1500 hp scr mobile desert drilling rig example specifcations...module: 1 drawworks group 1.1. make...
TRANSCRIPT
1500 HP SCR Mobile Desert Drilling Rig
Example Specifcations
2
TABLE OF CONTENTS 1.0 WHY RANGLAR? ............................................................................................... 7
2.0 BUSINESS CREDENTIALS AND CERTIFICATIONS ......................................... 8
TECHNICAL SPECIFICATIONS..................................................................................... 9
MODULE: 1 DRAWWORKS GROUP............................................................................ 9
1.1. MAKE AND MODEL .................................................................................. 9
1.2. POWERED BY .......................................................................................... 9
1.3. MAIN DRUM BRAKING SYSTEM ........................................................... 10
1.4. DRUM GROOVE ..................................................................................... 10
1.5. AUXILIARY BRAKE ................................................................................. 10
1.6. MAKEUP & BREAKOUT CATHEADS ..................................................... 10
1.7. CROWN-O-MATIC .................................................................................. 10
1.8. AUTOMATIC DRILLER ........................................................................... 10
1.9. BRAKE RIM COOLING ........................................................................... 10
1.9.1 COOLING WATER MONITOR SYSTEM ................................................. 11
MODULE: 2 POWER PACKAGE ................................................................................ 11
2.1. RIG POWER SYSTEM ............................................................................ 11
2.2. SCR UNIT ............................................................................................... 14
2.2.1 POWER CONTROL ROOM (PCR) ......................................................... 14
2.2.2 ENGINE/GENERATOR CONTROL – FOUR (4) ..................................... 15
2.2.3 GENERAL ELECTRIC SCR DRILLING CONTROL CUBICLES - FOR FOUR (4) DRIVES................................................................................................... 17
2.2.4 INTELLIGENT TYPE DRILLER'S CONSOLE .......................................... 18
2.3. ENGINE & SCR HOUSE TRAILER ......................................................... 19
2.4. CAMP POWER SYSTEM (OPTIONAL) ................................................... 19
MODULE: 3 MUD PUMPS .......................................................................................... 22
3.1. MAKE & MODEL ..................................................................................... 22
3.2. NUMBER OF PUMP & TYPE .................................................................. 23
3.3. INPUT HORSE POWER.......................................................................... 23
3.4. POWERED BY ........................................................................................ 23
3.5. CHARGING PUMPS ............................................................................... 24
3.6. PULSATION DAMPENER ....................................................................... 24
3.7. ACCESSORIES ...................................................................................... 24
3.8. PUMP LINER & PISTON ......................................................................... 24
3.9. HIGH PRESSURE MUD DISCHARGE PIPING ....................................... 24
3.9.1 ROTARY HOSE ...................................................................................... 24
3.9.2 STAND PIPE MANIFOLD ....................................................................... 24
3.9.3 STAND PIPE ........................................................................................... 24
3.9.4 MANIFOLD VALVE ................................................................................. 24
MODULE: 4 MAST ...................................................................................................... 25
4.1. MAKE ...................................................................................................... 25
4.2. MAST CONSTRUCTION ......................................................................... 27
4.3. MONKEY BOARD (RACKING BOARD) .................................................. 27
4.4. CASING STABBING BOARD .................................................................. 27
4.5. TUBING “BELLY” BOARD ....................................................................... 27
4.6. EMERGENCY ESCAPE .......................................................................... 27
4.7. DERRICK CLIMBERS ............................................................................. 27
4.8. CROWN BLOCK ..................................................................................... 27
MODULE: 5 SUBTRUCTURE ..................................................................................... 28
5.1. SUBSTRUCTURE MAKE (RANGLAR - SELF ELEVATING) ................... 28
5.2. CAPACITY .............................................................................................. 30
5.3. DIMENSION ............................................................................................ 30
5.4. BOP TEST STUMPS ............................................................................... 31
5.5. BOP HOISTS .......................................................................................... 31
5.6. CATWALK – V DOOR ............................................................................. 31
5.7. ELEVATOR ............................................................................................. 31
5.8. EMERGENCY EGRESS.......................................................................... 32
5.9. MATTING BOARDS ................................................................................ 32
5.10. STAIRCASE ............................................................................................ 32
5.11. HYDRAULIC UNIT .................................................................................. 32
5.12. DRIP PAN SYSTEM ................................................................................ 32
5.13. MOVING SYSTEM .................................................................................. 32
MODULE: 6 TRAVELIING EQUIPMENT ..................................................................... 32
6.1. TRAVELING BLOCK ............................................................................... 32
6.2. TOP DRIVE SYSTEM ............................................................................. 33
6.3. CLOSED CIRCUIT TELEVISION SYSTEM (CCTV) ................................ 33
6.4. ELEVATOR LINKS .................................................................................. 33
MODULE: 7 ROTARY GROUP ................................................................................... 33
7.1. ROTAY TABLE ........................................................................................ 33
7.2. CASING BUSHING & INSERT BOWL ..................................................... 35
MODULE: 8 MUD SYSTEM ........................................................................................ 35
8.1. MUD MIXING PUMP ............................................................................... 35
8.2. DESANDER PUMP ................................................................................. 35
8.3. DESILTER PUMP ................................................................................... 35
8.4. DEGASSER PUMP ................................................................................. 35
8.5. TRIP TANK PUMP .................................................................................. 35
8.6. MUD TREATMENT ................................................................................. 35
8.6.1 SHALE SHAKER TANK .......................................................................... 35
8.6.2 INTERMDIATE TANK ............................................................................. 36
8.6.3 SUCTION TANK ..................................................................................... 36
8.6.4 MUD RESERVE TANK ........................................................................... 36
8.6.5 TRIP TANK ............................................................................................. 36
8.6.6 MUD SYSTEM NOTES ........................................................................... 36
8.6.7 SHALE SHAKER ..................................................................................... 36
8.6.8 DESANDER ............................................................................................ 37
8.6.9 DESILTER .............................................................................................. 37
8.6.10 DEGASSER ............................................................................................ 37
8.6.11 MUD GAS SEPARATOR ........................................................................ 37
8.6.12 MUD HOPPERS ..................................................................................... 37
MODULE: 9 PIPE HANDLING TOOLS (OPTIONAL) .................................................. 37
9.1. POWER SLIP .......................................................................................... 37
9.2. HANDLING TOOLS FOR DRILL STRING ............................................... 37
9.2.1 6-5/8” D/P ELEVATOR ............................................................................ 37
9.2.2 5” D/P ELEVATOR .................................................................................. 37
9.2.3 3-1/2 “ D/P ELEVATOR ........................................................................... 38
9.2.4 2-3/8” D/P ELEVATOR ............................................................................ 38
9.2.5 DRILL COLLAR ELEVATORS ................................................................ 38
9.2.6 ROTARY SLIP FOR DRILL PIPE ............................................................ 38
9.2.7 ROTARY SLIP FOR DRILL COLLAR ...................................................... 38
9.2.8 LIFT SUBS .............................................................................................. 38
9.3. TONGS/TUBULAR TORQUE EQUIPMENT ............................................ 38
9.3.1 IRON ROUGHNECK ............................................................................... 38
9.3.2 HYDRAULIC CATHEAD ......................................................................... 38
9.3.3 ROTARY TONGS ................................................................................... 38
9.3.4 DRILL COLLAR CLAMPS ....................................................................... 38
MODULE: 10 AIR HOISTS ............................................................................................ 39
10.1. AIR HOISTS ............................................................................................ 39
MODULE: 11 AIR COMPRESSOR ............................................................................... 39
11.1. MAIN AIR COMPRESSORS ................................................................... 39
11.1.1 AIR RECEIVERS .................................................................................... 39
11.1.2 AIR DRYER ............................................................................................ 39
11.2. AUXILIARY AIR COMPRESSOR ............................................................ 39
MODULE: 12 WATER, OIL AND FUEL SYSTEM ......................................................... 40
12.1. DRILL WATER TANKS ........................................................................... 40
12.2. WATER PUMPS ...................................................................................... 40
12.3. OIL LUBSTER ......................................................................................... 40
12.4. DIESEL TANK ......................................................................................... 40
12.5. MUD DIESEL TANK ................................................................................ 40
MODULE: 13 RIG INSTRUMENTATION ....................................................................... 40
13.1. WEIGHT INDICATOR ............................................................................. 40
13.2. DEAD LINE ANCHOR ............................................................................. 40
13.3. DRILLING RECORDER .......................................................................... 40
13.4. MUD PIT INDICATOR ............................................................................. 41
13.5. DEVIATION RECORDER ........................................................................ 41
13.6. TONG TORQUE GAUGES ...................................................................... 41
13.7. GAUGES ................................................................................................. 41
13.8. INTERCOM ............................................................................................. 42
13.9. SURVEY LINE UNIT ............................................................................... 43
13.10. DRILLING LINE ....................................................................................... 43
MODULE: 14 BLOW OUT PREVENTERS (OPTIONAL) .............................................. 43
14.1. ANNULAR TYPE BLOWOUT PREVENTERS ......................................... 43
14.1.1 29-1/2” DIVERTOR ................................................................................. 43
14.1.2 30” WELD-ON FLANGE .......................................................................... 43
14.1.3 21-1/4” 2M ANNULAR BOP .................................................................... 44
14.1.4 13-5/8” 5M ANNULAR BOP .................................................................... 44
14.2. RAM TYPE BLOWOUT PREVENTERS .................................................. 44
14.2.1 21-1/4” 2M RAM BOP ............................................................................. 44
14.2.2 13-5/8” 5M RAM BOP ............................................................................. 44
14.2.3 MUD CROSSERS (RATED FOR H2S SERVICES) ................................ 44
14.2.4 SPACER SPOOLS (RATE FOR H2S SERVICES) .................................. 44
14.2.5 DSA (RATED FOR H2S SERVICES) ...................................................... 45
14.2.6 SAFETY VALVES, CIRCULATING HEADS AND LINES ......................... 45
MODULE: 15 CHOKE AND KILL MANIFOLD (OPTIONAL) ......................................... 46
15.1. CHOKE MANIFOLD ................................................................................ 46
15.2. CHOKE LINE ........................................................................................... 46
15.3. CHOKE CONTROL PANEL ..................................................................... 46
15.4. COFLEXIP HOSE ................................................................................... 46
15.5. DIVERTER VALVE .................................................................................. 46
15.6. KILL LINE VALVES AND MANIFOLD...................................................... 46
15.7. CHICKSANS ........................................................................................... 46
MODULE: 16 BOP CONTROLS (OPTIONAL) .............................................................. 47
16.1. BOP CONTROL UNIT ............................................................................. 47
16.2. ACCUMULATOR LINES.......................................................................... 47
16.3. BOP REMOTE CONTROL PANEL .......................................................... 47
16.4. BOP TEST EQUIPMENT......................................................................... 47
MODULE: 17 MISCELLANEOUS EQUIPMENT ........................................................... 47
17.1. DRILL LINE SPOOL ................................................................................ 47
17.2. PIPE RACK ............................................................................................. 47
17.3. MUD BUCKET ......................................................................................... 47
17.4. BIT BREAKER ......................................................................................... 47
17.5. DRILLING NIPPLE .................................................................................. 47
17.6. CELLAR JET ........................................................................................... 48
17.7. CELLAR PUMP ....................................................................................... 48
17.8. SUMP PUMP ........................................................................................... 48
17.9. MUD LAB ................................................................................................ 48
17.10. FLARE LINE ............................................................................................ 48
17.11. BUG BLOWER ........................................................................................ 48
17.12. RAT HOLE .............................................................................................. 48
17.13. MOUSE HOLE ........................................................................................ 48
17.14. DOG HOUSE .......................................................................................... 48
17.15. SUITCASESS .......................................................................................... 48
17.16. HIGH PRESSURE WASHERS ................................................................ 48
17.17. BASKET .................................................................................................. 48
WHY RANGLAR?
Why chose Ranglar Manufacturing? In a word – Service.
Ranglar specializes in custom-made mobile equipment. Our ownership and board of directors, our project managers, engineers, supervisors and technicians are some of the best and brightest in their fields with over 200 years of experience between them. We are machine experts - from small water pumps to large industrial hydraulic and control systems. Our fabrication credentials speak for themselves. We are held to account by strict manufacturing guidelines such as ISO-9001 / API 4F as well as the Canadian Welding Bureau. Our QHSM system is in place and our employees are dedicated to following its protocols and procedures. What makes us different, and we believe better, are our core values:
• Increasing Safety – we create a safe and considerate working environment and our equipment is designed with your safety in mind.
• Delivering Value-Added Service – this is not just a bland, catch all statement. To us it means giving a damn for the detail and taking care of our clients’ individual business needs.
• Authentic - means we pride ourselves on being honest, transparent and fair.
• Creative and Different – we encourage originality and innovation and promote enthusiasm. We evolve how we think, behave and operate and are continually developing.
• Caring for our Environment – we aim always to make positive contributions to the communities we operate in. We reduce our footprint by having cleaner operating systems.
• Investing in our People - Ranglar Manufacturing believes in investing in its employees and is committed to continuous training for all its employees.
• Dependable - every time and first time.
1.0 BUSINESS CREDENTIALS AND CERTIFICATIONS
Certificates and Business Qualifications Our business scope as per our QMS manual.
Manufacturing of equipment such as:
• Conventional & Mast Coil Tubing units.
• Offshore skid units standard & DNV ATEX, Zone II certified
• Offshore Skid CTU & pumping units
• Fluid & Nitrogen pumping equipment
• Acid & cementing units
• Draw-works for Workover rigs
• Retrofit of cement units, pumping equipment, etc.
• Industrial sand blasting and painting
• LV4 Inspection of Coil, workover and drilling rigs
• CVIP inspections for mobile oil field equipment.
Certificates Obtained Authorized to use under Coil Solutions / Ranglar Manufacturing:
• AMVIC
• CVIP
• Department of Transport NSM (National Safety Mark)
• ISO 9001:2015
• CWB W47.1 W59.1 Fusion welding of Steel
• API 4F Monogram 9th Edition
• CWB W47.2-11 W59.2-M1991 Fusion welding of Aluminum
TECHNICAL SPECIFICATIONS
MODULE: 1 DRAWWORKS GROUP
1.1. MAKE AND MODEL
One (1) TSM Model 1500 single drum, electric drive drawworks rated for 1500 HP, with the following standard equipment. Features:
The Model 1500ESD electric drive drawworks with Disc brakes consists of a single drum, drawworks mounted on a heavy-duty framework, with sheet metal covers and provisions for mounting two (2) DC Drive Motors. Auxiliary Braking is achieved with an Eaton Airflex (or equivalent) water cooled assist brake.
Specifications: Main Drum:
Model: TSM 1500SD DC Drum Size: 27 1/2 in. x 50 3/4 in. Lebus Type Grooving: 1-3/8 in. Low Drum Clutch: PO-236 High Drum Clutch: PO-230 Brake Type: Heavy Duty Caliper Disc Brakes Drawworks speeds: Four (4) Speeds through Electric Motor and Chain Drive
complete with Disconnect Clutches Cooling: Water circulating Auxiliary Brake: Eaton Airflex Model 336 WCBD (or equivalent)
1.2. POWERED BY
Two (2) new GE752 ARB3 (or equivalent Type) Single Shaft High-Torque, Series Drilling Motors, rated at 1320 HP intermittent duty at 1400 amperes, 920 RPM for drawworks.
Features:
• Self excited series field
• Class H insulation
• Single shaft extension with hub
• Pressurized connection box mounted on left “A” side of motor as viewed from commutator end, with plug in connections, and terminations for space heater, auxiliary switch, and pressure sensor. Connection box can be specified on right “B” side (must be specified in order).
• Space heater, 240 volts, 185 watts, explosion proof
• Auxiliary lockout switch, explosion proof
• Pressure sensor, explosion proof
• Blower Assembly, With Aircure type Air Cleaner with 15 hp, 460 volt, 60 hz, 50ºC Explosion Proof motor
1.3. MAIN DRUM BRAKING SYSTEM Four (4): Disc Brakes incorporating independent operating and Fail-safe emergency / parking brake systems.
1.4. DRUM GROOVE One (1): set of Counterbalanced Lebus for 1-3/8” Drill Line.
1.5. AUXILIARY BRAKE One (1) Eaton Model WCBD-336 Assist Brake, water cooled, with piping to edge of driller’s side of the trailer for external water source
1.6. MAKEUP & BREAKOUT CATHEADS One (1): Drilco Ezy Torq Hydraulic Cathead
1.7. CROWN-O-MATIC One (1): Ranglar or equivalent with emergency activator switch at Driller’s console.
1.8. AUTOMATIC DRILLER One (1): Ranglar automatic driller or equivalent
1.9. BRAKE RIM COOLING Brake water cooling tank, 87 bbl. capacity, with two (2) 2” x 3” brake water pumps with 20 HP AC motors and ESV-64 heat exchanger, skid mounted. Unit is piped and unitized.
A closed loop brake cooling system to provide heat dissipation for the assist brake and drawworks mechanical brakes. The system shall consist of the following:
• One (1) fresh water reservoir, mounted to a two-runner skid. The reservoir will include a, cooling medium return line connection, fill line connection, atmospheric vent and sight glass to monitor water level in the reservoir.
• One (1) Plate type heat exchanger, to cool Assist Brake and Drawworks friction brake treated cooling water from 165 degrees F to 100 degrees F using raw water provided by external raw water supply pumps.
• Two (2) Magnum centrifugal pumps with mechanical seals. Each pump will be rated to provide the full flow requirements of the Assist Brake and Drawworks Brake treated cooling water. An analog discharge pressure gauge will be provided for the pump discharge manifold. An analog temperature gauge will be provided to monitor Heat Exchanger outlet temperature.
• Two (2) Explosion proof, three phase motors to power above cooling water pumps. The motors are fully rated for continuous duty in a 55 degrees C ambient temperature with 1.1 service factor and class F insulation.
• One (1) Side of skid manifold with flanged connections for treated cooling water pressure line to the Assist Brakes and Drawworks, Inlet from external cooling raw water pumps, and cooling water return. Treated water return from the Assist Brakes is connected directly to the treated brake cooling water reservoir.
1.9.1 COOLING WATER MONITOR SYSTEM
Brake Cooling Water Monitor System to monitor assist brake cooling water flow and temperature and provide an alarm for insufficient cooling water inlet flow rate and high cooling water outlet water temperature. In the event of either low cooling water flow or high cooling water temperature an alarm bell and red alarm lamp will be activated. The system consists of the following; 1 – Alarm Panel (Explosion-proof) 2 – Cooling Water Flow Switches (Intrinsically Safe) 1 – Cooling Water Temperature Switch (Intrinsically Safe) 1 – Set Installation Hardware and Manuals
MODULE: 2 POWER PACKAGE
2.1. RIG POWER SYSTEM
Four (4) New Caterpillar Model 3512C petroleum land electric engine rated for 1476 BHP @ 1200 RPM per the following specifications: STANDARD EQUIPMENT: AIR INLET SYSTEM Aftercooler core, corrosion resistant Air cleaner, regular duty, with soot filter Service indicators CONTROL SYSTEM Caterpillar ADEM III Electronic engine control, LH Requires 24V DC 10 Amp continuous, 20 AMP intermittent, clean electrical power. COOLING SYSTEM In order to ensure compliance in use, optional or customer supplied radiators must be capable of rejecting enough heat to allow proper operation at worst case site conditions and also must supply 122 deg F (60 deg C) SCAC cooling water to the aftercooler inlet, with a SCAC flow rate of at least 130 GPM with an ambient temperature of 86 deg F (30 deg C) and at site conditions (including altitude considerations).
RADIATOR COOLED LAND BASED: Outlet controlled thermostat and housing Jacket water pump gear driven Dual outlet After cooler fresh water cooling pump (SCAC), gear driven centrifugal SCAC pump circuit contains a thermostat to keep the after cooler coolant from falling below 30 deg C (85 F). EXHAUST SYSTEM Exhaust fittings, flexible, 203 mm (8 in) Exhaust flange, weldable, 356 mm (14 in) Exhaust manifolds, dry Dual turbochargers with w/c bearings FLYWHEELS & FLYWHEEL HOUSINGS Flywheel, SAE No. 00 Flywheel housing, SAE No. 00 SAE standard rotation FUEL SYSTEM Fuel filter Fuel transfer pump Flexible fuel lines Fuel priming pump, LH Electronically controlled unit injectors INSTRUMENTATION Electronic Instrument Panel, LH Analog gauges with digital display data for: Engine oil pressure gauge Engine water temperature gauge Fuel pressure gauge System DC voltage gauge Air inlet restriction gauge Exhaust temperature (prior to turbochargers) gauge Fuel filter differential pressure gauge Oil filter differential pressure gauge Service meter (digital display only) Tachometer (digital display only) Instantaneous fuel consumption (digital display only) Total fuel consumed (digital display only) Engine start-stop (off, auto start, manual start, cool down timer) LUBE SYSTEM Crankcase breather Oil cooler Oil filter Shallow oil pan Oil pan drain valve, 2' NPT female connection Lubricating oil, SAE 10W30, Caterpillar DEO (CG4) 643 L. MOUNTING SYSTEM Rails, mounting, floor type, 254 mm (10 in)
POWER TAKE-OFFS Accessory drive Lower LH front (available for PTO usage) Front housing, two-sided PROTECTION SYSTEM ADEM III monitoring system provides engine de-ration, alarm, or shutdown strategies to protect against adverse operating conditions. Selected parameters are customer programmable. Status available on engine mounted instrument panel and can be broadcast through the optional customer communications module or programmable relay control modules(s). Initially set as follows: Safety shutoff protection, electrical: Oil pressure, Water temperature, Overspeed, Crankcase pressure, Aftercooler temperature. Includes air inlet shutoff, activated on overspeed or emergency stop. Alarms, electrical: ECM voltage, oil pressure, water temperature (low and high), overspeed, crankcase pressure, after cooler temperature, low water level (sensor is optional attachment), air inlet restriction, exhaust stack temperature, filter differential pressure (oil and fuel). Derate, electrical: High water temperature, Crankcase pressure, Aftercooler temperature, Air inlet restriction, Altitude, Exhaust temperature. Emergency stop push button, located on instrument panel. Alarm switches (oil pressure and water temperature), for connection to customer supplied alarm panel. Unwired. STARTING SYSTEM Air starting motor, RH, 620 to 1034 kPa (90 to 150 psi), LH control Air silencer GENERAL Paint, Caterpillar Yellow Vibration damper and guard Lifting eyes ACCESSORIES: Direct rack conversion Flexible generator drive coupling Coupling hub Front stub shaft Exhaust flex Racor Model 79/1000 FG primary fuel filter/water separator New Kato two bearing generator Code 6P6-3300, rated 1950 kVA, 0.7 power factor, 600 volts, 1200 RPM New ACE model J96C-9 finned-tube heat exchanger 50ºC complete with fuel cooler, surge tanks, personnel guard, and ladder Sheaves/bushings for fan drive and idler shaft
ENGINE/GENERATOR MOUNTING/PACKAGING: Mounting of engine and generator as follows: Fabricate engine generator mounting base constructed of structural tubing (pony skid) Bore coupling hub Fabricate solid coupling guard Mount and align engine and generator
2.2. SCR UNIT
One (1): General Electric or equivalent SCR 4 bay control system complete with SCR control panel, for 4 Kato or equivalent generators complete with engine sub base and one MCC house, lighting panel and 2 each 10T roof mounted air conditioning equipment. General Electric SCR system is designed to meet the DC electrical drive requirements for an electric drilling rig that will utilize 3 phase, 60 Hertz, 600 volt electrical power source. The system will be built in t accordance with NEMA, ANSI, and NFPA regulations. The System is designed to meet the harsh environmental conditions typically found in oilfields.
This system will control the following power & drilling Equipment: Four (4) 1950 kVa, 600 volt, 60 hz, 3 phase diesel generators One (1) Drawworks with two (2) each series wound GE-752 type DC Drilling motors One (1) 600 hp rotary table with one (1) each series wound GE-752 type DC drilling motor. Two (2) Mud pumps with two (2) each series wound GE-752 type DC Drilling motors One (1) AC top drive feeder Total Seven (7) DC motors
This General Electric SCR System will consist of the following main component subsystems:
• Power control room (PCR) - quantity one (1)
• Engine/generator digital control - quantity four (4) sections
• General Electric SCR drilling control cubicles - quantity four (4)
• Assignment contactors
• Driller's console - quantity one (1)
• Foot throttle - quantity one (1)
• Motor control center transformers – quantity two (2)
• Quick panel graphic display- quantity one (1)
• 480 volt motor control center - quantity two(2)
• Lighting transformer and panelboard
• Dynamic brake resistor- quantity one (1)
• Documentation - quantity one (1) lot Specific details of each of the above main component subsystems are as follows:
2.2.1 POWER CONTROL ROOM (PCR)
The power control room will contain all of the above detailed main component sub-systems. The power control room is an Outdoor weather-proof, mobile steel building with a self-
supporting oil field skid. The structure is constructed and braced for portable movement and has the following features:
• Two (2) industrial steel doors, one on each side with “anti-panic” handles for quick and easy opening. Doors open outward. Doors can be locked from the outside but can be opened from the inside even when locked.
• All external connections will be wired to plug-in connectors accessible from outside the building.
• Aisles will have a rubberized covering.
• Walls and ceiling are insulated with fire resistant material.
• The PCR will be primed and finished painted inside and out.
• Standard 48 inch 120 volt fluorescent lights, a battery operated emergency light activated by loss of power on generator main bus, and 120 volt (per din) convenience outlets for customer use will be provided.
• Air conditioning units will maintain the inside temperature within the design limits of the installed electrical equipment are included. Porch mounted air-conditioning will be supplied by two (2) units (10 ton capacity each). Room over temperature is indicated on the driller’s console. The air conditioners will be fed from the 480 volt MCC and installed at one end of the PCR.
• AC generator power and control plugs are side wall mounted. Drilling motors and AC plugs are end wall mounted in a separate plug compartment and will be recessed to minimize possible damage during moves.
Plugs will be Pyle National Type rig power series for the gensets and drilling motor aux and Appleton pin and sleeve for all other power connections. The following are Included:
One (1) single pin power plug for each drilling motor armature and generator phase
connection at the SCR house One (1) 7c control plug for each engine One (1) 20 c control plug for each generator One (1) 20c control plug for each drilling motor at the SCR House One (1) 20c control plug for each console cable One (1) lot 480v motor control center plugs One (1) lot low voltage distribution plugs One (1) lot cable end protectors to mate with receptacles on:
• Power control room
• Driller’s console
2.2.2 ENGINE/GENERATOR CONTROL – FOUR (4)
Each section of engine/generator control includes the following equipment and features:
• Cable entrance from the top
• Main generator breaker, 1600 amp frame, 1600 amp trip, manually charged electric close with undervoltage release, 65,000 symmetrical RMS amps
• Main bus braced for maximum 65,000 symmetrical RMS amps
• Fully integrated engine/generator digital speed control, protection, and excitation control. Generator protective features:
• Fully digital generator protection
• Generator over/under voltage
• Generator frequency
• Generator load imbalance
• Generator over-current
• Generator reverse power KW load monitoring and control:
• Adjustable load/unload ramp rates
• Isochronous load sharing
• Adjustable kw load sharing percentage Engine controls:
• Fully digital engine speed controller with load share
• Speed adjustment for synchronizing
• Engine control switch "shutdown-idle-run-load" Excitation control system
• Fully digital excitation
• 0.25% or better voltage regulation
• Frequency compensation
• Overexcitation limiting
• Soft starting
• VAR sharing on isolated buses
• Loss of sensing Synchronizing panel:
• Metering to read bus voltage and frequency
• Metering and selector switch to read generator frequency and voltage
• Synchro-scope and synchronizing lights
• Generator oncoming selector switch and generator breaker closing pushbutton
• Sync check relay prevents operator error Ground fault indicators:
• Two (2) DC ground lights
• Three (3) AC ground light
• Push to test pushbutton Transformer feeder section:
• Two (2) 500 kVa transformer feeder breakers manually operated, (600 VAC, 600 A)
• Two (2) main transformer secondary circuit breakers(480 V, 800 AT, 800 AF)
• One (1) MCC tie switch, interlocked allowing only one main transformer secondary circuit breaker to be closed when the tie breaker is closed. (480 V, 1200 AF)
2.2.3 GENERAL ELECTRIC SCR DRILLING CONTROL CUBICLES - FOR FOUR (4) DRIVES
One control system for seven (7) series wound GE-752 type DC drilling motors. Bus bracing for 65,000 symmetrical RMS amps.
Structure: Each SCR power converter panel is configured using the latest technology with many years of field proven reliability. Features: A. Control panel components and features
• SCR power conversion panel
• Incoming AC power disconnect by a stationary mounted breaker
• DC power cables connected to drilled bus stub(s)
• Device nameplates inside panel are provided
• No operating handle higher than 76” from the floor B. Standard features
• Isolated electronics
• Block firing of SCR’s
• AC line switch C. Drive protection
• AC fuses (overcurrent)
• Undervoltage detection
• Surge voltage protection
• Overvoltage protection
• Instantaneous overcurrent protection
• Armature overcurrent protection D. Control features
• State of the art technology based regulator
• Adjustable current limit
• Minimum and maximum speed adjust
• Fault interlock
• High accuracy voltage and current feedback conversion
• KW-KVA limit circuits to prevent generator (kVa) or engine (kw) overloading
• Over temperature indication
• Reversing for one (1) drawworks motor with braking Individual drilling function features as follows:
• One (1) drawworks: with two (2) motors
• Motor reversing with dynamic braking (one motor only)
• Current limit automatically set for one single motor operation
• Automatic air purging of the motors before operation via a programmable time delay.
• Two (2) SCR’s will control each drawworks motor in parallel configuration
• One (1) SCR will control the drawworks motor in series configuration
• Two (2) mud pumps: with two (2) motors
• Automatic starting of mud pump auxiliaries with indicating lights on console. (typical: liner washer, and motor blower; purge time delay before starting.)
• Automatic starting of mud charging motor with indicating lights on driller's console. Four second time delay on start of mud pump increases mud pump expendable life.
• Current limit set for one motor operation
• Sprocket slip protection is provided for all motors
• Two (2) motor of each mud pump will operate from one SCR.
• One (1) - rotary table: 600hp with one (1) motor
• Spinout control
• Current limit manually adjustable at driller's console
• Motor reversing
2.2.4 INTELLIGENT TYPE DRILLER'S CONSOLE
The driller's console, all stainless-steel construction, stainless steel engraved nameplates, suitable for installation in Class 1, Division 2 locations. One (1) - Drawworks rev/off/fwd switch One (1) - Drawworks hand throttle control Two (2) - On/off switch for each mud pump Two (2) - Mud pump hand throttle control Four (4) - SCR assignment switches One (1) - Rotary table rev/off/fwd switch One (1) - Rotary table hand throttle control One (1) - Rotary torque limit control Two (2) - Pressure switches for "high" - "low" drum clutch indication One (1) - DC emergency stop One (1) - AC emergency stop One (1) - Audible alarm Four (4) - "Generator On" indicator for each generator Four (4) - "SCR Ready" indicator for each SCR Two (2) - Mud pump "Supercharger" indicators Two (2) - Mud pump auxiliary indicators One (1) - Space heater One (1) - Rotary table amperes (torque) indicator One (1) - Percent KW indicator One (1) - Stationary plug for foot throttle One (1) - PCR over temperature alarm indicator One (1) - Drawworks auxillary indicator One (1) - Rotary table auxillary indicator E. FOOT THROTTLE Foot throttle with 15-foot cable and plug. Suitable for Installation in a Class 1, Division 2 location.
F. MOTOR CONTROL CENTER TRANSFORMERS Two (2) 750 kVa, dry type transformer 3 phase, 60hz, 600 volt delta primary, 480v/277 WYE secondary, standard taps
G. MOTOR CONTROL CENTER Two (2) GE Evolution MCC’s, Seisemic Zone 4, 1200 amp main bus, Rating: 42000 AIC, 480 volt, 60hz, 3 phase, 3 wire Feeders 2 feeder C/B SFLT type 250 amps frame 200 amps trip 5 feeder C/B SELT type 150 amps frame 100 amps trip 5 feeder C/B SELT type 150 amps frame 60 amps trip 10 feeder C/B SELT type 150 amps frame 30 amps trip Combination starter devices 14 size 1 FVNR starter 10 hp 20 amps trip SEL C/B DISC “HOA” 6 size 1 FVNR starter 10 hp 20 amps trip SEL C/B DISC. “RSS” 8 size 2 FVNR starter 25 hp 50 amps trip SEL C/B DISC. “RSS” 8 size 3 FVNR starter 50 hp 100 amps trip SEL C/B DISC. “RSS” 2 size 4 FVNR starter 75 hp 150 amps trip SEL C/B DISC. “HOA” 2 size 4 FVNR starter 75 hp 150 amps trip SEL C/B DISC. “RSS” “HOA” - hand-off-auto switch “RSS” - remote start/stop H. LIGHTING TRANSFORMER & PANEL BOARD One (1) lighting transformer, 45 kva, 3 phase 208/120 vac secondary One (1) lighting panel, 125A, to include the following circuit breakers: 36 - 1 pole, 15 at breakers
2.3. ENGINE & SCR HOUSE TRAILER
1) Engine trailer unitized and wheel mounted to carry all Caterpillar engine/generator sets, three (3) each rig air compressors and miscellaneous support equipment in one load. Trailer consists of four (4) large dolly systems mounted on each corner of the trailer. Trailer also has a pin on gooseneck with king pin to pull the load evenly.
2) SCR House trailer unitized and wheel mounted to carry SCR/MCC house. This trailer is
connected with a foldable walkway to the above Engine trailer.
2.4. CAMP POWER SYSTEM (OPTIONAL)
CAT 400 KVA AC generators Two (2) CAT C15, 400kVA, 3-phase, 60 HZ prime generator set description as follows: Standard Equipment: AIR INLET SYSTEM Air cleaner; light duty with disposable paper filter Aftercooler core Turbocharger
CONTROL PANELS EMCP3.1 control panel including: - Mounted inside rear facing power center. - Emergency stop pushbutton - Voltage adjustment potentiometer - Digital speed adjustment (via EMCP3 display) - Panel illuminating lights - Controls for: - Auto/start stop. - Engine cooldown timer. - Engine cycle crank. - Alarm acknowledge. - Lamp test. - Digital engine monitoring for: - RPM - DC volts - Operating hours - Oil pressure (psi, kPa, or bar) - Coolant temperature (deg C or deg F). - Digital AC metering - 3 phase, true RMS, +/-2% accuracy. - Volts (L-L & L-N) - Generator frequency (Hz) - Amps (phase & average) - Warning/Safety shutdown protection with common indicating light for: - Low oil pressure - High coolant temperature - Overspeed - Emergency stop - Failure to start (overcrank) - Low coolant level - Four programmable digital inputs (alarm or shutdown) - Four programmable digital outputs COOLING SYSTEM Radiator, package-mounted, sized for 50 deg C (122 deg F). Coolant drain line with valve; terminated on edge of base Fan and belt guards Thermostats and housing, full open temperature 92 deg C (198 deg F). Coolant level sight gauge. Jacket water pump, gear driven, centrifugal. Caterpillar Extended Life Coolant EXHAUST SYSTEM Stainless steel split-cuff exhaust flex with U-clamps, gaskets and shipped loose SAE exhaust flange for customer connections; shipped loose (6 in.). Exhaust manifold; dry. Exhaust flange. FUEL SYSTEM Primary fuel filter w/integral water separator & secondary filter. Fuel cooler. Fuel priming pump
Flexible fuel lines. Engine fuel transfer pump. GENERATORS AND GENERATOR ATTACHMENTS Brushless, self-excited 2/3 pitch, random wound (AREP for 600V gens). 12 leads for self-excited generators; 6 leads for 600V AREP generators IP23 Protection Class H insulation; class H temperature rise. R448 Voltage Regulator (single phase sensing) w/Load Adjustment Module Power center, IP22 rear facing, bottom cable entry. Power Terminal Strips - installed inside power center. Segregated low voltage (AC/DC) wiring panel GOVERNING SYSTEM Cat Electronic Governor (ADEM A4). LUBE SYSTEM Oil cooler. Lubricating oil Oil filter and dipstick. Oil drain lines with valve; piped to edge of base. Fumes disposal; piped to front of radiator MOUNTING SYSTEM Linear vibration isolators between base and engine-generator meets Seismic Zone 4. Narrow base frame; includes lifting provisions and termination points for coolant and lube oil drain lines. PROTECTION SYSTEM Safety shutoffs for: - High water temperature. - Overspeed. - Low oil pressure. STARTING/CHARGING SYSTEM 45-amp charging alternator 24-volt starting motor Battery with rack & cables (dry); CCA 950; 90 amp-hrs. GENERAL Paint, Caterpillar Yellow. Vibration damper. Lifting eyes. Parts book. EPA & CARB EMISSION CERTIFIED (NON ROAD) Additional Equipment Included: EMCP 3.2 control panel Dust-proof control panel 300-gallon integrated double-wall fuel tank Manual speed adjust Premium 6134B frame generator
Digital voltage regulator 230V space heater Rear mounted controls 24V 45-amp charging alternator Engine mounted muffler Dual element air cleaner HD radiator rated for 50 deg C ambient Parts book – paper and electronic
MODULE: 3 MUD PUMPS
3.1. MAKE & MODEL
Work Force Seawolf or equivalent – 1300HHP (Quantity: 2) Rated Power: 1300 HP Maximum Speed: 120 RPM (at crankshaft) Minimum Speed: 40 RPM (at crankshaft) Stroke Length: 10 in Gear Reduction Ratio: 4.31:1 Rated Rod Load: 130,000 LB Pump Weight: 61,675 LB Valve Pot: API – 7 Maximum Fluid: 140ºF Mechanical Efficiency: 90% Standard Equipment Includes: Precision machined structural steel fabrication Main frame with access covers over crosshead area and inspection doors on each side Precision machined forged steel crankshaft Individually forged steel interchangeable modules with quick change valve pot covers (designed working pressure 5,000 PSI) Liners and pistons Polyurethane valves and seals Metal to metal liner retention Liner and piston rod clamps Piston / liner lubrication system including: 1 in x 1-1/2 in centrifugal pump 3 hp motor, class 1, div 1, 3 phase, 230/460 v 60 hz, 182 TC, 1735 RPM, TEXP Suction and discharge lines 4 in API 5, 000# R.J. discharge flange connections Double Helical Pinion Shaft and Bull Gear Suction Manifold Three – inlet design 10 in ASA 150# R.J. flange connections
Discharge strainer block 5 in API 5,000 R.J. discharge flange connections Rear mount belt drive Two (2) motor sheave Two (2) pinion sheave Two (2) Pinion bushing Two (2) Kevlar V-Belt Two (2) fabricated steel belt / sheave guard Two (2) fabricated steel oilfield type motor skid with belt tensioning system Charging pump system 6 x 5 x 13 in with 50 HP motor 1200 RPM Suction and discharge lines Pressure Gauge 0-5,000 PSI Standard service 2 in Pressure relief valve (Reset Type) 1,500 – 5,000 PSI 3 in Jib Crane with trolley and chain hoist installed for service work.
3.2. NUMBER OF PUMP & TYPE Two (2): Triplex Single Acting Mud Pumps
3.3. INPUT HORSE POWER 1300-HP each for a total of 2600-HP
3.4. POWERED BY Each pumps to be driven by two (2) GE 752 DC or equivalent electric motors Two (2) GE752 ARB3 Drilling Motors Two (2) new GE752 ARB3 (or equivalent Joliet) single shaft hi torque, series drilling motors, rated at 1085 HP continuous duty at 1150 amperes, 965 RPM for mud pumps. Features:
• Self excited series field
• Class H insulation
• Single shaft extension with hub
• Pressurized connection box mounted on left “A” side of motor as viewed from commutator end, with plug in connections, and terminations for space heater, auxiliary switch, and pressure sensor. Connection box can be specified on right “B” side (must be specified in order).
• Space heater, 240 volts, 185 watts, explosion proof
• Auxiliary lockout switch, explosion proof
• Pressure sensor, explosion proof
• Blower Assembly, Hunt Aircure Air Cleaner with 15 hp, 460 volt, 60 hz, 50ºC explosion proof
3.5. CHARGING PUMPS Two (2): each 6” x 8” charging pumps with 60 HP AC motors
3.6. PULSATION DAMPENER Each pump complete with 5000 psi, Hydril K-20 pulsation dampener.
3.7. ACCESSORIES Each pump complete with pressure gauges, stroke counter, suction/discharge manifold & strainers and reset relief valves 3” x 5000 psi W.P.
3.8. PUMP LINER & PISTON 6-3/4”, 6-1/2”, 6”, 5-1/2” & 5”.
3.9. HIGH PRESSURE MUD DISCHARGE PIPING
3.9.1 ROTARY HOSE Two (2): 3-1/2” ID, 5000 psi W.P rotary hose, 75’ long. Make: Good Year or equivalent
3.9.2 STAND PIPE MANIFOLD 6” OD x 5000 psi W.P. dual stand pipe manifold with independent 5” x 5000 psi W.P. mud pump discharge lines feeding from each mud pump into the stand pipe manifold. Valve Make: Cameron or equivalent.
3.9.3 STAND PIPE Two (2): 5” OD x 5000 psi W.P. stand pipe discharge lines in mast. Manufactured and certified by X-treme Energy Services
3.9.4 MANIFOLD VALVE Four (4): 2” x 5000 psi valves from manifold to upper kill line lower kill line, cellar jet and one for displacing cement, or other general circulating from rig floor level. Valve Make; Cameron or equivalent.
25
MODULE: 4 MAST
4.1. MAKE
Ranglar Model M142-25-750 API approved. The mast is single pin connected.
The mast to be divided into four (4) sections for rig moves Ranglar back bracing system allows unpinning one end of each brace, folding the brace into the leg and then stacking the side panels to greatly reduce transport requirements. There is no internal bracing in the mast, reducing fouling of accessory lines. The mast is designed to accommodate a leg (or floor) mounted deadline anchor, reducing floor clutter and substructure bracing. All raising system sheaves are on the outside of the mast, easing string-up of the mast sheaves.
One (1) 142 feet beam leg mast stem single pin connected, with raising sheaves and shafts, cat-line sheave brackets, and tugger sheave bracket. One (1) A-frame assembly consisting of one pair of front and rear A-frame legs with raising sheaves and shafts and A-leg spreader with floating fast-line break-over sheave, grooved for 1-3/8 inch Wire-line.
MAST LADDER
One (1) full height ladder is included. Manufactured and certified by XEG. SLINGLINE
One (1) two-piece proof tested sling-line and sling-line brackets. SLINGLINE YOKE
One (1) sling-line yoke, including brackets for hanging yoke in the back of the mast, after mast raising. HANGING ASSEMBLY
One (1) Hanging Assembly for Wireline Guide – Triangular Method. Triangular Method for Derrick Installation in user where operators wish to avoid weight lines hanging down through the derrick floor. It is also used for guides placed high on the derrick, where long weight lines are impractical.
ROLLER TYPE WIRE LINE GUIDE
One (1) Roller Type Wireline Guide. The roller larger type wireline guide features eight (8) replaceable rubber rollers, which contact the line for positive stability. Wireline whiplash and waves are absorbed by these rubber rollers and transmitted through the guide body to the hanging assembly, where they are dissipated. This assures a straight, steady line through which waves cannot pass. Non-clogging, soled rubber rollers are held in steel guide body. Free-spinning, pre-lubricated and sealed ball bearings are assembled into the rollers. DEADLINE STABILIZER
One Crosby (1) Deadline Stabilizer.
TONG COUNTERWEIGHTS
Two (2) sets of tong counterweights complete with buckets, guides, blocks and wire-line. Counter weights are manufactured by Ranglar
MAST BOOM KITS (2)
Dual 5000-pound capacity mast boom kits, 20 feet long with upper and lower brackets. Brackets are on the same vertical axis to provide free swinging of the boom. Mast boom kit includes clamps for attaching to the mast rear legs on the driller’s and off-driller’s side with 8-inch sheaves grooved for 5/8 inch wire-line and fittings. Kits are manufactured by Ranglar
AIR TUGGER SHEAVES (2)
Two (2) 14-inch air hoist snatch blocks, swivel mounted to front of the mast face underside, grooved for 5/8 inch with tapered roller bearings. Snatch block manufacturer is Crosby STANDPIPE CLAMPS
One (1) set of dual standpipe clamps complete (for 5” x 5000 psi standpipe). Manufactured by Ranglar DEADLINE ANCHOR SUPPORT
Supports for leg mounted deadline anchor. Mounted to driller’s side leg approximately 5 feet above the drill floor.
DEADLINE ANCHOR
One American Block or equivalent (1) Deadline Anchor rated for 100,000 lbs. maximum deadline load. Mounting: Mast Leg Mount
Location: Driller’s Side Load Cell: Tension Type Maximum Deadline Line: 100,000 lbs. Wire Line Size: 1-1/4 inch
DRILLING LINE AND SPOOLER ON MAST STAND
One (1) each Mast Stand / Drilling Line Spooler for 1-3/8 inch OD, 6 x 19, RR, EIPS, IWRC, 5,000 foot long drilling line with electric spooler.
4.2. MAST CONSTRUCTION Cantilever Beam Leg Type Mast. Minimum 142 feet clear working height and 25’ wide base. Minimum 750,000 lbs with 12 lines. Gross Capacity 1,000,000 lbs.
4.3. MONKEY BOARD (RACKING BOARD) • One (1): Monkey board to support 130 stands of 5” DP, 8 stands of 8 ¼” DC
and 2 Stands of 10” DC.
• Designed as per API 4F.
• Racking board will be adjustable from approximately the 85 foot to 89 foot elevation at 1 foot increments for racking in triples (Range II pipe).
• Platform will include access landing from ladder, walkway around three sides covered with expanded metal grating.
• Fingers are hinged with safety chains and are covered with hinged flooring on the driller’s side. Collar fingers have individual stand locks.
• Supports for a pull-back winch and lugs for safety belt tie-off are included.
4.4. CASING STABBING BOARD One (1): Hydraulic or Pneumatic, adjustable casing stabbing board - adjustable from 23’ to 45’.
4.5. TUBING “BELLY” BOARD One (1): Tubing “belly” board.
4.6. EMERGENCY ESCAPE One (1): “Geronimo” mast escape trolley complete with line.
4.7. DERRICK CLIMBERS Two (2): Derrick climbers (one to racking board, one to crown) complete with lines.
4.8. CROWN BLOCK One (1): Minimum 350 ton, six (6) cluster sheaves and one (1) fast line sheave, each grooved
for 1-3/8” wire line.
MODULE: 5 SUBTRUCTURE
5.1. SUBSTRUCTURE MAKE (RANGLAR - SELF ELEVATING)
Substructure described as follows:
One (1) Ranglar Self-Elevating Swing-up Type Substructure. (Hydraulic Cylinder Raised) per API 4F.
Accommodates the following Equipment: Drawworks: 1500 TSM Drawworks Rotary: Independent Drive, 37 ½” Mast: Ranglar 142 FT 750,000 # Top Drive: 350 ton with AC Drive Motor (Tesco or equivalent) Driller’s cabin/Doghouse
BASE GIRDER BEAMS (XEG)
One (1) set of substructure base girders, Base girders split for shipping. Note: Base sections to be maximum length of 40 ft for transport. ELEVATER BOXES
One (1) set of floor elevator boxes, cradled to provide a flush floor with the drawworks installed, and pin pockets for vertical supports. VERTICAL SUPPORTS
One (1) set of vertical supports to support the floor elevator boxes from the base girder beams. These supports travel with the base boxes. Substructure floor to be raised by hydraulic cylinders. SHEAVE ASSEMBLIES
Sheave assemblies mounted in the A-leg provides the necessary mechanical advantage to raise and lower the mast and floor. Each sheave is mounted on a heavy-duty double row tapered roller bearing.
BREAKOVER RAMS
Two (2) hydraulic break-over rams, mounted between the A-leg and the mast stem to assist starting the lowering of the mast.
DRAWWORKS SPREADER
One (1) draw works spreader. Pin tabs are equipped with drop through stops. The spreader is dropped to cradle the draw works, leaving the floor flush.
ROTARY BEAMS
One (1) set of rotary beams to support the rotary table one (1) inch above the working floor. ROTARY / SETBACK SPREADER
One (1) rotary setback spreader, complete with framed mouse hole opening, and recess to accommodate 6 inch timber over 3/8 inch flat plate. Pin tabs are equipped with drop through stops. Timber installed. AIR TUGGER MOUNTING
Two (2) mounting pedestals for air winches bolted to the support in the substructure. One (1) mounted on each side of V-Door. TONG POSTS
Set of two (2) removable tong back up posts.
DOGHOUSE SUPPORTS
Two (2) sets of folding doghouse / driller’s cabin supports to accommodate doghouse / driller’s cabin on three (3) supports. Support pins to driller’s and off-driller’s side floor elevator boxes. MUD TANK STAIRS
One (1) set of stairs complete with intermediate landing, to extend from the drill floor level to shaker tank area. Complete with grip strut serrated grating treads and pipe handrails.
MISCELLANEOUS STAIRS
One (1) set of stairs to extend from the drill floor to ground level. Complete with intermediate landing. Complete with grip strut serrated grating treads and pipe handrails and wheels. BOP BEAMS
Set of two (2) 15 ton capacity each, BOP trolley beams designed to pin to the underside of the substructure and support the BOP’s.
BOP SAFETY WALKWAY
One (1) set of safety walkways, c/w bolt-on clamps, to fit on ramps for ease of maintenance and repairs. HANDRAILS
One (1) set 3 foot 6 in handrails, complete with Intermediate Stringer and Toe Board.
MOUSEHOLE SCABBARD
One (1) 12 inch diameter mousehole scabbard complete with bottom end shock spring and 1-1/2 inch coupling. RATHOLE SCABBARD
One (1) 10 inch diameter rathole scabbard.
COATING
Ranglar standard ENDURA three coat epoxy paint system for mast and substructure consisting of:
• Blast to near white metal
• Zinc rich primer (3 mils of D.F.T.)
• Epoxy intermediate coat (4 mils F.D.T.)
• Urethane top coat (2 mils D.F.T.) in customer’s color (Specify color)
5.2. CAPACITY
Material:
Capacities: Setback: 450,000 lbs (137 MT) Rotary: 750,000 lbs (228 MT) Note: The setback load is simultaneous with the rotary load.
5.3. DIMENSION Height: Floor: 30 feet (9.14 m) Under Rotary Beams: 25 feet (7.62 m)
Floor Dimensions: Length: 30 feet (7.31 m) Width: 30 feet (9.14 m)
5.4. BOP TEST STUMPS One each: BOP Stumps for 21-1/4" x 2 M and 13-5/8" x 5 M BOP stack, mounted on each side of the substructure base.
5.5. BOP HOISTS Two (2): 20-ton capacity each, hydraulic, complete with trolley beams.
5.6. CATWALK – V DOOR One (1) pipe ramp for 30 ft. substructure floor height, 60 in (1524 mm) wide with 3/8 in deck plate complete with stair and handrail from substructure floor to catwalk. One (1) 42 in (1067 mm) H x 60 ft (18.3 m) L x 60 in (1524 mm) W, catwalk assembly with ½ in (13 mm) deck plate and stair at the end.
5.7. ELEVATOR One (1) Elevator. Capacity: 1500 Lbs. Classification: Passenger elevator, and materials transport
equivalent to Class A freight loading limits Speed: 50 FPM Stops served: (2) Top and bottom Car Door Configuration A/B Door Control System: Single Automatic Control Electrical Area Classification Class 1 Division 2 Group D Drive Motor: (1) 5.4 HP Electric Motor with Disc Brake Internal Car size: 3’-3” Wide x 3’-0” Long 7’-0” High Codes Met: ASME A17.1 Part _XV__
The elevator system is complete and equipped with:
1) Single automatic control 2) Interlock and limit switches 3) Emergency lighting system 4) Two manually operated vertically bi-parting entry gates on opposite sides of
car assembly 5) Over-speed safety device 6) Centrifugal brake lowering device 7) Power/control cord (80 Ft.)
8) Base platform and stairs 9) Alarm enunciator 10) Four post structural shaft 11) Two call buttons
5.8. EMERGENCY EGRESS One (1): 2.5’ wide safety slide for emergency egress from rig floor to ground level.
5.9. MATTING BOARDS Twenty (20): Matting boards, 8’ x 10’ x 6”.
5.10. STAIRCASE Three (3): Stairways for access from rig floor to/from ground level and mud tanks.
5.11. HYDRAULIC UNIT One (1): Hydraulic unit with one (1) hydraulic pump driven by diesel engine mounted on sub-base, for use with jacking system and auxiliary equipments.
5.12. DRIP PAN SYSTEM One (1): “Katch Kan” drip pan system under rig floor.
5.13. MOVING SYSTEM One lot moving equipment for mast and sub-base with associated dollies and wheels. Substructure shall be trailer unitized and wheel mounted to carry all components as one load.
MODULE: 6 TRAVELIING EQUIPMENT
6.1. TRAVELING BLOCK
One (1): Traveling Block 350 ton, with six (6) cluster sheaves each grooved for 1-3/8” wireline. • Six (6) sheaves x 60 in • Tapered roller bearing • Snubber • 400 ton rated • 1 3/8 in wire line grooving • API 8A
6.2. TOP DRIVE SYSTEM
One (1): Top Drive System, Tesco model 350 EXI 600 (350 ton), complete with guide rails, dolly, Pipe Handler, Integrated Swivel rated to minimum 5000 psi, IBOPs’ pressure rating min 5,000 psi WP (remote actuated upper IBOP). Note: Any equivalent Top Drive System should be: (a) API approved, (b) Supported by performance records, (c) Having Company’s prior approval.
6.3. CLOSED CIRCUIT TELEVISION SYSTEM (CCTV)
One (1): Closed Circuit Television system (CCTV) colour remote control camera at Racking Board, with one explosion proof colour monitor and controls at Driller’s console.
6.4. ELEVATOR LINKS
One Set(1): Elevator links 2-3/4”, 350 ton capacity (Length shall be as required to accommodate top drive) One Set (1): Elevator links 2-3/4”, 350 ton capacity (Length should be sufficient enough as require to match top drive and to pick-up double plug cementing heads).
MODULE: 7 ROTARY GROUP
7.1. ROTAY TABLE
One (1): 37-1/2” rotary table, complete with Varco MPCH or equivalent master bushings. Rotary table
• Triple Labyrinth seals at table top and bottom for additional protection against the entrance of drilling mud.
• Gravity-fed oil fill into pinion bearings to ensure constant lubrication.
• Oil level check directly into oil sump for “always-true” oil level reading.
• Heavy-duty tapered roller bearing to absorb thrust of rotary gears.
• Tapered roller bearing is designed to accommodate thrust load, as opposed to self-aligning bearings which are designed for radial load.
• Main and up thrust bearing are assembled onto table in plain view as opposed to installing them into the rotary base. This allows for ease of proper assembly and fitting of bearings.
• Wet pinion bearing sealed by shim/gasket at mounting flange housing.
• No internal o-ring which may be susceptible to leaks or failure.
• Simple installation of table into base – no need to disassemble bearing arrangement for installation. - Table opening: 37 ½”
- Centering spacing: 53 ¼” - Static load capacity: 650 tons - Max. speed: 350 rpm - Max. torque: 37800 fl lbs / 150 rpm - Gear ratio 3.6
Transmission
• Two speeds without reverse for max. motor input 1085 Hp at 965 rpm
• Herringbone Gears
• Spline clutches
• Shifter lock mechanism
• Output gear ratios - High: 1:1.02 - Low: 1.76:1
Drilling Motor
• One (1) GE752 ARB 3 single shaft hi-torque series drilling motor, rated at 1085 HP rotary table continuous duty at 750 VDC, 1200 Amperes, 965 rpm.
• Included are the following features: - High torque - Self excited series field - Class H insulation - Single shaft extension with hub
• Pressurized connection box mounted on left side of motor as viewed from commutator end, with plug-in armature cable connections.
• Connection box can be specified on right side.
• Space heater, explosion proof, 277 Volts 185 Watts
• Auxiliary lockout switch, explosion proof
• Pressure sensor
Blower assembly
• Hunt Motokleen Blower Assembly
• One Hunt Motokleen Aircure model 79/752RD for remote installation and ducting to a GE752 Drilling motor.
• This unit is a skid mounted blower assembly and Aircure filter powered by a 15 HP explosion proof motor, 230/460 Volt, 3 Phase, 60 Hz and capable of producing 2900 CFM of clean air at 15.0” SPWG.
• AC motor to be 55°C ambient T° design. - Suction and discharge of motor Blower to be mounted outside of Safety zone
(required air duct will be provided.) - All above components (except blower motor) shall be installed on same skid for
offshore rig installation - One (1) 20 ft. of ducting for remote mounting Rotary Table Drive Blower Motor
(N.A.)
Coupling
• Two flexible tooth style couplings,
• Coupling spacer between rotary table/transmission/drive. Brake
• Eaton Airflex Model: 18CB 500
• Torque rating: 4.970 Nm equal to 44.000 lbs/in at 75 PSI Cover plate
• 1/2” thick (standard) full guard for 37 1/2” rotary drive.
• Full guard to cover complete drive from rotary table to the end of motor.
• Re-mountable for inspection or repair with all required maintenance openings. Oil field type skid
• All equipment above mounted on a heavy duty oilfield skid.
7.2. CASING BUSHING & INSERT BOWL One (1): Split insert bowl # 1 (11-3/4” – 13-3/8”) One (1): Split insert bowl # 2 (9-5/8” – 10-3/4”) One (1): Split insert bowl # 3 (2-3/8” – 8-5/8”) One (1): Casing bushing, split type for 24” and 18-5/8” casing.
MODULE: 8 MUD SYSTEM
8.1. MUD MIXING PUMP Two (2): 6” x 8” centrifugal pumps with 75 HP AC motor all located on mixing pump skid under hoppers.
8.2. DESANDER PUMP One (1): 5” x 6” centrifugal pump with 50 HP AC motor.
8.3. DESILTER PUMP One (1): 5” x 6” centrifugal pump with 50 HP AC motor.
8.4. DEGASSER PUMP One (1): 5” x 6” centrifugal pump with 50 HP AC motor.
8.5. TRIP TANK PUMP One (1): 2” x 3” centrifugal pump with 20 HP AC motor.
8.6. MUD TREATMENT Three (3) Mud Tank System having a total active capacity of minimum 1592 bbl, consisting of the following:
8.6.1 SHALE SHAKER TANK Shale Shaker Tank (436 bbls) comprising of the following tank compartments: One (1): Sand trap: 164 bbls.
One (1): Degasser / Settling tank compartment with two (2) 3”low pressure mud gun and one Dump valve - 112 bbls. Capacity One (1): Desander tank compartment with one (1) 10 HP agitator and two (2) 3” low pressure mud guns and one Dump valve - 160 bbl. capacity.
8.6.2 INTERMDIATE TANK Intermediate Tank (450 bbls) comprising of the following tank compartments: One (1): Desilter Tank with one (1) 10 HP mud agitator, two (2) 3” low pressure submerged mud guns and one clean out gate – 148 bbl. One (1): Mud Cleaner Tank with one (1) 10 HP mud agitator, two (2) 3” low pressure submerged mud guns and one clean out gate – 150 bbl. One (1): Intermediate Tank with one (1) 10 HP mud agitator, one (1) 3” low pressure submerged mud gun and one clean out gate – 152 bbl.
8.6.3 SUCTION TANK Suction Tank (706 bbls) comprising of the following tank compartments: One (1): Suction Tank with two (2) 10 HP mud agitators, two (2) 3” low pressure submerged mud guns and two (2) clean out gates – 271 bbl. One (1): Mix/Pill Tank # 1 with one (1) 10 HP agitator, one (1) 3” low pressure submerged mud gun and one clean out gate – 183 bbl. One (1): Mix/Pill Tank # 2 with one (1) 10 HP agitator, one (1) 3” low pressure submerged mud gun and one clean out gate – 182 bbl. One (1): Slug Tank with one (1) 3” low pressure submerged mud gun and one clean out gate – 70 bbl.
8.6.4 MUD RESERVE TANK Two (2): Mud reserve storage tank with two (2) 10 HP agitators, two (2) 3” low pressure submerged mud guns and two (2) clean out gates - each tank 500 bbl capacity.
8.6.5 TRIP TANK One (1): Trip tank - 100 bbl. capacity.
8.6.6 MUD SYSTEM NOTES 1) Configuration of Mud Tank System may change based on availability, however with no
reduction in the total capacity of Active & Reserve Mud Tanks and their accessories. 2) All reserve pits are to be connected to the mixing system so that mud can be treaded in
any pit independently. 3) All above active tanks shall have roofs and a mist system to provide cooling effect to
people working on them.
8.6.7 SHALE SHAKER Three (3): Derrick Super G FLC 4 Panel (Model 514) or VSM Make Model 300 or Swaco model Mongoose, linear motion shakers with top feed flow distribution system. (With API RP 13C Screen, sizes – 270, 230, 200, 170, 120 & 80)
8.6.8 DESANDER One (1): Desander with three (3) 10” cones. (Brandt Model SR3 or equivalent)
8.6.9 DESILTER One (1): Desilter with sixteen (16) 5” cones. (Brandt Model SE16 or equivalent)
8.6.10 DEGASSER One (1): Burgess Magna-Vac 1000 Degasser.
8.6.11 MUD GAS SEPARATOR One (1): “Poor Boy” Vertical mount mud gas separator, 24” OD x 12’ high with 3” OD inlet from choke manifold, 6” OD return line to shale shaker, 8” OD vent line, 3” drain line, adequate mud seal and all necessary piping to connect to choke manifold, shale shaker tank and flare line.
8.6.12 MUD HOPPERS One (1): Mud shearing/ mixing/ blending integrated system incorporating shear flow loops, mixing hopper and blending manifold. Low shear minimum flow rate of 1,000 gpm and high shear minimum flow rate of 500 gpm. Two (2): 6” mixing hopper One (1): Hopper skid One (1): Mud dock for material storage
MODULE: 9 PIPE HANDLING TOOLS (OPTIONAL)
9.1. POWER SLIP One (1): Varco PS-21 Hydraulic operated Power Slips complete with slip inserts from 2-3/8" to 14” with Centering Device for running Casing, Drill Pipe & Tubing sizes; • Drill Pipe & Tubing sizes: 2 3/8”, 2 7/8”, 3 ½”, 5” and 6 5/8”. • Drill Collar Sizes: 3 1/8”, 4¾”, 6 ½”, 8 ¼”, 10” and 14”. • Casing Sizes: 5”, 7”, 7 5/8”, 7 ¾”, 9 5/8”, 10 ¾”, 13 3/8”, 13 ½” and 14”. • Includes Bit Breaker Adapter Plate & Lifting Sling includes Adaptor Ring for Rotary Table to accommodate the Varco PS-21.
9.2. HANDLING TOOLS FOR DRILL STRING
9.2.1 6-5/8” D/P ELEVATOR One (1): 6-5/8” HWDP elevators, 250 ton capacity.
9.2.2 5” D/P ELEVATOR Two (2): 5” drill pipe elevators, 350 ton capacity.
9.2.3 3-1/2 “ D/P ELEVATOR One (1): 3-1/2” drill pipe elevator, 250 ton capacity.
9.2.4 2-3/8” D/P ELEVATOR One (1): 2-3/8” drill pipe elevator, 250 ton capacity.
9.2.5 DRILL COLLAR ELEVATORS One (1): 150 ton side door elevator for 14”, 10”, 8-1/4”, 6-1/2” and 4-3/4” drill collars.
9.2.6 ROTARY SLIP FOR DRILL PIPE One (1) Each: Rotary Slip for 6-5/8”, 5”, 3-1/2” and 2-3/8” Drill Pipe.
9.2.7 ROTARY SLIP FOR DRILL COLLAR One (1) Each:150 ton side door elevator for 14”, 10”, 8-1/4”, 6-1/2” and 4-3/4” drill collars.
9.2.8 LIFT SUBS One (1): Lift subs for 3-1/16” drill collars to be used with drill pipe elevators.
9.3. TONGS/TUBULAR TORQUE EQUIPMENT
9.3.1 IRON ROUGHNECK One (1): Varco ST-80 Pedestal Mounted Portable Iron Roughneck or equivalent hydraulic power tong. Drill String make-up, break-out and spinning machine, compact design, complete with hydraulic power and control systems, horizontal and vertical positioning system, integral pipe spinner and torque wrench capable of handling tubular sizes from 4 ¼” to 8 ½” OD.
9.3.2 HYDRAULIC CATHEAD One (1): Drilco EZ torque hydraulic cathead unit with control console.
9.3.3 ROTARY TONGS One (1) Set: ST 160 rotary tongs. One (1) Set: BJ Type “DB” rotary tongs with jaws for all drill pipe and drill collar sizes 3-1/2” through 13-3/8”. One (1) Set: BJ Type “C” rotary tongs.
9.3.4 DRILL COLLAR CLAMPS One (1): Varco clamp for tubular sizes 3-1/16” to 14”.
MODULE: 10 AIR HOISTS
10.1. AIR HOISTS
Four (4): K5UL air operated hoists; two (2) located on drill floor, one (1) located in sub-base and one (1) located on catwalk.
MODULE: 11 AIR COMPRESSOR
11.1. MAIN AIR COMPRESSORS Two (2) 25 HP Compressor, Ingersoll Rand UP6-25HA-125 (or equivalent) This unit has the following: Air Cooled, NEMA 4/ Intellisys with TEFC Motor and Star Delta Starter, Ultra Plus Coolant, Baseplate Mounted, 460/3/60 voltage. Note: Two (2) Air Compressors, one (1) cold start and one (1) air receiver to
be mounted on power trailer (see separate module.)
11.1.1 AIR RECEIVERS One (1) 120 gallon, 250 PSI vertical air tanks, with safety relief valve, pressure gauge, and electronic drain valve. One (1) 120 gallon, 250 PSI horizontal air tank with safety valve, pressure gauge, and electronic drain valve, mounted in substructure.
11.1.2 AIR DRYER Two (2) cycling dryers (260 CFM / 150 PSI)
11.2. AUXILIARY AIR COMPRESSOR One (1) Cold Start Compressor, Consists of:
• Ingersoll Rand 7100 Compressor Pump
• Lister TR201ES 2 Cylinder Diesel Engine with Electric Start and Hand Crank
• All skid mounted
MODULE: 12 WATER, OIL AND FUEL SYSTEM
12.1. DRILL WATER TANKS Six (6): Drill water storage tanks, 500 bbl. each.
12.2. WATER PUMPS Two (2): 2” x 3” centrifugal wash down water pumps with 15 HP AC motor.
12.3. OIL LUBSTER One (1): Four compartment oil lubster for storage of oil lubricants.
12.4. DIESEL TANK One (1): 450 bbl. diesel fuel tank complete with circulating and filtration system for rig engines and two (2) 1-1/2” x 2” centrifugal transfer pumps driven by 5 HP AC motor.
12.5. MUD DIESEL TANK One (1): 450 bbl. Mud diesel storage tank 3” x 2” centrifugal pump driven by 15 HP AC motor.
MODULE: 13 RIG INSTRUMENTATION
.
13.1. WEIGHT INDICATOR One (1) weight indicator, panel mount, including:
• Weight indicator, pounds - Dial set, 6/12 lines - Dial set, 8/10 lines
• Sensator
• Hose, 50 ft
• Disconnects, set
• Sensator pin
13.2. DEAD LINE ANCHOR One (1) Hercules-type deadline anchor, mounted directly to carrier frame. 100K line pull, 1-1/4 in to 1-5/8 in wire rope.
13.3. DRILLING RECORDER One (1) 7-pen drilling recorder with pens for hook load (sensator weight), ROP (24 hr drum rotation) metric, electric rotary torque, pump pressure, rotary RPM, SPM1, SPM2.
13.4. MUD PIT INDICATOR One (1) pit level and flow show monitor system with alarm device complete with the following features:
• Total pit volume and individual tank volume.
• Trip tank volume.
• Mud pit gain or loss in bbl.
• Mud flow as percentage of total flow.
• Strokes per minute and continuous strokes.
• Three circular chart recorders for total volume, trip tank and flow line.
13.5. DEVIATION RECORDER One (1) operating unit, 1-5/8 in x 1-1/4 in go-devil and double recorder. Running method 1 or 3. Consisting of: One (1) 8 degree instrument, 1-1/4 in dia. One (1) 1-5/8 OD go-devil assembly One (1) maintenance unit consisting of: - Brush, flat - Brush, inst. - Box, go-devil equipment - Rod assembly - Brush, go-devil - Brush, with ¼ npt - Brush Nine (9) Finger, stabilizer, 3-1/2 (replacements) One (1) box assembly, equipment & instrument One (1) Chart reader One (1) Chart tool One (1) upper core barrel connection with swivel Five-Hundred (500) Charts in envelopes (8 degree) One (1) seal packer tool Two (2) go-devil wrenches One (1) swivel socket assembly, 1-5/8 One (1) stabilizer assembly, 3-finger, 1-5/8 One (1) extra spear point head, 2-3/4 OD Two (2) sealing packer rubbers, 1-1/4 One (1) operation, parts and maintenance
13.6. TONG TORQUE GAUGES One (1) tong torque gauge, 20,000 ft-lb.
13.7. GAUGES One (1) lot gauges for stand pipe pressure, choke pressure, pump speed and stroke counter.
13.8. INTERCOM One (1) Ez Page Intercom
GAI- Tronics’ Page Single - Party communication system allows for location of individuals anywhere within the facility by accessing the page function. Two-way conversations can then occur by using the party line feature. For paging and subsequent party line conversations, the station operator lifts the headset, selects a free party line on the five – position rotary selector switch, and depresses the press-bar. The station operator pages the desired individual then responds by approaching the nearest page/party station, selecting the appropriate party line and lifting the headset. Telephone type, duplex communication can then be held on the party line without broadcasting over the speakers. The Audio Messenger Interface (AMI) provides quality digital tone/speech generation and offers a telephone interface and feedback elimination. A Smart-Media memory card stores the configuration programming, the voice and tone recording, and provides CD-quality sound reproduction. The AMI has the capability to generate emergency alarm tones, pre-recorded voice messages, and automated normal operation announcements. The AMI can accept up to eight dry contact closures for automatic alarm activation and reset. In addition up to eight outputs can be provided to activate ancillary equipment such as strobes. The telephone interface option allows the user to dial-in and make announcement over the public address system. The internal feedback eliminator feature prevents acoustic feedback during the recording and playback of live pages. When used with page/party or Smart-Series system, the user will be connected to a dedicated party line for full-duplex communication. Ez Page Intercom System
• A Gai-tronics Intercom and speaker system will allow a conversation between the following locations:
• Five (5) – Hazardous location intercom stations at the Drillers Floor, Racking Board, Sub Structure, Suction Tank and Shaker Tank.
• Two (2) – Indoor Intercom station at SCR House, Drillers Cabin (Wall Mounted
• Gai-tronics Page/ Party equipment will be as follows:
• One (1) – Model 305-001 Line Balance Assembly, for Division 2 areas.
• Four (4) – XP Outdoor Station w/ Hands Free -Talkback single party line UL-Listed for Div. 1 areas consisting of:
• Enclosures/Rig Com for Driller’s floor and Racking Board, Suction Tank and Shaker Tank.
• One (1) – WP Indoor Station w/ Hands Free -Talkback single party line UL-Listed for Div. 1 areas consisting of:
• Enclosures/Rig Com for Driller’s Cabin.
• Two (2) – XP Outdoor Station, Single party line UL-Listed for Div. 1 areas, consisting of:
• Enclosures for Sub Structure and BOP Accumulator position areas.
• One (1) – Indoor Wall Stations, Single Party Line for Class 1, Division 2, consisting of:
• Handset/speaker amplifier with press bar handset Indoor enclosures for SCR area.
• Seven (7) – WP Speaker Horn Assembly Units. Includes units via Drillers Floor, Racking Board, Suction Tank, Shaker Tank, SCR, Sub Structure and Drillers Cabin
• All Horn assemblies and stations will be furnished with mounting assemblies, 18AWG cable, speaker cabling and horn drivers.
• One (1) lot of cables and disconnects for this rig intercom system will be provided.
Nema-4 Panel Box Description Weather Proof stainless steel NEMA – 4 box with back panel, located near SCR in a non-hazardous area with plugs and receptacles to allow electrical cable to connect with XP Inline Balance, Inline Connects, SCR, Sub Headset Station that will quickly and easily disconnect during Rig moves when power is off. Plugs and Receptacles will be permanently identified. One (1) – NEMA - 4 box with back panel. specs; 12”X12”X6” System cables, fittings, weather proof and Explosion proof disconnects, etc., are included for a complete rig intercom system.
13.9. SURVEY LINE UNIT One (1) Ranglar wire line unit complete with measuring device and 5,000’ of 0.092” wire line.
13.10. DRILLING LINE 5000 Ft: 1-3/8”, 6 x 19 IPS IWRC on a spool.
MODULE: 14 BLOW OUT PREVENTERS (OPTIONAL)
Note: Any other equivalent make BOPs will be (a) API approved, (b) Supported by performance records, (c) Long term reliability pressure test designed, witnessed and approved by the Company.
14.1. ANNULAR TYPE BLOWOUT PREVENTERS
14.1.1 29-1/2” DIVERTOR One (1): 29-1/2” Diverter rated to 500 psi with a studded top connection and 30” 500 psi flanged bottom connection, rated for H2S Services. (Make: Hydril / Shaffer / Cameron/ T3 / Control Tech)
14.1.2 30” WELD-ON FLANGE One (1): 30” 500 psi weld-on flange.
14.1.3 21-1/4” 2M ANNULAR BOP One (1): 21-1/4” Annular Preventer rated to 2000 psi with studded top connection and 21-1/4” 2,000 psi flanged bottom connection. Rated for H2S Services. (Make: Hydril / Shaffer / Cameron/ T3 / Control Tech)
14.1.4 13-5/8” 5M ANNULAR BOP One (1): 13-5/8” Annular Preventer rated to 5,000 psi with a studded top connection and 13-5/8” 5,000 psi flanged bottom connection. Rated for H2S Services. (Make: Hydril / Shaffer / Cameron/ T3 / Control Tech)
14.2. RAM TYPE BLOWOUT PREVENTERS
14.2.1 21-1/4” 2M RAM BOP One (1): 21-1/4” 2,000 psi, Type “U” Double Ram Preventer with flanged connections and four (4) 3-1/16” 2,000 psi flanged side outlets. Rated for H2S Services and provision for manual closing. (Make: Hydril / Shaffer / Cameron/ T3 / Control Tech)
RAMS FOR 21-1/4” BOP One (1) Set: 5”, 13-3/8” Pipe Ram and Blind Rams.
14.2.2 13-5/8” 5M RAM BOP One (1): 13-5/8” 5,000 psi Type “U” Double Ram Preventer with flanged connections and four (4) 3-1/16” 5,000 psi flanged side outlets. Rated for H2S Services and provision for manual closing. One of the cavities shall be capable of being used as Shear Ram, able to shear 5” OD, S 135 grade pipe. (Make: Hydril / Shaffer / Cameron/ T3 / Control Tech)
RAMS FOR 13-5/8” BOP One (1) Set: 2-3/8”, 3-1/2”, 5”, 7” and 9-5/8” Pipe Rams. One (1)Set Each: Variable bore pipe rams 2-7/8” to 5” and 4-1/2” to 7”. One (1)Set Each: Shear Ram and Blind Ram.
14.2.3 MUD CROSSERS (RATED FOR H2S SERVICES)
One (1): 30” mud cross with 30” 500 psi flanged top and bottom connections and one (1) 10” 500 psi and one (1) 3- 1/16” 500 psi flanged side outlets, overall length 243”. One (1): 21-1/4” mud cross with 21-1/4” 2,000 psi flanged top and bottom connections and one (1) 3-1/16” 5000 psi and one (1) 2-1/16” 5,000 psi flanged side outlets, overall length -60”. One (1): 13-5/8” mud cross with 13-5/8” 5,000 psi flanged top and bottom connections and two (2) 3-1/16” 5,000 psi flanged side outlets, overall length - 32”.
14.2.4 SPACER SPOOLS (RATE FOR H2S SERVICES) One (1) Lot: Spacer Spools.
14.2.5 DSA (RATED FOR H2S SERVICES)
One (1): 21-1/4” 2,000 psi x 20-3/4” 3,000 psi. One (1): 13-5/8” 5,000 psi x 13-5/8” 3,000 psi. One (1): 13-5/8” 5,000 psi x 13-5/8” 2,000 psi. One (1): 13 5/8” 5,000 psi x 11” 2,000 psi. One (1): 13-5/8” 5,000 psi x 11” 5,000 psi. One (1): 13 5/8” 5,000 psi x 7 1/16” 2,000 psi. One (1): 13 5/8” 5,000 psi x 7 1/16” 3,000 psi. One (1): 13 5/8” 5,000 psi x 7 1/16” 5,000 psi. One (1): 13 5/8” 5,000 psi x 9” 5,000 psi.
14.2.6 SAFETY VALVES, CIRCULATING HEADS AND LINES One (1) Each: Inside BOP for 5”, 3-1/2” and 2-3/8” drill pipe, 10,000 psi W.P. One (1) Each: Hydril drop-in valve with dart for 5”, 3-1/2” and 2-3/8” drill pipe. One (1) Each: Circulating head for 5”, 3-1/2” and 2-3/8” drill pipe with Fig. 1502 thread half hammer unions. Two (2): 5” Full Open Safety Valve, 10,000psi WP, 4-1/2” IF Two (2): 3-1/2” Full Open Safety Valve, 10,000psi WP, 3-1/2” IF
MODULE: 15 CHOKE AND KILL MANIFOLD (OPTIONAL)
Note: Any other equivalent make will be (a) API approved, (b) Supported by performance records, (c) Long term reliability pressure test designed, witnessed and approved by the Company.
15.1. CHOKE MANIFOLD One (1): 3-1/16” 5,000 psi choke with two (2) manual adjustable chokes and one (1) 3-1/16” 5,000 psi hydraulic choke, rated for H2S service.
15.2. CHOKE LINE One (1): Choke line wing valve manifold consisting of one (1) 3- 1/16” 5,000 psi HCR valve and one (1) 3-1/16” 5,000 psi manual valve.
15.3. CHOKE CONTROL PANEL One (1): Choke control panel located on rig floor complete with hoses and digital gauges for standpipe pressure and annulus pressure.
15.4. COFLEXIP HOSE One (1): 3-1/16” 5,000 psi WP Coflexip hose for choke line.
15.5. DIVERTER VALVE One (1): WKM or equivalent, 10” 500 psi hydraulic operated diverter valve.
15.6. KILL LINE VALVES AND MANIFOLD One (1): Kill line wing valve manifold consisting of two (2) 2- 1/16” 5,000 psi manual valves and one (1) 2-1/16” 5,000 psi check valve, connected to stand pipe discharge manifold.
15.7. CHICKSANS Eight (8): 2” x 10,000 psi W.P., Style 50 chick sans (12’ lengths).
MODULE: 16 BOP CONTROLS (OPTIONAL)
16.1. BOP CONTROL UNIT One (1): Control Tech Type 100– five (8) station accumulator closing unit, 3000 psi WP with sixteen (16) 11 gallon bottles, 200 gallon reservoir, two (2) air pumps and one (1) triplex pump with 25 HP AC motor. Note: Any other equivalent make should be (a) API approved, (b) Supported by performance records, (c) Long term reliability test designed, witnessed and approved by the Company.
16.2. ACCUMULATOR LINES One (1) Lot: 20’ long suitcases with 1” steel hydraulic lines to connect accumulator unit to BOPs.
16.3. BOP REMOTE CONTROL PANEL Two (2): Remote control panel with indicator lights, one each mounted on drill floor and near Contractor’s Rig site supervisor’s office.
16.4. BOP TEST EQUIPMENT One (1): Air operated BOP test pump, 10,000 psi W.P. .
MODULE: 17 MISCELLANEOUS EQUIPMENT
17.1. DRILL LINE SPOOL One (1): Drilling line spool for 1-3/8” drill line complete with air motor.
17.2. PIPE RACK Ten (10): Pipe racks to rack Contractor’s tubulars and Operator’s casing/other tubulars.
17.3. MUD BUCKET One (1): Oteco mud bucket complete with rubbers for 5” , 3-1/2” and 2-3/8” drill pipe complete with mud recover y system leading to trip tank.
17.4. BIT BREAKER One (1): Bit breaker for 28”, 22”, 16”, 12-1/4”, 8-1/2” and 6-1/4” bits.
17.5. DRILLING NIPPLE Two (2): Drilling nipples adjustable types for 21-1/4” and 13-5/8” BOPs.
17.6. CELLAR JET One (1): Cellar jet constructed of 6” OD pipe with 2” NPT x 3/4” orifice jet nozzle nipple installed in 90° long radius ell. 6” line runs from cellar bottom to mud tank with outlets to shale shaker and reserve/waste pit. Fluid is supplied to jet nozzle by 2” high pressure line from stand pipe discharge manifold.
17.7. CELLAR PUMP One (1): Cellar pump, Wilden 2” Model M8 or equivalent, air operated.
17.8. SUMP PUMP One (1): Sump pump, 5” x 6” centrifugal pump driven by diesel engine.
17.9. MUD LAB One (1): Baroid Model 82100 mud lab on shaker tank.
17.10. FLARE LINE
One (1) Lot: 1500 feet of 6” Flare Line.
17.11. BUG BLOWER Three (3): Bug blowers.
17.12. RAT HOLE One (1): Rat hole
17.13. MOUSE HOLE One (1): Mouse hole
17.14. DOG HOUSE One (1): Rig floor dog house, 20’ long x 8’ wide x 8’ high.
17.15. SUITCASESS One (1) Set: Suitcase of lines from Mud System to Cementing Unit consisting of 3” diesel lines, 6” mud line, 6” water line and 2” flush line.
17.16. HIGH PRESSURE WASHERS Two (2): High pressure washers (for cleaning casing, mud pits etc). One (1) to be an explosion proof steam cleaner.
17.17. BASKET One (1): Casing Protector Basket of 30’ x 8’ x 4’ size, with appropriate label. Two (2): Basket of 30’ x 9’ x 2’ size for storing company’s various items, with appropriate label.