec)

Vibration 0152 mm (00006 in) Displacement 1g Peak

ESD SusceptibilityIP20 (NEMA Type 1) Only

15kV

Agency CertificationUL ListedCSA Certified

ULreg

LISTED 966X

IND CONT EQ

ULreg

LISTED 966X

IND CONT EQ

C

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 21

Chapter 1 Comparison and Selection

Table 2 - 1336 REGEN Heat Dissipation

Figure 12 - 1336 REGEN Altitude Derating

Protection Regenerative DC Bus Supply Mode Only

Bus Overvoltage TripBus Undervoltage TripNominal Bus Voltage

380VAC Input670VDC430VDC610VDC

480VAC Input850VDC520VDC735VDC

AC Input Overvoltage Trip Factory Set to +15 of Nominal Line Voltage

Heatsink Over Temperature Trip

100degC (212degF)

Converter Overcurrent TripSoftware Overcurrent LimitHardware Overcurrent Limit

Factory Set to 192 of AC Input CurrentFactory Set to 245 of AC Input Current

Line Transients Up to 6000 Volts Peak per ANSI C6241-1991

Control Logic Noise Immunity Showering Arc Transients Up to 1500 Volts Peak

Power Ride-Thru 6 mSec at Full Load

Control Logic Ride-Thru 05 Sec Minimum 2 Sec Typical

Regenerative DC Bus Supply Operation Only mdash 380480VAC Input

PackageAmp Rating

Converter Converter Heatsink

Precharge Unit

10 Line Reactor

Power Line Filter

Package Total

48A 141W 820W 15W 186W 173W 1335W

78A 193W 1110W 29W 258W 236W 1826W

180A 522W 2664W 58W 474W 317W 4035W

Regenerative Brake Operation Only mdash 380480VAC Input

PackageAmp Rating

Converter Converter Heatsink

Precharge Unit

3 Line Reactor

mdash Package Total

48A 141W 656W 15W 65W 877W

78A 193W 888W 29W 84W 1194W

180A 522W 2131W 58W 168W 2879W

m(ft)

of Rated Amps

100

80

90

0 4000(13200)

3000(9900)

2000(6600)

1000(3300)

Altitude

22 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Table 3 - 8720MC-RPS Technical Specifications

SingleUnit

SingleUnit

SingleUnit

2 Unitsin Parallel

2 Unitsin Parallel

3 Unitsin Parallel

3 Unitsin Parallel

RPS190BMRPS190BSRPS190BS

RPS065BMRPS065BSRPS065BS

8720MC-RPS027BM

1900 76001900 x 2 7600 x 2 7600 x 31900 x 3

11

6496

128 192 190285

570

570 855380

750 (standard)

45 90 135 133 266 399

6598

130 195196 294

190285

380 570570 855

095 or higher

5 10 (standard) and 15 5 (standard) 10 and 15

380 to 460 VAC +10-15 5060 Hz +- 5

37

45

75

90

110

135

250

304

375

457

125

152

RPS065BMRPS065BS

8720MC-RPS065BM

RPS190BMRPS190BS

8720MC-RPS190BM

15 kW Unit Voltage Class

Model Number

Input Power FactorPower Supply

Inp

ut

Ou

tpu

t Voltage (V)Rated Current (A)

Protection FunctionsBus Capacitance (μF)

Output Signals

Input Signals

AmbientTemp

Ambient HumidityHeat Dissipation (kW)

Elevation

En

viro

nm

ent

VibrationShock

Weight (kg (lbs))

Place of Installation

Monitor Display(WITH four characterseven-segment LED)

Maximum Current (1 min) (A)

Rated OutputCapacity (kVA)

PWM CarrierFrequency (kHz)

Maximum Current(1 min) (Arms)

Rated Current (Arms)

Rated Capacity ofPower Supply (kVA)

Capacity of Motor tobe Applied (kW)

Number of UnitsConnected in Parallel

37 kW Unit 125 kW Unit

192

-10 to 50 degree C (14 to 122 degree F) -40 to 65 degree C (-40 to 149 degree F)

-10 to 40 degree C (14 to 104 degree F)-40 to 65 degree C (-40 to 149 degree F)

In a control cabinet (kept away from corrosive and dangerous gas)RUN signal RESET signal and answer-back signal of main magnetic contactor

Input current input power supply voltage DC bus voltagepower and load ratio

RDY signal FR signal instantaneous power loss signal andmain magnetic contactor reference contact

Overcurrent overload overvoltage low voltage and phase loss

288

5 to 95 (non-condensation)

Less than 1 G (25 Hz)Less than 2 G

Lower than 1000 meters (3300 feet) above sea level

135(297)

485(108)

135 x 2(297 x 2)

485 x 2(108 x 2)

135 x 3(297 x 3)

485 x 3(108 x 3)

(In use)(Stored)

4011 x 2 40 x 2 40 x 311 x 3

The 15 kWunit is nolongeravailabe

IMPORTANT The 15kW (27 Amp 8720MC-RPS027BM) Unit is no longer available

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 23

Chapter 1 Comparison and Selection

Catalog Number Explanation

Table 4 through Table 10 describe the 1336 REGEN Line Regeneration Package catalog numbering scheme

1336 REGEN Line Regeneration Package

The Line Regeneration Package includes both the 1336 REGEN Precharge and 1336 REGEN Converter The appropriate line reactor either 3 or 10 is ordered separately

Table 4 - 1336 REGEN Catalog Number Explanation

Table 5 - 1336 REGEN Line Regeneration Package - Includes Converter (CNV) and Precharge (PRE)

1336 REGEN Converter

The 1336 REGEN Converter unit can be ordered separately

Table 6 - 1336 REGEN Converter

1336R

First PositionBulletin Number

VB

Second PositionVoltage

180

Third PositionNominal Current Rating

AA

Fourth PositionEnclosure Type

mods

Fifth PositionHuman Interface Module IP 20 (NEMA Type 1)

Letter Voltages Code kW (Amps) Code Type Code Description

VB 380-480VAC3Oslash5060Hz

048 384 (482)078 623 (782)180 1437 (1804)

AA NEMA 1 (IP 20)

AN Open (IP 00)

HAB Blank mdash No FunctionalityHAP Programmer Only

Frame

Nominal Brake RatingIP 00 (Open)No Enclosure

IP 20 (NEMA Type 1)General Purpose

edoCedoCWk tuptuOspmA tupnI

AA-840BVNA-840BV483284B

AA-870BVNA-870BV326287C

AA-081BVNA-081BV73414081D

sdom-NA-VNC081BV-R6331

epyT MIHepyT erusolcnEgnitaRegatloVoN taC

1336R LetterACInput Volts

DCOutput Volts Code

ACInput kVA

ACInput Amps

DCOutput Amps

DCOutput kVA Code Type Code Description

-VB 380-480VAC3Oslash5060Hz

735VDC048 32-40 482 52 38 -AA IP 20 (NEMA Type 1) -HAB

Blank mdash NoFunctionality

078 51-65 782 85 62 -AN IP 00 (Open) -HAP ProgrammerOnly180 119-150 1804 196 144

24 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

1336 REGEN Precharge Unit

The 1336 REGEN Precharge unit can be ordered separately

Table 7 - 1336 REGEN Precharge Unit

1321 Line Reactor mdash 380480VAC

Table 8 - 1321 3 Line Reactors

Table 9 - 1321 10 Line Reactors

NA-ERP840BV-R6331

epyT erusolcnEgnitaRegatloVoN taC

1336R LetterACInput Volts

ACOutput Volts Code

ACInput kVA

ACInput Amps

ACOutput kVA

ACOutput Amps Code Type

-VB 380-480VAC3Oslash5060Hz

380-480VAC3Oslash5060Hz

048 32-40 482 32-40 482 -AA IP 20 (NEMA Type 1)

078 51-65 782 51-65 782 -AN IP 00 (Open)

180 119-150 1804 119-150 1804

B002AR3-1231

egatloVgnitaRepyT erusolcnErebmuN golataC

1321 Code Type Code AC IO Amps Per Phase Inductance Letter AC InputOutput Volts

-3R IP 00 (Open) 55 48 050mH B 380-480VAC3Oslash5060Hz

-3RA IP 20 (NEMA Type 1) 100 78 030mH

200 180 0110mH

B-081ARL3-1231

egatloVgnitaRepyT erusolcnErebmuN golataC

1321 Code Type Code AC IO Amps Per Phase Inductance Letter AC InputOutput Volts

LR IP 00 (Open) 048 48 16mH -B 380-480VAC3Oslash5060Hz

LRA IP 20 (NEMA Type 1) 078 78 10mH

180 180 0430mH

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 25

Chapter 1 Comparison and Selection

1321 EMI Filters mdash 380hellip480V AC

Table 10 - 1321 EMI Filters - 380 hellip 480V AC

Power Line Filter

The 1336 Regenerative DC Bus Supply Layout has a Power Line Filter which is comprised of a 1321 3 Line reactor and 1321 Electromagnetic Interference (EMI) Filter that are ordered separately

1336 REGEN Precharge-to-Converter Sync Cable

This Precharge-to-Converter Sync cable connects the precharge board of the precharge unit with the control board of the converter unit The Sync cables come in two lengths two and four meters

bull 1336R-CBL-SP1A = 2 m (65 ft)bull 1336R-CBL-SP2A = 4 m (13 ft)

8720MC-RPS Regenerative Power Supply

For operation of the 8720MC-RPS Regenerative Power Supply a line reactor is required for each incoming phase as well as a varistor a harmonic filter and a contactor Figure 13 through Figure 17 and Table 11 show the model numbers of the 8720MC-RPS Regenerative Power Supply and its accessories

Figure 13 - 8720MC-RPS Regenerative Power Supply Catalog Number Explanation

Nominal Rating IP00 Open StyleIP20

(NEMA Type 1)

Amps Cat No Cat No

48 1321-VB048FLT-AN 1321-VB048FLT-AA

78 1321-VB078FLT-AN 1321-VB078FLT-AA

180 1321-VB180FLT-AN 1321-VB180FLT-AA

8720MC-RPSxxxvm-opt

BASE CATALOG NUMBER - CONVERTER

REGENERATIVE POWER SUPPLY SIZE 027 = 27 amp (027 is no longer available) 065 = 65 amp 190 = 190 amp

INPUT VOLTAGE B = 380 TO 460 VACTYPE M = master S = slave

See Note 1

26 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Note 1 Blank includes the 8720MC-RPS only as a spare part The HV2 option includes the 8720MC-RPS as well as 8720MC-HF-B2 harmonic filter and 8720MC-VA-B varistor The HV2 option however is applied only to the 8720MC-RPS065

Figure 14 - 8720MC-RPS Line Reactor Catalog Number Explanation

Table 11 - 8720MC-RPS Line Reactor Specifications

Figure 15 - Harmonic Filter

Figure 16 - Varistor

IMPORTANT The 15kW (27 Amp 8720MC-RPS027BM) Unit is no longer available

8720MC-RPS Line Reactors8720MC-

Specifications

Maximum Continuous CurrentAmps

InductanceuH

LR03-032B 32 850

LR05-048B 48 800

LR10-062B 62 1100

LR14-070B 70 1200

LR10-100B 100 800

Inductance as Voltage Drop 03 = 3 05 = 5 10 = 10 14 = 14

Enclosure blank = open

Current Rating 032 = 32 Amp 048 = 48 Amp 062 = 60 Amp 070 = 80 Amp 100 = 100 AmpVoltage B = 380 to 460 VAC

8720MC-LRxx-ayyyb

Voltage B2 = 380 to 460 VAC

8720MC-HF-b

Voltage B = 380 to 460 VAC

8720MC-VA-b

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 27

Chapter 1 Comparison and Selection

Figure 17 - EMC Filter Unit

1336 REGEN to 8720MC-RPS Conversion Guide

Power Rating

Rockwell Automation suggests you compare the Power Rating (kW) when replacing 1336 REGEN PrechargeConverter units with 8720MC-RPS units

Table 12 - 1336 REGEN to 8720MC-RPS Power Rating Comparison

Fuses and Circuit Breakers

Table 13 - Fuses

Voltage B = 380 to 460 VAC

8720MC-EFxxx-VbCurrent Rating 190 = 190 Amp

1336R-VBXXX

Rating Code Output Power Rating Frame Reference

48 384 kW B

078 623 kW C

180 1437 kW D

8720MC-RPSXXX

Model Number Power Rating Connection

065BM x 1 37 kW Single Unit

065BM + 065BS X 1 75 kW Two Paralleled Units

065BM + 065BS X 2 110 kW Three Paralleled Units

190BM x 1 125 kW Single Unit

190BM + 190BS X 1 250 kW Two Paralleled Units

190BM + 190BS X 2 375 kW Three Paralleled Units

Catalog Number Input AC Line Fusing Output DC Bus Fusing

1336R-VB048 70 Amps (1)

(1) Gould Shamut A70QS

100 Amps (1)

1336R-VB078 125 Amps (1) 150 Amps (1)

1336R-VB180 250 Amps (1) 350 Amps (1)

8720MC-RPS065 100 Amps (2)

(2) Gould A4J or equivalent Class J Fuse

100 Amps (4)

(4) Ferraz Shawmut A130URD70LI0100

8720MC-RPS190 350 Amps (3)

(3) Ferraz Shawmut or equivalent Class J Fuse

350 Amps (5)

(5) Ferraz Shawmut A130URD71LLI0350

28 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Table 14 - Circuit Breakers

Dimensions

1336 REGEN Line Regeneration Package

This section provides detailed dimension information for the 1336 REGEN Line Regeneration Package Included are

bull 1336 REGEN Converter Dimensions and Weightsbull 1336 REGEN Precharge Unit Dimensions and Weightsbull 1321 3 Line Reactor Dimensions and Weights for Regenerative Brake

Operationbull 1321 10 Line Reactor Dimensions and Weights for Regenerative DC

Bus Supply Operationbull 1321 Power Line Filterbull 1336 REGEN Converter Heat Sink-Through-the-Back Cutout

Dimensions

Catalog Number Rating Recommended

8720MC-RPS065 100 Amps Fuji Electric SA100BA100WDBU3ESB-50 W (UL-listed) (1)

(1) Because supplemental contact of this circuit breaker does not conform with load of 5mA relay with less than 5mA should be used for connection when a supplemental contact is connected with sequence input PWR

Westinghousereg FDB3100 (1)

or equivalent

8720MC-RPS190 350 Amps Fuji Electric BU-KSB3350LW (1)

Westinghouse KDB3350 (1)

or equivalent

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 29

Chapter 1 Comparison and Selection

Figure 18 - 1336 REGEN B and C Frame Converter

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

A2764(1088)

3018(1188)

B4763(1875)

7010(2760)

C2250(886)

2250(886)

D2126(837)

2380(937)

E4610(1815)

6858(2700)

FrameReference

B

C

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

I1816(715)

1816(715)

J1671(658)

1671(658)

N265(104)

265(104)

O1636(644)

1827(719)

P1128(444)

1192(469)

Q620(244)

684(269)

Z76(030)

76(030)

FRONT

Shipping Weight

B Frame mdash 227 kg (50 lbs)C Frame mdash 386 kg (85 lbs)

Knockout Diameters

➊ Dual Knockout mdash 3 Places 286349 (113138)➋ Single Knockout mdash 1 Place 222 (088)

C

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Holes (4)

D

A

E

F B

Z

J

I

NO

PQ

MOTTOBEDIS

➊ ➊ ➊

t op pedS00 H z0+

30 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 19 - 1336 REGEN D Frame Converter

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

C

SIDE

D

AE

F B

Z

FRONT

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

A3815(1502)

B12400(4882)

C2708(1066)

D3259(1283)

F12162(4788)

FrameReferenceD

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

I1981(78)

J1316(518)

K1537(605)

L1694(667)

M2045(805)

N521(205)

O1440(567)

P2614(1029)

Q3439(1354)

Z1194(047)

BOTTOM

KL

M

NO

PQ

JI

➋➊➌

Knockout Diameters

➊ Dual Knockout mdash 1 Place 349500 (138197)➋ Dual Knockout mdash 2 Places 627762 (247300)➌ Single Knockout mdash 3 Places 349 (138)

E2794(110)

t op pedS00 H z0+

Shipping Weight

D Frame mdash 1089 kg (240 lbs)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 31

Chapter 1 Comparison and Selection

Figure 20 - 1336 REGEN B and C Frame Precharge Unit

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

FrameReference A B C D E F G H I J K L M N

B and C 2032 3556 1842 1524 254 2540 3175 127 2845 508 2794 6045 3302 5944(800) (1400) (725) (600) (100) (1000) (1250) (050) (112) (200) (110) (238) (130) (234)

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

D

BGF

A C

E

K

H

Mounting Hole Dia (2)70 (028) N

J MLI

13

L3L2L1

R1 S1 T1

14

S1

BOTTOMSIDEFRONT(cover Removed)

Shipping Weight

B and C Frame mdash 91 kg (20 lbs)

Knockout Diameters

➊ Dual Knockout mdash 3 Places 286349 (11251375)

➊➊➊

CAT 1336R-PRE-VB048-AN SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

48232-40 380-480 482 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

reg

Interconnection Power Wiring AreaApprox 762 x 2032 x 1031

(300 x 800 x 406)(H x W x D)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

R

PE PE

S T R1 S1 T1

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

32 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 21 - 1336 REGEN D Frame Precharge Unit

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

BOTTOM

C

SIDE

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

D

BGF

A

ECAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LIS TED9 66X

I ND C O NT E Q

ULreg

LIS TED9 66X

I ND C O NT E Q

C

reg

R S T PE PE

13

14

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

K

H

FRONT(cover Removed)

Mounting Hole Dia (2)70 (028)

Interconnection Power Wiring AreaApprox 1824 x 2540 x 1473

(718 x 1000 x 580)(H x W x D)

N

O

J L MI

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

Knockout Diameters

➊ Dual Knockout mdash 2 Places 627762 (247300)➋ Single Knockout mdash 1 Place 349 (138)

Shipping Weight

D Frame mdash 186 kg (41 lbs)

D 2540 5334 2286 2032 254 3239 4826 127 539 986 3500 699 318 318 508(1000) (2100) (900) (800) (100) (1275) (1900) (050) (212) (388) (1382) (275) (125) (125) (200)

FrameReference A B C D E F G H I J K L M N O

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 33

Chapter 1 Comparison and Selection

Figure 22 - 1321 48 and 78A 3 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

SIDE

G

END

Mounting Hole Dia(4) Places95(0375)

127(05)

mdash

ShippingWeight12(27)

23(51)

145254(3256)

1321 Rating

48A Open (IP00)

78A Open (IP00)

4878ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A229(90)

274(108)

mdash

B118(47)

144(57)

330(130)

Cmdash

mdash

330(130)

D76(30)

92(36)

279(110)

E80(32)

93(37)

mdash

Fmdash

mdash

336(132)

G187(74)

210(83)

mdash

TOP

Dia

Dia

DA

E B

B

C

B

SIDE

COVER

TOP

D

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-05502

CAT 1321-3R55-BPART050mH 55AMPS 1th=825A

E66214 55-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-05502

CAT 1321-3R55-BPART050mH 55AMPS 1th=825A

E66214 55-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

END

D

F

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3RA200-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LISTED 966X

IN D C ONT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0110mH 200AMPS Ith 300AMPS

60

460 98 lbs 1

115ordmCH

RL-20002

34 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 23 - 1321 180A 3 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

1422(056)

mdash

31(67)

327(72)

180A Open (IP00)

180ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

274(108)

mdash

210(83)

330(130)

mdash

330(130)

92(36)

279(110)

112(44)

mdash

mdash

336(132)

211(83)

mdash

SIDE

G

ENDTOP

Dia

DA

EBDia

A2 B2 C2

C1B1A1

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS 1th=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

B

TOP

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS 1th=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

B

C

SIDE

COVER

D

END

D

F

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3RA200-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

L ISTED 96 6X

IN D CO NT EQ

ULreg

L ISTED 96 6X

IND CO NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0110mH 200AMPS Ith 300AMPS

60

460 98 lbs 1

115ordmCH

RL-20002

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 35

Chapter 1 Comparison and Selection

Figure 24 - 1321 48 and 78A 10 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

Mounting Hole Dia(4) Places038 x 075(97 x 19 Slot)

038 x 075(97 x 19 Slot)

mdash

ShippingWeight363(80)

59(130)

386(85)

1321 Rating

48A Open (IP00)

78A Open (IP00)

48NEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A3048(900)

3048(900)

mdash

B2073(816)

2327(916)

3302(1300)

C2794(1100)

2794(1100)

330(130)

D922(363)

922(363)

279(110)

E6833(269)

6833(269)

mdash

F1143(450)

1397(550)

mdash

G1565(616)

1819(716)

mdash

Hmdash

mdash

3358(1322)

I2159(850)

2159(850)

mdash

TOP

Dia

Dia

DA

F

E E

G B

B

C

B

SIDE

COVER

ENDTOP

D D

H

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3LRA180-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LI ST ED96 6 X

I ND CONT EQ

ULreg

LI ST ED 96 6 X

IND CO NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0430mH 180AMPS

60

460 353 lbs 1

115ordmCH

C

SIDE

I

END

R2 S2 S2R1 S1 S1

R2 S2 S2R1 S1 S1

36 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 25 - 1321 180A 10 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

Mounting Hole Dia(4) Places1422(056)

1118 x 1753(044 x 069 Slot)

ShippingWeight136(300)

612160(135353)

1321 Rating

180A Open (IP00)

78A180ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A3048(1200)

mdash

B2924(1151)

6096(2400)

C3683(1450)

mdash

D1168(460)

4349(1712)

E940(370)

mdash

F1842(725)

mdash

G2543(1001)

mdash

Hmdash

432(170)

I3175(1250)

467(1838)

TOP

C

SIDE

I

ENDTOP

Dia

DA

F

E E

GBDia

R2 S2 T2

T1S1R1

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3LRA180-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0430mH 180AMPS

60

460 353 lbs 1

115ordmCH

I

SIDE

D Dia ndash 4 Places ndash

R2 S2 T2

T1S1R1

COVER

END

H

B

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 37

Chapter 1 Comparison and Selection

Figure 26 - 1321 Power Line Filter

Note All ratings are Open (IP00)

END

3048(1200)

TOP

2794(1100)

2794(1100)

SIDE

2540(1000)

3302(1300)

80 (032) Diandash 4 Places ndash

All Dimensions in Millimeters and (Inches)

38 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 27 - 1336 REGEN B Frame Through-the-Back Heat Sink Mounting

635(025)

2571(1012)

2672 1

(1052)

2444(962)

254(010)

4153(1635)

1270(500)

2832(1115)

3086(1215)

4102(1615)

4354 1

(1714)

8 Required43 (0171) Dia for 10-32 x 127 (05) Self-Tap ndash 40 (0159) for 10-32 x 127 (05) Threaded

1293 (509)

Cutout as Viewedfrom INSIDE Enclosure

Back of EnclosureDrive

All Dimensions in Millimeters and (Inches)

1 Shading indicates approximate sizeof drive inside enclosure

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 39

Chapter 1 Comparison and Selection

Figure 28 - 1336 REGEN C Frame Through-the-Back Heat Sink Mounting

48(019)

2825(1112)

3038 1

(1196)

2731(1075)

48(019)

6447(2538)

1270(500)

2540(1000)

3810(1500)

6350(2500)

6604 1

(2600)

5080(2000)

Cutout

12 Required43 (0171) Dia for 10-32 40 (0159) for 10-32 x 12

1293 (509)

Back of EnclosureDrive

All Dimensions in Millimeters and (Inches)

1 Shading indicates approximate sizeof drive inside enclosure

40 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 29 - 1336 REGEN D Frame Through-the-Back Heat Sink Mounting

61(024)

46 (018)

99 (039)

3622(1426)

3752 1

(1477)

3561(1402)

Detail

See Detail267

(105)

11453(4509)

1826(719)

267(105)

3386(1333)

4945(1947)

8067(3176)

9627(3790)

11186(4404)

11781 1

(4638)6508

(2562) 5870(2311)

8674(3415)

6805(2679)

10544(4151)

7739(3047)

Cutout as Viewedfrom INSIDE Enclosure

16 Required43 (0171) Dia for 10-32 x 97 (0340 (0159) for 10-32 x 97 (038) T

841 (331)

Back of Enclosure

Drive

All Dimensions in Millimetersand (Inches)

Minimum dimension allowed ndash More space will improve fan effectiveness and heat dissipation

1 Shading indicates approximate sizeof drive inside enclosure

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 41

Chapter 1 Comparison and Selection

8720MC-RPS Regenerative Power Supply Package

It is important to properly plan before installing the 8720MC-RPS Regenerative Power Supply to ensure that the environment and operating conditions of the units are satisfactory Read this section for important environment and operating conditions information

Environmental Conditions to be Met

The Declaration of Conformity with the requirements for CE Mark was issued for the following units and these units must be used in a cabinet

bull 8720MC-RPS027BM (no longer available)bull 8720MC-RPS065BM 8720MC-RPS065BSbull 8720MC-RPS190BM and 8720MC-RPS190BS

Also before deciding on an installation site consider the following guidelinesbull Verify that the units can be kept clean cool and drybull Be sure that the units are always away from oil metal powder other

airborne contaminants and direct sunlightbull Check that the units will not be exposed to excessive vibration and noise

and that they will not be close to instruments sensitive to electrical noisebull The area chosen should allow the space required for proper air flow as

defined in Figure 36bull Check that the temperatures within the vicinity of the units are between

10 to 50 degC (14 to 122 degF) In case of 8720MC-RPS190 however the ambient temperature must be between -10 to 40 degC (14 to 104 degF)

bull Check that the relative humidity is between 5 and 95 without condensation

bull Do not install the units above 1000 meters (3300 feet) without derating output power For every 300 meters (1000 feet) above 1000 meters (3300 feet) derate the output power 4 When you need to install the units above 1500 meters (5000 feet) contact Rockwell Automation

42 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 30 - Overall Dimensions of a Single Unit of Model 8720MC-RPS065 Unit

Note 8720MC-RPS065BM shown above

D B

A

L

EK

F

E

F

H dia

G diaC

HC

Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kW

V

A

Model

8720MC-RPS065

8720MC-RPS027

A

1794(706)

B

395(156)

C

127(50)

D

3332(1312)

E

10(039)

F

30(12)

G

18(071)

H

9(035)

K

9(035)

L

3183(1253)

No longer available

IMPORTANT The 8720MC-RPS027 unit is no longer available

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 43

Chapter 1 Comparison and Selection

Figure 31 - Overall Dimensions of a Single Unit of Model 8720MC-RPS190 Unit

Note 8720MC-RPS190BM shown above

110 (43) 110 (43) 86 (34)

L3L2L2 L1L1 L3

P

N45(18)

83(33)

435 (171)

242 (96)

595(234)

30(12)

125 (49)

10(04)

M8

40 (

16)

13 (

05)

14 (

06)

20 (

079

)

573

(22

6)

550

(21

7)

503

(19

8)

566

5 (2

230

)

639

5 (2

518

)

20 (

08) 30

(1

2)

10 (

04)

P

N

E

E

30(12)

58(23)

595(234)

125(492)

10 (039) dia

20 (079) dia

M10

Unit Millimeters (Inch)

33 (13

)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

44 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 32 - Required Distance between Units in Case of Two Paralleled Units of Model 8720MC-RPS065 Units

Figure 33 - Required Distance between Units in Case of Three Paralleled Units of Model 8720MC-RPS065 Units

Max 250 (98)Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MC

Note In case two units of Model 8720MC-RPS065 unit are installed in parallel the master unit must be on the right side as shown above

Max 250 (98)Max 250 (98)

Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMCREGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

Note In case three units of Model 8720MC-RPS065 unit are installed in parallel the master unit must be installed at the rightmost end as shown above

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 45

Chapter 1 Comparison and Selection

Figure 34 - Required Distance between Units in Case of Two Paralleled Units of Model 8720MC-RPS190 Unit

Figure 35 - Required Distance between Units in Case of Three Paralleled Units of Model 8720MC-RPS190 Unit

Max 620 (244)Unit Millimeters (inch)

POWER POWER

Note In case two units of Model 8720MC-RPS190 unit are installed in parallel the master unitmust be installed on the right hand side as shown in the above

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

Max 620 (244)

Unit Millimeters (inch)

POWER POWER

Max 620 (244)

POWER

Note In case three units of Model 8720MC-RPS190 unit are installed in parallel the master unit mustbe installed at the rightmost end as shown in the above

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMCREGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

46 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Recommended Air Flow Clearance

Be sure that there is adequate clearance for air ventilation around the 8720MC-RPS Regenerative Power Supply Cooling air flows from the bottom to the top of the units For best cooling effect do not mount the 8720MC-RPS Regenerative Power Supply directly above each other Figure 36 shows recommended air flow clearance

Figure 36 - 8720MC-RPS Recommended Air Flow Clearance

150

(59

)15

0(5

9)

150(59)

150(59)

Exhaust

Intake Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READY

FAULT

PROGRAMPROGRAM kW

V

A

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 47

Chapter 1 Comparison and Selection

8720MC-RPS065 Reactors

Figure 37 shows the dimensional outline drawing of the recommended reactors for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 37 - 8720MC-RPS065 Reactors

Table 15 - 8720MC-RPS Reactor Dimensions mm (in)

[4] 15 (059) dia

[4] H dia

A +

-5

(+-

019

)

G +-2 (+-0078)

F +-1 (+-0039)

80 +

-10

(31

4 +

- 0

39)

B +

1-0

5 (

+0

039

-00

19)

C D

E E

Model A B C D E F G H Weight kg (lb)

8720MC-LR14-070B 140 (55) 125 (49) 145 (57) Max 180 (71)

155 (61) 150 (59) 460 (181) 95 (037) 38 (837)

8720MC-LR10-062B 125 (49) 110 (43) 130 (51) Max 160 (63)

145 (57) 150 (59) 440 (173) 95 (037) 27 (595)

8720MC-LR05-048B 125 (49) 105 (41) 125 (49) Max 155 (61)

1325 (52) 135 (53) 400 (157) 7 (027) 21 (462)

8720MC-LR03-032B 127 (50) 100 (39) 120 (47) Max 140 (55)

1125 (44) 120 (47) 345 (135) 7 (027) 17 (374)

48 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 38 shows the dimensional outline drawing of the recommended ACL units (AC reactor assemblies Model 8720MC-LR10-100B) for Model 8720MC-RPS190BM and 8720MC-RPS190BS units

Figure 38 - 8720MC-RPS190 AC Reactor Assemblies (ACL units)

RB

RB

RY

BL

L1 L4 L2 L5 L3 L6

RB

RB

RY

BL

L1 L4 L2 L5 L3 L6

217

(85

)21

7 (8

5)

488 (192) max

4672 (184)

386(15)

386(15)

80(31)

80(31)

80(31)

75(29)

75(29)

360

(14

1) m

ax

260

(10

2)10

(0

4)10

(0

4) 266 (10) 266 (10)414 (162)

29 (11)

9 (

03)

6 x R38-8

AIR FLOW

Weight 100 kg (220 lbs)

Units mm (in)

L3 L6

L2 L5

L1 L4

Equivalent Circuit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 49

Chapter 1 Comparison and Selection

Note Shown are two (QTY 2) 8720MC-LR10-100B ACL units When ordering be sure to order two 8720MC-LR10-100B ACL units

8720MC-RPS065 Varistors

Figure 39 shows the dimensional outline drawing of the varistors to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 39 - 8720MC-RPS065 Varistors

48 +- 1 (18 +- 003)

5 (0

19)

55

(02

1)

21 +

- 1

(0

8 +

-0

03)

21 +

10

(08

+ 0

39)

+ 1

05

(04

1)

φ42 +- 015 (016)

335

+-

1 (

13

+-

00

3)

4 (0

15)

250

+-

10

(09

8 +

- 0

39)

Equivalent Circuit

3 Crimp Contacts of M6

Unit mm (in)

Model 8720MC-VA-B

50 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS065 Harmonic Filters

Figure 40 shows the dimensional outline drawing of the recommended harmonic filters to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 40 - 8720MC-RPS065 Harmonic Filter

51-+ 571 35 +- 1 35 +- 1

R

105 +- 15 (413 +- 005)

40 +- 15 (157 +- 005)

1195 +- 15 (470 +- 005)

1315 +- 15 (517 +- 005)

15 +

-05

(06

+-

00

5)

39 +

- 1

5

(15

+-

00

5)13

+-1

5(0

5 +

- 0

05)

65 +

- 1

5 (

25

+-

00

5)

2 Oval Holes of 55 mm x 8 mm (021 in x 031 in)

M5 Screw

t15

(0

05)

t12

(0

047)

55 +

- 1

5 (

216

+-

00

5)

225

+-

15

(08

8 +

-0

05)

6 +

- 1

(0

23 +

- 0

03)

Display

Model 8720MC-HF-B2

Unit mm (in)

N E

S TR

N E

Equivalent Circuit

1 M

Ω 15μF

1 M

Ω

047

μFS T

(068 +- 005)

51-+ 571(068 +- 005)(137 +- 003) (137 +- 003)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 51

Chapter 1 Comparison and Selection

8720MC-RPS065 Line Filter (Schaffner)

Figure 41 and Figure 42 show the dimensional outline drawing of the recommended line filters for AC input power to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units when these units must conform with the requirements of CE Mark Figure 41 shows Schaffner products and Figure 42 shows Soshin Electric products

Figure 41 - 8720MC-RPS065 Line Filter (Schaffner)

Table 16 - 8720MC-RPS Line Filter (Schaffner) Dimensions mm (in)

A

B

CD

E

F G

O

Model A B C D E F G O

FN3100-80-35 379 (149) 220 (86) 90 (35) 350 (137) 364 (143) 65 (25) 65 (025) M10

52 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS065 Line Filter (Soshin Electric)

Figure 42 - 8720MC-RPS Line Filter (Soshin Electric)

Table 17 - 8720MC-RPS Line Filter (Soshin Electric) Dimensions mm (in)

3 Input Terminals L

C2 H

J

DEFG

AB

C2 C1

8 Oval Holes K

Grounding Terminal M

Model A B C1 C2 D E F

HF3080C-TOA 405 +- 5(159 +- 019)

350 +- 2(137 +- 007)

100 +- 1(39 +- 003)

100 + 1(39 + 003)

220 +- 2(86 +- 007)

200 +- 1(78 +- 003)

180 +- 2(70 +007)

Model G H J K L M

HF3080C-TOA 56 +-1(220 +- 003)

210 +-2(826 +- 007)

135 +-2(531 +- 007)

425 R x 12 long(016 R x 047 long)

M8 M6

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 53

Chapter 1 Comparison and Selection

8720MC-RPS190 EMC Filter

Figure 43 shows the outline dimensions of Model 8720MC-EF190-VB EMC filter unit for Model 8720MC-RPS190BM and 8720MC-RPS190BS units The Model 8720MC-EF190-VB unit includes the varistor magnetic contactor harmonic filter line filter grounding capacitor fan and MC interface card and cable assembly for this unit The connection diagram ofModel 8720MC-EF190-VB EMC filter unit is shown in Figure 44

Figure 43 - 8720MC-RPS190 EMC Filter

60

30

30 (

118

)10

(0

39)

14

455

10

250

(98

4) M

AX

395 (1555) MAX

91 (

358

)29

87

(11

75)

10

25 (

098

)

10

2013 10 (039)432

44 585353

6076

530

3043

5

30

(30)

180

(70

8)

27 (

106

)11

9 (4

68)

474712

012

0 (4

72)

303867 (341)

23

RE

V 0

1

PRODNOTYPE

Nihon Inter Electronics Corporation

CL

UL

U

A-B

Man

ufac

ture

d by

RE

LIA

NC

E E

LEC

TR

IC L

IMIT

ED

Jap

anS

HIP

DAT

E

SE

RN

oR

EF

ER

TO

US

ER

MA

NU

AL

FO

R

INS

TLL

ATIO

N IN

ST

RU

CT

ION

S

AC

OU

TP

UT

AC

INP

UT

RE

V Hz

PH

AM

PS

VO

LTC

ATN

o

ALL

EN

-BR

AD

LEY

8720

RE

GE

NE

RAT

IVE

PO

WE

R S

UP

PLY

MC

Alle

n-B

radl

eyA

-BQ

UA

LIT

Y

M8X15

2- 20

M8X20L1L2L3

M10X30

L4L5L6

TH

IS E

QU

IPM

EN

T M

US

T B

E M

OU

NT

ED

IN A

SU

ITA

BLE

UL

RE

CO

GN

IZE

D E

NC

LOS

UR

E O

R N

EM

A E

NC

LOS

UR

E

US

E C

OP

PE

R 6

075

Ž W

IRE

ON

LY

CA

UT

ION

DA

NG

ER

ME-B6015

RIS

K O

F E

LEC

TR

ICA

L S

HO

CK

DIS

CO

NN

EC

T IN

PU

TP

OW

ER

BE

FO

RE

SE

RV

ICIN

G E

QU

IPM

EN

T

US

LIS

TE

DU

LS

C(I

ND

CO

NT

EQ

)27

X1

C

S

LU

LU

LIS

TE

D IN

D C

ON

T E

Q 2

7X1

INC

IN

AC

CO

RD

AN

CE

WIT

H IE

C P

UB

LIC

ATIO

N 1

46

ALS

O C

LAS

SIF

IED

BY

UN

DE

RW

RIT

ER

S L

AB

OR

ATO

RIE

S

L3

L2

L1

L4

L5

L6

RE

V

ƒsup3

(1791)

(1700)(051)

(055)

(173) (1389) (230)

Dimensions mm (in)

(236)

(1192)

(118)

(090)

(039)

(18

5)(1

85)

(47

2)

(03

9)(0

78)

(11

8)

(11

8)

(03

9)

(30

1)

(11

8) (1

18)

(1

71)

(23

6)

54 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 44 - Connection Diagram of Model 8720MC-EF190-VB EMC Filter Unit

Note The CN1 CN2 and CN4 connectorscables are included with the 8720MC-EF190-VB EMC Filter Unit

+

+

L4L1

L2

L3

L5

L6

E

1 2 3

1 2 3 1 2 31 2 3

R1

S1

T1

CN3

CN3

CN

160-03141-01

60-03144-01

60-03142-01

CN2

CN

2

CN1

CN3

CN4

CN4

FMI-1 A1 A2 A3 B1 B2 B3

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

MC1MC2

+24V20V2

+24V30V3

SENS-OUT+24V

MC

Cabinet Fan+Cabinet Fan-

SENS

ACL Fan+ACL Fan-

SENSACL Fan+ACL Fan-

SENS

StripWire

StripWire

MC1 (TB4)MC2 (TB4)24V2 (TB4)0V2 (TB4)

24V3 (TB4)0V3 (TB4)SENS (TB4)24V (TB3)MC (TB3)

To 8720MC-RPS190

To 8720MC-RPS190

L1AUX (TB2)L2AUX (TB2)L3AUX (TB2)

COIL

MC

Ctrl

+24V

3S

EN

S

+24VMC

FAN

3PO

WER

FAN

2PO

WER

FAN

1PO

WER

0V3

+24V30V3

0V3+24V3

100μ F

1μF 1M

150K

REDBLKYLWREDBLKYLW

Cooling Fanfor ACL Unit

Cooling Fanfor ACL Unit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 55

Chapter 1 Comparison and Selection

CN ConnectorCable Descriptions

Figure 45 - CN1 Description

Figure 46 - CN2 Description

Figure 47 - CN4 Description

56 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Power and Control Terminal Comparison

1336 REGEN Line Regeneration Package

Input Power Conditioning

In general 1336 REGEN equipment is suitable for direct connection to a correct-voltage AC line If the AC input power system does not have a neutral or one phase referenced to ground as detailed under Ungrounded Distribution Systems (as described in the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50) an isolation transformer with the neutral of the secondary grounded is highly recommended If the line-to-ground voltages on any phase exceed 125 of the nominal line-to-line voltage an isolation transformer with the neutral of the secondary grounded is highly recommended

Grounding

All 1336 REGEN components must be connected to system ground at the PE power ground terminal provided Ground impedance must conform to the requirements of national and local industrial safety regulations (NEC VDE 0160 BSI etc) and should be inspected and tested at appropriate intervals In any cabinet use a single low-impedance ground point or ground bus bar Ground all circuits independently and directly Also connect the AC supply ground conductor directly to the ground point or ground bus bar

Sensitive Circuits

It is essential to define paths through which high frequency ground currents flow to ensure that sensitive circuits do not share a path with these currents Do not run control and signal conductors near or parallel to power conductors

TE (True Earth) Termination

The converterrsquos TE terminals are used for all control signal shields internal to the 1336 REGEN Converter and must be connected to the converterrsquos TE terminals by a separate continuous lead

PE (Power Earth) Termination

A safety ground is required by code This point must be connected to adjacent building steel or a floor ground rod provided grounding points comply with NEC and local regulations

ATTENTION The National Codes and standards (NEC CENELEC etc) and local codes outline the provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury andor equipment damage

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 57

Chapter 1 Comparison and Selection

Figure 48 - 1336 REGEN Grounding for Common Bus Drive

PEGND

GND

Conduit4-Wire Cable

NearestBuilding Structure Steel

PE

GND

GND

PE

PE

PE

COMMON BUSDRIVE

COMMON BUSDRIVE

USERSUPPLIED120V AC

1336 REGENConverter

1321 10Line Reactor

1336 REGENPrecharge

PowerLine Filter

PE

1 (2) jumpers connect PE and TE at the 1336 REGENConverter Main Terminal Block ConsultAllen-Bradley Application Engineering priorto removing either jumper

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

1 1

PE

1 PE TE

R

S

T

TB1-1TB1-3

R1 S1 T1

R1 S1 T1

R2 S2 T2

R2 S2 T2

+DC

+DC

ndashDC

ndashDC

PE

+DCndashDC

120V AC

120 RTN

RIN

SIN

TIN

ROUT

SOUT

TOUT

D Frame

58 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 49 - 1336 REGEN Grounding for AC Drive

PE

PE

GND

GND

PE

Conduit4-Wire Cable

NearestBuilding Structure Steel

USERSUPPLIED120V AC

1336 REGENConverter

1321 3Line Reactor

GND

1 (2) jumpers connect PE and TE at the 1336 REGENConverter Main Terminal Block ConsultAllen-Bradley Application Engineering priorto removing either jumper

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

1 1

PE

PE

AC DRIVEPE

1336 REGENPrecharge

R1 S1 T1

A1 B1 C1

A2 B2 C2

R2 S2 T2

+DC

+DC

ndashDC

ndashDC

1 PE TE

R

S

T

TB1-1TB1-3

120VAC

120 RTND Frame

2

2 Important If you are using a Regenerative Brake with a B FrameAC drive refer to the Power-up Sequence on page 3-3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 59

Chapter 1 Comparison and Selection

380480VAC Power Connections

380480VAC input and output power connections are made as shown in Figure 50 through Figure 54

Table 18 - 380480VAC Power Connections

Note Between the Regenerative DC Bus Supply Operation and Regenerative Brake Operation system layouts the power wiring connection paths are identical in principle The only exceptions are that the Regenerative DC Bus Supply has to have an additional Power Line Filter component and the symbol nomenclatures for the Line Reactors between the two operations are called out differently

Figure 50 - 380480VAC Power Line Filter Connections

ATTENTION 1336 REGEN equipment will not be properly synchronized unless correct Filter-to- Precharge-to-Line Reactor-to- Converter AC power connections are maintained Failure to maintain correct phase-related connections will result in equipment malfunction andor failure

Line Filter Precharge Unit Line Reactor Converter

Input Term

Output Term

Input Term

Output Term

Input Term

Output Term

InputTerm

Regenerative DC Bus Supply Operation RIN ROUT R R1 R1 R2 R2

SIN SOUT S S1 S1 S2 S2

TIN TOUT T T1 T1 T2 T2

Regenerative Brake Operation R R1 A1 A2 R2

S S1 B1 B2 S2

T T1 C1 C2 T2

R IN

PE mdash GND(EARTH GROUND)

S IN

T IN

R OUT

S OUT

T OUT

L R

L T

L S

60 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 51 - 380480VAC 1321 Line Reactor Connections

PE(EARTH GROUND)

PE(EARTH GROUND)

R2 S2

S2

T2

T1

T1

S1

S1

R1

R1

T2

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER OUT(TO CONVERTER)

R2

1321 10 Line Reactor

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER IN(FROM PRECHARGE UNIT)

A2 C1B1A1

AC POWER OUT(TO CONVERTER)

B2

AC POWER OUT(TO CONVERTER)

C2

AC POWER OUT(TO CONVERTER)

PE(EARTH GROUND)

PE(EARTH GROUND)

1321 3 Line Reactor

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 61

Chapter 1 Comparison and Selection

380480VAC Power Wiring

Figure 52 - 380480VAC Precharge Unit Connections

R

PE PE

S T R1 S1 T1

13

L3L2L1

R1 S1 T1

14

S1

CAT 1336R-PRE-VB048-AN SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

48232-40 380-480 482 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IND C O N T EQ

ULreg

LISTED 966X

IND C O N T EQ

C

reg

B and C Frames

R

PE PE

S T R1 S1 T1

AC POWER IN AC POWER OUTEARTH GROUND

(TO 1321 10 LINE REACTOR)

Precharge

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LIS TED9 66X

I ND C O NT E Q

ULreg

LIS TED9 66X

I ND C O NT E Q

C

reg

R S T PE PE

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

R S T PE PE

AC POWER IN EARTH GROUND

R1 S1 T1

AC POWER OUT(TO 1321 10 LINE REACTOR)

D Frame

Precharge

62 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 53 - B and C Frame 380480VAC Converter Connections

T2S2R2DO NOT USEPEGND

PEGND

DC+

DCndash

CAT 1336R-VB048CNV-AN-HAP SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

482ndashndashndashndashndash

3 5060380-480

38 52 ndash ndash735

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

toppedS00 Hz0+J13

J5

J15 J16

J1

J4

PORT

2PO

RT 1

TE

1

234

5

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash3

506

038

0-48

0

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLISTE

D96

6X

IND

CO

NT

EQ

U L regLISTE

D96

6X

IND

CO

NT

EQ

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE PE(EARTH GROUND)

PEGND

PEGND

DC+

DCndash T2S2R2DO NOT USE

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE PE(EARTH GROUND)

DCndash

PEGND

PEGND

DC+ T2S2R2

B Frame

C Frame

Converter

Converter

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 63

Chapter 1 Comparison and Selection

Figure 54 - D Frame 380480VAC Converter Connections

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndash ndash ndash ndash ndash

ndashndash196735144

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

L ISTED 966X

IN D CO N T EQ

ULreg

L ISTED 966X

IN D C O N T EQ

C

reg

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE(EARTH GROUND)

➊ (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block Consult Allen-Bradley Application Engineering prior to removing either jumper

➊ ➊

toppedS00 Hz0+

D Frame

Converter

64 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

380480VAC Power Connection Specifications

Use 75 ordmC (167 ordmF) Copper Wire Only

Table 19 - 380480VAC Power Connection Specifications

Input power connections to D frame Precharge Units and inputoutput power connections to D frame Converters are stud type terminations or bus bar bolts that require the use of lug-type connectors to terminate field-installed conductors Lugs used with these connections are listed in Table 20

Table 20 - Frame D IO Power Connections

1336 REGEN Power Line Filter Ratings

MaxMin Wire Sizemm2 (AWG) (1)

(1) Listed wires sizes are maximumminimum wire sizes that the terminals will accept mdash they are not recommendations

Max TorqueNbullm (lbbullin)

48A 13305 (620) mdashSingle Conductor 170 (15)

78A 26708 (318) mdash Single Conductor 565 (50)

180A 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1336 REGEN Precharge Unit Ratings

B Frame 13305 (620) mdash Single Conductor 170 (15)

C Frame 26708 (318) mdash Single Conductor 565 (50)

D Frame 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1321 10 and 3 Line Reactor Cat No

-3LR048-B and -3LRA048-B (10)-3R55-B and -3RA55-B (3)

13305 (620) mdash Single Conductor 170 (15)

-3LR078-B and -3LRA078-B (10)-3R100-B and -3RA100-B (3)

26708 (318) mdash Single Conductor 565 (50)

-3LR180-B and -3LRA180-B (10)-3R200-B and -3RA200-B (3)

127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1336 REGEN Converter Ratings

B Frame 13305 (620) mdash Single Conductor 170 (15)

C Frame 26708 (318) mdash Single Conductor 565 (50)

D Frame 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

Catalog Number Precharge Input R S T amp PEConverter Input R2 S2 T2 amp PEConverter Output DC+ amp DCndash

T amp B Part Number(1)

(1) T amp B COLOR-KEYEDreg Connectors require T amp B WT117 or TBM-6 Crimper tool or equivalent Lugs should be crimped according to manufacturerrsquos tool instructions

1336R-VB180 Cable (per phase)Qty = 1mm2 = 1072AWG = 40

Qty = 10PN = 54168(2)

(2) 516rdquo stud All other termination studs are 38rdquo

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 65

Chapter 1 Comparison and Selection

120VAC Precharge and Converter Wiring

Table 21 - 120VAC Current Requirements

120VAC is required by the 1336 REGEN Precharge Contactor and 1336 REGEN D Frame Converter fan 120VAC must be derived from the same AC power supply source used for all 1336 REGEN equipment and taken at the AC Power Input or before the Power Line Filter if used

Figure 55 - 120VAC Precharge and Converter Connections

ATTENTION 1336 REGEN equipment does not provide 120VAC short circuit fusing Branch circuit breakers or disconnect switches cannot provide this level of protection for converter and precharge unit components Short circuit fusing should be sized and typed in accordance with National Codes and standards (NEC CENELEC etc) and any additional local codes

1336 REGEN LINE REGENERATION PACKAGE CAT NO

PRECHARGE CONTACTOR CONVERTER FAN

Inrush Amps SS Amps Inrush Amps SS Amps

1336R-VB0481336R-VB078

3A 03A mdash mdash

1336R-VB180 7A 07A 5A 08A

1336 REGEN Precharge

1336 REGEN Converter

AC POWER IN

PEGND

GND TB1-1

TB1-3

120V AC

120V AC

120 RTNUSER SUPPLIED 120V AC

TOUT

SOUT

ROUTR

IN

SIN

TIN

Power Line Filter

66 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

120VAC Converter Connections

120VAC input and output power connections are made to D Frame Converters as shown in Figure 56

Figure 56 - 120VAC D Frame Converter Connections

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndashndashndashndashndash

3 5060380-480

144 196 ndash ndash735

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

120 RTN(120V AC COMMON)

120VAC(120V AC) ➊ ➊

toppedS00 Hz0+

➊ (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block Consult Allen-Bradley Application Engineering prior to removing either jumper

D Frame

Converter

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 67

Chapter 1 Comparison and Selection

120VAC Precharge Connections

120VAC input and output connections are made to BD Frame Precharge Units as shown in Figure 57

Figure 57 - 120VAC Precharge Unit Connections

120VAC Connection Specifications

Use 75 ordmC (167 ordmF) Copper Wire Only

Table 22 - 120VAC Connection Specifications

1336 REGEN PRECHARGE UNIT RATING MaxMin Wire Sizemm2 (AWG)(1)

(1) Listed wires sizes are maximumminimum wire sizes that the terminals will accept mdash they are not recommendations

Max TorqueNbullm (lbbullin)

BD Frames 21030 (1422) 090-113 (8-10)

1336 REGEN CONVERTER RATING

D Frame 21030 (1422) 090-113 (8-10)

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

13

TB1

1 = 120VAC3 = 120VAC Common

B-D Frames

Precharge

68 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Control and Signal Wiring

Sync Cable

The sync cable that is shipped with the 1336 REGEN Precharge unit connects the required startup diagnostic and control signals between the 1336 REGEN Converter Control Board and the 1336 REGEN Precharge Board The ribbon cable shield provided at the converter end must be connected to the Control Board Shield Connector J14 as shown in Figure 60 to maintain signal integrity

IMPORTANT The Precharge-to-Converter Sync Cable shipped with the 1336 REGEN Precharge Unit must be connected between the Precharge Board in the Precharge Unit and the Control Board in the 1336R Converter for 1336 REGEN Line Regen Package operation

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 69

Chapter 1 Comparison and Selection

Figure 58 - 1336 REGEN Precharge-to-Converter Sync Cable Installation

1336 REGENPRECHARGE

UNIT

1336 REGENCONVERTER

1321 10 LINE REACTOR

Sync Cable Length

Control BoardConnector J13

Control BoardConnector J14

Precharge BoardConnector J1

R2 S2 T2

T1S1R1

toppedS00 Hz0+

2 Meters (65 ft)or

4 Meters (13 ft)

70 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 59 - Precharge Unit Precharge Board Connections

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804Y 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

SYNC CABLE

J11

Converter Control BoardConnector J13

Converter Control BoardShield Connector J14

SYNC CABLE

J2

R

R1

S1 T

1

ST

TB1

J1

P8

P7

F1

F2

F3

Precharge Board

Precharge

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 71

Chapter 1 Comparison and Selection

Figure 60 - Converter Control Board Connections

TE

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndash ndash ndash ndash ndash

ndashndash196735144

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O N T EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

1 2 3 4 5 6

DIGITAL OUTPUT

J16

ENABLE RELAY FAULT RELAYCOMM

1 2 3 4 5+ + +

6+

EXTERNALRESET

ENABLE

ndash ndash

J15

J13

J14

SHIELD1

to TE

EXTERNALFAULT

DIGITAL INPUT

J11120V 24V Set Jumper J11 for 24V DC or 120V AC

ENABLE circuit operation

Set Jumper J10 for 24V DC or 120V ACEXTERNAL RESET circuit operation

J18120V 24V Set Jumper J18 for 24V DC or 120V AC

EXTERNAL FAULT operation

SYNC CABLE

J11Precharge Unit Precharge Board

Connector J1

20

1

1

J3

DS1 DS2

DS4

J2

DBUG

NTC

1

9

1 101

9

J4J5

PORT 2

PORT 1

COMM

STATUS

FAULT ENABLE

1

1J1

J9

J17J6

J8

J7

J18 120V 24VJ11 120V 24VJ10 120V 24V

J15

J131

J14SHIELD

INPUTS

OUTPUTS J16

51

65

23 4

1

DIGITALOUTPUT

WIRING

DIGITALINPUT

WIRING

CONTROLWIRING

SYNC CABLE

SYNCCABLESHIELD

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

DS3

TE

CUSTOMERCONTROL AND SIGNAL WIRING

SHIELDS

+24V DC

R47

J10120V 24V

Converter Control Board

Converter

72 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Control Board Connections

All customer control and signal wiring is made to quick-connect terminal blocks J15 and J16

The maximumminimum wire sizes accepted by J15 and J16 is 3306mm2

(1230AWG) Maximum torque is 079Nbullm (7lbbullin) Recommended controlsignal wire is

bull Beldenreg 8760 (or equivalent) mdash 0750mm2 (18AWG) Twisted Pair Shielded

bull Belden 8770 (or equivalent) mdash 0750mm2 (18AWG) Three-conductor Shielded

bull Belden 9460 (or equivalent) mdash 0750mm2 (18AWG) Twisted Pair Shielded

Note If the converter control connections are to be linked to an electronic circuit or device the common or 0V line should be grounded at the drive end only

All customer control and signal wiring shields are terminated at the TE terminal block shown in Figure 60

Cable Routing

If unshielded cable is used control and signal circuits should not run parallel to motor DC bus or unfiltered supply cables with a spacing less than 03 m (1 ft) Cable tray metal dividers or separate conduit should be used

IMPORTANT Signal common (DGND) puts the common or negative side of the signal at earth ground potential Control schemes must be examined for possible conflicts

IMPORTANT If user-installed control and signal wiring with an insulation rating of less than 600V is used route the wiring inside the converter enclosure such that is it separate from any other wiring or uninsulated live parts

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Chapter 1 Comparison and Selection

Digital Input Signals

1336 REGEN Converter digital inputs are designed for operation at either 24VDC or 120VAC Digital input signal circuits must be capable of operating with high = true logic

bull For 24VDC operation +24VDC is available from the 1336 REGEN Converter Control Board

bull For 120VAC operation a separate 120VAC user supply is required

Table 23 - 24VDC and 120VAC Circuits

ATTENTION Ensure that all jumpers on the 1336 REGEN Converter Control Board are set correctly prior to applying AC power to the board Applying 120VAC to the digital inputs when jumpers J10 J11 or J18 are set to 24VDC will permanently damage the Converter Control Board

IMPORTANT Customer EXTERNAL FAULT and ENABLE circuits must be connected to J15 and at logic high for the 1336 REGEN Converter to operate

IN THE LOW STATE MUST GENERATE A VOLTAGE OF NO MORE THAN

AND LEAKAGE CURRENT MUST BE LESS THAN

24VDC Circuits 8VDC 15mA Into a 25kW Load

120VAC Circuits 30VAC 10mA Into a 65kW Load

IN THE HIGH STATE MUST GENERATE A VOLTAGE OF

AND SOURCE CURRENT MUST BE AT LEAST

24VDC Circuits 2026VDC 10mA

120VAC Circuits 81132VAC 20mA

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Figure 61 - 24VDC and 120VAC Circuits Operation

IMPORTANT Fuse R47 is self-resetting and will open should a low impedance or short circuit occur at J15 during 24VDC operation Should a fault occur allow 1 minute after removal of power from the Converter Control Board for R47 to cool before reapplying power

IMPORTANT For Regenerative DC Bus Supply applications the 1336 REGEN Line Regeneration Package will be used with one or more common bus drives It is recommend that the fault relay on the 1336 REGEN Converter Control board be interconnected into the common bus drive(s) control logic This will allow coordination the Regenerative DC Bus Supply faults with the common bus drive

EXTERNAL RESET (DIGITAL IN)

COMM (DIGITAL COMMON)

ENABLE (DIGITAL IN)

ndash (24V DC COMM)

+ (24V DC SUPPLY)

5

EXTERNAL FAULT (DIGITAL IN) 6

J15

4

3

2

1

+24V DC (HIGH)

J11 120V 24V

Set Jumper J11 for 24V DC ENABLE Circuit Operation

J18 120V 24V

Set Jumper J18 for 24V DC EXTERNAL FAULT Operation

J10 120V 24V

Set Jumper J10 for 24V DC EXTERNAL RESET Circuit Operation

➊ Maximum wire length is 305 meters (10feet) mdash Use only for local control

24V DC OperationContacts are Shown in the Unpowered State(or in the Powered State with no Enable or External Fault present)

EXTERNAL RESET (DIGITAL IN)

COMM (DIGITAL COMMON)

ENABLE (DIGITAL IN)

NOT USED

NOT USED

5

120V AC RTN

4

3

2

1

120V AC (HIGH)

120V AC OperationContacts are Shown in the Unpowered State(or in the Powered State with no Enable or External Fault present)

EXTERNAL FAULT (DIGITAL IN) 6

J11 120V 24VSet Jumper J11 for 120V AC ENABLE Circuit Operation

J18 120V 24V

J10 120V 24VSet Jumper J10 for 120V AC EXTERNAL RESET Circuit Operation

J15

Set Jumper J18 for 120V AC EXTERNAL FAULT Operation

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External Fault

Allows a customer-supplied external signal to be wired into the 1336 REGEN Converter Opening this contact issues an external fault command disabling the converter

External Reset

Resets the 1336 REGEN Converter when closed If the converter has faulted closing this contact clears the fault and resets the converter

Enable

For the 1336 REGEN Converter to modulate an enable signal must be present at J15 on the 1336 REGEN Converter Control Board Opening this contact disables the converter When this contact is closed the Enable LED on the Control Board will be lit

Digital Output Signals

Two form C NONC output relays are available at J16 on the 1336 REGEN Control Board to provide external warning or fault change-of-state signals

bull Resistive Rating = 120VAC30VDC 50Abull Inductive Rating = 120VAC30VDC 20A

Figure 62 - Contacts Shown in the Unpowered State

Interlocking 1336 REGEN Enable with AC Drive Enable

It may be desirable to interlock the 1336 REGEN Enable Output with the Enable Input on the connected 1336 PLUS 1336 PLUSII 1336 IMPACT or 1336 FORCE AC drive This will keep the AC drive from starting if the 1336 REGEN Converter is not enabled and will also remove the Enable signal from the AC drive if the 1336 REGEN Converter is faulted If the Enable signals are not interlocked the AC drive may fault on bus overvoltage when attempting to regenerate

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

Fault Output - The fault output is used to indicate that the 1336 REGEN Converter is faulted with either an internal or external faultNote The unpowered state of the fault relay is the opposite of the faulted statemdashor the unpowered state of the fault relay indicates an unfaulted condition

Enable Output - The enable output indicates that the 1336 REGEN Converter is modulating An enable signal must be present on J15 and the 1336 REGEN Converter must not be faulted for the enable output to be active

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Figure 63 - Interlocking 1336 REGEN Enable with AC Drive Enable

1336 REGEN (Enable)

Power Down

The Enable on the Regen Unit should be open whenever the main three-phase AC power to the Regen Unit is removed

Power Up

The Enable on the Regen Unit Should be open whenever the three-phase AC line is just powering upgoing through precharge (DC bus is below 85 of the nominal DC bus voltage) Once all the drives and the Regen Unit are at nominal DC bus level then the Enable can be closed

120V AC (High)

Connect to TB3-30 of 1336-L6 L6E or L9Eon 1336 PLUS PLUSII IMPACT or FORCEAC Drive 120V AC (RTN) connects to TB3-2125 or 29

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

+24V DC

Connect to TB3-30 of 1336-L5 L5E or L8Eon 1336 PLUS PLUSII IMPACT or FORCEAC Drive 24V DC common connects to TB3-2125 or 29

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

24V DC Operation

120V AC Operation

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Chapter 1 Comparison and Selection

Figure 64 - 1336 REGEN (Enable) Power UpPower Down

Converter Control Board(see Figure 60 for details)

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8720MC-RPS Regenerative Power Supply

Installing DC Bus Power Output Wiring - All RPS units

The DC bus output terminals on the main power terminal block (TB1) or the DC bus terminal bars of the 8720MC-RPS Regenerative Power Supply are used for connecting to load equipment such as an inverter Use the recommended wire size shown in Table 31 on page 93 and Table 32 on page 93 for wiring between the 8720MC-RPS Regenerative Power Supply and the load equipment Connect the terminal P on the main power terminal block (TB1) or the terminal bar P of the 8720MC-RPS Regenerative Power Supply to the positive (plus) DC bus terminal of the load equipment and the terminal N on the terminal block TB1 or the terminal bar N to the negative (minus) DC bus terminal of the load equipment Do not connect the positive (plus) side with the wiring of the negative (minus) side Such miswiring will damage the 8720MC-RPS Regenerative Power Supply and the connected load equipment

When multiple drives are connected to the 8720MC-RPS Regenerative Power Supply we suggest you install input fuses before each drive (or refer to local code) to protect the wiring and the drive Select adequate fuse(s) for the drives

Grounding the 8720MC-RPS Regenerative Power Supply

Connect an adequate equipment grounding conductor to ground terminal of load equipment remote control station (if used) input transformer (if used) and ground terminal of the 8720MC-RPS Regenerative Power Supply Run earth conductor to earth ground after confirming that the conductors are unbroken

This system is operated by switching DC bus line from + (plus) bus voltageto - (minus) bus voltage viewing from the ground for the purpose of controlling For this reason plus and minus voltages are always added on a circuit if equipment has a circuit between the bus line of equipment to be connected and the ground (earth) Even if no direct circuit exists between the bus line and the ground pulse current will flow through the stray capacity of the equipment by bus voltage switching When 8720MC-RPS and equipment to be connected to 8720MC-RPS are not securely grounded this current will flow through the circuit and may cause malfunction of them If grounding is not made properly it will cause the malfunction of the other system on the same line

ATTENTION When connecting the DC bus to plural number of external load equipment the user is responsible for installing fuses to protect the DC bus from shorting if no fuse is provided in the load equipment Failure to observe this precaution could result in damage to or destruction of the equipment

ATTENTION Exercise extreme caution for polarity of wiring when wiring DC bus Failure to observe this precaution could result in damage to or destruction of the 8720MC-RPS Regenerative Power Supply and the connected load equipment

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Install an insulating transformer to the input line of the 8720MC-RPS if unbalanced current flows and earth leakage breaker malfunctions due to the power supply conditions

For grounding use the wire size of grounding terminal as shown in Table 31 on page 93 and Table 32 on page 93

Wiring To Comply with Electromagnetic Compatibility (EMC)

To declare conformity with the requirements for CE Mark 8720MC-RPS Regenerative Power Supply must comply with both EMC directive and low voltage directive This section describes notes on wiring to comply with EMC directive

Table 24 shows the EMC standards compliance for the 8720MC-RPS Regenerative Power Supply units

Table 24 - 8720MC-RPS EMC Standards

Follow these guidelines for wiring to reduce the possibility of strong noise on the input and output lines of the 8720MC-RPS Regenerative Power Supply

1 Use a control cabinet made of metal for installing the 8720MC-RPS Regenerative Power Supply (It has been confirmed that this unit complies with EMC standards when installed inside the control cabinet)

2 Install a line filter designated by Reliance Electric to the power input line of the 8720MC-RPS units Wiring to the line filter must be as short as possible

IMPORTANT 8720MC-RPS Regenerative Power Supply itself is not subject to Machine directive When 8720MC-RPS Regenerative Power Supply is combined with other equipment control cabinet and machine it is needed to declare the compliance with Machine directive Noise level will vary depending on the installation and wiring of 8720MC-RPS Regenerative Power Supply other equipment and control cabinet It has been already confirmed that 8720MC-RPS Regenerative Power Supply complies with EMC standards only when 8720MC-RPS Regenerative Power Supply is composed of the component parts designated by Reliance Electric In order for users to declare the conformity with the requirements for CE Mark do not fail to confirm that the unit complies with EMC standards on the final conditions after completion of installation and wiring

8720MC-RPS027 (This model is no longer available)

8720MC-RPS065 2004108ECEN 501781997EN 61800-32004

8720MC-RPS190

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3 Because current will leak to the earth when a line filter is installed connection to the earth must be secured Due to leaked current the earth leakage breaker may malfunction Select a proper breaker complying with leaked current (Rated current 100 to 500mA and operating time within 01 to 2 seconds)

4 The control cabinet must be securely grounded Wiring to be taken into grounding terminal of the control cabinet must be as thick and short as possible

5 The input and output line of the 8720MC-RPS units must be separated from the output line of the inverter unit as far as possible

6 Wiring of the control signal must be terminated within the control cabinet If the control cable needs to extend out of the control cabinet it is recommended to use shielded cables When ferrite cores are used install them to the side of the 8720MC-RPS units The following are the ferrite cores for the control cables recommendedbull ZCAT2032-0930 (Inside diameter 9 +- 1 mm) TDKbull ZCAT2035-1330 (Inside diameter 13 +- 1 mm) TDK

7 For notes on wiring to the other equipment and motors to be connected with the 8720MC-RPS refer to the manuals of the relevant equipment

Power Rating

Power rating of 8720MC-RPS Regenerative Power Supply depends on the number of units connected in parallel as shown in Table 25 Up to three units can be connected

Table 25 - Unit Connection and Power Ratings

Unit Connection Model Number Power Rating

15 kW Single Unit 8720MC-RPS027BM x 1(This model is no longer available)

15 kW

37 kW Single Unit 8720MC-RPS065BM x 1 37 kW

Two paralleled units 8720MC-RPS065BM +8720MC-RPS065BS x 1

75 kW

Three paralleled units 8720MC-RPS065BM +8720MC-RPS065BS x 2

110 kW

125 kW Single Unit 8720MC-RPS190BM x 1 125 kW

Two paralleled units 8720MC-RPS190BM +8720MC-RPS190BS x 1

250 kW

Three paralleled units 8720MC-RPS190BM +8720MC-RPS190BS x 2

375 kW

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Chapter 1 Comparison and Selection

Appearance of Model 8720MC-RPS065

Figure 65 shows the front view of the 8720MC-RPS065 with the front cover installed The operation panel (only for master unit) and the power lamp can be seen through the front cover All the terminals blocks to connect wiring are covered by the front cover

Figure 65 - Front View of the 8720MC-RPS065 With Cover

When the front cover is removed from the 8720MC-RPS065 the main power terminal block (TB1) and the Regulator Board (only for master unit) appear as shown in Figure 66 To remove the front cover first remove the screw at the upper-left corner of the unit and then lift up the cover Do not drop the screw from the cover

Figure 66 - Front View of the 8720MC-RPS065 With Cover Removed

Hole for Cover Fixing Screw

Power Lamp

Front Cover

Operation Panel (only for Master Unit)REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Unit Front View

RST PRG ENT

POWER

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Main Power Terminal Block (TB1)

Regulator Board (only for Master Unit)

Sequence Signal Terminal Block (TB3)

Unit After Removing Front Cover

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The control power terminal block (TB2) for Model 8720MC-RPS065 is disclosed as shown in Figure 67 when the Regulator Board is opened to the left-hand side by removing the two fixing screws on the right-hand side of the bracket supporting the Regulator Board

Figure 67 - Front View of the 8720MC-RPS065 With Regulator Board Removed

Appearance of Model 8720MC-RPS190

Figure 68 shows the front view of the 8720MC-RPS190 with the front cover installed

The 8720MC-RPS190 unit has the main power terminals L1 L2 and L3 at the top of the unit and DC bus terminals P and N at the bottom of the unit

Figure 68 - Front View of the 8720MC-RPS190 With Cover

When the front cover is removed from the 8720MC-RPS190 Regenerative Power Supply the Control Power Terminal Block (TB2) the Control Terminal Block (TB4) the Regulator Board (only for master unit) and Sequence Signal Terminal Block (TB3) appear as shown in Figure 69

POWER

Control Power Terminal Block (TB2)

Unit After Removing Regulator Board

Main Power Terminal Block (TB1)

Hole for Cover Fixing Screw

Power Lamp

Front Cover

Operation Panel (only for Master Unit)REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

P N DC Bus Terminals

Main Power TerminalsL2 L1 L3

Unit Front View

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Chapter 1 Comparison and Selection

Figure 69 - Front View of the 8720MC-RPS190 With Cover Removed

Terminal Blocks on the Main Circuit

This section provides the main circuit block diagram and the description of the main power terminal block (TB1) and the control power terminal block (TB2) The main circuit block diagram for Model 8720MC-RPS065BM and 8720MC-RPS065BS is shown in Figure 70

Figure 70 - Terminal Blocks on the Main Circuit for RPS065 units

Unit After Removing Front Cover

Control Power Terminak Block (TB2)

Control Terminal Block (TB4)

Regulator Board (only for Master Unit)RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

Sequence Signal Terminal Block (TB3)

L1AUX

L2AUX

L3AUX

PR1PR2PR3

+24V30V3SENS+24V20V2MC1MC2

Fuse1

Fuse2

Fuse3

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

MC1

MC2

L1

L2

L3

G P

N

Driver Board RCPB

Power Interface Board PIFS

CN

16

CN17

CN

5

TB2

TB1TB1

PR DIS

PR FUSE1

PrechargeDischargeResistor

+

+

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Figure 71 shows the main circuit block diagram for Model 8720MC-RPS190BM and 8720MC-RPS190BS

Figure 71 - Terminal Blocks on the Main Circuit for RPS190 unit

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

L1

L2

L3

G P

N

Power Interface Board PIFS

CN16

CN20

CN17

CN5

CN5

TB2

TB4

PR DIS

PRFuse 2

Fuse 1

PrechargeDischargeResistor

BDI

BDI

APS

MC1

MC2

Fuse 3

CN16

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Chapter 1 Comparison and Selection

Main Power Terminal Block (TB1) for Model 8720MC-RPS065

Table 26 describes the terminals on the main power terminal block (TB1) for Model 8720MC-RPS065

Table 26 - Main Power Terminal Block (TB1) for Model 8720MC-RPS065

Control Power Terminal Block (TB2) for Model 8720MC-RPS065

Table 27 describes the terminals on the control power terminal block (TB2) for Model 8720MC-RPS065

Table 27 - Control Power Terminal Block (TB2) for Model 8720MC-RPS065

Terminal Name Symbol Description

Main Power Terminals L1 L2 L3 To connect three-phase AC input power to the main circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

DC Bus Terminals P N To connect the 8720MC-RPS Regenerative Power Supply to load equipment

Grounding Terminal G To ground the 8720MC-RPS Regenerative Power Supply

Terminal Name Symbol Description

Control Power Terminals L1AUXL2AUXL3AUX

To connect three-phase AC input power to the control circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

Terminals to Connect PrechargeDischarge Resistor

PR1 PR2 PR3 To connect prechargedischarge resistorbull When the built-in resistor is used

ndash Jumper between PR2 and PR3 and open PR1

bull When an external resistor is usedndash Connect the resistor between PR1 and

PR2 and open PR3bull When the unit is connected for power

regeneration mode onlyndash Open all the terminals PR1 PR2 and

PR3

Control Terminals for Main Magnetic Contactor

MC1 MC2 To be used as the control terminals for the main magnetic contactor (rated for250 VAC 1 Amp or 30 VDC1 Amp)

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Main Power Terminal Bar for Model 8720MC-RPS190

Table 28 describes the terminals on the main power terminal bar for Model 8720MC-RPS190

Table 28 - Main Power Terminal Bar for Model 8720MC-RPS190

Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190

Table 29 describes the terminals on the control power terminal block (TB2) and the control terminal block (TB4) for Model 8720MC-RPS190

Table 29 - Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190

Terminal Name Symbol Description

Main Power Terminals L1 L2 L3 To connect three-phase AC input power to the main circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

DC Bus Terminals P N To connect the 8720MC-RPS Regenerative Power Supply to load equipment

Grounding Terminal G To ground the 8720MC-RPS Regenerative Power Supply

Terminal Name TBx Symbol Description

Control Power Terminals

TB2 L1AUXL2AUXL3AUX

To connect three-phase AC input power to the control circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

Terminals to Connect PrechargeDischarge Resistor

PR1PR2PR3

To connect prechargedischarge resistorbull When the built-in resistor is used

ndash Jumper between PR2 and PR3 and open PR1

bull When an external resistor is usedndash Connect the resistor between PR1 and

PR2 and open PR3bull When the unit is connected for power

regeneration mode onlyndash Open all the terminals PR1 PR2 and

PR3

AC Reactor Fan Power Terminals

TB4 +24V30V3

To supply AC power to the fan for the AC reactor unit through the EM4000 EMC filter unit

Terminals for Fan Fault Signal

SENS To enter fault signal of the fan for the AC reactor unit

Power Terminals for Main Magnetic Contactor MC and Optional Fan

+24V20V2

To supply power to the main magnetic contactor and the fan for the cabinet fan through the 8720MC-EF190 EMC filter unit

Control Terminals for Main Magnetic Contactor

MC1MC2

To be used as the control terminals for the main magnetic contactor

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Chapter 1 Comparison and Selection

Regulator Board

The Regulator Board exists only on the master unit The slave unit for parallel connection has no Regulator Board and is controlled by the microprocessor of the Regulator Board on the master unit

The 8720MC-RPS Regenerative Power Supply regulation is performed by a microprocessor on the Regulator Board Figure 72 shows the locations of the main components on the Regulator Board The operation of the 8720MC-RPS Regenerative Power Supply is adjusted by the parameters set by the keypad

Figure 72 - 8720MC-RPS Regulator Board

PWM Gating Signals

Based on the output of the currentvoltage control loop the Regulator Board sends PWM gating signals through the Power Interface Board to the Power Modules (transistors) producing a pulse-width-modulated (PWM) waveform

Sequence Output Signals

Sequence output signals are provided from the sequence signal terminal block (TB3) of the Regulator Board to indicate the unit status

Four-character Display and Six LEDs

A four-character seven-segment light-emitting diode (LED) display is used to monitor values parameter numbers parameter values and error codes Six LEDs show the display mode of the operation panel and the units of the monitored values

JP1 JP3

SW6

JP2SW7

Sequence Signal Terminal Block (TB3)

CN2

CN1

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Microprocessor

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Jumpers and Switches

The jumpers JP1 to JP3 and the switches SW6 and SW7 are set at the factory before shipment If you need to change the jumpers andor switch settings read and understand the following description of these jumpers and switches before proceeding

Jumper JP1 to Enable Operation

Short this jumper to start switching operation of transistors of the 8720MC-RPS Regenerative Power Supply when the RUN sequence input is enabled This jumper should always be kept closed

Jumper JP2 to Enable Inspection Mode

Keep this jumper open always

Reset Switch SW6

Pressing this switch resets the CPU

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should set jumpers and switches Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life

ATTENTION Do not press the reset button switch (SW6) during operation Also do not alter the setting of any jumpers and switches during operation Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

ATTENTION Do not alter the settings of any jumpers not described in this manual Failure to observe this precaution could result in damage to or destruction of the equipment

IMPORTANT Do not press the reset switch SW6 during operation

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Switch SW7 to Enable Base Block

This switch is used to stop switching of transistors that produce PWM waveform by interrupting the base signal from the Power Modules To interrupt the base signal turn the switch to the OFF side

As shown in Figure 73 SW7 consists of four switches and SW7-1 to SW7-3 can be allocated to the master unit and slave units 1 and 2 In the case of a master with paralleled slave units it is possible to interrupt the base signal of each unit by turning the corresponding switch to the OFF side SW7-4 must always be kept to the OFF side

When two units are connected in parallel turn the switches SW7-1 and SW7-2 to the ON side and when three units are connected in parallel turn the switches SW7-1 through SW7-3 to the ON side

Figure 73 - SW7-x Switches

Sequence Signal Terminal Block (TB3)

As shown in Table 30 there is a sequence signal terminal block (TB3) on the Regulator Board Table 30 provides the information on each terminal of TB3

Slave Unit 2

Slave Unit 1

Master Unit

SW7-4

SW7-3

SW7-2

SW7-1

ON OFFENABLE BASE BLOCK

Keep SW7-4 always to the OFF side

When the switch is turned to the OFF side the base signal is interrupted and the unit will be in the OFF conditionWhen the switch is turned to the ON side the base signal is kept ON and PWM switching will continue

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Table 30 - Sequence Signal Terminal Block (TB3)

Description

Enter the supplemental contact signal (normally open contact) of the main magnetic contactor

The reset signal (+24 VDC) is used to reset fault Close this reset signal as required

Enter the RUN signal (+24 VDC)

0 V of +24 VDC power

+24 VDC power (rating 24 VDC02 Amps)

Common for IP and RDY signals

This is a contact signal that is turned ON during instantaneous power loss (contact rating 30 VDC50 mA)

This is a contact signal that is turned ON while the unit is ready for operation (contact rating 30 VDC50 mA)

This is a contact signal that opens while fault occurs (contact rating 250 VAC1 Amp or 30 VDC1 Amp)

Name of Terminal

Sequence InputSignals

Power forSequence Signals

Sequence OutputSignals

Symbol

MC

RST

PWR

0 V

24 V

COM

IP

RDY

FR FR

MCMC

24V

8720MC-RPS

47K

1K

RST

24V

8720MC-RPS

47K

1K

PWR

24V

8720MC-RPS

47K

1K

24V

0VCOM

IP

+VC

0VCIP

464K

Load

8720MC-RPS

24V

0VCOM

RDY

+VC

0VCRDY

464K

Load

8720MC-RPS

FR

FR

8720MC-RPS

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

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Chapter 1 Comparison and Selection

Wiring

Recommended Wire Sizes

This section shows the recommended wire sizes for the wires to be used in cabinet Select the wire sizes in consideration of the following

bull Applicable local national and international codesbull Temperature increase and voltage drop due to type of wires wiring

method wiring distance etc

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

ATTENTION The user is responsible for conforming with all the applicable codes Wiring practices grounding disconnects and overcurrent protection are of particular importance Failure to observe this precaution could result in severe bodily injury or loss of life

ATTENTION Do not use a megger to perform continuity checks in the equipment Use higher range of a circuit tester for this purpose Failure to observe this precaution could result in damage to or destruction of the equipment

ATTENTION The user is responsible for conforming with all applicable local national and international codes Failure to observe this precaution could result in damage to or destruction of the equipment

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Recommended Wire Sizes for Power Wiring to the Main Power Terminal Block (TB1) and the Main Power Terminal Bars

Table 31 and Table 32 show the recommended wire sizes for power wiring to the main power terminal block (TB1) and the Main Power Terminal Bars Table 31 shows the wire sizes for Model 8720MC-RPS065 unit and Table 32 shows the wire sizes for Model 8720MC-RPS190 unit The wire sizes shown assume full utilization of the rated capacity of the RPS unit

Table 31 - Recommended Maximum Wire Sizes for Model 8720MC-RPS065 Unit

Table 32 - Recommended Maximum Wire Sizes for Model 8720MC-RPS190 Unit

Recommended Wire Sizes for Power Wiring to the Control Power Terminal Block (TB2) and the Control Terminal Block (TB4)

Table 33 shows the recommended wire sizes for power wiring to the control power terminal block (TB2) and the control terminal block (TB4)

Table 33 - Recommended Wire Sizes for Power Wiring to the Control Power Terminals and the control terminal block (TB4)

Name of Terminal Symbol Screw Size Size of Wire AWG (mm2)

Main Terminals (Input) L1 L2 L3 M6 4 (22 mm2)

DC Bus Terminals (Output) P N M6 4 (22 mm2)

Grounding Terminal (Earth) G M6 5 (22 mm2)

Name of Terminal Symbol Screw Size Wire Size Attached Lugs(1)

(1) UL-listed wires must be lugged by attached lugs

Main Power Supply Terminals

L1 L2 L3 M10 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-10 (M10) (6 Pieces)(2)

(2) JST is Japan Solderless Terminal Co

DC Bus Terminals P N M10 Larger than 100mm2

(AWG 40)JST R100-10(M10) (2 Pieces)(2)

Grounding Terminal G M8 Larger than 38mm2 (AWG 2)

JST R38-8 (M10)(1 Piece)(2)

Name of Terminal Symbol Screw Size Size of Wire AWG (mm2)

Main Terminals (Input) L1AUX L2AUX L3AUX M6 12 (35mm2)

DC Bus Terminals (Output) PR1 PR2 PR3 M6 12 (35mm2)

Grounding Terminal (Earth) MC1 MC2 M6 14 (20 mm2)

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Chapter 1 Comparison and Selection

Table 34 - Recommended Power Wire Sizes for the 8720MC-EF190-VB Unit

For further details on wiring refer to Chapter 4 Wiring in the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Adapters and Communications

Note 1336 REGEN can be connected to any compatible SCANporttrade network through an external module The 8720MC-RPS cannot interface with any network

1336 REGEN

Adapter Definitions

Serial communication devices such as the Human Interface Module (HIM) that are connected to the 1336 REGEN Converter are identified by SCANport serial communications as adapters Depending on the communications options ordered a number of different adapters are available

When the Converter-mounted Programming-only HIM is supplied it is connected as adapter 1 as detailed in Figure 74 Figure 74 also shows the maximum distance allowed between devices

Name of Terminal Symbol Screw Size Wire Size Attached Lugs(1)

(1) UL-listed wires must be lugged by attached lugs

Main Terminals (inputs)

L1 L2 L3 M8 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-8 (M8)(6 Pieces)(2)

(2) JST is Japan Solderless Terminal Co

Main Terminals (outputs)

L4 L5 L6 M10 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-10 (M10) (2 Pieces)(2)

Grounding Terminal (Earth)

G M8 Larger than 38mm2 (AWG 2)

JST R38-8 (M8)(1 Piece)(2)

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Comparison and Selection Chapter 1

Figure 74 - 1336 REGEN Adapter Definitions

1203-SG2

1203-SG4 2 3 4 5

2 3

toppedS00 Hz0+

Programming OnlyHIM(Adapter 1)

Expansion Options(Adapter 2)

Digital IOmdash J15J16 mdash

(Adapter 0)

1336 REGENConverter Control Board J3

1

9

19

PORT 2

PORT 1J6

J16

J15

ESCSEL

toppedS00 Hz0+

Adapter 2

Total Cable Distance Between EachDevice and Converter Must Be

10 Meters (33 ft) or Less

ESC SEL

F1 F2 F3 F4

Port Expansion Option(1203-SG2)

GPT or Other Remote Device

Cable Lengthin Meters = 10 - X

Cable Lengthin Meters = 10 - X

HIM or OtherRemote Device

Length = X Meters

Max CableLength = 10 Meters

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Chapter 1 Comparison and Selection

Human Interface Module (HIM)

HIM Description

When the converter-mounted HIM is supplied it is connected as Adapter 1 and visible from the front of the converter The display panel provides a means of programming the 1336 REGEN Converter and viewing the various operating parameters

HIM Removal

For handheld operation the module can be removed and located up to 10 meters (33 feet) from the 1336 REGEN Converter

IMPORTANT If a Control Panel HIM is connected to the 1336 REGEN Converter only the Start key and Stop key on the control panel will be functional mdash The Start key will send an Enable command to the Converter the Stop key will send a Not Enable command to the Converter

ATTENTION When a HIM is not supplied on enclosed NEMA Type 1 (IP 20) 1336 REGEN Controllers the blank cover plate (option HAB) must be installed to close the opening in the front cover of the enclosure Failure to install the blank cover plate allows access to electrically live parts which may result in personnel injury andor equipment damage

When a HIM is supplied with enclosed NEMA Type 1 (IP 20) 1336 REGEN Converters but has been removed from its mounting cradle for remote operation the blank cover plate must be installed in its place

ATTENTION Some voltages present behind the 1336 REGEN Converter front cover are at incoming line potential To avoid an electric shock hazard use extreme caution when removingreplacing the HIM

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Comparison and Selection Chapter 1

Figure 75 - 1336 REGEN HIM

8720MC-RPS

This section describes the configuration of the operation panel and the operation modes

Configuration of the Operation Panel

The operation panel is used for setting parameters monitoring operating conditions and resetting faults Figure 76 shows the configuration of the operation panel and the names of the components

Figure 76 - 8720MC-RPS Configuration of the Operation Panel

On the keypad of the operation panel there are five push-button switches used for selecting monitoring information setting parameters and resetting faults

HIM Operation

ESCapeWhen pressed the escape key will cause the programming system to go back one level in the menu tree

SELectPressing the select key alternately causes the top or bottom line of the display to become active The flashing first character indicates which line is active

IncrementDecrementThese keys are used to increment and decrement a value or scroll though different parameters

EnterWhen pressed a parameter will be selected or a parameter value will be entered into memory After a parameter has been entered into memory the top line of the display will automatically become active allowing another parameter to be chosen

7 053delbanE

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kW

V

A

Status LED Display

Keypad

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Chapter 1 Comparison and Selection

The display on the operation panel consists of four seven-segment LEDs that display monitored values parameter numbers parameter values and error codes

Six status LEDs on the operation panel display the operation status and the units of the monitored values

Operation Modes

The operation panel operates in the two modesbull Monitor modebull Program mode

In monitor mode you can monitor various operating conditions including input current of the 8720MC-RPS Regenerative Power Supply DC bus voltage etc In program mode you can view and change parameter values and examine the error log

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Comparison and Selection Chapter 1

Monitor Mode

Monitor mode is the operation mode to display operating conditions The following data can be displayed in this mode

bull Input current bull AC input power voltagebull DC bus voltagebull Powerbull Load ratio

The displayed value of input current is only an approximate value and no accuracy can be guaranteed If you need an accurate input current measure it by using a dedicated measuring device

To select a value to monitor press the key or the key until the desired value is displayed Pressing the key or the key will move you through the each of the displays

The unit of the displayed value is shown by turning ON the status LEDs as follows

bull A Shows the unit when the input current is displayedbull V Shows the unit when monitoring the AC input power voltage or the

DC bus voltagebull KW Shows the unit when monitoring the powerbull Turning OFF all LEDs Shows the unit when the load ratio is displayed

In both cases of monitoring the AC input power voltage and the DC bus voltage the V status LED is ON You can judge which item is being monitored by the display order The unit of the load ratio is percent () But in this case no status LED is ON

In case of monitoring the power the KW status LED is ON continuously when the operation is in power running and the KW status LED flashes when the operation is regenerative

In monitor mode the PROGRAM status LED is turned OFF indicating that the operation panel is not in program mode

When any fault occurs the operation panel cannot be changed to monitor mode

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Chapter 1 Comparison and Selection

Figure 77 - Example of Display in Monitor Mode

Program Mode

Program mode allows you to display and modify parameter values and to display the error log The following can be displayed in program mode

bull Types of parametersbull Parameter numbersbull Parameter valuesbull Selection of error logbull Error log numberbull Error codes

In program mode the PROGRAM status LED is ON indicating that the operation panel is in program mode

Figure 78 - Example of Display in Program Mode

Display

The display portion of the operation panel is a four-character seven-segment LED When the unit is powered up SELF is displayed as the 8720MC-RPS Regenerative Power Supply performs the power-up self-diagnostics When the diagnostics are completed the display indicates various monitor values parameter numbers parameter values and error codes

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

The PROGRAMstatus LED will not turn ON

A status LED ( A V or KW) will turn ON corresponding to the selectedmonitor display

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

The PROGRAM status LED will turn ON

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Comparison and Selection Chapter 1

Keypad

The keypad portion of the operation panel has five push-button switches that are used to select monitoring items to set parameters and to reset faults

Status LEDs

The operation panel contains six LEDs that show the present status of the 8720MC-RPS Regenerative Power Supply Each status LED has the following meaning

Table 35 - Status LED Descriptions

The UP () and DOWN () arrow keys are used tobull Select monitoring items in monitor modebull Select parameters and move through the error log in case of

program modebull Increase or decrease a numeric value when a parameter value is

displayedHolding down these keys will increase the scroll speed

The ENT key is used tobull Display a selected parameter value and the contents of the error

log in program modebull Save a parameter value when the parameter value is displayed

The PRG key is used tobull Move between program and monitor modes The PROGRAM

status LED will turn OFF when the operation panel is in monitor mode and turn ON when the operation panel is in program mode

bull Return to the display of parameter number without saving a parameter value when a parameter value is displayed

The RST key is used tobull Reset fault when fault occurred and the display shows the error

codeBefore resetting fault remove the reasons of the fault Note that when the RUN sequence signal has entered fault cannot be reset

LED Status Meaning

Ready On PWM switching is being performed

Off PWM switching is not performed

Fault On Fault occurred or the error log is being displayed

Off Operation is normal

Program On The operation panel is in program mode

Off The operation panel is in monitor mode

A On The root mean square value of the monitored input current is displayed in the unit of ampere(1)

ENT

PRG

RST

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Chapter 1 Comparison and Selection

V On The root mean square value of the monitored AC input power voltage or DC bus voltage is displayed in the unit of volt

KW On The monitored power (power running) is displayed in the unit of kilowatt

Flashing The monitored power (regenerated) is displayed in the unitof kilowatt

A V and KW Off The load ratio(2) is displayed in the unit of when A V and KW are turned OFF in monitor mode

(1) The displayed value of input current is only an approximate value and no accuracy can be guaranteed If you need an accurate value measure it by using a dedicated measuring device

(2) The load ratio is a ratio of the input current to the rated current

LED Status Meaning

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Chapter 2

Wiring Examples and Components

Note The 8720MC-RPS027 unit is no longer available

8720MC-RPS065 Wiring Examples

Single Unit

Figure 79 - Typical Connection of AC Input Power Wiring for Single Unit of Model 8720MC-RPS065

ATTENTION Special caution must be paid to wiring to the 8720MC-RPS Regenerative Power Supply when connecting multiple units in parallel The phases of AC input power to the main power supply terminals (L1 L2 and L3) and to the control power terminals (L1AUX L2AUX and L3AUX) and the polarity of DC bus output (P and N) of all the connected units must be the same Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

MC

L1 P

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

MC1

MC2

PWR

MC

24V

8720MC-RPSRegenerativePower Supply

Unit

MC

CircuitBreaker lt4

(CB)

Line Filter lt5 for AC Input

Power

Single-phaseLine Filter lt5

MainMagneticContactor

(MC)

Reactor lt11

HarmonicFilter

Terminal Block forControl Power (TB2)

100 to 115 VACor

200 to 230 VAC

380 to

460 VAC

RUN OnOff

Terminal Block for Sequence Signals (TB3)

Terminal Block for Main Power Supply (TB1)

Protection Fuse lt2

Terminals P and N lt6of Load Equipment

Varistor

Fuse lt4 for

PowerSupply

lt8 9

L3

L2

G

N

E

lt10

lt1

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Chapter 2 Wiring Examples and Components

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switch SW7-1 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a

line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

6gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use twisted shielded cable

7gt The length of the wiring in the cabinet must be as short as possible8gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible9gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration10gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below11gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

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Wiring Examples and Components Chapter 2

Two Paralleled Units

Figure 80 - Typical Connection of AC Input Power Wiring for Two Paralleled Units of Model 8720MC-RPS065

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX The phases of the control power L1AUX L2AUX and L3AUX for the slave unit(s) must also be same as those for the master unit

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switches SW7-1 and SW7-2 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt The slave circuit breaker must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating if your local code requires them

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3MC1

MC2

8720MC-RPSRegenerative Power

Supply Unit 2(Slave Unit)

8720MC-RPSRegenerative Power

Supply Unit 1(Master Unit)

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3MC1

MC2

PWR

MC

24VMC1 CB2

CB2

MC2

RUN OnOff

MC2

MC1

MC2

MC1

Reactor(L1)

MainMagneticContactor

(MC1)

HarmonicFilter

CircuitBreaker lt4

(CB1)

CircuitBreaker lt4

(CB2)

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Single-phaseLine Filter lt6

MainMagneticContactor

(MC2) Reactor(L2)

HarmonicFilter

ProtectionFuse lt2

ProtectionFuse lt2

TerminalsP and Nof Load Equipment

380 to460 VAC

100 to115 VAC

or200 to

230 VAC

Varistor

Varistor

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

lt9 10E

lt9 10E

lt5 11

lt12

lt1

lt12

lt7

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Chapter 2 Wiring Examples and Components

6gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

7gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use Bus bar for the common bus sized to 175 times the total continuous current output of the RPS units

8gt The length of the wiring in the cabinet must be as short as possible9gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible10gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration11gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below12gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

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Wiring Examples and Components Chapter 2

Three Paralleled Units

Figure 81 - Typical Connection of AC Input Power Wiring for Three Paralleled Units of Model 8720MC-RPS065

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX The phases of the control power L1AUX L2AUX and L3AUX for the slave unit(s) must also be same as those for the master unit

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switches SW7-1 SW7-2 and SW7-3 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt The slave circuit breaker must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating if your local code requires them

MC3

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

8720MC-RPSRegenerative Power

Supply Unit 3(Slave Unit 2)

8720MC-RPSRegenerative Power

Supply Unit 2(Slave Unit 1)

8720MC-RPSRegenerative Power

Supply Unit 1(Master Unit)

MC2

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

MC1

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

PWR

MC

24VMC1 MC3 CB3CB2MC2

CircuitBreaker lt4

(CB3)

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Single-phaseLine Filter

CircuitBreaker lt4

(CB2)

CircuitBreaker lt4

(CB1)

MainMagneticContactor

(MC3)

MainMagneticContactor

(MC2)

MainMagneticContactor

(MC1)

Reactor(L3)

Reactor(L2)

Reactor(L1)

380 to460 VAC

100 to 115 VACor

200 to 230 VAC

ProtectionFuse lt2

ProtectionFuse lt2

ProtectionFuse lt2

Terminals P and Nof Load Equipment

HarmonicFilter

RUN OnOff

Varistor

HarmonicFilter

HarmonicFilter

Varistor

Varistor

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

lt9 10

lt12

lt1

lt12

lt12

lt7

lt5 11

lt9 10E

lt9 10

lt6

E

E

CB2 MC2

MC1

MC3CB3

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Chapter 2 Wiring Examples and Components

6gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

7gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use Bus bar for the common bus sized to 175 times the total continuous current output of the RPS units

8gt The length of the wiring in the cabinet must be as short as possible9gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible10gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration11gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below12gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

When Used as a Converter for Power Regeneration Mode Only

Figure 82 - Wiring for Model 8720MC-RPS065 Unit Used as a Converter for the Power Regeneration Mode Only

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

8720MC-RPS027and8720MC-RPS065

MainMagneticContactor

(MC1)

MC1100 to 115 VACor

200 to 230 VAC

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1

MC2

PWR

READY

MC

24V

CircuitBreaker(CB2)

CircuitBreaker(CB1)

L1

L2

L3

MC1

RUN OnOff

U

V

W

P

N

G

To AC Motor

Reactor

Reactor

Inverter(Load Equipment)

8720MC-RPSRegenerative Power

Supply Unit(Dedicated for PowerRegeneration Mode)

HarmonicFilter

VaristorFuse

Protection Fuse lt2

Single PhaseLine Filter

Line Filter for AC Input Power

lt1

lt2

lt7

lt8

lt9

lt6E

READY

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Wiring Examples and Components Chapter 2

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switch SW7-1 on the Regulator Board without fail4gt Wiring to be taken into cabinet must be as short as possible5gt This connection is only used with AC input drives6gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible7gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration8gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below9gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

It is possible to select the 8720MC-RPS units depending on the regenerative power when only regenerated power of the unit integrating converter and inverter is used In this case however the following cautions must be observed Figure 82 shows wiring of the 8720MC-RPS065 unit used as a converter for the power regeneration mode only

bull Rating of regenerative power of the 8720MC-RPS is less than rated power both in the instantaneous rating and continuous rating

bull When rectifier portion of inverter is composed of thyristor CR snubber circuit between anode and cathode of thyristor may become overloaded Therefore treating time for regenerative power must be within 5 seconds for 3 minutes Because the current ICR flowing through CR snubber circuit in the power regeneration mode is represented by the following formula verify the specifications of CR snubber circuit

ndash

bull Do not fail to connect ACL unit of 3 impedance toward inverter rating with the AC input line of inverter Without ACL unit excessive circulating current will flow between the 8720MC-RPS units

bull Even during the power running current will be supplied from the 8720MC-RPS unit to DC bus proportionally to the impedance ratio of both reactors at the 8720MC-RPS unit and inverter This current must not exceed the rating of the 8720MC-RPS unit

bull Set the parameter of the FWD Current Limit (U001) to zero (0)

bull Set the parameter of the Discharging Function Enable (F017) to zero (OFF)

bull Set the DC bus voltage to start power regeneration to the parameter of the DC Bus Voltage Reference (U000)

ICR [A] = (8 003 x R [Ω]) x C [μF]

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Chapter 2 Wiring Examples and Components

bull Open all the terminals PR1 PR2 and PR3 for connecting prechargedischarge resistor Because these terminals are open the unit does not perform prechargedischarge operations Prechargedischarge must be performed on inverter side

bull Do not fail to enter the READY signal of inverter to (PWR)

When Adapted to Capacitors Having Large Capacity

8720MC-RPS065 units charge to capacitors with a single phase full-wave rectification circuit through the built-in prechargedischarge resistor When the load capacitors have large capacitance it takes more time for charging and the wattage of the internal resistor becomes insufficient When the load capacitance is large disable the built-in prechargedischarge resistor and connect an external resistor or external circuit for prechargingdischarging (Note that minimum precharging discharging cycle is 3 minutes)

Calculate the rated wattage of the external prechargedischarge resistor to be connected to the outside in accordance with the following formula depending on the total capacitance of all the capacitors including the built-in capacitor

bull Rated wattage [W] = 17000 x C[F]bull But serge resistivity of J[ J] = 28000 x C[F] must be provided

When an external prechargedischarge resistor is connected between PR1 and PR2 change the set value of the following parameters if necessary

bull PrechargeDischarge Time (F014)bull Wattage of PrechargeDischarge Resistor (F015)

Table 36 - Maximum Applicable Capacitance of Capacitor and Minimum Resistance Value (8720MC-RPS065 unit)

Capacity of built-in Capacitor 1900microF

Built-in Resistor (Resistance ValueWattage) 7000microF(22 ohm120W)

External Resistor (Minimum Resistance Value)Connect to PR1 and PR2

110000microF(20 ohm)

External Circuit (Minimum Resistance Value)Refer to Figure 82

220000microF(47 ohm)

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Wiring Examples and Components Chapter 2

External Resistor Case

Most applications are successfully integrated using the internal precharge resistor provided in the 8720MC-RPS Regenerative Power Supply For instances where there is a large amount of load capacitance caused by connecting several 8720MC drives to a single 8720MC-RPS Regenerative Power Supply an external

precharge resistor may be required To determine the total capacitance C[F] add the capacitance for the RPS065 unit as determined from row 1 of Table 36 to the sum of the drive capacitance as determined by the drive specifications If the total capacitance of the RPS065 is above 7000μf but less than 110000μf an external resistor connected to PR1 and PR2 is required Table 36 provides the minimum resistance value for the external precharge resistor 20 ohms for the RPS065 The wattage [W] is determined by the equation presented above Connect the external precharge resistor to terminals PR1 and PR2 on terminal block TB2 Terminal PR3 should be left open (see Figure 70) The PrechargeDischarge Time (F014) may require a larger value to accommodate the increased precharge time The Wattage of PrechargeDischarge Resistor (F015) should also be increased to the external precharge resistor wattage

External Circuit Case

If the total capacitance of the RPS065 is above 110000μf but less than 220000μf an external resistor connected as shown in Figure 83 must be provided Table 36 provides the minimum resistance value for the external precharge resistor 47 ohms for the RPS065 The wattage [W] is determined by the equation on page 109

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Chapter 2 Wiring Examples and Components

Figure 83 - Example of Wiring when PrechargeDischarge Circuit of the 8720MC-RPS065 is Configured with an External Circuit

1gt Remove the jumper between PR2 and PR32gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below3gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

If a totally external resistor network is used as shown in Figure 83 the calculated wattage [W] = 17000 x C farads is divided in half to size the precharge and discharge resistors

Note Parameter F015 should be set to the sum of the wattage for both resistors

PrechargeDischargeResistor

Power for Sequence Circuit

lt3

lt2

lt1

MainPower

MC

MC

MC

MCPWR

PWR

RCPB

CN

15C

N5

CN17

PIFS

DIS

PR2

PRX

PR3

PR1

PR

PR

Fuse 1

DC Output Fuse

Fuse

G

L3AUX

L2AUX

L1AUX

L3

L2

L1

TB2

MC1MC2

PRX

PWR

MC

MC

PR3PR2PR1

TB1

E

TB1

DISR

DIS

DIS

N

P

24V

BDSR

Harmonic Filter

MC

DIS

PRXDC Contactor

Varistor Reactor

112 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

8720MC-RPS190 Wiring Examples

Single Unit

Figure 84 - Typical Connection of AC Input Power Wiring for Single Unit of Model 8720MC-RPS190 Unit

1gt Refer to the lower left corner of Figure 84 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn ON the switch SW7-1 on the Regulator Board without fail5gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below6gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

CN2FMI-1

CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1 L4

L5

L6

L2

L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU BDSR-1

CN1

G

8720MC-RPS190 380 to 460 VAC

L4

L5L6

L1L2L3

L4L5L6

L1

L2L3

lt1 6

lt1 6

8720MC-EF-190-VBEMC Filter Unit

8720MC-RPSRegenerative

Power Supply Unit

Fan

YLWBLK

BL

BR

BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

Fusefor

PowerSupply

CircuitBreaker

(CB)ProtectionFuse lt3

RUN OnOff

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 3

Fan 2

RED

BLK

YLW

YLW

RED

BLK

lt5

lt2

CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 113

Chapter 2 Wiring Examples and Components

Two Paralleled Units

Figure 85 - Typical Connection of AC Input Power Wiring for Two Paralleled Units of Model 8720MC-RPS190

1gt Refer to the lower left corner of Figure 47 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

CN2A1A2A3A4A5B1B2B3B4B5

CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-Out+24V

MC

L1 L4L5L6

L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR324V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU

BDSR-1

CN1

G

L1L2L3

G

8720MC-RPS190 380 to 460 VAC

lt1 7

lt1 7

lt1 7

lt1 7

lt2

lt2

lt5 6

8720MC-EF190-VBEMC Filter Unit

8720MC-EF190-VBEMC Filter Unit

8720MC-RPSRegenerativePower Supply

Unit (Master Unit)

8720MC-RPSRegenerativePower Supply

Unit (Slave Unit)P

IFS

CN

3

2

1 2

1

CircuitBreaker(CB1)

CircuitBreaker(CB2)

Fusefor

PowerSupply

Fusefor

PowerSupply

ACL UnitL1L2L3

L4L5L6

L1 (R)L2 (S)L3 (T)

PNG

PIF

S C

N2

CN4

CN2 CN2

CN41 R12 S13 T1

123

CN1 CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

REDWHTBLU

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR324V30V3SENS24V20V2MC1MC2

ProtectionFuse lt3

ProtectionFuse lt3

RUN OnOffR1S1T1

Fan 2

Fan 2

Fan 3

Fan 3A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan

YLWBLK

BL

BR BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

RED

YLW

YLW

YLW

YLW

BLK

RED

BLK

RED

BLK

RED

BLK

FMI-1

FMI-1CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1

CB2

CB2

114 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 and SW7-2 on the Regulator Board without fail5gt Slave circuit breakers must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating also if your local code requires them6gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below7gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 115

Chapter 2 Wiring Examples and Components

Three Paralleled Units

Figure 86 - Typical Connection of AC Input Power Wiring for Three Paralleled Units of Model 8720MC-RPS190

1gt Refer to the lower left corner of Figure 86 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by

8720MC-RPS190 380 to 460 VAC

8720MC-EF-190-VBEMC Filter Unit

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

REDWHTBLU

CN1

G

8720MC-RPSRegenerative

Power Supply Unit(Slave Unit)

PIFS

CN2

2 3

ACL UnitL1L2L3

L4L5L6

8720MC-EF-190-VBEMC Filter Unit

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

G

8720MC-RPSRegenerative

Power Supply Unit(Slave Unit)

PIFS

CN2

1

8720MC-EF-190-VBEMC Filter Unit

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

G

8720MC-RPSRegenerative

Power Supply Unit(Master Unit)

PIFS

CN3

3

2

ProtectionFuse lt3

ProtectionFuse lt3

ProtectionFuse lt3

PIFS

CN

3

MCRST

PWR0V

24VCOM

IPRDY

FRFR

BDSR-1

1

RUNOnOff

CircuitBreaker(CB1)

CircuitBreaker(CB2)

CircuitBreaker(CB3)

Fusefor

PowerSupply

Fusefor

PowerSupply

Fusefor

PowerSupply

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

CN1

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

CN1

REDWHTBLU

REDWHTBLU

1 R12 S13 T1

1 R12 S13 T1

1 R12 S13 T1

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

123

123

Fan 3

Fan 2

R1S1T1

R1S1T1

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

123

Fan

YLWBLK

RE

DR B

L

Y BR

BR

Sho

rt

Terminals on ACL Unit lt1

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

RED

BLK

RED

BLK

Fan 3

Fan 2

RED

BLK

RED

BLK

Fan 3

Fan 2

RED

BLK

RED

YLW

YLW

YLW

YLW

YLW

YLW

BLK

FMI-1

FMI-1

FMI-1CB2

CB3 CB2

lt1 7

lt1 7

lt2

lt2

lt2

lt1 7

lt1 7

lt1 7

lt1 7

lt5 6

116 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 SW7-2 and SW7-3 on the Regulator Board without fail5gt Slave circuit breakers must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating also if your local code requires them6gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below7gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

When Used as a Converter for Power Regeneration Mode Only

Figure 87 - Wiring Model 8720MC-RPS190 Used as a Converter for the Power Regeneration Mode Only

1gt Refer to the lower left corner of Figure 87 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

CN2 CN2

CN4123

CN4

CN1A1A2A3A4A5B1B2B3B4B5

MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1

L1

L4L5L6

L2

L2

L3

L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU

BDSR-1

CN1

G

8720MC-RPS190 380 to 460 VAC

L4

L5L6

L1

L2L3

8720MC-EF-190-VBEMC Filter Unit

8720MC-RPSRegenerative

Power Supply Unit

Inverter(Load Equipment)

3 ACL

ProtectionFuse lt3

Fuse

CircuitBreaker

P

N

G

U

V

W

Fusefor

PowerSupply

CircuitBreaker

(CB)

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 2

Fan 3

ACL Unit L4

L5L6

L1

L2L3

lt5

lt2

lt7lt8

lt1 6

lt1 6

READY

FMI-1

Fan

YLWBLK

BL

BR

BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1 READY

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 117

Chapter 2 Wiring Examples and Components

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P an N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 on the Regulator Board without fail 5gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below6gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below7gt Open all the terminals PR1 PR2 and PR3 for connecting prechargedischarge resistor Because these terminals

are open the unit does not perform prechargedischarge operations Prechargedischarge must be performed on inverter side Set the parameter of the Discharging Function Enable (F017) to zero (OFF)

8gt If you want the 8720MC-RPS unit to perform the prechargedischarge operation Install Jumper PR2 to PR3 and set Discharge Function Enable (F017) to a one (ON)

It is possible to select the 8720MC-RPS units depending on the regenerative power when only regenerated power of the unit integrating converter and inverter is used In this case however the following cautions must be observed Figure 87 shows wiring of the 8720MC-RPS190 unit used as a converter for the power regeneration mode only

bull Rating of regenerative power of the 8720MC-RPS is less than rated power both in the instantaneous rating and continuous rating

bull When rectifier portion of inverter is composed of thyristor CR snubber circuit between anode and cathode of thyristor may become overloaded Therefore treating time for regenerative power must be within 5 seconds for 3 minutes Because the current ICR flowing through CR snubber circuit in the power regeneration mode is represented by the following formula verify the specifications of CR snubber circuit

ndash

bull Connect ACL unit of 3 impedance toward inverter rating with the AC input line of inverter Without ACL unit excessive circulating current will flow between the 8720MC-RPS units

bull Even during the power running current will be supplied from the 8720MC-RPS unit to DC bus proportionally to the impedance ratio of both reactors at the 8720MC-RPS unit and inverter This current must not exceed the rating of the 8720MC-RPS unit

bull Set the parameter of the FWD Current Limit (U001) to zero (0)

bull Set the DC bus voltage to start power regeneration to the parameter of the DC Bus Voltage Reference (U000)

bull Enter the READY signal of inverter to (PWR)

ICR [A] = (8 003 x R [Ω]) x C [μF]

118 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

PrechargeDischarge Operation

bull If you do not want the 8720MC-RPS unit to perform the prechargedischarge operation open all the terminals (PR1 PR2 and PR3) for connecting the prechargedischarge resistor In this case the prechargedischarge must be performed on inverter side Set the Discharging Function Enable parameter (F017) to zero (OFF)

or

bull If you do want the 8720MC-RPS unit to perform the prechargedischarge operation install a jumper from PR2 to PR3 and set the Discharge Function Enable parameter (F017) to one (ON)

When Adapted to Capacitors Having Large Capacity

8720MC-RPS190 unit charges to capacitors with a single phase full-wave rectification circuit through the built-in prechargedischarge resistor When the load capacitors have large capacitance it takes more time for charging and the wattage of the internal resistor becomes insufficient When the load capacitance is large disable the built-in prechargedischarge resistor and connect an external resistor or external circuit for prechargingdischarging (Note that minimum prechargingdischarging cycle is 3 minutes)

Calculate a rated wattage of the external prechargedischarge resistor to be connected to the outside in accordance with the following formula depending on the total capacitance of all the capacitors including the built-in capacitor

bull Rated wattage [W] = 17000 x C[F]

bull But serge resistivity of J[ J] = 28000 x C[F] must be provided

When an external prechargedischarge resistor is connected change the set value of the following parameters if necessary

bull PrechargeDischarge Time (F014)

bull Wattage of PrechargeDischarge Resistor (F015)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 119

Chapter 2 Wiring Examples and Components

Table 37 - Maximum Applicable Capacitance of Capacitor and Minimum Resistance Value (8720MC-RPS190 unit)

External Resistor Case

Most applications are successfully integrated using the internal precharge resistor provided in the 8720MC-RPS Regenerative Power Supply For instances where there is a large amount of load capacitance caused by connecting several 8720MC drives to a single 8720MC-RPS Regenerative Power Supply an external precharge resistor may be required To determine the total capacitance C[F] add the capacitance for the applicable RPS190 unit as determined from row 1 of Table 37 to the sum of the drive capacitance as determined by the drive specifications in Chapter 2 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

In the case of the RPS190 if the total capacitance is above 25000μf but less than 165000μf an external precharge resistor connected to PR1 and PR2 is required Table 37 provides the minimum resistance value for the external resistor of 10 ohms The wattage is determined by the equation presented above Connect the external precharge resistor to terminals PR1 and PR2 on the terminal block TB2 Terminal PR3 should be left open See Figure 71 on page 85 The PrechargeDischarge Time (F014) may require a larger value to accommodate the increased precharge time The Wattage of PrechargeDischarge Resistor (F015) should also be increased to the external precharge resistor wattage

Capacity of built-in Capacitor 7600microF

Built-in Resistor (Resistance ValueWattage) 25000microF(10 ohm400W)

External Resistor (Minimum Resistance Value)Connect to PR1 and PR2

165000microF(10 ohm)

External Circuit (Minimum Resistance Value)Refer to Figure 88

495000microF(15 ohm)

120 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

External Circuit Case

In the case of the RPS190 if the total capacitance is above 165000μf but less than 495000μf an external precharge resistor connected as shown in Figure 88 must be provided Table 37 provides the minimum resistance value for the external precharge resistor 15 ohms in the case of the RPS190 The wattage [W] is determined by the equation on page 118

Figure 88 - Example of Wiring when PrechargeDischarge Circuit of the 8720MC-RPS190 is configured with an External Circuit

1gt Remove the jumper between PR2 and PR32gt Use a relay with contact of which minimum applicable load is 5 mA and below3gt Refer to the lower left corner of Figure 88 indicating the terminals on the ACL unit When the fan inside the ACL

unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

4gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

If a totally external resistor network is used as shown in Figure 88 the calculated wattage [W] = 17000 x C farads is divided in half to size the precharge and discharge resistors

Note Parameter F015 should be set to the sum of the wattage for both resistors

CN2 CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out

L1

PR3

PR2

PR1 PRX

MC

PRX

PWR MCX

L4

L5

L6

L2

L3

L1 (R)L2 (S)L3 (T)

PNG

DISR

DIS

PWR

MCX

Relay for controlling DC 24V control

DIS

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU BDSR-1

CN1

G

SS441B AC 460VSS4265 AC 230V

L4

L5L6

L1L2L3

L4L5L6

L1

L2L3

lt1

8720MC-EF190-VBEMC Filter Unit 8720MC-RPS190

YLWBLK

RE

DR B

L

Y BR

BR

CircuitBreaker

(CB)

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 3

Fan 2RE

DBL

K

YLW

YLW

RED

BLK

Sho

rt

Terminals on ACL Unit

Fan

DC Output Fuse

ACL Unit

ACInputFuse

MCX

PRX

DIS

+24VMC

MC

Power for Sequence Circuit

DCContactor

lt4

lt3

lt3

lt2

lt4

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 121

Chapter 2 Wiring Examples and Components

Component Bill of Materials (Suggested)

Single Unit

Note These suggested bill of materials are examples for the 8720MC-RPS190 units Use these examples and the wiring diagrams to create a bill of materials for the 8720MC-RPS065 units

Table 38 - Single 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM This is the 190 Amps DC output converter that powers the DC Bus 1

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

1

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

1

8720MC-LR10-100B (2) bull Contains one 100 A Reactor in the package order quantity two for 200A capability

bull Parallel wiring required

2

100mm2 or 40 AWG recommended DC Bus wiringfit to length (6)

bull DC Bus wiringbull Must be 1000 VDC ratedbull RPS fusing to 350 Amp so 100mm2 or 40 AWG recommendedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

122 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

Two Paralleled Units

Table 39 - Multiple (Two) 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM and 8720MC-RPS190BS This is the 190 Amps DC output converter that powers the DC Bus 1 (xBM)1 (xBS)

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

2

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2 sets (total 6)

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2 sets (total 4)

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

2

8720MC-LR10-100B (2) bull Required for boosting up and controlling DC Bus Voltagebull Contains one 100 A Reactor in the package order quantity two for

200A capabilitybull Parallel wiring required

4

DC Bus bar wiring fit to length (6) bull DC Bus connectionbull RPS suggestion to use bus bar rated to at least 175 of RPS output

Amps In this case 570 A x 175 or 9975 Abull Must be 1000 VDC ratedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 123

Chapter 2 Wiring Examples and Components

Three Paralleled Units

Table 40 - Multiple (Three) 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM and 8720MC-RPS190BS This is the 190 Amps DC output converter that powers the DC Bus 1 (xBM)2 (xBS)

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

3

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3 sets (total 9)

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3 sets (total 6)

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

3

8720MC-LR10-100B (2) bull Required for boosting up and controlling DC Bus Voltagebull Contains one 100 A Reactor in the package order quantity two for

200A capabilitybull Parallel wiring required

6

DC Bus bar wiring fit to length (6) bull DC Bus connectionbull RPS suggestion to use bus bar rated to at least 175 of RPS output

Amps In this case 570 A x 175 or 9975 Abull Must be 1000 VDC ratedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

124 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Chapter 3

Parameter Programming

1336 REGEN Line Regenerative Package

Overview

The 1336 REGEN Line Regeneration Package is designed so that factory default parameter settings allow it to operate satisfactorily under a wide variety of load and utility conditions

With the exception of Parameter 1 for the majority of applications there should be no need to adjust parameters Should utility or load conditions deviate from the normal conditions listed in the specifications the following parameters have been provided to allow adjustments to factory settings

Parameters

Figure 89 - 1336 REGEN Parameters Description

IMPORTANT The 1336 REGEN Package has been shipped from the factory with Parameter 1 set to the Regenerative Brake Mode of operation For Regenerative DC Bus Supply applications this parameter must be reset as described in Operational Mode on page 2-29 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

Parameter No 1

Display Units bits

Parameter Type ReadWrite

Factory Default XXXXX000Regen Brake Mode

MinMax Value NA

Drive Units 000 = 0bin

Operational ModeSets the 1336 REGEN Line Regeneration Package mode of operation The modes are defined by the last (3) bits of a 16 bit word To set the mode first stop the 1336 REGEN Converter set the mode then re-enable the converter

Important If the [Operational Mode] is reset while the 1336 REGEN Converter is enabled a System Mode Change Fault will occur Issuing a reset command will clear the fault and reset the converter

ional odetperaO10XXX0X

Bit 2 Bit 1 Bit 0

0 = Regen Brake Mode 1 = Regen DC Bus Supply Mode0 = Fixed DC Bus Mode 1 = DC Bus Trim Mode0 = 460VAC Input Line Voltage 1 = 380VAC Input Line Voltage0 = Fixed DC Bus 1 = Scheduled DC Bus0 = Voltage Gain 1 = Voltage Gain

Bit 3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 125

Chapter 3 Parameter Programming

Table 41 - 1336 REGEN Line Parameter Examples

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

1 Operational Mode 00000000B 00001111B 00000000B

2 Rated AC Line Current AMPS 01 65535 01

3 AC Line Current -800 800 0

4 Peak Load -800 800 0

5 Actual Bus Voltage VOLT 0 24961 0

6 (1) Bus VReg Ref VOLT 6642 775 7381

7 (1) Bus VReg KP 05 199 1

8 (1) Bus VReg KI 05 199 1

9 (2) Conduction Angle Constant

05 055 05

10 (2) Shift Angl Constant 0 006 003

11 (2) Inst Overcurrent Trip Filter

0 10 5

12 (1) Motoring Cur Lim 0 150 150

13 Regen Curr Limit -150 0 -150

14 Inst Overcurrent SW Trip Level

100 199 192

15 Voltage Feedback Filter Bandwidth

HZ 5 100 10

16 DC Bus Overvoltage SW Trip Level

120 135 130

17 DC Bus Undervoltage SW Trip Level

50 100 60

18 AC Line Overvoltage Trip Level 1

110 130 115

19 AC Line Overvoltage Trip Level 2

120 135 130

20 AC Line Undervoltage Trip Level 1

75 90 85

21 AC Line Undervoltage Trip Level 2

50 70 60

22 Phase Locked Loop Error Trip Point

0 03 01

23 Port Enabled Mask 00000000B 00000111B 00000111B

24 Start Stop Owner 0000000000000000B 1111111111111111B 0000000000000000B

25 Command Status 00000000B 11111111B 00000000B

26 Logic Status 00000000B 11111111B 00000000B

27 Fault Select 1 00000000B 00011111B 00011100B

28 HIM Default Display Parameter

1 32 5

29 DAC Select 1 1 25 3

30 DAC Select 2 1 25 4

31 DAC Select 3 1 25 5

32 DAC Select 4 1 25 6

(1) Specific to DC Bus Supply Operation(2) Specific to Regenerative Brake Operation

126 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Parameter Programming Chapter 3

Note The parameters in Table 41 are from DriveExecutive using a 336R Line Regen 480V482A Series A Version 202

Refer to the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 pages 2-28 to 35 (Regenerative DC Bus Supply Operation Parameters) and pages 3-33 to 3-40 (Regenerative Brake Operation Parameters) for parameter details

8720MC Regenerative Power Supply

Overview

The parameters are used to define characteristics of the 8720MC-RPS Regenerative Power Supply To program the unit for a specific application you display the appropriate parameter and adjust it as required

There are two types of parameters

bull User Parameters (UXXX)

ndash These parameters can be adjusted or modified at any time

bull Factory Parameters (FXXX)

ndash These parameters are initially set before shipping out from the factory Usually these parameters are not required to be adjusted or modified

The Factory parameters are protected by password and the password must be set to access these parameters Note however that some of these parameters cannot be modified during operation even though the password has been set

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should adjust and operate this equipment Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 127

Chapter 3 Parameter Programming

Parameters

Table 42 - 8720MC-RPS Parameter Examples

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

U000 (1) DC Bus Voltage Reference Volts 270 750 700

U001 (1) FWD Current Limit 0 150 150

U002 REV Current Limit 0 150 150

F000 Password 0 999 0

F001 Unit Selection Amps 027b 570b Unit-Dependant027b054b081b065b130b195b190b380b570b

F002 Rated Current Amps 10 645 Unit-Dependant27548165130195190380570

F003 Current Control Proportional Gain

Times 001 10 1

F004 Current Control Integral Gain

radsec 1 3000 64

F005 Voltage Control Proportional Gain

Times 001 30 5

F006 Voltage Control Integral Gain

radsec 1 3000 128

F007 Bus Overvoltage Detection Level

Volts 325 900 800

F008 Bus Low Voltage Detection Level

Volts 200 600 400

F009 AC Overvoltage Detection Level

Volts 200 550 550

F010 Carrier Frequency kHz 5 15 10 kHz 8720MC-RPS0655 kHz 8720MC-RPS190

F011 Deadtime microseconds 15 15 6

F012 Allowable Time for Instantaneous Power Loss

seconds 005 3 05

128 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Parameter Programming Chapter 3

Note Refer to Chapter 7 - Parameters of the 8720MC-RPS Regenerative Power Supply Installation Manual publication 8720MC-RM001 for each parameter described in detail

F013 AC Reactor Capacity micro-henry 100 8000 1200mH 8720MC-RPS065400mH 8720MC-RPS190

F014 PrechargeDischarge Time seconds 05 15 30 secs60 secs 8720MC-RPS190

F015 Wattage of PrechargeDischarge Resistor

Watts 50 2000 120W 8720MC-RPS065400W 8720MC-RPS190

F016 DC Bus Voltage Offset Volts 09 11 1

F017 (1) Discharging Function Enable

Off On On

F018 Version Information

F019 Selection of Wiring (LE) Detecting Function

Off On On

(1) Important Parameter Programming when in Power Regeneration Mode Only Set U001 to 0 so converter power is not forwarded to the drive U000 is important in any function that regulates the DC bus level

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 129

Chapter 3 Parameter Programming

Notes

130 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Appendix A

Sequence of Operation

8720MC-RPS Sequence Signal Wiring

Figure 90 shows a typical connection of sequence control signals

Figure 90 - 8720MC-RPS Typical Connection of Sequence Control Signals

MC

1K

1K

1K47K

47K

47K

RST

PWR

0V

24V

COM

IP IP

RDY RDY

FR

FR

464K

464K

464K Load Equipment

Terminal Block TB3 of 8720MC-RPS Regenerative Power Supply Unit Unit

8720MC-RPS Unit

+VC

0VC

To an external error detection sequence circuit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 131

Appendix B Sequence of Operation

Sequence Signal Wiring

Verify the following when installing sequence signal wiring

bull Twisted pair wires of 02 to 05 mm2 should be used for the signal line

bull Verify that the sequence signal wiring is separated from the power wiring (main power supply wiring control power wiring and DC bus power wiring) Malfunction of the 8720MC-RPS Regenerative Power Supply is possible if the control wires are separated from the AC and DC power wires

bull Use a separate duct for the sequence signal wiring It is recommended to use a dedicated duct for the sequence signal wiring

bull Do not route the sequence signal wiring near any equipment which is producing electromagnetic interference

Operation Timing of Sequence Control Signals

Figure 91 through Figure 96 show timing of various sequence control signal operations

Figure 91 - Sequence Operation of Precharging

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

Main MagneticContactor (MC)

PWR Input

RST Input

RDY Output

FR Output

IP Output

132 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Sequence of Operation Appendix B

Figure 92 - Sequence Operation of Discharging

Figure 93 - Sequence Operation of Error Detection

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

RST Input

RDY Output

FR Output

IP Output

DC Bus Voltage

Main MagneticContactor (MC)

PWR Input

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

Main MagneticContactor (MC)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 133

Appendix B Sequence of Operation

Figure 94 - Sequence Operation of Resetting Error

Figure 95 - Sequence Operation of Detecting Instantaneous Power Loss (When Main Magnetic Contactor is not Turned OFF)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

Main MagneticContactor (MC)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

NO-MWPNO-MWP Inst PWM-OFF

Main MagneticContactor (MC)

134 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Sequence of Operation Appendix B

Figure 96 - Sequence Operation of Detecting Instantaneous Power Loss(When Main Magnetic Contactor is Turned OFF)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

NO-MWPNO-MWP Inst PWM-OFF Precharge

Main MagneticContactor (MC)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 135

Appendix B Sequence of Operation

Notes

136 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

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  • 1336 REGEN Line Regeneration Package to8720MC-RPS Regenerative Power Supply Package Migration Guide
    • Table of Contents
    • Preface
      • Overview
      • Additional Resources
        • 1 - Comparison and Selection
          • Overview and Layout
            • 1336 REGEN Line Regeneration Package
              • 1336 REGEN Line Regeneration Package Components
              • How to Choose a Mode of Operation
              • The Regenerative DC Bus Supply Mode
              • The Regenerative Brake Mode
              • Which 1336 REGEN Operating Mode is For Your Application
              • 1336 Regenerative DC Bus Supply Operation
              • 1336 Regenerative Brake Operation
              • Power-up Sequence for Regenerative Brakes and AC Drives
                • 8720MC-RPS Regenerative Power Supply
                  • Overview
                  • Notes on Handling the 8720MC-RPS Regenerative Power Supply
                  • 8720MC-RPS Layout
                    • 1336 REGEN to 8720MC-RPS Component Comparison
                      • 1336 REGEN Line Regeneration Package
                      • 8720MC-RPS Regenerative Power Supply Package
                          • Specifications
                            • 1336 REGEN Line Regeneration Package
                            • 8720MC-RPS Regenerative Power Supply
                              • Catalog Number Explanation
                                • 1336 REGEN Line Regeneration Package
                                  • 1336 REGEN Converter
                                  • 1336 REGEN Precharge Unit
                                  • 1321 Line Reactor mdash 380480VAC
                                  • 1321 EMI Filters mdash 380hellip480V AC
                                  • Power Line Filter
                                  • 1336 REGEN Precharge-to-Converter Sync Cable
                                    • 8720MC-RPS Regenerative Power Supply
                                      • 1336 REGEN to 8720MC-RPS Conversion Guide
                                        • Power Rating
                                        • Fuses and Circuit Breakers
                                        • Dimensions
                                          • 1336 REGEN Line Regeneration Package
                                          • 8720MC-RPS Regenerative Power Supply Package
                                          • Environmental Conditions to be Met
                                          • 8720MC-RPS Recommended Air Flow Clearance
                                          • 8720MC-RPS065 Reactors
                                          • 8720MC-RPS065 Varistors
                                          • 8720MC-RPS065 Harmonic Filters
                                          • 8720MC-RPS065 Line Filter (Schaffner)
                                          • 8720MC-RPS065 Line Filter (Soshin Electric)
                                          • 8720MC-RPS190 EMC Filter
                                          • CN ConnectorCable Descriptions
                                              • Power and Control Terminal Comparison
                                                • 1336 REGEN Line Regeneration Package
                                                  • Input Power Conditioning
                                                  • Grounding
                                                  • Sensitive Circuits
                                                  • TE (True Earth) Termination
                                                  • PE (Power Earth) Termination
                                                  • 380480VAC Power Connections
                                                  • 380480VAC Power Wiring
                                                  • 380480VAC Power Connection Specifications
                                                  • 120VAC Precharge and Converter Wiring
                                                  • 120VAC Converter Connections
                                                  • 120VAC Precharge Connections
                                                  • 120VAC Connection Specifications
                                                  • Control and Signal Wiring
                                                  • Control Board Connections
                                                  • Cable Routing
                                                  • Digital Input Signals
                                                  • Interlocking 1336 REGEN Enable with AC Drive Enable
                                                  • 1336 REGEN (Enable)
                                                    • 8720MC-RPS Regenerative Power Supply
                                                      • Installing DC Bus Power Output Wiring - All RPS units
                                                      • Grounding the 8720MC-RPS Regenerative Power Supply
                                                      • Wiring To Comply with Electromagnetic Compatibility (EMC)
                                                      • Power Rating
                                                      • Appearance of Model 8720MC-RPS065
                                                      • Appearance of Model 8720MC-RPS190
                                                      • Terminal Blocks on the Main Circuit
                                                      • Main Power Terminal Block (TB1) for Model 8720MC-RPS065
                                                      • Control Power Terminal Block (TB2) for Model 8720MC-RPS065
                                                      • Main Power Terminal Bar for Model 8720MC-RPS190
                                                      • Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190
                                                      • Regulator Board
                                                      • Sequence Signal Terminal Block (TB3)
                                                      • Wiring
                                                      • Recommended Wire Sizes
                                                      • Recommended Wire Sizes for Power Wiring to the Main Power Terminal Block (TB1) and the Main Power Terminal Bars
                                                      • Recommended Wire Sizes for Power Wiring to the Control Power Terminal Block (TB2) and the Control Terminal Block (TB4)
                                                        • Adapters and Communications
                                                          • 1336 REGEN
                                                          • Human Interface Module (HIM)
                                                          • 8720MC-RPS
                                                          • Configuration of the Operation Panel
                                                          • Operation Modes
                                                          • Display
                                                          • Keypad
                                                          • Status LEDs
                                                            • 2 - Wiring Examples and Components
                                                              • 8720MC-RPS065 Wiring Examples
                                                                • Single Unit
                                                                • Two Paralleled Units
                                                                • Three Paralleled Units
                                                                • When Used as a Converter for Power Regeneration Mode Only
                                                                • When Adapted to Capacitors Having Large Capacity
                                                                • External Resistor Case
                                                                • External Circuit Case
                                                                  • 8720MC-RPS190 Wiring Examples
                                                                    • Single Unit
                                                                    • Two Paralleled Units
                                                                    • Three Paralleled Units
                                                                    • When Used as a Converter for Power Regeneration Mode Only
                                                                      • PrechargeDischarge Operation
                                                                        • When Adapted to Capacitors Having Large Capacity
                                                                        • External Resistor Case
                                                                        • External Circuit Case
                                                                          • Component Bill of Materials (Suggested)
                                                                            • Single Unit
                                                                            • Two Paralleled Units
                                                                            • Three Paralleled Units
                                                                                • 3 - Parameter Programming
                                                                                  • 1336 REGEN Line Regenerative Package
                                                                                    • Overview
                                                                                    • Parameters
                                                                                      • 8720MC Regenerative Power Supply
                                                                                        • Overview
                                                                                        • Parameters
                                                                                            • A - Sequence of Operation
                                                                                              • 8720MC-RPS Sequence Signal Wiring
                                                                                                • Sequence Signal Wiring
                                                                                                • Operation Timing of Sequence Control Signals
                                                                                                  • Back Cover
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ltFEFF4f7f752890194e9b8a2d7f6e5efa7acb7684002000410064006f006200650020005000440046002065874ef653ef5728684c9762537088686a5f548c002000700072006f006f00660065007200204e0a73725f979ad854c18cea7684521753706548679c300260a853ef4ee54f7f75280020004100630072006f0062006100740020548c002000410064006f00620065002000520065006100640065007200200035002e003000204ee553ca66f49ad87248672c4f86958b555f5df25efa7acb76840020005000440046002065874ef63002gt DAN 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 DEU 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 ESP ltFEFF005500740069006c0069006300650020006500730074006100200063006f006e0066006900670075007200610063006900f3006e0020007000610072006100200063007200650061007200200064006f00630075006d0065006e0074006f0073002000640065002000410064006f0062006500200050004400460020007000610072006100200063006f006e00730065006700750069007200200069006d0070007200650073006900f3006e002000640065002000630061006c006900640061006400200065006e00200069006d0070007200650073006f0072006100730020006400650020006500730063007200690074006f00720069006f00200079002000680065007200720061006d00690065006e00740061007300200064006500200063006f00720072006500630063006900f3006e002e002000530065002000700075006500640065006e00200061006200720069007200200064006f00630075006d0065006e0074006f00730020005000440046002000630072006500610064006f007300200063006f006e0020004100630072006f006200610074002c002000410064006f00620065002000520065006100640065007200200035002e003000200079002000760065007200730069006f006e0065007300200070006f00730074006500720069006f007200650073002egt FRA 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 ITA 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 JPN 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 KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                                                                                      Introduction_Catagory Types

                                                                                                      Print Spec Sheet

                                                                                                      MBD000CCD74bin

                                                                                                      MBD000D141Fbin

                                                                                                      MBD000E357Abin

                                                                                                      MBD000D05AEbin

                                                                                                      MBD000B37AAbin

                                                                                                      MBD000C2CF0bin

                                                                                                      MBD000CBFEFbin

                                                                                                      MBD000B71E5bin

                                                                                                      MBD000AB9B4bin

                                                                                                      MBD000AF7AAbin

                                                                                                      JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                                                                                      Printing Specification YOUR DATA HERE Instructions NO
                                                                                                      (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                                                                                      (required) Finished Trim Size Width 85rdquo x 11rdquo 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                                                                                      (required) Publication Number 1336R-AP001A-EN-P Sample 20B-IN025B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                                                                                      Use Legacy Number YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                                                                                      Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                                                                                      Publication Title 1336 REGEN to 8720MC-RPS Migration Guide Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                                                                                      (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                                                                                      (required) Cost Center 19010 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                                                                                      BindingStitching PERFECT - Perfect Bound Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                                                                                      (required) Page Count of Publication 140 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                                                                                      Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                                                                                      Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                                                                                      Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                                                                                      Drill Hole YESNO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                                                                                      Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                                                                                      Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                                                                                      Ink Color BLACK One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                                                                                      Used in Manufacturing NO A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                                                                                      Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                                                                                      Comments C2 Z or Accordian Fold
                                                                                                      Part Number NA JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                                                                                      D1 Double Gate
                                                                                                      D2
                                                                                                      FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                                                                                      D4
                                                                                                      D5
                                                                                                      D6
                                                                                                      D7
                                                                                                      D8
                                                                                                      D9
                                                                                                      This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                                                                                      Publication Type and Print Category
                                                                                                      Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                                                                                      AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                                                                                      AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                                                                                      AR NA NA ArticleEditorialByline NA NA Presale Internal
                                                                                                      (press releases should not be checked into DocMan or printed)
                                                                                                      AT B3 B4 D5 Application techniques 5 100 Presale External
                                                                                                      BR A2 Primary A1 NA Brochures 5 100 Presale External
                                                                                                      CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                                                                                      CG NA NA Catalogue Guide 1 50 Presale External
                                                                                                      CL NA NA Collection 5 50 Presale External
                                                                                                      CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                                                                                      CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                                                                                      DC E-only E-only Discount Schedules NA NA Presale Internal
                                                                                                      DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                                                                                      DM NA NA Product Demo 5 50 Presale Internal
                                                                                                      DS B3 D5 Dimensions Sheet 1 5 Post External
                                                                                                      DU B3 D5 Document Update 1 5 Post External
                                                                                                      GR B2 D6 Getting Results 1 5 Post External
                                                                                                      IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                                                                                      LM NA NA Launch Materials 5 50 Presale Internal
                                                                                                      PC B3 D5 Packaging Contents
                                                                                                      PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                                                                                      PM B2 D6 Programming Manual 1 5 Post External
                                                                                                      PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                                                                                      QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                                                                                      QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                                                                                      RM B2 D5 D6 Reference Manual 1 5 Post External
                                                                                                      RN B3 D5 Release Notes 1 5 Post External
                                                                                                      SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                                                                                      SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                                                                                      SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                                                                                      SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                                                                                      TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                                                                                      TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                                                                                      UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                                                                                      WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                                                                                      WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                                                                                      Minimum order quantities on all JIT items are based on the publication length
                                                                                                      Publication length Minimum Order Quantity
                                                                                                      77 or more pages 1 (no shrink wrap required)
                                                                                                      33 to 76 pages 25
                                                                                                      3 to 32 pages 50
                                                                                                      1 or 2 pages 100
                                                                                                      Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                                                                                      A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                                                                                      A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                                                                                      A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                                                                                      A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                                                                                      A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                                                                                      A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                                                                                      A8 4 color cover Category being deleted 50 matte sheet text self cover
                                                                                                      2 color text
                                                                                                      Selection Guide
                                                                                                      A9 2 color 100gsm bond 50 matte sheet text self cover
                                                                                                      Selection Guide
                                                                                                      Gray shading indicates Obsolete Print Catagories
                                                                                                      Post Sale Technical Communication
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                                                                                      2 color text 50 matte sheet text
                                                                                                      B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                                                                                      B3 1 color 100gsm bond 50 matte sheet text self cover
                                                                                                      B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                                                                                      B5 2 color 100gsm bond 50 matte sheet text self cover
                                                                                                      Catalogs
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                                                                                      4 color text 45 Coated Sheet
                                                                                                      C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                                                                                      2 color text 32-33 Coated Sheet
                                                                                                      JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                                                                                      D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                                                                                      D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                                                                                      D4 1 color 160gsm tab 90 index
                                                                                                      D5 1 color 80gsm bond 20 bond self cover
                                                                                                      D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                                                                                      D7 2 color 160gsm tab 90 index
                                                                                                      D8 2 color 80gsm bond 20 bond self cover
                                                                                                      D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                                                                                      D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                                                                                      Gray shading indicates Obsolete Print Catagories
                                                                                                      Just In Time (JIT) or Off Set (OS)
                                                                                                      Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                                                                                      Black amp White Printing
                                                                                                      Color Printing
                                                                                                      Color Printing

Preface

Overview The purpose of this publication is to assist in migrating a 1336 REGEN Line Regeneration Package to an 8720MC-RPS Regenerative Power Supply Package This publication contains these three chapters and two appendices

bull Chapter 1 Comparison and SelectionCompares the specifications fuses and circuit breakers dimensions and weights power and control terminals adapters and communication capabilities of the 1336 REGEN package to the 8720MC-RPS package

bull Chapter 2 Wiring Examples and ComponentsProvides wiring examples of the 8720MC-RPS packages

bull Chapter 3 Parameter ProgrammingCompares the basic programming parameters of the 1336 REGEN package to the 8720MC-RPS package

bull Appendix A Sequence of OperationCompares the theory of operation for the sequence of events of the 1336 REGEN package to the 8720MC-RPS package

Note The 8720MC-RPS027 model is no longer available

Additional Resources These documents contain additional information concerning related products from Rockwell Automation

Resource Description

1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

Provides layout sizing wiring startup and diagnostic information for the 1336 REGEN line regeneration package including converter precharge unit 1321 line reactor and line filter (when required)

1336 REGEN Line Regeneration Package Data Sheet publication 1336 REGEN-11

Provides information on features and specifications of the 1336 REGEN line regeneration package

1336 PLUS PLUS II FORCE IMPACT amp REGEN Spare Parts List publication 1336-65

Provides a list of spare parts for the 1336 REGEN line regeneration package

8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Provides information on the installation wiring operation and adjustment of the 8720MC-RPS regenerative power supply

8720MC Brochure publication 8720MC-BR-000 Provides information on features and specifications of the 8720MC-RPS regenerative power supply

Regeneration Overview What is Regeneration White Paper publication 1336R-WP001

Provides an overview of the operational theory of regeneration

Understanding Regeneration Regenerative AC Drives White Paper publication 1336R-WP002

Provides an overview of the operational theory of regeneration for the 1336 REGEN line regeneration package

System Design for Control of Electrical Noise publication GMC-RM001

Outlines the practices which minimize the possibility of noise-related failures and that comply with noise regulations It gives you an overview of how electrical noise is generated (sources) how the noise interferes with routine operation of drive equipment (victims) and examples of how to effectively control noise

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 3

Preface

You can view or download publications at httpwwwrockwellautomationcomliterature To order paper copies of technical documentation contact your local Allen-Bradleyreg distributor or Rockwell Automationreg sales representative

1321 Power Conditioning Products Technical Data publication 1321-TD001

Provides information on power conditioning equipment used in front of AC drives

PowerFlex AC Drives in Common Bus Configurations Application Guidelines publication DRIVES-AT002

Provides guidelines considerations and limitations for the proper application of PowerFlex drives used in common bus configurations

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives Installation Instructions publication DRIVES-IN001

Provides the basic information needed to properly wire and ground Pulse Width Modulated (PWM) AC drives

Industrial Automation Wiring and Grounding Guidelines publication 1770-41

Provides general guidelines for installing a Rockwell Automation industrial system

Product Certifications website httpwwwabcom Provides declarations of conformity certificates and other certification details

Resource Description

4 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Chapter 1

Comparison and Selection

Overview and Layout 1336 REGEN Line Regeneration Package

The 1336 REGEN Line Regeneration Package is a line regenerative option for drives in the 1336 drive family Line regeneration refers to the removal of energy from the common DC bus of one or more AC drives back onto the three-phase AC utility line

The 1336 REGEN Line Regeneration Package operates in two basic modes Regenerative DC Bus Supply and Regenerative Braking These two operating modes give the 1336 REGEN Line Regeneration Package the flexibility to handle a wide variety of applications

1336 REGEN Line Regeneration Package Components

The 1336 REGEN Line Regeneration Package consists of two main piecesbull A Converter that transforms a three-phase AC input source into a DC

output sourcebull A Precharge Unit that limits inrush current and provides AC line voltage

phase and magnitude information to the converter

In addition to these two components a 1321 Line Reactor is required The line reactor used for Regenerative Bus Supply applications is a custom design with a nominal impedance of 10 Operation in the Regenerative DC Bus Supply Mode may also require the use of an additional power line filter depending upon the AC line source impedance Operation in the Regenerative Brake Mode requires the use of a line reactor with a nominal impedance of 3 Figure 1 and Figure 2 show the basic layout differences between the1336 REGEN Regenerative DC Bus Supply and the 1336 REGEN Regenerative Brake applications respectively

How to Choose a Mode of Operation

Several characteristics influence the choice of an operating mode for a given application The 1336 REGEN Line Regeneration Package can be used with any 380480 volt drive in the 1336 family The desired performance of the combined AC driveLine Regeneration Package dictates which mode of operation is best for an application The choice of operating mode also affects the cost of implementation since hardware requirements are different for the two modes of operation The following discussion describes these two modes in detail and points you to the best operating mode for several common applications

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 5

Chapter 1 Comparison and Selection

The Regenerative DC Bus Supply Mode

In the Regenerative DC Bus Supply Mode the 1336 REGEN Line Regeneration Package supplies both motoring and regenerative current to one or more common bus drives

When the net power requirement of the attached common bus drives demand motoring power energy flows from the utility to the common DC bus

When the net power requirement of the attached common bus drives demand regenerative power energy flows from the common DC bus to the utility

bull Precharge for all common bus drives on the common DC bus is accomplished through the 1336 REGEN Line Regeneration Package As a result three-phase AC power is not connected to the individual drives However individual common bus drives do have separate precharge circuits to allow them to be connected to the powered DC bus

bull Since the 1336 REGEN Line Regeneration Package supplies both motoring and regenerative current to the drives the precharge converter and line reactor must all be sized to handle the peak power requirements of the connected common bus drives in any quadrant of drive operation

bull In the Regenerative DC Bus Supply Mode the 1336 REGEN Converter operates as a Pulse Width Modulation (PWM) converter creating sinusoidal input AC line currents under both motoring and regenerating conditions Operation in this mode results in the additional benefit of very low harmonic current distortion that typically meets Institute of Electrical and Electronics Engineers (IEEE) 519-1992 specifications

The Regenerative Brake Mode

In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package removes energy from the DC bus of a standard 1336 AC drive back to the utility

bull When the connected AC drive is motoring it receives energy directly from the three-phase AC line through its input terminals and Diode Bridge

bull When the connected AC drive is regenerating energy flows from the DC bus back to the three-phase utility through the 1336 REGEN Line Regeneration Package

IMPORTANT A common bus drive is not a standard AC-input AC drive Throughout this manual a common bus drive is defined as a 1336 family AC drive designed to be powered by a DC power source connected to a common DC bus

IMPORTANT Refer to Chapter 2 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 for 1336 REGEN Regenerative DC Bus Supply applications including Installation Setup and Programming information

6 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Precharge of the DC bus is accomplished simultaneously through the 1336 REGEN Precharge Unit and the precharge circuit of the 1336 AC drive In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package is not required to supply motoring current to the AC drive Because of this the 1336 REGEN Line Regeneration Package can be sized to provide whatever braking capability is needed by the application independent of the total horsepower (HP) needed for motoring

In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package switches synchronously with the AC line voltage but does not attempt to create sinusoidal input AC line currents with a PWM scheme The resulting power factor is near unity The AC line current harmonic spectrum resulting from the combination of an AC drive and a 1336 REGEN Line Regeneration Package operating in the Regenerative Brake Mode is nearly equal to that of a standard 1336 AC drive that is motoring

Which 1336 REGEN Operating Mode is For Your Application

❶ The Regenerative Bus Supply Mode can also be used for these applications but will result in a more complex hardware configuration and a higher total system cost Regenerative Bus Supply operation requires a custom Bulletin 1321 10 line reactor while Regenerative Brake operation requires a standard Bulletin 1321 3 line reactor The mode of operation is selected by a parameter setting for parameter 1 [Operational Mode] in the 1336 REGEN Converter Refer to the Programming sections in Chapters 2 and 3 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

IMPORTANT Refer to Chapter 3 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 for 1336 REGEN Regeneration Brake applications including Installation Setup and Programming information

Application Requirements REGENDC Bus Supply Mode

REGENBrake Mode

Low Current Harmonics X X

Multiple Drive Applications X X

High Power Factor ❶ X

Equal Braking and Motoring HP ❶ X

Less Braking than Motoring HP ❶ X

Single Drive Application ❶ X

Intermittent Braking or Low Braking Duty Cycle ❶ X

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 7

Chapter 1 Comparison and Selection

1336 Regenerative DC Bus Supply Operation

Overview

When properly sized the 1336 REGEN Line Regenerative Package represents an amp-rated package that can provide a DC bus to one or more common bus drives in the Regen DC Bus Supply mode

General Precautions

ATTENTION Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated equipment should plan or implement the installation start-up and subsequent maintenance of the system Failure to comply may result in personal injury andor equipment damage

ATTENTION Voltage distortion and possible component damage can result from the voltage divider effect between AC line source impedance and the 10 1321 Line Reactor used with the 1336 REGEN Line Regeneration Package An additional power line filter must be used to reduce AC line voltage distortion whenever source impedance is greater than 10 of the per phase impedance supplied by the 10 line reactor If source impedance is unknown the power line filter should be installed as a general precaution

ATTENTION This product and its associated equipment contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference publication 8000-452 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook

ATTENTION The 1336 REGEN Line Regeneration Package is shipped from the factory with Parameter 1 [Operational Mode] set to the Regenerative Brake Mode of operation For Regenerative DC Bus Supply applications this parameter must be set to the Regenerative DC Bus Supply Mode as described in the Programming section of this chapter Incorrectly applied or installed equipment can result in component damage or a reduction in product life Wiring or application errors such as incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the Line Regenerative Package

8 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 1 - 1336 Regenerative DC Bus Supply Layout

❶ Refer to Input AC Line Fusing Table 13 on page 28❷ Optional shielded cable Install as needed❸ Refer to Output DC Bus Fusing Table 13 on page 28❹ Consult Rockwell Automation Application Engineering for common bus AC drive fuse specifications

DC Bus +DC

ndashDC

PE

COMMON BUSDRIVE

3

4

COMMON BUSDRIVE

4

Conduit4-Wire Cable

NearestBuilding Structure Steel

1

GND

TB1-1

TB1-3

GND

USER SUPPLIED 120V AC120V AC

1336 REGEN Precharge

1321 10 Line Reactor

Shield

1336 REGEN Converter

T1S1R1

T1S1R1

PE

GND

2

R2 S2 T2 GND

R2 S2 T2 PE

2

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LI STED96 6X

I ND CO N T EQ

ULreg

LI STED96 6X

I ND CO N T EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

J13

J1

CONTROL WIRING SYNC CABLE

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash3

506

038

0-48

0

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLIST

ED9 6

6 X

IND

CON

TEQ

U L regLIST

ED9 6

6 X

IND

CON

TEQ

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

RIN

SIN

TIN

TOUT

SOUT

ROUT

T

PE

S

R

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Power Line Filter

L R

L T

L S

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 9

Chapter 1 Comparison and Selection

1336 Regenerative Brake Operation

Overview

The 1336 REGEN Line Regeneration Package represents an amp-rated package that can remove energy from the DC bus of a 1336 PLUStrade 1336 PLUStrade II 1336 FORCEtrade or 1336 IMPACTtrade AC drive and send it back to the utility When properly sized with one or more standard 1336 PLUS PLUS II FORCE or IMPACT AC drives Regenerative Brake Operation provides an energy efficient alternative solution to dynamic braking

General Precautions

ATTENTION Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated equipment should plan or implement the installation start-up and subsequent maintenance of the system Failure to comply may result in personal injury andor equipment damage

ATTENTION This product and its associated equipment contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference publication 8000-452 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook

ATTENTION The 1336 REGEN Line Regeneration Package is shipped from the factory with Parameter 1 set to the Regenerative Brake Mode of operation Ensure that Parameter 1 [Operational Mode] is set to its factory setting of Regenerative Brake Mode as described in the Programming section of this chapter Incorrectly applied or installed equipment can result in component damage or a reduction in product life Wiring or application errors such as incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the 1336 REGEN Line Regeneration Package

10 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 2 - 1336 Regenerative Brake Layout

❶ Refer to Input AC Line Fusing Table 13 on page 28❷ Optional shielded cable Install as needed❸ Refer to Output DC Bus Fusing Table 13 on page 28❹ Refer to the AC Line Input Fuses recommended in Table 13 on page 28❺ Important If you are using a Regenerative Brake with a B Frame AC drive refer to Power-up Sequence for

Regenerative Brakes and AC Drives on page 12

Conduit4-Wire Cable

NearestBuilding Structure Steel

R

S

T

PE

1336 REGEN Precharge

1321 3 Line Reactor

TB1-1

TB1-3

Shield

R1 S1 T1 PE

A1 B1 C1 GND

2

A2 B2 C2 GND

R2 S2 T2 PE

2

A2 B1 B2 C1 C2A1

Manufactured By MTE CorpMenomonee Falls WI

C2C1R2R1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS lth=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

1

J13

J1

CONTROL WIRINGSYNC CABLE

USERSUPPLIED120V AC

+DC

ndashDC

PE

+DC

ndashDC

PEAC DRIVE

DC Bus

GND

4

3

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LI STED96 6X

IN D CONT EQ

ULreg

LI STED96 6X

IN D CONT EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

1336 REGEN Converter

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash

350

60

380-

480

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLISTE

D9 6

6 X

I ND

CON

TE

Q

U L regLIST

ED9 6

6 X

IND

CON

TE

Q

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

5

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 11

Chapter 1 Comparison and Selection

Power-up Sequence for Regenerative Brakes and AC Drives

When using a 1336 REGEN Line Regeneration Package a power-up sequence is needed to avoid clearing the AC line fuses on the input of the AC drive or the DC bus fuses between the drive and the Regenerative Brake These fuses will clear if both the 1336 REGEN Package and the AC drive are powered up from the AC supply simultaneously To avoid the problem the Regenerative Brake should be powered up before the AC Drive is connected to the AC line The 1336 REGEN Precharge circuit will charge the capacitor bank in both the 1336 REGEN Converter and in the connected AC drive The AC line can then safely be connected to the AC drive

Figure 3 - 1336 REGEN Power-up Sequence

Note Refer to Chapter 11 of the PowerFlex AC Drives in Common Bus Configurations Application Guidelines publication DRIVES-AT002 for more details

+ ndash

Close this contactor first

1336 REGENPrecharge

1336 REGENConverter

3 LineReactor

AC Drive Motor

Close this contactortwo to three seconds later

12 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Overview

The 8720MC-RPS Regenerative Power Supply Bidirectional Converter is a sinusoidal PWM converter which can control increase of DC bus voltage and perform continuous power generation

The 8720MC-RPS Regenerative Power Supply therefore can be used as power supply unit for various drives and inverter units

The following units are ULC-UL listedbull 8720MC-RPS065BM and 8720MC-RPS065BSbull 8720MC-RPS190BM and 8720MC-RPS190BS

Also the Declaration of Conformity with the requirement for CE Mark has been issued for all the units

bull 8720MC-RPS065Bx ndash httpwwwrockwellautomationcomproductscertificationcepdfDST-0001-G-ENpdf

bull 8720MC-RPS190Bx ndash httpwwwrockwellautomationcomproductscertificationcepdfDST-0604-C-ENpdf

The 8720MC-RPS Regenerative Power Supply is a bidirectional converter with the following features

bull Use of chopper-type voltage increasing method with sinusoidal pulse-width-modulated (PWM) waveform control

bull Programmable DC bus voltagebull Continuous power regenerationbull Attenuation of the higher order harmonics in the line currentbull Safety interlocks and protection

For more details and a complete understanding of the 8720MC-RPS Regenerative Power Supply installation wiring operation and adjustment of the unit please refer to the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 13

Chapter 1 Comparison and Selection

Notes on Handling the 8720MC-RPS Regenerative Power Supply

The following three labels are put on the 8720MC-RPS Regenerative Power Supply advising you of the notes on handling the unit Read and understand the contents before using the unit

Figure 4 - 8720 Handling Danger and Caution Labels

CAUTIONPWR

WHEN YOU APPLY POWERAGAIN VERIFY THATTHIS LAMP PWR ISTURNED OFF M

E-B

6013

DANGER

RISK OF ELECTRICAL SHOCK DISCONNECT INPUTPOWER BEFORE SERVICING EQUIPMENT

ME

-B60

15

CAUTION THIS EQUIPMENT MUST BE MOUNTED IN A SUITABLE

UL RECOGNIZED ENCLOSURE OR NEMA ENCLOSURE

USE COPPER 6075 DEGREE C WIRE ONLY

14 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Layout

The system configuration of 8720MC-RPS065 (Figure 5) is composed of the following components

Figure 5 - 8720MC-RPS065 System Configuration

ATTENTION For operation of the 8720MC-RPS Regenerative Power Supply a line reactor is required for each incoming phase as well as a varistor a harmonic filter and a contactor

1) 8720MC-RPS065 6) DC output fuse

2) Line filter for main circuit (1)

(1) Not necessary when compliance with CE mark is not required

7) Varistor

3) Line filter for power that supplies the main magnetic contactor power (1)

8) Harmonic filter

4) Circuit breaker (2)

(2) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed

9) Main magnetic contactor

5) AC input fuse (2) 10) Line Reactor 8720MC-LR

ss4000Synchronous Rectifier

RST PRG ENT

POWER

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

2) Line Filter for Main Circuit

4) Circuit Breaker

5) AC Input Fuse

6) DC Output Fuse

7) Varistor 8720MC-VA-B

9) Main Magnetic Contactor

10)Reactor8720MC-LR

1) 8720MC-RPS065

8) Harmonic Filter 8720MC-HF-B2

3) Line Filter for Sequence Power

8720MC-RPS065Bx-HV2

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 15

Chapter 1 Comparison and Selection

The system configuration of 8720MC-RPS190 (Figure 6) is composed of the following components

Figure 6 - 8720MC-RPS190 System Configuration

1) 8720MC-RPS190 4) DC output fuse

2) Circuit breaker (1)

(1) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed

5) EMC filter unit (8720MC-EF190VB required)

3) AC input fuse (1) 6) ACL unit (8720MC-LR10-100B required)

IMPORTANT The EMC filter unit (8720MC-EF190VB) and the ACL unit (8720MC-LR10-100B) are required for the 8720MC-RPS190 system configuration Substitutions are not supported

2) Circuit Breaker

3) AC Input Fuse

5) EMC Filter Unit

8720MC-EF190VB(required)

6) ACL Unit

8720MC-LR10-100B(required)

4) DC Output Fuse

1) 8720MC-RPS190

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

POWER

ss4000Synchronous Rectifier

16 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

1336 REGEN to 8720MC-RPS Component Comparison

1336 REGEN Line Regeneration Packagebull The combination of the 1336 REGEN Precharge and Converter units is

equivalent to the 8720MC-RPS unitbull The 1321 Line Reactors used within the 1336 REGEN package is

equivalent to the 8720MC-LR unitsndash Note The 1321 line reactor can be used in front of an AC drive for DC

bus circulating currents when in a power regeneration mode onlybull The 1336 REGEN Power Line Filter functionality is equivalent to the

8720MC-RPS EMC Filter unit functionality which is comprised of the 8720MC-RPS Varistor Harmonic Filter and Main Magnetic contactor units

bull The user-supplied 120VAC transformer for the 1336 REGEN Precharge and Converter units can be used for the 8720MC-RPS main magnetic contactor control terminals

Note

IMPORTANT When migrating from the 1336 REGEN system to an 8720MC-RPS system you must replace the 1336 REGEN system components with the respective 8720MC-RPS system components stated above and depicted below in Figure 7 Figure 8 Figure 9 and Figure 11 The color-shaded areas indicate similar components across the different systems

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 17

Chapter 1 Comparison and Selection

Figure 7 - 1336 REGEN Regenerative DC Bus Supply System Components

18 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 8 - 1336 REGEN Regenerative Brake System Components

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 19

Chapter 1 Comparison and Selection

8720MC-RPS Regenerative Power Supply Package

Figure 9 - 8720MC-RPS065 System Components

Figure 10 - 8720MC-RPS190 System Components

20 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 11 - 1336 REGEN to 8720MC-RPS065 User Supplied AC Input Power

Specifications 1336 REGEN Line Regeneration Package

Table 1 - 1336 REGEN Technical Specifications

MC

Single-phaseLine Filter

Terminal Block forControl Power (TB2)

100 to 115 VACor

200 to 230 VAC

MC1

MC2

Control Terminals forMain Magnetic Contactor

MC1MC2

To be used as the control terminals forthe main magnetic contactor (rated for250 VAC1 Amp or 30 VDC1 Amp)

1336 REGENPRECHARGE

1336 REGEND Frame Converter

AC POWER IN

PE

R

S

T

GNDTB1-1

TB1-3

120V AC

120 RTNUSER SUPPLIED 120VAC

120VAC is required by the 1336 REGEN Precharge Contactorand 1336 REGEN D Frame Converter fan 120VAC must bederived from the same AC power supply source used for all 1336REGEN equipment and taken at the AC Power Input or beforethe Power Line Filter if used

120V AC

1336 REGEN 8720MC-RPS065

IMPORTANT Figure 11 is applicable only to the 8720MC-RPS065 unitThe 8720MC-RPS190 unit uses the 8720MC-EF190VB EMC filter to supply voltage to MC1 and MC2

Electrical AC Main Supply andAuxiliary Voltage

380480VAC 3Oslash +10ndash15 Nominal 4862Hz90115VAC 1Oslash plusmn10 Nominal4862Hz

Environmental Ambient Operating Temperature

IP00 (Open) 050degC (32122degF)IP20 (NEMA Type 1) 040degC (32104degF)

Storage Temperature All Ratings -4085degC (-40185degF)

Relative Humidity 595 Non-condensing

Shock 15g Peak for 11mSec Duration (plusmn10mSec)

Vibration 0152 mm (00006 in) Displacement 1g Peak

ESD SusceptibilityIP20 (NEMA Type 1) Only

15kV

Agency CertificationUL ListedCSA Certified

ULreg

LISTED 966X

IND CONT EQ

ULreg

LISTED 966X

IND CONT EQ

C

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 21

Chapter 1 Comparison and Selection

Table 2 - 1336 REGEN Heat Dissipation

Figure 12 - 1336 REGEN Altitude Derating

Protection Regenerative DC Bus Supply Mode Only

Bus Overvoltage TripBus Undervoltage TripNominal Bus Voltage

380VAC Input670VDC430VDC610VDC

480VAC Input850VDC520VDC735VDC

AC Input Overvoltage Trip Factory Set to +15 of Nominal Line Voltage

Heatsink Over Temperature Trip

100degC (212degF)

Converter Overcurrent TripSoftware Overcurrent LimitHardware Overcurrent Limit

Factory Set to 192 of AC Input CurrentFactory Set to 245 of AC Input Current

Line Transients Up to 6000 Volts Peak per ANSI C6241-1991

Control Logic Noise Immunity Showering Arc Transients Up to 1500 Volts Peak

Power Ride-Thru 6 mSec at Full Load

Control Logic Ride-Thru 05 Sec Minimum 2 Sec Typical

Regenerative DC Bus Supply Operation Only mdash 380480VAC Input

PackageAmp Rating

Converter Converter Heatsink

Precharge Unit

10 Line Reactor

Power Line Filter

Package Total

48A 141W 820W 15W 186W 173W 1335W

78A 193W 1110W 29W 258W 236W 1826W

180A 522W 2664W 58W 474W 317W 4035W

Regenerative Brake Operation Only mdash 380480VAC Input

PackageAmp Rating

Converter Converter Heatsink

Precharge Unit

3 Line Reactor

mdash Package Total

48A 141W 656W 15W 65W 877W

78A 193W 888W 29W 84W 1194W

180A 522W 2131W 58W 168W 2879W

m(ft)

of Rated Amps

100

80

90

0 4000(13200)

3000(9900)

2000(6600)

1000(3300)

Altitude

22 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Table 3 - 8720MC-RPS Technical Specifications

SingleUnit

SingleUnit

SingleUnit

2 Unitsin Parallel

2 Unitsin Parallel

3 Unitsin Parallel

3 Unitsin Parallel

RPS190BMRPS190BSRPS190BS

RPS065BMRPS065BSRPS065BS

8720MC-RPS027BM

1900 76001900 x 2 7600 x 2 7600 x 31900 x 3

11

6496

128 192 190285

570

570 855380

750 (standard)

45 90 135 133 266 399

6598

130 195196 294

190285

380 570570 855

095 or higher

5 10 (standard) and 15 5 (standard) 10 and 15

380 to 460 VAC +10-15 5060 Hz +- 5

37

45

75

90

110

135

250

304

375

457

125

152

RPS065BMRPS065BS

8720MC-RPS065BM

RPS190BMRPS190BS

8720MC-RPS190BM

15 kW Unit Voltage Class

Model Number

Input Power FactorPower Supply

Inp

ut

Ou

tpu

t Voltage (V)Rated Current (A)

Protection FunctionsBus Capacitance (μF)

Output Signals

Input Signals

AmbientTemp

Ambient HumidityHeat Dissipation (kW)

Elevation

En

viro

nm

ent

VibrationShock

Weight (kg (lbs))

Place of Installation

Monitor Display(WITH four characterseven-segment LED)

Maximum Current (1 min) (A)

Rated OutputCapacity (kVA)

PWM CarrierFrequency (kHz)

Maximum Current(1 min) (Arms)

Rated Current (Arms)

Rated Capacity ofPower Supply (kVA)

Capacity of Motor tobe Applied (kW)

Number of UnitsConnected in Parallel

37 kW Unit 125 kW Unit

192

-10 to 50 degree C (14 to 122 degree F) -40 to 65 degree C (-40 to 149 degree F)

-10 to 40 degree C (14 to 104 degree F)-40 to 65 degree C (-40 to 149 degree F)

In a control cabinet (kept away from corrosive and dangerous gas)RUN signal RESET signal and answer-back signal of main magnetic contactor

Input current input power supply voltage DC bus voltagepower and load ratio

RDY signal FR signal instantaneous power loss signal andmain magnetic contactor reference contact

Overcurrent overload overvoltage low voltage and phase loss

288

5 to 95 (non-condensation)

Less than 1 G (25 Hz)Less than 2 G

Lower than 1000 meters (3300 feet) above sea level

135(297)

485(108)

135 x 2(297 x 2)

485 x 2(108 x 2)

135 x 3(297 x 3)

485 x 3(108 x 3)

(In use)(Stored)

4011 x 2 40 x 2 40 x 311 x 3

The 15 kWunit is nolongeravailabe

IMPORTANT The 15kW (27 Amp 8720MC-RPS027BM) Unit is no longer available

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 23

Chapter 1 Comparison and Selection

Catalog Number Explanation

Table 4 through Table 10 describe the 1336 REGEN Line Regeneration Package catalog numbering scheme

1336 REGEN Line Regeneration Package

The Line Regeneration Package includes both the 1336 REGEN Precharge and 1336 REGEN Converter The appropriate line reactor either 3 or 10 is ordered separately

Table 4 - 1336 REGEN Catalog Number Explanation

Table 5 - 1336 REGEN Line Regeneration Package - Includes Converter (CNV) and Precharge (PRE)

1336 REGEN Converter

The 1336 REGEN Converter unit can be ordered separately

Table 6 - 1336 REGEN Converter

1336R

First PositionBulletin Number

VB

Second PositionVoltage

180

Third PositionNominal Current Rating

AA

Fourth PositionEnclosure Type

mods

Fifth PositionHuman Interface Module IP 20 (NEMA Type 1)

Letter Voltages Code kW (Amps) Code Type Code Description

VB 380-480VAC3Oslash5060Hz

048 384 (482)078 623 (782)180 1437 (1804)

AA NEMA 1 (IP 20)

AN Open (IP 00)

HAB Blank mdash No FunctionalityHAP Programmer Only

Frame

Nominal Brake RatingIP 00 (Open)No Enclosure

IP 20 (NEMA Type 1)General Purpose

edoCedoCWk tuptuOspmA tupnI

AA-840BVNA-840BV483284B

AA-870BVNA-870BV326287C

AA-081BVNA-081BV73414081D

sdom-NA-VNC081BV-R6331

epyT MIHepyT erusolcnEgnitaRegatloVoN taC

1336R LetterACInput Volts

DCOutput Volts Code

ACInput kVA

ACInput Amps

DCOutput Amps

DCOutput kVA Code Type Code Description

-VB 380-480VAC3Oslash5060Hz

735VDC048 32-40 482 52 38 -AA IP 20 (NEMA Type 1) -HAB

Blank mdash NoFunctionality

078 51-65 782 85 62 -AN IP 00 (Open) -HAP ProgrammerOnly180 119-150 1804 196 144

24 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

1336 REGEN Precharge Unit

The 1336 REGEN Precharge unit can be ordered separately

Table 7 - 1336 REGEN Precharge Unit

1321 Line Reactor mdash 380480VAC

Table 8 - 1321 3 Line Reactors

Table 9 - 1321 10 Line Reactors

NA-ERP840BV-R6331

epyT erusolcnEgnitaRegatloVoN taC

1336R LetterACInput Volts

ACOutput Volts Code

ACInput kVA

ACInput Amps

ACOutput kVA

ACOutput Amps Code Type

-VB 380-480VAC3Oslash5060Hz

380-480VAC3Oslash5060Hz

048 32-40 482 32-40 482 -AA IP 20 (NEMA Type 1)

078 51-65 782 51-65 782 -AN IP 00 (Open)

180 119-150 1804 119-150 1804

B002AR3-1231

egatloVgnitaRepyT erusolcnErebmuN golataC

1321 Code Type Code AC IO Amps Per Phase Inductance Letter AC InputOutput Volts

-3R IP 00 (Open) 55 48 050mH B 380-480VAC3Oslash5060Hz

-3RA IP 20 (NEMA Type 1) 100 78 030mH

200 180 0110mH

B-081ARL3-1231

egatloVgnitaRepyT erusolcnErebmuN golataC

1321 Code Type Code AC IO Amps Per Phase Inductance Letter AC InputOutput Volts

LR IP 00 (Open) 048 48 16mH -B 380-480VAC3Oslash5060Hz

LRA IP 20 (NEMA Type 1) 078 78 10mH

180 180 0430mH

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 25

Chapter 1 Comparison and Selection

1321 EMI Filters mdash 380hellip480V AC

Table 10 - 1321 EMI Filters - 380 hellip 480V AC

Power Line Filter

The 1336 Regenerative DC Bus Supply Layout has a Power Line Filter which is comprised of a 1321 3 Line reactor and 1321 Electromagnetic Interference (EMI) Filter that are ordered separately

1336 REGEN Precharge-to-Converter Sync Cable

This Precharge-to-Converter Sync cable connects the precharge board of the precharge unit with the control board of the converter unit The Sync cables come in two lengths two and four meters

bull 1336R-CBL-SP1A = 2 m (65 ft)bull 1336R-CBL-SP2A = 4 m (13 ft)

8720MC-RPS Regenerative Power Supply

For operation of the 8720MC-RPS Regenerative Power Supply a line reactor is required for each incoming phase as well as a varistor a harmonic filter and a contactor Figure 13 through Figure 17 and Table 11 show the model numbers of the 8720MC-RPS Regenerative Power Supply and its accessories

Figure 13 - 8720MC-RPS Regenerative Power Supply Catalog Number Explanation

Nominal Rating IP00 Open StyleIP20

(NEMA Type 1)

Amps Cat No Cat No

48 1321-VB048FLT-AN 1321-VB048FLT-AA

78 1321-VB078FLT-AN 1321-VB078FLT-AA

180 1321-VB180FLT-AN 1321-VB180FLT-AA

8720MC-RPSxxxvm-opt

BASE CATALOG NUMBER - CONVERTER

REGENERATIVE POWER SUPPLY SIZE 027 = 27 amp (027 is no longer available) 065 = 65 amp 190 = 190 amp

INPUT VOLTAGE B = 380 TO 460 VACTYPE M = master S = slave

See Note 1

26 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Note 1 Blank includes the 8720MC-RPS only as a spare part The HV2 option includes the 8720MC-RPS as well as 8720MC-HF-B2 harmonic filter and 8720MC-VA-B varistor The HV2 option however is applied only to the 8720MC-RPS065

Figure 14 - 8720MC-RPS Line Reactor Catalog Number Explanation

Table 11 - 8720MC-RPS Line Reactor Specifications

Figure 15 - Harmonic Filter

Figure 16 - Varistor

IMPORTANT The 15kW (27 Amp 8720MC-RPS027BM) Unit is no longer available

8720MC-RPS Line Reactors8720MC-

Specifications

Maximum Continuous CurrentAmps

InductanceuH

LR03-032B 32 850

LR05-048B 48 800

LR10-062B 62 1100

LR14-070B 70 1200

LR10-100B 100 800

Inductance as Voltage Drop 03 = 3 05 = 5 10 = 10 14 = 14

Enclosure blank = open

Current Rating 032 = 32 Amp 048 = 48 Amp 062 = 60 Amp 070 = 80 Amp 100 = 100 AmpVoltage B = 380 to 460 VAC

8720MC-LRxx-ayyyb

Voltage B2 = 380 to 460 VAC

8720MC-HF-b

Voltage B = 380 to 460 VAC

8720MC-VA-b

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 27

Chapter 1 Comparison and Selection

Figure 17 - EMC Filter Unit

1336 REGEN to 8720MC-RPS Conversion Guide

Power Rating

Rockwell Automation suggests you compare the Power Rating (kW) when replacing 1336 REGEN PrechargeConverter units with 8720MC-RPS units

Table 12 - 1336 REGEN to 8720MC-RPS Power Rating Comparison

Fuses and Circuit Breakers

Table 13 - Fuses

Voltage B = 380 to 460 VAC

8720MC-EFxxx-VbCurrent Rating 190 = 190 Amp

1336R-VBXXX

Rating Code Output Power Rating Frame Reference

48 384 kW B

078 623 kW C

180 1437 kW D

8720MC-RPSXXX

Model Number Power Rating Connection

065BM x 1 37 kW Single Unit

065BM + 065BS X 1 75 kW Two Paralleled Units

065BM + 065BS X 2 110 kW Three Paralleled Units

190BM x 1 125 kW Single Unit

190BM + 190BS X 1 250 kW Two Paralleled Units

190BM + 190BS X 2 375 kW Three Paralleled Units

Catalog Number Input AC Line Fusing Output DC Bus Fusing

1336R-VB048 70 Amps (1)

(1) Gould Shamut A70QS

100 Amps (1)

1336R-VB078 125 Amps (1) 150 Amps (1)

1336R-VB180 250 Amps (1) 350 Amps (1)

8720MC-RPS065 100 Amps (2)

(2) Gould A4J or equivalent Class J Fuse

100 Amps (4)

(4) Ferraz Shawmut A130URD70LI0100

8720MC-RPS190 350 Amps (3)

(3) Ferraz Shawmut or equivalent Class J Fuse

350 Amps (5)

(5) Ferraz Shawmut A130URD71LLI0350

28 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Table 14 - Circuit Breakers

Dimensions

1336 REGEN Line Regeneration Package

This section provides detailed dimension information for the 1336 REGEN Line Regeneration Package Included are

bull 1336 REGEN Converter Dimensions and Weightsbull 1336 REGEN Precharge Unit Dimensions and Weightsbull 1321 3 Line Reactor Dimensions and Weights for Regenerative Brake

Operationbull 1321 10 Line Reactor Dimensions and Weights for Regenerative DC

Bus Supply Operationbull 1321 Power Line Filterbull 1336 REGEN Converter Heat Sink-Through-the-Back Cutout

Dimensions

Catalog Number Rating Recommended

8720MC-RPS065 100 Amps Fuji Electric SA100BA100WDBU3ESB-50 W (UL-listed) (1)

(1) Because supplemental contact of this circuit breaker does not conform with load of 5mA relay with less than 5mA should be used for connection when a supplemental contact is connected with sequence input PWR

Westinghousereg FDB3100 (1)

or equivalent

8720MC-RPS190 350 Amps Fuji Electric BU-KSB3350LW (1)

Westinghouse KDB3350 (1)

or equivalent

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 29

Chapter 1 Comparison and Selection

Figure 18 - 1336 REGEN B and C Frame Converter

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

A2764(1088)

3018(1188)

B4763(1875)

7010(2760)

C2250(886)

2250(886)

D2126(837)

2380(937)

E4610(1815)

6858(2700)

FrameReference

B

C

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

I1816(715)

1816(715)

J1671(658)

1671(658)

N265(104)

265(104)

O1636(644)

1827(719)

P1128(444)

1192(469)

Q620(244)

684(269)

Z76(030)

76(030)

FRONT

Shipping Weight

B Frame mdash 227 kg (50 lbs)C Frame mdash 386 kg (85 lbs)

Knockout Diameters

➊ Dual Knockout mdash 3 Places 286349 (113138)➋ Single Knockout mdash 1 Place 222 (088)

C

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Holes (4)

D

A

E

F B

Z

J

I

NO

PQ

MOTTOBEDIS

➊ ➊ ➊

t op pedS00 H z0+

30 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 19 - 1336 REGEN D Frame Converter

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

C

SIDE

D

AE

F B

Z

FRONT

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

A3815(1502)

B12400(4882)

C2708(1066)

D3259(1283)

F12162(4788)

FrameReferenceD

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

I1981(78)

J1316(518)

K1537(605)

L1694(667)

M2045(805)

N521(205)

O1440(567)

P2614(1029)

Q3439(1354)

Z1194(047)

BOTTOM

KL

M

NO

PQ

JI

➋➊➌

Knockout Diameters

➊ Dual Knockout mdash 1 Place 349500 (138197)➋ Dual Knockout mdash 2 Places 627762 (247300)➌ Single Knockout mdash 3 Places 349 (138)

E2794(110)

t op pedS00 H z0+

Shipping Weight

D Frame mdash 1089 kg (240 lbs)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 31

Chapter 1 Comparison and Selection

Figure 20 - 1336 REGEN B and C Frame Precharge Unit

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

FrameReference A B C D E F G H I J K L M N

B and C 2032 3556 1842 1524 254 2540 3175 127 2845 508 2794 6045 3302 5944(800) (1400) (725) (600) (100) (1000) (1250) (050) (112) (200) (110) (238) (130) (234)

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

D

BGF

A C

E

K

H

Mounting Hole Dia (2)70 (028) N

J MLI

13

L3L2L1

R1 S1 T1

14

S1

BOTTOMSIDEFRONT(cover Removed)

Shipping Weight

B and C Frame mdash 91 kg (20 lbs)

Knockout Diameters

➊ Dual Knockout mdash 3 Places 286349 (11251375)

➊➊➊

CAT 1336R-PRE-VB048-AN SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

48232-40 380-480 482 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

reg

Interconnection Power Wiring AreaApprox 762 x 2032 x 1031

(300 x 800 x 406)(H x W x D)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

R

PE PE

S T R1 S1 T1

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

32 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 21 - 1336 REGEN D Frame Precharge Unit

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

BOTTOM

C

SIDE

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

D

BGF

A

ECAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LIS TED9 66X

I ND C O NT E Q

ULreg

LIS TED9 66X

I ND C O NT E Q

C

reg

R S T PE PE

13

14

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

K

H

FRONT(cover Removed)

Mounting Hole Dia (2)70 (028)

Interconnection Power Wiring AreaApprox 1824 x 2540 x 1473

(718 x 1000 x 580)(H x W x D)

N

O

J L MI

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

Knockout Diameters

➊ Dual Knockout mdash 2 Places 627762 (247300)➋ Single Knockout mdash 1 Place 349 (138)

Shipping Weight

D Frame mdash 186 kg (41 lbs)

D 2540 5334 2286 2032 254 3239 4826 127 539 986 3500 699 318 318 508(1000) (2100) (900) (800) (100) (1275) (1900) (050) (212) (388) (1382) (275) (125) (125) (200)

FrameReference A B C D E F G H I J K L M N O

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 33

Chapter 1 Comparison and Selection

Figure 22 - 1321 48 and 78A 3 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

SIDE

G

END

Mounting Hole Dia(4) Places95(0375)

127(05)

mdash

ShippingWeight12(27)

23(51)

145254(3256)

1321 Rating

48A Open (IP00)

78A Open (IP00)

4878ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A229(90)

274(108)

mdash

B118(47)

144(57)

330(130)

Cmdash

mdash

330(130)

D76(30)

92(36)

279(110)

E80(32)

93(37)

mdash

Fmdash

mdash

336(132)

G187(74)

210(83)

mdash

TOP

Dia

Dia

DA

E B

B

C

B

SIDE

COVER

TOP

D

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-05502

CAT 1321-3R55-BPART050mH 55AMPS 1th=825A

E66214 55-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-05502

CAT 1321-3R55-BPART050mH 55AMPS 1th=825A

E66214 55-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

END

D

F

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3RA200-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LISTED 966X

IN D C ONT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0110mH 200AMPS Ith 300AMPS

60

460 98 lbs 1

115ordmCH

RL-20002

34 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 23 - 1321 180A 3 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

1422(056)

mdash

31(67)

327(72)

180A Open (IP00)

180ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

274(108)

mdash

210(83)

330(130)

mdash

330(130)

92(36)

279(110)

112(44)

mdash

mdash

336(132)

211(83)

mdash

SIDE

G

ENDTOP

Dia

DA

EBDia

A2 B2 C2

C1B1A1

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS 1th=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

B

TOP

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS 1th=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

B

C

SIDE

COVER

D

END

D

F

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3RA200-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

L ISTED 96 6X

IN D CO NT EQ

ULreg

L ISTED 96 6X

IND CO NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0110mH 200AMPS Ith 300AMPS

60

460 98 lbs 1

115ordmCH

RL-20002

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 35

Chapter 1 Comparison and Selection

Figure 24 - 1321 48 and 78A 10 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

Mounting Hole Dia(4) Places038 x 075(97 x 19 Slot)

038 x 075(97 x 19 Slot)

mdash

ShippingWeight363(80)

59(130)

386(85)

1321 Rating

48A Open (IP00)

78A Open (IP00)

48NEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A3048(900)

3048(900)

mdash

B2073(816)

2327(916)

3302(1300)

C2794(1100)

2794(1100)

330(130)

D922(363)

922(363)

279(110)

E6833(269)

6833(269)

mdash

F1143(450)

1397(550)

mdash

G1565(616)

1819(716)

mdash

Hmdash

mdash

3358(1322)

I2159(850)

2159(850)

mdash

TOP

Dia

Dia

DA

F

E E

G B

B

C

B

SIDE

COVER

ENDTOP

D D

H

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3LRA180-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LI ST ED96 6 X

I ND CONT EQ

ULreg

LI ST ED 96 6 X

IND CO NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0430mH 180AMPS

60

460 353 lbs 1

115ordmCH

C

SIDE

I

END

R2 S2 S2R1 S1 S1

R2 S2 S2R1 S1 S1

36 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 25 - 1321 180A 10 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

Mounting Hole Dia(4) Places1422(056)

1118 x 1753(044 x 069 Slot)

ShippingWeight136(300)

612160(135353)

1321 Rating

180A Open (IP00)

78A180ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A3048(1200)

mdash

B2924(1151)

6096(2400)

C3683(1450)

mdash

D1168(460)

4349(1712)

E940(370)

mdash

F1842(725)

mdash

G2543(1001)

mdash

Hmdash

432(170)

I3175(1250)

467(1838)

TOP

C

SIDE

I

ENDTOP

Dia

DA

F

E E

GBDia

R2 S2 T2

T1S1R1

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3LRA180-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0430mH 180AMPS

60

460 353 lbs 1

115ordmCH

I

SIDE

D Dia ndash 4 Places ndash

R2 S2 T2

T1S1R1

COVER

END

H

B

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 37

Chapter 1 Comparison and Selection

Figure 26 - 1321 Power Line Filter

Note All ratings are Open (IP00)

END

3048(1200)

TOP

2794(1100)

2794(1100)

SIDE

2540(1000)

3302(1300)

80 (032) Diandash 4 Places ndash

All Dimensions in Millimeters and (Inches)

38 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 27 - 1336 REGEN B Frame Through-the-Back Heat Sink Mounting

635(025)

2571(1012)

2672 1

(1052)

2444(962)

254(010)

4153(1635)

1270(500)

2832(1115)

3086(1215)

4102(1615)

4354 1

(1714)

8 Required43 (0171) Dia for 10-32 x 127 (05) Self-Tap ndash 40 (0159) for 10-32 x 127 (05) Threaded

1293 (509)

Cutout as Viewedfrom INSIDE Enclosure

Back of EnclosureDrive

All Dimensions in Millimeters and (Inches)

1 Shading indicates approximate sizeof drive inside enclosure

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 39

Chapter 1 Comparison and Selection

Figure 28 - 1336 REGEN C Frame Through-the-Back Heat Sink Mounting

48(019)

2825(1112)

3038 1

(1196)

2731(1075)

48(019)

6447(2538)

1270(500)

2540(1000)

3810(1500)

6350(2500)

6604 1

(2600)

5080(2000)

Cutout

12 Required43 (0171) Dia for 10-32 40 (0159) for 10-32 x 12

1293 (509)

Back of EnclosureDrive

All Dimensions in Millimeters and (Inches)

1 Shading indicates approximate sizeof drive inside enclosure

40 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 29 - 1336 REGEN D Frame Through-the-Back Heat Sink Mounting

61(024)

46 (018)

99 (039)

3622(1426)

3752 1

(1477)

3561(1402)

Detail

See Detail267

(105)

11453(4509)

1826(719)

267(105)

3386(1333)

4945(1947)

8067(3176)

9627(3790)

11186(4404)

11781 1

(4638)6508

(2562) 5870(2311)

8674(3415)

6805(2679)

10544(4151)

7739(3047)

Cutout as Viewedfrom INSIDE Enclosure

16 Required43 (0171) Dia for 10-32 x 97 (0340 (0159) for 10-32 x 97 (038) T

841 (331)

Back of Enclosure

Drive

All Dimensions in Millimetersand (Inches)

Minimum dimension allowed ndash More space will improve fan effectiveness and heat dissipation

1 Shading indicates approximate sizeof drive inside enclosure

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 41

Chapter 1 Comparison and Selection

8720MC-RPS Regenerative Power Supply Package

It is important to properly plan before installing the 8720MC-RPS Regenerative Power Supply to ensure that the environment and operating conditions of the units are satisfactory Read this section for important environment and operating conditions information

Environmental Conditions to be Met

The Declaration of Conformity with the requirements for CE Mark was issued for the following units and these units must be used in a cabinet

bull 8720MC-RPS027BM (no longer available)bull 8720MC-RPS065BM 8720MC-RPS065BSbull 8720MC-RPS190BM and 8720MC-RPS190BS

Also before deciding on an installation site consider the following guidelinesbull Verify that the units can be kept clean cool and drybull Be sure that the units are always away from oil metal powder other

airborne contaminants and direct sunlightbull Check that the units will not be exposed to excessive vibration and noise

and that they will not be close to instruments sensitive to electrical noisebull The area chosen should allow the space required for proper air flow as

defined in Figure 36bull Check that the temperatures within the vicinity of the units are between

10 to 50 degC (14 to 122 degF) In case of 8720MC-RPS190 however the ambient temperature must be between -10 to 40 degC (14 to 104 degF)

bull Check that the relative humidity is between 5 and 95 without condensation

bull Do not install the units above 1000 meters (3300 feet) without derating output power For every 300 meters (1000 feet) above 1000 meters (3300 feet) derate the output power 4 When you need to install the units above 1500 meters (5000 feet) contact Rockwell Automation

42 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 30 - Overall Dimensions of a Single Unit of Model 8720MC-RPS065 Unit

Note 8720MC-RPS065BM shown above

D B

A

L

EK

F

E

F

H dia

G diaC

HC

Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kW

V

A

Model

8720MC-RPS065

8720MC-RPS027

A

1794(706)

B

395(156)

C

127(50)

D

3332(1312)

E

10(039)

F

30(12)

G

18(071)

H

9(035)

K

9(035)

L

3183(1253)

No longer available

IMPORTANT The 8720MC-RPS027 unit is no longer available

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 43

Chapter 1 Comparison and Selection

Figure 31 - Overall Dimensions of a Single Unit of Model 8720MC-RPS190 Unit

Note 8720MC-RPS190BM shown above

110 (43) 110 (43) 86 (34)

L3L2L2 L1L1 L3

P

N45(18)

83(33)

435 (171)

242 (96)

595(234)

30(12)

125 (49)

10(04)

M8

40 (

16)

13 (

05)

14 (

06)

20 (

079

)

573

(22

6)

550

(21

7)

503

(19

8)

566

5 (2

230

)

639

5 (2

518

)

20 (

08) 30

(1

2)

10 (

04)

P

N

E

E

30(12)

58(23)

595(234)

125(492)

10 (039) dia

20 (079) dia

M10

Unit Millimeters (Inch)

33 (13

)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

44 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 32 - Required Distance between Units in Case of Two Paralleled Units of Model 8720MC-RPS065 Units

Figure 33 - Required Distance between Units in Case of Three Paralleled Units of Model 8720MC-RPS065 Units

Max 250 (98)Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MC

Note In case two units of Model 8720MC-RPS065 unit are installed in parallel the master unit must be on the right side as shown above

Max 250 (98)Max 250 (98)

Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMCREGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

Note In case three units of Model 8720MC-RPS065 unit are installed in parallel the master unit must be installed at the rightmost end as shown above

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 45

Chapter 1 Comparison and Selection

Figure 34 - Required Distance between Units in Case of Two Paralleled Units of Model 8720MC-RPS190 Unit

Figure 35 - Required Distance between Units in Case of Three Paralleled Units of Model 8720MC-RPS190 Unit

Max 620 (244)Unit Millimeters (inch)

POWER POWER

Note In case two units of Model 8720MC-RPS190 unit are installed in parallel the master unitmust be installed on the right hand side as shown in the above

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

Max 620 (244)

Unit Millimeters (inch)

POWER POWER

Max 620 (244)

POWER

Note In case three units of Model 8720MC-RPS190 unit are installed in parallel the master unit mustbe installed at the rightmost end as shown in the above

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMCREGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

46 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Recommended Air Flow Clearance

Be sure that there is adequate clearance for air ventilation around the 8720MC-RPS Regenerative Power Supply Cooling air flows from the bottom to the top of the units For best cooling effect do not mount the 8720MC-RPS Regenerative Power Supply directly above each other Figure 36 shows recommended air flow clearance

Figure 36 - 8720MC-RPS Recommended Air Flow Clearance

150

(59

)15

0(5

9)

150(59)

150(59)

Exhaust

Intake Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READY

FAULT

PROGRAMPROGRAM kW

V

A

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 47

Chapter 1 Comparison and Selection

8720MC-RPS065 Reactors

Figure 37 shows the dimensional outline drawing of the recommended reactors for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 37 - 8720MC-RPS065 Reactors

Table 15 - 8720MC-RPS Reactor Dimensions mm (in)

[4] 15 (059) dia

[4] H dia

A +

-5

(+-

019

)

G +-2 (+-0078)

F +-1 (+-0039)

80 +

-10

(31

4 +

- 0

39)

B +

1-0

5 (

+0

039

-00

19)

C D

E E

Model A B C D E F G H Weight kg (lb)

8720MC-LR14-070B 140 (55) 125 (49) 145 (57) Max 180 (71)

155 (61) 150 (59) 460 (181) 95 (037) 38 (837)

8720MC-LR10-062B 125 (49) 110 (43) 130 (51) Max 160 (63)

145 (57) 150 (59) 440 (173) 95 (037) 27 (595)

8720MC-LR05-048B 125 (49) 105 (41) 125 (49) Max 155 (61)

1325 (52) 135 (53) 400 (157) 7 (027) 21 (462)

8720MC-LR03-032B 127 (50) 100 (39) 120 (47) Max 140 (55)

1125 (44) 120 (47) 345 (135) 7 (027) 17 (374)

48 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 38 shows the dimensional outline drawing of the recommended ACL units (AC reactor assemblies Model 8720MC-LR10-100B) for Model 8720MC-RPS190BM and 8720MC-RPS190BS units

Figure 38 - 8720MC-RPS190 AC Reactor Assemblies (ACL units)

RB

RB

RY

BL

L1 L4 L2 L5 L3 L6

RB

RB

RY

BL

L1 L4 L2 L5 L3 L6

217

(85

)21

7 (8

5)

488 (192) max

4672 (184)

386(15)

386(15)

80(31)

80(31)

80(31)

75(29)

75(29)

360

(14

1) m

ax

260

(10

2)10

(0

4)10

(0

4) 266 (10) 266 (10)414 (162)

29 (11)

9 (

03)

6 x R38-8

AIR FLOW

Weight 100 kg (220 lbs)

Units mm (in)

L3 L6

L2 L5

L1 L4

Equivalent Circuit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 49

Chapter 1 Comparison and Selection

Note Shown are two (QTY 2) 8720MC-LR10-100B ACL units When ordering be sure to order two 8720MC-LR10-100B ACL units

8720MC-RPS065 Varistors

Figure 39 shows the dimensional outline drawing of the varistors to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 39 - 8720MC-RPS065 Varistors

48 +- 1 (18 +- 003)

5 (0

19)

55

(02

1)

21 +

- 1

(0

8 +

-0

03)

21 +

10

(08

+ 0

39)

+ 1

05

(04

1)

φ42 +- 015 (016)

335

+-

1 (

13

+-

00

3)

4 (0

15)

250

+-

10

(09

8 +

- 0

39)

Equivalent Circuit

3 Crimp Contacts of M6

Unit mm (in)

Model 8720MC-VA-B

50 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS065 Harmonic Filters

Figure 40 shows the dimensional outline drawing of the recommended harmonic filters to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 40 - 8720MC-RPS065 Harmonic Filter

51-+ 571 35 +- 1 35 +- 1

R

105 +- 15 (413 +- 005)

40 +- 15 (157 +- 005)

1195 +- 15 (470 +- 005)

1315 +- 15 (517 +- 005)

15 +

-05

(06

+-

00

5)

39 +

- 1

5

(15

+-

00

5)13

+-1

5(0

5 +

- 0

05)

65 +

- 1

5 (

25

+-

00

5)

2 Oval Holes of 55 mm x 8 mm (021 in x 031 in)

M5 Screw

t15

(0

05)

t12

(0

047)

55 +

- 1

5 (

216

+-

00

5)

225

+-

15

(08

8 +

-0

05)

6 +

- 1

(0

23 +

- 0

03)

Display

Model 8720MC-HF-B2

Unit mm (in)

N E

S TR

N E

Equivalent Circuit

1 M

Ω 15μF

1 M

Ω

047

μFS T

(068 +- 005)

51-+ 571(068 +- 005)(137 +- 003) (137 +- 003)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 51

Chapter 1 Comparison and Selection

8720MC-RPS065 Line Filter (Schaffner)

Figure 41 and Figure 42 show the dimensional outline drawing of the recommended line filters for AC input power to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units when these units must conform with the requirements of CE Mark Figure 41 shows Schaffner products and Figure 42 shows Soshin Electric products

Figure 41 - 8720MC-RPS065 Line Filter (Schaffner)

Table 16 - 8720MC-RPS Line Filter (Schaffner) Dimensions mm (in)

A

B

CD

E

F G

O

Model A B C D E F G O

FN3100-80-35 379 (149) 220 (86) 90 (35) 350 (137) 364 (143) 65 (25) 65 (025) M10

52 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS065 Line Filter (Soshin Electric)

Figure 42 - 8720MC-RPS Line Filter (Soshin Electric)

Table 17 - 8720MC-RPS Line Filter (Soshin Electric) Dimensions mm (in)

3 Input Terminals L

C2 H

J

DEFG

AB

C2 C1

8 Oval Holes K

Grounding Terminal M

Model A B C1 C2 D E F

HF3080C-TOA 405 +- 5(159 +- 019)

350 +- 2(137 +- 007)

100 +- 1(39 +- 003)

100 + 1(39 + 003)

220 +- 2(86 +- 007)

200 +- 1(78 +- 003)

180 +- 2(70 +007)

Model G H J K L M

HF3080C-TOA 56 +-1(220 +- 003)

210 +-2(826 +- 007)

135 +-2(531 +- 007)

425 R x 12 long(016 R x 047 long)

M8 M6

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 53

Chapter 1 Comparison and Selection

8720MC-RPS190 EMC Filter

Figure 43 shows the outline dimensions of Model 8720MC-EF190-VB EMC filter unit for Model 8720MC-RPS190BM and 8720MC-RPS190BS units The Model 8720MC-EF190-VB unit includes the varistor magnetic contactor harmonic filter line filter grounding capacitor fan and MC interface card and cable assembly for this unit The connection diagram ofModel 8720MC-EF190-VB EMC filter unit is shown in Figure 44

Figure 43 - 8720MC-RPS190 EMC Filter

60

30

30 (

118

)10

(0

39)

14

455

10

250

(98

4) M

AX

395 (1555) MAX

91 (

358

)29

87

(11

75)

10

25 (

098

)

10

2013 10 (039)432

44 585353

6076

530

3043

5

30

(30)

180

(70

8)

27 (

106

)11

9 (4

68)

474712

012

0 (4

72)

303867 (341)

23

RE

V 0

1

PRODNOTYPE

Nihon Inter Electronics Corporation

CL

UL

U

A-B

Man

ufac

ture

d by

RE

LIA

NC

E E

LEC

TR

IC L

IMIT

ED

Jap

anS

HIP

DAT

E

SE

RN

oR

EF

ER

TO

US

ER

MA

NU

AL

FO

R

INS

TLL

ATIO

N IN

ST

RU

CT

ION

S

AC

OU

TP

UT

AC

INP

UT

RE

V Hz

PH

AM

PS

VO

LTC

ATN

o

ALL

EN

-BR

AD

LEY

8720

RE

GE

NE

RAT

IVE

PO

WE

R S

UP

PLY

MC

Alle

n-B

radl

eyA

-BQ

UA

LIT

Y

M8X15

2- 20

M8X20L1L2L3

M10X30

L4L5L6

TH

IS E

QU

IPM

EN

T M

US

T B

E M

OU

NT

ED

IN A

SU

ITA

BLE

UL

RE

CO

GN

IZE

D E

NC

LOS

UR

E O

R N

EM

A E

NC

LOS

UR

E

US

E C

OP

PE

R 6

075

Ž W

IRE

ON

LY

CA

UT

ION

DA

NG

ER

ME-B6015

RIS

K O

F E

LEC

TR

ICA

L S

HO

CK

DIS

CO

NN

EC

T IN

PU

TP

OW

ER

BE

FO

RE

SE

RV

ICIN

G E

QU

IPM

EN

T

US

LIS

TE

DU

LS

C(I

ND

CO

NT

EQ

)27

X1

C

S

LU

LU

LIS

TE

D IN

D C

ON

T E

Q 2

7X1

INC

IN

AC

CO

RD

AN

CE

WIT

H IE

C P

UB

LIC

ATIO

N 1

46

ALS

O C

LAS

SIF

IED

BY

UN

DE

RW

RIT

ER

S L

AB

OR

ATO

RIE

S

L3

L2

L1

L4

L5

L6

RE

V

ƒsup3

(1791)

(1700)(051)

(055)

(173) (1389) (230)

Dimensions mm (in)

(236)

(1192)

(118)

(090)

(039)

(18

5)(1

85)

(47

2)

(03

9)(0

78)

(11

8)

(11

8)

(03

9)

(30

1)

(11

8) (1

18)

(1

71)

(23

6)

54 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 44 - Connection Diagram of Model 8720MC-EF190-VB EMC Filter Unit

Note The CN1 CN2 and CN4 connectorscables are included with the 8720MC-EF190-VB EMC Filter Unit

+

+

L4L1

L2

L3

L5

L6

E

1 2 3

1 2 3 1 2 31 2 3

R1

S1

T1

CN3

CN3

CN

160-03141-01

60-03144-01

60-03142-01

CN2

CN

2

CN1

CN3

CN4

CN4

FMI-1 A1 A2 A3 B1 B2 B3

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

MC1MC2

+24V20V2

+24V30V3

SENS-OUT+24V

MC

Cabinet Fan+Cabinet Fan-

SENS

ACL Fan+ACL Fan-

SENSACL Fan+ACL Fan-

SENS

StripWire

StripWire

MC1 (TB4)MC2 (TB4)24V2 (TB4)0V2 (TB4)

24V3 (TB4)0V3 (TB4)SENS (TB4)24V (TB3)MC (TB3)

To 8720MC-RPS190

To 8720MC-RPS190

L1AUX (TB2)L2AUX (TB2)L3AUX (TB2)

COIL

MC

Ctrl

+24V

3S

EN

S

+24VMC

FAN

3PO

WER

FAN

2PO

WER

FAN

1PO

WER

0V3

+24V30V3

0V3+24V3

100μ F

1μF 1M

150K

REDBLKYLWREDBLKYLW

Cooling Fanfor ACL Unit

Cooling Fanfor ACL Unit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 55

Chapter 1 Comparison and Selection

CN ConnectorCable Descriptions

Figure 45 - CN1 Description

Figure 46 - CN2 Description

Figure 47 - CN4 Description

56 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Power and Control Terminal Comparison

1336 REGEN Line Regeneration Package

Input Power Conditioning

In general 1336 REGEN equipment is suitable for direct connection to a correct-voltage AC line If the AC input power system does not have a neutral or one phase referenced to ground as detailed under Ungrounded Distribution Systems (as described in the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50) an isolation transformer with the neutral of the secondary grounded is highly recommended If the line-to-ground voltages on any phase exceed 125 of the nominal line-to-line voltage an isolation transformer with the neutral of the secondary grounded is highly recommended

Grounding

All 1336 REGEN components must be connected to system ground at the PE power ground terminal provided Ground impedance must conform to the requirements of national and local industrial safety regulations (NEC VDE 0160 BSI etc) and should be inspected and tested at appropriate intervals In any cabinet use a single low-impedance ground point or ground bus bar Ground all circuits independently and directly Also connect the AC supply ground conductor directly to the ground point or ground bus bar

Sensitive Circuits

It is essential to define paths through which high frequency ground currents flow to ensure that sensitive circuits do not share a path with these currents Do not run control and signal conductors near or parallel to power conductors

TE (True Earth) Termination

The converterrsquos TE terminals are used for all control signal shields internal to the 1336 REGEN Converter and must be connected to the converterrsquos TE terminals by a separate continuous lead

PE (Power Earth) Termination

A safety ground is required by code This point must be connected to adjacent building steel or a floor ground rod provided grounding points comply with NEC and local regulations

ATTENTION The National Codes and standards (NEC CENELEC etc) and local codes outline the provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury andor equipment damage

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 57

Chapter 1 Comparison and Selection

Figure 48 - 1336 REGEN Grounding for Common Bus Drive

PEGND

GND

Conduit4-Wire Cable

NearestBuilding Structure Steel

PE

GND

GND

PE

PE

PE

COMMON BUSDRIVE

COMMON BUSDRIVE

USERSUPPLIED120V AC

1336 REGENConverter

1321 10Line Reactor

1336 REGENPrecharge

PowerLine Filter

PE

1 (2) jumpers connect PE and TE at the 1336 REGENConverter Main Terminal Block ConsultAllen-Bradley Application Engineering priorto removing either jumper

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

1 1

PE

1 PE TE

R

S

T

TB1-1TB1-3

R1 S1 T1

R1 S1 T1

R2 S2 T2

R2 S2 T2

+DC

+DC

ndashDC

ndashDC

PE

+DCndashDC

120V AC

120 RTN

RIN

SIN

TIN

ROUT

SOUT

TOUT

D Frame

58 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 49 - 1336 REGEN Grounding for AC Drive

PE

PE

GND

GND

PE

Conduit4-Wire Cable

NearestBuilding Structure Steel

USERSUPPLIED120V AC

1336 REGENConverter

1321 3Line Reactor

GND

1 (2) jumpers connect PE and TE at the 1336 REGENConverter Main Terminal Block ConsultAllen-Bradley Application Engineering priorto removing either jumper

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

1 1

PE

PE

AC DRIVEPE

1336 REGENPrecharge

R1 S1 T1

A1 B1 C1

A2 B2 C2

R2 S2 T2

+DC

+DC

ndashDC

ndashDC

1 PE TE

R

S

T

TB1-1TB1-3

120VAC

120 RTND Frame

2

2 Important If you are using a Regenerative Brake with a B FrameAC drive refer to the Power-up Sequence on page 3-3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 59

Chapter 1 Comparison and Selection

380480VAC Power Connections

380480VAC input and output power connections are made as shown in Figure 50 through Figure 54

Table 18 - 380480VAC Power Connections

Note Between the Regenerative DC Bus Supply Operation and Regenerative Brake Operation system layouts the power wiring connection paths are identical in principle The only exceptions are that the Regenerative DC Bus Supply has to have an additional Power Line Filter component and the symbol nomenclatures for the Line Reactors between the two operations are called out differently

Figure 50 - 380480VAC Power Line Filter Connections

ATTENTION 1336 REGEN equipment will not be properly synchronized unless correct Filter-to- Precharge-to-Line Reactor-to- Converter AC power connections are maintained Failure to maintain correct phase-related connections will result in equipment malfunction andor failure

Line Filter Precharge Unit Line Reactor Converter

Input Term

Output Term

Input Term

Output Term

Input Term

Output Term

InputTerm

Regenerative DC Bus Supply Operation RIN ROUT R R1 R1 R2 R2

SIN SOUT S S1 S1 S2 S2

TIN TOUT T T1 T1 T2 T2

Regenerative Brake Operation R R1 A1 A2 R2

S S1 B1 B2 S2

T T1 C1 C2 T2

R IN

PE mdash GND(EARTH GROUND)

S IN

T IN

R OUT

S OUT

T OUT

L R

L T

L S

60 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 51 - 380480VAC 1321 Line Reactor Connections

PE(EARTH GROUND)

PE(EARTH GROUND)

R2 S2

S2

T2

T1

T1

S1

S1

R1

R1

T2

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER OUT(TO CONVERTER)

R2

1321 10 Line Reactor

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER IN(FROM PRECHARGE UNIT)

A2 C1B1A1

AC POWER OUT(TO CONVERTER)

B2

AC POWER OUT(TO CONVERTER)

C2

AC POWER OUT(TO CONVERTER)

PE(EARTH GROUND)

PE(EARTH GROUND)

1321 3 Line Reactor

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 61

Chapter 1 Comparison and Selection

380480VAC Power Wiring

Figure 52 - 380480VAC Precharge Unit Connections

R

PE PE

S T R1 S1 T1

13

L3L2L1

R1 S1 T1

14

S1

CAT 1336R-PRE-VB048-AN SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

48232-40 380-480 482 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IND C O N T EQ

ULreg

LISTED 966X

IND C O N T EQ

C

reg

B and C Frames

R

PE PE

S T R1 S1 T1

AC POWER IN AC POWER OUTEARTH GROUND

(TO 1321 10 LINE REACTOR)

Precharge

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LIS TED9 66X

I ND C O NT E Q

ULreg

LIS TED9 66X

I ND C O NT E Q

C

reg

R S T PE PE

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

R S T PE PE

AC POWER IN EARTH GROUND

R1 S1 T1

AC POWER OUT(TO 1321 10 LINE REACTOR)

D Frame

Precharge

62 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 53 - B and C Frame 380480VAC Converter Connections

T2S2R2DO NOT USEPEGND

PEGND

DC+

DCndash

CAT 1336R-VB048CNV-AN-HAP SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

482ndashndashndashndashndash

3 5060380-480

38 52 ndash ndash735

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

toppedS00 Hz0+J13

J5

J15 J16

J1

J4

PORT

2PO

RT 1

TE

1

234

5

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash3

506

038

0-48

0

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLISTE

D96

6X

IND

CO

NT

EQ

U L regLISTE

D96

6X

IND

CO

NT

EQ

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE PE(EARTH GROUND)

PEGND

PEGND

DC+

DCndash T2S2R2DO NOT USE

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE PE(EARTH GROUND)

DCndash

PEGND

PEGND

DC+ T2S2R2

B Frame

C Frame

Converter

Converter

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 63

Chapter 1 Comparison and Selection

Figure 54 - D Frame 380480VAC Converter Connections

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndash ndash ndash ndash ndash

ndashndash196735144

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

L ISTED 966X

IN D CO N T EQ

ULreg

L ISTED 966X

IN D C O N T EQ

C

reg

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE(EARTH GROUND)

➊ (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block Consult Allen-Bradley Application Engineering prior to removing either jumper

➊ ➊

toppedS00 Hz0+

D Frame

Converter

64 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

380480VAC Power Connection Specifications

Use 75 ordmC (167 ordmF) Copper Wire Only

Table 19 - 380480VAC Power Connection Specifications

Input power connections to D frame Precharge Units and inputoutput power connections to D frame Converters are stud type terminations or bus bar bolts that require the use of lug-type connectors to terminate field-installed conductors Lugs used with these connections are listed in Table 20

Table 20 - Frame D IO Power Connections

1336 REGEN Power Line Filter Ratings

MaxMin Wire Sizemm2 (AWG) (1)

(1) Listed wires sizes are maximumminimum wire sizes that the terminals will accept mdash they are not recommendations

Max TorqueNbullm (lbbullin)

48A 13305 (620) mdashSingle Conductor 170 (15)

78A 26708 (318) mdash Single Conductor 565 (50)

180A 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1336 REGEN Precharge Unit Ratings

B Frame 13305 (620) mdash Single Conductor 170 (15)

C Frame 26708 (318) mdash Single Conductor 565 (50)

D Frame 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1321 10 and 3 Line Reactor Cat No

-3LR048-B and -3LRA048-B (10)-3R55-B and -3RA55-B (3)

13305 (620) mdash Single Conductor 170 (15)

-3LR078-B and -3LRA078-B (10)-3R100-B and -3RA100-B (3)

26708 (318) mdash Single Conductor 565 (50)

-3LR180-B and -3LRA180-B (10)-3R200-B and -3RA200-B (3)

127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1336 REGEN Converter Ratings

B Frame 13305 (620) mdash Single Conductor 170 (15)

C Frame 26708 (318) mdash Single Conductor 565 (50)

D Frame 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

Catalog Number Precharge Input R S T amp PEConverter Input R2 S2 T2 amp PEConverter Output DC+ amp DCndash

T amp B Part Number(1)

(1) T amp B COLOR-KEYEDreg Connectors require T amp B WT117 or TBM-6 Crimper tool or equivalent Lugs should be crimped according to manufacturerrsquos tool instructions

1336R-VB180 Cable (per phase)Qty = 1mm2 = 1072AWG = 40

Qty = 10PN = 54168(2)

(2) 516rdquo stud All other termination studs are 38rdquo

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 65

Chapter 1 Comparison and Selection

120VAC Precharge and Converter Wiring

Table 21 - 120VAC Current Requirements

120VAC is required by the 1336 REGEN Precharge Contactor and 1336 REGEN D Frame Converter fan 120VAC must be derived from the same AC power supply source used for all 1336 REGEN equipment and taken at the AC Power Input or before the Power Line Filter if used

Figure 55 - 120VAC Precharge and Converter Connections

ATTENTION 1336 REGEN equipment does not provide 120VAC short circuit fusing Branch circuit breakers or disconnect switches cannot provide this level of protection for converter and precharge unit components Short circuit fusing should be sized and typed in accordance with National Codes and standards (NEC CENELEC etc) and any additional local codes

1336 REGEN LINE REGENERATION PACKAGE CAT NO

PRECHARGE CONTACTOR CONVERTER FAN

Inrush Amps SS Amps Inrush Amps SS Amps

1336R-VB0481336R-VB078

3A 03A mdash mdash

1336R-VB180 7A 07A 5A 08A

1336 REGEN Precharge

1336 REGEN Converter

AC POWER IN

PEGND

GND TB1-1

TB1-3

120V AC

120V AC

120 RTNUSER SUPPLIED 120V AC

TOUT

SOUT

ROUTR

IN

SIN

TIN

Power Line Filter

66 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

120VAC Converter Connections

120VAC input and output power connections are made to D Frame Converters as shown in Figure 56

Figure 56 - 120VAC D Frame Converter Connections

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndashndashndashndashndash

3 5060380-480

144 196 ndash ndash735

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

120 RTN(120V AC COMMON)

120VAC(120V AC) ➊ ➊

toppedS00 Hz0+

➊ (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block Consult Allen-Bradley Application Engineering prior to removing either jumper

D Frame

Converter

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 67

Chapter 1 Comparison and Selection

120VAC Precharge Connections

120VAC input and output connections are made to BD Frame Precharge Units as shown in Figure 57

Figure 57 - 120VAC Precharge Unit Connections

120VAC Connection Specifications

Use 75 ordmC (167 ordmF) Copper Wire Only

Table 22 - 120VAC Connection Specifications

1336 REGEN PRECHARGE UNIT RATING MaxMin Wire Sizemm2 (AWG)(1)

(1) Listed wires sizes are maximumminimum wire sizes that the terminals will accept mdash they are not recommendations

Max TorqueNbullm (lbbullin)

BD Frames 21030 (1422) 090-113 (8-10)

1336 REGEN CONVERTER RATING

D Frame 21030 (1422) 090-113 (8-10)

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

13

TB1

1 = 120VAC3 = 120VAC Common

B-D Frames

Precharge

68 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Control and Signal Wiring

Sync Cable

The sync cable that is shipped with the 1336 REGEN Precharge unit connects the required startup diagnostic and control signals between the 1336 REGEN Converter Control Board and the 1336 REGEN Precharge Board The ribbon cable shield provided at the converter end must be connected to the Control Board Shield Connector J14 as shown in Figure 60 to maintain signal integrity

IMPORTANT The Precharge-to-Converter Sync Cable shipped with the 1336 REGEN Precharge Unit must be connected between the Precharge Board in the Precharge Unit and the Control Board in the 1336R Converter for 1336 REGEN Line Regen Package operation

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 69

Chapter 1 Comparison and Selection

Figure 58 - 1336 REGEN Precharge-to-Converter Sync Cable Installation

1336 REGENPRECHARGE

UNIT

1336 REGENCONVERTER

1321 10 LINE REACTOR

Sync Cable Length

Control BoardConnector J13

Control BoardConnector J14

Precharge BoardConnector J1

R2 S2 T2

T1S1R1

toppedS00 Hz0+

2 Meters (65 ft)or

4 Meters (13 ft)

70 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 59 - Precharge Unit Precharge Board Connections

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804Y 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

SYNC CABLE

J11

Converter Control BoardConnector J13

Converter Control BoardShield Connector J14

SYNC CABLE

J2

R

R1

S1 T

1

ST

TB1

J1

P8

P7

F1

F2

F3

Precharge Board

Precharge

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 71

Chapter 1 Comparison and Selection

Figure 60 - Converter Control Board Connections

TE

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndash ndash ndash ndash ndash

ndashndash196735144

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O N T EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

1 2 3 4 5 6

DIGITAL OUTPUT

J16

ENABLE RELAY FAULT RELAYCOMM

1 2 3 4 5+ + +

6+

EXTERNALRESET

ENABLE

ndash ndash

J15

J13

J14

SHIELD1

to TE

EXTERNALFAULT

DIGITAL INPUT

J11120V 24V Set Jumper J11 for 24V DC or 120V AC

ENABLE circuit operation

Set Jumper J10 for 24V DC or 120V ACEXTERNAL RESET circuit operation

J18120V 24V Set Jumper J18 for 24V DC or 120V AC

EXTERNAL FAULT operation

SYNC CABLE

J11Precharge Unit Precharge Board

Connector J1

20

1

1

J3

DS1 DS2

DS4

J2

DBUG

NTC

1

9

1 101

9

J4J5

PORT 2

PORT 1

COMM

STATUS

FAULT ENABLE

1

1J1

J9

J17J6

J8

J7

J18 120V 24VJ11 120V 24VJ10 120V 24V

J15

J131

J14SHIELD

INPUTS

OUTPUTS J16

51

65

23 4

1

DIGITALOUTPUT

WIRING

DIGITALINPUT

WIRING

CONTROLWIRING

SYNC CABLE

SYNCCABLESHIELD

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

DS3

TE

CUSTOMERCONTROL AND SIGNAL WIRING

SHIELDS

+24V DC

R47

J10120V 24V

Converter Control Board

Converter

72 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Control Board Connections

All customer control and signal wiring is made to quick-connect terminal blocks J15 and J16

The maximumminimum wire sizes accepted by J15 and J16 is 3306mm2

(1230AWG) Maximum torque is 079Nbullm (7lbbullin) Recommended controlsignal wire is

bull Beldenreg 8760 (or equivalent) mdash 0750mm2 (18AWG) Twisted Pair Shielded

bull Belden 8770 (or equivalent) mdash 0750mm2 (18AWG) Three-conductor Shielded

bull Belden 9460 (or equivalent) mdash 0750mm2 (18AWG) Twisted Pair Shielded

Note If the converter control connections are to be linked to an electronic circuit or device the common or 0V line should be grounded at the drive end only

All customer control and signal wiring shields are terminated at the TE terminal block shown in Figure 60

Cable Routing

If unshielded cable is used control and signal circuits should not run parallel to motor DC bus or unfiltered supply cables with a spacing less than 03 m (1 ft) Cable tray metal dividers or separate conduit should be used

IMPORTANT Signal common (DGND) puts the common or negative side of the signal at earth ground potential Control schemes must be examined for possible conflicts

IMPORTANT If user-installed control and signal wiring with an insulation rating of less than 600V is used route the wiring inside the converter enclosure such that is it separate from any other wiring or uninsulated live parts

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 73

Chapter 1 Comparison and Selection

Digital Input Signals

1336 REGEN Converter digital inputs are designed for operation at either 24VDC or 120VAC Digital input signal circuits must be capable of operating with high = true logic

bull For 24VDC operation +24VDC is available from the 1336 REGEN Converter Control Board

bull For 120VAC operation a separate 120VAC user supply is required

Table 23 - 24VDC and 120VAC Circuits

ATTENTION Ensure that all jumpers on the 1336 REGEN Converter Control Board are set correctly prior to applying AC power to the board Applying 120VAC to the digital inputs when jumpers J10 J11 or J18 are set to 24VDC will permanently damage the Converter Control Board

IMPORTANT Customer EXTERNAL FAULT and ENABLE circuits must be connected to J15 and at logic high for the 1336 REGEN Converter to operate

IN THE LOW STATE MUST GENERATE A VOLTAGE OF NO MORE THAN

AND LEAKAGE CURRENT MUST BE LESS THAN

24VDC Circuits 8VDC 15mA Into a 25kW Load

120VAC Circuits 30VAC 10mA Into a 65kW Load

IN THE HIGH STATE MUST GENERATE A VOLTAGE OF

AND SOURCE CURRENT MUST BE AT LEAST

24VDC Circuits 2026VDC 10mA

120VAC Circuits 81132VAC 20mA

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Comparison and Selection Chapter 1

Figure 61 - 24VDC and 120VAC Circuits Operation

IMPORTANT Fuse R47 is self-resetting and will open should a low impedance or short circuit occur at J15 during 24VDC operation Should a fault occur allow 1 minute after removal of power from the Converter Control Board for R47 to cool before reapplying power

IMPORTANT For Regenerative DC Bus Supply applications the 1336 REGEN Line Regeneration Package will be used with one or more common bus drives It is recommend that the fault relay on the 1336 REGEN Converter Control board be interconnected into the common bus drive(s) control logic This will allow coordination the Regenerative DC Bus Supply faults with the common bus drive

EXTERNAL RESET (DIGITAL IN)

COMM (DIGITAL COMMON)

ENABLE (DIGITAL IN)

ndash (24V DC COMM)

+ (24V DC SUPPLY)

5

EXTERNAL FAULT (DIGITAL IN) 6

J15

4

3

2

1

+24V DC (HIGH)

J11 120V 24V

Set Jumper J11 for 24V DC ENABLE Circuit Operation

J18 120V 24V

Set Jumper J18 for 24V DC EXTERNAL FAULT Operation

J10 120V 24V

Set Jumper J10 for 24V DC EXTERNAL RESET Circuit Operation

➊ Maximum wire length is 305 meters (10feet) mdash Use only for local control

24V DC OperationContacts are Shown in the Unpowered State(or in the Powered State with no Enable or External Fault present)

EXTERNAL RESET (DIGITAL IN)

COMM (DIGITAL COMMON)

ENABLE (DIGITAL IN)

NOT USED

NOT USED

5

120V AC RTN

4

3

2

1

120V AC (HIGH)

120V AC OperationContacts are Shown in the Unpowered State(or in the Powered State with no Enable or External Fault present)

EXTERNAL FAULT (DIGITAL IN) 6

J11 120V 24VSet Jumper J11 for 120V AC ENABLE Circuit Operation

J18 120V 24V

J10 120V 24VSet Jumper J10 for 120V AC EXTERNAL RESET Circuit Operation

J15

Set Jumper J18 for 120V AC EXTERNAL FAULT Operation

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External Fault

Allows a customer-supplied external signal to be wired into the 1336 REGEN Converter Opening this contact issues an external fault command disabling the converter

External Reset

Resets the 1336 REGEN Converter when closed If the converter has faulted closing this contact clears the fault and resets the converter

Enable

For the 1336 REGEN Converter to modulate an enable signal must be present at J15 on the 1336 REGEN Converter Control Board Opening this contact disables the converter When this contact is closed the Enable LED on the Control Board will be lit

Digital Output Signals

Two form C NONC output relays are available at J16 on the 1336 REGEN Control Board to provide external warning or fault change-of-state signals

bull Resistive Rating = 120VAC30VDC 50Abull Inductive Rating = 120VAC30VDC 20A

Figure 62 - Contacts Shown in the Unpowered State

Interlocking 1336 REGEN Enable with AC Drive Enable

It may be desirable to interlock the 1336 REGEN Enable Output with the Enable Input on the connected 1336 PLUS 1336 PLUSII 1336 IMPACT or 1336 FORCE AC drive This will keep the AC drive from starting if the 1336 REGEN Converter is not enabled and will also remove the Enable signal from the AC drive if the 1336 REGEN Converter is faulted If the Enable signals are not interlocked the AC drive may fault on bus overvoltage when attempting to regenerate

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

Fault Output - The fault output is used to indicate that the 1336 REGEN Converter is faulted with either an internal or external faultNote The unpowered state of the fault relay is the opposite of the faulted statemdashor the unpowered state of the fault relay indicates an unfaulted condition

Enable Output - The enable output indicates that the 1336 REGEN Converter is modulating An enable signal must be present on J15 and the 1336 REGEN Converter must not be faulted for the enable output to be active

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Figure 63 - Interlocking 1336 REGEN Enable with AC Drive Enable

1336 REGEN (Enable)

Power Down

The Enable on the Regen Unit should be open whenever the main three-phase AC power to the Regen Unit is removed

Power Up

The Enable on the Regen Unit Should be open whenever the three-phase AC line is just powering upgoing through precharge (DC bus is below 85 of the nominal DC bus voltage) Once all the drives and the Regen Unit are at nominal DC bus level then the Enable can be closed

120V AC (High)

Connect to TB3-30 of 1336-L6 L6E or L9Eon 1336 PLUS PLUSII IMPACT or FORCEAC Drive 120V AC (RTN) connects to TB3-2125 or 29

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

+24V DC

Connect to TB3-30 of 1336-L5 L5E or L8Eon 1336 PLUS PLUSII IMPACT or FORCEAC Drive 24V DC common connects to TB3-2125 or 29

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

24V DC Operation

120V AC Operation

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Chapter 1 Comparison and Selection

Figure 64 - 1336 REGEN (Enable) Power UpPower Down

Converter Control Board(see Figure 60 for details)

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8720MC-RPS Regenerative Power Supply

Installing DC Bus Power Output Wiring - All RPS units

The DC bus output terminals on the main power terminal block (TB1) or the DC bus terminal bars of the 8720MC-RPS Regenerative Power Supply are used for connecting to load equipment such as an inverter Use the recommended wire size shown in Table 31 on page 93 and Table 32 on page 93 for wiring between the 8720MC-RPS Regenerative Power Supply and the load equipment Connect the terminal P on the main power terminal block (TB1) or the terminal bar P of the 8720MC-RPS Regenerative Power Supply to the positive (plus) DC bus terminal of the load equipment and the terminal N on the terminal block TB1 or the terminal bar N to the negative (minus) DC bus terminal of the load equipment Do not connect the positive (plus) side with the wiring of the negative (minus) side Such miswiring will damage the 8720MC-RPS Regenerative Power Supply and the connected load equipment

When multiple drives are connected to the 8720MC-RPS Regenerative Power Supply we suggest you install input fuses before each drive (or refer to local code) to protect the wiring and the drive Select adequate fuse(s) for the drives

Grounding the 8720MC-RPS Regenerative Power Supply

Connect an adequate equipment grounding conductor to ground terminal of load equipment remote control station (if used) input transformer (if used) and ground terminal of the 8720MC-RPS Regenerative Power Supply Run earth conductor to earth ground after confirming that the conductors are unbroken

This system is operated by switching DC bus line from + (plus) bus voltageto - (minus) bus voltage viewing from the ground for the purpose of controlling For this reason plus and minus voltages are always added on a circuit if equipment has a circuit between the bus line of equipment to be connected and the ground (earth) Even if no direct circuit exists between the bus line and the ground pulse current will flow through the stray capacity of the equipment by bus voltage switching When 8720MC-RPS and equipment to be connected to 8720MC-RPS are not securely grounded this current will flow through the circuit and may cause malfunction of them If grounding is not made properly it will cause the malfunction of the other system on the same line

ATTENTION When connecting the DC bus to plural number of external load equipment the user is responsible for installing fuses to protect the DC bus from shorting if no fuse is provided in the load equipment Failure to observe this precaution could result in damage to or destruction of the equipment

ATTENTION Exercise extreme caution for polarity of wiring when wiring DC bus Failure to observe this precaution could result in damage to or destruction of the 8720MC-RPS Regenerative Power Supply and the connected load equipment

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Install an insulating transformer to the input line of the 8720MC-RPS if unbalanced current flows and earth leakage breaker malfunctions due to the power supply conditions

For grounding use the wire size of grounding terminal as shown in Table 31 on page 93 and Table 32 on page 93

Wiring To Comply with Electromagnetic Compatibility (EMC)

To declare conformity with the requirements for CE Mark 8720MC-RPS Regenerative Power Supply must comply with both EMC directive and low voltage directive This section describes notes on wiring to comply with EMC directive

Table 24 shows the EMC standards compliance for the 8720MC-RPS Regenerative Power Supply units

Table 24 - 8720MC-RPS EMC Standards

Follow these guidelines for wiring to reduce the possibility of strong noise on the input and output lines of the 8720MC-RPS Regenerative Power Supply

1 Use a control cabinet made of metal for installing the 8720MC-RPS Regenerative Power Supply (It has been confirmed that this unit complies with EMC standards when installed inside the control cabinet)

2 Install a line filter designated by Reliance Electric to the power input line of the 8720MC-RPS units Wiring to the line filter must be as short as possible

IMPORTANT 8720MC-RPS Regenerative Power Supply itself is not subject to Machine directive When 8720MC-RPS Regenerative Power Supply is combined with other equipment control cabinet and machine it is needed to declare the compliance with Machine directive Noise level will vary depending on the installation and wiring of 8720MC-RPS Regenerative Power Supply other equipment and control cabinet It has been already confirmed that 8720MC-RPS Regenerative Power Supply complies with EMC standards only when 8720MC-RPS Regenerative Power Supply is composed of the component parts designated by Reliance Electric In order for users to declare the conformity with the requirements for CE Mark do not fail to confirm that the unit complies with EMC standards on the final conditions after completion of installation and wiring

8720MC-RPS027 (This model is no longer available)

8720MC-RPS065 2004108ECEN 501781997EN 61800-32004

8720MC-RPS190

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3 Because current will leak to the earth when a line filter is installed connection to the earth must be secured Due to leaked current the earth leakage breaker may malfunction Select a proper breaker complying with leaked current (Rated current 100 to 500mA and operating time within 01 to 2 seconds)

4 The control cabinet must be securely grounded Wiring to be taken into grounding terminal of the control cabinet must be as thick and short as possible

5 The input and output line of the 8720MC-RPS units must be separated from the output line of the inverter unit as far as possible

6 Wiring of the control signal must be terminated within the control cabinet If the control cable needs to extend out of the control cabinet it is recommended to use shielded cables When ferrite cores are used install them to the side of the 8720MC-RPS units The following are the ferrite cores for the control cables recommendedbull ZCAT2032-0930 (Inside diameter 9 +- 1 mm) TDKbull ZCAT2035-1330 (Inside diameter 13 +- 1 mm) TDK

7 For notes on wiring to the other equipment and motors to be connected with the 8720MC-RPS refer to the manuals of the relevant equipment

Power Rating

Power rating of 8720MC-RPS Regenerative Power Supply depends on the number of units connected in parallel as shown in Table 25 Up to three units can be connected

Table 25 - Unit Connection and Power Ratings

Unit Connection Model Number Power Rating

15 kW Single Unit 8720MC-RPS027BM x 1(This model is no longer available)

15 kW

37 kW Single Unit 8720MC-RPS065BM x 1 37 kW

Two paralleled units 8720MC-RPS065BM +8720MC-RPS065BS x 1

75 kW

Three paralleled units 8720MC-RPS065BM +8720MC-RPS065BS x 2

110 kW

125 kW Single Unit 8720MC-RPS190BM x 1 125 kW

Two paralleled units 8720MC-RPS190BM +8720MC-RPS190BS x 1

250 kW

Three paralleled units 8720MC-RPS190BM +8720MC-RPS190BS x 2

375 kW

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Chapter 1 Comparison and Selection

Appearance of Model 8720MC-RPS065

Figure 65 shows the front view of the 8720MC-RPS065 with the front cover installed The operation panel (only for master unit) and the power lamp can be seen through the front cover All the terminals blocks to connect wiring are covered by the front cover

Figure 65 - Front View of the 8720MC-RPS065 With Cover

When the front cover is removed from the 8720MC-RPS065 the main power terminal block (TB1) and the Regulator Board (only for master unit) appear as shown in Figure 66 To remove the front cover first remove the screw at the upper-left corner of the unit and then lift up the cover Do not drop the screw from the cover

Figure 66 - Front View of the 8720MC-RPS065 With Cover Removed

Hole for Cover Fixing Screw

Power Lamp

Front Cover

Operation Panel (only for Master Unit)REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Unit Front View

RST PRG ENT

POWER

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Main Power Terminal Block (TB1)

Regulator Board (only for Master Unit)

Sequence Signal Terminal Block (TB3)

Unit After Removing Front Cover

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The control power terminal block (TB2) for Model 8720MC-RPS065 is disclosed as shown in Figure 67 when the Regulator Board is opened to the left-hand side by removing the two fixing screws on the right-hand side of the bracket supporting the Regulator Board

Figure 67 - Front View of the 8720MC-RPS065 With Regulator Board Removed

Appearance of Model 8720MC-RPS190

Figure 68 shows the front view of the 8720MC-RPS190 with the front cover installed

The 8720MC-RPS190 unit has the main power terminals L1 L2 and L3 at the top of the unit and DC bus terminals P and N at the bottom of the unit

Figure 68 - Front View of the 8720MC-RPS190 With Cover

When the front cover is removed from the 8720MC-RPS190 Regenerative Power Supply the Control Power Terminal Block (TB2) the Control Terminal Block (TB4) the Regulator Board (only for master unit) and Sequence Signal Terminal Block (TB3) appear as shown in Figure 69

POWER

Control Power Terminal Block (TB2)

Unit After Removing Regulator Board

Main Power Terminal Block (TB1)

Hole for Cover Fixing Screw

Power Lamp

Front Cover

Operation Panel (only for Master Unit)REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

P N DC Bus Terminals

Main Power TerminalsL2 L1 L3

Unit Front View

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Chapter 1 Comparison and Selection

Figure 69 - Front View of the 8720MC-RPS190 With Cover Removed

Terminal Blocks on the Main Circuit

This section provides the main circuit block diagram and the description of the main power terminal block (TB1) and the control power terminal block (TB2) The main circuit block diagram for Model 8720MC-RPS065BM and 8720MC-RPS065BS is shown in Figure 70

Figure 70 - Terminal Blocks on the Main Circuit for RPS065 units

Unit After Removing Front Cover

Control Power Terminak Block (TB2)

Control Terminal Block (TB4)

Regulator Board (only for Master Unit)RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

Sequence Signal Terminal Block (TB3)

L1AUX

L2AUX

L3AUX

PR1PR2PR3

+24V30V3SENS+24V20V2MC1MC2

Fuse1

Fuse2

Fuse3

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

MC1

MC2

L1

L2

L3

G P

N

Driver Board RCPB

Power Interface Board PIFS

CN

16

CN17

CN

5

TB2

TB1TB1

PR DIS

PR FUSE1

PrechargeDischargeResistor

+

+

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Figure 71 shows the main circuit block diagram for Model 8720MC-RPS190BM and 8720MC-RPS190BS

Figure 71 - Terminal Blocks on the Main Circuit for RPS190 unit

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

L1

L2

L3

G P

N

Power Interface Board PIFS

CN16

CN20

CN17

CN5

CN5

TB2

TB4

PR DIS

PRFuse 2

Fuse 1

PrechargeDischargeResistor

BDI

BDI

APS

MC1

MC2

Fuse 3

CN16

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Chapter 1 Comparison and Selection

Main Power Terminal Block (TB1) for Model 8720MC-RPS065

Table 26 describes the terminals on the main power terminal block (TB1) for Model 8720MC-RPS065

Table 26 - Main Power Terminal Block (TB1) for Model 8720MC-RPS065

Control Power Terminal Block (TB2) for Model 8720MC-RPS065

Table 27 describes the terminals on the control power terminal block (TB2) for Model 8720MC-RPS065

Table 27 - Control Power Terminal Block (TB2) for Model 8720MC-RPS065

Terminal Name Symbol Description

Main Power Terminals L1 L2 L3 To connect three-phase AC input power to the main circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

DC Bus Terminals P N To connect the 8720MC-RPS Regenerative Power Supply to load equipment

Grounding Terminal G To ground the 8720MC-RPS Regenerative Power Supply

Terminal Name Symbol Description

Control Power Terminals L1AUXL2AUXL3AUX

To connect three-phase AC input power to the control circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

Terminals to Connect PrechargeDischarge Resistor

PR1 PR2 PR3 To connect prechargedischarge resistorbull When the built-in resistor is used

ndash Jumper between PR2 and PR3 and open PR1

bull When an external resistor is usedndash Connect the resistor between PR1 and

PR2 and open PR3bull When the unit is connected for power

regeneration mode onlyndash Open all the terminals PR1 PR2 and

PR3

Control Terminals for Main Magnetic Contactor

MC1 MC2 To be used as the control terminals for the main magnetic contactor (rated for250 VAC 1 Amp or 30 VDC1 Amp)

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Main Power Terminal Bar for Model 8720MC-RPS190

Table 28 describes the terminals on the main power terminal bar for Model 8720MC-RPS190

Table 28 - Main Power Terminal Bar for Model 8720MC-RPS190

Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190

Table 29 describes the terminals on the control power terminal block (TB2) and the control terminal block (TB4) for Model 8720MC-RPS190

Table 29 - Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190

Terminal Name Symbol Description

Main Power Terminals L1 L2 L3 To connect three-phase AC input power to the main circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

DC Bus Terminals P N To connect the 8720MC-RPS Regenerative Power Supply to load equipment

Grounding Terminal G To ground the 8720MC-RPS Regenerative Power Supply

Terminal Name TBx Symbol Description

Control Power Terminals

TB2 L1AUXL2AUXL3AUX

To connect three-phase AC input power to the control circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

Terminals to Connect PrechargeDischarge Resistor

PR1PR2PR3

To connect prechargedischarge resistorbull When the built-in resistor is used

ndash Jumper between PR2 and PR3 and open PR1

bull When an external resistor is usedndash Connect the resistor between PR1 and

PR2 and open PR3bull When the unit is connected for power

regeneration mode onlyndash Open all the terminals PR1 PR2 and

PR3

AC Reactor Fan Power Terminals

TB4 +24V30V3

To supply AC power to the fan for the AC reactor unit through the EM4000 EMC filter unit

Terminals for Fan Fault Signal

SENS To enter fault signal of the fan for the AC reactor unit

Power Terminals for Main Magnetic Contactor MC and Optional Fan

+24V20V2

To supply power to the main magnetic contactor and the fan for the cabinet fan through the 8720MC-EF190 EMC filter unit

Control Terminals for Main Magnetic Contactor

MC1MC2

To be used as the control terminals for the main magnetic contactor

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Chapter 1 Comparison and Selection

Regulator Board

The Regulator Board exists only on the master unit The slave unit for parallel connection has no Regulator Board and is controlled by the microprocessor of the Regulator Board on the master unit

The 8720MC-RPS Regenerative Power Supply regulation is performed by a microprocessor on the Regulator Board Figure 72 shows the locations of the main components on the Regulator Board The operation of the 8720MC-RPS Regenerative Power Supply is adjusted by the parameters set by the keypad

Figure 72 - 8720MC-RPS Regulator Board

PWM Gating Signals

Based on the output of the currentvoltage control loop the Regulator Board sends PWM gating signals through the Power Interface Board to the Power Modules (transistors) producing a pulse-width-modulated (PWM) waveform

Sequence Output Signals

Sequence output signals are provided from the sequence signal terminal block (TB3) of the Regulator Board to indicate the unit status

Four-character Display and Six LEDs

A four-character seven-segment light-emitting diode (LED) display is used to monitor values parameter numbers parameter values and error codes Six LEDs show the display mode of the operation panel and the units of the monitored values

JP1 JP3

SW6

JP2SW7

Sequence Signal Terminal Block (TB3)

CN2

CN1

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Microprocessor

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Jumpers and Switches

The jumpers JP1 to JP3 and the switches SW6 and SW7 are set at the factory before shipment If you need to change the jumpers andor switch settings read and understand the following description of these jumpers and switches before proceeding

Jumper JP1 to Enable Operation

Short this jumper to start switching operation of transistors of the 8720MC-RPS Regenerative Power Supply when the RUN sequence input is enabled This jumper should always be kept closed

Jumper JP2 to Enable Inspection Mode

Keep this jumper open always

Reset Switch SW6

Pressing this switch resets the CPU

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should set jumpers and switches Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life

ATTENTION Do not press the reset button switch (SW6) during operation Also do not alter the setting of any jumpers and switches during operation Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

ATTENTION Do not alter the settings of any jumpers not described in this manual Failure to observe this precaution could result in damage to or destruction of the equipment

IMPORTANT Do not press the reset switch SW6 during operation

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Switch SW7 to Enable Base Block

This switch is used to stop switching of transistors that produce PWM waveform by interrupting the base signal from the Power Modules To interrupt the base signal turn the switch to the OFF side

As shown in Figure 73 SW7 consists of four switches and SW7-1 to SW7-3 can be allocated to the master unit and slave units 1 and 2 In the case of a master with paralleled slave units it is possible to interrupt the base signal of each unit by turning the corresponding switch to the OFF side SW7-4 must always be kept to the OFF side

When two units are connected in parallel turn the switches SW7-1 and SW7-2 to the ON side and when three units are connected in parallel turn the switches SW7-1 through SW7-3 to the ON side

Figure 73 - SW7-x Switches

Sequence Signal Terminal Block (TB3)

As shown in Table 30 there is a sequence signal terminal block (TB3) on the Regulator Board Table 30 provides the information on each terminal of TB3

Slave Unit 2

Slave Unit 1

Master Unit

SW7-4

SW7-3

SW7-2

SW7-1

ON OFFENABLE BASE BLOCK

Keep SW7-4 always to the OFF side

When the switch is turned to the OFF side the base signal is interrupted and the unit will be in the OFF conditionWhen the switch is turned to the ON side the base signal is kept ON and PWM switching will continue

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Table 30 - Sequence Signal Terminal Block (TB3)

Description

Enter the supplemental contact signal (normally open contact) of the main magnetic contactor

The reset signal (+24 VDC) is used to reset fault Close this reset signal as required

Enter the RUN signal (+24 VDC)

0 V of +24 VDC power

+24 VDC power (rating 24 VDC02 Amps)

Common for IP and RDY signals

This is a contact signal that is turned ON during instantaneous power loss (contact rating 30 VDC50 mA)

This is a contact signal that is turned ON while the unit is ready for operation (contact rating 30 VDC50 mA)

This is a contact signal that opens while fault occurs (contact rating 250 VAC1 Amp or 30 VDC1 Amp)

Name of Terminal

Sequence InputSignals

Power forSequence Signals

Sequence OutputSignals

Symbol

MC

RST

PWR

0 V

24 V

COM

IP

RDY

FR FR

MCMC

24V

8720MC-RPS

47K

1K

RST

24V

8720MC-RPS

47K

1K

PWR

24V

8720MC-RPS

47K

1K

24V

0VCOM

IP

+VC

0VCIP

464K

Load

8720MC-RPS

24V

0VCOM

RDY

+VC

0VCRDY

464K

Load

8720MC-RPS

FR

FR

8720MC-RPS

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

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Chapter 1 Comparison and Selection

Wiring

Recommended Wire Sizes

This section shows the recommended wire sizes for the wires to be used in cabinet Select the wire sizes in consideration of the following

bull Applicable local national and international codesbull Temperature increase and voltage drop due to type of wires wiring

method wiring distance etc

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

ATTENTION The user is responsible for conforming with all the applicable codes Wiring practices grounding disconnects and overcurrent protection are of particular importance Failure to observe this precaution could result in severe bodily injury or loss of life

ATTENTION Do not use a megger to perform continuity checks in the equipment Use higher range of a circuit tester for this purpose Failure to observe this precaution could result in damage to or destruction of the equipment

ATTENTION The user is responsible for conforming with all applicable local national and international codes Failure to observe this precaution could result in damage to or destruction of the equipment

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Recommended Wire Sizes for Power Wiring to the Main Power Terminal Block (TB1) and the Main Power Terminal Bars

Table 31 and Table 32 show the recommended wire sizes for power wiring to the main power terminal block (TB1) and the Main Power Terminal Bars Table 31 shows the wire sizes for Model 8720MC-RPS065 unit and Table 32 shows the wire sizes for Model 8720MC-RPS190 unit The wire sizes shown assume full utilization of the rated capacity of the RPS unit

Table 31 - Recommended Maximum Wire Sizes for Model 8720MC-RPS065 Unit

Table 32 - Recommended Maximum Wire Sizes for Model 8720MC-RPS190 Unit

Recommended Wire Sizes for Power Wiring to the Control Power Terminal Block (TB2) and the Control Terminal Block (TB4)

Table 33 shows the recommended wire sizes for power wiring to the control power terminal block (TB2) and the control terminal block (TB4)

Table 33 - Recommended Wire Sizes for Power Wiring to the Control Power Terminals and the control terminal block (TB4)

Name of Terminal Symbol Screw Size Size of Wire AWG (mm2)

Main Terminals (Input) L1 L2 L3 M6 4 (22 mm2)

DC Bus Terminals (Output) P N M6 4 (22 mm2)

Grounding Terminal (Earth) G M6 5 (22 mm2)

Name of Terminal Symbol Screw Size Wire Size Attached Lugs(1)

(1) UL-listed wires must be lugged by attached lugs

Main Power Supply Terminals

L1 L2 L3 M10 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-10 (M10) (6 Pieces)(2)

(2) JST is Japan Solderless Terminal Co

DC Bus Terminals P N M10 Larger than 100mm2

(AWG 40)JST R100-10(M10) (2 Pieces)(2)

Grounding Terminal G M8 Larger than 38mm2 (AWG 2)

JST R38-8 (M10)(1 Piece)(2)

Name of Terminal Symbol Screw Size Size of Wire AWG (mm2)

Main Terminals (Input) L1AUX L2AUX L3AUX M6 12 (35mm2)

DC Bus Terminals (Output) PR1 PR2 PR3 M6 12 (35mm2)

Grounding Terminal (Earth) MC1 MC2 M6 14 (20 mm2)

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Chapter 1 Comparison and Selection

Table 34 - Recommended Power Wire Sizes for the 8720MC-EF190-VB Unit

For further details on wiring refer to Chapter 4 Wiring in the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Adapters and Communications

Note 1336 REGEN can be connected to any compatible SCANporttrade network through an external module The 8720MC-RPS cannot interface with any network

1336 REGEN

Adapter Definitions

Serial communication devices such as the Human Interface Module (HIM) that are connected to the 1336 REGEN Converter are identified by SCANport serial communications as adapters Depending on the communications options ordered a number of different adapters are available

When the Converter-mounted Programming-only HIM is supplied it is connected as adapter 1 as detailed in Figure 74 Figure 74 also shows the maximum distance allowed between devices

Name of Terminal Symbol Screw Size Wire Size Attached Lugs(1)

(1) UL-listed wires must be lugged by attached lugs

Main Terminals (inputs)

L1 L2 L3 M8 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-8 (M8)(6 Pieces)(2)

(2) JST is Japan Solderless Terminal Co

Main Terminals (outputs)

L4 L5 L6 M10 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-10 (M10) (2 Pieces)(2)

Grounding Terminal (Earth)

G M8 Larger than 38mm2 (AWG 2)

JST R38-8 (M8)(1 Piece)(2)

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Comparison and Selection Chapter 1

Figure 74 - 1336 REGEN Adapter Definitions

1203-SG2

1203-SG4 2 3 4 5

2 3

toppedS00 Hz0+

Programming OnlyHIM(Adapter 1)

Expansion Options(Adapter 2)

Digital IOmdash J15J16 mdash

(Adapter 0)

1336 REGENConverter Control Board J3

1

9

19

PORT 2

PORT 1J6

J16

J15

ESCSEL

toppedS00 Hz0+

Adapter 2

Total Cable Distance Between EachDevice and Converter Must Be

10 Meters (33 ft) or Less

ESC SEL

F1 F2 F3 F4

Port Expansion Option(1203-SG2)

GPT or Other Remote Device

Cable Lengthin Meters = 10 - X

Cable Lengthin Meters = 10 - X

HIM or OtherRemote Device

Length = X Meters

Max CableLength = 10 Meters

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Chapter 1 Comparison and Selection

Human Interface Module (HIM)

HIM Description

When the converter-mounted HIM is supplied it is connected as Adapter 1 and visible from the front of the converter The display panel provides a means of programming the 1336 REGEN Converter and viewing the various operating parameters

HIM Removal

For handheld operation the module can be removed and located up to 10 meters (33 feet) from the 1336 REGEN Converter

IMPORTANT If a Control Panel HIM is connected to the 1336 REGEN Converter only the Start key and Stop key on the control panel will be functional mdash The Start key will send an Enable command to the Converter the Stop key will send a Not Enable command to the Converter

ATTENTION When a HIM is not supplied on enclosed NEMA Type 1 (IP 20) 1336 REGEN Controllers the blank cover plate (option HAB) must be installed to close the opening in the front cover of the enclosure Failure to install the blank cover plate allows access to electrically live parts which may result in personnel injury andor equipment damage

When a HIM is supplied with enclosed NEMA Type 1 (IP 20) 1336 REGEN Converters but has been removed from its mounting cradle for remote operation the blank cover plate must be installed in its place

ATTENTION Some voltages present behind the 1336 REGEN Converter front cover are at incoming line potential To avoid an electric shock hazard use extreme caution when removingreplacing the HIM

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Comparison and Selection Chapter 1

Figure 75 - 1336 REGEN HIM

8720MC-RPS

This section describes the configuration of the operation panel and the operation modes

Configuration of the Operation Panel

The operation panel is used for setting parameters monitoring operating conditions and resetting faults Figure 76 shows the configuration of the operation panel and the names of the components

Figure 76 - 8720MC-RPS Configuration of the Operation Panel

On the keypad of the operation panel there are five push-button switches used for selecting monitoring information setting parameters and resetting faults

HIM Operation

ESCapeWhen pressed the escape key will cause the programming system to go back one level in the menu tree

SELectPressing the select key alternately causes the top or bottom line of the display to become active The flashing first character indicates which line is active

IncrementDecrementThese keys are used to increment and decrement a value or scroll though different parameters

EnterWhen pressed a parameter will be selected or a parameter value will be entered into memory After a parameter has been entered into memory the top line of the display will automatically become active allowing another parameter to be chosen

7 053delbanE

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kW

V

A

Status LED Display

Keypad

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Chapter 1 Comparison and Selection

The display on the operation panel consists of four seven-segment LEDs that display monitored values parameter numbers parameter values and error codes

Six status LEDs on the operation panel display the operation status and the units of the monitored values

Operation Modes

The operation panel operates in the two modesbull Monitor modebull Program mode

In monitor mode you can monitor various operating conditions including input current of the 8720MC-RPS Regenerative Power Supply DC bus voltage etc In program mode you can view and change parameter values and examine the error log

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Comparison and Selection Chapter 1

Monitor Mode

Monitor mode is the operation mode to display operating conditions The following data can be displayed in this mode

bull Input current bull AC input power voltagebull DC bus voltagebull Powerbull Load ratio

The displayed value of input current is only an approximate value and no accuracy can be guaranteed If you need an accurate input current measure it by using a dedicated measuring device

To select a value to monitor press the key or the key until the desired value is displayed Pressing the key or the key will move you through the each of the displays

The unit of the displayed value is shown by turning ON the status LEDs as follows

bull A Shows the unit when the input current is displayedbull V Shows the unit when monitoring the AC input power voltage or the

DC bus voltagebull KW Shows the unit when monitoring the powerbull Turning OFF all LEDs Shows the unit when the load ratio is displayed

In both cases of monitoring the AC input power voltage and the DC bus voltage the V status LED is ON You can judge which item is being monitored by the display order The unit of the load ratio is percent () But in this case no status LED is ON

In case of monitoring the power the KW status LED is ON continuously when the operation is in power running and the KW status LED flashes when the operation is regenerative

In monitor mode the PROGRAM status LED is turned OFF indicating that the operation panel is not in program mode

When any fault occurs the operation panel cannot be changed to monitor mode

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Chapter 1 Comparison and Selection

Figure 77 - Example of Display in Monitor Mode

Program Mode

Program mode allows you to display and modify parameter values and to display the error log The following can be displayed in program mode

bull Types of parametersbull Parameter numbersbull Parameter valuesbull Selection of error logbull Error log numberbull Error codes

In program mode the PROGRAM status LED is ON indicating that the operation panel is in program mode

Figure 78 - Example of Display in Program Mode

Display

The display portion of the operation panel is a four-character seven-segment LED When the unit is powered up SELF is displayed as the 8720MC-RPS Regenerative Power Supply performs the power-up self-diagnostics When the diagnostics are completed the display indicates various monitor values parameter numbers parameter values and error codes

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

The PROGRAMstatus LED will not turn ON

A status LED ( A V or KW) will turn ON corresponding to the selectedmonitor display

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

The PROGRAM status LED will turn ON

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Comparison and Selection Chapter 1

Keypad

The keypad portion of the operation panel has five push-button switches that are used to select monitoring items to set parameters and to reset faults

Status LEDs

The operation panel contains six LEDs that show the present status of the 8720MC-RPS Regenerative Power Supply Each status LED has the following meaning

Table 35 - Status LED Descriptions

The UP () and DOWN () arrow keys are used tobull Select monitoring items in monitor modebull Select parameters and move through the error log in case of

program modebull Increase or decrease a numeric value when a parameter value is

displayedHolding down these keys will increase the scroll speed

The ENT key is used tobull Display a selected parameter value and the contents of the error

log in program modebull Save a parameter value when the parameter value is displayed

The PRG key is used tobull Move between program and monitor modes The PROGRAM

status LED will turn OFF when the operation panel is in monitor mode and turn ON when the operation panel is in program mode

bull Return to the display of parameter number without saving a parameter value when a parameter value is displayed

The RST key is used tobull Reset fault when fault occurred and the display shows the error

codeBefore resetting fault remove the reasons of the fault Note that when the RUN sequence signal has entered fault cannot be reset

LED Status Meaning

Ready On PWM switching is being performed

Off PWM switching is not performed

Fault On Fault occurred or the error log is being displayed

Off Operation is normal

Program On The operation panel is in program mode

Off The operation panel is in monitor mode

A On The root mean square value of the monitored input current is displayed in the unit of ampere(1)

ENT

PRG

RST

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Chapter 1 Comparison and Selection

V On The root mean square value of the monitored AC input power voltage or DC bus voltage is displayed in the unit of volt

KW On The monitored power (power running) is displayed in the unit of kilowatt

Flashing The monitored power (regenerated) is displayed in the unitof kilowatt

A V and KW Off The load ratio(2) is displayed in the unit of when A V and KW are turned OFF in monitor mode

(1) The displayed value of input current is only an approximate value and no accuracy can be guaranteed If you need an accurate value measure it by using a dedicated measuring device

(2) The load ratio is a ratio of the input current to the rated current

LED Status Meaning

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Chapter 2

Wiring Examples and Components

Note The 8720MC-RPS027 unit is no longer available

8720MC-RPS065 Wiring Examples

Single Unit

Figure 79 - Typical Connection of AC Input Power Wiring for Single Unit of Model 8720MC-RPS065

ATTENTION Special caution must be paid to wiring to the 8720MC-RPS Regenerative Power Supply when connecting multiple units in parallel The phases of AC input power to the main power supply terminals (L1 L2 and L3) and to the control power terminals (L1AUX L2AUX and L3AUX) and the polarity of DC bus output (P and N) of all the connected units must be the same Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

MC

L1 P

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

MC1

MC2

PWR

MC

24V

8720MC-RPSRegenerativePower Supply

Unit

MC

CircuitBreaker lt4

(CB)

Line Filter lt5 for AC Input

Power

Single-phaseLine Filter lt5

MainMagneticContactor

(MC)

Reactor lt11

HarmonicFilter

Terminal Block forControl Power (TB2)

100 to 115 VACor

200 to 230 VAC

380 to

460 VAC

RUN OnOff

Terminal Block for Sequence Signals (TB3)

Terminal Block for Main Power Supply (TB1)

Protection Fuse lt2

Terminals P and N lt6of Load Equipment

Varistor

Fuse lt4 for

PowerSupply

lt8 9

L3

L2

G

N

E

lt10

lt1

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Chapter 2 Wiring Examples and Components

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switch SW7-1 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a

line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

6gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use twisted shielded cable

7gt The length of the wiring in the cabinet must be as short as possible8gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible9gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration10gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below11gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

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Wiring Examples and Components Chapter 2

Two Paralleled Units

Figure 80 - Typical Connection of AC Input Power Wiring for Two Paralleled Units of Model 8720MC-RPS065

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX The phases of the control power L1AUX L2AUX and L3AUX for the slave unit(s) must also be same as those for the master unit

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switches SW7-1 and SW7-2 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt The slave circuit breaker must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating if your local code requires them

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3MC1

MC2

8720MC-RPSRegenerative Power

Supply Unit 2(Slave Unit)

8720MC-RPSRegenerative Power

Supply Unit 1(Master Unit)

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3MC1

MC2

PWR

MC

24VMC1 CB2

CB2

MC2

RUN OnOff

MC2

MC1

MC2

MC1

Reactor(L1)

MainMagneticContactor

(MC1)

HarmonicFilter

CircuitBreaker lt4

(CB1)

CircuitBreaker lt4

(CB2)

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Single-phaseLine Filter lt6

MainMagneticContactor

(MC2) Reactor(L2)

HarmonicFilter

ProtectionFuse lt2

ProtectionFuse lt2

TerminalsP and Nof Load Equipment

380 to460 VAC

100 to115 VAC

or200 to

230 VAC

Varistor

Varistor

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

lt9 10E

lt9 10E

lt5 11

lt12

lt1

lt12

lt7

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Chapter 2 Wiring Examples and Components

6gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

7gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use Bus bar for the common bus sized to 175 times the total continuous current output of the RPS units

8gt The length of the wiring in the cabinet must be as short as possible9gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible10gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration11gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below12gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

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Wiring Examples and Components Chapter 2

Three Paralleled Units

Figure 81 - Typical Connection of AC Input Power Wiring for Three Paralleled Units of Model 8720MC-RPS065

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX The phases of the control power L1AUX L2AUX and L3AUX for the slave unit(s) must also be same as those for the master unit

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switches SW7-1 SW7-2 and SW7-3 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt The slave circuit breaker must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating if your local code requires them

MC3

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

8720MC-RPSRegenerative Power

Supply Unit 3(Slave Unit 2)

8720MC-RPSRegenerative Power

Supply Unit 2(Slave Unit 1)

8720MC-RPSRegenerative Power

Supply Unit 1(Master Unit)

MC2

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

MC1

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

PWR

MC

24VMC1 MC3 CB3CB2MC2

CircuitBreaker lt4

(CB3)

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Single-phaseLine Filter

CircuitBreaker lt4

(CB2)

CircuitBreaker lt4

(CB1)

MainMagneticContactor

(MC3)

MainMagneticContactor

(MC2)

MainMagneticContactor

(MC1)

Reactor(L3)

Reactor(L2)

Reactor(L1)

380 to460 VAC

100 to 115 VACor

200 to 230 VAC

ProtectionFuse lt2

ProtectionFuse lt2

ProtectionFuse lt2

Terminals P and Nof Load Equipment

HarmonicFilter

RUN OnOff

Varistor

HarmonicFilter

HarmonicFilter

Varistor

Varistor

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

lt9 10

lt12

lt1

lt12

lt12

lt7

lt5 11

lt9 10E

lt9 10

lt6

E

E

CB2 MC2

MC1

MC3CB3

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Chapter 2 Wiring Examples and Components

6gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

7gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use Bus bar for the common bus sized to 175 times the total continuous current output of the RPS units

8gt The length of the wiring in the cabinet must be as short as possible9gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible10gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration11gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below12gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

When Used as a Converter for Power Regeneration Mode Only

Figure 82 - Wiring for Model 8720MC-RPS065 Unit Used as a Converter for the Power Regeneration Mode Only

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

8720MC-RPS027and8720MC-RPS065

MainMagneticContactor

(MC1)

MC1100 to 115 VACor

200 to 230 VAC

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1

MC2

PWR

READY

MC

24V

CircuitBreaker(CB2)

CircuitBreaker(CB1)

L1

L2

L3

MC1

RUN OnOff

U

V

W

P

N

G

To AC Motor

Reactor

Reactor

Inverter(Load Equipment)

8720MC-RPSRegenerative Power

Supply Unit(Dedicated for PowerRegeneration Mode)

HarmonicFilter

VaristorFuse

Protection Fuse lt2

Single PhaseLine Filter

Line Filter for AC Input Power

lt1

lt2

lt7

lt8

lt9

lt6E

READY

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Wiring Examples and Components Chapter 2

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switch SW7-1 on the Regulator Board without fail4gt Wiring to be taken into cabinet must be as short as possible5gt This connection is only used with AC input drives6gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible7gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration8gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below9gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

It is possible to select the 8720MC-RPS units depending on the regenerative power when only regenerated power of the unit integrating converter and inverter is used In this case however the following cautions must be observed Figure 82 shows wiring of the 8720MC-RPS065 unit used as a converter for the power regeneration mode only

bull Rating of regenerative power of the 8720MC-RPS is less than rated power both in the instantaneous rating and continuous rating

bull When rectifier portion of inverter is composed of thyristor CR snubber circuit between anode and cathode of thyristor may become overloaded Therefore treating time for regenerative power must be within 5 seconds for 3 minutes Because the current ICR flowing through CR snubber circuit in the power regeneration mode is represented by the following formula verify the specifications of CR snubber circuit

ndash

bull Do not fail to connect ACL unit of 3 impedance toward inverter rating with the AC input line of inverter Without ACL unit excessive circulating current will flow between the 8720MC-RPS units

bull Even during the power running current will be supplied from the 8720MC-RPS unit to DC bus proportionally to the impedance ratio of both reactors at the 8720MC-RPS unit and inverter This current must not exceed the rating of the 8720MC-RPS unit

bull Set the parameter of the FWD Current Limit (U001) to zero (0)

bull Set the parameter of the Discharging Function Enable (F017) to zero (OFF)

bull Set the DC bus voltage to start power regeneration to the parameter of the DC Bus Voltage Reference (U000)

ICR [A] = (8 003 x R [Ω]) x C [μF]

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Chapter 2 Wiring Examples and Components

bull Open all the terminals PR1 PR2 and PR3 for connecting prechargedischarge resistor Because these terminals are open the unit does not perform prechargedischarge operations Prechargedischarge must be performed on inverter side

bull Do not fail to enter the READY signal of inverter to (PWR)

When Adapted to Capacitors Having Large Capacity

8720MC-RPS065 units charge to capacitors with a single phase full-wave rectification circuit through the built-in prechargedischarge resistor When the load capacitors have large capacitance it takes more time for charging and the wattage of the internal resistor becomes insufficient When the load capacitance is large disable the built-in prechargedischarge resistor and connect an external resistor or external circuit for prechargingdischarging (Note that minimum precharging discharging cycle is 3 minutes)

Calculate the rated wattage of the external prechargedischarge resistor to be connected to the outside in accordance with the following formula depending on the total capacitance of all the capacitors including the built-in capacitor

bull Rated wattage [W] = 17000 x C[F]bull But serge resistivity of J[ J] = 28000 x C[F] must be provided

When an external prechargedischarge resistor is connected between PR1 and PR2 change the set value of the following parameters if necessary

bull PrechargeDischarge Time (F014)bull Wattage of PrechargeDischarge Resistor (F015)

Table 36 - Maximum Applicable Capacitance of Capacitor and Minimum Resistance Value (8720MC-RPS065 unit)

Capacity of built-in Capacitor 1900microF

Built-in Resistor (Resistance ValueWattage) 7000microF(22 ohm120W)

External Resistor (Minimum Resistance Value)Connect to PR1 and PR2

110000microF(20 ohm)

External Circuit (Minimum Resistance Value)Refer to Figure 82

220000microF(47 ohm)

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Wiring Examples and Components Chapter 2

External Resistor Case

Most applications are successfully integrated using the internal precharge resistor provided in the 8720MC-RPS Regenerative Power Supply For instances where there is a large amount of load capacitance caused by connecting several 8720MC drives to a single 8720MC-RPS Regenerative Power Supply an external

precharge resistor may be required To determine the total capacitance C[F] add the capacitance for the RPS065 unit as determined from row 1 of Table 36 to the sum of the drive capacitance as determined by the drive specifications If the total capacitance of the RPS065 is above 7000μf but less than 110000μf an external resistor connected to PR1 and PR2 is required Table 36 provides the minimum resistance value for the external precharge resistor 20 ohms for the RPS065 The wattage [W] is determined by the equation presented above Connect the external precharge resistor to terminals PR1 and PR2 on terminal block TB2 Terminal PR3 should be left open (see Figure 70) The PrechargeDischarge Time (F014) may require a larger value to accommodate the increased precharge time The Wattage of PrechargeDischarge Resistor (F015) should also be increased to the external precharge resistor wattage

External Circuit Case

If the total capacitance of the RPS065 is above 110000μf but less than 220000μf an external resistor connected as shown in Figure 83 must be provided Table 36 provides the minimum resistance value for the external precharge resistor 47 ohms for the RPS065 The wattage [W] is determined by the equation on page 109

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Chapter 2 Wiring Examples and Components

Figure 83 - Example of Wiring when PrechargeDischarge Circuit of the 8720MC-RPS065 is Configured with an External Circuit

1gt Remove the jumper between PR2 and PR32gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below3gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

If a totally external resistor network is used as shown in Figure 83 the calculated wattage [W] = 17000 x C farads is divided in half to size the precharge and discharge resistors

Note Parameter F015 should be set to the sum of the wattage for both resistors

PrechargeDischargeResistor

Power for Sequence Circuit

lt3

lt2

lt1

MainPower

MC

MC

MC

MCPWR

PWR

RCPB

CN

15C

N5

CN17

PIFS

DIS

PR2

PRX

PR3

PR1

PR

PR

Fuse 1

DC Output Fuse

Fuse

G

L3AUX

L2AUX

L1AUX

L3

L2

L1

TB2

MC1MC2

PRX

PWR

MC

MC

PR3PR2PR1

TB1

E

TB1

DISR

DIS

DIS

N

P

24V

BDSR

Harmonic Filter

MC

DIS

PRXDC Contactor

Varistor Reactor

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Wiring Examples and Components Chapter 2

8720MC-RPS190 Wiring Examples

Single Unit

Figure 84 - Typical Connection of AC Input Power Wiring for Single Unit of Model 8720MC-RPS190 Unit

1gt Refer to the lower left corner of Figure 84 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn ON the switch SW7-1 on the Regulator Board without fail5gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below6gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

CN2FMI-1

CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1 L4

L5

L6

L2

L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU BDSR-1

CN1

G

8720MC-RPS190 380 to 460 VAC

L4

L5L6

L1L2L3

L4L5L6

L1

L2L3

lt1 6

lt1 6

8720MC-EF-190-VBEMC Filter Unit

8720MC-RPSRegenerative

Power Supply Unit

Fan

YLWBLK

BL

BR

BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

Fusefor

PowerSupply

CircuitBreaker

(CB)ProtectionFuse lt3

RUN OnOff

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 3

Fan 2

RED

BLK

YLW

YLW

RED

BLK

lt5

lt2

CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 113

Chapter 2 Wiring Examples and Components

Two Paralleled Units

Figure 85 - Typical Connection of AC Input Power Wiring for Two Paralleled Units of Model 8720MC-RPS190

1gt Refer to the lower left corner of Figure 47 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

CN2A1A2A3A4A5B1B2B3B4B5

CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-Out+24V

MC

L1 L4L5L6

L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR324V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU

BDSR-1

CN1

G

L1L2L3

G

8720MC-RPS190 380 to 460 VAC

lt1 7

lt1 7

lt1 7

lt1 7

lt2

lt2

lt5 6

8720MC-EF190-VBEMC Filter Unit

8720MC-EF190-VBEMC Filter Unit

8720MC-RPSRegenerativePower Supply

Unit (Master Unit)

8720MC-RPSRegenerativePower Supply

Unit (Slave Unit)P

IFS

CN

3

2

1 2

1

CircuitBreaker(CB1)

CircuitBreaker(CB2)

Fusefor

PowerSupply

Fusefor

PowerSupply

ACL UnitL1L2L3

L4L5L6

L1 (R)L2 (S)L3 (T)

PNG

PIF

S C

N2

CN4

CN2 CN2

CN41 R12 S13 T1

123

CN1 CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

REDWHTBLU

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR324V30V3SENS24V20V2MC1MC2

ProtectionFuse lt3

ProtectionFuse lt3

RUN OnOffR1S1T1

Fan 2

Fan 2

Fan 3

Fan 3A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan

YLWBLK

BL

BR BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

RED

YLW

YLW

YLW

YLW

BLK

RED

BLK

RED

BLK

RED

BLK

FMI-1

FMI-1CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1

CB2

CB2

114 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 and SW7-2 on the Regulator Board without fail5gt Slave circuit breakers must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating also if your local code requires them6gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below7gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 115

Chapter 2 Wiring Examples and Components

Three Paralleled Units

Figure 86 - Typical Connection of AC Input Power Wiring for Three Paralleled Units of Model 8720MC-RPS190

1gt Refer to the lower left corner of Figure 86 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by

8720MC-RPS190 380 to 460 VAC

8720MC-EF-190-VBEMC Filter Unit

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

REDWHTBLU

CN1

G

8720MC-RPSRegenerative

Power Supply Unit(Slave Unit)

PIFS

CN2

2 3

ACL UnitL1L2L3

L4L5L6

8720MC-EF-190-VBEMC Filter Unit

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

G

8720MC-RPSRegenerative

Power Supply Unit(Slave Unit)

PIFS

CN2

1

8720MC-EF-190-VBEMC Filter Unit

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

G

8720MC-RPSRegenerative

Power Supply Unit(Master Unit)

PIFS

CN3

3

2

ProtectionFuse lt3

ProtectionFuse lt3

ProtectionFuse lt3

PIFS

CN

3

MCRST

PWR0V

24VCOM

IPRDY

FRFR

BDSR-1

1

RUNOnOff

CircuitBreaker(CB1)

CircuitBreaker(CB2)

CircuitBreaker(CB3)

Fusefor

PowerSupply

Fusefor

PowerSupply

Fusefor

PowerSupply

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

CN1

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

CN1

REDWHTBLU

REDWHTBLU

1 R12 S13 T1

1 R12 S13 T1

1 R12 S13 T1

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

123

123

Fan 3

Fan 2

R1S1T1

R1S1T1

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

123

Fan

YLWBLK

RE

DR B

L

Y BR

BR

Sho

rt

Terminals on ACL Unit lt1

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

RED

BLK

RED

BLK

Fan 3

Fan 2

RED

BLK

RED

BLK

Fan 3

Fan 2

RED

BLK

RED

YLW

YLW

YLW

YLW

YLW

YLW

BLK

FMI-1

FMI-1

FMI-1CB2

CB3 CB2

lt1 7

lt1 7

lt2

lt2

lt2

lt1 7

lt1 7

lt1 7

lt1 7

lt5 6

116 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 SW7-2 and SW7-3 on the Regulator Board without fail5gt Slave circuit breakers must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating also if your local code requires them6gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below7gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

When Used as a Converter for Power Regeneration Mode Only

Figure 87 - Wiring Model 8720MC-RPS190 Used as a Converter for the Power Regeneration Mode Only

1gt Refer to the lower left corner of Figure 87 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

CN2 CN2

CN4123

CN4

CN1A1A2A3A4A5B1B2B3B4B5

MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1

L1

L4L5L6

L2

L2

L3

L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU

BDSR-1

CN1

G

8720MC-RPS190 380 to 460 VAC

L4

L5L6

L1

L2L3

8720MC-EF-190-VBEMC Filter Unit

8720MC-RPSRegenerative

Power Supply Unit

Inverter(Load Equipment)

3 ACL

ProtectionFuse lt3

Fuse

CircuitBreaker

P

N

G

U

V

W

Fusefor

PowerSupply

CircuitBreaker

(CB)

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 2

Fan 3

ACL Unit L4

L5L6

L1

L2L3

lt5

lt2

lt7lt8

lt1 6

lt1 6

READY

FMI-1

Fan

YLWBLK

BL

BR

BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1 READY

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 117

Chapter 2 Wiring Examples and Components

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P an N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 on the Regulator Board without fail 5gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below6gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below7gt Open all the terminals PR1 PR2 and PR3 for connecting prechargedischarge resistor Because these terminals

are open the unit does not perform prechargedischarge operations Prechargedischarge must be performed on inverter side Set the parameter of the Discharging Function Enable (F017) to zero (OFF)

8gt If you want the 8720MC-RPS unit to perform the prechargedischarge operation Install Jumper PR2 to PR3 and set Discharge Function Enable (F017) to a one (ON)

It is possible to select the 8720MC-RPS units depending on the regenerative power when only regenerated power of the unit integrating converter and inverter is used In this case however the following cautions must be observed Figure 87 shows wiring of the 8720MC-RPS190 unit used as a converter for the power regeneration mode only

bull Rating of regenerative power of the 8720MC-RPS is less than rated power both in the instantaneous rating and continuous rating

bull When rectifier portion of inverter is composed of thyristor CR snubber circuit between anode and cathode of thyristor may become overloaded Therefore treating time for regenerative power must be within 5 seconds for 3 minutes Because the current ICR flowing through CR snubber circuit in the power regeneration mode is represented by the following formula verify the specifications of CR snubber circuit

ndash

bull Connect ACL unit of 3 impedance toward inverter rating with the AC input line of inverter Without ACL unit excessive circulating current will flow between the 8720MC-RPS units

bull Even during the power running current will be supplied from the 8720MC-RPS unit to DC bus proportionally to the impedance ratio of both reactors at the 8720MC-RPS unit and inverter This current must not exceed the rating of the 8720MC-RPS unit

bull Set the parameter of the FWD Current Limit (U001) to zero (0)

bull Set the DC bus voltage to start power regeneration to the parameter of the DC Bus Voltage Reference (U000)

bull Enter the READY signal of inverter to (PWR)

ICR [A] = (8 003 x R [Ω]) x C [μF]

118 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

PrechargeDischarge Operation

bull If you do not want the 8720MC-RPS unit to perform the prechargedischarge operation open all the terminals (PR1 PR2 and PR3) for connecting the prechargedischarge resistor In this case the prechargedischarge must be performed on inverter side Set the Discharging Function Enable parameter (F017) to zero (OFF)

or

bull If you do want the 8720MC-RPS unit to perform the prechargedischarge operation install a jumper from PR2 to PR3 and set the Discharge Function Enable parameter (F017) to one (ON)

When Adapted to Capacitors Having Large Capacity

8720MC-RPS190 unit charges to capacitors with a single phase full-wave rectification circuit through the built-in prechargedischarge resistor When the load capacitors have large capacitance it takes more time for charging and the wattage of the internal resistor becomes insufficient When the load capacitance is large disable the built-in prechargedischarge resistor and connect an external resistor or external circuit for prechargingdischarging (Note that minimum prechargingdischarging cycle is 3 minutes)

Calculate a rated wattage of the external prechargedischarge resistor to be connected to the outside in accordance with the following formula depending on the total capacitance of all the capacitors including the built-in capacitor

bull Rated wattage [W] = 17000 x C[F]

bull But serge resistivity of J[ J] = 28000 x C[F] must be provided

When an external prechargedischarge resistor is connected change the set value of the following parameters if necessary

bull PrechargeDischarge Time (F014)

bull Wattage of PrechargeDischarge Resistor (F015)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 119

Chapter 2 Wiring Examples and Components

Table 37 - Maximum Applicable Capacitance of Capacitor and Minimum Resistance Value (8720MC-RPS190 unit)

External Resistor Case

Most applications are successfully integrated using the internal precharge resistor provided in the 8720MC-RPS Regenerative Power Supply For instances where there is a large amount of load capacitance caused by connecting several 8720MC drives to a single 8720MC-RPS Regenerative Power Supply an external precharge resistor may be required To determine the total capacitance C[F] add the capacitance for the applicable RPS190 unit as determined from row 1 of Table 37 to the sum of the drive capacitance as determined by the drive specifications in Chapter 2 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

In the case of the RPS190 if the total capacitance is above 25000μf but less than 165000μf an external precharge resistor connected to PR1 and PR2 is required Table 37 provides the minimum resistance value for the external resistor of 10 ohms The wattage is determined by the equation presented above Connect the external precharge resistor to terminals PR1 and PR2 on the terminal block TB2 Terminal PR3 should be left open See Figure 71 on page 85 The PrechargeDischarge Time (F014) may require a larger value to accommodate the increased precharge time The Wattage of PrechargeDischarge Resistor (F015) should also be increased to the external precharge resistor wattage

Capacity of built-in Capacitor 7600microF

Built-in Resistor (Resistance ValueWattage) 25000microF(10 ohm400W)

External Resistor (Minimum Resistance Value)Connect to PR1 and PR2

165000microF(10 ohm)

External Circuit (Minimum Resistance Value)Refer to Figure 88

495000microF(15 ohm)

120 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

External Circuit Case

In the case of the RPS190 if the total capacitance is above 165000μf but less than 495000μf an external precharge resistor connected as shown in Figure 88 must be provided Table 37 provides the minimum resistance value for the external precharge resistor 15 ohms in the case of the RPS190 The wattage [W] is determined by the equation on page 118

Figure 88 - Example of Wiring when PrechargeDischarge Circuit of the 8720MC-RPS190 is configured with an External Circuit

1gt Remove the jumper between PR2 and PR32gt Use a relay with contact of which minimum applicable load is 5 mA and below3gt Refer to the lower left corner of Figure 88 indicating the terminals on the ACL unit When the fan inside the ACL

unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

4gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

If a totally external resistor network is used as shown in Figure 88 the calculated wattage [W] = 17000 x C farads is divided in half to size the precharge and discharge resistors

Note Parameter F015 should be set to the sum of the wattage for both resistors

CN2 CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out

L1

PR3

PR2

PR1 PRX

MC

PRX

PWR MCX

L4

L5

L6

L2

L3

L1 (R)L2 (S)L3 (T)

PNG

DISR

DIS

PWR

MCX

Relay for controlling DC 24V control

DIS

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU BDSR-1

CN1

G

SS441B AC 460VSS4265 AC 230V

L4

L5L6

L1L2L3

L4L5L6

L1

L2L3

lt1

8720MC-EF190-VBEMC Filter Unit 8720MC-RPS190

YLWBLK

RE

DR B

L

Y BR

BR

CircuitBreaker

(CB)

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 3

Fan 2RE

DBL

K

YLW

YLW

RED

BLK

Sho

rt

Terminals on ACL Unit

Fan

DC Output Fuse

ACL Unit

ACInputFuse

MCX

PRX

DIS

+24VMC

MC

Power for Sequence Circuit

DCContactor

lt4

lt3

lt3

lt2

lt4

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 121

Chapter 2 Wiring Examples and Components

Component Bill of Materials (Suggested)

Single Unit

Note These suggested bill of materials are examples for the 8720MC-RPS190 units Use these examples and the wiring diagrams to create a bill of materials for the 8720MC-RPS065 units

Table 38 - Single 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM This is the 190 Amps DC output converter that powers the DC Bus 1

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

1

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

1

8720MC-LR10-100B (2) bull Contains one 100 A Reactor in the package order quantity two for 200A capability

bull Parallel wiring required

2

100mm2 or 40 AWG recommended DC Bus wiringfit to length (6)

bull DC Bus wiringbull Must be 1000 VDC ratedbull RPS fusing to 350 Amp so 100mm2 or 40 AWG recommendedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

122 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

Two Paralleled Units

Table 39 - Multiple (Two) 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM and 8720MC-RPS190BS This is the 190 Amps DC output converter that powers the DC Bus 1 (xBM)1 (xBS)

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

2

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2 sets (total 6)

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2 sets (total 4)

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

2

8720MC-LR10-100B (2) bull Required for boosting up and controlling DC Bus Voltagebull Contains one 100 A Reactor in the package order quantity two for

200A capabilitybull Parallel wiring required

4

DC Bus bar wiring fit to length (6) bull DC Bus connectionbull RPS suggestion to use bus bar rated to at least 175 of RPS output

Amps In this case 570 A x 175 or 9975 Abull Must be 1000 VDC ratedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 123

Chapter 2 Wiring Examples and Components

Three Paralleled Units

Table 40 - Multiple (Three) 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM and 8720MC-RPS190BS This is the 190 Amps DC output converter that powers the DC Bus 1 (xBM)2 (xBS)

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

3

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3 sets (total 9)

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3 sets (total 6)

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

3

8720MC-LR10-100B (2) bull Required for boosting up and controlling DC Bus Voltagebull Contains one 100 A Reactor in the package order quantity two for

200A capabilitybull Parallel wiring required

6

DC Bus bar wiring fit to length (6) bull DC Bus connectionbull RPS suggestion to use bus bar rated to at least 175 of RPS output

Amps In this case 570 A x 175 or 9975 Abull Must be 1000 VDC ratedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

124 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Chapter 3

Parameter Programming

1336 REGEN Line Regenerative Package

Overview

The 1336 REGEN Line Regeneration Package is designed so that factory default parameter settings allow it to operate satisfactorily under a wide variety of load and utility conditions

With the exception of Parameter 1 for the majority of applications there should be no need to adjust parameters Should utility or load conditions deviate from the normal conditions listed in the specifications the following parameters have been provided to allow adjustments to factory settings

Parameters

Figure 89 - 1336 REGEN Parameters Description

IMPORTANT The 1336 REGEN Package has been shipped from the factory with Parameter 1 set to the Regenerative Brake Mode of operation For Regenerative DC Bus Supply applications this parameter must be reset as described in Operational Mode on page 2-29 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

Parameter No 1

Display Units bits

Parameter Type ReadWrite

Factory Default XXXXX000Regen Brake Mode

MinMax Value NA

Drive Units 000 = 0bin

Operational ModeSets the 1336 REGEN Line Regeneration Package mode of operation The modes are defined by the last (3) bits of a 16 bit word To set the mode first stop the 1336 REGEN Converter set the mode then re-enable the converter

Important If the [Operational Mode] is reset while the 1336 REGEN Converter is enabled a System Mode Change Fault will occur Issuing a reset command will clear the fault and reset the converter

ional odetperaO10XXX0X

Bit 2 Bit 1 Bit 0

0 = Regen Brake Mode 1 = Regen DC Bus Supply Mode0 = Fixed DC Bus Mode 1 = DC Bus Trim Mode0 = 460VAC Input Line Voltage 1 = 380VAC Input Line Voltage0 = Fixed DC Bus 1 = Scheduled DC Bus0 = Voltage Gain 1 = Voltage Gain

Bit 3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 125

Chapter 3 Parameter Programming

Table 41 - 1336 REGEN Line Parameter Examples

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

1 Operational Mode 00000000B 00001111B 00000000B

2 Rated AC Line Current AMPS 01 65535 01

3 AC Line Current -800 800 0

4 Peak Load -800 800 0

5 Actual Bus Voltage VOLT 0 24961 0

6 (1) Bus VReg Ref VOLT 6642 775 7381

7 (1) Bus VReg KP 05 199 1

8 (1) Bus VReg KI 05 199 1

9 (2) Conduction Angle Constant

05 055 05

10 (2) Shift Angl Constant 0 006 003

11 (2) Inst Overcurrent Trip Filter

0 10 5

12 (1) Motoring Cur Lim 0 150 150

13 Regen Curr Limit -150 0 -150

14 Inst Overcurrent SW Trip Level

100 199 192

15 Voltage Feedback Filter Bandwidth

HZ 5 100 10

16 DC Bus Overvoltage SW Trip Level

120 135 130

17 DC Bus Undervoltage SW Trip Level

50 100 60

18 AC Line Overvoltage Trip Level 1

110 130 115

19 AC Line Overvoltage Trip Level 2

120 135 130

20 AC Line Undervoltage Trip Level 1

75 90 85

21 AC Line Undervoltage Trip Level 2

50 70 60

22 Phase Locked Loop Error Trip Point

0 03 01

23 Port Enabled Mask 00000000B 00000111B 00000111B

24 Start Stop Owner 0000000000000000B 1111111111111111B 0000000000000000B

25 Command Status 00000000B 11111111B 00000000B

26 Logic Status 00000000B 11111111B 00000000B

27 Fault Select 1 00000000B 00011111B 00011100B

28 HIM Default Display Parameter

1 32 5

29 DAC Select 1 1 25 3

30 DAC Select 2 1 25 4

31 DAC Select 3 1 25 5

32 DAC Select 4 1 25 6

(1) Specific to DC Bus Supply Operation(2) Specific to Regenerative Brake Operation

126 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Parameter Programming Chapter 3

Note The parameters in Table 41 are from DriveExecutive using a 336R Line Regen 480V482A Series A Version 202

Refer to the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 pages 2-28 to 35 (Regenerative DC Bus Supply Operation Parameters) and pages 3-33 to 3-40 (Regenerative Brake Operation Parameters) for parameter details

8720MC Regenerative Power Supply

Overview

The parameters are used to define characteristics of the 8720MC-RPS Regenerative Power Supply To program the unit for a specific application you display the appropriate parameter and adjust it as required

There are two types of parameters

bull User Parameters (UXXX)

ndash These parameters can be adjusted or modified at any time

bull Factory Parameters (FXXX)

ndash These parameters are initially set before shipping out from the factory Usually these parameters are not required to be adjusted or modified

The Factory parameters are protected by password and the password must be set to access these parameters Note however that some of these parameters cannot be modified during operation even though the password has been set

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should adjust and operate this equipment Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 127

Chapter 3 Parameter Programming

Parameters

Table 42 - 8720MC-RPS Parameter Examples

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

U000 (1) DC Bus Voltage Reference Volts 270 750 700

U001 (1) FWD Current Limit 0 150 150

U002 REV Current Limit 0 150 150

F000 Password 0 999 0

F001 Unit Selection Amps 027b 570b Unit-Dependant027b054b081b065b130b195b190b380b570b

F002 Rated Current Amps 10 645 Unit-Dependant27548165130195190380570

F003 Current Control Proportional Gain

Times 001 10 1

F004 Current Control Integral Gain

radsec 1 3000 64

F005 Voltage Control Proportional Gain

Times 001 30 5

F006 Voltage Control Integral Gain

radsec 1 3000 128

F007 Bus Overvoltage Detection Level

Volts 325 900 800

F008 Bus Low Voltage Detection Level

Volts 200 600 400

F009 AC Overvoltage Detection Level

Volts 200 550 550

F010 Carrier Frequency kHz 5 15 10 kHz 8720MC-RPS0655 kHz 8720MC-RPS190

F011 Deadtime microseconds 15 15 6

F012 Allowable Time for Instantaneous Power Loss

seconds 005 3 05

128 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Parameter Programming Chapter 3

Note Refer to Chapter 7 - Parameters of the 8720MC-RPS Regenerative Power Supply Installation Manual publication 8720MC-RM001 for each parameter described in detail

F013 AC Reactor Capacity micro-henry 100 8000 1200mH 8720MC-RPS065400mH 8720MC-RPS190

F014 PrechargeDischarge Time seconds 05 15 30 secs60 secs 8720MC-RPS190

F015 Wattage of PrechargeDischarge Resistor

Watts 50 2000 120W 8720MC-RPS065400W 8720MC-RPS190

F016 DC Bus Voltage Offset Volts 09 11 1

F017 (1) Discharging Function Enable

Off On On

F018 Version Information

F019 Selection of Wiring (LE) Detecting Function

Off On On

(1) Important Parameter Programming when in Power Regeneration Mode Only Set U001 to 0 so converter power is not forwarded to the drive U000 is important in any function that regulates the DC bus level

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 129

Chapter 3 Parameter Programming

Notes

130 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Appendix A

Sequence of Operation

8720MC-RPS Sequence Signal Wiring

Figure 90 shows a typical connection of sequence control signals

Figure 90 - 8720MC-RPS Typical Connection of Sequence Control Signals

MC

1K

1K

1K47K

47K

47K

RST

PWR

0V

24V

COM

IP IP

RDY RDY

FR

FR

464K

464K

464K Load Equipment

Terminal Block TB3 of 8720MC-RPS Regenerative Power Supply Unit Unit

8720MC-RPS Unit

+VC

0VC

To an external error detection sequence circuit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 131

Appendix B Sequence of Operation

Sequence Signal Wiring

Verify the following when installing sequence signal wiring

bull Twisted pair wires of 02 to 05 mm2 should be used for the signal line

bull Verify that the sequence signal wiring is separated from the power wiring (main power supply wiring control power wiring and DC bus power wiring) Malfunction of the 8720MC-RPS Regenerative Power Supply is possible if the control wires are separated from the AC and DC power wires

bull Use a separate duct for the sequence signal wiring It is recommended to use a dedicated duct for the sequence signal wiring

bull Do not route the sequence signal wiring near any equipment which is producing electromagnetic interference

Operation Timing of Sequence Control Signals

Figure 91 through Figure 96 show timing of various sequence control signal operations

Figure 91 - Sequence Operation of Precharging

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

Main MagneticContactor (MC)

PWR Input

RST Input

RDY Output

FR Output

IP Output

132 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Sequence of Operation Appendix B

Figure 92 - Sequence Operation of Discharging

Figure 93 - Sequence Operation of Error Detection

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

RST Input

RDY Output

FR Output

IP Output

DC Bus Voltage

Main MagneticContactor (MC)

PWR Input

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

Main MagneticContactor (MC)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 133

Appendix B Sequence of Operation

Figure 94 - Sequence Operation of Resetting Error

Figure 95 - Sequence Operation of Detecting Instantaneous Power Loss (When Main Magnetic Contactor is not Turned OFF)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

Main MagneticContactor (MC)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

NO-MWPNO-MWP Inst PWM-OFF

Main MagneticContactor (MC)

134 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Sequence of Operation Appendix B

Figure 96 - Sequence Operation of Detecting Instantaneous Power Loss(When Main Magnetic Contactor is Turned OFF)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

NO-MWPNO-MWP Inst PWM-OFF Precharge

Main MagneticContactor (MC)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 135

Appendix B Sequence of Operation

Notes

136 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

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  • 1336 REGEN Line Regeneration Package to8720MC-RPS Regenerative Power Supply Package Migration Guide
    • Table of Contents
    • Preface
      • Overview
      • Additional Resources
        • 1 - Comparison and Selection
          • Overview and Layout
            • 1336 REGEN Line Regeneration Package
              • 1336 REGEN Line Regeneration Package Components
              • How to Choose a Mode of Operation
              • The Regenerative DC Bus Supply Mode
              • The Regenerative Brake Mode
              • Which 1336 REGEN Operating Mode is For Your Application
              • 1336 Regenerative DC Bus Supply Operation
              • 1336 Regenerative Brake Operation
              • Power-up Sequence for Regenerative Brakes and AC Drives
                • 8720MC-RPS Regenerative Power Supply
                  • Overview
                  • Notes on Handling the 8720MC-RPS Regenerative Power Supply
                  • 8720MC-RPS Layout
                    • 1336 REGEN to 8720MC-RPS Component Comparison
                      • 1336 REGEN Line Regeneration Package
                      • 8720MC-RPS Regenerative Power Supply Package
                          • Specifications
                            • 1336 REGEN Line Regeneration Package
                            • 8720MC-RPS Regenerative Power Supply
                              • Catalog Number Explanation
                                • 1336 REGEN Line Regeneration Package
                                  • 1336 REGEN Converter
                                  • 1336 REGEN Precharge Unit
                                  • 1321 Line Reactor mdash 380480VAC
                                  • 1321 EMI Filters mdash 380hellip480V AC
                                  • Power Line Filter
                                  • 1336 REGEN Precharge-to-Converter Sync Cable
                                    • 8720MC-RPS Regenerative Power Supply
                                      • 1336 REGEN to 8720MC-RPS Conversion Guide
                                        • Power Rating
                                        • Fuses and Circuit Breakers
                                        • Dimensions
                                          • 1336 REGEN Line Regeneration Package
                                          • 8720MC-RPS Regenerative Power Supply Package
                                          • Environmental Conditions to be Met
                                          • 8720MC-RPS Recommended Air Flow Clearance
                                          • 8720MC-RPS065 Reactors
                                          • 8720MC-RPS065 Varistors
                                          • 8720MC-RPS065 Harmonic Filters
                                          • 8720MC-RPS065 Line Filter (Schaffner)
                                          • 8720MC-RPS065 Line Filter (Soshin Electric)
                                          • 8720MC-RPS190 EMC Filter
                                          • CN ConnectorCable Descriptions
                                              • Power and Control Terminal Comparison
                                                • 1336 REGEN Line Regeneration Package
                                                  • Input Power Conditioning
                                                  • Grounding
                                                  • Sensitive Circuits
                                                  • TE (True Earth) Termination
                                                  • PE (Power Earth) Termination
                                                  • 380480VAC Power Connections
                                                  • 380480VAC Power Wiring
                                                  • 380480VAC Power Connection Specifications
                                                  • 120VAC Precharge and Converter Wiring
                                                  • 120VAC Converter Connections
                                                  • 120VAC Precharge Connections
                                                  • 120VAC Connection Specifications
                                                  • Control and Signal Wiring
                                                  • Control Board Connections
                                                  • Cable Routing
                                                  • Digital Input Signals
                                                  • Interlocking 1336 REGEN Enable with AC Drive Enable
                                                  • 1336 REGEN (Enable)
                                                    • 8720MC-RPS Regenerative Power Supply
                                                      • Installing DC Bus Power Output Wiring - All RPS units
                                                      • Grounding the 8720MC-RPS Regenerative Power Supply
                                                      • Wiring To Comply with Electromagnetic Compatibility (EMC)
                                                      • Power Rating
                                                      • Appearance of Model 8720MC-RPS065
                                                      • Appearance of Model 8720MC-RPS190
                                                      • Terminal Blocks on the Main Circuit
                                                      • Main Power Terminal Block (TB1) for Model 8720MC-RPS065
                                                      • Control Power Terminal Block (TB2) for Model 8720MC-RPS065
                                                      • Main Power Terminal Bar for Model 8720MC-RPS190
                                                      • Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190
                                                      • Regulator Board
                                                      • Sequence Signal Terminal Block (TB3)
                                                      • Wiring
                                                      • Recommended Wire Sizes
                                                      • Recommended Wire Sizes for Power Wiring to the Main Power Terminal Block (TB1) and the Main Power Terminal Bars
                                                      • Recommended Wire Sizes for Power Wiring to the Control Power Terminal Block (TB2) and the Control Terminal Block (TB4)
                                                        • Adapters and Communications
                                                          • 1336 REGEN
                                                          • Human Interface Module (HIM)
                                                          • 8720MC-RPS
                                                          • Configuration of the Operation Panel
                                                          • Operation Modes
                                                          • Display
                                                          • Keypad
                                                          • Status LEDs
                                                            • 2 - Wiring Examples and Components
                                                              • 8720MC-RPS065 Wiring Examples
                                                                • Single Unit
                                                                • Two Paralleled Units
                                                                • Three Paralleled Units
                                                                • When Used as a Converter for Power Regeneration Mode Only
                                                                • When Adapted to Capacitors Having Large Capacity
                                                                • External Resistor Case
                                                                • External Circuit Case
                                                                  • 8720MC-RPS190 Wiring Examples
                                                                    • Single Unit
                                                                    • Two Paralleled Units
                                                                    • Three Paralleled Units
                                                                    • When Used as a Converter for Power Regeneration Mode Only
                                                                      • PrechargeDischarge Operation
                                                                        • When Adapted to Capacitors Having Large Capacity
                                                                        • External Resistor Case
                                                                        • External Circuit Case
                                                                          • Component Bill of Materials (Suggested)
                                                                            • Single Unit
                                                                            • Two Paralleled Units
                                                                            • Three Paralleled Units
                                                                                • 3 - Parameter Programming
                                                                                  • 1336 REGEN Line Regenerative Package
                                                                                    • Overview
                                                                                    • Parameters
                                                                                      • 8720MC Regenerative Power Supply
                                                                                        • Overview
                                                                                        • Parameters
                                                                                            • A - Sequence of Operation
                                                                                              • 8720MC-RPS Sequence Signal Wiring
                                                                                                • Sequence Signal Wiring
                                                                                                • Operation Timing of Sequence Control Signals
                                                                                                  • Back Cover
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 ESP 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 FRA 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 ITA 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 JPN ltFEFF9ad854c18cea51fa529b7528002000410064006f0062006500200050004400460020658766f8306e4f5c6210306b4f7f75283057307e30593002537052376642306e753b8cea3092670059279650306b4fdd306430533068304c3067304d307e3059300230c730b930af30c830c330d730d730ea30f330bf3067306e53705237307e305f306f30d730eb30fc30d57528306b9069305730663044307e305930023053306e8a2d5b9a30674f5c62103055308c305f0020005000440046002030d530a130a430eb306f3001004100630072006f0062006100740020304a30883073002000410064006f00620065002000520065006100640065007200200035002e003000204ee5964d3067958b304f30533068304c3067304d307e30593002gt KOR ltFEFFc7740020c124c815c7440020c0acc6a9d558c5ec0020b370c2a4d06cd0d10020d504b9b0d1300020bc0f0020ad50c815ae30c5d0c11c0020ace0d488c9c8b85c0020c778c1c4d560002000410064006f0062006500200050004400460020bb38c11cb97c0020c791c131d569b2c8b2e4002e0020c774b807ac8c0020c791c131b41c00200050004400460020bb38c11cb2940020004100630072006f0062006100740020bc0f002000410064006f00620065002000520065006100640065007200200035002e00300020c774c0c1c5d0c11c0020c5f40020c2180020c788c2b5b2c8b2e4002egt NLD (Gebruik deze instellingen om Adobe PDF-documenten te maken voor kwaliteitsafdrukken op desktopprinters en proofers De gemaakte PDF-documenten kunnen worden geopend met Acrobat en Adobe Reader 50 en hoger) NOR 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 PTB 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 SUO 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 SVE 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 ENU (Use these settings to create Adobe PDF documents for quality printing on desktop printers and proofers Created PDF documents can be opened with Acrobat and Adobe Reader 50 and later) gtgt Namespace [ (Adobe) (Common) (10) ] OtherNamespaces [ ltlt AsReaderSpreads false CropImagesToFrames true ErrorControl WarnAndContinue FlattenerIgnoreSpreadOverrides false IncludeGuidesGrids false IncludeNonPrinting false IncludeSlug false Namespace [ (Adobe) (InDesign) (40) ] OmitPlacedBitmaps false OmitPlacedEPS false OmitPlacedPDF false SimulateOverprint Legacy gtgt ltlt AddBleedMarks false AddColorBars false AddCropMarks false AddPageInfo false AddRegMarks false ConvertColors NoConversion DestinationProfileName () DestinationProfileSelector NA Downsample16BitImages true FlattenerPreset ltlt PresetSelector MediumResolution gtgt FormElements false GenerateStructure true IncludeBookmarks false IncludeHyperlinks false IncludeInteractive false IncludeLayers false IncludeProfiles true MultimediaHandling UseObjectSettings Namespace [ (Adobe) (CreativeSuite) (20) ] PDFXOutputIntentProfileSelector NA PreserveEditing true UntaggedCMYKHandling LeaveUntagged UntaggedRGBHandling LeaveUntagged UseDocumentBleed false gtgt ]gtgt setdistillerparamsltlt HWResolution [2400 2400] PageSize [612000 792000]gtgt setpagedevice

                                                                                                      Introduction_Catagory Types

                                                                                                      Print Spec Sheet

                                                                                                      MBD000CCD74bin

                                                                                                      MBD000D141Fbin

                                                                                                      MBD000E357Abin

                                                                                                      MBD000D05AEbin

                                                                                                      MBD000B37AAbin

                                                                                                      MBD000C2CF0bin

                                                                                                      MBD000CBFEFbin

                                                                                                      MBD000B71E5bin

                                                                                                      MBD000AB9B4bin

                                                                                                      MBD000AF7AAbin

                                                                                                      JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                                                                                      Printing Specification YOUR DATA HERE Instructions NO
                                                                                                      (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                                                                                      (required) Finished Trim Size Width 85rdquo x 11rdquo 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                                                                                      (required) Publication Number 1336R-AP001A-EN-P Sample 20B-IN025B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                                                                                      Use Legacy Number YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                                                                                      Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                                                                                      Publication Title 1336 REGEN to 8720MC-RPS Migration Guide Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                                                                                      (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                                                                                      (required) Cost Center 19010 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                                                                                      BindingStitching PERFECT - Perfect Bound Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                                                                                      (required) Page Count of Publication 140 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                                                                                      Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                                                                                      Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                                                                                      Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                                                                                      Drill Hole YESNO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                                                                                      Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                                                                                      Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                                                                                      Ink Color BLACK One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                                                                                      Used in Manufacturing NO A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                                                                                      Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                                                                                      Comments C2 Z or Accordian Fold
                                                                                                      Part Number NA JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                                                                                      D1 Double Gate
                                                                                                      D2
                                                                                                      FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                                                                                      D4
                                                                                                      D5
                                                                                                      D6
                                                                                                      D7
                                                                                                      D8
                                                                                                      D9
                                                                                                      This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                                                                                      Publication Type and Print Category
                                                                                                      Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                                                                                      AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                                                                                      AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                                                                                      AR NA NA ArticleEditorialByline NA NA Presale Internal
                                                                                                      (press releases should not be checked into DocMan or printed)
                                                                                                      AT B3 B4 D5 Application techniques 5 100 Presale External
                                                                                                      BR A2 Primary A1 NA Brochures 5 100 Presale External
                                                                                                      CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                                                                                      CG NA NA Catalogue Guide 1 50 Presale External
                                                                                                      CL NA NA Collection 5 50 Presale External
                                                                                                      CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                                                                                      CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                                                                                      DC E-only E-only Discount Schedules NA NA Presale Internal
                                                                                                      DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                                                                                      DM NA NA Product Demo 5 50 Presale Internal
                                                                                                      DS B3 D5 Dimensions Sheet 1 5 Post External
                                                                                                      DU B3 D5 Document Update 1 5 Post External
                                                                                                      GR B2 D6 Getting Results 1 5 Post External
                                                                                                      IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                                                                                      LM NA NA Launch Materials 5 50 Presale Internal
                                                                                                      PC B3 D5 Packaging Contents
                                                                                                      PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                                                                                      PM B2 D6 Programming Manual 1 5 Post External
                                                                                                      PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                                                                                      QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                                                                                      QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                                                                                      RM B2 D5 D6 Reference Manual 1 5 Post External
                                                                                                      RN B3 D5 Release Notes 1 5 Post External
                                                                                                      SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                                                                                      SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                                                                                      SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                                                                                      SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                                                                                      TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                                                                                      TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                                                                                      UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                                                                                      WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                                                                                      WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                                                                                      Minimum order quantities on all JIT items are based on the publication length
                                                                                                      Publication length Minimum Order Quantity
                                                                                                      77 or more pages 1 (no shrink wrap required)
                                                                                                      33 to 76 pages 25
                                                                                                      3 to 32 pages 50
                                                                                                      1 or 2 pages 100
                                                                                                      Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                                                                                      A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                                                                                      A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                                                                                      A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                                                                                      A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                                                                                      A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                                                                                      A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                                                                                      A8 4 color cover Category being deleted 50 matte sheet text self cover
                                                                                                      2 color text
                                                                                                      Selection Guide
                                                                                                      A9 2 color 100gsm bond 50 matte sheet text self cover
                                                                                                      Selection Guide
                                                                                                      Gray shading indicates Obsolete Print Catagories
                                                                                                      Post Sale Technical Communication
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                                                                                      2 color text 50 matte sheet text
                                                                                                      B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                                                                                      B3 1 color 100gsm bond 50 matte sheet text self cover
                                                                                                      B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                                                                                      B5 2 color 100gsm bond 50 matte sheet text self cover
                                                                                                      Catalogs
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                                                                                      4 color text 45 Coated Sheet
                                                                                                      C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                                                                                      2 color text 32-33 Coated Sheet
                                                                                                      JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                                                                                      D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                                                                                      D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                                                                                      D4 1 color 160gsm tab 90 index
                                                                                                      D5 1 color 80gsm bond 20 bond self cover
                                                                                                      D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                                                                                      D7 2 color 160gsm tab 90 index
                                                                                                      D8 2 color 80gsm bond 20 bond self cover
                                                                                                      D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                                                                                      D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                                                                                      Gray shading indicates Obsolete Print Catagories
                                                                                                      Just In Time (JIT) or Off Set (OS)
                                                                                                      Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                                                                                      Black amp White Printing
                                                                                                      Color Printing
                                                                                                      Color Printing

Preface

You can view or download publications at httpwwwrockwellautomationcomliterature To order paper copies of technical documentation contact your local Allen-Bradleyreg distributor or Rockwell Automationreg sales representative

1321 Power Conditioning Products Technical Data publication 1321-TD001

Provides information on power conditioning equipment used in front of AC drives

PowerFlex AC Drives in Common Bus Configurations Application Guidelines publication DRIVES-AT002

Provides guidelines considerations and limitations for the proper application of PowerFlex drives used in common bus configurations

Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives Installation Instructions publication DRIVES-IN001

Provides the basic information needed to properly wire and ground Pulse Width Modulated (PWM) AC drives

Industrial Automation Wiring and Grounding Guidelines publication 1770-41

Provides general guidelines for installing a Rockwell Automation industrial system

Product Certifications website httpwwwabcom Provides declarations of conformity certificates and other certification details

Resource Description

4 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Chapter 1

Comparison and Selection

Overview and Layout 1336 REGEN Line Regeneration Package

The 1336 REGEN Line Regeneration Package is a line regenerative option for drives in the 1336 drive family Line regeneration refers to the removal of energy from the common DC bus of one or more AC drives back onto the three-phase AC utility line

The 1336 REGEN Line Regeneration Package operates in two basic modes Regenerative DC Bus Supply and Regenerative Braking These two operating modes give the 1336 REGEN Line Regeneration Package the flexibility to handle a wide variety of applications

1336 REGEN Line Regeneration Package Components

The 1336 REGEN Line Regeneration Package consists of two main piecesbull A Converter that transforms a three-phase AC input source into a DC

output sourcebull A Precharge Unit that limits inrush current and provides AC line voltage

phase and magnitude information to the converter

In addition to these two components a 1321 Line Reactor is required The line reactor used for Regenerative Bus Supply applications is a custom design with a nominal impedance of 10 Operation in the Regenerative DC Bus Supply Mode may also require the use of an additional power line filter depending upon the AC line source impedance Operation in the Regenerative Brake Mode requires the use of a line reactor with a nominal impedance of 3 Figure 1 and Figure 2 show the basic layout differences between the1336 REGEN Regenerative DC Bus Supply and the 1336 REGEN Regenerative Brake applications respectively

How to Choose a Mode of Operation

Several characteristics influence the choice of an operating mode for a given application The 1336 REGEN Line Regeneration Package can be used with any 380480 volt drive in the 1336 family The desired performance of the combined AC driveLine Regeneration Package dictates which mode of operation is best for an application The choice of operating mode also affects the cost of implementation since hardware requirements are different for the two modes of operation The following discussion describes these two modes in detail and points you to the best operating mode for several common applications

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 5

Chapter 1 Comparison and Selection

The Regenerative DC Bus Supply Mode

In the Regenerative DC Bus Supply Mode the 1336 REGEN Line Regeneration Package supplies both motoring and regenerative current to one or more common bus drives

When the net power requirement of the attached common bus drives demand motoring power energy flows from the utility to the common DC bus

When the net power requirement of the attached common bus drives demand regenerative power energy flows from the common DC bus to the utility

bull Precharge for all common bus drives on the common DC bus is accomplished through the 1336 REGEN Line Regeneration Package As a result three-phase AC power is not connected to the individual drives However individual common bus drives do have separate precharge circuits to allow them to be connected to the powered DC bus

bull Since the 1336 REGEN Line Regeneration Package supplies both motoring and regenerative current to the drives the precharge converter and line reactor must all be sized to handle the peak power requirements of the connected common bus drives in any quadrant of drive operation

bull In the Regenerative DC Bus Supply Mode the 1336 REGEN Converter operates as a Pulse Width Modulation (PWM) converter creating sinusoidal input AC line currents under both motoring and regenerating conditions Operation in this mode results in the additional benefit of very low harmonic current distortion that typically meets Institute of Electrical and Electronics Engineers (IEEE) 519-1992 specifications

The Regenerative Brake Mode

In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package removes energy from the DC bus of a standard 1336 AC drive back to the utility

bull When the connected AC drive is motoring it receives energy directly from the three-phase AC line through its input terminals and Diode Bridge

bull When the connected AC drive is regenerating energy flows from the DC bus back to the three-phase utility through the 1336 REGEN Line Regeneration Package

IMPORTANT A common bus drive is not a standard AC-input AC drive Throughout this manual a common bus drive is defined as a 1336 family AC drive designed to be powered by a DC power source connected to a common DC bus

IMPORTANT Refer to Chapter 2 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 for 1336 REGEN Regenerative DC Bus Supply applications including Installation Setup and Programming information

6 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Precharge of the DC bus is accomplished simultaneously through the 1336 REGEN Precharge Unit and the precharge circuit of the 1336 AC drive In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package is not required to supply motoring current to the AC drive Because of this the 1336 REGEN Line Regeneration Package can be sized to provide whatever braking capability is needed by the application independent of the total horsepower (HP) needed for motoring

In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package switches synchronously with the AC line voltage but does not attempt to create sinusoidal input AC line currents with a PWM scheme The resulting power factor is near unity The AC line current harmonic spectrum resulting from the combination of an AC drive and a 1336 REGEN Line Regeneration Package operating in the Regenerative Brake Mode is nearly equal to that of a standard 1336 AC drive that is motoring

Which 1336 REGEN Operating Mode is For Your Application

❶ The Regenerative Bus Supply Mode can also be used for these applications but will result in a more complex hardware configuration and a higher total system cost Regenerative Bus Supply operation requires a custom Bulletin 1321 10 line reactor while Regenerative Brake operation requires a standard Bulletin 1321 3 line reactor The mode of operation is selected by a parameter setting for parameter 1 [Operational Mode] in the 1336 REGEN Converter Refer to the Programming sections in Chapters 2 and 3 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

IMPORTANT Refer to Chapter 3 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 for 1336 REGEN Regeneration Brake applications including Installation Setup and Programming information

Application Requirements REGENDC Bus Supply Mode

REGENBrake Mode

Low Current Harmonics X X

Multiple Drive Applications X X

High Power Factor ❶ X

Equal Braking and Motoring HP ❶ X

Less Braking than Motoring HP ❶ X

Single Drive Application ❶ X

Intermittent Braking or Low Braking Duty Cycle ❶ X

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 7

Chapter 1 Comparison and Selection

1336 Regenerative DC Bus Supply Operation

Overview

When properly sized the 1336 REGEN Line Regenerative Package represents an amp-rated package that can provide a DC bus to one or more common bus drives in the Regen DC Bus Supply mode

General Precautions

ATTENTION Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated equipment should plan or implement the installation start-up and subsequent maintenance of the system Failure to comply may result in personal injury andor equipment damage

ATTENTION Voltage distortion and possible component damage can result from the voltage divider effect between AC line source impedance and the 10 1321 Line Reactor used with the 1336 REGEN Line Regeneration Package An additional power line filter must be used to reduce AC line voltage distortion whenever source impedance is greater than 10 of the per phase impedance supplied by the 10 line reactor If source impedance is unknown the power line filter should be installed as a general precaution

ATTENTION This product and its associated equipment contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference publication 8000-452 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook

ATTENTION The 1336 REGEN Line Regeneration Package is shipped from the factory with Parameter 1 [Operational Mode] set to the Regenerative Brake Mode of operation For Regenerative DC Bus Supply applications this parameter must be set to the Regenerative DC Bus Supply Mode as described in the Programming section of this chapter Incorrectly applied or installed equipment can result in component damage or a reduction in product life Wiring or application errors such as incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the Line Regenerative Package

8 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 1 - 1336 Regenerative DC Bus Supply Layout

❶ Refer to Input AC Line Fusing Table 13 on page 28❷ Optional shielded cable Install as needed❸ Refer to Output DC Bus Fusing Table 13 on page 28❹ Consult Rockwell Automation Application Engineering for common bus AC drive fuse specifications

DC Bus +DC

ndashDC

PE

COMMON BUSDRIVE

3

4

COMMON BUSDRIVE

4

Conduit4-Wire Cable

NearestBuilding Structure Steel

1

GND

TB1-1

TB1-3

GND

USER SUPPLIED 120V AC120V AC

1336 REGEN Precharge

1321 10 Line Reactor

Shield

1336 REGEN Converter

T1S1R1

T1S1R1

PE

GND

2

R2 S2 T2 GND

R2 S2 T2 PE

2

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LI STED96 6X

I ND CO N T EQ

ULreg

LI STED96 6X

I ND CO N T EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

J13

J1

CONTROL WIRING SYNC CABLE

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash3

506

038

0-48

0

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLIST

ED9 6

6 X

IND

CON

TEQ

U L regLIST

ED9 6

6 X

IND

CON

TEQ

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

RIN

SIN

TIN

TOUT

SOUT

ROUT

T

PE

S

R

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Power Line Filter

L R

L T

L S

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 9

Chapter 1 Comparison and Selection

1336 Regenerative Brake Operation

Overview

The 1336 REGEN Line Regeneration Package represents an amp-rated package that can remove energy from the DC bus of a 1336 PLUStrade 1336 PLUStrade II 1336 FORCEtrade or 1336 IMPACTtrade AC drive and send it back to the utility When properly sized with one or more standard 1336 PLUS PLUS II FORCE or IMPACT AC drives Regenerative Brake Operation provides an energy efficient alternative solution to dynamic braking

General Precautions

ATTENTION Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated equipment should plan or implement the installation start-up and subsequent maintenance of the system Failure to comply may result in personal injury andor equipment damage

ATTENTION This product and its associated equipment contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference publication 8000-452 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook

ATTENTION The 1336 REGEN Line Regeneration Package is shipped from the factory with Parameter 1 set to the Regenerative Brake Mode of operation Ensure that Parameter 1 [Operational Mode] is set to its factory setting of Regenerative Brake Mode as described in the Programming section of this chapter Incorrectly applied or installed equipment can result in component damage or a reduction in product life Wiring or application errors such as incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the 1336 REGEN Line Regeneration Package

10 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 2 - 1336 Regenerative Brake Layout

❶ Refer to Input AC Line Fusing Table 13 on page 28❷ Optional shielded cable Install as needed❸ Refer to Output DC Bus Fusing Table 13 on page 28❹ Refer to the AC Line Input Fuses recommended in Table 13 on page 28❺ Important If you are using a Regenerative Brake with a B Frame AC drive refer to Power-up Sequence for

Regenerative Brakes and AC Drives on page 12

Conduit4-Wire Cable

NearestBuilding Structure Steel

R

S

T

PE

1336 REGEN Precharge

1321 3 Line Reactor

TB1-1

TB1-3

Shield

R1 S1 T1 PE

A1 B1 C1 GND

2

A2 B2 C2 GND

R2 S2 T2 PE

2

A2 B1 B2 C1 C2A1

Manufactured By MTE CorpMenomonee Falls WI

C2C1R2R1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS lth=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

1

J13

J1

CONTROL WIRINGSYNC CABLE

USERSUPPLIED120V AC

+DC

ndashDC

PE

+DC

ndashDC

PEAC DRIVE

DC Bus

GND

4

3

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LI STED96 6X

IN D CONT EQ

ULreg

LI STED96 6X

IN D CONT EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

1336 REGEN Converter

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash

350

60

380-

480

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLISTE

D9 6

6 X

I ND

CON

TE

Q

U L regLIST

ED9 6

6 X

IND

CON

TE

Q

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

5

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 11

Chapter 1 Comparison and Selection

Power-up Sequence for Regenerative Brakes and AC Drives

When using a 1336 REGEN Line Regeneration Package a power-up sequence is needed to avoid clearing the AC line fuses on the input of the AC drive or the DC bus fuses between the drive and the Regenerative Brake These fuses will clear if both the 1336 REGEN Package and the AC drive are powered up from the AC supply simultaneously To avoid the problem the Regenerative Brake should be powered up before the AC Drive is connected to the AC line The 1336 REGEN Precharge circuit will charge the capacitor bank in both the 1336 REGEN Converter and in the connected AC drive The AC line can then safely be connected to the AC drive

Figure 3 - 1336 REGEN Power-up Sequence

Note Refer to Chapter 11 of the PowerFlex AC Drives in Common Bus Configurations Application Guidelines publication DRIVES-AT002 for more details

+ ndash

Close this contactor first

1336 REGENPrecharge

1336 REGENConverter

3 LineReactor

AC Drive Motor

Close this contactortwo to three seconds later

12 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Overview

The 8720MC-RPS Regenerative Power Supply Bidirectional Converter is a sinusoidal PWM converter which can control increase of DC bus voltage and perform continuous power generation

The 8720MC-RPS Regenerative Power Supply therefore can be used as power supply unit for various drives and inverter units

The following units are ULC-UL listedbull 8720MC-RPS065BM and 8720MC-RPS065BSbull 8720MC-RPS190BM and 8720MC-RPS190BS

Also the Declaration of Conformity with the requirement for CE Mark has been issued for all the units

bull 8720MC-RPS065Bx ndash httpwwwrockwellautomationcomproductscertificationcepdfDST-0001-G-ENpdf

bull 8720MC-RPS190Bx ndash httpwwwrockwellautomationcomproductscertificationcepdfDST-0604-C-ENpdf

The 8720MC-RPS Regenerative Power Supply is a bidirectional converter with the following features

bull Use of chopper-type voltage increasing method with sinusoidal pulse-width-modulated (PWM) waveform control

bull Programmable DC bus voltagebull Continuous power regenerationbull Attenuation of the higher order harmonics in the line currentbull Safety interlocks and protection

For more details and a complete understanding of the 8720MC-RPS Regenerative Power Supply installation wiring operation and adjustment of the unit please refer to the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 13

Chapter 1 Comparison and Selection

Notes on Handling the 8720MC-RPS Regenerative Power Supply

The following three labels are put on the 8720MC-RPS Regenerative Power Supply advising you of the notes on handling the unit Read and understand the contents before using the unit

Figure 4 - 8720 Handling Danger and Caution Labels

CAUTIONPWR

WHEN YOU APPLY POWERAGAIN VERIFY THATTHIS LAMP PWR ISTURNED OFF M

E-B

6013

DANGER

RISK OF ELECTRICAL SHOCK DISCONNECT INPUTPOWER BEFORE SERVICING EQUIPMENT

ME

-B60

15

CAUTION THIS EQUIPMENT MUST BE MOUNTED IN A SUITABLE

UL RECOGNIZED ENCLOSURE OR NEMA ENCLOSURE

USE COPPER 6075 DEGREE C WIRE ONLY

14 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Layout

The system configuration of 8720MC-RPS065 (Figure 5) is composed of the following components

Figure 5 - 8720MC-RPS065 System Configuration

ATTENTION For operation of the 8720MC-RPS Regenerative Power Supply a line reactor is required for each incoming phase as well as a varistor a harmonic filter and a contactor

1) 8720MC-RPS065 6) DC output fuse

2) Line filter for main circuit (1)

(1) Not necessary when compliance with CE mark is not required

7) Varistor

3) Line filter for power that supplies the main magnetic contactor power (1)

8) Harmonic filter

4) Circuit breaker (2)

(2) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed

9) Main magnetic contactor

5) AC input fuse (2) 10) Line Reactor 8720MC-LR

ss4000Synchronous Rectifier

RST PRG ENT

POWER

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

2) Line Filter for Main Circuit

4) Circuit Breaker

5) AC Input Fuse

6) DC Output Fuse

7) Varistor 8720MC-VA-B

9) Main Magnetic Contactor

10)Reactor8720MC-LR

1) 8720MC-RPS065

8) Harmonic Filter 8720MC-HF-B2

3) Line Filter for Sequence Power

8720MC-RPS065Bx-HV2

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 15

Chapter 1 Comparison and Selection

The system configuration of 8720MC-RPS190 (Figure 6) is composed of the following components

Figure 6 - 8720MC-RPS190 System Configuration

1) 8720MC-RPS190 4) DC output fuse

2) Circuit breaker (1)

(1) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed

5) EMC filter unit (8720MC-EF190VB required)

3) AC input fuse (1) 6) ACL unit (8720MC-LR10-100B required)

IMPORTANT The EMC filter unit (8720MC-EF190VB) and the ACL unit (8720MC-LR10-100B) are required for the 8720MC-RPS190 system configuration Substitutions are not supported

2) Circuit Breaker

3) AC Input Fuse

5) EMC Filter Unit

8720MC-EF190VB(required)

6) ACL Unit

8720MC-LR10-100B(required)

4) DC Output Fuse

1) 8720MC-RPS190

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

POWER

ss4000Synchronous Rectifier

16 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

1336 REGEN to 8720MC-RPS Component Comparison

1336 REGEN Line Regeneration Packagebull The combination of the 1336 REGEN Precharge and Converter units is

equivalent to the 8720MC-RPS unitbull The 1321 Line Reactors used within the 1336 REGEN package is

equivalent to the 8720MC-LR unitsndash Note The 1321 line reactor can be used in front of an AC drive for DC

bus circulating currents when in a power regeneration mode onlybull The 1336 REGEN Power Line Filter functionality is equivalent to the

8720MC-RPS EMC Filter unit functionality which is comprised of the 8720MC-RPS Varistor Harmonic Filter and Main Magnetic contactor units

bull The user-supplied 120VAC transformer for the 1336 REGEN Precharge and Converter units can be used for the 8720MC-RPS main magnetic contactor control terminals

Note

IMPORTANT When migrating from the 1336 REGEN system to an 8720MC-RPS system you must replace the 1336 REGEN system components with the respective 8720MC-RPS system components stated above and depicted below in Figure 7 Figure 8 Figure 9 and Figure 11 The color-shaded areas indicate similar components across the different systems

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 17

Chapter 1 Comparison and Selection

Figure 7 - 1336 REGEN Regenerative DC Bus Supply System Components

18 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 8 - 1336 REGEN Regenerative Brake System Components

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 19

Chapter 1 Comparison and Selection

8720MC-RPS Regenerative Power Supply Package

Figure 9 - 8720MC-RPS065 System Components

Figure 10 - 8720MC-RPS190 System Components

20 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 11 - 1336 REGEN to 8720MC-RPS065 User Supplied AC Input Power

Specifications 1336 REGEN Line Regeneration Package

Table 1 - 1336 REGEN Technical Specifications

MC

Single-phaseLine Filter

Terminal Block forControl Power (TB2)

100 to 115 VACor

200 to 230 VAC

MC1

MC2

Control Terminals forMain Magnetic Contactor

MC1MC2

To be used as the control terminals forthe main magnetic contactor (rated for250 VAC1 Amp or 30 VDC1 Amp)

1336 REGENPRECHARGE

1336 REGEND Frame Converter

AC POWER IN

PE

R

S

T

GNDTB1-1

TB1-3

120V AC

120 RTNUSER SUPPLIED 120VAC

120VAC is required by the 1336 REGEN Precharge Contactorand 1336 REGEN D Frame Converter fan 120VAC must bederived from the same AC power supply source used for all 1336REGEN equipment and taken at the AC Power Input or beforethe Power Line Filter if used

120V AC

1336 REGEN 8720MC-RPS065

IMPORTANT Figure 11 is applicable only to the 8720MC-RPS065 unitThe 8720MC-RPS190 unit uses the 8720MC-EF190VB EMC filter to supply voltage to MC1 and MC2

Electrical AC Main Supply andAuxiliary Voltage

380480VAC 3Oslash +10ndash15 Nominal 4862Hz90115VAC 1Oslash plusmn10 Nominal4862Hz

Environmental Ambient Operating Temperature

IP00 (Open) 050degC (32122degF)IP20 (NEMA Type 1) 040degC (32104degF)

Storage Temperature All Ratings -4085degC (-40185degF)

Relative Humidity 595 Non-condensing

Shock 15g Peak for 11mSec Duration (plusmn10mSec)

Vibration 0152 mm (00006 in) Displacement 1g Peak

ESD SusceptibilityIP20 (NEMA Type 1) Only

15kV

Agency CertificationUL ListedCSA Certified

ULreg

LISTED 966X

IND CONT EQ

ULreg

LISTED 966X

IND CONT EQ

C

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 21

Chapter 1 Comparison and Selection

Table 2 - 1336 REGEN Heat Dissipation

Figure 12 - 1336 REGEN Altitude Derating

Protection Regenerative DC Bus Supply Mode Only

Bus Overvoltage TripBus Undervoltage TripNominal Bus Voltage

380VAC Input670VDC430VDC610VDC

480VAC Input850VDC520VDC735VDC

AC Input Overvoltage Trip Factory Set to +15 of Nominal Line Voltage

Heatsink Over Temperature Trip

100degC (212degF)

Converter Overcurrent TripSoftware Overcurrent LimitHardware Overcurrent Limit

Factory Set to 192 of AC Input CurrentFactory Set to 245 of AC Input Current

Line Transients Up to 6000 Volts Peak per ANSI C6241-1991

Control Logic Noise Immunity Showering Arc Transients Up to 1500 Volts Peak

Power Ride-Thru 6 mSec at Full Load

Control Logic Ride-Thru 05 Sec Minimum 2 Sec Typical

Regenerative DC Bus Supply Operation Only mdash 380480VAC Input

PackageAmp Rating

Converter Converter Heatsink

Precharge Unit

10 Line Reactor

Power Line Filter

Package Total

48A 141W 820W 15W 186W 173W 1335W

78A 193W 1110W 29W 258W 236W 1826W

180A 522W 2664W 58W 474W 317W 4035W

Regenerative Brake Operation Only mdash 380480VAC Input

PackageAmp Rating

Converter Converter Heatsink

Precharge Unit

3 Line Reactor

mdash Package Total

48A 141W 656W 15W 65W 877W

78A 193W 888W 29W 84W 1194W

180A 522W 2131W 58W 168W 2879W

m(ft)

of Rated Amps

100

80

90

0 4000(13200)

3000(9900)

2000(6600)

1000(3300)

Altitude

22 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Table 3 - 8720MC-RPS Technical Specifications

SingleUnit

SingleUnit

SingleUnit

2 Unitsin Parallel

2 Unitsin Parallel

3 Unitsin Parallel

3 Unitsin Parallel

RPS190BMRPS190BSRPS190BS

RPS065BMRPS065BSRPS065BS

8720MC-RPS027BM

1900 76001900 x 2 7600 x 2 7600 x 31900 x 3

11

6496

128 192 190285

570

570 855380

750 (standard)

45 90 135 133 266 399

6598

130 195196 294

190285

380 570570 855

095 or higher

5 10 (standard) and 15 5 (standard) 10 and 15

380 to 460 VAC +10-15 5060 Hz +- 5

37

45

75

90

110

135

250

304

375

457

125

152

RPS065BMRPS065BS

8720MC-RPS065BM

RPS190BMRPS190BS

8720MC-RPS190BM

15 kW Unit Voltage Class

Model Number

Input Power FactorPower Supply

Inp

ut

Ou

tpu

t Voltage (V)Rated Current (A)

Protection FunctionsBus Capacitance (μF)

Output Signals

Input Signals

AmbientTemp

Ambient HumidityHeat Dissipation (kW)

Elevation

En

viro

nm

ent

VibrationShock

Weight (kg (lbs))

Place of Installation

Monitor Display(WITH four characterseven-segment LED)

Maximum Current (1 min) (A)

Rated OutputCapacity (kVA)

PWM CarrierFrequency (kHz)

Maximum Current(1 min) (Arms)

Rated Current (Arms)

Rated Capacity ofPower Supply (kVA)

Capacity of Motor tobe Applied (kW)

Number of UnitsConnected in Parallel

37 kW Unit 125 kW Unit

192

-10 to 50 degree C (14 to 122 degree F) -40 to 65 degree C (-40 to 149 degree F)

-10 to 40 degree C (14 to 104 degree F)-40 to 65 degree C (-40 to 149 degree F)

In a control cabinet (kept away from corrosive and dangerous gas)RUN signal RESET signal and answer-back signal of main magnetic contactor

Input current input power supply voltage DC bus voltagepower and load ratio

RDY signal FR signal instantaneous power loss signal andmain magnetic contactor reference contact

Overcurrent overload overvoltage low voltage and phase loss

288

5 to 95 (non-condensation)

Less than 1 G (25 Hz)Less than 2 G

Lower than 1000 meters (3300 feet) above sea level

135(297)

485(108)

135 x 2(297 x 2)

485 x 2(108 x 2)

135 x 3(297 x 3)

485 x 3(108 x 3)

(In use)(Stored)

4011 x 2 40 x 2 40 x 311 x 3

The 15 kWunit is nolongeravailabe

IMPORTANT The 15kW (27 Amp 8720MC-RPS027BM) Unit is no longer available

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 23

Chapter 1 Comparison and Selection

Catalog Number Explanation

Table 4 through Table 10 describe the 1336 REGEN Line Regeneration Package catalog numbering scheme

1336 REGEN Line Regeneration Package

The Line Regeneration Package includes both the 1336 REGEN Precharge and 1336 REGEN Converter The appropriate line reactor either 3 or 10 is ordered separately

Table 4 - 1336 REGEN Catalog Number Explanation

Table 5 - 1336 REGEN Line Regeneration Package - Includes Converter (CNV) and Precharge (PRE)

1336 REGEN Converter

The 1336 REGEN Converter unit can be ordered separately

Table 6 - 1336 REGEN Converter

1336R

First PositionBulletin Number

VB

Second PositionVoltage

180

Third PositionNominal Current Rating

AA

Fourth PositionEnclosure Type

mods

Fifth PositionHuman Interface Module IP 20 (NEMA Type 1)

Letter Voltages Code kW (Amps) Code Type Code Description

VB 380-480VAC3Oslash5060Hz

048 384 (482)078 623 (782)180 1437 (1804)

AA NEMA 1 (IP 20)

AN Open (IP 00)

HAB Blank mdash No FunctionalityHAP Programmer Only

Frame

Nominal Brake RatingIP 00 (Open)No Enclosure

IP 20 (NEMA Type 1)General Purpose

edoCedoCWk tuptuOspmA tupnI

AA-840BVNA-840BV483284B

AA-870BVNA-870BV326287C

AA-081BVNA-081BV73414081D

sdom-NA-VNC081BV-R6331

epyT MIHepyT erusolcnEgnitaRegatloVoN taC

1336R LetterACInput Volts

DCOutput Volts Code

ACInput kVA

ACInput Amps

DCOutput Amps

DCOutput kVA Code Type Code Description

-VB 380-480VAC3Oslash5060Hz

735VDC048 32-40 482 52 38 -AA IP 20 (NEMA Type 1) -HAB

Blank mdash NoFunctionality

078 51-65 782 85 62 -AN IP 00 (Open) -HAP ProgrammerOnly180 119-150 1804 196 144

24 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

1336 REGEN Precharge Unit

The 1336 REGEN Precharge unit can be ordered separately

Table 7 - 1336 REGEN Precharge Unit

1321 Line Reactor mdash 380480VAC

Table 8 - 1321 3 Line Reactors

Table 9 - 1321 10 Line Reactors

NA-ERP840BV-R6331

epyT erusolcnEgnitaRegatloVoN taC

1336R LetterACInput Volts

ACOutput Volts Code

ACInput kVA

ACInput Amps

ACOutput kVA

ACOutput Amps Code Type

-VB 380-480VAC3Oslash5060Hz

380-480VAC3Oslash5060Hz

048 32-40 482 32-40 482 -AA IP 20 (NEMA Type 1)

078 51-65 782 51-65 782 -AN IP 00 (Open)

180 119-150 1804 119-150 1804

B002AR3-1231

egatloVgnitaRepyT erusolcnErebmuN golataC

1321 Code Type Code AC IO Amps Per Phase Inductance Letter AC InputOutput Volts

-3R IP 00 (Open) 55 48 050mH B 380-480VAC3Oslash5060Hz

-3RA IP 20 (NEMA Type 1) 100 78 030mH

200 180 0110mH

B-081ARL3-1231

egatloVgnitaRepyT erusolcnErebmuN golataC

1321 Code Type Code AC IO Amps Per Phase Inductance Letter AC InputOutput Volts

LR IP 00 (Open) 048 48 16mH -B 380-480VAC3Oslash5060Hz

LRA IP 20 (NEMA Type 1) 078 78 10mH

180 180 0430mH

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 25

Chapter 1 Comparison and Selection

1321 EMI Filters mdash 380hellip480V AC

Table 10 - 1321 EMI Filters - 380 hellip 480V AC

Power Line Filter

The 1336 Regenerative DC Bus Supply Layout has a Power Line Filter which is comprised of a 1321 3 Line reactor and 1321 Electromagnetic Interference (EMI) Filter that are ordered separately

1336 REGEN Precharge-to-Converter Sync Cable

This Precharge-to-Converter Sync cable connects the precharge board of the precharge unit with the control board of the converter unit The Sync cables come in two lengths two and four meters

bull 1336R-CBL-SP1A = 2 m (65 ft)bull 1336R-CBL-SP2A = 4 m (13 ft)

8720MC-RPS Regenerative Power Supply

For operation of the 8720MC-RPS Regenerative Power Supply a line reactor is required for each incoming phase as well as a varistor a harmonic filter and a contactor Figure 13 through Figure 17 and Table 11 show the model numbers of the 8720MC-RPS Regenerative Power Supply and its accessories

Figure 13 - 8720MC-RPS Regenerative Power Supply Catalog Number Explanation

Nominal Rating IP00 Open StyleIP20

(NEMA Type 1)

Amps Cat No Cat No

48 1321-VB048FLT-AN 1321-VB048FLT-AA

78 1321-VB078FLT-AN 1321-VB078FLT-AA

180 1321-VB180FLT-AN 1321-VB180FLT-AA

8720MC-RPSxxxvm-opt

BASE CATALOG NUMBER - CONVERTER

REGENERATIVE POWER SUPPLY SIZE 027 = 27 amp (027 is no longer available) 065 = 65 amp 190 = 190 amp

INPUT VOLTAGE B = 380 TO 460 VACTYPE M = master S = slave

See Note 1

26 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Note 1 Blank includes the 8720MC-RPS only as a spare part The HV2 option includes the 8720MC-RPS as well as 8720MC-HF-B2 harmonic filter and 8720MC-VA-B varistor The HV2 option however is applied only to the 8720MC-RPS065

Figure 14 - 8720MC-RPS Line Reactor Catalog Number Explanation

Table 11 - 8720MC-RPS Line Reactor Specifications

Figure 15 - Harmonic Filter

Figure 16 - Varistor

IMPORTANT The 15kW (27 Amp 8720MC-RPS027BM) Unit is no longer available

8720MC-RPS Line Reactors8720MC-

Specifications

Maximum Continuous CurrentAmps

InductanceuH

LR03-032B 32 850

LR05-048B 48 800

LR10-062B 62 1100

LR14-070B 70 1200

LR10-100B 100 800

Inductance as Voltage Drop 03 = 3 05 = 5 10 = 10 14 = 14

Enclosure blank = open

Current Rating 032 = 32 Amp 048 = 48 Amp 062 = 60 Amp 070 = 80 Amp 100 = 100 AmpVoltage B = 380 to 460 VAC

8720MC-LRxx-ayyyb

Voltage B2 = 380 to 460 VAC

8720MC-HF-b

Voltage B = 380 to 460 VAC

8720MC-VA-b

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 27

Chapter 1 Comparison and Selection

Figure 17 - EMC Filter Unit

1336 REGEN to 8720MC-RPS Conversion Guide

Power Rating

Rockwell Automation suggests you compare the Power Rating (kW) when replacing 1336 REGEN PrechargeConverter units with 8720MC-RPS units

Table 12 - 1336 REGEN to 8720MC-RPS Power Rating Comparison

Fuses and Circuit Breakers

Table 13 - Fuses

Voltage B = 380 to 460 VAC

8720MC-EFxxx-VbCurrent Rating 190 = 190 Amp

1336R-VBXXX

Rating Code Output Power Rating Frame Reference

48 384 kW B

078 623 kW C

180 1437 kW D

8720MC-RPSXXX

Model Number Power Rating Connection

065BM x 1 37 kW Single Unit

065BM + 065BS X 1 75 kW Two Paralleled Units

065BM + 065BS X 2 110 kW Three Paralleled Units

190BM x 1 125 kW Single Unit

190BM + 190BS X 1 250 kW Two Paralleled Units

190BM + 190BS X 2 375 kW Three Paralleled Units

Catalog Number Input AC Line Fusing Output DC Bus Fusing

1336R-VB048 70 Amps (1)

(1) Gould Shamut A70QS

100 Amps (1)

1336R-VB078 125 Amps (1) 150 Amps (1)

1336R-VB180 250 Amps (1) 350 Amps (1)

8720MC-RPS065 100 Amps (2)

(2) Gould A4J or equivalent Class J Fuse

100 Amps (4)

(4) Ferraz Shawmut A130URD70LI0100

8720MC-RPS190 350 Amps (3)

(3) Ferraz Shawmut or equivalent Class J Fuse

350 Amps (5)

(5) Ferraz Shawmut A130URD71LLI0350

28 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Table 14 - Circuit Breakers

Dimensions

1336 REGEN Line Regeneration Package

This section provides detailed dimension information for the 1336 REGEN Line Regeneration Package Included are

bull 1336 REGEN Converter Dimensions and Weightsbull 1336 REGEN Precharge Unit Dimensions and Weightsbull 1321 3 Line Reactor Dimensions and Weights for Regenerative Brake

Operationbull 1321 10 Line Reactor Dimensions and Weights for Regenerative DC

Bus Supply Operationbull 1321 Power Line Filterbull 1336 REGEN Converter Heat Sink-Through-the-Back Cutout

Dimensions

Catalog Number Rating Recommended

8720MC-RPS065 100 Amps Fuji Electric SA100BA100WDBU3ESB-50 W (UL-listed) (1)

(1) Because supplemental contact of this circuit breaker does not conform with load of 5mA relay with less than 5mA should be used for connection when a supplemental contact is connected with sequence input PWR

Westinghousereg FDB3100 (1)

or equivalent

8720MC-RPS190 350 Amps Fuji Electric BU-KSB3350LW (1)

Westinghouse KDB3350 (1)

or equivalent

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 29

Chapter 1 Comparison and Selection

Figure 18 - 1336 REGEN B and C Frame Converter

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

A2764(1088)

3018(1188)

B4763(1875)

7010(2760)

C2250(886)

2250(886)

D2126(837)

2380(937)

E4610(1815)

6858(2700)

FrameReference

B

C

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

I1816(715)

1816(715)

J1671(658)

1671(658)

N265(104)

265(104)

O1636(644)

1827(719)

P1128(444)

1192(469)

Q620(244)

684(269)

Z76(030)

76(030)

FRONT

Shipping Weight

B Frame mdash 227 kg (50 lbs)C Frame mdash 386 kg (85 lbs)

Knockout Diameters

➊ Dual Knockout mdash 3 Places 286349 (113138)➋ Single Knockout mdash 1 Place 222 (088)

C

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Holes (4)

D

A

E

F B

Z

J

I

NO

PQ

MOTTOBEDIS

➊ ➊ ➊

t op pedS00 H z0+

30 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 19 - 1336 REGEN D Frame Converter

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

C

SIDE

D

AE

F B

Z

FRONT

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

A3815(1502)

B12400(4882)

C2708(1066)

D3259(1283)

F12162(4788)

FrameReferenceD

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

I1981(78)

J1316(518)

K1537(605)

L1694(667)

M2045(805)

N521(205)

O1440(567)

P2614(1029)

Q3439(1354)

Z1194(047)

BOTTOM

KL

M

NO

PQ

JI

➋➊➌

Knockout Diameters

➊ Dual Knockout mdash 1 Place 349500 (138197)➋ Dual Knockout mdash 2 Places 627762 (247300)➌ Single Knockout mdash 3 Places 349 (138)

E2794(110)

t op pedS00 H z0+

Shipping Weight

D Frame mdash 1089 kg (240 lbs)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 31

Chapter 1 Comparison and Selection

Figure 20 - 1336 REGEN B and C Frame Precharge Unit

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

FrameReference A B C D E F G H I J K L M N

B and C 2032 3556 1842 1524 254 2540 3175 127 2845 508 2794 6045 3302 5944(800) (1400) (725) (600) (100) (1000) (1250) (050) (112) (200) (110) (238) (130) (234)

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

D

BGF

A C

E

K

H

Mounting Hole Dia (2)70 (028) N

J MLI

13

L3L2L1

R1 S1 T1

14

S1

BOTTOMSIDEFRONT(cover Removed)

Shipping Weight

B and C Frame mdash 91 kg (20 lbs)

Knockout Diameters

➊ Dual Knockout mdash 3 Places 286349 (11251375)

➊➊➊

CAT 1336R-PRE-VB048-AN SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

48232-40 380-480 482 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

reg

Interconnection Power Wiring AreaApprox 762 x 2032 x 1031

(300 x 800 x 406)(H x W x D)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

R

PE PE

S T R1 S1 T1

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

32 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 21 - 1336 REGEN D Frame Precharge Unit

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

BOTTOM

C

SIDE

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

D

BGF

A

ECAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LIS TED9 66X

I ND C O NT E Q

ULreg

LIS TED9 66X

I ND C O NT E Q

C

reg

R S T PE PE

13

14

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

K

H

FRONT(cover Removed)

Mounting Hole Dia (2)70 (028)

Interconnection Power Wiring AreaApprox 1824 x 2540 x 1473

(718 x 1000 x 580)(H x W x D)

N

O

J L MI

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

Knockout Diameters

➊ Dual Knockout mdash 2 Places 627762 (247300)➋ Single Knockout mdash 1 Place 349 (138)

Shipping Weight

D Frame mdash 186 kg (41 lbs)

D 2540 5334 2286 2032 254 3239 4826 127 539 986 3500 699 318 318 508(1000) (2100) (900) (800) (100) (1275) (1900) (050) (212) (388) (1382) (275) (125) (125) (200)

FrameReference A B C D E F G H I J K L M N O

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 33

Chapter 1 Comparison and Selection

Figure 22 - 1321 48 and 78A 3 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

SIDE

G

END

Mounting Hole Dia(4) Places95(0375)

127(05)

mdash

ShippingWeight12(27)

23(51)

145254(3256)

1321 Rating

48A Open (IP00)

78A Open (IP00)

4878ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A229(90)

274(108)

mdash

B118(47)

144(57)

330(130)

Cmdash

mdash

330(130)

D76(30)

92(36)

279(110)

E80(32)

93(37)

mdash

Fmdash

mdash

336(132)

G187(74)

210(83)

mdash

TOP

Dia

Dia

DA

E B

B

C

B

SIDE

COVER

TOP

D

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-05502

CAT 1321-3R55-BPART050mH 55AMPS 1th=825A

E66214 55-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-05502

CAT 1321-3R55-BPART050mH 55AMPS 1th=825A

E66214 55-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

END

D

F

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3RA200-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LISTED 966X

IN D C ONT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0110mH 200AMPS Ith 300AMPS

60

460 98 lbs 1

115ordmCH

RL-20002

34 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 23 - 1321 180A 3 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

1422(056)

mdash

31(67)

327(72)

180A Open (IP00)

180ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

274(108)

mdash

210(83)

330(130)

mdash

330(130)

92(36)

279(110)

112(44)

mdash

mdash

336(132)

211(83)

mdash

SIDE

G

ENDTOP

Dia

DA

EBDia

A2 B2 C2

C1B1A1

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS 1th=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

B

TOP

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS 1th=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

B

C

SIDE

COVER

D

END

D

F

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3RA200-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

L ISTED 96 6X

IN D CO NT EQ

ULreg

L ISTED 96 6X

IND CO NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0110mH 200AMPS Ith 300AMPS

60

460 98 lbs 1

115ordmCH

RL-20002

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 35

Chapter 1 Comparison and Selection

Figure 24 - 1321 48 and 78A 10 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

Mounting Hole Dia(4) Places038 x 075(97 x 19 Slot)

038 x 075(97 x 19 Slot)

mdash

ShippingWeight363(80)

59(130)

386(85)

1321 Rating

48A Open (IP00)

78A Open (IP00)

48NEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A3048(900)

3048(900)

mdash

B2073(816)

2327(916)

3302(1300)

C2794(1100)

2794(1100)

330(130)

D922(363)

922(363)

279(110)

E6833(269)

6833(269)

mdash

F1143(450)

1397(550)

mdash

G1565(616)

1819(716)

mdash

Hmdash

mdash

3358(1322)

I2159(850)

2159(850)

mdash

TOP

Dia

Dia

DA

F

E E

G B

B

C

B

SIDE

COVER

ENDTOP

D D

H

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3LRA180-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LI ST ED96 6 X

I ND CONT EQ

ULreg

LI ST ED 96 6 X

IND CO NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0430mH 180AMPS

60

460 353 lbs 1

115ordmCH

C

SIDE

I

END

R2 S2 S2R1 S1 S1

R2 S2 S2R1 S1 S1

36 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 25 - 1321 180A 10 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

Mounting Hole Dia(4) Places1422(056)

1118 x 1753(044 x 069 Slot)

ShippingWeight136(300)

612160(135353)

1321 Rating

180A Open (IP00)

78A180ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A3048(1200)

mdash

B2924(1151)

6096(2400)

C3683(1450)

mdash

D1168(460)

4349(1712)

E940(370)

mdash

F1842(725)

mdash

G2543(1001)

mdash

Hmdash

432(170)

I3175(1250)

467(1838)

TOP

C

SIDE

I

ENDTOP

Dia

DA

F

E E

GBDia

R2 S2 T2

T1S1R1

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3LRA180-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0430mH 180AMPS

60

460 353 lbs 1

115ordmCH

I

SIDE

D Dia ndash 4 Places ndash

R2 S2 T2

T1S1R1

COVER

END

H

B

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 37

Chapter 1 Comparison and Selection

Figure 26 - 1321 Power Line Filter

Note All ratings are Open (IP00)

END

3048(1200)

TOP

2794(1100)

2794(1100)

SIDE

2540(1000)

3302(1300)

80 (032) Diandash 4 Places ndash

All Dimensions in Millimeters and (Inches)

38 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 27 - 1336 REGEN B Frame Through-the-Back Heat Sink Mounting

635(025)

2571(1012)

2672 1

(1052)

2444(962)

254(010)

4153(1635)

1270(500)

2832(1115)

3086(1215)

4102(1615)

4354 1

(1714)

8 Required43 (0171) Dia for 10-32 x 127 (05) Self-Tap ndash 40 (0159) for 10-32 x 127 (05) Threaded

1293 (509)

Cutout as Viewedfrom INSIDE Enclosure

Back of EnclosureDrive

All Dimensions in Millimeters and (Inches)

1 Shading indicates approximate sizeof drive inside enclosure

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 39

Chapter 1 Comparison and Selection

Figure 28 - 1336 REGEN C Frame Through-the-Back Heat Sink Mounting

48(019)

2825(1112)

3038 1

(1196)

2731(1075)

48(019)

6447(2538)

1270(500)

2540(1000)

3810(1500)

6350(2500)

6604 1

(2600)

5080(2000)

Cutout

12 Required43 (0171) Dia for 10-32 40 (0159) for 10-32 x 12

1293 (509)

Back of EnclosureDrive

All Dimensions in Millimeters and (Inches)

1 Shading indicates approximate sizeof drive inside enclosure

40 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 29 - 1336 REGEN D Frame Through-the-Back Heat Sink Mounting

61(024)

46 (018)

99 (039)

3622(1426)

3752 1

(1477)

3561(1402)

Detail

See Detail267

(105)

11453(4509)

1826(719)

267(105)

3386(1333)

4945(1947)

8067(3176)

9627(3790)

11186(4404)

11781 1

(4638)6508

(2562) 5870(2311)

8674(3415)

6805(2679)

10544(4151)

7739(3047)

Cutout as Viewedfrom INSIDE Enclosure

16 Required43 (0171) Dia for 10-32 x 97 (0340 (0159) for 10-32 x 97 (038) T

841 (331)

Back of Enclosure

Drive

All Dimensions in Millimetersand (Inches)

Minimum dimension allowed ndash More space will improve fan effectiveness and heat dissipation

1 Shading indicates approximate sizeof drive inside enclosure

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 41

Chapter 1 Comparison and Selection

8720MC-RPS Regenerative Power Supply Package

It is important to properly plan before installing the 8720MC-RPS Regenerative Power Supply to ensure that the environment and operating conditions of the units are satisfactory Read this section for important environment and operating conditions information

Environmental Conditions to be Met

The Declaration of Conformity with the requirements for CE Mark was issued for the following units and these units must be used in a cabinet

bull 8720MC-RPS027BM (no longer available)bull 8720MC-RPS065BM 8720MC-RPS065BSbull 8720MC-RPS190BM and 8720MC-RPS190BS

Also before deciding on an installation site consider the following guidelinesbull Verify that the units can be kept clean cool and drybull Be sure that the units are always away from oil metal powder other

airborne contaminants and direct sunlightbull Check that the units will not be exposed to excessive vibration and noise

and that they will not be close to instruments sensitive to electrical noisebull The area chosen should allow the space required for proper air flow as

defined in Figure 36bull Check that the temperatures within the vicinity of the units are between

10 to 50 degC (14 to 122 degF) In case of 8720MC-RPS190 however the ambient temperature must be between -10 to 40 degC (14 to 104 degF)

bull Check that the relative humidity is between 5 and 95 without condensation

bull Do not install the units above 1000 meters (3300 feet) without derating output power For every 300 meters (1000 feet) above 1000 meters (3300 feet) derate the output power 4 When you need to install the units above 1500 meters (5000 feet) contact Rockwell Automation

42 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 30 - Overall Dimensions of a Single Unit of Model 8720MC-RPS065 Unit

Note 8720MC-RPS065BM shown above

D B

A

L

EK

F

E

F

H dia

G diaC

HC

Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kW

V

A

Model

8720MC-RPS065

8720MC-RPS027

A

1794(706)

B

395(156)

C

127(50)

D

3332(1312)

E

10(039)

F

30(12)

G

18(071)

H

9(035)

K

9(035)

L

3183(1253)

No longer available

IMPORTANT The 8720MC-RPS027 unit is no longer available

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 43

Chapter 1 Comparison and Selection

Figure 31 - Overall Dimensions of a Single Unit of Model 8720MC-RPS190 Unit

Note 8720MC-RPS190BM shown above

110 (43) 110 (43) 86 (34)

L3L2L2 L1L1 L3

P

N45(18)

83(33)

435 (171)

242 (96)

595(234)

30(12)

125 (49)

10(04)

M8

40 (

16)

13 (

05)

14 (

06)

20 (

079

)

573

(22

6)

550

(21

7)

503

(19

8)

566

5 (2

230

)

639

5 (2

518

)

20 (

08) 30

(1

2)

10 (

04)

P

N

E

E

30(12)

58(23)

595(234)

125(492)

10 (039) dia

20 (079) dia

M10

Unit Millimeters (Inch)

33 (13

)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

44 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 32 - Required Distance between Units in Case of Two Paralleled Units of Model 8720MC-RPS065 Units

Figure 33 - Required Distance between Units in Case of Three Paralleled Units of Model 8720MC-RPS065 Units

Max 250 (98)Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MC

Note In case two units of Model 8720MC-RPS065 unit are installed in parallel the master unit must be on the right side as shown above

Max 250 (98)Max 250 (98)

Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMCREGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

Note In case three units of Model 8720MC-RPS065 unit are installed in parallel the master unit must be installed at the rightmost end as shown above

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 45

Chapter 1 Comparison and Selection

Figure 34 - Required Distance between Units in Case of Two Paralleled Units of Model 8720MC-RPS190 Unit

Figure 35 - Required Distance between Units in Case of Three Paralleled Units of Model 8720MC-RPS190 Unit

Max 620 (244)Unit Millimeters (inch)

POWER POWER

Note In case two units of Model 8720MC-RPS190 unit are installed in parallel the master unitmust be installed on the right hand side as shown in the above

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

Max 620 (244)

Unit Millimeters (inch)

POWER POWER

Max 620 (244)

POWER

Note In case three units of Model 8720MC-RPS190 unit are installed in parallel the master unit mustbe installed at the rightmost end as shown in the above

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMCREGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

46 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Recommended Air Flow Clearance

Be sure that there is adequate clearance for air ventilation around the 8720MC-RPS Regenerative Power Supply Cooling air flows from the bottom to the top of the units For best cooling effect do not mount the 8720MC-RPS Regenerative Power Supply directly above each other Figure 36 shows recommended air flow clearance

Figure 36 - 8720MC-RPS Recommended Air Flow Clearance

150

(59

)15

0(5

9)

150(59)

150(59)

Exhaust

Intake Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READY

FAULT

PROGRAMPROGRAM kW

V

A

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 47

Chapter 1 Comparison and Selection

8720MC-RPS065 Reactors

Figure 37 shows the dimensional outline drawing of the recommended reactors for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 37 - 8720MC-RPS065 Reactors

Table 15 - 8720MC-RPS Reactor Dimensions mm (in)

[4] 15 (059) dia

[4] H dia

A +

-5

(+-

019

)

G +-2 (+-0078)

F +-1 (+-0039)

80 +

-10

(31

4 +

- 0

39)

B +

1-0

5 (

+0

039

-00

19)

C D

E E

Model A B C D E F G H Weight kg (lb)

8720MC-LR14-070B 140 (55) 125 (49) 145 (57) Max 180 (71)

155 (61) 150 (59) 460 (181) 95 (037) 38 (837)

8720MC-LR10-062B 125 (49) 110 (43) 130 (51) Max 160 (63)

145 (57) 150 (59) 440 (173) 95 (037) 27 (595)

8720MC-LR05-048B 125 (49) 105 (41) 125 (49) Max 155 (61)

1325 (52) 135 (53) 400 (157) 7 (027) 21 (462)

8720MC-LR03-032B 127 (50) 100 (39) 120 (47) Max 140 (55)

1125 (44) 120 (47) 345 (135) 7 (027) 17 (374)

48 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 38 shows the dimensional outline drawing of the recommended ACL units (AC reactor assemblies Model 8720MC-LR10-100B) for Model 8720MC-RPS190BM and 8720MC-RPS190BS units

Figure 38 - 8720MC-RPS190 AC Reactor Assemblies (ACL units)

RB

RB

RY

BL

L1 L4 L2 L5 L3 L6

RB

RB

RY

BL

L1 L4 L2 L5 L3 L6

217

(85

)21

7 (8

5)

488 (192) max

4672 (184)

386(15)

386(15)

80(31)

80(31)

80(31)

75(29)

75(29)

360

(14

1) m

ax

260

(10

2)10

(0

4)10

(0

4) 266 (10) 266 (10)414 (162)

29 (11)

9 (

03)

6 x R38-8

AIR FLOW

Weight 100 kg (220 lbs)

Units mm (in)

L3 L6

L2 L5

L1 L4

Equivalent Circuit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 49

Chapter 1 Comparison and Selection

Note Shown are two (QTY 2) 8720MC-LR10-100B ACL units When ordering be sure to order two 8720MC-LR10-100B ACL units

8720MC-RPS065 Varistors

Figure 39 shows the dimensional outline drawing of the varistors to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 39 - 8720MC-RPS065 Varistors

48 +- 1 (18 +- 003)

5 (0

19)

55

(02

1)

21 +

- 1

(0

8 +

-0

03)

21 +

10

(08

+ 0

39)

+ 1

05

(04

1)

φ42 +- 015 (016)

335

+-

1 (

13

+-

00

3)

4 (0

15)

250

+-

10

(09

8 +

- 0

39)

Equivalent Circuit

3 Crimp Contacts of M6

Unit mm (in)

Model 8720MC-VA-B

50 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS065 Harmonic Filters

Figure 40 shows the dimensional outline drawing of the recommended harmonic filters to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 40 - 8720MC-RPS065 Harmonic Filter

51-+ 571 35 +- 1 35 +- 1

R

105 +- 15 (413 +- 005)

40 +- 15 (157 +- 005)

1195 +- 15 (470 +- 005)

1315 +- 15 (517 +- 005)

15 +

-05

(06

+-

00

5)

39 +

- 1

5

(15

+-

00

5)13

+-1

5(0

5 +

- 0

05)

65 +

- 1

5 (

25

+-

00

5)

2 Oval Holes of 55 mm x 8 mm (021 in x 031 in)

M5 Screw

t15

(0

05)

t12

(0

047)

55 +

- 1

5 (

216

+-

00

5)

225

+-

15

(08

8 +

-0

05)

6 +

- 1

(0

23 +

- 0

03)

Display

Model 8720MC-HF-B2

Unit mm (in)

N E

S TR

N E

Equivalent Circuit

1 M

Ω 15μF

1 M

Ω

047

μFS T

(068 +- 005)

51-+ 571(068 +- 005)(137 +- 003) (137 +- 003)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 51

Chapter 1 Comparison and Selection

8720MC-RPS065 Line Filter (Schaffner)

Figure 41 and Figure 42 show the dimensional outline drawing of the recommended line filters for AC input power to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units when these units must conform with the requirements of CE Mark Figure 41 shows Schaffner products and Figure 42 shows Soshin Electric products

Figure 41 - 8720MC-RPS065 Line Filter (Schaffner)

Table 16 - 8720MC-RPS Line Filter (Schaffner) Dimensions mm (in)

A

B

CD

E

F G

O

Model A B C D E F G O

FN3100-80-35 379 (149) 220 (86) 90 (35) 350 (137) 364 (143) 65 (25) 65 (025) M10

52 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS065 Line Filter (Soshin Electric)

Figure 42 - 8720MC-RPS Line Filter (Soshin Electric)

Table 17 - 8720MC-RPS Line Filter (Soshin Electric) Dimensions mm (in)

3 Input Terminals L

C2 H

J

DEFG

AB

C2 C1

8 Oval Holes K

Grounding Terminal M

Model A B C1 C2 D E F

HF3080C-TOA 405 +- 5(159 +- 019)

350 +- 2(137 +- 007)

100 +- 1(39 +- 003)

100 + 1(39 + 003)

220 +- 2(86 +- 007)

200 +- 1(78 +- 003)

180 +- 2(70 +007)

Model G H J K L M

HF3080C-TOA 56 +-1(220 +- 003)

210 +-2(826 +- 007)

135 +-2(531 +- 007)

425 R x 12 long(016 R x 047 long)

M8 M6

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 53

Chapter 1 Comparison and Selection

8720MC-RPS190 EMC Filter

Figure 43 shows the outline dimensions of Model 8720MC-EF190-VB EMC filter unit for Model 8720MC-RPS190BM and 8720MC-RPS190BS units The Model 8720MC-EF190-VB unit includes the varistor magnetic contactor harmonic filter line filter grounding capacitor fan and MC interface card and cable assembly for this unit The connection diagram ofModel 8720MC-EF190-VB EMC filter unit is shown in Figure 44

Figure 43 - 8720MC-RPS190 EMC Filter

60

30

30 (

118

)10

(0

39)

14

455

10

250

(98

4) M

AX

395 (1555) MAX

91 (

358

)29

87

(11

75)

10

25 (

098

)

10

2013 10 (039)432

44 585353

6076

530

3043

5

30

(30)

180

(70

8)

27 (

106

)11

9 (4

68)

474712

012

0 (4

72)

303867 (341)

23

RE

V 0

1

PRODNOTYPE

Nihon Inter Electronics Corporation

CL

UL

U

A-B

Man

ufac

ture

d by

RE

LIA

NC

E E

LEC

TR

IC L

IMIT

ED

Jap

anS

HIP

DAT

E

SE

RN

oR

EF

ER

TO

US

ER

MA

NU

AL

FO

R

INS

TLL

ATIO

N IN

ST

RU

CT

ION

S

AC

OU

TP

UT

AC

INP

UT

RE

V Hz

PH

AM

PS

VO

LTC

ATN

o

ALL

EN

-BR

AD

LEY

8720

RE

GE

NE

RAT

IVE

PO

WE

R S

UP

PLY

MC

Alle

n-B

radl

eyA

-BQ

UA

LIT

Y

M8X15

2- 20

M8X20L1L2L3

M10X30

L4L5L6

TH

IS E

QU

IPM

EN

T M

US

T B

E M

OU

NT

ED

IN A

SU

ITA

BLE

UL

RE

CO

GN

IZE

D E

NC

LOS

UR

E O

R N

EM

A E

NC

LOS

UR

E

US

E C

OP

PE

R 6

075

Ž W

IRE

ON

LY

CA

UT

ION

DA

NG

ER

ME-B6015

RIS

K O

F E

LEC

TR

ICA

L S

HO

CK

DIS

CO

NN

EC

T IN

PU

TP

OW

ER

BE

FO

RE

SE

RV

ICIN

G E

QU

IPM

EN

T

US

LIS

TE

DU

LS

C(I

ND

CO

NT

EQ

)27

X1

C

S

LU

LU

LIS

TE

D IN

D C

ON

T E

Q 2

7X1

INC

IN

AC

CO

RD

AN

CE

WIT

H IE

C P

UB

LIC

ATIO

N 1

46

ALS

O C

LAS

SIF

IED

BY

UN

DE

RW

RIT

ER

S L

AB

OR

ATO

RIE

S

L3

L2

L1

L4

L5

L6

RE

V

ƒsup3

(1791)

(1700)(051)

(055)

(173) (1389) (230)

Dimensions mm (in)

(236)

(1192)

(118)

(090)

(039)

(18

5)(1

85)

(47

2)

(03

9)(0

78)

(11

8)

(11

8)

(03

9)

(30

1)

(11

8) (1

18)

(1

71)

(23

6)

54 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 44 - Connection Diagram of Model 8720MC-EF190-VB EMC Filter Unit

Note The CN1 CN2 and CN4 connectorscables are included with the 8720MC-EF190-VB EMC Filter Unit

+

+

L4L1

L2

L3

L5

L6

E

1 2 3

1 2 3 1 2 31 2 3

R1

S1

T1

CN3

CN3

CN

160-03141-01

60-03144-01

60-03142-01

CN2

CN

2

CN1

CN3

CN4

CN4

FMI-1 A1 A2 A3 B1 B2 B3

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

MC1MC2

+24V20V2

+24V30V3

SENS-OUT+24V

MC

Cabinet Fan+Cabinet Fan-

SENS

ACL Fan+ACL Fan-

SENSACL Fan+ACL Fan-

SENS

StripWire

StripWire

MC1 (TB4)MC2 (TB4)24V2 (TB4)0V2 (TB4)

24V3 (TB4)0V3 (TB4)SENS (TB4)24V (TB3)MC (TB3)

To 8720MC-RPS190

To 8720MC-RPS190

L1AUX (TB2)L2AUX (TB2)L3AUX (TB2)

COIL

MC

Ctrl

+24V

3S

EN

S

+24VMC

FAN

3PO

WER

FAN

2PO

WER

FAN

1PO

WER

0V3

+24V30V3

0V3+24V3

100μ F

1μF 1M

150K

REDBLKYLWREDBLKYLW

Cooling Fanfor ACL Unit

Cooling Fanfor ACL Unit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 55

Chapter 1 Comparison and Selection

CN ConnectorCable Descriptions

Figure 45 - CN1 Description

Figure 46 - CN2 Description

Figure 47 - CN4 Description

56 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Power and Control Terminal Comparison

1336 REGEN Line Regeneration Package

Input Power Conditioning

In general 1336 REGEN equipment is suitable for direct connection to a correct-voltage AC line If the AC input power system does not have a neutral or one phase referenced to ground as detailed under Ungrounded Distribution Systems (as described in the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50) an isolation transformer with the neutral of the secondary grounded is highly recommended If the line-to-ground voltages on any phase exceed 125 of the nominal line-to-line voltage an isolation transformer with the neutral of the secondary grounded is highly recommended

Grounding

All 1336 REGEN components must be connected to system ground at the PE power ground terminal provided Ground impedance must conform to the requirements of national and local industrial safety regulations (NEC VDE 0160 BSI etc) and should be inspected and tested at appropriate intervals In any cabinet use a single low-impedance ground point or ground bus bar Ground all circuits independently and directly Also connect the AC supply ground conductor directly to the ground point or ground bus bar

Sensitive Circuits

It is essential to define paths through which high frequency ground currents flow to ensure that sensitive circuits do not share a path with these currents Do not run control and signal conductors near or parallel to power conductors

TE (True Earth) Termination

The converterrsquos TE terminals are used for all control signal shields internal to the 1336 REGEN Converter and must be connected to the converterrsquos TE terminals by a separate continuous lead

PE (Power Earth) Termination

A safety ground is required by code This point must be connected to adjacent building steel or a floor ground rod provided grounding points comply with NEC and local regulations

ATTENTION The National Codes and standards (NEC CENELEC etc) and local codes outline the provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury andor equipment damage

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 57

Chapter 1 Comparison and Selection

Figure 48 - 1336 REGEN Grounding for Common Bus Drive

PEGND

GND

Conduit4-Wire Cable

NearestBuilding Structure Steel

PE

GND

GND

PE

PE

PE

COMMON BUSDRIVE

COMMON BUSDRIVE

USERSUPPLIED120V AC

1336 REGENConverter

1321 10Line Reactor

1336 REGENPrecharge

PowerLine Filter

PE

1 (2) jumpers connect PE and TE at the 1336 REGENConverter Main Terminal Block ConsultAllen-Bradley Application Engineering priorto removing either jumper

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

1 1

PE

1 PE TE

R

S

T

TB1-1TB1-3

R1 S1 T1

R1 S1 T1

R2 S2 T2

R2 S2 T2

+DC

+DC

ndashDC

ndashDC

PE

+DCndashDC

120V AC

120 RTN

RIN

SIN

TIN

ROUT

SOUT

TOUT

D Frame

58 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 49 - 1336 REGEN Grounding for AC Drive

PE

PE

GND

GND

PE

Conduit4-Wire Cable

NearestBuilding Structure Steel

USERSUPPLIED120V AC

1336 REGENConverter

1321 3Line Reactor

GND

1 (2) jumpers connect PE and TE at the 1336 REGENConverter Main Terminal Block ConsultAllen-Bradley Application Engineering priorto removing either jumper

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

1 1

PE

PE

AC DRIVEPE

1336 REGENPrecharge

R1 S1 T1

A1 B1 C1

A2 B2 C2

R2 S2 T2

+DC

+DC

ndashDC

ndashDC

1 PE TE

R

S

T

TB1-1TB1-3

120VAC

120 RTND Frame

2

2 Important If you are using a Regenerative Brake with a B FrameAC drive refer to the Power-up Sequence on page 3-3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 59

Chapter 1 Comparison and Selection

380480VAC Power Connections

380480VAC input and output power connections are made as shown in Figure 50 through Figure 54

Table 18 - 380480VAC Power Connections

Note Between the Regenerative DC Bus Supply Operation and Regenerative Brake Operation system layouts the power wiring connection paths are identical in principle The only exceptions are that the Regenerative DC Bus Supply has to have an additional Power Line Filter component and the symbol nomenclatures for the Line Reactors between the two operations are called out differently

Figure 50 - 380480VAC Power Line Filter Connections

ATTENTION 1336 REGEN equipment will not be properly synchronized unless correct Filter-to- Precharge-to-Line Reactor-to- Converter AC power connections are maintained Failure to maintain correct phase-related connections will result in equipment malfunction andor failure

Line Filter Precharge Unit Line Reactor Converter

Input Term

Output Term

Input Term

Output Term

Input Term

Output Term

InputTerm

Regenerative DC Bus Supply Operation RIN ROUT R R1 R1 R2 R2

SIN SOUT S S1 S1 S2 S2

TIN TOUT T T1 T1 T2 T2

Regenerative Brake Operation R R1 A1 A2 R2

S S1 B1 B2 S2

T T1 C1 C2 T2

R IN

PE mdash GND(EARTH GROUND)

S IN

T IN

R OUT

S OUT

T OUT

L R

L T

L S

60 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 51 - 380480VAC 1321 Line Reactor Connections

PE(EARTH GROUND)

PE(EARTH GROUND)

R2 S2

S2

T2

T1

T1

S1

S1

R1

R1

T2

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER OUT(TO CONVERTER)

R2

1321 10 Line Reactor

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER IN(FROM PRECHARGE UNIT)

A2 C1B1A1

AC POWER OUT(TO CONVERTER)

B2

AC POWER OUT(TO CONVERTER)

C2

AC POWER OUT(TO CONVERTER)

PE(EARTH GROUND)

PE(EARTH GROUND)

1321 3 Line Reactor

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 61

Chapter 1 Comparison and Selection

380480VAC Power Wiring

Figure 52 - 380480VAC Precharge Unit Connections

R

PE PE

S T R1 S1 T1

13

L3L2L1

R1 S1 T1

14

S1

CAT 1336R-PRE-VB048-AN SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

48232-40 380-480 482 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IND C O N T EQ

ULreg

LISTED 966X

IND C O N T EQ

C

reg

B and C Frames

R

PE PE

S T R1 S1 T1

AC POWER IN AC POWER OUTEARTH GROUND

(TO 1321 10 LINE REACTOR)

Precharge

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LIS TED9 66X

I ND C O NT E Q

ULreg

LIS TED9 66X

I ND C O NT E Q

C

reg

R S T PE PE

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

R S T PE PE

AC POWER IN EARTH GROUND

R1 S1 T1

AC POWER OUT(TO 1321 10 LINE REACTOR)

D Frame

Precharge

62 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 53 - B and C Frame 380480VAC Converter Connections

T2S2R2DO NOT USEPEGND

PEGND

DC+

DCndash

CAT 1336R-VB048CNV-AN-HAP SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

482ndashndashndashndashndash

3 5060380-480

38 52 ndash ndash735

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

toppedS00 Hz0+J13

J5

J15 J16

J1

J4

PORT

2PO

RT 1

TE

1

234

5

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash3

506

038

0-48

0

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLISTE

D96

6X

IND

CO

NT

EQ

U L regLISTE

D96

6X

IND

CO

NT

EQ

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE PE(EARTH GROUND)

PEGND

PEGND

DC+

DCndash T2S2R2DO NOT USE

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE PE(EARTH GROUND)

DCndash

PEGND

PEGND

DC+ T2S2R2

B Frame

C Frame

Converter

Converter

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 63

Chapter 1 Comparison and Selection

Figure 54 - D Frame 380480VAC Converter Connections

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndash ndash ndash ndash ndash

ndashndash196735144

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

L ISTED 966X

IN D CO N T EQ

ULreg

L ISTED 966X

IN D C O N T EQ

C

reg

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE(EARTH GROUND)

➊ (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block Consult Allen-Bradley Application Engineering prior to removing either jumper

➊ ➊

toppedS00 Hz0+

D Frame

Converter

64 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

380480VAC Power Connection Specifications

Use 75 ordmC (167 ordmF) Copper Wire Only

Table 19 - 380480VAC Power Connection Specifications

Input power connections to D frame Precharge Units and inputoutput power connections to D frame Converters are stud type terminations or bus bar bolts that require the use of lug-type connectors to terminate field-installed conductors Lugs used with these connections are listed in Table 20

Table 20 - Frame D IO Power Connections

1336 REGEN Power Line Filter Ratings

MaxMin Wire Sizemm2 (AWG) (1)

(1) Listed wires sizes are maximumminimum wire sizes that the terminals will accept mdash they are not recommendations

Max TorqueNbullm (lbbullin)

48A 13305 (620) mdashSingle Conductor 170 (15)

78A 26708 (318) mdash Single Conductor 565 (50)

180A 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1336 REGEN Precharge Unit Ratings

B Frame 13305 (620) mdash Single Conductor 170 (15)

C Frame 26708 (318) mdash Single Conductor 565 (50)

D Frame 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1321 10 and 3 Line Reactor Cat No

-3LR048-B and -3LRA048-B (10)-3R55-B and -3RA55-B (3)

13305 (620) mdash Single Conductor 170 (15)

-3LR078-B and -3LRA078-B (10)-3R100-B and -3RA100-B (3)

26708 (318) mdash Single Conductor 565 (50)

-3LR180-B and -3LRA180-B (10)-3R200-B and -3RA200-B (3)

127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1336 REGEN Converter Ratings

B Frame 13305 (620) mdash Single Conductor 170 (15)

C Frame 26708 (318) mdash Single Conductor 565 (50)

D Frame 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

Catalog Number Precharge Input R S T amp PEConverter Input R2 S2 T2 amp PEConverter Output DC+ amp DCndash

T amp B Part Number(1)

(1) T amp B COLOR-KEYEDreg Connectors require T amp B WT117 or TBM-6 Crimper tool or equivalent Lugs should be crimped according to manufacturerrsquos tool instructions

1336R-VB180 Cable (per phase)Qty = 1mm2 = 1072AWG = 40

Qty = 10PN = 54168(2)

(2) 516rdquo stud All other termination studs are 38rdquo

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 65

Chapter 1 Comparison and Selection

120VAC Precharge and Converter Wiring

Table 21 - 120VAC Current Requirements

120VAC is required by the 1336 REGEN Precharge Contactor and 1336 REGEN D Frame Converter fan 120VAC must be derived from the same AC power supply source used for all 1336 REGEN equipment and taken at the AC Power Input or before the Power Line Filter if used

Figure 55 - 120VAC Precharge and Converter Connections

ATTENTION 1336 REGEN equipment does not provide 120VAC short circuit fusing Branch circuit breakers or disconnect switches cannot provide this level of protection for converter and precharge unit components Short circuit fusing should be sized and typed in accordance with National Codes and standards (NEC CENELEC etc) and any additional local codes

1336 REGEN LINE REGENERATION PACKAGE CAT NO

PRECHARGE CONTACTOR CONVERTER FAN

Inrush Amps SS Amps Inrush Amps SS Amps

1336R-VB0481336R-VB078

3A 03A mdash mdash

1336R-VB180 7A 07A 5A 08A

1336 REGEN Precharge

1336 REGEN Converter

AC POWER IN

PEGND

GND TB1-1

TB1-3

120V AC

120V AC

120 RTNUSER SUPPLIED 120V AC

TOUT

SOUT

ROUTR

IN

SIN

TIN

Power Line Filter

66 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

120VAC Converter Connections

120VAC input and output power connections are made to D Frame Converters as shown in Figure 56

Figure 56 - 120VAC D Frame Converter Connections

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndashndashndashndashndash

3 5060380-480

144 196 ndash ndash735

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

120 RTN(120V AC COMMON)

120VAC(120V AC) ➊ ➊

toppedS00 Hz0+

➊ (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block Consult Allen-Bradley Application Engineering prior to removing either jumper

D Frame

Converter

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 67

Chapter 1 Comparison and Selection

120VAC Precharge Connections

120VAC input and output connections are made to BD Frame Precharge Units as shown in Figure 57

Figure 57 - 120VAC Precharge Unit Connections

120VAC Connection Specifications

Use 75 ordmC (167 ordmF) Copper Wire Only

Table 22 - 120VAC Connection Specifications

1336 REGEN PRECHARGE UNIT RATING MaxMin Wire Sizemm2 (AWG)(1)

(1) Listed wires sizes are maximumminimum wire sizes that the terminals will accept mdash they are not recommendations

Max TorqueNbullm (lbbullin)

BD Frames 21030 (1422) 090-113 (8-10)

1336 REGEN CONVERTER RATING

D Frame 21030 (1422) 090-113 (8-10)

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

13

TB1

1 = 120VAC3 = 120VAC Common

B-D Frames

Precharge

68 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Control and Signal Wiring

Sync Cable

The sync cable that is shipped with the 1336 REGEN Precharge unit connects the required startup diagnostic and control signals between the 1336 REGEN Converter Control Board and the 1336 REGEN Precharge Board The ribbon cable shield provided at the converter end must be connected to the Control Board Shield Connector J14 as shown in Figure 60 to maintain signal integrity

IMPORTANT The Precharge-to-Converter Sync Cable shipped with the 1336 REGEN Precharge Unit must be connected between the Precharge Board in the Precharge Unit and the Control Board in the 1336R Converter for 1336 REGEN Line Regen Package operation

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 69

Chapter 1 Comparison and Selection

Figure 58 - 1336 REGEN Precharge-to-Converter Sync Cable Installation

1336 REGENPRECHARGE

UNIT

1336 REGENCONVERTER

1321 10 LINE REACTOR

Sync Cable Length

Control BoardConnector J13

Control BoardConnector J14

Precharge BoardConnector J1

R2 S2 T2

T1S1R1

toppedS00 Hz0+

2 Meters (65 ft)or

4 Meters (13 ft)

70 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 59 - Precharge Unit Precharge Board Connections

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804Y 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

SYNC CABLE

J11

Converter Control BoardConnector J13

Converter Control BoardShield Connector J14

SYNC CABLE

J2

R

R1

S1 T

1

ST

TB1

J1

P8

P7

F1

F2

F3

Precharge Board

Precharge

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 71

Chapter 1 Comparison and Selection

Figure 60 - Converter Control Board Connections

TE

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndash ndash ndash ndash ndash

ndashndash196735144

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O N T EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

1 2 3 4 5 6

DIGITAL OUTPUT

J16

ENABLE RELAY FAULT RELAYCOMM

1 2 3 4 5+ + +

6+

EXTERNALRESET

ENABLE

ndash ndash

J15

J13

J14

SHIELD1

to TE

EXTERNALFAULT

DIGITAL INPUT

J11120V 24V Set Jumper J11 for 24V DC or 120V AC

ENABLE circuit operation

Set Jumper J10 for 24V DC or 120V ACEXTERNAL RESET circuit operation

J18120V 24V Set Jumper J18 for 24V DC or 120V AC

EXTERNAL FAULT operation

SYNC CABLE

J11Precharge Unit Precharge Board

Connector J1

20

1

1

J3

DS1 DS2

DS4

J2

DBUG

NTC

1

9

1 101

9

J4J5

PORT 2

PORT 1

COMM

STATUS

FAULT ENABLE

1

1J1

J9

J17J6

J8

J7

J18 120V 24VJ11 120V 24VJ10 120V 24V

J15

J131

J14SHIELD

INPUTS

OUTPUTS J16

51

65

23 4

1

DIGITALOUTPUT

WIRING

DIGITALINPUT

WIRING

CONTROLWIRING

SYNC CABLE

SYNCCABLESHIELD

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

DS3

TE

CUSTOMERCONTROL AND SIGNAL WIRING

SHIELDS

+24V DC

R47

J10120V 24V

Converter Control Board

Converter

72 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Control Board Connections

All customer control and signal wiring is made to quick-connect terminal blocks J15 and J16

The maximumminimum wire sizes accepted by J15 and J16 is 3306mm2

(1230AWG) Maximum torque is 079Nbullm (7lbbullin) Recommended controlsignal wire is

bull Beldenreg 8760 (or equivalent) mdash 0750mm2 (18AWG) Twisted Pair Shielded

bull Belden 8770 (or equivalent) mdash 0750mm2 (18AWG) Three-conductor Shielded

bull Belden 9460 (or equivalent) mdash 0750mm2 (18AWG) Twisted Pair Shielded

Note If the converter control connections are to be linked to an electronic circuit or device the common or 0V line should be grounded at the drive end only

All customer control and signal wiring shields are terminated at the TE terminal block shown in Figure 60

Cable Routing

If unshielded cable is used control and signal circuits should not run parallel to motor DC bus or unfiltered supply cables with a spacing less than 03 m (1 ft) Cable tray metal dividers or separate conduit should be used

IMPORTANT Signal common (DGND) puts the common or negative side of the signal at earth ground potential Control schemes must be examined for possible conflicts

IMPORTANT If user-installed control and signal wiring with an insulation rating of less than 600V is used route the wiring inside the converter enclosure such that is it separate from any other wiring or uninsulated live parts

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 73

Chapter 1 Comparison and Selection

Digital Input Signals

1336 REGEN Converter digital inputs are designed for operation at either 24VDC or 120VAC Digital input signal circuits must be capable of operating with high = true logic

bull For 24VDC operation +24VDC is available from the 1336 REGEN Converter Control Board

bull For 120VAC operation a separate 120VAC user supply is required

Table 23 - 24VDC and 120VAC Circuits

ATTENTION Ensure that all jumpers on the 1336 REGEN Converter Control Board are set correctly prior to applying AC power to the board Applying 120VAC to the digital inputs when jumpers J10 J11 or J18 are set to 24VDC will permanently damage the Converter Control Board

IMPORTANT Customer EXTERNAL FAULT and ENABLE circuits must be connected to J15 and at logic high for the 1336 REGEN Converter to operate

IN THE LOW STATE MUST GENERATE A VOLTAGE OF NO MORE THAN

AND LEAKAGE CURRENT MUST BE LESS THAN

24VDC Circuits 8VDC 15mA Into a 25kW Load

120VAC Circuits 30VAC 10mA Into a 65kW Load

IN THE HIGH STATE MUST GENERATE A VOLTAGE OF

AND SOURCE CURRENT MUST BE AT LEAST

24VDC Circuits 2026VDC 10mA

120VAC Circuits 81132VAC 20mA

74 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 61 - 24VDC and 120VAC Circuits Operation

IMPORTANT Fuse R47 is self-resetting and will open should a low impedance or short circuit occur at J15 during 24VDC operation Should a fault occur allow 1 minute after removal of power from the Converter Control Board for R47 to cool before reapplying power

IMPORTANT For Regenerative DC Bus Supply applications the 1336 REGEN Line Regeneration Package will be used with one or more common bus drives It is recommend that the fault relay on the 1336 REGEN Converter Control board be interconnected into the common bus drive(s) control logic This will allow coordination the Regenerative DC Bus Supply faults with the common bus drive

EXTERNAL RESET (DIGITAL IN)

COMM (DIGITAL COMMON)

ENABLE (DIGITAL IN)

ndash (24V DC COMM)

+ (24V DC SUPPLY)

5

EXTERNAL FAULT (DIGITAL IN) 6

J15

4

3

2

1

+24V DC (HIGH)

J11 120V 24V

Set Jumper J11 for 24V DC ENABLE Circuit Operation

J18 120V 24V

Set Jumper J18 for 24V DC EXTERNAL FAULT Operation

J10 120V 24V

Set Jumper J10 for 24V DC EXTERNAL RESET Circuit Operation

➊ Maximum wire length is 305 meters (10feet) mdash Use only for local control

24V DC OperationContacts are Shown in the Unpowered State(or in the Powered State with no Enable or External Fault present)

EXTERNAL RESET (DIGITAL IN)

COMM (DIGITAL COMMON)

ENABLE (DIGITAL IN)

NOT USED

NOT USED

5

120V AC RTN

4

3

2

1

120V AC (HIGH)

120V AC OperationContacts are Shown in the Unpowered State(or in the Powered State with no Enable or External Fault present)

EXTERNAL FAULT (DIGITAL IN) 6

J11 120V 24VSet Jumper J11 for 120V AC ENABLE Circuit Operation

J18 120V 24V

J10 120V 24VSet Jumper J10 for 120V AC EXTERNAL RESET Circuit Operation

J15

Set Jumper J18 for 120V AC EXTERNAL FAULT Operation

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 75

Chapter 1 Comparison and Selection

External Fault

Allows a customer-supplied external signal to be wired into the 1336 REGEN Converter Opening this contact issues an external fault command disabling the converter

External Reset

Resets the 1336 REGEN Converter when closed If the converter has faulted closing this contact clears the fault and resets the converter

Enable

For the 1336 REGEN Converter to modulate an enable signal must be present at J15 on the 1336 REGEN Converter Control Board Opening this contact disables the converter When this contact is closed the Enable LED on the Control Board will be lit

Digital Output Signals

Two form C NONC output relays are available at J16 on the 1336 REGEN Control Board to provide external warning or fault change-of-state signals

bull Resistive Rating = 120VAC30VDC 50Abull Inductive Rating = 120VAC30VDC 20A

Figure 62 - Contacts Shown in the Unpowered State

Interlocking 1336 REGEN Enable with AC Drive Enable

It may be desirable to interlock the 1336 REGEN Enable Output with the Enable Input on the connected 1336 PLUS 1336 PLUSII 1336 IMPACT or 1336 FORCE AC drive This will keep the AC drive from starting if the 1336 REGEN Converter is not enabled and will also remove the Enable signal from the AC drive if the 1336 REGEN Converter is faulted If the Enable signals are not interlocked the AC drive may fault on bus overvoltage when attempting to regenerate

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

Fault Output - The fault output is used to indicate that the 1336 REGEN Converter is faulted with either an internal or external faultNote The unpowered state of the fault relay is the opposite of the faulted statemdashor the unpowered state of the fault relay indicates an unfaulted condition

Enable Output - The enable output indicates that the 1336 REGEN Converter is modulating An enable signal must be present on J15 and the 1336 REGEN Converter must not be faulted for the enable output to be active

76 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 63 - Interlocking 1336 REGEN Enable with AC Drive Enable

1336 REGEN (Enable)

Power Down

The Enable on the Regen Unit should be open whenever the main three-phase AC power to the Regen Unit is removed

Power Up

The Enable on the Regen Unit Should be open whenever the three-phase AC line is just powering upgoing through precharge (DC bus is below 85 of the nominal DC bus voltage) Once all the drives and the Regen Unit are at nominal DC bus level then the Enable can be closed

120V AC (High)

Connect to TB3-30 of 1336-L6 L6E or L9Eon 1336 PLUS PLUSII IMPACT or FORCEAC Drive 120V AC (RTN) connects to TB3-2125 or 29

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

+24V DC

Connect to TB3-30 of 1336-L5 L5E or L8Eon 1336 PLUS PLUSII IMPACT or FORCEAC Drive 24V DC common connects to TB3-2125 or 29

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

24V DC Operation

120V AC Operation

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Chapter 1 Comparison and Selection

Figure 64 - 1336 REGEN (Enable) Power UpPower Down

Converter Control Board(see Figure 60 for details)

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8720MC-RPS Regenerative Power Supply

Installing DC Bus Power Output Wiring - All RPS units

The DC bus output terminals on the main power terminal block (TB1) or the DC bus terminal bars of the 8720MC-RPS Regenerative Power Supply are used for connecting to load equipment such as an inverter Use the recommended wire size shown in Table 31 on page 93 and Table 32 on page 93 for wiring between the 8720MC-RPS Regenerative Power Supply and the load equipment Connect the terminal P on the main power terminal block (TB1) or the terminal bar P of the 8720MC-RPS Regenerative Power Supply to the positive (plus) DC bus terminal of the load equipment and the terminal N on the terminal block TB1 or the terminal bar N to the negative (minus) DC bus terminal of the load equipment Do not connect the positive (plus) side with the wiring of the negative (minus) side Such miswiring will damage the 8720MC-RPS Regenerative Power Supply and the connected load equipment

When multiple drives are connected to the 8720MC-RPS Regenerative Power Supply we suggest you install input fuses before each drive (or refer to local code) to protect the wiring and the drive Select adequate fuse(s) for the drives

Grounding the 8720MC-RPS Regenerative Power Supply

Connect an adequate equipment grounding conductor to ground terminal of load equipment remote control station (if used) input transformer (if used) and ground terminal of the 8720MC-RPS Regenerative Power Supply Run earth conductor to earth ground after confirming that the conductors are unbroken

This system is operated by switching DC bus line from + (plus) bus voltageto - (minus) bus voltage viewing from the ground for the purpose of controlling For this reason plus and minus voltages are always added on a circuit if equipment has a circuit between the bus line of equipment to be connected and the ground (earth) Even if no direct circuit exists between the bus line and the ground pulse current will flow through the stray capacity of the equipment by bus voltage switching When 8720MC-RPS and equipment to be connected to 8720MC-RPS are not securely grounded this current will flow through the circuit and may cause malfunction of them If grounding is not made properly it will cause the malfunction of the other system on the same line

ATTENTION When connecting the DC bus to plural number of external load equipment the user is responsible for installing fuses to protect the DC bus from shorting if no fuse is provided in the load equipment Failure to observe this precaution could result in damage to or destruction of the equipment

ATTENTION Exercise extreme caution for polarity of wiring when wiring DC bus Failure to observe this precaution could result in damage to or destruction of the 8720MC-RPS Regenerative Power Supply and the connected load equipment

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Install an insulating transformer to the input line of the 8720MC-RPS if unbalanced current flows and earth leakage breaker malfunctions due to the power supply conditions

For grounding use the wire size of grounding terminal as shown in Table 31 on page 93 and Table 32 on page 93

Wiring To Comply with Electromagnetic Compatibility (EMC)

To declare conformity with the requirements for CE Mark 8720MC-RPS Regenerative Power Supply must comply with both EMC directive and low voltage directive This section describes notes on wiring to comply with EMC directive

Table 24 shows the EMC standards compliance for the 8720MC-RPS Regenerative Power Supply units

Table 24 - 8720MC-RPS EMC Standards

Follow these guidelines for wiring to reduce the possibility of strong noise on the input and output lines of the 8720MC-RPS Regenerative Power Supply

1 Use a control cabinet made of metal for installing the 8720MC-RPS Regenerative Power Supply (It has been confirmed that this unit complies with EMC standards when installed inside the control cabinet)

2 Install a line filter designated by Reliance Electric to the power input line of the 8720MC-RPS units Wiring to the line filter must be as short as possible

IMPORTANT 8720MC-RPS Regenerative Power Supply itself is not subject to Machine directive When 8720MC-RPS Regenerative Power Supply is combined with other equipment control cabinet and machine it is needed to declare the compliance with Machine directive Noise level will vary depending on the installation and wiring of 8720MC-RPS Regenerative Power Supply other equipment and control cabinet It has been already confirmed that 8720MC-RPS Regenerative Power Supply complies with EMC standards only when 8720MC-RPS Regenerative Power Supply is composed of the component parts designated by Reliance Electric In order for users to declare the conformity with the requirements for CE Mark do not fail to confirm that the unit complies with EMC standards on the final conditions after completion of installation and wiring

8720MC-RPS027 (This model is no longer available)

8720MC-RPS065 2004108ECEN 501781997EN 61800-32004

8720MC-RPS190

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3 Because current will leak to the earth when a line filter is installed connection to the earth must be secured Due to leaked current the earth leakage breaker may malfunction Select a proper breaker complying with leaked current (Rated current 100 to 500mA and operating time within 01 to 2 seconds)

4 The control cabinet must be securely grounded Wiring to be taken into grounding terminal of the control cabinet must be as thick and short as possible

5 The input and output line of the 8720MC-RPS units must be separated from the output line of the inverter unit as far as possible

6 Wiring of the control signal must be terminated within the control cabinet If the control cable needs to extend out of the control cabinet it is recommended to use shielded cables When ferrite cores are used install them to the side of the 8720MC-RPS units The following are the ferrite cores for the control cables recommendedbull ZCAT2032-0930 (Inside diameter 9 +- 1 mm) TDKbull ZCAT2035-1330 (Inside diameter 13 +- 1 mm) TDK

7 For notes on wiring to the other equipment and motors to be connected with the 8720MC-RPS refer to the manuals of the relevant equipment

Power Rating

Power rating of 8720MC-RPS Regenerative Power Supply depends on the number of units connected in parallel as shown in Table 25 Up to three units can be connected

Table 25 - Unit Connection and Power Ratings

Unit Connection Model Number Power Rating

15 kW Single Unit 8720MC-RPS027BM x 1(This model is no longer available)

15 kW

37 kW Single Unit 8720MC-RPS065BM x 1 37 kW

Two paralleled units 8720MC-RPS065BM +8720MC-RPS065BS x 1

75 kW

Three paralleled units 8720MC-RPS065BM +8720MC-RPS065BS x 2

110 kW

125 kW Single Unit 8720MC-RPS190BM x 1 125 kW

Two paralleled units 8720MC-RPS190BM +8720MC-RPS190BS x 1

250 kW

Three paralleled units 8720MC-RPS190BM +8720MC-RPS190BS x 2

375 kW

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Appearance of Model 8720MC-RPS065

Figure 65 shows the front view of the 8720MC-RPS065 with the front cover installed The operation panel (only for master unit) and the power lamp can be seen through the front cover All the terminals blocks to connect wiring are covered by the front cover

Figure 65 - Front View of the 8720MC-RPS065 With Cover

When the front cover is removed from the 8720MC-RPS065 the main power terminal block (TB1) and the Regulator Board (only for master unit) appear as shown in Figure 66 To remove the front cover first remove the screw at the upper-left corner of the unit and then lift up the cover Do not drop the screw from the cover

Figure 66 - Front View of the 8720MC-RPS065 With Cover Removed

Hole for Cover Fixing Screw

Power Lamp

Front Cover

Operation Panel (only for Master Unit)REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Unit Front View

RST PRG ENT

POWER

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Main Power Terminal Block (TB1)

Regulator Board (only for Master Unit)

Sequence Signal Terminal Block (TB3)

Unit After Removing Front Cover

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The control power terminal block (TB2) for Model 8720MC-RPS065 is disclosed as shown in Figure 67 when the Regulator Board is opened to the left-hand side by removing the two fixing screws on the right-hand side of the bracket supporting the Regulator Board

Figure 67 - Front View of the 8720MC-RPS065 With Regulator Board Removed

Appearance of Model 8720MC-RPS190

Figure 68 shows the front view of the 8720MC-RPS190 with the front cover installed

The 8720MC-RPS190 unit has the main power terminals L1 L2 and L3 at the top of the unit and DC bus terminals P and N at the bottom of the unit

Figure 68 - Front View of the 8720MC-RPS190 With Cover

When the front cover is removed from the 8720MC-RPS190 Regenerative Power Supply the Control Power Terminal Block (TB2) the Control Terminal Block (TB4) the Regulator Board (only for master unit) and Sequence Signal Terminal Block (TB3) appear as shown in Figure 69

POWER

Control Power Terminal Block (TB2)

Unit After Removing Regulator Board

Main Power Terminal Block (TB1)

Hole for Cover Fixing Screw

Power Lamp

Front Cover

Operation Panel (only for Master Unit)REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

P N DC Bus Terminals

Main Power TerminalsL2 L1 L3

Unit Front View

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Figure 69 - Front View of the 8720MC-RPS190 With Cover Removed

Terminal Blocks on the Main Circuit

This section provides the main circuit block diagram and the description of the main power terminal block (TB1) and the control power terminal block (TB2) The main circuit block diagram for Model 8720MC-RPS065BM and 8720MC-RPS065BS is shown in Figure 70

Figure 70 - Terminal Blocks on the Main Circuit for RPS065 units

Unit After Removing Front Cover

Control Power Terminak Block (TB2)

Control Terminal Block (TB4)

Regulator Board (only for Master Unit)RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

Sequence Signal Terminal Block (TB3)

L1AUX

L2AUX

L3AUX

PR1PR2PR3

+24V30V3SENS+24V20V2MC1MC2

Fuse1

Fuse2

Fuse3

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

MC1

MC2

L1

L2

L3

G P

N

Driver Board RCPB

Power Interface Board PIFS

CN

16

CN17

CN

5

TB2

TB1TB1

PR DIS

PR FUSE1

PrechargeDischargeResistor

+

+

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Figure 71 shows the main circuit block diagram for Model 8720MC-RPS190BM and 8720MC-RPS190BS

Figure 71 - Terminal Blocks on the Main Circuit for RPS190 unit

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

L1

L2

L3

G P

N

Power Interface Board PIFS

CN16

CN20

CN17

CN5

CN5

TB2

TB4

PR DIS

PRFuse 2

Fuse 1

PrechargeDischargeResistor

BDI

BDI

APS

MC1

MC2

Fuse 3

CN16

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Main Power Terminal Block (TB1) for Model 8720MC-RPS065

Table 26 describes the terminals on the main power terminal block (TB1) for Model 8720MC-RPS065

Table 26 - Main Power Terminal Block (TB1) for Model 8720MC-RPS065

Control Power Terminal Block (TB2) for Model 8720MC-RPS065

Table 27 describes the terminals on the control power terminal block (TB2) for Model 8720MC-RPS065

Table 27 - Control Power Terminal Block (TB2) for Model 8720MC-RPS065

Terminal Name Symbol Description

Main Power Terminals L1 L2 L3 To connect three-phase AC input power to the main circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

DC Bus Terminals P N To connect the 8720MC-RPS Regenerative Power Supply to load equipment

Grounding Terminal G To ground the 8720MC-RPS Regenerative Power Supply

Terminal Name Symbol Description

Control Power Terminals L1AUXL2AUXL3AUX

To connect three-phase AC input power to the control circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

Terminals to Connect PrechargeDischarge Resistor

PR1 PR2 PR3 To connect prechargedischarge resistorbull When the built-in resistor is used

ndash Jumper between PR2 and PR3 and open PR1

bull When an external resistor is usedndash Connect the resistor between PR1 and

PR2 and open PR3bull When the unit is connected for power

regeneration mode onlyndash Open all the terminals PR1 PR2 and

PR3

Control Terminals for Main Magnetic Contactor

MC1 MC2 To be used as the control terminals for the main magnetic contactor (rated for250 VAC 1 Amp or 30 VDC1 Amp)

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Main Power Terminal Bar for Model 8720MC-RPS190

Table 28 describes the terminals on the main power terminal bar for Model 8720MC-RPS190

Table 28 - Main Power Terminal Bar for Model 8720MC-RPS190

Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190

Table 29 describes the terminals on the control power terminal block (TB2) and the control terminal block (TB4) for Model 8720MC-RPS190

Table 29 - Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190

Terminal Name Symbol Description

Main Power Terminals L1 L2 L3 To connect three-phase AC input power to the main circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

DC Bus Terminals P N To connect the 8720MC-RPS Regenerative Power Supply to load equipment

Grounding Terminal G To ground the 8720MC-RPS Regenerative Power Supply

Terminal Name TBx Symbol Description

Control Power Terminals

TB2 L1AUXL2AUXL3AUX

To connect three-phase AC input power to the control circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

Terminals to Connect PrechargeDischarge Resistor

PR1PR2PR3

To connect prechargedischarge resistorbull When the built-in resistor is used

ndash Jumper between PR2 and PR3 and open PR1

bull When an external resistor is usedndash Connect the resistor between PR1 and

PR2 and open PR3bull When the unit is connected for power

regeneration mode onlyndash Open all the terminals PR1 PR2 and

PR3

AC Reactor Fan Power Terminals

TB4 +24V30V3

To supply AC power to the fan for the AC reactor unit through the EM4000 EMC filter unit

Terminals for Fan Fault Signal

SENS To enter fault signal of the fan for the AC reactor unit

Power Terminals for Main Magnetic Contactor MC and Optional Fan

+24V20V2

To supply power to the main magnetic contactor and the fan for the cabinet fan through the 8720MC-EF190 EMC filter unit

Control Terminals for Main Magnetic Contactor

MC1MC2

To be used as the control terminals for the main magnetic contactor

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Chapter 1 Comparison and Selection

Regulator Board

The Regulator Board exists only on the master unit The slave unit for parallel connection has no Regulator Board and is controlled by the microprocessor of the Regulator Board on the master unit

The 8720MC-RPS Regenerative Power Supply regulation is performed by a microprocessor on the Regulator Board Figure 72 shows the locations of the main components on the Regulator Board The operation of the 8720MC-RPS Regenerative Power Supply is adjusted by the parameters set by the keypad

Figure 72 - 8720MC-RPS Regulator Board

PWM Gating Signals

Based on the output of the currentvoltage control loop the Regulator Board sends PWM gating signals through the Power Interface Board to the Power Modules (transistors) producing a pulse-width-modulated (PWM) waveform

Sequence Output Signals

Sequence output signals are provided from the sequence signal terminal block (TB3) of the Regulator Board to indicate the unit status

Four-character Display and Six LEDs

A four-character seven-segment light-emitting diode (LED) display is used to monitor values parameter numbers parameter values and error codes Six LEDs show the display mode of the operation panel and the units of the monitored values

JP1 JP3

SW6

JP2SW7

Sequence Signal Terminal Block (TB3)

CN2

CN1

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Microprocessor

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Jumpers and Switches

The jumpers JP1 to JP3 and the switches SW6 and SW7 are set at the factory before shipment If you need to change the jumpers andor switch settings read and understand the following description of these jumpers and switches before proceeding

Jumper JP1 to Enable Operation

Short this jumper to start switching operation of transistors of the 8720MC-RPS Regenerative Power Supply when the RUN sequence input is enabled This jumper should always be kept closed

Jumper JP2 to Enable Inspection Mode

Keep this jumper open always

Reset Switch SW6

Pressing this switch resets the CPU

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should set jumpers and switches Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life

ATTENTION Do not press the reset button switch (SW6) during operation Also do not alter the setting of any jumpers and switches during operation Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

ATTENTION Do not alter the settings of any jumpers not described in this manual Failure to observe this precaution could result in damage to or destruction of the equipment

IMPORTANT Do not press the reset switch SW6 during operation

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Switch SW7 to Enable Base Block

This switch is used to stop switching of transistors that produce PWM waveform by interrupting the base signal from the Power Modules To interrupt the base signal turn the switch to the OFF side

As shown in Figure 73 SW7 consists of four switches and SW7-1 to SW7-3 can be allocated to the master unit and slave units 1 and 2 In the case of a master with paralleled slave units it is possible to interrupt the base signal of each unit by turning the corresponding switch to the OFF side SW7-4 must always be kept to the OFF side

When two units are connected in parallel turn the switches SW7-1 and SW7-2 to the ON side and when three units are connected in parallel turn the switches SW7-1 through SW7-3 to the ON side

Figure 73 - SW7-x Switches

Sequence Signal Terminal Block (TB3)

As shown in Table 30 there is a sequence signal terminal block (TB3) on the Regulator Board Table 30 provides the information on each terminal of TB3

Slave Unit 2

Slave Unit 1

Master Unit

SW7-4

SW7-3

SW7-2

SW7-1

ON OFFENABLE BASE BLOCK

Keep SW7-4 always to the OFF side

When the switch is turned to the OFF side the base signal is interrupted and the unit will be in the OFF conditionWhen the switch is turned to the ON side the base signal is kept ON and PWM switching will continue

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Table 30 - Sequence Signal Terminal Block (TB3)

Description

Enter the supplemental contact signal (normally open contact) of the main magnetic contactor

The reset signal (+24 VDC) is used to reset fault Close this reset signal as required

Enter the RUN signal (+24 VDC)

0 V of +24 VDC power

+24 VDC power (rating 24 VDC02 Amps)

Common for IP and RDY signals

This is a contact signal that is turned ON during instantaneous power loss (contact rating 30 VDC50 mA)

This is a contact signal that is turned ON while the unit is ready for operation (contact rating 30 VDC50 mA)

This is a contact signal that opens while fault occurs (contact rating 250 VAC1 Amp or 30 VDC1 Amp)

Name of Terminal

Sequence InputSignals

Power forSequence Signals

Sequence OutputSignals

Symbol

MC

RST

PWR

0 V

24 V

COM

IP

RDY

FR FR

MCMC

24V

8720MC-RPS

47K

1K

RST

24V

8720MC-RPS

47K

1K

PWR

24V

8720MC-RPS

47K

1K

24V

0VCOM

IP

+VC

0VCIP

464K

Load

8720MC-RPS

24V

0VCOM

RDY

+VC

0VCRDY

464K

Load

8720MC-RPS

FR

FR

8720MC-RPS

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

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Chapter 1 Comparison and Selection

Wiring

Recommended Wire Sizes

This section shows the recommended wire sizes for the wires to be used in cabinet Select the wire sizes in consideration of the following

bull Applicable local national and international codesbull Temperature increase and voltage drop due to type of wires wiring

method wiring distance etc

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

ATTENTION The user is responsible for conforming with all the applicable codes Wiring practices grounding disconnects and overcurrent protection are of particular importance Failure to observe this precaution could result in severe bodily injury or loss of life

ATTENTION Do not use a megger to perform continuity checks in the equipment Use higher range of a circuit tester for this purpose Failure to observe this precaution could result in damage to or destruction of the equipment

ATTENTION The user is responsible for conforming with all applicable local national and international codes Failure to observe this precaution could result in damage to or destruction of the equipment

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Recommended Wire Sizes for Power Wiring to the Main Power Terminal Block (TB1) and the Main Power Terminal Bars

Table 31 and Table 32 show the recommended wire sizes for power wiring to the main power terminal block (TB1) and the Main Power Terminal Bars Table 31 shows the wire sizes for Model 8720MC-RPS065 unit and Table 32 shows the wire sizes for Model 8720MC-RPS190 unit The wire sizes shown assume full utilization of the rated capacity of the RPS unit

Table 31 - Recommended Maximum Wire Sizes for Model 8720MC-RPS065 Unit

Table 32 - Recommended Maximum Wire Sizes for Model 8720MC-RPS190 Unit

Recommended Wire Sizes for Power Wiring to the Control Power Terminal Block (TB2) and the Control Terminal Block (TB4)

Table 33 shows the recommended wire sizes for power wiring to the control power terminal block (TB2) and the control terminal block (TB4)

Table 33 - Recommended Wire Sizes for Power Wiring to the Control Power Terminals and the control terminal block (TB4)

Name of Terminal Symbol Screw Size Size of Wire AWG (mm2)

Main Terminals (Input) L1 L2 L3 M6 4 (22 mm2)

DC Bus Terminals (Output) P N M6 4 (22 mm2)

Grounding Terminal (Earth) G M6 5 (22 mm2)

Name of Terminal Symbol Screw Size Wire Size Attached Lugs(1)

(1) UL-listed wires must be lugged by attached lugs

Main Power Supply Terminals

L1 L2 L3 M10 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-10 (M10) (6 Pieces)(2)

(2) JST is Japan Solderless Terminal Co

DC Bus Terminals P N M10 Larger than 100mm2

(AWG 40)JST R100-10(M10) (2 Pieces)(2)

Grounding Terminal G M8 Larger than 38mm2 (AWG 2)

JST R38-8 (M10)(1 Piece)(2)

Name of Terminal Symbol Screw Size Size of Wire AWG (mm2)

Main Terminals (Input) L1AUX L2AUX L3AUX M6 12 (35mm2)

DC Bus Terminals (Output) PR1 PR2 PR3 M6 12 (35mm2)

Grounding Terminal (Earth) MC1 MC2 M6 14 (20 mm2)

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Table 34 - Recommended Power Wire Sizes for the 8720MC-EF190-VB Unit

For further details on wiring refer to Chapter 4 Wiring in the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Adapters and Communications

Note 1336 REGEN can be connected to any compatible SCANporttrade network through an external module The 8720MC-RPS cannot interface with any network

1336 REGEN

Adapter Definitions

Serial communication devices such as the Human Interface Module (HIM) that are connected to the 1336 REGEN Converter are identified by SCANport serial communications as adapters Depending on the communications options ordered a number of different adapters are available

When the Converter-mounted Programming-only HIM is supplied it is connected as adapter 1 as detailed in Figure 74 Figure 74 also shows the maximum distance allowed between devices

Name of Terminal Symbol Screw Size Wire Size Attached Lugs(1)

(1) UL-listed wires must be lugged by attached lugs

Main Terminals (inputs)

L1 L2 L3 M8 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-8 (M8)(6 Pieces)(2)

(2) JST is Japan Solderless Terminal Co

Main Terminals (outputs)

L4 L5 L6 M10 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-10 (M10) (2 Pieces)(2)

Grounding Terminal (Earth)

G M8 Larger than 38mm2 (AWG 2)

JST R38-8 (M8)(1 Piece)(2)

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Figure 74 - 1336 REGEN Adapter Definitions

1203-SG2

1203-SG4 2 3 4 5

2 3

toppedS00 Hz0+

Programming OnlyHIM(Adapter 1)

Expansion Options(Adapter 2)

Digital IOmdash J15J16 mdash

(Adapter 0)

1336 REGENConverter Control Board J3

1

9

19

PORT 2

PORT 1J6

J16

J15

ESCSEL

toppedS00 Hz0+

Adapter 2

Total Cable Distance Between EachDevice and Converter Must Be

10 Meters (33 ft) or Less

ESC SEL

F1 F2 F3 F4

Port Expansion Option(1203-SG2)

GPT or Other Remote Device

Cable Lengthin Meters = 10 - X

Cable Lengthin Meters = 10 - X

HIM or OtherRemote Device

Length = X Meters

Max CableLength = 10 Meters

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Chapter 1 Comparison and Selection

Human Interface Module (HIM)

HIM Description

When the converter-mounted HIM is supplied it is connected as Adapter 1 and visible from the front of the converter The display panel provides a means of programming the 1336 REGEN Converter and viewing the various operating parameters

HIM Removal

For handheld operation the module can be removed and located up to 10 meters (33 feet) from the 1336 REGEN Converter

IMPORTANT If a Control Panel HIM is connected to the 1336 REGEN Converter only the Start key and Stop key on the control panel will be functional mdash The Start key will send an Enable command to the Converter the Stop key will send a Not Enable command to the Converter

ATTENTION When a HIM is not supplied on enclosed NEMA Type 1 (IP 20) 1336 REGEN Controllers the blank cover plate (option HAB) must be installed to close the opening in the front cover of the enclosure Failure to install the blank cover plate allows access to electrically live parts which may result in personnel injury andor equipment damage

When a HIM is supplied with enclosed NEMA Type 1 (IP 20) 1336 REGEN Converters but has been removed from its mounting cradle for remote operation the blank cover plate must be installed in its place

ATTENTION Some voltages present behind the 1336 REGEN Converter front cover are at incoming line potential To avoid an electric shock hazard use extreme caution when removingreplacing the HIM

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Figure 75 - 1336 REGEN HIM

8720MC-RPS

This section describes the configuration of the operation panel and the operation modes

Configuration of the Operation Panel

The operation panel is used for setting parameters monitoring operating conditions and resetting faults Figure 76 shows the configuration of the operation panel and the names of the components

Figure 76 - 8720MC-RPS Configuration of the Operation Panel

On the keypad of the operation panel there are five push-button switches used for selecting monitoring information setting parameters and resetting faults

HIM Operation

ESCapeWhen pressed the escape key will cause the programming system to go back one level in the menu tree

SELectPressing the select key alternately causes the top or bottom line of the display to become active The flashing first character indicates which line is active

IncrementDecrementThese keys are used to increment and decrement a value or scroll though different parameters

EnterWhen pressed a parameter will be selected or a parameter value will be entered into memory After a parameter has been entered into memory the top line of the display will automatically become active allowing another parameter to be chosen

7 053delbanE

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kW

V

A

Status LED Display

Keypad

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 97

Chapter 1 Comparison and Selection

The display on the operation panel consists of four seven-segment LEDs that display monitored values parameter numbers parameter values and error codes

Six status LEDs on the operation panel display the operation status and the units of the monitored values

Operation Modes

The operation panel operates in the two modesbull Monitor modebull Program mode

In monitor mode you can monitor various operating conditions including input current of the 8720MC-RPS Regenerative Power Supply DC bus voltage etc In program mode you can view and change parameter values and examine the error log

98 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Monitor Mode

Monitor mode is the operation mode to display operating conditions The following data can be displayed in this mode

bull Input current bull AC input power voltagebull DC bus voltagebull Powerbull Load ratio

The displayed value of input current is only an approximate value and no accuracy can be guaranteed If you need an accurate input current measure it by using a dedicated measuring device

To select a value to monitor press the key or the key until the desired value is displayed Pressing the key or the key will move you through the each of the displays

The unit of the displayed value is shown by turning ON the status LEDs as follows

bull A Shows the unit when the input current is displayedbull V Shows the unit when monitoring the AC input power voltage or the

DC bus voltagebull KW Shows the unit when monitoring the powerbull Turning OFF all LEDs Shows the unit when the load ratio is displayed

In both cases of monitoring the AC input power voltage and the DC bus voltage the V status LED is ON You can judge which item is being monitored by the display order The unit of the load ratio is percent () But in this case no status LED is ON

In case of monitoring the power the KW status LED is ON continuously when the operation is in power running and the KW status LED flashes when the operation is regenerative

In monitor mode the PROGRAM status LED is turned OFF indicating that the operation panel is not in program mode

When any fault occurs the operation panel cannot be changed to monitor mode

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 99

Chapter 1 Comparison and Selection

Figure 77 - Example of Display in Monitor Mode

Program Mode

Program mode allows you to display and modify parameter values and to display the error log The following can be displayed in program mode

bull Types of parametersbull Parameter numbersbull Parameter valuesbull Selection of error logbull Error log numberbull Error codes

In program mode the PROGRAM status LED is ON indicating that the operation panel is in program mode

Figure 78 - Example of Display in Program Mode

Display

The display portion of the operation panel is a four-character seven-segment LED When the unit is powered up SELF is displayed as the 8720MC-RPS Regenerative Power Supply performs the power-up self-diagnostics When the diagnostics are completed the display indicates various monitor values parameter numbers parameter values and error codes

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

The PROGRAMstatus LED will not turn ON

A status LED ( A V or KW) will turn ON corresponding to the selectedmonitor display

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

The PROGRAM status LED will turn ON

100 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Keypad

The keypad portion of the operation panel has five push-button switches that are used to select monitoring items to set parameters and to reset faults

Status LEDs

The operation panel contains six LEDs that show the present status of the 8720MC-RPS Regenerative Power Supply Each status LED has the following meaning

Table 35 - Status LED Descriptions

The UP () and DOWN () arrow keys are used tobull Select monitoring items in monitor modebull Select parameters and move through the error log in case of

program modebull Increase or decrease a numeric value when a parameter value is

displayedHolding down these keys will increase the scroll speed

The ENT key is used tobull Display a selected parameter value and the contents of the error

log in program modebull Save a parameter value when the parameter value is displayed

The PRG key is used tobull Move between program and monitor modes The PROGRAM

status LED will turn OFF when the operation panel is in monitor mode and turn ON when the operation panel is in program mode

bull Return to the display of parameter number without saving a parameter value when a parameter value is displayed

The RST key is used tobull Reset fault when fault occurred and the display shows the error

codeBefore resetting fault remove the reasons of the fault Note that when the RUN sequence signal has entered fault cannot be reset

LED Status Meaning

Ready On PWM switching is being performed

Off PWM switching is not performed

Fault On Fault occurred or the error log is being displayed

Off Operation is normal

Program On The operation panel is in program mode

Off The operation panel is in monitor mode

A On The root mean square value of the monitored input current is displayed in the unit of ampere(1)

ENT

PRG

RST

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Chapter 1 Comparison and Selection

V On The root mean square value of the monitored AC input power voltage or DC bus voltage is displayed in the unit of volt

KW On The monitored power (power running) is displayed in the unit of kilowatt

Flashing The monitored power (regenerated) is displayed in the unitof kilowatt

A V and KW Off The load ratio(2) is displayed in the unit of when A V and KW are turned OFF in monitor mode

(1) The displayed value of input current is only an approximate value and no accuracy can be guaranteed If you need an accurate value measure it by using a dedicated measuring device

(2) The load ratio is a ratio of the input current to the rated current

LED Status Meaning

102 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Chapter 2

Wiring Examples and Components

Note The 8720MC-RPS027 unit is no longer available

8720MC-RPS065 Wiring Examples

Single Unit

Figure 79 - Typical Connection of AC Input Power Wiring for Single Unit of Model 8720MC-RPS065

ATTENTION Special caution must be paid to wiring to the 8720MC-RPS Regenerative Power Supply when connecting multiple units in parallel The phases of AC input power to the main power supply terminals (L1 L2 and L3) and to the control power terminals (L1AUX L2AUX and L3AUX) and the polarity of DC bus output (P and N) of all the connected units must be the same Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

MC

L1 P

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

MC1

MC2

PWR

MC

24V

8720MC-RPSRegenerativePower Supply

Unit

MC

CircuitBreaker lt4

(CB)

Line Filter lt5 for AC Input

Power

Single-phaseLine Filter lt5

MainMagneticContactor

(MC)

Reactor lt11

HarmonicFilter

Terminal Block forControl Power (TB2)

100 to 115 VACor

200 to 230 VAC

380 to

460 VAC

RUN OnOff

Terminal Block for Sequence Signals (TB3)

Terminal Block for Main Power Supply (TB1)

Protection Fuse lt2

Terminals P and N lt6of Load Equipment

Varistor

Fuse lt4 for

PowerSupply

lt8 9

L3

L2

G

N

E

lt10

lt1

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 103

Chapter 2 Wiring Examples and Components

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switch SW7-1 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a

line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

6gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use twisted shielded cable

7gt The length of the wiring in the cabinet must be as short as possible8gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible9gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration10gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below11gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

104 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

Two Paralleled Units

Figure 80 - Typical Connection of AC Input Power Wiring for Two Paralleled Units of Model 8720MC-RPS065

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX The phases of the control power L1AUX L2AUX and L3AUX for the slave unit(s) must also be same as those for the master unit

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switches SW7-1 and SW7-2 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt The slave circuit breaker must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating if your local code requires them

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3MC1

MC2

8720MC-RPSRegenerative Power

Supply Unit 2(Slave Unit)

8720MC-RPSRegenerative Power

Supply Unit 1(Master Unit)

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3MC1

MC2

PWR

MC

24VMC1 CB2

CB2

MC2

RUN OnOff

MC2

MC1

MC2

MC1

Reactor(L1)

MainMagneticContactor

(MC1)

HarmonicFilter

CircuitBreaker lt4

(CB1)

CircuitBreaker lt4

(CB2)

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Single-phaseLine Filter lt6

MainMagneticContactor

(MC2) Reactor(L2)

HarmonicFilter

ProtectionFuse lt2

ProtectionFuse lt2

TerminalsP and Nof Load Equipment

380 to460 VAC

100 to115 VAC

or200 to

230 VAC

Varistor

Varistor

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

lt9 10E

lt9 10E

lt5 11

lt12

lt1

lt12

lt7

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 105

Chapter 2 Wiring Examples and Components

6gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

7gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use Bus bar for the common bus sized to 175 times the total continuous current output of the RPS units

8gt The length of the wiring in the cabinet must be as short as possible9gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible10gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration11gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below12gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

106 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

Three Paralleled Units

Figure 81 - Typical Connection of AC Input Power Wiring for Three Paralleled Units of Model 8720MC-RPS065

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX The phases of the control power L1AUX L2AUX and L3AUX for the slave unit(s) must also be same as those for the master unit

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switches SW7-1 SW7-2 and SW7-3 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt The slave circuit breaker must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating if your local code requires them

MC3

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

8720MC-RPSRegenerative Power

Supply Unit 3(Slave Unit 2)

8720MC-RPSRegenerative Power

Supply Unit 2(Slave Unit 1)

8720MC-RPSRegenerative Power

Supply Unit 1(Master Unit)

MC2

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

MC1

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

PWR

MC

24VMC1 MC3 CB3CB2MC2

CircuitBreaker lt4

(CB3)

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Single-phaseLine Filter

CircuitBreaker lt4

(CB2)

CircuitBreaker lt4

(CB1)

MainMagneticContactor

(MC3)

MainMagneticContactor

(MC2)

MainMagneticContactor

(MC1)

Reactor(L3)

Reactor(L2)

Reactor(L1)

380 to460 VAC

100 to 115 VACor

200 to 230 VAC

ProtectionFuse lt2

ProtectionFuse lt2

ProtectionFuse lt2

Terminals P and Nof Load Equipment

HarmonicFilter

RUN OnOff

Varistor

HarmonicFilter

HarmonicFilter

Varistor

Varistor

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

lt9 10

lt12

lt1

lt12

lt12

lt7

lt5 11

lt9 10E

lt9 10

lt6

E

E

CB2 MC2

MC1

MC3CB3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 107

Chapter 2 Wiring Examples and Components

6gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

7gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use Bus bar for the common bus sized to 175 times the total continuous current output of the RPS units

8gt The length of the wiring in the cabinet must be as short as possible9gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible10gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration11gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below12gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

When Used as a Converter for Power Regeneration Mode Only

Figure 82 - Wiring for Model 8720MC-RPS065 Unit Used as a Converter for the Power Regeneration Mode Only

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

8720MC-RPS027and8720MC-RPS065

MainMagneticContactor

(MC1)

MC1100 to 115 VACor

200 to 230 VAC

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1

MC2

PWR

READY

MC

24V

CircuitBreaker(CB2)

CircuitBreaker(CB1)

L1

L2

L3

MC1

RUN OnOff

U

V

W

P

N

G

To AC Motor

Reactor

Reactor

Inverter(Load Equipment)

8720MC-RPSRegenerative Power

Supply Unit(Dedicated for PowerRegeneration Mode)

HarmonicFilter

VaristorFuse

Protection Fuse lt2

Single PhaseLine Filter

Line Filter for AC Input Power

lt1

lt2

lt7

lt8

lt9

lt6E

READY

108 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switch SW7-1 on the Regulator Board without fail4gt Wiring to be taken into cabinet must be as short as possible5gt This connection is only used with AC input drives6gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible7gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration8gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below9gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

It is possible to select the 8720MC-RPS units depending on the regenerative power when only regenerated power of the unit integrating converter and inverter is used In this case however the following cautions must be observed Figure 82 shows wiring of the 8720MC-RPS065 unit used as a converter for the power regeneration mode only

bull Rating of regenerative power of the 8720MC-RPS is less than rated power both in the instantaneous rating and continuous rating

bull When rectifier portion of inverter is composed of thyristor CR snubber circuit between anode and cathode of thyristor may become overloaded Therefore treating time for regenerative power must be within 5 seconds for 3 minutes Because the current ICR flowing through CR snubber circuit in the power regeneration mode is represented by the following formula verify the specifications of CR snubber circuit

ndash

bull Do not fail to connect ACL unit of 3 impedance toward inverter rating with the AC input line of inverter Without ACL unit excessive circulating current will flow between the 8720MC-RPS units

bull Even during the power running current will be supplied from the 8720MC-RPS unit to DC bus proportionally to the impedance ratio of both reactors at the 8720MC-RPS unit and inverter This current must not exceed the rating of the 8720MC-RPS unit

bull Set the parameter of the FWD Current Limit (U001) to zero (0)

bull Set the parameter of the Discharging Function Enable (F017) to zero (OFF)

bull Set the DC bus voltage to start power regeneration to the parameter of the DC Bus Voltage Reference (U000)

ICR [A] = (8 003 x R [Ω]) x C [μF]

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 109

Chapter 2 Wiring Examples and Components

bull Open all the terminals PR1 PR2 and PR3 for connecting prechargedischarge resistor Because these terminals are open the unit does not perform prechargedischarge operations Prechargedischarge must be performed on inverter side

bull Do not fail to enter the READY signal of inverter to (PWR)

When Adapted to Capacitors Having Large Capacity

8720MC-RPS065 units charge to capacitors with a single phase full-wave rectification circuit through the built-in prechargedischarge resistor When the load capacitors have large capacitance it takes more time for charging and the wattage of the internal resistor becomes insufficient When the load capacitance is large disable the built-in prechargedischarge resistor and connect an external resistor or external circuit for prechargingdischarging (Note that minimum precharging discharging cycle is 3 minutes)

Calculate the rated wattage of the external prechargedischarge resistor to be connected to the outside in accordance with the following formula depending on the total capacitance of all the capacitors including the built-in capacitor

bull Rated wattage [W] = 17000 x C[F]bull But serge resistivity of J[ J] = 28000 x C[F] must be provided

When an external prechargedischarge resistor is connected between PR1 and PR2 change the set value of the following parameters if necessary

bull PrechargeDischarge Time (F014)bull Wattage of PrechargeDischarge Resistor (F015)

Table 36 - Maximum Applicable Capacitance of Capacitor and Minimum Resistance Value (8720MC-RPS065 unit)

Capacity of built-in Capacitor 1900microF

Built-in Resistor (Resistance ValueWattage) 7000microF(22 ohm120W)

External Resistor (Minimum Resistance Value)Connect to PR1 and PR2

110000microF(20 ohm)

External Circuit (Minimum Resistance Value)Refer to Figure 82

220000microF(47 ohm)

110 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

External Resistor Case

Most applications are successfully integrated using the internal precharge resistor provided in the 8720MC-RPS Regenerative Power Supply For instances where there is a large amount of load capacitance caused by connecting several 8720MC drives to a single 8720MC-RPS Regenerative Power Supply an external

precharge resistor may be required To determine the total capacitance C[F] add the capacitance for the RPS065 unit as determined from row 1 of Table 36 to the sum of the drive capacitance as determined by the drive specifications If the total capacitance of the RPS065 is above 7000μf but less than 110000μf an external resistor connected to PR1 and PR2 is required Table 36 provides the minimum resistance value for the external precharge resistor 20 ohms for the RPS065 The wattage [W] is determined by the equation presented above Connect the external precharge resistor to terminals PR1 and PR2 on terminal block TB2 Terminal PR3 should be left open (see Figure 70) The PrechargeDischarge Time (F014) may require a larger value to accommodate the increased precharge time The Wattage of PrechargeDischarge Resistor (F015) should also be increased to the external precharge resistor wattage

External Circuit Case

If the total capacitance of the RPS065 is above 110000μf but less than 220000μf an external resistor connected as shown in Figure 83 must be provided Table 36 provides the minimum resistance value for the external precharge resistor 47 ohms for the RPS065 The wattage [W] is determined by the equation on page 109

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 111

Chapter 2 Wiring Examples and Components

Figure 83 - Example of Wiring when PrechargeDischarge Circuit of the 8720MC-RPS065 is Configured with an External Circuit

1gt Remove the jumper between PR2 and PR32gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below3gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

If a totally external resistor network is used as shown in Figure 83 the calculated wattage [W] = 17000 x C farads is divided in half to size the precharge and discharge resistors

Note Parameter F015 should be set to the sum of the wattage for both resistors

PrechargeDischargeResistor

Power for Sequence Circuit

lt3

lt2

lt1

MainPower

MC

MC

MC

MCPWR

PWR

RCPB

CN

15C

N5

CN17

PIFS

DIS

PR2

PRX

PR3

PR1

PR

PR

Fuse 1

DC Output Fuse

Fuse

G

L3AUX

L2AUX

L1AUX

L3

L2

L1

TB2

MC1MC2

PRX

PWR

MC

MC

PR3PR2PR1

TB1

E

TB1

DISR

DIS

DIS

N

P

24V

BDSR

Harmonic Filter

MC

DIS

PRXDC Contactor

Varistor Reactor

112 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

8720MC-RPS190 Wiring Examples

Single Unit

Figure 84 - Typical Connection of AC Input Power Wiring for Single Unit of Model 8720MC-RPS190 Unit

1gt Refer to the lower left corner of Figure 84 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn ON the switch SW7-1 on the Regulator Board without fail5gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below6gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

CN2FMI-1

CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1 L4

L5

L6

L2

L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU BDSR-1

CN1

G

8720MC-RPS190 380 to 460 VAC

L4

L5L6

L1L2L3

L4L5L6

L1

L2L3

lt1 6

lt1 6

8720MC-EF-190-VBEMC Filter Unit

8720MC-RPSRegenerative

Power Supply Unit

Fan

YLWBLK

BL

BR

BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

Fusefor

PowerSupply

CircuitBreaker

(CB)ProtectionFuse lt3

RUN OnOff

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 3

Fan 2

RED

BLK

YLW

YLW

RED

BLK

lt5

lt2

CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 113

Chapter 2 Wiring Examples and Components

Two Paralleled Units

Figure 85 - Typical Connection of AC Input Power Wiring for Two Paralleled Units of Model 8720MC-RPS190

1gt Refer to the lower left corner of Figure 47 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

CN2A1A2A3A4A5B1B2B3B4B5

CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-Out+24V

MC

L1 L4L5L6

L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR324V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU

BDSR-1

CN1

G

L1L2L3

G

8720MC-RPS190 380 to 460 VAC

lt1 7

lt1 7

lt1 7

lt1 7

lt2

lt2

lt5 6

8720MC-EF190-VBEMC Filter Unit

8720MC-EF190-VBEMC Filter Unit

8720MC-RPSRegenerativePower Supply

Unit (Master Unit)

8720MC-RPSRegenerativePower Supply

Unit (Slave Unit)P

IFS

CN

3

2

1 2

1

CircuitBreaker(CB1)

CircuitBreaker(CB2)

Fusefor

PowerSupply

Fusefor

PowerSupply

ACL UnitL1L2L3

L4L5L6

L1 (R)L2 (S)L3 (T)

PNG

PIF

S C

N2

CN4

CN2 CN2

CN41 R12 S13 T1

123

CN1 CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

REDWHTBLU

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR324V30V3SENS24V20V2MC1MC2

ProtectionFuse lt3

ProtectionFuse lt3

RUN OnOffR1S1T1

Fan 2

Fan 2

Fan 3

Fan 3A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan

YLWBLK

BL

BR BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

RED

YLW

YLW

YLW

YLW

BLK

RED

BLK

RED

BLK

RED

BLK

FMI-1

FMI-1CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1

CB2

CB2

114 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 and SW7-2 on the Regulator Board without fail5gt Slave circuit breakers must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating also if your local code requires them6gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below7gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 115

Chapter 2 Wiring Examples and Components

Three Paralleled Units

Figure 86 - Typical Connection of AC Input Power Wiring for Three Paralleled Units of Model 8720MC-RPS190

1gt Refer to the lower left corner of Figure 86 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by

8720MC-RPS190 380 to 460 VAC

8720MC-EF-190-VBEMC Filter Unit

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

REDWHTBLU

CN1

G

8720MC-RPSRegenerative

Power Supply Unit(Slave Unit)

PIFS

CN2

2 3

ACL UnitL1L2L3

L4L5L6

8720MC-EF-190-VBEMC Filter Unit

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

G

8720MC-RPSRegenerative

Power Supply Unit(Slave Unit)

PIFS

CN2

1

8720MC-EF-190-VBEMC Filter Unit

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

G

8720MC-RPSRegenerative

Power Supply Unit(Master Unit)

PIFS

CN3

3

2

ProtectionFuse lt3

ProtectionFuse lt3

ProtectionFuse lt3

PIFS

CN

3

MCRST

PWR0V

24VCOM

IPRDY

FRFR

BDSR-1

1

RUNOnOff

CircuitBreaker(CB1)

CircuitBreaker(CB2)

CircuitBreaker(CB3)

Fusefor

PowerSupply

Fusefor

PowerSupply

Fusefor

PowerSupply

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

CN1

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

CN1

REDWHTBLU

REDWHTBLU

1 R12 S13 T1

1 R12 S13 T1

1 R12 S13 T1

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

123

123

Fan 3

Fan 2

R1S1T1

R1S1T1

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

123

Fan

YLWBLK

RE

DR B

L

Y BR

BR

Sho

rt

Terminals on ACL Unit lt1

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

RED

BLK

RED

BLK

Fan 3

Fan 2

RED

BLK

RED

BLK

Fan 3

Fan 2

RED

BLK

RED

YLW

YLW

YLW

YLW

YLW

YLW

BLK

FMI-1

FMI-1

FMI-1CB2

CB3 CB2

lt1 7

lt1 7

lt2

lt2

lt2

lt1 7

lt1 7

lt1 7

lt1 7

lt5 6

116 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 SW7-2 and SW7-3 on the Regulator Board without fail5gt Slave circuit breakers must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating also if your local code requires them6gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below7gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

When Used as a Converter for Power Regeneration Mode Only

Figure 87 - Wiring Model 8720MC-RPS190 Used as a Converter for the Power Regeneration Mode Only

1gt Refer to the lower left corner of Figure 87 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

CN2 CN2

CN4123

CN4

CN1A1A2A3A4A5B1B2B3B4B5

MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1

L1

L4L5L6

L2

L2

L3

L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU

BDSR-1

CN1

G

8720MC-RPS190 380 to 460 VAC

L4

L5L6

L1

L2L3

8720MC-EF-190-VBEMC Filter Unit

8720MC-RPSRegenerative

Power Supply Unit

Inverter(Load Equipment)

3 ACL

ProtectionFuse lt3

Fuse

CircuitBreaker

P

N

G

U

V

W

Fusefor

PowerSupply

CircuitBreaker

(CB)

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 2

Fan 3

ACL Unit L4

L5L6

L1

L2L3

lt5

lt2

lt7lt8

lt1 6

lt1 6

READY

FMI-1

Fan

YLWBLK

BL

BR

BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1 READY

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 117

Chapter 2 Wiring Examples and Components

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P an N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 on the Regulator Board without fail 5gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below6gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below7gt Open all the terminals PR1 PR2 and PR3 for connecting prechargedischarge resistor Because these terminals

are open the unit does not perform prechargedischarge operations Prechargedischarge must be performed on inverter side Set the parameter of the Discharging Function Enable (F017) to zero (OFF)

8gt If you want the 8720MC-RPS unit to perform the prechargedischarge operation Install Jumper PR2 to PR3 and set Discharge Function Enable (F017) to a one (ON)

It is possible to select the 8720MC-RPS units depending on the regenerative power when only regenerated power of the unit integrating converter and inverter is used In this case however the following cautions must be observed Figure 87 shows wiring of the 8720MC-RPS190 unit used as a converter for the power regeneration mode only

bull Rating of regenerative power of the 8720MC-RPS is less than rated power both in the instantaneous rating and continuous rating

bull When rectifier portion of inverter is composed of thyristor CR snubber circuit between anode and cathode of thyristor may become overloaded Therefore treating time for regenerative power must be within 5 seconds for 3 minutes Because the current ICR flowing through CR snubber circuit in the power regeneration mode is represented by the following formula verify the specifications of CR snubber circuit

ndash

bull Connect ACL unit of 3 impedance toward inverter rating with the AC input line of inverter Without ACL unit excessive circulating current will flow between the 8720MC-RPS units

bull Even during the power running current will be supplied from the 8720MC-RPS unit to DC bus proportionally to the impedance ratio of both reactors at the 8720MC-RPS unit and inverter This current must not exceed the rating of the 8720MC-RPS unit

bull Set the parameter of the FWD Current Limit (U001) to zero (0)

bull Set the DC bus voltage to start power regeneration to the parameter of the DC Bus Voltage Reference (U000)

bull Enter the READY signal of inverter to (PWR)

ICR [A] = (8 003 x R [Ω]) x C [μF]

118 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

PrechargeDischarge Operation

bull If you do not want the 8720MC-RPS unit to perform the prechargedischarge operation open all the terminals (PR1 PR2 and PR3) for connecting the prechargedischarge resistor In this case the prechargedischarge must be performed on inverter side Set the Discharging Function Enable parameter (F017) to zero (OFF)

or

bull If you do want the 8720MC-RPS unit to perform the prechargedischarge operation install a jumper from PR2 to PR3 and set the Discharge Function Enable parameter (F017) to one (ON)

When Adapted to Capacitors Having Large Capacity

8720MC-RPS190 unit charges to capacitors with a single phase full-wave rectification circuit through the built-in prechargedischarge resistor When the load capacitors have large capacitance it takes more time for charging and the wattage of the internal resistor becomes insufficient When the load capacitance is large disable the built-in prechargedischarge resistor and connect an external resistor or external circuit for prechargingdischarging (Note that minimum prechargingdischarging cycle is 3 minutes)

Calculate a rated wattage of the external prechargedischarge resistor to be connected to the outside in accordance with the following formula depending on the total capacitance of all the capacitors including the built-in capacitor

bull Rated wattage [W] = 17000 x C[F]

bull But serge resistivity of J[ J] = 28000 x C[F] must be provided

When an external prechargedischarge resistor is connected change the set value of the following parameters if necessary

bull PrechargeDischarge Time (F014)

bull Wattage of PrechargeDischarge Resistor (F015)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 119

Chapter 2 Wiring Examples and Components

Table 37 - Maximum Applicable Capacitance of Capacitor and Minimum Resistance Value (8720MC-RPS190 unit)

External Resistor Case

Most applications are successfully integrated using the internal precharge resistor provided in the 8720MC-RPS Regenerative Power Supply For instances where there is a large amount of load capacitance caused by connecting several 8720MC drives to a single 8720MC-RPS Regenerative Power Supply an external precharge resistor may be required To determine the total capacitance C[F] add the capacitance for the applicable RPS190 unit as determined from row 1 of Table 37 to the sum of the drive capacitance as determined by the drive specifications in Chapter 2 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

In the case of the RPS190 if the total capacitance is above 25000μf but less than 165000μf an external precharge resistor connected to PR1 and PR2 is required Table 37 provides the minimum resistance value for the external resistor of 10 ohms The wattage is determined by the equation presented above Connect the external precharge resistor to terminals PR1 and PR2 on the terminal block TB2 Terminal PR3 should be left open See Figure 71 on page 85 The PrechargeDischarge Time (F014) may require a larger value to accommodate the increased precharge time The Wattage of PrechargeDischarge Resistor (F015) should also be increased to the external precharge resistor wattage

Capacity of built-in Capacitor 7600microF

Built-in Resistor (Resistance ValueWattage) 25000microF(10 ohm400W)

External Resistor (Minimum Resistance Value)Connect to PR1 and PR2

165000microF(10 ohm)

External Circuit (Minimum Resistance Value)Refer to Figure 88

495000microF(15 ohm)

120 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

External Circuit Case

In the case of the RPS190 if the total capacitance is above 165000μf but less than 495000μf an external precharge resistor connected as shown in Figure 88 must be provided Table 37 provides the minimum resistance value for the external precharge resistor 15 ohms in the case of the RPS190 The wattage [W] is determined by the equation on page 118

Figure 88 - Example of Wiring when PrechargeDischarge Circuit of the 8720MC-RPS190 is configured with an External Circuit

1gt Remove the jumper between PR2 and PR32gt Use a relay with contact of which minimum applicable load is 5 mA and below3gt Refer to the lower left corner of Figure 88 indicating the terminals on the ACL unit When the fan inside the ACL

unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

4gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

If a totally external resistor network is used as shown in Figure 88 the calculated wattage [W] = 17000 x C farads is divided in half to size the precharge and discharge resistors

Note Parameter F015 should be set to the sum of the wattage for both resistors

CN2 CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out

L1

PR3

PR2

PR1 PRX

MC

PRX

PWR MCX

L4

L5

L6

L2

L3

L1 (R)L2 (S)L3 (T)

PNG

DISR

DIS

PWR

MCX

Relay for controlling DC 24V control

DIS

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU BDSR-1

CN1

G

SS441B AC 460VSS4265 AC 230V

L4

L5L6

L1L2L3

L4L5L6

L1

L2L3

lt1

8720MC-EF190-VBEMC Filter Unit 8720MC-RPS190

YLWBLK

RE

DR B

L

Y BR

BR

CircuitBreaker

(CB)

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 3

Fan 2RE

DBL

K

YLW

YLW

RED

BLK

Sho

rt

Terminals on ACL Unit

Fan

DC Output Fuse

ACL Unit

ACInputFuse

MCX

PRX

DIS

+24VMC

MC

Power for Sequence Circuit

DCContactor

lt4

lt3

lt3

lt2

lt4

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 121

Chapter 2 Wiring Examples and Components

Component Bill of Materials (Suggested)

Single Unit

Note These suggested bill of materials are examples for the 8720MC-RPS190 units Use these examples and the wiring diagrams to create a bill of materials for the 8720MC-RPS065 units

Table 38 - Single 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM This is the 190 Amps DC output converter that powers the DC Bus 1

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

1

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

1

8720MC-LR10-100B (2) bull Contains one 100 A Reactor in the package order quantity two for 200A capability

bull Parallel wiring required

2

100mm2 or 40 AWG recommended DC Bus wiringfit to length (6)

bull DC Bus wiringbull Must be 1000 VDC ratedbull RPS fusing to 350 Amp so 100mm2 or 40 AWG recommendedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

122 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

Two Paralleled Units

Table 39 - Multiple (Two) 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM and 8720MC-RPS190BS This is the 190 Amps DC output converter that powers the DC Bus 1 (xBM)1 (xBS)

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

2

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2 sets (total 6)

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2 sets (total 4)

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

2

8720MC-LR10-100B (2) bull Required for boosting up and controlling DC Bus Voltagebull Contains one 100 A Reactor in the package order quantity two for

200A capabilitybull Parallel wiring required

4

DC Bus bar wiring fit to length (6) bull DC Bus connectionbull RPS suggestion to use bus bar rated to at least 175 of RPS output

Amps In this case 570 A x 175 or 9975 Abull Must be 1000 VDC ratedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 123

Chapter 2 Wiring Examples and Components

Three Paralleled Units

Table 40 - Multiple (Three) 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM and 8720MC-RPS190BS This is the 190 Amps DC output converter that powers the DC Bus 1 (xBM)2 (xBS)

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

3

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3 sets (total 9)

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3 sets (total 6)

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

3

8720MC-LR10-100B (2) bull Required for boosting up and controlling DC Bus Voltagebull Contains one 100 A Reactor in the package order quantity two for

200A capabilitybull Parallel wiring required

6

DC Bus bar wiring fit to length (6) bull DC Bus connectionbull RPS suggestion to use bus bar rated to at least 175 of RPS output

Amps In this case 570 A x 175 or 9975 Abull Must be 1000 VDC ratedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

124 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Chapter 3

Parameter Programming

1336 REGEN Line Regenerative Package

Overview

The 1336 REGEN Line Regeneration Package is designed so that factory default parameter settings allow it to operate satisfactorily under a wide variety of load and utility conditions

With the exception of Parameter 1 for the majority of applications there should be no need to adjust parameters Should utility or load conditions deviate from the normal conditions listed in the specifications the following parameters have been provided to allow adjustments to factory settings

Parameters

Figure 89 - 1336 REGEN Parameters Description

IMPORTANT The 1336 REGEN Package has been shipped from the factory with Parameter 1 set to the Regenerative Brake Mode of operation For Regenerative DC Bus Supply applications this parameter must be reset as described in Operational Mode on page 2-29 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

Parameter No 1

Display Units bits

Parameter Type ReadWrite

Factory Default XXXXX000Regen Brake Mode

MinMax Value NA

Drive Units 000 = 0bin

Operational ModeSets the 1336 REGEN Line Regeneration Package mode of operation The modes are defined by the last (3) bits of a 16 bit word To set the mode first stop the 1336 REGEN Converter set the mode then re-enable the converter

Important If the [Operational Mode] is reset while the 1336 REGEN Converter is enabled a System Mode Change Fault will occur Issuing a reset command will clear the fault and reset the converter

ional odetperaO10XXX0X

Bit 2 Bit 1 Bit 0

0 = Regen Brake Mode 1 = Regen DC Bus Supply Mode0 = Fixed DC Bus Mode 1 = DC Bus Trim Mode0 = 460VAC Input Line Voltage 1 = 380VAC Input Line Voltage0 = Fixed DC Bus 1 = Scheduled DC Bus0 = Voltage Gain 1 = Voltage Gain

Bit 3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 125

Chapter 3 Parameter Programming

Table 41 - 1336 REGEN Line Parameter Examples

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

1 Operational Mode 00000000B 00001111B 00000000B

2 Rated AC Line Current AMPS 01 65535 01

3 AC Line Current -800 800 0

4 Peak Load -800 800 0

5 Actual Bus Voltage VOLT 0 24961 0

6 (1) Bus VReg Ref VOLT 6642 775 7381

7 (1) Bus VReg KP 05 199 1

8 (1) Bus VReg KI 05 199 1

9 (2) Conduction Angle Constant

05 055 05

10 (2) Shift Angl Constant 0 006 003

11 (2) Inst Overcurrent Trip Filter

0 10 5

12 (1) Motoring Cur Lim 0 150 150

13 Regen Curr Limit -150 0 -150

14 Inst Overcurrent SW Trip Level

100 199 192

15 Voltage Feedback Filter Bandwidth

HZ 5 100 10

16 DC Bus Overvoltage SW Trip Level

120 135 130

17 DC Bus Undervoltage SW Trip Level

50 100 60

18 AC Line Overvoltage Trip Level 1

110 130 115

19 AC Line Overvoltage Trip Level 2

120 135 130

20 AC Line Undervoltage Trip Level 1

75 90 85

21 AC Line Undervoltage Trip Level 2

50 70 60

22 Phase Locked Loop Error Trip Point

0 03 01

23 Port Enabled Mask 00000000B 00000111B 00000111B

24 Start Stop Owner 0000000000000000B 1111111111111111B 0000000000000000B

25 Command Status 00000000B 11111111B 00000000B

26 Logic Status 00000000B 11111111B 00000000B

27 Fault Select 1 00000000B 00011111B 00011100B

28 HIM Default Display Parameter

1 32 5

29 DAC Select 1 1 25 3

30 DAC Select 2 1 25 4

31 DAC Select 3 1 25 5

32 DAC Select 4 1 25 6

(1) Specific to DC Bus Supply Operation(2) Specific to Regenerative Brake Operation

126 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Parameter Programming Chapter 3

Note The parameters in Table 41 are from DriveExecutive using a 336R Line Regen 480V482A Series A Version 202

Refer to the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 pages 2-28 to 35 (Regenerative DC Bus Supply Operation Parameters) and pages 3-33 to 3-40 (Regenerative Brake Operation Parameters) for parameter details

8720MC Regenerative Power Supply

Overview

The parameters are used to define characteristics of the 8720MC-RPS Regenerative Power Supply To program the unit for a specific application you display the appropriate parameter and adjust it as required

There are two types of parameters

bull User Parameters (UXXX)

ndash These parameters can be adjusted or modified at any time

bull Factory Parameters (FXXX)

ndash These parameters are initially set before shipping out from the factory Usually these parameters are not required to be adjusted or modified

The Factory parameters are protected by password and the password must be set to access these parameters Note however that some of these parameters cannot be modified during operation even though the password has been set

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should adjust and operate this equipment Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 127

Chapter 3 Parameter Programming

Parameters

Table 42 - 8720MC-RPS Parameter Examples

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

U000 (1) DC Bus Voltage Reference Volts 270 750 700

U001 (1) FWD Current Limit 0 150 150

U002 REV Current Limit 0 150 150

F000 Password 0 999 0

F001 Unit Selection Amps 027b 570b Unit-Dependant027b054b081b065b130b195b190b380b570b

F002 Rated Current Amps 10 645 Unit-Dependant27548165130195190380570

F003 Current Control Proportional Gain

Times 001 10 1

F004 Current Control Integral Gain

radsec 1 3000 64

F005 Voltage Control Proportional Gain

Times 001 30 5

F006 Voltage Control Integral Gain

radsec 1 3000 128

F007 Bus Overvoltage Detection Level

Volts 325 900 800

F008 Bus Low Voltage Detection Level

Volts 200 600 400

F009 AC Overvoltage Detection Level

Volts 200 550 550

F010 Carrier Frequency kHz 5 15 10 kHz 8720MC-RPS0655 kHz 8720MC-RPS190

F011 Deadtime microseconds 15 15 6

F012 Allowable Time for Instantaneous Power Loss

seconds 005 3 05

128 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Parameter Programming Chapter 3

Note Refer to Chapter 7 - Parameters of the 8720MC-RPS Regenerative Power Supply Installation Manual publication 8720MC-RM001 for each parameter described in detail

F013 AC Reactor Capacity micro-henry 100 8000 1200mH 8720MC-RPS065400mH 8720MC-RPS190

F014 PrechargeDischarge Time seconds 05 15 30 secs60 secs 8720MC-RPS190

F015 Wattage of PrechargeDischarge Resistor

Watts 50 2000 120W 8720MC-RPS065400W 8720MC-RPS190

F016 DC Bus Voltage Offset Volts 09 11 1

F017 (1) Discharging Function Enable

Off On On

F018 Version Information

F019 Selection of Wiring (LE) Detecting Function

Off On On

(1) Important Parameter Programming when in Power Regeneration Mode Only Set U001 to 0 so converter power is not forwarded to the drive U000 is important in any function that regulates the DC bus level

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 129

Chapter 3 Parameter Programming

Notes

130 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Appendix A

Sequence of Operation

8720MC-RPS Sequence Signal Wiring

Figure 90 shows a typical connection of sequence control signals

Figure 90 - 8720MC-RPS Typical Connection of Sequence Control Signals

MC

1K

1K

1K47K

47K

47K

RST

PWR

0V

24V

COM

IP IP

RDY RDY

FR

FR

464K

464K

464K Load Equipment

Terminal Block TB3 of 8720MC-RPS Regenerative Power Supply Unit Unit

8720MC-RPS Unit

+VC

0VC

To an external error detection sequence circuit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 131

Appendix B Sequence of Operation

Sequence Signal Wiring

Verify the following when installing sequence signal wiring

bull Twisted pair wires of 02 to 05 mm2 should be used for the signal line

bull Verify that the sequence signal wiring is separated from the power wiring (main power supply wiring control power wiring and DC bus power wiring) Malfunction of the 8720MC-RPS Regenerative Power Supply is possible if the control wires are separated from the AC and DC power wires

bull Use a separate duct for the sequence signal wiring It is recommended to use a dedicated duct for the sequence signal wiring

bull Do not route the sequence signal wiring near any equipment which is producing electromagnetic interference

Operation Timing of Sequence Control Signals

Figure 91 through Figure 96 show timing of various sequence control signal operations

Figure 91 - Sequence Operation of Precharging

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

Main MagneticContactor (MC)

PWR Input

RST Input

RDY Output

FR Output

IP Output

132 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Sequence of Operation Appendix B

Figure 92 - Sequence Operation of Discharging

Figure 93 - Sequence Operation of Error Detection

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

RST Input

RDY Output

FR Output

IP Output

DC Bus Voltage

Main MagneticContactor (MC)

PWR Input

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

Main MagneticContactor (MC)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 133

Appendix B Sequence of Operation

Figure 94 - Sequence Operation of Resetting Error

Figure 95 - Sequence Operation of Detecting Instantaneous Power Loss (When Main Magnetic Contactor is not Turned OFF)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

Main MagneticContactor (MC)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

NO-MWPNO-MWP Inst PWM-OFF

Main MagneticContactor (MC)

134 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Sequence of Operation Appendix B

Figure 96 - Sequence Operation of Detecting Instantaneous Power Loss(When Main Magnetic Contactor is Turned OFF)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

NO-MWPNO-MWP Inst PWM-OFF Precharge

Main MagneticContactor (MC)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 135

Appendix B Sequence of Operation

Notes

136 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

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  • 1336 REGEN Line Regeneration Package to8720MC-RPS Regenerative Power Supply Package Migration Guide
    • Table of Contents
    • Preface
      • Overview
      • Additional Resources
        • 1 - Comparison and Selection
          • Overview and Layout
            • 1336 REGEN Line Regeneration Package
              • 1336 REGEN Line Regeneration Package Components
              • How to Choose a Mode of Operation
              • The Regenerative DC Bus Supply Mode
              • The Regenerative Brake Mode
              • Which 1336 REGEN Operating Mode is For Your Application
              • 1336 Regenerative DC Bus Supply Operation
              • 1336 Regenerative Brake Operation
              • Power-up Sequence for Regenerative Brakes and AC Drives
                • 8720MC-RPS Regenerative Power Supply
                  • Overview
                  • Notes on Handling the 8720MC-RPS Regenerative Power Supply
                  • 8720MC-RPS Layout
                    • 1336 REGEN to 8720MC-RPS Component Comparison
                      • 1336 REGEN Line Regeneration Package
                      • 8720MC-RPS Regenerative Power Supply Package
                          • Specifications
                            • 1336 REGEN Line Regeneration Package
                            • 8720MC-RPS Regenerative Power Supply
                              • Catalog Number Explanation
                                • 1336 REGEN Line Regeneration Package
                                  • 1336 REGEN Converter
                                  • 1336 REGEN Precharge Unit
                                  • 1321 Line Reactor mdash 380480VAC
                                  • 1321 EMI Filters mdash 380hellip480V AC
                                  • Power Line Filter
                                  • 1336 REGEN Precharge-to-Converter Sync Cable
                                    • 8720MC-RPS Regenerative Power Supply
                                      • 1336 REGEN to 8720MC-RPS Conversion Guide
                                        • Power Rating
                                        • Fuses and Circuit Breakers
                                        • Dimensions
                                          • 1336 REGEN Line Regeneration Package
                                          • 8720MC-RPS Regenerative Power Supply Package
                                          • Environmental Conditions to be Met
                                          • 8720MC-RPS Recommended Air Flow Clearance
                                          • 8720MC-RPS065 Reactors
                                          • 8720MC-RPS065 Varistors
                                          • 8720MC-RPS065 Harmonic Filters
                                          • 8720MC-RPS065 Line Filter (Schaffner)
                                          • 8720MC-RPS065 Line Filter (Soshin Electric)
                                          • 8720MC-RPS190 EMC Filter
                                          • CN ConnectorCable Descriptions
                                              • Power and Control Terminal Comparison
                                                • 1336 REGEN Line Regeneration Package
                                                  • Input Power Conditioning
                                                  • Grounding
                                                  • Sensitive Circuits
                                                  • TE (True Earth) Termination
                                                  • PE (Power Earth) Termination
                                                  • 380480VAC Power Connections
                                                  • 380480VAC Power Wiring
                                                  • 380480VAC Power Connection Specifications
                                                  • 120VAC Precharge and Converter Wiring
                                                  • 120VAC Converter Connections
                                                  • 120VAC Precharge Connections
                                                  • 120VAC Connection Specifications
                                                  • Control and Signal Wiring
                                                  • Control Board Connections
                                                  • Cable Routing
                                                  • Digital Input Signals
                                                  • Interlocking 1336 REGEN Enable with AC Drive Enable
                                                  • 1336 REGEN (Enable)
                                                    • 8720MC-RPS Regenerative Power Supply
                                                      • Installing DC Bus Power Output Wiring - All RPS units
                                                      • Grounding the 8720MC-RPS Regenerative Power Supply
                                                      • Wiring To Comply with Electromagnetic Compatibility (EMC)
                                                      • Power Rating
                                                      • Appearance of Model 8720MC-RPS065
                                                      • Appearance of Model 8720MC-RPS190
                                                      • Terminal Blocks on the Main Circuit
                                                      • Main Power Terminal Block (TB1) for Model 8720MC-RPS065
                                                      • Control Power Terminal Block (TB2) for Model 8720MC-RPS065
                                                      • Main Power Terminal Bar for Model 8720MC-RPS190
                                                      • Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190
                                                      • Regulator Board
                                                      • Sequence Signal Terminal Block (TB3)
                                                      • Wiring
                                                      • Recommended Wire Sizes
                                                      • Recommended Wire Sizes for Power Wiring to the Main Power Terminal Block (TB1) and the Main Power Terminal Bars
                                                      • Recommended Wire Sizes for Power Wiring to the Control Power Terminal Block (TB2) and the Control Terminal Block (TB4)
                                                        • Adapters and Communications
                                                          • 1336 REGEN
                                                          • Human Interface Module (HIM)
                                                          • 8720MC-RPS
                                                          • Configuration of the Operation Panel
                                                          • Operation Modes
                                                          • Display
                                                          • Keypad
                                                          • Status LEDs
                                                            • 2 - Wiring Examples and Components
                                                              • 8720MC-RPS065 Wiring Examples
                                                                • Single Unit
                                                                • Two Paralleled Units
                                                                • Three Paralleled Units
                                                                • When Used as a Converter for Power Regeneration Mode Only
                                                                • When Adapted to Capacitors Having Large Capacity
                                                                • External Resistor Case
                                                                • External Circuit Case
                                                                  • 8720MC-RPS190 Wiring Examples
                                                                    • Single Unit
                                                                    • Two Paralleled Units
                                                                    • Three Paralleled Units
                                                                    • When Used as a Converter for Power Regeneration Mode Only
                                                                      • PrechargeDischarge Operation
                                                                        • When Adapted to Capacitors Having Large Capacity
                                                                        • External Resistor Case
                                                                        • External Circuit Case
                                                                          • Component Bill of Materials (Suggested)
                                                                            • Single Unit
                                                                            • Two Paralleled Units
                                                                            • Three Paralleled Units
                                                                                • 3 - Parameter Programming
                                                                                  • 1336 REGEN Line Regenerative Package
                                                                                    • Overview
                                                                                    • Parameters
                                                                                      • 8720MC Regenerative Power Supply
                                                                                        • Overview
                                                                                        • Parameters
                                                                                            • A - Sequence of Operation
                                                                                              • 8720MC-RPS Sequence Signal Wiring
                                                                                                • Sequence Signal Wiring
                                                                                                • Operation Timing of Sequence Control Signals
                                                                                                  • Back Cover
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FRA 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 SUO 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                                                                                                      Introduction_Catagory Types

                                                                                                      Print Spec Sheet

                                                                                                      MBD000CCD74bin

                                                                                                      MBD000D141Fbin

                                                                                                      MBD000E357Abin

                                                                                                      MBD000D05AEbin

                                                                                                      MBD000B37AAbin

                                                                                                      MBD000C2CF0bin

                                                                                                      MBD000CBFEFbin

                                                                                                      MBD000B71E5bin

                                                                                                      MBD000AB9B4bin

                                                                                                      MBD000AF7AAbin

                                                                                                      JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                                                                                      Printing Specification YOUR DATA HERE Instructions NO
                                                                                                      (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                                                                                      (required) Finished Trim Size Width 85rdquo x 11rdquo 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                                                                                      (required) Publication Number 1336R-AP001A-EN-P Sample 20B-IN025B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                                                                                      Use Legacy Number YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                                                                                      Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                                                                                      Publication Title 1336 REGEN to 8720MC-RPS Migration Guide Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                                                                                      (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                                                                                      (required) Cost Center 19010 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                                                                                      BindingStitching PERFECT - Perfect Bound Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                                                                                      (required) Page Count of Publication 140 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                                                                                      Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                                                                                      Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                                                                                      Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                                                                                      Drill Hole YESNO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                                                                                      Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                                                                                      Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                                                                                      Ink Color BLACK One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                                                                                      Used in Manufacturing NO A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                                                                                      Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                                                                                      Comments C2 Z or Accordian Fold
                                                                                                      Part Number NA JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                                                                                      D1 Double Gate
                                                                                                      D2
                                                                                                      FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                                                                                      D4
                                                                                                      D5
                                                                                                      D6
                                                                                                      D7
                                                                                                      D8
                                                                                                      D9
                                                                                                      This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                                                                                      Publication Type and Print Category
                                                                                                      Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                                                                                      AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                                                                                      AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                                                                                      AR NA NA ArticleEditorialByline NA NA Presale Internal
                                                                                                      (press releases should not be checked into DocMan or printed)
                                                                                                      AT B3 B4 D5 Application techniques 5 100 Presale External
                                                                                                      BR A2 Primary A1 NA Brochures 5 100 Presale External
                                                                                                      CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                                                                                      CG NA NA Catalogue Guide 1 50 Presale External
                                                                                                      CL NA NA Collection 5 50 Presale External
                                                                                                      CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                                                                                      CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                                                                                      DC E-only E-only Discount Schedules NA NA Presale Internal
                                                                                                      DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                                                                                      DM NA NA Product Demo 5 50 Presale Internal
                                                                                                      DS B3 D5 Dimensions Sheet 1 5 Post External
                                                                                                      DU B3 D5 Document Update 1 5 Post External
                                                                                                      GR B2 D6 Getting Results 1 5 Post External
                                                                                                      IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                                                                                      LM NA NA Launch Materials 5 50 Presale Internal
                                                                                                      PC B3 D5 Packaging Contents
                                                                                                      PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                                                                                      PM B2 D6 Programming Manual 1 5 Post External
                                                                                                      PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                                                                                      QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                                                                                      QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                                                                                      RM B2 D5 D6 Reference Manual 1 5 Post External
                                                                                                      RN B3 D5 Release Notes 1 5 Post External
                                                                                                      SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                                                                                      SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                                                                                      SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                                                                                      SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                                                                                      TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                                                                                      TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                                                                                      UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                                                                                      WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                                                                                      WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                                                                                      Minimum order quantities on all JIT items are based on the publication length
                                                                                                      Publication length Minimum Order Quantity
                                                                                                      77 or more pages 1 (no shrink wrap required)
                                                                                                      33 to 76 pages 25
                                                                                                      3 to 32 pages 50
                                                                                                      1 or 2 pages 100
                                                                                                      Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                                                                                      A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                                                                                      A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                                                                                      A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                                                                                      A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                                                                                      A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                                                                                      A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                                                                                      A8 4 color cover Category being deleted 50 matte sheet text self cover
                                                                                                      2 color text
                                                                                                      Selection Guide
                                                                                                      A9 2 color 100gsm bond 50 matte sheet text self cover
                                                                                                      Selection Guide
                                                                                                      Gray shading indicates Obsolete Print Catagories
                                                                                                      Post Sale Technical Communication
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                                                                                      2 color text 50 matte sheet text
                                                                                                      B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                                                                                      B3 1 color 100gsm bond 50 matte sheet text self cover
                                                                                                      B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                                                                                      B5 2 color 100gsm bond 50 matte sheet text self cover
                                                                                                      Catalogs
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                                                                                      4 color text 45 Coated Sheet
                                                                                                      C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                                                                                      2 color text 32-33 Coated Sheet
                                                                                                      JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                                                                                      D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                                                                                      D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                                                                                      D4 1 color 160gsm tab 90 index
                                                                                                      D5 1 color 80gsm bond 20 bond self cover
                                                                                                      D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                                                                                      D7 2 color 160gsm tab 90 index
                                                                                                      D8 2 color 80gsm bond 20 bond self cover
                                                                                                      D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                                                                                      D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                                                                                      Gray shading indicates Obsolete Print Catagories
                                                                                                      Just In Time (JIT) or Off Set (OS)
                                                                                                      Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                                                                                      Black amp White Printing
                                                                                                      Color Printing
                                                                                                      Color Printing

Chapter 1

Comparison and Selection

Overview and Layout 1336 REGEN Line Regeneration Package

The 1336 REGEN Line Regeneration Package is a line regenerative option for drives in the 1336 drive family Line regeneration refers to the removal of energy from the common DC bus of one or more AC drives back onto the three-phase AC utility line

The 1336 REGEN Line Regeneration Package operates in two basic modes Regenerative DC Bus Supply and Regenerative Braking These two operating modes give the 1336 REGEN Line Regeneration Package the flexibility to handle a wide variety of applications

1336 REGEN Line Regeneration Package Components

The 1336 REGEN Line Regeneration Package consists of two main piecesbull A Converter that transforms a three-phase AC input source into a DC

output sourcebull A Precharge Unit that limits inrush current and provides AC line voltage

phase and magnitude information to the converter

In addition to these two components a 1321 Line Reactor is required The line reactor used for Regenerative Bus Supply applications is a custom design with a nominal impedance of 10 Operation in the Regenerative DC Bus Supply Mode may also require the use of an additional power line filter depending upon the AC line source impedance Operation in the Regenerative Brake Mode requires the use of a line reactor with a nominal impedance of 3 Figure 1 and Figure 2 show the basic layout differences between the1336 REGEN Regenerative DC Bus Supply and the 1336 REGEN Regenerative Brake applications respectively

How to Choose a Mode of Operation

Several characteristics influence the choice of an operating mode for a given application The 1336 REGEN Line Regeneration Package can be used with any 380480 volt drive in the 1336 family The desired performance of the combined AC driveLine Regeneration Package dictates which mode of operation is best for an application The choice of operating mode also affects the cost of implementation since hardware requirements are different for the two modes of operation The following discussion describes these two modes in detail and points you to the best operating mode for several common applications

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 5

Chapter 1 Comparison and Selection

The Regenerative DC Bus Supply Mode

In the Regenerative DC Bus Supply Mode the 1336 REGEN Line Regeneration Package supplies both motoring and regenerative current to one or more common bus drives

When the net power requirement of the attached common bus drives demand motoring power energy flows from the utility to the common DC bus

When the net power requirement of the attached common bus drives demand regenerative power energy flows from the common DC bus to the utility

bull Precharge for all common bus drives on the common DC bus is accomplished through the 1336 REGEN Line Regeneration Package As a result three-phase AC power is not connected to the individual drives However individual common bus drives do have separate precharge circuits to allow them to be connected to the powered DC bus

bull Since the 1336 REGEN Line Regeneration Package supplies both motoring and regenerative current to the drives the precharge converter and line reactor must all be sized to handle the peak power requirements of the connected common bus drives in any quadrant of drive operation

bull In the Regenerative DC Bus Supply Mode the 1336 REGEN Converter operates as a Pulse Width Modulation (PWM) converter creating sinusoidal input AC line currents under both motoring and regenerating conditions Operation in this mode results in the additional benefit of very low harmonic current distortion that typically meets Institute of Electrical and Electronics Engineers (IEEE) 519-1992 specifications

The Regenerative Brake Mode

In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package removes energy from the DC bus of a standard 1336 AC drive back to the utility

bull When the connected AC drive is motoring it receives energy directly from the three-phase AC line through its input terminals and Diode Bridge

bull When the connected AC drive is regenerating energy flows from the DC bus back to the three-phase utility through the 1336 REGEN Line Regeneration Package

IMPORTANT A common bus drive is not a standard AC-input AC drive Throughout this manual a common bus drive is defined as a 1336 family AC drive designed to be powered by a DC power source connected to a common DC bus

IMPORTANT Refer to Chapter 2 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 for 1336 REGEN Regenerative DC Bus Supply applications including Installation Setup and Programming information

6 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Precharge of the DC bus is accomplished simultaneously through the 1336 REGEN Precharge Unit and the precharge circuit of the 1336 AC drive In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package is not required to supply motoring current to the AC drive Because of this the 1336 REGEN Line Regeneration Package can be sized to provide whatever braking capability is needed by the application independent of the total horsepower (HP) needed for motoring

In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package switches synchronously with the AC line voltage but does not attempt to create sinusoidal input AC line currents with a PWM scheme The resulting power factor is near unity The AC line current harmonic spectrum resulting from the combination of an AC drive and a 1336 REGEN Line Regeneration Package operating in the Regenerative Brake Mode is nearly equal to that of a standard 1336 AC drive that is motoring

Which 1336 REGEN Operating Mode is For Your Application

❶ The Regenerative Bus Supply Mode can also be used for these applications but will result in a more complex hardware configuration and a higher total system cost Regenerative Bus Supply operation requires a custom Bulletin 1321 10 line reactor while Regenerative Brake operation requires a standard Bulletin 1321 3 line reactor The mode of operation is selected by a parameter setting for parameter 1 [Operational Mode] in the 1336 REGEN Converter Refer to the Programming sections in Chapters 2 and 3 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

IMPORTANT Refer to Chapter 3 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 for 1336 REGEN Regeneration Brake applications including Installation Setup and Programming information

Application Requirements REGENDC Bus Supply Mode

REGENBrake Mode

Low Current Harmonics X X

Multiple Drive Applications X X

High Power Factor ❶ X

Equal Braking and Motoring HP ❶ X

Less Braking than Motoring HP ❶ X

Single Drive Application ❶ X

Intermittent Braking or Low Braking Duty Cycle ❶ X

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 7

Chapter 1 Comparison and Selection

1336 Regenerative DC Bus Supply Operation

Overview

When properly sized the 1336 REGEN Line Regenerative Package represents an amp-rated package that can provide a DC bus to one or more common bus drives in the Regen DC Bus Supply mode

General Precautions

ATTENTION Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated equipment should plan or implement the installation start-up and subsequent maintenance of the system Failure to comply may result in personal injury andor equipment damage

ATTENTION Voltage distortion and possible component damage can result from the voltage divider effect between AC line source impedance and the 10 1321 Line Reactor used with the 1336 REGEN Line Regeneration Package An additional power line filter must be used to reduce AC line voltage distortion whenever source impedance is greater than 10 of the per phase impedance supplied by the 10 line reactor If source impedance is unknown the power line filter should be installed as a general precaution

ATTENTION This product and its associated equipment contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference publication 8000-452 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook

ATTENTION The 1336 REGEN Line Regeneration Package is shipped from the factory with Parameter 1 [Operational Mode] set to the Regenerative Brake Mode of operation For Regenerative DC Bus Supply applications this parameter must be set to the Regenerative DC Bus Supply Mode as described in the Programming section of this chapter Incorrectly applied or installed equipment can result in component damage or a reduction in product life Wiring or application errors such as incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the Line Regenerative Package

8 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 1 - 1336 Regenerative DC Bus Supply Layout

❶ Refer to Input AC Line Fusing Table 13 on page 28❷ Optional shielded cable Install as needed❸ Refer to Output DC Bus Fusing Table 13 on page 28❹ Consult Rockwell Automation Application Engineering for common bus AC drive fuse specifications

DC Bus +DC

ndashDC

PE

COMMON BUSDRIVE

3

4

COMMON BUSDRIVE

4

Conduit4-Wire Cable

NearestBuilding Structure Steel

1

GND

TB1-1

TB1-3

GND

USER SUPPLIED 120V AC120V AC

1336 REGEN Precharge

1321 10 Line Reactor

Shield

1336 REGEN Converter

T1S1R1

T1S1R1

PE

GND

2

R2 S2 T2 GND

R2 S2 T2 PE

2

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LI STED96 6X

I ND CO N T EQ

ULreg

LI STED96 6X

I ND CO N T EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

J13

J1

CONTROL WIRING SYNC CABLE

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash3

506

038

0-48

0

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLIST

ED9 6

6 X

IND

CON

TEQ

U L regLIST

ED9 6

6 X

IND

CON

TEQ

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

RIN

SIN

TIN

TOUT

SOUT

ROUT

T

PE

S

R

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Power Line Filter

L R

L T

L S

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 9

Chapter 1 Comparison and Selection

1336 Regenerative Brake Operation

Overview

The 1336 REGEN Line Regeneration Package represents an amp-rated package that can remove energy from the DC bus of a 1336 PLUStrade 1336 PLUStrade II 1336 FORCEtrade or 1336 IMPACTtrade AC drive and send it back to the utility When properly sized with one or more standard 1336 PLUS PLUS II FORCE or IMPACT AC drives Regenerative Brake Operation provides an energy efficient alternative solution to dynamic braking

General Precautions

ATTENTION Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated equipment should plan or implement the installation start-up and subsequent maintenance of the system Failure to comply may result in personal injury andor equipment damage

ATTENTION This product and its associated equipment contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference publication 8000-452 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook

ATTENTION The 1336 REGEN Line Regeneration Package is shipped from the factory with Parameter 1 set to the Regenerative Brake Mode of operation Ensure that Parameter 1 [Operational Mode] is set to its factory setting of Regenerative Brake Mode as described in the Programming section of this chapter Incorrectly applied or installed equipment can result in component damage or a reduction in product life Wiring or application errors such as incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the 1336 REGEN Line Regeneration Package

10 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 2 - 1336 Regenerative Brake Layout

❶ Refer to Input AC Line Fusing Table 13 on page 28❷ Optional shielded cable Install as needed❸ Refer to Output DC Bus Fusing Table 13 on page 28❹ Refer to the AC Line Input Fuses recommended in Table 13 on page 28❺ Important If you are using a Regenerative Brake with a B Frame AC drive refer to Power-up Sequence for

Regenerative Brakes and AC Drives on page 12

Conduit4-Wire Cable

NearestBuilding Structure Steel

R

S

T

PE

1336 REGEN Precharge

1321 3 Line Reactor

TB1-1

TB1-3

Shield

R1 S1 T1 PE

A1 B1 C1 GND

2

A2 B2 C2 GND

R2 S2 T2 PE

2

A2 B1 B2 C1 C2A1

Manufactured By MTE CorpMenomonee Falls WI

C2C1R2R1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS lth=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

1

J13

J1

CONTROL WIRINGSYNC CABLE

USERSUPPLIED120V AC

+DC

ndashDC

PE

+DC

ndashDC

PEAC DRIVE

DC Bus

GND

4

3

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LI STED96 6X

IN D CONT EQ

ULreg

LI STED96 6X

IN D CONT EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

1336 REGEN Converter

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash

350

60

380-

480

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLISTE

D9 6

6 X

I ND

CON

TE

Q

U L regLIST

ED9 6

6 X

IND

CON

TE

Q

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

5

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 11

Chapter 1 Comparison and Selection

Power-up Sequence for Regenerative Brakes and AC Drives

When using a 1336 REGEN Line Regeneration Package a power-up sequence is needed to avoid clearing the AC line fuses on the input of the AC drive or the DC bus fuses between the drive and the Regenerative Brake These fuses will clear if both the 1336 REGEN Package and the AC drive are powered up from the AC supply simultaneously To avoid the problem the Regenerative Brake should be powered up before the AC Drive is connected to the AC line The 1336 REGEN Precharge circuit will charge the capacitor bank in both the 1336 REGEN Converter and in the connected AC drive The AC line can then safely be connected to the AC drive

Figure 3 - 1336 REGEN Power-up Sequence

Note Refer to Chapter 11 of the PowerFlex AC Drives in Common Bus Configurations Application Guidelines publication DRIVES-AT002 for more details

+ ndash

Close this contactor first

1336 REGENPrecharge

1336 REGENConverter

3 LineReactor

AC Drive Motor

Close this contactortwo to three seconds later

12 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Overview

The 8720MC-RPS Regenerative Power Supply Bidirectional Converter is a sinusoidal PWM converter which can control increase of DC bus voltage and perform continuous power generation

The 8720MC-RPS Regenerative Power Supply therefore can be used as power supply unit for various drives and inverter units

The following units are ULC-UL listedbull 8720MC-RPS065BM and 8720MC-RPS065BSbull 8720MC-RPS190BM and 8720MC-RPS190BS

Also the Declaration of Conformity with the requirement for CE Mark has been issued for all the units

bull 8720MC-RPS065Bx ndash httpwwwrockwellautomationcomproductscertificationcepdfDST-0001-G-ENpdf

bull 8720MC-RPS190Bx ndash httpwwwrockwellautomationcomproductscertificationcepdfDST-0604-C-ENpdf

The 8720MC-RPS Regenerative Power Supply is a bidirectional converter with the following features

bull Use of chopper-type voltage increasing method with sinusoidal pulse-width-modulated (PWM) waveform control

bull Programmable DC bus voltagebull Continuous power regenerationbull Attenuation of the higher order harmonics in the line currentbull Safety interlocks and protection

For more details and a complete understanding of the 8720MC-RPS Regenerative Power Supply installation wiring operation and adjustment of the unit please refer to the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 13

Chapter 1 Comparison and Selection

Notes on Handling the 8720MC-RPS Regenerative Power Supply

The following three labels are put on the 8720MC-RPS Regenerative Power Supply advising you of the notes on handling the unit Read and understand the contents before using the unit

Figure 4 - 8720 Handling Danger and Caution Labels

CAUTIONPWR

WHEN YOU APPLY POWERAGAIN VERIFY THATTHIS LAMP PWR ISTURNED OFF M

E-B

6013

DANGER

RISK OF ELECTRICAL SHOCK DISCONNECT INPUTPOWER BEFORE SERVICING EQUIPMENT

ME

-B60

15

CAUTION THIS EQUIPMENT MUST BE MOUNTED IN A SUITABLE

UL RECOGNIZED ENCLOSURE OR NEMA ENCLOSURE

USE COPPER 6075 DEGREE C WIRE ONLY

14 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Layout

The system configuration of 8720MC-RPS065 (Figure 5) is composed of the following components

Figure 5 - 8720MC-RPS065 System Configuration

ATTENTION For operation of the 8720MC-RPS Regenerative Power Supply a line reactor is required for each incoming phase as well as a varistor a harmonic filter and a contactor

1) 8720MC-RPS065 6) DC output fuse

2) Line filter for main circuit (1)

(1) Not necessary when compliance with CE mark is not required

7) Varistor

3) Line filter for power that supplies the main magnetic contactor power (1)

8) Harmonic filter

4) Circuit breaker (2)

(2) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed

9) Main magnetic contactor

5) AC input fuse (2) 10) Line Reactor 8720MC-LR

ss4000Synchronous Rectifier

RST PRG ENT

POWER

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

2) Line Filter for Main Circuit

4) Circuit Breaker

5) AC Input Fuse

6) DC Output Fuse

7) Varistor 8720MC-VA-B

9) Main Magnetic Contactor

10)Reactor8720MC-LR

1) 8720MC-RPS065

8) Harmonic Filter 8720MC-HF-B2

3) Line Filter for Sequence Power

8720MC-RPS065Bx-HV2

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 15

Chapter 1 Comparison and Selection

The system configuration of 8720MC-RPS190 (Figure 6) is composed of the following components

Figure 6 - 8720MC-RPS190 System Configuration

1) 8720MC-RPS190 4) DC output fuse

2) Circuit breaker (1)

(1) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed

5) EMC filter unit (8720MC-EF190VB required)

3) AC input fuse (1) 6) ACL unit (8720MC-LR10-100B required)

IMPORTANT The EMC filter unit (8720MC-EF190VB) and the ACL unit (8720MC-LR10-100B) are required for the 8720MC-RPS190 system configuration Substitutions are not supported

2) Circuit Breaker

3) AC Input Fuse

5) EMC Filter Unit

8720MC-EF190VB(required)

6) ACL Unit

8720MC-LR10-100B(required)

4) DC Output Fuse

1) 8720MC-RPS190

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

POWER

ss4000Synchronous Rectifier

16 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

1336 REGEN to 8720MC-RPS Component Comparison

1336 REGEN Line Regeneration Packagebull The combination of the 1336 REGEN Precharge and Converter units is

equivalent to the 8720MC-RPS unitbull The 1321 Line Reactors used within the 1336 REGEN package is

equivalent to the 8720MC-LR unitsndash Note The 1321 line reactor can be used in front of an AC drive for DC

bus circulating currents when in a power regeneration mode onlybull The 1336 REGEN Power Line Filter functionality is equivalent to the

8720MC-RPS EMC Filter unit functionality which is comprised of the 8720MC-RPS Varistor Harmonic Filter and Main Magnetic contactor units

bull The user-supplied 120VAC transformer for the 1336 REGEN Precharge and Converter units can be used for the 8720MC-RPS main magnetic contactor control terminals

Note

IMPORTANT When migrating from the 1336 REGEN system to an 8720MC-RPS system you must replace the 1336 REGEN system components with the respective 8720MC-RPS system components stated above and depicted below in Figure 7 Figure 8 Figure 9 and Figure 11 The color-shaded areas indicate similar components across the different systems

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 17

Chapter 1 Comparison and Selection

Figure 7 - 1336 REGEN Regenerative DC Bus Supply System Components

18 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 8 - 1336 REGEN Regenerative Brake System Components

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 19

Chapter 1 Comparison and Selection

8720MC-RPS Regenerative Power Supply Package

Figure 9 - 8720MC-RPS065 System Components

Figure 10 - 8720MC-RPS190 System Components

20 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 11 - 1336 REGEN to 8720MC-RPS065 User Supplied AC Input Power

Specifications 1336 REGEN Line Regeneration Package

Table 1 - 1336 REGEN Technical Specifications

MC

Single-phaseLine Filter

Terminal Block forControl Power (TB2)

100 to 115 VACor

200 to 230 VAC

MC1

MC2

Control Terminals forMain Magnetic Contactor

MC1MC2

To be used as the control terminals forthe main magnetic contactor (rated for250 VAC1 Amp or 30 VDC1 Amp)

1336 REGENPRECHARGE

1336 REGEND Frame Converter

AC POWER IN

PE

R

S

T

GNDTB1-1

TB1-3

120V AC

120 RTNUSER SUPPLIED 120VAC

120VAC is required by the 1336 REGEN Precharge Contactorand 1336 REGEN D Frame Converter fan 120VAC must bederived from the same AC power supply source used for all 1336REGEN equipment and taken at the AC Power Input or beforethe Power Line Filter if used

120V AC

1336 REGEN 8720MC-RPS065

IMPORTANT Figure 11 is applicable only to the 8720MC-RPS065 unitThe 8720MC-RPS190 unit uses the 8720MC-EF190VB EMC filter to supply voltage to MC1 and MC2

Electrical AC Main Supply andAuxiliary Voltage

380480VAC 3Oslash +10ndash15 Nominal 4862Hz90115VAC 1Oslash plusmn10 Nominal4862Hz

Environmental Ambient Operating Temperature

IP00 (Open) 050degC (32122degF)IP20 (NEMA Type 1) 040degC (32104degF)

Storage Temperature All Ratings -4085degC (-40185degF)

Relative Humidity 595 Non-condensing

Shock 15g Peak for 11mSec Duration (plusmn10mSec)

Vibration 0152 mm (00006 in) Displacement 1g Peak

ESD SusceptibilityIP20 (NEMA Type 1) Only

15kV

Agency CertificationUL ListedCSA Certified

ULreg

LISTED 966X

IND CONT EQ

ULreg

LISTED 966X

IND CONT EQ

C

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 21

Chapter 1 Comparison and Selection

Table 2 - 1336 REGEN Heat Dissipation

Figure 12 - 1336 REGEN Altitude Derating

Protection Regenerative DC Bus Supply Mode Only

Bus Overvoltage TripBus Undervoltage TripNominal Bus Voltage

380VAC Input670VDC430VDC610VDC

480VAC Input850VDC520VDC735VDC

AC Input Overvoltage Trip Factory Set to +15 of Nominal Line Voltage

Heatsink Over Temperature Trip

100degC (212degF)

Converter Overcurrent TripSoftware Overcurrent LimitHardware Overcurrent Limit

Factory Set to 192 of AC Input CurrentFactory Set to 245 of AC Input Current

Line Transients Up to 6000 Volts Peak per ANSI C6241-1991

Control Logic Noise Immunity Showering Arc Transients Up to 1500 Volts Peak

Power Ride-Thru 6 mSec at Full Load

Control Logic Ride-Thru 05 Sec Minimum 2 Sec Typical

Regenerative DC Bus Supply Operation Only mdash 380480VAC Input

PackageAmp Rating

Converter Converter Heatsink

Precharge Unit

10 Line Reactor

Power Line Filter

Package Total

48A 141W 820W 15W 186W 173W 1335W

78A 193W 1110W 29W 258W 236W 1826W

180A 522W 2664W 58W 474W 317W 4035W

Regenerative Brake Operation Only mdash 380480VAC Input

PackageAmp Rating

Converter Converter Heatsink

Precharge Unit

3 Line Reactor

mdash Package Total

48A 141W 656W 15W 65W 877W

78A 193W 888W 29W 84W 1194W

180A 522W 2131W 58W 168W 2879W

m(ft)

of Rated Amps

100

80

90

0 4000(13200)

3000(9900)

2000(6600)

1000(3300)

Altitude

22 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Table 3 - 8720MC-RPS Technical Specifications

SingleUnit

SingleUnit

SingleUnit

2 Unitsin Parallel

2 Unitsin Parallel

3 Unitsin Parallel

3 Unitsin Parallel

RPS190BMRPS190BSRPS190BS

RPS065BMRPS065BSRPS065BS

8720MC-RPS027BM

1900 76001900 x 2 7600 x 2 7600 x 31900 x 3

11

6496

128 192 190285

570

570 855380

750 (standard)

45 90 135 133 266 399

6598

130 195196 294

190285

380 570570 855

095 or higher

5 10 (standard) and 15 5 (standard) 10 and 15

380 to 460 VAC +10-15 5060 Hz +- 5

37

45

75

90

110

135

250

304

375

457

125

152

RPS065BMRPS065BS

8720MC-RPS065BM

RPS190BMRPS190BS

8720MC-RPS190BM

15 kW Unit Voltage Class

Model Number

Input Power FactorPower Supply

Inp

ut

Ou

tpu

t Voltage (V)Rated Current (A)

Protection FunctionsBus Capacitance (μF)

Output Signals

Input Signals

AmbientTemp

Ambient HumidityHeat Dissipation (kW)

Elevation

En

viro

nm

ent

VibrationShock

Weight (kg (lbs))

Place of Installation

Monitor Display(WITH four characterseven-segment LED)

Maximum Current (1 min) (A)

Rated OutputCapacity (kVA)

PWM CarrierFrequency (kHz)

Maximum Current(1 min) (Arms)

Rated Current (Arms)

Rated Capacity ofPower Supply (kVA)

Capacity of Motor tobe Applied (kW)

Number of UnitsConnected in Parallel

37 kW Unit 125 kW Unit

192

-10 to 50 degree C (14 to 122 degree F) -40 to 65 degree C (-40 to 149 degree F)

-10 to 40 degree C (14 to 104 degree F)-40 to 65 degree C (-40 to 149 degree F)

In a control cabinet (kept away from corrosive and dangerous gas)RUN signal RESET signal and answer-back signal of main magnetic contactor

Input current input power supply voltage DC bus voltagepower and load ratio

RDY signal FR signal instantaneous power loss signal andmain magnetic contactor reference contact

Overcurrent overload overvoltage low voltage and phase loss

288

5 to 95 (non-condensation)

Less than 1 G (25 Hz)Less than 2 G

Lower than 1000 meters (3300 feet) above sea level

135(297)

485(108)

135 x 2(297 x 2)

485 x 2(108 x 2)

135 x 3(297 x 3)

485 x 3(108 x 3)

(In use)(Stored)

4011 x 2 40 x 2 40 x 311 x 3

The 15 kWunit is nolongeravailabe

IMPORTANT The 15kW (27 Amp 8720MC-RPS027BM) Unit is no longer available

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 23

Chapter 1 Comparison and Selection

Catalog Number Explanation

Table 4 through Table 10 describe the 1336 REGEN Line Regeneration Package catalog numbering scheme

1336 REGEN Line Regeneration Package

The Line Regeneration Package includes both the 1336 REGEN Precharge and 1336 REGEN Converter The appropriate line reactor either 3 or 10 is ordered separately

Table 4 - 1336 REGEN Catalog Number Explanation

Table 5 - 1336 REGEN Line Regeneration Package - Includes Converter (CNV) and Precharge (PRE)

1336 REGEN Converter

The 1336 REGEN Converter unit can be ordered separately

Table 6 - 1336 REGEN Converter

1336R

First PositionBulletin Number

VB

Second PositionVoltage

180

Third PositionNominal Current Rating

AA

Fourth PositionEnclosure Type

mods

Fifth PositionHuman Interface Module IP 20 (NEMA Type 1)

Letter Voltages Code kW (Amps) Code Type Code Description

VB 380-480VAC3Oslash5060Hz

048 384 (482)078 623 (782)180 1437 (1804)

AA NEMA 1 (IP 20)

AN Open (IP 00)

HAB Blank mdash No FunctionalityHAP Programmer Only

Frame

Nominal Brake RatingIP 00 (Open)No Enclosure

IP 20 (NEMA Type 1)General Purpose

edoCedoCWk tuptuOspmA tupnI

AA-840BVNA-840BV483284B

AA-870BVNA-870BV326287C

AA-081BVNA-081BV73414081D

sdom-NA-VNC081BV-R6331

epyT MIHepyT erusolcnEgnitaRegatloVoN taC

1336R LetterACInput Volts

DCOutput Volts Code

ACInput kVA

ACInput Amps

DCOutput Amps

DCOutput kVA Code Type Code Description

-VB 380-480VAC3Oslash5060Hz

735VDC048 32-40 482 52 38 -AA IP 20 (NEMA Type 1) -HAB

Blank mdash NoFunctionality

078 51-65 782 85 62 -AN IP 00 (Open) -HAP ProgrammerOnly180 119-150 1804 196 144

24 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

1336 REGEN Precharge Unit

The 1336 REGEN Precharge unit can be ordered separately

Table 7 - 1336 REGEN Precharge Unit

1321 Line Reactor mdash 380480VAC

Table 8 - 1321 3 Line Reactors

Table 9 - 1321 10 Line Reactors

NA-ERP840BV-R6331

epyT erusolcnEgnitaRegatloVoN taC

1336R LetterACInput Volts

ACOutput Volts Code

ACInput kVA

ACInput Amps

ACOutput kVA

ACOutput Amps Code Type

-VB 380-480VAC3Oslash5060Hz

380-480VAC3Oslash5060Hz

048 32-40 482 32-40 482 -AA IP 20 (NEMA Type 1)

078 51-65 782 51-65 782 -AN IP 00 (Open)

180 119-150 1804 119-150 1804

B002AR3-1231

egatloVgnitaRepyT erusolcnErebmuN golataC

1321 Code Type Code AC IO Amps Per Phase Inductance Letter AC InputOutput Volts

-3R IP 00 (Open) 55 48 050mH B 380-480VAC3Oslash5060Hz

-3RA IP 20 (NEMA Type 1) 100 78 030mH

200 180 0110mH

B-081ARL3-1231

egatloVgnitaRepyT erusolcnErebmuN golataC

1321 Code Type Code AC IO Amps Per Phase Inductance Letter AC InputOutput Volts

LR IP 00 (Open) 048 48 16mH -B 380-480VAC3Oslash5060Hz

LRA IP 20 (NEMA Type 1) 078 78 10mH

180 180 0430mH

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 25

Chapter 1 Comparison and Selection

1321 EMI Filters mdash 380hellip480V AC

Table 10 - 1321 EMI Filters - 380 hellip 480V AC

Power Line Filter

The 1336 Regenerative DC Bus Supply Layout has a Power Line Filter which is comprised of a 1321 3 Line reactor and 1321 Electromagnetic Interference (EMI) Filter that are ordered separately

1336 REGEN Precharge-to-Converter Sync Cable

This Precharge-to-Converter Sync cable connects the precharge board of the precharge unit with the control board of the converter unit The Sync cables come in two lengths two and four meters

bull 1336R-CBL-SP1A = 2 m (65 ft)bull 1336R-CBL-SP2A = 4 m (13 ft)

8720MC-RPS Regenerative Power Supply

For operation of the 8720MC-RPS Regenerative Power Supply a line reactor is required for each incoming phase as well as a varistor a harmonic filter and a contactor Figure 13 through Figure 17 and Table 11 show the model numbers of the 8720MC-RPS Regenerative Power Supply and its accessories

Figure 13 - 8720MC-RPS Regenerative Power Supply Catalog Number Explanation

Nominal Rating IP00 Open StyleIP20

(NEMA Type 1)

Amps Cat No Cat No

48 1321-VB048FLT-AN 1321-VB048FLT-AA

78 1321-VB078FLT-AN 1321-VB078FLT-AA

180 1321-VB180FLT-AN 1321-VB180FLT-AA

8720MC-RPSxxxvm-opt

BASE CATALOG NUMBER - CONVERTER

REGENERATIVE POWER SUPPLY SIZE 027 = 27 amp (027 is no longer available) 065 = 65 amp 190 = 190 amp

INPUT VOLTAGE B = 380 TO 460 VACTYPE M = master S = slave

See Note 1

26 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Note 1 Blank includes the 8720MC-RPS only as a spare part The HV2 option includes the 8720MC-RPS as well as 8720MC-HF-B2 harmonic filter and 8720MC-VA-B varistor The HV2 option however is applied only to the 8720MC-RPS065

Figure 14 - 8720MC-RPS Line Reactor Catalog Number Explanation

Table 11 - 8720MC-RPS Line Reactor Specifications

Figure 15 - Harmonic Filter

Figure 16 - Varistor

IMPORTANT The 15kW (27 Amp 8720MC-RPS027BM) Unit is no longer available

8720MC-RPS Line Reactors8720MC-

Specifications

Maximum Continuous CurrentAmps

InductanceuH

LR03-032B 32 850

LR05-048B 48 800

LR10-062B 62 1100

LR14-070B 70 1200

LR10-100B 100 800

Inductance as Voltage Drop 03 = 3 05 = 5 10 = 10 14 = 14

Enclosure blank = open

Current Rating 032 = 32 Amp 048 = 48 Amp 062 = 60 Amp 070 = 80 Amp 100 = 100 AmpVoltage B = 380 to 460 VAC

8720MC-LRxx-ayyyb

Voltage B2 = 380 to 460 VAC

8720MC-HF-b

Voltage B = 380 to 460 VAC

8720MC-VA-b

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 27

Chapter 1 Comparison and Selection

Figure 17 - EMC Filter Unit

1336 REGEN to 8720MC-RPS Conversion Guide

Power Rating

Rockwell Automation suggests you compare the Power Rating (kW) when replacing 1336 REGEN PrechargeConverter units with 8720MC-RPS units

Table 12 - 1336 REGEN to 8720MC-RPS Power Rating Comparison

Fuses and Circuit Breakers

Table 13 - Fuses

Voltage B = 380 to 460 VAC

8720MC-EFxxx-VbCurrent Rating 190 = 190 Amp

1336R-VBXXX

Rating Code Output Power Rating Frame Reference

48 384 kW B

078 623 kW C

180 1437 kW D

8720MC-RPSXXX

Model Number Power Rating Connection

065BM x 1 37 kW Single Unit

065BM + 065BS X 1 75 kW Two Paralleled Units

065BM + 065BS X 2 110 kW Three Paralleled Units

190BM x 1 125 kW Single Unit

190BM + 190BS X 1 250 kW Two Paralleled Units

190BM + 190BS X 2 375 kW Three Paralleled Units

Catalog Number Input AC Line Fusing Output DC Bus Fusing

1336R-VB048 70 Amps (1)

(1) Gould Shamut A70QS

100 Amps (1)

1336R-VB078 125 Amps (1) 150 Amps (1)

1336R-VB180 250 Amps (1) 350 Amps (1)

8720MC-RPS065 100 Amps (2)

(2) Gould A4J or equivalent Class J Fuse

100 Amps (4)

(4) Ferraz Shawmut A130URD70LI0100

8720MC-RPS190 350 Amps (3)

(3) Ferraz Shawmut or equivalent Class J Fuse

350 Amps (5)

(5) Ferraz Shawmut A130URD71LLI0350

28 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Table 14 - Circuit Breakers

Dimensions

1336 REGEN Line Regeneration Package

This section provides detailed dimension information for the 1336 REGEN Line Regeneration Package Included are

bull 1336 REGEN Converter Dimensions and Weightsbull 1336 REGEN Precharge Unit Dimensions and Weightsbull 1321 3 Line Reactor Dimensions and Weights for Regenerative Brake

Operationbull 1321 10 Line Reactor Dimensions and Weights for Regenerative DC

Bus Supply Operationbull 1321 Power Line Filterbull 1336 REGEN Converter Heat Sink-Through-the-Back Cutout

Dimensions

Catalog Number Rating Recommended

8720MC-RPS065 100 Amps Fuji Electric SA100BA100WDBU3ESB-50 W (UL-listed) (1)

(1) Because supplemental contact of this circuit breaker does not conform with load of 5mA relay with less than 5mA should be used for connection when a supplemental contact is connected with sequence input PWR

Westinghousereg FDB3100 (1)

or equivalent

8720MC-RPS190 350 Amps Fuji Electric BU-KSB3350LW (1)

Westinghouse KDB3350 (1)

or equivalent

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 29

Chapter 1 Comparison and Selection

Figure 18 - 1336 REGEN B and C Frame Converter

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

A2764(1088)

3018(1188)

B4763(1875)

7010(2760)

C2250(886)

2250(886)

D2126(837)

2380(937)

E4610(1815)

6858(2700)

FrameReference

B

C

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

I1816(715)

1816(715)

J1671(658)

1671(658)

N265(104)

265(104)

O1636(644)

1827(719)

P1128(444)

1192(469)

Q620(244)

684(269)

Z76(030)

76(030)

FRONT

Shipping Weight

B Frame mdash 227 kg (50 lbs)C Frame mdash 386 kg (85 lbs)

Knockout Diameters

➊ Dual Knockout mdash 3 Places 286349 (113138)➋ Single Knockout mdash 1 Place 222 (088)

C

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Holes (4)

D

A

E

F B

Z

J

I

NO

PQ

MOTTOBEDIS

➊ ➊ ➊

t op pedS00 H z0+

30 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 19 - 1336 REGEN D Frame Converter

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

C

SIDE

D

AE

F B

Z

FRONT

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

A3815(1502)

B12400(4882)

C2708(1066)

D3259(1283)

F12162(4788)

FrameReferenceD

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

I1981(78)

J1316(518)

K1537(605)

L1694(667)

M2045(805)

N521(205)

O1440(567)

P2614(1029)

Q3439(1354)

Z1194(047)

BOTTOM

KL

M

NO

PQ

JI

➋➊➌

Knockout Diameters

➊ Dual Knockout mdash 1 Place 349500 (138197)➋ Dual Knockout mdash 2 Places 627762 (247300)➌ Single Knockout mdash 3 Places 349 (138)

E2794(110)

t op pedS00 H z0+

Shipping Weight

D Frame mdash 1089 kg (240 lbs)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 31

Chapter 1 Comparison and Selection

Figure 20 - 1336 REGEN B and C Frame Precharge Unit

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

FrameReference A B C D E F G H I J K L M N

B and C 2032 3556 1842 1524 254 2540 3175 127 2845 508 2794 6045 3302 5944(800) (1400) (725) (600) (100) (1000) (1250) (050) (112) (200) (110) (238) (130) (234)

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

D

BGF

A C

E

K

H

Mounting Hole Dia (2)70 (028) N

J MLI

13

L3L2L1

R1 S1 T1

14

S1

BOTTOMSIDEFRONT(cover Removed)

Shipping Weight

B and C Frame mdash 91 kg (20 lbs)

Knockout Diameters

➊ Dual Knockout mdash 3 Places 286349 (11251375)

➊➊➊

CAT 1336R-PRE-VB048-AN SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

48232-40 380-480 482 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

reg

Interconnection Power Wiring AreaApprox 762 x 2032 x 1031

(300 x 800 x 406)(H x W x D)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

R

PE PE

S T R1 S1 T1

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

32 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 21 - 1336 REGEN D Frame Precharge Unit

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

BOTTOM

C

SIDE

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

D

BGF

A

ECAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LIS TED9 66X

I ND C O NT E Q

ULreg

LIS TED9 66X

I ND C O NT E Q

C

reg

R S T PE PE

13

14

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

K

H

FRONT(cover Removed)

Mounting Hole Dia (2)70 (028)

Interconnection Power Wiring AreaApprox 1824 x 2540 x 1473

(718 x 1000 x 580)(H x W x D)

N

O

J L MI

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

Knockout Diameters

➊ Dual Knockout mdash 2 Places 627762 (247300)➋ Single Knockout mdash 1 Place 349 (138)

Shipping Weight

D Frame mdash 186 kg (41 lbs)

D 2540 5334 2286 2032 254 3239 4826 127 539 986 3500 699 318 318 508(1000) (2100) (900) (800) (100) (1275) (1900) (050) (212) (388) (1382) (275) (125) (125) (200)

FrameReference A B C D E F G H I J K L M N O

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 33

Chapter 1 Comparison and Selection

Figure 22 - 1321 48 and 78A 3 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

SIDE

G

END

Mounting Hole Dia(4) Places95(0375)

127(05)

mdash

ShippingWeight12(27)

23(51)

145254(3256)

1321 Rating

48A Open (IP00)

78A Open (IP00)

4878ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A229(90)

274(108)

mdash

B118(47)

144(57)

330(130)

Cmdash

mdash

330(130)

D76(30)

92(36)

279(110)

E80(32)

93(37)

mdash

Fmdash

mdash

336(132)

G187(74)

210(83)

mdash

TOP

Dia

Dia

DA

E B

B

C

B

SIDE

COVER

TOP

D

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-05502

CAT 1321-3R55-BPART050mH 55AMPS 1th=825A

E66214 55-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-05502

CAT 1321-3R55-BPART050mH 55AMPS 1th=825A

E66214 55-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

END

D

F

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3RA200-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LISTED 966X

IN D C ONT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0110mH 200AMPS Ith 300AMPS

60

460 98 lbs 1

115ordmCH

RL-20002

34 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 23 - 1321 180A 3 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

1422(056)

mdash

31(67)

327(72)

180A Open (IP00)

180ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

274(108)

mdash

210(83)

330(130)

mdash

330(130)

92(36)

279(110)

112(44)

mdash

mdash

336(132)

211(83)

mdash

SIDE

G

ENDTOP

Dia

DA

EBDia

A2 B2 C2

C1B1A1

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS 1th=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

B

TOP

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS 1th=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

B

C

SIDE

COVER

D

END

D

F

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3RA200-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

L ISTED 96 6X

IN D CO NT EQ

ULreg

L ISTED 96 6X

IND CO NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0110mH 200AMPS Ith 300AMPS

60

460 98 lbs 1

115ordmCH

RL-20002

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 35

Chapter 1 Comparison and Selection

Figure 24 - 1321 48 and 78A 10 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

Mounting Hole Dia(4) Places038 x 075(97 x 19 Slot)

038 x 075(97 x 19 Slot)

mdash

ShippingWeight363(80)

59(130)

386(85)

1321 Rating

48A Open (IP00)

78A Open (IP00)

48NEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A3048(900)

3048(900)

mdash

B2073(816)

2327(916)

3302(1300)

C2794(1100)

2794(1100)

330(130)

D922(363)

922(363)

279(110)

E6833(269)

6833(269)

mdash

F1143(450)

1397(550)

mdash

G1565(616)

1819(716)

mdash

Hmdash

mdash

3358(1322)

I2159(850)

2159(850)

mdash

TOP

Dia

Dia

DA

F

E E

G B

B

C

B

SIDE

COVER

ENDTOP

D D

H

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3LRA180-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LI ST ED96 6 X

I ND CONT EQ

ULreg

LI ST ED 96 6 X

IND CO NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0430mH 180AMPS

60

460 353 lbs 1

115ordmCH

C

SIDE

I

END

R2 S2 S2R1 S1 S1

R2 S2 S2R1 S1 S1

36 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 25 - 1321 180A 10 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

Mounting Hole Dia(4) Places1422(056)

1118 x 1753(044 x 069 Slot)

ShippingWeight136(300)

612160(135353)

1321 Rating

180A Open (IP00)

78A180ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A3048(1200)

mdash

B2924(1151)

6096(2400)

C3683(1450)

mdash

D1168(460)

4349(1712)

E940(370)

mdash

F1842(725)

mdash

G2543(1001)

mdash

Hmdash

432(170)

I3175(1250)

467(1838)

TOP

C

SIDE

I

ENDTOP

Dia

DA

F

E E

GBDia

R2 S2 T2

T1S1R1

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3LRA180-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0430mH 180AMPS

60

460 353 lbs 1

115ordmCH

I

SIDE

D Dia ndash 4 Places ndash

R2 S2 T2

T1S1R1

COVER

END

H

B

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 37

Chapter 1 Comparison and Selection

Figure 26 - 1321 Power Line Filter

Note All ratings are Open (IP00)

END

3048(1200)

TOP

2794(1100)

2794(1100)

SIDE

2540(1000)

3302(1300)

80 (032) Diandash 4 Places ndash

All Dimensions in Millimeters and (Inches)

38 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 27 - 1336 REGEN B Frame Through-the-Back Heat Sink Mounting

635(025)

2571(1012)

2672 1

(1052)

2444(962)

254(010)

4153(1635)

1270(500)

2832(1115)

3086(1215)

4102(1615)

4354 1

(1714)

8 Required43 (0171) Dia for 10-32 x 127 (05) Self-Tap ndash 40 (0159) for 10-32 x 127 (05) Threaded

1293 (509)

Cutout as Viewedfrom INSIDE Enclosure

Back of EnclosureDrive

All Dimensions in Millimeters and (Inches)

1 Shading indicates approximate sizeof drive inside enclosure

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 39

Chapter 1 Comparison and Selection

Figure 28 - 1336 REGEN C Frame Through-the-Back Heat Sink Mounting

48(019)

2825(1112)

3038 1

(1196)

2731(1075)

48(019)

6447(2538)

1270(500)

2540(1000)

3810(1500)

6350(2500)

6604 1

(2600)

5080(2000)

Cutout

12 Required43 (0171) Dia for 10-32 40 (0159) for 10-32 x 12

1293 (509)

Back of EnclosureDrive

All Dimensions in Millimeters and (Inches)

1 Shading indicates approximate sizeof drive inside enclosure

40 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 29 - 1336 REGEN D Frame Through-the-Back Heat Sink Mounting

61(024)

46 (018)

99 (039)

3622(1426)

3752 1

(1477)

3561(1402)

Detail

See Detail267

(105)

11453(4509)

1826(719)

267(105)

3386(1333)

4945(1947)

8067(3176)

9627(3790)

11186(4404)

11781 1

(4638)6508

(2562) 5870(2311)

8674(3415)

6805(2679)

10544(4151)

7739(3047)

Cutout as Viewedfrom INSIDE Enclosure

16 Required43 (0171) Dia for 10-32 x 97 (0340 (0159) for 10-32 x 97 (038) T

841 (331)

Back of Enclosure

Drive

All Dimensions in Millimetersand (Inches)

Minimum dimension allowed ndash More space will improve fan effectiveness and heat dissipation

1 Shading indicates approximate sizeof drive inside enclosure

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 41

Chapter 1 Comparison and Selection

8720MC-RPS Regenerative Power Supply Package

It is important to properly plan before installing the 8720MC-RPS Regenerative Power Supply to ensure that the environment and operating conditions of the units are satisfactory Read this section for important environment and operating conditions information

Environmental Conditions to be Met

The Declaration of Conformity with the requirements for CE Mark was issued for the following units and these units must be used in a cabinet

bull 8720MC-RPS027BM (no longer available)bull 8720MC-RPS065BM 8720MC-RPS065BSbull 8720MC-RPS190BM and 8720MC-RPS190BS

Also before deciding on an installation site consider the following guidelinesbull Verify that the units can be kept clean cool and drybull Be sure that the units are always away from oil metal powder other

airborne contaminants and direct sunlightbull Check that the units will not be exposed to excessive vibration and noise

and that they will not be close to instruments sensitive to electrical noisebull The area chosen should allow the space required for proper air flow as

defined in Figure 36bull Check that the temperatures within the vicinity of the units are between

10 to 50 degC (14 to 122 degF) In case of 8720MC-RPS190 however the ambient temperature must be between -10 to 40 degC (14 to 104 degF)

bull Check that the relative humidity is between 5 and 95 without condensation

bull Do not install the units above 1000 meters (3300 feet) without derating output power For every 300 meters (1000 feet) above 1000 meters (3300 feet) derate the output power 4 When you need to install the units above 1500 meters (5000 feet) contact Rockwell Automation

42 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 30 - Overall Dimensions of a Single Unit of Model 8720MC-RPS065 Unit

Note 8720MC-RPS065BM shown above

D B

A

L

EK

F

E

F

H dia

G diaC

HC

Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kW

V

A

Model

8720MC-RPS065

8720MC-RPS027

A

1794(706)

B

395(156)

C

127(50)

D

3332(1312)

E

10(039)

F

30(12)

G

18(071)

H

9(035)

K

9(035)

L

3183(1253)

No longer available

IMPORTANT The 8720MC-RPS027 unit is no longer available

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 43

Chapter 1 Comparison and Selection

Figure 31 - Overall Dimensions of a Single Unit of Model 8720MC-RPS190 Unit

Note 8720MC-RPS190BM shown above

110 (43) 110 (43) 86 (34)

L3L2L2 L1L1 L3

P

N45(18)

83(33)

435 (171)

242 (96)

595(234)

30(12)

125 (49)

10(04)

M8

40 (

16)

13 (

05)

14 (

06)

20 (

079

)

573

(22

6)

550

(21

7)

503

(19

8)

566

5 (2

230

)

639

5 (2

518

)

20 (

08) 30

(1

2)

10 (

04)

P

N

E

E

30(12)

58(23)

595(234)

125(492)

10 (039) dia

20 (079) dia

M10

Unit Millimeters (Inch)

33 (13

)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

44 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 32 - Required Distance between Units in Case of Two Paralleled Units of Model 8720MC-RPS065 Units

Figure 33 - Required Distance between Units in Case of Three Paralleled Units of Model 8720MC-RPS065 Units

Max 250 (98)Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MC

Note In case two units of Model 8720MC-RPS065 unit are installed in parallel the master unit must be on the right side as shown above

Max 250 (98)Max 250 (98)

Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMCREGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

Note In case three units of Model 8720MC-RPS065 unit are installed in parallel the master unit must be installed at the rightmost end as shown above

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 45

Chapter 1 Comparison and Selection

Figure 34 - Required Distance between Units in Case of Two Paralleled Units of Model 8720MC-RPS190 Unit

Figure 35 - Required Distance between Units in Case of Three Paralleled Units of Model 8720MC-RPS190 Unit

Max 620 (244)Unit Millimeters (inch)

POWER POWER

Note In case two units of Model 8720MC-RPS190 unit are installed in parallel the master unitmust be installed on the right hand side as shown in the above

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

Max 620 (244)

Unit Millimeters (inch)

POWER POWER

Max 620 (244)

POWER

Note In case three units of Model 8720MC-RPS190 unit are installed in parallel the master unit mustbe installed at the rightmost end as shown in the above

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMCREGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

46 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Recommended Air Flow Clearance

Be sure that there is adequate clearance for air ventilation around the 8720MC-RPS Regenerative Power Supply Cooling air flows from the bottom to the top of the units For best cooling effect do not mount the 8720MC-RPS Regenerative Power Supply directly above each other Figure 36 shows recommended air flow clearance

Figure 36 - 8720MC-RPS Recommended Air Flow Clearance

150

(59

)15

0(5

9)

150(59)

150(59)

Exhaust

Intake Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READY

FAULT

PROGRAMPROGRAM kW

V

A

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 47

Chapter 1 Comparison and Selection

8720MC-RPS065 Reactors

Figure 37 shows the dimensional outline drawing of the recommended reactors for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 37 - 8720MC-RPS065 Reactors

Table 15 - 8720MC-RPS Reactor Dimensions mm (in)

[4] 15 (059) dia

[4] H dia

A +

-5

(+-

019

)

G +-2 (+-0078)

F +-1 (+-0039)

80 +

-10

(31

4 +

- 0

39)

B +

1-0

5 (

+0

039

-00

19)

C D

E E

Model A B C D E F G H Weight kg (lb)

8720MC-LR14-070B 140 (55) 125 (49) 145 (57) Max 180 (71)

155 (61) 150 (59) 460 (181) 95 (037) 38 (837)

8720MC-LR10-062B 125 (49) 110 (43) 130 (51) Max 160 (63)

145 (57) 150 (59) 440 (173) 95 (037) 27 (595)

8720MC-LR05-048B 125 (49) 105 (41) 125 (49) Max 155 (61)

1325 (52) 135 (53) 400 (157) 7 (027) 21 (462)

8720MC-LR03-032B 127 (50) 100 (39) 120 (47) Max 140 (55)

1125 (44) 120 (47) 345 (135) 7 (027) 17 (374)

48 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 38 shows the dimensional outline drawing of the recommended ACL units (AC reactor assemblies Model 8720MC-LR10-100B) for Model 8720MC-RPS190BM and 8720MC-RPS190BS units

Figure 38 - 8720MC-RPS190 AC Reactor Assemblies (ACL units)

RB

RB

RY

BL

L1 L4 L2 L5 L3 L6

RB

RB

RY

BL

L1 L4 L2 L5 L3 L6

217

(85

)21

7 (8

5)

488 (192) max

4672 (184)

386(15)

386(15)

80(31)

80(31)

80(31)

75(29)

75(29)

360

(14

1) m

ax

260

(10

2)10

(0

4)10

(0

4) 266 (10) 266 (10)414 (162)

29 (11)

9 (

03)

6 x R38-8

AIR FLOW

Weight 100 kg (220 lbs)

Units mm (in)

L3 L6

L2 L5

L1 L4

Equivalent Circuit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 49

Chapter 1 Comparison and Selection

Note Shown are two (QTY 2) 8720MC-LR10-100B ACL units When ordering be sure to order two 8720MC-LR10-100B ACL units

8720MC-RPS065 Varistors

Figure 39 shows the dimensional outline drawing of the varistors to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 39 - 8720MC-RPS065 Varistors

48 +- 1 (18 +- 003)

5 (0

19)

55

(02

1)

21 +

- 1

(0

8 +

-0

03)

21 +

10

(08

+ 0

39)

+ 1

05

(04

1)

φ42 +- 015 (016)

335

+-

1 (

13

+-

00

3)

4 (0

15)

250

+-

10

(09

8 +

- 0

39)

Equivalent Circuit

3 Crimp Contacts of M6

Unit mm (in)

Model 8720MC-VA-B

50 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS065 Harmonic Filters

Figure 40 shows the dimensional outline drawing of the recommended harmonic filters to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 40 - 8720MC-RPS065 Harmonic Filter

51-+ 571 35 +- 1 35 +- 1

R

105 +- 15 (413 +- 005)

40 +- 15 (157 +- 005)

1195 +- 15 (470 +- 005)

1315 +- 15 (517 +- 005)

15 +

-05

(06

+-

00

5)

39 +

- 1

5

(15

+-

00

5)13

+-1

5(0

5 +

- 0

05)

65 +

- 1

5 (

25

+-

00

5)

2 Oval Holes of 55 mm x 8 mm (021 in x 031 in)

M5 Screw

t15

(0

05)

t12

(0

047)

55 +

- 1

5 (

216

+-

00

5)

225

+-

15

(08

8 +

-0

05)

6 +

- 1

(0

23 +

- 0

03)

Display

Model 8720MC-HF-B2

Unit mm (in)

N E

S TR

N E

Equivalent Circuit

1 M

Ω 15μF

1 M

Ω

047

μFS T

(068 +- 005)

51-+ 571(068 +- 005)(137 +- 003) (137 +- 003)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 51

Chapter 1 Comparison and Selection

8720MC-RPS065 Line Filter (Schaffner)

Figure 41 and Figure 42 show the dimensional outline drawing of the recommended line filters for AC input power to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units when these units must conform with the requirements of CE Mark Figure 41 shows Schaffner products and Figure 42 shows Soshin Electric products

Figure 41 - 8720MC-RPS065 Line Filter (Schaffner)

Table 16 - 8720MC-RPS Line Filter (Schaffner) Dimensions mm (in)

A

B

CD

E

F G

O

Model A B C D E F G O

FN3100-80-35 379 (149) 220 (86) 90 (35) 350 (137) 364 (143) 65 (25) 65 (025) M10

52 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS065 Line Filter (Soshin Electric)

Figure 42 - 8720MC-RPS Line Filter (Soshin Electric)

Table 17 - 8720MC-RPS Line Filter (Soshin Electric) Dimensions mm (in)

3 Input Terminals L

C2 H

J

DEFG

AB

C2 C1

8 Oval Holes K

Grounding Terminal M

Model A B C1 C2 D E F

HF3080C-TOA 405 +- 5(159 +- 019)

350 +- 2(137 +- 007)

100 +- 1(39 +- 003)

100 + 1(39 + 003)

220 +- 2(86 +- 007)

200 +- 1(78 +- 003)

180 +- 2(70 +007)

Model G H J K L M

HF3080C-TOA 56 +-1(220 +- 003)

210 +-2(826 +- 007)

135 +-2(531 +- 007)

425 R x 12 long(016 R x 047 long)

M8 M6

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 53

Chapter 1 Comparison and Selection

8720MC-RPS190 EMC Filter

Figure 43 shows the outline dimensions of Model 8720MC-EF190-VB EMC filter unit for Model 8720MC-RPS190BM and 8720MC-RPS190BS units The Model 8720MC-EF190-VB unit includes the varistor magnetic contactor harmonic filter line filter grounding capacitor fan and MC interface card and cable assembly for this unit The connection diagram ofModel 8720MC-EF190-VB EMC filter unit is shown in Figure 44

Figure 43 - 8720MC-RPS190 EMC Filter

60

30

30 (

118

)10

(0

39)

14

455

10

250

(98

4) M

AX

395 (1555) MAX

91 (

358

)29

87

(11

75)

10

25 (

098

)

10

2013 10 (039)432

44 585353

6076

530

3043

5

30

(30)

180

(70

8)

27 (

106

)11

9 (4

68)

474712

012

0 (4

72)

303867 (341)

23

RE

V 0

1

PRODNOTYPE

Nihon Inter Electronics Corporation

CL

UL

U

A-B

Man

ufac

ture

d by

RE

LIA

NC

E E

LEC

TR

IC L

IMIT

ED

Jap

anS

HIP

DAT

E

SE

RN

oR

EF

ER

TO

US

ER

MA

NU

AL

FO

R

INS

TLL

ATIO

N IN

ST

RU

CT

ION

S

AC

OU

TP

UT

AC

INP

UT

RE

V Hz

PH

AM

PS

VO

LTC

ATN

o

ALL

EN

-BR

AD

LEY

8720

RE

GE

NE

RAT

IVE

PO

WE

R S

UP

PLY

MC

Alle

n-B

radl

eyA

-BQ

UA

LIT

Y

M8X15

2- 20

M8X20L1L2L3

M10X30

L4L5L6

TH

IS E

QU

IPM

EN

T M

US

T B

E M

OU

NT

ED

IN A

SU

ITA

BLE

UL

RE

CO

GN

IZE

D E

NC

LOS

UR

E O

R N

EM

A E

NC

LOS

UR

E

US

E C

OP

PE

R 6

075

Ž W

IRE

ON

LY

CA

UT

ION

DA

NG

ER

ME-B6015

RIS

K O

F E

LEC

TR

ICA

L S

HO

CK

DIS

CO

NN

EC

T IN

PU

TP

OW

ER

BE

FO

RE

SE

RV

ICIN

G E

QU

IPM

EN

T

US

LIS

TE

DU

LS

C(I

ND

CO

NT

EQ

)27

X1

C

S

LU

LU

LIS

TE

D IN

D C

ON

T E

Q 2

7X1

INC

IN

AC

CO

RD

AN

CE

WIT

H IE

C P

UB

LIC

ATIO

N 1

46

ALS

O C

LAS

SIF

IED

BY

UN

DE

RW

RIT

ER

S L

AB

OR

ATO

RIE

S

L3

L2

L1

L4

L5

L6

RE

V

ƒsup3

(1791)

(1700)(051)

(055)

(173) (1389) (230)

Dimensions mm (in)

(236)

(1192)

(118)

(090)

(039)

(18

5)(1

85)

(47

2)

(03

9)(0

78)

(11

8)

(11

8)

(03

9)

(30

1)

(11

8) (1

18)

(1

71)

(23

6)

54 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 44 - Connection Diagram of Model 8720MC-EF190-VB EMC Filter Unit

Note The CN1 CN2 and CN4 connectorscables are included with the 8720MC-EF190-VB EMC Filter Unit

+

+

L4L1

L2

L3

L5

L6

E

1 2 3

1 2 3 1 2 31 2 3

R1

S1

T1

CN3

CN3

CN

160-03141-01

60-03144-01

60-03142-01

CN2

CN

2

CN1

CN3

CN4

CN4

FMI-1 A1 A2 A3 B1 B2 B3

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

MC1MC2

+24V20V2

+24V30V3

SENS-OUT+24V

MC

Cabinet Fan+Cabinet Fan-

SENS

ACL Fan+ACL Fan-

SENSACL Fan+ACL Fan-

SENS

StripWire

StripWire

MC1 (TB4)MC2 (TB4)24V2 (TB4)0V2 (TB4)

24V3 (TB4)0V3 (TB4)SENS (TB4)24V (TB3)MC (TB3)

To 8720MC-RPS190

To 8720MC-RPS190

L1AUX (TB2)L2AUX (TB2)L3AUX (TB2)

COIL

MC

Ctrl

+24V

3S

EN

S

+24VMC

FAN

3PO

WER

FAN

2PO

WER

FAN

1PO

WER

0V3

+24V30V3

0V3+24V3

100μ F

1μF 1M

150K

REDBLKYLWREDBLKYLW

Cooling Fanfor ACL Unit

Cooling Fanfor ACL Unit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 55

Chapter 1 Comparison and Selection

CN ConnectorCable Descriptions

Figure 45 - CN1 Description

Figure 46 - CN2 Description

Figure 47 - CN4 Description

56 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Power and Control Terminal Comparison

1336 REGEN Line Regeneration Package

Input Power Conditioning

In general 1336 REGEN equipment is suitable for direct connection to a correct-voltage AC line If the AC input power system does not have a neutral or one phase referenced to ground as detailed under Ungrounded Distribution Systems (as described in the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50) an isolation transformer with the neutral of the secondary grounded is highly recommended If the line-to-ground voltages on any phase exceed 125 of the nominal line-to-line voltage an isolation transformer with the neutral of the secondary grounded is highly recommended

Grounding

All 1336 REGEN components must be connected to system ground at the PE power ground terminal provided Ground impedance must conform to the requirements of national and local industrial safety regulations (NEC VDE 0160 BSI etc) and should be inspected and tested at appropriate intervals In any cabinet use a single low-impedance ground point or ground bus bar Ground all circuits independently and directly Also connect the AC supply ground conductor directly to the ground point or ground bus bar

Sensitive Circuits

It is essential to define paths through which high frequency ground currents flow to ensure that sensitive circuits do not share a path with these currents Do not run control and signal conductors near or parallel to power conductors

TE (True Earth) Termination

The converterrsquos TE terminals are used for all control signal shields internal to the 1336 REGEN Converter and must be connected to the converterrsquos TE terminals by a separate continuous lead

PE (Power Earth) Termination

A safety ground is required by code This point must be connected to adjacent building steel or a floor ground rod provided grounding points comply with NEC and local regulations

ATTENTION The National Codes and standards (NEC CENELEC etc) and local codes outline the provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury andor equipment damage

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 57

Chapter 1 Comparison and Selection

Figure 48 - 1336 REGEN Grounding for Common Bus Drive

PEGND

GND

Conduit4-Wire Cable

NearestBuilding Structure Steel

PE

GND

GND

PE

PE

PE

COMMON BUSDRIVE

COMMON BUSDRIVE

USERSUPPLIED120V AC

1336 REGENConverter

1321 10Line Reactor

1336 REGENPrecharge

PowerLine Filter

PE

1 (2) jumpers connect PE and TE at the 1336 REGENConverter Main Terminal Block ConsultAllen-Bradley Application Engineering priorto removing either jumper

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

1 1

PE

1 PE TE

R

S

T

TB1-1TB1-3

R1 S1 T1

R1 S1 T1

R2 S2 T2

R2 S2 T2

+DC

+DC

ndashDC

ndashDC

PE

+DCndashDC

120V AC

120 RTN

RIN

SIN

TIN

ROUT

SOUT

TOUT

D Frame

58 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 49 - 1336 REGEN Grounding for AC Drive

PE

PE

GND

GND

PE

Conduit4-Wire Cable

NearestBuilding Structure Steel

USERSUPPLIED120V AC

1336 REGENConverter

1321 3Line Reactor

GND

1 (2) jumpers connect PE and TE at the 1336 REGENConverter Main Terminal Block ConsultAllen-Bradley Application Engineering priorto removing either jumper

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

1 1

PE

PE

AC DRIVEPE

1336 REGENPrecharge

R1 S1 T1

A1 B1 C1

A2 B2 C2

R2 S2 T2

+DC

+DC

ndashDC

ndashDC

1 PE TE

R

S

T

TB1-1TB1-3

120VAC

120 RTND Frame

2

2 Important If you are using a Regenerative Brake with a B FrameAC drive refer to the Power-up Sequence on page 3-3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 59

Chapter 1 Comparison and Selection

380480VAC Power Connections

380480VAC input and output power connections are made as shown in Figure 50 through Figure 54

Table 18 - 380480VAC Power Connections

Note Between the Regenerative DC Bus Supply Operation and Regenerative Brake Operation system layouts the power wiring connection paths are identical in principle The only exceptions are that the Regenerative DC Bus Supply has to have an additional Power Line Filter component and the symbol nomenclatures for the Line Reactors between the two operations are called out differently

Figure 50 - 380480VAC Power Line Filter Connections

ATTENTION 1336 REGEN equipment will not be properly synchronized unless correct Filter-to- Precharge-to-Line Reactor-to- Converter AC power connections are maintained Failure to maintain correct phase-related connections will result in equipment malfunction andor failure

Line Filter Precharge Unit Line Reactor Converter

Input Term

Output Term

Input Term

Output Term

Input Term

Output Term

InputTerm

Regenerative DC Bus Supply Operation RIN ROUT R R1 R1 R2 R2

SIN SOUT S S1 S1 S2 S2

TIN TOUT T T1 T1 T2 T2

Regenerative Brake Operation R R1 A1 A2 R2

S S1 B1 B2 S2

T T1 C1 C2 T2

R IN

PE mdash GND(EARTH GROUND)

S IN

T IN

R OUT

S OUT

T OUT

L R

L T

L S

60 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 51 - 380480VAC 1321 Line Reactor Connections

PE(EARTH GROUND)

PE(EARTH GROUND)

R2 S2

S2

T2

T1

T1

S1

S1

R1

R1

T2

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER OUT(TO CONVERTER)

R2

1321 10 Line Reactor

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER IN(FROM PRECHARGE UNIT)

A2 C1B1A1

AC POWER OUT(TO CONVERTER)

B2

AC POWER OUT(TO CONVERTER)

C2

AC POWER OUT(TO CONVERTER)

PE(EARTH GROUND)

PE(EARTH GROUND)

1321 3 Line Reactor

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 61

Chapter 1 Comparison and Selection

380480VAC Power Wiring

Figure 52 - 380480VAC Precharge Unit Connections

R

PE PE

S T R1 S1 T1

13

L3L2L1

R1 S1 T1

14

S1

CAT 1336R-PRE-VB048-AN SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

48232-40 380-480 482 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IND C O N T EQ

ULreg

LISTED 966X

IND C O N T EQ

C

reg

B and C Frames

R

PE PE

S T R1 S1 T1

AC POWER IN AC POWER OUTEARTH GROUND

(TO 1321 10 LINE REACTOR)

Precharge

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LIS TED9 66X

I ND C O NT E Q

ULreg

LIS TED9 66X

I ND C O NT E Q

C

reg

R S T PE PE

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

R S T PE PE

AC POWER IN EARTH GROUND

R1 S1 T1

AC POWER OUT(TO 1321 10 LINE REACTOR)

D Frame

Precharge

62 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 53 - B and C Frame 380480VAC Converter Connections

T2S2R2DO NOT USEPEGND

PEGND

DC+

DCndash

CAT 1336R-VB048CNV-AN-HAP SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

482ndashndashndashndashndash

3 5060380-480

38 52 ndash ndash735

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

toppedS00 Hz0+J13

J5

J15 J16

J1

J4

PORT

2PO

RT 1

TE

1

234

5

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash3

506

038

0-48

0

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLISTE

D96

6X

IND

CO

NT

EQ

U L regLISTE

D96

6X

IND

CO

NT

EQ

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE PE(EARTH GROUND)

PEGND

PEGND

DC+

DCndash T2S2R2DO NOT USE

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE PE(EARTH GROUND)

DCndash

PEGND

PEGND

DC+ T2S2R2

B Frame

C Frame

Converter

Converter

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 63

Chapter 1 Comparison and Selection

Figure 54 - D Frame 380480VAC Converter Connections

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndash ndash ndash ndash ndash

ndashndash196735144

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

L ISTED 966X

IN D CO N T EQ

ULreg

L ISTED 966X

IN D C O N T EQ

C

reg

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE(EARTH GROUND)

➊ (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block Consult Allen-Bradley Application Engineering prior to removing either jumper

➊ ➊

toppedS00 Hz0+

D Frame

Converter

64 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

380480VAC Power Connection Specifications

Use 75 ordmC (167 ordmF) Copper Wire Only

Table 19 - 380480VAC Power Connection Specifications

Input power connections to D frame Precharge Units and inputoutput power connections to D frame Converters are stud type terminations or bus bar bolts that require the use of lug-type connectors to terminate field-installed conductors Lugs used with these connections are listed in Table 20

Table 20 - Frame D IO Power Connections

1336 REGEN Power Line Filter Ratings

MaxMin Wire Sizemm2 (AWG) (1)

(1) Listed wires sizes are maximumminimum wire sizes that the terminals will accept mdash they are not recommendations

Max TorqueNbullm (lbbullin)

48A 13305 (620) mdashSingle Conductor 170 (15)

78A 26708 (318) mdash Single Conductor 565 (50)

180A 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1336 REGEN Precharge Unit Ratings

B Frame 13305 (620) mdash Single Conductor 170 (15)

C Frame 26708 (318) mdash Single Conductor 565 (50)

D Frame 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1321 10 and 3 Line Reactor Cat No

-3LR048-B and -3LRA048-B (10)-3R55-B and -3RA55-B (3)

13305 (620) mdash Single Conductor 170 (15)

-3LR078-B and -3LRA078-B (10)-3R100-B and -3RA100-B (3)

26708 (318) mdash Single Conductor 565 (50)

-3LR180-B and -3LRA180-B (10)-3R200-B and -3RA200-B (3)

127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1336 REGEN Converter Ratings

B Frame 13305 (620) mdash Single Conductor 170 (15)

C Frame 26708 (318) mdash Single Conductor 565 (50)

D Frame 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

Catalog Number Precharge Input R S T amp PEConverter Input R2 S2 T2 amp PEConverter Output DC+ amp DCndash

T amp B Part Number(1)

(1) T amp B COLOR-KEYEDreg Connectors require T amp B WT117 or TBM-6 Crimper tool or equivalent Lugs should be crimped according to manufacturerrsquos tool instructions

1336R-VB180 Cable (per phase)Qty = 1mm2 = 1072AWG = 40

Qty = 10PN = 54168(2)

(2) 516rdquo stud All other termination studs are 38rdquo

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 65

Chapter 1 Comparison and Selection

120VAC Precharge and Converter Wiring

Table 21 - 120VAC Current Requirements

120VAC is required by the 1336 REGEN Precharge Contactor and 1336 REGEN D Frame Converter fan 120VAC must be derived from the same AC power supply source used for all 1336 REGEN equipment and taken at the AC Power Input or before the Power Line Filter if used

Figure 55 - 120VAC Precharge and Converter Connections

ATTENTION 1336 REGEN equipment does not provide 120VAC short circuit fusing Branch circuit breakers or disconnect switches cannot provide this level of protection for converter and precharge unit components Short circuit fusing should be sized and typed in accordance with National Codes and standards (NEC CENELEC etc) and any additional local codes

1336 REGEN LINE REGENERATION PACKAGE CAT NO

PRECHARGE CONTACTOR CONVERTER FAN

Inrush Amps SS Amps Inrush Amps SS Amps

1336R-VB0481336R-VB078

3A 03A mdash mdash

1336R-VB180 7A 07A 5A 08A

1336 REGEN Precharge

1336 REGEN Converter

AC POWER IN

PEGND

GND TB1-1

TB1-3

120V AC

120V AC

120 RTNUSER SUPPLIED 120V AC

TOUT

SOUT

ROUTR

IN

SIN

TIN

Power Line Filter

66 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

120VAC Converter Connections

120VAC input and output power connections are made to D Frame Converters as shown in Figure 56

Figure 56 - 120VAC D Frame Converter Connections

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndashndashndashndashndash

3 5060380-480

144 196 ndash ndash735

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

120 RTN(120V AC COMMON)

120VAC(120V AC) ➊ ➊

toppedS00 Hz0+

➊ (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block Consult Allen-Bradley Application Engineering prior to removing either jumper

D Frame

Converter

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 67

Chapter 1 Comparison and Selection

120VAC Precharge Connections

120VAC input and output connections are made to BD Frame Precharge Units as shown in Figure 57

Figure 57 - 120VAC Precharge Unit Connections

120VAC Connection Specifications

Use 75 ordmC (167 ordmF) Copper Wire Only

Table 22 - 120VAC Connection Specifications

1336 REGEN PRECHARGE UNIT RATING MaxMin Wire Sizemm2 (AWG)(1)

(1) Listed wires sizes are maximumminimum wire sizes that the terminals will accept mdash they are not recommendations

Max TorqueNbullm (lbbullin)

BD Frames 21030 (1422) 090-113 (8-10)

1336 REGEN CONVERTER RATING

D Frame 21030 (1422) 090-113 (8-10)

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

13

TB1

1 = 120VAC3 = 120VAC Common

B-D Frames

Precharge

68 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Control and Signal Wiring

Sync Cable

The sync cable that is shipped with the 1336 REGEN Precharge unit connects the required startup diagnostic and control signals between the 1336 REGEN Converter Control Board and the 1336 REGEN Precharge Board The ribbon cable shield provided at the converter end must be connected to the Control Board Shield Connector J14 as shown in Figure 60 to maintain signal integrity

IMPORTANT The Precharge-to-Converter Sync Cable shipped with the 1336 REGEN Precharge Unit must be connected between the Precharge Board in the Precharge Unit and the Control Board in the 1336R Converter for 1336 REGEN Line Regen Package operation

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 69

Chapter 1 Comparison and Selection

Figure 58 - 1336 REGEN Precharge-to-Converter Sync Cable Installation

1336 REGENPRECHARGE

UNIT

1336 REGENCONVERTER

1321 10 LINE REACTOR

Sync Cable Length

Control BoardConnector J13

Control BoardConnector J14

Precharge BoardConnector J1

R2 S2 T2

T1S1R1

toppedS00 Hz0+

2 Meters (65 ft)or

4 Meters (13 ft)

70 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 59 - Precharge Unit Precharge Board Connections

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804Y 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

SYNC CABLE

J11

Converter Control BoardConnector J13

Converter Control BoardShield Connector J14

SYNC CABLE

J2

R

R1

S1 T

1

ST

TB1

J1

P8

P7

F1

F2

F3

Precharge Board

Precharge

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 71

Chapter 1 Comparison and Selection

Figure 60 - Converter Control Board Connections

TE

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndash ndash ndash ndash ndash

ndashndash196735144

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O N T EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

1 2 3 4 5 6

DIGITAL OUTPUT

J16

ENABLE RELAY FAULT RELAYCOMM

1 2 3 4 5+ + +

6+

EXTERNALRESET

ENABLE

ndash ndash

J15

J13

J14

SHIELD1

to TE

EXTERNALFAULT

DIGITAL INPUT

J11120V 24V Set Jumper J11 for 24V DC or 120V AC

ENABLE circuit operation

Set Jumper J10 for 24V DC or 120V ACEXTERNAL RESET circuit operation

J18120V 24V Set Jumper J18 for 24V DC or 120V AC

EXTERNAL FAULT operation

SYNC CABLE

J11Precharge Unit Precharge Board

Connector J1

20

1

1

J3

DS1 DS2

DS4

J2

DBUG

NTC

1

9

1 101

9

J4J5

PORT 2

PORT 1

COMM

STATUS

FAULT ENABLE

1

1J1

J9

J17J6

J8

J7

J18 120V 24VJ11 120V 24VJ10 120V 24V

J15

J131

J14SHIELD

INPUTS

OUTPUTS J16

51

65

23 4

1

DIGITALOUTPUT

WIRING

DIGITALINPUT

WIRING

CONTROLWIRING

SYNC CABLE

SYNCCABLESHIELD

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

DS3

TE

CUSTOMERCONTROL AND SIGNAL WIRING

SHIELDS

+24V DC

R47

J10120V 24V

Converter Control Board

Converter

72 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Control Board Connections

All customer control and signal wiring is made to quick-connect terminal blocks J15 and J16

The maximumminimum wire sizes accepted by J15 and J16 is 3306mm2

(1230AWG) Maximum torque is 079Nbullm (7lbbullin) Recommended controlsignal wire is

bull Beldenreg 8760 (or equivalent) mdash 0750mm2 (18AWG) Twisted Pair Shielded

bull Belden 8770 (or equivalent) mdash 0750mm2 (18AWG) Three-conductor Shielded

bull Belden 9460 (or equivalent) mdash 0750mm2 (18AWG) Twisted Pair Shielded

Note If the converter control connections are to be linked to an electronic circuit or device the common or 0V line should be grounded at the drive end only

All customer control and signal wiring shields are terminated at the TE terminal block shown in Figure 60

Cable Routing

If unshielded cable is used control and signal circuits should not run parallel to motor DC bus or unfiltered supply cables with a spacing less than 03 m (1 ft) Cable tray metal dividers or separate conduit should be used

IMPORTANT Signal common (DGND) puts the common or negative side of the signal at earth ground potential Control schemes must be examined for possible conflicts

IMPORTANT If user-installed control and signal wiring with an insulation rating of less than 600V is used route the wiring inside the converter enclosure such that is it separate from any other wiring or uninsulated live parts

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 73

Chapter 1 Comparison and Selection

Digital Input Signals

1336 REGEN Converter digital inputs are designed for operation at either 24VDC or 120VAC Digital input signal circuits must be capable of operating with high = true logic

bull For 24VDC operation +24VDC is available from the 1336 REGEN Converter Control Board

bull For 120VAC operation a separate 120VAC user supply is required

Table 23 - 24VDC and 120VAC Circuits

ATTENTION Ensure that all jumpers on the 1336 REGEN Converter Control Board are set correctly prior to applying AC power to the board Applying 120VAC to the digital inputs when jumpers J10 J11 or J18 are set to 24VDC will permanently damage the Converter Control Board

IMPORTANT Customer EXTERNAL FAULT and ENABLE circuits must be connected to J15 and at logic high for the 1336 REGEN Converter to operate

IN THE LOW STATE MUST GENERATE A VOLTAGE OF NO MORE THAN

AND LEAKAGE CURRENT MUST BE LESS THAN

24VDC Circuits 8VDC 15mA Into a 25kW Load

120VAC Circuits 30VAC 10mA Into a 65kW Load

IN THE HIGH STATE MUST GENERATE A VOLTAGE OF

AND SOURCE CURRENT MUST BE AT LEAST

24VDC Circuits 2026VDC 10mA

120VAC Circuits 81132VAC 20mA

74 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 61 - 24VDC and 120VAC Circuits Operation

IMPORTANT Fuse R47 is self-resetting and will open should a low impedance or short circuit occur at J15 during 24VDC operation Should a fault occur allow 1 minute after removal of power from the Converter Control Board for R47 to cool before reapplying power

IMPORTANT For Regenerative DC Bus Supply applications the 1336 REGEN Line Regeneration Package will be used with one or more common bus drives It is recommend that the fault relay on the 1336 REGEN Converter Control board be interconnected into the common bus drive(s) control logic This will allow coordination the Regenerative DC Bus Supply faults with the common bus drive

EXTERNAL RESET (DIGITAL IN)

COMM (DIGITAL COMMON)

ENABLE (DIGITAL IN)

ndash (24V DC COMM)

+ (24V DC SUPPLY)

5

EXTERNAL FAULT (DIGITAL IN) 6

J15

4

3

2

1

+24V DC (HIGH)

J11 120V 24V

Set Jumper J11 for 24V DC ENABLE Circuit Operation

J18 120V 24V

Set Jumper J18 for 24V DC EXTERNAL FAULT Operation

J10 120V 24V

Set Jumper J10 for 24V DC EXTERNAL RESET Circuit Operation

➊ Maximum wire length is 305 meters (10feet) mdash Use only for local control

24V DC OperationContacts are Shown in the Unpowered State(or in the Powered State with no Enable or External Fault present)

EXTERNAL RESET (DIGITAL IN)

COMM (DIGITAL COMMON)

ENABLE (DIGITAL IN)

NOT USED

NOT USED

5

120V AC RTN

4

3

2

1

120V AC (HIGH)

120V AC OperationContacts are Shown in the Unpowered State(or in the Powered State with no Enable or External Fault present)

EXTERNAL FAULT (DIGITAL IN) 6

J11 120V 24VSet Jumper J11 for 120V AC ENABLE Circuit Operation

J18 120V 24V

J10 120V 24VSet Jumper J10 for 120V AC EXTERNAL RESET Circuit Operation

J15

Set Jumper J18 for 120V AC EXTERNAL FAULT Operation

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 75

Chapter 1 Comparison and Selection

External Fault

Allows a customer-supplied external signal to be wired into the 1336 REGEN Converter Opening this contact issues an external fault command disabling the converter

External Reset

Resets the 1336 REGEN Converter when closed If the converter has faulted closing this contact clears the fault and resets the converter

Enable

For the 1336 REGEN Converter to modulate an enable signal must be present at J15 on the 1336 REGEN Converter Control Board Opening this contact disables the converter When this contact is closed the Enable LED on the Control Board will be lit

Digital Output Signals

Two form C NONC output relays are available at J16 on the 1336 REGEN Control Board to provide external warning or fault change-of-state signals

bull Resistive Rating = 120VAC30VDC 50Abull Inductive Rating = 120VAC30VDC 20A

Figure 62 - Contacts Shown in the Unpowered State

Interlocking 1336 REGEN Enable with AC Drive Enable

It may be desirable to interlock the 1336 REGEN Enable Output with the Enable Input on the connected 1336 PLUS 1336 PLUSII 1336 IMPACT or 1336 FORCE AC drive This will keep the AC drive from starting if the 1336 REGEN Converter is not enabled and will also remove the Enable signal from the AC drive if the 1336 REGEN Converter is faulted If the Enable signals are not interlocked the AC drive may fault on bus overvoltage when attempting to regenerate

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

Fault Output - The fault output is used to indicate that the 1336 REGEN Converter is faulted with either an internal or external faultNote The unpowered state of the fault relay is the opposite of the faulted statemdashor the unpowered state of the fault relay indicates an unfaulted condition

Enable Output - The enable output indicates that the 1336 REGEN Converter is modulating An enable signal must be present on J15 and the 1336 REGEN Converter must not be faulted for the enable output to be active

76 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 63 - Interlocking 1336 REGEN Enable with AC Drive Enable

1336 REGEN (Enable)

Power Down

The Enable on the Regen Unit should be open whenever the main three-phase AC power to the Regen Unit is removed

Power Up

The Enable on the Regen Unit Should be open whenever the three-phase AC line is just powering upgoing through precharge (DC bus is below 85 of the nominal DC bus voltage) Once all the drives and the Regen Unit are at nominal DC bus level then the Enable can be closed

120V AC (High)

Connect to TB3-30 of 1336-L6 L6E or L9Eon 1336 PLUS PLUSII IMPACT or FORCEAC Drive 120V AC (RTN) connects to TB3-2125 or 29

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

+24V DC

Connect to TB3-30 of 1336-L5 L5E or L8Eon 1336 PLUS PLUSII IMPACT or FORCEAC Drive 24V DC common connects to TB3-2125 or 29

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

24V DC Operation

120V AC Operation

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 77

Chapter 1 Comparison and Selection

Figure 64 - 1336 REGEN (Enable) Power UpPower Down

Converter Control Board(see Figure 60 for details)

78 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Installing DC Bus Power Output Wiring - All RPS units

The DC bus output terminals on the main power terminal block (TB1) or the DC bus terminal bars of the 8720MC-RPS Regenerative Power Supply are used for connecting to load equipment such as an inverter Use the recommended wire size shown in Table 31 on page 93 and Table 32 on page 93 for wiring between the 8720MC-RPS Regenerative Power Supply and the load equipment Connect the terminal P on the main power terminal block (TB1) or the terminal bar P of the 8720MC-RPS Regenerative Power Supply to the positive (plus) DC bus terminal of the load equipment and the terminal N on the terminal block TB1 or the terminal bar N to the negative (minus) DC bus terminal of the load equipment Do not connect the positive (plus) side with the wiring of the negative (minus) side Such miswiring will damage the 8720MC-RPS Regenerative Power Supply and the connected load equipment

When multiple drives are connected to the 8720MC-RPS Regenerative Power Supply we suggest you install input fuses before each drive (or refer to local code) to protect the wiring and the drive Select adequate fuse(s) for the drives

Grounding the 8720MC-RPS Regenerative Power Supply

Connect an adequate equipment grounding conductor to ground terminal of load equipment remote control station (if used) input transformer (if used) and ground terminal of the 8720MC-RPS Regenerative Power Supply Run earth conductor to earth ground after confirming that the conductors are unbroken

This system is operated by switching DC bus line from + (plus) bus voltageto - (minus) bus voltage viewing from the ground for the purpose of controlling For this reason plus and minus voltages are always added on a circuit if equipment has a circuit between the bus line of equipment to be connected and the ground (earth) Even if no direct circuit exists between the bus line and the ground pulse current will flow through the stray capacity of the equipment by bus voltage switching When 8720MC-RPS and equipment to be connected to 8720MC-RPS are not securely grounded this current will flow through the circuit and may cause malfunction of them If grounding is not made properly it will cause the malfunction of the other system on the same line

ATTENTION When connecting the DC bus to plural number of external load equipment the user is responsible for installing fuses to protect the DC bus from shorting if no fuse is provided in the load equipment Failure to observe this precaution could result in damage to or destruction of the equipment

ATTENTION Exercise extreme caution for polarity of wiring when wiring DC bus Failure to observe this precaution could result in damage to or destruction of the 8720MC-RPS Regenerative Power Supply and the connected load equipment

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 79

Chapter 1 Comparison and Selection

Install an insulating transformer to the input line of the 8720MC-RPS if unbalanced current flows and earth leakage breaker malfunctions due to the power supply conditions

For grounding use the wire size of grounding terminal as shown in Table 31 on page 93 and Table 32 on page 93

Wiring To Comply with Electromagnetic Compatibility (EMC)

To declare conformity with the requirements for CE Mark 8720MC-RPS Regenerative Power Supply must comply with both EMC directive and low voltage directive This section describes notes on wiring to comply with EMC directive

Table 24 shows the EMC standards compliance for the 8720MC-RPS Regenerative Power Supply units

Table 24 - 8720MC-RPS EMC Standards

Follow these guidelines for wiring to reduce the possibility of strong noise on the input and output lines of the 8720MC-RPS Regenerative Power Supply

1 Use a control cabinet made of metal for installing the 8720MC-RPS Regenerative Power Supply (It has been confirmed that this unit complies with EMC standards when installed inside the control cabinet)

2 Install a line filter designated by Reliance Electric to the power input line of the 8720MC-RPS units Wiring to the line filter must be as short as possible

IMPORTANT 8720MC-RPS Regenerative Power Supply itself is not subject to Machine directive When 8720MC-RPS Regenerative Power Supply is combined with other equipment control cabinet and machine it is needed to declare the compliance with Machine directive Noise level will vary depending on the installation and wiring of 8720MC-RPS Regenerative Power Supply other equipment and control cabinet It has been already confirmed that 8720MC-RPS Regenerative Power Supply complies with EMC standards only when 8720MC-RPS Regenerative Power Supply is composed of the component parts designated by Reliance Electric In order for users to declare the conformity with the requirements for CE Mark do not fail to confirm that the unit complies with EMC standards on the final conditions after completion of installation and wiring

8720MC-RPS027 (This model is no longer available)

8720MC-RPS065 2004108ECEN 501781997EN 61800-32004

8720MC-RPS190

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3 Because current will leak to the earth when a line filter is installed connection to the earth must be secured Due to leaked current the earth leakage breaker may malfunction Select a proper breaker complying with leaked current (Rated current 100 to 500mA and operating time within 01 to 2 seconds)

4 The control cabinet must be securely grounded Wiring to be taken into grounding terminal of the control cabinet must be as thick and short as possible

5 The input and output line of the 8720MC-RPS units must be separated from the output line of the inverter unit as far as possible

6 Wiring of the control signal must be terminated within the control cabinet If the control cable needs to extend out of the control cabinet it is recommended to use shielded cables When ferrite cores are used install them to the side of the 8720MC-RPS units The following are the ferrite cores for the control cables recommendedbull ZCAT2032-0930 (Inside diameter 9 +- 1 mm) TDKbull ZCAT2035-1330 (Inside diameter 13 +- 1 mm) TDK

7 For notes on wiring to the other equipment and motors to be connected with the 8720MC-RPS refer to the manuals of the relevant equipment

Power Rating

Power rating of 8720MC-RPS Regenerative Power Supply depends on the number of units connected in parallel as shown in Table 25 Up to three units can be connected

Table 25 - Unit Connection and Power Ratings

Unit Connection Model Number Power Rating

15 kW Single Unit 8720MC-RPS027BM x 1(This model is no longer available)

15 kW

37 kW Single Unit 8720MC-RPS065BM x 1 37 kW

Two paralleled units 8720MC-RPS065BM +8720MC-RPS065BS x 1

75 kW

Three paralleled units 8720MC-RPS065BM +8720MC-RPS065BS x 2

110 kW

125 kW Single Unit 8720MC-RPS190BM x 1 125 kW

Two paralleled units 8720MC-RPS190BM +8720MC-RPS190BS x 1

250 kW

Three paralleled units 8720MC-RPS190BM +8720MC-RPS190BS x 2

375 kW

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Appearance of Model 8720MC-RPS065

Figure 65 shows the front view of the 8720MC-RPS065 with the front cover installed The operation panel (only for master unit) and the power lamp can be seen through the front cover All the terminals blocks to connect wiring are covered by the front cover

Figure 65 - Front View of the 8720MC-RPS065 With Cover

When the front cover is removed from the 8720MC-RPS065 the main power terminal block (TB1) and the Regulator Board (only for master unit) appear as shown in Figure 66 To remove the front cover first remove the screw at the upper-left corner of the unit and then lift up the cover Do not drop the screw from the cover

Figure 66 - Front View of the 8720MC-RPS065 With Cover Removed

Hole for Cover Fixing Screw

Power Lamp

Front Cover

Operation Panel (only for Master Unit)REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Unit Front View

RST PRG ENT

POWER

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Main Power Terminal Block (TB1)

Regulator Board (only for Master Unit)

Sequence Signal Terminal Block (TB3)

Unit After Removing Front Cover

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The control power terminal block (TB2) for Model 8720MC-RPS065 is disclosed as shown in Figure 67 when the Regulator Board is opened to the left-hand side by removing the two fixing screws on the right-hand side of the bracket supporting the Regulator Board

Figure 67 - Front View of the 8720MC-RPS065 With Regulator Board Removed

Appearance of Model 8720MC-RPS190

Figure 68 shows the front view of the 8720MC-RPS190 with the front cover installed

The 8720MC-RPS190 unit has the main power terminals L1 L2 and L3 at the top of the unit and DC bus terminals P and N at the bottom of the unit

Figure 68 - Front View of the 8720MC-RPS190 With Cover

When the front cover is removed from the 8720MC-RPS190 Regenerative Power Supply the Control Power Terminal Block (TB2) the Control Terminal Block (TB4) the Regulator Board (only for master unit) and Sequence Signal Terminal Block (TB3) appear as shown in Figure 69

POWER

Control Power Terminal Block (TB2)

Unit After Removing Regulator Board

Main Power Terminal Block (TB1)

Hole for Cover Fixing Screw

Power Lamp

Front Cover

Operation Panel (only for Master Unit)REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

P N DC Bus Terminals

Main Power TerminalsL2 L1 L3

Unit Front View

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Figure 69 - Front View of the 8720MC-RPS190 With Cover Removed

Terminal Blocks on the Main Circuit

This section provides the main circuit block diagram and the description of the main power terminal block (TB1) and the control power terminal block (TB2) The main circuit block diagram for Model 8720MC-RPS065BM and 8720MC-RPS065BS is shown in Figure 70

Figure 70 - Terminal Blocks on the Main Circuit for RPS065 units

Unit After Removing Front Cover

Control Power Terminak Block (TB2)

Control Terminal Block (TB4)

Regulator Board (only for Master Unit)RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

Sequence Signal Terminal Block (TB3)

L1AUX

L2AUX

L3AUX

PR1PR2PR3

+24V30V3SENS+24V20V2MC1MC2

Fuse1

Fuse2

Fuse3

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

MC1

MC2

L1

L2

L3

G P

N

Driver Board RCPB

Power Interface Board PIFS

CN

16

CN17

CN

5

TB2

TB1TB1

PR DIS

PR FUSE1

PrechargeDischargeResistor

+

+

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Figure 71 shows the main circuit block diagram for Model 8720MC-RPS190BM and 8720MC-RPS190BS

Figure 71 - Terminal Blocks on the Main Circuit for RPS190 unit

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

L1

L2

L3

G P

N

Power Interface Board PIFS

CN16

CN20

CN17

CN5

CN5

TB2

TB4

PR DIS

PRFuse 2

Fuse 1

PrechargeDischargeResistor

BDI

BDI

APS

MC1

MC2

Fuse 3

CN16

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Main Power Terminal Block (TB1) for Model 8720MC-RPS065

Table 26 describes the terminals on the main power terminal block (TB1) for Model 8720MC-RPS065

Table 26 - Main Power Terminal Block (TB1) for Model 8720MC-RPS065

Control Power Terminal Block (TB2) for Model 8720MC-RPS065

Table 27 describes the terminals on the control power terminal block (TB2) for Model 8720MC-RPS065

Table 27 - Control Power Terminal Block (TB2) for Model 8720MC-RPS065

Terminal Name Symbol Description

Main Power Terminals L1 L2 L3 To connect three-phase AC input power to the main circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

DC Bus Terminals P N To connect the 8720MC-RPS Regenerative Power Supply to load equipment

Grounding Terminal G To ground the 8720MC-RPS Regenerative Power Supply

Terminal Name Symbol Description

Control Power Terminals L1AUXL2AUXL3AUX

To connect three-phase AC input power to the control circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

Terminals to Connect PrechargeDischarge Resistor

PR1 PR2 PR3 To connect prechargedischarge resistorbull When the built-in resistor is used

ndash Jumper between PR2 and PR3 and open PR1

bull When an external resistor is usedndash Connect the resistor between PR1 and

PR2 and open PR3bull When the unit is connected for power

regeneration mode onlyndash Open all the terminals PR1 PR2 and

PR3

Control Terminals for Main Magnetic Contactor

MC1 MC2 To be used as the control terminals for the main magnetic contactor (rated for250 VAC 1 Amp or 30 VDC1 Amp)

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Main Power Terminal Bar for Model 8720MC-RPS190

Table 28 describes the terminals on the main power terminal bar for Model 8720MC-RPS190

Table 28 - Main Power Terminal Bar for Model 8720MC-RPS190

Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190

Table 29 describes the terminals on the control power terminal block (TB2) and the control terminal block (TB4) for Model 8720MC-RPS190

Table 29 - Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190

Terminal Name Symbol Description

Main Power Terminals L1 L2 L3 To connect three-phase AC input power to the main circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

DC Bus Terminals P N To connect the 8720MC-RPS Regenerative Power Supply to load equipment

Grounding Terminal G To ground the 8720MC-RPS Regenerative Power Supply

Terminal Name TBx Symbol Description

Control Power Terminals

TB2 L1AUXL2AUXL3AUX

To connect three-phase AC input power to the control circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

Terminals to Connect PrechargeDischarge Resistor

PR1PR2PR3

To connect prechargedischarge resistorbull When the built-in resistor is used

ndash Jumper between PR2 and PR3 and open PR1

bull When an external resistor is usedndash Connect the resistor between PR1 and

PR2 and open PR3bull When the unit is connected for power

regeneration mode onlyndash Open all the terminals PR1 PR2 and

PR3

AC Reactor Fan Power Terminals

TB4 +24V30V3

To supply AC power to the fan for the AC reactor unit through the EM4000 EMC filter unit

Terminals for Fan Fault Signal

SENS To enter fault signal of the fan for the AC reactor unit

Power Terminals for Main Magnetic Contactor MC and Optional Fan

+24V20V2

To supply power to the main magnetic contactor and the fan for the cabinet fan through the 8720MC-EF190 EMC filter unit

Control Terminals for Main Magnetic Contactor

MC1MC2

To be used as the control terminals for the main magnetic contactor

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Regulator Board

The Regulator Board exists only on the master unit The slave unit for parallel connection has no Regulator Board and is controlled by the microprocessor of the Regulator Board on the master unit

The 8720MC-RPS Regenerative Power Supply regulation is performed by a microprocessor on the Regulator Board Figure 72 shows the locations of the main components on the Regulator Board The operation of the 8720MC-RPS Regenerative Power Supply is adjusted by the parameters set by the keypad

Figure 72 - 8720MC-RPS Regulator Board

PWM Gating Signals

Based on the output of the currentvoltage control loop the Regulator Board sends PWM gating signals through the Power Interface Board to the Power Modules (transistors) producing a pulse-width-modulated (PWM) waveform

Sequence Output Signals

Sequence output signals are provided from the sequence signal terminal block (TB3) of the Regulator Board to indicate the unit status

Four-character Display and Six LEDs

A four-character seven-segment light-emitting diode (LED) display is used to monitor values parameter numbers parameter values and error codes Six LEDs show the display mode of the operation panel and the units of the monitored values

JP1 JP3

SW6

JP2SW7

Sequence Signal Terminal Block (TB3)

CN2

CN1

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Microprocessor

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Jumpers and Switches

The jumpers JP1 to JP3 and the switches SW6 and SW7 are set at the factory before shipment If you need to change the jumpers andor switch settings read and understand the following description of these jumpers and switches before proceeding

Jumper JP1 to Enable Operation

Short this jumper to start switching operation of transistors of the 8720MC-RPS Regenerative Power Supply when the RUN sequence input is enabled This jumper should always be kept closed

Jumper JP2 to Enable Inspection Mode

Keep this jumper open always

Reset Switch SW6

Pressing this switch resets the CPU

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should set jumpers and switches Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life

ATTENTION Do not press the reset button switch (SW6) during operation Also do not alter the setting of any jumpers and switches during operation Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

ATTENTION Do not alter the settings of any jumpers not described in this manual Failure to observe this precaution could result in damage to or destruction of the equipment

IMPORTANT Do not press the reset switch SW6 during operation

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Switch SW7 to Enable Base Block

This switch is used to stop switching of transistors that produce PWM waveform by interrupting the base signal from the Power Modules To interrupt the base signal turn the switch to the OFF side

As shown in Figure 73 SW7 consists of four switches and SW7-1 to SW7-3 can be allocated to the master unit and slave units 1 and 2 In the case of a master with paralleled slave units it is possible to interrupt the base signal of each unit by turning the corresponding switch to the OFF side SW7-4 must always be kept to the OFF side

When two units are connected in parallel turn the switches SW7-1 and SW7-2 to the ON side and when three units are connected in parallel turn the switches SW7-1 through SW7-3 to the ON side

Figure 73 - SW7-x Switches

Sequence Signal Terminal Block (TB3)

As shown in Table 30 there is a sequence signal terminal block (TB3) on the Regulator Board Table 30 provides the information on each terminal of TB3

Slave Unit 2

Slave Unit 1

Master Unit

SW7-4

SW7-3

SW7-2

SW7-1

ON OFFENABLE BASE BLOCK

Keep SW7-4 always to the OFF side

When the switch is turned to the OFF side the base signal is interrupted and the unit will be in the OFF conditionWhen the switch is turned to the ON side the base signal is kept ON and PWM switching will continue

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Table 30 - Sequence Signal Terminal Block (TB3)

Description

Enter the supplemental contact signal (normally open contact) of the main magnetic contactor

The reset signal (+24 VDC) is used to reset fault Close this reset signal as required

Enter the RUN signal (+24 VDC)

0 V of +24 VDC power

+24 VDC power (rating 24 VDC02 Amps)

Common for IP and RDY signals

This is a contact signal that is turned ON during instantaneous power loss (contact rating 30 VDC50 mA)

This is a contact signal that is turned ON while the unit is ready for operation (contact rating 30 VDC50 mA)

This is a contact signal that opens while fault occurs (contact rating 250 VAC1 Amp or 30 VDC1 Amp)

Name of Terminal

Sequence InputSignals

Power forSequence Signals

Sequence OutputSignals

Symbol

MC

RST

PWR

0 V

24 V

COM

IP

RDY

FR FR

MCMC

24V

8720MC-RPS

47K

1K

RST

24V

8720MC-RPS

47K

1K

PWR

24V

8720MC-RPS

47K

1K

24V

0VCOM

IP

+VC

0VCIP

464K

Load

8720MC-RPS

24V

0VCOM

RDY

+VC

0VCRDY

464K

Load

8720MC-RPS

FR

FR

8720MC-RPS

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

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Wiring

Recommended Wire Sizes

This section shows the recommended wire sizes for the wires to be used in cabinet Select the wire sizes in consideration of the following

bull Applicable local national and international codesbull Temperature increase and voltage drop due to type of wires wiring

method wiring distance etc

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

ATTENTION The user is responsible for conforming with all the applicable codes Wiring practices grounding disconnects and overcurrent protection are of particular importance Failure to observe this precaution could result in severe bodily injury or loss of life

ATTENTION Do not use a megger to perform continuity checks in the equipment Use higher range of a circuit tester for this purpose Failure to observe this precaution could result in damage to or destruction of the equipment

ATTENTION The user is responsible for conforming with all applicable local national and international codes Failure to observe this precaution could result in damage to or destruction of the equipment

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Recommended Wire Sizes for Power Wiring to the Main Power Terminal Block (TB1) and the Main Power Terminal Bars

Table 31 and Table 32 show the recommended wire sizes for power wiring to the main power terminal block (TB1) and the Main Power Terminal Bars Table 31 shows the wire sizes for Model 8720MC-RPS065 unit and Table 32 shows the wire sizes for Model 8720MC-RPS190 unit The wire sizes shown assume full utilization of the rated capacity of the RPS unit

Table 31 - Recommended Maximum Wire Sizes for Model 8720MC-RPS065 Unit

Table 32 - Recommended Maximum Wire Sizes for Model 8720MC-RPS190 Unit

Recommended Wire Sizes for Power Wiring to the Control Power Terminal Block (TB2) and the Control Terminal Block (TB4)

Table 33 shows the recommended wire sizes for power wiring to the control power terminal block (TB2) and the control terminal block (TB4)

Table 33 - Recommended Wire Sizes for Power Wiring to the Control Power Terminals and the control terminal block (TB4)

Name of Terminal Symbol Screw Size Size of Wire AWG (mm2)

Main Terminals (Input) L1 L2 L3 M6 4 (22 mm2)

DC Bus Terminals (Output) P N M6 4 (22 mm2)

Grounding Terminal (Earth) G M6 5 (22 mm2)

Name of Terminal Symbol Screw Size Wire Size Attached Lugs(1)

(1) UL-listed wires must be lugged by attached lugs

Main Power Supply Terminals

L1 L2 L3 M10 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-10 (M10) (6 Pieces)(2)

(2) JST is Japan Solderless Terminal Co

DC Bus Terminals P N M10 Larger than 100mm2

(AWG 40)JST R100-10(M10) (2 Pieces)(2)

Grounding Terminal G M8 Larger than 38mm2 (AWG 2)

JST R38-8 (M10)(1 Piece)(2)

Name of Terminal Symbol Screw Size Size of Wire AWG (mm2)

Main Terminals (Input) L1AUX L2AUX L3AUX M6 12 (35mm2)

DC Bus Terminals (Output) PR1 PR2 PR3 M6 12 (35mm2)

Grounding Terminal (Earth) MC1 MC2 M6 14 (20 mm2)

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Table 34 - Recommended Power Wire Sizes for the 8720MC-EF190-VB Unit

For further details on wiring refer to Chapter 4 Wiring in the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Adapters and Communications

Note 1336 REGEN can be connected to any compatible SCANporttrade network through an external module The 8720MC-RPS cannot interface with any network

1336 REGEN

Adapter Definitions

Serial communication devices such as the Human Interface Module (HIM) that are connected to the 1336 REGEN Converter are identified by SCANport serial communications as adapters Depending on the communications options ordered a number of different adapters are available

When the Converter-mounted Programming-only HIM is supplied it is connected as adapter 1 as detailed in Figure 74 Figure 74 also shows the maximum distance allowed between devices

Name of Terminal Symbol Screw Size Wire Size Attached Lugs(1)

(1) UL-listed wires must be lugged by attached lugs

Main Terminals (inputs)

L1 L2 L3 M8 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-8 (M8)(6 Pieces)(2)

(2) JST is Japan Solderless Terminal Co

Main Terminals (outputs)

L4 L5 L6 M10 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-10 (M10) (2 Pieces)(2)

Grounding Terminal (Earth)

G M8 Larger than 38mm2 (AWG 2)

JST R38-8 (M8)(1 Piece)(2)

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Figure 74 - 1336 REGEN Adapter Definitions

1203-SG2

1203-SG4 2 3 4 5

2 3

toppedS00 Hz0+

Programming OnlyHIM(Adapter 1)

Expansion Options(Adapter 2)

Digital IOmdash J15J16 mdash

(Adapter 0)

1336 REGENConverter Control Board J3

1

9

19

PORT 2

PORT 1J6

J16

J15

ESCSEL

toppedS00 Hz0+

Adapter 2

Total Cable Distance Between EachDevice and Converter Must Be

10 Meters (33 ft) or Less

ESC SEL

F1 F2 F3 F4

Port Expansion Option(1203-SG2)

GPT or Other Remote Device

Cable Lengthin Meters = 10 - X

Cable Lengthin Meters = 10 - X

HIM or OtherRemote Device

Length = X Meters

Max CableLength = 10 Meters

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Human Interface Module (HIM)

HIM Description

When the converter-mounted HIM is supplied it is connected as Adapter 1 and visible from the front of the converter The display panel provides a means of programming the 1336 REGEN Converter and viewing the various operating parameters

HIM Removal

For handheld operation the module can be removed and located up to 10 meters (33 feet) from the 1336 REGEN Converter

IMPORTANT If a Control Panel HIM is connected to the 1336 REGEN Converter only the Start key and Stop key on the control panel will be functional mdash The Start key will send an Enable command to the Converter the Stop key will send a Not Enable command to the Converter

ATTENTION When a HIM is not supplied on enclosed NEMA Type 1 (IP 20) 1336 REGEN Controllers the blank cover plate (option HAB) must be installed to close the opening in the front cover of the enclosure Failure to install the blank cover plate allows access to electrically live parts which may result in personnel injury andor equipment damage

When a HIM is supplied with enclosed NEMA Type 1 (IP 20) 1336 REGEN Converters but has been removed from its mounting cradle for remote operation the blank cover plate must be installed in its place

ATTENTION Some voltages present behind the 1336 REGEN Converter front cover are at incoming line potential To avoid an electric shock hazard use extreme caution when removingreplacing the HIM

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Figure 75 - 1336 REGEN HIM

8720MC-RPS

This section describes the configuration of the operation panel and the operation modes

Configuration of the Operation Panel

The operation panel is used for setting parameters monitoring operating conditions and resetting faults Figure 76 shows the configuration of the operation panel and the names of the components

Figure 76 - 8720MC-RPS Configuration of the Operation Panel

On the keypad of the operation panel there are five push-button switches used for selecting monitoring information setting parameters and resetting faults

HIM Operation

ESCapeWhen pressed the escape key will cause the programming system to go back one level in the menu tree

SELectPressing the select key alternately causes the top or bottom line of the display to become active The flashing first character indicates which line is active

IncrementDecrementThese keys are used to increment and decrement a value or scroll though different parameters

EnterWhen pressed a parameter will be selected or a parameter value will be entered into memory After a parameter has been entered into memory the top line of the display will automatically become active allowing another parameter to be chosen

7 053delbanE

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kW

V

A

Status LED Display

Keypad

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The display on the operation panel consists of four seven-segment LEDs that display monitored values parameter numbers parameter values and error codes

Six status LEDs on the operation panel display the operation status and the units of the monitored values

Operation Modes

The operation panel operates in the two modesbull Monitor modebull Program mode

In monitor mode you can monitor various operating conditions including input current of the 8720MC-RPS Regenerative Power Supply DC bus voltage etc In program mode you can view and change parameter values and examine the error log

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Monitor Mode

Monitor mode is the operation mode to display operating conditions The following data can be displayed in this mode

bull Input current bull AC input power voltagebull DC bus voltagebull Powerbull Load ratio

The displayed value of input current is only an approximate value and no accuracy can be guaranteed If you need an accurate input current measure it by using a dedicated measuring device

To select a value to monitor press the key or the key until the desired value is displayed Pressing the key or the key will move you through the each of the displays

The unit of the displayed value is shown by turning ON the status LEDs as follows

bull A Shows the unit when the input current is displayedbull V Shows the unit when monitoring the AC input power voltage or the

DC bus voltagebull KW Shows the unit when monitoring the powerbull Turning OFF all LEDs Shows the unit when the load ratio is displayed

In both cases of monitoring the AC input power voltage and the DC bus voltage the V status LED is ON You can judge which item is being monitored by the display order The unit of the load ratio is percent () But in this case no status LED is ON

In case of monitoring the power the KW status LED is ON continuously when the operation is in power running and the KW status LED flashes when the operation is regenerative

In monitor mode the PROGRAM status LED is turned OFF indicating that the operation panel is not in program mode

When any fault occurs the operation panel cannot be changed to monitor mode

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Figure 77 - Example of Display in Monitor Mode

Program Mode

Program mode allows you to display and modify parameter values and to display the error log The following can be displayed in program mode

bull Types of parametersbull Parameter numbersbull Parameter valuesbull Selection of error logbull Error log numberbull Error codes

In program mode the PROGRAM status LED is ON indicating that the operation panel is in program mode

Figure 78 - Example of Display in Program Mode

Display

The display portion of the operation panel is a four-character seven-segment LED When the unit is powered up SELF is displayed as the 8720MC-RPS Regenerative Power Supply performs the power-up self-diagnostics When the diagnostics are completed the display indicates various monitor values parameter numbers parameter values and error codes

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

The PROGRAMstatus LED will not turn ON

A status LED ( A V or KW) will turn ON corresponding to the selectedmonitor display

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

The PROGRAM status LED will turn ON

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Keypad

The keypad portion of the operation panel has five push-button switches that are used to select monitoring items to set parameters and to reset faults

Status LEDs

The operation panel contains six LEDs that show the present status of the 8720MC-RPS Regenerative Power Supply Each status LED has the following meaning

Table 35 - Status LED Descriptions

The UP () and DOWN () arrow keys are used tobull Select monitoring items in monitor modebull Select parameters and move through the error log in case of

program modebull Increase or decrease a numeric value when a parameter value is

displayedHolding down these keys will increase the scroll speed

The ENT key is used tobull Display a selected parameter value and the contents of the error

log in program modebull Save a parameter value when the parameter value is displayed

The PRG key is used tobull Move between program and monitor modes The PROGRAM

status LED will turn OFF when the operation panel is in monitor mode and turn ON when the operation panel is in program mode

bull Return to the display of parameter number without saving a parameter value when a parameter value is displayed

The RST key is used tobull Reset fault when fault occurred and the display shows the error

codeBefore resetting fault remove the reasons of the fault Note that when the RUN sequence signal has entered fault cannot be reset

LED Status Meaning

Ready On PWM switching is being performed

Off PWM switching is not performed

Fault On Fault occurred or the error log is being displayed

Off Operation is normal

Program On The operation panel is in program mode

Off The operation panel is in monitor mode

A On The root mean square value of the monitored input current is displayed in the unit of ampere(1)

ENT

PRG

RST

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 101

Chapter 1 Comparison and Selection

V On The root mean square value of the monitored AC input power voltage or DC bus voltage is displayed in the unit of volt

KW On The monitored power (power running) is displayed in the unit of kilowatt

Flashing The monitored power (regenerated) is displayed in the unitof kilowatt

A V and KW Off The load ratio(2) is displayed in the unit of when A V and KW are turned OFF in monitor mode

(1) The displayed value of input current is only an approximate value and no accuracy can be guaranteed If you need an accurate value measure it by using a dedicated measuring device

(2) The load ratio is a ratio of the input current to the rated current

LED Status Meaning

102 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Chapter 2

Wiring Examples and Components

Note The 8720MC-RPS027 unit is no longer available

8720MC-RPS065 Wiring Examples

Single Unit

Figure 79 - Typical Connection of AC Input Power Wiring for Single Unit of Model 8720MC-RPS065

ATTENTION Special caution must be paid to wiring to the 8720MC-RPS Regenerative Power Supply when connecting multiple units in parallel The phases of AC input power to the main power supply terminals (L1 L2 and L3) and to the control power terminals (L1AUX L2AUX and L3AUX) and the polarity of DC bus output (P and N) of all the connected units must be the same Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

MC

L1 P

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

MC1

MC2

PWR

MC

24V

8720MC-RPSRegenerativePower Supply

Unit

MC

CircuitBreaker lt4

(CB)

Line Filter lt5 for AC Input

Power

Single-phaseLine Filter lt5

MainMagneticContactor

(MC)

Reactor lt11

HarmonicFilter

Terminal Block forControl Power (TB2)

100 to 115 VACor

200 to 230 VAC

380 to

460 VAC

RUN OnOff

Terminal Block for Sequence Signals (TB3)

Terminal Block for Main Power Supply (TB1)

Protection Fuse lt2

Terminals P and N lt6of Load Equipment

Varistor

Fuse lt4 for

PowerSupply

lt8 9

L3

L2

G

N

E

lt10

lt1

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 103

Chapter 2 Wiring Examples and Components

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switch SW7-1 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a

line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

6gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use twisted shielded cable

7gt The length of the wiring in the cabinet must be as short as possible8gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible9gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration10gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below11gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

104 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

Two Paralleled Units

Figure 80 - Typical Connection of AC Input Power Wiring for Two Paralleled Units of Model 8720MC-RPS065

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX The phases of the control power L1AUX L2AUX and L3AUX for the slave unit(s) must also be same as those for the master unit

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switches SW7-1 and SW7-2 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt The slave circuit breaker must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating if your local code requires them

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3MC1

MC2

8720MC-RPSRegenerative Power

Supply Unit 2(Slave Unit)

8720MC-RPSRegenerative Power

Supply Unit 1(Master Unit)

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3MC1

MC2

PWR

MC

24VMC1 CB2

CB2

MC2

RUN OnOff

MC2

MC1

MC2

MC1

Reactor(L1)

MainMagneticContactor

(MC1)

HarmonicFilter

CircuitBreaker lt4

(CB1)

CircuitBreaker lt4

(CB2)

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Single-phaseLine Filter lt6

MainMagneticContactor

(MC2) Reactor(L2)

HarmonicFilter

ProtectionFuse lt2

ProtectionFuse lt2

TerminalsP and Nof Load Equipment

380 to460 VAC

100 to115 VAC

or200 to

230 VAC

Varistor

Varistor

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

lt9 10E

lt9 10E

lt5 11

lt12

lt1

lt12

lt7

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 105

Chapter 2 Wiring Examples and Components

6gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

7gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use Bus bar for the common bus sized to 175 times the total continuous current output of the RPS units

8gt The length of the wiring in the cabinet must be as short as possible9gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible10gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration11gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below12gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

106 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

Three Paralleled Units

Figure 81 - Typical Connection of AC Input Power Wiring for Three Paralleled Units of Model 8720MC-RPS065

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX The phases of the control power L1AUX L2AUX and L3AUX for the slave unit(s) must also be same as those for the master unit

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switches SW7-1 SW7-2 and SW7-3 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt The slave circuit breaker must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating if your local code requires them

MC3

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

8720MC-RPSRegenerative Power

Supply Unit 3(Slave Unit 2)

8720MC-RPSRegenerative Power

Supply Unit 2(Slave Unit 1)

8720MC-RPSRegenerative Power

Supply Unit 1(Master Unit)

MC2

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

MC1

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

PWR

MC

24VMC1 MC3 CB3CB2MC2

CircuitBreaker lt4

(CB3)

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Single-phaseLine Filter

CircuitBreaker lt4

(CB2)

CircuitBreaker lt4

(CB1)

MainMagneticContactor

(MC3)

MainMagneticContactor

(MC2)

MainMagneticContactor

(MC1)

Reactor(L3)

Reactor(L2)

Reactor(L1)

380 to460 VAC

100 to 115 VACor

200 to 230 VAC

ProtectionFuse lt2

ProtectionFuse lt2

ProtectionFuse lt2

Terminals P and Nof Load Equipment

HarmonicFilter

RUN OnOff

Varistor

HarmonicFilter

HarmonicFilter

Varistor

Varistor

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

lt9 10

lt12

lt1

lt12

lt12

lt7

lt5 11

lt9 10E

lt9 10

lt6

E

E

CB2 MC2

MC1

MC3CB3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 107

Chapter 2 Wiring Examples and Components

6gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

7gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use Bus bar for the common bus sized to 175 times the total continuous current output of the RPS units

8gt The length of the wiring in the cabinet must be as short as possible9gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible10gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration11gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below12gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

When Used as a Converter for Power Regeneration Mode Only

Figure 82 - Wiring for Model 8720MC-RPS065 Unit Used as a Converter for the Power Regeneration Mode Only

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

8720MC-RPS027and8720MC-RPS065

MainMagneticContactor

(MC1)

MC1100 to 115 VACor

200 to 230 VAC

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1

MC2

PWR

READY

MC

24V

CircuitBreaker(CB2)

CircuitBreaker(CB1)

L1

L2

L3

MC1

RUN OnOff

U

V

W

P

N

G

To AC Motor

Reactor

Reactor

Inverter(Load Equipment)

8720MC-RPSRegenerative Power

Supply Unit(Dedicated for PowerRegeneration Mode)

HarmonicFilter

VaristorFuse

Protection Fuse lt2

Single PhaseLine Filter

Line Filter for AC Input Power

lt1

lt2

lt7

lt8

lt9

lt6E

READY

108 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switch SW7-1 on the Regulator Board without fail4gt Wiring to be taken into cabinet must be as short as possible5gt This connection is only used with AC input drives6gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible7gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration8gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below9gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

It is possible to select the 8720MC-RPS units depending on the regenerative power when only regenerated power of the unit integrating converter and inverter is used In this case however the following cautions must be observed Figure 82 shows wiring of the 8720MC-RPS065 unit used as a converter for the power regeneration mode only

bull Rating of regenerative power of the 8720MC-RPS is less than rated power both in the instantaneous rating and continuous rating

bull When rectifier portion of inverter is composed of thyristor CR snubber circuit between anode and cathode of thyristor may become overloaded Therefore treating time for regenerative power must be within 5 seconds for 3 minutes Because the current ICR flowing through CR snubber circuit in the power regeneration mode is represented by the following formula verify the specifications of CR snubber circuit

ndash

bull Do not fail to connect ACL unit of 3 impedance toward inverter rating with the AC input line of inverter Without ACL unit excessive circulating current will flow between the 8720MC-RPS units

bull Even during the power running current will be supplied from the 8720MC-RPS unit to DC bus proportionally to the impedance ratio of both reactors at the 8720MC-RPS unit and inverter This current must not exceed the rating of the 8720MC-RPS unit

bull Set the parameter of the FWD Current Limit (U001) to zero (0)

bull Set the parameter of the Discharging Function Enable (F017) to zero (OFF)

bull Set the DC bus voltage to start power regeneration to the parameter of the DC Bus Voltage Reference (U000)

ICR [A] = (8 003 x R [Ω]) x C [μF]

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 109

Chapter 2 Wiring Examples and Components

bull Open all the terminals PR1 PR2 and PR3 for connecting prechargedischarge resistor Because these terminals are open the unit does not perform prechargedischarge operations Prechargedischarge must be performed on inverter side

bull Do not fail to enter the READY signal of inverter to (PWR)

When Adapted to Capacitors Having Large Capacity

8720MC-RPS065 units charge to capacitors with a single phase full-wave rectification circuit through the built-in prechargedischarge resistor When the load capacitors have large capacitance it takes more time for charging and the wattage of the internal resistor becomes insufficient When the load capacitance is large disable the built-in prechargedischarge resistor and connect an external resistor or external circuit for prechargingdischarging (Note that minimum precharging discharging cycle is 3 minutes)

Calculate the rated wattage of the external prechargedischarge resistor to be connected to the outside in accordance with the following formula depending on the total capacitance of all the capacitors including the built-in capacitor

bull Rated wattage [W] = 17000 x C[F]bull But serge resistivity of J[ J] = 28000 x C[F] must be provided

When an external prechargedischarge resistor is connected between PR1 and PR2 change the set value of the following parameters if necessary

bull PrechargeDischarge Time (F014)bull Wattage of PrechargeDischarge Resistor (F015)

Table 36 - Maximum Applicable Capacitance of Capacitor and Minimum Resistance Value (8720MC-RPS065 unit)

Capacity of built-in Capacitor 1900microF

Built-in Resistor (Resistance ValueWattage) 7000microF(22 ohm120W)

External Resistor (Minimum Resistance Value)Connect to PR1 and PR2

110000microF(20 ohm)

External Circuit (Minimum Resistance Value)Refer to Figure 82

220000microF(47 ohm)

110 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

External Resistor Case

Most applications are successfully integrated using the internal precharge resistor provided in the 8720MC-RPS Regenerative Power Supply For instances where there is a large amount of load capacitance caused by connecting several 8720MC drives to a single 8720MC-RPS Regenerative Power Supply an external

precharge resistor may be required To determine the total capacitance C[F] add the capacitance for the RPS065 unit as determined from row 1 of Table 36 to the sum of the drive capacitance as determined by the drive specifications If the total capacitance of the RPS065 is above 7000μf but less than 110000μf an external resistor connected to PR1 and PR2 is required Table 36 provides the minimum resistance value for the external precharge resistor 20 ohms for the RPS065 The wattage [W] is determined by the equation presented above Connect the external precharge resistor to terminals PR1 and PR2 on terminal block TB2 Terminal PR3 should be left open (see Figure 70) The PrechargeDischarge Time (F014) may require a larger value to accommodate the increased precharge time The Wattage of PrechargeDischarge Resistor (F015) should also be increased to the external precharge resistor wattage

External Circuit Case

If the total capacitance of the RPS065 is above 110000μf but less than 220000μf an external resistor connected as shown in Figure 83 must be provided Table 36 provides the minimum resistance value for the external precharge resistor 47 ohms for the RPS065 The wattage [W] is determined by the equation on page 109

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 111

Chapter 2 Wiring Examples and Components

Figure 83 - Example of Wiring when PrechargeDischarge Circuit of the 8720MC-RPS065 is Configured with an External Circuit

1gt Remove the jumper between PR2 and PR32gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below3gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

If a totally external resistor network is used as shown in Figure 83 the calculated wattage [W] = 17000 x C farads is divided in half to size the precharge and discharge resistors

Note Parameter F015 should be set to the sum of the wattage for both resistors

PrechargeDischargeResistor

Power for Sequence Circuit

lt3

lt2

lt1

MainPower

MC

MC

MC

MCPWR

PWR

RCPB

CN

15C

N5

CN17

PIFS

DIS

PR2

PRX

PR3

PR1

PR

PR

Fuse 1

DC Output Fuse

Fuse

G

L3AUX

L2AUX

L1AUX

L3

L2

L1

TB2

MC1MC2

PRX

PWR

MC

MC

PR3PR2PR1

TB1

E

TB1

DISR

DIS

DIS

N

P

24V

BDSR

Harmonic Filter

MC

DIS

PRXDC Contactor

Varistor Reactor

112 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

8720MC-RPS190 Wiring Examples

Single Unit

Figure 84 - Typical Connection of AC Input Power Wiring for Single Unit of Model 8720MC-RPS190 Unit

1gt Refer to the lower left corner of Figure 84 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn ON the switch SW7-1 on the Regulator Board without fail5gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below6gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

CN2FMI-1

CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1 L4

L5

L6

L2

L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU BDSR-1

CN1

G

8720MC-RPS190 380 to 460 VAC

L4

L5L6

L1L2L3

L4L5L6

L1

L2L3

lt1 6

lt1 6

8720MC-EF-190-VBEMC Filter Unit

8720MC-RPSRegenerative

Power Supply Unit

Fan

YLWBLK

BL

BR

BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

Fusefor

PowerSupply

CircuitBreaker

(CB)ProtectionFuse lt3

RUN OnOff

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 3

Fan 2

RED

BLK

YLW

YLW

RED

BLK

lt5

lt2

CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 113

Chapter 2 Wiring Examples and Components

Two Paralleled Units

Figure 85 - Typical Connection of AC Input Power Wiring for Two Paralleled Units of Model 8720MC-RPS190

1gt Refer to the lower left corner of Figure 47 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

CN2A1A2A3A4A5B1B2B3B4B5

CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-Out+24V

MC

L1 L4L5L6

L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR324V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU

BDSR-1

CN1

G

L1L2L3

G

8720MC-RPS190 380 to 460 VAC

lt1 7

lt1 7

lt1 7

lt1 7

lt2

lt2

lt5 6

8720MC-EF190-VBEMC Filter Unit

8720MC-EF190-VBEMC Filter Unit

8720MC-RPSRegenerativePower Supply

Unit (Master Unit)

8720MC-RPSRegenerativePower Supply

Unit (Slave Unit)P

IFS

CN

3

2

1 2

1

CircuitBreaker(CB1)

CircuitBreaker(CB2)

Fusefor

PowerSupply

Fusefor

PowerSupply

ACL UnitL1L2L3

L4L5L6

L1 (R)L2 (S)L3 (T)

PNG

PIF

S C

N2

CN4

CN2 CN2

CN41 R12 S13 T1

123

CN1 CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

REDWHTBLU

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR324V30V3SENS24V20V2MC1MC2

ProtectionFuse lt3

ProtectionFuse lt3

RUN OnOffR1S1T1

Fan 2

Fan 2

Fan 3

Fan 3A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan

YLWBLK

BL

BR BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

RED

YLW

YLW

YLW

YLW

BLK

RED

BLK

RED

BLK

RED

BLK

FMI-1

FMI-1CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1

CB2

CB2

114 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 and SW7-2 on the Regulator Board without fail5gt Slave circuit breakers must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating also if your local code requires them6gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below7gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 115

Chapter 2 Wiring Examples and Components

Three Paralleled Units

Figure 86 - Typical Connection of AC Input Power Wiring for Three Paralleled Units of Model 8720MC-RPS190

1gt Refer to the lower left corner of Figure 86 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by

8720MC-RPS190 380 to 460 VAC

8720MC-EF-190-VBEMC Filter Unit

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

REDWHTBLU

CN1

G

8720MC-RPSRegenerative

Power Supply Unit(Slave Unit)

PIFS

CN2

2 3

ACL UnitL1L2L3

L4L5L6

8720MC-EF-190-VBEMC Filter Unit

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

G

8720MC-RPSRegenerative

Power Supply Unit(Slave Unit)

PIFS

CN2

1

8720MC-EF-190-VBEMC Filter Unit

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

G

8720MC-RPSRegenerative

Power Supply Unit(Master Unit)

PIFS

CN3

3

2

ProtectionFuse lt3

ProtectionFuse lt3

ProtectionFuse lt3

PIFS

CN

3

MCRST

PWR0V

24VCOM

IPRDY

FRFR

BDSR-1

1

RUNOnOff

CircuitBreaker(CB1)

CircuitBreaker(CB2)

CircuitBreaker(CB3)

Fusefor

PowerSupply

Fusefor

PowerSupply

Fusefor

PowerSupply

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

CN1

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

CN1

REDWHTBLU

REDWHTBLU

1 R12 S13 T1

1 R12 S13 T1

1 R12 S13 T1

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

123

123

Fan 3

Fan 2

R1S1T1

R1S1T1

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

123

Fan

YLWBLK

RE

DR B

L

Y BR

BR

Sho

rt

Terminals on ACL Unit lt1

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

RED

BLK

RED

BLK

Fan 3

Fan 2

RED

BLK

RED

BLK

Fan 3

Fan 2

RED

BLK

RED

YLW

YLW

YLW

YLW

YLW

YLW

BLK

FMI-1

FMI-1

FMI-1CB2

CB3 CB2

lt1 7

lt1 7

lt2

lt2

lt2

lt1 7

lt1 7

lt1 7

lt1 7

lt5 6

116 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 SW7-2 and SW7-3 on the Regulator Board without fail5gt Slave circuit breakers must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating also if your local code requires them6gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below7gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

When Used as a Converter for Power Regeneration Mode Only

Figure 87 - Wiring Model 8720MC-RPS190 Used as a Converter for the Power Regeneration Mode Only

1gt Refer to the lower left corner of Figure 87 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

CN2 CN2

CN4123

CN4

CN1A1A2A3A4A5B1B2B3B4B5

MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1

L1

L4L5L6

L2

L2

L3

L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU

BDSR-1

CN1

G

8720MC-RPS190 380 to 460 VAC

L4

L5L6

L1

L2L3

8720MC-EF-190-VBEMC Filter Unit

8720MC-RPSRegenerative

Power Supply Unit

Inverter(Load Equipment)

3 ACL

ProtectionFuse lt3

Fuse

CircuitBreaker

P

N

G

U

V

W

Fusefor

PowerSupply

CircuitBreaker

(CB)

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 2

Fan 3

ACL Unit L4

L5L6

L1

L2L3

lt5

lt2

lt7lt8

lt1 6

lt1 6

READY

FMI-1

Fan

YLWBLK

BL

BR

BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1 READY

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 117

Chapter 2 Wiring Examples and Components

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P an N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 on the Regulator Board without fail 5gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below6gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below7gt Open all the terminals PR1 PR2 and PR3 for connecting prechargedischarge resistor Because these terminals

are open the unit does not perform prechargedischarge operations Prechargedischarge must be performed on inverter side Set the parameter of the Discharging Function Enable (F017) to zero (OFF)

8gt If you want the 8720MC-RPS unit to perform the prechargedischarge operation Install Jumper PR2 to PR3 and set Discharge Function Enable (F017) to a one (ON)

It is possible to select the 8720MC-RPS units depending on the regenerative power when only regenerated power of the unit integrating converter and inverter is used In this case however the following cautions must be observed Figure 87 shows wiring of the 8720MC-RPS190 unit used as a converter for the power regeneration mode only

bull Rating of regenerative power of the 8720MC-RPS is less than rated power both in the instantaneous rating and continuous rating

bull When rectifier portion of inverter is composed of thyristor CR snubber circuit between anode and cathode of thyristor may become overloaded Therefore treating time for regenerative power must be within 5 seconds for 3 minutes Because the current ICR flowing through CR snubber circuit in the power regeneration mode is represented by the following formula verify the specifications of CR snubber circuit

ndash

bull Connect ACL unit of 3 impedance toward inverter rating with the AC input line of inverter Without ACL unit excessive circulating current will flow between the 8720MC-RPS units

bull Even during the power running current will be supplied from the 8720MC-RPS unit to DC bus proportionally to the impedance ratio of both reactors at the 8720MC-RPS unit and inverter This current must not exceed the rating of the 8720MC-RPS unit

bull Set the parameter of the FWD Current Limit (U001) to zero (0)

bull Set the DC bus voltage to start power regeneration to the parameter of the DC Bus Voltage Reference (U000)

bull Enter the READY signal of inverter to (PWR)

ICR [A] = (8 003 x R [Ω]) x C [μF]

118 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

PrechargeDischarge Operation

bull If you do not want the 8720MC-RPS unit to perform the prechargedischarge operation open all the terminals (PR1 PR2 and PR3) for connecting the prechargedischarge resistor In this case the prechargedischarge must be performed on inverter side Set the Discharging Function Enable parameter (F017) to zero (OFF)

or

bull If you do want the 8720MC-RPS unit to perform the prechargedischarge operation install a jumper from PR2 to PR3 and set the Discharge Function Enable parameter (F017) to one (ON)

When Adapted to Capacitors Having Large Capacity

8720MC-RPS190 unit charges to capacitors with a single phase full-wave rectification circuit through the built-in prechargedischarge resistor When the load capacitors have large capacitance it takes more time for charging and the wattage of the internal resistor becomes insufficient When the load capacitance is large disable the built-in prechargedischarge resistor and connect an external resistor or external circuit for prechargingdischarging (Note that minimum prechargingdischarging cycle is 3 minutes)

Calculate a rated wattage of the external prechargedischarge resistor to be connected to the outside in accordance with the following formula depending on the total capacitance of all the capacitors including the built-in capacitor

bull Rated wattage [W] = 17000 x C[F]

bull But serge resistivity of J[ J] = 28000 x C[F] must be provided

When an external prechargedischarge resistor is connected change the set value of the following parameters if necessary

bull PrechargeDischarge Time (F014)

bull Wattage of PrechargeDischarge Resistor (F015)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 119

Chapter 2 Wiring Examples and Components

Table 37 - Maximum Applicable Capacitance of Capacitor and Minimum Resistance Value (8720MC-RPS190 unit)

External Resistor Case

Most applications are successfully integrated using the internal precharge resistor provided in the 8720MC-RPS Regenerative Power Supply For instances where there is a large amount of load capacitance caused by connecting several 8720MC drives to a single 8720MC-RPS Regenerative Power Supply an external precharge resistor may be required To determine the total capacitance C[F] add the capacitance for the applicable RPS190 unit as determined from row 1 of Table 37 to the sum of the drive capacitance as determined by the drive specifications in Chapter 2 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

In the case of the RPS190 if the total capacitance is above 25000μf but less than 165000μf an external precharge resistor connected to PR1 and PR2 is required Table 37 provides the minimum resistance value for the external resistor of 10 ohms The wattage is determined by the equation presented above Connect the external precharge resistor to terminals PR1 and PR2 on the terminal block TB2 Terminal PR3 should be left open See Figure 71 on page 85 The PrechargeDischarge Time (F014) may require a larger value to accommodate the increased precharge time The Wattage of PrechargeDischarge Resistor (F015) should also be increased to the external precharge resistor wattage

Capacity of built-in Capacitor 7600microF

Built-in Resistor (Resistance ValueWattage) 25000microF(10 ohm400W)

External Resistor (Minimum Resistance Value)Connect to PR1 and PR2

165000microF(10 ohm)

External Circuit (Minimum Resistance Value)Refer to Figure 88

495000microF(15 ohm)

120 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

External Circuit Case

In the case of the RPS190 if the total capacitance is above 165000μf but less than 495000μf an external precharge resistor connected as shown in Figure 88 must be provided Table 37 provides the minimum resistance value for the external precharge resistor 15 ohms in the case of the RPS190 The wattage [W] is determined by the equation on page 118

Figure 88 - Example of Wiring when PrechargeDischarge Circuit of the 8720MC-RPS190 is configured with an External Circuit

1gt Remove the jumper between PR2 and PR32gt Use a relay with contact of which minimum applicable load is 5 mA and below3gt Refer to the lower left corner of Figure 88 indicating the terminals on the ACL unit When the fan inside the ACL

unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

4gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

If a totally external resistor network is used as shown in Figure 88 the calculated wattage [W] = 17000 x C farads is divided in half to size the precharge and discharge resistors

Note Parameter F015 should be set to the sum of the wattage for both resistors

CN2 CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out

L1

PR3

PR2

PR1 PRX

MC

PRX

PWR MCX

L4

L5

L6

L2

L3

L1 (R)L2 (S)L3 (T)

PNG

DISR

DIS

PWR

MCX

Relay for controlling DC 24V control

DIS

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU BDSR-1

CN1

G

SS441B AC 460VSS4265 AC 230V

L4

L5L6

L1L2L3

L4L5L6

L1

L2L3

lt1

8720MC-EF190-VBEMC Filter Unit 8720MC-RPS190

YLWBLK

RE

DR B

L

Y BR

BR

CircuitBreaker

(CB)

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 3

Fan 2RE

DBL

K

YLW

YLW

RED

BLK

Sho

rt

Terminals on ACL Unit

Fan

DC Output Fuse

ACL Unit

ACInputFuse

MCX

PRX

DIS

+24VMC

MC

Power for Sequence Circuit

DCContactor

lt4

lt3

lt3

lt2

lt4

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 121

Chapter 2 Wiring Examples and Components

Component Bill of Materials (Suggested)

Single Unit

Note These suggested bill of materials are examples for the 8720MC-RPS190 units Use these examples and the wiring diagrams to create a bill of materials for the 8720MC-RPS065 units

Table 38 - Single 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM This is the 190 Amps DC output converter that powers the DC Bus 1

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

1

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

1

8720MC-LR10-100B (2) bull Contains one 100 A Reactor in the package order quantity two for 200A capability

bull Parallel wiring required

2

100mm2 or 40 AWG recommended DC Bus wiringfit to length (6)

bull DC Bus wiringbull Must be 1000 VDC ratedbull RPS fusing to 350 Amp so 100mm2 or 40 AWG recommendedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

122 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

Two Paralleled Units

Table 39 - Multiple (Two) 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM and 8720MC-RPS190BS This is the 190 Amps DC output converter that powers the DC Bus 1 (xBM)1 (xBS)

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

2

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2 sets (total 6)

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2 sets (total 4)

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

2

8720MC-LR10-100B (2) bull Required for boosting up and controlling DC Bus Voltagebull Contains one 100 A Reactor in the package order quantity two for

200A capabilitybull Parallel wiring required

4

DC Bus bar wiring fit to length (6) bull DC Bus connectionbull RPS suggestion to use bus bar rated to at least 175 of RPS output

Amps In this case 570 A x 175 or 9975 Abull Must be 1000 VDC ratedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 123

Chapter 2 Wiring Examples and Components

Three Paralleled Units

Table 40 - Multiple (Three) 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM and 8720MC-RPS190BS This is the 190 Amps DC output converter that powers the DC Bus 1 (xBM)2 (xBS)

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

3

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3 sets (total 9)

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3 sets (total 6)

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

3

8720MC-LR10-100B (2) bull Required for boosting up and controlling DC Bus Voltagebull Contains one 100 A Reactor in the package order quantity two for

200A capabilitybull Parallel wiring required

6

DC Bus bar wiring fit to length (6) bull DC Bus connectionbull RPS suggestion to use bus bar rated to at least 175 of RPS output

Amps In this case 570 A x 175 or 9975 Abull Must be 1000 VDC ratedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

124 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Chapter 3

Parameter Programming

1336 REGEN Line Regenerative Package

Overview

The 1336 REGEN Line Regeneration Package is designed so that factory default parameter settings allow it to operate satisfactorily under a wide variety of load and utility conditions

With the exception of Parameter 1 for the majority of applications there should be no need to adjust parameters Should utility or load conditions deviate from the normal conditions listed in the specifications the following parameters have been provided to allow adjustments to factory settings

Parameters

Figure 89 - 1336 REGEN Parameters Description

IMPORTANT The 1336 REGEN Package has been shipped from the factory with Parameter 1 set to the Regenerative Brake Mode of operation For Regenerative DC Bus Supply applications this parameter must be reset as described in Operational Mode on page 2-29 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

Parameter No 1

Display Units bits

Parameter Type ReadWrite

Factory Default XXXXX000Regen Brake Mode

MinMax Value NA

Drive Units 000 = 0bin

Operational ModeSets the 1336 REGEN Line Regeneration Package mode of operation The modes are defined by the last (3) bits of a 16 bit word To set the mode first stop the 1336 REGEN Converter set the mode then re-enable the converter

Important If the [Operational Mode] is reset while the 1336 REGEN Converter is enabled a System Mode Change Fault will occur Issuing a reset command will clear the fault and reset the converter

ional odetperaO10XXX0X

Bit 2 Bit 1 Bit 0

0 = Regen Brake Mode 1 = Regen DC Bus Supply Mode0 = Fixed DC Bus Mode 1 = DC Bus Trim Mode0 = 460VAC Input Line Voltage 1 = 380VAC Input Line Voltage0 = Fixed DC Bus 1 = Scheduled DC Bus0 = Voltage Gain 1 = Voltage Gain

Bit 3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 125

Chapter 3 Parameter Programming

Table 41 - 1336 REGEN Line Parameter Examples

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

1 Operational Mode 00000000B 00001111B 00000000B

2 Rated AC Line Current AMPS 01 65535 01

3 AC Line Current -800 800 0

4 Peak Load -800 800 0

5 Actual Bus Voltage VOLT 0 24961 0

6 (1) Bus VReg Ref VOLT 6642 775 7381

7 (1) Bus VReg KP 05 199 1

8 (1) Bus VReg KI 05 199 1

9 (2) Conduction Angle Constant

05 055 05

10 (2) Shift Angl Constant 0 006 003

11 (2) Inst Overcurrent Trip Filter

0 10 5

12 (1) Motoring Cur Lim 0 150 150

13 Regen Curr Limit -150 0 -150

14 Inst Overcurrent SW Trip Level

100 199 192

15 Voltage Feedback Filter Bandwidth

HZ 5 100 10

16 DC Bus Overvoltage SW Trip Level

120 135 130

17 DC Bus Undervoltage SW Trip Level

50 100 60

18 AC Line Overvoltage Trip Level 1

110 130 115

19 AC Line Overvoltage Trip Level 2

120 135 130

20 AC Line Undervoltage Trip Level 1

75 90 85

21 AC Line Undervoltage Trip Level 2

50 70 60

22 Phase Locked Loop Error Trip Point

0 03 01

23 Port Enabled Mask 00000000B 00000111B 00000111B

24 Start Stop Owner 0000000000000000B 1111111111111111B 0000000000000000B

25 Command Status 00000000B 11111111B 00000000B

26 Logic Status 00000000B 11111111B 00000000B

27 Fault Select 1 00000000B 00011111B 00011100B

28 HIM Default Display Parameter

1 32 5

29 DAC Select 1 1 25 3

30 DAC Select 2 1 25 4

31 DAC Select 3 1 25 5

32 DAC Select 4 1 25 6

(1) Specific to DC Bus Supply Operation(2) Specific to Regenerative Brake Operation

126 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Parameter Programming Chapter 3

Note The parameters in Table 41 are from DriveExecutive using a 336R Line Regen 480V482A Series A Version 202

Refer to the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 pages 2-28 to 35 (Regenerative DC Bus Supply Operation Parameters) and pages 3-33 to 3-40 (Regenerative Brake Operation Parameters) for parameter details

8720MC Regenerative Power Supply

Overview

The parameters are used to define characteristics of the 8720MC-RPS Regenerative Power Supply To program the unit for a specific application you display the appropriate parameter and adjust it as required

There are two types of parameters

bull User Parameters (UXXX)

ndash These parameters can be adjusted or modified at any time

bull Factory Parameters (FXXX)

ndash These parameters are initially set before shipping out from the factory Usually these parameters are not required to be adjusted or modified

The Factory parameters are protected by password and the password must be set to access these parameters Note however that some of these parameters cannot be modified during operation even though the password has been set

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should adjust and operate this equipment Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 127

Chapter 3 Parameter Programming

Parameters

Table 42 - 8720MC-RPS Parameter Examples

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

U000 (1) DC Bus Voltage Reference Volts 270 750 700

U001 (1) FWD Current Limit 0 150 150

U002 REV Current Limit 0 150 150

F000 Password 0 999 0

F001 Unit Selection Amps 027b 570b Unit-Dependant027b054b081b065b130b195b190b380b570b

F002 Rated Current Amps 10 645 Unit-Dependant27548165130195190380570

F003 Current Control Proportional Gain

Times 001 10 1

F004 Current Control Integral Gain

radsec 1 3000 64

F005 Voltage Control Proportional Gain

Times 001 30 5

F006 Voltage Control Integral Gain

radsec 1 3000 128

F007 Bus Overvoltage Detection Level

Volts 325 900 800

F008 Bus Low Voltage Detection Level

Volts 200 600 400

F009 AC Overvoltage Detection Level

Volts 200 550 550

F010 Carrier Frequency kHz 5 15 10 kHz 8720MC-RPS0655 kHz 8720MC-RPS190

F011 Deadtime microseconds 15 15 6

F012 Allowable Time for Instantaneous Power Loss

seconds 005 3 05

128 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Parameter Programming Chapter 3

Note Refer to Chapter 7 - Parameters of the 8720MC-RPS Regenerative Power Supply Installation Manual publication 8720MC-RM001 for each parameter described in detail

F013 AC Reactor Capacity micro-henry 100 8000 1200mH 8720MC-RPS065400mH 8720MC-RPS190

F014 PrechargeDischarge Time seconds 05 15 30 secs60 secs 8720MC-RPS190

F015 Wattage of PrechargeDischarge Resistor

Watts 50 2000 120W 8720MC-RPS065400W 8720MC-RPS190

F016 DC Bus Voltage Offset Volts 09 11 1

F017 (1) Discharging Function Enable

Off On On

F018 Version Information

F019 Selection of Wiring (LE) Detecting Function

Off On On

(1) Important Parameter Programming when in Power Regeneration Mode Only Set U001 to 0 so converter power is not forwarded to the drive U000 is important in any function that regulates the DC bus level

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 129

Chapter 3 Parameter Programming

Notes

130 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Appendix A

Sequence of Operation

8720MC-RPS Sequence Signal Wiring

Figure 90 shows a typical connection of sequence control signals

Figure 90 - 8720MC-RPS Typical Connection of Sequence Control Signals

MC

1K

1K

1K47K

47K

47K

RST

PWR

0V

24V

COM

IP IP

RDY RDY

FR

FR

464K

464K

464K Load Equipment

Terminal Block TB3 of 8720MC-RPS Regenerative Power Supply Unit Unit

8720MC-RPS Unit

+VC

0VC

To an external error detection sequence circuit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 131

Appendix B Sequence of Operation

Sequence Signal Wiring

Verify the following when installing sequence signal wiring

bull Twisted pair wires of 02 to 05 mm2 should be used for the signal line

bull Verify that the sequence signal wiring is separated from the power wiring (main power supply wiring control power wiring and DC bus power wiring) Malfunction of the 8720MC-RPS Regenerative Power Supply is possible if the control wires are separated from the AC and DC power wires

bull Use a separate duct for the sequence signal wiring It is recommended to use a dedicated duct for the sequence signal wiring

bull Do not route the sequence signal wiring near any equipment which is producing electromagnetic interference

Operation Timing of Sequence Control Signals

Figure 91 through Figure 96 show timing of various sequence control signal operations

Figure 91 - Sequence Operation of Precharging

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

Main MagneticContactor (MC)

PWR Input

RST Input

RDY Output

FR Output

IP Output

132 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Sequence of Operation Appendix B

Figure 92 - Sequence Operation of Discharging

Figure 93 - Sequence Operation of Error Detection

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

RST Input

RDY Output

FR Output

IP Output

DC Bus Voltage

Main MagneticContactor (MC)

PWR Input

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

Main MagneticContactor (MC)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 133

Appendix B Sequence of Operation

Figure 94 - Sequence Operation of Resetting Error

Figure 95 - Sequence Operation of Detecting Instantaneous Power Loss (When Main Magnetic Contactor is not Turned OFF)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

Main MagneticContactor (MC)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

NO-MWPNO-MWP Inst PWM-OFF

Main MagneticContactor (MC)

134 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Sequence of Operation Appendix B

Figure 96 - Sequence Operation of Detecting Instantaneous Power Loss(When Main Magnetic Contactor is Turned OFF)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

NO-MWPNO-MWP Inst PWM-OFF Precharge

Main MagneticContactor (MC)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 135

Appendix B Sequence of Operation

Notes

136 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

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Publication 1336R-AP001A-EN-P - July 2011 138 Copyright copy 2011 Rockwell Automation Inc All rights reserved Printed in the USA

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  • 1336 REGEN Line Regeneration Package to8720MC-RPS Regenerative Power Supply Package Migration Guide
    • Table of Contents
    • Preface
      • Overview
      • Additional Resources
        • 1 - Comparison and Selection
          • Overview and Layout
            • 1336 REGEN Line Regeneration Package
              • 1336 REGEN Line Regeneration Package Components
              • How to Choose a Mode of Operation
              • The Regenerative DC Bus Supply Mode
              • The Regenerative Brake Mode
              • Which 1336 REGEN Operating Mode is For Your Application
              • 1336 Regenerative DC Bus Supply Operation
              • 1336 Regenerative Brake Operation
              • Power-up Sequence for Regenerative Brakes and AC Drives
                • 8720MC-RPS Regenerative Power Supply
                  • Overview
                  • Notes on Handling the 8720MC-RPS Regenerative Power Supply
                  • 8720MC-RPS Layout
                    • 1336 REGEN to 8720MC-RPS Component Comparison
                      • 1336 REGEN Line Regeneration Package
                      • 8720MC-RPS Regenerative Power Supply Package
                          • Specifications
                            • 1336 REGEN Line Regeneration Package
                            • 8720MC-RPS Regenerative Power Supply
                              • Catalog Number Explanation
                                • 1336 REGEN Line Regeneration Package
                                  • 1336 REGEN Converter
                                  • 1336 REGEN Precharge Unit
                                  • 1321 Line Reactor mdash 380480VAC
                                  • 1321 EMI Filters mdash 380hellip480V AC
                                  • Power Line Filter
                                  • 1336 REGEN Precharge-to-Converter Sync Cable
                                    • 8720MC-RPS Regenerative Power Supply
                                      • 1336 REGEN to 8720MC-RPS Conversion Guide
                                        • Power Rating
                                        • Fuses and Circuit Breakers
                                        • Dimensions
                                          • 1336 REGEN Line Regeneration Package
                                          • 8720MC-RPS Regenerative Power Supply Package
                                          • Environmental Conditions to be Met
                                          • 8720MC-RPS Recommended Air Flow Clearance
                                          • 8720MC-RPS065 Reactors
                                          • 8720MC-RPS065 Varistors
                                          • 8720MC-RPS065 Harmonic Filters
                                          • 8720MC-RPS065 Line Filter (Schaffner)
                                          • 8720MC-RPS065 Line Filter (Soshin Electric)
                                          • 8720MC-RPS190 EMC Filter
                                          • CN ConnectorCable Descriptions
                                              • Power and Control Terminal Comparison
                                                • 1336 REGEN Line Regeneration Package
                                                  • Input Power Conditioning
                                                  • Grounding
                                                  • Sensitive Circuits
                                                  • TE (True Earth) Termination
                                                  • PE (Power Earth) Termination
                                                  • 380480VAC Power Connections
                                                  • 380480VAC Power Wiring
                                                  • 380480VAC Power Connection Specifications
                                                  • 120VAC Precharge and Converter Wiring
                                                  • 120VAC Converter Connections
                                                  • 120VAC Precharge Connections
                                                  • 120VAC Connection Specifications
                                                  • Control and Signal Wiring
                                                  • Control Board Connections
                                                  • Cable Routing
                                                  • Digital Input Signals
                                                  • Interlocking 1336 REGEN Enable with AC Drive Enable
                                                  • 1336 REGEN (Enable)
                                                    • 8720MC-RPS Regenerative Power Supply
                                                      • Installing DC Bus Power Output Wiring - All RPS units
                                                      • Grounding the 8720MC-RPS Regenerative Power Supply
                                                      • Wiring To Comply with Electromagnetic Compatibility (EMC)
                                                      • Power Rating
                                                      • Appearance of Model 8720MC-RPS065
                                                      • Appearance of Model 8720MC-RPS190
                                                      • Terminal Blocks on the Main Circuit
                                                      • Main Power Terminal Block (TB1) for Model 8720MC-RPS065
                                                      • Control Power Terminal Block (TB2) for Model 8720MC-RPS065
                                                      • Main Power Terminal Bar for Model 8720MC-RPS190
                                                      • Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190
                                                      • Regulator Board
                                                      • Sequence Signal Terminal Block (TB3)
                                                      • Wiring
                                                      • Recommended Wire Sizes
                                                      • Recommended Wire Sizes for Power Wiring to the Main Power Terminal Block (TB1) and the Main Power Terminal Bars
                                                      • Recommended Wire Sizes for Power Wiring to the Control Power Terminal Block (TB2) and the Control Terminal Block (TB4)
                                                        • Adapters and Communications
                                                          • 1336 REGEN
                                                          • Human Interface Module (HIM)
                                                          • 8720MC-RPS
                                                          • Configuration of the Operation Panel
                                                          • Operation Modes
                                                          • Display
                                                          • Keypad
                                                          • Status LEDs
                                                            • 2 - Wiring Examples and Components
                                                              • 8720MC-RPS065 Wiring Examples
                                                                • Single Unit
                                                                • Two Paralleled Units
                                                                • Three Paralleled Units
                                                                • When Used as a Converter for Power Regeneration Mode Only
                                                                • When Adapted to Capacitors Having Large Capacity
                                                                • External Resistor Case
                                                                • External Circuit Case
                                                                  • 8720MC-RPS190 Wiring Examples
                                                                    • Single Unit
                                                                    • Two Paralleled Units
                                                                    • Three Paralleled Units
                                                                    • When Used as a Converter for Power Regeneration Mode Only
                                                                      • PrechargeDischarge Operation
                                                                        • When Adapted to Capacitors Having Large Capacity
                                                                        • External Resistor Case
                                                                        • External Circuit Case
                                                                          • Component Bill of Materials (Suggested)
                                                                            • Single Unit
                                                                            • Two Paralleled Units
                                                                            • Three Paralleled Units
                                                                                • 3 - Parameter Programming
                                                                                  • 1336 REGEN Line Regenerative Package
                                                                                    • Overview
                                                                                    • Parameters
                                                                                      • 8720MC Regenerative Power Supply
                                                                                        • Overview
                                                                                        • Parameters
                                                                                            • A - Sequence of Operation
                                                                                              • 8720MC-RPS Sequence Signal Wiring
                                                                                                • Sequence Signal Wiring
                                                                                                • Operation Timing of Sequence Control Signals
                                                                                                  • Back Cover
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                                                                                                      Introduction_Catagory Types

                                                                                                      Print Spec Sheet

                                                                                                      MBD000CCD74bin

                                                                                                      MBD000D141Fbin

                                                                                                      MBD000E357Abin

                                                                                                      MBD000D05AEbin

                                                                                                      MBD000B37AAbin

                                                                                                      MBD000C2CF0bin

                                                                                                      MBD000CBFEFbin

                                                                                                      MBD000B71E5bin

                                                                                                      MBD000AB9B4bin

                                                                                                      MBD000AF7AAbin

                                                                                                      JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                                                                                      Printing Specification YOUR DATA HERE Instructions NO
                                                                                                      (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                                                                                      (required) Finished Trim Size Width 85rdquo x 11rdquo 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                                                                                      (required) Publication Number 1336R-AP001A-EN-P Sample 20B-IN025B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                                                                                      Use Legacy Number YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                                                                                      Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                                                                                      Publication Title 1336 REGEN to 8720MC-RPS Migration Guide Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                                                                                      (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                                                                                      (required) Cost Center 19010 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                                                                                      BindingStitching PERFECT - Perfect Bound Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                                                                                      (required) Page Count of Publication 140 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                                                                                      Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                                                                                      Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                                                                                      Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                                                                                      Drill Hole YESNO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                                                                                      Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                                                                                      Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                                                                                      Ink Color BLACK One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                                                                                      Used in Manufacturing NO A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                                                                                      Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                                                                                      Comments C2 Z or Accordian Fold
                                                                                                      Part Number NA JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                                                                                      D1 Double Gate
                                                                                                      D2
                                                                                                      FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                                                                                      D4
                                                                                                      D5
                                                                                                      D6
                                                                                                      D7
                                                                                                      D8
                                                                                                      D9
                                                                                                      This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                                                                                      Publication Type and Print Category
                                                                                                      Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                                                                                      AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                                                                                      AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                                                                                      AR NA NA ArticleEditorialByline NA NA Presale Internal
                                                                                                      (press releases should not be checked into DocMan or printed)
                                                                                                      AT B3 B4 D5 Application techniques 5 100 Presale External
                                                                                                      BR A2 Primary A1 NA Brochures 5 100 Presale External
                                                                                                      CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                                                                                      CG NA NA Catalogue Guide 1 50 Presale External
                                                                                                      CL NA NA Collection 5 50 Presale External
                                                                                                      CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                                                                                      CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                                                                                      DC E-only E-only Discount Schedules NA NA Presale Internal
                                                                                                      DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                                                                                      DM NA NA Product Demo 5 50 Presale Internal
                                                                                                      DS B3 D5 Dimensions Sheet 1 5 Post External
                                                                                                      DU B3 D5 Document Update 1 5 Post External
                                                                                                      GR B2 D6 Getting Results 1 5 Post External
                                                                                                      IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                                                                                      LM NA NA Launch Materials 5 50 Presale Internal
                                                                                                      PC B3 D5 Packaging Contents
                                                                                                      PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                                                                                      PM B2 D6 Programming Manual 1 5 Post External
                                                                                                      PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                                                                                      QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                                                                                      QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                                                                                      RM B2 D5 D6 Reference Manual 1 5 Post External
                                                                                                      RN B3 D5 Release Notes 1 5 Post External
                                                                                                      SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                                                                                      SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                                                                                      SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                                                                                      SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                                                                                      TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                                                                                      TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                                                                                      UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                                                                                      WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                                                                                      WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                                                                                      Minimum order quantities on all JIT items are based on the publication length
                                                                                                      Publication length Minimum Order Quantity
                                                                                                      77 or more pages 1 (no shrink wrap required)
                                                                                                      33 to 76 pages 25
                                                                                                      3 to 32 pages 50
                                                                                                      1 or 2 pages 100
                                                                                                      Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                                                                                      A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                                                                                      A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                                                                                      A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                                                                                      A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                                                                                      A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                                                                                      A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                                                                                      A8 4 color cover Category being deleted 50 matte sheet text self cover
                                                                                                      2 color text
                                                                                                      Selection Guide
                                                                                                      A9 2 color 100gsm bond 50 matte sheet text self cover
                                                                                                      Selection Guide
                                                                                                      Gray shading indicates Obsolete Print Catagories
                                                                                                      Post Sale Technical Communication
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                                                                                      2 color text 50 matte sheet text
                                                                                                      B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                                                                                      B3 1 color 100gsm bond 50 matte sheet text self cover
                                                                                                      B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                                                                                      B5 2 color 100gsm bond 50 matte sheet text self cover
                                                                                                      Catalogs
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                                                                                      4 color text 45 Coated Sheet
                                                                                                      C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                                                                                      2 color text 32-33 Coated Sheet
                                                                                                      JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                                                                                      D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                                                                                      D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                                                                                      D4 1 color 160gsm tab 90 index
                                                                                                      D5 1 color 80gsm bond 20 bond self cover
                                                                                                      D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                                                                                      D7 2 color 160gsm tab 90 index
                                                                                                      D8 2 color 80gsm bond 20 bond self cover
                                                                                                      D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                                                                                      D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                                                                                      Gray shading indicates Obsolete Print Catagories
                                                                                                      Just In Time (JIT) or Off Set (OS)
                                                                                                      Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                                                                                      Black amp White Printing
                                                                                                      Color Printing
                                                                                                      Color Printing

Chapter 1 Comparison and Selection

The Regenerative DC Bus Supply Mode

In the Regenerative DC Bus Supply Mode the 1336 REGEN Line Regeneration Package supplies both motoring and regenerative current to one or more common bus drives

When the net power requirement of the attached common bus drives demand motoring power energy flows from the utility to the common DC bus

When the net power requirement of the attached common bus drives demand regenerative power energy flows from the common DC bus to the utility

bull Precharge for all common bus drives on the common DC bus is accomplished through the 1336 REGEN Line Regeneration Package As a result three-phase AC power is not connected to the individual drives However individual common bus drives do have separate precharge circuits to allow them to be connected to the powered DC bus

bull Since the 1336 REGEN Line Regeneration Package supplies both motoring and regenerative current to the drives the precharge converter and line reactor must all be sized to handle the peak power requirements of the connected common bus drives in any quadrant of drive operation

bull In the Regenerative DC Bus Supply Mode the 1336 REGEN Converter operates as a Pulse Width Modulation (PWM) converter creating sinusoidal input AC line currents under both motoring and regenerating conditions Operation in this mode results in the additional benefit of very low harmonic current distortion that typically meets Institute of Electrical and Electronics Engineers (IEEE) 519-1992 specifications

The Regenerative Brake Mode

In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package removes energy from the DC bus of a standard 1336 AC drive back to the utility

bull When the connected AC drive is motoring it receives energy directly from the three-phase AC line through its input terminals and Diode Bridge

bull When the connected AC drive is regenerating energy flows from the DC bus back to the three-phase utility through the 1336 REGEN Line Regeneration Package

IMPORTANT A common bus drive is not a standard AC-input AC drive Throughout this manual a common bus drive is defined as a 1336 family AC drive designed to be powered by a DC power source connected to a common DC bus

IMPORTANT Refer to Chapter 2 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 for 1336 REGEN Regenerative DC Bus Supply applications including Installation Setup and Programming information

6 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Precharge of the DC bus is accomplished simultaneously through the 1336 REGEN Precharge Unit and the precharge circuit of the 1336 AC drive In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package is not required to supply motoring current to the AC drive Because of this the 1336 REGEN Line Regeneration Package can be sized to provide whatever braking capability is needed by the application independent of the total horsepower (HP) needed for motoring

In the Regenerative Brake Mode the 1336 REGEN Line Regeneration Package switches synchronously with the AC line voltage but does not attempt to create sinusoidal input AC line currents with a PWM scheme The resulting power factor is near unity The AC line current harmonic spectrum resulting from the combination of an AC drive and a 1336 REGEN Line Regeneration Package operating in the Regenerative Brake Mode is nearly equal to that of a standard 1336 AC drive that is motoring

Which 1336 REGEN Operating Mode is For Your Application

❶ The Regenerative Bus Supply Mode can also be used for these applications but will result in a more complex hardware configuration and a higher total system cost Regenerative Bus Supply operation requires a custom Bulletin 1321 10 line reactor while Regenerative Brake operation requires a standard Bulletin 1321 3 line reactor The mode of operation is selected by a parameter setting for parameter 1 [Operational Mode] in the 1336 REGEN Converter Refer to the Programming sections in Chapters 2 and 3 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

IMPORTANT Refer to Chapter 3 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 for 1336 REGEN Regeneration Brake applications including Installation Setup and Programming information

Application Requirements REGENDC Bus Supply Mode

REGENBrake Mode

Low Current Harmonics X X

Multiple Drive Applications X X

High Power Factor ❶ X

Equal Braking and Motoring HP ❶ X

Less Braking than Motoring HP ❶ X

Single Drive Application ❶ X

Intermittent Braking or Low Braking Duty Cycle ❶ X

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 7

Chapter 1 Comparison and Selection

1336 Regenerative DC Bus Supply Operation

Overview

When properly sized the 1336 REGEN Line Regenerative Package represents an amp-rated package that can provide a DC bus to one or more common bus drives in the Regen DC Bus Supply mode

General Precautions

ATTENTION Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated equipment should plan or implement the installation start-up and subsequent maintenance of the system Failure to comply may result in personal injury andor equipment damage

ATTENTION Voltage distortion and possible component damage can result from the voltage divider effect between AC line source impedance and the 10 1321 Line Reactor used with the 1336 REGEN Line Regeneration Package An additional power line filter must be used to reduce AC line voltage distortion whenever source impedance is greater than 10 of the per phase impedance supplied by the 10 line reactor If source impedance is unknown the power line filter should be installed as a general precaution

ATTENTION This product and its associated equipment contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference publication 8000-452 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook

ATTENTION The 1336 REGEN Line Regeneration Package is shipped from the factory with Parameter 1 [Operational Mode] set to the Regenerative Brake Mode of operation For Regenerative DC Bus Supply applications this parameter must be set to the Regenerative DC Bus Supply Mode as described in the Programming section of this chapter Incorrectly applied or installed equipment can result in component damage or a reduction in product life Wiring or application errors such as incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the Line Regenerative Package

8 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 1 - 1336 Regenerative DC Bus Supply Layout

❶ Refer to Input AC Line Fusing Table 13 on page 28❷ Optional shielded cable Install as needed❸ Refer to Output DC Bus Fusing Table 13 on page 28❹ Consult Rockwell Automation Application Engineering for common bus AC drive fuse specifications

DC Bus +DC

ndashDC

PE

COMMON BUSDRIVE

3

4

COMMON BUSDRIVE

4

Conduit4-Wire Cable

NearestBuilding Structure Steel

1

GND

TB1-1

TB1-3

GND

USER SUPPLIED 120V AC120V AC

1336 REGEN Precharge

1321 10 Line Reactor

Shield

1336 REGEN Converter

T1S1R1

T1S1R1

PE

GND

2

R2 S2 T2 GND

R2 S2 T2 PE

2

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LI STED96 6X

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ULreg

LI STED96 6X

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DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

J13

J1

CONTROL WIRING SYNC CABLE

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

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DC O

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DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

RIN

SIN

TIN

TOUT

SOUT

ROUT

T

PE

S

R

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Power Line Filter

L R

L T

L S

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 9

Chapter 1 Comparison and Selection

1336 Regenerative Brake Operation

Overview

The 1336 REGEN Line Regeneration Package represents an amp-rated package that can remove energy from the DC bus of a 1336 PLUStrade 1336 PLUStrade II 1336 FORCEtrade or 1336 IMPACTtrade AC drive and send it back to the utility When properly sized with one or more standard 1336 PLUS PLUS II FORCE or IMPACT AC drives Regenerative Brake Operation provides an energy efficient alternative solution to dynamic braking

General Precautions

ATTENTION Only personnel familiar with the 1336 REGEN Line Regeneration Package and associated equipment should plan or implement the installation start-up and subsequent maintenance of the system Failure to comply may result in personal injury andor equipment damage

ATTENTION This product and its associated equipment contains ESD (Electrostatic Discharge) sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference publication 8000-452 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook

ATTENTION The 1336 REGEN Line Regeneration Package is shipped from the factory with Parameter 1 set to the Regenerative Brake Mode of operation Ensure that Parameter 1 [Operational Mode] is set to its factory setting of Regenerative Brake Mode as described in the Programming section of this chapter Incorrectly applied or installed equipment can result in component damage or a reduction in product life Wiring or application errors such as incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the 1336 REGEN Line Regeneration Package

10 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 2 - 1336 Regenerative Brake Layout

❶ Refer to Input AC Line Fusing Table 13 on page 28❷ Optional shielded cable Install as needed❸ Refer to Output DC Bus Fusing Table 13 on page 28❹ Refer to the AC Line Input Fuses recommended in Table 13 on page 28❺ Important If you are using a Regenerative Brake with a B Frame AC drive refer to Power-up Sequence for

Regenerative Brakes and AC Drives on page 12

Conduit4-Wire Cable

NearestBuilding Structure Steel

R

S

T

PE

1336 REGEN Precharge

1321 3 Line Reactor

TB1-1

TB1-3

Shield

R1 S1 T1 PE

A1 B1 C1 GND

2

A2 B2 C2 GND

R2 S2 T2 PE

2

A2 B1 B2 C1 C2A1

Manufactured By MTE CorpMenomonee Falls WI

C2C1R2R1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS lth=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

1

J13

J1

CONTROL WIRINGSYNC CABLE

USERSUPPLIED120V AC

+DC

ndashDC

PE

+DC

ndashDC

PEAC DRIVE

DC Bus

GND

4

3

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LI STED96 6X

IN D CONT EQ

ULreg

LI STED96 6X

IN D CONT EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

1336 REGEN Converter

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash

350

60

380-

480

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLISTE

D9 6

6 X

I ND

CON

TE

Q

U L regLIST

ED9 6

6 X

IND

CON

TE

Q

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

5

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 11

Chapter 1 Comparison and Selection

Power-up Sequence for Regenerative Brakes and AC Drives

When using a 1336 REGEN Line Regeneration Package a power-up sequence is needed to avoid clearing the AC line fuses on the input of the AC drive or the DC bus fuses between the drive and the Regenerative Brake These fuses will clear if both the 1336 REGEN Package and the AC drive are powered up from the AC supply simultaneously To avoid the problem the Regenerative Brake should be powered up before the AC Drive is connected to the AC line The 1336 REGEN Precharge circuit will charge the capacitor bank in both the 1336 REGEN Converter and in the connected AC drive The AC line can then safely be connected to the AC drive

Figure 3 - 1336 REGEN Power-up Sequence

Note Refer to Chapter 11 of the PowerFlex AC Drives in Common Bus Configurations Application Guidelines publication DRIVES-AT002 for more details

+ ndash

Close this contactor first

1336 REGENPrecharge

1336 REGENConverter

3 LineReactor

AC Drive Motor

Close this contactortwo to three seconds later

12 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Overview

The 8720MC-RPS Regenerative Power Supply Bidirectional Converter is a sinusoidal PWM converter which can control increase of DC bus voltage and perform continuous power generation

The 8720MC-RPS Regenerative Power Supply therefore can be used as power supply unit for various drives and inverter units

The following units are ULC-UL listedbull 8720MC-RPS065BM and 8720MC-RPS065BSbull 8720MC-RPS190BM and 8720MC-RPS190BS

Also the Declaration of Conformity with the requirement for CE Mark has been issued for all the units

bull 8720MC-RPS065Bx ndash httpwwwrockwellautomationcomproductscertificationcepdfDST-0001-G-ENpdf

bull 8720MC-RPS190Bx ndash httpwwwrockwellautomationcomproductscertificationcepdfDST-0604-C-ENpdf

The 8720MC-RPS Regenerative Power Supply is a bidirectional converter with the following features

bull Use of chopper-type voltage increasing method with sinusoidal pulse-width-modulated (PWM) waveform control

bull Programmable DC bus voltagebull Continuous power regenerationbull Attenuation of the higher order harmonics in the line currentbull Safety interlocks and protection

For more details and a complete understanding of the 8720MC-RPS Regenerative Power Supply installation wiring operation and adjustment of the unit please refer to the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 13

Chapter 1 Comparison and Selection

Notes on Handling the 8720MC-RPS Regenerative Power Supply

The following three labels are put on the 8720MC-RPS Regenerative Power Supply advising you of the notes on handling the unit Read and understand the contents before using the unit

Figure 4 - 8720 Handling Danger and Caution Labels

CAUTIONPWR

WHEN YOU APPLY POWERAGAIN VERIFY THATTHIS LAMP PWR ISTURNED OFF M

E-B

6013

DANGER

RISK OF ELECTRICAL SHOCK DISCONNECT INPUTPOWER BEFORE SERVICING EQUIPMENT

ME

-B60

15

CAUTION THIS EQUIPMENT MUST BE MOUNTED IN A SUITABLE

UL RECOGNIZED ENCLOSURE OR NEMA ENCLOSURE

USE COPPER 6075 DEGREE C WIRE ONLY

14 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Layout

The system configuration of 8720MC-RPS065 (Figure 5) is composed of the following components

Figure 5 - 8720MC-RPS065 System Configuration

ATTENTION For operation of the 8720MC-RPS Regenerative Power Supply a line reactor is required for each incoming phase as well as a varistor a harmonic filter and a contactor

1) 8720MC-RPS065 6) DC output fuse

2) Line filter for main circuit (1)

(1) Not necessary when compliance with CE mark is not required

7) Varistor

3) Line filter for power that supplies the main magnetic contactor power (1)

8) Harmonic filter

4) Circuit breaker (2)

(2) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed

9) Main magnetic contactor

5) AC input fuse (2) 10) Line Reactor 8720MC-LR

ss4000Synchronous Rectifier

RST PRG ENT

POWER

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

2) Line Filter for Main Circuit

4) Circuit Breaker

5) AC Input Fuse

6) DC Output Fuse

7) Varistor 8720MC-VA-B

9) Main Magnetic Contactor

10)Reactor8720MC-LR

1) 8720MC-RPS065

8) Harmonic Filter 8720MC-HF-B2

3) Line Filter for Sequence Power

8720MC-RPS065Bx-HV2

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 15

Chapter 1 Comparison and Selection

The system configuration of 8720MC-RPS190 (Figure 6) is composed of the following components

Figure 6 - 8720MC-RPS190 System Configuration

1) 8720MC-RPS190 4) DC output fuse

2) Circuit breaker (1)

(1) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed

5) EMC filter unit (8720MC-EF190VB required)

3) AC input fuse (1) 6) ACL unit (8720MC-LR10-100B required)

IMPORTANT The EMC filter unit (8720MC-EF190VB) and the ACL unit (8720MC-LR10-100B) are required for the 8720MC-RPS190 system configuration Substitutions are not supported

2) Circuit Breaker

3) AC Input Fuse

5) EMC Filter Unit

8720MC-EF190VB(required)

6) ACL Unit

8720MC-LR10-100B(required)

4) DC Output Fuse

1) 8720MC-RPS190

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

POWER

ss4000Synchronous Rectifier

16 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

1336 REGEN to 8720MC-RPS Component Comparison

1336 REGEN Line Regeneration Packagebull The combination of the 1336 REGEN Precharge and Converter units is

equivalent to the 8720MC-RPS unitbull The 1321 Line Reactors used within the 1336 REGEN package is

equivalent to the 8720MC-LR unitsndash Note The 1321 line reactor can be used in front of an AC drive for DC

bus circulating currents when in a power regeneration mode onlybull The 1336 REGEN Power Line Filter functionality is equivalent to the

8720MC-RPS EMC Filter unit functionality which is comprised of the 8720MC-RPS Varistor Harmonic Filter and Main Magnetic contactor units

bull The user-supplied 120VAC transformer for the 1336 REGEN Precharge and Converter units can be used for the 8720MC-RPS main magnetic contactor control terminals

Note

IMPORTANT When migrating from the 1336 REGEN system to an 8720MC-RPS system you must replace the 1336 REGEN system components with the respective 8720MC-RPS system components stated above and depicted below in Figure 7 Figure 8 Figure 9 and Figure 11 The color-shaded areas indicate similar components across the different systems

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 17

Chapter 1 Comparison and Selection

Figure 7 - 1336 REGEN Regenerative DC Bus Supply System Components

18 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 8 - 1336 REGEN Regenerative Brake System Components

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 19

Chapter 1 Comparison and Selection

8720MC-RPS Regenerative Power Supply Package

Figure 9 - 8720MC-RPS065 System Components

Figure 10 - 8720MC-RPS190 System Components

20 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 11 - 1336 REGEN to 8720MC-RPS065 User Supplied AC Input Power

Specifications 1336 REGEN Line Regeneration Package

Table 1 - 1336 REGEN Technical Specifications

MC

Single-phaseLine Filter

Terminal Block forControl Power (TB2)

100 to 115 VACor

200 to 230 VAC

MC1

MC2

Control Terminals forMain Magnetic Contactor

MC1MC2

To be used as the control terminals forthe main magnetic contactor (rated for250 VAC1 Amp or 30 VDC1 Amp)

1336 REGENPRECHARGE

1336 REGEND Frame Converter

AC POWER IN

PE

R

S

T

GNDTB1-1

TB1-3

120V AC

120 RTNUSER SUPPLIED 120VAC

120VAC is required by the 1336 REGEN Precharge Contactorand 1336 REGEN D Frame Converter fan 120VAC must bederived from the same AC power supply source used for all 1336REGEN equipment and taken at the AC Power Input or beforethe Power Line Filter if used

120V AC

1336 REGEN 8720MC-RPS065

IMPORTANT Figure 11 is applicable only to the 8720MC-RPS065 unitThe 8720MC-RPS190 unit uses the 8720MC-EF190VB EMC filter to supply voltage to MC1 and MC2

Electrical AC Main Supply andAuxiliary Voltage

380480VAC 3Oslash +10ndash15 Nominal 4862Hz90115VAC 1Oslash plusmn10 Nominal4862Hz

Environmental Ambient Operating Temperature

IP00 (Open) 050degC (32122degF)IP20 (NEMA Type 1) 040degC (32104degF)

Storage Temperature All Ratings -4085degC (-40185degF)

Relative Humidity 595 Non-condensing

Shock 15g Peak for 11mSec Duration (plusmn10mSec)

Vibration 0152 mm (00006 in) Displacement 1g Peak

ESD SusceptibilityIP20 (NEMA Type 1) Only

15kV

Agency CertificationUL ListedCSA Certified

ULreg

LISTED 966X

IND CONT EQ

ULreg

LISTED 966X

IND CONT EQ

C

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 21

Chapter 1 Comparison and Selection

Table 2 - 1336 REGEN Heat Dissipation

Figure 12 - 1336 REGEN Altitude Derating

Protection Regenerative DC Bus Supply Mode Only

Bus Overvoltage TripBus Undervoltage TripNominal Bus Voltage

380VAC Input670VDC430VDC610VDC

480VAC Input850VDC520VDC735VDC

AC Input Overvoltage Trip Factory Set to +15 of Nominal Line Voltage

Heatsink Over Temperature Trip

100degC (212degF)

Converter Overcurrent TripSoftware Overcurrent LimitHardware Overcurrent Limit

Factory Set to 192 of AC Input CurrentFactory Set to 245 of AC Input Current

Line Transients Up to 6000 Volts Peak per ANSI C6241-1991

Control Logic Noise Immunity Showering Arc Transients Up to 1500 Volts Peak

Power Ride-Thru 6 mSec at Full Load

Control Logic Ride-Thru 05 Sec Minimum 2 Sec Typical

Regenerative DC Bus Supply Operation Only mdash 380480VAC Input

PackageAmp Rating

Converter Converter Heatsink

Precharge Unit

10 Line Reactor

Power Line Filter

Package Total

48A 141W 820W 15W 186W 173W 1335W

78A 193W 1110W 29W 258W 236W 1826W

180A 522W 2664W 58W 474W 317W 4035W

Regenerative Brake Operation Only mdash 380480VAC Input

PackageAmp Rating

Converter Converter Heatsink

Precharge Unit

3 Line Reactor

mdash Package Total

48A 141W 656W 15W 65W 877W

78A 193W 888W 29W 84W 1194W

180A 522W 2131W 58W 168W 2879W

m(ft)

of Rated Amps

100

80

90

0 4000(13200)

3000(9900)

2000(6600)

1000(3300)

Altitude

22 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Table 3 - 8720MC-RPS Technical Specifications

SingleUnit

SingleUnit

SingleUnit

2 Unitsin Parallel

2 Unitsin Parallel

3 Unitsin Parallel

3 Unitsin Parallel

RPS190BMRPS190BSRPS190BS

RPS065BMRPS065BSRPS065BS

8720MC-RPS027BM

1900 76001900 x 2 7600 x 2 7600 x 31900 x 3

11

6496

128 192 190285

570

570 855380

750 (standard)

45 90 135 133 266 399

6598

130 195196 294

190285

380 570570 855

095 or higher

5 10 (standard) and 15 5 (standard) 10 and 15

380 to 460 VAC +10-15 5060 Hz +- 5

37

45

75

90

110

135

250

304

375

457

125

152

RPS065BMRPS065BS

8720MC-RPS065BM

RPS190BMRPS190BS

8720MC-RPS190BM

15 kW Unit Voltage Class

Model Number

Input Power FactorPower Supply

Inp

ut

Ou

tpu

t Voltage (V)Rated Current (A)

Protection FunctionsBus Capacitance (μF)

Output Signals

Input Signals

AmbientTemp

Ambient HumidityHeat Dissipation (kW)

Elevation

En

viro

nm

ent

VibrationShock

Weight (kg (lbs))

Place of Installation

Monitor Display(WITH four characterseven-segment LED)

Maximum Current (1 min) (A)

Rated OutputCapacity (kVA)

PWM CarrierFrequency (kHz)

Maximum Current(1 min) (Arms)

Rated Current (Arms)

Rated Capacity ofPower Supply (kVA)

Capacity of Motor tobe Applied (kW)

Number of UnitsConnected in Parallel

37 kW Unit 125 kW Unit

192

-10 to 50 degree C (14 to 122 degree F) -40 to 65 degree C (-40 to 149 degree F)

-10 to 40 degree C (14 to 104 degree F)-40 to 65 degree C (-40 to 149 degree F)

In a control cabinet (kept away from corrosive and dangerous gas)RUN signal RESET signal and answer-back signal of main magnetic contactor

Input current input power supply voltage DC bus voltagepower and load ratio

RDY signal FR signal instantaneous power loss signal andmain magnetic contactor reference contact

Overcurrent overload overvoltage low voltage and phase loss

288

5 to 95 (non-condensation)

Less than 1 G (25 Hz)Less than 2 G

Lower than 1000 meters (3300 feet) above sea level

135(297)

485(108)

135 x 2(297 x 2)

485 x 2(108 x 2)

135 x 3(297 x 3)

485 x 3(108 x 3)

(In use)(Stored)

4011 x 2 40 x 2 40 x 311 x 3

The 15 kWunit is nolongeravailabe

IMPORTANT The 15kW (27 Amp 8720MC-RPS027BM) Unit is no longer available

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 23

Chapter 1 Comparison and Selection

Catalog Number Explanation

Table 4 through Table 10 describe the 1336 REGEN Line Regeneration Package catalog numbering scheme

1336 REGEN Line Regeneration Package

The Line Regeneration Package includes both the 1336 REGEN Precharge and 1336 REGEN Converter The appropriate line reactor either 3 or 10 is ordered separately

Table 4 - 1336 REGEN Catalog Number Explanation

Table 5 - 1336 REGEN Line Regeneration Package - Includes Converter (CNV) and Precharge (PRE)

1336 REGEN Converter

The 1336 REGEN Converter unit can be ordered separately

Table 6 - 1336 REGEN Converter

1336R

First PositionBulletin Number

VB

Second PositionVoltage

180

Third PositionNominal Current Rating

AA

Fourth PositionEnclosure Type

mods

Fifth PositionHuman Interface Module IP 20 (NEMA Type 1)

Letter Voltages Code kW (Amps) Code Type Code Description

VB 380-480VAC3Oslash5060Hz

048 384 (482)078 623 (782)180 1437 (1804)

AA NEMA 1 (IP 20)

AN Open (IP 00)

HAB Blank mdash No FunctionalityHAP Programmer Only

Frame

Nominal Brake RatingIP 00 (Open)No Enclosure

IP 20 (NEMA Type 1)General Purpose

edoCedoCWk tuptuOspmA tupnI

AA-840BVNA-840BV483284B

AA-870BVNA-870BV326287C

AA-081BVNA-081BV73414081D

sdom-NA-VNC081BV-R6331

epyT MIHepyT erusolcnEgnitaRegatloVoN taC

1336R LetterACInput Volts

DCOutput Volts Code

ACInput kVA

ACInput Amps

DCOutput Amps

DCOutput kVA Code Type Code Description

-VB 380-480VAC3Oslash5060Hz

735VDC048 32-40 482 52 38 -AA IP 20 (NEMA Type 1) -HAB

Blank mdash NoFunctionality

078 51-65 782 85 62 -AN IP 00 (Open) -HAP ProgrammerOnly180 119-150 1804 196 144

24 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

1336 REGEN Precharge Unit

The 1336 REGEN Precharge unit can be ordered separately

Table 7 - 1336 REGEN Precharge Unit

1321 Line Reactor mdash 380480VAC

Table 8 - 1321 3 Line Reactors

Table 9 - 1321 10 Line Reactors

NA-ERP840BV-R6331

epyT erusolcnEgnitaRegatloVoN taC

1336R LetterACInput Volts

ACOutput Volts Code

ACInput kVA

ACInput Amps

ACOutput kVA

ACOutput Amps Code Type

-VB 380-480VAC3Oslash5060Hz

380-480VAC3Oslash5060Hz

048 32-40 482 32-40 482 -AA IP 20 (NEMA Type 1)

078 51-65 782 51-65 782 -AN IP 00 (Open)

180 119-150 1804 119-150 1804

B002AR3-1231

egatloVgnitaRepyT erusolcnErebmuN golataC

1321 Code Type Code AC IO Amps Per Phase Inductance Letter AC InputOutput Volts

-3R IP 00 (Open) 55 48 050mH B 380-480VAC3Oslash5060Hz

-3RA IP 20 (NEMA Type 1) 100 78 030mH

200 180 0110mH

B-081ARL3-1231

egatloVgnitaRepyT erusolcnErebmuN golataC

1321 Code Type Code AC IO Amps Per Phase Inductance Letter AC InputOutput Volts

LR IP 00 (Open) 048 48 16mH -B 380-480VAC3Oslash5060Hz

LRA IP 20 (NEMA Type 1) 078 78 10mH

180 180 0430mH

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 25

Chapter 1 Comparison and Selection

1321 EMI Filters mdash 380hellip480V AC

Table 10 - 1321 EMI Filters - 380 hellip 480V AC

Power Line Filter

The 1336 Regenerative DC Bus Supply Layout has a Power Line Filter which is comprised of a 1321 3 Line reactor and 1321 Electromagnetic Interference (EMI) Filter that are ordered separately

1336 REGEN Precharge-to-Converter Sync Cable

This Precharge-to-Converter Sync cable connects the precharge board of the precharge unit with the control board of the converter unit The Sync cables come in two lengths two and four meters

bull 1336R-CBL-SP1A = 2 m (65 ft)bull 1336R-CBL-SP2A = 4 m (13 ft)

8720MC-RPS Regenerative Power Supply

For operation of the 8720MC-RPS Regenerative Power Supply a line reactor is required for each incoming phase as well as a varistor a harmonic filter and a contactor Figure 13 through Figure 17 and Table 11 show the model numbers of the 8720MC-RPS Regenerative Power Supply and its accessories

Figure 13 - 8720MC-RPS Regenerative Power Supply Catalog Number Explanation

Nominal Rating IP00 Open StyleIP20

(NEMA Type 1)

Amps Cat No Cat No

48 1321-VB048FLT-AN 1321-VB048FLT-AA

78 1321-VB078FLT-AN 1321-VB078FLT-AA

180 1321-VB180FLT-AN 1321-VB180FLT-AA

8720MC-RPSxxxvm-opt

BASE CATALOG NUMBER - CONVERTER

REGENERATIVE POWER SUPPLY SIZE 027 = 27 amp (027 is no longer available) 065 = 65 amp 190 = 190 amp

INPUT VOLTAGE B = 380 TO 460 VACTYPE M = master S = slave

See Note 1

26 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Note 1 Blank includes the 8720MC-RPS only as a spare part The HV2 option includes the 8720MC-RPS as well as 8720MC-HF-B2 harmonic filter and 8720MC-VA-B varistor The HV2 option however is applied only to the 8720MC-RPS065

Figure 14 - 8720MC-RPS Line Reactor Catalog Number Explanation

Table 11 - 8720MC-RPS Line Reactor Specifications

Figure 15 - Harmonic Filter

Figure 16 - Varistor

IMPORTANT The 15kW (27 Amp 8720MC-RPS027BM) Unit is no longer available

8720MC-RPS Line Reactors8720MC-

Specifications

Maximum Continuous CurrentAmps

InductanceuH

LR03-032B 32 850

LR05-048B 48 800

LR10-062B 62 1100

LR14-070B 70 1200

LR10-100B 100 800

Inductance as Voltage Drop 03 = 3 05 = 5 10 = 10 14 = 14

Enclosure blank = open

Current Rating 032 = 32 Amp 048 = 48 Amp 062 = 60 Amp 070 = 80 Amp 100 = 100 AmpVoltage B = 380 to 460 VAC

8720MC-LRxx-ayyyb

Voltage B2 = 380 to 460 VAC

8720MC-HF-b

Voltage B = 380 to 460 VAC

8720MC-VA-b

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 27

Chapter 1 Comparison and Selection

Figure 17 - EMC Filter Unit

1336 REGEN to 8720MC-RPS Conversion Guide

Power Rating

Rockwell Automation suggests you compare the Power Rating (kW) when replacing 1336 REGEN PrechargeConverter units with 8720MC-RPS units

Table 12 - 1336 REGEN to 8720MC-RPS Power Rating Comparison

Fuses and Circuit Breakers

Table 13 - Fuses

Voltage B = 380 to 460 VAC

8720MC-EFxxx-VbCurrent Rating 190 = 190 Amp

1336R-VBXXX

Rating Code Output Power Rating Frame Reference

48 384 kW B

078 623 kW C

180 1437 kW D

8720MC-RPSXXX

Model Number Power Rating Connection

065BM x 1 37 kW Single Unit

065BM + 065BS X 1 75 kW Two Paralleled Units

065BM + 065BS X 2 110 kW Three Paralleled Units

190BM x 1 125 kW Single Unit

190BM + 190BS X 1 250 kW Two Paralleled Units

190BM + 190BS X 2 375 kW Three Paralleled Units

Catalog Number Input AC Line Fusing Output DC Bus Fusing

1336R-VB048 70 Amps (1)

(1) Gould Shamut A70QS

100 Amps (1)

1336R-VB078 125 Amps (1) 150 Amps (1)

1336R-VB180 250 Amps (1) 350 Amps (1)

8720MC-RPS065 100 Amps (2)

(2) Gould A4J or equivalent Class J Fuse

100 Amps (4)

(4) Ferraz Shawmut A130URD70LI0100

8720MC-RPS190 350 Amps (3)

(3) Ferraz Shawmut or equivalent Class J Fuse

350 Amps (5)

(5) Ferraz Shawmut A130URD71LLI0350

28 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Table 14 - Circuit Breakers

Dimensions

1336 REGEN Line Regeneration Package

This section provides detailed dimension information for the 1336 REGEN Line Regeneration Package Included are

bull 1336 REGEN Converter Dimensions and Weightsbull 1336 REGEN Precharge Unit Dimensions and Weightsbull 1321 3 Line Reactor Dimensions and Weights for Regenerative Brake

Operationbull 1321 10 Line Reactor Dimensions and Weights for Regenerative DC

Bus Supply Operationbull 1321 Power Line Filterbull 1336 REGEN Converter Heat Sink-Through-the-Back Cutout

Dimensions

Catalog Number Rating Recommended

8720MC-RPS065 100 Amps Fuji Electric SA100BA100WDBU3ESB-50 W (UL-listed) (1)

(1) Because supplemental contact of this circuit breaker does not conform with load of 5mA relay with less than 5mA should be used for connection when a supplemental contact is connected with sequence input PWR

Westinghousereg FDB3100 (1)

or equivalent

8720MC-RPS190 350 Amps Fuji Electric BU-KSB3350LW (1)

Westinghouse KDB3350 (1)

or equivalent

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 29

Chapter 1 Comparison and Selection

Figure 18 - 1336 REGEN B and C Frame Converter

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

A2764(1088)

3018(1188)

B4763(1875)

7010(2760)

C2250(886)

2250(886)

D2126(837)

2380(937)

E4610(1815)

6858(2700)

FrameReference

B

C

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

I1816(715)

1816(715)

J1671(658)

1671(658)

N265(104)

265(104)

O1636(644)

1827(719)

P1128(444)

1192(469)

Q620(244)

684(269)

Z76(030)

76(030)

FRONT

Shipping Weight

B Frame mdash 227 kg (50 lbs)C Frame mdash 386 kg (85 lbs)

Knockout Diameters

➊ Dual Knockout mdash 3 Places 286349 (113138)➋ Single Knockout mdash 1 Place 222 (088)

C

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Holes (4)

D

A

E

F B

Z

J

I

NO

PQ

MOTTOBEDIS

➊ ➊ ➊

t op pedS00 H z0+

30 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 19 - 1336 REGEN D Frame Converter

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

C

SIDE

D

AE

F B

Z

FRONT

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

A3815(1502)

B12400(4882)

C2708(1066)

D3259(1283)

F12162(4788)

FrameReferenceD

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

I1981(78)

J1316(518)

K1537(605)

L1694(667)

M2045(805)

N521(205)

O1440(567)

P2614(1029)

Q3439(1354)

Z1194(047)

BOTTOM

KL

M

NO

PQ

JI

➋➊➌

Knockout Diameters

➊ Dual Knockout mdash 1 Place 349500 (138197)➋ Dual Knockout mdash 2 Places 627762 (247300)➌ Single Knockout mdash 3 Places 349 (138)

E2794(110)

t op pedS00 H z0+

Shipping Weight

D Frame mdash 1089 kg (240 lbs)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 31

Chapter 1 Comparison and Selection

Figure 20 - 1336 REGEN B and C Frame Precharge Unit

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

FrameReference A B C D E F G H I J K L M N

B and C 2032 3556 1842 1524 254 2540 3175 127 2845 508 2794 6045 3302 5944(800) (1400) (725) (600) (100) (1000) (1250) (050) (112) (200) (110) (238) (130) (234)

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

D

BGF

A C

E

K

H

Mounting Hole Dia (2)70 (028) N

J MLI

13

L3L2L1

R1 S1 T1

14

S1

BOTTOMSIDEFRONT(cover Removed)

Shipping Weight

B and C Frame mdash 91 kg (20 lbs)

Knockout Diameters

➊ Dual Knockout mdash 3 Places 286349 (11251375)

➊➊➊

CAT 1336R-PRE-VB048-AN SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

48232-40 380-480 482 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

reg

Interconnection Power Wiring AreaApprox 762 x 2032 x 1031

(300 x 800 x 406)(H x W x D)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

R

PE PE

S T R1 S1 T1

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

32 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 21 - 1336 REGEN D Frame Precharge Unit

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

BOTTOM

C

SIDE

70 (028)

70 (028)

127 (050)

127 (050)

Mounting Slots (2)

D

BGF

A

ECAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LIS TED9 66X

I ND C O NT E Q

ULreg

LIS TED9 66X

I ND C O NT E Q

C

reg

R S T PE PE

13

14

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

K

H

FRONT(cover Removed)

Mounting Hole Dia (2)70 (028)

Interconnection Power Wiring AreaApprox 1824 x 2540 x 1473

(718 x 1000 x 580)(H x W x D)

N

O

J L MI

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

Knockout Diameters

➊ Dual Knockout mdash 2 Places 627762 (247300)➋ Single Knockout mdash 1 Place 349 (138)

Shipping Weight

D Frame mdash 186 kg (41 lbs)

D 2540 5334 2286 2032 254 3239 4826 127 539 986 3500 699 318 318 508(1000) (2100) (900) (800) (100) (1275) (1900) (050) (212) (388) (1382) (275) (125) (125) (200)

FrameReference A B C D E F G H I J K L M N O

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 33

Chapter 1 Comparison and Selection

Figure 22 - 1321 48 and 78A 3 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

SIDE

G

END

Mounting Hole Dia(4) Places95(0375)

127(05)

mdash

ShippingWeight12(27)

23(51)

145254(3256)

1321 Rating

48A Open (IP00)

78A Open (IP00)

4878ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A229(90)

274(108)

mdash

B118(47)

144(57)

330(130)

Cmdash

mdash

330(130)

D76(30)

92(36)

279(110)

E80(32)

93(37)

mdash

Fmdash

mdash

336(132)

G187(74)

210(83)

mdash

TOP

Dia

Dia

DA

E B

B

C

B

SIDE

COVER

TOP

D

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-05502

CAT 1321-3R55-BPART050mH 55AMPS 1th=825A

E66214 55-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-05502

CAT 1321-3R55-BPART050mH 55AMPS 1th=825A

E66214 55-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

END

D

F

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3RA200-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LISTED 966X

IN D C ONT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0110mH 200AMPS Ith 300AMPS

60

460 98 lbs 1

115ordmCH

RL-20002

34 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 23 - 1321 180A 3 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

1422(056)

mdash

31(67)

327(72)

180A Open (IP00)

180ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

274(108)

mdash

210(83)

330(130)

mdash

330(130)

92(36)

279(110)

112(44)

mdash

mdash

336(132)

211(83)

mdash

SIDE

G

ENDTOP

Dia

DA

EBDia

A2 B2 C2

C1B1A1

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS 1th=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

B

TOP

Manufactured By MTE CorpMenomonee Falls WI

C2C1A2A1 B2B1

RL-20002

CAT 1321-3R200-BPART011mH 200AMPS 1th=300A

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

B

C

SIDE

COVER

D

END

D

F

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3RA200-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

L ISTED 96 6X

IN D CO NT EQ

ULreg

L ISTED 96 6X

IND CO NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0110mH 200AMPS Ith 300AMPS

60

460 98 lbs 1

115ordmCH

RL-20002

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 35

Chapter 1 Comparison and Selection

Figure 24 - 1321 48 and 78A 10 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

Mounting Hole Dia(4) Places038 x 075(97 x 19 Slot)

038 x 075(97 x 19 Slot)

mdash

ShippingWeight363(80)

59(130)

386(85)

1321 Rating

48A Open (IP00)

78A Open (IP00)

48NEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A3048(900)

3048(900)

mdash

B2073(816)

2327(916)

3302(1300)

C2794(1100)

2794(1100)

330(130)

D922(363)

922(363)

279(110)

E6833(269)

6833(269)

mdash

F1143(450)

1397(550)

mdash

G1565(616)

1819(716)

mdash

Hmdash

mdash

3358(1322)

I2159(850)

2159(850)

mdash

TOP

Dia

Dia

DA

F

E E

G B

B

C

B

SIDE

COVER

ENDTOP

D D

H

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3LRA180-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LI ST ED96 6 X

I ND CONT EQ

ULreg

LI ST ED 96 6 X

IND CO NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0430mH 180AMPS

60

460 353 lbs 1

115ordmCH

C

SIDE

I

END

R2 S2 S2R1 S1 S1

R2 S2 S2R1 S1 S1

36 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 25 - 1321 180A 10 Line Reactor

IMPORTANT Allow 1524 mm (60 in) on all sides for proper heat dissipation

Mounting Hole Dia(4) Places1422(056)

1118 x 1753(044 x 069 Slot)

ShippingWeight136(300)

612160(135353)

1321 Rating

180A Open (IP00)

78A180ANEMA Type 1 (IP20)

All Dimensions in Millimeters and (Inches) mdash All Weights in Kilograms and (Pounds)

A3048(1200)

mdash

B2924(1151)

6096(2400)

C3683(1450)

mdash

D1168(460)

4349(1712)

E940(370)

mdash

F1842(725)

mdash

G2543(1001)

mdash

Hmdash

432(170)

I3175(1250)

467(1838)

TOP

C

SIDE

I

ENDTOP

Dia

DA

F

E E

GBDia

R2 S2 T2

T1S1R1

L

T2T1

Manufactured By MTE CorpMenomonee Falls WI

I

Wt Type

Rise

Part

CAT 1321-3LRA180-B

Hz Class

VAC

R2R1 S2S1INDUSTRIAL CONTROL EQUIPMENT

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

3 Phase Reactors 9730

Listed

34HL

0430mH 180AMPS

60

460 353 lbs 1

115ordmCH

I

SIDE

D Dia ndash 4 Places ndash

R2 S2 T2

T1S1R1

COVER

END

H

B

Manufactured By MTE CorpMenomonee Falls WI

T2T1R2R1 S2S1

RL-18004

CAT 1321-3LR180-BPART0430mH 180AMPSlth-270A 9730

E66214 180-363 PHASE REACTOR600V MAX 5060 Hz

reg reg

reg C

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 37

Chapter 1 Comparison and Selection

Figure 26 - 1321 Power Line Filter

Note All ratings are Open (IP00)

END

3048(1200)

TOP

2794(1100)

2794(1100)

SIDE

2540(1000)

3302(1300)

80 (032) Diandash 4 Places ndash

All Dimensions in Millimeters and (Inches)

38 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 27 - 1336 REGEN B Frame Through-the-Back Heat Sink Mounting

635(025)

2571(1012)

2672 1

(1052)

2444(962)

254(010)

4153(1635)

1270(500)

2832(1115)

3086(1215)

4102(1615)

4354 1

(1714)

8 Required43 (0171) Dia for 10-32 x 127 (05) Self-Tap ndash 40 (0159) for 10-32 x 127 (05) Threaded

1293 (509)

Cutout as Viewedfrom INSIDE Enclosure

Back of EnclosureDrive

All Dimensions in Millimeters and (Inches)

1 Shading indicates approximate sizeof drive inside enclosure

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 39

Chapter 1 Comparison and Selection

Figure 28 - 1336 REGEN C Frame Through-the-Back Heat Sink Mounting

48(019)

2825(1112)

3038 1

(1196)

2731(1075)

48(019)

6447(2538)

1270(500)

2540(1000)

3810(1500)

6350(2500)

6604 1

(2600)

5080(2000)

Cutout

12 Required43 (0171) Dia for 10-32 40 (0159) for 10-32 x 12

1293 (509)

Back of EnclosureDrive

All Dimensions in Millimeters and (Inches)

1 Shading indicates approximate sizeof drive inside enclosure

40 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 29 - 1336 REGEN D Frame Through-the-Back Heat Sink Mounting

61(024)

46 (018)

99 (039)

3622(1426)

3752 1

(1477)

3561(1402)

Detail

See Detail267

(105)

11453(4509)

1826(719)

267(105)

3386(1333)

4945(1947)

8067(3176)

9627(3790)

11186(4404)

11781 1

(4638)6508

(2562) 5870(2311)

8674(3415)

6805(2679)

10544(4151)

7739(3047)

Cutout as Viewedfrom INSIDE Enclosure

16 Required43 (0171) Dia for 10-32 x 97 (0340 (0159) for 10-32 x 97 (038) T

841 (331)

Back of Enclosure

Drive

All Dimensions in Millimetersand (Inches)

Minimum dimension allowed ndash More space will improve fan effectiveness and heat dissipation

1 Shading indicates approximate sizeof drive inside enclosure

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 41

Chapter 1 Comparison and Selection

8720MC-RPS Regenerative Power Supply Package

It is important to properly plan before installing the 8720MC-RPS Regenerative Power Supply to ensure that the environment and operating conditions of the units are satisfactory Read this section for important environment and operating conditions information

Environmental Conditions to be Met

The Declaration of Conformity with the requirements for CE Mark was issued for the following units and these units must be used in a cabinet

bull 8720MC-RPS027BM (no longer available)bull 8720MC-RPS065BM 8720MC-RPS065BSbull 8720MC-RPS190BM and 8720MC-RPS190BS

Also before deciding on an installation site consider the following guidelinesbull Verify that the units can be kept clean cool and drybull Be sure that the units are always away from oil metal powder other

airborne contaminants and direct sunlightbull Check that the units will not be exposed to excessive vibration and noise

and that they will not be close to instruments sensitive to electrical noisebull The area chosen should allow the space required for proper air flow as

defined in Figure 36bull Check that the temperatures within the vicinity of the units are between

10 to 50 degC (14 to 122 degF) In case of 8720MC-RPS190 however the ambient temperature must be between -10 to 40 degC (14 to 104 degF)

bull Check that the relative humidity is between 5 and 95 without condensation

bull Do not install the units above 1000 meters (3300 feet) without derating output power For every 300 meters (1000 feet) above 1000 meters (3300 feet) derate the output power 4 When you need to install the units above 1500 meters (5000 feet) contact Rockwell Automation

42 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 30 - Overall Dimensions of a Single Unit of Model 8720MC-RPS065 Unit

Note 8720MC-RPS065BM shown above

D B

A

L

EK

F

E

F

H dia

G diaC

HC

Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kW

V

A

Model

8720MC-RPS065

8720MC-RPS027

A

1794(706)

B

395(156)

C

127(50)

D

3332(1312)

E

10(039)

F

30(12)

G

18(071)

H

9(035)

K

9(035)

L

3183(1253)

No longer available

IMPORTANT The 8720MC-RPS027 unit is no longer available

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 43

Chapter 1 Comparison and Selection

Figure 31 - Overall Dimensions of a Single Unit of Model 8720MC-RPS190 Unit

Note 8720MC-RPS190BM shown above

110 (43) 110 (43) 86 (34)

L3L2L2 L1L1 L3

P

N45(18)

83(33)

435 (171)

242 (96)

595(234)

30(12)

125 (49)

10(04)

M8

40 (

16)

13 (

05)

14 (

06)

20 (

079

)

573

(22

6)

550

(21

7)

503

(19

8)

566

5 (2

230

)

639

5 (2

518

)

20 (

08) 30

(1

2)

10 (

04)

P

N

E

E

30(12)

58(23)

595(234)

125(492)

10 (039) dia

20 (079) dia

M10

Unit Millimeters (Inch)

33 (13

)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

44 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 32 - Required Distance between Units in Case of Two Paralleled Units of Model 8720MC-RPS065 Units

Figure 33 - Required Distance between Units in Case of Three Paralleled Units of Model 8720MC-RPS065 Units

Max 250 (98)Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MC

Note In case two units of Model 8720MC-RPS065 unit are installed in parallel the master unit must be on the right side as shown above

Max 250 (98)Max 250 (98)

Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMCREGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

Note In case three units of Model 8720MC-RPS065 unit are installed in parallel the master unit must be installed at the rightmost end as shown above

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 45

Chapter 1 Comparison and Selection

Figure 34 - Required Distance between Units in Case of Two Paralleled Units of Model 8720MC-RPS190 Unit

Figure 35 - Required Distance between Units in Case of Three Paralleled Units of Model 8720MC-RPS190 Unit

Max 620 (244)Unit Millimeters (inch)

POWER POWER

Note In case two units of Model 8720MC-RPS190 unit are installed in parallel the master unitmust be installed on the right hand side as shown in the above

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

Max 620 (244)

Unit Millimeters (inch)

POWER POWER

Max 620 (244)

POWER

Note In case three units of Model 8720MC-RPS190 unit are installed in parallel the master unit mustbe installed at the rightmost end as shown in the above

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READYREADY

FAULFAULT

PROGRAMPROGRAM kWkW

V

A

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMCREGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

46 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Recommended Air Flow Clearance

Be sure that there is adequate clearance for air ventilation around the 8720MC-RPS Regenerative Power Supply Cooling air flows from the bottom to the top of the units For best cooling effect do not mount the 8720MC-RPS Regenerative Power Supply directly above each other Figure 36 shows recommended air flow clearance

Figure 36 - 8720MC-RPS Recommended Air Flow Clearance

150

(59

)15

0(5

9)

150(59)

150(59)

Exhaust

Intake Unit Millimeter (Inch)

REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READY

FAULT

PROGRAMPROGRAM kW

V

A

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 47

Chapter 1 Comparison and Selection

8720MC-RPS065 Reactors

Figure 37 shows the dimensional outline drawing of the recommended reactors for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 37 - 8720MC-RPS065 Reactors

Table 15 - 8720MC-RPS Reactor Dimensions mm (in)

[4] 15 (059) dia

[4] H dia

A +

-5

(+-

019

)

G +-2 (+-0078)

F +-1 (+-0039)

80 +

-10

(31

4 +

- 0

39)

B +

1-0

5 (

+0

039

-00

19)

C D

E E

Model A B C D E F G H Weight kg (lb)

8720MC-LR14-070B 140 (55) 125 (49) 145 (57) Max 180 (71)

155 (61) 150 (59) 460 (181) 95 (037) 38 (837)

8720MC-LR10-062B 125 (49) 110 (43) 130 (51) Max 160 (63)

145 (57) 150 (59) 440 (173) 95 (037) 27 (595)

8720MC-LR05-048B 125 (49) 105 (41) 125 (49) Max 155 (61)

1325 (52) 135 (53) 400 (157) 7 (027) 21 (462)

8720MC-LR03-032B 127 (50) 100 (39) 120 (47) Max 140 (55)

1125 (44) 120 (47) 345 (135) 7 (027) 17 (374)

48 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 38 shows the dimensional outline drawing of the recommended ACL units (AC reactor assemblies Model 8720MC-LR10-100B) for Model 8720MC-RPS190BM and 8720MC-RPS190BS units

Figure 38 - 8720MC-RPS190 AC Reactor Assemblies (ACL units)

RB

RB

RY

BL

L1 L4 L2 L5 L3 L6

RB

RB

RY

BL

L1 L4 L2 L5 L3 L6

217

(85

)21

7 (8

5)

488 (192) max

4672 (184)

386(15)

386(15)

80(31)

80(31)

80(31)

75(29)

75(29)

360

(14

1) m

ax

260

(10

2)10

(0

4)10

(0

4) 266 (10) 266 (10)414 (162)

29 (11)

9 (

03)

6 x R38-8

AIR FLOW

Weight 100 kg (220 lbs)

Units mm (in)

L3 L6

L2 L5

L1 L4

Equivalent Circuit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 49

Chapter 1 Comparison and Selection

Note Shown are two (QTY 2) 8720MC-LR10-100B ACL units When ordering be sure to order two 8720MC-LR10-100B ACL units

8720MC-RPS065 Varistors

Figure 39 shows the dimensional outline drawing of the varistors to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 39 - 8720MC-RPS065 Varistors

48 +- 1 (18 +- 003)

5 (0

19)

55

(02

1)

21 +

- 1

(0

8 +

-0

03)

21 +

10

(08

+ 0

39)

+ 1

05

(04

1)

φ42 +- 015 (016)

335

+-

1 (

13

+-

00

3)

4 (0

15)

250

+-

10

(09

8 +

- 0

39)

Equivalent Circuit

3 Crimp Contacts of M6

Unit mm (in)

Model 8720MC-VA-B

50 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS065 Harmonic Filters

Figure 40 shows the dimensional outline drawing of the recommended harmonic filters to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units

Figure 40 - 8720MC-RPS065 Harmonic Filter

51-+ 571 35 +- 1 35 +- 1

R

105 +- 15 (413 +- 005)

40 +- 15 (157 +- 005)

1195 +- 15 (470 +- 005)

1315 +- 15 (517 +- 005)

15 +

-05

(06

+-

00

5)

39 +

- 1

5

(15

+-

00

5)13

+-1

5(0

5 +

- 0

05)

65 +

- 1

5 (

25

+-

00

5)

2 Oval Holes of 55 mm x 8 mm (021 in x 031 in)

M5 Screw

t15

(0

05)

t12

(0

047)

55 +

- 1

5 (

216

+-

00

5)

225

+-

15

(08

8 +

-0

05)

6 +

- 1

(0

23 +

- 0

03)

Display

Model 8720MC-HF-B2

Unit mm (in)

N E

S TR

N E

Equivalent Circuit

1 M

Ω 15μF

1 M

Ω

047

μFS T

(068 +- 005)

51-+ 571(068 +- 005)(137 +- 003) (137 +- 003)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 51

Chapter 1 Comparison and Selection

8720MC-RPS065 Line Filter (Schaffner)

Figure 41 and Figure 42 show the dimensional outline drawing of the recommended line filters for AC input power to be used for Model 8720MC-RPS065BM and 8720MC-RPS065BS units when these units must conform with the requirements of CE Mark Figure 41 shows Schaffner products and Figure 42 shows Soshin Electric products

Figure 41 - 8720MC-RPS065 Line Filter (Schaffner)

Table 16 - 8720MC-RPS Line Filter (Schaffner) Dimensions mm (in)

A

B

CD

E

F G

O

Model A B C D E F G O

FN3100-80-35 379 (149) 220 (86) 90 (35) 350 (137) 364 (143) 65 (25) 65 (025) M10

52 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS065 Line Filter (Soshin Electric)

Figure 42 - 8720MC-RPS Line Filter (Soshin Electric)

Table 17 - 8720MC-RPS Line Filter (Soshin Electric) Dimensions mm (in)

3 Input Terminals L

C2 H

J

DEFG

AB

C2 C1

8 Oval Holes K

Grounding Terminal M

Model A B C1 C2 D E F

HF3080C-TOA 405 +- 5(159 +- 019)

350 +- 2(137 +- 007)

100 +- 1(39 +- 003)

100 + 1(39 + 003)

220 +- 2(86 +- 007)

200 +- 1(78 +- 003)

180 +- 2(70 +007)

Model G H J K L M

HF3080C-TOA 56 +-1(220 +- 003)

210 +-2(826 +- 007)

135 +-2(531 +- 007)

425 R x 12 long(016 R x 047 long)

M8 M6

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 53

Chapter 1 Comparison and Selection

8720MC-RPS190 EMC Filter

Figure 43 shows the outline dimensions of Model 8720MC-EF190-VB EMC filter unit for Model 8720MC-RPS190BM and 8720MC-RPS190BS units The Model 8720MC-EF190-VB unit includes the varistor magnetic contactor harmonic filter line filter grounding capacitor fan and MC interface card and cable assembly for this unit The connection diagram ofModel 8720MC-EF190-VB EMC filter unit is shown in Figure 44

Figure 43 - 8720MC-RPS190 EMC Filter

60

30

30 (

118

)10

(0

39)

14

455

10

250

(98

4) M

AX

395 (1555) MAX

91 (

358

)29

87

(11

75)

10

25 (

098

)

10

2013 10 (039)432

44 585353

6076

530

3043

5

30

(30)

180

(70

8)

27 (

106

)11

9 (4

68)

474712

012

0 (4

72)

303867 (341)

23

RE

V 0

1

PRODNOTYPE

Nihon Inter Electronics Corporation

CL

UL

U

A-B

Man

ufac

ture

d by

RE

LIA

NC

E E

LEC

TR

IC L

IMIT

ED

Jap

anS

HIP

DAT

E

SE

RN

oR

EF

ER

TO

US

ER

MA

NU

AL

FO

R

INS

TLL

ATIO

N IN

ST

RU

CT

ION

S

AC

OU

TP

UT

AC

INP

UT

RE

V Hz

PH

AM

PS

VO

LTC

ATN

o

ALL

EN

-BR

AD

LEY

8720

RE

GE

NE

RAT

IVE

PO

WE

R S

UP

PLY

MC

Alle

n-B

radl

eyA

-BQ

UA

LIT

Y

M8X15

2- 20

M8X20L1L2L3

M10X30

L4L5L6

TH

IS E

QU

IPM

EN

T M

US

T B

E M

OU

NT

ED

IN A

SU

ITA

BLE

UL

RE

CO

GN

IZE

D E

NC

LOS

UR

E O

R N

EM

A E

NC

LOS

UR

E

US

E C

OP

PE

R 6

075

Ž W

IRE

ON

LY

CA

UT

ION

DA

NG

ER

ME-B6015

RIS

K O

F E

LEC

TR

ICA

L S

HO

CK

DIS

CO

NN

EC

T IN

PU

TP

OW

ER

BE

FO

RE

SE

RV

ICIN

G E

QU

IPM

EN

T

US

LIS

TE

DU

LS

C(I

ND

CO

NT

EQ

)27

X1

C

S

LU

LU

LIS

TE

D IN

D C

ON

T E

Q 2

7X1

INC

IN

AC

CO

RD

AN

CE

WIT

H IE

C P

UB

LIC

ATIO

N 1

46

ALS

O C

LAS

SIF

IED

BY

UN

DE

RW

RIT

ER

S L

AB

OR

ATO

RIE

S

L3

L2

L1

L4

L5

L6

RE

V

ƒsup3

(1791)

(1700)(051)

(055)

(173) (1389) (230)

Dimensions mm (in)

(236)

(1192)

(118)

(090)

(039)

(18

5)(1

85)

(47

2)

(03

9)(0

78)

(11

8)

(11

8)

(03

9)

(30

1)

(11

8) (1

18)

(1

71)

(23

6)

54 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 44 - Connection Diagram of Model 8720MC-EF190-VB EMC Filter Unit

Note The CN1 CN2 and CN4 connectorscables are included with the 8720MC-EF190-VB EMC Filter Unit

+

+

L4L1

L2

L3

L5

L6

E

1 2 3

1 2 3 1 2 31 2 3

R1

S1

T1

CN3

CN3

CN

160-03141-01

60-03144-01

60-03142-01

CN2

CN

2

CN1

CN3

CN4

CN4

FMI-1 A1 A2 A3 B1 B2 B3

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

MC1MC2

+24V20V2

+24V30V3

SENS-OUT+24V

MC

Cabinet Fan+Cabinet Fan-

SENS

ACL Fan+ACL Fan-

SENSACL Fan+ACL Fan-

SENS

StripWire

StripWire

MC1 (TB4)MC2 (TB4)24V2 (TB4)0V2 (TB4)

24V3 (TB4)0V3 (TB4)SENS (TB4)24V (TB3)MC (TB3)

To 8720MC-RPS190

To 8720MC-RPS190

L1AUX (TB2)L2AUX (TB2)L3AUX (TB2)

COIL

MC

Ctrl

+24V

3S

EN

S

+24VMC

FAN

3PO

WER

FAN

2PO

WER

FAN

1PO

WER

0V3

+24V30V3

0V3+24V3

100μ F

1μF 1M

150K

REDBLKYLWREDBLKYLW

Cooling Fanfor ACL Unit

Cooling Fanfor ACL Unit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 55

Chapter 1 Comparison and Selection

CN ConnectorCable Descriptions

Figure 45 - CN1 Description

Figure 46 - CN2 Description

Figure 47 - CN4 Description

56 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Power and Control Terminal Comparison

1336 REGEN Line Regeneration Package

Input Power Conditioning

In general 1336 REGEN equipment is suitable for direct connection to a correct-voltage AC line If the AC input power system does not have a neutral or one phase referenced to ground as detailed under Ungrounded Distribution Systems (as described in the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50) an isolation transformer with the neutral of the secondary grounded is highly recommended If the line-to-ground voltages on any phase exceed 125 of the nominal line-to-line voltage an isolation transformer with the neutral of the secondary grounded is highly recommended

Grounding

All 1336 REGEN components must be connected to system ground at the PE power ground terminal provided Ground impedance must conform to the requirements of national and local industrial safety regulations (NEC VDE 0160 BSI etc) and should be inspected and tested at appropriate intervals In any cabinet use a single low-impedance ground point or ground bus bar Ground all circuits independently and directly Also connect the AC supply ground conductor directly to the ground point or ground bus bar

Sensitive Circuits

It is essential to define paths through which high frequency ground currents flow to ensure that sensitive circuits do not share a path with these currents Do not run control and signal conductors near or parallel to power conductors

TE (True Earth) Termination

The converterrsquos TE terminals are used for all control signal shields internal to the 1336 REGEN Converter and must be connected to the converterrsquos TE terminals by a separate continuous lead

PE (Power Earth) Termination

A safety ground is required by code This point must be connected to adjacent building steel or a floor ground rod provided grounding points comply with NEC and local regulations

ATTENTION The National Codes and standards (NEC CENELEC etc) and local codes outline the provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury andor equipment damage

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 57

Chapter 1 Comparison and Selection

Figure 48 - 1336 REGEN Grounding for Common Bus Drive

PEGND

GND

Conduit4-Wire Cable

NearestBuilding Structure Steel

PE

GND

GND

PE

PE

PE

COMMON BUSDRIVE

COMMON BUSDRIVE

USERSUPPLIED120V AC

1336 REGENConverter

1321 10Line Reactor

1336 REGENPrecharge

PowerLine Filter

PE

1 (2) jumpers connect PE and TE at the 1336 REGENConverter Main Terminal Block ConsultAllen-Bradley Application Engineering priorto removing either jumper

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

1 1

PE

1 PE TE

R

S

T

TB1-1TB1-3

R1 S1 T1

R1 S1 T1

R2 S2 T2

R2 S2 T2

+DC

+DC

ndashDC

ndashDC

PE

+DCndashDC

120V AC

120 RTN

RIN

SIN

TIN

ROUT

SOUT

TOUT

D Frame

58 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 49 - 1336 REGEN Grounding for AC Drive

PE

PE

GND

GND

PE

Conduit4-Wire Cable

NearestBuilding Structure Steel

USERSUPPLIED120V AC

1336 REGENConverter

1321 3Line Reactor

GND

1 (2) jumpers connect PE and TE at the 1336 REGENConverter Main Terminal Block ConsultAllen-Bradley Application Engineering priorto removing either jumper

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

1 1

PE

PE

AC DRIVEPE

1336 REGENPrecharge

R1 S1 T1

A1 B1 C1

A2 B2 C2

R2 S2 T2

+DC

+DC

ndashDC

ndashDC

1 PE TE

R

S

T

TB1-1TB1-3

120VAC

120 RTND Frame

2

2 Important If you are using a Regenerative Brake with a B FrameAC drive refer to the Power-up Sequence on page 3-3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 59

Chapter 1 Comparison and Selection

380480VAC Power Connections

380480VAC input and output power connections are made as shown in Figure 50 through Figure 54

Table 18 - 380480VAC Power Connections

Note Between the Regenerative DC Bus Supply Operation and Regenerative Brake Operation system layouts the power wiring connection paths are identical in principle The only exceptions are that the Regenerative DC Bus Supply has to have an additional Power Line Filter component and the symbol nomenclatures for the Line Reactors between the two operations are called out differently

Figure 50 - 380480VAC Power Line Filter Connections

ATTENTION 1336 REGEN equipment will not be properly synchronized unless correct Filter-to- Precharge-to-Line Reactor-to- Converter AC power connections are maintained Failure to maintain correct phase-related connections will result in equipment malfunction andor failure

Line Filter Precharge Unit Line Reactor Converter

Input Term

Output Term

Input Term

Output Term

Input Term

Output Term

InputTerm

Regenerative DC Bus Supply Operation RIN ROUT R R1 R1 R2 R2

SIN SOUT S S1 S1 S2 S2

TIN TOUT T T1 T1 T2 T2

Regenerative Brake Operation R R1 A1 A2 R2

S S1 B1 B2 S2

T T1 C1 C2 T2

R IN

PE mdash GND(EARTH GROUND)

S IN

T IN

R OUT

S OUT

T OUT

L R

L T

L S

60 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 51 - 380480VAC 1321 Line Reactor Connections

PE(EARTH GROUND)

PE(EARTH GROUND)

R2 S2

S2

T2

T1

T1

S1

S1

R1

R1

T2

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER OUT(TO CONVERTER)

R2

1321 10 Line Reactor

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER IN(FROM PRECHARGE UNIT)

AC POWER IN(FROM PRECHARGE UNIT)

A2 C1B1A1

AC POWER OUT(TO CONVERTER)

B2

AC POWER OUT(TO CONVERTER)

C2

AC POWER OUT(TO CONVERTER)

PE(EARTH GROUND)

PE(EARTH GROUND)

1321 3 Line Reactor

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 61

Chapter 1 Comparison and Selection

380480VAC Power Wiring

Figure 52 - 380480VAC Precharge Unit Connections

R

PE PE

S T R1 S1 T1

13

L3L2L1

R1 S1 T1

14

S1

CAT 1336R-PRE-VB048-AN SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION ISNTRUCTIONS

48232-40 380-480 482 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IND C O N T EQ

ULreg

LISTED 966X

IND C O N T EQ

C

reg

B and C Frames

R

PE PE

S T R1 S1 T1

AC POWER IN AC POWER OUTEARTH GROUND

(TO 1321 10 LINE REACTOR)

Precharge

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LIS TED9 66X

I ND C O NT E Q

ULreg

LIS TED9 66X

I ND C O NT E Q

C

reg

R S T PE PE

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

R S T PE PE

AC POWER IN EARTH GROUND

R1 S1 T1

AC POWER OUT(TO 1321 10 LINE REACTOR)

D Frame

Precharge

62 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 53 - B and C Frame 380480VAC Converter Connections

T2S2R2DO NOT USEPEGND

PEGND

DC+

DCndash

CAT 1336R-VB048CNV-AN-HAP SER A

32-40AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

482ndashndashndashndashndash

3 5060380-480

38 52 ndash ndash735

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

toppedS00 Hz0+J13

J5

J15 J16

J1

J4

PORT

2PO

RT 1

TE

1

234

5

CA

T

13

36R

-VB

078C

NV

-AN

-HA

PS

ER

A

51-6

5AC

INPU

TK

V A

VOLT

SA

PHHZ

AC O

UTPU

T

DC O

UTPU

T

REFE

R TO

USE

R M

ANUA

L FO

RIN

STAL

LATI

ON IN

STRU

CTIO

NS

782

ndashndash

ndashndash

ndash3

506

038

0-48

0

6285

ndashndash

735

ALL

EN

-BR

AD

LEY

AB

M

AD

E IN

US

A

U L regLISTE

D96

6X

IND

CO

NT

EQ

U L regLISTE

D96

6X

IND

CO

NT

EQ

C

reg

toppedS00 Hz0+

TE

12345

DANGERRISK OF ELECTRICALSHOCK

MORE THAN ONEDISCONNECT SWITCHMAY BE REQUIRED TODE-ENERGIZE THEEQUIPMENT BEFORESERVICE

DANGERELECTRICAL SHOCKHAZARD FROM ENERGYSTORAGE CAPACITORS

VERIFY LOW VOLTAGEDISCHARGE BEFORESERVICING

SEE INSTRUCTIONMANUAL

J5

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE PE(EARTH GROUND)

PEGND

PEGND

DC+

DCndash T2S2R2DO NOT USE

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE PE(EARTH GROUND)

DCndash

PEGND

PEGND

DC+ T2S2R2

B Frame

C Frame

Converter

Converter

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 63

Chapter 1 Comparison and Selection

Figure 54 - D Frame 380480VAC Converter Connections

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndash ndash ndash ndash ndash

ndashndash196735144

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

L ISTED 966X

IN D CO N T EQ

ULreg

L ISTED 966X

IN D C O N T EQ

C

reg

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

AC POWER IN(FROM 1321 10 LINE REACTOR)

DC POWER OUT(TO COMMON BUS DRIVE)

PE(EARTH GROUND)

➊ (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block Consult Allen-Bradley Application Engineering prior to removing either jumper

➊ ➊

toppedS00 Hz0+

D Frame

Converter

64 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

380480VAC Power Connection Specifications

Use 75 ordmC (167 ordmF) Copper Wire Only

Table 19 - 380480VAC Power Connection Specifications

Input power connections to D frame Precharge Units and inputoutput power connections to D frame Converters are stud type terminations or bus bar bolts that require the use of lug-type connectors to terminate field-installed conductors Lugs used with these connections are listed in Table 20

Table 20 - Frame D IO Power Connections

1336 REGEN Power Line Filter Ratings

MaxMin Wire Sizemm2 (AWG) (1)

(1) Listed wires sizes are maximumminimum wire sizes that the terminals will accept mdash they are not recommendations

Max TorqueNbullm (lbbullin)

48A 13305 (620) mdashSingle Conductor 170 (15)

78A 26708 (318) mdash Single Conductor 565 (50)

180A 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1336 REGEN Precharge Unit Ratings

B Frame 13305 (620) mdash Single Conductor 170 (15)

C Frame 26708 (318) mdash Single Conductor 565 (50)

D Frame 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1321 10 and 3 Line Reactor Cat No

-3LR048-B and -3LRA048-B (10)-3R55-B and -3RA55-B (3)

13305 (620) mdash Single Conductor 170 (15)

-3LR078-B and -3LRA078-B (10)-3R100-B and -3RA100-B (3)

26708 (318) mdash Single Conductor 565 (50)

-3LR180-B and -3LRA180-B (10)-3R200-B and -3RA200-B (3)

127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

1336 REGEN Converter Ratings

B Frame 13305 (620) mdash Single Conductor 170 (15)

C Frame 26708 (318) mdash Single Conductor 565 (50)

D Frame 127021 (250MCM14) mdash Single Conductor 67421 (0014) mdash Double Conductor

600 (52)

Catalog Number Precharge Input R S T amp PEConverter Input R2 S2 T2 amp PEConverter Output DC+ amp DCndash

T amp B Part Number(1)

(1) T amp B COLOR-KEYEDreg Connectors require T amp B WT117 or TBM-6 Crimper tool or equivalent Lugs should be crimped according to manufacturerrsquos tool instructions

1336R-VB180 Cable (per phase)Qty = 1mm2 = 1072AWG = 40

Qty = 10PN = 54168(2)

(2) 516rdquo stud All other termination studs are 38rdquo

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 65

Chapter 1 Comparison and Selection

120VAC Precharge and Converter Wiring

Table 21 - 120VAC Current Requirements

120VAC is required by the 1336 REGEN Precharge Contactor and 1336 REGEN D Frame Converter fan 120VAC must be derived from the same AC power supply source used for all 1336 REGEN equipment and taken at the AC Power Input or before the Power Line Filter if used

Figure 55 - 120VAC Precharge and Converter Connections

ATTENTION 1336 REGEN equipment does not provide 120VAC short circuit fusing Branch circuit breakers or disconnect switches cannot provide this level of protection for converter and precharge unit components Short circuit fusing should be sized and typed in accordance with National Codes and standards (NEC CENELEC etc) and any additional local codes

1336 REGEN LINE REGENERATION PACKAGE CAT NO

PRECHARGE CONTACTOR CONVERTER FAN

Inrush Amps SS Amps Inrush Amps SS Amps

1336R-VB0481336R-VB078

3A 03A mdash mdash

1336R-VB180 7A 07A 5A 08A

1336 REGEN Precharge

1336 REGEN Converter

AC POWER IN

PEGND

GND TB1-1

TB1-3

120V AC

120V AC

120 RTNUSER SUPPLIED 120V AC

TOUT

SOUT

ROUTR

IN

SIN

TIN

Power Line Filter

66 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

120VAC Converter Connections

120VAC input and output power connections are made to D Frame Converters as shown in Figure 56

Figure 56 - 120VAC D Frame Converter Connections

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndashndashndashndashndash

3 5060380-480

144 196 ndash ndash735

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DCndashDC+

TEPE PE120

RT

N12

0V

AC

120 RTN(120V AC COMMON)

120VAC(120V AC) ➊ ➊

toppedS00 Hz0+

➊ (2) jumpers connect PE and TE at the 1336 REGEN Converter Main Terminal Block Consult Allen-Bradley Application Engineering prior to removing either jumper

D Frame

Converter

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 67

Chapter 1 Comparison and Selection

120VAC Precharge Connections

120VAC input and output connections are made to BD Frame Precharge Units as shown in Figure 57

Figure 57 - 120VAC Precharge Unit Connections

120VAC Connection Specifications

Use 75 ordmC (167 ordmF) Copper Wire Only

Table 22 - 120VAC Connection Specifications

1336 REGEN PRECHARGE UNIT RATING MaxMin Wire Sizemm2 (AWG)(1)

(1) Listed wires sizes are maximumminimum wire sizes that the terminals will accept mdash they are not recommendations

Max TorqueNbullm (lbbullin)

BD Frames 21030 (1422) 090-113 (8-10)

1336 REGEN CONVERTER RATING

D Frame 21030 (1422) 090-113 (8-10)

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O NT EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

13

TB1

1 = 120VAC3 = 120VAC Common

B-D Frames

Precharge

68 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Control and Signal Wiring

Sync Cable

The sync cable that is shipped with the 1336 REGEN Precharge unit connects the required startup diagnostic and control signals between the 1336 REGEN Converter Control Board and the 1336 REGEN Precharge Board The ribbon cable shield provided at the converter end must be connected to the Control Board Shield Connector J14 as shown in Figure 60 to maintain signal integrity

IMPORTANT The Precharge-to-Converter Sync Cable shipped with the 1336 REGEN Precharge Unit must be connected between the Precharge Board in the Precharge Unit and the Control Board in the 1336R Converter for 1336 REGEN Line Regen Package operation

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 69

Chapter 1 Comparison and Selection

Figure 58 - 1336 REGEN Precharge-to-Converter Sync Cable Installation

1336 REGENPRECHARGE

UNIT

1336 REGENCONVERTER

1321 10 LINE REACTOR

Sync Cable Length

Control BoardConnector J13

Control BoardConnector J14

Precharge BoardConnector J1

R2 S2 T2

T1S1R1

toppedS00 Hz0+

2 Meters (65 ft)or

4 Meters (13 ft)

70 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 59 - Precharge Unit Precharge Board Connections

CAT 1336R-PRE-VB180-AN SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804119-150 380-480 1804Y 3 5060

ndashndashndashndashndash

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O NT EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

DANGERRISK OF SHOCKREPLACE AFTER

SERVICING

R1

1

L13

L25

L3

S1 T1TORQUE TERMINALS TO 275 LB-IN

USE 75˚C WIRE ONLY

SYNC CABLE

J11

Converter Control BoardConnector J13

Converter Control BoardShield Connector J14

SYNC CABLE

J2

R

R1

S1 T

1

ST

TB1

J1

P8

P7

F1

F2

F3

Precharge Board

Precharge

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 71

Chapter 1 Comparison and Selection

Figure 60 - Converter Control Board Connections

TE

DANGER

DANGER

S2

TORQUE TERM TO 6 N-m (52 lb-in)

T2

USE 75deg C COPPER WIRE ONLY

R2DC-DC+

TEPE PE120

RT

N12

0V

AC

DANGERELECTRICAL SHOCK HAZARD FROMENERGY STORAGE CAPACITORSVERIFY LOW VOLTAGE DISCHARGEBEFORE SERVICINGSEE INSTRUCTION MANUAL

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

DANGERRISK OF SHOCKREPLACE AFTER SERVICING

CAT 1336R-VB180CNV-AN-HAP SER A

119-150AC INPUTK V A VOLTS A PH HZ

AC OUTPUT

DC OUTPUT

REFER TO USER MANUAL FORINSTALLATION INSTRUCTIONS

1804ndash ndash ndash ndash ndash

ndashndash196735144

3 5060380-480

ALLEN-BRADLEYAB MADE IN USA

ULreg

LISTED 966X

IN D C O N T EQ

ULreg

LISTED 966X

IN D C O N T EQ

C

reg

1 2 3 4 5 6

DIGITAL OUTPUT

J16

ENABLE RELAY FAULT RELAYCOMM

1 2 3 4 5+ + +

6+

EXTERNALRESET

ENABLE

ndash ndash

J15

J13

J14

SHIELD1

to TE

EXTERNALFAULT

DIGITAL INPUT

J11120V 24V Set Jumper J11 for 24V DC or 120V AC

ENABLE circuit operation

Set Jumper J10 for 24V DC or 120V ACEXTERNAL RESET circuit operation

J18120V 24V Set Jumper J18 for 24V DC or 120V AC

EXTERNAL FAULT operation

SYNC CABLE

J11Precharge Unit Precharge Board

Connector J1

20

1

1

J3

DS1 DS2

DS4

J2

DBUG

NTC

1

9

1 101

9

J4J5

PORT 2

PORT 1

COMM

STATUS

FAULT ENABLE

1

1J1

J9

J17J6

J8

J7

J18 120V 24VJ11 120V 24VJ10 120V 24V

J15

J131

J14SHIELD

INPUTS

OUTPUTS J16

51

65

23 4

1

DIGITALOUTPUT

WIRING

DIGITALINPUT

WIRING

CONTROLWIRING

SYNC CABLE

SYNCCABLESHIELD

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

NOT USED

DS3

TE

CUSTOMERCONTROL AND SIGNAL WIRING

SHIELDS

+24V DC

R47

J10120V 24V

Converter Control Board

Converter

72 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Control Board Connections

All customer control and signal wiring is made to quick-connect terminal blocks J15 and J16

The maximumminimum wire sizes accepted by J15 and J16 is 3306mm2

(1230AWG) Maximum torque is 079Nbullm (7lbbullin) Recommended controlsignal wire is

bull Beldenreg 8760 (or equivalent) mdash 0750mm2 (18AWG) Twisted Pair Shielded

bull Belden 8770 (or equivalent) mdash 0750mm2 (18AWG) Three-conductor Shielded

bull Belden 9460 (or equivalent) mdash 0750mm2 (18AWG) Twisted Pair Shielded

Note If the converter control connections are to be linked to an electronic circuit or device the common or 0V line should be grounded at the drive end only

All customer control and signal wiring shields are terminated at the TE terminal block shown in Figure 60

Cable Routing

If unshielded cable is used control and signal circuits should not run parallel to motor DC bus or unfiltered supply cables with a spacing less than 03 m (1 ft) Cable tray metal dividers or separate conduit should be used

IMPORTANT Signal common (DGND) puts the common or negative side of the signal at earth ground potential Control schemes must be examined for possible conflicts

IMPORTANT If user-installed control and signal wiring with an insulation rating of less than 600V is used route the wiring inside the converter enclosure such that is it separate from any other wiring or uninsulated live parts

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Chapter 1 Comparison and Selection

Digital Input Signals

1336 REGEN Converter digital inputs are designed for operation at either 24VDC or 120VAC Digital input signal circuits must be capable of operating with high = true logic

bull For 24VDC operation +24VDC is available from the 1336 REGEN Converter Control Board

bull For 120VAC operation a separate 120VAC user supply is required

Table 23 - 24VDC and 120VAC Circuits

ATTENTION Ensure that all jumpers on the 1336 REGEN Converter Control Board are set correctly prior to applying AC power to the board Applying 120VAC to the digital inputs when jumpers J10 J11 or J18 are set to 24VDC will permanently damage the Converter Control Board

IMPORTANT Customer EXTERNAL FAULT and ENABLE circuits must be connected to J15 and at logic high for the 1336 REGEN Converter to operate

IN THE LOW STATE MUST GENERATE A VOLTAGE OF NO MORE THAN

AND LEAKAGE CURRENT MUST BE LESS THAN

24VDC Circuits 8VDC 15mA Into a 25kW Load

120VAC Circuits 30VAC 10mA Into a 65kW Load

IN THE HIGH STATE MUST GENERATE A VOLTAGE OF

AND SOURCE CURRENT MUST BE AT LEAST

24VDC Circuits 2026VDC 10mA

120VAC Circuits 81132VAC 20mA

74 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 61 - 24VDC and 120VAC Circuits Operation

IMPORTANT Fuse R47 is self-resetting and will open should a low impedance or short circuit occur at J15 during 24VDC operation Should a fault occur allow 1 minute after removal of power from the Converter Control Board for R47 to cool before reapplying power

IMPORTANT For Regenerative DC Bus Supply applications the 1336 REGEN Line Regeneration Package will be used with one or more common bus drives It is recommend that the fault relay on the 1336 REGEN Converter Control board be interconnected into the common bus drive(s) control logic This will allow coordination the Regenerative DC Bus Supply faults with the common bus drive

EXTERNAL RESET (DIGITAL IN)

COMM (DIGITAL COMMON)

ENABLE (DIGITAL IN)

ndash (24V DC COMM)

+ (24V DC SUPPLY)

5

EXTERNAL FAULT (DIGITAL IN) 6

J15

4

3

2

1

+24V DC (HIGH)

J11 120V 24V

Set Jumper J11 for 24V DC ENABLE Circuit Operation

J18 120V 24V

Set Jumper J18 for 24V DC EXTERNAL FAULT Operation

J10 120V 24V

Set Jumper J10 for 24V DC EXTERNAL RESET Circuit Operation

➊ Maximum wire length is 305 meters (10feet) mdash Use only for local control

24V DC OperationContacts are Shown in the Unpowered State(or in the Powered State with no Enable or External Fault present)

EXTERNAL RESET (DIGITAL IN)

COMM (DIGITAL COMMON)

ENABLE (DIGITAL IN)

NOT USED

NOT USED

5

120V AC RTN

4

3

2

1

120V AC (HIGH)

120V AC OperationContacts are Shown in the Unpowered State(or in the Powered State with no Enable or External Fault present)

EXTERNAL FAULT (DIGITAL IN) 6

J11 120V 24VSet Jumper J11 for 120V AC ENABLE Circuit Operation

J18 120V 24V

J10 120V 24VSet Jumper J10 for 120V AC EXTERNAL RESET Circuit Operation

J15

Set Jumper J18 for 120V AC EXTERNAL FAULT Operation

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 75

Chapter 1 Comparison and Selection

External Fault

Allows a customer-supplied external signal to be wired into the 1336 REGEN Converter Opening this contact issues an external fault command disabling the converter

External Reset

Resets the 1336 REGEN Converter when closed If the converter has faulted closing this contact clears the fault and resets the converter

Enable

For the 1336 REGEN Converter to modulate an enable signal must be present at J15 on the 1336 REGEN Converter Control Board Opening this contact disables the converter When this contact is closed the Enable LED on the Control Board will be lit

Digital Output Signals

Two form C NONC output relays are available at J16 on the 1336 REGEN Control Board to provide external warning or fault change-of-state signals

bull Resistive Rating = 120VAC30VDC 50Abull Inductive Rating = 120VAC30VDC 20A

Figure 62 - Contacts Shown in the Unpowered State

Interlocking 1336 REGEN Enable with AC Drive Enable

It may be desirable to interlock the 1336 REGEN Enable Output with the Enable Input on the connected 1336 PLUS 1336 PLUSII 1336 IMPACT or 1336 FORCE AC drive This will keep the AC drive from starting if the 1336 REGEN Converter is not enabled and will also remove the Enable signal from the AC drive if the 1336 REGEN Converter is faulted If the Enable signals are not interlocked the AC drive may fault on bus overvoltage when attempting to regenerate

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

Fault Output - The fault output is used to indicate that the 1336 REGEN Converter is faulted with either an internal or external faultNote The unpowered state of the fault relay is the opposite of the faulted statemdashor the unpowered state of the fault relay indicates an unfaulted condition

Enable Output - The enable output indicates that the 1336 REGEN Converter is modulating An enable signal must be present on J15 and the 1336 REGEN Converter must not be faulted for the enable output to be active

76 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

Figure 63 - Interlocking 1336 REGEN Enable with AC Drive Enable

1336 REGEN (Enable)

Power Down

The Enable on the Regen Unit should be open whenever the main three-phase AC power to the Regen Unit is removed

Power Up

The Enable on the Regen Unit Should be open whenever the three-phase AC line is just powering upgoing through precharge (DC bus is below 85 of the nominal DC bus voltage) Once all the drives and the Regen Unit are at nominal DC bus level then the Enable can be closed

120V AC (High)

Connect to TB3-30 of 1336-L6 L6E or L9Eon 1336 PLUS PLUSII IMPACT or FORCEAC Drive 120V AC (RTN) connects to TB3-2125 or 29

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

+24V DC

Connect to TB3-30 of 1336-L5 L5E or L8Eon 1336 PLUS PLUSII IMPACT or FORCEAC Drive 24V DC common connects to TB3-2125 or 29

ENABLE RELAY

5

4

3

2

1

6

J16

FAULT RELAY

24V DC Operation

120V AC Operation

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 77

Chapter 1 Comparison and Selection

Figure 64 - 1336 REGEN (Enable) Power UpPower Down

Converter Control Board(see Figure 60 for details)

78 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

8720MC-RPS Regenerative Power Supply

Installing DC Bus Power Output Wiring - All RPS units

The DC bus output terminals on the main power terminal block (TB1) or the DC bus terminal bars of the 8720MC-RPS Regenerative Power Supply are used for connecting to load equipment such as an inverter Use the recommended wire size shown in Table 31 on page 93 and Table 32 on page 93 for wiring between the 8720MC-RPS Regenerative Power Supply and the load equipment Connect the terminal P on the main power terminal block (TB1) or the terminal bar P of the 8720MC-RPS Regenerative Power Supply to the positive (plus) DC bus terminal of the load equipment and the terminal N on the terminal block TB1 or the terminal bar N to the negative (minus) DC bus terminal of the load equipment Do not connect the positive (plus) side with the wiring of the negative (minus) side Such miswiring will damage the 8720MC-RPS Regenerative Power Supply and the connected load equipment

When multiple drives are connected to the 8720MC-RPS Regenerative Power Supply we suggest you install input fuses before each drive (or refer to local code) to protect the wiring and the drive Select adequate fuse(s) for the drives

Grounding the 8720MC-RPS Regenerative Power Supply

Connect an adequate equipment grounding conductor to ground terminal of load equipment remote control station (if used) input transformer (if used) and ground terminal of the 8720MC-RPS Regenerative Power Supply Run earth conductor to earth ground after confirming that the conductors are unbroken

This system is operated by switching DC bus line from + (plus) bus voltageto - (minus) bus voltage viewing from the ground for the purpose of controlling For this reason plus and minus voltages are always added on a circuit if equipment has a circuit between the bus line of equipment to be connected and the ground (earth) Even if no direct circuit exists between the bus line and the ground pulse current will flow through the stray capacity of the equipment by bus voltage switching When 8720MC-RPS and equipment to be connected to 8720MC-RPS are not securely grounded this current will flow through the circuit and may cause malfunction of them If grounding is not made properly it will cause the malfunction of the other system on the same line

ATTENTION When connecting the DC bus to plural number of external load equipment the user is responsible for installing fuses to protect the DC bus from shorting if no fuse is provided in the load equipment Failure to observe this precaution could result in damage to or destruction of the equipment

ATTENTION Exercise extreme caution for polarity of wiring when wiring DC bus Failure to observe this precaution could result in damage to or destruction of the 8720MC-RPS Regenerative Power Supply and the connected load equipment

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 79

Chapter 1 Comparison and Selection

Install an insulating transformer to the input line of the 8720MC-RPS if unbalanced current flows and earth leakage breaker malfunctions due to the power supply conditions

For grounding use the wire size of grounding terminal as shown in Table 31 on page 93 and Table 32 on page 93

Wiring To Comply with Electromagnetic Compatibility (EMC)

To declare conformity with the requirements for CE Mark 8720MC-RPS Regenerative Power Supply must comply with both EMC directive and low voltage directive This section describes notes on wiring to comply with EMC directive

Table 24 shows the EMC standards compliance for the 8720MC-RPS Regenerative Power Supply units

Table 24 - 8720MC-RPS EMC Standards

Follow these guidelines for wiring to reduce the possibility of strong noise on the input and output lines of the 8720MC-RPS Regenerative Power Supply

1 Use a control cabinet made of metal for installing the 8720MC-RPS Regenerative Power Supply (It has been confirmed that this unit complies with EMC standards when installed inside the control cabinet)

2 Install a line filter designated by Reliance Electric to the power input line of the 8720MC-RPS units Wiring to the line filter must be as short as possible

IMPORTANT 8720MC-RPS Regenerative Power Supply itself is not subject to Machine directive When 8720MC-RPS Regenerative Power Supply is combined with other equipment control cabinet and machine it is needed to declare the compliance with Machine directive Noise level will vary depending on the installation and wiring of 8720MC-RPS Regenerative Power Supply other equipment and control cabinet It has been already confirmed that 8720MC-RPS Regenerative Power Supply complies with EMC standards only when 8720MC-RPS Regenerative Power Supply is composed of the component parts designated by Reliance Electric In order for users to declare the conformity with the requirements for CE Mark do not fail to confirm that the unit complies with EMC standards on the final conditions after completion of installation and wiring

8720MC-RPS027 (This model is no longer available)

8720MC-RPS065 2004108ECEN 501781997EN 61800-32004

8720MC-RPS190

80 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

3 Because current will leak to the earth when a line filter is installed connection to the earth must be secured Due to leaked current the earth leakage breaker may malfunction Select a proper breaker complying with leaked current (Rated current 100 to 500mA and operating time within 01 to 2 seconds)

4 The control cabinet must be securely grounded Wiring to be taken into grounding terminal of the control cabinet must be as thick and short as possible

5 The input and output line of the 8720MC-RPS units must be separated from the output line of the inverter unit as far as possible

6 Wiring of the control signal must be terminated within the control cabinet If the control cable needs to extend out of the control cabinet it is recommended to use shielded cables When ferrite cores are used install them to the side of the 8720MC-RPS units The following are the ferrite cores for the control cables recommendedbull ZCAT2032-0930 (Inside diameter 9 +- 1 mm) TDKbull ZCAT2035-1330 (Inside diameter 13 +- 1 mm) TDK

7 For notes on wiring to the other equipment and motors to be connected with the 8720MC-RPS refer to the manuals of the relevant equipment

Power Rating

Power rating of 8720MC-RPS Regenerative Power Supply depends on the number of units connected in parallel as shown in Table 25 Up to three units can be connected

Table 25 - Unit Connection and Power Ratings

Unit Connection Model Number Power Rating

15 kW Single Unit 8720MC-RPS027BM x 1(This model is no longer available)

15 kW

37 kW Single Unit 8720MC-RPS065BM x 1 37 kW

Two paralleled units 8720MC-RPS065BM +8720MC-RPS065BS x 1

75 kW

Three paralleled units 8720MC-RPS065BM +8720MC-RPS065BS x 2

110 kW

125 kW Single Unit 8720MC-RPS190BM x 1 125 kW

Two paralleled units 8720MC-RPS190BM +8720MC-RPS190BS x 1

250 kW

Three paralleled units 8720MC-RPS190BM +8720MC-RPS190BS x 2

375 kW

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 81

Chapter 1 Comparison and Selection

Appearance of Model 8720MC-RPS065

Figure 65 shows the front view of the 8720MC-RPS065 with the front cover installed The operation panel (only for master unit) and the power lamp can be seen through the front cover All the terminals blocks to connect wiring are covered by the front cover

Figure 65 - Front View of the 8720MC-RPS065 With Cover

When the front cover is removed from the 8720MC-RPS065 the main power terminal block (TB1) and the Regulator Board (only for master unit) appear as shown in Figure 66 To remove the front cover first remove the screw at the upper-left corner of the unit and then lift up the cover Do not drop the screw from the cover

Figure 66 - Front View of the 8720MC-RPS065 With Cover Removed

Hole for Cover Fixing Screw

Power Lamp

Front Cover

Operation Panel (only for Master Unit)REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

8720 MCMC

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Unit Front View

RST PRG ENT

POWER

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Main Power Terminal Block (TB1)

Regulator Board (only for Master Unit)

Sequence Signal Terminal Block (TB3)

Unit After Removing Front Cover

82 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Comparison and Selection Chapter 1

The control power terminal block (TB2) for Model 8720MC-RPS065 is disclosed as shown in Figure 67 when the Regulator Board is opened to the left-hand side by removing the two fixing screws on the right-hand side of the bracket supporting the Regulator Board

Figure 67 - Front View of the 8720MC-RPS065 With Regulator Board Removed

Appearance of Model 8720MC-RPS190

Figure 68 shows the front view of the 8720MC-RPS190 with the front cover installed

The 8720MC-RPS190 unit has the main power terminals L1 L2 and L3 at the top of the unit and DC bus terminals P and N at the bottom of the unit

Figure 68 - Front View of the 8720MC-RPS190 With Cover

When the front cover is removed from the 8720MC-RPS190 Regenerative Power Supply the Control Power Terminal Block (TB2) the Control Terminal Block (TB4) the Regulator Board (only for master unit) and Sequence Signal Terminal Block (TB3) appear as shown in Figure 69

POWER

Control Power Terminal Block (TB2)

Unit After Removing Regulator Board

Main Power Terminal Block (TB1)

Hole for Cover Fixing Screw

Power Lamp

Front Cover

Operation Panel (only for Master Unit)REGENERATIVE POWER SUPPLYREGENERATIVE POWER SUPPLY

87208720 MCMC

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

P N DC Bus Terminals

Main Power TerminalsL2 L1 L3

Unit Front View

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Chapter 1 Comparison and Selection

Figure 69 - Front View of the 8720MC-RPS190 With Cover Removed

Terminal Blocks on the Main Circuit

This section provides the main circuit block diagram and the description of the main power terminal block (TB1) and the control power terminal block (TB2) The main circuit block diagram for Model 8720MC-RPS065BM and 8720MC-RPS065BS is shown in Figure 70

Figure 70 - Terminal Blocks on the Main Circuit for RPS065 units

Unit After Removing Front Cover

Control Power Terminak Block (TB2)

Control Terminal Block (TB4)

Regulator Board (only for Master Unit)RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

Sequence Signal Terminal Block (TB3)

L1AUX

L2AUX

L3AUX

PR1PR2PR3

+24V30V3SENS+24V20V2MC1MC2

Fuse1

Fuse2

Fuse3

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

MC1

MC2

L1

L2

L3

G P

N

Driver Board RCPB

Power Interface Board PIFS

CN

16

CN17

CN

5

TB2

TB1TB1

PR DIS

PR FUSE1

PrechargeDischargeResistor

+

+

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Figure 71 shows the main circuit block diagram for Model 8720MC-RPS190BM and 8720MC-RPS190BS

Figure 71 - Terminal Blocks on the Main Circuit for RPS190 unit

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

L1

L2

L3

G P

N

Power Interface Board PIFS

CN16

CN20

CN17

CN5

CN5

TB2

TB4

PR DIS

PRFuse 2

Fuse 1

PrechargeDischargeResistor

BDI

BDI

APS

MC1

MC2

Fuse 3

CN16

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Main Power Terminal Block (TB1) for Model 8720MC-RPS065

Table 26 describes the terminals on the main power terminal block (TB1) for Model 8720MC-RPS065

Table 26 - Main Power Terminal Block (TB1) for Model 8720MC-RPS065

Control Power Terminal Block (TB2) for Model 8720MC-RPS065

Table 27 describes the terminals on the control power terminal block (TB2) for Model 8720MC-RPS065

Table 27 - Control Power Terminal Block (TB2) for Model 8720MC-RPS065

Terminal Name Symbol Description

Main Power Terminals L1 L2 L3 To connect three-phase AC input power to the main circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

DC Bus Terminals P N To connect the 8720MC-RPS Regenerative Power Supply to load equipment

Grounding Terminal G To ground the 8720MC-RPS Regenerative Power Supply

Terminal Name Symbol Description

Control Power Terminals L1AUXL2AUXL3AUX

To connect three-phase AC input power to the control circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

Terminals to Connect PrechargeDischarge Resistor

PR1 PR2 PR3 To connect prechargedischarge resistorbull When the built-in resistor is used

ndash Jumper between PR2 and PR3 and open PR1

bull When an external resistor is usedndash Connect the resistor between PR1 and

PR2 and open PR3bull When the unit is connected for power

regeneration mode onlyndash Open all the terminals PR1 PR2 and

PR3

Control Terminals for Main Magnetic Contactor

MC1 MC2 To be used as the control terminals for the main magnetic contactor (rated for250 VAC 1 Amp or 30 VDC1 Amp)

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Main Power Terminal Bar for Model 8720MC-RPS190

Table 28 describes the terminals on the main power terminal bar for Model 8720MC-RPS190

Table 28 - Main Power Terminal Bar for Model 8720MC-RPS190

Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190

Table 29 describes the terminals on the control power terminal block (TB2) and the control terminal block (TB4) for Model 8720MC-RPS190

Table 29 - Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190

Terminal Name Symbol Description

Main Power Terminals L1 L2 L3 To connect three-phase AC input power to the main circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

DC Bus Terminals P N To connect the 8720MC-RPS Regenerative Power Supply to load equipment

Grounding Terminal G To ground the 8720MC-RPS Regenerative Power Supply

Terminal Name TBx Symbol Description

Control Power Terminals

TB2 L1AUXL2AUXL3AUX

To connect three-phase AC input power to the control circuitFor 460 V unit 380 to 460 VAC +10 -15 5060 Hz +-5

Terminals to Connect PrechargeDischarge Resistor

PR1PR2PR3

To connect prechargedischarge resistorbull When the built-in resistor is used

ndash Jumper between PR2 and PR3 and open PR1

bull When an external resistor is usedndash Connect the resistor between PR1 and

PR2 and open PR3bull When the unit is connected for power

regeneration mode onlyndash Open all the terminals PR1 PR2 and

PR3

AC Reactor Fan Power Terminals

TB4 +24V30V3

To supply AC power to the fan for the AC reactor unit through the EM4000 EMC filter unit

Terminals for Fan Fault Signal

SENS To enter fault signal of the fan for the AC reactor unit

Power Terminals for Main Magnetic Contactor MC and Optional Fan

+24V20V2

To supply power to the main magnetic contactor and the fan for the cabinet fan through the 8720MC-EF190 EMC filter unit

Control Terminals for Main Magnetic Contactor

MC1MC2

To be used as the control terminals for the main magnetic contactor

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Chapter 1 Comparison and Selection

Regulator Board

The Regulator Board exists only on the master unit The slave unit for parallel connection has no Regulator Board and is controlled by the microprocessor of the Regulator Board on the master unit

The 8720MC-RPS Regenerative Power Supply regulation is performed by a microprocessor on the Regulator Board Figure 72 shows the locations of the main components on the Regulator Board The operation of the 8720MC-RPS Regenerative Power Supply is adjusted by the parameters set by the keypad

Figure 72 - 8720MC-RPS Regulator Board

PWM Gating Signals

Based on the output of the currentvoltage control loop the Regulator Board sends PWM gating signals through the Power Interface Board to the Power Modules (transistors) producing a pulse-width-modulated (PWM) waveform

Sequence Output Signals

Sequence output signals are provided from the sequence signal terminal block (TB3) of the Regulator Board to indicate the unit status

Four-character Display and Six LEDs

A four-character seven-segment light-emitting diode (LED) display is used to monitor values parameter numbers parameter values and error codes Six LEDs show the display mode of the operation panel and the units of the monitored values

JP1 JP3

SW6

JP2SW7

Sequence Signal Terminal Block (TB3)

CN2

CN1

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

Microprocessor

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Comparison and Selection Chapter 1

Jumpers and Switches

The jumpers JP1 to JP3 and the switches SW6 and SW7 are set at the factory before shipment If you need to change the jumpers andor switch settings read and understand the following description of these jumpers and switches before proceeding

Jumper JP1 to Enable Operation

Short this jumper to start switching operation of transistors of the 8720MC-RPS Regenerative Power Supply when the RUN sequence input is enabled This jumper should always be kept closed

Jumper JP2 to Enable Inspection Mode

Keep this jumper open always

Reset Switch SW6

Pressing this switch resets the CPU

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should set jumpers and switches Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in severe bodily injury or loss of life

ATTENTION Do not press the reset button switch (SW6) during operation Also do not alter the setting of any jumpers and switches during operation Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

ATTENTION Do not alter the settings of any jumpers not described in this manual Failure to observe this precaution could result in damage to or destruction of the equipment

IMPORTANT Do not press the reset switch SW6 during operation

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Chapter 1 Comparison and Selection

Switch SW7 to Enable Base Block

This switch is used to stop switching of transistors that produce PWM waveform by interrupting the base signal from the Power Modules To interrupt the base signal turn the switch to the OFF side

As shown in Figure 73 SW7 consists of four switches and SW7-1 to SW7-3 can be allocated to the master unit and slave units 1 and 2 In the case of a master with paralleled slave units it is possible to interrupt the base signal of each unit by turning the corresponding switch to the OFF side SW7-4 must always be kept to the OFF side

When two units are connected in parallel turn the switches SW7-1 and SW7-2 to the ON side and when three units are connected in parallel turn the switches SW7-1 through SW7-3 to the ON side

Figure 73 - SW7-x Switches

Sequence Signal Terminal Block (TB3)

As shown in Table 30 there is a sequence signal terminal block (TB3) on the Regulator Board Table 30 provides the information on each terminal of TB3

Slave Unit 2

Slave Unit 1

Master Unit

SW7-4

SW7-3

SW7-2

SW7-1

ON OFFENABLE BASE BLOCK

Keep SW7-4 always to the OFF side

When the switch is turned to the OFF side the base signal is interrupted and the unit will be in the OFF conditionWhen the switch is turned to the ON side the base signal is kept ON and PWM switching will continue

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Table 30 - Sequence Signal Terminal Block (TB3)

Description

Enter the supplemental contact signal (normally open contact) of the main magnetic contactor

The reset signal (+24 VDC) is used to reset fault Close this reset signal as required

Enter the RUN signal (+24 VDC)

0 V of +24 VDC power

+24 VDC power (rating 24 VDC02 Amps)

Common for IP and RDY signals

This is a contact signal that is turned ON during instantaneous power loss (contact rating 30 VDC50 mA)

This is a contact signal that is turned ON while the unit is ready for operation (contact rating 30 VDC50 mA)

This is a contact signal that opens while fault occurs (contact rating 250 VAC1 Amp or 30 VDC1 Amp)

Name of Terminal

Sequence InputSignals

Power forSequence Signals

Sequence OutputSignals

Symbol

MC

RST

PWR

0 V

24 V

COM

IP

RDY

FR FR

MCMC

24V

8720MC-RPS

47K

1K

RST

24V

8720MC-RPS

47K

1K

PWR

24V

8720MC-RPS

47K

1K

24V

0VCOM

IP

+VC

0VCIP

464K

Load

8720MC-RPS

24V

0VCOM

RDY

+VC

0VCRDY

464K

Load

8720MC-RPS

FR

FR

8720MC-RPS

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable load is 5mA and below

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Chapter 1 Comparison and Selection

Wiring

Recommended Wire Sizes

This section shows the recommended wire sizes for the wires to be used in cabinet Select the wire sizes in consideration of the following

bull Applicable local national and international codesbull Temperature increase and voltage drop due to type of wires wiring

method wiring distance etc

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should install adjust operate or service this equipment Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

ATTENTION The user is responsible for conforming with all the applicable codes Wiring practices grounding disconnects and overcurrent protection are of particular importance Failure to observe this precaution could result in severe bodily injury or loss of life

ATTENTION Do not use a megger to perform continuity checks in the equipment Use higher range of a circuit tester for this purpose Failure to observe this precaution could result in damage to or destruction of the equipment

ATTENTION The user is responsible for conforming with all applicable local national and international codes Failure to observe this precaution could result in damage to or destruction of the equipment

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Comparison and Selection Chapter 1

Recommended Wire Sizes for Power Wiring to the Main Power Terminal Block (TB1) and the Main Power Terminal Bars

Table 31 and Table 32 show the recommended wire sizes for power wiring to the main power terminal block (TB1) and the Main Power Terminal Bars Table 31 shows the wire sizes for Model 8720MC-RPS065 unit and Table 32 shows the wire sizes for Model 8720MC-RPS190 unit The wire sizes shown assume full utilization of the rated capacity of the RPS unit

Table 31 - Recommended Maximum Wire Sizes for Model 8720MC-RPS065 Unit

Table 32 - Recommended Maximum Wire Sizes for Model 8720MC-RPS190 Unit

Recommended Wire Sizes for Power Wiring to the Control Power Terminal Block (TB2) and the Control Terminal Block (TB4)

Table 33 shows the recommended wire sizes for power wiring to the control power terminal block (TB2) and the control terminal block (TB4)

Table 33 - Recommended Wire Sizes for Power Wiring to the Control Power Terminals and the control terminal block (TB4)

Name of Terminal Symbol Screw Size Size of Wire AWG (mm2)

Main Terminals (Input) L1 L2 L3 M6 4 (22 mm2)

DC Bus Terminals (Output) P N M6 4 (22 mm2)

Grounding Terminal (Earth) G M6 5 (22 mm2)

Name of Terminal Symbol Screw Size Wire Size Attached Lugs(1)

(1) UL-listed wires must be lugged by attached lugs

Main Power Supply Terminals

L1 L2 L3 M10 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-10 (M10) (6 Pieces)(2)

(2) JST is Japan Solderless Terminal Co

DC Bus Terminals P N M10 Larger than 100mm2

(AWG 40)JST R100-10(M10) (2 Pieces)(2)

Grounding Terminal G M8 Larger than 38mm2 (AWG 2)

JST R38-8 (M10)(1 Piece)(2)

Name of Terminal Symbol Screw Size Size of Wire AWG (mm2)

Main Terminals (Input) L1AUX L2AUX L3AUX M6 12 (35mm2)

DC Bus Terminals (Output) PR1 PR2 PR3 M6 12 (35mm2)

Grounding Terminal (Earth) MC1 MC2 M6 14 (20 mm2)

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Chapter 1 Comparison and Selection

Table 34 - Recommended Power Wire Sizes for the 8720MC-EF190-VB Unit

For further details on wiring refer to Chapter 4 Wiring in the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

Adapters and Communications

Note 1336 REGEN can be connected to any compatible SCANporttrade network through an external module The 8720MC-RPS cannot interface with any network

1336 REGEN

Adapter Definitions

Serial communication devices such as the Human Interface Module (HIM) that are connected to the 1336 REGEN Converter are identified by SCANport serial communications as adapters Depending on the communications options ordered a number of different adapters are available

When the Converter-mounted Programming-only HIM is supplied it is connected as adapter 1 as detailed in Figure 74 Figure 74 also shows the maximum distance allowed between devices

Name of Terminal Symbol Screw Size Wire Size Attached Lugs(1)

(1) UL-listed wires must be lugged by attached lugs

Main Terminals (inputs)

L1 L2 L3 M8 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-8 (M8)(6 Pieces)(2)

(2) JST is Japan Solderless Terminal Co

Main Terminals (outputs)

L4 L5 L6 M10 Larger than 38 mm2 - 2 in parallel(AWG 2 - 2 in parallel)

JST R38-10 (M10) (2 Pieces)(2)

Grounding Terminal (Earth)

G M8 Larger than 38mm2 (AWG 2)

JST R38-8 (M8)(1 Piece)(2)

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Comparison and Selection Chapter 1

Figure 74 - 1336 REGEN Adapter Definitions

1203-SG2

1203-SG4 2 3 4 5

2 3

toppedS00 Hz0+

Programming OnlyHIM(Adapter 1)

Expansion Options(Adapter 2)

Digital IOmdash J15J16 mdash

(Adapter 0)

1336 REGENConverter Control Board J3

1

9

19

PORT 2

PORT 1J6

J16

J15

ESCSEL

toppedS00 Hz0+

Adapter 2

Total Cable Distance Between EachDevice and Converter Must Be

10 Meters (33 ft) or Less

ESC SEL

F1 F2 F3 F4

Port Expansion Option(1203-SG2)

GPT or Other Remote Device

Cable Lengthin Meters = 10 - X

Cable Lengthin Meters = 10 - X

HIM or OtherRemote Device

Length = X Meters

Max CableLength = 10 Meters

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Chapter 1 Comparison and Selection

Human Interface Module (HIM)

HIM Description

When the converter-mounted HIM is supplied it is connected as Adapter 1 and visible from the front of the converter The display panel provides a means of programming the 1336 REGEN Converter and viewing the various operating parameters

HIM Removal

For handheld operation the module can be removed and located up to 10 meters (33 feet) from the 1336 REGEN Converter

IMPORTANT If a Control Panel HIM is connected to the 1336 REGEN Converter only the Start key and Stop key on the control panel will be functional mdash The Start key will send an Enable command to the Converter the Stop key will send a Not Enable command to the Converter

ATTENTION When a HIM is not supplied on enclosed NEMA Type 1 (IP 20) 1336 REGEN Controllers the blank cover plate (option HAB) must be installed to close the opening in the front cover of the enclosure Failure to install the blank cover plate allows access to electrically live parts which may result in personnel injury andor equipment damage

When a HIM is supplied with enclosed NEMA Type 1 (IP 20) 1336 REGEN Converters but has been removed from its mounting cradle for remote operation the blank cover plate must be installed in its place

ATTENTION Some voltages present behind the 1336 REGEN Converter front cover are at incoming line potential To avoid an electric shock hazard use extreme caution when removingreplacing the HIM

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Figure 75 - 1336 REGEN HIM

8720MC-RPS

This section describes the configuration of the operation panel and the operation modes

Configuration of the Operation Panel

The operation panel is used for setting parameters monitoring operating conditions and resetting faults Figure 76 shows the configuration of the operation panel and the names of the components

Figure 76 - 8720MC-RPS Configuration of the Operation Panel

On the keypad of the operation panel there are five push-button switches used for selecting monitoring information setting parameters and resetting faults

HIM Operation

ESCapeWhen pressed the escape key will cause the programming system to go back one level in the menu tree

SELectPressing the select key alternately causes the top or bottom line of the display to become active The flashing first character indicates which line is active

IncrementDecrementThese keys are used to increment and decrement a value or scroll though different parameters

EnterWhen pressed a parameter will be selected or a parameter value will be entered into memory After a parameter has been entered into memory the top line of the display will automatically become active allowing another parameter to be chosen

7 053delbanE

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kW

V

A

Status LED Display

Keypad

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Chapter 1 Comparison and Selection

The display on the operation panel consists of four seven-segment LEDs that display monitored values parameter numbers parameter values and error codes

Six status LEDs on the operation panel display the operation status and the units of the monitored values

Operation Modes

The operation panel operates in the two modesbull Monitor modebull Program mode

In monitor mode you can monitor various operating conditions including input current of the 8720MC-RPS Regenerative Power Supply DC bus voltage etc In program mode you can view and change parameter values and examine the error log

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Comparison and Selection Chapter 1

Monitor Mode

Monitor mode is the operation mode to display operating conditions The following data can be displayed in this mode

bull Input current bull AC input power voltagebull DC bus voltagebull Powerbull Load ratio

The displayed value of input current is only an approximate value and no accuracy can be guaranteed If you need an accurate input current measure it by using a dedicated measuring device

To select a value to monitor press the key or the key until the desired value is displayed Pressing the key or the key will move you through the each of the displays

The unit of the displayed value is shown by turning ON the status LEDs as follows

bull A Shows the unit when the input current is displayedbull V Shows the unit when monitoring the AC input power voltage or the

DC bus voltagebull KW Shows the unit when monitoring the powerbull Turning OFF all LEDs Shows the unit when the load ratio is displayed

In both cases of monitoring the AC input power voltage and the DC bus voltage the V status LED is ON You can judge which item is being monitored by the display order The unit of the load ratio is percent () But in this case no status LED is ON

In case of monitoring the power the KW status LED is ON continuously when the operation is in power running and the KW status LED flashes when the operation is regenerative

In monitor mode the PROGRAM status LED is turned OFF indicating that the operation panel is not in program mode

When any fault occurs the operation panel cannot be changed to monitor mode

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Chapter 1 Comparison and Selection

Figure 77 - Example of Display in Monitor Mode

Program Mode

Program mode allows you to display and modify parameter values and to display the error log The following can be displayed in program mode

bull Types of parametersbull Parameter numbersbull Parameter valuesbull Selection of error logbull Error log numberbull Error codes

In program mode the PROGRAM status LED is ON indicating that the operation panel is in program mode

Figure 78 - Example of Display in Program Mode

Display

The display portion of the operation panel is a four-character seven-segment LED When the unit is powered up SELF is displayed as the 8720MC-RPS Regenerative Power Supply performs the power-up self-diagnostics When the diagnostics are completed the display indicates various monitor values parameter numbers parameter values and error codes

RST PRG ENT

READYREADY

FAULTFAULT

PROGRAMPROGRAM kWkW

V

A

The PROGRAMstatus LED will not turn ON

A status LED ( A V or KW) will turn ON corresponding to the selectedmonitor display

RST PRG ENT

READY

FAULT

PROGRAM kW

V

A

The PROGRAM status LED will turn ON

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Comparison and Selection Chapter 1

Keypad

The keypad portion of the operation panel has five push-button switches that are used to select monitoring items to set parameters and to reset faults

Status LEDs

The operation panel contains six LEDs that show the present status of the 8720MC-RPS Regenerative Power Supply Each status LED has the following meaning

Table 35 - Status LED Descriptions

The UP () and DOWN () arrow keys are used tobull Select monitoring items in monitor modebull Select parameters and move through the error log in case of

program modebull Increase or decrease a numeric value when a parameter value is

displayedHolding down these keys will increase the scroll speed

The ENT key is used tobull Display a selected parameter value and the contents of the error

log in program modebull Save a parameter value when the parameter value is displayed

The PRG key is used tobull Move between program and monitor modes The PROGRAM

status LED will turn OFF when the operation panel is in monitor mode and turn ON when the operation panel is in program mode

bull Return to the display of parameter number without saving a parameter value when a parameter value is displayed

The RST key is used tobull Reset fault when fault occurred and the display shows the error

codeBefore resetting fault remove the reasons of the fault Note that when the RUN sequence signal has entered fault cannot be reset

LED Status Meaning

Ready On PWM switching is being performed

Off PWM switching is not performed

Fault On Fault occurred or the error log is being displayed

Off Operation is normal

Program On The operation panel is in program mode

Off The operation panel is in monitor mode

A On The root mean square value of the monitored input current is displayed in the unit of ampere(1)

ENT

PRG

RST

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Chapter 1 Comparison and Selection

V On The root mean square value of the monitored AC input power voltage or DC bus voltage is displayed in the unit of volt

KW On The monitored power (power running) is displayed in the unit of kilowatt

Flashing The monitored power (regenerated) is displayed in the unitof kilowatt

A V and KW Off The load ratio(2) is displayed in the unit of when A V and KW are turned OFF in monitor mode

(1) The displayed value of input current is only an approximate value and no accuracy can be guaranteed If you need an accurate value measure it by using a dedicated measuring device

(2) The load ratio is a ratio of the input current to the rated current

LED Status Meaning

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Chapter 2

Wiring Examples and Components

Note The 8720MC-RPS027 unit is no longer available

8720MC-RPS065 Wiring Examples

Single Unit

Figure 79 - Typical Connection of AC Input Power Wiring for Single Unit of Model 8720MC-RPS065

ATTENTION Special caution must be paid to wiring to the 8720MC-RPS Regenerative Power Supply when connecting multiple units in parallel The phases of AC input power to the main power supply terminals (L1 L2 and L3) and to the control power terminals (L1AUX L2AUX and L3AUX) and the polarity of DC bus output (P and N) of all the connected units must be the same Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

MC

L1 P

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3

MC1

MC2

PWR

MC

24V

8720MC-RPSRegenerativePower Supply

Unit

MC

CircuitBreaker lt4

(CB)

Line Filter lt5 for AC Input

Power

Single-phaseLine Filter lt5

MainMagneticContactor

(MC)

Reactor lt11

HarmonicFilter

Terminal Block forControl Power (TB2)

100 to 115 VACor

200 to 230 VAC

380 to

460 VAC

RUN OnOff

Terminal Block for Sequence Signals (TB3)

Terminal Block for Main Power Supply (TB1)

Protection Fuse lt2

Terminals P and N lt6of Load Equipment

Varistor

Fuse lt4 for

PowerSupply

lt8 9

L3

L2

G

N

E

lt10

lt1

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Chapter 2 Wiring Examples and Components

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switch SW7-1 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a

line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

6gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use twisted shielded cable

7gt The length of the wiring in the cabinet must be as short as possible8gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible9gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration10gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below11gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

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Two Paralleled Units

Figure 80 - Typical Connection of AC Input Power Wiring for Two Paralleled Units of Model 8720MC-RPS065

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX The phases of the control power L1AUX L2AUX and L3AUX for the slave unit(s) must also be same as those for the master unit

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switches SW7-1 and SW7-2 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt The slave circuit breaker must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating if your local code requires them

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3MC1

MC2

8720MC-RPSRegenerative Power

Supply Unit 2(Slave Unit)

8720MC-RPSRegenerative Power

Supply Unit 1(Master Unit)

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1

PR2

PR3MC1

MC2

PWR

MC

24VMC1 CB2

CB2

MC2

RUN OnOff

MC2

MC1

MC2

MC1

Reactor(L1)

MainMagneticContactor

(MC1)

HarmonicFilter

CircuitBreaker lt4

(CB1)

CircuitBreaker lt4

(CB2)

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Single-phaseLine Filter lt6

MainMagneticContactor

(MC2) Reactor(L2)

HarmonicFilter

ProtectionFuse lt2

ProtectionFuse lt2

TerminalsP and Nof Load Equipment

380 to460 VAC

100 to115 VAC

or200 to

230 VAC

Varistor

Varistor

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

lt9 10E

lt9 10E

lt5 11

lt12

lt1

lt12

lt7

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 105

Chapter 2 Wiring Examples and Components

6gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

7gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use Bus bar for the common bus sized to 175 times the total continuous current output of the RPS units

8gt The length of the wiring in the cabinet must be as short as possible9gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible10gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration11gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below12gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

106 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

Three Paralleled Units

Figure 81 - Typical Connection of AC Input Power Wiring for Three Paralleled Units of Model 8720MC-RPS065

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX The phases of the control power L1AUX L2AUX and L3AUX for the slave unit(s) must also be same as those for the master unit

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when more than one drive is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switches SW7-1 SW7-2 and SW7-3 on the Regulator Board without fail4gt Both a three-phase circuit breaker and fuses are not required Check your local code to determine if fuses should

be used instead of a circuit breaker5gt The slave circuit breaker must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating if your local code requires them

MC3

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

8720MC-RPSRegenerative Power

Supply Unit 3(Slave Unit 2)

8720MC-RPSRegenerative Power

Supply Unit 2(Slave Unit 1)

8720MC-RPSRegenerative Power

Supply Unit 1(Master Unit)

MC2

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

MC1

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1MC2

PWR

MC

24VMC1 MC3 CB3CB2MC2

CircuitBreaker lt4

(CB3)

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Line Filter lt6for AC Input

Power

Single-phaseLine Filter

CircuitBreaker lt4

(CB2)

CircuitBreaker lt4

(CB1)

MainMagneticContactor

(MC3)

MainMagneticContactor

(MC2)

MainMagneticContactor

(MC1)

Reactor(L3)

Reactor(L2)

Reactor(L1)

380 to460 VAC

100 to 115 VACor

200 to 230 VAC

ProtectionFuse lt2

ProtectionFuse lt2

ProtectionFuse lt2

Terminals P and Nof Load Equipment

HarmonicFilter

RUN OnOff

Varistor

HarmonicFilter

HarmonicFilter

Varistor

Varistor

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

Fuse lt4for

PowerSupply

lt9 10

lt12

lt1

lt12

lt12

lt7

lt5 11

lt9 10E

lt9 10

lt6

E

E

CB2 MC2

MC1

MC3CB3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 107

Chapter 2 Wiring Examples and Components

6gt When the 8720MC-RPS Regenerative Power Supply must conform with the requirements of CE Mark install a line filter in the AC input power line and a single-phase line filter in the power supply line to the main magnetic contactor

7gt The length of the DC bus wiring runs should not exceed 2 m (65 ft) It is also recommended to use Bus bar for the common bus sized to 175 times the total continuous current output of the RPS units

8gt The length of the wiring in the cabinet must be as short as possible9gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible10gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration11gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum

applicable load is 5mA and below12gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

When Used as a Converter for Power Regeneration Mode Only

Figure 82 - Wiring for Model 8720MC-RPS065 Unit Used as a Converter for the Power Regeneration Mode Only

1gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

8720MC-RPS027and8720MC-RPS065

MainMagneticContactor

(MC1)

MC1100 to 115 VACor

200 to 230 VAC

L1

L2

L3

P

N

G

L1AUX

L2AUX

L3AUX

PR1PR2

PR3MC1

MC2

PWR

READY

MC

24V

CircuitBreaker(CB2)

CircuitBreaker(CB1)

L1

L2

L3

MC1

RUN OnOff

U

V

W

P

N

G

To AC Motor

Reactor

Reactor

Inverter(Load Equipment)

8720MC-RPSRegenerative Power

Supply Unit(Dedicated for PowerRegeneration Mode)

HarmonicFilter

VaristorFuse

Protection Fuse lt2

Single PhaseLine Filter

Line Filter for AC Input Power

lt1

lt2

lt7

lt8

lt9

lt6E

READY

108 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

2gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

3gt Turn ON the switch SW7-1 on the Regulator Board without fail4gt Wiring to be taken into cabinet must be as short as possible5gt This connection is only used with AC input drives6gt The length of the wiring from the E terminal of the Harmonic Filter to the Grounding Terminal must be as short as

possible7gt The physical location of the Harmonic Filter and Varistor relative to the Contactor and Line Reactor is important

Connect these devices in the relative positions shown in this illustration8gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below9gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

It is possible to select the 8720MC-RPS units depending on the regenerative power when only regenerated power of the unit integrating converter and inverter is used In this case however the following cautions must be observed Figure 82 shows wiring of the 8720MC-RPS065 unit used as a converter for the power regeneration mode only

bull Rating of regenerative power of the 8720MC-RPS is less than rated power both in the instantaneous rating and continuous rating

bull When rectifier portion of inverter is composed of thyristor CR snubber circuit between anode and cathode of thyristor may become overloaded Therefore treating time for regenerative power must be within 5 seconds for 3 minutes Because the current ICR flowing through CR snubber circuit in the power regeneration mode is represented by the following formula verify the specifications of CR snubber circuit

ndash

bull Do not fail to connect ACL unit of 3 impedance toward inverter rating with the AC input line of inverter Without ACL unit excessive circulating current will flow between the 8720MC-RPS units

bull Even during the power running current will be supplied from the 8720MC-RPS unit to DC bus proportionally to the impedance ratio of both reactors at the 8720MC-RPS unit and inverter This current must not exceed the rating of the 8720MC-RPS unit

bull Set the parameter of the FWD Current Limit (U001) to zero (0)

bull Set the parameter of the Discharging Function Enable (F017) to zero (OFF)

bull Set the DC bus voltage to start power regeneration to the parameter of the DC Bus Voltage Reference (U000)

ICR [A] = (8 003 x R [Ω]) x C [μF]

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 109

Chapter 2 Wiring Examples and Components

bull Open all the terminals PR1 PR2 and PR3 for connecting prechargedischarge resistor Because these terminals are open the unit does not perform prechargedischarge operations Prechargedischarge must be performed on inverter side

bull Do not fail to enter the READY signal of inverter to (PWR)

When Adapted to Capacitors Having Large Capacity

8720MC-RPS065 units charge to capacitors with a single phase full-wave rectification circuit through the built-in prechargedischarge resistor When the load capacitors have large capacitance it takes more time for charging and the wattage of the internal resistor becomes insufficient When the load capacitance is large disable the built-in prechargedischarge resistor and connect an external resistor or external circuit for prechargingdischarging (Note that minimum precharging discharging cycle is 3 minutes)

Calculate the rated wattage of the external prechargedischarge resistor to be connected to the outside in accordance with the following formula depending on the total capacitance of all the capacitors including the built-in capacitor

bull Rated wattage [W] = 17000 x C[F]bull But serge resistivity of J[ J] = 28000 x C[F] must be provided

When an external prechargedischarge resistor is connected between PR1 and PR2 change the set value of the following parameters if necessary

bull PrechargeDischarge Time (F014)bull Wattage of PrechargeDischarge Resistor (F015)

Table 36 - Maximum Applicable Capacitance of Capacitor and Minimum Resistance Value (8720MC-RPS065 unit)

Capacity of built-in Capacitor 1900microF

Built-in Resistor (Resistance ValueWattage) 7000microF(22 ohm120W)

External Resistor (Minimum Resistance Value)Connect to PR1 and PR2

110000microF(20 ohm)

External Circuit (Minimum Resistance Value)Refer to Figure 82

220000microF(47 ohm)

110 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

External Resistor Case

Most applications are successfully integrated using the internal precharge resistor provided in the 8720MC-RPS Regenerative Power Supply For instances where there is a large amount of load capacitance caused by connecting several 8720MC drives to a single 8720MC-RPS Regenerative Power Supply an external

precharge resistor may be required To determine the total capacitance C[F] add the capacitance for the RPS065 unit as determined from row 1 of Table 36 to the sum of the drive capacitance as determined by the drive specifications If the total capacitance of the RPS065 is above 7000μf but less than 110000μf an external resistor connected to PR1 and PR2 is required Table 36 provides the minimum resistance value for the external precharge resistor 20 ohms for the RPS065 The wattage [W] is determined by the equation presented above Connect the external precharge resistor to terminals PR1 and PR2 on terminal block TB2 Terminal PR3 should be left open (see Figure 70) The PrechargeDischarge Time (F014) may require a larger value to accommodate the increased precharge time The Wattage of PrechargeDischarge Resistor (F015) should also be increased to the external precharge resistor wattage

External Circuit Case

If the total capacitance of the RPS065 is above 110000μf but less than 220000μf an external resistor connected as shown in Figure 83 must be provided Table 36 provides the minimum resistance value for the external precharge resistor 47 ohms for the RPS065 The wattage [W] is determined by the equation on page 109

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 111

Chapter 2 Wiring Examples and Components

Figure 83 - Example of Wiring when PrechargeDischarge Circuit of the 8720MC-RPS065 is Configured with an External Circuit

1gt Remove the jumper between PR2 and PR32gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below3gt Use the reactor in maximum surrounding air temperature of 55 degC (131 degF) and below

If a totally external resistor network is used as shown in Figure 83 the calculated wattage [W] = 17000 x C farads is divided in half to size the precharge and discharge resistors

Note Parameter F015 should be set to the sum of the wattage for both resistors

PrechargeDischargeResistor

Power for Sequence Circuit

lt3

lt2

lt1

MainPower

MC

MC

MC

MCPWR

PWR

RCPB

CN

15C

N5

CN17

PIFS

DIS

PR2

PRX

PR3

PR1

PR

PR

Fuse 1

DC Output Fuse

Fuse

G

L3AUX

L2AUX

L1AUX

L3

L2

L1

TB2

MC1MC2

PRX

PWR

MC

MC

PR3PR2PR1

TB1

E

TB1

DISR

DIS

DIS

N

P

24V

BDSR

Harmonic Filter

MC

DIS

PRXDC Contactor

Varistor Reactor

112 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

8720MC-RPS190 Wiring Examples

Single Unit

Figure 84 - Typical Connection of AC Input Power Wiring for Single Unit of Model 8720MC-RPS190 Unit

1gt Refer to the lower left corner of Figure 84 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to the terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn ON the switch SW7-1 on the Regulator Board without fail5gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below6gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

CN2FMI-1

CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1 L4

L5

L6

L2

L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU BDSR-1

CN1

G

8720MC-RPS190 380 to 460 VAC

L4

L5L6

L1L2L3

L4L5L6

L1

L2L3

lt1 6

lt1 6

8720MC-EF-190-VBEMC Filter Unit

8720MC-RPSRegenerative

Power Supply Unit

Fan

YLWBLK

BL

BR

BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

Fusefor

PowerSupply

CircuitBreaker

(CB)ProtectionFuse lt3

RUN OnOff

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 3

Fan 2

RED

BLK

YLW

YLW

RED

BLK

lt5

lt2

CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 113

Chapter 2 Wiring Examples and Components

Two Paralleled Units

Figure 85 - Typical Connection of AC Input Power Wiring for Two Paralleled Units of Model 8720MC-RPS190

1gt Refer to the lower left corner of Figure 47 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

CN2A1A2A3A4A5B1B2B3B4B5

CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-Out+24V

MC

L1 L4L5L6

L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR324V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU

BDSR-1

CN1

G

L1L2L3

G

8720MC-RPS190 380 to 460 VAC

lt1 7

lt1 7

lt1 7

lt1 7

lt2

lt2

lt5 6

8720MC-EF190-VBEMC Filter Unit

8720MC-EF190-VBEMC Filter Unit

8720MC-RPSRegenerativePower Supply

Unit (Master Unit)

8720MC-RPSRegenerativePower Supply

Unit (Slave Unit)P

IFS

CN

3

2

1 2

1

CircuitBreaker(CB1)

CircuitBreaker(CB2)

Fusefor

PowerSupply

Fusefor

PowerSupply

ACL UnitL1L2L3

L4L5L6

L1 (R)L2 (S)L3 (T)

PNG

PIF

S C

N2

CN4

CN2 CN2

CN41 R12 S13 T1

123

CN1 CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

REDWHTBLU

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR324V30V3SENS24V20V2MC1MC2

ProtectionFuse lt3

ProtectionFuse lt3

RUN OnOffR1S1T1

Fan 2

Fan 2

Fan 3

Fan 3A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan

YLWBLK

BL

BR BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

RED

YLW

YLW

YLW

YLW

BLK

RED

BLK

RED

BLK

RED

BLK

FMI-1

FMI-1CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1

CB2

CB2

114 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 and SW7-2 on the Regulator Board without fail5gt Slave circuit breakers must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating also if your local code requires them6gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below7gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 115

Chapter 2 Wiring Examples and Components

Three Paralleled Units

Figure 86 - Typical Connection of AC Input Power Wiring for Three Paralleled Units of Model 8720MC-RPS190

1gt Refer to the lower left corner of Figure 86 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by

8720MC-RPS190 380 to 460 VAC

8720MC-EF-190-VBEMC Filter Unit

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

REDWHTBLU

CN1

G

8720MC-RPSRegenerative

Power Supply Unit(Slave Unit)

PIFS

CN2

2 3

ACL UnitL1L2L3

L4L5L6

8720MC-EF-190-VBEMC Filter Unit

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

G

8720MC-RPSRegenerative

Power Supply Unit(Slave Unit)

PIFS

CN2

1

8720MC-EF-190-VBEMC Filter Unit

L1 L4L5L6

L2L3

L1 (R)L2 (S)L3 (T)

PNG

G

8720MC-RPSRegenerative

Power Supply Unit(Master Unit)

PIFS

CN3

3

2

ProtectionFuse lt3

ProtectionFuse lt3

ProtectionFuse lt3

PIFS

CN

3

MCRST

PWR0V

24VCOM

IPRDY

FRFR

BDSR-1

1

RUNOnOff

CircuitBreaker(CB1)

CircuitBreaker(CB2)

CircuitBreaker(CB3)

Fusefor

PowerSupply

Fusefor

PowerSupply

Fusefor

PowerSupply

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

24V30V3SENS24V20V2MC1MC2

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

CN1

CN2 CN2

CN4 CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

CN1

REDWHTBLU

REDWHTBLU

1 R12 S13 T1

1 R12 S13 T1

1 R12 S13 T1

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

123

123

Fan 3

Fan 2

R1S1T1

R1S1T1

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

123

Fan

YLWBLK

RE

DR B

L

Y BR

BR

Sho

rt

Terminals on ACL Unit lt1

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

ACL UnitL1L2L3

L4L5L6

RED

BLK

RED

BLK

Fan 3

Fan 2

RED

BLK

RED

BLK

Fan 3

Fan 2

RED

BLK

RED

YLW

YLW

YLW

YLW

YLW

YLW

BLK

FMI-1

FMI-1

FMI-1CB2

CB3 CB2

lt1 7

lt1 7

lt2

lt2

lt2

lt1 7

lt1 7

lt1 7

lt1 7

lt5 6

116 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P and N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 SW7-2 and SW7-3 on the Regulator Board without fail5gt Slave circuit breakers must be provided with an auxiliary contact as a safety interlock to the master Use fuses

with a slightly higher current rating also if your local code requires them6gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below7gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

When Used as a Converter for Power Regeneration Mode Only

Figure 87 - Wiring Model 8720MC-RPS190 Used as a Converter for the Power Regeneration Mode Only

1gt Refer to the lower left corner of Figure 87 indicating the terminals on the ACL unit When the fan inside the ACL unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

CN2 CN2

CN4123

CN4

CN1A1A2A3A4A5B1B2B3B4B5

MC1MC2

+24V20V2NC

+24V30V3

SENS-out+24V

MC

L1

L1

L4L5L6

L2

L2

L3

L3

L1 (R)L2 (S)L3 (T)

PNG

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU

BDSR-1

CN1

G

8720MC-RPS190 380 to 460 VAC

L4

L5L6

L1

L2L3

8720MC-EF-190-VBEMC Filter Unit

8720MC-RPSRegenerative

Power Supply Unit

Inverter(Load Equipment)

3 ACL

ProtectionFuse lt3

Fuse

CircuitBreaker

P

N

G

U

V

W

Fusefor

PowerSupply

CircuitBreaker

(CB)

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 2

Fan 3

ACL Unit L4

L5L6

L1

L2L3

lt5

lt2

lt7lt8

lt1 6

lt1 6

READY

FMI-1

Fan

YLWBLK

BL

BR

BR

RE

DR Y

Sho

rt

Terminals on ACL Unit

CN1 and CN2 of EMCFilter Unit

B 12345A 12345

Pin layoutFMI-1Board

lt1 READY

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 117

Chapter 2 Wiring Examples and Components

2gt The phases of the AC input power to the main supply terminals L1 L2 and L3 must be same as those of the control power to the control power terminals L1AUX L2AUX and L3AUX

3gt It is recommended to install the DC bus protection fuses on the both lines to terminals P an N to prevent ground fault when plural number of load equipment is connected to the 8720MC-RPS Regenerative Power Supply

4gt Turn on the switch SW7-1 on the Regulator Board without fail 5gt Because driving current of sequence input signals is 5mA and below use a contact of which minimum applicable

load is 5mA and below6gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below7gt Open all the terminals PR1 PR2 and PR3 for connecting prechargedischarge resistor Because these terminals

are open the unit does not perform prechargedischarge operations Prechargedischarge must be performed on inverter side Set the parameter of the Discharging Function Enable (F017) to zero (OFF)

8gt If you want the 8720MC-RPS unit to perform the prechargedischarge operation Install Jumper PR2 to PR3 and set Discharge Function Enable (F017) to a one (ON)

It is possible to select the 8720MC-RPS units depending on the regenerative power when only regenerated power of the unit integrating converter and inverter is used In this case however the following cautions must be observed Figure 87 shows wiring of the 8720MC-RPS190 unit used as a converter for the power regeneration mode only

bull Rating of regenerative power of the 8720MC-RPS is less than rated power both in the instantaneous rating and continuous rating

bull When rectifier portion of inverter is composed of thyristor CR snubber circuit between anode and cathode of thyristor may become overloaded Therefore treating time for regenerative power must be within 5 seconds for 3 minutes Because the current ICR flowing through CR snubber circuit in the power regeneration mode is represented by the following formula verify the specifications of CR snubber circuit

ndash

bull Connect ACL unit of 3 impedance toward inverter rating with the AC input line of inverter Without ACL unit excessive circulating current will flow between the 8720MC-RPS units

bull Even during the power running current will be supplied from the 8720MC-RPS unit to DC bus proportionally to the impedance ratio of both reactors at the 8720MC-RPS unit and inverter This current must not exceed the rating of the 8720MC-RPS unit

bull Set the parameter of the FWD Current Limit (U001) to zero (0)

bull Set the DC bus voltage to start power regeneration to the parameter of the DC Bus Voltage Reference (U000)

bull Enter the READY signal of inverter to (PWR)

ICR [A] = (8 003 x R [Ω]) x C [μF]

118 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

PrechargeDischarge Operation

bull If you do not want the 8720MC-RPS unit to perform the prechargedischarge operation open all the terminals (PR1 PR2 and PR3) for connecting the prechargedischarge resistor In this case the prechargedischarge must be performed on inverter side Set the Discharging Function Enable parameter (F017) to zero (OFF)

or

bull If you do want the 8720MC-RPS unit to perform the prechargedischarge operation install a jumper from PR2 to PR3 and set the Discharge Function Enable parameter (F017) to one (ON)

When Adapted to Capacitors Having Large Capacity

8720MC-RPS190 unit charges to capacitors with a single phase full-wave rectification circuit through the built-in prechargedischarge resistor When the load capacitors have large capacitance it takes more time for charging and the wattage of the internal resistor becomes insufficient When the load capacitance is large disable the built-in prechargedischarge resistor and connect an external resistor or external circuit for prechargingdischarging (Note that minimum prechargingdischarging cycle is 3 minutes)

Calculate a rated wattage of the external prechargedischarge resistor to be connected to the outside in accordance with the following formula depending on the total capacitance of all the capacitors including the built-in capacitor

bull Rated wattage [W] = 17000 x C[F]

bull But serge resistivity of J[ J] = 28000 x C[F] must be provided

When an external prechargedischarge resistor is connected change the set value of the following parameters if necessary

bull PrechargeDischarge Time (F014)

bull Wattage of PrechargeDischarge Resistor (F015)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 119

Chapter 2 Wiring Examples and Components

Table 37 - Maximum Applicable Capacitance of Capacitor and Minimum Resistance Value (8720MC-RPS190 unit)

External Resistor Case

Most applications are successfully integrated using the internal precharge resistor provided in the 8720MC-RPS Regenerative Power Supply For instances where there is a large amount of load capacitance caused by connecting several 8720MC drives to a single 8720MC-RPS Regenerative Power Supply an external precharge resistor may be required To determine the total capacitance C[F] add the capacitance for the applicable RPS190 unit as determined from row 1 of Table 37 to the sum of the drive capacitance as determined by the drive specifications in Chapter 2 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001

In the case of the RPS190 if the total capacitance is above 25000μf but less than 165000μf an external precharge resistor connected to PR1 and PR2 is required Table 37 provides the minimum resistance value for the external resistor of 10 ohms The wattage is determined by the equation presented above Connect the external precharge resistor to terminals PR1 and PR2 on the terminal block TB2 Terminal PR3 should be left open See Figure 71 on page 85 The PrechargeDischarge Time (F014) may require a larger value to accommodate the increased precharge time The Wattage of PrechargeDischarge Resistor (F015) should also be increased to the external precharge resistor wattage

Capacity of built-in Capacitor 7600microF

Built-in Resistor (Resistance ValueWattage) 25000microF(10 ohm400W)

External Resistor (Minimum Resistance Value)Connect to PR1 and PR2

165000microF(10 ohm)

External Circuit (Minimum Resistance Value)Refer to Figure 88

495000microF(15 ohm)

120 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

External Circuit Case

In the case of the RPS190 if the total capacitance is above 165000μf but less than 495000μf an external precharge resistor connected as shown in Figure 88 must be provided Table 37 provides the minimum resistance value for the external precharge resistor 15 ohms in the case of the RPS190 The wattage [W] is determined by the equation on page 118

Figure 88 - Example of Wiring when PrechargeDischarge Circuit of the 8720MC-RPS190 is configured with an External Circuit

1gt Remove the jumper between PR2 and PR32gt Use a relay with contact of which minimum applicable load is 5 mA and below3gt Refer to the lower left corner of Figure 88 indicating the terminals on the ACL unit When the fan inside the ACL

unit is connected with an external power supply do not fail to connect with the power supply designated by NEC Class 2 (Power supply limited to 100VA and below and 8A and below even in case of Error) Avoid the high voltage portion and the high temperature portion of the ACL unit when wiring the fan inside the ACL unit

4gt Use the ACL unit in maximum surrounding air temperature of 55 degC (131 degF) and below

If a totally external resistor network is used as shown in Figure 88 the calculated wattage [W] = 17000 x C farads is divided in half to size the precharge and discharge resistors

Note Parameter F015 should be set to the sum of the wattage for both resistors

CN2 CN2

CN4123

CN4

CN1MC1MC2

+24V20V2NC

+24V30V3

SENS-out

L1

PR3

PR2

PR1 PRX

MC

PRX

PWR MCX

L4

L5

L6

L2

L3

L1 (R)L2 (S)L3 (T)

PNG

DISR

DIS

PWR

MCX

Relay for controlling DC 24V control

DIS

L1AUX (R1)L2AUX (S1)L3AUX (T1)PR1PR2PR3

ACL Unit

24V30V3SENS24V20V2MC1MC2

MCRST

PWR0V

24VCOM

IPRDY

FRFR

RED

1 R12 S13 T1

WHTBLU BDSR-1

CN1

G

SS441B AC 460VSS4265 AC 230V

L4

L5L6

L1L2L3

L4L5L6

L1

L2L3

lt1

8720MC-EF190-VBEMC Filter Unit 8720MC-RPS190

YLWBLK

RE

DR B

L

Y BR

BR

CircuitBreaker

(CB)

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

A1A2A3A4A5B1B2B3B4B5

R1S1T1

Fan 3

Fan 2RE

DBL

K

YLW

YLW

RED

BLK

Sho

rt

Terminals on ACL Unit

Fan

DC Output Fuse

ACL Unit

ACInputFuse

MCX

PRX

DIS

+24VMC

MC

Power for Sequence Circuit

DCContactor

lt4

lt3

lt3

lt2

lt4

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 121

Chapter 2 Wiring Examples and Components

Component Bill of Materials (Suggested)

Single Unit

Note These suggested bill of materials are examples for the 8720MC-RPS190 units Use these examples and the wiring diagrams to create a bill of materials for the 8720MC-RPS065 units

Table 38 - Single 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM This is the 190 Amps DC output converter that powers the DC Bus 1

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

1

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

1

8720MC-LR10-100B (2) bull Contains one 100 A Reactor in the package order quantity two for 200A capability

bull Parallel wiring required

2

100mm2 or 40 AWG recommended DC Bus wiringfit to length (6)

bull DC Bus wiringbull Must be 1000 VDC ratedbull RPS fusing to 350 Amp so 100mm2 or 40 AWG recommendedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

122 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Wiring Examples and Components Chapter 2

Two Paralleled Units

Table 39 - Multiple (Two) 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM and 8720MC-RPS190BS This is the 190 Amps DC output converter that powers the DC Bus 1 (xBM)1 (xBS)

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

2

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2 sets (total 6)

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

2 sets (total 4)

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

2

8720MC-LR10-100B (2) bull Required for boosting up and controlling DC Bus Voltagebull Contains one 100 A Reactor in the package order quantity two for

200A capabilitybull Parallel wiring required

4

DC Bus bar wiring fit to length (6) bull DC Bus connectionbull RPS suggestion to use bus bar rated to at least 175 of RPS output

Amps In this case 570 A x 175 or 9975 Abull Must be 1000 VDC ratedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 123

Chapter 2 Wiring Examples and Components

Three Paralleled Units

Table 40 - Multiple (Three) 8720MC-RPS190 Suggested Components

Item (1) Description Qty

8720MC-RPS190BM and 8720MC-RPS190BS This is the 190 Amps DC output converter that powers the DC Bus 1 (xBM)2 (xBS)

Circuit Breaker (Allen-Bradley 140U-L6D3-D35) (2) (3) bull Circuit breaker is for a Circuit Break in the Main AC Linebull Supplemental contacts that are used in Power String of Master RPS

3

Ferraz Shawmut or equivalent (Class J Fuses)350 Amp AC Line (4) (3)

bull AC input fusing for inrush needsbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3 sets (total 9)

Ferraz Shawmut A130URD71LL10350 DC Bus Fuses (4) bull DC Link output fusing to provide ground fault protectionbull Recommended 1000 VDC ratingbull RPS190 rated for 285 Amp because Maximum current allowed for

1 minute rating(7)

3 sets (total 6)

8720MC-EF190-VB (5) EMC Filter Unit which containsbull Main Line Filterbull Magnetic Contactorbull Varistorbull Harmonic FilterThermal sensing of 8720MC-LR10-100B Line Reactor and RPS

3

8720MC-LR10-100B (2) bull Required for boosting up and controlling DC Bus Voltagebull Contains one 100 A Reactor in the package order quantity two for

200A capabilitybull Parallel wiring required

6

DC Bus bar wiring fit to length (6) bull DC Bus connectionbull RPS suggestion to use bus bar rated to at least 175 of RPS output

Amps In this case 570 A x 175 or 9975 Abull Must be 1000 VDC ratedbull Keep DC Bus wiring as short as possible

Per fit

(1) Per page 2-9 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 or the equivalent(2) Refer to page 4-26 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(3) Circuit breakers with aux contacts are used when more than one RPS065Bx is used for interlocking purposes See 8720MC Regenerative Power Supply Installation Manual

publication 8720MC-RM001 for more details A circuit breaker OR AC Input fuses may be used based on required local code where the application is installed(4) Refer to page 4-27 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(5) Refer to page 4-28 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(6) Refer to Table 43 on page 42 of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information(7) Refer to Appendix A of the 8720MC Regenerative Power Supply Installation Manual publication 8720MC-RM001 for more information

124 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Chapter 3

Parameter Programming

1336 REGEN Line Regenerative Package

Overview

The 1336 REGEN Line Regeneration Package is designed so that factory default parameter settings allow it to operate satisfactorily under a wide variety of load and utility conditions

With the exception of Parameter 1 for the majority of applications there should be no need to adjust parameters Should utility or load conditions deviate from the normal conditions listed in the specifications the following parameters have been provided to allow adjustments to factory settings

Parameters

Figure 89 - 1336 REGEN Parameters Description

IMPORTANT The 1336 REGEN Package has been shipped from the factory with Parameter 1 set to the Regenerative Brake Mode of operation For Regenerative DC Bus Supply applications this parameter must be reset as described in Operational Mode on page 2-29 of the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50

Parameter No 1

Display Units bits

Parameter Type ReadWrite

Factory Default XXXXX000Regen Brake Mode

MinMax Value NA

Drive Units 000 = 0bin

Operational ModeSets the 1336 REGEN Line Regeneration Package mode of operation The modes are defined by the last (3) bits of a 16 bit word To set the mode first stop the 1336 REGEN Converter set the mode then re-enable the converter

Important If the [Operational Mode] is reset while the 1336 REGEN Converter is enabled a System Mode Change Fault will occur Issuing a reset command will clear the fault and reset the converter

ional odetperaO10XXX0X

Bit 2 Bit 1 Bit 0

0 = Regen Brake Mode 1 = Regen DC Bus Supply Mode0 = Fixed DC Bus Mode 1 = DC Bus Trim Mode0 = 460VAC Input Line Voltage 1 = 380VAC Input Line Voltage0 = Fixed DC Bus 1 = Scheduled DC Bus0 = Voltage Gain 1 = Voltage Gain

Bit 3

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 125

Chapter 3 Parameter Programming

Table 41 - 1336 REGEN Line Parameter Examples

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

1 Operational Mode 00000000B 00001111B 00000000B

2 Rated AC Line Current AMPS 01 65535 01

3 AC Line Current -800 800 0

4 Peak Load -800 800 0

5 Actual Bus Voltage VOLT 0 24961 0

6 (1) Bus VReg Ref VOLT 6642 775 7381

7 (1) Bus VReg KP 05 199 1

8 (1) Bus VReg KI 05 199 1

9 (2) Conduction Angle Constant

05 055 05

10 (2) Shift Angl Constant 0 006 003

11 (2) Inst Overcurrent Trip Filter

0 10 5

12 (1) Motoring Cur Lim 0 150 150

13 Regen Curr Limit -150 0 -150

14 Inst Overcurrent SW Trip Level

100 199 192

15 Voltage Feedback Filter Bandwidth

HZ 5 100 10

16 DC Bus Overvoltage SW Trip Level

120 135 130

17 DC Bus Undervoltage SW Trip Level

50 100 60

18 AC Line Overvoltage Trip Level 1

110 130 115

19 AC Line Overvoltage Trip Level 2

120 135 130

20 AC Line Undervoltage Trip Level 1

75 90 85

21 AC Line Undervoltage Trip Level 2

50 70 60

22 Phase Locked Loop Error Trip Point

0 03 01

23 Port Enabled Mask 00000000B 00000111B 00000111B

24 Start Stop Owner 0000000000000000B 1111111111111111B 0000000000000000B

25 Command Status 00000000B 11111111B 00000000B

26 Logic Status 00000000B 11111111B 00000000B

27 Fault Select 1 00000000B 00011111B 00011100B

28 HIM Default Display Parameter

1 32 5

29 DAC Select 1 1 25 3

30 DAC Select 2 1 25 4

31 DAC Select 3 1 25 5

32 DAC Select 4 1 25 6

(1) Specific to DC Bus Supply Operation(2) Specific to Regenerative Brake Operation

126 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Parameter Programming Chapter 3

Note The parameters in Table 41 are from DriveExecutive using a 336R Line Regen 480V482A Series A Version 202

Refer to the 1336 REGEN Line Regeneration Package User Manual publication 1336 REGEN-50 pages 2-28 to 35 (Regenerative DC Bus Supply Operation Parameters) and pages 3-33 to 3-40 (Regenerative Brake Operation Parameters) for parameter details

8720MC Regenerative Power Supply

Overview

The parameters are used to define characteristics of the 8720MC-RPS Regenerative Power Supply To program the unit for a specific application you display the appropriate parameter and adjust it as required

There are two types of parameters

bull User Parameters (UXXX)

ndash These parameters can be adjusted or modified at any time

bull Factory Parameters (FXXX)

ndash These parameters are initially set before shipping out from the factory Usually these parameters are not required to be adjusted or modified

The Factory parameters are protected by password and the password must be set to access these parameters Note however that some of these parameters cannot be modified during operation even though the password has been set

ATTENTION Only qualified electrical personnel familiar with the construction and operation of this equipment and the hazards involved should adjust and operate this equipment Read and understand this manual in its entirety before proceeding Failure to observe this precaution could result in destruction of the equipment severe bodily injury or loss of life

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 127

Chapter 3 Parameter Programming

Parameters

Table 42 - 8720MC-RPS Parameter Examples

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

U000 (1) DC Bus Voltage Reference Volts 270 750 700

U001 (1) FWD Current Limit 0 150 150

U002 REV Current Limit 0 150 150

F000 Password 0 999 0

F001 Unit Selection Amps 027b 570b Unit-Dependant027b054b081b065b130b195b190b380b570b

F002 Rated Current Amps 10 645 Unit-Dependant27548165130195190380570

F003 Current Control Proportional Gain

Times 001 10 1

F004 Current Control Integral Gain

radsec 1 3000 64

F005 Voltage Control Proportional Gain

Times 001 30 5

F006 Voltage Control Integral Gain

radsec 1 3000 128

F007 Bus Overvoltage Detection Level

Volts 325 900 800

F008 Bus Low Voltage Detection Level

Volts 200 600 400

F009 AC Overvoltage Detection Level

Volts 200 550 550

F010 Carrier Frequency kHz 5 15 10 kHz 8720MC-RPS0655 kHz 8720MC-RPS190

F011 Deadtime microseconds 15 15 6

F012 Allowable Time for Instantaneous Power Loss

seconds 005 3 05

128 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Parameter Programming Chapter 3

Note Refer to Chapter 7 - Parameters of the 8720MC-RPS Regenerative Power Supply Installation Manual publication 8720MC-RM001 for each parameter described in detail

F013 AC Reactor Capacity micro-henry 100 8000 1200mH 8720MC-RPS065400mH 8720MC-RPS190

F014 PrechargeDischarge Time seconds 05 15 30 secs60 secs 8720MC-RPS190

F015 Wattage of PrechargeDischarge Resistor

Watts 50 2000 120W 8720MC-RPS065400W 8720MC-RPS190

F016 DC Bus Voltage Offset Volts 09 11 1

F017 (1) Discharging Function Enable

Off On On

F018 Version Information

F019 Selection of Wiring (LE) Detecting Function

Off On On

(1) Important Parameter Programming when in Power Regeneration Mode Only Set U001 to 0 so converter power is not forwarded to the drive U000 is important in any function that regulates the DC bus level

Parameter Number Parameter Name Engineering Units Engineering Min Engineering Max Default Values

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 129

Chapter 3 Parameter Programming

Notes

130 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Appendix A

Sequence of Operation

8720MC-RPS Sequence Signal Wiring

Figure 90 shows a typical connection of sequence control signals

Figure 90 - 8720MC-RPS Typical Connection of Sequence Control Signals

MC

1K

1K

1K47K

47K

47K

RST

PWR

0V

24V

COM

IP IP

RDY RDY

FR

FR

464K

464K

464K Load Equipment

Terminal Block TB3 of 8720MC-RPS Regenerative Power Supply Unit Unit

8720MC-RPS Unit

+VC

0VC

To an external error detection sequence circuit

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 131

Appendix B Sequence of Operation

Sequence Signal Wiring

Verify the following when installing sequence signal wiring

bull Twisted pair wires of 02 to 05 mm2 should be used for the signal line

bull Verify that the sequence signal wiring is separated from the power wiring (main power supply wiring control power wiring and DC bus power wiring) Malfunction of the 8720MC-RPS Regenerative Power Supply is possible if the control wires are separated from the AC and DC power wires

bull Use a separate duct for the sequence signal wiring It is recommended to use a dedicated duct for the sequence signal wiring

bull Do not route the sequence signal wiring near any equipment which is producing electromagnetic interference

Operation Timing of Sequence Control Signals

Figure 91 through Figure 96 show timing of various sequence control signal operations

Figure 91 - Sequence Operation of Precharging

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

Main MagneticContactor (MC)

PWR Input

RST Input

RDY Output

FR Output

IP Output

132 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Sequence of Operation Appendix B

Figure 92 - Sequence Operation of Discharging

Figure 93 - Sequence Operation of Error Detection

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

RST Input

RDY Output

FR Output

IP Output

DC Bus Voltage

Main MagneticContactor (MC)

PWR Input

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

Main MagneticContactor (MC)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 133

Appendix B Sequence of Operation

Figure 94 - Sequence Operation of Resetting Error

Figure 95 - Sequence Operation of Detecting Instantaneous Power Loss (When Main Magnetic Contactor is not Turned OFF)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

Main MagneticContactor (MC)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

NO-MWPNO-MWP Inst PWM-OFF

Main MagneticContactor (MC)

134 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

Sequence of Operation Appendix B

Figure 96 - Sequence Operation of Detecting Instantaneous Power Loss(When Main Magnetic Contactor is Turned OFF)

OnOff

OnOff

OnOff

OpenClose

OpenClose

OpenClose

DC Bus Voltage

PWR Input

RST Input

RDY Output

FR Output

IP Output

NO-MWPNO-MWP Inst PWM-OFF Precharge

Main MagneticContactor (MC)

Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011 135

Appendix B Sequence of Operation

Notes

136 Rockwell Automation Publication 1336R-AP001A-EN-P - July 2011

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  • 1336 REGEN Line Regeneration Package to8720MC-RPS Regenerative Power Supply Package Migration Guide
    • Table of Contents
    • Preface
      • Overview
      • Additional Resources
        • 1 - Comparison and Selection
          • Overview and Layout
            • 1336 REGEN Line Regeneration Package
              • 1336 REGEN Line Regeneration Package Components
              • How to Choose a Mode of Operation
              • The Regenerative DC Bus Supply Mode
              • The Regenerative Brake Mode
              • Which 1336 REGEN Operating Mode is For Your Application
              • 1336 Regenerative DC Bus Supply Operation
              • 1336 Regenerative Brake Operation
              • Power-up Sequence for Regenerative Brakes and AC Drives
                • 8720MC-RPS Regenerative Power Supply
                  • Overview
                  • Notes on Handling the 8720MC-RPS Regenerative Power Supply
                  • 8720MC-RPS Layout
                    • 1336 REGEN to 8720MC-RPS Component Comparison
                      • 1336 REGEN Line Regeneration Package
                      • 8720MC-RPS Regenerative Power Supply Package
                          • Specifications
                            • 1336 REGEN Line Regeneration Package
                            • 8720MC-RPS Regenerative Power Supply
                              • Catalog Number Explanation
                                • 1336 REGEN Line Regeneration Package
                                  • 1336 REGEN Converter
                                  • 1336 REGEN Precharge Unit
                                  • 1321 Line Reactor mdash 380480VAC
                                  • 1321 EMI Filters mdash 380hellip480V AC
                                  • Power Line Filter
                                  • 1336 REGEN Precharge-to-Converter Sync Cable
                                    • 8720MC-RPS Regenerative Power Supply
                                      • 1336 REGEN to 8720MC-RPS Conversion Guide
                                        • Power Rating
                                        • Fuses and Circuit Breakers
                                        • Dimensions
                                          • 1336 REGEN Line Regeneration Package
                                          • 8720MC-RPS Regenerative Power Supply Package
                                          • Environmental Conditions to be Met
                                          • 8720MC-RPS Recommended Air Flow Clearance
                                          • 8720MC-RPS065 Reactors
                                          • 8720MC-RPS065 Varistors
                                          • 8720MC-RPS065 Harmonic Filters
                                          • 8720MC-RPS065 Line Filter (Schaffner)
                                          • 8720MC-RPS065 Line Filter (Soshin Electric)
                                          • 8720MC-RPS190 EMC Filter
                                          • CN ConnectorCable Descriptions
                                              • Power and Control Terminal Comparison
                                                • 1336 REGEN Line Regeneration Package
                                                  • Input Power Conditioning
                                                  • Grounding
                                                  • Sensitive Circuits
                                                  • TE (True Earth) Termination
                                                  • PE (Power Earth) Termination
                                                  • 380480VAC Power Connections
                                                  • 380480VAC Power Wiring
                                                  • 380480VAC Power Connection Specifications
                                                  • 120VAC Precharge and Converter Wiring
                                                  • 120VAC Converter Connections
                                                  • 120VAC Precharge Connections
                                                  • 120VAC Connection Specifications
                                                  • Control and Signal Wiring
                                                  • Control Board Connections
                                                  • Cable Routing
                                                  • Digital Input Signals
                                                  • Interlocking 1336 REGEN Enable with AC Drive Enable
                                                  • 1336 REGEN (Enable)
                                                    • 8720MC-RPS Regenerative Power Supply
                                                      • Installing DC Bus Power Output Wiring - All RPS units
                                                      • Grounding the 8720MC-RPS Regenerative Power Supply
                                                      • Wiring To Comply with Electromagnetic Compatibility (EMC)
                                                      • Power Rating
                                                      • Appearance of Model 8720MC-RPS065
                                                      • Appearance of Model 8720MC-RPS190
                                                      • Terminal Blocks on the Main Circuit
                                                      • Main Power Terminal Block (TB1) for Model 8720MC-RPS065
                                                      • Control Power Terminal Block (TB2) for Model 8720MC-RPS065
                                                      • Main Power Terminal Bar for Model 8720MC-RPS190
                                                      • Control Power Terminal Block (TB2) and Control Terminal Block (TB4) for Model 8720MC-RPS190
                                                      • Regulator Board
                                                      • Sequence Signal Terminal Block (TB3)
                                                      • Wiring
                                                      • Recommended Wire Sizes
                                                      • Recommended Wire Sizes for Power Wiring to the Main Power Terminal Block (TB1) and the Main Power Terminal Bars
                                                      • Recommended Wire Sizes for Power Wiring to the Control Power Terminal Block (TB2) and the Control Terminal Block (TB4)
                                                        • Adapters and Communications
                                                          • 1336 REGEN
                                                          • Human Interface Module (HIM)
                                                          • 8720MC-RPS
                                                          • Configuration of the Operation Panel
                                                          • Operation Modes
                                                          • Display
                                                          • Keypad
                                                          • Status LEDs
                                                            • 2 - Wiring Examples and Components
                                                              • 8720MC-RPS065 Wiring Examples
                                                                • Single Unit
                                                                • Two Paralleled Units
                                                                • Three Paralleled Units
                                                                • When Used as a Converter for Power Regeneration Mode Only
                                                                • When Adapted to Capacitors Having Large Capacity
                                                                • External Resistor Case
                                                                • External Circuit Case
                                                                  • 8720MC-RPS190 Wiring Examples
                                                                    • Single Unit
                                                                    • Two Paralleled Units
                                                                    • Three Paralleled Units
                                                                    • When Used as a Converter for Power Regeneration Mode Only
                                                                      • PrechargeDischarge Operation
                                                                        • When Adapted to Capacitors Having Large Capacity
                                                                        • External Resistor Case
                                                                        • External Circuit Case
                                                                          • Component Bill of Materials (Suggested)
                                                                            • Single Unit
                                                                            • Two Paralleled Units
                                                                            • Three Paralleled Units
                                                                                • 3 - Parameter Programming
                                                                                  • 1336 REGEN Line Regenerative Package
                                                                                    • Overview
                                                                                    • Parameters
                                                                                      • 8720MC Regenerative Power Supply
                                                                                        • Overview
                                                                                        • Parameters
                                                                                            • A - Sequence of Operation
                                                                                              • 8720MC-RPS Sequence Signal Wiring
                                                                                                • Sequence Signal Wiring
                                                                                                • Operation Timing of Sequence Control Signals
                                                                                                  • Back Cover
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                                                                                                      Introduction_Catagory Types

                                                                                                      Print Spec Sheet

                                                                                                      MBD000CCD74bin

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                                                                                                      MBD000D05AEbin

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                                                                                                      JIT Printing Specifications RA-QR005G-EN-P - 3292010
                                                                                                      Printing Specification YOUR DATA HERE Instructions NO
                                                                                                      (required) Category D6 Select Print Category ABC or D from category list on Introduction_Catagory Types tab 11rdquo x 17rdquo LOOSE -Loose Leaf YES Pre-sale Marketing TOP
                                                                                                      (required) Finished Trim Size Width 85rdquo x 11rdquo 85rdquo x 11rdquo PERFECT - Perfect Bound A1 LEFT
                                                                                                      (required) Publication Number 1336R-AP001A-EN-P Sample 20B-IN025B-EN-P 3rdquo x 5rdquo SADDLE - Saddle Stitch A2 RIGHT CORNER
                                                                                                      Use Legacy Number YES or NO 18rdquo x 24rdquo Poster PLASTCOIL - Plastic Coil (Coil Bound) A4 BOTTOM SIDE
                                                                                                      Legacy Number if applicable Sample Legacy Number 0160-533 24rdquo x 36rdquo Poster STAPLED1 -1 position A3
                                                                                                      Publication Title 1336 REGEN to 8720MC-RPS Migration Guide Sample ElectroGuard Selling Brief80 character limit - must match DocMan Title 36rdquo x 24rdquo Poster STAPLED1B - bottom 1 position A5
                                                                                                      (required) Business Group Marketing Commercial As entered in DocMan 4rdquo x 6rdquo STAPLED2 - 2 positions A6
                                                                                                      (required) Cost Center 19010 As entered in DocMan - enter number only no description Example - 19021 CMKMKE CM Integrated Arch - 19021CMKMKE Market Access Program - 19105 475rdquo x 7rdquo (slightly smaller half-size) THERMAL - Thermal bound (Tape bound) A7
                                                                                                      BindingStitching PERFECT - Perfect Bound Review key on right Saddle-Stitch Items All page quantities must be divisible by 4Note Stitching is implied for Saddle-Stitch - no need to specify in Stitching Location80 pgs max on 20 (text and cover)76 pgs max on 20 (text) and 24 (cover)72 pgs max on 24 (text and cover)Perfect Bound Items940 pgs max wcover (90 index unless indicated otherwise)70 pgs min for spine without words200 pgs min for spine with words Plastcoil Bound Items530 pgs max of 20 (if adding cover deduct equivalent number of pages to equal cover thickness) (90 index unless indicated otherwise)Tape Bound Items250 pgs max on 20 no cover240 pgs max wcover (90 index unless indicated otherwise) 475rdquo x 775rdquo THERMALO - Thermal Bound (Tape bound - offline) A8
                                                                                                      (required) Page Count of Publication 140 Total page count including cover 55rdquo x 85rdquo (half-size) A9
                                                                                                      Paper Stock Color White is assumed For color options contact your vendor 6rdquo x 4rdquo Post Sale Technical Communication
                                                                                                      Number of Tabs Needed 5 tab in stock at RR Donnelley 7385rdquo x 9rdquo (RSI Std) B1
                                                                                                      Stitching Location Blank Corner or Side 825rdquo x 10875rdquo B2
                                                                                                      Drill Hole YESNO All drilled publications use the 5-hole standard 516 inch-size hole and a minimum of frac14 inch from the inner page border 825rdquo x 11rdquo (RA product profile std) B3 None
                                                                                                      Glue Location on Pad Glue location on pads 8375rdquo x 10875 B4 Half or V or Single Fold
                                                                                                      Number of Pages per Pad Average sheets of paper 25 50 75100 Max 9rdquo x 12rdquo (Folder) B5 C or Tri-Fold
                                                                                                      Ink Color BLACK One color assumes BLACK 4 color assume CMYK Indicate PMS number herehellip A4 (8 frac14rdquo x 11 frac34rdquo) (210 x 297 mm) Catalogs DbleParll
                                                                                                      Used in Manufacturing NO A5 (583rdquo x 826rdquo) (148 x 210 mm) C1 Sample
                                                                                                      Fold Half or V or Single Fold Review key on right Short (must specify dimensions between folds in Comments)
                                                                                                      Comments C2 Z or Accordian Fold
                                                                                                      Part Number NA JIT POD Microfold or French Fold - designate no of folds in Comments - intended for single sheet only to be put in box for manufacturing
                                                                                                      D1 Double Gate
                                                                                                      D2
                                                                                                      FoldsHalf V Single C or TriDble ParllZ or Accordian Microfold or FrenchDouble Gate Short Fold D3
                                                                                                      D4
                                                                                                      D5
                                                                                                      D6
                                                                                                      D7
                                                                                                      D8
                                                                                                      D9
                                                                                                      This tab summarizes Rockwell Automation Global Sales and Marketing preferred printing standards It also provides guidance on whether a publication should be released as JIT (print on demand) or if it requires an RFQ for offset printingFind your publication type in the first section below Use the assigned Printing Category information to determine the standard print specifications for that document type The Printing Categories are defined below the Publication Type section Note there may be slightly different print specifications for the categories depending on the region (EMEA or Americas)For more information on Global Sales and Marketing Printing Standards see publication RA-CO004 in DocMan
                                                                                                      Publication Type and Print Category
                                                                                                      Publication Type Off Set Print Category Spec (See table below) JIT Spec (See table below) Description Order Min Order Max Life Cycle Usage Release Option
                                                                                                      AD NA - Puttman NA Advertisement Reprint Colour NA NA Presale Internal
                                                                                                      AP A3 D2 Application Solution or Customer Success Story 5 100 Presale External
                                                                                                      AR NA NA ArticleEditorialByline NA NA Presale Internal
                                                                                                      (press releases should not be checked into DocMan or printed)
                                                                                                      AT B3 B4 D5 Application techniques 5 100 Presale External
                                                                                                      BR A2 Primary A1 NA Brochures 5 100 Presale External
                                                                                                      CA C2 Primary C1 NA Catalogue 1 50 Presale External
                                                                                                      CG NA NA Catalogue Guide 1 50 Presale External
                                                                                                      CL NA NA Collection 5 50 Presale External
                                                                                                      CO A5 A6 A9 D5 Company Confidential Information NA NA NA Confidential
                                                                                                      CP E-only E-only D5 Competitive Information 5 50 NA Confidential
                                                                                                      DC E-only E-only Discount Schedules NA NA Presale Internal
                                                                                                      DI A1 A3 NA Direct Mail 5 100 Presale Internal
                                                                                                      DM NA NA Product Demo 5 50 Presale Internal
                                                                                                      DS B3 D5 Dimensions Sheet 1 5 Post External
                                                                                                      DU B3 D5 Document Update 1 5 Post External
                                                                                                      GR B2 D6 Getting Results 1 5 Post External
                                                                                                      IN B3 Primary B2 D5 D6 Installation instructions 1 5 Post External
                                                                                                      LM NA NA Launch Materials 5 50 Presale Internal
                                                                                                      PC B3 D5 Packaging Contents
                                                                                                      PL E-only primary B3 E-only Price List 5 50 Presale Internal
                                                                                                      PM B2 D6 Programming Manual 1 5 Post External
                                                                                                      PP A3 D1 Profile (Single Product or Service) NOTE Application Solutions are to be assigned the AP pub type 5 100 Presale External
                                                                                                      QR B2 primary B3 B5 D5 D6 Quick Reference 1 5 Post External
                                                                                                      QS B2 primary B3 B5 D5 D6 Quick Start 1 5 Post External
                                                                                                      RM B2 D5 D6 Reference Manual 1 5 Post External
                                                                                                      RN B3 D5 Release Notes 1 5 Post External
                                                                                                      SG B1 Primary B4 D5 D6 Selection Guide Colour 5 50 Presale External
                                                                                                      SG B2 D5 D6 Selection Guide BW 5 50 Presale External
                                                                                                      SP A1 A2 A3 A4 NA Sales Promotion NOTE Service profiles are to be assigned the PP pub type 5 100 Presale Internal
                                                                                                      SR B2 B3 D5 D6 Specification Rating Sheet 5 100 Presale External
                                                                                                      TD B2 Primary B3 B4 B5 D5 D6 Technical Data 5 50 Presale External
                                                                                                      TG B2 B3 D6 Troubleshooting Guide 1 5 Post External
                                                                                                      UM B2 Primary B4 D6 User Manual BW 1 5 Post External
                                                                                                      WD B3 D5 Wiring Diagrams Dwgs 1 5 Post Internal
                                                                                                      WP B3 Primary B5 D5 White Paper 5 50 Presale External
                                                                                                      Minimum order quantities on all JIT items are based on the publication length
                                                                                                      Publication length Minimum Order Quantity
                                                                                                      77 or more pages 1 (no shrink wrap required)
                                                                                                      33 to 76 pages 25
                                                                                                      3 to 32 pages 50
                                                                                                      1 or 2 pages 100
                                                                                                      Pre-sale Marketing All paper in this category is White Brightness 90 or better Opacity 90 or better
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      A1 4 color 170 gsm 2pp 100 gloss cover 100 gloss text
                                                                                                      A2 4 color 170 gsm folded 4pp 100 gloss cover 80 gloss text
                                                                                                      A3 4 color Cover 170 gsm with Body 120 gsm gt 4pp 80 gloss cover 80 gloss text
                                                                                                      A4 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 gloss text
                                                                                                      A5 2 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                                                                                      A6 1 color 170gsm Silk ndash 120gsm Silk 80 gloss cover 80 matt sheet text
                                                                                                      A7 4 color cover2 color textSelection Guide Category being deleted 10 Point Cover C2S50 matte sheet text
                                                                                                      A8 4 color cover Category being deleted 50 matte sheet text self cover
                                                                                                      2 color text
                                                                                                      Selection Guide
                                                                                                      A9 2 color 100gsm bond 50 matte sheet text self cover
                                                                                                      Selection Guide
                                                                                                      Gray shading indicates Obsolete Print Catagories
                                                                                                      Post Sale Technical Communication
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      B1 4 color cover 270gsm Gloss 100gsm bond 10 Point Cover C2S
                                                                                                      2 color text 50 matte sheet text
                                                                                                      B2 1 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                                                                                      B3 1 color 100gsm bond 50 matte sheet text self cover
                                                                                                      B4 2 color 160gsm Colortech amp 100gsm Bond 90 Cover50 matte sheet text
                                                                                                      B5 2 color 100gsm bond 50 matte sheet text self cover
                                                                                                      Catalogs
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      C1 4 color cover 270gsm Gloss 90gsm silk 10 Point Cover C2S
                                                                                                      4 color text 45 Coated Sheet
                                                                                                      C2 4 color cover 270gsm Gloss 80gsm silk 10 Point Cover C2S
                                                                                                      2 color text 32-33 Coated Sheet
                                                                                                      JIT POD All paper in this category is White Brightness 82 or better Opacity 88 or better
                                                                                                      Category Color Options AP EMEA Paper Requirements Canada LA US Paper Requirements
                                                                                                      D1 4 color 170gsm white silk 80 gloss cover coated 2 sides
                                                                                                      D2 4 color 120gsm white silk 80 gloss text coated 2 sides self cover
                                                                                                      D3 4 color Cover 170gsm with Body 120gsm 80 gloss cover 80 gloss text coated 2 sides
                                                                                                      D4 1 color 160gsm tab 90 index
                                                                                                      D5 1 color 80gsm bond 20 bond self cover
                                                                                                      D6 1 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                                                                                      D7 2 color 160gsm tab 90 index
                                                                                                      D8 2 color 80gsm bond 20 bond self cover
                                                                                                      D9 2 color Cover 160gsm tab with Body 80gsm bond 90 index 20 bond
                                                                                                      D10 Combination 4 color cover with 2 color body Cover 160gsm with Body 80gsm 90 index 20 bond
                                                                                                      Gray shading indicates Obsolete Print Catagories
                                                                                                      Just In Time (JIT) or Off Set (OS)
                                                                                                      Use these guidelines to determine if your publication should be JIT (just in timeprint on demand) or if it would be more economical to print OS (offseton a press) OS print jobs require an RFQ (Request For Quote) in US If your job fits into the ldquoEitherrdquo category an RFQ is recommended but not required In the US RA Strategic Sourcing will discourage or reject RFQs for jobs that fall within the JIT category Guidelines differ for black amp white and color printing so be sure to check the correct tables
                                                                                                      Black amp White Printing
                                                                                                      Color Printing
                                                                                                      Color Printing